User Manual: Friendess Hypcut Laser Cutting Control System
User Manual: Friendess Hypcut Laser Cutting Control System
Friendess, Inc.
User Manual
Version:19.01A
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Friendess HypCut Laser Cutting Control System
Welcome
Thanks for using HypCut Laser Cutting Control System!
HypCut system is designed for planar laser cutting applications consists
production management, cutting technique, machining control, intelligent
automation, quick debug, device diagnosis& maintenance, local and remote
assistance modules to help users accomplish the high efficiency in production.
HypCut system must work under HypTronic master station.
Please note that this user manual is only an operation description of the main
program of HypCut system. Please refer to other manuals or contact our technical
support for other tools or details required advanced permissions.
This document is based on HypCut 19.01A Version. Due to the continuous
updating of system functions, the HypCut system you use may differ in some
respects from the statement in this manual.
If you have any questions or suggestions in the usage, welcome to contact us
at any time!
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Friendess HypCut Laser Cutting Control System
Contents
1. Quick Start........................................................................................................................ 5
1.1 Function Features.....................................................................................................................5
1.2 Access, upgrade, and restore the system............................................................................7
1.3 Start operation...........................................................................................................................7
1.3.1 Start-up System.............................................................................................................7
1.3.2 User Interface................................................................................................................ 9
1.4 Standard Production and Operation Process....................................................................11
1.4.1 Select Production Mode.............................................................................................11
1.4.2 Import Task File........................................................................................................... 11
1.4.3 Graphic Correction......................................................................................................12
1.4.4 Cutting Technique....................................................................................................... 13
1.4.4 Specify Zero Point...................................................................................................... 14
1.4.5 Assist Function............................................................................................................ 15
1.4.6 Start Machining........................................................................................................... 16
2. Plan.................................................................................................................................18
2.1 Brief Introduction.....................................................................................................................18
2.2 Task File& Drawing.................................................................................................................19
3. Production Module...........................................................................................................20
3.1 Volume Production/Flexible Production..............................................................................20
3.1.1 Drawing Information Bar............................................................................................20
3.1.2 Function Bar.................................................................................................................21
3.2 Prepare List............................................................................................................................. 23
3.2.1《Prepare List》Function Bar....................................................................................24
3.3 Custom Module.......................................................................................................................25
4. Debug............................................................................................................................. 26
4.1 Graphic Functions.................................................................................................................. 26
4.1.1 Select............................................................................................................................ 26
4.1.2 Transform..................................................................................................................... 27
4.1.3 Size................................................................................................................................27
4.1.4 Automatic Snap........................................................................................................... 28
4.1.5 Technique Setting....................................................................................................... 28
4.1.6 Cooling point................................................................................................................29
4.1.7 FlyCut............................................................................................................................29
4.1.8 Ring Cut........................................................................................................................30
4.1.9 Release.........................................................................................................................31
4.1.10 Array............................................................................................................................32
4.1.10.1 Rectangular array..................................................................................................32
4.1.10.2 Full fill...................................................................................................................... 32
4.2 Machining and Dry Run....................................................................................................... 33
4.3 Simulation................................................................................................................................ 34
4.4 Error Measure.......................................................................................................................... 34
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Friendess HypCut Laser Cutting Control System
5. Cutting Technology.........................................................................................................35
5.1 Cutting Technique.................................................................................................................... 35
6. Diagnosis Module...........................................................................................................37
6.1 Diagnosis Window..................................................................................................................... 37
6.2 Alarm.......................................................................................................................................38
7. Maintenance.................................................................................................................. 39
8. Setting.............................................................................................................................40
8.1 Soft Limit Protection.................................................................................................................. 40
8.2 PLC Process................................................................................................................................ 41
9. Coordinate system.......................................................................................................... 42
9.1 Mechanical Coordinates System................................................................................................42
9.1.1 Program Coordinate System.....................................................................................43
9.1.2 Find Zero Point after Interrupt.................................................................................. 43
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Friendess HypCut Laser Cutting Control System
1.Quick Start
《 Plan 》 module can be networking with CypNest to send task file from
office to machine also manage the local production data and generate the report
library and manage the material and cutting parameter data conveniently.
machine device in nine block which is very convenient for users to troubleshoot and
machine and make advice to users about the maintenance and repair according the
Support local edit and optimize of drawings, reduce preparation time before
production.
Support quick find edge function to improve the efficiency in standard shape
Visual reproduction for remnant plate and process monitor. Drag the
Automatic nozzle clean and replace process, task file switch, follower
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Friendess HypCut Laser Cutting Control System
calibration, and laser beam centering and maintenance module for assisting
production process.
remove minimal graphic and distinguish inner and outer contour and set machining
sequence automatically.
separate parameter from cutting process like duty cycle, frequency, laser pattern,
Edit frequency and power curve in real time, you can also set related
Users can locate to any position of the graphic and start machining.
PLC.
programming.
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Friendess HypCut Laser Cutting Control System
HypCut system built-in the HypTronic master station can directly open after computer
startup.
HypCut system only provide simple functions for graphic process. It will work in best
HypTronic main station provides quick restore function to help users restore the default
You can also contact supplier or technical support to get the install program for later use
and upgrade.
HypCut program will start and self-check in HypTronic startup. Or you can double click
Confirm all electric components are properly connected and started. Program will
execute module loading and self-check process after self-check passed will prompt return
Reliable and correct coordinates is important for machining functions of HypCut, it's
recommended that execute return origin to build coordinates every time after startup machine.
If not execute return origin after started program, it will prompt "please execute return origin"
warning and can only execute low speed jog operation and disable all other function until
When button in blinking status, press the button will execute return origin
process. When the button in grey status, press the button will execute return
program zero point process.
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Friendess HypCut Laser Cutting Control System
Note: When there are other alarms exist when start the program cannot execute return
origin. Only after other alarm removed can execute return origin.
The center zone in black is the graphic display area, the white frame is the machine
working frame.
The grid and ruler will adjust when zoom the view.
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Friendess HypCut Laser Cutting Control System
System status column: Display the current machine status and activated automation
functions by highlight icon. There are permanent icons and activated icons. The permanent
icons from left to right are: working state, return position after task ends, shutter, laser, follow,
blow, warning; Non-permanent icons are displayed only after the related function enabled.
Information/ Alarm Bar: Double click the message box to check the program log; the
message highlighted in red or yellow means current in warning/ alarm status, double click the
On the left side of the main page is "Level 1 Menu": You can switch between main
On the right side of the main page is "Console": The most frequently used operation
buttons like laser, blow, follow, Jog, speed switch, frame, return origin/zero point,
start/pause/continue etc., are displayed. If HyPanel mounted the console in software will be
Beside the console is the "Machining Information Bar": It provides step, select, quick
At the bottom of the interface is the "Function Bar": This bar integrates the main
Enter in Production module from left side of main page, you can switch the production
Volume Production: Use workpiece coordinate system, the zero point is fixed. Suitable
for continuous production of large quantities of standard plates. You can specify a fixed
Flexible Production: Use floating coordinate system and the zero point is not fixed.
Suitable for flexible production of small batch of special-shaped plates. Zero point under
flexible mode is decided by "start from current position" or find edge result.
After select the production mode, click "Open" to import the task file.
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Friendess HypCut Laser Cutting Control System
Note:① Volume production only supports nrp, lxd and lxds formats; Flexible production
② Plan entrance stores all file imported in HypCut, from disk entrance is new file.
You can adjust the dock position, lead line, compensation, micro-joint, size etc.,
Graphic correction module provides comprehensive CAD edit functions. Details can refer
If there is no cutting technique in imported file, technique filter will prompt for matching
cutting technique; You can modify or select cutting technique by click ' at bottom.
You can check and modify cutting parameter by 'Technique' button. You can click 'Read'
Note:
1. File imported from Plan entrance will relate with the technique from last machining;
2. Any cutting parameter change during machining won't affect the parameter in
technique library, if you need to save the parameters change click 'Cover' to replace the
original parameter;
3. Under Volume production mode, program will save the cutting technique of unfinished
task file in cache to make sure users can resume the task file production successfully.
Volume Production Mode: Use workpiece coordinate system under volume production
mode. Specify a reference zero point by 'Specify Zero' function before production.
You can enter a specified coordinate or move laser head to any position fit to start
Click 'View' check the recorded zero point, add or delete history zero point. Click drop
Execute frame function under 'Specify Zero' page will start from current position. Close
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Friendess HypCut Laser Cutting Control System
'Specify Zero' page and execute frame function it will start from pre-set Zero point.
Flexible Production Mode: Use floating coordinate system under flexible production
Note:
1. It's recommended to specify the proper zero point by execute frame or find edge
Besides standard production HypCut also provides extra functions to assist production
Forward/Backward: After resume from pause position, cutting path will move backward
Return position after file end: Laser head will return to this position after file ends.
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Friendess HypCut Laser Cutting Control System
Find edge before start: Enable this function program will execute find edge process
automatically before start machining. The purpose of find edge is to calculate the deviation
angle when plate is not upright put on machine bed. This process will reduce time of manually
Clear find edge result after process: Clear the find edge result of last time after
Enable exchange pallet after process end: If the machine mounted exchange pallet,
you can set if switch working table automatically after file ends.
Auto clean nozzle: Laser head will move to the preset position of brush automatically
after reach the specified pierce times to clean the nozzle. Ensure the machining continuity.
Mainly used for machining of material like stainless steel, aluminum, copper, etc., which are
Scan in: Scan the QR code on report generated by CypNest nesting program can quick
Before start machining please confirm there is no system alarm and assist functions, zero
point and technique settings of the task file are all correct. You can execute Frame function to
Click open the laser shutter and open the guide laser.
Before machining click laser head will move along the frame of the task area.
Then click start machining, click pause the process. In pause status you can
control laser head up and down, or open/close laser and gas; in pause status, you can press
Rotate the knob to adjust the machining speed rate, the range is from 1~120%.
Click to stop machining and to locate to the break position (if change the
graphic and machining parameter it can't locate to the break point), click to resume the
machining.
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Friendess HypCut Laser Cutting Control System
2.Plan
HypCut provides a dedicated access for CypNest program--《Plan》:In this module you
can manage the order and task file, check production progress, and backup the history data.
In Plan module displays the newly added, unfinished or history task status.
HypCut will save the history task into database for later use or production analysis. All file
added will be saved in the Plan module database and listed by generate date.
Import: Import the task file from CypNest or external storage media to task list in Plan
module.
Graphic correction: Edit the lead line, compensation, and start point etc., of the graphic.
Backup: Backup the history data to the storage medium or network termination.
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Friendess HypCut Laser Cutting Control System
Prepare list: You can quick view the basic information of task file. The number at right
Create the task file in CypNest and import into HypCut system by network or USB device.
In HypCut you can check the task and history record in Plan module.
Click to add all drawings in this task to prepare list in production module
ready for machining. Click to mark the task as finished status whether the task
finished or not.
Unfold the task you can see the machining speed, status, parameter setting and add the
drawing to the prepare list for machining. You can also edit the graphic or technique of the
drawing.
3.Production Module
This chapter introduces the core module of HypCut system--《Production》 which can
At the top of 《Current Drawing》 is drawing information bar. The message from left to
right is: drawing name; technique name; plate size; drawing number;
Beside the progress bar is the mode switch of machining process: The default setting is
continuous process, under this mode system will stop after whole drawing completed; Under
'single path' mode, system will stop after one single path completed, press continue process
next single path; Under 'single part' mode, system will stop after one single part completed,
press continue process next part. This function is for cutting technique adjust or exhibition
demonstrate.
When there are multiple drawing in prepare list, you can see the preview of the next
drawing at the top right area in the page . Click preview to unfold
the detailed information of the next drawing.
The main operation buttons of HypCut are at the bottom function bar:
Open: Add a drawing to quick start the production. When there is no technique setting on
the drawing, program will prompt technique filter to help user match suitable cutting
technique.
Graphic: Click this button will enter drawing edit page. You can edit lead line,
Technique: Set machining technique to the drawing. Operator access level can only use
the technique data not able to change the original technique data. Modify the drawing under
stop status will lose the break information of the machining process. In the machining status
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Friendess HypCut Laser Cutting Control System
Specify Zero: Under Production module use workpiece coordinates and pre-set zero
point for machining. Modify zero point by <Specify Zero> to manually input a new coordinate
or select a position. It can save 9 custom zero point under workpiece coordinates to help user
quick start different production batch. Under <Specify Zero> page to execute frame function,
current position of laser head is reference point. While in other page to execute frame function
PtEdit: Under stop status to record the break point or manually locate to a specified
position.
Simulation: Just display the moving path on the drawing to help user check the
machining sequence no actual motion movements in machine. You can also adjust the
Dry Run: Move along the actual machining path without laser, gas and follow function to
help user check the motion function. This function only available under expert-level.
Return origin: Click this button will execute all axis return origin. Click the drop down
Calibrate: User can calibrate the capacitance by manually select a position or executed
PlateSplit: Find the plate edge and cut in plate from outside;
Find Edge: Calculate the offset angle and zero position of standard rectangle plate;
Assist function: Provide some assist functions like lubrication and cycle test machine;
Next: Under stop status, to switch in the next drawing for production;
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Friendess HypCut Laser Cutting Control System
When pause the machining process, you can modify the cutting parameters and
Backward: When pause the machining, click the button to move back along the
cutting path;
Forward: When pause the machining process, click the button to move forward the
cutting path;
In HypCut users can modify other drawing parameters when system is in machining to
reduce the time on preparation on drawing and improve the efficiency. Click 'Next' switch the
Drawing will be added in as the sequence in prepare list. When current drawing not
finished and switch in the next drawing, unfinished drawing will be at the top of the prepare list.
When the drawing finished production and switch the new drawing, finished drawing will be
Import: Only can import Nrp or Lxd format file from Plan module or external storage
device.
Users can control the customized output signal and specified PLC process.
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Friendess HypCut Laser Cutting Control System
4.Debug
Debug provides abundant graphic edit function and position locate operation to help
Debug module also can be used for production in the same operation process with
CypCut. And only use floating coordinates system. Contain the necessary CAD and graphic
optimization functions.
4.1.1 Select
HypCut provides abundant options to select specified graphic. The basic operation is
'Click', click to select the graphic. Another operation is 'frame selection', drag mouse create a
selection frame. There are 2 patterns of 'frame selection': one is drag the selection frame from
left to right, only the graphic entirely covered in the frame box can be selected; The other
pattern is to drag the selection frame from right to left, the graphic with any part covered in the
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Friendess HypCut Laser Cutting Control System
The frame box of both drag patterns are shown below. The left frame box is drag from left
to right, only 'BC' selected; right frame box is drag from right to left, 'ABCD' all selected. Use
Select graphic meanwhile press Shift can newly select or deselect graphic without
4.1.2 Transform
4.1.3 Size
There are several options for quick zoom the graphic size as specified
For example, "100 mm" will zoom the graphic width to 100mm, '2 times'
You can also input an accurate size to transform the graphic size.
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Friendess HypCut Laser Cutting Control System
When the lock icon in locked status , change one of the value of width or length the
other one will change accordingly. Unlock the lock icon to change the width and length
separately.
"Zoom center" can specify the relative position of new graphic with the original one. For
example, select 'Top left', the transform will be based with top left direction.
Notice: The lead line and compensation won't change with the graphic size modification.
Automatic snap functions include graphic border snap to another one, graphic snap to a
This chapter describe the functions relate with cutting technique. Users need to set the
parameter according the material, laser, gas. Which are directly involved in the cutting
technique. All parameters value should just be reference not a guide value.
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Friendess HypCut Laser Cutting Control System
Click button and point to the graphic to add a cooling position. It will
turn off laser at cooling point and open gas maintain a delay time set in global parameter page,
You can also add cooling point automatically by click the "Cooling point" drop down menu
and set related parameters. You can choose to add cooling point at lead-in position and sharp
corner. The cooling point add on the lead-in line will change and delete with lead-line. 'Clear
4.1.7 FlyCut
When the Graphic is regular shape and arranged in organized array, you can use fly cut
Before start fly cut mode, set the process sequence of the graphic then create the fly cut
Start position is reference position to start machining. Ax tolerance is the allowable offset
of the graphic in the array; Max interval means it will create a curve for change direction under
Select the graphic and click to create a ring path at the corner to improve
cutting performance.
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Friendess HypCut Laser Cutting Control System
4.1.9 Release
4.1.10 Array
There are 4 Array patterns in HypCut to copy the object as specified way.
Click the drop down menu of the will show this page:
Full fill pattern used for the production of one single part nested in a whole plate, click
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Friendess HypCut Laser Cutting Control System
the part will be nested in plate as given settings. Plate setting refer to
When in above status cannot switch to other pages only File menu is available. If you
need to modify the parameter in the machining process must pause the process.
Click laser head will move along the actual cutting path with same speed and
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Friendess HypCut Laser Cutting Control System
acceleration but laser, gas and follow function turning off. Meanwhile other functions like
pause, resume, forward, backward and break point information all same with the actual
cutting. Dry run can used to check the machining process without cutting the plate.
4.3 Simulation
Users can simulate the cutting process check the cutting sequence in program. This
Click laser head will run through the graphic. Then program will display a
dotted line in blue calculated by the motor feedback. Users can compare the reference path
5. Cutting Technology
HypCut provides a module for cutting technique management.
Users can click and to lock or unlock a group technique parameters. Locked
Users can click mark the technique into commonly used list. So that you can
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Friendess HypCut Laser Cutting Control System
quickly match the commonly used technique with the machining task.
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Friendess HypCut Laser Cutting Control System
6. Diagnosis Module
Main peripherals of a laser machine are displayed in this page with diagnosis function for
Users can click to check all signal status in machining process to debug.
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Friendess HypCut Laser Cutting Control System
Limit signal used to check if the limit switch well functioned; Monitor the laser emit by
PWM signal; There also displayed other 20 input signals and 27 output signals status.
6.2 Alarm
HypCut monitors all components when machine running. Once monitored an alarm will
stop the machining and display the alarm message in red title. Motion function will be disabled
until the alarm removed. Check the alarm source and remove the alarm then resume the
Double click alarm title switch to the Diagnosis---alarm history page to check the alarm
Besides alarm HypCut will display the warning, notice and important message in different
color once monitored abnormal process. These message won't stop the machining but still
7. Maintenance
System will send maintenance message by the preset time interval of each component
like laser, gear and rack, reducer, water chiller and gas valve etc., to guide user implement the
8. Setting
In setting users can login with different permission level like operator or expert to access
Incorrect machine configuration will cause potential risk and injuries. Suggest expert level
Common users can set the basic parameters and encryption and decryption etc.
HypCut use software limit to protect machine from over-travel, users can close the
function in preference setting module. Default setting is soft limit being enabled.
When the system detect motion area will exceed the preset limit will prompt message box
to warn users and not send motion command to prevent collision. Adjust the graphic within the
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Friendess HypCut Laser Cutting Control System
System will monitor the current position in real time and stop the motion once detected
Notice: Soft limit protection relies on correct coordinates. Therefore, every time change
the machine config or system abnormal shut down users must execute return origin to create
correct coordinates.
Click "PLC" button, and you can customize the PLC process and execute the process.
Notice: Inappropriate setting will cause serious consequence! Please contact our
technicians if necessary.
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Friendess HypCut Laser Cutting Control System
9. Coordinate system
Modeling coordinate designing graphic not relevant with the machine, zero
front of the laser head, move right is X+ direction, move back is Y+ direction which means the
Workpiece coordinate X/Y direction same with the mechanical coordinate system, only 0 point
different and called program 0 point. Program coordinate system is divided into floating
coordinate system and workpiece coordinate system. Debug module adopts floating
coordinate system.
Floating coordinates used in cutting samples or small quantity parts. Laser head will start
Situation 1
If machining process stopped by the accident but not affect coordinates, you can click
Situation 2
If accidents like power down or servo alarm stop the machining process and deviate the
coordinates, must execute return origin then click locate to zero point