Surface Treatment

Aerospace Product Selector Guide

Surface Treatment Surface Treatment | 3

Cleaners | p. 8

Etchants | p. 16

Deoxidizers and Desmutters | p. 20

Metal Pretreatment | p. 6

Conversion Coatings | p. 24

Surface
­Treatment
Chemical Milling | p. 30

Maskants | p. 31

Cleaners | p. 34
Depaint and Repaint | p. 32
Paint Strippers | p. 35

Brighteners | p. 37

Conversion Coatings | p. 38

Engine Maintenance | p. 42 Conversion Coatings Touch Up | p. 40

Engine Overhaul | p. 44

Compressor Washers | p. 46
Surface Treatment Surface Treatment | 5

Surface Treatment

BONDERITE – delivering value and total

­surface treatment solutions for all your
­aircraft and engine requirements

Choose from our broad surface Benefit from our industry

treatment portfolio proven expertise
Aircraft structures, parts and engines require high- BONDERITE products come along with Henkel’s
quality surface treatment solutions to ensure a safe and many years of proven aerospace industry experience
reliable fleet for airline operators. Henkel, as a proven and know-how. Take advantage and benefit from
surface treatment solutions supplier, provides a broad ­Henkel’s leading products and expertise for your
portfolio of products throughout the aerospace supply ­aerospace-grade surface treatment needs.
chain. It includes cleaners, paint strippers, conversion
coatings and engine overhaul products. As a leader in
sustainability best practices, Henkel offers ­environmentally
advantaged product options for the aerospace
­industry’s leading platforms.
 Metal Pretreatment | 7
Surface Treatment Metal Pretreatment

Covering the entire metal pretreatment process:

BONDERITE metal pretreatment solutions

Metal Pretreatment: Essential for the longevity of your airframe

and aerospace parts
Before bonding, sealing or painting, aircraft parts require a consistent metal pretreated
surface that fulfills all of your process requirements. This includes all stages of m
­ etal
pretreatment from cleaning and degreasing to conversion coating.

From cleaners to conversion coatings: BONDERITE covers it all

With more than seven decades of metal pretreatment experience, Henkel’s B ­ ONDERITE
solutions cover all steps of the surface treatment process: Cleaners and alkaline
etchants for the cleaning phase, deoxidizers and desmutting products for the
­activation phase and conversion coatings for the surface treatment phase. On the
following pages, we will introduce you step-by-step to Henkel’s aerospace-grade
product offerings.

Cleaning phase
Aqueous Alkaline
Rinse Alkaline Cleaning Rinse
Degreasing Controlled Etch

Rinse

Surface Deoxidizer-
activation phase Desmutter Rinse
Purifier

Rinse Desmutter

Conditioner

Pretreatment
Conversion Coating Phosphate Rinse Anodize
phase

Sealer phase
Polymer Inorganic Chromate

Deionized Water
Rinse

Dry

Metal surface treatment typical process

 Cleaners Cleaners | 9
Surface Treatment Metal Pretreatment

In a class of its own:

BONDERITE cleaning products:
BONDERITE cleaning products Facts at a glance
for all your aircraft and component cleaning requirements

Key factors to consider when choosing the right BONDERITE cleaner

No aircraft preparation without cleaning … ›› All products must meet OEM process specification requirements, as metal parts and gasket seals can be attacked and
destroyed by cleaning chemicals
A clean surface is essential for all aircraft applications, as it improves the corrosion
›› Optimal cleaning solution for your process requirements
performance and optimizes contact bonding and sealing of parts. Henkel’s broad port-
folio of leading BONDERITE cleaning products provides value and dependability for all ›› Ensure a clean and “water-break”-free surface
our customers’ needs. ›› Soil types (Organic or Inorganic)
»»Rust preventives
Based on our long history in supplying the aerospace industry, Henkel provides proven
»»Lubricants
solutions for all your cleaning requirements, accompanied by world-class technical
expertise and numerous training modules. »»Oils
»»Polishing or buffing compounds
… and no cleaning without BONDERITE. »»Inks
Henkel’s BONDERITE range meets many leading OEM process requirements, with »»Oxides
aqueous and solvent-based cleaners to remove dirt, grime or impurities from a surface »»Dirt, grease and grime
and to deliver optimal performance every time. With BONDERITE, you will always find
the appropriate solution to remove surface contaminants like dirt and grease.

Why choose BONDERITE cleaners?

›› Easy to maintain bath solutions
›› Aerospace grade solutions with OEM qualifications
›› Complete surface treatment product portfolio
Cleaners classification
›› Long bath life
Neutral, Low Alkaline Non-Etch
Alkaline Etch (pH > 12) Alkaline Non-Etch Cleaner (pH > 10)
­Cleaner (pH 7 – 10)

›› Slight to heavy attack of aluminum or ›› Inhibited solutions ›› Non-inhibited alkaline solutions

metal removal ›› No adverse effects if allowed to dry on
›› Cleaning is enhanced through the aluminum
­evolution of hydrogen gas
›› Provides change to the metal appearance

Acid (pH < 7) Solvent

›› Acids chemically break down soils ›› Safe to use on a wide array of metals
›› Bath can produce surface attack ›› Good vapor degreaser
›› Surface attack is controlled by product ›› Ideal wiping cleaner
­concentration, temperature and contact ›› May attack painted or plastic surfaces
time
 Cleaners Cleaners | 11
Surface Treatment Metal Pretreatment

Metal Pretreatment: Cleaners

Applications Immersion for Parts • • • • • • • • • •

Spray / Brush • •

Spray Recirculate •

Wipe •

Substrate Aluminum • • • • • • •

Magnesium • • • • • • •

Magnesium – Die Cast • •

Mild Steel

Stainless Steel • • • • • • • •

Titanium • • • • • • • • •

Ferrous • • • • • • • • •

Nonferrous • •

Product Consistency Liquid Powder Liquid Liquid Powder Liquid Powder Liquid Powder Liquid
Characteristics Form Concentrated Concentrated Concentrated Concentrated Concentrated Concentrated Concentrated Concentrated Concentrated Concentrated

Chemistry Alkaline, Water-Based Alkaline, Water-Based Alkaline, Water-Based Alkaline, Water-Based Alkaline, Water-Based Alkaline, Water-Based Alkaline, Water-Based Alkaline, Water-Based Alkaline Acidic

Process Time (Minutes) 3 – 15 Minutes 3 – 15 Minutes 3 – 15 Minutes Varies as Needed 3 – 15 Minutes 3 – 10 Minutes Varies as Needed 3 – 15 Minutes 15 – 30 Minutes 3 – 10 Minutes
(Immersion) General: 185 – 205°F
130 – 180°F 120 – 140°F 110 – 160°F 131 – 158°F 130 – 180°F 120 – 130°F 180°F (min.) 100 – 140°F 90 – 95°C 140°F (max.)
Temperature °F / °C Ambient
54 – 82°C 49 – 60°C 43 – 71°C 55 – 70°C 54 – 82°C 49 – 54°C 82°C (min.) 38 – 60°C Titanium: 168°F (max.) 60°C (max.)
75°C (max.)
25 – 50% 5 – 10%
Mix Ratio (Product : Water) 4 y – 10% v / v 5 – 8 oz. / gal. 5 – 25% v / v 10 – 20% v / v 5 – 12 oz. / gal. 5 – 8% v / v 5 – 12 oz. / gal. 5% – 25% v / v 75 – 100% by volume
by volume by volume

Process Time (Minutes) – 1 – 3 Minutes – – – – – 1 – 3 Minutes – –

(Spray) 120 – 140°F 120 – 140°F
Temperature °F / °C – – – – – – – –
49 – 60°C 49 – 60°C
Mix Ratio (Product : Water) – 1 – 4 oz. / gal. – – – – – 3% – 10% v / v – –

Products BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE
New Product Name
C-AK 298TM AERO C-AK 4215TM NC-LT AERO C-AK 4355TM AERO C-AK 6849TM AERO C-AK 909TM AERO C-AK ALTREX® 24TM AERO C-AK C NVT AERO C-AK LS NP-LT AERO C-AK 4181TM AERO C-IC 4409TM AERO

Turco® Liquid
Known as Ridoline® 298TM Turco® 4215TM NC-LT Turco® Ridoline® 4355TM Turco® 6849TM Novaclean 909TM Turco® Altrex® 24TM Turco® C NVT Turco® 4181TM Turco® 4409TM
Sprayeze NP-LT

Regional Asia Pacific – Drum, Pail – Drum Drum Pail – Pail Drum, Pail Drum, Pail
Availability & Europe / Middle East /
– Pail – Drum, Pail Pail – – Drum, Pail Pail Drum, Pail, Tote
Packaging Africa

Latin America Drum Drum, Pail Drum Drum Drum Drum Drum – – Drum

North America Bottle, Drum, Pail, Tote Bottle, Drum, Pail Bottle, Bulk, Drum Bottle, Bulk, Drum, Tote Drum Drum, Pail, Tote Can, Drum Drum, Pail – Drum, Pail

Description BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE
C-AK 298TM AERO C-AK 4215TM NC-LT AERO C-AK 4355TM AERO C-AK 6849TM AERO C-AK 909TM AERO C-AK ALTREX® 24TM AERO C-AK C NVT AERO C-AK LS NP-LT AERO C-AK 4181TM AERO C-IC 4409TM AERO
is a liquid, non-silicated, is a white granular mix is a phosphate-free is a clear aqueous alkaline is a medium-duty, is an inhibited, non-etching, is a heavy-duty, alkaline is a straw-colored liquid is a flowing, granular-free is a clear, colorless liquid
immersion cleaner for developed for cleaning liquid, immersion-­applied, degreaser formulated to caustic-free immersion concentrated liquid ­alkaline cleaner for immersion and developed to remove shop product formulated to acid cleaner and deoxidizer
aluminum and its alloys. ferrous and nonferrous non-etching, ­cleaning remove shop soils, marking cleaner that provides cleaner for cleaning barrel cleaning operations. soil, lube oils, light drawing simultaneously strip paint, designed for use on
It is formulated for use in alloys by spray, immersion product designed inks, Cosmoline brand rust excellent wetting, emulsi- ­aluminum and its alloys. It is particularly suited to oils and drawing waxes dissolve rust, and light ­ferrous and nonferrous
anodizing and conversion and ultrasonic methods specifically to replace preventive, grease and fying and dispersing prop- The product is an effective plating, porcelain enam- from ferrous, ­aluminum, heat from jet engine parts. alloys by immersion, spray,
coating lines. It is free at low temperatures. It is halogenated ­hydrocarbon lube oils from ferrous and erties which are effective remover of most soils eling and other critical copper and titanium It is used during routine and hand wipe methods. It
rinsing and will remove a ideal for cleaning fuel and vapor degreasers for nonferrous alloys. in the removal of a wide found on aluminum finishing operations which alloys. In addition, it is also maintenance. It removes is not intended for use on
variety of soils including hydraulic components, and cleaning aluminum It offers both exceptional variety of soils on ferrous and other metals. It can require the utmost in suitable for cleaning most carbonatious deposits, magnesium alloys and high
oils, greases, inks and for ­cleaning metals prior to alloys. It is formulated for effectiveness and tank life. and nonferrous metals. In be used in a variety of cleanliness. In addition, it magnesium alloys, zinc phosphate coatings and strength steels.
­wax-based markings. metal bonding. removal of various soils It replaces solvent-type addition, it is safe on steel, ­cleaning operations. has tremendous soil toler- and cadmium. The product Semetal W as well as
such as oils, greases, inks vapor degreasing fluids aluminum, brass and zinc ance, and cleans and rinses is ideal for precleaning light oils and unwanted
and wax-based markings. with an effective aqueous die castings. well even under the heavy metals prior to phosphating ­lubricant residues.
Its superior cleaning cleaner. The costs and soil loads of barrel washing and painting.
characteristics compared to ­hazards normally associated of screw and header
vapor degreasing provide with chlorinated solvent machine products.
some amount of interstage cleaning are thereby
corrosion protection. ­greatly reduced.
 Cleaners Cleaners | 13
Surface Treatment Metal Pretreatment

Metal Pretreatment: Cleaners Notes

Applications Immersion for Parts • • • • •

Spray / Brush • • • • •

Spray Recirculate

Wipe

Substrate Aluminum • • • • • •

Magnesium • • •

Magnesium – Die Cast

Mild Steel •

Stainless Steel • • • • •

Titanium • • • • •

Ferrous • • • • •

Nonferrous • • • • •

Product Consistency Liquid Liquid Liquid Powder Liquid Liquid Liquid

Characteristics Form Concentrated Concentrated Concentrated Concentrated Ready-to-Use Concentrated Concentrated

Chemistry Alkaline, Water-Based Alkaline, Water-Based Alkaline, Water-Based Alkaline, Water-Based Solvent Alkaline, Water-Based Alkaline, Water-Based

Process Until wax is completely

Time (Minutes) 5 – 15 Minutes – 5 – 15 Minutes 3 – 15 Minutes – -
(Immersion) softened & dissolved

130 – 170°F 130 – 170°F 120 – 140°F 50 – 68°F

Temperature °F / °C – – -
65 – 80°C 65 – 80°C 49 – 60°C 10 – 20°C

Mix Ratio (Product : Water) 3 – 20% by value – 3 – 20% by value 5 – 8 oz. / gal. Used as Received – -

Process Time (Minutes) Varies as Needed 5 – 15 Minutes Varies as Needed 1 – 3 Minutes – Varies as Needed Varies as Needed
(Spray) 120 – 140°F
Temperature °F / °C Ambient Ambient Ambient – Ambient Ambient
49 – 60°C
1 part concentrate to 1 part concentrate to
Mix Ratio (Product : Water) Use as received 3% – 30% in water 1 – 4 oz. / gal. – 10 – 20%
9 – 30 parts water 3 – 15 parts water

Products BONDERITE
BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE
New Product Name C-AK 5948DPMTM
C-AK 5948DPMTM AERO C-AK 5948RTM AERO C-AK 4215NCTM AERO C-MC 6802TM AERO C-AK 6871TM AERO C-AK AIR TEC 23TM AERO
THK AERO

Known as Turco® 5948-DPMTM Turco® 5948-DPMTM Thick Turco® 5948-RTM TURCO 4215TM NC Turco® 6802TM Turco® 6871TM Turco® Air-Tec #23TM

Regional Asia Pacific Drum, Pail Pail Drum, Pail – Drum – Drum, Pail
Availability & Europe / Middle East /
Drum, Pail, Tot Pail Drum, Pail Pail Pail, Tot – Drum, Pail
Packaging Africa

Latin America Drum, Tot Drum Drum, Pail – Drum – Drum

North America Bottle, Drum, Pail Bottle, Drum, Pail Bottle, Bulk, Drum, Pail Drum, Pail Drum Drum, Pail Bottle, Bulk, Drum, Pail

Description BONDERITE BONDERITE ­ BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE

C-AK 5948DPMTM AERO C-AK 5948DPMTM C-AK 5948RTM AERO C-AK 4215NCTM AERO C-MC 6802TM AERO C-AK 6871TM AERO C-AK AIR TEC 23TM AERO
is an alkaline, water-based, THK AERO is an alkaline, water-based, is a granular mixture is a clear, amber liquid is a clear, straw-colored is a clear, straw-colored,
blue concentrated is an environmentally blue, concentrated ­developed to clean developed to remove alkaline concentrate alkaline concentrate
­compound formulated to advantaged thixotropic, compound formulated to ­aerospace metals, including platter’s wax and similar ­designed to be diluted with ­designed to be diluted with
effectively clean painted water-based, heavy-duty effectively clean painted the ones that come in low melting stop-off water to clean painted and water to clean painted and
and unpainted aircraft ex- aircraft cleaner. It is and unpainted aircraft contact with LOX. It is ideal compounds by immersion unpainted exterior aircraft unpainted exterior aircraft
terior and interior surfaces ­formulated to effectively exterior and interior for cleaning fuel, hydraulic in the heated product. surfaces by spraying or surfaces by ­spraying or
when diluted with water. cling to painted and surfaces when diluted with components and articles It is free of chlorinated foaming methods. foaming methods. It meets
It is ideally suited for use unpainted aircraft exterior water. It is ideally suited that require adhesive ­hydrocarbons, phenols, requirements of MIL-C-
on all models of jet aircraft and ­interior surfaces. It is for use on all aircraft bonding, anodizing and and chromate. It can be 87936A, Type I.
and is also designed to be ideally suited for use on all large or small parts, and conversion coatings. used on all metals.
used in immersion tanks jets, especially in baggage for cleaning engine parts
for dip applications. bins, flap and wheel well during engine overhaul. It
areas, and on engines is also designed to be used
before overhaul. It can be in immersion tanks for dip
applied as spray or mop. applications.
 Cleaners Cleaners | 15
Surface Treatment Metal Pretreatment

Metal Pretreatment: Cleaners Notes

Applications Immersion for Parts

Spray / Brush • •

Spray Recirculate

Wipe •

Substrate Aluminum • • •

Magnesium

Magnesium – Die Cast

Mild Steel •

Stainless Steel •

Titanium •

Ferrous •

Nonferrous •

Product Consistency Liquid Liquid Liquid

Characteristics Form Concentrated Concentrated Ready-to-Use

Chemistry Acid, Solvent Alkaline, Solvent Alkaline, Emulsion

Process Time (Minutes) – – –

(Immersion)
Temperature °F / °C – – –

Mix Ratio (Product : Water) – – Use as Received

Process Time (Minutes) – 15 Minutes –

(Spray) 68 – 86°F
Temperature °F / °C – –
20 – 30°C
Mix Ratio (Product : Water) Full strength or 1:2 20% v / v –

Products BONDERITE
BONDERITE BONDERITE
New Product Name C-IC METALGLO
C-AK 5975ATM AERO C-MC 1495TM X AERO
FF RTU AERO

Known as Turco® Metal Glo FF RTU Turco® 5975-ATM Turco® 1495-XTM

Regional Asia Pacific – Pail, Drum Pail

Availability & Europe / Middle East /
– Pail Pail
Packaging Africa

Latin America – – Pail

North America Drum, Tote – –

Description BONDERITE BONDERITE BONDERITE

C-IC METALGLO C-AK 5975ATM AERO C-MC 1495TM X AERO
FF RTU AERO is a solvent containing is a medium-heavy duty
is a nonflammable, high pressure cleaner and aircraft polish and cleaner.
non-fluoride, acid-based can be used on ferrous It quickly removes oxide
cleaner, brightener, and nonferrous alloys. It films.
deoxidizer and prepaint is suitable as an aircraft
conditioner for aluminum. exterior cleaner.
It contains viscosity builders
that allow for added
contact time, enabling
this product to remove
corrosion p­ roducts from
horizontal and vertical
surfaces. It produces a
chemically clean, water-
break-free and streak-free
surface. It can be applied
as spray or brush.
 Etchants Etchants | 17
Surface Treatment Metal Pretreatment

For a perfect surface finish:

BONDERITE etchants:
BONDERITE etchants Facts at a glance
BONDERITE etchants key features:
›› Nonflammable
With etchants, you can achieve an optimum surface appearance
›› Readily mix with cold water
As a specialist, you know that surface preparation is fundamental to paint adhesion,
›› Produce minimal amount of soft, non-caking sludge
surface bonding and corrosion protection. Therefore, for secondary operations, it
is important to prepare metal by cleaning and providing a high-quality, fine satin, ›› Operations up to 105°C / 221°F
etched surface. ›› Produce uniform etch on most aluminum alloys
›› Easily controlled by simple titration
With BONDERITE etchants, you can take advantage of optimum
process benefits
Besides a high-quality etched surface and lighter weight, BONDERITE etchants make Key factors to consider when choosing the right BONDERITE etchant
sure that the metal is etched away only in exposed areas. You can dissolve m
­ etallic
›› Type of alloy
­aluminum to gain a smoother, uniform surface appearance while providing an
­extended bath / tank life for your process. ›› Type of chemical milling maskant
›› Required specification
Why choose BONDERITE Etchants?
›› Good for very sharp and defined surfaces
›› Controlled etch rates
›› Achieve surface smoothness
›› Prevent caustic mist from escaping into the workplace Surface preparation

Cleaning Water Rinsing

To ensure a uniform etch in the bath containing alkaline etchant, After cleaning, the metal must be thoroughly rinsed with water,
aluminum work pieces must be thoroughly cleaned using a preferably warm. The rinse should be overflowed continuously at a
non-­silicated cleaner prior to being placed in the etch bath. rate which will keep it clean and free from scum and contamination.
 Etchants Etchants | 19
Surface Treatment Metal Pretreatment

Metal Pretreatment: Etchants Notes

Applications Immersion for Parts

Spray / Brush

Spray Recirculate

Wipe

Etchant • • • • • •

Substrate Aluminum • • • •

Product Consistency Liquid Liquid Liquid Powder Liquid Liquid

Characteristics Form Concentrated Concentrated Concentrated Concentrated Ready-to-Use Concentrated

Chemistry Strong Alkaline Strong Alkaline Strong Alkaline Alkaline Alkaline Strong Alkaline

Process Time (Minutes) 1 – 5 Minutes 10 – 60 Minutes 10 – 60 Minutes 3 – 5 Minutes 15 – 60 Minutes 15 – 60 Minutes

(Immersion) 120 – 180°F 167 – 221°F 194 – 221°F 122 – 158°F 175 – 204°F 150 – 190°F
Temperature °F / °C
49 – 82°C 75 – 105°C 90 – 105°C 50 – 70°C 80 – 95°C 66 – 88°C

Mix Ratio (Product : Water) 4% – 10% v / v 14, 5% v / v 50% v / v 37.5 to 52.5 g / L of water 75% - 25% v / v 15% – 100% v / v

Process Time (Minutes) – – – – – –

(Spray)
Temperature °F / °C – – – – – –

Mix Ratio (Product : Water) – – – – – –

Products BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE

New Product Name
C-AK EC-202LTM AERO C-AK ETCH 9HLTM AERO C-AK ETCH 17LTM AERO C-AK ALUM ETCH 2 AERO C-AK 5578-GLTM AERO C-AK 5578-LTM AERO

Known as Turco® Nova EC-202LTM Turco® Form Etchant 9 H-L Turco® Etchant 17L Turco® Aluminetch #2 Turco® 5578-GL Turco® 5578-L

Regional Asia Pacific – Drum Drum – – –

Availability & Europe / Middle East /
– Drum Drum, Tote Pail Drum –
Packaging Africa

Latin America – – – Pail – –

North America Bulk, Drum, Pail, Tote Drum Drum Drum Drum, Tote Bottle, Bulk

Description BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE

C-AK EC-202LTM AERO C-AK ETCH 9HLTM AERO C-AK ETCH 17LTM AERO C-AK ALUM ETCH 2 AERO C-AK 5578-GLTM AERO C-AK 5578-LTM AERO
is a liquid alkaline is equivalent to a 50 is a specially compounded is a white granular mixture is a liquid product is an amber liquid
­aluminum etch cleaner for percent water solution of caustic etchant for use on formulated to clean light ­formulated for alkaline compound formulated to
immersion applications the dry flake BONDERITE the majority of aluminium soils and etch aluminum etching on titanium, clean and etch titanium,
that will produce a lightly C-AK ETCH 9H AERO. It alloys in the chemical by immersion methods. ­columbium and tantalum columbium and tantalum
etched finish on aluminum was developed to provide milling process. Its solution has a low alloys by immersion systems alloys by spray or immersion
alloys, while simultaneously a convenient means to surface tension which or spray applications. It systems. It readily removes
removing any oils and charge and rejuvenate causes a uniform wetting is an effective etchant mill soils, marking inks,
other soils present on the caustic chemical milling of the metal surface and prior to adhesive bonding, lube oils, cutting oil and
work surface. It produces baths for aluminum. produces a smooth matte ­diffusion bonding, paint- fingerprints at a low
a stable foam blanket finish on extrusions, ing, welding and brazing. ­concentration and will
which effectively entraps structural shapes, aircraft etch titanium at higher
the gases evolved during components and similar concentrations. It is an
the etching operation. It aluminum parts. effective etch prior to
contains a special blend of adhesive bonding, diffusion
detergents and dispersing bonding, painting, welding
agents to minimize hard and brazing.
scale formation. Therefore,
it makes equipment
maintenance a much
easier and less costly
operation.
 Deoxidizers and Desmutters Deoxidizers and Desmutters | 21
Surface Treatment Metal Pretreatment

If it has to be cleaner than clean:

BONDERITE deoxidizing and desmutting products:
Deoxidize and desmut with BONDERITE Facts at a glance
BONDERITE deoxidizers and desmutters will remove oxides and smut from
Best preparation for bonding and painting: remove everything
the substrate
›› Corrosion products
For a professional aircraft preparation, oxide layers and smut have to be removed
completely before any bonding or painting applications. Both challenges require ›› Heavy storage oxides
specific cleaning solutions that consider the alloy and surface condition, the type of ›› Residues of abrasive cleaning
conversion coating being used, the environmental regulations and individual customer ›› Remnants of shot peening
requirements.
›› Traces of foreign metal contamination
Best choice: BONDERITE
It offers exactly the solution you need. Regarding oxides, the high-quality BONDERITE
Necessity of smut removal
deoxidizers remove corrosion products as well as heavy storage oxides or residues. At
the same time, its desmutting products completely remove surface deposits. In short: Smut is the combination of intermetallics, metals and metal oxides that remain after cleaning and / or etching.
You can depend on Henkel to provide solutions for all your surface treatment needs. Smut:

Why choose BONDERITE Deoxidizers and Desmutters? ›› Is loosely adherent to the surface

›› Complementary chemical solutions ›› Will inhibit proper formation of conversion coating

›› Proven performance ›› Inhibits paint adhesion

›› Chrome-free chemical options ›› Contaminates processing solutions

›› Solutions for a wide variety of applications ›› Initiates corrosion

Key factors to consider when choosing the right BONDERITE

deoxidizer and desmutter
›› Alloy and surface condition
›› Type of conversion coating being used
›› Environmental concerns and regulations
›› Equipment and tank availability
›› OEM process requirements
›› Process water conditions

Available types of deoxidizers and desmutters

Non-chrome /
Nitric-based Chrome-based Iron-based
non-iron based

›› Not suitable for silicon alloys ›› Allows for long transfer times ›› Environmentaly responsible ›› Environmentally responsible
(castings) ›› Longer bath life than nitric ›› Good performance ›› Aids in copper passivation
›› Fluoride needs to be added to based ›› Regulatory compliance with
improve efficiency REACh
›› Eventually leads to staining
problems
›› Can cause fuming
 Deoxidizers and Desmutters Deoxidizers and Desmutters | 23
Surface Treatment Metal Pretreatment

Metal Pretreatment: Deoxidizers and Desmutters Notes

Applications Chrome •

Iron • • • •

Non-chrome / Non-Iron •

Substrate Aluminum • • • • •

Titanium •

Product Consistency Liquid Liquid Liquid Liquid Liquid Liquid

Characteristics Concentrated, Concentrated, Concentrated, Concentrated, Concentrated,
Form Concentrated
Two Packages Two Components Two Components One Package One Package
Chemistry Chromate Non-Chrome, Non-Iron Non-Chrome, Non-Iron Non-Chrome, Iron-Based Non-Chrome, Iron-Based Strong Acid

Process Time (Minutes) 1 – 15 Minutes 1 – 15 Minutes 1 – 15 Minutes 1 – 15 Minutes 1 – 15 Minutes –

(Immersion) Ambient – 140°F
Temperature °F / °C Ambient Ambient Ambient Ambient Ambient
Ambient – 60°C
7% v / v D6 M/U, 10 – 20% v / v D2310, 15% v / v Aldox V,
Mix Ratio (Product : Water) 19% v / v 19% v / v –
10% v / v Nitric Acid 20 – 30% Nitric Acid 26% Nitric Acid

Process Time (Minutes) – – 1 – 15 Minutes 15 – 60 Seconds 15 – 60 Seconds –

(Spray) Temperature °F / °C – – Ambient Ambient Ambient –
15% v / v Aldox V,
Mix Ratio (Product : Water) – – 19% v / v 19m% v / v –
26% Nitric Acid

Products BONDERITE
BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE
New Product Name C-IC DEOXDZR
C-IC 2310TM AERO C-IC ALDOX® V AERO C-IC SMUT-GO® NC AERO C-IC SMUT-GO® NCB AERO C-IC 4104TM AERO
6MUTM AERO
Turco® Liquid SMUT-GO®
Known as Turco® Deoxidizer 6 Makeup Turco® Deoxalume® 2310TM Turco® Aldox® V Turco® Liquid SMUT-GO® NC Turco® Nitradd (T-4104)
NCB

Regional Asia Pacific Drum, Pail – – Drum Drum, Pail Drum, Pail
Availability & Europe / Middle East /
– Pail – Pail, Drum, Tote Drum, Pail, Tote Pail
Packaging Africa
Latin America Drum, Pail Drum – Drum Drum –

North America Bottle, Bulk, Drum, Tote Bulk, Drum, Tote Bottle, Drum, Tote Bottle, Drum Bottle, Drum Drum, Pail

Description BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE

C-IC DEOXDZR 6MUTM C-IC 2310TM AERO C-IC ALDOX® V AERO C-IC SMUT-GO® NC AERO C-IC SMUT-GO® NCB C-IC 4104TM AERO
AERO is a chromium-free is a chromium-free, brown is a dark brown liquid AERO is a clear, colorless liquid
in a solution of nitric acid concentrated acidic liquid formulated to ­formulated to deoxidize is a dark brown liquid acidic compound designed
or sulfuric acid removes liquid product specifically deoxidize, desmut, and and desmut aluminum ­formulated to deoxidize to be added to nitric acid /
oxides and alkali residues formulated for deoxidizing lightly etch aluminum alloys by spray or and desmut aluminum water solutions to enhance
of preceding alkaline and desmutting wrought alloys. It can be applied immersion methods. It alloys by spray or the descaling and pickling
degreasing or etching aluminum alloys. It is as spray or immersion is chromate-free and immersion methods. It of stainless steels and heat
processes on aluminium extremely effective in methods that require low ideal for processing is chromate-free and resistant alloys, including
and its alloys. It is used in removing surface oxides, surface resistance, prior alloys that require low ideal for processing titanium alloys, by
an immersion process. discolorations due to heat to anodizing, conversion surface resistance, prior alloys that require low immersion methods. It is
treatment or thermal coating, bonding or to anodizing, conversion surface resistance, prior also effective in descaling
deburring, and smut which welding. coating, bonding or to anodizing, conversion or pickling cobalt, chrome,
develops during alkaline welding. The nominal etch coating, bonding or nickel and copper based
etching and chemical rates for most aluminum welding. Nominal etch alloys.
milling. It develops a stain- alloys will normally be in rates for most aluminum
free surface on aluminum the range of 0.02 – 0.10 alloys will be in the range
alloys and is used prior to mils/surface/hour. of 0.1 to 0.9 mils/surface/
finishing operations such hour. If lower etch rates
as anodizing, chemical are required, BONDERITE
milling, penetrant dye C-IC SMUT-GO® NC AERO
inspection and spot or may be used.
resistance welding.
 Conversion Coatings Conversion Coatings | 25
Surface Treatment Metal Pretreatment

The foundation of every successful surface treatment:

BONDERITE conversion coatings:
BONDERITE conversion coatings Facts at a glance
Where BONDERITE conversion coatings are used
›› For the corrosion protection of aluminum surfaces ›› Substituting anodization by inappropriate shape of substrates
First step: surface protection
›› For metal pretreatment before bonding and painting ›› As repair coating for small areas
Whenever a high bare corrosion protection is necessary, an anodization is not
›› For high bare corrosion protection ›› For critical military applications according to MIL-DTL-81706B
possible or a repair coating for small areas is required, you will need a reliable
surface treatment before bonding and painting: A protective surface layer created by
a chemical reaction between the metal and a chemical solution.
BONDERITE conversion coatings capabilities
First choice: BONDERITE conversion coatings ›› Stabilize metal surfaces before and after painting ›› Improve adhesives bonding
Once the conversion coating has been applied as fundamental surface layer, there is ›› Inhibit corrosion spread ›› Maintain electrical resistance
no chance to replace it – reason enough to choose high-performance coatings only. ›› Optimize paint adhesion ›› May insulate one metal from another
With BONDERITE, Henkel offers multiple options in conversion and chemical coatings
for all your metal pretreatment processes and for more applications than any other
chemical provider. This high-end quality is the reason why our different types of proven
BONDERITE conversion coatings are listed in many OEM process specifications. Available chemistries:
›› Hexavalent chrome (Cr6+) ›› Non-chrome
Why choose BONDERITE conversion coatings? ›› Trivalent chrome (Cr ) 3+
›› Adhesion promoters
›› Stabilize metal surface
›› Protect metal surface from corrosion
›› Inhibit corrosion spread Qualified Products List for MIL-DTL-81706B*
›› Improve paint adhesion and adhesive bonding Class Material Form Application Method

TYPE 1 Known as
1A 3 1
Form I
Concen-
2
Form II
Powder
3
Form III
Premix
4
Form III
Premix
5
Form V
Premea-
6
Form VI
Premixed
A
Spray
B
Brush
C
Immer-
sion
D
Appli­
cator
Composition with Cr 6+
trated Liquid Liquid sured Liquid
Liquid Powder

BONDERITE M-CR 1001TM AERO Alodine® 1001TM • • • •

Alodine® 1132TM
BONDERITE M-CR 1132 TM
AERO
Touch-N-Prep® Pen
• • • •
BONDERITE M-CR 1200TM Alodine® 1200TM • • • • •
BONDERITE M-CR 1200TM Alodine® 1200TM • • •
Non-chrome Hexachrome Trichrome BONDERITE M-CR 1200S TM
AERO Alodine® 1200STM • • • • •
BONDERITE M-CR 1200STM AERO Alodine® 1200STM • • •
Alodine® 1201TM
BONDERITE M-CR 1201TM AERO
(Brush On)
• • •
BONDERITE M-CR 1500 TM
AERO Alodine 1500
® TM
• • • •
BONDERITE M-CR 1600TM AERO Alodine® 1600TM • • • •
BONDERITE M-CR 600TM AERO Alodine® 600TM • • • • • •
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
BONDERITE M-CR 600TM RTU AERO Alodine® 600TM RTU • • • • • •
BONDERITE M-CR Turco® Liquid
ACCELAGOLD AERO Accelagold
• • •
1 – 7 Hexachrome 11 – 13 Non-chrome 18 Anodizing surface
8 – 10 Trichrome 14 – 17 Adhesion promoter 19 FPL Class Material Form Application Method

TYPE 2 Known as
1A 3 1
Form I
Concen-
2
Form II
Powder
3
Form III
Premix
4
Form III
Premix
5
Form V
Premea-
6
Form VI
Premixed
A
Spray
B
Brush
C
Immer-
sion
D
Appli­
cator
Composition with Cr +3
trated Liquid Liquid sured Liquid
Liquid Powder

BONDERITE M-CR T 5900® AERO Alodine® T 5900® • • • • • •

BONDERITE M-CR T5900TM
RTU AERO
Alodine T 5900 RTU
® ®
• • • • • •
Alodine® 871TM
BONDERITE M-CR 871TM AERO
Touch-N-Prep® Pen
• • • •

BONDERITE, known as ALODINE®, conversion coating products per MIL-DTL-81706B, are actively managed by Henkel Aerospace Products and Services with NAVAIR. As required by NAVAIR, Henkel maintains ­rigorous
formulation and manufacturing site control, as well as quality control batch release testing for these MIL-SPEC products. To extend the Henkel warranty and certification, customers are instructed to p
­ rocure these
products from authorized manufacturing sites and from Henkel authorized aerospace distributors. The customers are liable for compliance with its process requirements.
For more information on Henkel products and approval sites per MIL-DTL-81706B, visit: www.henkel-adhesives.com/aerospace-quality and www.henkel-adhesives.com/aerospace-distributor.
 Conversion Coatings Conversion Coatings | 27
Surface Treatment Metal Pretreatment

Metal Pretreatment: Conversion Coatings

Applications Chrome 6 (MIL-SPEC) • • • • • • • • • •

Chrome 3

Non-Chrome

Adhesion Promoter

Substrate Aluminum • • • • • • • • • •

Magnesium

Magnesium – Die Cast

Titanium

Product Consistency Liquid Liquid Liquid Powder Liquid Powder Liquid Powder Liquid Liquid
Characteristics Form Concentrated Ready-to-Use Concentrated Concentrated Concentrated, Two Packages Concentrated Ready-to-Use Concentrated Ready-to-Use Ready-to-Use

Chemistry Chromate Chromate Chromate Chromate Chromate Chromate Chromate Chromate Chromate Chromate

Process Time (Minutes) 2 – 5 Minutes 1 – 3 Minutes 2 – 5 Minutes 15 Seconds – 3 Minutes 1 – 5 Minutes 1 – 5 Minutes – 15 Seconds – 3 Minutes 2 – 5 Minutes Until Dry
(Immersion) 70 – 160°F 70 – 100°F 60 – 130°F 70 – 100°F 70 – 100°F Ambient – 100°F
Temperature °F / °C Ambient Ambient – Ambient
21 – 71°C 21 – 38°C 16 – 54°C 21 – 38°C 21 – 38°C Ambient – 38°C
6.3 lbs. / 100 gals. 0.65% v / v 12.5 lbs. / 100 gals. 6.3 lbs. / 100 gals.
Mix Ratio (Product : Water) 15 % by Volume Used as Received 25% – 33% by Volume Used as Received
7.55 g / L 1.3% v / v 15 g / L 7.55 g / L

Process Time (Minutes) 15 – 30 Seconds 1 – 3 Minutes 2 – 5 Minutes 15 Seconds – 1 Minute 1 – 5 Minutes 1 – 3 Minutes 1 – 5 Minutes 15 Seconds – 1 Minute 2 – 5 Minutes –
(Spray) 70 – 160°F 70 – 100°F 60 – 130°F 70 – 100°F 70 – 100°F 70 – 100°F Ambient – 100°F
Temperature °F / °C Ambient Ambient –
21 – 71°C 21 – 38°C 16 – 54°C 21 – 38°C 21 – 38°C 21 – 38°C Ambient – 38°C
6.3 lbs. / 100 gals. 0.65% v / v 12.5 lbs. / 100 gals. 6.3 lbs. / 100 gals.
Mix Ratio (Product : Water) 15% by Volume Used as Received 25% Used as Received 50% – 100% v / v –
7.55 g / L 1.3% v / v 15 g / L 7.55 g / L

Products BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE
New Product Name
M-CR 1000LTM AERO M-CR 1000RTUTM AERO M-CR 1001TM AERO M-CR 1200STM AERO M-CR 1600TM AERO M-CR 600TM AERO M-CR 600RTUTM AERO M-CR 1200TM AERO M-CR 1201TM AERO M-CR 1132TM AERO

Alodine® 1132TM
Known as Alodine® 1000TM Liquid Alodine® 1000TM RTU Alodine® 1001TM Alodine® 1200STM Alodine® 1600TM Alodine® 600TM Alodine® 600TM RTU Alodine® 1200TM Alodine® 1201TM
Touch-N-Prep® Coating

Regional Asia Pacific Pail – Pail Pail – Pail Pail Pail Pail Pen
Availability & Europe / Middle East /
– – – Pail – Pail – Pail – Pen
Packaging Africa
Latin America Pail Pail Case Pail Drum Pail Pail – Pail Pen

North America Drum, Pail Bottle, Drum, Pail Case, Drum Bulk, Can, Drum Bottle, Drum, Pail Can, Drum, Pail Bottle, Drum, Pail, Tote – Bottle, Case, Drum, Tote Pen

Description BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE
M-CR 1000LTM AERO M-CR 1000RTUTM AERO M-CR 1001TM AERO M-CR 1200STM AERO M-CR 1600TM AERO M-CR 600TM AERO M-CR 600RTUTM AERO M-CR 1200TM AERO M-CR 1201TM AERO M-CR 1132TM AERO
is a liquid chemical used is a ready-to-use aqueous is a nonflammable, is a powdered ­chemical is a concentrated liquid is a powdered ­chemical is a ready-to-use liquid is a powdered chemical is a nonflammable, is designed to save labor,
to produce a protective solution for producing chromic, acid-based coating used to produce a two-package chemical used to produce a product which produces used to produce a ­chromic, acid-based coating material and time when
coating on aluminum and a protective coating on chemical that produces ­protective coating on used to produce a ­chromate conversion coat- a chromate conversion protective coating on chemical that produces a applying a dry-in-place
its alloys. The coating aluminum and its alloys. a chrome conversion aluminum to minimize chromate conversion ing on aluminum and its coating on aluminum and aluminum which ranges in chrome conversion coating hexachrome conversion
provides protection for Its light coatings do not coating on aluminum and corrosion and provide an coating on aluminum ­alloys, which range in color its alloys. The coating color from light iridescent on aluminum and its alloys. coating for touch-up
­aluminum and excellent significantly change its alloys. This chrome improved bond for paint. and all its alloys. The from light, iridescent gold produced provides gold to tan. The process applications. Its proper
bond for organic coatings. the appearance of the conversion coating color ranges from light to tan. It can be applied excellent protection for is operated at room use also reduces worker
It should be used when the aluminum surface. The offers the best affordable iridescent gold to tan. It by immersion or spray unpainted aluminum and temperature. The coating contact to chromated
characteristic aluminum coating provides excellent substrate for both paint does not contain complex methods, does not contain bonds paint well. produced minimizes solution and decreases
appearance or finish is protection for painted and adhesion and corrosion cyanides. complex ­cyanides, and is corrosion and provides an wastewater such as rinse
retained. unpainted aluminum and resistance. particularly recommended improved bond for paint. water generated from a
bonds paint well. where a low dielectric chromating process.
It is specifically designed ­resistance coating is
for touching up abraded desired.
or damaged areas on
work previously treated
with conversion coating
chemicals.
 Conversion Coatings Conversion Coatings | 29
Surface Treatment Metal Pretreatment

Metal Pretreatment: Conversion Coatings Notes

Applications Chrome 6 (MIL-SPEC) •

Chrome 3 • • •

Non-Chrome • •

Adhesion Promoter •

Substrate Aluminum • • • • • •

Magnesium • • • • •

Magnesium – Die Cast • • •

Titanium • • • • •

Product Consistency Liquid Liquid Liquid Liquid Liquid Liquid Liquid

Characteristics Form Ready-to-Use, Two-Part Kit Ready-to-Use Concentrated Ready-to-Use Concentrated Ready-to-Use Ready-to-Use

Chemistry Chromate Trivalent Chrome Trivalent Chrome Trivalent Chrome Acid Acid Non-chrome, Organic

Process Time (Minutes) – – 5 – 10 Minutes 5 – 10 Minutes 30 Seconds – 5 Minutes – –

(Immersion) 75 – 110°F 70 – 100°F
Temperature °F / °C – – Ambient – –
24 – 42°C 21 – 38°C

Mix Ratio (Product : Water) – – 3 – 10% by Volume Used as Received 1 – 8% – –

Process Time (Minutes) Until Dry – 1.5 – 3 Minutes 1.5 – 3 Minutes 30 Seconds – 5 Minutes 1 – 5 Minutes Dry-in-Place
(Spray) 75 – 110°F 70 – 100°F
Temperature °F / °C Ambient – Ambient Ambient Ambient
24 – 42°C 21 – 38°C

Mix Ratio (Product : Water) Used as Received – 3 – 10% by Volume Used as Received 1 – 8% Used as Received Used as Received

Products BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE

New Product Name
M-CR MAGNESIUM AERO M-CR 871TM AERO M-CR T5900TM AERO M-CR T5900TM RTU AERO M-NT 5200TM AERO M-NT 5700TM AERO M-NT 8800TM AERO

Alodine® Alodine® 871TM

Known as Alodine® T 5900® Alodine® T 5900® RTU Alodine® 5200TM Makeup Alodine® 5700TM Alodine® 8800TM
Magnesium Treatment Kit Touch-N-Prep® Coating

Regional Asia Pacific Kit Pen – – – – –

Availability & Europe / Middle East /
– Pen – – – Pail –
Packaging Africa
Latin America – – – – – – –

North America Kit, Drum Pen Bottle, Drum, Pail Drum, Pail, Tote Bottle, Drum, Pail Bottle, Case, Drum, Pail Pail

Description BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE

M-CR MAGNESIUM AERO M-CR 871TM AERO M-CR T5900TM AERO M-CR T5900TM RTU AERO M-NT 5200TM AERO M-NT 5700TM AERO M-NT 8800TM AERO
contains products is a trichrome dry-in- treatment develops treatment is a complex treatment is a ­chromium- treatment is a chromium- is a sol-gel coating
formulated for treating place conversion coating a ­complex trivalent trivalent chromium free product and free conversion coating replacement specifically
magnesium alloys to designed for use on chromium conversion conversion coating specifically formulated for specifically formulated for formulated for increasing
produce a chromate aluminum and its alloys. coating on aluminum and formulated for treating treating aluminum and treating aluminum and adhesion to aluminum
conversion coating The applicator used its alloys, metals coated aluminum and its alloys, its alloys. It may be used its alloys. This product is and titanium alloys. This
conforming to SAE to deliver this product with IVD aluminum, metals coated with IVD by spray or immersion. formulated as a ready- product is suitable for
AMS-M-3171, Type VI. provides an easy and magnesium, t­ itanium and aluminum, magnesium, The process provides an to-use material for spray spray, brush, and wipe-on
The application method safe method of repairing zinc ­surfaces. The process titanium and zinc surfaces. excellent base for organic applications. The process applications. The coating
conforms to requirements bare areas of aluminum provides bare ASTM-B117 This product is formulated finishes. provides an excellent base produced provides an
in NAVAIR 01-1A-509 surfaces. Its proper use salt spray resistance and as a ready-to-use for organic finishes. excellent base for organic
and is meant primarily for reduces worker contact serves as an excellent base material for manual spray finishes and surface
touch-up and corrosion to chemical solutions and for bonding of paints and applications. preparation for adhesive
repair processes of decreases wastewater such adhesives. bonding. It should not be
magnesium alloys. as rinse water generated rinsed after application.
from a conversion coating
process.
 Maskants Maskants | 31
Surface Treatment Chemical Milling

Chemical Milling: Maskants

Applications Maskants • • • •

Substrate Aluminum • • • •
For professional protection of parts: Composites Material

BONDERITE maskants for chemical Magnesium

Magnesium – Die Cast

• •

milling process Mild Steel • •

Stainless Steel

Titanium • •

Protect all non-etched areas … Ferrous •

Nonferrous •
Masking is the process of applying a coating to the metal surface to protect areas
which will not be etched. Maskants are used to protect or repair edges, surface
Product Consistency Liquid Liquid Liquid Liquid
­damage and cover tooling holes. Characteristics Form Ready-to-Use Ready-to-Use Ready-to-Use Two-Part Kit

… but do it the easy way – with BONDERITE maskants Chemistry Solvent-Based Coating Solvent-Based Coating Solvent-Based Coating Polyurethane

Why are Henkel’s solutions the “easy way of masking”? First of all, because they
Process Time (Minutes) – – – –
allow many ways of application: by dip, spray, flow-coat or brush. Secondly, they save (Immersion) 68 – 86°F
working hours as air dry copes with many of these applications. And thirdly, they are Temperature oF / oC
20 – 30°C
– – –
easy to remove by hand-peeling.
Mix Ratio (Product : Water) Use as Received – – –

Process Time (Minutes) – – – –

(Spray) Hot Airless Spray: Hot Airless Spray:
Temperature oF / oC – 158 – 176°F 158 – 176°F –
70 – 80°C 70 – 80°C

BONDERITE maskants: Mix Ratio (Product : Water) – Use as Received Use as Received 1:1

Facts at a glance Products

New Product Name
BONDERITE
S-MA 522TM AERO
BONDERITE
S-MA 551TM LA-2 AERO
BONDERITE
S-MA 5580TM G AERO
­BONDERITE
S-MA
M-4001TM
­BONDERITE
S-MA
M-4002TM
AERO AERO
Turco® Turco®
Known as Turco® Mask 522TM Turco® Mask 551TM LA 2 Turco® 5580-GTM
BONDERITE maskants key features: M4001TM (Pol) M4002TM (Iso)

›› Solvent-borne and 100 percent Solids (2K) Regional Asia Pacific Drum, Pail Pail Drum, Pail – –

›› Fast curing Availability & Europe / Middle East /

Pail Drum, Pail, Tote Drum, Pail Drum Drum
Packaging Africa
›› No oven drying / curing required
Latin America – – – – –
›› Time-saving process
North America Drum – Drum – –

Description BONDERITE BONDERITE BONDERITE BONDERITE

Key factors to consider when choosing the right BONDERITE maskant S-MA 522TM AERO
is a tan, liquid, single
S-MA 551TM LA-2 AERO
is a blue, hand-strippable
S-MA 5580TM G AERO
is a green, hand-strippable
S-MA M-4001TM /
M-4002TM AERO
component, air-curing coating formulated to coating formulated to is a 100 percent solid,
›› Sufficient adhesion resistance product. It provides a provide protection to metal provide protection to metal two-component,
›› Chemical resistance peelable protective coating surfaces during successive surfaces during successive polyurethane-based, self
against the corrosive fabrication operations fabrication operations, curing, hand-peelable
action of hot caustic and such as: chemical milling, such as: forming, chemical coating that provides
acidic solutions used forming, chemical cleaning, conversion protection of metallic
in the chemical milling cleaning, conversion coating, Type I and Type surfaces during mechanical
processing of aluminum, coating, Type I and Type II anodizing, adhesive fabrication and chemical
magnesium, steel and II anodizing, adhesive bonding and machining. processing. Due to its
titanium alloys. bonding and machining. advanced chemistry, its
rapid cure allows the user
to process coated parts
much faster than with
conventional solvent or
water-based maskants.
 Depaint and Repaint | 33
Surface Treatment Depaint and Repaint

Aircraft depainting is no small task.

Types of paint strippers
Unless you choose BONDERITE
paint removers 1. Regulated –
Methylene Chloride:
Regulated Environmentally Advantaged (EA)

›› Fastest stripping times

Methylene Acid Alkaline
Peroxide
›› Safe on a majority of substrates Chloride Activated Activated
How to depaint your aircraft professionally
When performing aircraft corrosion checks and paint modifications, it is important
to choose consistent and reliable depaint and repaint systems with industry-leading 2. Environmentally Advantaged – Time required to strip a part
OEM qualifications. Peroxide: Degree of attack on substrate

And how to improve it easily: with BONDERITE ›› Medium stripping times

Effectiveness of paint stripper types
›› Can be used on a majority of substrates
There is a way to make the complex as easy as possible: Henkel’s BONDERITE depaint
technologies are NESHAP compliant, thixotropic products – solvent, hydrogen perox-
ide and water-based. They are easy to apply as they cling to vertical surfaces. Further-
more, they eliminate the surface contamination of mechanical removal methods. 3 Environmentally Advantaged – Squeegee Off
Spraying / Brushing
Acid Activated: Strippers and Reapplication Cleaning the Surface
Why choose BONDERITE paint strippers?
›› Faster stripping times
›› Reduction of material used, waste generated and overall costs
›› Can be used on a majority of substrates
›› Reduction of total paint stripping time
Process Flow
›› Low to no odor, improved operator conditions
›› Meets leading OEM process specifications 4. Environmentally Advantaged –
Alkaline Activated: Removing the
General Cleaning Surface Agitation Paint Strippers

›› Slower stripping times

Depaint – Paint stripping process
›› Safe on a majority of substrates

BONDERITE paint stripper:

Facts at a glance Objective of Surface Preparation –
Aircraft prior to paint
Conversion
Water Rinse

Alkaline Clean Brightener Air Dry

Coating
›› Produce a properly prepared surface –
clean, residue-free
Key factors to consider when choosing the right BONDERITE
›› Ready to accept primer BONDERITE BONDERITE BONDERITE
paint stripper C-AK C-IC M-NT Deionized
›› Corrosion-free 5948DPMTM METALGLO 6 5700TM Water Rinse
›› OEM process specification requirements AERO AERO AERO*
›› Properly conversion coated
›› Metal surface
›› Stripping time
›› Environmental concerns and regulations
Process Flow
Repaint – Metal pretreatment for spray application

Applications
Henkel offers a complete portfolio of solvent, hydrogen peroxide and water-based products for aircraft depaint and
repaint for the following applications:
›› Airframe structure
›› Hard to reach flap and wheel well areas
›› Landing gear and major component repair applications
* Non-chrome, Hexachrome, Trichrome
 Depaint and Repaint | 35
Surface Treatment Depaint and Repaint Cleaners Surface Treatment Depaint and Repaint Paint Strippers

Depaint: Cleaners Depaint: Paint Strippers

Applications Applications • • • Applications MeCl •

Acid •
Substrate Aluminum • • •
Peroxide • •
Composites Material
Alkaline
Magnesium • •

Mild Steel Substrate Aluminum • • • •

Composites Material
Stainless Steel • • •
Magnesium •
Titanium • • •
Magnesium – Die Cast
Ferrous • • •
Mild Steel
Nonferrous • • •
Stainless Steel • • • •
Product Consistency Liquid Liquid Liquid
Titanium • • • •
Characteristics Form Concentrated Concentrated Concentrated
Ferrous • • • •
Chemistry Alkaline, Water-Based Alkaline, Water-Based Alkaline, Water-Based
Nonferrous • • •

Process Time (Minutes) 5 – 15 Minutes – 5 – 15 Minutes

Product Consistency Liquid Liquid Liquid Liquid
(Immersion) 130 – 170°F 130 – 170°F
Temperature °F / °C – Characteristics Form Ready-to-Use Ready-to-Use Ready-to-Use Ready-to-Use
65 – 80°C 65 – 80°C
Mix Ratio (Product : Water) 3% – 20% by value – 3% – 20% by value Neutral, Methylene Peroxide-Activated, Peroxide-Activated,
Chemistry Acidic
Chloride-Based Water-Based Water-Based

Process Time (Minutes) Varies as Needed 5 – 15 Minutes Varies as Needed

Process Time (Minutes) Varies as Needed Varies as Needed Varies as Needed Varies as Needed
(Spray)
Temperature °F / °C Ambient Ambient Ambient (Spray)
Temperature °F / °C Ambient Ambient Ambient Ambient
1 part concentrate to
Mix Ratio (Product : Water) Use as Received 3% – 30% in water
9 – 30 parts water Mix Ratio (Product : Water) Use as Received Use as Received Use as Received Use as Received

Products BONDERITE
New Product Name
BONDERITE
C-AK 5948DPMTM
BONDERITE Products BONDERITE BONDERITE BONDERITE BONDERITE
C-AK 5948DPMTM AERO C-AK 5948RTM AERO New Product Name
THK AERO S-ST 5351TM THIN AERO S-ST 6776TM LO AERO S-ST 6881TM AERO S-ST 6930TM AERO

Known as Turco® 5948-DPMTM Turco® 5948-DPMTM Thick Turco® 5948-RTM Known as Turco® 5351TM Thin Turco® 6776-LO Turco® 6881TM Turco® EA Stripper 6930TM

Regional Asia Pacific Drum, Pail Pail Drum, Pail Regional Asia Pacific Drum, Pail Drum, Pail, Tote – Drum, Pail
Availability & Europe / Middle East / Availability & Europe / Middle East /
Drum, Pail, Tote Pail Drum, Pail Pail Drum, Pail Box, Drum, Pail Drum, Pail
Packaging Africa Packaging Africa
Latin America Drum, Tote Drum Drum Pail Latin America Drum, Pail Drum – Drum

North America Bottle Drum, Pail Bottle, Drum, Pail Bottle, Bulk, Drum, Pail North America Drum, Pail Bottle, Drum, Pail Drum, Pail Drum, Pail

Description BONDERITE BONDERITE BONDERITE Description BONDERITE BONDERITE BONDERITE BONDERITE

C-AK 5948DPMTM AERO C-AK 5948DPMTM C-AK 5948RTM AERO S-ST 5351TM THIN AERO S-ST 6776TM LO AERO S-ST 6881TM AERO S-ST 6930TM AERO
is an alkaline, water- THK AERO is an alkaline, water- is an amber, diphase liquid environmentally environmentally environmentally
based, blue concentrated is an environmentally based, blue, concentrated developed to remove advantaged paint advantaged paint remover advantaged paint remover
compound formulated to advantaged, thixotropic, compound formulated to epoxy, polyurethane and remover is low-odor, is low odor, thixotropic, is low odor, thixotropic,
effectively clean painted water-based, heavy-duty effectively clean painted other catalyzed finishes thixotropic, developed activated by hydrogen activated by hydrogen
and unpainted aircraft aircraft cleaner. It is and unpainted aircraft from ferrous and non- for effective stripping of peroxide. It was developed peroxide. It was developed
exterior and interior formulated to effectively exterior and interior ferrous surfaces. It does resistant finishes such as for effective stripping of for effective stripping of
surfaces when diluted with cling to painted and surfaces when diluted not contain free acidic or epoxies, epoxy primers, resistant finishes such as such resistant finishes
water. It is ideally suited unpainted aircraft exterior with water. It is ideally alkaline constituents and is polyurethanes and similar epoxies, epoxy primers, as epoxies, epoxy
for use on all models of jet and interior surfaces. It is suited for use on all large approved for use on high catalyzed paints. It offers polyurethanes, and similar primers, polyurethanes,
aircraft and also designed ideally suited for use on all or small aircraft, and for strength steels. It should a signi­ficant advance in catalyzed aircraft paints. and similar catalyzed
to be used in immersion jets, especially in baggage cleaning engine parts not be used on materials workplace safety. It does It offers a significant aircraft paints. It offers
tanks for dip applications. bins, flap and wheel well during engine overhaul. It that are affected by not contain methylene advance in paint stripper a significant advance in
areas, and on engines is also designed to be used chlorinated hydrocarbons. chloride, chlorinated technology. It complies paint stripper technology.
before overhaul. It can be in immersion tanks for dip solvents, phenols, fully with NESHAP. It is not It complies fully with
applied as spray or mop. applications. chromates, ammonia or recommended for use on NESHAP. It meets the
amines. magnesium. It meets the corrosivity requirements
corrosivity requirements of TT-R 2918A. It is not
of TT-R-2918 except recommended for use on
magnesium and cadmium. magnesium.
 Depaint and Repaint | 37
Surface Treatment Depaint and Repaint Paint Strippers Surface Treatment Depaint and Repaint Brighteners

Depaint: Paint Strippers Repaint: Brighteners

Applications MeCl Applications Fluoride •

Acid Non-Fluoride • •

Peroxide
Substrate Aluminum • • •
Alkaline • • •
Composites Material

Substrate Aluminum • • • Magnesium

Composites Material • • Mild Steel

Magnesium • Stainless Steel

Magnesium – Die Cast Titanium

Mild Steel Ferrous

Stainless Steel • Nonferrous

Titanium •
Product Consistency Liquid Liquid Liquid
Ferrous • Characteristics Form Concentrated Concentrated Concentrated
Nonferrous •
Chemistry Acid, Solvent Acid, Solvent Acid, Solvent

Product Consistency Liquid Liquid Liquid

Process Time (Minutes) – – –
Characteristics Form Ready-to-Use Ready-to-Use Ready-to-Use (Immersion) Temperature °F / °C – – –
Chemistry Alkaline Alkaline Alkaline, Water-Based Mix Ratio (Product : Water) – – –

Process Time (Minutes) Varies as Needed Varies as Needed Varies as Needed Process Time (Minutes) Varies as Needed – –
(Spray) (Spray) Ambient – 120°F
Temperature °F / °C Ambient Ambient Ambient Temperature °F / °C – –
Ambient – 49°C
Mix Ratio (Product : Water) Use as Received Use as Received Use as Received Mix Ratio (Product : Water) Full strength or 1:1 Full strength or 1:2 Full strength or 1:2

Products BONDERITE BONDERITE BONDERITE Products BONDERITE

BONDERITE
BONDERITE
New Product Name New Product Name C-IC METALGLO
S-ST 1270-5TM AERO S-ST 1270-6TM AERO S-ST 6813ETM AERO C-IC METALGLO 6 AERO C-IC METALGLO FF AERO
FF RTU AERO

Known as Turco® 1270-5TM Turco® 1270-6TM Turco® 6813ETM Turco® Metal Glo FF
Known as Turco® Metal Glo #6 Turco® Metal Glo FF RTU
(Concentrate)

Regional Asia Pacific Pail Pail Drum, Pail Regional Asia Pacific Pail – –
Availability & Europe / Middle East / Availability & Europe / Middle East /
Drum, Pail – Pail Pail – –
Packaging Africa Packaging Africa
Latin America – – Drum, Pail Latin America Drum – –

North America – Bottle, Drum, Pail Drum, Pail North America Bottle, Drum Drum, Tote Bottle, Bulk

Description BONDERITE BONDERITE BONDERITE Description BONDERITE BONDERITE BONDERITE

S-ST 1270-5TM AERO S-ST 1270-6TM AERO S-ST 6813ETM AERO C-IC METALGLO 6 AERO C-IC METALGLO FF C-IC METALGLO FF AERO
is a viscous white emulsion is a viscous white emulsion water-based, is a nonflammable triacid, RTU AERO is a nonflammable,
that does not contain that does not contain environmentally detergent, solvent-based is a nonflammable, non-fluoride, acid-based
any of the hazardous or any of the hazardous or advantaged paint cleaner, brightener, non-fluoride, acid-based cleaner, brightener,
highly toxic components highly toxic components remover is a viscous, deoxidizer and prepaint cleaner, brightener, deoxidizer and prepaint
of conventional paint of conventional paint pink liquid formulated conditioner for aluminum. deoxidizer and prepaint conditioner for aluminum.
­removers. It is free of removers. It is free of to remove multiple coats It is a viscous liquid used conditioner for aluminum. It contains viscosity
aromatic hydrocarbons, aromatic hydrocarbons, of aircraft paints such as for the removal of oxides It contains viscosity builders that allow for
chlorinated solvents, chlorinated solvents, epoxies, polyurethanes and corrosion from aircraft builders that allow for added contact time,
phenol and chromates. phenol and chromates. and resistant primers. It and aluminum surfaces. added contact time, enabling this product
It is particularly effective It is particularly effective clings to vertical as well It produces a chemically enabling this product to remove corrosion
in selective removal of in selective removal or as overhead surfaces and clean, water-break-free to remove corrosion products from horizontal
topcoats from painted topcoats from painted can be used on aluminum, and streak-free surface products from horizontal and vertical surfaces. It
composites. composites. magnesium, cadmium when used according to and vertical surfaces. It produces a chemically
plated steels and other directions. produces a chemically clean, water-break-free
ferrous metals. It can be clean, water-break-free and streak-free surface.
applied as spray or brush. and streak-free surface. It can be applied as spray
It can be applied as spray or brush.
or brush.
 Depaint and Repaint | 39
Surface Treatment Depaint and Repaint Conversion Coatings

Repaint: Conversion Coatings Notes

Applications Chrome 6 (MIL-SPEC) • • •

Chrome 3

Non-Chrome • •

Substrate Aluminum • • • • •

Composites Material

Magnesium • • • •

Magnesium – Die Cast • •

Mild Steel

Stainless Steel

Titanium • • • •

Ferrous

Nonferrous

Product Consistency Liquid Liquid Liquid Liquid Liquid

Characteristics
Form Concentrated Ready-to-Use Concentrated Ready-to-Use Ready-to-Use

Chemistry Trivalent Chrome Trivalent Chrome Acid Acid Chromate

Process Time (Minutes) 1.5 – 3 Minutes 1.5 – 3 Minutes 30 Seconds – 5 Minutes 1 – 5 Minutes 1 – 5 Minutes
(Spray)
75 – 110°F 70 – 100°F 70 – 100°F
Temperature (°F / °C) Ambient Ambient
24 – 42°C 21 – 38°C 21 – 38°C

Mix Ratio (Product : Water) 3 – 10% by Volume Used as Received 1 – 8% Used as Received Used as Received

Products BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE

New Product Name
M-CR T5900TM AERO M-CR T5900TM RTU AERO M-NT 5200TM AERO M-NT 5700TM AERO M-CR 600RTUTM AERO

Known as Alodine® T 5900® Alodine® T 5900® RTU Alodine® 5200TM Makeup Alodine® 5700TM Alodine® 600TM RTU

Regional Asia Pacific – – – – Pail

Availability &
Europe / Middle East /
Packaging Africa
– – – Pail –

Latin America – – – – Pail

North America Bottle, Drum, Pail Drum, Pail, Tote Bottle, Drum, Pail Bottle, Case, Drum, Pail Bottle, Drum, Pail, Tote

Description BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE

M-CR T5900TM AERO M-CR T5900TM RTU AERO M-NT 5200TM AERO M-NT 5700TM AERO M-CR 600RTUTM AERO
is a complex trivalent is a complex trivalent is a chromium-free product is a chromium-free product is a ready-to-use liquid
chromium conversion chromium conversion specifically formulated for specifically formulated for product which produces
coating formulated for coating formulated for treating aluminum and treating aluminum and a chromate conversion
treating aluminum and treating aluminum and its alloys. It provides an its alloys. It provides an coating on aluminum and
its alloys, metals coated its alloys, metals coated ­excellent base for bonding excellent base for bonding its alloys. The coating
with IVD aluminum, with IVD aluminum, of adhesives and organic of adhesives and organic provides excellent
magnesium, titanium magnesium, titanium finishes. It can be applied finishes. It can be applied protection for unpainted
and zinc surfaces. This and zinc surfaces. This as spray or immersion. as spray or immersion. aluminum and bonds paint
product is formulated as a product is formulated as a well.
ready-to-use material for ready-to-use material for
manual spray applications. manual spray applications.
It provides spray resistance It provides spray resistance
and also serves as an and also serves as an
excellent base for organic excellent base for organic
finishes and adhesives. finishes and adhesives.
 Depaint and Repaint | 41
Surface Treatment Depaint and Repaint Conversion Coatings Touch Up

Repaint: Conversion Coatings Touch Up Notes

Applications Chrome 6 (MIL-SPEC) • • •

Chrome 3 •

Adhesion Promoter •

Substrate Aluminum • • • •

Composites Material

Magnesium •

Magnesium – Die Cast •

Mild Steel

Stainless Steel

Titanium •

Ferrous

Nonferrous

Product Consistency Liquid Liquid Liquid Liquid Liquid

Characteristics
Form Two-Part Kit Ready-to-Use Ready-to-Use Ready-to-Use Ready-to-Use

Chemistry Non-chrome, Organic Trivalent Chrome Chromate Chromate Chromate

Process Time (Minutes) Dry-in-Place – – Until Dry 1 – 5 Minutes

(Spray)
Temperature (°F / °C) Ambient – – Ambient Ambient

Mix Ratio (Product : Water) Used as Received – – Used as Received Used as Received

Products BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE

New Product Name
M-NT 8800TM AERO M-CR 871TM AERO M-CR 1132TM AERO M-CR MAGNESIUM AERO M-CR 120TM BRUSH AERO

Alodine® 871TM Alodine® 1132TM Alodine® Magnesium

Known as Alodine® 8800TM Alodine® 120TM Brush Kit
Touch-N-Prep® Coating Touch-N-Prep® Coating Treatment Kit

Regional Asia Pacific – Pen Pen Kit –

Availability &
Europe / Middle East /
Packaging Africa
– Pen Pen – –

Latin America – – Pen – Kit

North America Pail Pen Pen Kit, Drum Kit

Description BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE

M-NT 8800TM AERO M-CR 871TM AERO M-CR 1132TM AERO M-CR MAGNESIUM AERO M-CR 120TM BRUSH AERO
is a sol-gel coating is a trichrome dry-in- is designed to save labor, contains products contains the conversion
replacement specifically place conversion coating material and time when formulated for treating coating BONDERITE M-CR
formulated for increasing designed for use on applying a dry-in place magnesium alloys to 1201 AERO and the
adhesion to aluminum aluminum and its alloys. hexachrome conversion produce a chromate deoxidizer BONDERITE
and titanium alloys. This The applicator used coating for touch-up conversion coating C-IC 605 AERO. These
product is suitable for to deliver this product applications. Its proper conforming to SAE are products formulated
spray, brush, and wipe-on provides an easy and use also reduces worker AMS-M-3171, Type VI. for treating aluminum.
applications. The coating safe method of repairing contact to chromated The application method This kit contains sufficient
produced provides an bare areas of aluminum solution and decreases conforms to requirements chemicals for cleaning
excellent base for organic surfaces. Its proper use wastewater such as rinse in NAVAIR 01-1A-509 and coating approximately
finishes and surface reduces worker contact water generated from a and is meant primarily for 100 ft² of aluminum
preparation for adhesive to chemical solutions and chromating process. touch-up and corrosion surface when used under
bonding. It should not be decreases wastewater such repair processes of normal conditions.
rinsed after application. as rinse water generated magnesium alloys.
from a conversion coating
process.
 Engine Maintenance | 43
Surface Treatment Engine Maintenance

For proven engine maintenance solutions, trust Henkel’s

BONDERITE engine cleaners:
engine overhaul and compressor washer products:
BONDERITE engine cleaners Facts at a glance
Key factors to consider when choosing the right BONDERITE engine cleaner
›› Meets OEM qualified process requirements ›› Bath life
Engine maintenance: a matter of safety
›› Metal substrate ›› Rinse conditions (procedures, steps, water availability)
In the interest of safety, many external considerations from regional regulatory
›› Soil types (organic or inorganic) ›› Transfer times
agencies to engine OEMs / shop requirements contribute to and determine the
appropriate engine maintenance protocol. Engine parts need to be professionally ›› Environmental concerns and regulations ›› Special purposes – applications like field repair
and thoroughly cleaned for effective Non-Destructive Testing (NDT) inspection and ›› Disposal system compatibility
corresponding engine overhaul or parts replacement activities.

No compromises: BONDERITE engine cleaners Engine cleaning sections

Providing one of the broadest portfolios in the industry, BONDERITE engine overhaul ›› On-wing cleaning – compressor washers ›› Off-wing cleaning – engine overhaul
and compressor washers meet major OEM process specifications while being available
­globally. Whether you require an on-wing or off-wing solution, B
­ ONDERITE removes »»Cold section
metal oxide scales, sulfadations and carbonaceous material. BONDERITE is highly »»Hot section
cost-effective and provides reliable results – day by day.

Why choose BONDERITE engine cleaners? Key factors influencing the cleaning performance
›› Meet many OEM process requirements ›› Product concentration ›› Metal surface conditions
›› Cost-effective with excellent rust and contaminant removal properties ›› Temperature ›› Contamination and age of bathing solution
›› Efficient scale removal properties ›› Time ›› Rinsing
›› Total engine overhaul package solution ›› Product agitation

Engine Cleaning Solutions (ST)

Structural Adhesives (AA)
Composite Materials (M&R)

Rinse / Spray Rinse

Composite Fan
Containment Case Composite Outlet
Guide Vanes
General Scale Scale Final Scale
Rust Removal
Cleaning Conditioner Removal Remover Composite Low
Composite Fan Pressure Compressor
Blades

Perman­
Alkaline Acid Acid Cleaning of Compressor’s
ganate
& Turbine’s Blades
Titanium Leading
Bonding to Blades

Abradable
Fan Track Liner
Low Density Fillers for
Ice Repellent Liners
Engine Overhaul Process Acoustic Fan
Track Liner

Solution selling – Engine overhaul surface treatment and structural adhesives

 Engine Maintenance | 45
Surface Treatment Engine Maintenance Engine Overhaul

Engine Maintenance: Engine Overhaul Notes

Applications Rust Remover • •

Permanganate •

Scale conditioner • •

Rinse Aid •

Wax Remover •

Substrate Aluminum

Composites Material

Magnesium • •

Magnesium – Die Cast

Mild Steel •

Stainless Steel • • • •

Titanium • • • •

Ferrous • • • • • •

Nonferrous •

Product Consistency Powder Liquid Liquid Liquid Liquid Liquid Liquid

Characteristics Form Concentrated Concentrated Two-Part Kit Concentrated Concentrated Concentrated Ready-to-Use

Chemistry Alkaline Alkaline Alkaline, Permanganate Acid-Activated Mildly Acidic Alkaline Solvent

Process General: 15 – 60 Minutes Until wax is completely

Time (Minutes) 15 – 30 Minutes 30 – 60 Minutes 30 Minutes 30 – 60 Minutes Varies as needed
(Immersion) Titanium: 15 – 30 Minutes softened and dissolved

General: 185 – 205°F General: 176 – 203°F

90 – 95°C 80 – 95°C 176 – 203°F 176 – 194°F 140 – 176°F Ambient – 204°F 50 – 68°F
Temperature oF / oC
Titanium: 168°F (max.) Titanium: 158 – 167°F 80 – 95°C 80 – 90°C 60 – 85°C Ambient – 95°C 10 – 20°C
75°C (max.) 70 – 75°C
General: 50 – 75% in water
75 – 100% 25 – 35% 20 – 30% 20 – 30%
Mix Ratio (Product : Water) Titanium: 12 – 15% 0.7 – 1.75% by value –
by volume by volume by volume in water by volume in water
with water

Products BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE

New Product Name
C-AK 4181TM AERO C-AK 4181TM L AERO C-AK 4338TM L AERO C-IC SCALEGON 5 AERO C-IC SCALEGON 7 AERO L-GP RUST BLOC AERO C-MC 6802TM AERO

Turco® 4338TM Turco® 4338TM

Known as Turco® 4181TM Turco® 4181TM L Turco® Scale Gon #5 Turco® Scale Gon #7 Turco® Rust Bloc Turco® 6802TM
L Part 1 L Part 2

Regional Asia Pacific Drum, Pail Drum, Pail Drum, Pail Drum, Pail Drum, Pail – Pail Drum
Availability & Europe / Middle East / Drum, Pail, Drum, Pail,
Pail Drum, Pail, Tote Drum, Pail Drum – Pail, Tot
Packaging Africa Tote Tote

Latin America – – – Drum – – Pail Drum

North America – Bottle, Bulk, Drum Bottle, Drum Bottle, Drum Drum – Drum, Pail Drum

Description BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE

C-AK 4181TM AERO C-AK 4181TM L AERO C-AK 4338TM L AERO C-IC SCALEGON 5 AERO C-IC SCALEGON 7 AERO L-GP RUST BLOC AERO C-MC 6802TM AERO
is a flowing granular-free is an amber, liquid is a liquid alkaline is an acid activated is a mildly acidic yellow is an alkaline liquid used is a clear, amber liquid
product formulated to compound formulated permanganate formulation yellow liquid used in the ­liquid used as a single step as a rust inhibiting rinse developed to remove
simultaneously strip paint, to remove rust, paints, developed specifically ­BONDERITE Jet Engine or in combination with additive or cleaner. It platter’s wax and similar
dissolve rust, and light lube oils, drawing pastes, for jet engine cleaning. It Process to condition and the proven BONDERITE provides temporary in- low melting stop-off
heat from jet engine parts. cutting oils and protective modifies high temperature remove high temperature Jet Engine Process to plant rust protection for compounds by immersion
It is used during routine oils from ferrous alloys by heat scale by chemically scale from jet engine parts. condition and remove steel and cast iron. in the heated product.
maintenance. It removes immersion methods. changing the structure high temperature scale It is free of chlorinated
carbonatious deposits, of the oxide deposit from jet engine parts. This ­hydrocarbons, phenols and
phosphate coatings and to one that is properly process is designed to chromate. It can be used
Semetal W as well as conditioned for ease facilitate non-destructive on all metals.
light oils and unwanted of chemical removal in testing (penetrant) and
­lubricant residues. subsequent processing reconditioning of parts. It
steps. is especially suited for the
treatment of CrNi and Ni
Alloys such as Nimonic®
and ferritic chromium
steels.
 Index | 47
Surface Treatment Engine Maintenance Compressor Washers

Engine Maintenance: Compressor Washers Index

Applications Compressor Cleaners • • • Products Page Products Page
BONDERITE C-AK 298TM AERO 10 BONDERITE C-MC 1495TM X AERO 14
Substrate Aluminum • • •
BONDERITE C-AK 4181TM
AERO 11, 44 BONDERITE C-MC 5884 TM
AERO 46
Composites Material • • •
BONDERITE C-AK 4181TM L AERO 44 BONDERITE C-MC 6783-10TM AERO 46
Magnesium • • •
BONDERITE C-AK 4215TM NC-LT AERO 10 BONDERITE C-MC 6783-50TM AERO 46
Magnesium – Die Cast • • •
BONDERITE C-AK 4215NC TM
AERO 12 BONDERITE C-MC 6802 TM
AERO 13, 45
Mild Steel • • • BONDERITE C-AK 4338 LTM AERO 44
BONDERITE L-GP RUST BLOC AERO 45
Stainless Steel • • • BONDERITE C-AK 4355TM AERO 10
BONDERITE M-CR 1000LTM AERO 26
Titanium • • • BONDERITE C-AK 5578-GLTM AERO 19
BONDERITE M-CR 1000RTUTM AERO 26
Ferrous • • • BONDERITE C-AK 5578-LTM AERO 19
BONDERITE M-CR 1001TM AERO 26
Nonferrous • • • BONDERITE C-AK 5948DPM TM
AERO 12, 34
BONDERITE M-CR 1132TM AERO 27, 40
BONDERITE C-AK 5948DPMTM THK AERO 12, 34
Product Consistency Liquid Liquid Liquid BONDERITE M-CR 120TM BRUSH AERO 41
BONDERITE C-AK 5948R TM
AERO 12, 34
Characteristics Form Concentrated Ready-to-Use Concentrated BONDERITE M-CR 1200 TM
AERO 27
BONDERITE C-AK 5975ATM AERO 14
BONDERITE M-CR 1200STM AERO 26
Chemistry Solvent Alkaline Alkaline
BONDERITE C-AK 6849TM AERO 10
BONDERITE M-CR 1201TM AERO 27
BONDERITE C-AK 6871TM
AERO 13
Process Time (Minutes) Varies as Needed Varies as Needed Varies as Needed
BONDERITE M-CR 1600TM AERO 27
(Spray) Temperature oF / oC Ambient Ambient Ambient
BONDERITE C-AK 909TM AERO 11
BONDERITE M-CR 600TM AERO 27
BONDERITE C-AK AIR TEC 23TM AERO 13
Mix Ratio (Product : Water) 1 : 4 Ratio Used as Received 1 : 4 Ratio BONDERITE M-CR 600RTU TM
AERO 27, 39
BONDERITE C-AK ALTREX® 24TM AERO 11
BONDERITE M-CR 871TM AERO 28, 40
Products BONDERITE BONDERITE BONDERITE BONDERITE C-AK ALUM ETCH 2 AERO 18
New Product Name BONDERITE M-CR MAGNESIUM AERO 28, 40
C-MC 5884TM AERO C-MC 6783-10TM AERO C-MC 6783-50TM AERO
BONDERITE C-AK C NVT AERO 11
BONDERITE M-CR T5900TM AERO 28, 38
Known as Turco® 5884TM Turco® 6783-10TM Turco® 6783-50TM BONDERITE C-AK EC-202LTM AERO 18
BONDERITE M-CR T5900TM RTU AERO 28, 38
BONDERITE C-AK ETCH 17L TM
AERO 18
Regional Asia Pacific Drum, Pail Pail Drum, Pail
BONDERITE M-NT 5200TM AERO 29, 38
Availability & BONDERITE C-AK ETCH 9HLTM AERO 18
Europe / Middle East /
Drum, Pail – Pail BONDERITE M-NT 5700TM AERO
Packaging Africa BONDERITE C-AK LS NP-LT AERO 11
29, 38

Latin America Pail Drum Drum, Pail BONDERITE M-NT 8800 TM

AERO 29, 40
BONDERITE C-IC 2310TM AERO 22
North America Drum, Pail Drum, Pail Drum, Pail BONDERITE S-MA 522TM AERO 31
BONDERITE C-IC 4104TM AERO 23
BONDERITE S-MA 551 TM
LA-2 AERO 31
Description BONDERITE BONDERITE BONDERITE BONDERITE C-IC 4409TM AERO 11
C-MC 5884TM AERO C-MC 6783-10TM AERO C-MC 6783-50TM AERO BONDERITE S-MA 5580TM G AERO 31
BONDERITE C-IC ALDOX® V AERO 22
is a concentrated liquid is an aqueous compressor is a concentrated aqueous
cleaner which ­effectively cleaner which effectively compressor cleaner which BONDERITE S-MA M-4001TM AERO 31
BONDERITE C-IC DEOXDZR 6MU AERO 22
removes oil, salt and solid removes oil, salt and effectively removes oil,
deposits from compressor solid deposits from salt and solid deposits BONDERITE C-IC METALGLO 6 AERO 37 BONDERITE S-ST 1270-5TM AERO 36
blades, guide vanes and compressor blades, guide from compressor blades,
rotors of in-service jet vanes and rotors of in- guide vanes and rotors of BONDERITE C-IC METALGLO FF AERO 37 BONDERITE S-ST 1270-6TM AERO 36
engines. Periodic cleaning service turbine engines. in-service turbine engines. BONDERITE S-ST 5351 TM
THIN AERO 35
BONDERITE C-IC METALGLO FF RTU AERO 14, 37
of these components Periodic cleaning of these It is used at 20 percent
is necessary to avoid components is necessary by volume in distilled, BONDERITE C-IC SCALEGON 5 AERO 44 BONDERITE S-ST 6776TM LO AERO 35
power loss, abnormal to avoid power loss, demineralized or good
temperature increases abnormal temperature drinking quality water. For BONDERITE C-IC SCALEGON 7 AERO 45 BONDERITE S-ST 6813E TM
AERO 36
and increased fuel increases, increased cold weather (below 32°F
BONDERITE C-IC SMUT-GO NC AERO
®
22 BONDERITE S-ST 6881 TM
AERO 35
consumption. fuel consumption and / 0°C) add 20 percent
excessive NOx emissions. by volume isopropanol, BONDERITE C-IC SMUT-GO® NCB AERO 23 BONDERITE S-ST 6930TM AERO 35
It is supplied in a ready-to- ethanol or glycol.
use liquid form.

BONDERITE Nomenclature BONDERITE Nomenclature

BONDERITE C-xx Cleaners BONDERITE M-xx Metal Pretreatment

BONDERITE C-AK Alkaline Cleaner BONDERITE M-CR Chromating

BONDERITE C-IC Acid Cleaner BONDERITE M-NT New Generation

BONDERITE C-MC Maintenance Cleaner BONDERITE S-xx Specialities

BONDERITE L-xx Lubricants BONDERITE S-MA Maskants

BONDERITE L-GP General-Purpose BONDERITE S-ST Paint Stripper

NORTH AMERICA EUROPE Henkel Japan Ltd.,
Henkel Corporation Aerospace Henkel Nederland B.V. Henkel Technology Center
P. O. BOX 312 ­ Brugwal 11 27-7 Shin Isogo-cho, Isogo-ku
2850 Willow Pass Road 3432 NZ Nieuwegein Yokohama-shi
Bay Point, CA 94565 Netherlands Kanagawa 235-0017
United States Tel.: +31.30.6073.911 Japan
Tel.: +1.925.458.8000 Fax: +31.30.6054.457 Tel.: +81.45.758.1800
Fax: +1.925.458.8030 Fax: +81.45.758.1851

LATIN AMERICA Henkel AG & Co. KGaA Henkel Australia Pty. Ltd., Kilsyth
Henkel Brazil Ltda Aerospace 135-141 Canterbury Road
Rua Karl Huller, 136 Henkelstraße 67 3137 Kilsyth, VIC
Diadema – SP 40589 Düsseldorf Australia
Brazil Germany Tel.: +61.3.9724.6444
09941-410 Tel.: +49.211.797.0 Fax: +61.3.9728.5877
Tel.: +55.11.3205.8955

Henkel Mexicana ASIA-PACIFIC

Boulevard Magnocentro No.8 Piso 2 Henkel (China) Co. Ltd
Centro Urbano Interlomas No. 928 Zhang Heng Road
52760 Huixquilucan Pu Dong, 201203 Shanghai
Edo. De México China
Tel.: +52.55.33.00.30.00 Tel.: +86.21.2891.8882
Fax: +86.21.6360.6070

List of authorized distributors: www.henkel-adhesives.com/aerospace-distributor

Henkel Solutions for the Aerospace Industry: www.henkel-adhesives.com/aerospace

The data contained herein are intended as reference only. Please contact Henkel Technical Support Group for assistance and recommendation on specifications these products. Except as otherwise noted, all marks
used above in this printed material are trademarks and/or registered trademarks of Henkel and/or its affiliates in the US, Germany, and elsewhere. © Henkel AG & Co. KGaA, 2018. DSGN0002089 (10/19)