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Modul MRP: Prepared By: Ilham Saud Universitas Muhammadiyah Yogyakarta

The document describes the Material Requirements Planning (MRP) module in MonsoonSIM. MRP is responsible for creating purchase orders to ensure enough materials and goods are available based on demands. It calculates demand from orders and shipments and supply from stock levels. MRP then determines how many finished goods or raw materials to purchase based on production vs outsourcing settings. The module teaches concepts like bill of materials, material planning, buffer stocks, and interacts with production, procurement, and human resources modules.

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Deni Irvanda
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59 views

Modul MRP: Prepared By: Ilham Saud Universitas Muhammadiyah Yogyakarta

The document describes the Material Requirements Planning (MRP) module in MonsoonSIM. MRP is responsible for creating purchase orders to ensure enough materials and goods are available based on demands. It calculates demand from orders and shipments and supply from stock levels. MRP then determines how many finished goods or raw materials to purchase based on production vs outsourcing settings. The module teaches concepts like bill of materials, material planning, buffer stocks, and interacts with production, procurement, and human resources modules.

Uploaded by

Deni Irvanda
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 5

Modul MRP

Based on MonsoonSIM version: 8

Prepared by: Ilham Saud


Universitas Muhammadiyah Yogyakarta

All Rights reserved | www.MonsoonSIM.com Jun-15-2020 | Page 1 of 5


Modul MRP
Prepared by: Ilham Saud
Universitas Muhammadiyah Yogyakarta

Table Of Content
MonsoonSIM MRP Module ....................................................................... 3
Background [MRP Module] ....................................................................... 3
Operating model [MRP Module] .................................................................... 4
MonsoonSIM MRP KPIs ......................................................................... 5

All Rights reserved | www.MonsoonSIM.com Jun-15-2020 | Page 2 of 5


Modul MRP
Prepared by: Ilham Saud
Universitas Muhammadiyah Yogyakarta

MonsoonSIM MRP Module

Background [MRP Module]


Material requirements planning (MRP) is a production planning, scheduling, and inventory control system used to manage
manufacturing processes.

An MRP system is intended to simultaneously meet three objectives:

Ensure materials are available for production and products are available for delivery to customers.
Maintain the lowest possible material and product levels in store
Plan manufacturing activities, delivery schedules and purchasing activities.

Read more: https://en.wikipedia.org/wiki/Material_requirements_planning

In MonsoonSIM, MRP is one of the core modules. In this case, MRP is responsible for helping teams to

create purchase orders based on demands, ensuring enough materials and goods are available for delivery
to maintain the lowest possible materials and goods in the warehouse

MonsoonSIM supports multiple levels of complexity. Learners are encouraged to start with the basic module, called Baseline
model, and slowly progress to more advanced functionalities.

Here are what you will learn in the MonsoonSIM MRP (Baseline) :

Concept of Bill of Materials


Concept of materials and goods requisition planning based on demands
Concept of the percentage of production vs outsourcing affecting the outcome of the MRP
Concept of buffer stock or minimum stock level

In MonsoonSIM, the MRP module is related to the following department (modules)

Production (PRD)
Procurement (PMN)
Human Resources Management (HCM)

Note: There is no pre-requisite to learning the MonsoonSIM Baseline concepts

All Rights reserved | www.MonsoonSIM.com Jun-15-2020 | Page 3 of 5


Modul MRP
Prepared by: Ilham Saud
Universitas Muhammadiyah Yogyakarta

Operating model [MRP Module]


The following describes the operating model of MonsoonSIM MRP module

Baseline:

MRP will generate Purchase Requisitions (PR) based on the shortfall of the products or raw materials by calculating
the current demand and the current supply.
Demand is calculated based on:
Outgoing shipment to retail stores committed
Sales Orders committed
Buffer stock settings
Supply is calculated based on:
Stock on hand
Raw materials on hand
Purchase Orders committed
Incoming shipment from retail stores
The MRP will determine how many finished goods to purchase or how many raw materials to purchase depending on
the setting of the percentage of stock to be produced vs outsourced
Every time MRP is executed, all pending Purchase Requisitions (unapproved PO) will be canceled

All Rights reserved | www.MonsoonSIM.com Jun-15-2020 | Page 4 of 5


Modul MRP
Prepared by: Ilham Saud
Universitas Muhammadiyah Yogyakarta

MonsoonSIM MRP KPIs

There are no KPIs defined yet

All Rights reserved | www.MonsoonSIM.com Jun-15-2020 | Page 5 of 5

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