Operating instructions

Air motor chassis high

pressure pump 50:1
Model 82054, series “J”

Date of issue June 2015

Form number 404246D

Read manual prior to installation or use

of this product. Keep manual nearby for
future reference.
 Specifications Air nipple
Air motor effective diameter 2.5 in. (63,5 mm)
Air inlet / NPTF
1 4

Material outlet / NPTF

1 4

Ratio 50:1 Pump

Delivery output 80 in.3/min. (1 310 cm3/min.)
Delivery 0.35 in.3/min. (5,7 cm3/min)
Air coupler
Minimum air pressure 30 psi (2 bar)
Maximum air pressure 150 psi (10 bar)
Max output pressure 7,500 psi (517 bar)

Noise level at 120 psi (8,2 bar) <85 d(BA)

Description W arnin g
Model 82054 is an air operated chassis
pump designed to pump low and medium Failure to heed the following warnings • Always read and follow the grease
viscosity materials (grease) from drums and including misuse, over pressurizing, manufacturers recommendations re­
pails. modifying parts, using incompatible garding grease compatibility, and the
chemicals and fluids, or using worn or use of protective clothing and
damaged parts, may result in equipment equipment.
Owner/operator damage and/or serious personal injury, • Check all equipment regularly and re­

responsibility fire, explosion, or property damage. pair or replace worn or damaged parts
immediately.
It is the owners/operators responsibility to • Do not exceed the stated maximum • Never point the dispensing valve at any
properly use and maintain this equipment. working pressure of the pump, or of part of the body or at another person.
The instructions and warnings contained the lowest rated component in your • Never try to stop or deflect material
in this manual shall be read and understood system. from dispensing valve or leading con­
by the owner/operator prior to operating this • Do not alter or modify any part of this nection or component with your hand
equipment. equipment. or body.
It is the owners/operators responsibility to • Do not operate this equipment with • Always check equipment for proper op­
maintain the legibility of all warning and in­ combustible gas. eration before each use, making sure
struction labels. • Do not attempt to repair or disassem­ safety devices are in place and operat­
The owner/operator shall retain this man­ ble the equipment while the system is ing properly.
ual for future reference to important warn­ pressurized. • Always follow the pressure relief proce­
ings, operating and maintenance • Make sure all grease connections are dure after shutting off the pump, when
instructions. securely tightened before using this checking or servicing any part of the
equipment. system, and when installing, cleaning or
changing any part of the system.
Safety information
Read and understand all warnings, cautions
and instruction before operating this equip­
ment. Extreme caution should be used when
operating this equipment as personal injury
and/ or property damage can result from
equipment misuse. Adequate personal pro­
tection is recommended to prevent splashing
of material on the skin or in the eyes. AL­
WAYS disconnect air coupler from pump
when the pump is not being used.

2
Installation C a u tion
Accessories
Typical drum and pail hookups are described The pump was tested in lightweight oil • Filter/Regulator/Lubricator and Gauge.
as follows only as a guide in selecting and in­ which was left in to protect the pump • Eyebolt Kit.
stalling a system. from corrosion. Flushing the pump be­ • Follower Plate - 120 lb., 400 lb.
Contact a Lincoln factory representative fore connecting it to the system might be (54,43 kg, 181 kg)
for assistance in designing a system for a desired to prevent possible contamina­ • Drum Cover - 120 lb., 400 lb.
specific requirement. tion of the grease you are pumping. (54,43 kg, 181 kg)
• Drum Cover with Tie Rods.
• 1709 Hoist.

W arnin g

This pump can develop 7,500 psi Pressure relief

(517 bar) working pressure at 150 psi
(10 bar) maximum incoming air pres­
procedure
sure. Be sure that all system equipment Always perform this procedure when the
W arnin g pump is shut off and before checking, servic­
and accessories are rated to withstand
the maximum working pressure of this To reduce the risk of injury from splash­ ing, installing, cleaning or repairing any part
pump. ing or static sparking when flushing the of this system.
Do not exceed the maximum working pump with solvents, always hold a metal Perform the following procedure:
pressure of the lowest rated component part of the dispensing valve firmly to the
in the system. side of a grounded metal pail and oper­ 1 Disconnect the air supply to the pump.
ate pump at lowest possible fluid 2 Point the dispensing valve away from
pressure. yourself and others.
3 Open the dispensing valve into an appro­
priate container until the pressure is
! Notice
Accessory item whip hoses for relieved.
dispensing valve are rated 4,500 psi
(310 bar). Do not exceed 90 psi (6 bar) If the above procedure does not relieve the
air pressure to pump when using whip pressure, the dispensing valve or hose may
hoses. Clean/flush the pump with mineral spirits or be restricted. To relieve the pressure, very
oil based solvents if neces­sary. slowly loosen the hose end coupling. Then
Assemble the cleaned pump and supply loosen completely and clear the dispensing
line together with any required accessory. valve and/or hose.
Mount the assembled pump to the drum
Typical system hookup or pail.
Connect the material output line/hose to Operation
Determine the drum or pail system for your the pump.
requirement. Connect the air regulator to the pump. Inspection before using pump
Obtain an air line filter/regulator/lubrica­ Make sure all connections are securely Prior to operation or maintenance a visual
tor to use with the inlet air supply and the tightened. inspection shall be made. Check pump sys­
correct sized air and grease lines hoses with tem for leaks, worn or missing parts.
any required reducers, connectors and Any pump that appears to be damaged in
accessories. any way, is badly worn or operates abnor­
Clean/flush the supply lines, hoses, reduc­ mally shall be removed from use until re­
ers, connectors and accessories with mineral pairs are made. Contact a factory authorized
spirits or oil based solvent to purge any con­ service center for repairs.
taminants such as dirt, moisture, or metal If over pressurizing of the equipment is
shavings that could damage the pump or believed to have occurred, contact a factory
system compo­nents. Blow dry with air. authorized service center for inspection of
the pump.
Annual inspection by a factory authorized
service center is recommended.

3
 W arnin g
Maintenance To prevent water or air corrosion, never
leave the pump filled with water or air. Flush
To prevent personal injury, perform the pump first with a compatible solvent and
pressure relief procedure before and then again with mineral spirits or oil based
after operating the pump. solvent.

W arnin g

To prevent personal injury, perform

Disassembly
pressure relief procedure before and
after operating the pump and before any
To start pump, turn on the main air supply. maintenance.
Slowly open the air regulator. Regulate air W arnin g
pressure from 20-40 psi (1,3-2,7 bar) and To prevent personal injury, perform
throttle to prime pump. Open the dispensing pressure relief procedure before and
valve to allow air to be purged from the sys­
Lubrication
after operating the pump and before
tem. Allow pump to cycle until grease with­ performing any disassembly or
out air pockets flows from dispensing valve, assembly.
then close dispensing valve. An air line filter/regulator/lubricator is rec­
After pump is primed, adjust air pressure ommended for use with your Lincoln pump
to achieve a smooth flow of grease from the to remove harmful dirt and moisture from
dispensing valve. Do not allow pump to op­ your compressor air supply, and to provide
erate when out of material. Pump will accel­ automatic air motor lubrication. ! Notice
If complete disassembly is re­
erate quickly and run too fast, resulting in If an air line lubricator is not used, the fol­ quired, order the repair kit and replace
costly damage to the pump. lowing procedure should be per­formed daily: all gaskets, 0-rings and packings.
If the pump accelerates quickly or is run­
ning too fast, stop it immediately. Check the 1 Disconnect air coupler from air fitting.
grease supply and refill it if necessary. Prime 2 Fill air coupler with NO. 10 SAE motor oil
the pump to remove all air from the system, and reconnect to air fitting.
or flush the pump and relieve pressure. 3 Operate pump to distribute lubricant.
In a circulating system, the pump runs
continuously and slows down or speeds up 1 Remove valve cap (12) and trip rod pin
as supply demands, until the air supply is Material restriction (11).
shut off.
In a direct supply system, with adequate prevention 2 Unscrew four nuts (65) from tie rods
(66) and remove trip rod collar (13).
air pressure supplied to the motor, the pump Flush the system as required with a compat­ 3 Unscrew trip sleeve (8) from trip rod (31)
starts when the gun or dispensing valve is ible solvent to prevent material buildup and lift air valve casting (9) off of air cyl­
opened and stalls against pressure when it is when pumping material that dries or inder (34).
closed. hardens. 4 Remove packing nut (68) and packing
Use the air regulator to control pump cap (71) from air valve casting.
speed and grease pressure. Always use the 5 Remove four valve cover screws (15) and
lowest pressure required to achieve the de­ Corrosion prevention cover (62).
sired results. Higher pressures will cause 6 Remove four toggle plate screws (16),
pump packings to wear prematurely. toggle assembly (63) and trip shoe (64).
7 Remove four valve seat screws (61),
springs (60), valve guide plate (59) and
valve slide seat and gasket (58).
W arnin g 8 Unscrew trip rod packing nut (20) from
To reduce the risk of injury from splash­ air valve casting and remove all packing
ing or static sparking when flushing the parts.
pump with solvents, always hold a metal 9 Unscrew pump tube from outlet body
part of the dispensing valve firmly to the (33).
side of a grounded metal pail and oper­ 10 Remove air cylinder (34)and air
ate pump at lowest possible fluid passage tube (35) from outlet body.
pressure.

4
11 Extend air motor piston rod (1) out bot­ When ordering replacement parts, list:
tom of outlet body. Place wrenches on part number, description, model number
air piston bolt (2) and on wrench flats of and series letter.
piston rod and unscrew piston rod.
Thread piston rod through gland packing
to allow removal of pump tube.
12 Unscrew gland packing nut (21) from
outlet body and remove all gland parts.
13 Remove priming tube (51) from bushing
extension (52).
14 Extend plunger rod (44) out bushing ex­
tension and unscrew priming plunger
(50) to allow removal of priming check
parts and plunger rod (44).
15 Remove bushing extension (52) and un­
screw plunger and bushing assembly
(41) from pump tube. Unscrew coupling
nut (37) from plunger adapter (36) to al­
low removal of plunger and bushing as­
sembly intact, reducing the chance of
losing ball stop (39) and check ball (40).

! Notice
To prevent damage to air piston
packing and pump gland packing, and to
help increase packing life, lubricate air
cylinder and air piston rod before as­
sembly. Thread piston rod through gland
packing when assembling pump

Assembly
To assemble, perform Disassembly proce­
dures in reverse. Tighten fasten­ers per stat­
ed torque specifications.
Before tightening four valve seat screws
(61), align valve slide and seat plate (58),
slide valve gasket (56) and air valve casting
(9) by placing a rod through the center hole.
Start all fasteners by hand to avoid strip­
ping threads when reassembling.

Repair
Repair is limited to replacement of listed ser­
vice parts. Special procedures and tools are
required. Contact Lincoln Customer
Service, 5148 North Hanley Road, St. Louis,
MO 63134, (314) 679-4200 for your near­
est authorized service center.

5
Troubleshooting Dimensions

If the following procedures do not correct the

problem, contact a factory authorized service
center. When submitting equip­ment to be re­
paired, be sure to state the nature of the
problem and indicate if a repair cost estimate
is required.

Problems 6 in.
(152 mm)
Air motor does not operate. 213 /16 in. 3 3/16 in. 4 in.
• Check air supply to pump. (71 mm) (80,9 mm) (101,6 mm)
2 7/ 8 in.
• Check for broken trip rod.
(73 mm)
• Broken toggle or foreign object lodged in
priming tube. Check for rust, worn or
scored parts.

Air seepage from air exhaust while pump is Air inlet

not operating 11 in.
• Check valve slide (58), seat and gasket. (297,4 mm)
Check trip rod packing (19) and gasket
Lubricant
(17) for cut or damaged packing. outlet
1
/4 in. NPTF
Loss of pressure, volume or continuous op­
eration of pump when not in normal use.
/ in-20
14

• Remove and clean lower inlet checks. 3/4 Threaded

113 /16 in. in.
Check for foreign material. mounting
(46 mm) (19 mm)
• Inspect sealing surfaces between upper holes
(4 places)
and lower inlet checks. Replace if rough or
pitted.
• Replace shovel rod if rough or pitted.
Replace shovel rod packing (76).
• Inspect lubricant supply line for leaks or
breaks. 2 1/4 in.
33 15/16in. (57 mm)
Lubricant leaking from weep hole in outlet (862 mm)
casting.
• Replace 0-ring (26) and U-cup (27). Make
sure gland nut (21) is tight.

Excessive amount of air in lubricant or exces­

sive amount of lubricant coming from air 1 in. diameter
exhaust. pump tube

! Notice
Some lubricant exhausts with air
normally.

• Replace gland packing (23), gland gasket

(24), 0-ring (26) and U-cup packing (27).

6
Service parts

12
11 13

10 14
15

9
16

17
18
8

7 19
6
20
5
3
4
3 Tighten to
2 10 to 15 ft.lbf
1 (13 to 20 Nm)

35
34
21
6

7 22
33 23

32 24

25
26
31 27

28

30

Use Loctite 510 gasket

29 eliminator on threads

7
Service parts, continued

32 Name Part no. Weight Length

Basic pump 82054 NA NA

Piston rod 11761 NA 18 25/32 in. (477 mm)
Pump tube 246118 NA 26 15/16 in. (405 mm)

Drum size N/A 400 lbs (181 kg) N/A

Dimension “A” NA NA 33 15/16 in. (862 mm)

30

29
Use Loctite 510 gasket
eliminator on threads

39
40
Piston
rod

Pump
tube

38

37 41
A

36
39
40
42
43

44
53
45

46

47
53
48

49

52 50

51

1 in. (25,4 mm) diameter

8
Service parts, continued
58 40
Air exhaust port
56 57

Air inlet,
55 1/4
in. NPTF

Lubricate balls and

54 59 springs before
60 assembly.
(4 required) 61
(4 required)
16
(6 required)
16

Tighten to
30 to 40 in.lbf
(3,3 to 4,5 Nm)

71

67
70
68 64 63
69
14 62

66
Air valve
mechanism 15
(4 required)
65

Lubricant
outlet
1/4 in. NPTF

To lubricate air valve 5 Clean or flush the air valve casting to re­
! Notice
Start fasteners by hand to avoid mechanism move any chips or other foreign particles.
stripping threads when reassembling. 6 Before replacing toggle assembly, pack
1 Disconnect air to pump. cavity with grease using approximately
2 Perform pressure relief procedure. 1.5 oz. (44,3 ml) of N.L.G.I. No. 1 (light
Optional eyebolt kit 3 Remove four cover screws, cover plate grade) water repellent grease.
(For hoisting purposes. Parts must be ordered and cover plate gasket. 7 Replace cover plate gasket, cover plate
separately.) 4 Remove air valve casting from the pump and cover screws. Tighten to prevent air
and disassemble. leaks.
73 8 Periodic inspection of parts at least once a
year is advised.

72
(threads to
valve cap (12))

9
Service parts

Item no. Description Part no. Qty. Item no. Description Part no. Qty.

1 Air motor piston rod 113401) 1 40 Ball 691021)2) 4

2 Air piston bolt 11329 1 41 Plunger and bushing assembly 90554 1
3 Air piston washer 48212 2 42 Check seat gasket 310471)2) 1

4 Air piston packing 340902) 2 43 Check seat 117261)3) 1

5 Air piston nut 11337 1 44 Plunger rod 117231)3) 1
6 Air cylinder gasket 330141) 1 45 Check stop 11722 1

7 0-ring 343681) 1 46 Priming check packing 350731)3) 1

8 Trip sleeve 11947 1 47 Check washer 117021)3) 1
9 Air valve casting 237563 1 48 Priming check 117211)3) 1

10 Valve cap gasket 300111) 1 49 Priming check seat 117251)3) 1

11 Trip rod pin 114721) 1 50 Priming plunger 117241)3) 1
12 Valve cap 11470 1 51 Priming tube 239719 1

13 Trip rod collar 11471 1 52 Bushing extension 61273 1

14 Cover gasket 341581) 1 53 Bushing gasket 31049 1
15 Valve cover screw 236868 4 54 Muffler cover 236615 1

16 Toggle plate screw 236869 6 55 Muffler 2368331)3) 1

17 Gasket 330391) 1 56 Slide valve gasket 381621) 1
18 Packing washer 2366161)3) 1 57 Spring 560381) 2

19 Trip rod packing 236835 1 58 Valve slide and seat 83063 1

20 Trip rod packing nut 245425 1 59 Valve guide plate 45605 1
21 Gland packing nut 12333 1 60 Spring 55138 4

22 Gland packing washer 48268 1 61 Valve seat bolt 236870 4

23 Gland packing 341801) 1 62 Cover 236286 1
24 Gland gasket 310501) 2 63 Toggle plate 913313) 1

25 Gland packing spacer 14940 1 64 Trip shoe 114752) 1

26 0-ring 345721) 1 65 Tie rod nut 51009 4
27 U-cup packing 381651) 1 66 Tie rod 10294 4

28 Gland packaged washer 48213 1 67 Packing nut gasket 300031) 1

29 Connector gasket 310481) 1 68 Packing nut 11904 1
30 Piston rod connector 11349 1 69 Plunger packing washer 48237 1

31 Trip rod 906913) 1 70 Plunger packing 341101) 1

32 Pump tube gasket 310541) 1 71 Packing cap 11905 1
33 Outlet body 40537 1 72 Extension adapter 236975 1

34 Air cylinder 610412) 1 73 Eye bolt 68531 1

35 Air passage tube 61502 1
36 Plunger adapter 11344 1

37 Coupling nut 11345 1

38 Coupling stud 11346 1
39 Ball stop 57027 2

1) Included in 83054 pump repair kit.

2 Recommended service part.
3) Included in 83001 lower pump tube repair kit.

10
EC Declaration of
Conformity in
accordance with
Machinery Directive
2014/30/EC, Annex II
Part 1 A
The manufacturer Lincoln Industrial,
5148 North Hanley Road, St. Louis, MO
63134 USA hereby declares that the
machine

Designation: High-pressure air operated

chassis pump
Type: Air motor chassis high pressure
pump 50:1
Part number: Model 82054, series “J”
Year of construction: (see type identification
plate)
complies with all basic requirements of the
following directives at the time when first
being launched in the market.

Machinery directive 2006/42/EC.

Applied standards DIN EN ISO 12100:2011-
3, DIN EN 809-1:2011, DIN EN
4414:-2011-4.
In the case of modifications or alterations of
the above mentioned machine not author­
ized by the manufacturer, validity of this EC
declaration of conformity will cease. The
person empowered to assemble the techni­
cal documentation on behalf of the manu­
facturer is the head of standardization; see
EC-representative‘s address.

EC-Representative
SKF Lubrication Systems Germany GmbH
Heinrich-Hertz-Str. 2-8
DE - 69190 Walldorf

Manufacturer
Lincoln Industrial, 5148 North Hanley Road,
St. Louis, MO 63134 USA

Robert Hoefler, Director Product Development /

Product Engineering
January 15, 2015

11
Lincoln industrial This warranty gives you specific legal rights. Special limited 5 year warranty

standard warranty You may also have other rights that vary by limited oil meters, limited fluid control
jurisdiction. valves, aod (air-operated diaphragm
pumps)
Limited warranty Customers not located in the Western
Hemisphere or East Asia: Please contact Lincoln warrants the 716 series Control
Lincoln warrants the equipment manufac­ SKF Lubrication Systems, Germany, GmbH Valves, 916 series Lube Meters, Electronic
tured and supplied by Lincoln to be free from for your warranty rights. Lube Meters (980. 981, 982 series), our
defects in material and workmanship for a Universal Inline Digital Meters (814/817 se­
period of one (1) year following the date of ries), and our AOD Pump offering to be free
purchase, excluding there from any special, Lincoln Industrial Special from defects in material and workmanship
extended, or limited warranty published by limited warranties for five (5) years following the date of pur­
Lincoln. If equipment is determined to be chase. If either is determined to be defective
defective during this warranty period, it will Special limited 2 year warranty by Lincoln, in its sole discretion, during the
be repaired or replaced, within Lincoln’s sole SL-V series, single injectors – 85772, warranty period, they will be repaired or re­
discretion, without charge. 85782, replacement injectors – 85771, placed, at Lincoln’s discretion, without
This warranty is conditioned upon the de­ 85781, and FlowMaster II charge.
termination of a Lincoln authorized repre­ Lincoln warrants the SL-V Injector series
sentative that the equipment is defective. To and bare FlowMaster II “pump only” models Special DEF (diesel exhaust fluid) limited
obtain repair or replacement, you must ship to be free from defects in material and work­ warranty
the equipment, transportation charges pre­ manship for two (2) years following the date DEF products are warranted to be free from
paid, with proof of purchase to a Lincoln Au­ of purchase. If an injector model (single or defects in material and workmanship for a
thorized Warranty and Service Center within replacement) or “bare” FlowMaster II pump period of one (1) year following the date of
the warranty period. is determined to be defective by Lincoln, in purchase. The following exceptions to the
This warranty is extended to the original its sole discretion, during this warranty pe­ standard warranty period are in effect;
retail purchaser only. This warranty does riod, it will be repaired or replaced, at Lin­
not apply to equipment damaged from ac­ coln’s discretion, without charge. • 85700-30/85700-50 DEF hose reels
cident, overload, abuse, misuse, negligence, (bare reel only), 277251/277252 AC DEF
faulty installation or abrasive or corrosive Special limited 5 year warranty pumps, and 277256 and 277257 DEF
material, equipment that has been altered, series 20, 25, 40 bare pumps, pmv bare meters are warranted for two (2) years
or equipment repaired by anyone not au­ pumps, heavy duty and 94000 series from date of purchase,
thorized by Lincoln. This warranty applies bare reels • 85623 DEF AOD (air operated diaphragm)
only to equipment installed, operated and Lincoln warrants series 20, 25, 40 bare pumps are covered under the standard
maintained in strict accordance with the pumps, PMV bare pumps, Heavy Duty five (5) year AOD pump warranty.
written specifications and recommendations (82206), Mini Bench (81133, 81323), and
provided by Lincoln or its authorized field all 94000 LFR series (single arm and dual If either is determined to be defective by Lin­
personnel. arm) bare reels to be free from defects in coln, in its sole discretion, during the war­
This warranty is exclusive and is in material and workmanship for five (5) years ranty period, they will be repaired or re­
lieu of any other warranties, express or following the date of purchase. If equipment placed, at Lincoln’s discretion, without
implied, including, but not limited to, is determined by Lincoln, in its sole discre­ charge.
the warranty of merchantability or war- tion, to be defective during the first year of
ranty of fitness for a particular purpose. the warranty period, it will be repaired or re­ Lincoln Industrial contact information
Warranty on items sold by Lincoln, but placed at Lincoln’s discretion, without To find Lincoln Industrial’s nearest service
not manufactured by Lincoln are subject charge. In years two (2) and three (3), the center call the following number;
to the warranty consideration, if any, of warranty on this equipment is limited to re­ customer service 314-679-4200
their manufacturer (such as hoses, hy- pair with Lincoln paying parts and labor only. (international number 01-314-679-4200)
draulic and electric motors, electrical In years four (4) and five (5), the warranty on or you may also use our website
controllers, etc.) Assistance in making this equipment is limited to repair with Lin­ www.lincolnindustrial.com
such warranty claims can be offered as coln paying for parts only.
required.
In no event shall Lincoln be liable for inci­
dental or consequential damages. Lincoln’s
liability for any claim for loss or damages
arising out of the sale, resale or use of any
Lincoln equipment shall in no event exceed
the purchase price. Some jurisdictions do
not allow the exclusion or limitation of inci­
dental or consequential damages, therefore
the above limitation or exclusion may not
apply to you.

12
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13
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14
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15
 The Power of Knowledge Engineering
Combining products, people, and application-specific knowledge, SKF modelling to cloud-based condition monitoring and asset management
delivers innovative solutions to equipment manufacturers and production services.
facilities in every major industry worldwide. Having expertise in multiple The SKF BeyondZero portfolio offers products and services with enhanced
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to improving equipment reliability, optimizing operational and energy
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and worldwide product availability. Our local presence provides direct access
These competence areas include bearings and units, seals, lubrication to the experience, knowledge and ingenuity of SKF people.
systems, mechatronics, and a wide range of services, from 3-D computer

® SKF is a registered trademark of the SKF Group.

® Lincoln is a registered trademark of Lincoln Industrial Corp.
© SKF Group 2015
The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless prior written permis­
sion is granted. Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can be ac­
cepted for any loss or damage whether direct, indirect or consequential arising out of the use of the information contained herein.
SKF PUB LS/I4 15629 EN.R1 · June 2015 · Form 404264D

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