Prediction of Gas-Hydrate Formation Conditions in
Prediction of Gas-Hydrate Formation Conditions in
A Thesis
by
SHARAREH AMERIPOUR
MASTER OF SCIENCE
August 2005
A Thesis
by
SHARAREH AMERIPOUR
MASTER OF SCIENCE
Approved by:
August 2005
ABSTRACT
Gas hydrates are a well-known problem in the oil and gas industry and cost millions of
dollars in production and transmission pipelines. To prevent this problem, it is important
to predict the temperature and pressure under which gas hydrates will form. Of the
thermodynamic models in the literature, only a couple can predict the hydrate-formation
temperature or pressure for complex systems including inhibitors.
Portability and simplicity are other advantages of these correlations since they are
applicable even with a simple calculator. The results are in excellent agreement with the
experimental data in most cases and even better than the results from commercial
simulators in some cases. These correlations provide guidelines to help users forecast
gas-hydrate forming conditions for most systems of hydrate formers with and without
inhibitors and to design remediation schemes such as:
• Increasing the operating temperature by insulating the pipelines or applying heat.
• Decreasing the operating pressure when possible.
• Adding a required amount of appropriate inhibitor to reduce the hydrate-
formation temperature and/or increase the hydrate-formation pressure.
v
DEDICATION
ACKNOWLEDGMENTS
I would like to express my appreciation to Dr. Maria Barrufet, the chair of my advisory
committee, for her great guidance and valuable advice and assistance in my research.
I would like to thank Dr. Stephen Holditch, the department head, for his interest in this
research and his support.
I appreciate Dr. John Lee, Dr. Mahmood Amani, and Dr. Malcolm Andrews for serving
in my advisory committee and for their helpful comments and suggestions on the
manuscript of my thesis.
My special thanks go to my dear parents and brother for their support, sacrifice, and
encouragement.
vii
TABLE OF CONTENTS
Page
ABSTRACT....................................................................................................................... iii
DEDICATION.....................................................................................................................v
ACKNOWLEDGMENTS ................................................................................................. vi
LIST OF TABLES............................................................................................................. ix
CHAPTER
I INTRODUCTION .......................................................................................1
II BACKGROUND .........................................................................................5
CHAPTER Page
V CONCLUSIONS........................................................................................55
NOMENCLATURE ..........................................................................................................58
REFERENCES ..................................................................................................................60
VITA ..................................................................................................................................68
ix
LIST OF TABLES
Page
Table 2.1 Components may enter cavities of hydrates SI and SII ...............................7
Table 3.1 Range of different independent variables for 1,104 data points ................32
LIST OF FIGURES
Page
Fig. 2.2 Phase diagram for natural gas hydrocarbons which form hydrates .............9
Fig. 2.3 Formation of gas hydrate plugs a subsea hydrocarbon pipeline ................11
Fig. 2.5 Experimental hydrate equilibrium conditions for the natural gas
mixture .......................................................................................................15
Fig. 3.1 Hydrate-formation pressure for binaries of CH4 with iC4 and nC4 ............34
Page
Fig. 4.12 Calculated results from PVTsim before and after adjusting the
value of A for component C1 in a large cavity of Structure II..................53
Fig. 4.13 Calculated results from PVTsim before and after adjusting the
value of A for component C2 in a large cavity of Structure I ...................53
1
CHAPTER I
INTRODUCTION
Gas hydrates are ice-like crystalline structures with gas components such as methane and
carbon dioxide as guest molecules entrapped into cavities formed by water molecules.
Whenever a system of natural gas and water exists at specific conditions, especially at
high pressure and low temperature, we expect the formation of hydrates. In the oil and
gas industry, gas hydrates are a serious problem in production and gas-transmission
pipelines because they plug pipelines and process equipment. By applying heat,
insulating the pipelines, and using chemical additives as inhibitors, we can keep the
operating conditions out of the hydrate-formation region.
The most common inhibitors are thermodynamic inhibitors such as methanol and glycols;
however, produced water that contains electrolytes also has inhibiting effects. To
remediate problems caused by hydrates, it is important to calculate the gas-hydrate
formation temperature and pressure accurately; this is more complex when the system
includes alcohols and/or electrolytes.
Hammerschmidt1 first found that the formation of clathrate hydrates could block natural
gas-transport pipelines. Since then, the oil and gas industry has been more willing to
investigate the problem. My work focuses on gas-hydrate formation in three-phase
equilibrium (liquid water, hydrocarbon gas, and solid hydrate) with the objectives of
developing a correlation to predict the gas-hydrate formation at a given temperature, a
correlation to predict the gas-hydrate formation temperature when pressure is available,
and guidelines to calibrate a thermodynamic model by analyzing sensitivity to selective
parameters such as temperature- dependent adsorption constant.
This thesis follows the style of SPE Reservoir Evaluation & Engineering.
2
It is not practical to measure the gas-hydrate formation pressure and temperature for
every particular gas mixture. The main objective of this research is to develop
correlations to predict these conditions with the least average absolute error. To approach
that, I used over 1,100 experimental points2-18 among over 1,400 points gathered from
published literature from 1940 till 2004. The removed points are those that either
presented off-trend hydrate formation curves or those that contained high concentrations
of inhibitors. The data include samples ranging from single-hydrate formers such as
methane, carbon dioxide, ethane, propane, and hydrogen sulfide to binary, ternary, and
natural gases in the presence of pure water, electrolytes and/or alcohols. Using the
Statistical Analysis Software (SAS),19 I applied a regression model to find the best
correlations among the variables, such as specific gravity and pseudoreduced pressure
and temperature of gas mixtures, vapor pressure and liquid viscosity of water, and
concentrations of electrolytes and thermodynamic inhibitors.
I developed two correlations that are able to predict the hydrate formation pressure for a
given temperature or hydrate formation temperature for a given pressure for a single or
multicomponent gas mixture with and without electrolytes and/or thermodynamic
inhibitors. These correlations are applicable to a range of temperatures up to 90ºF and
pressures up to 12,000 psi. The capability of the correlations has been tested for aqueous
solutions containing electrolytes such as sodium, potassium, and calcium chlorides lower
than 20 wt% and inhibitors such as methanol lower than 20 wt%, ethylene glycol (EG),
triethylene glycol (TEG), and glycerol (GL) lower than 40 wt% since the use of higher
amount of these inhibitors is not practical because is very costly. The results show an
average absolute percentage deviation of 15.93 in pressure and an average absolute
temperature difference of 2.97ºF.
To make the correlations easy to use, I programmed them with Visual Basic. By giving
the gas compositions, the inhibitor concentrations, and either temperature or pressure of
the system, a user can calculate the hydrate-formation pressure or temperature as quickly
as clicking a key.
3
Chapter II of this thesis gives general information about the phase equilibrium of forming
hydrates and different types of determined hydrate structures, problems that they may
cause in the oil and gas industry, and solutions that may prevent their formation. This
chapter also reviews the literature in terms of experimental works, the available
correlation methods, and finally the basis of calculating the hydrate-formation conditions
from thermodynamic models. Chapter III explains the methodology for developing the
proposed correlations including my observations from the experimental data, the
regression variables that I used in this work, and an introduction to the new correlations
that improved the estimation of hydrate-formation conditions in systems with and without
inhibitors. Chapter IV includes the results of the regression models for both correlations;
it also shows the comparisons of calculated results from this work with the experimental
data, with a commonly used correlation, and with the results predicted by the PVTsim20
simulator for several gas systems. Chapter V contains the conclusions from this work and
from data observations.
There are three appendixes that come separately in Excel files. Appendix A includes the
experimental data gathered and used in this work. Appendix B contains a Visual Basic
program that calculates hydrate-formation pressure at a given temperature and Appendix
4
CHAPTER II
BACKGROUND
From 1959 to 1967, Jeffrey, McMullan, and Mak26-28 studied crystallography on hydrates
SI and SII. A summary of their experience showed that hydrates are “clathrates”. It is
well known that small gas molecules such as CH4, C2H6, and CO2 form hydrate Structure
I, but gas molecules with larger size such as C3H8 and i-C4H10 form hydrate Structure II.
However, some of the small gas molecules like Ar and Kr form both hydrate structures.7
Table 2.1 and Table 2.2 show the molecules that may enter hydrate cavities.
7
Ripmeester et al.30 discovered a third type of hydrate structure (Structure H). The
formation of hydrate SH requires both small and large molecules to be stabilized. The
hydrates with SH contain 34 water molecules per six cavities, three cavities formed by12
pentagonal (512), two cavities formed by three square, six pentagonal, and three
hexagonal faces (435663), and one large cavity formed by 12 pentagonal and eight
hexagonal faces (51268).25
Tohidi et al. measured the SII equilibrium data for benzene, cyclohexane, cyclopentane,
and neopentane.31, 32 Becke et al.33 measured SH for methane+methylcyclohexane, and
Ostergaard et al.34 for isopentane and 2,2-dimethylpentane in their binaries and ternaries
with methane and/or nitrogen. Mehta and Sloan35 provided an overview of the state-of-the
art on SH hydrates with an emphasis on its implications for the petroleum industry.
hydrate (I-LW-H-V) are in equilibrium. The temperature at this point approximates the ice
point.
10000
Methane
1000
Pressure, psia
Q2
Ethane
LW-H-V
Propane
100
Q1
Q Isobutane
10
20 30 40 50 60 70 80 90
Temperature, ºF
Fig. 2.2—Phase diagram for natural gas hydrocarbons which form hydrates (after
McCain).36
10
The point Q2 is the upper quadruple point at which the four-phase water liquid,
hydrocarbon liquid, hydrocarbon vapor, and hydrate (LW-LHC-V-H) are in equilibrium.
The pressures and temperatures at the Q1Q2 line represent the conditions that three-phase
liquid water, hydrocarbon vapor and hydrate are in equilibrium. Therefore, at the right
side of this line no hydrates form; however, hydrates begin to form at this line and
become more stable at a higher pressure and/or lower temperature. Since our objective in
this work is to predict the incipient hydrate-formation pressure or temperature, all the
experimental data gathered and used in developing the new correlations are those that
represent the three-phase equilibrium line (LW-H-V).
2.4 Gas Hydrates and Problems in the Oil and Gas Industry
Hammerschmidt1 determined that natural gas hydrates could block the gas transmission
pipelines sometimes at temperature above the water freezing point. This discovery
highlighted the importance of hydrates to the oil and gas industry and was an introduction
to the modern research era.
Gas hydrates are a very costly problem in petroleum exploration and production
operations. Hydrate clathrates can plug gas gathering systems and transmission pipelines
subsea and on the surface. In offshore explorations, the main concern is the multiphase
transfer lines from the wellhead to the production platform where low seabed
temperatures and high operation pressures promote the formation of gas hydrates. Fig.
2.3 shows plugging of a subsea hydrocarbon pipeline because of hydrate formation.
11
Inhibitors are added into processing lines to inhibit the formation of hydrates. There are
two kinds of inhibitors: thermodynamic inhibitors and low-dosage inhibitors.37 The
thermodynamic inhibitors have been used for long time in the industry and act as
12
antifreeze. The low-dosage inhibitors have recently been developed and their usage
modifies the rheology of the system rather than changing its thermodynamic states. These
inhibitors work at low concentrations, lower than or equal to 1 wt%; therefore, the use of
this technique reduces the environmental concerns and since no regeneration units are
required, it results in reduction of capital cost. The low-dosage inhibitors are divided into
kinetic inhibitors and antiagglomerants. The kinetic inhibitors are commonly water-
soluble polymers delay the nucleation and growth of hydrate crystals, while the anti-
agglomerants are usually surfactants and miscible in both hydrocarbon and water, so they
impede the agglomeration of hydrate crystals for a period of time without interfering with
crystal formation.
Most of the experimental studies on gas hydrates have investigated systems in the
presence of pure water but have lacked information on hydrate inhibition. Ng and
Robinson11 studied the hydrate-forming conditions for pure gases, including methane,
13
ethane, propane, carbon dioxide, and hydrogen sulfide, and for selected binary mixtures
in the presence of solutions up to 20 wt% methanol. This study was carried out in both
the LW-H-V and the LW-H-LHC regions for all the mentioned hydrate formers, but for
methane only in the LW-H-V region. The experimental measurements covered a range of
pressures from about 0.8 to 20 MPa, temperature from -10 to 17ºC, and concentration of
methanol from 5 to 20 wt%. Ng and Robinson11 used the results of these measurements to
compare with the calculated values from the Hammerschmidt equation29 as we will see in
Section 2.7.4. This equation calculates the difference between the temperature of a
system in the presence of water and the temperature of system in an inhibitor solution.
The difference between experimental and calculated hydrate-temperature depression from
their experiment was less than 1ºC for CH4, C2H6, and C3H8 in the gaseous region and
more than 1ºC in the region of liquid. This difference was more than 1ºC for CO2 in
gaseous and liquid regions. The results show that the Hammerschmidt equation over-
estimates the hydrate-temperature depression for H2S in the gaseous region but provides
estimates for this component than the other components in the liquid region.
Inhibitors such as ethylene glycol, methanol, and electrolytes inhibit hydrate formation. It
is important to determine the inhibition effects of these additives to avoid hydrate
formation and select the best inhibitor for a given system and operating conditions.
Bishnoi and Dholabhai40 obtained experimental hydrate equilibrium conditions for
propane hydrate with single and mixed electrolytes. Their work included electrolytes
such as NaCl, KCl, and CaCl2 at pressure and temperature ranges of 133 to 500 KPa and
263 to 276ºK. The results of this work show that for the same concentrations of
electrolytes (5 and 10 wt% in this case), sodium chloride has a greater inhibition effect
than potassium and calcium chlorides.
Bishnoi and Dholabhai5 obtained the hydrate-equilibrium conditions for a ternary mixture
of methane (78 mol%), propane (2 mol%) and carbon dioxide (20 mol%) and a natural
gas mixture in pure water and solutions containing methanol and electrolytes for a
temperature range of 274 to 291ºK and a pressure range of 1.5 to 10.1 MPa. They
observed systems that contain the same total wt% of the inhibitor, for example systems
14
with 10 wt% of either methanol or sodium chloride and 20 wt% of either methanol or
sodium chloride, 15 wt% of methanol + 5 wt% of sodium chloride, and 5 wt% of
methanol + 15 wt% of sodium chloride. For a given pressure, they reported that the
incipient hydrate-equilibrium conditions for such systems are close to each other, within
3 to 5ºC (Figs. 2.4 and 2.5); one can also conclude from these two figures that sodium
chloride has higher inhibition potential than methanol with the same wt%, a result is
more pronounced at higher pressures. Even in the presence of mixed inhibitors, the
inhibitor with a higher wt% of sodium chloride is more effective than the one with higher
wt% of methanol.
1400
1200
Pressure, psi
1000
800
600
400
200
30 35 40 45 50 55 60
Temperature, ºF
1400
Pressure, psi
1200
1000
800
600
400
35 40 45 50 55
Temperature, ºF
15w t% NaCl+5w t% CH3OH 15w t% CH3OH+5w t% NaCl 20w t% NaCl 20w t% CH3OH
Fig. 2.5—Experimental hydrate equilibrium conditions for the natural gas mixture.5
Fan et al.18 measured the hydrate-formation pressures of pure carbon dioxide in water, 10
wt% methanol, and 10 wt% ethylene glycol (EG) solutions and concluded that the
inhibition effect of EG is inferior to that of methanol, as indicated in Fig. 2.6. To
compare the inhibition effects, they also determined the hydrate formation data for a
carbon dioxide-rich quaternary gas mixture containing 88.53 mol% CO2, 6.83 mol%
CH4, 4.26 mol% N2, and 0.38 mol% C2H6 in presence of 10 wt% EG and 10 wt% NaCl.
The results show that the inhibition of EG is less effective (Fig. 2.7).
16
500
400
Pressure, psi
300
200
100
25 30 35 40 45
Temperature, ºF
700
600
Pressure, psi
500
400
300
200
100
20 25 30 35 40 45
Temperature, ºF
In another work, Ma et al.16 determined the initial hydrate formation data of pure
ethylene, five binary gas mixtures of methane/ethylene, and four binary gas mixtures of
methane/propylene for temperatures of 273.7 to 287.2ºK and pressures of 0.53 to 6.6
MPa. The ethylene and propylene contents in the mixtures range from 7.13 to 100 mol%
and 0.66 to 71.96 mol%. Their work showed that the model developed by Chen and Guo
represented the measured data; however, my conclusion from the experimental results is
that hydrates could form at higher pressure as the concentration of methane increased in
the mixture. This means that at the same temperature, the lighter the gas specific gravity
of the hydrate former, the higher the pressure at which hydrates form, as indicated in the
literature.36
Sometimes the processed water in pipelines contains electrolytes which also act as
inhibitors. To establish the effect of mixtures of inhibitors on the locus of the three-phase
equilibrium curve, Jager, Peters, and Sloan12 measured data on eight different mixtures of
the quaternary system of methane/water/methanol/sodium chloride. They reported 16
data points at a relative concentration of 2 and 4 mol% sodium chloride combined with
10, 20, 30 and 40 wt% of methanol. Using two different experimental methods, they
measured the incipient hydrate values for pressures from 2 to 14 MPa in a Cailletet
apparatus and from 2 to 70 MPa in a Raman spectroscopy, which had not been used
before to measure hydrate data in complex systems. The results from the two apparatus at
10 MPa are consistent within 0.3 to 1ºK. They compared the data collected in their work
with literature data for the ternary systems of methane/water/sodium chloride and
methane/water/methanol and concluded that the mixtures of inhibitors (sodium chloride +
methanol in this case) have a larger inhibition effect than the sum of the inhibition effect
by each inhibitor; therefore, thermodynamic models must consider the interaction
between electrolytes and methanol to predict hydrate inhibition correctly.
where yi = mol fraction of component i in the vapor phase and s i = mol fraction of
n
yi
= 1 …………………………………………………………………………… (2.2)
i =1 K ivs
The K-Value method was generated before determination of the hydrate-crystal structure
and was improved by Katz and co-workers. The K-Value charts were generated for
methane, ethane, propane, butane, carbon dioxide, hydrogen sulfide, and nitrogen.
Having the K-Value of every component in the mixture at three-phase (LW-H-V)
19
This method is simple and may be used for an initial estimation of hydrate formation
conditions. Elgibaly and Elkamel44 have mentioned in their paper that Sloan showed in a
statistical analysis report that this method is not accurate and that the calculated pressure
for the same gas gravity with different mixtures may result in 50% error. Since method
considers only the gas gravity of the components, if two components have equal
molecular weights such as butane and isobutene, the method may estimate the same
hydrate-formation temperature or pressure, although they should be different in reality. I
have shown on page 34 the experimental data for two binary gases with the same gas
specific gravity in the same range of temperature that form hydrates at a very different
range of pressure.
10000
Methane
1000
Pressure, psia
0.7
0.6
0.8
0.9
1.0
100
10
30 40 50 60 70 80
Temperature, ºF
Fig. 2.8—Initial hydrate-formation estimation for natural gases based on gas gravity
(after McCain).36
kjxj
∆T = ......................................................................................... (2.4)
(100 × M j − x j × M j )
The transformation from a pure-water state to a hydrate state can be considered in two
steps:
where aq indicates the state of pure water, H the filled hydrate lattice, and β indicates
the empty hydrate lattice, which is hypothetical but used to facilitate the hydrate
calculations.
µ aq = µ H ……………………………………………………………………………. (2.5)
If µ β is the indication of the hypothetical empty-hydrate phase, then Eq. 2.5 can be
written as:
∆µ aq = ∆µ H ,……………………………………………………………………….... (2.6)
where ∆µ aq = µ β − µ aq and ∆µ H = µ β − µ H .
The term of ∆µ aq at a given temperature and pressure has been defined by Holder et al.46
as:
T
∆µ aq / RT = ∆µ o (To , p = 0 atm) / RTo − (∆H W / RT 2 )dT + (∆VW / RT ) p − ln aW .... (2.7)
To
temperature, 273.15º K , R is the universal gas constant, and aW is the water activity in
the aqueous phase. The term of ∆VW is molar volume associated with transition and
T
∆H W = ∆H o + ∆C p dT …………………………………………………………..... (2.8)
To
The values of the constants needed for calculation of ∆µ aq are given in Table 2.4.
24
The chemical potential difference of water in the empty and the filled hydrate lattice was
derived by van der Waals and Platteeuw47 as follows:
where ni is the number of cavities of type i per water molecules, and f j is fugacity of
the component j in the gas phase and is determined by an equation of state, EOS. The
Constants A and B are unique for each component j that is capable of entering into a
cavity of type i and must be determined from experimental data. These parameters are
specific for the selected EOS and according to PVTsim,20 for Structures I and II are
mostly calculated by Munck et al.,20 Rasmussen and Pederson,20 and for Structure H by
Madsen et al.20
25
Table 2.5 and Table 2.6 give the values of the A and B parameters used in PVTsim.20
A × 10 3 B A × 10 3 B
(K/atm) (K) (K/atm) (K)
I 0.7228 3187 23.35 2653
C1
II 0.2207 3453 100 1916
I 0 0 3.039 3861
C2
II 0 0 240 2967
C3 II 0 0 5.455 4638
iC4 II 0 0 189.3 3800
nC4 II 0 0 30.51 3699
I 1.671 2905 6.078 2431
N2
II 0.1742 3082 18 1728
I 0.00588 5410 3.36 3202
CO2
II 0.0846 3602 846 2030
I 10.06 2999 16.34 3737
H 2S
II 0.065 4613 252.3 2920
I 17.4 2289 57.7 1935
O2
II 14.4 2383 154 1519
I 25.8 2227 75.4 1918
Ar
II 21.9 2315 1866 1539
26
2,2,3-Trimethylbutane 8.066 × 10 8 − 39
Replacing Eqs. 2.7 and 2.10 in Eq. 2.6 results in the following equation:
27
T
∆µ o (To , p = 0 atm) / RTo − (∆H W / RT 2 )dT + (∆VW / RT ) p − ni ln(1 + C ji f j )
To
i j
− ln aW = 0 .................................................................................................................. (2.12)
After calculating the water activity aW from one of the equations derived by Javanmardi
and Moshfeghian4 or Nasrifar and Moshfeghian,3, 8 Eq. 2.12 can be used to calculate the
gas hydrate-formation temperature for a given pressure or gas hydrate pressure at a given
temperature for a system containing aqueous electrolytes only or in the presence of both
electrolytes and alcohol.
RT a (T )
p= − ,............................................................................................... (2.14)
V − b V (V + b)
where T , p, V , and R are the temperature, pressure, molar volume, and universal gas
constant. The EOS parameters, a and b , have different values depending on the EOS; for
a pure component, they are evaluated at the critical temperature using the following two
equations:
28
∂p
( ) T = 0 ................................................................................................................. (2.15)
∂V c
∂2 p
( ) T = 0 ............................................................................................................... (2.16)
∂V 2 c
For component i , the parameter a at the critical point and parameter b are defined by:
R 2Tci2
a ci = Ω a ,......................................................................................................... (2.17)
Pci
and
RTci
bi = Ω b ,............................................................................................................. (2.18)
Pci
The term Tr is the reduced temperature (temperature divided by critical temperature) and
m is given by:
At the critical temperature, the right-hand side of the Eq. 2.20 is equal to 1 and
consequently, in Eq. 2.19, a i (T ) will be equal to a ci . In Eq. 2.21 ω i is the acentric factor
and defined by Pitzer49:
29
The parameters a and b for mixtures can be determined from the following mixing rules:
and
bM = z i bi ,.............................................................................................................. (2.24)
i
where z i and z j represent the mole fractions of components i and j in the mixture and
CHAPTER III
METHODOLOGY
I used Marisoft Digitizer50 software to translate data presented in graphic form only to
tabulated data. To do this, I provided a JPEG file of those data reported in graphs, then by
opening the file in Marisoft Digitizer environment and selecting the ranges for both X
and Y axes, pointed on each experimental data point and transferred the digitized points
to an Excel file. To have the temperature and pressure for all data in the same units, I
converted all the different units of temperatures to ºF and all the different units of
pressures to psi, because these units are commonly used in the industry.
In this work, I used the Statistical Analysis Software (SAS)19 to find the best correlations
among the variables, such as gas specific gravity and pseudoreduced pressure and
temperature of gas mixtures, vapor pressure and liquid viscosity of water, and
concentrations of electrolytes and thermodynamic inhibitors. Because of large number of
independent variables, particularly hydrocarbons and nonhydrocarbons (15 components),
I reduced those to only three variables, pseudoreduced temperature and pressure and gas
31
specific gravity, to represent all the gas components. The observations from the data
gathered in this work show that in systems without inhibitors the gases with lower
specific gravity form hydrates at higher pressure or lower temperature; these observations
also show that the inclusion of some components such as propane, isobutene, and
nitrogen causes different behavior for these systems. Taking into account all of these
observations, I considered the use of specific gravity and pseudoreduced temperature and
pressure as regression variables for developing these correlations.
The other regression variables, vapor pressure and liquid viscosity of water (especially
water vapor pressure), were helpful in modeling the p-correlation, because the plot of
vapor pressure of water versus temperature has the same shape as that for hydrate
pressure versus temperature. Since the hydrate-formation process is considered to be a
physical rather than a chemical process36 (the guest molecules can rotate within the void
spaces and no strong chemical bonds are formed between the hydrocarbon and water
molecules), and because water is the most important element in this process, the physical
properties of water such as liquid water viscosity at equilibrium could contribute to
allowing the gas molecule to enter the void space as a guest.
The data include about 250 samples from pure components to binary, ternary and
mixtures of gases in the presence of pure water, single and mixed inhibitors. The
concentration ranges of each gas component and inhibitor along with the ranges of
specific gravity, pressure, and temperature are summarized in Table 3.1.
32
results in the literature. However, that is not always the case and some of the data do not
follow this pattern. By screening the experimental data and inspecting the compositions, I
learned that some components have significant effects on the hydrate-formation pressure
or temperature. For example, propane and isobutane will decrease the hydrate-formation
pressure dramatically; however, nitrogen will increase it and act like an inhibitor.
Table 3.2 shows how the binaries of methane with propane, isobutane, or nitrogen
decrease or increase the hydrate formation pressures at the same temperature for systems
without inhibitors.
C1 37.10
39.11 60.77 1.16172
C3 62.90
C1 27.20
39.11 1473.58 0.85359
N2 72.80
C1 71.4
39.29 51.63 0.9681
iC4 28.6
C1 50.25
39.29 889.08 0.75845
N2 49.75
C1 10.80
39.29 2300.30 0.92128
N2 89.20
34
This table shows that at 39.11ºF, pure methane with specific gravity of 0.5531 forms
hydrate at a pressure of 552.59 psi. At the same temperature for a binary of methane and
nitrogen with higher specific gravity (0.85359), we expect hydrates to form at lower
pressure, but the pressure is acually1473.58 psi, which is higher than for the case of pure
methane. This indicates that the hydrate-formation pressure does not always correlate
negatively with specific gravity, and the presence of some components such as nitrogen
in a mixture increases the hydrate-formation pressure.
Another example shows two binary systems of 97.50 mol% C1 + 2.5 mol% i-C4 and 97.50
mol% C1 + 2.5 mol% nC4, which both have the same gas specific gravity of 0.589, but the
first binary will form hydrates at much lower pressures in a temperature range of 37.85 to
55.85ºF. Fig. 3.1 compares the hydrate-formation pressures for these systems. Although
these two binary systems have the same molecular weight, they behave differently
because the presence of some components such as isobutane in a mixture decreases the
hydrate-formation pressure. Therefore, two systems with equal gas specific gravities do
not necessarily form hydrates at equal pressures, but the presence of some components in
a mixture has a very significant effect on determining the hydrate-formation pressure or
temperature.
1600
1200
Pressure, psi
800
400
0
30 35 40 45 50 55 60 65 70
Temperature, ºF
Fig. 3.1—Hydrate-formation pressure for binaries of CH4 with iC4 and nC4.2
35
T pr = T / T pc ,................................................................................................................. (3.1)
and
p pr = p / p pc ,............................................................................................................... (3.2)
where T pr and p pr are the pseudoreduced temperature and pressure, and T pc and p pc are
K2
T pc = ,..................................................................................................................... (3.3)
J
and
T pc
p pc = ,.................................................................................................................... (3.4)
J
3
Tc Tc
J = α0 + α i yi ( ) +α4 yj( ) j ,....................................................................... (3.5)
i =1 pc j pc
and
3
Tc Tc
K = β0 + β i yi ( ) + β4 yj( ) j ,................................................................ (3.6)
i =1 pc j pc
The range of data for the mixing rules is summarized in Table 3.4.
y i MWi
γ = i
,............................................................................................................ (3.7)
MWair
where MWi and y i are the molecular weight and mole fraction of component i in the
where T is the temperature of the system in ºK, p wv is the vapor pressure of water in
mmHg (must be converted to psi when used in Eq. 3.10) and a wv , bwv , c wv , d wv , and e wv are
constants which for water at these units specified as follows:
a wv = 29.8605
bwv = −3.1522 × 10 3
c wv = −7.3037
d wv = 2.4247 × 10 −9
ewv = 1.8090 × 10 −6
This equation is valid for the range of temperature from 273.16 to 647.13ºK.
39
where T is the temperature of the system in Kelvin, ºK, µ wl is the viscosity of liquid
water in centipoise, cp and a wl , bwl , c wl , and d wl are constants which for water at these
units are as follows:
a wl = −10.2158
bwl = 1.7925 × 10 3
c wl = 1.7730 × 10 −2
d wl = −1.2631 × 10 −5
This equation is valid for the range of temperature from 273 to 643ºK.
xi xi
ln p pr = a 0 + a1 ln T pr + a 2 [( )T pr ] / γ 2 + a 3 ( )T pr
i Mi i Mi
xj 1 2 xj 1
+ a 4 [( )( xCO 2 + x H 2 S + x N 2 ]( ) + a5 ( )( ) + a 6 [(µ wl ) 4 (T pr ) 2 ( p wv )]
j Mj T pr j Mj T pr
1
+ a 7 [( p wv )( )] + a8 (T pr ) 2 + a 9 [(100 − xi )(T pr ) 2 ] + a10 [(ln γ )(T pr )]
T pr i
1
+ a14 [( xC 3 + xiC 4 )(T pr ) 6 ] + a15 [( xC 3 + xiC 4 )( p wv )(T pr ) 6 ] + a16 [( xCO 2 + x H 2 S )(γ )( )]
T pr
1 2
+ a17 [( x N 2 )(γ )( ) ] ,...................................................................................... (3.10)
T pr
40
where Tpr and ppr are the pseudoreduced temperature and pressure, γ is the specific
gravity of the gas. The variable xi indicates concentration of electrolytes such as sodium
chloride (NaCl), potassium chloride (KCl), or calcium chloride (CaCl2), and the
variable x j indicates concentration of thermodynamic inhibitors such as methanol,
ethylene glycol, triethylene glycol, or glycerol, and both are expressed in weight percent.
The variables p wv and µ wl are the water vapor pressure and liquid water viscosity, and a0
to a17 are the coefficients of this correlation.
xi xj
ln T pr = b0 + b1 (ln p ) 2 + b2 [( ) / γ 2 ] + b3 [( ) / γ 2 ] + b4 (γ 2 ) + b5 [(100 − xi )(γ 3 )]
i Mi j Mj i
xj
+ b6 ( xCO 2 + x H 2 S + x N 2 ) + b7 [( )( xCO 2 + x H 2 S + x N 2 )] + b8 [( xC 3 + xiC 4 ) / γ 6 ]
j Mj
+ b9 [(ln γ )(ln p )] + b10 [(ln γ )(ln p ) 4 ] + b11 [(ln p ) / γ ] + b12 [(ln p ) 2 / γ ] + b13 [(ln p ) 3 / γ ]
where constants b0 to b16 are the coefficients of this correlation. The values of coefficients
a 0 to a17 and b0 to b16 are given in Table 3.5.
41
17 − 3.2564 × 10 −2 5.44 × 10 −3
42
CHAPTER IV
RESULTS AND DISCUSSION
Using the statistical analysis software (SAS),19 I applied a regression model for 1,104
experimental data points to find the best correlations among the variables. The data points
include different samples from pure hydrocarbon and nonhydrocarbon components to gas
mixtures. As can be seen from Table 3.1, besides temperature and pressure, 15 gas
components, 3 electrolytes, and 4 thermodynamic inhibitors have entered the regression
as independent variables. Section 3.3 included the calculations of the variables included
in this regression. To check the accuracy of the correlations and compare the predicted
results with the experimental data, I applied a statistical error analysis for both
correlations.
n
100
p aae = p (cal.)i − p (exp .)i / p (exp .) ,.............................................................. (4.1)
n i
The average of absolute temperature difference (Taad) measures the statistical error from
the following equation for the T-correlation of 2.97ºF with the R2 equal of 0.999:
n
Taad = T (cal.)i − T (exp .)i / n ,................................................................................... (4.2)
i
where n is the total number of the data points that have been used in developing the two
correlations.
43
10000
Pred., Psi
1000
100
10
10 100 1000 10000 100000
Pexp. , psi
10
10 100
Texp., ºF
Figs. 4.3 through 4.5 show the calculated hydrate-formation pressure from pressure
correlation versus the experimental. Methane has been chosen for this comparison since it
is a key component of any natural gas mixtures, and hydrates of methane are the most
commonly found hydrates. Fig. 4.3 shows an excellent agreement between the calculated
hydrate-formation pressure and experimental data except a little deviation for the system
of gas and electrolytes, which occurs only at high pressures. Figs. 4.4 and 4.5 compare
the calculated and experimental hydrate-formation pressure for two natural gas mixtures
with the same components. In Fig. 4.4 where the gas mixture contains small
concentrations of propane and nitrogen, the predicted results represent the experimental
perfectly; however, Fig 4.5 shows slight deviation for predicted results from experimental
data when the mixture contains higher fractions of these two components.
12000
10000
Pressure, psi
8000
6000
4000
2000
0
30 40 50 60 70 80 90
Temperature, ºF
300
200
100
0
30 35 40 45 50 55 60
Temperature, ºF
1200
1000
Pressure, psi
800
600
400
200
0
30 40 50 60 70 80
Temperature, ºF
Figs. 4.6 through 4.8 show the calculated hydrate-formation temperature from
temperature correlation versus the experimental. Fig. 4.6 shows the calculated results are
in excellent agreement with experimental data except slight deviation at low temperatures
for the complex system of gas and mixed inhibitors.
Figs. 4.7 and 4.8 compare the calculated and experimental hydrate-formation temperature
for the same natural gas systems. In Fig. 4.7 where the gas mixture contains small
concentrations of propane and nitrogen, the predicted results represent the experimental
perfectly; however, Fig 4.8 shows deviation for predicted results from experimental when
the mixture contains higher fractions of these two components. Despite of the deviation
for this case, the calculated values still follow the same trend as the experimental.
90
80
Temperature, ºF
70
60
50
40
30
0 2000 4000 6000 8000 10000 12000
Pressure, psi
Temperature, ºF 55
50
45
40
35
30
0 100 200 300 400 500
Pressure, psi
90
80
Temperature, ºF
70
60
50
40
30
0 200 400 600 800 1000 1200 1400
Pressure, psi
10
0
-10 32 42 52 62
-20
-30
-40
-50
Texp., ºF
correlations with the results from the available commercial software, PVTsim20. For most
sets of data, the results from the new correlations are as good as the results from PVTsim;
however, for some of the data sets, these correlations predict the hydrate-formation
conditions even better than PVTsim. Figs. 4.10 and 4.11 compare the predicted hydrate-
formation pressure and temperature from the correlations and PVTsim for two different
natural gas systems.
300
Pressure, psi
250
200
150
100
30 40 50 60
Temperature, ºF
Experimental Predicted PVTsim
320
270
Pressure, psi
220
170
120
70
20
30 32 34 36 38 40 42 44 46
Temperature, ºF
Experimental Predicted PVTsim
f i = φ i y i p ,.................................................................................................................. (4.3)
where φ i = fugacity coefficient, yi = mole fraction of component i in the gas phase, and
V ∂p RT
ln φ i = −1 / RT (( ) T ,V ,n j − )dV − ln Z ,............................................................. (4.4)
∞ ∂ni V
K ij = K ij A + cn j [ K ij B + K ij C (T − T0 )] ,..................................................................... (4.6)
and cn j is the carbon number of component j . The attempt to adjust the variables K ij A ,
K ij B , and K ij C failed because the software does not accept the changes.
PVTsim considers three types of hydrate lattices, SI, SII and SH. Hydrates with structures
I and II consist of two different sizes of cavities, small and large. Structure H consists of
three different sizes of cavities which in PVTsim are modeled as two cavity sizes,
small/medium and huge. As we saw in Section 2.8, the Langmuir adsorption constant C ji
is a temperature-dependent parameter and the values of A and B (Eq. 2.11) are unique
for each component j that is capable of entering into a cavity of type i . For example, the
value of A for component C1 that enters a large cavity of SII is equal to 1.335 × 10 −1
ºF/psia, and with this value we saw the prediction from PVTsim in Fig. 4.10 that deviated
from experimental. Multiplying the value of A by 10, PVTsim shows better results, as
can be seen in Fig. 4.12. Similarly, the value of A for component C2 that enters a large
cavity of SI is equal to 3.722 × 10 −4 ºF/psia, and by making this value 10 times larger,
PVTsim shows better results, as we see in Fig. 4.13.
53
320
Pressure, psi 270
220
170
120
70
20
30 35 40 45 50
Temperature, ºF
Experimental Predicted PVTsim pvtsim(AIIL,C1*10)
Fig. 4.12—Calculated results from PVTsim before and after adjusting the value of
A for component C1 in a large cavity of Structure II.
320
270
Pressure, psi
220
170
120
70
20
30 35 40 45 50
Temperature, ºF
Fig. 4.13—Calculated results from PVTsim before and after adjusting the value of
A for component C2 in a large cavity of Structure I.
54
Therefore, the predicted results from PVTsim are sensitive to the A parameter for some
components in large cavities of SI and SII. Although the hydrate types and the sizes of
cavities do not affect our correlation, from the sensitivity analysis for PVTsim, we can
reach the conclusion that our correlations could be sensitive to some or all of the
variables involved in their development. This means that we can probably improve the
new correlations by adjusting the current variables, by entering new variables such as
density of water, or even by using improved mixing rules with a wider range of
hydrocarbon, temperatures, and pressures. The mixing rule that I used to calculate the
pseudoreduced temperature and pressure is limited to some ranges of composition,
temperature, and pressure which do not cover all the ranges for the experimental data;
that could affect the accuracy of the new correlations to some extent. By having more
experimental data and considering other regression variables, it is possible to improve
these correlations more and more.
55
CHAPTER V
CONCLUSIONS
Gas hydrates are a costly problem when they plug oil and gas pipelines. The best way to
determine the hydrate-formation temperature and pressure is to measure these conditions
experimentally for every gas system. Since this is not practical in terms of time and
money, correlations are the other alternative tool. Only a couple of the thermodynamics
methods in the literature are applicable for systems including inhibitors. In this work, we
introduced two improved correlations that calculate the hydrate-formation pressure or
temperature for single gases or mixtures of gases with or without inhibitors. These
correlations are based on over 1,100 published data points of gas-hydrate formation
temperatures and pressures with and without inhibitors. The data include samples ranging
from pure-hydrate formers such as methane, ethane, propane, carbon dioxide, and
hydrogen sulfide to binary, ternary, and natural gases. Using the Statistical Analysis
Software (SAS),19 we found the best correlations among the variables including gas
specific gravity, pseudoreduced pressure and temperature of gas mixtures, vapor pressure
and liquid viscosity of water, and concentrations of electrolytes and thermodynamic
inhibitors.
The improved correlations are simple and portable since they are applicable even with a
simple calculator. The results are in excellent agreement with the experimental data in
most cases and even better than the results from commercial simulators in some cases.
These correlations provide guidelines to help the users to forecast gas-hydrate forming
conditions for most systems of hydrate formers with and without inhibitors.
56
• The predicted results are in a good agreement with the experimental data in most
cases.
• These correlations are very accurate and in some cases they can predict the
hydrate-formation conditions even better than the commercial software, PVTsim.
• The improved correlations are unique since none of the available correlations in
the literature can predict the hydrate-formation conditions for complex systems
including inhibitors; in addition, the new correlations proved to be much more
accurate than the common correlations.
• The results from 1,104 data points show an average absolute percentage deviation
of 15.93 in pressure for the p-correlation and an average absolute temperature
difference of 2.97ºF for the T-correlation.
• The correlations are useful for a wide range of temperature (to 90ºF) and pressure
(to 12,000 psi).
• A sensitivity analysis on parameter A of the Langmuir adsorption constant
showed that the value of this parameter for hydrocarbons entering in large cavities
of Structures I and II has significant effect on the calculated hydrate-formation
temperature and pressure by PVTsim simulator.
58
NOMENCLATURE
aw = water activity
p pc = pseudocritical pressure
p pr = pseudoreduced pressure
T pc = pseudocritical temperature
T pr = pseudoreduced temperature
Tr = reduced temperature
T0 = reference temperature
V= molar volume
yi = mol fraction of component i in vapor phase
xi = concentration of electrolyte i
∆= difference in properties
φ= fugacity coefficient
γ= gas specific gravity
µ= chemical potential
ω= acentric factor
60
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65
APPENDIX A
EXPERIMENTAL DATA
The entire experimental data gathered and used in this work is in a separate Excel file.
66
APPENDIX B
This Excel file includes a Visual Basic program that calculates the hydrate-formation
pressure at a given temperature. By giving the gas composition and the inhibitor
concentration as input data to this program, a user can calculate the hydrate-formation
pressure at a given temperature for that system. This calculation can be done very quick
and only by clicking on the Hydrate Pressure button in the Data sheet.
67
APPENDIX C
This Excel file includes a Visual Basic program that calculates the hydrate-formation
temperature at a given pressure. By giving the gas composition and the inhibitor
concentration as input data to this program, a user can calculate the hydrate-formation
temperature at a given pressure for that system. This calculation can be done very quick
and only by clicking on the Hydrate Temperature button in the Data sheet.
68
VITA