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Dye Penetrant Test (DPT) Jsa

The document provides a job safety analysis form for performing a dye penetrant test (DPT). It lists the main activities involved, potential hazards for each sub-activity, and control measures to minimize risks. Hazards include inhalation of fumes, eye inflammation, and falling from heights. Control measures involve using proper protective equipment like masks, gloves and goggles, ensuring surfaces are cool before applying chemicals, and using certified scaffolding and harnesses for elevated work. It also includes checklists of common hazards for various categories like mechanical, electrical, chemical and biological.

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Dautsons Infratech
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3K views3 pages

Dye Penetrant Test (DPT) Jsa

The document provides a job safety analysis form for performing a dye penetrant test (DPT). It lists the main activities involved, potential hazards for each sub-activity, and control measures to minimize risks. Hazards include inhalation of fumes, eye inflammation, and falling from heights. Control measures involve using proper protective equipment like masks, gloves and goggles, ensuring surfaces are cool before applying chemicals, and using certified scaffolding and harnesses for elevated work. It also includes checklists of common hazards for various categories like mechanical, electrical, chemical and biological.

Uploaded by

Dautsons Infratech
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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JOB SAFETY ANALYSIS FORM

Main Activity: DYE PENETRANT TEST (DPT) Plant & Location:


Date: Day1 Day2 Day3 Day4 Day5 Day6 Day7
Permit Nos. (Day 1-7)
S.No. Sub Activities Hazards Control Measures
(List the tasks required to (Against each task list the Hazards that could (List the control measures required to eliminate or minimize the risk of injury arising
perform the activity in the cause injury/damage to people, equipment or from the identified Hazard.)
sequence they are carried the environment.)
out)
A. Fumes due to temperature more than 50° C.
A. Ensure that substrate is touch cool before applying cleaner (ensure adequate ventilation).
Procedure/CODE prevents application of DPT for temperature above 52°C.
Metal/weld surface cleaning B. Suffocation due to inhalation of cleaner fumes.
B. Wear cartridge filter mask if sprayed in enclosed ventilated space.
by aerosol cleaner or cloth. C. Injury due to sharp objects.
1 C. Wear cotton hand gloves during application.
D. Eye inflammation due to exposure
D. Use mandatory PPE's (safety goggles) for eye protection.

A. Fumes due to temperature more than 50° C A. Ensure that substrate is touch cool before applying dye (ensure adequate ventilation).
Procedure/CODE prevents application of DPT for temperature above 52 deg C.
Dye/Penetrant application B. Wear cartridge filter mask if sprayed in enclosed ventilated space.
2 B. Suffocation due to inhalation of cleaner fumes.
with aerosol cans. C. Use mandatory PPE's (safety goggles) for eye protection.
C. Eye inflammation due to exposure

3 Excess dye cleaning with Injury due to sharp objects. Wear cotton hand gloves during application.
cloth.
Developer application from A. Fumes due to temperature more than 50° C. A. Ensure that substrate is touch cool before applying cleaner (ensure adequate ventilation).
4 aerosol cans. Procedure/CODE prevents application of DPT for temperature above 52°C.
B. Suffocation due to inhalation of cleaner fumes. B. Wear cartridge filter mask if sprayed in enclosed ventilated space.
C. Eye inflammation due to exposure C. Use mandatory PPE's (safety goggles) for eye protection
5 Post cleaning with cloth Injury due to sharp objects. Wear cotton hand gloves during application.
Working on temporary A. Fall of personnel while working at height (if A. Use certified scaffoldings and full body harness.
6 platforms like scaffolds. work at height)
B. Fall/slip of personnel while climbing on B. Use certified scaffoldings & full body harness. Ensure three point contacts while climbing
Permanent/temporary ladders. up/down on permanent/temporary ladders.
(Note: 1. JSA to be done by issuer and acceptor of work permit. In case required, representative from other discipline can also join the team for JSA.
2. JSA to have approvals*(Managers) for Hot Jobs, confined space entry & Work on equipment in service
3. Minimum one hand written job specific information to be included every day by the issuer & requestor. In case of no additional information, write-“No
change from above” in the Remarks.
7 Use of black light during Ensure electrical portable tools are certified & healthy. Ensure mandatory PPE's & rubber hand
fluorescent DPT Shock/electrical hazard. gloves are worn while working with electrical equipment’s. Cables must be joint less & insulation
should be intact/no damage & cables should be of standard quality. Equipment should be earth
properly.
Name & Sig.
Issuer Note Day 2 Day 3 Day 4 Day 5 Day 6 Day 7
Requestor
*App-1 Issuer Remarks:
*App-1 Requestor
………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………...
…………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………

Checklist of common Hazards


This should be used as an aid to identifying the hazards. This is the list for the most common hazards but is not a definitive list.
Mechanical/Equipment Thermal Ignition sources Electrical
Entanglement Hot surface Electricity Electric shock
Shearing Steam Static electricity Static electricity
Crushing Refrigerants Hot work Power failure
Striking Stored Energy Lightening Pressure
Cutting Falling material Sparks Release of energy
Mechanical failure (e.g by overloading) Springs under tension/compression Frictions Implosion
Chemical Counterweights Flames Compressed air
Flammable Radiations Auto ignition Steam
Toxic e.g. ionising radiations (X-rays) Pyrophoric material Hydraulics
Harmful Place of work Vehicles Process
Irritant Obstructions Fork lift Wrong material
JOB SAFETY ANALYSIS FORM
Oxidising Access/egress Tankers Missed steps
Pyrophoric Work at height Reversing vehicles Instrument failure
Corrosive Falling objects Speed Interlocks
Dangerous to environment Slip/trip/fall People Control system failure
Dust explosions Housekeeping Unsafe behaviour Alarms
Gases Temperature Human errors Nature
Fumes Ventilation Training/competence Weather
Vapours Confined space Methods of work Winds/Storms/lightening
Dusts Hazards of other tasks being done Manual handling (lifting, carrying, pushing
Asphyxiants simultaneously. and pulling)
Stress/workload
Biological (e.g. Legionella) Noise/Vibrations/Hot work

(Note: 1. JSA to be done by issuer and acceptor of work permit. In case required, representative from other discipline can also join the team for JSA.
2. JSA to have approvals*(Managers) for Hot Jobs, confined space entry & Work on equipment in service
3. Minimum one hand written job specific information to be included every day by the issuer & requestor. In case of no additional information, write-“No
change from above” in the Remarks.

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