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Danfoss Controller MCX Manual

The document is a user manual for a scroll chiller control system. It provides information on the system inputs and outputs, the user interface including the LCD display and keyboard navigation, the menu-based parameters that can be configured including temperature control settings, alarms, delays, compressor control settings, and more. It also outlines how to navigate the menu system using the keyboard keys to access, modify, and confirm parameter values.

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0% found this document useful (0 votes)
9K views26 pages

Danfoss Controller MCX Manual

The document is a user manual for a scroll chiller control system. It provides information on the system inputs and outputs, the user interface including the LCD display and keyboard navigation, the menu-based parameters that can be configured including temperature control settings, alarms, delays, compressor control settings, and more. It also outlines how to navigate the menu system using the keyboard keys to access, modify, and confirm parameter values.

Uploaded by

Repair Lab BD
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 26

Scroll Chiller Control.

Prasad GWK Cooltech Pvt. Ltd.

User Manual (Ver. 1.0)Page 1


INDEX

1.0 System Input Output List


03

2.0 User interface


04
2.1 Keyboard
06
2.1.1Direct access to special functions
06
2.1.2Key navigation
06
2.2 Menu-based navigation
07

3.0 Parameters list


23

4.0 Alarms List


25
4.1 Actions following an alarm
25
4.2 Types of reset
25
4.3 Alarms table
26

User Manual (Ver. 1.0)Page 2


1.0 System Input Output List:

Controller Type: MCX06C- 24V AC, LED Display, RS485.

INPUT OUTPUT LIST

IO type Sr. No Controller Description

1 AI1 Evap. Outlet Temp NTC 10Kohms


2 AI2 Evap. Inlet Temp NTC 10Kohms
ANALOG INPUTS MCX06C
3 AI3 Flow SW / Antifreeze SW DI
4 AI4 External On/Off DI

1 DI1 Upper Level DI


2 DI2 Lower Level DI
3 DI3 Pump Trip DI
DIGITAL INPUTS MCX06C
4 DI4 HP DI
5 DI5 LP DI
6 DI6 Comp. Overload DI

1 AO1 Spare 0-10VDC


ANALOG OUPUTS MCX06C
2 AO2 Spare PWM

1 DO1 Pump On/Off NO


2 DO2 Compressor On/Off NO
3 DO3 LLSV On/Off NO
DIGITAL OUTPUTS MCX06C
4 DO4 Spare NO
5 DO5 Refeeding Valve On/Off NO
6 DO6 Alarm NO

Tab 1 [System IO List]

User Manual (Ver. 1.0)Page 3


2.0 User interface:

Fig 1 [User interface – LCD Display]

 Below is the main Screen showing Evap. Inlet Temp


value.

 Below is the main Screen showing System Status.

 Below is the main Screen showing Compressor On count.

User Manual (Ver. 1.0)Page 4


 Below is the main Screen showing Compressor Runhours.

 Below is the main Screen showing Pump Runhours.

Fig 2 [User interface – LCD Display 2]

User Manual (Ver. 1.0)Page 5


2.1 Keyboard

Key Function
Tab 2 [User interface - UP Keyboard]

Keys are used to access DOWN directly some special


functions and to navigate ENTER through the user interface
menu.
ESC

2.1.1Direct access to special functions

 The ‘ENTER’ key for 1 s: access the menu.


 The ‘ESC’ key for 1 s: access the alarms screen.

2.1.2 Key navigation

Press the key for 1 s to access the menu. Use the and keys to navigate through the
menu; pressing the key lets you descend a level in the menu, if this is possible, and
pressing the key lets you move up a level.
Use the following keys to modify the selected parameters: the key to enter the modification
mode, the and keys to modify the value, the key to confirm the modification and the
key to abandon it without confirming.

User Manual (Ver. 1.0)Page 6


2.2 Menu-based navigation

Press the key for to access the menu described in the table below.

Fig 3 [User interface – Main Menu]

Use the and keys to navigate through the menu; pressing the key lets you descend a
level in the menu, if this is possible, and pressing the key lets you move up a level.
Use the following keys to modify the selected parameters: the key to enter the modification
mode, the and keys to modify the value, the key to confirm the modification and the
key to abandon it without confirming.

User Manual (Ver. 1.0)Page 7


Submen
Menu Function Level Note
u

tEM Temperature Control

SP Temp Setpoint.

DF Temp Differential.

Temp Setpoint Maximum


tMx
limit.

Temp Setpoint Minimum


tMn
limit.

Tab 3 [Menu – Temp Control]

User Manual (Ver. 1.0)Page 8


Submen
Menu Function Level Note
u

Alarm Alarms Accesses the alarms


s menu

ALR Used to reset alarms

Lists all currently active


AAL
alarms

LOG Presents the alarms history

CLR Clear the alarms history

Tab 4 [Menu - Alarms]

User Manual (Ver. 1.0)Page 9


Men Submen Functio
Level Note
u u n

Specifies the degree of access to menus and


parameters.

LOG Login

Tab 5 [Menu - Login]

Men Submen
Function Level Note
u u

DEL System Delays

D0 Power On Delay

D1 Pump On Delay in sec.

D2 Pump Off Delay in sec.

D3 Flow Switch Bypass Delay

User Manual (Ver. 1.0)Page 10


in sec.

Pump To LLSV Delay in


D4
sec.

LP Bypass Time in sec.


D5

LLSV To Comp On Delay


D6
in sec.

D7 Refeeding Delay in sec.

Tab 6 [Menu – System Delay]

User Manual (Ver. 1.0)Page 11


Men Submen
Function Level Note
u u

CMP Compressor Control

C0 Min. Off Time in sec.

C1 Min. On Time in sec.

Max. RunHours in
C2
thousand hours.

Comp Max On Event in 1


C3
Hour.

Tab 7 [Menu – Compressor Control]

User Manual (Ver. 1.0)Page 12


Men Submen
Function Level Note
u u

ALS Alarm Setting

LPI LP Detect interval

LPE LP Event

LPR LP Auto Reset Time

ASP AntiFreeze Setpoint

ADF AntiFreeze Diff

Tab 8 [Menu – Alarm Setting]

User Manual (Ver. 1.0)Page 13


Men Submen
Function Level Note
u u

Comp & Pump


Runhours Reset
rhr
Command.

Tab 9 [Menu – Runhours Reset]

Men Submen
Function Level Note
u u

Compressor ON count
CCr Reset Command.

Tab 10 [Menu – Count Reset]

User Manual (Ver. 1.0)Page 14


Men Submen
Function Level Note
u u

System Configuration
CFG

rEM Remote On/Off En

FF Filter Factor

CPS Control Probe Selection

ITE Evap. Inlet Temp En

ULE Upper Level Alarm En

Tab 11 [Menu – Configuration Setting

User Manual (Ver. 1.0)Page 15


Men Submen
Function Level Note
u u

General Setting
GEN

STU Setup

Y01 ON/OFF

Restore default
Y07
parameters

ALA Configuration

BUZ Buzzer activation time

User Manual (Ver. 1.0)Page 16


AdL Alarm relay activation
delay

Alarm relay active if


AOF
unit in OFF

PAS PASSWORD

Tab 12 [Menu – General Setting]

User Manual (Ver. 1.0)Page 17


Men Submen
Function Level Note
u u

Input Output Setting


I/O

Input Output Display


IOD
Status

AI1 Analog Input 1 Status

AI2 Analog Input 2 Status

Analog Input 3 Status


AI3
0 = NO; 1=NC

Analog Input 4 Status


AI4
0 = NO; 1=NC

User Manual (Ver. 1.0)Page 18


Analog Output 1 Status
AO1

AO2 Analog Output 2 Status

Digital Input 1 Status


DI1
0 = NC; 1=NO

Digital Input 2 Status


DI2
0 = NC; 1=NO

Digital Input 3 Status


DI3 0 = NC; 1=NO

Digital Input 4 Status


DI4
0 = NC; 1=NO

DI5 Digital Input 5 Status

User Manual (Ver. 1.0)Page 19


0 = NC; 1=NO

Digital Input 6 Status


DI6
0 = NC; 1=NO

Digital Output 1 Status


DO1
0 = NO; 1=NC

Digital Output 2 Status


DO2
0 = NO; 1=NC

Digital Output 3 Status


DO3
0 = NO; 1=NC

Digital Output 4 Status


DO4
0 = NO; 1=NC

Digital Output 5 Status


DO5
0 = NO; 1=NC

DO6 Digital Output 6 Status


User Manual (Ver. 1.0)Page 20
0 = NO; 1=NC

Input Output
IOC Configuration

Digital Input
DI
Configuration

Digital Output
DO
Configuration

Analog Input
AI
Configuration

Analog Output
AO
Configuration

Tab 13 [Menu – Input Output Setting]

User Manual (Ver. 1.0)Page 21


Submen
Menu Function Level Note
u

Communication Setting
COM

Add Serial address

bau Serial baudrate

COM Serial settings

Tab 14 [Menu – Communication Setting]

User Manual (Ver. 1.0)Page 22


3.0 Parameter list:
LABEL DESCRIPTION MIN MAX DEFAULT UNIT/TYPE LEVEL RW ADU
PARAMETERS
tEM Temp control
SP Setpoint tMn tMx 15.0 °C 0 RW 3008
DF Differential 0.0 5.0 3.0 °C 1 RW 3009
tMx Temp SP Max Limit 0.0 35.0 30.0 °C 2 RW 3010
tMn Temp SP Min Limit 0.0 15.0 8.0 °C 2 RW 3011
DEL Delay
D0 Power On Delay 0 100 5 sec 2 RW 3012
D1 Pump On Delay 0 100 0 sec 2 RW 3013
D2 Pump Off Delay 0 180 0 sec 2 RW 3014
D3 Flow Switch Bypass Delay 0 100 40 sec 2 RW 3015
D4 Pump To LLSV Delay 0 100 60 sec 2 RW 3016
D5 LP Bypass Time 0 30 5 sec 2 RW 3017
D6 LLSV To Comp On Delay 0 60 15 sec 2 RW 3018
D7 Refeeding Delay 0 300 120 sec 2 RW 3019
CMP Compressor Control
C0 Min. Off Time 0 500 240 sec 2 RW 3020
C1 Min. On Time 0 100 60 sec 2 RW 3021
C2 Max. RunHours 1 10 9 THr 1 RW 3022
C3 Comp Max On Event 0 5 5 2 RW 3023
ALS Alarm Setting
LPI LP Detect interval 0 60 30 min 2 RW 3024
LPE LP Event 1 5 3 2 RW 3025
LPR LP Auto Reset Time 0 300 15 sec 2 RW 3026
ASP AntiFreeze Setpoint 0.0 10.0 6.0 °C 2 RW 3027
ADF AntiFreeze Diff 0.0 5.0 3.0 °C 2 RW 3028
CFG Unit config
REM Remote On/Off En 0 1 EN 0=DIS; 2 RW 3029
1=EN
FF Filter Factor 1 3 1 2 RW 3030
CPS Control Probe Selection 0 1 EOT 0=EOT; 2 RW 3031
1=EIT
ITE Evap. Inlet Temp En 0 1 EN 0=DIS; 2 RW 3032
1=EN
ULE Upper Level Alarm En 0 1 EN 0=DIS; 2 RW 3034
1=EN

User Manual (Ver. 1.0)Page 23


LABEL DESCRIPTION MIN MAX DEFAULT UNIT/TYPE LEVEL RW ADU
PARAMETERS
COM Communication settings
Add Serial address (Modbus and CAN) 1 100 1 RW 3043
bAU Serial baudrate (Modbus) 0 8 192 0=0; RW 3044
1=12;
2=24;
3=48;
4=96;
5=144;
6=192;
7=288;
8=384

COM Serial settings (Modbus) 0 2 8N1 0=8N1; RW 3045


1=8E1;
2=8N2.

Tab 15 [Menu – Parameter List]

User Manual (Ver. 1.0)Page 24


4.0 Alarms list:

4.1 Actions following an alarm

When an alarm occurs, the following actions generally ensue.


The buzzer sounds, if present and if envisaged by the specific alarm,
 the alarm relay "ALA - Alarm" is activated depending on what is envisaged by the
specific alarm,
 the alarm icon is displayed along with the code for the alarm.

4.2 Types of reset

The alarms are to be reset:


 manually;
 automatically;

Manual
A specific procedure is required to resetting them if the alarm condition doesn’t exist anymore:
From the menu (Menu: ALA – Alarms, Sub-menu: ALR – Reset Alarms) to reset all alarms
present or by
pressing the key from within the alarms display screen to reset only the currently displayed
alarm,
(see 2.0 "User interface").

Automatic
The alarm is deactivated and the signal disappears as soon as the alarm conditions cease.

User Manual (Ver. 1.0)Page 25


4.3 Alarms table

CODE ALARMS RESET TYPE Modbus Address

E1 Evap. Out Temp Sensor Fault AUTO R. 1901 .08


E2 Evap. In Temp Sensor Fault AUTO R. 1901 .09
HP1 High Pressure Alarm AUTO R. 1901 .10
LP1 Low Pressure Alarm AUTO R. 1901 .11
CO Compressor OLR Alarm AUTO R. 1901 .12
LL Lower Level Alarm AUTO R. 1901 .13
tP Pump Trip Status Alarm AUTO R. 1901 .14
LPR Low Pressure Manual Alarm MANUAL R. 1901 .15
FL Flow Switch Alarm AUTO R. 1901 .00
AI Anti-Freeze AUTO R. 1901 .01
CRH Comp Max Run Hours AUTO R. 1901 .02
PRH Pump Max Run Hours AUTO R. 1901 .03
UL Upper Level Alarm AUTO R. 1901 .04
UL Startup Upper Level Alarm MANUAL R. 1901 .05
COC Max Comp Count Alarm MANUAL R. 1901 .06

Tab16[Alarm List]

User Manual (Ver. 1.0)Page 26

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