Job Safety Analysis: Stressing Work
Job Safety Analysis: Stressing Work
ANCHOR RECTIFICATION
PROJECT DATE / MONTH 15. JAN ’ 2021
WORK AT JSW JAIGARH
GAS CUTTING SET
COMPANY ITD CEMENTATION INDIA LTD EQUIPMENT INVOLVED
1 HT strand cutting using 1. Damage to property, 1-Bundle of HT strands in De-coiler should be protected Mr. Hanumanta Kalambe
chop saw machine. 2.severe injuries to workmen. so that it doesn’t gets loosen on erected segment over / Mr.Tarun Kumar
3. Eye Injury. CLC.
4. Moving wheel of chop saw 2- Experienced workmen to be engaged.
machine and sharp edges of 3- Good conditioned chop saw machine to be used and the
HT wire. same should be inspected and tagged by P&M department.
4- Cotton hand gloves & Face shield to be provided to all
workers.
5- Availability of guard into chop saw machine to be
ensured.
6. Chop saw machine shall be inspected and if it is fit to
use, green tag to be displayed.
2 Threading of HT strands. 1-Electrocution, 1-Safety net should be installed below the platform to Mr. Hanumanta Kalambe
2-Injury to person avoid fall of HT cable. / Mr.Tarun Kumar
3-Damage to property 2- Use of mandatory PPE's to be ensured.
3- No person to stand in front of the protruding coil ends.
4- Adequate supervision and trained personnel to perform
the job.
5- Proper railing around the working area to be provided,
Loose materials not to be placed on the platform.
6. Good Housekeeping shall be maintained.
7-Chemical earthing to be done to Form traveler to
achieve proper earth resistance.
Same must be continued through extension cable
throughout CLC work.
3 Fixing of Hydraulic 1-Spillage of Hydraulic Oil. 1- Preventative maintenance of jack to be done. Mr. Hanumanta Kalambe
stressing jacks 2- Jacks may Slip while fixing 2- Relevant PPE’s shall be used. / Mr.Tarun Kumar
1- Severe Injuries 3- Spill kit should be ready, Inspect hose pipes before
2- Damage to property use. Check for suitable pressure.
4- Use certified lifting equipment, tools and tackles.
5- Adequate PPE to be use.
6- Use tagline while lifting.
7- Engage trained workmen. 8- Ensure proper anchorage
of jack.
9- Provide adequate working platform.
10-Proper supervision should be ensured.
4 Permanent Stressing 1.Using Defective/ 1-Safe worthiness certificate, Green tag to be pasted Mr. Hanumanta Kalambe
nonfunctioning Jack after inspection. / Mr.Tarun Kumar
2-Specified force from power pack to be applied slowly
2. Severe Injuries and gradually by trained operators only.
(As per designers /GFC and M.S directions.)
3. Valid Calibration of power pack certification from third
party shall be kept available
1- Spillage of Hydraulic Oil. 1-Proper stroking of wedges to be ensured prior to Mr. Hanumanta Kalambe
2- Slipping of wedges. applying pressure. / Mr.Tarun Kumar
3- Failure of anchor cone 2- Calibration of pressure jacks to be ensured before
while applying pressure commencing stressing work.
3-No person should stand in front of jacks while pressure
is to be applied for stressing.
4- Proper protection to be provided to avoid injury from
slipping of wedges.(fix ply board/steel sheet in front of
the jack)
5.Suitable fire precaution shall be taken (keep fire
extinguisher available)
6. Drip tray / container to be used to arrest spillage of
hydraulic oil.
5 Cutting of excess length Unguarded rotating parts of 1- All rotating parts should be adequately guarded. Mr. Hanumanta Kalambe
of HT strands after grinding machine. 2- Regular inspection of all portable tools to be done. / Mr.Tarun Kumar
permanent stressing. Use of damaged wheel 3- Only experienced worker to be engaged for it.
Entanglement.
4- Damaged/worn out cutting wheels must not be used.
Cut Injury. 5- Trained operator to be deployed.
Use of damaged wheel 6- Damaged/worn out cutting wheels must not be used.
Flying of concrete pieces and 7- Trained operator to be deployed.
dust
8- Proper PPEs to be used (White glass goggle, dust mask)
6 Leakage test with the Fall of worker or fall of hose 1- Experience and skilled workforce to be engaged. Mr. Hanumanta Kalambe
help of passing water pipe on ground or in site of 2- Proper handling of grout material to ensured. / Mr.Tarun Kumar
through stressed ducts. sea. 3- Proper PPE’s to be worn.
(Water Test)
7 Grouting 1-Splashing of grout material 1- Proper tightening up of grout pipes to be ensured. Mr. Hanumanta Kalambe
over worker. 2- Physical check up of grout pipes to be done prior to / Mr.Tarun Kumar
start of grouting work.
2-Grout pipe may hit the 3- Proper access up to the grouting point to be provided.
person standing nearby. 4- Adequate pies like safety belt, shoes, hand gloves,
goggle, face shield, helmet to be provided.
5-Experence and skilled workforce to be engaged.
Checked by : Approved by :
Prepared by :
Sign. Hanumanta Sign. MR. SANTOSH Sign.
Shishir Kr. Singh
Kalambe BHATTACHARYA