STK554U392A-E: Inverter Power H-IC For 3-Phase Motor Drive
STK554U392A-E: Inverter Power H-IC For 3-Phase Motor Drive
STK554U392A-E
Thick-Film Hybrid IC
Overview
This “Inverter Power H-IC” is highly integrated device containing all High Voltage (HV) control from HV-DC to
3-phase outputs in a single small SIP module. Output stage uses IGBT/FRD technology and implements Under Voltage
Protection (UVP) and Over Current Protection (OCP) with a Fault Detection output flag. Internal Boost diodes are
provided for high side gate boost drive.
Function
Single control power supply due to Internal bootstrap circuit for high side pre-driver circuit
All control inputs and status outputs are at low voltage levels directly compatible with microcontrollers.
A single power supply drive is enabled through the use of bootstrap circuits for upper power supplies
Built-in dead-time for shoot-thru protection
Having open emitter output for low side IGBTs; individual shunt resistor per phase for OCP
Externally accessible embedded thermistor for substrate temperature measurement
Shutdown function ‘ITRIP’ to disable all operations of the 6 phase output stage by external input
Certification
UL1557 (File number: E339285).
Specifications
Absolute Maximum Ratings at Tc = 25C
Parameter Symbol Remarks Ratings Unit
Supply voltage VCC V+ to U-, V-, W-, surge<500V *1 450 V
Collector-emitter voltage VCE V+ to U, V, W or U, V, W, to U-, V-, W- 600 V
V+,U-,V-,W-,U,V,W terminal current ±15 A
Output current Io
V+,U-,V-,W-,U,V,W terminal current, Tc=100C ±8 A
Output peak current Iop V+,U-,V-,W-,U,V,W terminal current, P.W.=1ms ±30 A
Pre-driver voltage VD1,2,3,4 VB1 to U, VB2 to V, VB3 to W, VDD to VSS *2 20 V
Input signal voltage VIN HIN1, 2, 3, LIN1, 2, 3 0.3 to VDD V
FLTEN terminal voltage VFLTEN FLTEN terminal 0.3 to VDD V
Maximum power dissipation Pd IGBT per 1 channel 35 W
Junction temperature Tj IGBT, FRD, Pre-Driver IC 150 C
Storage temperature Tstg 40 to +125 C
Operating case
Tc H-IC case 40 to +100 C
temperature
Tightening torque A screw part *3 0.9 Nm
Withstand voltage Vis 50Hz sine wave AC 1 minute *4 2000 VRMS
Reference voltage is “VSS” terminal voltage unless otherwise specified.
*1: Surge voltage developed by the switching operation due to the wiring inductance between + and U-(V-, W-) terminal.
*2: VD1=VB1 to U, VD2=VB2 to V, VD3=VB3 to W, VD4=VDD to VSS terminal voltage.
*3: Flatness of the heat-sink should be less than 50m to +100m.
*4: Test conditions : AC2500V, 1 second
Stresses exceeding Maximum Ratings may damage the device. Maximum Ratings are stress ratings only. Functional operation above the Recommended Operating
Conditions is not implied. Extended exposure to stresses above the Recommended Operating Conditions may affect device reliability.
ORDERING INFORMATION
See detailed ordering and shipping information on page 15 of this data sheet.
No.A2244-2/15
STK554U392A-E
Test
Parameter Symbol Conditions MIN TYP MAX Unit
circuit
Switching Character
t ON Io = 15A - 0.45 -
Switching time Fig.5 μs
t OFF Inductive load - 0.55 -
+
Turn-on switching loss Eon Io=15A,V =300V, - 410 - μJ
Turn-off switching loss Eoff VDD=15V,L=650uH Fig.5 - 390 - μJ
Total switching loss Etot Tc=25C - 800 - μJ
+
Turn-on switching loss Eon Io=8A,V =300V, - 270 - μJ
Turn-off switching loss Eoff VDD=15V,L=650uH Fig.5 - 280 - μJ
Total switching loss Etot Tc=100C - 550 - μJ
+
Diode reverse recovery energy Erec Io=8A, V =400V, VDD=15V, - - 8.5 - μJ
Diode reverse recovery time Trr L=650uH, Tc=100C - - 60 - ns
Reverse bias safe operating area RBSOA Io = 30A, VCE = 450V - Full square- -
Short circuit safe operating area SCSOA VCE = 400V, Tc=100C - 4 - - μs
Between U(V,W) to
Allowable offset voltage slew rate dv/dt - 50 - 50 V/ns
U-(V-,W-)
Notes
1. The pre-drive power supply low voltage protection has approximately 200mV of hysteresis and operates as follows.
Upper side : The gate is turned off and will return to regular operation when recovering to the normal voltage, but the latch will
continue till the input signal will turn ‘low’.
Lower side : The gate is turned off and will automatically reset when recovering to normal voltage. It does not depend on input
signal voltage.
2. When assembling the H-IC on the heat sink the tightening torque range is 0.6Nm to 0.9Nm.
3. The pre-drive low voltage protection protects the device when the pre-drive supply voltage falls due to an operating malfunction.
4. When use the over-current protection with external shunt resistor, please set the current protection level to be equal to or less than the
rating of output peak current (Iop).
No.A2244-3/15
STK554U392A-E
No.A2244-4/15
STK554U392A-E
VB3( 1)
W,VS3( 2)
VB2( 5)
V,VS2( 6)
VB1( 9)
U,VS1(10)
V+ (13)
DB DB DB U.V. U.V. U.V.
U- (17)
V- (19)
W- (21)
Level Level Level
Shifter Shifter Shifter
HIN1(20)
HIN2(22)
HIN3(23) Logic Logic
Logic
LIN1(24)
LIN2(25)
LIN3(26)
Thermistor
TH(27)
Shutdown
ITRIP(16)
VDD(28)
Under voltage + S Q
VSS(29) Detect -
Timer
Enable/Disable R
Vref
Latch time about 2ms
FLTEN(18)
No.A2244-5/15
STK554U392A-E
Test Circuit
(The tested phase : U+ shows the upper side of the U phase and U- shows the lower side of the U phase.)
ICE / IR(BD)
ICE
U+ V+ W+ U- V- W- 9 M A
M 13 13 13 10 6 2 VD1=15V
10
N 10 6 2 17 19 21
5
U(BD) V(BD) W(BD) VD2=15V
6 VCE
M 9 5 1
N 29 29 29 1
VD3=15V
2
28
VD4=15V
29 N
Fig.1
9 M
U+ V+ W+ U- V- W- VD1=15V
M 13 13 13 10 6 2 10
N 10 6 2 17 19 21
5
m 20 22 23 24 25 26 VD2=15V
6
V Ic
1
VD3=15V VCE(SAT)
2
28
VD4=15V
5V m N
29
16
VF (Test by pulse)
Fig.2
U+ V+ W+ U- V- W- M
M 13 13 13 10 6 2
N 10 6 2 17 19 21
V VF IF
Fig.3
ID
Fig.4
No.A2244-6/15
STK554U392A-E
Switching time (The circuit is a representative example of the lower side U phase.)
9 13
Input signal VD1=15V
(0 to 5V) 10
5
VD2=15V
90% 6 10 Vcc
Io 1 CS
VD3=15V
10% 2
28
VD4=15V Io
tON tOFF
Input signal 24 17
29
16
Fig.5
Input signal
(0 to 5V)
9 13
VD1=15V
10
5
VD2=15V
6 10 Vcc
Io
1 CS
VD3=15V
2
28
VD4=15V Io
Input signal 24 17
29
16
Fig.6
No.A2244-7/15
STK554U392A-E
HIN1,2,3
OFF
LIN1,2,3
FLTEN
ON
*1
Upper
U, V, W
OFF
*1
Lower
U ,V, W
Notes:
1. *1 shows the prevention of shoot-thru via control logic, however, more dead time must be added to account for switching delay
externally.
2. *2 when VDD decreases all gate output signals will go low and cut off all 6 IGBT outputs. When VDD rises the operation will resume
immediately.
3. *3 when the upper side voltage at VB1, VB2 and VB3 drops only the corresponding upper side output is turned off. The outputs return to
normal operation immediately after the upper side gate voltage rises.
4. *4 when VITRIP exceeds threshold all IGBT’s are turned off and normal operation resumes 2ms (typ) after over current condition is
removed.
No.A2244-8/15
STK554U392A-E
V+
Lo 1 1 X X Off
0 X X X Off
STK554U392A-E
VB1: 9
CB1
U,VS1:10
V+:3
CI CS
Vcc VB2: 5
CB2
V,VS2: 6
U-:7
RSU VB3: 1
V-:19
CB3
RSV W,VS3: 2
W-:21
RSW
Op-Amp,
Controller
U,VS1:10 HIN1:20
HIN2:22
HIN3:23 Control
LIN1:24 Circuit
LIN2:25 (5V)
V,VS2: 6 LIN3:26
TH:27
FLTEN:18
RS,
ITRIP:16 Controller RP RTH
VDD:28
CD4
W,VS3: 2 VSS:29
VD4=15V
No.A2244-9/15
STK554U392A-E
*1 Pre-drive power supply (VD4=15±1.5V) must have the capacity of Io=20mA (DC), 0.5A (Peak).
Usage Precaution
1. This H-IC includes internal bootstrap diode and resistor. By adding a bootstrap capacitor “CB”, a high side drive voltage is
generated; each phase requires an individual bootstrap capacitor. The recommended value of CB is in the range of 1 to 47μF,
however, this value needs to be verified prior to production. If selecting the capacitance more than 47μF (±20%), connect a resistor
(about 20Ω) in series between each 3-phase upper side power supply terminals (VB1,2,3) and each bootstrap capacitor.
When not using the bootstrap circuit, each upper side pre-drive power supply requires an external independent power supply.
2. It is essential that wirning length between terminals in the snubber circuit be kept as short as possible to reduce the effect of surge
voltages. Recommended value of “CS” is in the range of 0.1 to 10μF.
3. The “FLTEN” terminal (Pin 18) is I/O terminal; Fault output / Enable input. It is used to indicate an internal fault condition of the
module and also can be used to disable the module operation.
4. Inside the H-IC, a thermistor used as the temperature monitor for internal subatrate is connected between VSS terminal and TH
terminal, therefore, an external pull up resistor connected between the TH terminal and an external power supply should be used.
The temperature monitor example application is as follows, please refer the Fig.10, and Fig.11 below.
5. The pull-down resistor (:33kΩ(typ)) is connected with the inside of the signal input terminal, but please connect the pull-down
resistor(about 2.2 to 3.3kΩ) outside to decrease the influence of the noise by wiring etc.
6. As protection of H-IC to the unusual current by a short circuit etc,, it recommends installing shunt resistors and an over-current
protection circuit outside. Moreover, for safety, a fuse on Vcc line is recommended.
7. Disconnection of terminals U, V, or W during normal motor operation will cause damage to H-IC, use caution with this connection.
.
8. The “ITRIP” terminal (Pin 16) is the input terminal to shut down. When VITRIP exceeds threshold (0.44V to 0.54V) all IGBT’s are
turned off. And normal operation resumes 2ms (typ) after over current condition is removed. Therefore, please turn all the input
signals off (Low) in case of detecting error at the “FLTEN” terminal.
9. When input pulse width is less than 1μs, an output may not react to the pulse. (Both ON signal and OFF signal)
This data shows the example of the application circuit, and does not guarantee a design as the mass production set.
No.A2244-10/15
STK554U392A-E
Condition
Pull-up resistor = 4.7kphm
Pull-up voltage of TH = 5V
No.A2244-11/15
STK554U392A-E
Switching waveform
X:100ns/div
Ic: 5A/div
Vce: 100V/div
X:100ns/div
Vce: 100V/div
Ic: 5A/div
No.A2244-12/15
STK554U392A-E
Calculate condition
The relationship between Ton-max and CB becomes as follows. CB is recommended to be approximately 3 times the value calculated
above. The recommended value of CB is in the range of 1 to 47μF, however, the value needs to be verified prior to production.
CB vs Ton-max
Bootstrap Capacitance CB [uF]
Ton-max[ms]
Fig15. Ton-max vs CB characteristic
No.A2244-13/15
STK554U392A-E
Package Dimensions
(unit : mm)
SIP29 56x21.8
CASE 127BW
ISSUE O
missing pin : 3,4,7,8,11,12,14,15
56.0
3.4
R1.7
21.8
(10.9)
13.9
1 29
0.5
5.0
+0 . 2
0.5−0.05
+0 . 2 3.2
1.27 0.6 −0.05
+0 . 1
1.27 × 28=35.56 6.7−0.5
46.2
5.7
2.0
50.0
62.0
No.A2244-14/15
STK554U392A-E
ORDERING INFORMATION
Device Package Shipping (Qty / Packing)
SIP29 56x21.8
STK554U392A-E (Pb-Free) 8 / Tube
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PS No.A2244-15/15