GRS-H: Ultra-Compact Static Power Units With DC / Ac Logic Control
GRS-H: Ultra-Compact Static Power Units With DC / Ac Logic Control
Main features
• Ultra-compact dimensions from 15A to
Main applications 120A
• Extrusion, injection, blow moulding, • DIN rail and panel mounting
thermoforming of plastics • Switching at zero voltage changeover
• Vulcanization of rubber • Input command from DC/AC logic signal
• Synthetic fibre production and with push-in connectors; signalling leds
polymerisation • Cage clamps for power cables
• Packing and packaging • Load voltage 480V, 600V AC
• Dryers for ceramics and building • Thermal alarm option with led and
elements alarm output
• Industrial electric ovens • Interrupted load option with led and
• Food processing plants alarm output
• Chemical and pharmaceutical industry • Internal overvoltage protection
Notes:
The dimensions are representative of all models of the series (command “D” type, “A” type and with options)
DIN RAIL FIXING
GRS-H...D-3 GRS-H...D-5
GRS-H...A-0 GRS-H...A-5
Note:
ON LED is always present,
LED STATUS DESCRIPTION Temp Alarm and Fault Alarm LEDs are optional
green LED
Load voltage
V = Load voltage
THERMAL ALARM
Models with thermal alarm Models with thermal alarm and FAN63 option
START START
Is the
heat sink
Is the No
temperature
heat sink No higher than the
temperature
maximum
higher than the
limit?
threshold?
Yes
Yes
SSR: OFF
LED Temp Alarm: ON
Fan ON Alarm output: ON
Is the Is the
Is the
heat sink heat sink
heat sink No No No
temperature temperature
temperature
higher than the lower than the
lower than the
maximum maximum
threshold?
limit? limit?
Is the
heat sink
temperature No
lower than the
maximum
limit?
Yes
SSR: ON
LED Temp Alarm: OFF
Alarm output: OFF
Controller
Fuse Load
Phase
Neutral
Ground
Three-phase Wye connection with neutral - GRS-H with V DC command input (“D” type input )
Controller
Load
Neutral
L1 Phase
L2 Phase
L3 Phase
Ground
Controller
Delta Wye
connection connection
Fuse
L1 Phase
L2 Phase
L3 Phase
Ground
Connection example for GRS-H with V DC command with isolated contact alarm output option (Options 1 and 2)
Line Line
Line Line
Load Load
Connection example for GRS-H with V DC control with thermal alarm option (Option 5)
Line Line
Load Load
CONNECTION EXAMPLES
Connection example for GRS-H with V AC control with thermal alarm option (Option 5)
Line Line
Load Load
TABLE OF TERMINALS AND CONDUCTORS
25 mm2
Rigid/flexible/cable Rigid/flexible/ 3 AWG
0,2 - 1,5 mm2
lug conductor cross 9,2 x 8 mm ferrule conductor 9 x 9 mm 1,5-2,5 Nm
75A 24 - 16 AWG
section M5 cross section 2,5-3 Nm M5 (13.3 lb-in – 22 lb-in)
(22-26,6lb-in)
Stripping length 8 mm Stripping length 11 mm
50 mm2
Rigid/flexible/cable Rigid/flexible/ 1/0 AWG
0,2 - 1,5 mm2 10,5 mm x
lug conductor cross ferrule conductor 9 x 9 mm 1,5-2,5 Nm
90A 24 - 16 AWG 10,7 mm
section cross section 2,5-3 Nm M5 (13.3 lb-in – 22 lb-in)
M5 (22-26,6lb-in)
Stripping length 8 mm Stripping length 13 mm
50 mm2
Rigid/flexible/cable Rigid/flexible/ 1/0 AWG
0,2 - 1,5 mm2
lug conductor cross 9,2 x 8 mm ferrule conductor 9 x 9 mm 1,5-2,5 Nm
120A 24 - 16 AWG
section M5 cross section 2,5-3 Nm M5 (13.3 lb-in – 22 lb-in)
(22-26,6lb-in)
Stripping length 8 mm Stripping length 13 mm
PERIODIC CLEANING
Every 6-12 months (depending on dust in the place where it is installed), blow a jet of compressed air downward through the coo-
ling heatsink (on the opposite side of the fan).
In this way both the heat sink and the cooling fan are cleaned.
If periodic cleaning does not eliminate the problem, perform the following operations:
1. Disconnect the fan cables from the terminal block (if present) or disconnect the fan connector from the GRS-H (FAN63).
2. Unscrew the screws securing the fan to the support brackets
3. Check the condition of the fan, clean it or replace it
4. Reassemble the fan
FANS (for 90A/120A models only)
Caution: make sure that the arrow showing the direction of the air flow on the fan is pointing toward the heat sink
Caution: make sure that the arrow showing the direction of the air flow on the fan is pointing toward the heat sink.
DERATING
Derating CURVES
curves GRS-H GRS-H
40 ÷ 60A 40 ÷ 60A
Voltage load [A]
Rated current curves as a function of ambient temperature (minimum distance between GRS-H of 20mm).
DERATING
Derating CURVES
curves GRS-HGRS-H
75 ÷ 120A 75 ÷ 120A
Voltage load [A]
N.B: The curves of the GRS-H 90/120 refer to the device complete with a working specified fan.
DOWNGRADE WITH INSTALLATION DISTANCE
Rated current curves as a function of the horizontal distance between the GRS-Hs (ambient temperature 40 °C).
Distance [mm]
Distance [mm]
Rated current curves as a function of the horizontal distance between the GRS-Hs (ambient temperature 40 °C).
Distance [mm]
N.B: The curves of the GRS-H 90/120 refer to the device complete with a working standard fan.
ORDER CODE
GRS-H - - - - - - 0 - 0
Future developments
0 None
Rated current
15Aac 15 Control terminal
25Aac 25 0 Push In
30Aac 30
40Aac 40
FANS (for 90A/120A models only)
50Aac 50
0 None
60Aac 60
230Vac 60x60x30 mm for 90A models
75Aac 75 FAN60
230Vac 80x80x38 mm for 120A models
90Aac 90
115Vac 60x60x30 mm for 90A models
120Aac 120 FAN61
115Vac 80x80x38 mm for 120A models
FAN62 24Vdc 60x60x25 mm
Rated voltage V FAN63 24Vdc 60x60x25 mm (2)
480Vac 48
600Vac 60 OPTIONS
0 None
Thermal alarm and load interrupted
1
Insulated contact ( NO ) (1)
Input type
Thermal alarm and load interrupted
6 ... 32 Vdc D 2
Insulated contact ( NC ) (1)
20 ... 260 Vac / Vdc A
Thermal alarm and load interrupted
3
Digital output PNP ( NO ) (1)
Thermal alarm
5
Insulated contact ( NC )
Notes:
(1) Not available for Type A input versions
(2) Module-powered fan, available for Type D input and option versions.
This option allows you to turn the fan on only when necessary, increasing its useful life.
WARNINGS
Read the following warnings before installing, connecting or using the device:
• follow instructions precisely when connecting the device.
• always use cables that are suitable for the voltage and current levels indicated in the technical specifications.
• In applications with risk of damage to persons, machines or materials, you MUST install auxiliary alarm devices.
It is advisable to verify frequently that the alarm device is functional even during the normal operation of the equipment.
• DO NOT operate the device in rooms with dangerous (inflammable or explosive) atmosphere.
• During continuous operation, the heat sink can reach up to 100°C, and stays at a high temperature even after the device is turned off due to
thermal inertia; therefore, DO NOT touch it and avoid contact with electrical wires.
• do not work on the power part without first disconnecting electrical power to the panel.
• do not remove the cover when the device is powered!
Installation:
• correctly ground the device using the specific terminal.
• power supply lines must be separated from device input and output lines; always check that the supply voltage matches the voltage indicated
on the device label.
• avoid dust, humidity, corrosive gases and heat sources.
• respect the installation distances between one device and another (to allow for dissipation of generated heat).
• to keep air in movement, we advise you to install a fan near the GRS-H group in the electrical panel containing the GRS-H.
• respect the indicated dissipation curves
Maintenance: at regular intervals, check operation of the cooling fans and clean all air ventilation filters.
• repairs must be done out only by trained and specialized personnel. Cut power to the device before accessing internal parts.
• do not clean the box with solvents derived from hydrocarbons (trichloroethylene, gasoline, etc.). Using such solvents will compromise the
device’s mechanical reliability. Use a clean cloth moistened with ethyl alcohol or water to clean external parts in plastic.
Service: GEFRAN has a service department. The warranty excludes defects caused by any use not conforming to these instructions.
GEFRAN spa reserves the right to make aesthetic or functional changes at any time and without notice.
This device conforms to European Union Directive 2014/30/EU and 2014/35/EU as amended with reference to generic
standards: EN 61000-6-2 (immunity in industrial environment) EN 61000-6-4 (emission in industrial environment) -
EN 61010-1 (safety regulations).