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Production-First Piece Approval Process (Fpap) : Operation Type (Component Processed) Status

The documents provide templates for approving production of vehicle upholstery components. The first template is for approving the first piece of a production run and checks that processes like joining, stitching and assembly meet standards. The second template checks that packaging of the first piece meets requirements for items included and their quantities. The third template checks body dressings, pockets and handles are produced correctly on the first piece.

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Shanu Sourabh
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2K views5 pages

Production-First Piece Approval Process (Fpap) : Operation Type (Component Processed) Status

The documents provide templates for approving production of vehicle upholstery components. The first template is for approving the first piece of a production run and checks that processes like joining, stitching and assembly meet standards. The second template checks that packaging of the first piece meets requirements for items included and their quantities. The third template checks body dressings, pockets and handles are produced correctly on the first piece.

Uploaded by

Shanu Sourabh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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CONTROL NO.

PRODUCTION-FIRST PIECE APPROVAL PROCESS(FPAP) RPA/QA/10


PART NUMBER COLOR DATE
VEHICLE GRAIN QA NAME
DESIGN THREAD COLOR 20/15 NO 25 NO 40 NO.
CODE

OPERATION TYPE (COMPONENT PROCESSED) STATUS


OPERATOR PART
NAME/ SIDE EDGE
NAME EMBOSSING TOP JOINING STRIPE JOINING PANEL POST BED BDR ROUNDING/ PKT NEFADORI FINAL BINDING/ CENTRE LINNING GATHERING NARROW KSL TOP DEFECT REWORK/
NO (PRODUCTION) ASSEMBLY ROUNDING PANEL GAUGE TRIMMING TYPE REJECT
JOINING PIPPING

NOTE: THE STITCH MARGIN SHOULD BE 5TO 5.5 STITCH PER INCH FOR ALL OEM'S EXCEPT FOR VW, VW STITCH LENGTH PARAMETER IS 6-6.5 STITCH PER INCH.
THE STITCH MARGIN AS PER RPAS PARAMETER IS 10 MM(± 1MM)
THE JOINING ROUNDING AND FINAL AS PER SAMPLE AND SPECIFICATION SHEET.
CONSUMABLES USED SHOULD BE AS PER SAMPLE AND SPECS.
REMARKS :
APPROVED BY
PACKING - FIRST PIECE APPROVAL PROCESS - FPAP

PART NUMBER: CONTROL NO: RPA/QA/22/00/01-2016

VEHICLE : DATE:

DESIGN :

QUALITY EXECUTIVE : PACKER

S.NO. ELEMENTS QUANTITY STATUS ALTRATION(IF ANY FOUND) REMARK

1 FRONT BACK

2 FRONT SEAT

3 REAR BACK

4 REAR SEAT

5 DIGGI BACK

6 DIGGI SEAT

H/R & A/R


7
(mention qty of 1 set)
NEFA DORI
8 (mention length &
Qty of Nefa dori)
ELASTIC
9
(color & length)
10 DORI (WHITE)

11 PACKING ROLL

12 POLY BAG

13 WARRANTY CARD

14 HOOCKS C & S

15 LABEL

16 CHECKLIST

17 OTHER

APPROVED BY QC: FINAL APPROVED BY PLAN HEAD


NOTE: THE STITCH LENGTH SHOULD BE 5TO 5.5 STITCH PER INCH FOR ALL OEM'S EXCEPT FOR VW, VW STITCH LENGTH PARAMETER IS 6-6.5 STITCH PER INCH.
THE FINAL STITCH FOR EXPORTS SHOULD BE 4 STITCH PER INCH.
THE STITCH MARGIN AS PER RPAS PARAMETER IS 10 MM(± 1MM)
CONTROL NO.
PRODUCTION(BDR+PKT+HR)-FIRST PIECE APPROVAL PROCESS(FPAP)
PART NUMBER COLOR DATE
VEHICLE GRAIN QA NAME
DESIGN THREAD COLOR 20/15 NO 25 NO 40 NO.
CODE

OPERATION TYPE (COMPONENT PROCESSED) STATUS


OPERATOR
NAME/ PART
NAME PLATIC
NO POST BED ELASTIC VELCRO PKT FLAP PKT FLAP PKT CARPET/ HR/AR HR BEADING FLAP OTHER DEFECT REWORK/
EDGE BINDING BDR JOINING (DOUBLE) NEFADORI STITCHING STITCHING FOLDING STITCHING ROUNDING PICHARI ZIP JOINING ROUNDING STITCHING JOINING OPERATION TYPE REJECT

NOTE: THE STITCH MARGIN SHOULD BE 5TO 5.5 STITCH PER INCH FOR ALL OEM'S EXCEPT FOR VW, VW STITCH LENGTH PARAMETER IS 6-6.5 STITCH PER INCH.
THE STITCH MARGIN AS PER RPAS PARAMETER IS 10 MM(± 1MM)
THE JOINING ROUNDING AND FINAL AS PER SAMPLE AND SPECIFICATION SHEET.
CONSUMABLES USED SHOULD BE AS PER SAMPLE AND SPECS.
REMARKS :
APPROVED BY
LOT 1 LOT 2 LOT 3 LOT 4
ORDER NO.
VEHICLE NAME
PART NO.
COLOR/GRAIN
JOINING THREAD
FINAL/PROD. THREAD
1 2 3 4
PROCESS NAME
TOP/STRIPE/SP JOINING PROCESS
PRODUCTION STITCHING PROCESS
CENTRE PANEL MAKING PROCESS
LOT 1
BORDER ROUNDING PROCESS
FINAL STITCHING PROCESS
EDGE BINDING PROCESS
TOP/STRIPE/SP JOINING PROCESS
PRODUCTION STITCHING PROCESS
CENTRE PANEL MAKING PROCESS
LOT 2
BORDER ROUNDING PROCESS
FINAL STITCHING PROCESS
EDGE BINDING PROCESS
TOP/STRIPE/SP JOINING PROCESS
PRODUCTION STITCHING PROCESS
CENTRE PANEL MAKING PROCESS
LOT 3
BORDER ROUNDING PROCESS
FINAL STITCHING PROCESS
EDGE BINDING PROCESS
TOP/STRIPE/SP JOINING PROCESS
PRODUCTION STITCHING PROCESS
CENTRE PANEL MAKING PROCESS
LOT 4
BORDER ROUNDING PROCESS
FINAL STITCHING PROCESS
EDGE BINDING PROCESS
LOT 5

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