MODEL V305000000

PMV 5:1 OIL PUMP

SERIES “A”

MAR - 2012 Form 404421 Section -A6 Page -68D

MODEL V305000000
PMV 5:1 OIL PUMP

SAFETY DESCRIPTION
• Read and carefully observe these operating instructions Model V305000000 is an air operated double acting pump for
• before operating the PMV Oil Pump. The pump must be dispensing low and medium viscosity lubricants from tanks or
operated, maintained and repaired exclusively by persons drums. The pumps are self-priming.
familiar with the operation instructions. Operate the pump
only after safety instructions and this operation manual is Model V305000000 is a stub pump with a 1-1/2 NPT threaded
fully understood. inlet. It may mounted in the bung opening of an oil drum by
• Adequate personal protection is recommended to prevent using an optional bung bushing and suction tube (see page
splashing of material on the skin or in the eyes. 3). It may also be attached to a reservoir standpipe or with an
• Always disconnect air coupler from pump when the pump optional suction kit and hose for large bulk tanks. See INSTA-
is not being used. LATION section on page 3 for recommendations on mounting
• Always wear eye protection. the pump.

APPROPRIATE USE
The pump is for pumping low and medium viscosity lubricants.
These lubricants include automotive petroleum based and
Systems which will be dispensing fluids under pressure may
synthetic motor oils, transmission fluids, and petroleum based
need to be protected by using a thermal relief kit, which will
hydraulic fluids.
safely limit the pressures caused by thermal expansion.
Please contact your local Lincoln distributor and refer to
Service Page Section K5, Page 31 for more details. Failure
to include thermal relief protection may cause damage not
covered under Lincoln’s warranty policy.
It is dangerous to dispense fluids that are not recom-
mended with this pump. Failure to heed this warning
may cause serious damage or injury. These pumps are
not intended, nor should it be used to pump fuels, such as
gasoline, fuel oil, or Diesel fuels. Many solvents and fluids
If any fluid appears to penetrate the skin, get emergency such as windshield washer solvent, anti freeze, brake fluid
medical immediately. Do not treat injury as a simple cut. and water will damage pump components and may cause
Tell attending physician exactly what fluid was injected. pump to seize, rendering the pump unusable. Any other
use not in accordance with instructions will result in loss of
PUMP SPECIFICATIONS
claim for warranty or liability.
Pumping Ratio - 5:1
Air Pressure - 40-150 psi [2.7-10.3 bar] The pump is designed for delivering lubricants directly from a
Max. Output Pressure - 750 psi [51 bar] reservoir into another container, crankcase, or gearbox. They
Operating Temperature - -40°F to 150 °F (-40° C to 65° C). may be used with tank mounted or overhead reel applications
with or without fluid meters.
Air Inlet - 3/8 NPTF
Material Outlet - 1/2 NPTF
Material Inlet - 1-1/2 NPTF

Airmotor Bore Dia. - 3 in. [76.2 mm] The pumps are to be operated with compressed air only.
Stroke - 3-1/4 in. [82.5 mm] Operation with flammable gasses is prohibited. Maximum
Output per cycle - 6.7 cu. in. [110 cc] air pressures should not be exceeded. Failure to heed
this warning may result in serious personal injury, property
Wetted Parts - Carbon Steel, Brass, Zinc, Polyurethane, Nitrile damage, and failure of the pump.

Page Number - 2 Form 404421

 MODEL V305000000
PMV 5:1 OIL PUMP

FAILURE TO HEED THE FOLLOWING WARNINGS INCLUDING MISUSE, OVER PRESSURIZING, MODIFYING PARTS,
USING INCOMPATIBLE CHEMICALS AND FLUIDS, OR USING WORN OR DAMAGED PARTS, MAY RESULT IN EQUIP-
MENT DAMAGE AND/OR SERIOUS PERSONAL INJURY, FIRE, EXPLOSION, OR PROPERTY DAMAGE.

• Do not exceed the stated maximum working pressure of the pump or of the lowest rated component in your system.
• Do not alter or modify any part of this equipment.
• Do not operate this equipment with combustible gas or fuel, gasoline, diesel fuel, kerosene, etc.
• Do not attempt to repair or disassemble the equipment while the system is pressurized.
• Make sure all fluid connections are securely tightened before using this equipment.
• Always read and follow the fluid manufacturer’s recommendations regarding fluid compatibility, and the use of
protective clothing and equipment.
• Check all equipment regularly and repair or replace worn or damaged parts immediately.
• Never point the dispensing valve at any part of the body or at another person.
• Never try to stop or deflect material from dispensing valve or leading connection or component with your hand or body.
• Always check equipment for proper operation before each use, making sure safety devices are in place and operating
properly.
• Always follow the pressure relief procedure after shutting off the pump, when checking or servicing any part of the system,
and when installing, cleaning or changing any part of the system.

INSTALLATION
Pumps are tested in light oil before shipment. To avoid system
contamination, flush the pump with the lubricant to be dis-
pensed before installing the pump.

Flush all supply lines, hoses, reels and fittings used in the dis-
pensing system with mineral spirits or other petroleum based
solvent to remove dirt, chips and other foreign matter that may
damage the pump or other system components. The compo-
nents should be blown dry with air after flushing.

Placement of a low restriction shut-off valve (such as a ball

or gate valve) into the system between the pump outlet and
overhead delivery system is recommended. This will allow the
pump to be removed from the system for service without drain-
ing the entire system down.

Lincoln recommends using a filter/regulator (3/8” NPT port

size) such as a Lincoln #602136 in the air supply line to the
pump to regulate the air pressure to the pump.

Lincoln does not recommend using Teflon tape pipe sealant

when making connections to this pump.

Bung Bushing Installation

• Thread bung bushing into 2” NPT bung on top of reservoir
drum or tank. (See illus. #1) Tighten bung bushing securely
into bung thread. (Illus. #1 is illustrating a 55-gallon drum;
other containers will be installed in a similar manner.)
• Insert pump tube through bung bushing. Tighten thumb Illustration 1
screw. Bung Bushing Installation in Tank or Drum.
Note: 55 Gal Drum Shown, 16 Gal, 250 Gal, & 275 Gal are
similar.

Form 404421 Page Number - 3

 MODEL V305000000
PMV 5:1 OIL PUMP

Stand Pipe Installation Thermal Expansion

• A shut off valve should also be installed ahead of the pump
standpipe so that the pump can be removed for service Oil distribution systems where the oil reservoir tank is remotely
without the necessity of draining the tank for pump removal. located from the piping and overhead hose reels, or where the
• Apply pipe thread sealant to 1-1/2 NPT male thread on piping system is located overhead and the reservoir is located
standpipe and thread into pump inlet, tightening securely at floor level may be subject to thermal expansion. Thermal
for leak free joint. expansion can occur where the oil reservoir is located in an
• Install connections to pump outlet. Open the shut-off valve area away from the remaining distribution system, and ex-
ahead of the pump, and check for leaks. (All connections posed to temperatures that are much lower than what the rest
to pump outlet must be complete, and control valves must of the system is exposed to.
be closed before opening the valve between the pump and
a full tank of lubricant. Otherwise the tank may be drained For example: where an oil reservoir is located outside a heated
through the pump.) building, and the hose reels and piping system are located at
ceiling level in a heated shop. When the cool oil is pumped
The pumps may be used with suction tube configurations other from the reservoir into the warm building and allowed to
than those listed above. warm up, the oil will expand. The oil has no place to expand,
because it is trapped between the pump’s check valves and
Lincoln #85949 Universal Suction Kit includes a suction tube the control valves on the end of the dispensing hose. As the
that may be cut to fit. A foot valve is also included with the kit. oil warms and expands, the pressure will rise. When there is
an extreme temperature difference, the pressure may rise to
Lincoln #84945 Remote Suction Kit includes a suction tube, a level beyond the ratings of the system components, causing
hose, and bung bushing. The remote kit will allow the pump damage to the plumbing or other components in the system.
to be mounted separate from the reservoir. A Lincoln 275413
Wall Bracket, for example, may be used to secure the pump Thermal expansion may also occur when any system that is
to a wall or other stationary surface. The lubricant barrel can stalled against pressure, remains inactive when a large tem-
be easily changed without removing the entire pump from the perature rise occurs. As above, the oil pressure in the system
lubricant reservoir. will rise, as it warms, and can cause system or component
damage if the pressure exceeds the system component pres-
sure ratings.

© Lincoln recommends that a 900 PSI pressure relief valve kit,

© Thermal expansion of oil can damage components of the such as Lincoln P/N 277601-1, be installed for total thermal
lubrication system. Install pressure relief valve kit Lincoln expansion protection of the system.
P/N 277601-1. Refer to instruction manual (K2, page 31
series).

© Outlet check valve 277337 is included to protect the pump

from damage by excessive system back pressure caused by
conditions like thermal expansion. Install the check valve in the
pump outlet.

NOTE: The check valve protects the pump only. An optional

thermal relief valve is required for total system protection.

© Indicates change

Page Number - 4 Form 404421

 MODEL V305000000
PMV 5:1 OIL PUMP

Exhaust Ports

Illustration #2

Form 404421 Page Number - 5

MODEL V305000000
PMV 5:1 OIL PUMP

GROUNDING THE PUMP PRESSURE RELIEF PROCEDURE

The pump should be grounded to reduce the possibility of
static discharge. To ground the pump remove the grounding The following procedure should be followed when it becomes
screw from the pump outlet body and insert the screw through necessary to shut the system down for service or container
a ring terminal which has been attached to a grounding wire. changes.
Securely tighten the screw into the outlet body. The other end • Disconnect the air supply from the air inlet of the pump.
of the grounding wire should be securely connected to a true • Bleed the lubricant pressure off the system by opening a
earth ground. dispensing valve into a container. Hold the valve open until
all flow from the system stops.
• Close the shut-off valve between the pump and reservoir
on standpipe installations (if present).
• Close the shut-off valve between the pump outlet and sup-
ply lines (if present).
• Slowly loosen the lubricant supply line at the pump outlet.
A very small volume of oil will leak from the threads. If
pressure is present, stop the loosening procedure and
repeat the steps above.

REPAIR
Repair is limited to the service parts listed on following pages.
In most cases, service is going to be the replacement of soft
seals in the pump. See illus. 3 and 4 for internal components
of the pump, and Illustration 5 for internal components if its an
air valve

Contact your nearest authorized Lincoln Service Dealer or

Lincoln Technical Services for assistance.

SYSTEM START-UP When ordering replacement parts, order by part number and
description. The model number and series letter may also be
When operating the pump in a system for the first time, air required.
must be purged from the system. Expelling air from the pump
is very critical for the pump to prime and operate reliably. Be-
fore connecting the pump to a system, make sure the pump is
placed into a container of the oil that is to be dispensed. Con-
nect a short length of hose to the pump outlet and direct the
open end of the hose into a container to catch the oil. Operate
the pump at low air pressure, 40 PSI, until the pump primes,
and oil flows smoothly from the end of the hose.

The system can now be connected to the pump outlet. Purge

the entire system in a similar manner, slowly pumping oil
through all reels and control valves until oil, free of air, flows
smoothly from each outlet.

Page Number - 6 Form 404421

 MODEL V305000000
PMV 5:1 OIL PUMP

Torque to 4 - 5 Ft. Lbs.

Torque to 24 - 30 In. Lbs.

Apply Loctite 242 (Blue).

Torque to 20 - 22 Ft. Lbs.

NOTE: Make sure that the holes in the

valve bar assembly (Item 2) are properly
aligned with the holes in the Air Cylinder
(Item 6).

Illustration #3

Form 404421 Page Number - 7

MODEL V305000000
PMV 5:1 OIL PUMP

Illustration #4

Page Number - 8 Form 404421

 MODEL V305000000
PMV 5:1 OIL PUMP

Parts List
Item No. Description Qty. Part No.
1 Socket Head Screw (M5x0.8x30mm) 4 275045
2 Valve Bar Assembly 1 275408
3 Hex Head Screw (M6x1x150mm) 4 275039
4 Cylinder Head 1 275051
5 O-ring (nitrile) 2 275037*
6 Air Cylinder 1 275047
7 Hex Head Screw (M10x1.5x30mm) 1 275035
8 Seal (nitrile) 1 275036*
9 O-ring (nitrile) 1 34358*
10 Piston 1 275054
11 Muffler Element 1 275178*
12 Cylinder Base 1 275053
13 O-ring (nitrile) 1 34309*
14 O-ring (nitrile) 1 34398*
15 Gland Nut 1 275071
16 O-ring (polyurethane) 1 34770*
17 U-cup (polyurethane/nitrile) 1 275084*
18 Outlet Body 1 275075
19 Hex Head Screw (M8x1.25x20mm) 4 275066
20 Grounding Screw (#10-32x3/8 in) 1 275129
21 Plunger Rod 1 275067
22 Check Ball 1 275083
23 O-ring (polyurethane) 1 275086*
24 Piston 1 275081
25 O-ring (polyurethane) 1 242229*
26 Pump Tube 1 275076
27 Check Ball 1 66203
28 O-ring (polyurethane) 1 275085*
29 Pin 1 275080
30 Foot Valve Body 1 275079
31 Check Valve 1 277337
*Denotes parts supplied in 275399 Seal Kit
© + Use 278080 O-ring kit to replace o-rings in 275408. O-ring for valve
spool is not included.

© Indicates change

Form 404421 Page Number - 9

MODEL V305000000
PMV 5:1 OIL PUMP

Troubleshooting
Condition Possible Cause Corrective Action
Pump does not operate No air or low air to pump. Make sure air pressure to pump
is adequate to operate pump
Muffler Element (Item 11) Remove muffler element and
clogged. clean or replace.
Damaged Air Valve Bar Assembly
(Item 2). Replace Air Valve Bar Assembly.
Erratic operation or short stroking Insufficient material supply. Refill material supply.

Damaged Air Valve Bar Assembly

(Item 2). Replace Air Valve Bar Assembly.
Pump operates but dispenses Worn or damaged Piston O-ring Inspect and replace if needed.
material on only one stroke. (Item 23) or Piston Check Items
22 and 24).
Worn or damaged Inlet Check Inspect and replace if needed.
(Items 27 and 30).
Insufficient material supply. Pump Check inlet for restrictions.
is not intaking enough material to Decrease air pressure to reduce
dispense on both strokes. pump speed.

Pump is operating but not Inlet Check (Items 27 and 30) is Inspect and replace if needed.
dispensing material. not seating or is damaged.

Declaration of Conformity as defined by Machinery Directive 98/37/EG Annex II A

This is to declare that the design of the PMV 5:1 Oil Pump (Model V305000000) complies with the provisions of Directive 98/37/
EG

Applied Standards:
EN 292-1 Safety of Machinery - Basic Concepts, General Principles and Design - Part 1: Basic Terminology, Methodol-
ogy

EN 292-2 Safety of Machinery - Basic Concepts, General Principles and Design - Part 2: Technical Principles and
Specifications - Incorporates amendments 1 (1995) and 2 (1997)

EN 809 Pumps and Pump Units for Liquids - Common Safety Requirements

EN 349 Safety of Machinery - Minimum Gaps to Avoid Crushing of Parts of the Human Body

St. Louis, MO 04/28/05, Paul Conley, Chief Engineer

Page Number - 10 Form 404421

 MODEL V305000000
PMV 5:1 OIL PUMP

Lincoln Industrial Standard Warranty

LIMITED WARRANTY
Lincoln warrants the equipment manufactured and supplied by Lincoln to be free from defects in material and workmanship for a period of one (1)
year following the date of purchase, excluding therefrom any special, extended, or limited warranty published by Lincoln. If equipment is determined
to be defective during this warranty period, it will be repaired or replaced, within Lincoln’s sole discretion, without charge.

This warranty is conditioned upon the determination of a Lincoln authorized representative that the equipment is defective. To obtain repair or
replacement, you must ship the equipment, transportation charges prepaid, with proof of purchase to a Lincoln Authorized Warranty and Service
Center within the warranty period.

This warranty is extended to the original retail purchaser only. This warranty does not apply to equipment damaged from accident, overload, abuse,
misuse, negligence, faulty installation or abrasive or corrosive material, equipment that has been altered, or equipment repaired by anyone not
authorized by Lincoln. This warranty applies only to equipment installed, operated and maintained in strict accordance with the written specifications
and recommendations provided by Lincoln or its authorized field personnel.

THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED
TO, THE WARRANTY OF MERCHANTIBILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

In no event shall Lincoln be liable for incidental or consequential damages. Lincoln’s liability for any claim for loss or damages arising out of the
sale, resale or use of any Lincoln equipment shall in no event exceed the purchase price. Some jurisdictions do not allow the exclusion or limitation
of incidental or consequential damages, therefore the above limitation or exclusion may not apply to you.

This warranty gives you specific legal rights. You may also have other rights that vary by jurisdiction.

Customers not located in the Western Hemisphere or East Asia: Please contact Lincoln GmbH & Co. KG, Walldorf, Germany, for your warranty
rights.

Lincoln Industrial Special Limited Warranties

SPECIAL LIMITED 2 YEAR WARRANTY-

SL-V Series, Single Injectors-85772, 85782, and Replacement Injectors-85771, 85781
Lincoln warrants the SL-V Injector series to be free from defects in material and workmanship for two (2) years following the date of purchase. If an
injector model (single or replacement) is determined to be defective by Lincoln, in its sole discretion, during this warranty period, it will be repaired
or replaced, at Lincoln’s discretion, without charge.

SPECIAL LIMITED 5 YEAR WARRANTY

PMV Bare Pumps, Series 20, 25, 40 Bare Pumps, Heavy Duty and 94000 Series Bare Reels
Lincoln warrants PMV Bare Pumps, Series 20, 25, 40 bare pumps, and Heavy Duty and 94000 series (94300, 94500, 94100) bare
reels to be free from defects in material and workmanship for five (5) years following the date of purchase. If equipment is determined
by Lincoln, in its sole discretion, to be defective during the first year of the warranty period, it will be repaired or replaced at Lincoln’s
discretion, without charge. In years two (2) and three (3), the warranty on this equipment is limited to repair with Lincoln paying parts
and labor only. In years four (4) and five (5), the warranty on this equipment is limited to repair with Lincoln paying for parts only.

SPECIAL LIMITED 5 YEAR WARRANTY-

LFM Series Oil Meters (Lincoln Fluid Meter)
Lincoln warrants the LFM meter series to be free from defects in material and workmanship for five (5) years following the date of purchase. If a
LFM series meter is determined to be defective by Lincoln, in its sole discretion, during the warranty period, it will be repaired or replaced without
charge.

Lincoln Industrial Contact Information

To find Lincoln Industrial’s Nearest Service Center call one of the following numbers, you may also use our
Website

Customer Service 314-679-4200
Website lincolnindustrial.com

Form 404421 Page Number - 11

MODEL V305000000
PMV 5:1 OIL PUMP

Americas: Europe /Africa/Middle East Asia/Pacific: © Copyright Lincoln Industrial

One Lincoln Way Lincoln GmbH No. 3 Tampines Central 1 Corp. 2012
St. Louis, MO 63120-1578 Heinrich-Hertz-Str. 2-8 #04-05, Abacus Plaza. Printed in USA
USA 69190 Walldorf - Germany Singapore 529540
Phone +1.314.679.4200 Phone/Fax +49.6227.33-0/-259 Tel +65.6588.0188 Web site:
Fax +1.800.424.5359 www.lincolnindustrial.de Fax +65.6588.3438 www.lincolnindustrial.com

Page Number - 12 Form 404421