SPAREPARTS LIST

Electric Stacker PS 12L

Version 12/2018

From truck identification number：

PS 12L-BPT-004-EN 
 Catalogue
Fig.1 Label (For EU)....................................................................................................................................... 1
Fig.2 Label (For US)....................................................................................................................................... 2
Fig.3 Outline .................................................................................................................................................... 3
Fig.4 Pallet ....................................................................................................................................................... 4
Fig.5 Truck assembly ..................................................................................................................................... 5
Fig.6 Power supply ......................................................................................................................................... 7
Fig.7 Instrument assembly ............................................................................................................................ 8
Fig.8 Battery cover assembly ..................................................................................................................... 10
Fig.9 Steering wheel assembly ................................................................................................................... 11
Fig.10 Three-stage mast system (full free lift) .......................................................................................... 12
Fig.11 Two-stage mast system (full free lift) ............................................................................................. 13
Fig.12 Two-stage mast system (standard lift)........................................................................................... 14
Fig.13 Three-stage mast chain system (full free lift) ............................................................................... 15
Fig.14 Two-stage mast chain system (full free lift) .................................................................................. 17
Fig.15 Two-stage mast chain system (standard lift) ................................................................................ 19
Fig.16 Mast and other parts ........................................................................................................................ 20
Fig.17 Three-stage mast hydraulic system (full free lift) ......................................................................... 21
Fig.18 Two-stage mast hydraulic system (full free lift) ............................................................................ 23
Fig.19 Two-stage mast hydraulic system (standard lift).......................................................................... 25
Fig.20 Three-stage mast outer cylinder assembly (full free lift) ............................................................. 27
Fig.21 Three-stage mast middle cylinder assembly (full free lift) .......................................................... 29
Fig.22 Two-stage mast outer cylinder assembly (full free lift) ................................................................ 31
Fig.23 Two-stage mast middle cylinder assembly (full free lift) ............................................................. 33
Fig.24 Two-stage mast outer cylinder assembly (standard lift) ............................................................. 35
Fig.25 Drive system assembly.................................................................................................................... 37
Fig.26 1.3kw Drive wheel ............................................................................................................................ 38
Fig.27 Load wheel assembly ...................................................................................................................... 40
Fig.28 Handle assembly .............................................................................................................................. 41
Fig.29 Handle components ......................................................................................................................... 42
Fig.30 Hydraulic power unit (24V3.2KW4.0cc) ........................................................................................ 44
Fig.31 Hydraulic power unit (24V1.5KW2.0cc) ........................................................................................ 45
Fig.32 Main circuit harness ......................................................................................................................... 46
Fig.33 Electrical general part ...................................................................................................................... 47
Fig.34 Controller assembly ......................................................................................................................... 48
Fig.35 Load backrest.................................................................................................................................... 50
Easy worn parts list ...................................................................................................................................... 51
 Fig.1 Label (For EU)

Fig.1 Label (For EU)

No. Art No. New Art No. Description Qty. Note
A 9000005967 941200300001 Crane hook label 2
Warning decal: Do not step
B 9000003923 941200100004 2
under or on the forks
C 9000016333 534447502000 Residual lift capacity sticker 1
D 9000008561 941200100006 Never reach through 1
E 9000016334 534447502001 CE label 1
Sticker to read and follow
F 9000003570 941200300002 1
these instructions
G 9000008555 941200300003 Filling sticker 1
H 9000003573 941200100003 ‘No passengers’ decal 1
O 9000008556 941200500001 Emblem mark 2
1
 Fig.2 Label (For US)

Fig.2 Label (For US)

No. Art No. New Art No. Description Qty. Note
A 9000005967 941200300001 Crane hook label 2
C 9000016333 534447502000 Residual lift capacity sticker 1
E 9000016334 534447502001 CE label 1
Sticker to read and follow
F 9000003570 941200300002 1
these instructions
G 9000008555 941200300003 Filling sticker 1
I 9000005970 941200100014 Warning label 1
J 9000003575 941200100009 Warning label 1
K 9000003580 941200100011 Warning label 1
L 9000003577 941200100013 Warning label 1
M 9000003579 941200100010 Warning label 1
N 9000005971 941200100016 Warning label 2

2
 Fig.3 Outline

Fig.3 Outline
No. Art No. New Art No. Description Qty. Note
1 9000015364 534721520019 Cover 1
2 0000023093 910200800011 Lock screw 2 M6x10
3 9000015363 534721520018 Electrical box cover 1
4 9000010660 534721520022 File box 1
5 9000015365 534721520020 Cup base 1
6 9000015366 534721520021 Storage box 1
7 9000007790 941100100002 Screw 2 M10x55
8 9000015727 534421010001 Battery cover 1
9000015192 534744020006 Protective plate 1 3600
9 9000015332 534744520038 Protective plate 1 3200
9000015195 534744020011 Protective plate 1 2900
10 9000007782 940400300001 Spring buckle 6 or 8
11 9000015331 534744520037 Upper protective plate 1

3
 Fig.4 Pallet

Fig.4 Pallet
No. Art No. New Art No. Description Qty. Note
1 2210511001 940200300002 Roller 4
2 2000435002 940600100001 Magnet steel 1
3 2260502001 940600200001 Magnet steel base 1
Two-stage mast
9000015720 534438010000 Pallet (570x1150) 1
(standard)
Two-stage mast
9000015734 534438010001 Pallet (685x1150) 1
(standard)
Two-stage mast
9000015766 534438010002 Pallet (570x1150) 1
(full free lift)
4
Two-stage mast
9000015774 534438010003 Pallet (685x1150) 1
(full free lift)
Three-stage mast
534438010004 Pallet (570x1150) 1
(full free lift)
Three-stage mast
534438010005 Pallet (685x1150) 1
(full free lift)

4
Fig.5 Truck assembly

5
Fig.5 Truck Assembly
No. Art No. New Art No. Description Qty. Note
1 9000007783 940400400003 Nut 2 M10
9000015726 534421510000 Truck body 1 570x1150
2
9000015744 534421510001 Truck body 1 685x1150
3 9000015356 534721520025 Cable holder 1
4 0000025011 910400100006 Washer 8 8
5 0000025001 910400500006 Washer 8 8
6 0000023067 910200200055 Screw 4 M8x16
7 0000023061 910200200058 Screw 4 M8x25
8 9000015362 534721520027 Controller fixing plate 1
9 9000015361 534721520026 Steering wheel pad 6
10 9000015432 534716510002 Steering wheel assembly 1
11 0000025032 910400100008 Washer 4 12
12 0000025024 910400500008 Washer 4 12
13 0000023082 910200200099 Screw 4 M12x35
14 9000015430 534710010000 Fixing plate 1
15 9000015431 534710001001 Instrument assembly 1
16 0000023020 910200200036 Screw 4 M6x20
17 9000015369 534721520023 Locating sleeve 2
18 9000015373 534721520024 Cushion 2
19 0000023045 910200300017 Screw 2 M6x12

6
 Fig.6 Power supply

Fig.6 Power Supply

No. Art No. New Art No. Description Qty. Note
1 0000023106 910200200039 Screw 2 M6x30
2 0000023055 910400100005 Washer 2 6
9000010002 921000200013 Charger, SN24V25A Asian in Chinese
9000010003 921000200014 Charger, SN24V25A Asian in English
9000010004 921000200015 Charger, SN24V25A European
3 1
9000010005 921000200016 Charger, SN24V25A Australian
9000010006 921000200017 Charger, SN24V25A British
9000010007 921000200018 Charger, SN24V25A American
4 9000015731 534437010000 Power assembly, 24V180Ah 1 Welded
5 9000015745 534437010001 Power assembly, 24V180Ah 1 Bolted
6 2000434002 920400100007 Connector assembly 1 Only for bolt type
7 9000009832 505698520000 Screw M10x22 24 battery

7
Fig.7 Instrument assembly

8
Fig.7 Instrument Assembly
No. Art No. New Art No. Description Qty. Note
1 0000023685 910200500016 Screw 2 M3x25
2 9000008516 505698520029 DC power switch-mushroom cap 1 ZDK32-350
3 0000024002 910300100002 Nut 2 M3
4 9000000760 921100100012 Indicator 1 MDI CAN
5 9000008326 505634010000 Key switch 1 LKS-101A
6 9000008519 505698520031 Key switch-key 1 LKS-101A
7 9000015354 534710020004 Integrated leaf panel 1
8 0000023215 910200400010 Screw 2 M5x10
9 9000015355 534710020005 Instrument fixing plate 1
10 0090000272 910201300001 Lock screw 4 M4x12
11 9000008517 505698520030 Micro switch 1 ZDK32-350
12 9000008515 920200100001 DC power switch 1 ZDK32-350

9
 Fig.8 Battery cover assembly

Fig.8 Battery Cover Assembly

No. Art No. New Art No. Description Qty. Note
1 0000023073 910200200013 Screw 2 M4x10
2 0000025018 910400500003 Washer 2 4
3 0000025019 910400100003 Washer 2 4
4 9000008795 940800900001 Latch 1
5 9000015728 534421010000 Battery cover 1
6 0000023306 910200200024 Screw 1 M5x20
7 0000025015 910400500004 Washer 1 5
8 0000025014 910400100004 Washer 1 5

10
 Fig.9 Steering wheel assembly

Fig.9 Steering Wheel Assembly

No. Art No. New Art No. Description Qty. Note
1 0000026008 910401300016 Circlip 1 30
2 9000015433 534716510000 Bearing seat 1
3 0000027013 910700400004 Bearing 2 7206C
4 9000014329 532616520001 Bushing 1
5 0000026010 910401400018 Circlip 1 62
6 0000023111 910100100069 Bolt 1 M14x100
7 9000015434 534716510001 Rear wheel carrier 1
8 0000024015 910300500007 Lock nut 1 M14
9 9000014331 532616520003 Bushing 1
10 1000525001 940600500014 Washer 2
11 0000027001 910700200019 Bearing 2 6204
12 2210416001 940300300020 Rear wheel 1
□
1 9000015432 534716510002 Steering wheel assembly 1
□
2 9000008896 533298510003 Wheels 1

11
 Fig.10 Three-stage mast system (full free lift)

Fig.10 Three-stage mast system (full free lift)

No. Art No. New Art No. Description Qty. Note
534444510000 Mast 1 4600
1
534444510004 Mast 1 4300
534444510001 Mast 1 4600
2
534444510005 Mast 1 4300
534444510002 Mast 1 4600
3
534444510006 Mast 1 4300
4 2240611001 940200300001 Roller 8

12
 Fig.11 Two-stage mast system (full free lift)

Fig.11 Two-stage Mast System(full free lift)

No. Art No. New Art No. Description Qty. Note
534443510000 Mast 1 3600
1 534443510002 Mast 1 3200
534443510004 Mast 1 2900
534443510001 Mast 1 3600
2 534443510003 Mast 1 3200
534443510005 Mast 1 2900
3 2240611001 940200300001 Roller 4

13
 Fig.12 Two-stage mast system (standard lift)

Fig.12 Two-stage Mast System (standard lift)

No. Art No. New Art No. Description Qty. Note
534444010009 Mast 1 3600
1 534444010011 Mast 1 3200
534444010013 Mast 1 2900
534444010010 Mast 1 3600
2 534444010012 Mast 1 3200
534444010014 Mast 1 2900
3 2240611001 940200300001 Roller 4

14
Fig.13 Three-stage mast chain system (full free lift)

15
Fig.13 Three-stage mast chain system (full free lift)
No. Art No. New Art No. Description Qty. Note
1 0090000442 910300200008 Nut 6 M16x1.5
2 0090000035 910600600032 Split pin 3 3.2x40
3 9000008260 941300100008 Bolt 3 M16x1.5x130
4 0000028030 941100800006 Short axle 6 B6x45
5 0000028010 910600600015 Split pin 6 2x20
6 0000023091 910200400016 Screw 2 M6x12
7 9000009130 533544510006 Chain wheel axle 2
8 9000015636 940200500010 Bearing 3
9 2000302002 940600500008 Washer 6 厚2
10 9000015670 940600500009 Washer 6 厚4
11 0000024010 910300300008 Nut 2 M16
12 9000008245 532644520028 Bearing bushing 1
13 9000008246 532644520032 Pulley 1
14 0000023123 910100100074 Bolt 1 M16x70
534444510003 Chain, LH1066-81 2 4600
15
0000029068 532644510083 Chain, LH1066-79 2 4300
16 9000014393 532644520036 Side cover 1
17 0000023156 910200200097 Screw 1 M12x25
18 9000014392 532644520035 Chain wheel seat 1
19 9000014394 532644520037 Chain wheel axle 1
20 0000026008 910401300016 Circlip 2 30
Center distance
21 9000009831 940800600002 Hoop assembly 1
96
22 9000015319 534744520014 Middle cylinder pad 1
0000029070 534145010005 Chain, LH1066-123 1 4600
23
0000029071 534745010009 Chain, LH1066-117 1 4300

16
Fig.14 Two-stage mast chain system (full free lift)

17
Fig.14 Two-stage Mast Chain System (full free lift)
No. Art No. New Art No. Description Qty. Note
1 0090000442 910300200008 Nut 2 M16x1.5
2 0090000035 910600600032 Split pin 2 3.2x40
3 9000008260 941300100008 Bolt 1 M16x1.5x130
4 0000028030 941100800006 Short axle 2 B6x45
5 0000028010 910600600015 Split pin 2 2x20
6 9000014394 532644520037 Chain wheel axle 1
7 0000026008 910401300016 Circlip 2 30
8 9000015636 940200500010 Chain wheel for mast 1
9 2000302002 940600500008 Adjusting washer 2 thickness 2
10 9000015670 940600500009 Adjusting washer 2 thickness 4
11 9000014393 532644520036 Side cover 1
12 2230305001 532644520035 Chain wheel seat 1
13 0000023156 910200200097 Screw 1 M12x25
0000029057 532644510079 Chain, LH1066-89 1 3600
14 0090000830 534744510024 Chain, LH1066-83 1 3200
251044510096 Chain, LH1066-77 1 2900
15 9000009831 940800600002 Hoop assembly 1 center distance 96
16 9000015319 534744520014 Middle cylinder pad 1

18
 Fig.15 Two-stage mast chain system (standard lift)

Fig.15 Two-stage Mast Chain System (standard lift)

No. Art No. New Art No. Description Qty. Note
1 0090000442 910300200008 Nut 4 M16x1.5
2 0090000035 910600600032 Split pin 2 3.2x40
3 9000008114 941300100007 Chain pulling rod 2 M16x1.5x135
4 0000028017 941100800005 Short axle 2 B6x35
5 0000028010 910600600015 Split pin 2 2x20
6 0000023091 910200400016 Screw 1 M6x12
7 9000009130 533544510006 Chain wheel axle 1
8 9000015636 940200500010 Chain wheel for mast 1
9 2000302002 940600500008 Adjusting washer 2 thickness 2
10 9000015670 940600500009 Adjusting washer 2 thickness 4
0090000622 534444010025 Chain, LH1046x139 1 3600
11 0000029248 534444010026 Chain, LH1046x127 1 3200
0090000801 534444010024 Chain, LH1046x117 1 2900

19
 Fig.16 Mast and other parts

Fig.16 Mast and other Parts

No. Art No. New Art No. Description Qty. Note
1 3018005004 275044020076 Cylinder pressing plate 2
2 0000023044 910200200057 Screw 4 M8x20
3 9000015321 534744520036 Limit switch fixing plate 1
4 0000025008 910400100003 Washer 2 4
5 1000123003 910200300005 Screw 2 M4x8
6 534744520059 Protective cover 1
7 0000025009 910400500003 Washer 2 4
8 0000023056 910200200014 Screw 2 M4x12
9 0090000018 910100800005 Bolt 4 M16x35
10 0090000823 910100800006 Bolt 8 M16x40
20
Fig.17 Three-stage mast hydraulic system (full free lift)

21
Fig.17 Three-stage mast hydraulic system (full free lift)
No. Art No. New Art No. Description Qty. Note
1 951100200004 Air plug 1
2 534719020002 Oil tank 1
3 0090000025 910100300010 Bolt 4 M6x16
4 0000023055 910400100005 Washer 4 6
Hydraulic power unit
5 9000015649 950900100015 24V3.2KW4.0cc 1 Without tank
6 0000023044 910200200057 Screw 4 M8x20
7 0000025001 910400500006 Washer 4 8
8 0000025011 910400100006 Washer 1 8
9 534719020001 Fixing plate 1
10 0000023034 910200200075 Screw 2 M10x20
11 9000015645 950400300005 G straight pipe joint 1
12 9000015647 534424010001 Special pipe assembly 1
13 9000007846 950400700002 Tee coupling 2
14 9000015375 534724010000 Steel pipe 1
15 9000009127 533544520006 Steel pipe 1
16 534724010005 Steel pipe 1
17 9000014895 951000100001 YGE pipe clamp 3 12
18 0000023604 910200200045 Screw 3 M6x6
19 534724010006 Steel pipe 1
20 9000007842 950400400003 Straight pipe joint 3
21 2000337001 950600300001 Safety valve 3
22 0000023156 910200200097 Screw 4 M12x25
23 9000015320 534744520015 Cylinder fixing pad 2
9000015426 534744510016 Cylinder 2 4600
24
9000015450 534744510017 Cylinder 2 4300
9000015425 534744510012 Cylinder(M) 1 4600
25
9000015449 534744510013 Cylinder(M) 1 4300
26 0000025024 910400500008 Washer 2 12
9000015330 534744510020 Steel pipe 1 4600
27
9000015390 534744510021 Steel pipe 1 4300
9000010286 532644520144 Hydraulic hose assembly 1 4600
28
9000010284 532644520143 Hydraulic hose assembly 1 4300

22
Fig.18 Two-stage mast hydraulic system (full free lift)

23
Fig.18 Two-stage Mast Hydraulic System (full free lift)
No. Art No. New Art No. Description Qty. Note
1 9000015703 534424020000 Pump fixing plate 1
2 0000025011 910400100006 Washer 4 8
3 0000025001 910400500006 Washer 4 8
4 0000023044 910200200057 Screw 4 M8x20
Hydraulic power unit
5 9000016361 950900100014 1
24V1.5KW2.0cc
6 9000007832 950400300007 G straight pipe joint 1
7 0000023604 910200200045 Screw 3 M6x6
8 9000014895 951000100001 YGE pipe clamp 3 12
9 9000015647 534424010001 Special pipe assembly 1
10 9000007846 950400700002 Tee coupling 2
11 534724010008 Steel pipe 1
12 534724010007 Steel pipe 1
13 9000007842 950400400003 Straight pipe joint 2
14 2000337001 950600300001 Safety valve 2
15 0000023156 910200200097 Screw 4 M12x25
16 9000015320 534744520015 Cylinder fixing pad 2
9000015771 534444010021 Cylinder(R) 1 3600
17 9000015779 534444010022 Cylinder(R) 1 3200
9000015785 534444010023 Cylinder(R) 1 2900
9000015772 534444010018 Cylinder(M) 1 3600
18 9000015780 534444010019 Cylinder(M) 1 3200
9000015786 534444010020 Cylinder(M) 1 2900
19 0000025024 910400500008 Washer 4 12
9000015770 534444010015 Cylinder(L) 1 3600
20 9000015778 534444010016 Cylinder(L) 1 3200
9000015784 534444010017 Cylinder(L) 1 2900
9000015243 534743510015 Steel pipe 1 3600
21 9000015255 534743510016 Steel pipe 1 3200
9000015267 534743510017 Steel pipe 1 2900
22 9000015242 534743510018 Steel pipe 1

24
Fig.19 Two-stage mast hydraulic system (standard lift)

25
Fig.19 Two-stage Mast Hydraulic System (standard lift)
No. Art No. New Art No. Description Qty. Note
1 9000015703 534424020000 Pump fixing plate 1
2 0000025011 910400100006 Washer 4 8
3 0000025001 910400500006 Washer 4 8
4 0000023044 910200200057 Screw 4 M8x20
5 9000016361 950900100014 Hydraulic power unit 1 24V1.5KW2.0cc
6 9000007832 950400300007 G straight pipe joint 1
7 0000023604 910200200045 Screw 3 M6x6
8 9000014895 951000100001 YGE pipe clamp 3 12
9 9000015647 534424010001 Special pipe assembly 1
10 9000007846 950400700002 Tee coupling 2
11 534724010008 Steel pipe 1
12 534724010007 Steel pipe 1
13 9000007842 950400400003 Straight pipe joint 2
14 2000337001 950600300001 Safety valve 2
15 0000023156 910200200097 Screw 4 M12x25
16 9000015320 534744520015 Cylinder fixing pad 2
9000015724 534444010006 Cylinder 2 3600
17 9000015738 534444010007 Cylinder 2 3200
9000015742 534444010008 Cylinder 2 2900
18 0000025024 910400500008 Washer 2 12

26
Fig.20 Three-stage mast outer cylinder assembly (full free lift)

27
Fig.20 Three-stage mast outer cylinder assembly (full free lift)
No. Art No. New Art No. Description Qty. Note
9000015326 534798520001 Piston rod 1 4600
1
9000015388 534798520002 Piston rod 1 4300
2 9000015656 534798520004 Dust ring 1
3 9000015657 534798520005 Seal ring for axle 1
4 9000015658 534798520006 Seal ring 1
5 9000015659 534798520007 Supporting ring for shaft 1
6 9000015327 534798520008 Cylinder cover 1
7 9000015660 910800100093 O ring 1
8 0000022026 910800900010 Combined seal washer 1 8
9 0000023415 910200200051 Screw 1 M8x10
9000015328 534798520010 Cylinder barrel 1 4600
10
9000015389 534798520011 Cylinder barrel 1 4300
11 9000015329 534798520013 Piston 1
12 9000015661 533298520004 Supporting ring for hole 1
Outer cylinder seal
□
1 9000015673 534798510000 1
assembly

28
Fig.21 Three-stage mast middle cylinder assembly (full free lift)

29
Fig.21 Three-stage mast middle cylinder assembly (full free lift)
No. Art No. New Art No. Description Qty. Note
9000015323 534798520014 Piston rod 1 4600
1
9000015386 534798520015 Piston rod 1 4300
2 9000015662 534798520042 Dust ring 1
3 9000015663 534798520063 Stop collar 1
4 9000010181 534798520064 Seal ring for axle 1
5 9000015322 534798520065 End cover 1
6 9000015664 534498520021 O ring 1
7 9000015665 534798520066 Stop collar 1
8 9000015666 534798520067 Supporting ring for axle 1
9 0000022026 910800900010 Combined sealing washer 1 8
10 0000023415 910200200051 Screw 1 M8x10
9000015324 534798520018 Cylinder barrel 1 4600
11
9000015387 534798520019 Cylinder barrel 1 4300
12 9000015325 534798520071 Piston 1
13 9000015667 534798520072 Supporting ring for hole 1
Middle cylinder seal
□
1 9000015674 534798510001 1
assembly

30
Fig.22 Two-stage mast outer cylinder assembly (full free lift)

31
Fig.22 Two-stage Mast outer Cylinder Assembly (full free lift)
No. Art No. New Art No. Description Qty. Note
1 9000016336 534498520000 Dust ring 1
2 9000016337 534498520001 Seal ring 1
3 9000016338 534498520002 Seal ring 1
4 9000016339 534498520003 Supporting ring 1
5 9000015750 534498520004 Cylinder cover 1
6 9000015660 910800100093 O ring 1
9000015749 534498520006 Piston rod 1 3600 left cylinder
7 9000015755 534498520007 Piston rod 1 3200 left cylinder
9000015759 534498520008 Piston rod 1 2900 left cylinder
9000015763 534498520009 Piston rod 1 3600 right cylinder
8 9000015757 534498520010 Piston rod 1 3200 right cylinder
9000015761 534498520011 Piston rod 1 2900 right cylinder
9000015751 534498520012 Cylinder barrel 1 3600
9 9000015756 534498520013 Cylinder barrel 1 3200
9000015760 534498520014 Cylinder barrel 1 2900
10 0000022026 910800900010 Combined seal washer 1 8
11 0000023415 910200200051 Screw 1 M8x10
12 9000015752 534498520015 Piston 1
13 9000015661 533298520004 Supporting ring 1
□
1 9000016335 534498510000 Outer cylinder seal assembly 1

32
Fig.23 Two-stage mast middle cylinder assembly (full free lift)

33
Fig.23 Two-stage Mast middle Cylinder Assembly (full free lift)
No. Art No. New Art No. Description Qty. Note
9000015754 534498520016 Piston rod 1 3600
1 9000015758 534498520017 Piston rod 1 3200
9000015762 534498520018 Piston rod 1 2900
2 9000010701 504498520000 Dust ring 1
3 9000016340 534498520019 Stop collar 1
4 9000010700 504498520001 Y seal ring 1
5 9000015753 534498520020 End cover 1
6 9000015664 534498520021 O ring 1
7 9000016341 534498520022 Stop collar 1
8 9000016342 534498520023 Supporting ring 1
9 0000022026 910800900010 Combined sealing washer 1 8
10 0000023415 910200200051 Screw 1 M8x10
9000015236 534798520068 Cylinder barrel 1 3600
11 9000015282 534798520069 Cylinder barrel 1 3200
9000015283 534798520070 Cylinder barrel 1 2900
12 9000015325 534798520071 Piston 1
13 9000015667 534798520072 Supporting ring 1
Middle cylinder seal
□
1 9000016343 534498510001 1
assembly

34
Fig.24 Two-stage mast outer cylinder assembly (standard lift)

35
Fig.24 Two-stage Mast outer Cylinder Assembly (standard lift)
No. Art No. New Art No. Description Qty. Note
1 9000009075 534498520026 Dust ring 1
2 9000009079 534498520027 Seal ring 1
3 9000008953 534498520028 Seal ring 1
4 9000016344 534498520029 Supporting ring 1
5 9000015693 534498520030 Cylinder cover 1
6 9000015660 910800100093 O ring 1
9000015692 534498520031 Piston rod 1 3600
7 9000015710 534498520032 Piston rod 1 3200
9000015716 534498520033 Piston rod 1 2900
9000015694 534498520034 Cylinder barrel 1 3600
8 9000015711 534498520035 Cylinder barrel 1 3200
9000015717 534498520036 Cylinder barrel 1 2900
9 0000023415 910200200051 Screw 1 M8x10
10 0000022026 910800900010 Combined sealing washer 1 8
11 9000015695 534498520037 Piston 1
12 9000015661 533298520004 Supporting ring 1
□
1 9000016345 534498510002 Outer cylinder seal assembly 1

36
 Fig.25 Drive system assembly

Fig.25 Drive System Assembly

No. Art No. New Art No. Description Qty. Note
1 0000023045 910200300017 Screw 2 M6x12
2 0000023055 910400100005 Washer 2 6
3 9000015376 534713520003 Driving wheel cover 1
4 9000015378 534713520002 Cable holder 1
5 0000023089 910200200053 Screw 1 M8x12
6 0000025001 910400500006 Washer 5 8
7 9000011355 534713520001 Handle seat 1
8 0000028116 910600400044 Elastic dowel pin 2 8x26
9 0000023006 910400500007 Washer 4 10
10 0000023034 910200200075 Screw 4 M10x20
11 0000025029 910400100010 Washer 4 16
12 0000025055 910400500010 Washer 4 16
13 0000023583 910100300071 Bolt 4 M16x45
14 0000023077 910200200061 Screw 4 M8x40
15 9000015377 534713520000 Driving wheel seat 1
16 9000010249 940900400002 Drive assembly 1 AC-1.3KW

37
Fig.26 1.3kw Drive wheel

38
Fig.26 1.3kw Drive Wheel
No. Art No. New Art No. Description Qty. Note
1 9000017519 504498520003 Collar nut 5
2 1020237009 940300400005 Wheel 1 230x70
3 9000011794 504498510001 Repair kit bevel gear set 1
4 9000017530 504498520005 wheel stud 5
5 9000011795 504498510002 Repair kit steering bearing 1
6 9000011793 504498510003 Repair kit seal ring 1
7 9000011792 504498510004 Repair kit helical ball bearing 1
8 9000017531 504498510005 Asynchronous motor 1
9 9000017532 504498520010 Sensor complete 1
10 9000017533 504498520011 Fitting spring 1
11 9000017534 504498520012 Temp. sensor 1
12 9000017535 504498520013 Group terminal board 3polig 1
13 9000017536 504498510006 Sparepart kit small parts 1
14 9000017537 504498520015 Gear wheel sensor 1
15 9000017538 504498520016 Screw 4 M8x22

39
 Fig.27 Load wheel assembly

Fig.27 Load Wheel Assembly

No. Art No. New Art No. Description Qty. Note
1 9000012092 504117020003 Connecting shaft 2
2 0000028009 910600400027 Elastic dowel pin 6 5x35
3 9000012093 504117020004 Double wheel carrier 2
4 9000010718 940600500004 Adjusting washer 8 thickness 2.5
5 0000027001 910700200019 Bearing 8 6204
6 1000507011 940300300009 Load wheel 4 84x70
7 9000010727 532998510001 Wheels fittings 4
8 9000012094 504117020005 Small wheel shaft 4
9 0000030001 911200100001 Grease cup 1 6
10 9000010728 532917001000 Load wheel assembly 2

40
 Fig.28 Handle assembly

Fig.28 Handle Assembly

No. Art No. New Art No. Description Qty. Note
1 0000023047 910200200058 Screw 2 M8x25
2 1100100001 922100100001 Handle components 1 REMA
3 9000010693 504411010001 Handle bar 1
4 9000010694 504411020011 Spindle 1
5 0000028162 910600400009 Elastic dowel pin 1 4x14
6 0000023165 910200500015 Screw 2 M3x20
7 9000008329 505633510002 Interlock switch 1 800mm
8 0000023056 910200200014 Screw 2 M4x12
9 9000010695 504411020009 Switch baseplate 1
10 9000011289 940400100011 Air spring 1 1000N
11 0000023044 910200200057 Screw 1 M8x20
12 1030418001 502311020009 Envelope 1
13 0000013002 940500200005 Bushing 2
14 9000010650 534733010001 Handle control harness 1 COMBIACX

41
Fig.29 Handle components

42
Fig. 29 Handle Components
No. Art No. New Art No. Description Qty. Note
1 1010114001 505698520001 Left driving knob 1
2 1000114015 505698520002 Horn 1
3 1000131009 505698520003 Spring 5
4 1000113004 505698520004 Sleeve 2
5 1000137001 505698520005 Magnet 4
Spring of emergent reverse
6 1000131010 505698520006 4
button
7 0000023058 505698520007 Screw 3 M6x10
8 0000023057 505698520008 Screw 2 M3x16
9 0000025017 505698520009 Flat pad 2 3
10 1010114003 505698520010 Right driving knob 1
11 1000107002 505698520011 Driving knob Axle 1
12 1000137002 505698520012 PCB clip 1
13 1000134005 505698520013 Sensor 2
14 1000103012 505698520014 Tiller 1
15 1000103013 505698520015 Tiller 1
16 1000114017 505698520016 Left button 1
17 1000137003 505698520017 Magnet fixing base 2
18 1000131011 505698520018 Torsional spring 2
19 1000114018 505698520019 Emergent reverse button base 1
20 1000114020 505698520020 Cover 1
21 1000114021 505698520021 Cover 1
22 1000114022 505698520022 Right button 1
23 0000023060 505698520023 Screw 1 ST4.2x25
24 1000134006 505698520024 LED bi-color light 1
25 1000103014 505698520025 LED bi-color light base 1
Right driving knob torsional
26 1000131012 505698520026 1
spring
Left driving knob torsional
27 1000131013 505698520027 1
spring
28 1100135001 505698520028 PCB 1

43
 Fig.30 Hydraulic power unit (24V3.2KW4.0cc)

Fig.30 Hydraulic power unit (24V3.2KW4.0cc)

No. Art No. New Art No. Description Qty. Note
1 9000015637 534798510006 Motor 1 3.2KW
2 9000015638 534798510007 Centre valve 1
3 9000015639 534798520024 Solenoid valve core 1
4 9000015640 534798520025 Coil 1
5 9000017603 534798520026 Carbon brush 1

44
 Fig.31 Hydraulic power unit (24V1.5KW2.0cc)

Fig.31 Hydraulic power unit (24V1.5KW2.0cc)

No. Art No. New Art No. Description Qty. Note
1 9000015641 534498510003 Motor 1 1.5KW
2 9000015642 534498510004 Centre valve 1
3 9000015643 534498510005 Solenoid valve core 1
4 9000015644 534498510006 Coil 1
5 9000016362 534498510007 Oil tank 1
6 9000017602 534498510008 Carbon brush 1

45
 Fig.32 Main circuit harness

Fig.32 Main Circuit Harness

No. Art No. New Art No. Description Qty. Note
1 9000010652 534733010003 Drive motor harness 1
9000016346 534433010000 Pump motor harness 1 Two-stage mast
2
9000010653 534733010006 Pump motor harness 1 Three-stage mast
3 9000010654 534733010008 Power harness 1
4 9000010655 534733010009 Harness 1 FU+

46
 Fig.33 Electrical general part

Fig.33 Electrical General Part

No. Art No. New Art No. Description Qty. Note
1 9000010649 534733010000 Main control harness 1
534733010016 Limit control harness(2000mm) 1 3600
534733010013 Limit control harness(1800mm) 1 4600/3200
2
534733010012 Limit control harness(1700mm) 1 4300
534733010011 Limit control harness(1650mm) 1 2900
3 0000023033 910200200017 Screw 2 M4x25
4 2040634001 920200300001 Micro switch 1 XZ-15GW22-B
5 2040603002 920200300008 Micro switch protective cover 1
6 0000023216 910200500010 Screw 3 M3x8
7 532633510004 Magnet switch(1500mm) 1 HWK23

47
Fig.34 Controller assembly

48
Fig.34 Controller Assembly
No. Art No. New Art No. Description Qty. Note
1 9000010659 534733020000 Aluminium plate 1
2 9000016047 921400100048 Controller 1
3 9000009791 921300200012 Line hanging board 3
4 2390434003 920700100002 Contactor 1
5 1000434041 920800100001 Relay 1
6 1000434007 920100400002 Fuse seat 1 SYY
7 9000008635 920100100013 Fuse 1 350A
8 9000010657 534733020002 Copper bar 1
9 9000008586 920100400005 Fuse base 1 2x10A
10 1000434040 920100200002 Plug fuse 2 10A
11 9000000002 921300400004 Contactor holder 1
12 9000010656 534733020001 Copper bar 1
13 9000007679 921300300001 Programmer plug-in holder 1
14 0000023516 910200500037 Screw 3 M5x10
15 0000025015 910400500004 Washer 3 5
16 0000025014 910400100004 Washer 3 5
17 0000023211 910200500024 Screw 6 M4x16
18 0000025018 910400500003 Washer 6 4
19 0000025019 910400100003 Washer 6 4
20 0000023019 910200500028 Screw 2 M4x30
21 0000023307 910200500021 Screw 6 M4x10
22 0000023534 910200500036 Screw 2 M5x8
23 0000023166 910200200057 Screw 1 M8x20
24 0000025005 910400100006 Washer 1 8
25 0000025001 910400500006 Washer 2 8
26 0000023013 910200200055 Screw 2 M8x16
27 9000015362 534721520027 Controller fixing plate 1
28 9000010658 534733010010 Controller assembly 1 COMBIACX

49
 Fig.35 Load backrest

Fig.35 Load Backrest

No. Art No. New Art No. Description Qty. Note
1 9000008259 532640510001 Load backrest 1
2 0000023088 910200200076 Screw 2 M10x25
3 0000025002 910400100007 Washer 4 10
4 0000023006 910400500007 Washer 4 10
5 0000023029 910200200078 Screw 2 M10x35

50
 Easy worn parts list

No. Art No. Description Qty. Fig./Position Note

Steering wheel
1 0000027013 910700400004 Bearing 2 Fig.9/3
assembly
Steering wheel
2 Fig.9/11
2 0000027001 910700200019 Bearing assembly
8 Fig.27/5 Load wheel assembly
Steering wheel
3 2210416001 940300300020 Rear wheel 1 Fig.9/12
assembly
4 9000015656 534798520004 Dust ring 1 Fig.20/2

5 9000015657 534798520005 Seal ring 1 Fig.20/3 Three-stage Mast outer

Cylinder Assembly
6 9000015658 534798520006 Seal ring 1 Fig.20/4
(full free lift)
Outer cylinder
7 9000015673 534798510000 1 Fig.20/□
1
seal assembly
8 9000015662 534798520042 Dust ring 1 Fig.21/2

9 9000015663 534798520063 Stop collar 1 Fig.21/3

10 9000010181 534798520064 Seal ring 2 Fig.21/4

Three-stage Mast
11 9000015664 534498520021 O ring 1 Fig.21/6
middle Cylinder
12 9000015665 534798520066 Stop collar 1 Fig.21/7 Assembly
(full free lift)
13 9000015666 534798520067 Supporting ring 1 Fig.21/8

14 9000015667 534798520072 Supporting ring 1 Fig.21/13

Middle cylinder
15 9000015674 534798510001 1 Fig.21/□
1
seal assembly
16 9000016336 534498520000 Dust ring 1 Fig.22/1

17 9000016337 534498520001 Seal ring 1 Fig.22/2 Two-stage Mast outer

Cylinder Assembly
18 9000016338 534498520002 Seal ring 1 Fig.22/3 (full free lift)
19 9000016339 534498520003 Supporting ring 1 Fig.22/4
Three-stage Mast outer
1 Fig.20/7 Cylinder Assembly
(full free lift)
Two-stage Mast outer
20 9000015660 910800100093 O ring 1 Fig.22/6 Cylinder Assembly
(full free lift)
Two-stage Mast outer
1 Fig.24/6 Cylinder Assembly
(standard lift)

51
 Three-stage Mast outer
1 Fig.20/12 Cylinder Assembly
(full free lift)
Two-stage Mast outer
21 9000015661 533298520004 Supporting ring 1 Fig.22/13 Cylinder Assembly
(full free lift)
Two-stage Mast outer
1 Fig.24/12 Cylinder Assembly
(standard lift)
Two-stage Mast outer
Outer cylinder
22 9000016335 534498510000 1 Fig.22/□
1 Cylinder Assembly
seal assembly
(full free lift)
23 9000010701 504498520000 Dust ring 1 Fig.23/2
24 9000016340 534498520019 Stop collar 1 Fig.23/3
25 9000010700 504498520001 Y seal ring 1 Fig.23/4
Two-stage Mast middle
26 9000015664 534498520021 O ring 1 Fig.23/6
Cylinder Assembly
27 9000016341 534498520022 Stop collar 1 Fig.23/7
(full free lift)
28 9000015667 534798520072 Supporting ring 1 Fig.23/13
Middle cylinder
29 9000016343 534498510001 1 Fig.23/□
1
seal assembly
30 9000009075 534498520026 Dust ring 1 Fig.24/1
31 9000009079 534498520027 Seal ring 1 Fig.24/2 Two-stage Mast outer
32 9000008953 534498520028 Seal ring 1 Fig.24/3 Cylinder Assembly
33 9000016344 534498520029 Supporting ring 1 Fig.24/4 (standard lift)
Outer cylinder
34 9000016345 534498510002 1 Fig.24/□
1
seal assembly
35 1000507011 940300300009 Load wheel 4 Fig.27/6
Load wheel Load Wheel Assembly
36 9000010728 532917001000 4 Fig.27/10
assembly
37 9000008329 505633510002 Interlock switch 2 Fig.28/7
Handle Assembly
38 9000011289 940400100011 Air spring 1 Fig.28/10
39 2040634001 920200300001 Micro switch 1 Fig.33/4
Electrical general Part
40 532633510004 Magnet switch 2 Fig.33/7
41 9000008635 920100100013 Fuse 1 Fig.34/7
Controller Assembly
42 1000434040 920100200002 Plug fuse 1 Fig.34/10

52