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14 views

Collection Tank

Uploaded by

karthickeyanclass4
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 90

STRENGTH CALCULATION SHEET

COLLETION TANK

Client : ISRO MAHENDRAGIRI

Project : ACCF CLEANING FACILITY

Contractor : Ram E&I

Doc. No.:

Item COLLECTION TANK Job


Plant Location -
Date 19-07-2021 Made by RTR Issue 0
Table of Contents
Deficiencies Summary 1

Nozzle Schedule 2

Nozzle Summary 3

Pressure Summary 4

Settings Summary 5

Radiography Summary 7

Thickness Summary 8

Weight Summary 9

Long Seam Summary 10

Hydrostatic Test 11

Bill of Materials 12

ASME B16.5/16.47 Blind on Flange #1 13

Shell 14

Nozzle #3 (DP03) 26

Nozzle #3 (DP03_1) 34

Nozzle #3 (LPLA03) 42

Flange #1 50

Straight Flange on Ellipsoidal Head #1 51

Ellipsoidal Head #1 59

Nozzle #1 (LVMA10) 61

Nozzle #1 (LPQA) 69

Liquid Level bounded by Ellipsoidal Head #1 77


Deficiencies Summary
No deficiencies found.

1/77
Nozzle Schedule
Specifications

Nozzle Impact
Identifier Size Materials Normalized Fine Grain Flange Blind
mark Tested

NPS 1/2 Class 150


DP03 Nozzle #3 NPS 0.5 Sch 160 DN 15 Nozzle SA-312 TP304L Wld & smls pipe No No No No
WN A182 F304L

NPS 1/2 Class 150


DP03_1 Nozzle #3 NPS 0.5 Sch 160 DN 15 Nozzle SA-312 TP304L Wld & smls pipe No No No No
WN A182 F304L

NPS 1/2 Class 150


LPLA03 Nozzle #3 NPS 0.5 Sch 160 DN 15 Nozzle SA-312 TP304L Wld & smls pipe No No No No
WN A182 F304L

NPS 1/2 Class 150


LPQA Nozzle #1 NPS 0.5 Sch 160 DN 15 Nozzle SA-312 TP304L Wld & smls pipe No No Yes No
WN A182 F304L

NPS 1/2 Class 150


LVMA10 Nozzle #1 NPS 0.5 Sch 160 DN 15 Nozzle SA-312 TP304L Wld & smls pipe No No Yes No
WN A182 F304L

2/77
Nozzle Summary
Dimensions

Reinforcement
Shell
tn Req tn Pad Aa/Ar
Nozzle OD A1? A2? Corr
mark (mm) (mm) (mm) Nom t Design t User t Width t pad (mm) (%)
(mm) (mm) (mm) (mm) (mm)

DP03 21.34 4.78 4.48 Yes Yes 9.52 N/A N/A N/A 1.5 Exempt

DP03_1 21.34 4.78 4.48 Yes Yes 9.52 N/A N/A N/A 1.5 Exempt

LPLA03 21.34 4.78 4.48 Yes Yes 9.52 N/A N/A N/A 1.5 Exempt

LPQA 21.34 4.78 4.48 Yes Yes 4* N/A N/A N/A 1.5 Exempt

LVMA10 21.34 4.78 4.48 Yes Yes 4* N/A N/A N/A 1.5 Exempt

*Head minimum thickness after forming

Definitions

tn Nozzle thickness

Req tn Nozzle thickness required per UG-45/UG-16


Increased for pipe to account for 12.5% pipe thickness tolerance

Nom t Vessel wall thickness

Design t Required vessel wall thickness due to pressure + corrosion allowance per UG-37

User t Local vessel wall thickness (near opening)

Aa Area available per UG-37, governing condition

Ar Area required per UG-37, governing condition

Corr Corrosion allowance on nozzle wall

3/77
Pressure Summary
Component Summary

P T
MAWP MAP MDMT MDMT Impact
Identifier Design Design
(bar) (bar) (°C) Exemption Tested
(bar) (°C)

ASME B16.5/16.47 Blind on Flange #1 5 55 14.95 15.9 -196 Note 1 No

Shell 5 55 19.96 24.91 -196 Note 2 No

Straight Flange on Ellipsoidal Head #1 5 55 15.34 21.06 -196 Note 4 No

Ellipsoidal Head #1 5 55 8.38 14.09 -196 Note 3 No

Flange #1 5 55 14.95 15.9 -196 Note 1 No

Legs #1 5 55 5 N/A N/A N/A N/A

Nozzle #3 (DP03) 5 55 14.71 15.9 -48 Note 5 No

Nozzle #3 (DP03_1) 5 55 14.9 15.9 -48 Note 5 No

Nozzle #3 (LPLA03) 5 55 14.81 15.9 -48 Note 5 No

Nozzle #1 (LPQA) 5 55 9.3 15.57 -48 Note 5 No

Nozzle #1 (LVMA10) 5 55 9.3 15.57 -48 Note 5 No

Chamber Summary

Design MDMT 0 °C

Rated MDMT -48 °C @ 5 bar

MAWP hot & corroded 5 bar @ 55 °C

MAP cold & new 14.09 bar @ 21.11 °C

(1) This pressure chamber is not designed for external pressure.

Notes for MDMT Rating

Note # Exemption Details

1. Flange rated MDMT per UHA-51(d)(1)(a) = -196°C Bolts rated MDMT = -196°C

2. Impact test exempt per UHA-51(g) (coincident ratio = 0.2676)

3. Straight Flange governs MDMT

4. Impact test exempt per UHA-51(g) (coincident ratio = 0.3455)

Flange rating governs:


5. Flange rated MDMT per UHA-51(d)(1)(a) = -196°C
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

4/77
Settings Summary
COMPRESS 2020 Build 8000
ASME Section VIII Division 1, 2019 Edition Metric
Units MKS
Datum Line Location 0.00 mm from bottom seam
Vessel Design Mode Design Mode
Minimum thickness 1.5 mm per UG-16(b)
Design for cold shut down only No
Design for lethal service (full radiography required) No
Design nozzles for Design P only
Corrosion weight loss 100% of theoretical loss
UG-23 Stress Increase 1.20
Skirt/legs stress increase 1.0
Minimum nozzle projection 152.4 mm
Juncture calculations for a > 30 only Yes
Preheat P-No 1 Materials > 1.25" and <= 1.50" thick No
UG-37(a) shell tr calculation considers longitudinal stress No
Cylindrical shells made from pipe are entered as minimum thickness No
Nozzles made from pipe are entered as minimum thickness No
ASME B16.9 fittings are entered as minimum thickness No
Butt welds Tapered per Figure UCS-66.3(a)
Disallow Appendix 1-5, 1-8 calculations under 15 psi No
Hydro/Pneumatic Test
Shop Hydrotest Pressure 1.3 times vessel MAWP [UG-99(b)]
Test liquid specific gravity 1.00
Maximum stress during test 90% of yield
Required Marking - UG-116
UG-116(e) Radiography RT1
UG-116(f) Postweld heat treatment None
Code Cases\Interpretations
Use Code Case 2547 No
Use Appendix 46 No
Use UG-44(b) No
Use Code Case 2955 No
Apply interpretation VIII-1-83-66 Yes
Apply interpretation VIII-1-86-175 Yes
Apply interpretation VIII-1-01-37 Yes
Apply interpretation VIII-1-01-150 Yes
Apply interpretation VIII-1-07-50 Yes
Apply interpretation VIII-1-16-85 Yes
No UCS-66.1 MDMT reduction No
No UCS-68(c) MDMT reduction No

5/77
Disallow UG-20(f) exemptions No
UG-22 Loadings
UG-22(a) Internal or External Design Pressure Yes
UG-22(b) Weight of the vessel and normal contents under operating or test conditions Yes
UG-22(c) Superimposed static reactions from weight of attached equipment (external loads) No
UG-22(d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs Yes
UG-22(f) Wind reactions No
UG-22(f) Seismic reactions No
UG-22(j) Test pressure and coincident static head acting during the test: No
Note: UG-22(b),(c) and (f) loads only considered when supports are present.
Note 2: UG-22(d)(1),(e),(f)-snow,(g),(h),(i) are not considered. If these loads are present, additional calculations must be performed.

6/77
Radiography Summary
UG-116 Radiography

Bottom Circumferential
Longitudinal Seam Top Circumferential Seam
Seam
Component Category Category Category Mark
Radiography / Radiography / Joint Radiography /
(Fig UW- (Fig UW- (Fig UW-
Joint Type Type Joint Type
3) 3) 3)

ASME B16.5/16.47 Blind on Flange #1 N/A Seamless No RT N/A N/A N/A N/A / Gasketed N/A

Full UW-11(a) / Type


Shell N/A Welded pipe C Full UW-11(a) / Type 1 B RT1
1

Full UW-11(a) / Type


Flange #1 N/A Seamless No RT N/A N/A / Gasketed C RT1
1

Ellipsoidal Head #1 N/A Seamless No RT B Full UW-11(a) / Type 1 N/A N/A RT1

Nozzle to Vessel Nozzle free end


Nozzle Longitudinal Seam
Circumferential Seam Circumferential Seam

UW-11(a)(4) exempt
Nozzle #3 (DP03) N/A Welded pipe D N/A / Type 7 C N/A
/ Type 1

UW-11(a)(4) exempt
Nozzle #3 (DP03_1) N/A Welded pipe D N/A / Type 7 C N/A
/ Type 1

UW-11(a)(4) exempt
Nozzle #3 (LPLA03) N/A Welded pipe D N/A / Type 7 C N/A
/ Type 1

UW-11(a)(4) exempt
Nozzle #1 (LVMA10) N/A Welded pipe D N/A / Type 7 C N/A
/ Type 1

UW-11(a)(4) exempt
Nozzle #1 (LPQA) N/A Welded pipe D N/A / Type 7 C N/A
/ Type 1

Nozzle to Flange
Nozzle Flange Longitudinal Seam Flange Face
Circumferential Seam

ASME B16.5/16.47 flange attached to UW-11(a)(4) exempt


N/A Seamless No RT N/A N/A / Gasketed C N/A
Nozzle #3 (DP03) / Type 1

ASME B16.5/16.47 flange attached to UW-11(a)(4) exempt


N/A Seamless No RT N/A N/A / Gasketed C N/A
Nozzle #3 (DP03_1) / Type 1

ASME B16.5/16.47 flange attached to UW-11(a)(4) exempt


N/A Seamless No RT N/A N/A / Gasketed C N/A
Nozzle #3 (LPLA03) / Type 1

ASME B16.5/16.47 flange attached to UW-11(a)(4) exempt


N/A Seamless No RT N/A N/A / Gasketed C N/A
Nozzle #1 (LVMA10) / Type 1

ASME B16.5/16.47 flange attached to UW-11(a)(4) exempt


N/A Seamless No RT N/A N/A / Gasketed C N/A
Nozzle #1 (LPQA) / Type 1

Interpretation VIII-1 01-150 has been applied.

UG-116(e) Required Marking: RT1

7/77
Thickness Summary
Component Data

Component Diameter Length Nominal t Design t Total Corrosion Joint


Material Load
Identifier (mm) (mm) (mm) (mm) (mm) E

Shell SA-312 TP304L Wld & smls pipe 660.4 OD 2,660 9.52 3.33 1.5 1.00 Internal

Straight Flange on Ellipsoidal Head #1 SA-240 304L 660 OD 50.8 6 3.06 1.5 1.00 Internal

Ellipsoidal Head #1 SA-240 304L 660 OD 167 4* 3.05 1.5 1.00 Internal

*Head minimum thickness after forming

Definitions

Nominal t Vessel wall nominal thickness

Design t Required vessel thickness due to governing loading + corrosion

Joint E Longitudinal seam joint efficiency

Load

Internal Circumferential stress due to internal pressure governs

External External pressure governs

Wind Combined longitudinal stress of pressure + weight + wind governs

Seismic Combined longitudinal stress of pressure + weight + seismic governs

8/77
Weight Summary
Weight (kg) Contributed by Vessel Elements

Metal Metal Insulation Piping Operating Liquid Test Liquid Surface Area
Component Insulation Lining
New* Corroded Supports + Liquid New Corroded New Corroded m2

ASME B16.5/16.47 Blind on Flange #1 337 337 0 0 0 0 0 0 0 0 0.78


Shell 415.6 350.8 0 0 0 0 898.9 907 898.9 907 5.52
Ellipsoidal Head #1 21 13.8 0 0 0 0 53 53.9 53 53.9 0.63
Legs #1 29.9 29.9 0 0 0 0 0 0 0 0 0.77
TOTAL: 803.5 731.6 0 0 0 0 951.9 960.9 951.9 960.9 7.7
*Shells with attached nozzles have weight reduced by material cut out for opening.

Weight (kg) Contributed by Attachments


Nozzles &
Body Flanges Packed Ladders & Tray Rings & Vertical Surface Area
Component Flanges Trays
Beds Platforms Supports Clips Loads m2
New Corroded New Corroded
ASME B16.5/16.47 Blind on Flange #1 0 0 0 0 0 0 0 0 0 0 0
Shell 136.1 136.1 3.4 3.2 0 0 0 0 0 0 1.18
Ellipsoidal Head #1 0 0 2.3 2.2 0 0 0 0 0 0 0.05
Legs #1 0 0 0 0 0 0 0 0 0 0 0
TOTAL: 136.1 136.1 5.7 5.4 0 0 0 0 0 0 0.45

Vessel Totals
New Corroded
Operating Weight (kg) 1,897 1,834
Empty Weight (kg) 945 873
Test Weight (kg) 1,897 1,834

Surface Area (m2) 8.15 -

Capacity** (liters) 953 962


**The vessel capacity does not include volume of nozzle, piping or other attachments.

Vessel Lift Condition


Vessel Lift Weight, New (kg) 945
Center of Gravity from Datum (mm) 1,971.5

9/77
Long Seam Summary
Shell Long Seam Angles
Component Seam 1
Shell 45°

Shell Plate Lengths


Starting
Component Plate 1
Angle
Shell 45° 2,044.8 mm

Notes

1) Plate Lengths use the circumference of the vessel based on the mid diameter of the components.
2) North is located at 0°

Shell Rollout

10/77
Hydrostatic Test
Horizontal shop hydrostatic test based on MAWP per UG-99(b)

Gauge pressure at 21.11°C = 1.3 ⋅ M AW P ⋅ LSR


= 1.3 ⋅ 5 ⋅ 1
= 6.5 bar

Horizontal shop hydrostatic test


Local test Test liquid UG-99(b) UG-99(b)
Identifier pressure static head stress pressure
(bar) (bar) ratio factor
Flange #1 6.58 0.08 N/A 1.30

Shell (1) 6.58 0.08 1 1.30

Straight Flange on Ellipsoidal Head #1 6.58 0.08 1 1.30

Ellipsoidal Head #1 6.58 0.08 1 1.30

Nozzle #1 (LPQA) 6.53 0.03 1 1.30

Nozzle #1 (LVMA10) 6.55 0.05 1 1.30

Nozzle #3 (DP03) 6.51 0.01 1 1.30

Nozzle #3 (DP03_1) 6.51 0.01 1 1.30

Nozzle #3 (LPLA03) 6.59 0.09 1 1.30

(1) Shell limits the UG-99(b) stress ratio.


(2) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most flange.

The field test condition has not been investigated.

11/77
Bill of Materials

Heads / Covers

Item # Type Material Thk [mm] Dia. [mm] Wt. [kg] (ea.) Qty

H1 Ellipsoidal Head SA-240 304L 4 (min.) 660 OD 21 1

H2 ASME B16.5/B16.47 Blind NPS 26 Class 150 A182 F304L 68.33 869.95 OD 337 1

Shells

Item # Type Material Thk [mm] Dia. [mm] Length [mm] Wt. [kg] (ea.) Qty

S1 Cylinder SA-312 TP304L Wld & smls pipe; NPS 26 Std Weight DN 650 9.52 660.4 OD 2,660 415.6 1

Legs

Item # Type Material Thk [mm] Length [mm] Wt. [kg] Qty

L1 2x2x1/4 Equal Angle SA36 6.35 1,200 10 3

Nozzles

Item # Type Material NPS Thk [mm] Dia. [mm] Length [mm] Wt. [kg]

Noz1 Nozzle SA-312 TP304L Wld & smls pipe NPS 0.5 Sch 160 DN 15 4.78 21.34 OD 342 0.7

Noz2 Nozzle SA-312 TP304L Wld & smls pipe (FGP) NPS 0.5 Sch 160 DN 15 4.78 21.34 OD 238 0.5

Flanges

Item # Type Material NPS Dia. [mm] Wt. [kg] (ea.) Qty

AF1 ASME B16.5 Welding Neck - Class 150 A182 F304L 0.5 88.9 x 15.75 0.9 5

AF2 ASME B16.47 Welding Neck - Class 150 - Series A A182 F304L 26 869.95 x 652 136.1 1

Fasteners

Item # Description Material Length [mm] Qty

FB1 1/2" coarse bolt SA-193 B7 Bolt <= 64 51 20

FB2 1-1/4" series 8 bolt SA-193 B8 1 Bolt 184 24

SB1 M12 x 1.75 SA193 Gr,B7 - 3

All listed flange bolts require associated nuts and washers in accordance with Division 1, UCS-11.

Plates

Item # Material Thk [mm] Wt. [kg] Qty [ m²]

Plate1 SA36 4 7.6 0.241

Plate1 - Note: Applies to support leg plates

Plate2 SA36 10 5.3 0.0675

Plate2 - Note: Applies to support leg base plates

12/77
ASME B16.5/16.47 Blind on Flange #1
ASME B16.47-2017 Blind
Description NPS 26 Class 150 Blind A182 F304L Series A
Attached to Flange #1
Bolt Material SA-193 B8 1 Bolt (II-D Metric p. 406, ln. 20)
Rated MDMT -196°C
Liquid static head 0.15 bar
Consider External Loads on Blind MAWP Rating Yes
MAWP reduction due to external loads 0 bar
MAWP rating 15.1 bar @ 55°C
MAP rating 15.9 bar @ 21.11°C
Hydrotest rating 24 bar @ 21.11°C
Produced to Fine Grain Practice and No
Supplied in Heat Treated Condition
Impact Tested No
MAWP Reduction Due to External Loads

16 ⋅ M 16 ⋅ 0 ⋅ 1000
Pm = = /1.02 ⋅ 100 = 0 bar
π ⋅ G3 π ⋅ 700.65 3

−4 ⋅ W −4 ⋅ 337.02
Pr = = /1.02 ⋅ 100 = -0.09 bar
π ⋅ G2 π ⋅ 700.65 2

M AW P reduction = max [Pm + P r , 0] = max [0 + − 0.09, 0] = 0 bar

M AW P = M AW P − M AW P reduction − P s = 15.1 − 0 − 0.15 = 14.95 bar

Notes
Blind rated MDMT per UHA-51(d)(1)(a) = -196°C
Bolts rated MDMT = -196°C

13/77
Shell

ASME Section VIII Division 1, 2019 Edition Metric


Component Cylinder
Material SA-312 TP304L Wld & smls pipe (II-D Metric p. 84, ln. 39)
Pipe NPS and Schedule NPS 26 Std Weight DN 650
Impact Normalized Fine Grain PWHT Maximize MDMT/
Tested Practice No MAWP
No No No No No
Design Design Design
Pressure (bar) Temperature (°C) MDMT (°C)
Internal 5 55 0
Static Liquid Head

Condition Ps (bar) Hs (mm) SG

Operating 0.42 4,307.16 1


Test horizontal 0.08 803.08 1
Dimensions
Outer Diameter 660.4 mm
Length 2,660 mm
Pipe Nominal Thickness 9.52 mm

Pipe Minimum Thickness1 8.33 mm

Inner 1.5 mm
Corrosion
Outer 0 mm
Weight and Capacity
Weight (kg) Capacity (liters)
New 415.56 859.36
Corroded 350.84 867.42
Radiography
Longitudinal seam Welded pipe
Top Circumferential seam Full UW-11(a) Type 1
Bottom Circumferential seam Full UW-11(a) Type 1
1Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

Results Summary
Governing condition Internal pressure
Minimum thickness per UG-16 1.5 mm + 1.5 mm = 3 mm
Design thickness due to internal pressure (t) 3.33 mm
Design thickness due to combined loadings + corrosion 2.24 mm
Maximum allowable working pressure (MAWP) 19.96 bar
Maximum allowable pressure (MAP) 24.91 bar
Rated MDMT -196 °C

14/77
UHA-51 Material Toughness Requirements

5.42 ⋅ 330.2
tr = = 1.83 mm
977.5 ⋅ 1 + 0.4 ⋅ 5.42

tr ⋅ E * 1.83 ⋅ 1
Stress ratio = = = 0.2676
tn − c 8.33 − 1.5

Impact test exempt per UHA-51(g) (coincident ratio = 0.2676)


Rated MDMT = -196°C
Material is exempt from impact testing at the Design MDMT of 0°C.

Design thickness, (at 55 °C) Appendix 1-1

P ⋅ Ro 5.42 ⋅ 330.2
t= + Corrosion = + 1.5 = 3.33 mm
S ⋅ E + 0.40 ⋅ P 977.5 ⋅ 1.00 + 0.40 ⋅ 5.42

Maximum allowable working pressure, (at 55 °C) Appendix 1-1

S ⋅E ⋅t 977.5 ⋅ 1.00 ⋅ (9.52 ⋅ 0.875 − 1.5)


P = − Ps = − 0.42 = 19.96 bar
Ro − 0.40 ⋅ t 330.2 − 0.40 ⋅ (9.52 ⋅ 0.875 − 1.5)

Maximum allowable pressure, (at 21.11 °C) Appendix 1-1

t 9.52 ⋅ 0.875
P =S ⋅E ⋅ = 977.5 ⋅ 1.00 ⋅ = 24.91 bar
Ro − 0.40 ⋅ t 330.2 − 0.40 ⋅ (9.52 ⋅ 0.875)

Thickness Required Due to Pressure + External Loads


Allowable Stress Before UG- Req'd
Req'd Thk
2 Thk Due
Pressure 23 Stress Increase ( kg/cm ) Temperature Corrosion Due to
Condition Location Load to
P ( bar) ( °C) C (mm) Compression
St Sc Tension
(mm)
(mm)

Top Weight 0.67 0.67


Operating, Hot & Corroded 5 1,172.7 712 55 1.5
Bottom Weight 0.74 0.74

Top Weight 0.66 0.66


Operating, Hot & New 5 1,172.7 738.8 55 0
Bottom Weight 0.74 0.74

Top Weight 0.06 0.06


Hot Shut Down, Corroded 0 1,172.7 712 55 1.5
Bottom Weight 0.04 0.04

Top Weight 0.06 0.06


Hot Shut Down, New 0 1,172.7 738.8 55 0
Bottom Weight 0.04 0.04

Top Weight 0.05 0.05


Empty, Corroded 0 1,172.7 744.7 21.11 1.5
Bottom Weight 0 0

Top Weight 0.06 0.06


Empty, New 0 1,172.7 772.9 21.11 0
Bottom Weight 0 0

Hot Shut Down, Corroded, Top Weight 0.06 0.06


Weight & Eccentric Moments 0 1,172.7 712 55 1.5
Only Bottom Weight 0.04 0.04

Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-3 Metric)

0.125 0.125
A = = = 0.002585
Ro /t 330.2/(9.52 ⋅ 0.875 − 1.5)
2
B = 712 kg/cm

15/77
996.8 2
S= = 1,172.7 kg/cm
0.85

ScHC = min (B, S) = 712 kg/cm2

Allowable Compressive Stress, Hot and New- ScHN, (table HA-3 Metric)

0.125 0.125
A = = = 0.003153
Ro /t 330.2/(9.52 ⋅ 0.875)
2
B = 738.8 kg/cm

996.8 2
S= = 1,172.7 kg/cm
0.85

ScHN = min (B, S) = 738.8 kg/cm2

Allowable Compressive Stress, Cold and New- ScCN, (table HA-3 Metric)

0.125 0.125
A = = = 0.003153
Ro /t 330.2/(9.52 ⋅ 0.875)
2
B = 772.9 kg/cm

996.8 2
S= = 1,172.7 kg/cm
0.85

ScCN = min (B, S) = 772.9 kg/cm2

Allowable Compressive Stress, Cold and Corroded- ScCC, (table HA-3 Metric)

0.125 0.125
A = = = 0.002585
Ro /t 330.2/(9.52 ⋅ 0.875 − 1.5)
2
B = 744.7 kg/cm

996.8 2
S= = 1,172.7 kg/cm
0.85

ScC = min (B, S) = 744.7 kg/cm2

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table HA-3 Metric)

0.125 0.125
A = = = 0.002585
Ro /t 330.2/(9.52 ⋅ 0.875 − 1.5)
2
B = 744.7 kg/cm

996.8 2
S= = 1,172.7 kg/cm
0.85

ScVC = min (B, S ) = 744.7 kg/cm2

Operating, Hot & Corroded, Above Support Point

16/77
P ⋅R
tp = (Pressure)
2 ⋅ S t ⋅ Ks ⋅ Ec + 0.40 ⋅ |P |

5 ⋅ 322.18
=
2 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00 + 0.40 ⋅ |5|
= 0.7 mm
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

0.5
= ⋅ 98066.5
π ⋅ 326.19 2 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= 0 mm
W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

823.8
= ⋅ 98.0665
2 ⋅ π ⋅ 326.19 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= 0.03 mm
t t = tp + tm − tw (total required, tensile)

= 0.7 + 0 − (0.03)
= 0.67 mm
t c = |tmc + twc − tpc | (total, net tensile)

= |0 + (0.03) − (0.7)|
= 0.67 mm

Maximum allowable working pressure, Longitudinal Stress

2 ⋅ S t ⋅ Ks ⋅ Ec ⋅ (t − tm + tw )
P=
R − 0.40 ⋅ (t − tm + tw )

2 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00 ⋅ ((9.52 ⋅ 0.875 − 1.5) − 0 + (0.03))


=
322.18 − 0.40 ⋅ ((9.52 ⋅ 0.875 − 1.5) − 0 + (0.03))
= 49.41 bar

Operating, Hot & New, Above Support Point

17/77
P ⋅R
tp = (Pressure)
2 ⋅ S t ⋅ Ks ⋅ Ec + 0.40 ⋅ |P |

5 ⋅ 320.68
=
2 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00 + 0.40 ⋅ |5|
= 0.7 mm
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c
0.5
= ⋅ 98066.5
π ⋅ 325.44 2 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= 0 mm
W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

888.1
= ⋅ 98.0665
2 ⋅ π ⋅ 325.44 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= 0.04 mm
t t = tp + tm − tw (total required, tensile)

= 0.7 + 0 − (0.04)
= 0.66 mm
t c = |tmc + twc − tpc | (total, net tensile)

= |0 + (0.04) − (0.7)|
= 0.66 mm

Maximum allowable working pressure, Longitudinal Stress

2 ⋅ S t ⋅ Ks ⋅ Ec ⋅ (t − tm + tw )
P=
R − 0.40 ⋅ (t − tm + tw )

2 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00 ⋅ ((9.52 ⋅ 0.875) − 0 + (0.04))


=
320.68 − 0.40 ⋅ ((9.52 ⋅ 0.875) − 0 + (0.04))
= 60.64 bar

Hot Shut Down, Corroded, Above Support Point

18/77
t p = 0 mm (Pressure)
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks
0.5
= ⋅ 98066.5
2
π ⋅ 326.19 ⋅ 698.24 ⋅ 1.00
= 0 mm
W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks
823.8
= ⋅ 98.0665
2 ⋅ π ⋅ 326.19 ⋅ 698.24 ⋅ 1.00
= 0.06 mm
t t = |tp + tm − tw | (total, net compressive)

= |0 + 0 − (0.06)|
= 0.06 mm
t c = tmc + twc − tpc (total required, compressive)

= 0 + (0.06) − (0)
= 0.06 mm

Hot Shut Down, New, Above Support Point

t p = 0 mm (Pressure)
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks
0.5
= 2
⋅ 98066.5
π ⋅ 325.44 ⋅ 724.5 ⋅ 1.00
= 0 mm
W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks
888.1
= ⋅ 98.0665
2 ⋅ π ⋅ 325.44 ⋅ 724.5 ⋅ 1.00
= 0.06 mm
t t = |tp + tm − tw | (total, net compressive)

= |0 + 0 − (0.06)|
= 0.06 mm
t c = tmc + twc − tpc (total required, compressive)

= 0 + (0.06) − (0)
= 0.06 mm

Empty, Corroded, Above Support Point

19/77
t p = 0 mm (Pressure)
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks

0.5
= ⋅ 98066.5
2
π ⋅ 326.19 ⋅ 730.27 ⋅ 1.00
= 0 mm
W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks
823.8
= ⋅ 98.0665
2 ⋅ π ⋅ 326.19 ⋅ 730.27 ⋅ 1.00
= 0.05 mm
t t = |tp + tm − tw | (total, net compressive)

= |0 + 0 − (0.05)|
= 0.05 mm
t c = tmc + twc − tpc (total required, compressive)

= 0 + (0.05) − (0)
= 0.05 mm

Empty, New, Above Support Point

t p = 0 mm (Pressure)
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks
0.5
= 2
⋅ 98066.5
π ⋅ 325.44 ⋅ 757.95 ⋅ 1.00
= 0 mm
W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks
888.1
= ⋅ 98.0665
2 ⋅ π ⋅ 325.44 ⋅ 757.95 ⋅ 1.00
= 0.06 mm
t t = |tp + tm − tw | (total, net compressive)

= |0 + 0 − (0.06)|
= 0.06 mm
t c = tmc + twc − tpc (total required, compressive)

= 0 + (0.06) − (0)
= 0.06 mm

Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Above Support Point

20/77
t p = 0 mm (Pressure)
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ Sc ⋅ Ks

0.5
= ⋅ 98066.5
2
π ⋅ 326.19 ⋅ 698.24 ⋅ 1.00
= 0 mm
W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ Sc ⋅ Ks
823.8
= ⋅ 98.0665
2 ⋅ π ⋅ 326.19 ⋅ 698.24 ⋅ 1.00
= 0.06 mm
t t = |tp + tm − tw | (total, net compressive)

= |0 + 0 − (0.06)|
= 0.06 mm
t c = tmc + twc − tpc (total required, compressive)

= 0 + (0.06) − (0)
= 0.06 mm

Operating, Hot & Corroded, Below Support Point

P ⋅R
tp = (Pressure)
2 ⋅ S t ⋅ Ks ⋅ Ec + 0.40 ⋅ |P |

5 ⋅ 322.18
=
2 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00 + 0.40 ⋅ |5|
= 0.7 mm
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

0.2
= ⋅ 98066.5
π ⋅ 326.19 2 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= 0 mm
W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c
-980.1
= ⋅ 98.0665
2 ⋅ π ⋅ 326.19 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= -0.04 mm
t t = tp + tm − tw (total required, tensile)

= 0.7 + 0 − ( − 0.04)
= 0.74 mm
t c = |tmc + twc − tpc | (total, net tensile)

= |0 + ( − 0.04) − (0.7)|
= 0.74 mm

Maximum allowable working pressure, Longitudinal Stress

21/77
2 ⋅ S t ⋅ Ks ⋅ Ec ⋅ (t − tm + tw )
P=
R − 0.40 ⋅ (t − tm + tw )

2 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00 ⋅ ((9.52 ⋅ 0.875 − 1.5) − 0 + ( − 0.04))


=
322.18 − 0.40 ⋅ ((9.52 ⋅ 0.875 − 1.5) − 0 + ( − 0.04))
= 48.87 bar

Operating, Hot & New, Below Support Point

P ⋅R
tp = (Pressure)
2 ⋅ S t ⋅ Ks ⋅ Ec + 0.40 ⋅ |P |
5 ⋅ 320.68
=
2 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00 + 0.40 ⋅ |5|
= 0.7 mm
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c
0.2
= ⋅ 98066.5
π ⋅ 325.44 2 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= 0 mm
W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

-979.1
= ⋅ 98.0665
2 ⋅ π ⋅ 325.44 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= -0.04 mm
t t = tp + tm − tw (total required, tensile)

= 0.7 + 0 − ( − 0.04)
= 0.74 mm
t c = |tmc + twc − tpc | (total, net tensile)

= |0 + ( − 0.04) − (0.7)|
= 0.74 mm

Maximum allowable working pressure, Longitudinal Stress

2 ⋅ S t ⋅ Ks ⋅ Ec ⋅ (t − tm + tw )
P=
R − 0.40 ⋅ (t − tm + tw )

2 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00 ⋅ ((9.52 ⋅ 0.875) − 0 + ( − 0.04))


=
320.68 − 0.40 ⋅ ((9.52 ⋅ 0.875) − 0 + ( − 0.04))
= 60.07 bar

Hot Shut Down, Corroded, Below Support Point

22/77
t p = 0 mm (Pressure)
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c
0.2
= ⋅ 98066.5
2
π ⋅ 326.19 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= 0 mm
W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c
-980.1
= ⋅ 98.0665
2 ⋅ π ⋅ 326.19 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= -0.04 mm
t t = tp + tm − tw (total required, tensile)

= 0 + 0 − ( − 0.04)
= 0.04 mm
t c = |tmc + twc − tpc | (total, net tensile)

= |0 + ( − 0.04) − (0)|
= 0.04 mm

Hot Shut Down, New, Below Support Point

t p = 0 mm (Pressure)
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c
0.2
= ⋅ 98066.5
π ⋅ 325.44 2 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= 0 mm
W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

-979.1
= ⋅ 98.0665
2 ⋅ π ⋅ 325.44 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= -0.04 mm
t t = tp + tm − tw (total required, tensile)

= 0 + 0 − ( − 0.04)
= 0.04 mm
t c = |tmc + twc − tpc | (total, net tensile)

= |0 + ( − 0.04) − (0)|
= 0.04 mm

Empty, Corroded, Below Support Point

23/77
t p = 0 mm (Pressure)
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c
0.2
= ⋅ 98066.5
2
π ⋅ 326.19 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= 0 mm
W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c
-19.3
= ⋅ 98.0665
2 ⋅ π ⋅ 326.19 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= 0 mm
t t = tp + tm − tw (total required, tensile)

= 0 + 0 − (0)
= 0 mm
t c = |tmc + twc − tpc | (total, net tensile)

= |0 + (0) − (0)|
= 0 mm

Empty, New, Below Support Point

t p = 0 mm (Pressure)
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c
0.2
= ⋅ 98066.5
π ⋅ 325.44 2 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= 0 mm
W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

-27.2
= ⋅ 98.0665
2 ⋅ π ⋅ 325.44 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= 0 mm
t t = tp + tm − tw (total required, tensile)

= 0 + 0 − (0)
= 0 mm
t c = |tmc + twc − tpc | (total, net tensile)

= |0 + (0) − (0)|
= 0 mm

Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Below Support Point

24/77
t p = 0 mm (Pressure)
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

0.2
= ⋅ 98066.5
2
π ⋅ 326.19 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= 0 mm
W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c
-980.1
= ⋅ 98.0665
2 ⋅ π ⋅ 326.19 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= -0.04 mm
t t = tp + tm − tw (total required, tensile)

= 0 + 0 − ( − 0.04)
= 0.04 mm
t c = |tmc + twc − tpc | (total, net tensile)

= |0 + ( − 0.04) − (0)|
= 0.04 mm

25/77
Nozzle #3 (DP03)
ASME Section VIII Division 1, 2019 Edition Metric

Note: round inside edges per UG-76(c)


Location and Orientation
Located on Shell
Orientation 0°
Nozzle center line offset to datum line 300 mm
End of nozzle to shell center 482.4 mm
Passes through a Category A joint No
Nozzle
Description NPS 0.5 Sch 160 DN 15
Access opening No
Material specification SA-312 TP304L Wld & smls pipe (II-D Metric p. 84, ln. 39)
Inside diameter, new 11.79 mm
Pipe nominal wall thickness 4.78 mm

Pipe minimum wall thickness1 4.18 mm

Corrosion allowance 1.5 mm


Projection available outside vessel, Lpr 104.45 mm
Projection available outside vessel to flange face, Lf 152.2 mm
Local vessel minimum thickness 8.33 mm
Liquid static head included 0.39 bar
Longitudinal joint efficiency 1
Welds
Inner fillet, Leg41 4 mm

Nozzle to vessel groove weld 9.52 mm


1Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

26/77
ASME B16.5-2013 Flange
Description NPS 0.5 Class 150 WN A182 F304L
Bolt Material SA-193 B7 Bolt <= 64 (II-D Metric p. 398, ln. 32)
Blind included No
Rated MDMT -48°C
Liquid static head 0.39 bar
MAWP rating 15.1 bar @ 55°C
MAP rating 15.9 bar @ 21.11°C
Hydrotest rating 24 bar @ 21.11°C
PWHT performed No
Produced to Fine Grain Practice and No
Supplied in Heat Treated Condition
Impact Tested No
Circumferential joint radiography Full UW-11(a) Type 1
Notes
Flange rated MDMT per UHA-51(d)(1)(a) = -196°C
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

UHA-51 Material Toughness Requirements Nozzle

5.39 ⋅ 7.39
tr = = 0.0348 mm
1,150 ⋅ 1 − 0.6 ⋅ 5.39

tr ⋅ E * 0.0348 ⋅ 1
Stress ratio = = = 0.013
tn − c 4.18 − 1.5

Impact test exempt per UHA-51(g) (coincident ratio = 0.013)


Rated MDMT = -196°C
Material is exempt from impact testing at the Design MDMT of 0°C.

27/77
Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 5.39 bar @ 55 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A t req t min
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 3.32 4.18

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 2.29 2.8 weld size is adequate

Calculations for internal pressure 5.39 bar @ 55 °C


Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − C n ) + (t − C )]

= max [14.79, 7.39 + (4.78 − 1.5) + (8.33 − 1.5)]


= 17.5 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − C n ) + te ]

= min [2.5 ⋅ (8.33 − 1.5), 2.5 ⋅ (4.78 − 1.5) + 0]


= 8.19 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
5.3932 ⋅ 7.39
=
1,150 ⋅ 1 − 0.6 ⋅ 5.3932
= 0.0356 mm

Required thickness tr from UG-37(a)

P ⋅ Ro
tr =
S ⋅ E + 0.4 ⋅ P
5.3932 ⋅ 330.2
=
977.5 ⋅ 1 + 0.4 ⋅ 5.3932
= 1.82 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

Fillet weld: tmin = min [19 mm, tn , t] = 3.28 mm


tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 2.29 mm

28/77
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 4 = 2.8 mm

The fillet weld size is satisfactory.


Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P
5.3932 ⋅ 7.39
= + 1.5
1,150 ⋅ 1 − 0.6 ⋅ 5.3932
= 1.54 mm

ta = max [taUG-27 , taUG-22 ]


= max [1.54, 0]
= 1.54 mm

P ⋅ Ro
t b1 = + Corrosion
S ⋅ E + 0.4 ⋅ P
5.3932 ⋅ 330.2
= + 1.5
977.5 ⋅ 1 + 0.4 ⋅ 5.3932
= 3.32 mm

tb1 = max [tb1 , tbUG16 ]


= max [3.32, 3]
= 3.32 mm

tb = min [tb3 , tb1 ]


= min [3.92, 3.32]
= 3.32 mm

tUG-45 = max [ta , tb ]


= max [1.54, 3.32]
= 3.32 mm

Available nozzle wall thickness new, tn = 0.875 ⋅ 4.78 = 4.18 mm

The nozzle neck thickness is adequate.

29/77
Reinforcement Calculations for MAWP

The attached ASME B16.5 flange limits the nozzle MAWP.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For P = 15.1 bar @ 55 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A t req t min
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 3.92 4.18

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 2.29 2.8 weld size is adequate

Calculations for internal pressure 15.1 bar @ 55 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − C n ) + (t − C )]

= max [14.79, 7.39 + (4.78 − 1.5) + (8.33 − 1.5)]


= 17.5 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − C n ) + te ]

= min [2.5 ⋅ (8.33 − 1.5), 2.5 ⋅ (4.78 − 1.5) + 0]


= 8.19 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
15.1006 ⋅ 7.39
=
1,150 ⋅ 1 − 0.6 ⋅ 15.1006
= 0.0991 mm

Required thickness tr from UG-37(a)

P ⋅ Ro
tr =
S ⋅ E + 0.4 ⋅ P
15.1006 ⋅ 330.2
=
977.5 ⋅ 1 + 0.4 ⋅ 15.1006
= 5.07 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

Fillet weld: tmin = min [19 mm, tn , t] = 3.28 mm

30/77
tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 2.29 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 4 = 2.8 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P
15.1006 ⋅ 7.39
= + 1.5
1,150 ⋅ 1 − 0.6 ⋅ 15.1006
= 1.6 mm

ta = max [taUG-27 , taUG-22 ]


= max [1.6, 0]
= 1.6 mm

P ⋅ Ro
t b1 = + Corrosion
S ⋅ E + 0.4 ⋅ P
15.1006 ⋅ 330.2
= + 1.5
977.5 ⋅ 1 + 0.4 ⋅ 15.1006
= 6.57 mm

tb1 = max [tb1 , tbUG16 ]


= max [6.57, 3]
= 6.57 mm

tb = min [tb3 , tb1 ]


= min [3.92, 6.57]
= 3.92 mm

tUG-45 = max [ta , tb ]


= max [1.6, 3.92]
= 3.92 mm

Available nozzle wall thickness new, tn = 0.875 ⋅ 4.78 = 4.18 mm

The nozzle neck thickness is adequate.

31/77
Reinforcement Calculations for MAP

The attached ASME B16.5 flange limits the nozzle MAP.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For P = 15.9 bar @ 21.11 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A t req t min
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 2.42 4.18

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations per UW-15(b)(2)

Calculations for internal pressure 15.9 bar @ 21.11 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − C n ) + (t − C )]

= max [11.79, 5.89 + (4.78 − 0) + (8.33 − 0)]


= 19 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − C n ) + te ]

= min [2.5 ⋅ (8.33 − 0), 2.5 ⋅ (4.78 − 0) + 0]


= 11.94 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
15.9 ⋅ 5.89
=
1,150 ⋅ 1 − 0.6 ⋅ 15.9
= 0.0813 mm

Required thickness tr from UG-37(a)

P ⋅ Ro
tr =
S ⋅ E + 0.4 ⋅ P
15.9 ⋅ 330.2
=
977.5 ⋅ 1 + 0.4 ⋅ 15.9
= 5.34 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UG-45 Nozzle Neck Thickness Check

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P
15.9 ⋅ 5.89
= +0
1,150 ⋅ 1 − 0.6 ⋅ 15.9
= 0.0813 mm

32/77
ta = max [taUG-27 , taUG-22 ]
= max [0.0813, 0]
= 0.0813 mm

P ⋅ Ro
t b1 = + Corrosion
S ⋅ E + 0.4 ⋅ P
15.9 ⋅ 330.2
= +0
977.5 ⋅ 1 + 0.4 ⋅ 15.9
= 5.34 mm

tb1 = max [tb1 , tbUG16 ]


= max [5.34, 1.5]
= 5.34 mm

tb = min [tb3 , tb1 ]


= min [2.42, 5.34]
= 2.42 mm

tUG-45 = max [ta , tb ]


= max [0.0813, 2.42]
= 2.42 mm

Available nozzle wall thickness new, tn = 0.875 ⋅ 4.78 = 4.18 mm

The nozzle neck thickness is adequate.

33/77
Nozzle #3 (DP03_1)
ASME Section VIII Division 1, 2019 Edition Metric

Note: round inside edges per UG-76(c)


Location and Orientation
Located on Shell
Orientation 0°
Nozzle center line offset to datum line 2,300 mm
End of nozzle to shell center 482.4 mm
Passes through a Category A joint No
Nozzle
Description NPS 0.5 Sch 160 DN 15
Access opening No
Material specification SA-312 TP304L Wld & smls pipe (II-D Metric p. 84, ln. 39)
Inside diameter, new 11.79 mm
Pipe nominal wall thickness 4.78 mm

Pipe minimum wall thickness1 4.18 mm

Corrosion allowance 1.5 mm


Projection available outside vessel, Lpr 104.45 mm
Projection available outside vessel to flange face, Lf 152.2 mm
Local vessel minimum thickness 8.33 mm
Liquid static head included 0.2 bar
Longitudinal joint efficiency 1
Welds
Inner fillet, Leg41 4 mm

Nozzle to vessel groove weld 9.52 mm


1Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

34/77
ASME B16.5-2013 Flange
Description NPS 0.5 Class 150 WN A182 F304L
Bolt Material SA-193 B7 Bolt <= 64 (II-D Metric p. 398, ln. 32)
Blind included No
Rated MDMT -48°C
Liquid static head 0.2 bar
MAWP rating 15.1 bar @ 55°C
MAP rating 15.9 bar @ 21.11°C
Hydrotest rating 24 bar @ 21.11°C
PWHT performed No
Produced to Fine Grain Practice and No
Supplied in Heat Treated Condition
Impact Tested No
Circumferential joint radiography Full UW-11(a) Type 1
Notes
Flange rated MDMT per UHA-51(d)(1)(a) = -196°C
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

UHA-51 Material Toughness Requirements Nozzle

5.2 ⋅ 7.39
tr = = 0.0335 mm
1,150 ⋅ 1 − 0.6 ⋅ 5.2

tr ⋅ E * 0.0335 ⋅ 1
Stress ratio = = = 0.0125
tn − c 4.18 − 1.5

Impact test exempt per UHA-51(g) (coincident ratio = 0.0125)


Rated MDMT = -196°C
Material is exempt from impact testing at the Design MDMT of 0°C.

35/77
Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For P = 5.2 bar @ 55 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A t req t min
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 3.25 4.18

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 2.29 2.8 weld size is adequate

Calculations for internal pressure 5.2 bar @ 55 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − C n ) + (t − C )]

= max [14.79, 7.39 + (4.78 − 1.5) + (8.33 − 1.5)]


= 17.5 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − C n ) + te ]

= min [2.5 ⋅ (8.33 − 1.5), 2.5 ⋅ (4.78 − 1.5) + 0]


= 8.19 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
5.1973 ⋅ 7.39
=
1,150 ⋅ 1 − 0.6 ⋅ 5.1973
= 0.033 mm

Required thickness tr from UG-37(a)

P ⋅ Ro
tr =
S ⋅ E + 0.4 ⋅ P
5.1973 ⋅ 330.2
=
977.5 ⋅ 1 + 0.4 ⋅ 5.1973
= 1.75 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

Fillet weld: tmin = min [19 mm, tn , t] = 3.28 mm


tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 2.29 mm

36/77
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 4 = 2.8 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P
5.1973 ⋅ 7.39
= + 1.5
1,150 ⋅ 1 − 0.6 ⋅ 5.1973
= 1.53 mm

ta = max [taUG-27 , taUG-22 ]


= max [1.53, 0]
= 1.53 mm

P ⋅ Ro
t b1 = + Corrosion
S ⋅ E + 0.4 ⋅ P
5.1973 ⋅ 330.2
= + 1.5
977.5 ⋅ 1 + 0.4 ⋅ 5.1973
= 3.25 mm

tb1 = max [tb1 , tbUG16 ]


= max [3.25, 3]
= 3.25 mm

tb = min [tb3 , tb1 ]


= min [3.92, 3.25]
= 3.25 mm

tUG-45 = max [ta , tb ]


= max [1.53, 3.25]
= 3.25 mm

Available nozzle wall thickness new, tn = 0.875 ⋅ 4.78 = 4.18 mm

The nozzle neck thickness is adequate.

37/77
Reinforcement Calculations for MAWP

The attached ASME B16.5 flange limits the nozzle MAWP.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For P = 15.1 bar @ 55 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A t req t min
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 3.92 4.18

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 2.29 2.8 weld size is adequate

Calculations for internal pressure 15.1 bar @ 55 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − C n ) + (t − C )]

= max [14.79, 7.39 + (4.78 − 1.5) + (8.33 − 1.5)]


= 17.5 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − C n ) + te ]

= min [2.5 ⋅ (8.33 − 1.5), 2.5 ⋅ (4.78 − 1.5) + 0]


= 8.19 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
15.1006 ⋅ 7.39
=
1,150 ⋅ 1 − 0.6 ⋅ 15.1006
= 0.0991 mm

Required thickness tr from UG-37(a)

P ⋅ Ro
tr =
S ⋅ E + 0.4 ⋅ P
15.1006 ⋅ 330.2
=
977.5 ⋅ 1 + 0.4 ⋅ 15.1006
= 5.07 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

Fillet weld: tmin = min [19 mm, tn , t] = 3.28 mm

38/77
tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 2.29 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 4 = 2.8 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P
15.1006 ⋅ 7.39
= + 1.5
1,150 ⋅ 1 − 0.6 ⋅ 15.1006
= 1.6 mm

ta = max [taUG-27 , taUG-22 ]


= max [1.6, 0]
= 1.6 mm

P ⋅ Ro
t b1 = + Corrosion
S ⋅ E + 0.4 ⋅ P
15.1006 ⋅ 330.2
= + 1.5
977.5 ⋅ 1 + 0.4 ⋅ 15.1006
= 6.57 mm

tb1 = max [tb1 , tbUG16 ]


= max [6.57, 3]
= 6.57 mm

tb = min [tb3 , tb1 ]


= min [3.92, 6.57]
= 3.92 mm

tUG-45 = max [ta , tb ]


= max [1.6, 3.92]
= 3.92 mm

Available nozzle wall thickness new, tn = 0.875 ⋅ 4.78 = 4.18 mm

The nozzle neck thickness is adequate.

39/77
Reinforcement Calculations for MAP

The attached ASME B16.5 flange limits the nozzle MAP.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For P = 15.9 bar @ 21.11 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A t req t min
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 2.42 4.18

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations per UW-15(b)(2)

Calculations for internal pressure 15.9 bar @ 21.11 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − C n ) + (t − C )]

= max [11.79, 5.89 + (4.78 − 0) + (8.33 − 0)]


= 19 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − C n ) + te ]

= min [2.5 ⋅ (8.33 − 0), 2.5 ⋅ (4.78 − 0) + 0]


= 11.94 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
15.9 ⋅ 5.89
=
1,150 ⋅ 1 − 0.6 ⋅ 15.9
= 0.0813 mm

Required thickness tr from UG-37(a)

P ⋅ Ro
tr =
S ⋅ E + 0.4 ⋅ P
15.9 ⋅ 330.2
=
977.5 ⋅ 1 + 0.4 ⋅ 15.9
= 5.34 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UG-45 Nozzle Neck Thickness Check

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P
15.9 ⋅ 5.89
= +0
1,150 ⋅ 1 − 0.6 ⋅ 15.9
= 0.0813 mm

40/77
ta = max [taUG-27 , taUG-22 ]
= max [0.0813, 0]
= 0.0813 mm

P ⋅ Ro
t b1 = + Corrosion
S ⋅ E + 0.4 ⋅ P
15.9 ⋅ 330.2
= +0
977.5 ⋅ 1 + 0.4 ⋅ 15.9
= 5.34 mm

tb1 = max [tb1 , tbUG16 ]


= max [5.34, 1.5]
= 5.34 mm

tb = min [tb3 , tb1 ]


= min [2.42, 5.34]
= 2.42 mm

tUG-45 = max [ta , tb ]


= max [0.0813, 2.42]
= 2.42 mm

Available nozzle wall thickness new, tn = 0.875 ⋅ 4.78 = 4.18 mm

The nozzle neck thickness is adequate.

41/77
Nozzle #3 (LPLA03)
ASME Section VIII Division 1, 2019 Edition Metric

Note: round inside edges per UG-76(c)


Location and Orientation
Located on Shell
Orientation 180°
Nozzle center line offset to datum line 1,350 mm
End of nozzle to shell center 482.4 mm
Passes through a Category A joint No
Nozzle
Description NPS 0.5 Sch 160 DN 15
Access opening No
Material specification SA-312 TP304L Wld & smls pipe (II-D Metric p. 84, ln. 39)
Inside diameter, new 11.79 mm
Pipe nominal wall thickness 4.78 mm

Pipe minimum wall thickness1 4.18 mm

Corrosion allowance 1.5 mm


Projection available outside vessel, Lpr 104.45 mm
Projection available outside vessel to flange face, Lf 152.2 mm
Local vessel minimum thickness 8.33 mm
Liquid static head included 0.29 bar
Longitudinal joint efficiency 1
Welds
Inner fillet, Leg41 4 mm

Nozzle to vessel groove weld 9.52 mm


1Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

42/77
ASME B16.5-2013 Flange
Description NPS 0.5 Class 150 WN A182 F304L
Bolt Material SA-193 B7 Bolt <= 64 (II-D Metric p. 398, ln. 32)
Blind included No
Rated MDMT -48°C
Liquid static head 0.29 bar
MAWP rating 15.1 bar @ 55°C
MAP rating 15.9 bar @ 21.11°C
Hydrotest rating 24 bar @ 21.11°C
PWHT performed No
Produced to Fine Grain Practice and No
Supplied in Heat Treated Condition
Impact Tested No
Circumferential joint radiography Full UW-11(a) Type 1
Notes
Flange rated MDMT per UHA-51(d)(1)(a) = -196°C
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

UHA-51 Material Toughness Requirements Nozzle

5.29 ⋅ 7.39
tr = = 0.0341 mm
1,150 ⋅ 1 − 0.6 ⋅ 5.29

tr ⋅ E * 0.0341 ⋅ 1
Stress ratio = = = 0.0127
tn − c 4.18 − 1.5

Impact test exempt per UHA-51(g) (coincident ratio = 0.0127)


Rated MDMT = -196°C
Material is exempt from impact testing at the Design MDMT of 0°C.

43/77
Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 5.29 bar @ 55 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A t req t min
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 3.28 4.18

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 2.29 2.8 weld size is adequate

Calculations for internal pressure 5.29 bar @ 55 °C


Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − C n ) + (t − C )]

= max [14.79, 7.39 + (4.78 − 1.5) + (8.33 − 1.5)]


= 17.5 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − C n ) + te ]

= min [2.5 ⋅ (8.33 − 1.5), 2.5 ⋅ (4.78 − 1.5) + 0]


= 8.19 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
5.2903 ⋅ 7.39
=
1,150 ⋅ 1 − 0.6 ⋅ 5.2903
= 0.033 mm

Required thickness tr from UG-37(a)

P ⋅ Ro
tr =
S ⋅ E + 0.4 ⋅ P
5.2903 ⋅ 330.2
=
977.5 ⋅ 1 + 0.4 ⋅ 5.2903
= 1.78 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

Fillet weld: tmin = min [19 mm, tn , t] = 3.28 mm


tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 2.29 mm

44/77
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 4 = 2.8 mm

The fillet weld size is satisfactory.


Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P
5.2903 ⋅ 7.39
= + 1.5
1,150 ⋅ 1 − 0.6 ⋅ 5.2903
= 1.53 mm

ta = max [taUG-27 , taUG-22 ]


= max [1.53, 0]
= 1.53 mm

P ⋅ Ro
t b1 = + Corrosion
S ⋅ E + 0.4 ⋅ P
5.2903 ⋅ 330.2
= + 1.5
977.5 ⋅ 1 + 0.4 ⋅ 5.2903
= 3.28 mm

tb1 = max [tb1 , tbUG16 ]


= max [3.28, 3]
= 3.28 mm

tb = min [tb3 , tb1 ]


= min [3.92, 3.28]
= 3.28 mm

tUG-45 = max [ta , tb ]


= max [1.53, 3.28]
= 3.28 mm

Available nozzle wall thickness new, tn = 0.875 ⋅ 4.78 = 4.18 mm

The nozzle neck thickness is adequate.

45/77
Reinforcement Calculations for MAWP

The attached ASME B16.5 flange limits the nozzle MAWP.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For P = 15.1 bar @ 55 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A t req t min
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 3.92 4.18

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 2.29 2.8 weld size is adequate

Calculations for internal pressure 15.1 bar @ 55 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − C n ) + (t − C )]

= max [14.79, 7.39 + (4.78 − 1.5) + (8.33 − 1.5)]


= 17.5 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − C n ) + te ]

= min [2.5 ⋅ (8.33 − 1.5), 2.5 ⋅ (4.78 − 1.5) + 0]


= 8.19 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
15.1006 ⋅ 7.39
=
1,150 ⋅ 1 − 0.6 ⋅ 15.1006
= 0.0991 mm

Required thickness tr from UG-37(a)

P ⋅ Ro
tr =
S ⋅ E + 0.4 ⋅ P
15.1006 ⋅ 330.2
=
977.5 ⋅ 1 + 0.4 ⋅ 15.1006
= 5.07 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check

Fillet weld: tmin = min [19 mm, tn , t] = 3.28 mm

46/77
tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 2.29 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 4 = 2.8 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P
15.1006 ⋅ 7.39
= + 1.5
1,150 ⋅ 1 − 0.6 ⋅ 15.1006
= 1.6 mm

ta = max [taUG-27 , taUG-22 ]


= max [1.6, 0]
= 1.6 mm

P ⋅ Ro
t b1 = + Corrosion
S ⋅ E + 0.4 ⋅ P
15.1006 ⋅ 330.2
= + 1.5
977.5 ⋅ 1 + 0.4 ⋅ 15.1006
= 6.57 mm

tb1 = max [tb1 , tbUG16 ]


= max [6.57, 3]
= 6.57 mm

tb = min [tb3 , tb1 ]


= min [3.92, 6.57]
= 3.92 mm

tUG-45 = max [ta , tb ]


= max [1.6, 3.92]
= 3.92 mm

Available nozzle wall thickness new, tn = 0.875 ⋅ 4.78 = 4.18 mm

The nozzle neck thickness is adequate.

47/77
Reinforcement Calculations for MAP

The attached ASME B16.5 flange limits the nozzle MAP.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For P = 15.9 bar @ 21.11 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A t req t min
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 2.42 4.18

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations per UW-15(b)(2)

Calculations for internal pressure 15.9 bar @ 21.11 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − C n ) + (t − C )]

= max [11.79, 5.89 + (4.78 − 0) + (8.33 − 0)]


= 19 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − C n ) + te ]

= min [2.5 ⋅ (8.33 − 0), 2.5 ⋅ (4.78 − 0) + 0]


= 11.94 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
15.9 ⋅ 5.89
=
1,150 ⋅ 1 − 0.6 ⋅ 15.9
= 0.0813 mm

Required thickness tr from UG-37(a)

P ⋅ Ro
tr =
S ⋅ E + 0.4 ⋅ P
15.9 ⋅ 330.2
=
977.5 ⋅ 1 + 0.4 ⋅ 15.9
= 5.34 mm

This opening does not require reinforcement per UG-36(c)(3)(a)

UG-45 Nozzle Neck Thickness Check

P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P
15.9 ⋅ 5.89
= +0
1,150 ⋅ 1 − 0.6 ⋅ 15.9
= 0.0813 mm

48/77
ta = max [taUG-27 , taUG-22 ]
= max [0.0813, 0]
= 0.0813 mm

P ⋅ Ro
t b1 = + Corrosion
S ⋅ E + 0.4 ⋅ P
15.9 ⋅ 330.2
= +0
977.5 ⋅ 1 + 0.4 ⋅ 15.9
= 5.34 mm

tb1 = max [tb1 , tbUG16 ]


= max [5.34, 1.5]
= 5.34 mm

tb = min [tb3 , tb1 ]


= min [2.42, 5.34]
= 2.42 mm

tUG-45 = max [ta , tb ]


= max [0.0813, 2.42]
= 2.42 mm

Available nozzle wall thickness new, tn = 0.875 ⋅ 4.78 = 4.18 mm

The nozzle neck thickness is adequate.

49/77
Flange #1
ASME B16.47-2017 Flange
Description NPS 26 Class 150 WN A182 F304L Series A
Attached to Top end of Shell
Bolt Material SA-193 B8 1 Bolt (II-D Metric p. 406, ln. 20)
Blind included Yes
Rated MDMT -196°C
Liquid static head 0.15 bar
Consider External Loads on Flange MAWP Rating Yes
MAWP reduction due to external loads 0 bar
MAWP rating 15.1 bar @ 55°C
MAP rating 15.9 bar @ 21.11°C
Hydrotest rating 24 bar @ 21.11°C
PWHT performed No
Produced to Fine Grain Practice and No
Supplied in Heat Treated Condition
Impact Tested No
Circumferential joint radiography Full UW-11(a) Type 1
Bore diameter, B (specified by purchaser) 652 mm
MAWP Reduction Due to External Loads

16 ⋅ M 16 ⋅ 0 ⋅ 1000
Pm = = /1.02 ⋅ 100 = 0 bar
π ⋅ G3 π ⋅ 700.65 3

−4 ⋅ W −4 ⋅ 337.02
Pr = = /1.02 ⋅ 100 = -0.09 bar
π ⋅ G2 π ⋅ 700.65 2

M AW P reduction = max [Pm + P r , 0] = max [0 + − 0.09, 0] = 0 bar

M AW P = M AW P − M AW P reduction − P s = 15.1 − 0 − 0.15 = 14.95 bar

Notes
Flange rated MDMT per UHA-51(d)(1)(a) = -196°C
Bolts rated MDMT = -196°C

50/77
Straight Flange on Ellipsoidal Head #1

ASME Section VIII Division 1, 2019 Edition Metric


Component Cylinder
Material SA-240 304L (II-D Metric p. 84, ln. 34)
Impact Normalized Fine Grain PWHT Maximize MDMT/
Tested Practice No MAWP
No No No No No
Design Design Design
Pressure (bar) Temperature (°C) MDMT (°C)
Internal 5 55 0
Static Liquid Head

Condition Ps (bar) Hs (mm) SG

Operating 0.43 4,357.96 1


Test horizontal 0.08 806.4 1
Dimensions
Outer Diameter 660 mm
Length 50.8 mm
Nominal Thickness 6 mm
Inner 1.5 mm
Corrosion
Outer 0 mm
Weight and Capacity
Weight (kg) Capacity (liters)
New 5.03 16.75
Corroded 3.78 16.91
Radiography
Longitudinal seam Seamless No RT
Top Circumferential seam Full UW-11(a) Type 1

Results Summary
Governing condition Internal pressure
Minimum thickness per UG-16 1.5 mm + 1.5 mm = 3 mm
Design thickness due to internal pressure (t) 3.06 mm
Design thickness due to combined loadings + corrosion 2.25 mm
Maximum allowable working pressure (MAWP) 15.34 bar
Maximum allowable pressure (MAP) 21.06 bar
Rated MDMT -196 °C

51/77
UHA-51 Material Toughness Requirements

5.43 ⋅ 330
tr = = 1.55 mm
1,150 ⋅ 1 + 0.4 ⋅ 5.43

tr ⋅ E * 1.55 ⋅ 1
Stress ratio = = = 0.3455
tn − c 6 − 1.5

Impact test exempt per UHA-51(g) (coincident ratio = 0.3455)


Rated MDMT = -196°C
Material is exempt from impact testing at the Design MDMT of 0°C.

Design thickness, (at 55 °C) Appendix 1-1

P ⋅ Ro 5.43 ⋅ 330
t= + Corrosion = + 1.5 = 3.06 mm
S ⋅ E + 0.40 ⋅ P 1,150 ⋅ 1.00 + 0.40 ⋅ 5.43

Maximum allowable working pressure, (at 55 °C) Appendix 1-1

S ⋅E ⋅t 1,150 ⋅ 1.00 ⋅ 4.5


P = − Ps = − 0.43 = 15.34 bar
Ro − 0.40 ⋅ t 330 − 0.40 ⋅ 4.5

Maximum allowable pressure, (at 21.11 °C) Appendix 1-1

t 6
P =S ⋅E ⋅ = 1,150 ⋅ 1.00 ⋅ = 21.06 bar
Ro − 0.40 ⋅ t 330 − 0.40 ⋅ 6

% Forming strain - UHA-44(a)(2)

50 ⋅ t Rf 50 ⋅ 6 327
EF E = ( ) ⋅ (1 − ) =( ) ⋅ (1 − ) = 0.9174 %
Rf Ro 327 ∞

Thickness Required Due to Pressure + External Loads


Allowable Stress Before UG-23 Req'd Thk Req'd Thk Due
Condition
Pressure Stress Increase ( kg/cm2) Temperature Corrosion
Load
Due to to
P ( bar) ( °C) C (mm) Tension Compression
St Sc (mm) (mm)

Operating, Hot & Corroded 5 1,172.7 655.9 55 1.5 Weight 0.75 0.75

Operating, Hot & New 5 1,172.7 695.2 55 0 Weight 0.74 0.74

Hot Shut Down, Corroded 0 1,172.7 655.9 55 1.5 Weight 0.04 0.04

Hot Shut Down, New 0 1,172.7 695.2 55 0 Weight 0.04 0.04

Empty, Corroded 0 1,172.7 685.2 21.11 1.5 Weight 0 0

Empty, New 0 1,172.7 726.9 21.11 0 Weight 0 0

Hot Shut Down, Corroded,


Weight & Eccentric Moments 0 1,172.7 655.9 55 1.5 Weight 0.04 0.04
Only

Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-3 Metric)

0.125 0.125
A = = = 0.001704
Ro /t 330/4.5
2
B = 655.9 kg/cm

1,172.7 2
S= = 1,172.7 kg/cm
1.00

52/77
ScHC = min (B, S) = 655.9 kg/cm2

Allowable Compressive Stress, Hot and New- ScHN, (table HA-3 Metric)

0.125 0.125
A = = = 0.002273
Ro /t 330/6
2
B = 695.2 kg/cm

1,172.7 2
S= = 1,172.7 kg/cm
1.00

ScHN = min (B, S) = 695.2 kg/cm2

Allowable Compressive Stress, Cold and New- ScCN, (table HA-3 Metric)

0.125 0.125
A = = = 0.002273
Ro /t 330/6
2
B = 726.9 kg/cm

1,172.7 2
S= = 1,172.7 kg/cm
1.00

ScCN = min (B, S) = 726.9 kg/cm2

Allowable Compressive Stress, Cold and Corroded- ScCC, (table HA-3 Metric)

0.125 0.125
A = = = 0.001704
Ro /t 330/4.5
2
B = 685.2 kg/cm

1,172.7 2
S= = 1,172.7 kg/cm
1.00

ScC = min (B, S) = 685.2 kg/cm2

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table HA-3 Metric)

0.125 0.125
A = = = 0.001704
Ro /t 330/4.5
2
B = 685.2 kg/cm

1,172.7 2
S= = 1,172.7 kg/cm
1.00

ScVC = min (B, S ) = 685.2 kg/cm2

Operating, Hot & Corroded, Top Seam

53/77
P ⋅R
tp = (Pressure)
2 ⋅ S t ⋅ Ks ⋅ Ec + 0.40 ⋅ |P |

5 ⋅ 325.5
=
2 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00 + 0.40 ⋅ |5|
= 0.71 mm
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

0.2
= ⋅ 98066.5
π ⋅ 327.75 2 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= 0 mm
W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c
-936.5
= ⋅ 98.0665
2 ⋅ π ⋅ 327.75 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= -0.04 mm
t t = tp + tm − tw (total required, tensile)

= 0.71 + 0 − ( − 0.04)
= 0.75 mm
t c = |tmc + twc − tpc | (total, net tensile)

= |0 + ( − 0.04) − (0.71)|
= 0.75 mm

Maximum allowable working pressure, Longitudinal Stress

2 ⋅ S t ⋅ Ks ⋅ Ec ⋅ (t − tm + tw )
P=
R − 0.40 ⋅ (t − tm + tw )

2 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00 ⋅ (4.5 − 0 + ( − 0.04))


=
325.5 − 0.40 ⋅ (4.5 − 0 + ( − 0.04))
= 31.69 bar

Operating, Hot & New, Top Seam

54/77
P ⋅R
tp = (Pressure)
2 ⋅ S t ⋅ Ks ⋅ Ec + 0.40 ⋅ |P |

5 ⋅ 324
=
2 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00 + 0.40 ⋅ |5|
= 0.7 mm
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

0.2
= ⋅ 98066.5
π ⋅ 327 2 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= 0 mm
W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c
-934.9
= ⋅ 98.0665
2 ⋅ π ⋅ 327 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= -0.04 mm
t t = tp + tm − tw (total required, tensile)

= 0.7 + 0 − ( − 0.04)
= 0.74 mm
t c = |tmc + twc − tpc | (total, net tensile)

= |0 + ( − 0.04) − (0.7)|
= 0.74 mm

Maximum allowable working pressure, Longitudinal Stress

2 ⋅ S t ⋅ Ks ⋅ Ec ⋅ (t − tm + tw )
P=
R − 0.40 ⋅ (t − tm + tw )

2 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00 ⋅ (6 − 0 + ( − 0.04))


=
324 − 0.40 ⋅ (6 − 0 + ( − 0.04))
= 42.63 bar

Hot Shut Down, Corroded, Top Seam

55/77
t p = 0 mm (Pressure)
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

0.2
= 2
⋅ 98066.5
π ⋅ 327.75 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= 0 mm
W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c
-936.5
= ⋅ 98.0665
2 ⋅ π ⋅ 327.75 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= -0.04 mm
t t = tp + tm − tw (total required, tensile)

= 0 + 0 − ( − 0.04)
= 0.04 mm
t c = |tmc + twc − tpc | (total, net tensile)

= |0 + ( − 0.04) − (0)|
= 0.04 mm

Hot Shut Down, New, Top Seam

t p = 0 mm (Pressure)
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c
0.2
= ⋅ 98066.5
π ⋅ 327 2 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= 0 mm
W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

-934.9
= ⋅ 98.0665
2 ⋅ π ⋅ 327 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= -0.04 mm
t t = tp + tm − tw (total required, tensile)

= 0 + 0 − ( − 0.04)
= 0.04 mm
t c = |tmc + twc − tpc | (total, net tensile)

= |0 + ( − 0.04) − (0)|
= 0.04 mm

Empty, Corroded, Top Seam

56/77
t p = 0 mm (Pressure)
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

0.2
= 2
⋅ 98066.5
π ⋅ 327.75 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= 0 mm
W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c
-16
= ⋅ 98.0665
2 ⋅ π ⋅ 327.75 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= 0 mm
t t = tp + tm − tw (total required, tensile)

= 0 + 0 − (0)
= 0 mm
t c = |tmc + twc − tpc | (total, net tensile)

= |0 + (0) − (0)|
= 0 mm

Empty, New, Top Seam

t p = 0 mm (Pressure)
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c
0.2
= ⋅ 98066.5
π ⋅ 327 2 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= 0 mm
W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c
-23.3
= ⋅ 98.0665
2 ⋅ π ⋅ 327 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= 0 mm
t t = tp + tm − tw (total required, tensile)

= 0 + 0 − (0)
= 0 mm
t c = |tmc + twc − tpc | (total, net tensile)

= |0 + (0) − (0)|
= 0 mm

Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Top Seam

57/77
t p = 0 mm (Pressure)
M
tm = ⋅ MetricFactor (bending)
π ⋅ R 2m ⋅ St ⋅ K s ⋅ E c

0.2
= 2
⋅ 98066.5
π ⋅ 327.75 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= 0 mm
W
tw = ⋅ MetricFactor (Weight)
2 ⋅ π ⋅ R m ⋅ St ⋅ K s ⋅ E c

-936.5
= ⋅ 98.0665
2 ⋅ π ⋅ 327.75 ⋅ 1,150 ⋅ 1.00 ⋅ 1.00
= -0.04 mm
t t = tp + tm − tw (total required, tensile)

= 0 + 0 − ( − 0.04)
= 0.04 mm
t c = |tmc + twc − tpc | (total, net tensile)

= |0 + ( − 0.04) − (0)|
= 0.04 mm

58/77
Ellipsoidal Head #1

ASME Section VIII Division 1, 2019 Edition Metric


Component Ellipsoidal Head
Material SA-240 304L (II-D Metric p. 84, ln. 34)
Attached To Shell
Impact Normalized Fine Grain PWHT Maximize MDMT/
Tested Practice No MAWP
No No No No No
Design Design Design
Pressure (bar) Temperature (°C) MDMT (°C)
Internal 5 55 0
Static Liquid Head

Condition Ps (bar) Hs (mm) SG

Operating 0.44 4,522.46 1


Test horizontal 0.08 808.4 1
Dimensions
Outer Diameter 660 mm
Head Ratio 2
Minimum Thickness 4 mm
Inner 1.5 mm
Corrosion
Outer 0 mm
Length Ls f 50.8 mm

Nominal Thickness ts f 6 mm

Weight and Capacity

Weight (kg)1 Capacity (liters)1


New 20.97 53.03
Corroded 13.79 53.86
Radiography
Category A joints Seamless No RT
Head to shell seam Full UW-11(a) Type 1
1 includes straight flange

Results Summary
Governing condition internal pressure
Minimum thickness per UG-16 1.5 mm + 1.5 mm = 3 mm
Design thickness due to internal pressure (t) 3.05 mm
Maximum allowable working pressure (MAWP) 8.38 bar
Maximum allowable pressure (MAP) 14.09 bar
Straight Flange governs MDMT -196°C

59/77
Factor K

2
K = ( ) ⋅ [2 + ( ) ]
1 D
6 2⋅h

2
Corroded K = ( ) ⋅ [2 + ( ) ]
1 655
0.9939
6 2 ⋅ 164.5

2
K = ( ) ⋅ [2 + ( ) ]
1 652
New 1
6 2 ⋅ 163

Design thickness for internal pressure, (Corroded at 55 °C) Appendix 1-4(c)

P ⋅ Do ⋅ K 5.44 ⋅ 660 ⋅ 0.99393


t= + Corrosion = + 1.5 = 3.05 mm
2 ⋅ S ⋅ E + 2 ⋅ P ⋅ (K − 0.1) 2 ⋅ 1,150 ⋅ 1 + 2 ⋅ 5.44 ⋅ (0.99393 − 0.1)

Maximum allowable working pressure, (Corroded at 55 °C) Appendix 1-4(c)

2⋅S ⋅E ⋅t 2 ⋅ 1,150 ⋅ 1 ⋅ 2.5


P = − Ps = − 0.44 = 8.38 bar
K ⋅ Do − 2 ⋅ t ⋅ (K − 0.1) 0.99393 ⋅ 660 − 2 ⋅ 2.5 ⋅ (0.99393 − 0.1)

Maximum allowable pressure, (New at 21.11 °C) Appendix 1-4(c)

2⋅S ⋅E ⋅t 2 ⋅ 1,150 ⋅ 1 ⋅ 4
P = − Ps = − 0 = 14.09 bar
K ⋅ Do − 2 ⋅ t ⋅ (K − 0.1) 1 ⋅ 660 − 2 ⋅ 4 ⋅ (1 − 0.1)

% Forming strain - UHA-44(a)(2)

75 ⋅ t Rf 75 ⋅ 6 113.84
EF E = ( ) ⋅ (1 − ) =( ) ⋅ (1 − ) = 3.9529 %
Rf Ro 113.84 ∞

60/77
Nozzle #1 (LVMA10)
ASME Section VIII Division 1, 2019 Edition Metric

Note: round inside edges per UG-76(c)


Location and Orientation
Located on Ellipsoidal Head #1
Orientation 0°
End of nozzle to datum line -370.11 mm
Calculated as hillside No
Distance to head center, R 0 mm
Passes through a Category A joint No
Nozzle
Description NPS 0.5 Sch 160 DN 15
Access opening No
Material specification SA-312 TP304L Wld & smls pipe (II-D Metric p. 84, ln. 39)
Inside diameter, new 11.79 mm
Pipe nominal wall thickness 4.78 mm

Pipe minimum wall thickness1 4.18 mm

Corrosion allowance 1.5 mm


Projection available outside vessel, Lpr 104.65 mm
Projection available outside vessel to flange face, Lf 152.4 mm
Local vessel minimum thickness 4 mm
Liquid static head included 0.46 bar
Longitudinal joint efficiency 1
Welds
Inner fillet, Leg41 4 mm

Nozzle to vessel groove weld 6 mm


1Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

61/77
ASME B16.5-2013 Flange
Description NPS 0.5 Class 150 WN A182 F304L
Bolt Material SA-193 B7 Bolt <= 64 (II-D Metric p. 398, ln. 32)
Blind included No
Rated MDMT -48°C
Liquid static head 0.46 bar
MAWP rating 15.1 bar @ 55°C
MAP rating 15.9 bar @ 21.11°C
Hydrotest rating 24 bar @ 21.11°C
PWHT performed No
Produced to Fine Grain Practice and No
Supplied in Heat Treated Condition
Impact Tested No
Circumferential joint radiography Full UW-11(a) Type 1
Notes
Flange rated MDMT per UHA-51(d)(1)(a) = -196°C
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

UHA-51 Material Toughness Requirements Nozzle

5.46 ⋅ 0.8959 ⋅ 660


tr = = 1.4 mm
2 ⋅ 1,150 ⋅ 1 + 0.8 ⋅ 5.46

tr ⋅ E * 1.4 ⋅ 1
Stress ratio = = = 0.5605
tn − c 4 − 1.5

Rated MDMT per UHA-51(d)(1)(a), (carbon content does not exceed 0.10%) = -196°C
Material is exempt from impact testing at the Design MDMT of 0°C.

62/77
Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 5.46 bar @ 55 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A t req t min
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 3.05 4.18

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 2.29 2.8 weld size is adequate

Calculations for internal pressure 5.46 bar @ 55 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − C n ) + (t − C )]

= max [14.79, 7.39 + (4.78 − 1.5) + (4 − 1.5)]


= 14.79 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − C n ) + te ]

= min [2.5 ⋅ (4 − 1.5), 2.5 ⋅ (4.78 − 1.5) + 0]


= 6.25 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
5.4579 ⋅ 7.39
=
1,150 ⋅ 1 − 0.6 ⋅ 5.4579
= 0.0356 mm

Required thickness tr from UG-37(a)(c)

P ⋅ K 1 ⋅ Do
tr =
2 ⋅ S ⋅ E + 0.8 ⋅ P
5.4579 ⋅ 0.8959 ⋅ 660
=
2 ⋅ 1,150 ⋅ 1 + 0.8 ⋅ 5.4579
= 1.4 mm

Required thickness tr per Interpretation VIII-1-07-50

P ⋅ Do ⋅ K 5.46 ⋅ 660 ⋅ 0.99393


tr = = = 1.55 mm
2 ⋅ S ⋅ E + 2 ⋅ P ⋅ (K − 0.1) 2 ⋅ 1,150 ⋅ 1 + 2 ⋅ 5.46 ⋅ (0.99393 − 0.1)
This opening does not require reinforcement per UG-36(c)(3)(a)

63/77
UW-16(c) Weld Check

Fillet weld: tmin = min [19 mm, tn , t] = 3.28 mm


tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 2.29 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 4 = 2.8 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.


P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P
5.4583 ⋅ 7.39
= + 1.5
1,150 ⋅ 1 − 0.6 ⋅ 5.4583
= 1.54 mm

ta = max [taUG-27 , taUG-22 ]


= max [1.54, 0]
= 1.54 mm

tb1 = 3.05 mm

tb1 = max [tb1 , tbUG16 ]


= max [3.05, 3]
= 3.05 mm

tb = min [tb3 , tb1 ]


= min [3.92, 3.05]
= 3.05 mm

tUG-45 = max [ta , tb ]


= max [1.54, 3.05]
= 3.05 mm

Available nozzle wall thickness new, tn = 0.875 ⋅ 4.78 = 4.18 mm

The nozzle neck thickness is adequate.

64/77
Reinforcement Calculations for MAWP

The vessel wall thickness governs the MAWP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 9.75 bar @ 55 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A t req t min
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 3.92 4.18

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 2.29 2.8 weld size is adequate

Calculations for internal pressure 9.75 bar @ 55 °C


Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − C n ) + (t − C )]

= max [14.79, 7.39 + (4.78 − 1.5) + (4 − 1.5)]


= 14.79 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − C n ) + te ]

= min [2.5 ⋅ (4 − 1.5), 2.5 ⋅ (4.78 − 1.5) + 0]


= 6.25 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
9.7531 ⋅ 7.39
=
1,150 ⋅ 1 − 0.6 ⋅ 9.7531
= 0.0635 mm

Required thickness tr from UG-37(a)(c)

P ⋅ K 1 ⋅ Do
tr =
2 ⋅ S ⋅ E + 0.8 ⋅ P
9.7531 ⋅ 0.8959 ⋅ 660
=
2 ⋅ 1,150 ⋅ 1 + 0.8 ⋅ 9.7531
= 2.5 mm

Required thickness tr per Interpretation VIII-1-07-50

P ⋅ Do ⋅ K 9.75 ⋅ 660 ⋅ 0.99393


tr = = = 2.76 mm
2 ⋅ S ⋅ E + 2 ⋅ P ⋅ (K − 0.1) 2 ⋅ 1,150 ⋅ 1 + 2 ⋅ 9.75 ⋅ (0.99393 − 0.1)
This opening does not require reinforcement per UG-36(c)(3)(a)

65/77
UW-16(c) Weld Check

Fillet weld: tmin = min [19 mm, tn , t] = 3.28 mm


tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 2.29 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 4 = 2.8 mm

The fillet weld size is satisfactory.


Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.


P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P
9.7535 ⋅ 7.39
= + 1.5
1,150 ⋅ 1 − 0.6 ⋅ 9.7535
= 1.56 mm

ta = max [taUG-27 , taUG-22 ]


= max [1.56, 0]
= 1.56 mm

tb1 = 4.26 mm

tb1 = max [tb1 , tbUG16 ]


= max [4.26, 3]
= 4.26 mm

tb = min [tb3 , tb1 ]


= min [3.92, 4.26]
= 3.92 mm

tUG-45 = max [ta , tb ]


= max [1.56, 3.92]
= 3.92 mm

Available nozzle wall thickness new, tn = 0.875 ⋅ 4.78 = 4.18 mm

The nozzle neck thickness is adequate.

66/77
Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For P = 15.57 bar @ 21.11 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A t req t min
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 2.42 4.18

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations per UW-15(b)(2)

Calculations for internal pressure 15.57 bar @ 21.11 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − C n ) + (t − C )]

= max [11.79, 5.89 + (4.78 − 0) + (4 − 0)]


= 14.67 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − C n ) + te ]

= min [2.5 ⋅ (4 − 0), 2.5 ⋅ (4.78 − 0) + 0]


= 10 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
15.5722 ⋅ 5.89
=
1,150 ⋅ 1 − 0.6 ⋅ 15.5722
= 0.0813 mm

Required thickness tr from UG-37(a)(c)

P ⋅ K 1 ⋅ Do
tr =
2 ⋅ S ⋅ E + 0.8 ⋅ P
15.5722 ⋅ 0.9 ⋅ 660
=
2 ⋅ 1,150 ⋅ 1 + 0.8 ⋅ 15.5722
= 4 mm

Required thickness tr per Interpretation VIII-1-07-50

P ⋅ Do ⋅ K 15.57 ⋅ 660 ⋅ 1
tr = = = 4.41 mm
2 ⋅ S ⋅ E + 2 ⋅ P ⋅ (K − 0.1) 2 ⋅ 1,150 ⋅ 1 + 2 ⋅ 15.57 ⋅ (1 − 0.1)
This opening does not require reinforcement per UG-36(c)(3)(a)

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.

67/77
P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P
15.5722 ⋅ 5.89
= +0
1,150 ⋅ 1 − 0.6 ⋅ 15.5722
= 0.0813 mm

ta = max [taUG-27 , taUG-22 ]


= max [0.0813, 0]
= 0.0813 mm

tb1 = 4.41 mm

tb1 = max [tb1 , tbUG16 ]


= max [4.41, 1.5]
= 4.41 mm

tb = min [tb3 , tb1 ]


= min [2.42, 4.41]
= 2.42 mm

tUG-45 = max [ta , tb ]


= max [0.0813, 2.42]
= 2.42 mm

Available nozzle wall thickness new, tn = 0.875 ⋅ 4.78 = 4.18 mm

The nozzle neck thickness is adequate.

68/77
Nozzle #1 (LPQA)
ASME Section VIII Division 1, 2019 Edition Metric

Note: round inside edges per UG-76(c)


Location and Orientation
Located on Ellipsoidal Head #1
Orientation 0°
End of nozzle to datum line -370.11 mm
Calculated as hillside Yes
Distance to head center, R 150 mm
Passes through a Category A joint No
Nozzle
Description NPS 0.5 Sch 160 DN 15
Access opening No
Material specification SA-312 TP304L Wld & smls pipe (II-D Metric p. 84, ln. 39)
Inside diameter, new 11.79 mm
Pipe nominal wall thickness 4.78 mm

Pipe minimum wall thickness1 4.18 mm

Corrosion allowance 1.5 mm


Opening chord length 15.28 mm
Projection available outside vessel, Lpr 120.18 mm
Projection available outside vessel to flange face, Lf 167.93 mm
Local vessel minimum thickness 4 mm
Liquid static head included 0.46 bar
Longitudinal joint efficiency 1
Welds
Inner fillet, Leg41 4 mm

Nozzle to vessel groove weld 6 mm


1Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

69/77
ASME B16.5-2013 Flange
Description NPS 0.5 Class 150 WN A182 F304L
Bolt Material SA-193 B7 Bolt <= 64 (II-D Metric p. 398, ln. 32)
Blind included No
Rated MDMT -48°C
Liquid static head 0.46 bar
MAWP rating 15.1 bar @ 55°C
MAP rating 15.9 bar @ 21.11°C
Hydrotest rating 24 bar @ 21.11°C
PWHT performed No
Produced to Fine Grain Practice and No
Supplied in Heat Treated Condition
Impact Tested No
Circumferential joint radiography Full UW-11(a) Type 1
Notes
Flange rated MDMT per UHA-51(d)(1)(a) = -196°C
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C

UHA-51 Material Toughness Requirements Nozzle

5.46 ⋅ 0.8959 ⋅ 660


tr = = 1.4 mm
2 ⋅ 1,150 ⋅ 1 + 0.8 ⋅ 5.46

tr ⋅ E * 1.4 ⋅ 1
Stress ratio = = = 0.5605
tn − c 4 − 1.5

Rated MDMT per UHA-51(d)(1)(a), (carbon content does not exceed 0.10%) = -196°C
Material is exempt from impact testing at the Design MDMT of 0°C.

70/77
Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 5.46 bar @ 55 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A t req t min
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 3.05 4.18

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 2.29 2.8 weld size is adequate

Calculations for internal pressure 5.46 bar @ 55 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − C n ) + (t − C )]

= max [15.28, 7.64 + (4.78 − 1.5) + (4 − 1.5)]


= 15.28 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − C n ) + te ]

= min [2.5 ⋅ (4 − 1.5), 2.5 ⋅ (4.78 − 1.5) + 0]


= 6.25 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
5.4579 ⋅ 7.39
=
1,150 ⋅ 1 − 0.6 ⋅ 5.4579
= 0.0356 mm

Required thickness tr from UG-37(a)(c)

P ⋅ K 1 ⋅ Do
tr =
2 ⋅ S ⋅ E + 0.8 ⋅ P
5.4579 ⋅ 0.8959 ⋅ 660
=
2 ⋅ 1,150 ⋅ 1 + 0.8 ⋅ 5.4579
= 1.4 mm

Required thickness tr per Interpretation VIII-1-07-50

P ⋅ Do ⋅ K 5.46 ⋅ 660 ⋅ 0.99393


tr = = = 1.55 mm
2 ⋅ S ⋅ E + 2 ⋅ P ⋅ (K − 0.1) 2 ⋅ 1,150 ⋅ 1 + 2 ⋅ 5.46 ⋅ (0.99393 − 0.1)
This opening does not require reinforcement per UG-36(c)(3)(a)

71/77
UW-16(c) Weld Check

Fillet weld: tmin = min [19 mm, tn , t] = 3.28 mm


tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 2.29 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 4 = 2.8 mm

The fillet weld size is satisfactory.

Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.


P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P
5.4583 ⋅ 7.39
= + 1.5
1,150 ⋅ 1 − 0.6 ⋅ 5.4583
= 1.54 mm

ta = max [taUG-27 , taUG-22 ]


= max [1.54, 0]
= 1.54 mm

tb1 = 3.05 mm

tb1 = max [tb1 , tbUG16 ]


= max [3.05, 3]
= 3.05 mm

tb = min [tb3 , tb1 ]


= min [3.92, 3.05]
= 3.05 mm

tUG-45 = max [ta , tb ]


= max [1.54, 3.05]
= 3.05 mm

Available nozzle wall thickness new, tn = 0.875 ⋅ 4.78 = 4.18 mm

The nozzle neck thickness is adequate.

72/77
Reinforcement Calculations for MAWP

The vessel wall thickness governs the MAWP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 9.75 bar @ 55 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A t req t min
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 3.92 4.18

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations per UW-15(b)(2)

UW-16 Weld Sizing Summary


Required weld Actual weld
Weld description Status
throat size (mm) throat size (mm)

Nozzle to shell fillet (Leg41) 2.29 2.8 weld size is adequate

Calculations for internal pressure 9.75 bar @ 55 °C


Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − C n ) + (t − C )]

= max [15.28, 7.64 + (4.78 − 1.5) + (4 − 1.5)]


= 15.28 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − C n ) + te ]

= min [2.5 ⋅ (4 − 1.5), 2.5 ⋅ (4.78 − 1.5) + 0]


= 6.25 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
9.7531 ⋅ 7.39
=
1,150 ⋅ 1 − 0.6 ⋅ 9.7531
= 0.0635 mm

Required thickness tr from UG-37(a)(c)

P ⋅ K 1 ⋅ Do
tr =
2 ⋅ S ⋅ E + 0.8 ⋅ P
9.7531 ⋅ 0.8959 ⋅ 660
=
2 ⋅ 1,150 ⋅ 1 + 0.8 ⋅ 9.7531
= 2.5 mm

Required thickness tr per Interpretation VIII-1-07-50

P ⋅ Do ⋅ K 9.75 ⋅ 660 ⋅ 0.99393


tr = = = 2.76 mm
2 ⋅ S ⋅ E + 2 ⋅ P ⋅ (K − 0.1) 2 ⋅ 1,150 ⋅ 1 + 2 ⋅ 9.75 ⋅ (0.99393 − 0.1)
This opening does not require reinforcement per UG-36(c)(3)(a)

73/77
UW-16(c) Weld Check

Fillet weld: tmin = min [19 mm, tn , t] = 3.28 mm


tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 2.29 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 4 = 2.8 mm

The fillet weld size is satisfactory.


Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.


P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P
9.7535 ⋅ 7.39
= + 1.5
1,150 ⋅ 1 − 0.6 ⋅ 9.7535
= 1.56 mm

ta = max [taUG-27 , taUG-22 ]


= max [1.56, 0]
= 1.56 mm

tb1 = 4.26 mm

tb1 = max [tb1 , tbUG16 ]


= max [4.26, 3]
= 4.26 mm

tb = min [tb3 , tb1 ]


= min [3.92, 4.26]
= 3.92 mm

tUG-45 = max [ta , tb ]


= max [1.56, 3.92]
= 3.92 mm

Available nozzle wall thickness new, tn = 0.875 ⋅ 4.78 = 4.18 mm

The nozzle neck thickness is adequate.

74/77
Reinforcement Calculations for MAP

The vessel wall thickness governs the MAP of this nozzle.

UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)


For P = 15.57 bar @ 21.11 °C The nozzle passes UG-45

A A A1 A2 A3 A5 A t req t min
required available welds

This nozzle is exempt from area calculations per UG-36(c)(3)(a) 2.42 4.18

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations per UW-15(b)(2)

Calculations for internal pressure 15.57 bar @ 21.11 °C

Parallel Limit of reinforcement per UG-40

LR = max [d, Rn + (tn − C n ) + (t − C )]

= max [12.18, 6.09 + (4.78 − 0) + (4 − 0)]


= 14.87 mm

Outer Normal Limit of reinforcement per UG-40

LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − C n ) + te ]

= min [2.5 ⋅ (4 − 0), 2.5 ⋅ (4.78 − 0) + 0]


= 10 mm

Nozzle required thickness per UG-27(c)(1)

P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
15.5722 ⋅ 5.89
=
1,150 ⋅ 1 − 0.6 ⋅ 15.5722
= 0.0813 mm

Required thickness tr from UG-37(a)(c)

P ⋅ K 1 ⋅ Do
tr =
2 ⋅ S ⋅ E + 0.8 ⋅ P
15.5722 ⋅ 0.9 ⋅ 660
=
2 ⋅ 1,150 ⋅ 1 + 0.8 ⋅ 15.5722
= 4 mm

Required thickness tr per Interpretation VIII-1-07-50

P ⋅ Do ⋅ K 15.57 ⋅ 660 ⋅ 1
tr = = = 4.41 mm
2 ⋅ S ⋅ E + 2 ⋅ P ⋅ (K − 0.1) 2 ⋅ 1,150 ⋅ 1 + 2 ⋅ 15.57 ⋅ (1 − 0.1)
This opening does not require reinforcement per UG-36(c)(3)(a)

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.

75/77
P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P
15.5722 ⋅ 5.89
= +0
1,150 ⋅ 1 − 0.6 ⋅ 15.5722
= 0.0813 mm

ta = max [taUG-27 , taUG-22 ]


= max [0.0813, 0]
= 0.0813 mm

tb1 = 4.41 mm

tb1 = max [tb1 , tbUG16 ]


= max [4.41, 1.5]
= 4.41 mm

tb = min [tb3 , tb1 ]


= min [2.42, 4.41]
= 2.42 mm

tUG-45 = max [ta , tb ]


= max [0.0813, 2.42]
= 2.42 mm

Available nozzle wall thickness new, tn = 0.875 ⋅ 4.78 = 4.18 mm

The nozzle neck thickness is adequate.

76/77
Liquid Level bounded by Ellipsoidal Head #1
ASME Section VIII Division 1, 2019 Edition Metric
Location from Datum (mm) 4,307.16
Operating Liquid Specific Gravity 1

77/77
SEISMIC & SUPPORT LEG CALCULATION
PV Elite 2017 Licensee: SPLM Licensed User 1
FileName : Collection tank_leg
Earthquake Load Calculation: Step: 9 2:48pm Jul 19,2021

Seismic Analysis Results per IS-1893 (1984), Seismic Coefficient Method.

Soil Factor ß 1.0000


Importance Factor as Entered by User I 1.5000
Zone Number 2
Value of Alpha o per table 2 and Zone 0.0200

Horizontal Seismic Coefficient (Alpha h):


= ß * I * Alpha o
= 1.0 * 1.5 * 0.02
= 0.0300

Earthquake Element Load, for the first Element:


= Earthquake Weight * Alpha h
= 35.92 * 0.03
= 1.1 Kgf

The Natural Frequency for the Vessel (Ope...) is 10.6078 Hz.

Earthquake Load Calculation:

| | Earthquake | Earthquake | Element | Element |


From| To | Height | Weight | Ope Load | Emp Load |
| | mm. | Kgf | Kgf | Kgf |
--------------------------------------------------------------
10| 20| 25 | 35.9236 | 1.07771 | 1.07771 |
20|Legs| 350 | 23.8224 | 0.71467 | 0.71467 |
Legs| 30| 1530 | 187.403 | 5.62209 | 5.62209 |
30| 40| 2752.93 | 66.4293 | 1.99288 | 1.99288 |
40| 50| 2825.19 | 185.143 | 5.55429 | 5.55429 |
--------------------------------------------------------------

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2017


PV Elite 2017 Licensee: SPLM Licensed User 2
FileName : Collection tank_leg
Leg Check, (Operating Case): Step: 16 2:48pm Jul 19,2021

RESULTS FOR LEGS : Operating Case Description: LEGS

Legs attached to: Shell

Section Properties : Single Angle ISA50X50X6

India ISI Structural Steel Data

Overall Leg Length 1200.000 mm.


Effective Leg Length Leglen 900.000 mm.
Distance Leg Up Side of Vessel 300.000 mm.
Number of Legs Nleg 3
Cross Sectional Area for ISA50X50X6 Aleg 5.680 cm²
Section Inertia ( strong axis ) 12.900 cm**4
Section Inertia ( weak axis ) 12.900 cm**4
Section Modulus ( strong axis ) 3600.015 mm.³
Section Modulus ( weak axis ) 3600.015 mm.³
Radius of Gyration ( strong axis ) 15.100 mm.
Radius of Gyration ( weak axis ) 15.100 mm.

Leg Orientation - Strong Axis

Overturning Moment at top of Legs 24.6 Kg-m.


Total Weight Load at top of Legs W 503.5 Kgf
Total Shear force at top of Legs 15.0 Kgf
Additional force in Leg due to Bracing Fadd 0.0 Kgf
Occasional Load Factor Occfac 1.333
Effective Leg End Condition Factor k 1.000

Note: The Legs are Not Cross Braced


The Leg Shear Force includes Wind and Seismic Effects

Pad Width along Circumference C11P 200.000 mm.


Pad Length along Vessel Axis C22P 200.000 mm.
Pad Thickness Tpad 4.000 mm.

Maximum Shear at top of one Leg [Vleg]:


= ( max( Wind, Seismic ) + applied forces )( Imax / Itot )
= ( 15.0 )( 13.0/38.85 )
= 4.99 Kgf

Axial Compression, Leg furthest from the Neutral Axis [Sma]:


= ((W/Nleg)+(Mleg/(Nlegm*Rn)))/Aleg)
= ((503/3) + (25/( 1 * 348.5 )))/5.68 )
= 4.12 N./mm²

Axial Compression, Leg closest to the Neutral Axis [Sva]:


= ( W / Nleg ) / Aleg
= ( 503/3 )/5.68
= 2.90 N./mm²

Computing Principal Axis and Inertias for Angle.


Leg lengths and thickness: 50.000 50.000 6.0000
Distance to geometric centroid: 14.500 14.500
Arm about YY: 11.500 13.500
Arm about ZZ: 10.500 11.500
Leg areas: 3.0000 2.6400
Geometric inertia components YY: 4.0575 9.0705
Geometric inertia components ZZ: 9.5574 3.5706
Geometric inertias Iy & Iz: 13.128 13.128
Product of inertia: 77210.
PV Elite 2017 Licensee: SPLM Licensed User 3
FileName : Collection tank_leg
Leg Check, (Operating Case): Step: 16 2:48pm Jul 19,2021

Mohrs Radius: 4.7117


Average Inertia: 13.128

QFACT = 1.0000 FBZ = 0.16383


Principal Axis Inertias (Z&W) = 5.4070 20.849
Angle to Principal Axis = 45.000
Distances to extreme fibers CW & CZ = 35.355 14.849
FOB from Eq 5-5 = 1.2986
Bending allowables Fby & Fbz = 0.16383 0.16383

Shear Center Coordinates Wo & Zo: 15.730 0.0000


Values for Elastic Flexural-Torsional Buckling Stress:
E, G, J, R0²: 29500. 11346. 0.16375E-01 1.1000
AREA, LENGTH, Kw, Kz: 0.88040 35.433 1.0000 1.0000
H, Few, Fez, Fej: 0.65134 131.94 34.217 191.85
Fe computed from C4-1: 97.169

Initial (Kl/r)max, & (Kl/r)equiv = 92.244 54.739


Final (Kl/r)max, & Cc = 92.244 127.18
Fa based on Eq 4-1 = 0.96740E-01

Actual Allowable
Weak Axis Bending : 8.55 218.38 N./mm²
Strong Axis Bending : 5.28 218.38 N./mm²
Axial Compression : 4.12 128.95 N./mm²

UNITY CHECKS ARE: H1-1 0.000


H1-2 0.000
H1-3 0.095

AISC Unity Check : 0.095 Should be <= to 1

WRC 107 Stress Analysis for Leg to Shell Junction, Ope Condition

Rectangular Attachment Parameter C11 50.000 mm.


Rectangular Attachment Parameter C22 180.950 mm.

Input Echo, WRC107/537 Item 1, Description: LEGS

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 1.5000 mm.
Vessel Diameter Dv 652.000 mm.
Vessel Thickness Tv 4.000 mm.

Design Temperature 55.00 °C

Attachment Type Type Rectangular


Parameter C11 C11 50.00 mm.
Parameter C22 C22 180.95 mm.

Thickness of Reinforcing Pad Tpad 4.000 mm.


Pad Parameter C11P C11p 200.000 mm.
Pad Parameter C22P C22p 200.000 mm.

Design Internal Pressure Dp 5.000 bars


Include Pressure Thrust No

Vessel Centerline Direction Cosine Vx 0.000


Vessel Centerline Direction Cosine Vy 1.000
Vessel Centerline Direction Cosine Vz 0.000
Nozzle Centerline Direction Cosine Nx 1.000
Nozzle Centerline Direction Cosine Ny 0.000
PV Elite 2017 Licensee: SPLM Licensed User 4
FileName : Collection tank_leg
Leg Check, (Operating Case): Step: 16 2:48pm Jul 19,2021

Nozzle Centerline Direction Cosine Nz 0.000

Global Force (SUS) Fx 0.0 Kgf


Global Force (SUS) Fy 167.8 Kgf
Global Force (SUS) Fz 0.0 Kgf
Global Moment (SUS) Mx 0.0 Kg-m.
Global Moment (SUS) My 0.0 Kg-m.
Global Moment (SUS) Mz 3.1 Kg-m.

Internal Pressure (SUS) P 5.00 bars


Include Pressure Thrust No

Global Force (OCC) Fx 5.0 Kgf


Global Force (OCC) Fy 70.7 Kgf
Global Force (OCC) Fz 0.0 Kgf
Global Moment (OCC) Mx 0.0 Kg-m.
Global Moment (OCC) My 0.0 Kg-m.
Global Moment (OCC) Mz 3.6 Kg-m.

Occasional Internal Pressure (OCC) Pvar 0.00 bars

Use Interactive Control No


WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No

Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".

WRC 107 Stress Calculation for SUStained loads:


Radial Load P 0.0 Kgf
Circumferential Shear VC 0.0 Kgf
Longitudinal Shear VL 167.8 Kgf
Circumferential Moment MC 0.0 Kg-m.
Longitudinal Moment ML -3.1 Kg-m.
Torsional Moment MT 0.0 Kg-m.

Dimensionless Parameters used : Gamma = 50.88

Dimensionless Loads for Cylindrical Shells at Attachment Junction:


-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.210 4C 6.641 (A,B)
N(PHI) / ( P/Rm ) 0.210 3C 3.923 (C,D)
M(PHI) / ( P ) 0.127 2C1 0.058 (A,B)
M(PHI) / ( P ) 0.127 1C 0.092 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.116 3A 1.867 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.142 1A 0.082 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.178 3B 5.232 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.155 1B 0.030 (A,B,C,D)

N(x) / ( P/Rm ) 0.172 3C 5.009 (A,B)


N(x) / ( P/Rm ) 0.172 4C 7.330 (C,D)
M(x) / ( P ) 0.178 1C1 0.069 (A,B)
M(x) / ( P ) 0.178 2C ! 0.035 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.116 4A 2.813 (A,B,C,D)
PV Elite 2017 Licensee: SPLM Licensed User 5
FileName : Collection tank_leg
Leg Check, (Operating Case): Step: 16 2:48pm Jul 19,2021

M(x) / ( MC/(Rm * Beta) ) 0.184 2A 0.035 (A,B,C,D)


N(x) / ( ML/(Rm**2 * Beta) ) 0.178 4B 2.059 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.209 2B 0.028 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction (N./mm²)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 0.8| 0.8| -0.8| -0.8| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 2.5| -2.5| -2.5| 2.5| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| 3.3| -1.7| -3.3| 1.7| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Long. Memb. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 0.6| 0.6| -0.6| -0.6| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 1.7| -1.7| -1.7| 1.7| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 2.3| -1.2| -2.3| 1.2| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Shear VC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -0.7| -0.7| 0.7| 0.7|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.0| 0.0| 0.0| 0.0| -0.7| -0.7| 0.7| 0.7|
------------------------------------------------------------------------------------------------
Str. Int. | 3.3| 1.7| 3.3| 1.7| 1.4| 1.4| 1.4| 1.4|

Dimensionless Parameters used : Gamma = 131.50


Dimensionless Loads for Cylindrical Shells at Pad edge:
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.304 4C 8.963 (A,B)
N(PHI) / ( P/Rm ) 0.304 3C 2.660 (C,D)
M(PHI) / ( P ) 0.304 2C1 0.006 (A,B)
M(PHI) / ( P ) 0.304 1C ! 0.069 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.304 3A 2.507 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.304 1A 0.051 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.304 3B 5.043 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.304 1B 0.004 (A,B,C,D)

N(x) / ( P/Rm ) 0.304 3C 2.660 (A,B)


N(x) / ( P/Rm ) 0.304 4C 8.963 (C,D)
M(x) / ( P ) 0.304 1C1 0.017 (A,B)
M(x) / ( P ) 0.304 2C ! 0.038 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.304 4A 11.088 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.304 2A 0.019 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.304 4B 2.588 (A,B,C,D)
PV Elite 2017 Licensee: SPLM Licensed User 6
FileName : Collection tank_leg
Leg Check, (Operating Case): Step: 16 2:48pm Jul 19,2021

M(x) / ( ML/(Rm * Beta) ) 0.304 2B 0.006 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad (N./mm²)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 1.9| 1.9| -1.9| -1.9| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 1.2| -1.2| -1.2| 1.2| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| 3.1| 0.7| -3.1| -0.7| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Long. Memb. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 1.0| 1.0| -1.0| -1.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 1.6| -1.6| -1.6| 1.6| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 2.6| -0.7| -2.6| 0.7| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Shear VC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -1.6| -1.6| 1.6| 1.6|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.0| 0.0| 0.0| 0.0| -1.6| -1.6| 1.6| 1.6|
------------------------------------------------------------------------------------------------
Str. Int. | 3.1| 1.3| 3.1| 1.3| 3.3| 3.3| 3.3| 3.3|

WRC 107 Stress Calculation for OCCasional loads:


Radial Load P 5.0 Kgf
Circumferential Shear VC 0.0 Kgf
Longitudinal Shear VL 70.7 Kgf
Circumferential Moment MC 0.0 Kg-m.
Longitudinal Moment ML -3.6 Kg-m.
Torsional Moment MT 0.0 Kg-m.

Dimensionless Parameters used : Gamma = 50.88


Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction (N./mm²)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | -0.2| -0.2| -0.2| -0.2| -0.1| -0.1| -0.1| -0.1|
Circ. Bend. P | -0.4| 0.4| -0.4| 0.4| -0.6| 0.6| -0.6| 0.6|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 0.9| 0.9| -0.9| -0.9| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 2.9| -2.9| -2.9| 2.9| 0.0| 0.0| 0.0| 0.0|
PV Elite 2017 Licensee: SPLM Licensed User 7
FileName : Collection tank_leg
Leg Check, (Operating Case): Step: 16 2:48pm Jul 19,2021

| |
Tot. Circ. Str.| 3.3| -1.7| -4.4| 2.2| -0.7| 0.5| -0.7| 0.5|
------------------------------------------------------------------------------------------------
Long. Memb. P | -0.1| -0.1| -0.1| -0.1| -0.2| -0.2| -0.2| -0.2|
Long. Bend. P | -0.5| 0.5| -0.5| 0.5| -0.2| 0.2| -0.2| 0.2|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 0.7| 0.7| -0.7| -0.7| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 2.0| -2.0| -2.0| 2.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 2.0| -1.0| -3.2| 1.7| -0.4| 0.1| -0.4| 0.1|
------------------------------------------------------------------------------------------------
Shear VC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -0.3| -0.3| 0.3| 0.3|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.0| 0.0| 0.0| 0.0| -0.3| -0.3| 0.3| 0.3|
------------------------------------------------------------------------------------------------
Str. Int. | 3.3| 1.7| 4.4| 2.2| 0.9| 0.8| 0.9| 0.8|

Dimensionless Parameters used : Gamma = 131.50


Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad (N./mm²)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | -0.5| -0.5| -0.5| -0.5| -0.2| -0.2| -0.2| -0.2|
Circ. Bend. P | -0.3| 0.3| -0.3| 0.3| -3.2| 3.2| -3.2| 3.2|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 2.1| 2.1| -2.1| -2.1| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 1.4| -1.4| -1.4| 1.4| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| 2.7| 0.5| -4.3| -1.0| -3.4| 3.1| -3.4| 3.1|
------------------------------------------------------------------------------------------------
Long. Memb. P | -0.2| -0.2| -0.2| -0.2| -0.5| -0.5| -0.5| -0.5|
Long. Bend. P | -0.8| 0.8| -0.8| 0.8| -1.8| 1.8| -1.8| 1.8|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 1.1| 1.1| -1.1| -1.1| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 1.9| -1.9| -1.9| 1.9| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 2.0| -0.1| -3.9| 1.4| -2.3| 1.3| -2.3| 1.3|
------------------------------------------------------------------------------------------------
Shear VC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -0.7| -0.7| 0.7| 0.7|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.0| 0.0| 0.0| 0.0| -0.7| -0.7| 0.7| 0.7|
------------------------------------------------------------------------------------------------
Str. Int. | 2.7| 0.6| 4.3| 2.4| 3.7| 3.3| 3.7| 3.3|

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction (N./mm²)

| Stress Intensity Values at |


Type of | |
PV Elite 2017 Licensee: SPLM Licensed User 8
FileName : Collection tank_leg
Leg Check, (Operating Case): Step: 16 2:48pm Jul 19,2021

Stress Load | Au Al Bu Bl Cu Cl Du Dl|


------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 24.9| 25.4| 24.9| 25.4| 24.9| 25.4| 24.9| 25.4|
Circ. Pm (OCC) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Pm(TOTAL)| 24.9| 25.4| 24.9| 25.4| 24.9| 25.4| 24.9| 25.4|
Circ. Pl (SUS) | 0.8| 0.8| -0.8| -0.8| 0.0| 0.0| 0.0| 0.0|
Circ. Pl (OCC) | 0.8| 0.8| -1.1| -1.1| -0.1| -0.1| -0.1| -0.1|
Circ. Pl(TOTAL)| 1.6| 1.6| -1.9| -1.9| -0.1| -0.1| -0.1| -0.1|
Circ. Q (SUS) | 2.5| -2.5| -2.5| 2.5| 0.0| 0.0| 0.0| 0.0|
Circ. Q (OCC) | 2.5| -2.5| -3.3| 3.3| -0.6| 0.6| -0.6| 0.6|
Circ. Q (TOTAL)| 5.0| -5.0| -5.8| 5.8| -0.6| 0.6| -0.6| 0.6|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 12.5| 12.5| 12.5| 12.5| 12.5| 12.5| 12.5| 12.5|
Long. Pm (OCC) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Pm(TOTAL)| 12.5| 12.5| 12.5| 12.5| 12.5| 12.5| 12.5| 12.5|
Long. Pl (SUS) | 0.6| 0.6| -0.6| -0.6| 0.0| 0.0| 0.0| 0.0|
Long. Pl (OCC) | 0.5| 0.5| -0.8| -0.8| -0.2| -0.2| -0.2| -0.2|
Long. Pl(TOTAL)| 1.1| 1.1| -1.3| -1.3| -0.2| -0.2| -0.2| -0.2|
Long. Q (SUS) | 1.7| -1.7| -1.7| 1.7| 0.0| 0.0| 0.0| 0.0|
Long. Q (OCC) | 1.5| -1.5| -2.5| 2.5| -0.2| 0.2| -0.2| 0.2|
Long. Q (TOTAL)| 3.2| -3.2| -4.2| 4.2| -0.2| 0.2| -0.2| 0.2|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pm (OCC) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pm(TOTAL)| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 0.0| 0.0| 0.0| 0.0| -0.7| -0.7| 0.7| 0.7|
Shear Pl (OCC) | 0.0| 0.0| 0.0| 0.0| -0.3| -0.3| 0.3| 0.3|
Shear Pl(TOTAL)| 0.0| 0.0| 0.0| 0.0| -1.0| -1.0| 1.0| 1.0|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Q (OCC) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Q (TOTAL)| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 24.9| 25.4| 24.9| 25.4| 24.9| 25.4| 24.9| 25.4|
------------------------------------------------------------------------------------------------
Pm (SUS+OCC) | 24.9| 25.4| 24.9| 25.4| 24.9| 25.4| 24.9| 25.4|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 25.8| 26.3| 24.1| 24.6| 25.0| 25.5| 25.0| 25.5|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS+OCC)| 26.6| 27.1| 23.0| 23.5| 24.9| 25.4| 24.9| 25.4|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 31.5| 22.1| 17.3| 29.3| 24.3| 26.1| 24.3| 26.1|

Stress Summation Comparison (N./mm²):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 25.45 115.15 | Passed |
Pm (SUS+OCC) | 25.45 138.18 | Passed |
Pm+Pl (SUS) | 26.27 172.72 | Passed |
Pm+Pl (SUS+OCC)| 27.06 207.26 | Passed |
Pm+Pl+Q (TOTAL)| 31.53 345.44 | Passed |

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Reinforcing Pad Edge (N./mm²)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 65.3| 65.8| 65.3| 65.8| 65.3| 65.8| 65.3| 65.8|
PV Elite 2017 Licensee: SPLM Licensed User 9
FileName : Collection tank_leg
Leg Check, (Operating Case): Step: 16 2:48pm Jul 19,2021

Circ. Pm (OCC) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Pm(TOTAL)| 65.3| 65.8| 65.3| 65.8| 65.3| 65.8| 65.3| 65.8|
Circ. Pl (SUS) | 1.9| 1.9| -1.9| -1.9| 0.0| 0.0| 0.0| 0.0|
Circ. Pl (OCC) | 1.6| 1.6| -2.7| -2.7| -0.2| -0.2| -0.2| -0.2|
Circ. Pl(TOTAL)| 3.5| 3.5| -4.5| -4.5| -0.2| -0.2| -0.2| -0.2|
Circ. Q (SUS) | 1.2| -1.2| -1.2| 1.2| 0.0| 0.0| 0.0| 0.0|
Circ. Q (OCC) | 1.1| -1.1| -1.6| 1.6| -3.2| 3.2| -3.2| 3.2|
Circ. Q (TOTAL)| 2.3| -2.3| -2.8| 2.8| -3.2| 3.2| -3.2| 3.2|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 32.6| 32.6| 32.6| 32.6| 32.6| 32.6| 32.6| 32.6|
Long. Pm (OCC) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Pm(TOTAL)| 32.6| 32.6| 32.6| 32.6| 32.6| 32.6| 32.6| 32.6|
Long. Pl (SUS) | 1.0| 1.0| -1.0| -1.0| 0.0| 0.0| 0.0| 0.0|
Long. Pl (OCC) | 0.9| 0.9| -1.3| -1.3| -0.5| -0.5| -0.5| -0.5|
Long. Pl(TOTAL)| 1.9| 1.9| -2.2| -2.2| -0.5| -0.5| -0.5| -0.5|
Long. Q (SUS) | 1.6| -1.6| -1.6| 1.6| 0.0| 0.0| 0.0| 0.0|
Long. Q (OCC) | 1.1| -1.1| -2.7| 2.7| -1.8| 1.8| -1.8| 1.8|
Long. Q (TOTAL)| 2.7| -2.7| -4.3| 4.3| -1.8| 1.8| -1.8| 1.8|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pm (OCC) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pm(TOTAL)| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 0.0| 0.0| 0.0| 0.0| -1.6| -1.6| 1.6| 1.6|
Shear Pl (OCC) | 0.0| 0.0| 0.0| 0.0| -0.7| -0.7| 0.7| 0.7|
Shear Pl(TOTAL)| 0.0| 0.0| 0.0| 0.0| -2.3| -2.3| 2.3| 2.3|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Q (OCC) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Q (TOTAL)| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 65.3| 65.8| 65.3| 65.8| 65.3| 65.8| 65.3| 65.8|
------------------------------------------------------------------------------------------------
Pm (SUS+OCC) | 65.3| 65.8| 65.3| 65.8| 65.3| 65.8| 65.3| 65.8|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 67.1| 67.6| 63.4| 63.9| 65.3| 65.8| 65.3| 65.8|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS+OCC)| 68.7| 69.2| 60.7| 61.2| 65.3| 65.8| 65.3| 65.8|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 71.0| 66.9| 57.9| 64.1| 62.0| 69.0| 62.0| 69.0|

Stress Summation Comparison (N./mm²):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 65.76 115.15 | Passed |
Pm (SUS+OCC) | 65.76 138.18 | Passed |
Pm+Pl (SUS) | 67.62 172.72 | Passed |
Pm+Pl (SUS+OCC)| 69.23 207.26 | Passed |
Pm+Pl+Q (TOTAL)| 71.03 345.44 | Passed |

Bolting Size Requirement for Leg Baseplates :

Baseplate Material SA-516 70


Baseplate Allowable Stress SBA 137.90 N./mm²
Baseplate Length B 150.0000 mm.
Baseplate Width D 150.0000 mm.
Baseplate Thickness BTHK 14.0000 mm.
Leg Dimension Along Baseplate Length d 49.9999 mm.
Leg Dimension Along Baseplate Width b 49.9999 mm.
Dist. from the Leg Edge to Bolt Hole Center z 78.0000 mm.
Bolt Material SA-307 B
Bolt Allowable Stress STBA 48.26 N./mm²
Anchor Bolt Nominal Diameter BOD 25.4000 mm.
PV Elite 2017 Licensee: SPLM Licensed User 10
FileName : Collection tank_leg
Leg Check, (Operating Case): Step: 16 2:48pm Jul 19,2021

Number of Anchor Bolts in Tension per Leg NB 1


Total Number of Anchors Bolt per Leg NBT 1
Ultimate 28-day Concrete Strength FCPRIME 20.685 N./mm²

Plate thickness required ( 1/2"; 13mm ) per D. Moss

Since there is only 1 bolt, the standard computation for this


geometry is not possible. A reasonable bolt size should be
selected. Per Megyesy, use a 1 inch (25.4 mm) bolt.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2017

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