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GRS-H: Ultra-Compact Static Power Units With DC / Ac Logic Control

The document summarizes a series of static power units called GRS-H for industrial heating applications. The units are available from 15A to 120A and can be controlled via DC or AC logic signals. They provide overcurrent, overvoltage, and overtemperature protection and include diagnostic features like LED indicators and alarm outputs to signal faults. Technical specifications are provided for various models including voltage ratings, switching characteristics, and thermal protection options.

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Gopal Hegde
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100% found this document useful (1 vote)
131 views20 pages

GRS-H: Ultra-Compact Static Power Units With DC / Ac Logic Control

The document summarizes a series of static power units called GRS-H for industrial heating applications. The units are available from 15A to 120A and can be controlled via DC or AC logic signals. They provide overcurrent, overvoltage, and overtemperature protection and include diagnostic features like LED indicators and alarm outputs to signal faults. Technical specifications are provided for various models including voltage ratings, switching characteristics, and thermal protection options.

Uploaded by

Gopal Hegde
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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GRS-H 15/25/30/40/50/60/75/90/120A

ULTRA-COMPACT STATIC POWER UNITS


WITH DC / AC LOGIC CONTROL

Main features
• Ultra-compact dimensions from 15A to
Main applications 120A
• Extrusion, injection, blow moulding, • DIN rail and panel mounting
thermoforming of plastics • Switching at zero voltage changeover
• Vulcanization of rubber • Input command from DC/AC logic signal
• Synthetic fibre production and with push-in connectors; signalling leds
polymerisation • Cage clamps for power cables
• Packing and packaging • Load voltage 480V, 600V AC
• Dryers for ceramics and building • Thermal alarm option with led and
elements alarm output
• Industrial electric ovens • Interrupted load option with led and
• Food processing plants alarm output
• Chemical and pharmaceutical industry • Internal overvoltage protection

PROFILE GRS COMMAND SIGNAL information associated with a physical


CONNECTION alarm output with voltage-free or
Correct management of electrical The GRS-H series can be controlled PNP-type isolated contact.
heating elements for industrial heating by DC and AC logical signals The thermal alarm is triggered if
applications managed through push-in connectors heat dissipation exceeds a critical
requires robust, safe, interference- for a faster and easier connection, threshold, signalling it with a yellow
free, fast and diagnostically capable even without tools. led on the front panel, interrupting the
static contactors. The ON / OFF status of the static power supply and triggering the alarm
The range of static contactors with device is always displayed by a output (NO or NC). This function is
GRS-H heatsink meets all these green LED on the front panel, for an always present for current levels from
requirements, with current ratings immediate view of its operation. 50 A up to 120 A, and is available as
from 15 to 120 Amperes and voltages an option for other current levels.
up to 600 V AC, with extremely POWER CONNECTIONS The absence of current on the load (for
compact size in every single current models with DC control) is indicated
level. Both the line voltage terminal available by a red led on the front panel and by
The thermal design of all models on the upper part of the device and the activation of the alarm output, as
guarantees the continuous supply the load terminal on the lower part are well as by the absence of line voltage.
of the rated current at an ambient of the “cage” type, which offers the Alarm output status is memorized: in
temperature of 40°C through high best and safest seal even for cables the presence of a 24 V DC auxiliary
efficiency heat sinks, assisted by fans of different cross-sections, whether power supply, the alarm will be
for the 90A and 120A models. mounted with a cable lug or simply memorized even in the event of an
The derating curves show how higher stripped. OFF command.
current values can also be achieved, The alarm is reset when normal
at lower temperatures, and illustrates DIAGNOSTICS AND ALARMS operating conditions are restored, or
the possibility of mounting various when the 24 V DC auxiliary power
devices packed together on the DIN It is increasingly vital for operators supply is switched off and on again.
rail. and maintainers to recognize possible
anomalies in the system immediately
and solve them quickly in order to
ensure the efficiency and profitability
of machinery and plants. The GRS-H
series offers a series of diagnostic
TECHNICAL DATA Alarm Output Option GRS-H 75
(Type “A” Input Version) Rated current: 75 A@ 40°C in
Main features The over-temperature alarm commands continuous service
Category of use: AC51 a voltage-free contact (solid state N.C.), Non-repetitive overcurrent t=20 ms:
Rated working voltage max. properties: 1600A
- 480Vac (max. range 24...530Vac) 30V-50mA conduction resistance: ≤ 15 Ω I2t for blowout: ≤12800A2s
- 600Vac (max range 24 ... 660Vac) dV/dt critical with output deactivated:
Rated frequency: 50/60Hz Outputs 1000V/µs
Non-repetitive voltage: GRS-H 15
• 1200Vp for model with rated voltage Rated current: 15 A@40°C in GRS-H 90
480Vac continuous service Rated current: 90A@ 40°C in
• 1400Vp for model with rated voltage Non-repetitive overcurrent t=20 ms: continuous service (complete with
600Vac 620A specified fan)
Switching voltage for zero: < 20V I 2t for blowout: ≤ 1800A2s Non-repetitive overcurrent t=20 ms:
Activation time: = 1/2 cycle dV/dt critical with output deactivated: 1500A
Deactivation time: = 1/2 cycle 1000V/µs I2t for blowout: ≤ 11250A2s
Potential drop at rated current: dV/dt critical with output deactivated:
= < 1,2Vrms GRS-H 25 1000V/µs
Power factor = 1 Rated current: 25 A@40°C in
continuous service GRS-H 120
Control input Non-repetitive overcurrent t=20 ms: Rated current: 120A@ 40°C in
- DC INPUT (Type “D”): 620A continuous service (complete with
Max. input: < 9mA @32V I2t for blowout: ≤ 1800A2s specified fan)
Max. reverse voltage: 36Vdc dV/dt critical with output deactivated: Non-repetitive overcurrent t=20 ms:
Control voltage: 6...32Vdc 1000V/µs 1500A
Activation voltage: > 5,1Vdc I2t for blowout: ≤ 11250A2s
Deactivation voltage:< 3Vdc GRS-H 30 dV/dt critical with output deactivated:
Rated current: 30 A@40°C in 1000V/µS
- AC INPUT (Type “A”): continuous service
Control voltage: 20...260 Vac/Vdc Non-repetitive overcurrent t=20 ms: THERMAL PROTECTION
INSTALL FUSE (3A MAX) ON THE 620A (Optional, always present in GRS-H with
CONTROL INPUT CIRCUIT I2t for blowout: ≤ 1800A2s current size ≥ 50A):
Activation voltage: > 15Vac/Vdc dV/dt critical with output deactivated: The temperature of the SCR module is
Deactivation voltage: < 6Vac/Vdc 1000V/µs constantly monitored inside the device.
Current draw: <= 8 mAac/dc @ 260 When the maximum temperature
Vac/Vdc GRS-H 40 threshold of the internal SCR is
Rated current: 40 A@40°C in exceeded, current conduction to the load
Alarm Output Option continuous service is interrupted and the yellow thermal
(Type “D” Input Version) Non-repetitive overcurrent t=20 ms: protection LED comes on to signal the
A load or line failure or an overtemperature 620A condition.
alarm commands: I2t for blowout: ≤ 1800A2s
dV/dt critical with output deactivated: Isolation
- Options 1/2/5: one voltage-free contact 1000 V/µs Rated isolation voltage input/output:
(solid state N.C or N.O.), max. properties: 4000VACrms 1min
- N.O. version 30V-150mA conduction GRS-H 50
resistance: ≤ 1Ω Rated current: 50 A@ 40°C in Ambient conditions
- N.C. version 30V-50mA conduction continuous service • Working temperature:
from 0 to 80°C (according with
resistance: ≤ 15Ω Non-repetitive overcurrent t=20 ms:
heat sink curves)
- Option 3: two normally inactive 1600A
• Max. relative humidity:
(parallelable) PNP digital outputs, I2t for blowout: ≤ 12800A2s
90% non-condensing at 40°C
one for load failure and the other for dV/dt critical with output deactivated:
• Max. installation altitude:
overtemperature (properties: Imax 1000V/µs
6600ft above sea level
=150mA Vout= + V DC power supply
• Pollution level : 2
-1V). GRS-H 60
• Storage temperature:
Rated current: 60 A@ 40°C in
-20..+85°C
Maximum interrupted load alarm trip continuous service
delay < 400ms Non-repetitive overcurrent t=20 ms:
Maximum cable length between GRS-H 1600A
and load for correct load fault diagnostics I2t for blowout: ≤ 12800A2s
< 25m dV/dt critical with output deactivated:
1000V/µs
Installation notes • Horizontal distance between one which the static unit provides internal
Use the extra-rapid fuse shown in the device and another at least 20mm protection devices (depending on the
catalogue according to the connection (in the event of installation at shorter models).
example supplied. distances, see derating curves). • Presence of leakage current < 3mA
Applications with static units must also Make sure that the cable ducts do (max. value with nominal voltage and
include a safety circuit breaker for not reduce these distances; in this junction temperature of 125°C).
disconnecting the power line from the case, mount the units overhanging the
load. panel, so that the air can flow vertically
To obtain high reliability of the device, on the heat sink without hindrance.
it is essential to install it correctly inside
the panel in order to obtain adequate Limits of use
heat exchange between the heat • Ambient temperature limits, depending
sink and the surrounding air under on derating curves.
conditions of natural convection. • Need for air exchange with the outside
Mount the device vertically (maximum or an air conditioner to transfer the
10° inclination from the vertical axis) dissipated power to the outside of the
• Vertical distance between a device panel.
and the panel wall >100mm • Installation limits (distances between
• Horizontal distance between a device devices to ensure dissipation under
and the panel wall at least 20mm natural convection conditions)
• Vertical distance between one device • Maximum voltage limits and derivative
and another at least 300mm. of the transients present on the line, for

DIMENSIONS AND MOUNTING MEASUREMENTS

Model 15-25A 30A 40-50A 60-75A 90-120A


Weight [g] 194 237 388 688 796

Notes:
The dimensions are representative of all models of the series (command “D” type, “A” type and with options)
DIN RAIL FIXING

DIN rail coupling sequence DIN rail release sequence

SCREW DRIVER (*)

(*) Use of a slotted screwdriver with a max. diameter of 6mm is recommended


PANEL FIXING
DESCRIPTION OF CONNECTIONS

GRS-H...D-0 GRS-H...D-1 GRS-H...D-2

Description of terminal/connector versions with type “D” input


Power terminals (common to all versions)
Rif. Description Notes
1/L1 Line Connection

2/T1 Load Connection


Signal connector version without options (GRS-H...D-0)
3/A2- GND Control input ON/OFF Control input ground
4/A1+ +Vdc control input ON/OFF Range from 6 to 32 Vdc, Imax <9 mA a 32V
Signal connector version with options “1 “ and “2 “ type (GRS-H…D-1/2)
GND for power supply and control input
3/A2- Control input ground
ON/OFF
Power supply for optional functions (Range from 6 to 32 V DC, Imax < 14 mA at 32V
4/Us + Vdc power supply GRS-H-90..120A-..FAN63: Power supply options + Fan
(Range from 20 to 27 V DC, Imax <150 mA at 24V with Fan active)
5/A1+ +Vdc control input ON/OFF Range: ON from 5 to 32Vdc, Imax <0,5 mA a 32V OFF< 1,8V
GND Control input ON/OFF
6/A2- Additional connection to be used only as GND for the control signal
(common to terminal 3/A2-)
Version with option 1 Version with option 2
GND Control input ON/OFF
6/A2- Additional connection to be used only as GND for the control signal
(common to terminal 3/A2-)
7/AL Solid state N.O. contact Solid state N.C. contact
Alarm output:
Imax =150mA Imax = 50mA
- Interrupted load
Vmax = 30 V DC/25V AC Vmax = 30 Vdc/25Vac
8/AL - Line voltage absent
Z_closed < 1 Ω Z_closed < 15 Ω
- Overtemperature
Z_open > 1 MΩ Z_open > 1 MΩ
Note: The connections are also representative of 90-120A models
DESCRIPTION OF CONNECTIONS

GRS-H...D-3 GRS-H...D-5

Description of terminal/connector versions with type “D” input


Signal connector version with option type “3” (GRS-H…D-3)
Rif. Description Notes
3/A2- GND for power supply and control input
Ground control input
ON/OFF
Power supply for optional functions (Range from 10 to 32 Vdc, Imax < 14 mA a 32V)
4/US + Vdc power supply GRS-H-90..120A-..FAN63: Power supply options + Fan
(Range from 20 to 27 V DC, Imax <150 mA at 24V with Fan active)
5/A1+ +Vdc control input ON/OFF Range: ON da 5 a 32Vdc, Imax <0,5 mA a 32V OFF< 1,8V
PNP output normally not active (1)
6/TA Overtemperature alarm output
Imax =150mA Vout: + V DC power supply -1V
Alarm output: interrupted load or line PNP output normally not active (1)
7/FA
voltage absent Imax =150mA Vout: + V DC power supply -1V
GND Control input ON/OFF
8/A2- Additional connection to be used only as GND for the control signal
(common to terminal 3/A2-)
Alarm output connector version with type “5” option (GRS-H...A-5)
GND for power supply and control input
3/A2-
ON/OFF
Power supply for optional functions
(Range from 6 to 32 V DC, Imax < 14 mA at 32V)
4/Us + Vdc power supply
GRS-H-90..120A-..FAN63: Power supply options + Fan
(Range from 20 to 27 V DC, Imax <150 mA at 24V with Fan active)
5/A1+ +Vdc control input ON/OFF Range: ON from 5 to 32Vdc, Imax <0,5 mA a 32V OFF< 1,8V
GND Control input ON/OFF
6/A2- Additional connection to be used only as GND for the control signal
(common to terminal 3/A2-)

7/AL Solid state N.C. contact


Imax = 50mA
Overtemperature alarm output Vmax = 30 Vdc/25Vac
8/AL Z_closed < 15 Ω
Z_open > 1 MΩ
(1): The normally inactive PNP outputs can be connected to each other and obtain a single alarm output

Note: The connections are also representative of 90-120A models


DESCRIPTION OF CONNECTIONS

GRS-H...A-0 GRS-H...A-5

Description of terminal versions with type “A”input

Rif. Description Notes


1/L1 Line Connection

2/T1 Load Connection


3/A2 Vac/Vdc input
Control input ON/OFF in AC
4/A1 (Range 20 to 260Vac/Vdc, Imax < 8 mA)

Alarm output connector version with type “5” option (GRS-H...A-5)


Solid state N.C. contact
5/AL
Imax = 150 mA
Overtemperature alarm output Vmax = 30 Vdc/25Vac
6AL Z_closed < 1 Ω
Z_open > 1 MΩ)
Note: The connections are also representative of 90-120A models

Note:
ON LED is always present,
LED STATUS DESCRIPTION Temp Alarm and Fault Alarm LEDs are optional

LED Control LED Temp Alarm LED Fault Alarm/Out


STATUS
(Green) (Yellow) Alarm (Red)

SCR OFF, no alarm OFF OFF OFF

SCR ON, no alarm ON OFF OFF

SCR ON, Alarm output active ON OFF ON

Control signal active, SCR forced off for


OFF ON OFF
overtemperature protection
Control signal active, SCR forced off for overtemperature
OFF ON ON
protection, Alarm output active

SCR off, Alarm output active for interrupted load


(alarm is stored, Status only possible with GRS-H with Type D OFF OFF ON
input and options 1/2/3)
TYPE OF OPERATION

Logic voltage output command GRS-H thermal protection

Control input Control input

green LED
Load voltage

yellow LED yellow LED

V = Load voltage

Power supplied = Installed power fot TC / T

Thermal protection activation

THERMAL ALARM

Models with thermal alarm Models with thermal alarm and FAN63 option

START START

Is the
heat sink
Is the No
temperature
heat sink No higher than the
temperature
maximum
higher than the
limit?
threshold?

Yes
Yes

SSR: OFF
LED Temp Alarm: ON
Fan ON Alarm output: ON

Is the Is the
Is the
heat sink heat sink
heat sink No No No
temperature temperature
temperature
higher than the lower than the
lower than the
maximum maximum
threshold?
limit? limit?

Yes Yes Yes

Fan OFF SSR: OFF SSR: ON


LED Temp Alarm: ON LED Temp Alarm: OFF
Alarm output: ON Alarm output: OFF

Is the
heat sink
temperature No
lower than the
maximum
limit?

Yes

SSR: ON
LED Temp Alarm: OFF
Alarm output: OFF

ALARM LOAD INTERRUPTED


GRS-H with V DC command (Control type “D” with options)
CONNECTION EXAMPLES
Single-phase connection - GRS-H with Vdc command input (Type “D” input )

Digital output (*)

Controller
Fuse Load

Phase

Neutral

Ground

Three-phase Wye connection with neutral - GRS-H with V DC command input (“D” type input )

Digital output (*)


" !
Fuse Fuse Fuse

Controller

Load

Neutral
L1 Phase
L2 Phase
L3 Phase

Ground

(*) Or relay output with V AC output voltage


(Use GRS-H with Vdc command input Type “A” input )
CONNECTION EXAMPLES
Three-phase Triangle or Star connection without neutral on two phases - GRS-H with V DC command input (“D” type input )

Digital output (*)


" !
Fuse Fuse

Controller

Delta Wye
connection connection

Fuse

L1 Phase
L2 Phase
L3 Phase

Ground

(*) Or relay output with V AC output voltage


(Use GRS-H with Vdc command input Type “A” input )

Connection example for GRS-H with V DC command with isolated contact alarm output option (Options 1 and 2)

Line Line

Alarm output (Option 1/2) Alarm output (Option 1/2)


Isolated contact Isolated contact
Max. 30Vdc/25Vac Max. 30Vdc/25Vac
N.O. : Max 150mA - N.O. : Max 150mA -
N.C. : Max 50mA + N.C. : Max 50mA
+
Supply 24Vdc + ON / OFF Supply 24Vdc + ON / OFF
(6 to 32 Vdc) - Control signal (6 to 32 Vdc) - Control signal
(6 to 32 Vdc) (6 to 32 Vdc)

Notes on connection of alarm output:


- Parallel connection with multiple GRS-Hs,
with the N.O. option (Option = 1)
- Serial connection with multiple GRS-Hs,
with the N.C. option (Option = 2)
Load Load
CONNECTION EXAMPLES
Connection example for GRS-H with V DC command with PNP alarm output option (Option 3)

Line Line

Alarm output (Opz. 3) Alarm output (Opz. 3)


PNP contact PNP contact
Max. 150mA Max. 150mA
ON / OFF ON / OFF
Supply 24Vdc Control signal Supply 24Vdc Control signal
(6 to 32 Vdc) (6 to 32 Vdc) (6 to 32 Vdc) (6 to 32 Vdc)

Notes of connection of alarm output:


- Parallel connection with multiple GRS-Hs
with output option usually turned OFF
(Option = 3 )

Load Load

Connection example for GRS-H with V DC control with thermal alarm option (Option 5)

Line Line

Alarm output (Option 5) Alarm output (Option 5)


Isolated contact Isolated contact
Max. 30Vdc/25Vac Max. 30Vdc/25Vac
N.C. : Max 50mA - N.C. : Max 50mA -
+ +
Supply 24Vdc + ON / OFF Supply 24Vdc + ON / OFF
(6 a 32 Vdc) - Control signal (6 a 32 Vdc) - Control signal
(6 a 32 Vdc) (6 a 32 Vdc)

Notes on connection of alarm output:


- Serial connection with multiple GRS-Hs,
with the N.C. option (Option = 5)

Load Load
CONNECTION EXAMPLES
Connection example for GRS-H with V AC control with thermal alarm option (Option 5)

Line Line

Alarm output (Option 5) Alarm output (Option 5)


Isolated contact Isolated contact
Max. 30Vdc/25Vac Max. 30Vdc/25Vac
150mA 150mA

Fuse (3A max) Fuse (3A max)


ON / OFF ON / OFF
Signal Signal
Vac control Vac control
(20 to 260 Vac) (20 to 260 Vac)

Notes on connection of alarm output:


- Serial connection with multiple GRS-Hs,
with the N.C. option (Option = 5)

Load Load
TABLE OF TERMINALS AND CONDUCTORS

CONTROL TERMINAL POWER TERMINAL GROUND TERMINAL •


Maximum conductor
Contact area Contact area
Type of Conductor section / Type of section /
Size (WxD) (WxD) Tightening torque
connection Stripping length connection Tightening torque /
screw type screw type
Stripping length
25 mm2
Rigid/flexible/cable Rigid/flexible/ 3 AWG
0,2 - 1,5 mm2
lug conductor cross 9,2 x 8 mm ferrule conductor 9 x 9 mm 1,5-2,5 Nm
15A 24 - 16 AWG
section M5 cross section 2,5-3 Nm M5 (13.3 lb-in – 22 lb-in)
(22-26,6lb-in)
Stripping length 8 mm Stripping length 11 mm
25 mm2
Rigid/flexible/cable Rigid/flexible/ 3 AWG
0,2 - 1,5 mm2
lug conductor cross 9,2 x 8 mm ferrule conductor 9 x 9 mm 1,5-2,5 Nm
25A 24 - 16 AWG
section M5 cross section 2,5-3 Nm M5 (13.3 lb-in – 22 lb-in)
(22-26,6lb-in)
Stripping length 8 mm Stripping length 11 mm
25 mm2
Rigid/flexible/cable Rigid/flexible/ 3 AWG
0,2 - 1,5 mm2
lug conductor cross 9,2 x 8 mm ferrule conductor 9 x 9 mm 1,5-2,5 Nm
30A 24 - 16 AWG
section M5 cross section 2,5-3 Nm M5 (13.3 lb-in – 22 lb-in)
(22-26,6lb-in)
Stripping length 8 mm Stripping length 11 mm
25 mm2
Rigid/flexible/cable Rigid/flexible/ 3 AWG
0,2 - 1,5 mm2
lug conductor cross 9,2 x 8 mm ferrule conductor 9 x 9 mm 1,5-2,5 Nm
40A 24 - 16 AWG
section M5 cross section 2,5-3 Nm M5 (13.3 lb-in – 22 lb-in)
(22-26,6lb-in)
Stripping length 8 mm Stripping length 11 mm
25 mm2
Rigid/flexible/cable Rigid/flexible/ 3 AWG
0,2 - 1,5 mm2
lug conductor cross 9,2 x 8 mm ferrule conductor 9 x 9 mm 1,5-2,5 Nm
50A 24 - 16 AWG
section M5 cross section 2,5-3 Nm M5 (13.3 lb-in – 22 lb-in)
(22-26,6lb-in)
Stripping length 8 mm Stripping length 11 mm
25 mm2
Rigid/flexible/cable Rigid/flexible/ 3 AWG
0,2 - 1,5 mm2
lug conductor cross ferrule conductor
24 - 16 AWG 9,2 x 8 mm 9 x 9 mm 1,5-2,5 Nm
60A section cross section 2,5-3 Nm
M5 (22-26,6lb-in) M5 (13.3 lb-in – 22 lb-in)

Stripping length 8 mm Stripping length 11 mm

25 mm2
Rigid/flexible/cable Rigid/flexible/ 3 AWG
0,2 - 1,5 mm2
lug conductor cross 9,2 x 8 mm ferrule conductor 9 x 9 mm 1,5-2,5 Nm
75A 24 - 16 AWG
section M5 cross section 2,5-3 Nm M5 (13.3 lb-in – 22 lb-in)
(22-26,6lb-in)
Stripping length 8 mm Stripping length 11 mm
50 mm2
Rigid/flexible/cable Rigid/flexible/ 1/0 AWG
0,2 - 1,5 mm2 10,5 mm x
lug conductor cross ferrule conductor 9 x 9 mm 1,5-2,5 Nm
90A 24 - 16 AWG 10,7 mm
section cross section 2,5-3 Nm M5 (13.3 lb-in – 22 lb-in)
M5 (22-26,6lb-in)
Stripping length 8 mm Stripping length 13 mm
50 mm2
Rigid/flexible/cable Rigid/flexible/ 1/0 AWG
0,2 - 1,5 mm2
lug conductor cross 9,2 x 8 mm ferrule conductor 9 x 9 mm 1,5-2,5 Nm
120A 24 - 16 AWG
section M5 cross section 2,5-3 Nm M5 (13.3 lb-in – 22 lb-in)
(22-26,6lb-in)
Stripping length 8 mm Stripping length 13 mm

(*) Use of eyelet terminals is required for ground termination.


(WxD) = Width x depth
EXTRARAPID FUSES
Model Fuse manufacturer Fuse Model size
GRS-H 15, GRS-H 15/48, GRS-H 15/60 Bussmann Div Cooper (UK) Ltd FWC16A10F 10x38
GRS-H 25, GRS-H 25/48, GRS-H 25/60 Bussmann Div Cooper (UK) Ltd FWC25A10F 10x38
GRS-H 30, GRS-H 30/48, GRS-H 30/60 Bussmann Div Cooper (UK) Ltd FWP40A14F 14x51
GRS-H 40, GRS-H 40/48, GRS-H 40/60 Bussmann Div Cooper (UK) Ltd FWP40A14F 14x51
GRS-H 50, GRS-H 50/48, GRS-H 50/60 Bussmann Div Cooper (UK) Ltd FWP63A22F 22x58
GRS-H 60, GRS-H 60/48, GRS-H 60/60, GRS-H 75,
Bussmann Div Cooper (UK) Ltd FWP80A22F 22x58
GRS-H 75/48, GRS-H 75/60
GRS-H 90, GRS-H 90/48, GRS-H 90/60 Bussmann Div Cooper (UK) Ltd FWP100A22F 22x58
GRS-H 120, GRS-H 120/48, GRS-H 120/60 Bussmann International Inc. USA 170M1418 000-TN/80

FANS (for 90A/120A models only)


Model Code Type Supply
363484 230 Vac 60mm x 60mm x 30mm for 90A models Separate power supply
FAN60
363011 230Vac 80mm x 80mm x 38 mm for 120A models Separate power supply
363485 115Vac 60mm x 60mm x 30 mm for 90A models Separate power supply
FAN61
363003 115Vac 80mm x 80mm x 38 mm for 120A models Separate power supply
FAN62 363037 24 Vdc 60mm x 60mm x 25mm Separate power supply
FAN63 363037 24 Vdc 60mm x 60mm x 25mm Internally powered by GRS-H

PERIODIC CLEANING

Every 6-12 months (depending on dust in the place where it is installed), blow a jet of compressed air downward through the coo-
ling heatsink (on the opposite side of the fan).
In this way both the heat sink and the cooling fan are cleaned.

IN THE EVENT OF OVERTEMPERATURE ALARM

If periodic cleaning does not eliminate the problem, perform the following operations:

1. Disconnect the fan cables from the terminal block (if present) or disconnect the fan connector from the GRS-H (FAN63).
2. Unscrew the screws securing the fan to the support brackets
3. Check the condition of the fan, clean it or replace it
4. Reassemble the fan
FANS (for 90A/120A models only)

Caution: make sure that the arrow showing the direction of the air flow on the fan is pointing toward the heat sink

Use a Phillips screwdriver with a max. diameter of 3.5mm.


DERATING CURVES

Caution: make sure that the arrow showing the direction of the air flow on the fan is pointing toward the heat sink.

DERATING CURVES GRS-H 15 ÷ 30A


Derating curves GRS-H 15 ÷ 30A

Voltage load [A]

Ambient temperature [ºC]

DERATING
Derating CURVES
curves GRS-H GRS-H
40 ÷ 60A 40 ÷ 60A
Voltage load [A]

Ambient temperature [ºC]

Rated current curves as a function of ambient temperature (minimum distance between GRS-H of 20mm).

DERATING
Derating CURVES
curves GRS-HGRS-H
75 ÷ 120A 75 ÷ 120A
Voltage load [A]

Ambient temperature [ºC]

N.B: The curves of the GRS-H 90/120 refer to the device complete with a working specified fan.
DOWNGRADE WITH INSTALLATION DISTANCE

Rated current curves as a function of the horizontal distance between the GRS-Hs (ambient temperature 40 °C).

DERATING CURVES GRS-H 15 ÷ 30A


Derating curves GRS-H 15 ÷ 30A

Voltage load [A]

Distance [mm]

DERATING CURVES GRS-H 40 ÷ 60A


Derating curves GRS-H 40 ÷ 60A
Voltage load [A]

Distance [mm]

Rated current curves as a function of the horizontal distance between the GRS-Hs (ambient temperature 40 °C).

DERATING CURVES GRS-H 75 ÷ 120A


Derating curves GRS-H 40 ÷ 60A
Voltage load [A]

Distance [mm]

N.B: The curves of the GRS-H 90/120 refer to the device complete with a working standard fan.
ORDER CODE

GRS-H - - - - - - 0 - 0

Future developments
0 None
Rated current
15Aac 15 Control terminal

25Aac 25 0 Push In
30Aac 30
40Aac 40
FANS (for 90A/120A models only)
50Aac 50
0 None
60Aac 60
230Vac 60x60x30 mm for 90A models
75Aac 75 FAN60
230Vac 80x80x38 mm for 120A models
90Aac 90
115Vac 60x60x30 mm for 90A models
120Aac 120 FAN61
115Vac 80x80x38 mm for 120A models
FAN62 24Vdc 60x60x25 mm
Rated voltage V FAN63 24Vdc 60x60x25 mm (2)
480Vac 48
600Vac 60 OPTIONS
0 None
Thermal alarm and load interrupted
1
Insulated contact ( NO ) (1)
Input type
Thermal alarm and load interrupted
6 ... 32 Vdc D 2
Insulated contact ( NC ) (1)
20 ... 260 Vac / Vdc A
Thermal alarm and load interrupted
3
Digital output PNP ( NO ) (1)
Thermal alarm
5
Insulated contact ( NC )

Notes:
(1) Not available for Type A input versions
(2) Module-powered fan, available for Type D input and option versions.
This option allows you to turn the fan on only when necessary, increasing its useful life.
WARNINGS

WARNING: this symbol indicates danger.

Read the following warnings before installing, connecting or using the device:
• follow instructions precisely when connecting the device.
• always use cables that are suitable for the voltage and current levels indicated in the technical specifications.
• In applications with risk of damage to persons, machines or materials, you MUST install auxiliary alarm devices.
It is advisable to verify frequently that the alarm device is functional even during the normal operation of the equipment.
• DO NOT operate the device in rooms with dangerous (inflammable or explosive) atmosphere.
• During continuous operation, the heat sink can reach up to 100°C, and stays at a high temperature even after the device is turned off due to
thermal inertia; therefore, DO NOT touch it and avoid contact with electrical wires.
• do not work on the power part without first disconnecting electrical power to the panel.
• do not remove the cover when the device is powered!
Installation:
• correctly ground the device using the specific terminal.
• power supply lines must be separated from device input and output lines; always check that the supply voltage matches the voltage indicated
on the device label.
• avoid dust, humidity, corrosive gases and heat sources.
• respect the installation distances between one device and another (to allow for dissipation of generated heat).
• to keep air in movement, we advise you to install a fan near the GRS-H group in the electrical panel containing the GRS-H.
• respect the indicated dissipation curves
Maintenance: at regular intervals, check operation of the cooling fans and clean all air ventilation filters.
• repairs must be done out only by trained and specialized personnel. Cut power to the device before accessing internal parts.
• do not clean the box with solvents derived from hydrocarbons (trichloroethylene, gasoline, etc.). Using such solvents will compromise the
device’s mechanical reliability. Use a clean cloth moistened with ethyl alcohol or water to clean external parts in plastic.
Service: GEFRAN has a service department. The warranty excludes defects caused by any use not conforming to these instructions.

GEFRAN spa reserves the right to make aesthetic or functional changes at any time and without notice.

This device conforms to European Union Directive 2014/30/EU and 2014/35/EU as amended with reference to generic
standards: EN 61000-6-2 (immunity in industrial environment) EN 61000-6-4 (emission in industrial environment) -
EN 61010-1 (safety regulations).

GEFRAN spa via Sebina, 74 - 25050 Provaglio d’Iseo (BS)


Tel. 03098881 - fax 0309839063 - Internet: http://www.gefran.it DTS_GRS-H_07-2020_ENG

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