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Sigma Forging & Forming PVT LTD.,: First Off Middle Off Last Off

This document is an inspection report for a forged bearing pin part. It lists 14 characteristics that were inspected for 3 samples each from the first, middle, and last production runs. The dimensions and tolerances for each characteristic are provided, along with the inspection results for each sample indicating whether it was OK or NG (not good).

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Raja Durai
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100% found this document useful (2 votes)
380 views2 pages

Sigma Forging & Forming PVT LTD.,: First Off Middle Off Last Off

This document is an inspection report for a forged bearing pin part. It lists 14 characteristics that were inspected for 3 samples each from the first, middle, and last production runs. The dimensions and tolerances for each characteristic are provided, along with the inspection results for each sample indicating whether it was OK or NG (not good).

Uploaded by

Raja Durai
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Sigma Forging & Forming Pvt Ltd., Doc No.

: QA/R/15-04

FML Inspection Report Issue No./Date: 00 /


Part No.: 26 71 5719 Part Name: Bearing pin Process: Forging Inspection Date: Rev No./ Date: 00 / -

CC / Standard First off Middle off Last off


S. No Characteristic Control Dimension
SC Dimension Sample -1 Sample -2 Sample -3 Result Sample -1 Sample -2 Sample -3 Result Sample -1 Sample -2 Sample -3 Result

-0.00 -0.00 OK OK OK
Sphere Diameter
1 φ16.00 φ16.00
(Angle)
+0.15 +0.15 NG NG NG

+0.30 +0.30 OK OK OK
Sphere Diameter
2 φ16.00 φ16.00
( Horizontal)
-0.00 -0.00 NG NG NG

0 -0.03 OK OK OK
Sphere base
3 φ12 φ12
diameter
-0.15 -0.12 NG NG NG

OK OK OK
④ Un-Knurled length 1.0_MAX 1.0_MAX
NG NG NG

+0.13 +0.11 OK OK OK
Knurl Outside
5 © Diameter
φ7.75
0
φ7.75
+0.02 NG NG NG

+0.25 +0.25 OK OK OK
7 Recess Diameter φ9.4 φ9.4
-0.15 -0.15 NG NG NG

OK OK OK
8 Recess Depth 4.5 ±0.2 4.5 ±0.15
NG NG NG

OK OK OK
Sphere to shank
9 14.0 ±0.2 14.0 ±0.15
Height
NG NG NG

OK OK OK
10 © Shaft Length 6.3 ±0.2 6.3 ±0.15
NG NG NG

Forging curve OK OK OK
⑪ distance 1.0_MAX
(y-axis) NG NG NG

OK OK OK
12 Sphere height 9.4_MIN 9.4_MIN
NG NG NG

OK OK OK
⑬ Flat area diameter φ10.8_MIN φ10.8_MIN
NG NG NG

OK OK OK
⑭ Undercut Diameter φ9.4_MAX φ9.4_MAX
NG NG NG

OK OK OK
Sphere Center
㉔ 9 ±0.1 9 ±0.1
Position
NG NG NG

OK OK OK
No deformation.crack.short
99 Appearance
dimension.scratch.dent.etc
NG NG NG
Remarks:
Lot / Batch No.: Lot / Batch No.: Lot / Batch No.:

Inspected By: Inspected By: Inspected By:

Inspected Time: Inspected Time: Inspected Time:

Review:
Sigma Forging & Forming Pvt Ltd., Doc No.: QA/R/15-04

FML Inspection Report Issue No./Date: 00 /


Part No.: 26 71 5719 Part Name: Bearing pin Process: Burnishing Inspection Date: Rev No./ Date: 00 / -

CC / Standard First off Middle off Last off


S. No Characteristic Control Dimension
SC Dimension Sample -1 Sample -2 Sample -3 Result Sample -1 Sample -2 Sample -3 Result Sample -1 Sample -2 Sample -3 Result

0 -0.009 OK OK OK
1 Sphere Diameter (Angle) Sφ16 Sφ16
-0.045 -0.036 NG NG NG

0 -0.004 OK OK OK
2 © Sphere Diameter
(Horizontal)
Sφ16
-0.022
Sφ16
-0.018 NG NG NG

+0.2 +0.1 OK OK OK
3 Recess Diameter φ9.4 φ9.4
-0.4 -0.3 NG NG NG

OK OK OK
④ © Recess Depth 4.5 ±0.2
NG NG NG

OK OK OK
5 Sphere Height 9.4_MIN
NG NG NG

OK OK OK
7 Sphere to shank Length 14.0 ±0.2
NG NG NG

OK OK OK
8 Sphere center position 9.0 ±0.1
NG NG NG

OK OK OK
9 Unburnishing Area 1.0_MAX
NG NG NG

OK OK OK
10 © Roughness Ra0.4_MAX
NG NG NG

OK OK OK
No deformation.crack.short
99 Appearance
dimension.scratch.dent.etc
NG NG NG
Remarks:
Lot / Batch No.: Lot / Batch No.: Lot / Batch No.:

Inspected By: Inspected By: Inspected By:

Inspected Time: Inspected Time: Inspected Time:

Review:

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