Parts & Components Manual: CLE12-BPT-001
Parts & Components Manual: CLE12-BPT-001
Date:July , 2010
目录
01-1 Label ........................................................................................................................................... 1
1
01-2 Outline
2
02-1 Chassis (CLE12I)
3
02-2 Chassis (CLE12)
4
03-1 Outer mast (CLE12I)
5
03-2 Outer mast (CLE12)
6
03-2 Inner mast(CLE12)
7
04-1 Electric box
8
No. Part Number Item Quantity Remarks
1 2300403001 Cover of battery case 1
2 2300404001 Fixed plate of switch 1
3 2040424001 Adjusting nut 4
4 1000423001 Screw 4
5 0000023040 Screw M6X16 4
6 0000025010 Spring washer 6 4
7 0000023055 Flat washer 6 4
8 2300404002 Drill installation plate 1
9 0000028011 Split pin 3X40 2
10 1040401003 Welded Articulated frame 2
11 0000023107 Screw M5X16 8
12 0000024007 Locking nut M5 8
13 2330401002 Welded distribution box 1
14 0000023118 Screw M10X20 4
15 2330401001 Under coaming 1
16 0000024003 Locking nut M8 7
17 0000025036 Big washer 8 7
18 2300418001 Protective plate 1
19 0000023124 Screw M8X20 7
20 0000030002 Greasing cup M6 2
9
04-2 Steering wheel
10
8 0000027014 Bearing 8111 2
9 0000027015 Bearing 7205E 2
10 2210404001 Pressure cover 2
11 0000024016 Round nut M20×1.5 2
12 2210405001 Frame of roller 2
13 0000024015 Locking nut M14 2
14 2210425001 Washer 4
15 0000027001 Bearing 6204 4
16 2210413001 Shaft sleeve 2
17 2210416001 Rear wheel 2
18 0000023111 Bolt M14X100 2
11
4 0000027001 Bearing 6204 4/8
5 2000416003 Load roller 2 80X93
6 2000407001 Shaft for load roller 4
7 0000028009 Spring cylindrical pin 5X35 8
8 2000405002 Linking plate 4
9 2000416002 Load roller 4 80X70
12
No. Part Number Item Quantity Remarks
2320300001 1600
1 Cylinder assembly 1
2320300002 800
2 2000337001 Safety anti-explosion valve assembly 1
3 0000022051 Seal washer 16 1
4 2000317002 Straight joint 1
5 0000022011 O-ring 8X1.8 2
6 2000317001 High pressure oil pipe 1
Right angel adjusting joint
7 0000017002 1
JTJ8-G3/8-M16X1.5
8 2000301001 Seat of pull rod 1
9 2000302003 Support 1 1
10 0000025001 Spring washer 8 2
11 0000025011 Flat washer 8 2
12 0000023067 Screw M8X16 2
13 0000023101 Bolt M12X25 1
14 0000025024 Spring washer 12 1
13
05-2 Cylinder(CLE12I)
14
05-3 Oil pipe and accessory(CLE12)
15
05-4 Cylinder(CLE12)
16
05-5 Pump station
17
05-6 Spare parts for chain and pulley wheel(CLE12I)
18
7 2000310001 Chain wheel 1
8 0000029119 Leaf chain LH1234 1
9 0000028010 Split pin 2X20 4
10 2000307001 Chain shaft 2
11 2000312001 Pull rod with chain 1
12 0000028011 Split pin 3X40 1
13 0000025099 Washer 16 1
14 0000025098 Washer 16 1
15 0000024010 Nut M16 1
16 0000024009 Nut M16 1
19
No. Part Number Item Quantity Remarks
1 2010319001 Bumper block 1
2 2310305001 Frame of chain wheel 1
3 0000024070 Thin nut M16X1.5 2
4 0000023510 Locking screw M16X35 2
5 0000023103 Screw M6X8 1
6 2300301001 Shaft assembly 1
7 2240302001 Adjusting washer 2
8 0000027011 Bearing 6205 2
9 2000310001 Chain wheel 1
10 0000029122 Leaf chain LH1234 1
11 0000028010 Split pin 2X20 4
12 2000307001 Chain shaft 2
13 0000028011 Split pin 3X40 1
14 2000312001 Pull rod with chain 1
15 0000025029 Flat washer 16 1
16 0000024011 Locking nut M16 1
20
06-1 Long shaft
21
7 2330201001 Long shaft assembly 1
8 2240205002 Clamp A 1
9 2240205003 Clamp B 1
10 0000023120 Screw M10X10 2
11 0000023006 Spring washer 10 6
12 0000023088 Screw M10×25 6
13 0000024013 Nut M10 1
14 0000023214 Screw M10X50 1
15 0000023088 Screw M10X25 4
16 2210200001 Driving wheel assembly 1
22
3 0000036001 Flat pin A6X16 1
4 1000207002 Gear shaft 1
5 1000205003 speed gearbox 1 ▲
6 1000209001 Small gear 1
7 0000026004 Retaining ring 15 1
8 0000026005 Retaining ring 17 1
9 0000036002 Flat pin A5X15 2
10 0000025020 Washer 8 5
11 2210234001 DC motor 1
12 0000023061 Screw M8X25 5
13 0000027009 Bearing 16006 1
14 1000209002 Big gear 1
15 0000022007 Outside framework oil seal 188X202X10 1
16 1000210001 Gear ring 1
17 0000027010 Bearing 6022 2
18 0000026006 Retaining ring 170 1
19 0000022008 O-ring 110X3.55 1
20 1000222001 Seat of oil seal 1
21 1000216001 Wheel 1
22 0000025006 Spring washer6 21
23 0000023062 Screw M6X20 10
24 0000022009 Oil seal 148X165X12 1
25 1000205004 Cover of gear box 1
26 0000028008 cylindrical pin B6X22 2
27 0000023063 Screw M6X16 11
28 1000222002 cylindrical pin 17X35X7 1 ▲
29 1000234003 electromagnetic brake 1
30 0000023064 Screw M5X45 6
31 1000205005 Cover 1
32 0000026007 Retaining ring 55 1
33 1000237001 Air plug M10X1 1
34 0000025021 Seal washer 10 1 ▲
35 1000237002 Fixed plate of cable 1
36 0000023065 Screw M5X25 2
37 0000023066 Screw M5X10 2
Remarks : The Item with ▲ is not supplied separately.
23
07-1 Noblelift handle
24
4 1000113002 Shaft sleeve 2
5 1000134002 Micro-switch 4
6 1000100015 Lowering button assembly 1
7 1000114001 Horn button 1
8 1000131001 Spring of horn button 1
9 1000100016 Lifting button assembly 1
10 0000023009 Screw ST2.2X19 8
11 1000103004 Splint 1
12 1000134003 Accelerator ET162MCU 1
13 1000114003 Right driving knob 1
14 1000114002 Emergency button for backward 1
15 1000131002 Spring for emergency button 1
16 1000103001 Upper cover of handle 1
17 1000103003 Handle body 1
18 0000023053 Screw M6X12 3
19 0000023046 Bolt M8X18 2
20 0000025001 Spring washer 8 2
21 2240101006 Welded handle lever 1
22 1000121001 Air spring 1
23 1000123001 Screw M8X20 1
24 2330205001 Handle joint 1
25 1000113001 Compound sleeve with shoulder 2
26 1000107001 Handle shaft 1
27 0000028003 Spring cylindrical pin 4X24 1
28 0000023455 Screw M8X35 1
29 2330205002 Linking plate 1
30 2240218001 Dust cover 1
31 0000023044 Screw M8X20 4
32 0000025001 Spring washer 8 5
33 0000025011 Flat washer 8 3
34 1020119001 Crash roll 1
35 0000023042 Screw M6X10 2
25
07-2 Can-bus handle
26
No. Part Number Item Quantity Remarks
1 0000023047 Screw M8X25 2
2 0000025001 Spring washer 8 2
3 2240101003 Welded handle lever 1
4 1000123001 Screw M8X20 1
5 1000121001 Air spring 1
6 1000123003 Screw M4X8 4
7 1000104013 Cover board 1
8 1000113001 Compound lever with shoulder 2
9 1000107001 Handle shaft 1
10 0000028003 Spring cylindrical pin 4X24 1
11 0000023455 Screw M8X35 1
12 2330205001 Linking joint of handle 1
13 2330205002 Linking plate 1
14 2240218001 Dust cover 1
15 0000023044 Screw M8X20 4
16 0000025001 Spring washer 8 5
17 0000025011 Flat washer 8 3
18 1020119001 Crash roll 1
19 0000023042 Screw M6X10 2
27
07-3 Can-bus handle Knob
28
17 1000137003 Fixed seat of magnetic part 2
18 1000131011 Torsional spring 2
19 1000114018 seat of emergency reversing button 1
20 1000114020 Cover of emergency reversing 1
21 1000114021 Cover ofbutton
select switch 1
22 1000114022 Right button 1
23 0000023060 Screw ST4.2X25 1
24 1000134006 LED bi-colored light 1
25 1000103014 Seat of LED bi-colored light 1
26 1000131012 Torsional spring of right driving knob 1
27 1000131013 Torsional spring of left driving knob 1
28 1000134007 PCB 1
Remarks : The Item with ▲ is not supplied separately.
29
08-1 Major loop harness of CLE12 series
30
08-2 Control harness of CLE12 Series(CANBUS handle)
31
08-3 Control harness of CLE12 Series(Noblelift handle)
32
08-4 General parts for electrics of CLE12 series
33
No. Part Number Item Quantity Remarks
1020400006 Charger 24V/30A 1 Asian Chinese
1020400007 Charger 24V/30A 1 Asian English
1020400008 Charger 24V/30A 1 European
1
1020400009 Charger 24V/30A 1 American
1020400010 Charger 24V/30A 1 Australian
1020400011 Charger 24V/30A British
2330400001 Charger 24V/15A 1 Asian Chinese
2330400002 Charger 24V/15A 1 Asian English
1
2330400003 Charger 24V/15A 1 European
2330400004 Charger 24V/15A 1 American
2 2240432001 Battery D-210 1 30A
2 2330432001 Battery D-120 2 15A
3 0000023030 Screw M6X25 2
4 0000025010 Spring washer 6 2
5 2000434001 Connector DIN80A(95199-00) 1
6 2000434002 Connector DIN80A(95311-00) 1
2 CLE12I
7 0000023136 Screw M4X25
4 CLE12
1 CLE12I
8 2040634001 Micro-switch XZ-15GW22-B
2 CLE12
9 1000434025 Hour meter CURTIS 803 1
Protective cover for 1 CLE12I
10 2040603002
micro-switch 2 CLE12
11 0000023083 Screw M3X8 2
2000435001 Choose Noblelift handle
12 Magnetic switch HWK23
2000435003 1 Canbus handle
13 0000023050 Screw M4X22 2
14 1000134001 Micro switch Z-15GW2 1
15 1000434024 Key switch LKS-101A 1
16 2240434001 DC power switchZDK31-250 1
17 0000023040 Screw M6X16 6
18 2210418002 Drill B 3
19 1000434015 Horn DC24V 1
20 0000023090 Screw M6X35 2
21 2000403001 Drill A 1
22 0000023067 Screw M8X16 4
23 2210404004 Clip 3
34
24 0000025001 Spring washer 8 5
25 0000025011 Flat washer 8 4
26 0000024005 Nut M8 4
27 0000023116 Bolt M8X20 4
28 0000023055 Flat washer 6 2
29 0000023126 Screw M5X12 2
30 1000434007 Fuse holder SYY 1
31 0000025008 Flat washer 4 2
32 0000025009 Spring washer 4 2
33 0000023018 Screw M4X18 2
34 2210434004 Bolted fuse150A 1
35 0000025026 Flat washer 3 2
35
08-5 Controller assembly of CLE12I(CANBUS handle)
36
No. Part Number Item Quantity Remarks
1 1000434007 Fuse holder SYY 1
2 2210434003 Bolted fuse 130A 1
3 0000023018 Screw M4X18 2
4 0000023072 Screw M5X12 2
5 0000025012 Spring washer 5 2
6 2210402005 Seat of connector with 6 cores 1
7 1000434040 Fuse 10A 2
8 0000023019 Screw M4X30 2
9 1000434009 Fuse holder BD-2X10A 1
10 0000023063 Screw M6X16 3
11 0000025006 Spring washer 6 3
12 0000025007 Flat washer 6 3
13 1000434010 Controller CURTIS 1243C-4381 1
14 0000023012 Screw M8X12 2
15 0000025004 Spring washer 8 3
16 0000025005 Flat washer 8 3
17 0000023051 Screw M4X25 2
18 0000025008 Flat washer 4 10
19 2000404004 Lifting logic board CL-1C-A 1
20 0000023017 Screw M4X5 4
21 0000023016 Screw M4X12 4
22 0000025009 Spring washer 4 10
23 1000404002 Fixed frame of main contactor 2
24 0000023165 Screw M3X20 2
25 1000434014 Relay ARL2F DC24V 1
26 2210404003 aluminium plate 1
Contactor of traction motor C100/120
27 1000434006 1
DC24V
28 0000023013 Screw M8X16 1
29 0000023032 Flat washer 5 2
30 0000025003 Spring washer 3 2
31 0000023052 Screw M4X8 2
32 1000434003 Protective module BD-W135/110 1
37
08-6 Controller assembly of CLE12I(Noblelift handle)
38
No. Part Number Item Quantity Remarks
1 1000434007 Fuse holder SYY 1
2 2210434003 Bolted fuse 130A 1
3 0000023018 Screw M4X18 2
4 1000434040 Fuse 10A 2
5 0000023019 Screw M4X30 2
6 1000434009 Fuse holder BD-2X10A 1
7 0000023063 Screw M6X16 3
8 0000025006 Spring washer 6 3
9 0000025007 Flat washer 6 3
10 1000434002 Controller CURTIS 1243-4220 1
11 0000023012 Screw M8X12 2
12 0000025004 Spring washer 8 3
13 0000025005 Flat washer 8 3
14 0000023017 Screw M4X5 4
15 0000023016 Screw M4X12 5
16 0000025009 Spring washer 4 9
17 1000404002 Fixed frame of main contactor 2
18 0000023051 Screw M4X25 2
19 2210435001 Control plate CL-1 1
20 1000403002 White pole 8X20 2
21 1000434005 Fuse tube 5*20 6A 1
22 2210404003 aluminium plate 1
23 1000434006 Connector of traction motor C100/120 DC24V 1
24 0000023013 Screw M8X16 1
25 0000025008 Flat washer 4 9
26 1010403005 Clamp type R 6.4 1
27 0000023072 Screw M5X12 2
28 0000025012 Spring washer 5 2
29 0000023032 Flat washer 5 2
30 2210402005 Seat of connector with 6 cores 1
31 0000023052 Screw M4X8 2
32 1000434003 Protective module BD-W135/110 1
39
08-7 Controller assembly of CLE12 (CANBUS handle)
40
No. Part Number Item Quantity Remarks
1 1000434007 Fuse holder SYY 1
2 2210434003 Bolted fuse130A 1
3 0000023018 Screw M4X18 2
4 0000023072 Screw M5X12 2
5 0000025012 Spring washer 5 2
6 2210402005 Seat of connector with 6 cores 1
7 1000434040 Fuse 10A 1
8 0000023019 Screw M4X30 4
9 1000434009 Fuse holder BD-2X10A 1
10 0000023063 Screw M6X16 3
11 0000025006 Spring washer 6 3
12 0000025007 Flat washer 6 3
13 1000434010 Controller CURTIS 1243C-4381 1
14 0000023012 Screw M8X12 2
15 0000025004 Spring washer 8 3
16 0000025005 Flat washer 8 3
17 1000434014 Relay ARL2F DC24V 1
18 2210404003 aluminium plate 1
19 1000434006 Contactor of traction motor C100/120 1
20 0000023017 ScrewDC24VM4X5 4
21 0000023016 Screw M4X12 4
22 0000025009 Spring washer 4 8
23 1000404002 Fixed frame of main contactor 2
24 0000023165 Screw M3X20 2
25 0000023013 Screw M8X16 1
26 0000025003 Spring washer 3 2
27 0000025008 Flat washer 4 8
28 0000023032 Flat washer 5 2
29 0000023052 Screw M4X8 2
30 1000434003 Protective module BD-W135/110 1
41
08-8 Controller assembly of CLE12(Noblelift handle)
42
No. Part Number Item Quantity Remarks
1 1000434007 Fuse holder SYY 1
2 2210434003 Bolted fuse 130A 1
3 0000023018 Screw M4X18 2
4 1000434040 Fuse 10A 2
5 0000023019 Screw M4X30 2
6 1000434009 Fuse holder BD-2X10A 1
7 0000023063 Screw M6X16 3
8 0000025006 Spring washer 6 3
9 0000025007 Flat washer 6 3
10 1000434002 Controller CURTIS 1243-4220 1
11 0000023012 Screw M8X12 2
12 0000025004 Spring washer 8 3
13 0000025005 Flat washer 8 3
14 0000023017 Screw M4X5 4
15 0000023016 Screw M4X12 5
16 0000025009 Spring washer 4 9
17 1000404002 Fixed frame of main contactor 2
18 0000023051 Screw M4X25 2
19 1000434004 Controller plate CL-0 1
20 1000403002 White pole 8X20 2
21 1000434005 Fuse tube 5*20 6A 1
22 2210404003 aluminium plate 1
23 1000434006 Contactor of traction motorC100/120 DC24V 1
24 0000025008 Flat washer 4 9
25 0000023013 Screw M8X16 1
26 1010403005 Clamp type R 6.4 1
27 0000023072 Screw M5X12 2
28 0000025012 Spring washer 5 2
29 0000023032 Flat washer 5 2
30 2210402005 Seat of connector with 6 cores 1
31 0000023052 Screw M4X8 2
32 1000434003 Protective module BD-W135/110 1
43
09-1 Backrest
44