Preface

Preface

Thank you for purchasing the CP600 Series AC Drive for Air Compressor developed and manufactured by
Suzhou Inovance Technology Co., Ltd.

The CP600 has the following features:

● It uses sheet metal structure in support of two installation methods: floor standing and backplate mounting
(7.5 to 15 kW only supports backplate mounting).

● The wiring and commissioning are simple and handy. The control circuit terminal uses plug-in connector
terminal with error proofing design.

● It is highly integrated: built-in DC reactor to reduce external interference and improve the power factor;
built-in 220 VAC power with transformer overcurrent protection fuse to provide 24 V output; integrated
detection circuit and protection circuit such as PT100 and PTC.

● The product uses dedicated software to communicate with HMI and IoT equipment without commissioning,
which supports one-button startup.

This User Guide describes the correct use of the CP600, including selection, installation, wiring and
commissioning. Read and understand the User Guide before use and forward the User Guide to the end user.

Notes
• The drawings in the User Guide are sometimes shown without covers or protective guards. Remember to install
the covers or protective guards as specified first, and then perform operations in accordance with the instructions.
• The drawings in the User Guide are shown for description only and may not match the product you purchased.
• The instructions are subject to change, without notice, due to product upgrade, specification modification as well
as efforts to increase the accuracy and convenience of the User Guide.
• Contact our agents or customer service center if you have problems during the use.
• Email: UM@inovance.cn

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 Preface

§ Product Checking

Upon unpacking, please carefully check:

● Whether the nameplate model and AC drive ratings are consistent with your order. The box contains the
product, certificate of conformity, user User Guide and warranty card.

● Whether the product is damaged during transportation. If you find any omission or damage, contact
Inovance or your supplier immediately.

§ First-time Use

For the users who use this product for the first time, read the User Guide carefully. If in doubt concerning some
functions or performances, contact the technical support personnel of Inovance to ensure correct use.

§ Acquisition

This User Guide is shipped with the product, please contact your sales representative for any additional order.

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 Contents

Preface ............................................................................................................................ 1
Chapter 1 Safety Information and Precautions................................................................ 4
Chapter 2 Product Information ........................................................................................ 7
2.1 Nameplate and Designation Rule.......................................................................................... 7

2.2 Components .......................................................................................................................... 8

2.3 Basic Technical Specifications ............................................................................................ 10

2.4 Recommended System Configuration................................................................................. 12

2.4.1 CP600 System Configuration ............................................................................................................. 12
2.4.2 Peripheral Electrical Devices .............................................................................................................. 13

Chapter 3 Installation..................................................................................................... 14
3.1 Mounting Dimensions .......................................................................................................... 14
3.1.1 Dimensions of Floor-standing Models ................................................................................................ 14
3.1.2 Dimensions of Backplate Mounting Models ........................................................................................ 15

3.2 Installation Clearance Requirement .................................................................................... 16

3.3 Cover Removal.................................................................................................................... 17

Chapter 4 Wiring............................................................................................................ 19
4.1 Terminal Definition ............................................................................................................... 19
4.1.1 Main Circuit Terminal Arrangement ..................................................................................................... 19
4.1.2 Control Terminal Arrangement ............................................................................................................ 20

4.2 Control Terminal Wiring ....................................................................................................... 22

4.3 Power Grid System Requirement ........................................................................................ 23

4.4 Wiring Recommendations ................................................................................................... 23

4.4.1 Main Circuit Cable .............................................................................................................................. 23
4.4.2 Control Circuit Cable........................................................................................................................... 25

Chapter 5 Display and Commissioning ......................................................................... 26

5.1 Indicator Description............................................................................................................ 26

5.2 Commissioning Flowchart ................................................................................................... 27

5.3 System Commissioning Examples ...................................................................................... 28

Revision History............................................................................................................. 31
 1 Safety Information and Precautions

Chapter 1 Safety Information and Precautions

In this User Guide, the notices are graded based on the degree of danger:

: indicates that failure to comply with the notice will most likely result in
DANGER
severe personal injury or even death;

: indicates that failure to comply with the notice may result in personal
WARNING
injury or even death;

: indicates that failure to comply with the notice may result in personal
CAUTION
injury or property damage.

Read the following safety notices carefully so that you understand how to install, commission, operate and
maintain the equipment. Inovance assumes no liability or responsibility for any injury or loss caused by improper
operation of the equipment described in the manual.
Before installation

• Do not install the equipment if you find water seepage, component missing or damage upon
DANGER unpacking.
• Do not install the equipment if the packing list does not conform to the product you received.
1

CAUTION • Handle the equipment steadily by the casing body. If the equipment is handled by the front
cover during transportation, equipment body will fall off and may result in personal injury.
• Handle the equipment with care during transportation to prevent damage to the equipment.
• Do not use the equipment with damaged or missing components. Failure to comply will
result in personal injury.
• Do not perform the voltage resistance test on any part of the AC drive because such test has
been done in the factory. High voltage may result in damage to insulation and internal parts.

Before installation

• Do not loosen the fixed screws of the components, especially the screws with red mark.
DANGER • Do not make any modifications to the equipment. Modified equipment may result in electric
shock. Inovance will assume no liability or responsibility for any damage due to equipment
modification.

• Do not make any modifications to the equipment. Modified equipment may result in electric
WARNING shock. Inovance will assume no liability or responsibility for any damage due to equipment
modification.
• Non-electrical construction professionals are not allowed to perform installation, maintenance,
inspection or parts replacement. Failure to comply may result in electric shock.

• Do not install any device producing electromagnetic waves or interference, such as

CAUTION transformer, around the AC drive, otherwise it will cause malfunction. To install such kinds of
equipment, a shield plate should be set up between them.

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 1 Safety Information and Precautions

At wiring

• Do not perform wiring when power is on, failure to comply may result in electric shock. Prior
DANGER to inspection, please cut off all power connections with equipment. Even if the power is
cut off, residual voltage remains in the internal capacitor. Please wait at least 10 mins after
power cut-off.
• The contact current of the AC drive is more than 3.5mA, please ensure good grounding.
Failure to comply may result in electric shock.

• Please connect the AC drive output terminals U1, V1, W1, U2, V2 and W2 to the input
WARNING terminals of motor and cooling blower, and make sure motor direction is positive during trial
running.
• Do not connect power cables to output terminal of AC drive. Failure to comply may result in
AC drive damage or even fire.
• Some systems may trigger unexpected operation in a sudden when power is connected
through, which may result in severe injury or even death.
• Before power on, please make sure cover is fastened and motor allows restart.
• Before power on, please make sure rated voltage class of the AC drive is consistent with the
voltage class of the power supply.
• If the main supply voltage is used incorrectly, it may result in fire accident.
• Do not connect power cables to output terminal (U1, V1, W1) of AC drive. Failure to comply
will result in AC drive damage.

CAUTION
1
• During usage, please comply with the rules of electrostatic preventive measures (ESD),
otherwise it will cause damage.
• Please comply with local standards, take necessary branch and short circuit as protective
measures. Improper protection measures may result in AC drive damage.
• The AC drive is suitable for circuits with a short circuit current under 100 kA, and the
maximum voltage of 484 VAC (400V).
• Do not share grounding wire with welding machine or power machines that require high
current, otherwise it will cause AC drive or machine malfunction.
• When using more than one AC drive, please avoid making the ground wire in ring shape.
Failure to comply will cause AC drive or equipment malfunction.
• If equipment is obviously damaged or has missing components, please do not connect or
operate.
• Wiring or inspection can only be performed by professionals.

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 1 Safety Information and Precautions

After power-on

• Do not open the AC drive's cover after power-on. Failure to comply may result in electric
DANGER shock.
• Do not touch any I/O terminal of AC drive. Failure to comply may result in electric shock.
• Do not remove the cover of the AC drive or touch the printed circuit board in the condition of
power on, failure to comply may result in electric shock.

• If parameter identification is required, please be noted that motor rotation may result in injury.
CAUTION Failure to comply may result in accident.
• Do not modify parameters provided by the manufacturer. Failure to comply may result in
damage to the AC drive.

During operation

• Signal detection must be performed only by qualified personnel during operation. Failure to
DANGER comply will result in personal injury or damage to the AC drive.
• Do not touch the fan or the discharging resistor to check the temperature. Failure to comply
will result in burnt.

• Avoid objects falling into the AC drive when it is running. Failure to comply will result in
1 CAUTION damage to the AC drive.
• Do not start/stop the AC drive by turning the contactor ON/OFF. Failure to comply will result
in damage to the AC drive.

During maintenance

• Repair or maintenance of the AC drive may be performed only by qualified personnel.

DANGER Failure to comply will result in personnel injury or damage to the AC drive.
• Do not repair or maintain the AC drive at power-on. Failure to comply may result in electric
shock.
• Repair or maintain the AC drive only ten minutes after the AC drive is powered off. This
allows for the residual voltage in the capacitor to discharge to a safe value. Failure to comply
will result in personnel injury.
• Ensure that the AC drive is disconnected from all power supplies before starting repair or
maintenance on the AC drive.
• All the pluggable components must be plugged or removed only after power-off.
• Set and check the parameters again after the AC drive is replaced.
• Do not operate damaged equipment when it is power on, failure to comply will result in more
damage.

• The rotating motor generally feeds back power to the AC drive. As a result, the AC drive is
CAUTION still charged even if the motor stops, and the power supply is cut off. Thus ensure that the
AC drive is disconnected from the motor before starting repair or maintenance on the AC
drive.

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 2 Product Information

Chapter 2 Product Information

2.1 Nameplate and Designation Rule

Nameplate

Model MODEL: CP600-4T22G-V

Rated input INPUT: 3PH AC 380-440V 59.0A 50/60Hz
Rated output OUTPUT: 3PH AC 0-440V 45.0A 0-500Hz 22kW
Serial No. S/N: 010104102803825403

Manufacturer
Suzhou Inovance Technology Co.,Ltd.

AC drive model

CP600 - 4T 22 G - V

CP600 Series AC Drive for Air

Compressor V Floor standing

H Backplate mounting

Mark Voltage class

4T Three-phase 380 to 440 V

G General type
2
Mark 7.5 … 55

Motor (kW) 7.5 … 55

Figure 2-1 Nameplate and designation rule

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 2 Product Information

2.2 Components

Control circuit terminal

Indicator

Nameplate
Front cover

Cooling blower
wiring terminal

Wire bushing

Power supply
Air end
PE terminal

Protective ring

Safety capacitor and varistor

2 Label Description

Note! Please read and understand this user manual

i before installation and operation.
During power on or within 10 mins after power
10min Danger! cut-off, please do not remove upper cover;

Figure 2-2 Components of CP600-4T7.5G to CP600-4T15G

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 2 Product Information

Fan

Logo

Indicator

Front cover Control circuit

terminal

Cooling blower
wiring terminal
Wire bushing

Nameplate

Protective ring
Label Description

Note! Please read and understand this user manual

i before installation and operation.
During power on or within 10 mins after power Select grounding screws for safety capacitor and varistor
10min Danger! cut-off, please do not remove upper cover;
Refer to section 4.3 "Power Grid System Requirement"

Figure 2-3 Components of CP600-4T18.5G to CP600-4T37G

2

Fan

Logo

Indicator

Front cover
Control circuit terminal

Wire bushing

Cooling blower
wiring terminal
Nameplate

Protective ring

Label Description Select grounding screws for safety capacitor and varistor
Note! Please read and understand this user manual Refer to section 4.3 "Power Grid System Requirement"
i before installation and operation.
During power on or within 10 mins after power
10min Danger! cut-off, please do not remove upper cover;

Figure 2-4 Components of CP600-4T45G to CP600-4T55G

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 2 Product Information

2.3 Basic Technical Specifications

1) Air end technical specifications

Table 2-1 Air end technical specifications

Project Specifications
Vector control: 0 to 800 Hz (7.5 to 15 kW)
Output frequency
0 to 500 Hz (18.5 to 55 kW)
2 to 12 kHz; The carrier frequency is adjusted automatically according to heatsink
Carrier frequency
temperature
Input frequency
Digital setting: 0.01 Hz
resolution
AC drive capacity G Type: 7.5 to 55 kW;
Input voltage Three phase 380 VAC to 440 VAC (-15% to +10%): 323 to 484 V
Control mode Speed sensorless vector control (SVC)
Speed range 1:50 (SVC, motoring)
Speed control
±0.1% (SVC)
accuracy
Velocity
1.5% (SVC); 3.0% (field weakening)
fluctuation
Torque response < 15 ms (SVC)
Basic
Torque fluctuation < 15% (SVC, power generation); <12% (motoring)
parameters
Torque control
SVC
mode
2 G type: 115% 1 hour, 150% 1 minute, 178% 2 seconds
G type rated current list (when input voltage is 440V):

Power Rated Input Current Rated Output Current

(kW) (A) (A)
7.5 20.5 17
11 26 25
Overload capacity 15 35 32
18.5 49.5 37
22 59 45
30 57 60
37 69 75
45 89 91
55 106 112

Ramp mode Straight-line, S curve mode 1, S curve mode 2

Built-in pressure, temperature PID parameters, used for pressure and temperature
Onboard PID
control
Personalized Communication/
Standard RS485
features Fieldbus
Run command
Two channels: terminal control, communication setting
channel
Frequency source One frequency source: digital setting

- 10 -
 2 Product Information

Project Specifications
Pressure sensor: 0 to 20 mA input, 12-bit resolution, correction accuracy 0.5%
Analog input
Temperature sensor: resistance input, 12-bit resolution, correction accuracy 0.5%
General input: NPN input method
HMI Digital input
PTC protection circuit (compatible with general input)
Digital output Normally open relay output (Built-in 220 VAC power supply)
LED diode display 3 LED diode displays in the standard model
Short-circuit to ground upon power-on, motor overheat (PTC), AC drive overcurrent, AC drive overload,
Protection motor overload, AC drive overvoltage, AC drive undervoltage, AC drive overheat, output phase loss,
function input phase loss, communication fault, current detection fault, motor auto-tuning fault, EEPROM read-
write fault, pre-charge resistor fault.
Constant pressure value, unloading pressure, hibernating wake-up pressure, shutdown preparation
Air
time, shutdown block time, constant temperature value, fan startup temperature, fan stop temperature,
compressor
pre-operation frequency, pre-operation time, PID pressure adjustment, PID temperature adjustment,
control logic
electromagnetic valve control
The relationship between the power of air end and cooling blower:

Air End Power Cooling Blower Power Cooling Blower Current

(kW) (kW) (A)
18.5 0.75 2.1
Cooling 22 0.75 2.1
blower AC
drive 30 1.5 3.8
37 1.5 3.8
45 2.2 5.1
55 2.2 5.1

Note: Low power cooling blowers works in mains-frequency mode.

2
Installation Indoor, free from direct sunlight, dust, corrosive gas, combustible gas, oil smoke,
location vapor, drip or salt.
Altitude < 2000 m
Ambient -10°C to +40°C (When using in the ambient temperature ranged from 40°C to 50°C,
Environment temperature derate the drive)
Humidity Less than 95%RH, non-condensing
Vibration Less than 5.9 m/s2 (0.6g)
Storage
-20°C to +60°C
temperature

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 2 Product Information

2.4 Recommended System Configuration

2.4.1 CP600 System Configuration

Three-phase
AC power

Circuit breaker 220 VAC

electromagnetic
CP600 valve
IoT
Fuse
IOT-WL210D
Pressure
sensor

Electromagnetic HMI
contactor IT5070T

PT100
Input reactor

Single plug Power and Emergency

cable communication stop button
EMC filter interface
R S T U1 V1 W1 U2 V2 W2

2
GND
Output
reactor To prevent electric
shock, the motor and
AC drive must be well
grounded

Cooling
blower
Air compressor
air end

GND GND

Figure 2-5 CP600 system structure description

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 2 Product Information

2.4.2 Peripheral Electrical Devices

Table 2-2 Description of peripheral electrical devices of CP600

Part Name Mounting Location Function Description

Short circuit breaker: to cut off power supply when overcurrent occurs
Between power supply and on downstream devices, so as to prevent accident.
Circuit breaker
AC drive input side Provide protection against potentially leakage current during controller
running to prevent electric shock and even a fire.
Between power supply and Provide protection in case of short circuit and protect downstream
Fuse
AC drive input side semiconductor components
Do not start and stop the controller frequently by switching the
(Electromagnetic) Between breaker and AC
contactor on and off (less than twice per minute) nor use it to directly
Contactor drive input side
start the AC drive.
• Improve power factor of power input side;
• Eliminate higher harmonics of the input side effectively and
Input reactor AC drive input side prevent other devices from being damaged due to distortion of
voltage waveform;
• Eliminate input current unbalance due to inter-phase unbalance.
• Reduce external conduction and radiation interference of the AC
drive
EMC filter AC drive input side • Decrease conduction interference flowing from power supply to
the AC drive and improve the anti-interference capacity of the AC
drive.
The AC drive generally has much higher harmonics on the output side.
When the motor is far from the AC drive, there is much distributed
capacitance in the circuit. Certain harmonics may cause resonance in
the circuit, which will:
Between AC drive output • Degrade motor insulation performance and damage motor in 2
Output reactor side and the motor, close long run.
to the AC drive
• Generate large leakage current and cause frequent AC drive
protection trips.
If distance between the AC drive and the motor is greater than 100 m,
install an AC output reactor.
AC drive output side, close
dv/dt reactor Protect motor insulation and reduce bearing current.
to the AC drive
Output magnetic AC drive output side, close
Reduce bearing current.
loop to the AC drive
Air end AC drive output side Supply energy to the air end.
Cooling blower AC drive output side Supply cooling air to the system.
220 VAC
electromagnetic AC drive control terminal Control system intake.
valve
Pressure sensor AC drive control terminal Detect output system pressure.
PT100 AC drive control terminal Detect air compressor head cycle oil temperature.
HMI System connection Air compressor display module.
Emergency stop
System connection Air compressor emergency stop button.
(ES)
IoT System connection Interface for connecting the air compressor system to the network.

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 3 Installation

Chapter 3 Installation

3.1 Mounting Dimensions

3.1.1 Dimensions of Floor-standing Models

Figure 3-1 Mounting dimensions diagram of floor-standing model

Table 3-1 Physical dimensions and mounting hole diameters of floor-standing models

Physical Dimensions (mm) Mounting Dimensions (mm) Weight

AC drive model
H1 H W1 W D A B B1 d1 (Kg)

Three-phase 380 to 440V

CP600-4T18.5G-V 522 424 360 300 200 343 155 13 φ7 20

CP600-4T22G-V 522 424 360 300 200 343 155 13 φ7 20

CP600-4T30G-V 537 437 401 335 220 382 175 13 φ7 30

CP600-4T37G-V 537 437 401 335 220 382 175 13 φ7 30

CP600-4T45G-V 615 508 461 398 270 428 200 26 φ10 51.5

CP600-4T55G-V 615 508 461 398 270 428 200 26 φ10 51.5

Note: CP600-4T7.5G, CP600-4T11GandCP600-4T15G do not support floor-standing.

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 3 Installation

3.1.2 Dimensions of Backplate Mounting Models

W
A d1

H B H1

Figure 3-2 Mounting dimensions diagram of CP600-4T7.5G to CP600-4T15G

Figure 3-3 Mounting dimensions diagram of CP600-4T18.5G to CP600-4T55G

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 3 Installation

Table 3-2 Physical dimensions and mounting hole diameters of backplate mounting models

Physical Dimensions (mm) Mounting Dimensions (mm) Weight

AC drive model
H1 H W D A B d1 (Kg)

Three-phase 380 to 480 V

CP600-4T7.5G-H 345 317 168 175 140 331 φ6 6

CP600-4T11G-H 345 317 168 175 140 331 φ6 6

CP600-4T15G-H 385 357 208 180 180 371 φ6 10

CP600-4T18.5G-H 437 397 300 200 220 422 φ7 16.5

CP600-4T22G-H 437 397 300 200 220 422 φ7 16.5

CP600-4T30G-H 450 410 335 220 250 435 φ7 27.5

CP600-4T37G-H 450 410 335 220 250 435 φ7 27.5

CP600-4T45G-H 526 508 398 270 315 503 φ10 47

CP600-4T55G-H 526 508 398 270 315 503 φ10 47

3.2 Installation Clearance Requirement

Hot air

3
B B Installation Clearance Requirement

Power Class Dimension Requirement

7.5 to 15 kW A ≥ 100 mm, B ≥ 10 mm

A 18.5 to 55 kW A ≥ 150 mm, B ≥ 10 mm

Cool air Vertical and upright

mounting

Figure 3-5 Installation clearance requirement

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 3 Installation

3.3 Cover Removal

Please follow the guidelines below for removal and refitting of the front covers:

Lower cover removal

① Screw out two captive screws of lower cover with bare hands ② Hold the lower cover with both hands and turn it up by 15
or inner hexagon screwdriver or inner hexagon wrench. degrees, and then take it down.

Note: For normal usage and wiring, it is only necessary to remove the lower cover, only professionals are allowed to remove the
upper cover.

Upper cover removal

① Screw out two screws of upper cover with screwdriver, and ② Hold the upper cover with both hands and lift it up in arrow
then take down the upper cover. direction to complete the removal.

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 3 Installation

Reattaching
① Hold the cover with both hands, and align the positioning pin of the upper cover to the box hole and buckle into the position
shown in the figure:

② Fasten the upper cover with two fixing screws; plug ③ Complete installation.
lower cover hooks obliquely into holes of the upper
cover, and make the cover flat and then tighten the
captive screws.

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 4 Wiring

Chapter 4 Wiring

4.1 Terminal Definition

4.1.1 Main Circuit Terminal Arrangement

The wiring of the main circuit terminals adopt bottom-in and bottom-out mode, as shown below:

U2 V2 W2
Cooling blower

S T U1 V1 W1
Power supply Air end

Figure 4-1 Main circuit terminal arrangement diagram of CP600-4T7.5G to CP600-4T15G

Figure 4-2 Main circuit terminal arrangement diagram of CP600-4T18.5G to CP600-4T55G

Table 4-1 Main circuit terminal description

Terminal Description
R, S, T Three-phase AC input terminal (screw)
U1, V1, W1 Air end three-phase AC output terminal (screw)
U2, V2, W2 Cooling blower three-phase AC output terminal (screw)

PE terminal

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 4 Wiring

4.1.2 Control Terminal Arrangement

1) 7.5 to 15 kW control board terminal arrangement and description

220V

T1A T1C T2A T2C P+ - PT+ PT- DI1 DI2 DI3 DI4 COMCOM 24V

RJ45
T1A T1C T2A T2C P+ - PT+ PT- DI1 DI2 DI3 DI4 COM COM 24V (485 interface
included)

Figure 4-3 Control terminal arrangement diagram of CP600-4T7.5G to CP600-4T15G

Figure 4-2 Control terminal description of CP600-4T7.5G to CP600-4T15G

Terminal
Type Function Description Technical Specifications
Symbol
Relay output Built-in 220 VAC power supply, power capacity 50 VA, only
T1A, T1C supportT1A-T1C.
Relay output T1A and T1C for
T2A, T2C electromagnetic valves by T1A-T1C: normally open, maximum output 0.2 A/250 VAC;
default T2A-T2C: normally open, relay output.
Analog input P+, P- Pressure sensor 4 to 20 mA input
Temperature
PT+, PT- Temperature sensor -25°C to +220°C temperature range detection, deviation ±3°C
input
Regular multi-functional Isolated drain input, input frequency < 100 Hz; DI4 supports
DI1-DI4
Digital input terminal PTC input
input Multi-functional input
COM Internally connected to GND.
terminal ground
24V 24V power output 24 VDC power output
Power output 24 VDC power ground, connected to multi-functional input
COM 24V power ground
terminal ground
4 RS485+
RS485-
RJ45 485+, 485- Half duplex RS485 communication, baud rate < 230 Kbps
Connected with LCD
panel iPanel

- 20 -
 4 Wiring

2) 18.5kW to 55kW control board terminal arrangement and description:

220V

T1A T1C T2A T2C P1+ P1- P2+ P2- PT1+PT1-PT2+PT2- DI1 DI2 DI3 DI4 DI5 DI6 COM 24V COM1 24V COM1 485+485- GND DB9

T1A T1C T2A T2C P1+ P1- P2+ P2- PT1+PT1-PT2+PT2- DI1 DI2 DI3 DI4 DI5 DI6 COM 24V COM1 24V COM1 485+ 485- GND DB9

Figure 4-4 Control terminal arrangement diagram of CP600-4T18.5G to CP600-4T55G

Table 4-3 Control terminal description of CP600-4T18.5G to CP600-4T55G

Type Terminal Symbol Function Description Technical Specifications

Built-in 220 VAC power supply, power capacity 50VA, support

Relay output T1A-T1C, T2A-T2C two-way current output, total output not larger
T1A, T1C T1A and T1C are for than0.2A.
Relay output
T2A, T2C electromagnetic valves by
T1A-T1C: Normally open
default.
T2A-T2C: Normally open

P1+, P1-
Analog input Pressure sensor 4 to 20 mA input
P2+, P2-

Temperature PT1+, PT1-

Temperature sensor -25°C to +220°C temperature range detection, deviation ±3°C
input PT2+, PT2-

Regular multi-functional Isolated drain input, input frequency < 100 Hz;
DI1-DI6
Digital input terminal DI5, DI6 support PTC temperature protection.
input Multi-functional input
COM Internally connected to GND.
terminal ground

24 VDC power output, accuracy 10%, external output capacity

24V 24V power output
0.6A
Power output 4
24 VDC power ground, isolated from multi-functional input
COM1 24V power ground
terminal ground
485+ RS485+
Half duplex RS485 communication, baud rate < 230 Kbps. It
Communication 485- RS485-
is the same as RS485 signal in DB9.
GND RS485 0V
Standard DB9 female socket, built-in two 485 communication
signal. Pin definition as below:
Definition for 1st RS485 signal:

pin1 pin2 pin5

Communication DB9 RS485 communication 485- 485+ GND

Definition for 2nd RS485 signal:

pin5 pin6 pin9

GND 485- 485+

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 4 Wiring

4.2 Control Terminal Wiring

AC drive for air compressor

+24V
COM
COM
T1C

T2C
T2A
T1A

PT+
PT-

DI3
DI4
DI1
DI2
P+
P-
RJ45

Relay output Group P: pressure sensor DI

(T1 electromagnetic (24V/4 to 20 mA) DI1 emergency stop,
valve group) DI4 PTC
Group PT: temperature sensor
(PT100)

COM
+24V

GND
RX
TX
Text controller

iPanel

Figure 4-5 Control terminal wiring diagram of CP600-4T7.5G to CP600-4T15G

AC drive for air compressor

DB9
COM1

COM1
PT1+

PT2+

COM

485+

GND
PT1-

PT2-

485-
T1C

T2C
T2A
T1A

P1+

P2+

24V

24V
DI6
DI5
P1-

DI4
DI3
P2-

DI2
DI1

1
2

4
5
6

7
8

4 Temperature DI
Electromagnetic Pressure sensor
valve sensor DI1 emergency stop,
(220 VAC output) (24V 4 to 20 mA)
(PT100) DI6 PTC

RS485
DB9 Interface
24 V power supply (RS485)

RS232
24V
COM

485+
485-
GND
24V
COM

RX
TX
GND

1
2
3
4
5
1
2
3
4
5

6
7
8
9
6
7
8
9

DB9(2) DB9(1)
IoT HMI PLC
IOT-WL210D IT5070T H2U (optional joint control)

Figure 4-6 Control terminal wiring diagram of CP600-4T18.5G to CP600-4T55G

Note: In the figure, solid line shows the recommended shortest wiring during system running, while dotted line
shows the recommended configuration wiring when the air compressor configuration is not the default.
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 4 Wiring

4.3 Power Grid System Requirement

The drive is applicable to the neutral grounded power system. If the drive is used in an IT power system, it is
necessary to screw out Screw 1 as shown in the figure to remove the jumper of the varistor group. Failure to
comply may result in personal injury or damage to the AC drive.

Safety capacitors bank

Jumper screw for

varistor group ②

Figure 4-7 Positions of varistor (VDR) and safety capacitor EMC grounding jumper

4.4 Wiring Recommendations

4.4.1 Main Circuit Cable

Connect the main circuit cables acoording to the following figure. The air end input/output cables and cooling
blower cables must be all grounded respectively.
Cooling blower output wiring
terminal
(U2, V2, W2) 4

Output wiring terminal

(U1, V1, W1)

Input wiring terminal

(R, S, T)

POWER MOTOR

PE terminal

Elliptic rubber line O-ring

Figure 4-8 Main circuit cable wiring diagram of CP600-4T7.5G to CP600-4T15G

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 4 Wiring

Air end output wiring terminal

Air end output PE terminal (U1, V1, W1)

Cooling blower output

wiring terminal
(U2, V2, W2)

Input wiring terminal

Cooling blower output
(R, S, T) PE terminal

Elliptic rubber line O-ring

Input PE terminal
Spray Protection

Elliptic rubber
line O-ring

Figure 4-9 Main circuit cable wiring diagram of CP600-4T18.5G to CP600-4T55G

Table 4-2 Main circuit cable selection of CP600-4T7.5G to CP600-4T55G

Input/Air
Rated Recommended Recommended End Output Cooling Blower
Grounding Terminal
Input Input/Air end Cooling Blower Terminal Output Terminal
AC drive model Current Torque of Torque Driver
Output Power Output Power Torque of Torque of Torque
(N.m)
A Cable (mm2) Cable (mm2) Torque driver Driver (N.m)
(N.m)

CP600-4T7.5G 20.5 4 0.75 2.5 0.5 2.5

CP600-4T11G 26 4 0.75 2.5 0.5 2.5

4
CP600-4T15G 35 6 0.75 2.5 0.5 2.5

CP600-4T18.5G 49.5 10 0.75 4.0 0.5 2.5

CP600-4T22G 59 16 0.75 4.0 0.5 2.5

CP600-4T30G 57 16 0.75 4.0 0.5 2.5

CP600-4T37G 69 25 0.75 4.0 0.5 2.5

10.5 (Grounded cooling

CP600-4T45G 89 25 0.75 10.5 0.5
blower 2.5)
10.5 (Grounded cooling
CP600-4T55G 106 35 0.75 10.5 0.5
blower 2.5)

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 4 Wiring

4.4.2 Control Circuit Cable

Separate the control circuit cables from the main circuit cables during wiring, and fasten and fix the cables with a
tie around the connection to ensure the connection is tight and reliable.

Wire saddle

Power Air end

Open type U-shape guard ring

Figure 4-10 Control circuit cable wiring diagram of CP600-4T7.5G to CP600-4T15G

Wire saddle Wire saddle

Open type U-shape

Open type U-shape guard ring guard ring

Figure 4-11 Control circuit cable wiring diagram ofCP600-4T18.5G to CP600-4T55G

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 5 Display and Debugging

Chapter 5 Display and Commissioning

5.1 Indicator Description

The CP600 has three LED indicators, indicating the status for power, run and fault in real time. The following
figure shows the positions of the indicators:

Power

Run

Fault

Figure 5-1 Indicator position

Indicator Status Status Description

Power Off: power off

5 Power Indicator
Power On: power on

Run Off: shut down

Run Indicator
Run On: run

Fault Off: normal

Fault Indicator
Fault On: fault

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 5 Display and Debugging

5.2 Commissioning Flowchart

Power-on

Set air compressor

basic parameters

Perform jogging and confirm Change motor phase

motor operation direction sequence
Error

OK

Trial running

Inspect current, voltage,

pressure and temperature
Abnormal during running

Normal

Trial running finished, stop

Finish

Figure 5-2 Commissioning flowchart

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 5 Display and Debugging

5.3 System Commissioning Examples

3) When power is on, the HMI automatically goes to the following page:

Running Maintenance Protection Factory

Monitor display Alarm AC drive
parameters parameters parameters parameters

Power on self-testing
Start Stop
0 0.00 Hz

Set pressure 0.00 MPa Temperature

0 ℃

0.0 kW 0.00 MPa

0.00 Hz
0.00 A
0 Degree

Figure 5-3 HMI main page (example)

4) Press "Running parameters", "Maintenance parameters" and "Protection parameters" in sequence to
setup related parameters:

Running Maintenance Protection

Monitor display Alarm AC drive Main page
parameters parameters parameters

Pressure parameters Frequency parameters

Air supply pressure 0.00 MPa Air end max. frequency 0.00 Hz

Pressure Kp 0.0 Air end min. frequency 0.00 Hz

Pressure Ti 0.0 s Pre-operation frequency 0.00 Hz

5 Pre-operation duration 0 s

Cooling blower max. frequency 0.00 Hz

Cooling blower min. frequency 0.00 Hz

Sleep parameters Temperature parameters

Variable frequency constant
Hibernating wake-up pressure 0.00 MPa 0 ℃
temperature
Mains frequency fan startup
Hibernating determination time 0 s 0 ℃
temperature
Parameters in stop state Fan stop temperature 0 ℃

Stop preparation time 0 s Temperature Kp 0.0

Min. stop time 0 s Temperature Ti 0.00 s

Figure 5-4 Run parameters configuration page (example)

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 5 Display and Debugging

Running Maintenance Protection

Monitor display Alarm AC drive Main page
parameters parameters parameters

Maintenance period for oil and gas

Maintenance period for air filter Period for applying lubricating oil
separator

0 Hour 0 Hour 0 Hour

0 Hour 0 Hour 0 Hour

Maintenance period for oil filter Period for applying lubricant grease

0 Hour 0 Hour

0 Hour 0 Hour

Figure 5-5 Maintenance parameters configuration page (example)

Running Maintenance Protection

Monitor display Alarm AC drive Main page
parameters parameters parameters

Exhaust warning temperature Max. air supply pressure

0 ℃ 0.00 MPa

Exhaust stop temperature Air supply stop pressure 5

0 ℃ 0.00 MPa

Figure 5-6 Protection parameters configuration page (example)

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 5 Display and Debugging

5) After that, click AC drive and configure its parameters:

Running Maintenance Protection

Monitor display Alarm AC drive Main page
parameters parameters parameters

Air end AC drive and motor parameters Cooling blower AC drive and motor parameters
Acceleration time 0.0 s Acceleration time 0.0 s

Deceleration time 0.0 s Deceleration time 0.0 s

Maximum frequency 0.00 Hz Maximum frequency 0.00 Hz

Motor back EMF coefficient 0.0 Motor back EMF coefficient 0.0

Motor rated power 0.0 kW Motor rated power 0.0 kW

Motor rated voltage 0 V Motor rated voltage 0 V

Motor rated frequency 0.00 Hz Motor rated frequency 0.00 Hz

Motor rated current 0.00 A Motor rated current 0.00 A

Motor rated rotation speed 0 rpm Motor rated rotation speed 0 rpm

Cooling blower
Air end jogging
jogging

Figure 5-7 AC drive parameters configuration page (example)

6) Conduct trial running. Press "Air end jogging" and "Cooling blower jogging" respectively, and observe
motor operation direction. If it operates in wrong direction, change motor phase sequence, and then
click jogging again until it is under correct operation direction.

7) Confirm the motor is in the correct direction, then press "Start" on the main page to run the
air compressor. Check whether operating current and temperature are within normal range,
electromagnetic valve status is correct, and whether pressure and temperature changes are normal.

8) Shutdown the air compressor and complete the commissioning.

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 Revision History

Date Version Change Description

March 2017 A00 First issue.