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Code Number Fault Code Description Fault Code Information

This fault code indicates an issue with the engine rail pressure control system. Key components of this system include the common rail pressure sensor, common rail pressure release valve, and common rail pump units. The common rail pressure sensor provides feedback on rail pressure to the ECU for closed-loop control. The common rail pressure release valve controls rail pressure by releasing fuel if other components fail. The common rail pump units supply fuel to the rail, with the amount determined by pump delivery percentage controlled by the ECU.

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91% found this document useful (11 votes)
5K views

Code Number Fault Code Description Fault Code Information

This fault code indicates an issue with the engine rail pressure control system. Key components of this system include the common rail pressure sensor, common rail pressure release valve, and common rail pump units. The common rail pressure sensor provides feedback on rail pressure to the ECU for closed-loop control. The common rail pressure release valve controls rail pressure by releasing fuel if other components fail. The common rail pump units supply fuel to the rail, with the amount determined by pump delivery percentage controlled by the ECU.

Uploaded by

Andres Gomez
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 35

P228D

Code number P228D

Fault code description Engine rail pressure control - Incorrect

Fault code information 1 trip MIL


3 drive cycle recovery
Readiness group – Fuel System
Freeze frame type - Fuel

Description of component(s) Common rail pressure sensor (F854)

The rail pressure is measured in the common rail.

The rail pressure sensor is part of the common rail and is not
interchangeable as a separate part.

Effect on the system:

x Feedback on the rail pressure control.

The rail pressure is closed-loop controlled. A comparison is made between the rail
pressure demands determined by the ECU and the rail pressure feedback measured by
the common rail pressure sensor.

Common rail pressure release valve (L094)

The common rail pressure release valve has the following functions:

x Controlling the rail pressure by a controlled leak of fuel from the common rail
during a malfunction in the high-pressure fuel system.
x Limp-home function by permitting a minimum rail pressure

MX-11
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If the common rail pressure release valve (1) opens, the fuel is dumped via pipe (2) into
the supply pipe of the fuel module (3).

MX-13

The common rail pressure release valve is part of the common rail and is
not interchangeable as a separate part.

Control

During normal rail pressure control (normal engine operation), the valve is controlled
to keep it closed. The current to keep the valve closed varies (duty cycle) and depends
on the requested rail pressure.

Learning function

The current to control the common rail pressure release valve is determined by the PCI
ECU and is stored in its memory. If a common rail pressure release valve is replaced,
the stored value in the PCI ECU must be reset with DAVIE.

Limp-home function

If the common rail pressure release valve is not electronically controlled (e.g., faulty
valve or wiring), it acts like a spring-loaded valve. The valve is then a normally closed
valve and opens at approximately 320 ± 70 bar [4641 ± 1015 psi].

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During an uncontrolled situation, a minimum rail pressure between 300 and 800 bar
[4351 and 11603 psi] is guaranteed depending on engine speed, fuel temperature, etc.

Effect on the system:

x Controls the rail pressure if the normal rail pressure control is lost (e.g., a
failure in high-pressure fuel system components is detected)
x Limits the maximum rail pressure in emergency situations

Common rail pump unit 1 (L092) and unit 2 (L093)

Common rail pump units 1 and 2 supply fuel to the common rail.

1 Outlet port
2 Solenoid connector
3 Sealing ring fuel supply gallery - outside
4 Sealing ring fuel supply gallery - fuel return
gallery
5 Sealing ring fuel return gallery - crankcase
6 Spring
7 Roller lifter
8 Common rail pump unit cam
9 Fuel return port
10 Fuel supply port

Operation

The internal plunger is actuated via a roller lifter on the camshaft. Each pump has three
pumping events for every two crankshaft revolutions.

Fuel from the fuel gallery can enter the pumping plunger area via an internal valve.

A pumping event starts when the plunger travels up, the PCI ECU activates the solenoid
briefly and the internal valve closes the opening to the fuel gallery. The internal valve is
kept closed hydraulically, and the fuel is pumped to the rail via a check valve in the
outlet bore of the pump unit.

The pumping event stops when the roller lifter passes the top of the camshaft lobe,
causing the plunger to travel downwards again. Due to this, the pressure above the
plunger decreases and the internal valve opens the opening to the fuel gallery. The
check valve in the outlet bore closes and prevents fuel from flowing back from the rail
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to the plunger area.

Control

The amount of fuel pumped to the rail depends on the duration of the pumping event
(pump delivery percentage). The earlier the solenoid is activated by the PCI ECU in the
up stroke of the pumping plunger the more fuel (mg/stroke) is pumped to the rail.

Effect on the system

x Rail pressure control.

The rail pressure is closed-loop controlled. A comparison is made between the actual
rail pressure and rail pressure demands determined by the ECU. The rail pressure is
adjusted by pumping more or less fuel to the rail with the common rail pump units.

Solenoid valve injector cylinders 1-6 (B421, B422, B423, B424, B425, B426)

The fuel injector injects fuel into the combustion chamber.

Control

The amount of fuel injected depends on the duration of the injector solenoid activation
in combination with the rail pressure. The longer the solenoid is activated by the PCI
ECU at the same rail pressure, the more fuel is injected.

Minimum opening pressure

The injectors do not open below a rail pressure of 180–190 bar [2610–2756 psi].

Injector codes

Every fuel injector is calibrated during production to compensate for any production
tolerances. An injector calibration code is present on the housing and connector of the
injector. These injector codes must be (re)programmed with DAVIE if one or more
injectors have been replaced or fitted in another position, or if the PCI ECU is replaced.

Not programming or incorrectly programmed injector codes can result in


reduced engine performance or a warning to the driver.

Fuel filtration module (L097)

The main components of the fuel filtration module are:

x Prefilter
x Hand priming pump
x Fine filter/water separator
x Fuel heater
x Water-in-fuel sensor/water drain valve
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x Activated carbon filter

1 Fuel filtration module, L097


1a Prefilter
1b Hand priming pump
1c Fine filter/water separator element
1d Fuel heater
1e Water drain valve/water in fuel sensor
1f Activated carbon canister
1g Deaeration filter (circulation)
For deaerating the fuel module (e.g. after filter change)
1h Drain holes (filter change)
Removing the filter cover lifts the filter, and the lower O-ring opens these two
drain holes to drain the fuel back into the tank.
1i Water overflow/deaeration hole
To deaerate the lower bowl and provide redundant safety in case the water
drain valve malfunctions.
1j Test connection fuel pressure
Not used
1k Supply to EAS fuel intake module (L135)
1l Supply to fuel gallery engine block
Connection sealed with an O-ring
1m Return from fuel gallery engine block
Connection sealed with sealing rubber ring
1n Supply from lift pump

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1o Supply to lift pump
1p Return to fuel tank
1q Fuel inlet
1r Water in fuel sensor

Prefilter

This suction side filter is a 300 micron filter. The filter contains two non-return valves
that are necessary for operation of the priming pump.

Hand priming pump

The hand priming pump must be screwed out before it can be operated.

Fine filter/water separator element

The filter/water separator is a combined filter element. The element has the no filter-
no run feature. The absence of the filter element results in non-starting of the engine.
The use of a non-original filter results in severely reduced engine performance.

The fine filter is a 3 micron filter.

Fuel heater

The fuel heater is a 300-W self-regulating heater (bi-metal switch and PTC). The heater
switches ON below ±2 ± 5˚C and switches OFF above +24 ± 5˚C.

Water-in-fuel sensor/water drain valve

The water-in-fuel sensor/water drain valve is a combined component. The water level
in the lower bowl is sensed by the water-in-fuel sensor.

If water is present the PCI ECU activates the water drain valve for 1 second to open the
entrance to the AC filter canister. A safety valve (floating ball) prevents external
drainage of fuel.

Activated carbon filter

When the AC canister is full the clean water is drained to the environment.

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Location of component(s) Common rail pressure sensor (F854)

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Common rail pressure release valve (L094)

Common rail pump unit 1 (L092)

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Common rail pump unit 2 (L093)

Solenoid valve injector cylinder 1 (B421)

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Solenoid valve injector cylinder 2 (B422)

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Solenoid valve injector cylinder 3 (B423)

Solenoid valve injector cylinder 4 (B424)

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Solenoid valve injector cylinder 5 (B425)

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Solenoid valve injector cylinder 6 (B426)

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Fuel filtration module (L097)

Diagnostic condition This diagnostic runs:

x This diagnostic runs when the rail pressure operating state is: Pump unit only.

Set condition of fault code The PCI ECU (D420) detects that the actual rail pressure is more than 200 bar lower
than the commanded rail pressure for more than 3 seconds.

Reset condition of fault code This DTC changes to inactive when the fault is no longer detected.

To validate the repair, drive the vehicle until the coolant temperature is at least 70°C
[158°F]. Once the minimum target temperature has been reached, perform several low
to higher speed accelerations with moderate engine load. Also perform high-load to
low-load transitions. This activity should be conducted within the range of 15 km/h [10
mph] to 65 km/h [40 mph] for no more than 5 to 8 km [3 to 5 miles].

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Electrical diagram(s) Common rail pressure sensor (F854)

D420 PCI ECU


F854 engine rail pressure sensor

D420 F854 Function

A44 2 Ground

A48 3 Power Supply

A52 1 Signal, common rail pressure

Wiring harness connector D420.A Wiring harness connector F854


front view front view

Handle connectors and pins with care and use matching measuring probes.

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Common rail pressure release valve (L094)

D420 PCI ECU


L094 common rail pressure release valve

D420 L094 Function

C4 2 Signal, common rail pressure

C26 1 Ground

Wiring harness connector D420.C front Wiring harness connector L094 front view
view

Handle connectors and pins with care and use matching measuring probes.

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Common rail pump units 1 (L092) and unit 2 (L093)

D420 PCI ECU


L092 common rail pump unit 1
L093 common rail pump unit 2

D420 L092 L093 Function

A25 2 Signal low, common rail pump unit 1

A26 1 Signal high, common rail pump unit 1

A27 1 Signal high, common rail pump unit 2

A28 2 Signal low, common rail pump unit 2

Handle connectors and pins with care and use matching measuring probes.

Solenoid valve injector cylinder 1-6 (B421, B422, B423, B424, B425, B426)

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B460 connector cylinders 1-3
B461 connector cylinders 4-6
D420 PCI ECU
B421 solenoid valve injector cylinder 1
B422 solenoid valve injector cylinder 2
B423 solenoid valve injector cylinder 3
B424 solenoid valve injector cylinder 4
B425 solenoid valve injector cylinder 5
B426 solenoid valve injector cylinder 6
D420 B460 B421 B422 B423 Function

A1 7 2 Signal low, injector solenoid valve cylinder 1

A2 1 1 Signal high, injector solenoid valve cylinder 1

A5 9 2 Signal low, injector solenoid valve cylinder 3

A6 3 1 Signal high, injector solenoid valve cylinder 3

A9 8 2 Signal low, injector solenoid valve cylinder 2

A10 2 1 Signal high, injector solenoid valve cylinder 2

D420 B461 B424 B425 B426 Function

A3 2 1 Signal high, injector solenoid valve cylinder 5

A4 8 2 Signal low, injector solenoid valve cylinder 5

A7 3 1 Signal high, injector solenoid valve cylinder 6

A8 9 2 Signal low, injector solenoid valve cylinder 6

A11 1 1 Signal high, injector solenoid valve cylinder 4

A12 7 2 Signal low, injector solenoid valve cylinder 4

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Wiring harness connector D420.A front Wiring harness connector B460 & B461
view front view

Handle connectors and pins with care and use matching measuring probes.

Fuel filtration module (L097)

B420 PCI ECU


L097 Fuel filtration module

D420 L097 Function

A37 A4 Signal low, water drain valve

A40 A3 Signal high, water drain valve

A45 A1 Power supply, water in fuel sensor

A49 A2 Signal, water in fuel sensor

B1 Power supply after ignition, fuel heater

B2 Ground, fuel heater

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Wiring harness connector D420.A front Wiring harness connector L097.A front
view view

Wiring harness connector L097.B front


view

Handle connectors and pins with care and use matching measuring probes.

Technical data Component check, common rail pressure sensor (F854)


This type of component cannot be checked with a multimeter/oscilloscope. Perform
the following to assess the component:

x Monitor/test the component with DAVIE.


x Perform the wiring check (see below).

Component and wiring check, ECU (D420)


Preparation:

x Key off the ignition


x Disconnect connector F854
x Measure on the front side of wiring harness connector F854

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Pin Pin
Value Additional information
(+ probe) (- probe)

3 2 5V Ignition Keyed on

Component check, common rail pressure release valve (L094)


Preparation
x Key off the ignition
x Disconnect connector L094
x Measure on component connector L094

Pin Pin
Value Additional information
(+ probe) (- probe)

1 2 1.57-1.93Ω At 20˚C [68˚F]

Component check, common rail pump unit 1 (L092)


Preparation
x Key off the ignition
x Disconnect connector L092
x Measure on component connector L092

Pin Pin
Value Additional information
(+ probe) (- probe)

±0.67Ω Resistance value at 20˚C [68˚F]


1 2
maximum
Resistance value at 120˚C [248˚F]
0.94Ω

Component check, common rail pump unit 2 (L093)


Preparation

x Key off the ignition


x Disconnect connector L093
x Measure on component connector L093

Pin Pin
Value Additional information
(+ probe) (- probe)

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±0.67Ω Resistance value at 20˚C [68˚F]
1 2
maximum
Resistance value at 120˚C [248˚F]
0.94Ω

Component check, injector solenoid valve cylinder 1 (B421)


Preparation
x Key off the ignition
x Disconnect connector B460
x Measure on component connector B460

Pin Pin
Value Additional information
(+ probe) (- probe)

±0.67Ω Resistance value at 20˚C [68˚F]


1 7
maximum
Resistance value at 120˚C [248˚F]
0.94Ω

If a measurement directly on the injector connector is necessary, the valve cover


must be removed. Consult the prescribed job.

Component check, injector solenoid valve cylinder 2 (B422)


Preparation
x Key off the ignition
x Disconnect connector B460
x Measure on component connector B460

Pin Pin
Value Additional information
(+ probe) (- probe)

±0.67Ω Resistance value at 20˚C [68˚F]


2 8
maximum
Resistance value at 120˚C [248˚F]
0.94Ω

If a measurement directly on the injector connector is necessary, the valve cover


must be removed. Consult the prescribed job.

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Component check, injector solenoid valve cylinder 3 (B423)
Preparation
x Key off the ignition
x Disconnect connector B460
x Measure on component connector B460

Pin Pin
Value Additional information
(+ probe) (- probe)

±0.67Ω Resistance value at 20˚C [68˚F]


3 9
maximum
Resistance value at 120˚C [248˚F]
0.94Ω

If a measurement directly on the injector connector is necessary, the valve cover


must be removed. Consult the prescribed job.

Component check, injector solenoid valve cylinder 4 (B424)


Preparation
x Key off the ignition
x Disconnect connector B461
x Measure on component connector B461

Pin Pin
Value Additional information
(+ probe) (- probe)

±0.67Ω Resistance value at 20˚C [68˚F]


1 7
maximum
Resistance value at 120˚C [248˚F]
0.94Ω

If a measurement directly on the injector connector is necessary, the valve cover


must be removed. Consult the prescribed job.

Component check, injector solenoid valve cylinder 5 (B425)


Preparation
x Key off the ignition
x Disconnect connector B461
x Measure on component connector B461

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Pin Pin
Value Additional information
(+ probe) (- probe)

±0.67Ω Resistance value at 20˚C [68˚F]


2 8
maximum
Resistance value at 120˚C [248˚F]
0.94Ω

If a measurement directly on the injector connector is necessary, the valve cover


must be removed. Consult the prescribed job.

Component check, injector solenoid valve cylinder 6 (B426)


Preparation
x Key off the ignition
x Disconnect connector B461
x Measure on component connector B461

Pin Pin
Value Additional information
(+ probe) (- probe)

±0.67Ω Resistance value at 20˚C [68˚F]


3 9
maximum
Resistance value at 120˚C [248˚F]
0.94Ω

If a measurement directly on the injector connector is necessary, the valve cover


must be removed. Consult the prescribed job.

Component and wiring check, fuel filtration module (L097)


Component check, water in fuel sensor
Preparation

x Key off the ignition


x Disconnect connector L097.A
x Measure on component connector L097.A

Pin Pin
Value Additional information
(+ probe) (- probe)

A1 A2 325.05 – Resistance value of the sensor in diesel (no

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334.95 kΩ water present) or air.

If there is water in the fuel, the resistance


value drops. If water is present in the fuel,
the resistance value of the sensor depends
largely on the composition of the water.

Use DAVIE to read the sensor voltages. For


more information, see "Fuel filtration
module (L097)".

Component check, water drain valve


Preparation
x Key off the ignition
x Disconnect connector L097.A
x Measure on component connector L097.A

Pin Pin
Value Additional information
(+ probe) (- probe)

A3 A4 6 – 11.5 Ω

Component and wiring check, ECU (D420)


Preparation

x Key off the ignition


x Disconnect connector L097.A
x Measure on component connector L097.A

Pin Pin
Value Additional information
(+ probe) (- probe)

A1 Ground 5V Ignition keyed on

A3 Ground Ubat Ignition keyed on

Component check, fuel module heater


Preparation
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x Key off the ignition
x Disconnect connector L097.B
x Measure on component connector L097.B

Pin Pin
Value Additional information
(+ probe) (- probe)

Due to the presence of a bimetal switch,


B1 B2 ±0.5Ω the resistance value can only be checked if
the fuel temperature is below 2˚C [36˚F].

Wiring check, fuel module heater


Preparation
x Key off the ignition
x Disconnect connector L097.B
x Measure on component connector L097.B

Pin Pin
Value Additional information
(+ probe) (- probe)

B1 B2 Ubat Ignition keyed on

Possible causes x Air present in the fuel system.

If the fuel system or parts of it have been emptied during maintenance or repair,
this DTC may become active temporarily after the engine is started. If the DTC stays
inactive when the engine is running, no further investigation is necessary.

x Malfunction in the low pressure fuel system


x An external or internal leakage on the high-pressure fuel system components.
x Common rail pump unit failure

Additional information x The rail pressure is closed-loop controlled. A comparison is made between the
rail pressure commanded by the ECU and the rail pressure feedback measured
by the common rail pressure sensor.
x The actual rail pressure is measured in the common rail by the common rail
pressure sensor (F854).
x P0094 can also be active when this DTC is active.

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Diagnostic Step-by-Step The ignition should always be in the OFF position when connecting or
disconnecting electrical components to reduce the likelihood of damage to the
components.

ƒ This troubleshooting procedure is based on the assumption that supply


power and ground to the PMCI are functioning properly.

ƒ Disconnecting the PMCI connectors during the troubleshooting process will


result in multiple errors.

ƒ Specific electrical component information and pin out locations are


provided in this procedure as a reference only. Always refer to the technical
data sections in Rapido for the most up-to-date changes.

ƒ It is necessary to use DAVIE to clear all current trouble codes from the PCI
and EAS-3 ECUs, and then run the Quick Check to identify a change in
fault status.

ƒ This DTC can be set as a result of multiple failure modes. For proper fault
isolation, complete all troubleshooting steps in the sequence provided.

Step 1. Investigate Related Trouble Codes

Before troubleshooting this trouble code, take notice of any other active or inactive
trouble codes. One or multiple other trouble codes could have been the cause for this
trouble code.

Step 1.A Investigate related trouble codes

Action
1. Use DAVIE Diagnostics to perform a Quick Check for current trouble codes.

Are these or any other related codes present?


P0087; P1087; P1091; P1195; P1196

Yes No
Possible restriction in the fuel supply, fuel
primer pump, or rail pressure sensor.

Go to the troubleshooting information for


these codes before continuing with this
procedure.

Go to step 2.A

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Step 2. Fuel System, High Pressure Rail Check

Step 2.A DAVIE Monitor, rail pressure; actual vs. requested

Action
1. Using DAVIE to monitor individual component selections for rail pressure,
confirm that the actual value measures 200 bar below the requested value.

Were the corresponding set conditions confirmed?

Yes No
Use DAVIE to perform a Quick Check for
current trouble codes.

Go to step 3.A If this code is still present, go to step 3.A.

If this trouble code is no longer present,


then this may have been an isolated
occurrence. Stop troubleshooting.

Step 3. Fuel System, Low Pressure Checks

Step 3.A Visual inspection: low pressure circuit

Action
1. Inspect the associated components or systems for any of the following:
x Low fuel level in fuel tank
x Damaged fuel filtration system (L097) that needs replacement
x Air in fuel system
x Fuel leaks
x Damaged or kinked fuel lines

Was there evidence of any of the above?

Yes No

Correct any issues found.

Go to step 7.A to perform the


corresponding repair verification cycles
and rechecks.

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If this code is still present, go to step 3.B. Go to step 3.B

Step 3.B Rapido maintenance: check fuel system, low pressure (job ID 68721)

Action
1. Perform the identified maintenance job, outlined in “check fuel system low
pressure (Fuel system).”

The procedure outlined in “check fuel system, low pressure (Fuel system)”
requires bleeding the fuel system. For the MX engine (North American markets),
ensure that “bleed (Fuel system),” job ID 66537 is used when bleeding the fuel
system.

Do any of the tests result in a failed state based on the criteria provided?

Yes No

Investigate and correct any issues found.

Go to step 7.A to perform the


corresponding repair verification cycles
and rechecks.

If this code is still present, go to step 4.A Go to step 4.A

Step 4. Fuel System, High Pressure Checks

Step 4.A Visual inspection, high pressure common rail

Action
1. Visually inspect the associated component connections and wiring for any of
the following:
x Fuel leaks
x A fuel line from the high pressure common rail to the injector is
damaged
x Bent or broken fuel lines
x Common rail pressure sensor (F854) not installed correctly
x Common rail pressure release valve (L094) not installed correctly
x High pressure fuel lines not installed correctly
x Common rail pump unit 1 (L092) and unit 2 (L093) are not installed
correctly

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x Damaged electrical components/connections

Was there evidence of any of the above?

Yes No

Correct any issues found.

Go to step 7.A to perform the


corresponding repair verification cycles
and rechecks.

If this code is still present, go to step 4.B. Go to step 4.B

Step 4.B Visual inspection, common rail pressure sensor (F854)

Action
1. Visually inspect the associated component connections and wiring for any of
the following:
x Damaged or loose connectors
x Bent, broken, corroded or loose connector pins
x Moisture or dirt in the connections
x Damage to the wire harness or insulation
x The correct sensor (F854) is not installed
x ECU connections are damaged or disconnected
x Batteries not fully charged or contacts are not tight
x Common rail pressure sensor (F854) broken or not installed
correctly

Was there evidence of any of the above?

Yes No

Correct any issues found.

Go to step 7.A to perform the


corresponding repair verification cycles
and rechecks.

If this code is still present, go to step 4.C. Go to step 4.C

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Step 4.C Electrical checks, supply voltage, common rail pressure sensor (F854)

Refer to the corresponding Checking Data in Engine Service – Rapido for


associated supply and signal voltages, resistance values, and related connector
pin test points.

Action
1. Confirm the supply voltage level as outlined in the corresponding checking
data, “Component Check, Common Rail Pressure Sensor (F854).”

Are measured values within expected range?

Yes No

Correct any issues found.

Go to step 7.A to perform the


corresponding repair verification cycles
and rechecks.

Go to step 4.D If this code is still present, go to step 4.D.

Step 4.D Rapido maintenance: common rail pressure release valve (L094) leak
down test

Action
1. Refer to Rapido procedure “Check fuel system high pressure (fuel system)”
to verify common rail pressure release valve does not leak.

Does the high pressure valve pass the leak test?

Yes No
Contact the PACCAR Engine Support
Center for confirmation in replacing the
failed common rail.

Go to step 7.A to perform the


corresponding repair validation cycles and
rechecks.

Go to step 5.A If this code is still present, go to step 5.A.

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Step 5. Common Rail Pump Unit 1 (L092) and Unit 2 (L093) Checks

Step 5.A Electrical checks, resistance, common rail pump unit 1 (L092) and
unit 2 (L093)

Refer to the corresponding Checking Data in Engine Service – Rapido for


associated supply and signal voltages, resistance values, and related connector
pin test points.

Action
1. Confirm the resistance as outlined in the corresponding checking data,
“Component check, Common Rail Pump Unit 1 (L092) and Unit 2 (L093).”

Are measured values within expected range?

Yes No

Contact the PACCAR Engine Support


Center for confirmation in replacing the
failed electronic unit pump.

Go to step 7.A to perform the


corresponding repair validation cycles and
rechecks.

Go to step 5.B If this code is still present, go to step 5.B.

Step 5.B Special test, isolating common rail pump unit 1 (L092) and unit 2 (L093)

Action
1. Set the ignition switch to OFF.
2. Disconnect the pump unit 1 pump (L092) electrical connector.
3. Start the engine and monitor how smoothly it runs.
A smooth running engine indicates that the unit 2 pump (L093) is
functioning properly. A rough running engine indicates the unit 2 pump
(L093) is not functioning properly.
4. Set the ignition switch to OFF.
5. Reconnect the unit 1 pump (L092) electrical connector.
6. Disconnect the unit 2 pump (L093) electrical connector.
7. Start the engine and monitor how smoothly it runs.
A smooth running engine indicates that the unit 1 pump (L092) is
functioning properly. A rough running engine indicates that the unit 1 pump
(L092) not functioning correctly.

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Did the engine run smoothly in both instances (3 and 7)?

Yes No
Correct any issues found, or replace the
corresponding unit pump as needed.

Refer to step 7.A to perform the


corresponding repair verification cycles
and rechecks.

Go to step 6.A If this code is still present, go to step 6.A.

Step 6. Injector (B421, B422, B423, B424, B425, B426) Checks

Step 6.A DAVIE test: automated cylinder performance (B421, B422, B423, B424,
B425, B426)

This test requires Master Technician level access.

Action
1. Run the prescribed DAVIE performance test to determine if there is a
problem with one of the injectors.

Does the test fail to complete or result in a failed state?

Yes No
For any related issues found, contact the
PACCAR Engine Support Center on further
isolating possible issues with or replacing
a failed injector.

Go to step 7.A to perform the


corresponding repair verification cycles
and rechecks.

If this code is still present, go to step 7.A. Go to step 7.A

Step 7. Repair Verification

Step 7.A Repair verification cycles


Perform these repair verification cycles following any corrective actions taken, to
enable related OBD monitors to reach a readiness state associated with the trouble
2013 PACCAR MX Diagnostic Service Manual 310 | P a g e
code or system being investigated.

Before beginning these repair verification cycles, use the DAVIE Diagnostics,
Quick Check function to clear all current DTCs from the PCI and EAS-3 ECUs.

Action
1. System Initiation
Drive the truck under normal conditions until the coolant temperature
reaches a minimum of 150°F. This cycle can be conducted with a loaded
trailer or bobtail.

2. Steady State
This cycle is best performed on a level grad road (least amount of incline
possible) and under load using a trailer. If a loaded trailer is unavailable,
produce engine load by turning the A/C and fan to ON.

With the System Initiation cycle complete, proceed to a road with a


minimum speed limit of 50 mph, then get to the highest gear possible with
the engine speed between 1100-1500 rpm, and set the cruise control. Run
this cycle for roughly 3 to 5 miles or in three separate 1-mile increments if a
steady 3 to 5 miles is unachievable.

Were the identified repair verification cycles able to be completed?

Yes No
Investigate and correct any issues
preventing these repair verification cycles
and rechecks from being completed, then
re-run. For additional assistance, contact
the PACCAR Engine Support Center.
Go to step 7.B Go to step 7.B

Step 7.B DAVIE Diagnostics, Quick Check

Action
1. Use DAVIE Diagnostics to perform a Quick Check for current trouble codes to
determine whether the actions taken have cleared this trouble code.

Has P228D been cleared?

Yes No
Problem resolved. No further actions. If all steps have been completed and this
trouble code is still present, contact the

2013 PACCAR MX Diagnostic Service Manual 311 | P a g e


PACCAR Engine Support Center for
further assistance.

Contacting the PACCAR Engine Support Center

For further assistance in diagnosing this issue or for confirmation prior to the
replacement of suspect components, contact the PACCAR Engine Support Call
Center.

Back to Index

2013 PACCAR MX Diagnostic Service Manual 312 | P a g e

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