Ocs

EQP. TAG NO.: 620314 DESIGN REF NO.: OCSECPLDE/AR-01 SHEET No. :1 of 115
MSN. NO. REV No.
COVER PAGE
DATED :31-01-2022

MECHANICAL DESIGN
CALCULATION FOR 16" MIST
ELIMINATOR

DOCUMENT TITLE MECHANICAL DESIGNCALCULATION

DOCUMENT NO. :OCSECPL/DE/AR-01, Rev.4
JOB NO.
CLIENT Ingersoll-Rand Industrial U.S., Inc.
PROJECT
EQUIPMENT DESCRIPTION :16"MIST ELIMINATOR
EQP. TAG NO. :620314
MANUFACTURER'S SERIAL No.
REFERENCE DRAWING No.
:OCS/2021073/620314/GA-01 Rev.4
o3U-o

2 0

M S

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S-twve
e D
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EQP. TAG NO.: 620314 DESIGN REF NO.: OCSECPLDE/AR-01 SHEET No. :2 of 115
MSN. NO. REV No. :4
INDEX DATED 31-01-2022

REVISION NO.
SHEET
SRN DESCRIPTION 2 3
NO. 0

04.06.2021| 14.07.2021 08.10.2021 26.11.202131.01.2022

COVER PAGE_ 04.06.2021 14.07.2021 08.10.2021 26.11.2021 31.01.2022
INDEX
VESSEL SUMMARY 04.06.202114.07.2021 08.10.2021 26.11.2021 31.01.2022
NOZZLE SCHEDULE |04.06.2021 14.07.2021 08.10.2021 26.11.202131.01.2022
DRAWINS | 04.06.2021 14.07.2021 08.10.2021 26.11.202131.01.2022
APPLICA LE CODES/STANDARD 04.06.2021 14.07.2021 08.10.2021 26.11.202131.01.2022
04.06.2021 14.07.2021 08.10.2021 26.11.2021 31.01.2022
UNTT OF MEASURMENTT 04.06.2021|14.07.2021 08.10.2021 26.11.2021 31.01.2022
MECHANICAL DESIGN DATA
CALCULATION OFINTERNAL VOLUME | 04.06.2021 14.07.2021 08.10.2021 26.11.2021 31.01.2022
|04.06.2021 14.07.2021 08.10.2021 26.11.202131.01.2022
10 LOADS AS PER UG-222
14.07.2021 08.10.2021 26.11.2021 31.01.2022
HYDROTEST PRESSURECALCULATION(INTERNAL) 04.06.2021
04.06.2021|14.07.2021 08.10.2021 26.11.2021 31.01.2022
POST FORMINGREQUIREMENTS AS PER UG-79, UCS-79
POST WELD HEAT TREATMENT REQUIREMENTS AS PER UW-2, 31.01.2022
13 8 04.06.2021 14.07.2021 08.10.2021 26.11.2021
UCS-56
RADIOGRAPHY REQUIREMENT AS PER UW-11, JOINT 08.10.2021 26.11.2021 31.01.2022
14 04.06.2021 14.07.2021
EFFICTENCY
IMPACT TEST EXEMPTIONS/REQUIREMENTS AS PER UG-20 ( 14.07.2021 08.10.202126.11.2021 31.01.2022
15 04.06.2021
UCS-66 CALCULATIONOFMDMT. 14.07.202108.10.2021 26.11.2021 31.01.2022
16
REQUIREMENT OFINSPECTION OPENING ASPER UG-46 10
0
04.06.2021
04.06.2021 14.07.2021 08.10.2021 26.11.2021 31.01.2022
OVERPRESSURE PROTECTION AS PER UG-125 26.11.2021 31.01.2022
REQUIREMENT OF DRAIN AS PER UG-25 10 04.06.2021 14.07.2021|08.10.2021
CALCULATION OF NOZzLE NECK N2 THICKNESS DUE TO 26.11.2021 31.01.2022
19 11 04.06.2021 14.07.2021 )8.10.2021
INTERNAL DESIGN PRESSURE AS PER APPENDIX 1PARA1-1
CALCULATION OF NOZZLE NECK N3 THICKNESS DUE 10 26.11.2021 31.01.2022
20 13 04.06.2021 14.07.2021|08.10.2021
INTERNAL DESIGN PRESSURE AS PER APPENDIX1 PARA 1-1
CALCULATION OF NOZZLE NECK NI THICKNESS DUE TO 08.10.2021|26.11.2021 31.01.2022
15 04.06.2 14.07.2 021
21
INTERNALDESIGN PRESSURE AS PER APPENDIX1 PARA 1-1
22
CALCULATION OF NOZZLE NECK N4 THICKNESS DUE TO 17 04.06.2 14.07.2 08.10.2021 26.11.2021 31.01.2022
INTERNAL DESIGN PRESSURE AS PER APPENDIX 1 PARA 1-1
CALCULATION OF NOZZLE NECK N5 THICKNESS DUE TO 08.10.2021 26.11.2021 31.01.2022
19 04.06.2021 14.07.2
23
INTERNAL DESIGN PRESSURE AS PER APPENDIX 1PARA 1-1
CALCULATION OF NOZZLE NECK N6 THICKNESS DUE TO 08.10.2021| 26.11.2021 31.01.2022
19 04.06.2021 14.07.2021
24
INTERNAL DESIGN PRESSURE AS PER APPENDIX 1 PARA 1-1
96
04.06.2021 14.07.2021|08.10.2021 26.11.2021 31.01.2022
25 PV ELITE CALCULATION PAGES
Pages

Che

on

31-01-2022 FIFTH ISSUE

FOURTH ISSUE
26-11-2021
08-10-2021 THIRD ISSUE
SECOND ISSUE
14-07-2021
FIRST ISSUE
04-06-2021 APPROVED BY REVIEWED BY
REVISION DATE REVISION NOTE PREPARED BY
 ocsS
EQP. TAG NO.: 620314 DESIGN
MSN. NO
REF NO: OCSECPL/DE/AR-01 SHEET No. :3 of 115
REV No. :4
VESSEL SUMMARY
DATED
:31-01-2022

S.NO PART NAME | INSIDE DIAMETER MIN.THICKNESS CAL. / NOMINAL

1 SHELL 394.4 mm 3 mm/6.00 mm
DISH ENDS 394.4 mmn V
Gamm)6.00 mm
(4.5 mm After forming) v

pt
N e dt o

NOZZLE SCHDULE

NOZZLE NOZZLE FLANGE/ ORIENTATION

SR.N SERVICE SCHEDULE RF PAD
SIZE RATING COUPLING OF NOZZLE
NO. (WT IN mm) DIMENSION
CLAS TYPE DEG)
N1
DN25 3000# NPTF BOTTOMDISH
N2
DN15 3000# NPTF 180 D Sh
N3 DN15 3000# NPTF 180_N l
TOP BLIND

4 N4 DN100 3000 # NPTF FLANGE

INSIDE
WELDED
5 N5 DN8O SCH40IM 170 OD x TOP BLIND
(5.49 d 14 Thk FLANGE
SCH 40
6 N6 DN80
(549)
90

DRAWINGS
SR. REVISION NO.
DESCRIPTION DRAWING NO.
NO 2
VSL PRES 1100HDF 16"
MIST ELIMINATOR |OCS/2021073/620314/GA-01 04.06.2021 14.07.2021
08.10.202126.11.2021 31.01.2022

werclod l
Puir L
N4 h1 t
 cS Curting ceieme
EQP. TAG NO.: 620314 DESIGN REF NO.: OCSECPLDE/AR-01 SHEET No. 4 of 115
MSN. NO. REV No. :4
APPLICABLE CODES/STANDARDSDATED :31-01-2022

SR.NO. CODES/STANDARDS/ REFERENCES YEAR/EDITION

ASME BOILER & PRESSURE VESSEL CODE, SECTION VIII DIV.1 EDITION 2019
ASME BOLER & PRESSURE VESSEL CODE, SECTION II PART A EDITION 2019
ASME BOILER & PRESSURE VESSEL CODE, SECTION I PART D
3 EDITION 2019
(METRIC)
4
STANDARD FOR PIPE FLANGES AND FLANGE FITTINGS NPS 1/2 EDITION 2013
THROUGH NPS24 METRIC/ANCH STANDARD ASMEB16.5
STANDARD FOR WELDED AND SEAMLESS WROUGHT STEEL PIPE
5 EDITION 2018
ASME B36.10M
STANDARD FOR FORGED FITTINGS, SOCKET-WELDING AND
6 EDITION 2016
THREADEDASME B16.11

UNITS OF MEASUREMENT

PARAMETER UNIT USED

CoYYe o
*
PRESSURE MPa and bar
TEMPERATURE Deg C
R s 6m t
LENGTH mm

NOTE:
*
PROVIDED PRESSURES ARE READ AS GAUGE PRESSURE

Conversion calculations:

FROM APPENDIX GG-3 TABLE OF ASME SEC.VIII Div.1 EDITION 2019

1 psi = 0.0068948 MPa

165 psi = 0.006894 x 165 1.1376 MPa - 1.14 MPa

1 Deg F - (5/9) (Deg F -32)

300 Deg F (5/9) (300-32) =148.888 Deg C 148.89 Deg C

 OCS CrngTgeiiene

EQP. TAG NO.: 620314 DESIGN REF NO.: OCSECPL/DE/AR-01 SHEETNo. :5 of 115
MSN. NO.: REV No. 4
MECHANICAL DESIGN DATA
DATED 31-01-2022

EQUIPMENTDESIGN DATA:
CONFIGURATION (TYPE) :VERTICAL
SERVICE (LETHAL OR NON LETHEL) :NON-LETHAL
DESIGN AND MANUFACTURING CODE :ASME SECTION VII DIV4, EDITION 2019
INTERNAL DESIGN PRESSURE :1.14MPa(g) (11.4 bar(g)_
EXTERNAL DESIGN PRESSURE NOT APPLICABLE
MAXIMUM ALLOWABLE WORKING PRESSURE (MAWP)(HOT &CORRODED):114MPa(g)(114bar(g))
DESIGN TEMPERATURE (INTERNAL/ EXTERNAL) 148.89 DEGC/NOT APPLICABLE
DESIGN TEMPERATURE(MIN) :-29 Deg C_
MINIMUM DESIGN METAL TEMPERATUE (MDMT) :-29 Deg C@1.14MPa(g) (11.4 bar(g)_
CORROSION ALLOWANCE :0.5 mm (SHELL/DISH/NOZZLES)
RADIOGRAPHY : NONE
JOINT EFFICIENCY_ FOR SHELL (CIRCSTRESS/LONGSTRESS) :0.7/0.7
FOR TOP HEAD /FOR BOTTOM HEAD AND PIPES LONG SEAM :0.7/0.7/0.7
OPERATING PRESSURE (MIN /NOR/MAX)
OPERATING TEMPERATURE (MIN/NOR/MAX)
PROCESS FLUID : COMPRESSED AIR
PROCESS FLUID DENSITY (MAX)
:14.66 kg/m
CAPACITY : 0.157 m (REFER SHEET NO.:6)
INSULATION/ FIREPROOFING THK : NOT APPLICABLE
SHOP HYDROSTATIC TEST PRESSURE (AT TOP) HORIZONTAL :1.48 MPa(g) (14.8 bar(g))
POSITIONN
FIELD HYDROSTATIC TEST PRESSURE (AT TOP) :148 MPa(g) (14.8bar(g))
HYDROTEST TEMPERATURE(MIN/MAX)_ 17/48 DegC(RECOMMENDED)
PNEUMATIC TEST PRESSURE :N.A_
POST WELD HEAT TREATMENT(PWHT)(REFER SHEET NO: 8) :APPLICABLE FOR BOTTOM DISH END (ASPER UCS-79)
POSTFORMING HEAT TREATMENT (SHELL /DISH ENDS): NOT REQUTRED AS PER UCS-56(REFER SHEET NO:8)
IMPACT TEST(REFER SHEET NO.: 10) EXEMPTED ASPER UCS-66 (a)(c), FIG. UCS-66 GENERAL
NOTE ().
RATINGS OF FLANGES ASME B16.5,2013
OVER PRESSURE PROTECTION IN THE SCOPE OF CLIENT (PROVISION PROVIDED)-N2
(DN15x3000#NPTE)
WEIGHT DETAILS; TOTAL WEIGHT
EMPTYWEIGHT (W«)_ :270 kg
OPERATING WEICHT (Wo) :272.3 kg
427 kg
HYDRO TEST WEIGHT (Wh)-SHOP
MATERIALOF CONSTRUCTION
SHELL/DISHEND :SA 516 Gr.70N
NOZZLE PIPES :SA 106M Gr.B
REINFORCEMENT PLATEFOR NOZZLES : SA516 Gr.70N
SHELL,BLIND, NOZZLE FLANGES/FORGED COUPLING :SA105M
GASKET FOR SHELL FLANGE NEOPRENE (3.2 THK.)
STUDBOLT&NUT FOR SHELL FLANGE :SA 193 Gr.B7/SA 194 Gr.2H
LEG SUPPORT PAD :SA 516 Gr.70N
LEGSUPPORT, BASE PLATE :IS 2062 Gr.B
NAME PLATE :SA240 Ty.316
OCs ENGINEERING& CONSTRUCTION (INDIA) PVT. LTD.
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FileName 16 inch Design calc-Rev 4
1 7:36pm Jan 31,2022
Input Echo Step:

NP+HW+HI
Load Case 5
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI-+FW+BW

Load Case 8 IP+OW+EQ+FS+BS

EP+OW+WI+FW+BW
Load Case 9
Load Case 10 EP+OW+EQ+FS+BS
HP+HW+HI
Load Case 11
Load Case 12 HP+HW+HE

Load Case 13 IP+WE+EWW

Load Case 14 IP+WF+CW

Load Case 15 IP+V0+0W
Load Case 16 IP+VE+EW

Load Case 17 NP+V0+0W

Load Case 18 FS+BS+IP+OW S e a - 2»16

Load Case 19 FS+BS+EP+0W

Wind Design Code ASCE/SEI 7-16

Wind Load Reduction Scale Factor 0.6600
Basic Wind Speed [V] 70 km/hr *
C: Open Terrain
Surface Roughness Category
Importance Factor 1.0
Moderately Smooth
Type of Surface
mm
Base Elevation
33.0
Percent Wind for Hydrotest
Elev. N
Using User defined Wind Press. Vs mm
Height of Hill or Escarpment H or Hh
Lh mm
Distance Upwind of Crest
Distance from Crest to the Vessel X mm
Flat
Type of Terrain Hill, Escarpment
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) . .0000 Al6.
Damping Factor (Beta) for Wind (Filled) 0.0000
mm -

Site Elevation above Sea Level

CE

P S

(ASCE/SEI 7-16
Seismic Design Code
Seismic Load Reduction Scale Factor 0.700
1.0
Importance Factor
1.000
Table Value Fa
1.4
Table Value Fv
1.
Max. Mapped Res. Acceleration (Ss e. 400
Max. Eff. Ground Acceleration
Force Modification Factor R 3..000
C
Site Class
Component Elevation Ratio z/h .6000
0.000
Amplification Factor Ap
. 000
Force Factor
Consider Vertical Acceleration No
Minimum Acceleration Multiplier . 000
User Value of Sds (used if 0 ) 0.6
User Value of Sdi1 (used if > 0) . 000
Moment Reduction Factor Tau 1.000

Design Pressure + Static Head

Consider MAP New and Cold in Noz. Design
Consider External Loads for Nozzle Des.
Use ASME VIII-1 Appendix 1-9 IN
 CONSTRUcTION (INDIA) PVT. LTD.
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Licensee: Venvel Thermal & Mechanical Designers
PV Elite 24 Page 5 of 95
inch Design calc-Rev 4
FileName 16
7:36pm Jan 31,2022
Input Echo: Step

No
Perform Blast Load Analysis
Current w/Addenda or Code Year
Material Database Year

Configuration Directives:

VIII-1 01-37 NO
Do not use Nozzle MDMT Interpretation
instead of exact equation for "A" Yes
Use Table G
Shell Head Joints are Tapered Yes
Yes
Compute "K" in corroded condition
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
For thickness ratios <= 0.35, MDMT will be -155F (-104C)
Yes
For PWHT& P1 Materials the MDMT can be < -55F (-48C) No

Yes
Using Metric Material Databases, ASME II D
Calculate B31.3 type stress for Nozzles with Loads Yes
Reduce the MDMT due to lower membrane stress Yes
Consider Longitudinal Stress in MDMT Calculations Yes

Complete Listing of Vessel Elements and Details:

Shew
Element From Node
Element To Node
Element Type Elliptical
Head
Description
Distance "FROM" to "TO" 50 mm

Inside Diameter 394.4 mm

Element Thickness 4.5 mm
Internal Corrosion Allowance e.5 mm
6 mm
Nominal Thicknesss
External Corrosion Allowance mm

Design Internal Pressure 1.14 MPa

Design Temperature Internal Pressure 149 C
Design External Pressure MPa V
30 C
Design Temperature External Pressure
Effective Diameter Multiplier 1.2
Material Name SA-516 70 [Normalized]
Allowable Stress, Ambient 138 MPa
Allowable Stress, Operatin8 138 MPa
Allowable Stress, Hydrotest 234 MPa
Material Density 0.00775 kg/cm3
P Number Thickness 32.004 mm
Yield Stress, Operating 232.13 MPa
UCS-66 Chart Curve Designation D
External Pressure Chart Name CS-2
UNS Number Ke2700
Product Form Plate
Efficiency, Longitudinal Seam 0.7
Efficiency, Circumferential Seam e.7
Elliptical Head Factor 2.0
Weld is pre-Heated No

Element From Node 10

Detail Type Liquid
Detail ID Liquid: 10
Dist. from "FROM" Node / 0ffset dist -98.6 mm
Height/Length of Liquid 148.6 mm
 PVT. LTD.
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FileName 16 inch Design calc-Rev 4
7:36pm Jan 31,2022
Input Echo: Step:

Liquid Density 0.14695E -04 kg/cm

Element From Node 10
Detail Type Nozzle
Detail ID N1-DN25
Dist. from "FROM" Node / Offset dist mm

Nozzle Diameter 44 mm

Nozzle Schedule None

Nozzle Class None
.
Layout Angle
Blind Flange (Y/N) N
Weight of Nozzle (Used if >0 ) N

Grade of Attached Flange None

Nozzle Matl SA-105

Element From Node 20

Element To Nodee 30
Element Type cylinder (Atype
Shell
Description
Distance "FROM" to "TO" 1164.5 mm
H o u

Inside Diameter 394.4mm-

Element Thickness 5.7 mm
Internal Corrosion Allowance .5 mm
mm
Nominal Thickness
External Corrosion Allowance Omm
Design Internal Pressure 1.14 MPa
149 C
Design Temperature Internal Pressure
Design External Pressure MPa V
30 °C
Design Temperature External Pressure
Effective Diameter Multiplier 1.2
Material Name SA-516 7e [Normalized]
Efficiency, Longitudinal Seam .7
fficiency, Circumferential Seam 0.7
No
veld is pre-Heated

Element From Node 20

Detail Type Liquid
Detail ID Liquid: 20
Dist. from "FROM" Node / Offset dist mm

Height/Length of Liquid 1164.5 mm

Liquid Density 0.14695E -04 kg/cm

onneD,
Element From Node 20 a h o

Detail Type Nozzle

Detail ID N6-DN80
Dist. from "FROM" Node/0ffset dist 969.3 mm
Nozzle Diameter 80 mm
Nozzle Schedule 40
Nozzle Class 150
Layout Angle 90.0
Blind Flange (Y/N) N
Weight of Nozzle (Used if e) N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B
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Element From Nodde 20

Detail Type Nozzle
Detail ID N2-DN15
Dist. from "FROM" Node / Offset dist 969.3 mm
Nozzle Diameter 28 mm
Nozzle Schedule None
Nozzle Class None
Layout Angle 180.
Blind Flange (Y/N) N
Weight of Nozzle (Used if > 0) N
Grade off Attached Flange None
Nozzle Matl SA-105

Element From Node 20

Detail Type Leg
Detail ID LEGS
Dist. from "FROM" Node / Offset dist 135 mm
Diameter at Leg Centerline 451.18 mm
Leg Orientation 3
Number of Legs 3
Section Identifier ISA5OX50X6
Length of Legs 60e.5 mm

P 1S
Element From Node 30 De

SoPF
Element To Node 40 med
Element Type Flange c h e c k B l 6 S

Sh
Description Flg-Sa
Distance "FROM" to "TO" 63.5 mm R e m

Flange Inside Diameter 406.4 mm

Element Thickness 36.576 mm mhn -
Internal Corrosion Allowance e.5
Nominal Thickness mm
External Corrosion Allowance mm

Design Internal Pressure 1.14 MPa Cheiy m d tim.

Design Temperature Internal Pressure 149 °C V
Design External Pressure e MPa
Design Temperature External Pressure °C
Effective Diameter Multiplier 1.2
Material Name SA-105
Allowable Stress, Ambient 138 MPa
Allowable Stress, Operating 138 MPa
Allowable Stress, Hydrotest 225 MPa
Material Density e.00775 kg/cm3
P Number Thickness 32.004 mm
Yield Stress, Operating 219.18 MPa
UCS-66 Chart Curve Designation A

External Pressure Chart Name CS-2

UNS Number Ke3504
Product Form Forgings
Perforn Flange Stress Calculation (Y/N) Y
Weld is pre-Heated No

Element From Node 30

Detail Type Liquid
Detail ID Liquid: 30
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FileName 1 6 inch Design calc-Rev 4 Page 8 of 95
7:36pm Jan 31,2022
Input Echo: Step
Dist. from "FROM" Node / Offset dist
Height/Length of Liquid 36.576 mm
Liquid Density 6.14695E-04 kg/cm3

Element From Node 40

Element To Node 50
Element Type Flange
Description VFlg-CC
Distance "FROM" to "TO" 36.576 mm
51
Flange Outside Diameter 596.9 Mm
Element Thickness 36.576
Internal Corrosion Allowance e.5 mm
Nominal Thickness mm
External Corrosion Allowance mm
Design Internal Pressure .14 MPa
Design Temperature Internal Pressure 149 C
Design External Pressure MPa
Design Temperature External Pressure 30 °C
Effective Diameter Multiplier 1.2
Material Name SA-105
Perform Flange Stress Calculation (Y/N) Y
Weld is pre-Heated No

Element From Node 40

Detail Type Liquid
Detail ID Liquid: 40
Dist. from "FROM" Node / Offset dist mm
Height/Length of Liquid 36.576 mm
Liquid Density e.14695E-04 kg/cm3

Element From Node 40

Detail Type Nozzle
Detail ID N5-DN8e
V
Dist. from "FROM" Node / 0ffset dist mm
Nozzle Diameter 88.9 mm
Nozzle Schedule 40
Nozzle Class (150
V
Layout Angle 0.0
Blind Flange (Y/N) N
Weight off Nozzle ( Used if > e) N
Grade of Attached Flange
Nozzle Matl
GR 1.1
SA-106 B
Element From Node 40
Detail Type Nozzle
Detail ID N3-DN15
Dist. from "FROM" Node / Offset dist 75 mm
Nozzle Diameter 28 mm
Nozzle Schedule None
Nozzle Class None
Layout Angle 180.6
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) N
Grade of Attached Flange
None
Nozzle Matl SA-105
ocs ENGINEERING & CONSTRUCTION (INDIA) PVT.LTD.
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FileName 16 inch Design calc-Rev 4 Page 11 of 95
Flg Calc [Int P]: Flg-Sa Flng: 5 7:36pm Jan 31,2022

Flange Input Data Values Description: Fig-Sa

Flg-Sa
Flange Type Loose Slip On

Design Pressure 1.14 MPa

Design Temperature 149 °Cv
Internal Corrosion Allowance ci 0.5000 mm
External Corrosion Allowance ce 0.0000 mm
Use Corrosion Allowance in Thickness Calcs. hek /6S
Yes 4lD.

OD 5 7 S
Flange Inside Diameter 3 406.400 mm
Flange Outside Diameter A 596.968 mm
Flange Thickness t 36.5760 mm
Thickness of Hub at Small End go 20.0622 mm
Thickness of Hub at Large End 23.3680 mm
8
Length of Hub h 26.9240 mm

Flange Material SA-105

Flange Material UNS number KO3504
Flange Allowable Stress At Temperature Sfo 138.00 MPa
Flange Allowable Stress At Ambient Sfa 138.00 MPa

Bolt Material SA-193 B7

Bolt Allowable Stress At Temperature Sb 172.00 MPa v
Bolt Allowable Stress At Ambient Sa 172.00 MPa

Diameter of Bolt Circle 539.750 mm

Nominal Bolt Diameter 25.4000 mm
Type of Threads UNC Thread Series
Number of Bolts 16 Sh o

S a m e

Flange Face Outside Diameter Fod 469.900 mm

M
Flange Face Inside Diameter Fid 406.400 mm
Flange Facing Sketch 1, Code Sketch 1a
Haw 9 6 Mp
,
Gasket Outside Diameter GO 463.550 mm
Gasket Inside Diameter Gi 406.408 mm
Gasket Factor 3.2000 M ej

Gasket Design Seating Stress 26.20 MPa

Column for Gasket Seating 2, Code Column II

Gasket Thickness te 3.2000 mm

Flange Class 150

Flange Grade GR 1.1 V
 OCS ENGINEERING & CONSTRUCTION (INDIA) PVT. LTD.
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PV Elite 24 Licensee: Venvel Thermal & Mechanical Designers

16 inch Design calc- Rev 4 Page l2 of 955
FileName
Flg Calc [Int P] : Flg-Sa Flng: 5 7: 36pm Jan 31,2022

ASME Code, Section VIII Division 1, 2021

Corroded Flange Thickness, tc =(ci 36.076 mm

Code R Dimension, R- Yc-B)/2 el 43.307 mm
Clne

Gasket Contact width, N = (Go Gi) 2 28.575 mm

bo = N / 2 14.287 mm
a
Basic Gasket Width, 1
Effective Gasket Width, b Cb*sqrt(bo) 525 mm
Gasket Reaction Diameter, G Go 2 * bb
444.500 mm

Basic Flangeand Bolt Loads:

Hydrostatic End Load due to Pressure [H]):
= 0.785 G Peq
0.785 444.52 1.14
176890.031 N
Contact Load on Gasket Surfaces [Hp]:
2 b TT G m P
=2 9.525 T444.5 3.2 1.14
97036.805 N
Hydrostatic End Load at Flange ID [Hd]:
TT Bcor2 P /4 V
TT 406.42 1.14/4
147865.609 N
Pressure Force on Flange Face [Ht):
=H-Hd
176890- 147866
= 29024.416 N

Operating Bolt Load [Wm1]:

max( H+ Hp H'p, 0) v
max( 176890+ 97037 + 0, 0)

=273926.812 N
Gasket Seating Bolt Load Wm2]
OCS ENGINEERING& CONSTRUCTION (INDIA) PVT. LTD.
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PV Elite 24 Licensee: Venvel Thermal & Mechanical Designers
PileName: 16 inch Design calc-Rev 4 Page l3 of 95

Fing 7:36pm Jan 31,2022

Flg Calc [Int P]: Flg-Sa

=y b T G+ yPart bPart Ipp

26.2-9.525 TT444.5t0-0-0
348458.438 N Is92S7r
Required Bolt Area [Am)
max( Wm1/Sb, Wm2/Sa)
= max( 273927/172, 348458/172)
2026.130mm2
Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
Ab Sa/(y TT(Go + Gi))
5688 172/(26.2 T(463.5+406.4))
13.662 mm
Flange Design Bolt Load, Gasket Seating W]:
Sa Am*Ab)/2
172 2026+ 5688 /2
663323.62 N
Gasket Load for the Operating Condition [HG}
= Wm1-H
273927- 176890
97036.80 N
Moment Am Calculations:

Distance to Gasket Load Reaction [hg]:

= (C G ) ! 2
= (539.8- 444.5 )/2
= 47.6250 mm
Me t

Distance to Face Pressure Reaction [ht): S M T

=
(hD +bG2 w h v e
M o,

(66.67+ 47.62)/2 M.

= 57.1500 mm

Distance to End Pressure Reaction [hd]

= (C-Bcor )/2
= (539.8-406.4 )/2
= 66.6750 mm'
Summary of Moments for Internal Pressure: (N-mm)

Distance Moment
Loading Force Bolt Corr
End Pressure, Md 147866. 66.6750 1.1009 10858516.
Face Pressure, Mt 29024. 57.1500 1.1009 1826922.
97037. 47.6250 1.1009 5089930.
Gasket Load, Mg
Gasket Seating, Matm 663324. 47.625 1.1009 34793712.
17775368. N-mm
Total Moment for Operation, Mop
Total Moment for Gasket seating, Matm 34793712. N-mm

You chose not to perform Stress Calculations on this Standard Flange

The pressure ratng of the flange will be used to check code compliance
Estimated Finished Weight of Flange at given Thk. 48.6 kgm
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FileName 16 inch Design calc-Rev Page 15 of 95
Flg Calc [Int P]: Flg-Cc Fing: 6 7:36pm Jan 31,2022

Flange Input Data Values Description: Flg-CC

Flg-CC 3
Flange Type Blind

Design Pressure P 1.14 MPa N

Design Temperature 149 °C
Internal Corrosion Allowance ci 0.5000 mm
External Corrosion Allowance ce 0.0000 mm
Use Corrosion Allowance in Thickness Calcs. Yes
e
Flange Outside Diameter 596.900 mm
Flange Thickness 36.5760 mm

Flange Material SA-105

Flange Material UNS number KO3504
Flange Allowable Stress At Temperature Sfo 138.00 MPa
Flange Allowable Stress At Ambient Sfa 138.00 MPa

Bolt Material SA-193 B7

Bolt Allowable Stress At Temperature 172.00 MPa
Bolt Allowable Stress At Ambient a 172.00 MPa

Diameter of the Load Reaction, Long Span D 0.000 mm

Diameter of the Load Reaction, Short Span d 0.000 mm
Perimeter along the Center of the Bolts L 1695.675 mm

Diameter of Bolt Circle 539.750 mm

Nominal Bolt Diameter d 25.4000 mm
Type of Threads UNC Thread Series
Number of Bolts

Flange Face Outside Diameter Fod 469.900 mm

Flange Face Inside Diameter Fid 387.350 mm
1, Code Sketch la
Flange Facing Sketch
463.558 mm
Gasket Outside Diameter
422.402 mm
Gasket Inside Diameter
3.2000
Gasket Factor
Gasket Design Seating Stress 26.20 MPa

2, Code Column II
Column for Gasket Seating
tg 3.2000 mm
Gasket Thickness

Flange Class 150

Flange Grade GR 1.1
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FileName: 16 inch Design calc-Rev 4 Page 19 of 95

Internal Pressure Calculati ons: Step 7:36pm Jan s 0

= (2-138-0.7-4)/(0.997-395.4+0.2-4)
= 1.957- 0.000194 = 1.957 MPa

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2SEt/(K-D+0.2-) per Appendix 1-4 (C)
(2 138-0.7+4.5)/(1-394.4+0.24.5)
= 2.199 MPa

Actual stress at given pressure and thickness, corroded [Sact:

= (P (Kcor-D+0.2-t)/(2-Et)
= (1.14-(0.997-395.4+0.2-4))/(2-0.74)
= 80.398 MPa

Straight Flange Required Thickness:

(P-RAS-E-0.6-P) +c per UG-27 (c)(1)
= (1.14 197.7)/(138-0.7-0.6.1.14)+0D.5
= 2.850 mm

Straight Flange Maximum Allowable Working Pressure:

Less Operating Hydrostatic Head Pressure of 0.000 MPa
=
(S-E(R0.6-t)per UG27 (c(1) d
=
(138 0.7 5.5 (197.70.6 5.5)
= 2.643 - 0.00018 2.643 MPa

Factor K, corroded condition [Kcor)

= (2+ (Inside Diameter/(2 Inside Head Depth ))"}/6
= (2 +( 395.4/(2 99.1 ))%6
= 0.996641

Percent Elong. per UCS-79, VIll-1-01-57 (75'tnom/Rf)"(1-Rf/Ro) 6.424 %

is > 5%.
Note: Please Check Requirements of UCS-79 as Elongation
MDMT Calculations in the Knuckle Portion:
Govrn. thk, tg = 4.5, tr &3.237/c = 0.5 mm, Ex = 0.8
Thickness Ratio = tr * E*/(tg-c) = 0.647, Temp. Reduction = 20 °C

-48 °C V
Min Metal Temp. w/o impact per UCS-66, Curve D

MDMIT Calculations in the Head Straight Flange:

Govrn. thk, tg = 6, tr 3.275, = 0.5 mm, Ex = 0.8V
Thickness Ratio = tr " E*/(tg - c) = 0.476, Temp. Reduction = 36 °C

Min Metal Temp. w/o impact per UCS-66, Curve D 48 C

Clindrical Shell From 20 To30 SA-516 70 UCS-66 Crv. Dat 149 C

Shell

Longitudinal Joint: User Defined

Material UNS Number KO2700

Required Thickness die to Internal Pressure [tr)

(P-R/(S-E-0.6-P) per UG-27 (c)(1)
(1.14197.7)/(138-0.7-0.6-1.14)
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FileName: 16 inch Design calc-Rev 4 Page 20 of 95
Internal Pressure Calculations: Step: 5 7:36pm Jan 31,2022

2.3501+ 0.5000 2.8501 mm

Note: The thickness required was less than the Code Minimum, therefore
the Code Minimum value of 2. 5000 mm per UG-16 will be used

Max. Allowable Working Pressure at given Thickness, corroded

Less Operating Hydrostatic Head Pressure of 0.000 MPa
[MAWP
=
(S-Et/(R+06-t) perUG27Q1) V
= (138-0.752(197.740.6-5.2)
= 2.501 - 0.000173 2.501 MPa

Maximum Allowable Pressure, New and Cold [MAPNC]:

=
(S Et)/R+06-) Þer UG-27 (c)(1)
= (138-0.75.7)/(197.2+0.6-5.7)
= 2.745 MPa

Actual stress at given pressure and thickness, corroded [Sact

== (1.14
(P-(R;0.6-t))/(E-t)_
(197.7+0.6-5.2))/(0.7-5.2)
62.904 MPa
1.499 % V
% Elongation per Table UG-79-1 (50*tnom/Rf"(1-R/Ro))
Minimum Design Metal Temperature Results:

Govrn. thk, tg = 5.7, tr 3,275,c = 0.5 mm, E* =0.8

Thickness Ratio = tr *E*/{tg-c) = 0.504, Temp. Reduction = 32 °C

Min Metal Temp. w/o impact per UCS-66, Curve D -48 °C

Hydrostatic Test Pressure Results:

2.060 MPa
Pressure per UG99b 1.30* M.A.W.P. * Sa/S
Pressure per UG99b[35] 1 . 3 0
Design Pres * Sa/S 1.482 MPa V
2.548 MPa
Pressure per UG99c
=
1.30
1.10
M.A.P.
M.A.W.P.
Head(Hyd)
* Sa/S 1.743 MPa
Pressure per UG100
Pressure per PED max(1.43*DP, 1. 25*DP*ratio) 1.630 MPa
Pressure per App 27-4 M.A. W.P. 1.584 MPa

UG-99(6) Note 35, Test Pressure Calculation:

Stress Ratio hd
Test Factor Design Pressure M-*.

1.3 1.14 1
= 1.482 MPa
stress
(
Vertical Test performed per: UG-99b (Note 35)
find
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
t t

on the MAWP of the vessel.

d
Stresses on Elements due to Test Pressure (MPal:
Ratio Pressure
From To StressAllowable
105..4 234.0 e.451 1.50
Head
82.4 234.0 0.352 1.49
Shell
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PV Elite 24 Page 27 of 95
calc-Rev 4
FileName 16 inch Design 87:36pm Jan 31,2022
Nozzle Flange MAWP: Step

Nozzle Flange MAWP Results: (MPa &°C)

Max Pressure
Design Grade/ Equiv.
Flange Rating 50% DNV
Nozzle Ambient Temp Class Group Press UG-44(b)
Description Ope
149 150 R 1.1
N6 -DN8 1..58 .96
149 150 GR 1.1
1.58 1.96
N5--DN8

1.584 1.960 MPa [for Core Elements]

Min Rating

Pressure Ratings are per ASME B16.5 2017 Metric Edition

reserved.
PV Elite is a trademark of Hexagon AB, 2022, All rights
corfir
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FileName 16 inch Design calc-Rev 4 Page 29 of 95

Wind Load Calculati on: Step: 10 7:36pm Jan 31, 2022

Wind Load Calculation Results:

Input Values
Wind Design Code ASCE/SEI 7-16
Wind Load Reduction Scale Factor 0.600
Basic Wind Speed [V 70 km/hr
Surface Roughness Category C: Open Terrain
Importance Factor 1.0
Type of Surface Moderately Smooth
Base Elevation mm
Percent Wind for Hydrotest 33.
Using User defined Wind Press. Vs Elev. N
Height of Hill or Escarpment H or Hh mim
Distance Upwind of Crest mim
Distance from Crest to the vessel
Type of Terrain ( Hill, Escarpment Flat
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000
Site Elevation above Sea Level mm

Wind AnalysisResults
Static Gust-Effect Factor, Operating Case [G
min(0.85, 0.925((1 +1.7 ga Izbar Q )( 1+1.7 gV lzbar)
min(0.85,0.925((1+1.7.3.4.0.228-0.98)/(1+1.7-3.4-0.228))
min(0.85, 0.915)
0.850

Natural Frequency of Vessel (Operating) 30.812 Hz

Natural Frequency of Vessel (Empty) 30.898 Hz
Natural Frequency of Vessel (Test) 26.446 Hz

User Entered Importance Factor is 1.000

Force Coefficient [cf] e.532
Structure Height to Diameter ratio 2.941
Height to top of Structure 1260.626 mm

This is classiffed as a rigid structure. Static analysis performed.

Sample Calculation for the First Element:

The ASCE code performs all calculations in Imperial Units

only. The wind pressure is therefore computed in these units.

Value of [a] and [Zg)

Exposure Category: C from Table 26.11-1
a 9.5:Zg =274320 mm

Effective Height [z]:

Centroid Height+Vessel Base Elevation
85.59+0 = 85.59 mm
= 0.281 ft. Imperial Units

Velocity Pressure coeficient evaluated at height z [K2]:

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FileName 16 inch Design calc-Rev 4 Page 32 of 95
Earthquake Load Calculation: Step: 11 7:36pm Jan 31, 2022

Earthquake Load Calculation Results:

Earthquake Load Calculation:

Input Values:

Seismic Design Code ASCE/SEI 7-16

Seismic Load Reduction Scale Factor 6.700
Importance Factor 1.000
Table Value Fa 1.
Table Value Fv 1.4400
Max. Mapped Res. Acceleration 1.6
Max. Eff. Ground Acceleration e.4400
Force Modification Factor R 3.6
Site Class C
Component Elevation Ratio e.0000
Amplification Factor
Force Factor
AP e.
0.6000
Consider Vertical Acceleration No
Minimum Acceleration Multiplier e.
User Value of Sds (used if e) 0.6e0e
User Value of Sdi (used if > e) e.000
Moment Reduction Factor Tau 1.000

Seismic Analysis Results:

Sms = Fa * Ss = 1 * 1 = 1
Sm1 = Fv * S1 = 1.4 * 0.4 0.56

Sds 2 / 3 * Sms 2 / 3 * 1 0.667

Sd1 2/3 * Sm1 = 2/3 * 0.56 0.373

Check Approximate Fundamental Period from 12.8-7 [Tal

C t hnx where Ct 0.020, x = 0.75 and hn = Structural Height (ft.)
0.020 ( 5.2590.75)
=0.069 seconds

The Coeficient Cu from Table 12.8-1 is: 1.400

Fundamental Period (1/Frequency) [T]:

=( 1/Natural Frequency ) = (1/30.81)
0.032

Check the Value of T which is the smaller of Cu-Ta and T:

=
Value of(1.4 0.0695, 0.0325) per 12.8.2
Minimum
= 0.032

Asthe time period is <0.06 second, use section 15.4.2.

Compute the Base Shear per equation 15.4-5, [V:

= 0.3 Sds W . |
= 0.3 0.667 2115 1
= 422.966 N

Final Base Shear, V 296.08 N

Distribute the Base shear force to each element

according to the equations
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PV Elite 24 Licensee: Venvel Thermal & Mechanical Designers
FileName: 16 inch Design calc-Rev 4 Page 66 of 95
Nozzle Calcs. N1-DN25 Nozl: 11 7:36pm Jan 31,2022

Input, Nozzle Desc: N1-DN25 From: 10

Pressure for Reinforcement Calculations 1.1402 MPa

Temperature for Internal Pressure Temp 149 °C
Maximum Allowable Pressure New & Cold 1.96 MPa

Parent Material [Normalized] SA-516 70

Parent Allowable Stress at Temperature Sv 138.00 MPa
Parent Allowable Stress At Ambient Sva 138.00 MPa

Inside Diameter of Elliptical Head 394.40 mm

Aspect Ratio of Elliptical Head Ar 2.00
Head Finish (Minimum) Thickness 4.5000 mm
Head Internal Corrosion Allowance 0.5000 mm
Head External Corrosion Allowance co 0.0000 mm

Distance from Head Centerline L1 0.0000 mm

User Entered Minimum Design Metal Temperature -29.00 °C

Type ofElement Connected to the Parent: Nozzle

Material SA-105 v
Material UNS Number Ke3504
Material Specification/Type Forgings
Allowable Stress at Temperature Sn 138.00 MPa
Allowable Stress At Ambient Sna 138.00 MPa

Diameter Basis (for tr calc only) Outside 9. " ALle

Layout Angle e.0e deg

Diameter 44.0000 mn

Size and Thickness Basis Actual

Actual Thickness tn 5.5245 mm

Flange Type Clpg-Thrd

Corrosion Allowance Can 0.5000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 30.0e00 mm

Weld leg size between Nozzle and Pad/Shel1 Wo 6,0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 5.5245 mm
ASME Code Weld Type UW-16.1(a)

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

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FileName: 16 inch Design calc-Rev 4 Page 67 of 95
Nozzle Calcs.: N1-DN25 Nozl: 11 7:36pm Jan 31,2022

Abutting/Set-on Nozze No Pad

Reinforcement CALCULATION, Description: N1-DN25

ASME Code, Section VIl, Div. 1, 2021, UG-37 to UG-45

Actual outside Diameter Used in Calculation 44.000 mm

Actual Thickness Used in Calculation 5.524 mm

Nozzle input data check completed without errors.

Reqd thk perUG-37(a) of Eliptical Head, tr[Int. Press]

=
P-D-K1/(2.Sv-E-0.2-P) per Appendix 1-4(c)
= 0.898.1.14-395.4/(2-138 1-0.2.1.14)
= 1.4678 mm
o24

5 .
Reqd thk per UG-37(a) of Elliptical Head, tr [Mapnc]
=
P-D-K1/(2-Sv-E-0.2-P) per Appendix 1-4(c)
0.9 1.96.394.4/(2.138 1-0.2.1.96)
= 2.5245 mm

Regd thk per UG-37(a) 9f Nozzle Wall, trn [Int. Press]

P-RoSp-E+0.4-P)per Appendix 1-1 (a)(1)
1.14.22/(138 1+0.4 1.14)
0.1812 mm
Regd thk per UG-37(a) of Nozle Wall, trn [Mapnc]
=
P Bol(Sp-E+0.4-P) per Appendix 1-1 (a)(1)
1.96-22/(138 1+0.4 1.96)
= 0.3107 mm

UG40, Limits of Reinforcement : [lnternal Pressure]

Parallel to Vessel Wall (Diameter Limit) 67.9020 mm
Parallel to Vessel Wall, opening length d 33.9510 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 10.0000 mm

UG-40, Limits of Reiforcement : [Mapnc]

Parallel Vessel Wall (Diameter Limit)
to
DL 65.9020 mm
Parallel Vessel Wall, opening length
to
d 32.9510 mm
Normal to Vessel Wall (Thickness
Limit), no pad Tlnp 11.2500 mm
Taking a UG-36(c)(3|a) exemption for nozzle: N1-DN25.
This calculation is valid for nozzles that meet all
the
paragraph UG-36. Please check the Code carefully,requirements
of
that are not isolated or do not meet especially for nozzles
Code spacing requirements. To force
the computation of areas for small
nozzles go to Tools->Configuration
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PV Elite 24 Licensee: Venvel Thermal & Mechanical Designers
FileName 16 inch Design calc-Rev 4 Page 70 of 95
Nozzle Calcs. N6-DN80 Nozl: 12 7: 36pm Jan 31,2022

Input, Nozzle Desc: N6-DN80 From: 20

Pressure for Reinforcement Calculations 1.1400 MPa

Temperature for Internal Pressure Temp 149 °C V
Maximum Allowable Pressure New & Cold
1.96 MPa
Parent Material [Normalized] SA-516 70
Parent Allowable Stress at Temperature SV 138.00 MPa
Parent Allowable Stress At Ambient Sva 138.00 MPa

Inside Diameter of Cylindrical Shell 394.40 mm

Shell Finished (Minimum) Thickness 5.7000 mm
Shell Internal Corrosion Allowance C 0.5000 mm
Shell External Corrosion Allowance CO 0.0000 mm

Distance from Bottom/Left Tangent 1019.30 mm

User Entered Minimum Design Metal Temperature 29.00 °C

Type ofElement Connected to the Parent: Nozzle

Material SA-106 B
Material UNS Number KO3006
Material Specification/Type Smls. pipe
Allowable Stres at Temperature Sn 118.00 MPa
Allowable Stress At Ambient Sna 118.00 MPa

Diameter Basis (for tr calc only) Inside

Layout Angle 90.00 deg
Diameter 0000

5.1
Size and Thickness Basis Minimum
Nominal Thickness 40

Corrosion Allowance can 0.5000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 152.400e mm

Weld leg size between Nozzle and Pad/Shel11 Wo 6.0000 mm V
Groove weld depth between Nozzle and Vessel Wgnv 5.7000 mm c h
Inside Projection 15.0000 mm
Weld leg size, Inside Element to Shell N1 6.0000 mm theb
ASME Code Weld Type UW-16.1(i) v
Flange Class 150
Flange Grade c
GR 1.1

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld typelconfiguration)

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FileName 16 inch Design calc-Rev 4
Nozzle Calcs. : N6-DN80 Nozl: 1 2 36pm a n I , 02

Insert/Set-in Nozzle No Pad, with Inside projection

Reinforcement CALCULATION, Description: N6-DN8O

ASME Code, Section VIl, Div. 1, 2021, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 79.299 mm.

Actual Thickness Used in Calculation 4.801 mm

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, tr [Int. Press]

=P:B/(SvE-0.6-P) per UG-27 (C)(1) P. to.IS

= 1.14-197.7/(138.1-0.6-1.14)
= 1.6414 mm
4
Reqd thk per UG-37(a) of Cylindrical Shell, tr [Mapnc]
= P-R/(SvE-0.6-P) per UG-27 (c)(1)
=
1.96 197.2/(138 1-0.6.1.96)
2.8251 mm

Regd thk per UG-37(a)of Nozzle Wall, trn [Int. Press]

= P R/(Sn-E-0.6-P) per UG-27 (c)(1)
=
1.14-40.15 118 1-0.6-1.14)
= 0.3902 mm

Regd thk per UG-37(a) of Nozzle Wall, trn [Mapnc]

= P R/(Sn-E-0.6.P) per UG-27 (c)(1)
=
1.96 39.65/(118 1-0.6 1.96)
= 0.6653 mm

UG-40, Limits of Reinforcement: [lnternal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 160.5976 mm
Parallel to Vessel Wall, opening length 80.2988 mm
Normal to Vessel Wall (Thickness Limit), no pad TInp 10.7515mm
Normal to Vessel Wall, Inward 9.5015 mm

UG-40, Limits of Reinforcement: [Mapnc]

Parallel to Vessel Wall (Diameter Limit) Dl 158.5976 mm
Parallel to vessel wall, opening length d 79.2988 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 12.0015 mm
Normal to Vessel Wall, Inward 12.0015 mm

Taking a UG-36(CN3Na) exemption for nozzle: No-DN6O.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code caretully, especially for nozzles
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FileName 16 inch Design calc-Rev 4 Page 74 of 95
Nozl: 13 7:36pm Jan 31,2022
Nozzle Calcs.: N2-DN15

Input, Nozzle Desc: N2-DN15 From: 20

Pressure for Reinforcement Calculations P 1.1400 MPa

149 C V
Temperature for Internal Pressure Temp
Maximum Allowable Pressure New & Cold 1.96 MPa

Parent Material [Normalized] SA-516 70

Parent Allowable Stress at Temperature V 138.00 MPa
Parent Allowable Stress At Ambient Sva 138.00 MPa

Inside Diameter of cylindrical Shell 394. mm

Shell Finished (Minimum) Thickness 5.7000 mm
Shell Internal Corrosion Allowance .5000 mm
Shell External Corrosion Allowance 0.0000 mm

Distance from Bottom/Left Tangent 1019.30 mm

User Entered Minimum Design Metal Temperature -29.00 °C

Type of Element Connected to the Parent: Nozzle

SA-105
Material
Material UNS Number KO3504
Material Specification/Type Forgings
Allowable Stress at Temperature Sn 138.00 MPa
Allowable Stress At Ambient Sna 138.00 MPa

Diameter Basis ( for tr calc only) Outside

180.00 deg
Layout Angle
Diameter 28.0000 mm

Size and Thickness Basis Actual

Actual Thickness tn 3.6195 mm

Clpg-Thrd
Flange Type
Corrosion Allowance can 0.5000 mm
Joint Efficiency of Shell Seam at Nozzle E1 1.

Joint Efficiency of Nozzle Neck En 1.00 V

Outside Projection ho 24.0000 mm

Weld leg size between Nozzle and Pad/Shell Wo 6.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 3.6195 mm
ASME Code Weld Type UW-16.1(a)

The Pressure Design option was Design Pressure + static head.

Nozze Sketch (may not represent actual weld type/configuration)

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PV E l i t e 24
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FileName 16 inch Design calc-Rev4 Page 75 of 95

Nozzle Calcs.: N2-DN15 Nozl: 13 7:36pm Jan 31,2022

Abutting/Set-on Nozzle No Pad

Reinforcement CALCULATION, Description: N2-DN15

ASME Code, Section VIlI, Div. 1, 2021, UG-37 to UG-45

Calculation 28.000 mm.
Actual Outside Diameter Used in
3.619 mm
Actual Thickness Used in Calculation

Nozzle input data check completed without

errors.
R 1 0?
. t l

Press]
Reqd thk per UG-37(a) of Cylindrical Shell, [Int.
tr
=P RISvE-0.6 P) Ker UG-27 (c(1)
= 1.14.197.7/(138-1-0.61.14)
= 1.6414 mm

Shell, tr [Mapnc]
Reqd thk per UG-37(a) of Cylindrical
= P R/(Sv-E-0.6-P) per UG-27 (©(1)
=1.96 197.2/(138-1-0.6 1.96)
2.8251 mm

trn [Int. Press]

Reqd thk per UG-37(a) of Nozzle Wall, 1-1
(a)(1)
P Ro/(Sn-E+0.4 P) þer Appendix
=1.14 14/(138 1+0.4 1.14)
= 0.1153 mm

Nozle Wall, trn [Mapnc]

Reqd thk per UG-37(a) of
P Ro/(Sn-E+0.4 FP) per Appendix 1-1 (a)(1)
1.96.14/(138.1+0.4-1.96)
0.1977 mm
Pressure]
UG-40, Limits of Reinforcement: [Internal
Limit)
43.5220 mm
Parallel to Vessel Wall (Diameter d 21.7610 mm
Parallel to Vessel Wall, opening
length 7.7988 mm
Limit), no pad Tinp
Normal to Vessel Wall (Thickness

UG-40, Limits of Reinforcement: [Mapnc]Limit) DI 41.5220 mm

Parallel to Vessel Wall (Diameter 20.7610 mm

d
Parallel to Vessel Wall, opening
length 9.0487 mm
Limit), no pad Tlnp
Normal to Vessel Wall (Thickness

for nozz/e: N2-DN15.

Taking a UG-36(cY3)(a) exemption that meet all the requirements of
calculation is valid for nozzles
This for nozzles
check the Code carefully, especially
paragraph UG-36. Please requirements. To force
not meet Code spacing
that are not isolated or do Tools->Configuration
small nozzles go to
the computation of areas for