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User Manual: Friendess Hypcut Laser Cutting Control System

This document is a user manual for the Friendess HypCut Laser Cutting Control System version 19.01A. It introduces the main functions and standard operating process of the system. Key features covered include production management, cutting techniques, machining control, automation functions, debugging tools, and device diagnosis/maintenance modules. The manual emphasizes setting cutting parameters carefully for optimal performance and safety. It also notes that the system requires connection to a HypTronic master station and may differ from the description depending on software updates.

Uploaded by

Rui Dias
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
703 views44 pages

User Manual: Friendess Hypcut Laser Cutting Control System

This document is a user manual for the Friendess HypCut Laser Cutting Control System version 19.01A. It introduces the main functions and standard operating process of the system. Key features covered include production management, cutting techniques, machining control, automation functions, debugging tools, and device diagnosis/maintenance modules. The manual emphasizes setting cutting parameters carefully for optimal performance and safety. It also notes that the system requires connection to a HypTronic master station and may differ from the description depending on software updates.

Uploaded by

Rui Dias
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Friendess HypCut Laser Cutting Control System

Friendess, Inc.

Friendess HypCut Laser Cutting


Control System

User Manual
Version:19.01A
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Friendess HypCut Laser Cutting Control System

Welcome
Thanks for using HypCut Laser Cutting Control System!
HypCut system is designed for planar laser cutting applications consists
production management, cutting technique, machining control, intelligent
automation, quick debug, device diagnosis& maintenance, local and remote
assistance modules to help users accomplish the high efficiency in production.
HypCut system must work under HypTronic master station.
Please note that this user manual is only an operation description of the main
program of HypCut system. Please refer to other manuals or contact our technical
support for other tools or details required advanced permissions.
This document is based on HypCut 19.01A Version. Due to the continuous
updating of system functions, the HypCut system you use may differ in some
respects from the statement in this manual.
If you have any questions or suggestions in the usage, welcome to contact us
at any time!
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Friendess HypCut Laser Cutting Control System

The working and cutting performance of the machine are directly


related to the material, laser, cutting gas, gas pressure and the
parameters setup. Please be cautious in parameter setting!

Improper parameter setting and operation may reduce the cutting


performance, or even cause damage to machine parts and human
body. HypCut system has already provided multiple protections,
meanwhile manufactures and users must follow the safety
operation rules in case of any accidents and injuries.

Shanghai Friendess Electronic Technology Corporation Limited


does not bear any direct, indirect, incidental or corresponding
losses and liabilities arising from the improper use of this manual
or this product.
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Friendess HypCut Laser Cutting Control System

Contents

1. Quick Start........................................................................................................................ 5
1.1 Function Features.....................................................................................................................5
1.2 Access, upgrade, and restore the system............................................................................7
1.3 Start operation...........................................................................................................................7
1.3.1 Start-up System.............................................................................................................7
1.3.2 User Interface................................................................................................................ 9
1.4 Standard Production and Operation Process....................................................................11
1.4.1 Select Production Mode.............................................................................................11
1.4.2 Import Task File........................................................................................................... 11
1.4.3 Graphic Correction......................................................................................................12
1.4.4 Cutting Technique....................................................................................................... 13
1.4.4 Specify Zero Point...................................................................................................... 14
1.4.5 Assist Function............................................................................................................ 15
1.4.6 Start Machining........................................................................................................... 16
2. Plan.................................................................................................................................18
2.1 Brief Introduction.....................................................................................................................18
2.2 Task File& Drawing.................................................................................................................19
3. Production Module...........................................................................................................20
3.1 Volume Production/Flexible Production..............................................................................20
3.1.1 Drawing Information Bar............................................................................................20
3.1.2 Function Bar.................................................................................................................21
3.2 Prepare List............................................................................................................................. 23
3.2.1《Prepare List》Function Bar....................................................................................24
3.3 Custom Module.......................................................................................................................25
4. Debug............................................................................................................................. 26
4.1 Graphic Functions.................................................................................................................. 26
4.1.1 Select............................................................................................................................ 26
4.1.2 Transform..................................................................................................................... 27
4.1.3 Size................................................................................................................................27
4.1.4 Automatic Snap........................................................................................................... 28
4.1.5 Technique Setting....................................................................................................... 28
4.1.6 Cooling point................................................................................................................29
4.1.7 FlyCut............................................................................................................................29
4.1.8 Ring Cut........................................................................................................................30
4.1.9 Release.........................................................................................................................31
4.1.10 Array............................................................................................................................32
4.1.10.1 Rectangular array..................................................................................................32
4.1.10.2 Full fill...................................................................................................................... 32
4.2 Machining and Dry Run....................................................................................................... 33
4.3 Simulation................................................................................................................................ 34
4.4 Error Measure.......................................................................................................................... 34
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Friendess HypCut Laser Cutting Control System

5. Cutting Technology.........................................................................................................35
5.1 Cutting Technique.................................................................................................................... 35
6. Diagnosis Module...........................................................................................................37
6.1 Diagnosis Window..................................................................................................................... 37
6.2 Alarm.......................................................................................................................................38
7. Maintenance.................................................................................................................. 39
8. Setting.............................................................................................................................40
8.1 Soft Limit Protection.................................................................................................................. 40
8.2 PLC Process................................................................................................................................ 41
9. Coordinate system.......................................................................................................... 42
9.1 Mechanical Coordinates System................................................................................................42
9.1.1 Program Coordinate System.....................................................................................43
9.1.2 Find Zero Point after Interrupt.................................................................................. 43
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Friendess HypCut Laser Cutting Control System

1.Quick Start

1.1 Function Features

Machining module is separated from Nesting. The graph-optimization

functions are easy to use and guarantee the machining quality.

《 Plan 》 module can be networking with CypNest to send task file from
office to machine also manage the local production data and generate the report

automatically for benefit analysis.

《Production》 is main module with Flexible and Volume production mode

for options to reach the multiple-scenario and batch production requirements.

《 Debug 》 module is for adjust cutting technique and cutting samples

support DXF、LXD、G、NC file format, and standard G code from ACTcut、Lantek.

《Technique》 module can help users to build a well-established technique

library and manage the material and cutting parameter data conveniently.

《Diagnosis》 highly integrates the management and data analysis of core

machine device in nine block which is very convenient for users to troubleshoot and

check usage information of each components.

《 Maintenance 》 module monitor the working status of each device of

machine and make advice to users about the maintenance and repair according the

pre-set security line and equipment service time.

Support local edit and optimize of drawings, reduce preparation time before

production.

Support quick find edge function to improve the efficiency in standard shape

plate machining process.

Visual reproduction for remnant plate and process monitor. Drag the

graphic to the plate and quick start production.

Automatic nozzle clean and replace process, task file switch, follower
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Friendess HypCut Laser Cutting Control System

calibration, and laser beam centering and maintenance module for assisting

production process.

File optimization includes: remove duplicates, connect unclosed segments,

remove minimal graphic and distinguish inner and outer contour and set machining

sequence automatically.

Support various type pierce patterns include: lightning pierce,

multi-segment pierce, progressive pierce, pre-pierce, group pre-pierce and set

separate parameter from cutting process like duty cycle, frequency, laser pattern,

gas , pressure, peak power, delay and follow height etc.

Edit frequency and power curve in real time, you can also set related

parameter for start process of cutting.

Memory the break point of machining process and trace forward or

backward the cutting path.

Users can locate to any position of the graphic and start machining.

Powerful expansion capability with more than 50 editable process and 30

PLC.

Support input and output signal assignment, alarm and warning

programming.
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Friendess HypCut Laser Cutting Control System

1.2 Access, upgrade, and restore the system

HypCut system built-in the HypTronic master station can directly open after computer

startup.

HypCut system only provide simple functions for graphic process. It will work in best

performance with CypNest nesting software.

HypTronic main station provides quick restore function to help users restore the default

setting when system error occur.

You can also contact supplier or technical support to get the install program for later use

and upgrade.

1.3 Start operation

1.3.1 Start-up System

HypCut program will start and self-check in HypTronic startup. Or you can double click

HypCut software icon on the desktop.


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Friendess HypCut Laser Cutting Control System

Confirm all electric components are properly connected and started. Program will

execute module loading and self-check process after self-check passed will prompt return

origin dialogue box.

Reliable and correct coordinates is important for machining functions of HypCut, it's

recommended that execute return origin to build coordinates every time after startup machine.

If not execute return origin after started program, it will prompt "please execute return origin"

warning and can only execute low speed jog operation and disable all other function until

return origin completed.

When button in blinking status, press the button will execute return origin

process. When the button in grey status, press the button will execute return
program zero point process.
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Friendess HypCut Laser Cutting Control System

Note: When there are other alarms exist when start the program cannot execute return

origin. Only after other alarm removed can execute return origin.

1.3.2 User Interface

The center zone in black is the graphic display area, the white frame is the machine

working frame.

The grid and ruler will adjust when zoom the view.
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Friendess HypCut Laser Cutting Control System

System status column: Display the current machine status and activated automation

functions by highlight icon. There are permanent icons and activated icons. The permanent

icons from left to right are: working state, return position after task ends, shutter, laser, follow,

blow, warning; Non-permanent icons are displayed only after the related function enabled.

Information/ Alarm Bar: Double click the message box to check the program log; the

message highlighted in red or yellow means current in warning/ alarm status, double click the

alarm box to check the detailed alarm message.

On the left side of the main page is "Level 1 Menu": You can switch between main

function modules and the selected will be highlighted in black.

On the right side of the main page is "Console": The most frequently used operation

buttons like laser, blow, follow, Jog, speed switch, frame, return origin/zero point,

start/pause/continue etc., are displayed. If HyPanel mounted the console in software will be

hidden and replaced by the physical button on HyPanel.

Beside the console is the "Machining Information Bar": It provides step, select, quick

setting, technique, speed feeding and coordinates etc.

At the bottom of the interface is the "Function Bar": This bar integrates the main

operation entrance under current module.


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Friendess HypCut Laser Cutting Control System

1.4 Standard Production and Operation Process

1.4.1 Select Production Mode

Enter in Production module from left side of main page, you can switch the production

mode from top left: Volume production/Flexible production.

Volume Production: Use workpiece coordinate system, the zero point is fixed. Suitable

for continuous production of large quantities of standard plates. You can specify a fixed

position or use find edge function to get fixed zero point.

Flexible Production: Use floating coordinate system and the zero point is not fixed.

Suitable for flexible production of small batch of special-shaped plates. Zero point under

flexible mode is decided by "start from current position" or find edge result.

1.4.2 Import Task File

After select the production mode, click "Open" to import the task file.
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Friendess HypCut Laser Cutting Control System

Note:① Volume production only supports nrp, lxd and lxds formats; Flexible production

additionally supports dxf, nc file.

② Plan entrance stores all file imported in HypCut, from disk entrance is new file.

1.4.3 Graphic Correction

You can adjust the dock position, lead line, compensation, micro-joint, size etc.,

click at bottom to enter in graphic edit page:

Graphic correction module provides comprehensive CAD edit functions. Details can refer

to the related chapter.


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Friendess HypCut Laser Cutting Control System

1.4.4 Cutting Technique

If there is no cutting technique in imported file, technique filter will prompt for matching

cutting technique; You can modify or select cutting technique by click ' at bottom.

Click 'Ok' to match the cutting technique with task file:

You can check and modify cutting parameter by 'Technique' button. You can click 'Read'

at bottom to replace technique parameter from the filter.


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Friendess HypCut Laser Cutting Control System

Note:

1. File imported from Plan entrance will relate with the technique from last machining;

2. Any cutting parameter change during machining won't affect the parameter in

technique library, if you need to save the parameters change click 'Cover' to replace the

original parameter;

3. Under Volume production mode, program will save the cutting technique of unfinished

task file in cache to make sure users can resume the task file production successfully.

1.4.4 Specify Zero Point

Volume Production Mode: Use workpiece coordinate system under volume production

mode. Specify a reference zero point by 'Specify Zero' function before production.

Click the button at bottom page to open the function window.

You can enter a specified coordinate or move laser head to any position fit to start

production then set as a zero point for production.

Click 'View' check the recorded zero point, add or delete history zero point. Click drop

down menu on top to switch to history zero point.

Execute frame function under 'Specify Zero' page will start from current position. Close
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Friendess HypCut Laser Cutting Control System

'Specify Zero' page and execute frame function it will start from pre-set Zero point.

Flexible Production Mode: Use floating coordinate system under flexible production

mode. It will start from current position when task begin.

Note:

1. It's recommended to specify the proper zero point by execute frame or find edge

function in case of accident cause by wrong zero point.

1.4.5 Assist Function

Besides standard production HypCut also provides extra functions to assist production

and improve efficiency and automation.

Assist function setting enter from at right top of the page.

Forward/Backward: After resume from pause position, cutting path will move backward

or forward by this setting then start cutting;

Return position after file end: Laser head will return to this position after file ends.
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Friendess HypCut Laser Cutting Control System

Find edge before start: Enable this function program will execute find edge process

automatically before start machining. The purpose of find edge is to calculate the deviation

angle when plate is not upright put on machine bed. This process will reduce time of manually

correct the plate deviation angle and improve automation efficiency.

Clear find edge result after process: Clear the find edge result of last time after

production ends so that it won't affect the next production task.

Enable exchange pallet after process end: If the machine mounted exchange pallet,

you can set if switch working table automatically after file ends.

Auto clean nozzle: Laser head will move to the preset position of brush automatically

after reach the specified pierce times to clean the nozzle. Ensure the machining continuity.

Mainly used for machining of material like stainless steel, aluminum, copper, etc., which are

easy to cause slag in cutting.

Scan in: Scan the QR code on report generated by CypNest nesting program can quick

import the task file.

1.4.6 Start Machining

Before start machining please confirm there is no system alarm and assist functions, zero

point and technique settings of the task file are all correct. You can execute Frame function to

confirm the cutting area is within the plate.


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Friendess HypCut Laser Cutting Control System

Click open the laser shutter and open the guide laser.

Before machining click laser head will move along the frame of the task area.

Then click start machining, click pause the process. In pause status you can

control laser head up and down, or open/close laser and gas; in pause status, you can press

button to move backward or forward along the cutting path; Click


resume machining process.

Rotate the knob to adjust the machining speed rate, the range is from 1~120%.

Click to stop machining and to locate to the break position (if change the

graphic and machining parameter it can't locate to the break point), click to resume the

machining.
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Friendess HypCut Laser Cutting Control System

2.Plan
HypCut provides a dedicated access for CypNest program--《Plan》:In this module you

can manage the order and task file, check production progress, and backup the history data.

In Plan module displays the newly added, unfinished or history task status.

2.1 Brief Introduction

HypCut will save the history task into database for later use or production analysis. All file

added will be saved in the Plan module database and listed by generate date.

Import: Import the task file from CypNest or external storage media to task list in Plan

module.

Graphic correction: Edit the lead line, compensation, and start point etc., of the graphic.

Technique: Set machining technique to the selected task file.

Delete: Delete the specified file from task list.

Backup: Backup the history data to the storage medium or network termination.
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Friendess HypCut Laser Cutting Control System

Date: Search the machining record in specified time range.

Prepare list: You can quick view the basic information of task file. The number at right

bottom shows the file number in list.

2.2 Task File& Drawing

Create the task file in CypNest and import into HypCut system by network or USB device.

In HypCut you can check the task and history record in Plan module.

Click to add all drawings in this task to prepare list in production module

ready for machining. Click to mark the task as finished status whether the task
finished or not.

Click to check the drawing of the task:

Unfold the task you can see the machining speed, status, parameter setting and add the

drawing to the prepare list for machining. You can also edit the graphic or technique of the

drawing.

Click return to task list.


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Friendess HypCut Laser Cutting Control System

3.Production Module
This chapter introduces the core module of HypCut system--《Production》 which can

meet different production scenario.

3.1 Volume Production/Flexible Production

3.1.1 Drawing Information Bar

At the top of 《Current Drawing》 is drawing information bar. The message from left to

right is: drawing name; technique name; plate size; drawing number;

production mode switch; estimated machining time; actual


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Friendess HypCut Laser Cutting Control System

machining time; machining progress bar.

Beside the progress bar is the mode switch of machining process: The default setting is

continuous process, under this mode system will stop after whole drawing completed; Under

'single path' mode, system will stop after one single path completed, press continue process

next single path; Under 'single part' mode, system will stop after one single part completed,

press continue process next part. This function is for cutting technique adjust or exhibition

demonstrate.

When there are multiple drawing in prepare list, you can see the preview of the next

drawing at the top right area in the page . Click preview to unfold
the detailed information of the next drawing.

3.1.2 Function Bar

The main operation buttons of HypCut are at the bottom function bar:

Open: Add a drawing to quick start the production. When there is no technique setting on

the drawing, program will prompt technique filter to help user match suitable cutting

technique.

Graphic: Click this button will enter drawing edit page. You can edit lead line,

compensation, start point etc.

Technique: Set machining technique to the drawing. Operator access level can only use

the technique data not able to change the original technique data. Modify the drawing under

stop status will lose the break information of the machining process. In the machining status
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Friendess HypCut Laser Cutting Control System

cannot modify the cutting parameters.

Specify Zero: Under Production module use workpiece coordinates and pre-set zero

point for machining. Modify zero point by <Specify Zero> to manually input a new coordinate

or select a position. It can save 9 custom zero point under workpiece coordinates to help user

quick start different production batch. Under <Specify Zero> page to execute frame function,

current position of laser head is reference point. While in other page to execute frame function

take the pre-set zero point as reference.

PtEdit: Under stop status to record the break point or manually locate to a specified

position.

Simulation: Just display the moving path on the drawing to help user check the

machining sequence no actual motion movements in machine. You can also adjust the

simulation speed by rotary switch.

Dry Run: Move along the actual machining path without laser, gas and follow function to

help user check the motion function. This function only available under expert-level.

Return origin: Click this button will execute all axis return origin. Click the drop down

menu to execute single axis return origin;

Calibrate: User can calibrate the capacitance by manually select a position or executed

automatically at preset position.

PlateSplit: Find the plate edge and cut in plate from outside;

Find Edge: Calculate the offset angle and zero position of standard rectangle plate;

Assist function: Provide some assist functions like lubrication and cycle test machine;

Next: Under stop status, to switch in the next drawing for production;
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Friendess HypCut Laser Cutting Control System

When pause the machining process, you can modify the cutting parameters and

resume the process by specified position.

Backward: When pause the machining, click the button to move back along the

cutting path;

Forward: When pause the machining process, click the button to move forward the

cutting path;

3.2 Prepare List

In HypCut users can modify other drawing parameters when system is in machining to

reduce the time on preparation on drawing and improve the efficiency. Click 'Next' switch the

new drawing and quick start new production batch.

Drawing will be added in as the sequence in prepare list. When current drawing not

finished and switch in the next drawing, unfinished drawing will be at the top of the prepare list.

When the drawing finished production and switch the new drawing, finished drawing will be

saved in history record.


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Friendess HypCut Laser Cutting Control System

3.2.1《Prepare List》Function Bar

At the bottom of prepare list page displays all operation buttons.

Import: Only can import Nrp or Lxd format file from Plan module or external storage

device.

Technique: Match cutting technique for selected drawing.

Graphic: Set lead line, compensation, start point etc.

Remove: Remove the selected drawings from the 'Prepare list'.

Up: Move up the ranking of selected drawing in the list;

Down: Move down the ranking of selected drawing in the list;

Top: Move the selected drawing to the top of the list.


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Friendess HypCut Laser Cutting Control System

3.3 Custom Module

Users can control the customized output signal and specified PLC process.
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Friendess HypCut Laser Cutting Control System

4.Debug
Debug provides abundant graphic edit function and position locate operation to help

manufactures test machine performance and cutting technique.

Debug module also can be used for production in the same operation process with

CypCut. And only use floating coordinates system. Contain the necessary CAD and graphic

optimization functions.

4.1 Graphic Functions

4.1.1 Select

HypCut provides abundant options to select specified graphic. The basic operation is

'Click', click to select the graphic. Another operation is 'frame selection', drag mouse create a

selection frame. There are 2 patterns of 'frame selection': one is drag the selection frame from

left to right, only the graphic entirely covered in the frame box can be selected; The other

pattern is to drag the selection frame from right to left, the graphic with any part covered in the
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Friendess HypCut Laser Cutting Control System

frame will be selected.

The frame box of both drag patterns are shown below. The left frame box is drag from left

to right, only 'BC' selected; right frame box is drag from right to left, 'ABCD' all selected. Use

either way to select the graphic as needed.

Select graphic meanwhile press Shift can newly select or deselect graphic without

affecting previous selected graphic.

4.1.2 Transform

In 'Transform' drop down menu provides functions to transform the

graphic like mirror, rotate, align and zoom the graphic.

4.1.3 Size

There are several options for quick zoom the graphic size as specified

rate in drop down menu. As shown on the right:

For example, "100 mm" will zoom the graphic width to 100mm, '2 times'

will zoom the graphic 2 times larger of original one.

You can also input an accurate size to transform the graphic size.
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Friendess HypCut Laser Cutting Control System

When the lock icon in locked status , change one of the value of width or length the

other one will change accordingly. Unlock the lock icon to change the width and length

separately.

"Zoom center" can specify the relative position of new graphic with the original one. For

example, select 'Top left', the transform will be based with top left direction.

Notice: The lead line and compensation won't change with the graphic size modification.

4.1.4 Automatic Snap

Automatic snap functions include graphic border snap to another one, graphic snap to a

key point etc.

4.1.5 Technique Setting

This chapter describe the functions relate with cutting technique. Users need to set the

parameter according the material, laser, gas. Which are directly involved in the cutting

technique. All parameters value should just be reference not a guide value.
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Friendess HypCut Laser Cutting Control System

Warning! Improper or incorrect parameters may result bad cutting performance

even damage the machine.

4.1.6 Cooling point

Click button and point to the graphic to add a cooling position. It will

turn off laser at cooling point and open gas maintain a delay time set in global parameter page,

then continue the cutting. Cooling point displayed as a dot:

Click multiple times to add more than one cooling points.

You can also add cooling point automatically by click the "Cooling point" drop down menu

and set related parameters. You can choose to add cooling point at lead-in position and sharp

corner. The cooling point add on the lead-in line will change and delete with lead-line. 'Clear

cooling' won't remove the cooling point on lead line.

4.1.7 FlyCut

When the Graphic is regular shape and arranged in organized array, you can use fly cut

mode to improve the efficiency.

Before start fly cut mode, set the process sequence of the graphic then create the fly cut

path to reduce the unnecessary moving.

Click or open drop down menu for fly cut setting.


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Friendess HypCut Laser Cutting Control System

Start position is reference position to start machining. Ax tolerance is the allowable offset

of the graphic in the array; Max interval means it will create a curve for change direction under

this value; ax distance means that two

4.1.8 Ring Cut

Select the graphic and click to create a ring path at the corner to improve

cutting performance.
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Friendess HypCut Laser Cutting Control System

4.1.9 Release

Click to create a release gap at the corner for the

bending process of the workpiece.


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Friendess HypCut Laser Cutting Control System

4.1.10 Array

There are 4 Array patterns in HypCut to copy the object as specified way.

4.1.10.1 Rectangular array

Click the drop down menu of the will show this page:

Set the lines and columns to duplicate the object:

4.1.10.2 Full fill

Full fill pattern used for the production of one single part nested in a whole plate, click
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Friendess HypCut Laser Cutting Control System

the part will be nested in plate as given settings. Plate setting refer to

'Nesting' section. Actual result shown as below:

4.2 Machining and Dry Run

Click start machining, there will be monitor of machining process like


coordinates, speed, time count and following height etc.

When in above status cannot switch to other pages only File menu is available. If you

need to modify the parameter in the machining process must pause the process.

Click laser head will move along the actual cutting path with same speed and
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Friendess HypCut Laser Cutting Control System

acceleration but laser, gas and follow function turning off. Meanwhile other functions like

pause, resume, forward, backward and break point information all same with the actual

cutting. Dry run can used to check the machining process without cutting the plate.

4.3 Simulation

Users can simulate the cutting process check the cutting sequence in program. This

process is separated with machine.

Click start simulation, tool bar will switch to CNC page.

4.4 Error Measure

Click laser head will run through the graphic. Then program will display a

dotted line in blue calculated by the motor feedback. Users can compare the reference path

with the feedback path to adjust the related parameters.


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Friendess HypCut Laser Cutting Control System

5. Cutting Technology
HypCut provides a module for cutting technique management.

5.1 Cutting Technique

Users can click and to lock or unlock a group technique parameters. Locked

technique cannot edit.

Click to check or edit the technique parameters. Technique with mark

requires access level higher than operator level to edit.


Cutting technique naming rules: The technique named automatically by the

material-thickness-cutting gas-nozzle-type-custom text.

Users can click mark the technique into commonly used list. So that you can
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Friendess HypCut Laser Cutting Control System

quickly match the commonly used technique with the machining task.
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Friendess HypCut Laser Cutting Control System

6. Diagnosis Module
Main peripherals of a laser machine are displayed in this page with diagnosis function for

users to trouble shoot the malfunctions.

6.1 Diagnosis Window

Users can click to check all signal status in machining process to debug.
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Friendess HypCut Laser Cutting Control System

Limit signal used to check if the limit switch well functioned; Monitor the laser emit by

PWM signal; There also displayed other 20 input signals and 27 output signals status.

6.2 Alarm

HypCut monitors all components when machine running. Once monitored an alarm will

stop the machining and display the alarm message in red title. Motion function will be disabled

until the alarm removed. Check the alarm source and remove the alarm then resume the

machining. The alarm title shown as below:

Double click alarm title switch to the Diagnosis---alarm history page to check the alarm

source and related solution.

Besides alarm HypCut will display the warning, notice and important message in different

color once monitored abnormal process. These message won't stop the machining but still

suggest notice these information and take precautions in advance.


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Friendess HypCut Laser Cutting Control System

7. Maintenance
System will send maintenance message by the preset time interval of each component

like laser, gear and rack, reducer, water chiller and gas valve etc., to guide user implement the

equipment maintenance and reduce failure rate.


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Friendess HypCut Laser Cutting Control System

8. Setting
In setting users can login with different permission level like operator or expert to access

or set the machine configuration.

Incorrect machine configuration will cause potential risk and injuries. Suggest expert level

can only permitted by the trained professionals.

Common users can set the basic parameters and encryption and decryption etc.

8.1 Soft Limit Protection

HypCut use software limit to protect machine from over-travel, users can close the

function in preference setting module. Default setting is soft limit being enabled.

When the system detect motion area will exceed the preset limit will prompt message box

to warn users and not send motion command to prevent collision. Adjust the graphic within the
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Friendess HypCut Laser Cutting Control System

machine travel range then start machining.

System will monitor the current position in real time and stop the motion once detected

exceed the limit range.

Notice: Soft limit protection relies on correct coordinates. Therefore, every time change

the machine config or system abnormal shut down users must execute return origin to create

correct coordinates.

8.2 PLC Process

Click "PLC" button, and you can customize the PLC process and execute the process.

Notice: Inappropriate setting will cause serious consequence! Please contact our

technicians if necessary.
42
Friendess HypCut Laser Cutting Control System

9. Coordinate system
Modeling coordinate designing graphic not relevant with the machine, zero

point marked by .The coordinate referred in machining process and machine

position are shown below:

Click in console will display the laser head position


correspond with graphic.

9.1 Mechanical Coordinates System

Mechanical coordinate of the machine is defined by the mechanism. Coordinate system


43
Friendess HypCut Laser Cutting Control System

is consistent every time execute return origin .


HypCut defines coordinates with same rules no matter what mechanism applied. Stand

front of the laser head, move right is X+ direction, move back is Y+ direction which means the

left bottom is the minimum coordinate.

9.1.1 Program Coordinate System

Mechanical coordinate is consistent, HypCut also adopts workpiece coordinate.

Workpiece coordinate X/Y direction same with the mechanical coordinate system, only 0 point

different and called program 0 point. Program coordinate system is divided into floating

coordinate system and workpiece coordinate system. Debug module adopts floating

coordinate system.

Floating coordinates used in cutting samples or small quantity parts. Laser head will start

machining from current position.

9.1.2 Find Zero Point after Interrupt

Situation 1
If machining process stopped by the accident but not affect coordinates, you can click

return to zero point.

Situation 2
If accidents like power down or servo alarm stop the machining process and deviate the

coordinates, must execute return origin then click locate to zero point

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