Fronius Installation
Fronius Installation
Installations instructions
Fronius Primo: EN
of location
Notes regarding installation and
connection
42,0426,0204,EN 008-13062016
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Contents
EN
Explanation of symbols .............................................................................................................................. 5
Explanation of safety symbols .............................................................................................................. 5
Explanation of symbols and choice of location ..................................................................................... 5
Explanation of symbols - installation position ....................................................................................... 7
Choice of location ...................................................................................................................................... 9
Proper use ............................................................................................................................................ 9
General comments regarding choice of location................................................................................... 10
Installation notes ........................................................................................................................................ 11
Selecting wall plugs and screws ........................................................................................................... 11
Recommended screws ......................................................................................................................... 11
Mounting the wall bracket ..................................................................................................................... 11
Installing the inverter on a mast ............................................................................................................ 11
Notes regarding grid connection ................................................................................................................ 12
Monitoring the Grid ............................................................................................................................... 12
AC terminals ......................................................................................................................................... 12
Type of AC cable .................................................................................................................................. 12
Connecting aluminum cables................................................................................................................ 13
Grid connection of inverter or dummy device ....................................................................................... 13
Maximum fuse rating on alternating current side .................................................................................. 15
Notes regarding DC connection................................................................................................................. 16
General comments regarding solar modules ........................................................................................ 16
DC terminals ......................................................................................................................................... 16
Connecting aluminum cables................................................................................................................ 17
Notes regarding dummy devices .......................................................................................................... 17
Inverter DC connection ......................................................................................................................... 18
Inverter with multiple MPP trackers- Fronius Primo 3.0 - 8.2................................................................ 19
Notes regarding the laying of data communication cables ........................................................................ 21
Laying data communication cables....................................................................................................... 21
Notes regarding attaching the inverter to the wall bracket ......................................................................... 22
Attaching the inverter to the wall bracket .............................................................................................. 22
Notes regarding software updates ............................................................................................................. 23
Notes regarding software updates ........................................................................................................ 23
USB Stick as a Data Logger and for Updating Inverter Software .............................................................. 24
USB stick as a data logger.................................................................................................................... 24
Data on the USB stick........................................................................................................................... 24
Data volume and storage capacity........................................................................................................ 25
Buffer memory ...................................................................................................................................... 26
Suitable USB flash drives ..................................................................................................................... 26
USB stick for updating the inverter software......................................................................................... 27
Remove USB stick ................................................................................................................................ 27
Notes regarding maintenance.................................................................................................................... 28
Maintenance ......................................................................................................................................... 28
Cleaning................................................................................................................................................ 28
Serial Number Sticker for Customer Use ................................................................................................... 29
Serial number sticker for customer use ................................................................................................ 29
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4
Explanation of symbols
EN
Explanation of
DANGER! Indicates immediate and real danger. If it is not avoided, death or se-
safety symbols
rious injury will result.
NOTE! Indicates a risk of flawed results and possible damage to the equipment.
IMPORTANT! Indicates tips for correct operation and other particularly useful information.
It does not indicate a potentially damaging or dangerous situation.
If you see any of the symbols depicted in the "Safety rules" chapter, special care is re-
quired.
Explanation of
symbols and
choice of location
The inverter is suitable for installation indoors.
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max.
4000 m
Can be used at altitudes of up to 4000 m
> 4000 m
NH3
Do not install the inverter:
- in areas where ammonia, corrosive vapours, acids or salts are pres-
ent
(e.g. fertiliser stores, ventilation openings from cattle sheds, chemi-
cal plants, tanneries, etc.)
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Explanation of
EN
symbols - instal-
lation position
Do not install the inverter on a sloping surface with its connection sockets
facing upwards.
Do not install the inverter on a vertical wall or pillar with its connection
sockets facing upwards.
Do not install the inverter such that it overhangs with its connection sock-
ets facing upwards.
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Do not install the inverter such that it overhangs with its connection sock-
ets facing downwards.
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Choice of location
EN
Proper use The inverter is designed to be connected and used exclusively in conjunction with un-
grounded solar modules. The solar modules must not be grounded at either the positive or
negative pole.
The solar inverter is intended exclusively to convert direct current from solar modules into
alternating current and to feed this into the public grid.
Utilisation not in accordance with the intended purpose comprises:
- any use above and beyond this purpose
- making any modifications to the inverter that have not been expressly approved by
Fronius
- the installation of components that are not distributed or expressly approved by Froni-
us.
Fronius shall not be liable for any damage resulting from such action.
No warranty claims will be entertained.
When designing the photovoltaic system, ensure that all of its components are operated
within their permitted operating ranges at all times.
Observe all the measures recommended by the solar module manufacturer to ensure the
lasting maintenance of the properties of the solar module.
Obey the regulations of the power supply company regarding energy fed into the grid.
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General com- The following criteria should be taken into account when choosing a location for the invert-
ments regarding er:
choice of location
Install only on a solid surface
Max. ambient temperatures:
150 mm -40 °C / +55 °C
Relative humidity:
0 - 100 %
The airflow within the inverter is
from the left and right to the top
(cold air taken in from the left and
right, hot air dissipated out of the
200 mm top).
100 mm
-40 °C
-+
0 - 100 55 °C
%
If the inverter is installed in a switch cabinet or a similar sealed area, then forced-air ven-
tilation must be provided to ensure adequate heat dissipation.
If the inverter is to be installed on the outer wall of a cattle shed, maintain a minimum all-
round clearance of 2 m between the inverter and all ventilation and other openings in the
building.
The installation location must not be exposed to ammonia, corrosive vapours, salts or ac-
ids.
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Installation notes
EN
Selecting wall IMPORTANT! Different fixings may be required to fit the wall bracket depending on the
plugs and screws type of underlying surface. Fixings are therefore not included in the scope of supply of the
inverter. The installer is responsible for selecting the right type of fixing.
Recommended To install the inverter, the manufacturer recommends the use of steel or aluminium screws
screws with a diameter of 6 - 8 mm.
NOTE! When mounting the wall bracket, ensure that the wall bracket is not
warped or deformed.
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Notes regarding grid connection
Monitoring the IMPORTANT! The resistance in the leads to the AC-side connection terminals must be as
Grid low as possible for optimal functioning of grid monitoring.
IMPORTANT! When using ferrules for AC cables with a cross-section of 16 mm², the fer-
rules must be crimped with a right-angled cross-section.
The use of ferrules with insulating collars is only permitted up to a max. cable cross-section
of 10 mm².
Type of AC cable The following types of AC cable can be connected to the AC terminals of the inverter:
Cu / Al Cu
- copper or aluminium: round, single wire
- Copper: round, finely stranded up to conductor category 4
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Connecting alu- The AC-side terminals are designed for connecting single-wire, round, aluminum cables.
EN
minum cables The following points must be taken into account when connecting aluminum cables due to
the non-conducting oxide layer of aluminum:
- Reduced rated currents for aluminum cables
- The connection requirements listed below
NOTE! Take into account local specifications when configuring cable cross sec-
tions.
Connection Requirements:
1 Carefully clean off the oxide layer of the stripped end of the cable, e.g., using a knife.
IMPORTANTDo not use brushes, files or sandpaper. Aluminum particles may get stuck
and can transfer to other cables.
2 After removing the oxide layer of the cable end, rub in a neutral grease, e.g., acid- and
alkali-free Vaseline.
3 Then immediately connect it to the terminal.
Repeat the steps above whenever the cable is disconnected and then reconnected.
Grid connection NOTE! To ensure a proper ground connection, all three PE grounding terminals
of inverter or must be tightened to the specified torque when the inverter is installed.
dummy device
NOTE! Form loops with the AC cables when connecting them to the AC termi-
nals!
When securing the AC cables using a metric screw joint, ensure that the loops do
not protrude beyond the connection area. Under certain circumstances it may oth-
erwise no longer be possible to close the inverter.
NOTE!
- Ensure that the grid neutral conductor is grounded. In the case of IT networks
(insulated networks with no grounding) this may not be the case; it will then
not be possible to use the inverter.
- In order to use the inverter, the neutral conductor must be connected.
A neutral conductor that is too small may adversely affect the grid power
feed operation of the inverter. The neutral conductor must therefore be the
same size as the other live conductors.
IMPORTANT! The PE ground conductor of the AC cable must be laid in such a way that it
is the last to be disconnected in the event that the strain-relief device should fail.
This can be ensured, for example, by making it somewhat longer and by laying it in a loop.
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PE PE
PE
If AC cables are laid over the shaft of the DC main switch or across the connection block
of the DC main switch, they may be damaged when the inverter is swung in, or they may
even prevent the inverter from being swung in.
IMPORTANT! Do not lay AC cables over the shaft of the DC main switch or across the con-
nection block of the DC main switch!
e.g.: AC cable
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Maximum fuse
EN
rating on alternat- AC ~
ing current side
max. 63 A
NOTE! Local regulations, the energy supply company or other factors may re-
quire a residual current protective device (RCD) in the grid line. For this situation,
a type A residual current protective device is generally adequate. In particular
cases, and depending on local factors, however, the type A residual current pro-
tection device may trip at the wrong time.
For this reason, Fronius recommends that a residual current protection device
suitable for frequency converters be used.
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Notes regarding DC connection
General com- To enable suitable solar modules to be chosen and to use the inverter as efficiently as pos-
ments regarding sible, it is important to bear the following points in mind:
solar modules - If insolation is constant and the temperature is falling, the open circuit voltage of the
solar modules will increase.
- The temperature coefficients on the solar modules data sheet must be observed
- More exact values for dimensioning the solar modules can be provided by suitable cal-
culation programs, like the Fronius Solar.configurator (which can be downloaded from
www.fronius.com).
NOTE! Before connecting up the solar modules, check that the voltage for the so-
lar modules specified by the manufacturer corresponds to the actual measured
voltage.
The solar module manufacturer's safety instructions and regulations regarding
solar module grounding must be observed.
MPPT1
MPPT2
DC= (+)
DC= (-)
IMPORTANT! When using ferrules for DC cables with a cross-section of 16 mm², the fer-
rules must be crimped with a right-angled cross-section.
The use of ferrules with insulating collars is only permitted up to a max. cable cross-section
of 10 mm².
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Connecting alu- The DC-side terminals are designed for connecting single-wire, round aluminum cables.
EN
minum cables The following points must be taken into account when connecting aluminum cables due to
the non-conducting oxide layer of aluminum:
- Reduced rated currents for aluminum cables
- The connection requirements listed below
NOTE! Take into account local specifications when configuring cable cross sec-
tions.
Connection Requirements:
1 Carefully clean off the oxide layer of the stripped end of the cable, e.g., using a knife.
IMPORTANT Do not use brushes, files or sandpaper. Aluminum particles may get stuck
and can transfer to other cables.
2 After removing the oxide layer of the cable end, rub in a neutral grease, e.g., acid- and
alkali-free Vaseline.
3 Then immediately connect it to the terminal.
Repeat the steps above whenever the cable is disconnected and then reconnected.
Notes regarding A dummy device is not suitable for connecting operationally to a photovoltaic system, and
dummy devices must only ever be used for demonstration purposes. Dummy devices are indicated as such
on their rating plate.
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Inverter DC con- The inverter is designed to be connected
nection and used exclusively in conjunction with
ungrounded solar modules.
The solar modules may either be grounded
on the positive or negative pole.
NOTE! Only break out as many target break points as the number of cables that
are provided (e.g. if there are two DC cables, then break out two recesses).
IMPORTANT! Check the polarity and voltage of the solar module strings.
The difference between the individual solar module strings must not exceed 10 V.
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Inverter with mul- In the case of inverters with multiple MPP trackers, there are two independent DC inputs
EN
tiple MPP track- (MPP trackers) available. These can be connected to an unequal number of solar modules.
ers- Fronius There are two terminals for DC+ available per MPP tracker. In total there are four terminals
Primo 3.0 - 8.2 for DC-.
DC-1 DC+1
DC+1 DC+2 DC-
1 1 2 2 1234
Connecting multiple interconnected solar module If the inverter with multiple MPP trackers is
fields to an inverter with multiple MPP trackers using
operated in single MPP tracker mode, the
one lead
currents from the DC leads connected are
divided evenly across both inputs.
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Single MPP tracker mode with only one string on an inverter with multiple MPP
trackers:
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Notes regarding the laying of data communication
cables
EN
Laying data com- IMPORTANT! Operating the inverter with
munication ca- an option card and two broken-out option
bles card divisions is not permitted.
To cater for this eventuality, a relevant
blanking cover (42,0405,2020) is available
from Fronius as an option.
IMPORTANT! Note the following if data communication cables are being introduced into
the inverter:
- depending on the number and cross-section of the data communication cables that
are being introduced, take the relevant blanking plugs out of the sealing insert and in-
sert the data communication cable.
- insert without fail the relevant blanking plugs into the free openings on the sealing in-
sert.
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Notes regarding attaching the inverter to the wall
bracket
Attaching the in- The side sections of the housing lid are designed to function as holding and carrying han-
verter to the wall dles.
bracket
NOTE! For safety reasons, the inverter is fitted with a latch that prevents the in-
verter from being swung into the wall bracket unless the DC main switch is
switched off.
- Never attach the inverter to the wall bracket or swing it in unless the DC main
switch is switched off,
- Never use force to attach the inverter or swing it in.
The fastening screws in the data communication area of the inverter are used for securing
the inverter to the wall bracket. Correctly tightened fastening screws are a prerequisite if
proper contact is to be established between inverter and wall bracket.
CAUTION! If the fastening screws are not tightened correctly, then the inverter is
at risk of being damaged.
Fastening screws that are not correctly tightened can result in arcs occurring
when the inverter is in operation, which in turn can cause fires. Always use the
specified torque when tightening the fastening screws.
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Notes regarding software updates
EN
Notes regarding If the inverter is supplied with a USB stick,
software updates the inverter software must be updated as
soon as the inverter has been commissi-
USB
oned:
4 4 5
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USB Stick as a Data Logger and for Updating Invert-
er Software
USB stick as a A USB stick connected to the USB A socket can act as a data logger for an inverter.
data logger
Logging data saved to the USB stick can at any time
- be imported into the Fronius Solar.access software via the included FLD file,
- be viewed directly in third-party applications (e.g., Microsoft® Excel) via the included
CSV file.
Older Excel versions (up to Excel 2007) have a row limit of 65536.
Data on the USB If the USB stick is being used as a data logger, three files will be created automatically:
stick
- FRONIUS.sys system file:
This file stores information from the inverter that is irrelevant to the customer. The file
must not be deleted separately. Only delete all of the files (sys, fld, csv) at one time.
Further details on the Fronius Solar.access software can be found in the "DATCOM
Details" operating instructions at http://www.fronius.com
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Structure of the CSV file:
EN
(1) (2) (3) (4) (5) (6) (7)
(8) (9)
(1) ID
(2) Inverter no.
(3) Inverter type (DATCOM code)
(4) Logging interval in seconds
(5) Energy in watts per second, relative to the logging interval
(6) Inductive reactive power
(7) Capacitive reactive power
(8) Average values during the logging interval (AC voltage, AC current, DC voltage,
DC current)
(9) Additional information
Data volume and A USB stick with a storage capacity of 1 GB can record logging data for roughly seven
storage capacity years at a logging interval of five minutes.
CSV file
CSV files can only store 65,535 lines (data records) (up to Microsoft® Excel 2007; there is
no restriction from this version onwards).
At a five-minute logging interval, the 65,535 lines will be written within approximately seven
months (CSV data size of approx. 8 MB).
In order to avoid data loss, the CSV file should be backed up to a PC and deleted from the
USB stick within this seven-month period. If the logging interval is set to a longer period,
this time frame will be increased accordingly.
FLD file
The FLD file should not be larger than 16 MB. This will provide enough storage capacity
for approximately six years at a logging interval of five minutes.
If the file exceeds the 16 MB limit, it should be backed up to a PC and all of the data on the
USB stick should be deleted.
After backing up and removing the data, the USB stick can be reconnected immediately to
resume recording the logging data without any further steps being required.
NOTE! Using a full USB stick can lead to data loss or data being overwritten.
When using USB sticks, always ensure that there is sufficient storage capacity on
the stick.
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Buffer memory If the USB stick is unplugged (e.g. for data backup purposes), the logging data is written to
a buffer memory in the inverter.
As soon as the USB stick is plugged in again, the data is copied automatically from the buff-
er memory to the stick.
The buffer memory can store a maximum of six logging points. Data is only logged while
the inverter is running (output greater than 0 W). The logging interval is permanently set at
30 minutes. Data can be recorded on the buffer memory for a three-hour time period as a
result.
When the buffer memory is full, the oldest data in the memory will be overwritten by the
next batch of data.
Suitable USB Due to the variety of USB flash drives available on the market, it cannot be guaranteed that
flash drives every USB flash drive will be detected by the inverter.
Fronius recommends that only certified USB flash drives suitable for building sites are used
(look out for the USB-IF logo).
The inverter supports USB flash drives with the following file systems:
- FAT12
- FAT16
- FAT32
Fronius recommends that the USB flash drives employed should only be used for record-
ing logging data or updating the inverter software. The USB flash drives should not contain
any other data.
NOW
AC Output Power
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NOTE! Please note for outdoor applications that conventional USB flash drives
are often only guaranteed to work within a restricted temperature range. For out-
EN
door applications ensure that the USB flash drive also functions, for example, at
low temperatures.
USB stick for up- With the help of the USB stick, end customers can also update the inverter software via the
dating the invert- USB item on the SETUP menu: the update file is first saved to the USB stick, from where
er software it is then transferred to the inverter. The update file must be saved in the root directory on
the USB stick.
Remove USB
Security note concerning the removal of a USB stick:
stick
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Notes regarding maintenance
Maintenance and repair work must only be carried out by authorised personnel.
Cleaning Clean the inverter and the display as required with a damp cloth.
Do not use cleaning agents, abrasives or solvents to clean the inverter.
Serial Number Sticker for Customer Use
EN
Serial number The serial number of the inverter is located
sticker for cus- on the rating plate on the bottom of the in-
tomer use verter.
Depending on the installation position of the
inverter, the serial number can be difficult to
access or read, e.g. if the inverter has been
installed in a dark or shaded area.
Application example:
Serial number sticker on the operating inst-
ructions and on the front of the inverter
2 1
* **
Fronius Inverter
Operating
Instructions
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Fronius Worldwide - www.fronius.com/addresses
Under http://www.fronius.com/addresses you will find all addresses of our sales branches and partner firms!
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