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HSE RISK ASSESSMENT FORM Rev004

Facility/Project: POLICY & Doc. Ref. POLICY &

Risk Assessment for lifting Activity using PROCEDURE No.: 004 PROCEDURE
Mobile crane
Installation of Steel Structure by Health, Safety and Date: 25-06- Health, Safety and
Activity/Task using Mobile-crane Environment 2022 Environment
concerned and Workplace
its location Risk
Assessment
Site: ZMDEI

 Minimum (at
Required level
start and end of  Permanent  Other:
of Supervision:
task)
Risk Rating (RR) guideline:
IMPORTANT NOTE : By signing this document, it is
acknowledged by each person involved in this risk assessment
that all reasonable attempts have been made as a first priority
to identify any potential to eliminate all the significant hazards
listed, e.g. by preventing working at height or entering into a
confined space.

Likelihood (L): Probability of the undesired event to happen (shall consider the frequency and Severity (S): Importance of harm, damage or impact caused by the event.
duration of exposure and the potential for the undesired event to happen).
Definition Severity Definition
Value
Value
Negligible the occurrence is extremely unlikely to happen and has never Minor None or very limited consequences on people (e.g. first aid injury), property (e.g. scratch on equipment
(1) happened according to our knowledge (1) painting) or the environment (e.g. small quantity of biodegradable waste dispersed)
Low the occurrence is unlikely to happen in the foreseeable future but Moderate Injury requiring medical treatment without lost work days, reversible environmental negative impact or
(2) has already been experienced (2) property damage / business interruption below 50 k€ of cost involved
Moderate the occurrence is predictable to happen in the mid-term High Lost Time Injuries, with full recovery, or reversible environmental negative impact or property
(3) (3) damage/business interruption below 200 k€ of cost involved
High the occurrence is predictable to happen in the short term Major Severe Accident as per Alstom e-book definition
(4) (4)
Definite the occurrence is certain and immediate. Catastrophic Potential for several fatalities (or other type of severe accident)
(5) (5)

APPROVED BY
GE Competent Discipline GE HSE Representative
Manager/ Engineer (Name, (Name, Signature and Date)
Signature and Date)

ZGPP
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HSE RISK ASSESSMENT FORM Revi004

Activity Type Hazard Risk and Existing Control Measures (L) (S) (RR) Additional Control Measures (L) (S) (RR) Check
affected
Mobile-crane Persons
setup and Failure of Fatality, Major  Ensure all personnel (supervisor, 3 2 6  Close supervision by 2 2 4
dismantling Mobile crane Injury Mobile-crane operator, rigger and certified lifting supervisor
operation signalman) involved in lifting  Perform under valid Permit
operation must be trained and and Lifting plan
authorized for lifting operation.
 Lifting Supervisor shall be present
at lifting area during loading,
offloading and Installation of
concrete block
Mobile crane  Ensure lifting equipment’s has
operator and valid third-party certificate,
workers  Choose right capacity Mobile-
crane and accessories based on
load,
 Mobile crane shall be equipped
with SLI and all indicators and
controls are in operational
 Attach the load in designated
place according to C.G of load.
 Ensure Mobile cranes are in good
condition and all safety devices
are functioning, restrict lifting when
wind speed > (35 Km/h),
 Place Mobile crane on firm ground
and all out riggers fully extended
and placed on suitable pads
before attaching load, Engage
competent rigger for rigging,
 Not to extend boom beyond
maximum limit as specified by
manufacturer
 Not to exceed the SWL of Mobile-
crane at any point in time (refer
load chart for SWL)
 Perform under valid Permit and
Lifting plan
 Close supervision by certified
lifting supervisor
 Daily inspection of Mobile-crane by
operator before starting work

Zubair PPGPDismantling of Steel Structure and Roof Sheets by using crane and MEWP. Rev: H Page 2 of 6
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HSE RISK ASSESSMENT FORM Rev002

Falling/slipping of Hit Injury,  Ensure to use webbing 3 2 6  Training and awareness 2 2 4

Load Fatality & slings with choke hitch to  Periodic inspection and
Property avoid any fraction /Slipping monitoring
Damage of the load
(Load  All tool and materials used at
damage. height must be secured,
Crane  The dismantling must be in
damage) correct sequence and step
by step.
Lifting team  First dismantle the bolts and
then move the steel
structure / Roof Sheets by
using crane.
 Use MEWP for dismantling
the bolts.
 Barricade around lifting area
including boom and outrigger
swing area
 No one allowed under suspended
load
 Engage watchmen at the corner
of the barricade to restrict
unwanted personnel inside the
barricade area
Falling of Person Hit injury, Major  Barricade working area 3 2 6  Ensure Full PPE 2 2 4
injury, Fatality  Use inspected and color-coded  Toolbox talk
Full Body Harness with Double  Close Supervision
Lanyard
 Use Fall arrestor (Yoyo)
attached with the crane hook
Work Team while dismantling the roof sheets
and structure from the top roof.
 Conduct tool box talk
 Ensure only authorized
personnel engage inside the
barricade
 Training and Awareness

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HSE RISK ASSESSMENT FORM Rev002

Failure of Cut, Hit Injury,  Ensure all lifting accessories 3 2 6  Pre-inspection to be 2 2 4

Lifting Laceration, selected for lifting has been performed for defects
accessories Fatality & inspected by an approved third  Comply with Colour code
Property party within 6 months and has system.
Damage valid certificate,  PPE Strict compliance
(Load  Ensure color coding is applied to  Toolbox Talk
damage. all lifting accessories.
Crane  Choose right accessories and not
damage) to exceed SWL, free from any
defects, right rigging technique to
be followed, use 2 tag lines to
control the load movement,
barricade area around lifting,
Lifting team  No one allowed to work under
suspended load and between load
and fixed structure,
 Hoist of Mobile-crane not to retract
beyond the limit and each Mobile-
crane shall be equipped with limit
switch and in operational
 Use hand protection (Rigger
gloves)

Struck by Hit Injury &  Use tag lines only to control the 3 2 6  Training and awareness 2 2 4
material being Major Injury load, slow and steady movement,  Tool box talk before

Zubair PPGPDismantling of Steel Structure and Roof Sheets by using crane and MEWP. Rev: H Page 4 of 6
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HSE RISK ASSESSMENT FORM Rev002

lifted restrict unwanted personnel, starting lifting operation

proper coordination between  PPE Strict Compliance
Lifting team Mobile-crane operator and
and others other personnel involved,
 No one allowed under
suspended load and between
load and fixed object
 Use high visibility jacket
 Place MEWP in firm and levelled
ground
 Extend all outriggers and place on
pads before extending basket.
 Ensure Outriggers are placed at
adequate distance from the edges of
Serious injury, trenches and excavations.
Failure of MEWP
 Not to exceed SWL  Competent and certified
Using fatality and operator should operate the
Mobile property Damage  Suspend MEWP operation if wind
MEWP.
speed more than 25 Km/hr.
elevated 3 2 6  Training and awareness 2 2 4
work MEWP  Ensure all controls and indicators
operator working  Close Supervision
platform
Workers  Operator should perform the daily
check list before starting work
 Ensure competent person only to work
Serious Injury, on MEWP
Fall of person from Fatality  Engage only competent operator
height with valid third-party certificate.
Workers  Use full body safety harness and  Use Mandatory PPE and
hooked always Body Harness
 Not to lean outsidethe basket.
3 2 6  Tool box talk 2 2 4
 Ensure all personnel working at
 Close supervision Training
height are trained
and Awareness

 Area around work at height to be

barricaded
 Secure all tools and materials used
Serious Injury, hit at height using rope  Tool box talk
Falling objects injury  3 2 6 2 2 4
No materials to be carried while  Close supervision
climbing up and down using
Workers
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HSE RISK ASSESSMENT FORM Rev002
ladders.
 Training and Awareness

Welding Fire and Burn, Fatality  Proper isolation of system. 2 2 4 No additional control measure 2 2 4
(Gas Explosion, Gas & Property required
 All cylinders to be secured.
welding & leak, Damage Eye
cutting) and  Flame arrestor between the
Respiratory Cylinder & torch
Irritation, Skin  Provide Fire blanket.
Fire
 Provide trained Fire watcher.
 Toolbox Talk
 Proper PPE.
Workers  Correct type of
Fire
Extinguisher(s).
 Deployment of Experienced
personnel.
 Ensure sunlight protection for
cylinders and hoses
 Inspect the cylinders & hoses
before starting the work.
 Ensure Hoses in good condition
 Proper Joints and Connections
 Close Supervision
 Ensure adequate illumination if
working at night.

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HSE RISK ASSESSMENT FORM Rev002
Heat Stress High Fainting  Ensure maximum work is
Temperature Heat carried out during the early
Exhaustion hours of the day.
Dehydration  Provide periodic rests. No Additional Control
 Provide job rotation schedule Required
2 1 2
Working team for the personnel.
 Provide plenty of cool 2 1 2
Drinking water.
 Encourage personnel to wear
full sleeves coveralls.
 Training on Hazards of
Heat Stress
 Maintain work in shade area
 Tool box talk
Faulty Property  Only Competent and 3 2 6  Pre-inspection shall 2 2 4
Interface instrument damaged authorized workers will be be applied prior to
with allowed using those start the testing and
Commissio Working team instruments. commissioning
ning area  Temporary power supply  TBT to be
shall be taken through conducted prior to
standard rated MCBs and start activity.
RCBs.
 Ensure adequate
illumination if work
continued after sunset or
during night shift

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HSE RISK ASSESSMENT FORM Rev002

Electrocution Electrical  Fire extinguishing 3 2 6  Keep a safe 2 2 4

Shock, equipment shall be provided distance from
Burn while doing the activity. energized parts.
 Rubber matt shall be  Use of insulating
Working provided to the area of protective
team testing if they are using equipment
ladder and mobile  All Electrical cables
scaffolding. to be buried or
 Electrical rubber gloves hanged.
shall be worn by testing
technician.
 All required PPE must be
worn.
Unauthorized Potential  Only Competent and 3 2 6  Log book and Sign 2 2 4
/untrained cause of authorized workers will be in- Sign out
person major injury allowed to work. procedure to be
 Warning signages shall be implemented for the
Working team provided and barricade. Authorized persons
 LOTO procedure shall be only
followed during testing and  Full time
commissioning. supervision by
Engineer or
Foreman required
for the testing
activities.
 Follow all permit
procedures,
checklists & permit
system.
 Special CSR
training

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HSE RISK ASSESSMENT FORM Rev002
COVID 19  Entry screening by medical team
for body Temperature and other
COVID 19 symptoms
 Maintain social distancing (2m)
 Use face mask which is
Entire work mandatory for all  Close monitoring
Infection 2 4 8 2 2 4
team  Periodic hand wash with soap or  Awareness
sanitize the hands
 Cover the face while sneezing or
coughing

SIMOPS Work site Injury, Damage  SIMOPS Daily coordination 2 3 6  Meeting attended by all 1 3 3
activity priority or Loss. Meeting established. PTW Holders.
conflict not  Work activities are cross  SIMOPS activities agreed
reviewed, or Individuals, referenced and agreed in line and signed off by all 1 3 3
work priority not work groups, with the Project SIMOPS Matrix. 2 3 6 stakeholders.
agreed. Project  No SIMOPS will be permitted in  PTW returned to PTW
equipment or the Fuel Tank Storage area of Control Office and PTW
Unplanned work Site. the feed line during tank filling closure recorded in the
activity process 2 3 6 PTW Register. 1 3 3
attempted or
executed.

Recovery Escalation of Fire or  Risk Assessment Completed and 2 2 4  Work scope hazards and 1 2 2
Planning unplanned Explosion reviewed controls briefed and
event or  PTW completed, reviewed and 2 2 4 understood by the work
occurrence Environmental agreed by all stakeholders team
Impact  STOP WORK AUTHORITY 2 2 4  TBT completed, 1 2 2
authorization available and understood and signed by
Personal Injury agreed by all Stakeholders the work team
 Actions to be taken in the event 2 2 4  Responsibility for all to 1 2 2
People of the planned work not enforce STOP WORK
involved in the progressing as per planned AUTHORITY is included
FO reception execution are identified and in the TBT and
operation included in work documentation 2 3 6 understood by the work
pack team
 STOP WORK AUTHORITY  Action to be taken due to 1 2 2
CHAMPION to be identified for 2 2 4 unforeseen occurrences
the work activity Team. is included in the TBT and
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HSE RISK ASSESSMENT FORM Rev002
 Emergency Response flow chart understood by the work
is updated, reviewed and team
provided for the work team 2 3 6  STOP WORK
 Management approval is required AUTHORITY CHAMPION 1 3 3
for any deviation from the work to be recorded in work
plan or any unforeseen activity Tool Box Talk.
occurrences encountered  Incident reporting process 1 2 4
included in the TBT and
understood by the work
team
 Management approval 1 3 3
granted for the work
activity to continued is
recorded
General Ignition Fire or  Only use non-spark tools, if any 2 3 6  Safety signage and 1 3 3
Sources Explosion adjustment required notification to be provided
 Only use ATEX explosive proof 2 3 6  Safety signage and 1 3 3
radios 2 3 6 notification to be provided
 Prohibited use of mobile phones,  Safety signage and 1 3 3
Adverse Electrical/Sand/ radio, camera etc 2 2 4 notification to be provided
weather Heavy Rain  Smoking strictly prohibited. 3 3 9  Safety signage and 1 2 2
Storms  Spark arrestors must be installed notification to be provided
in vehicles, 2 3 6  Vehicle checks to be 1 3 3
 Vehicle entry control to HC areas completed prior to entry to
to be restricted 2 3 6 HC areas 1 3 3
 STOP WORK Authority applied  Safety signage and
People for adverse weather notification to be provided 1 3 3
involved in the  STOP WORK Authority
FO reception included in TBT and
operation briefed to the work team

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