Pottery Lessons 1 o 2
Pottery Lessons 1 o 2
Kinds of pottery
Earthenware
Earthenware was the first kind of pottery made, dating back about 9,000 years. In
the 21st century, it is still widely used.
creamware vase
creamware vase
Creamware vase, Luxembourg, late 18th century; in the Victoria and Albert Museum,
London.
Courtesy of the Victoria and Albert Museum, London
The earthenware body varies in colour from buff to dark red and from gray to black.
The body can be covered or decorated with slip (a mixture of clay and water in a
creamlike consistency, used for adhesive and casting as well as for decoration),
with a clear glaze, or with an opaque tin glaze. Tin-glazed earthenware is usually
called majolica, faience, or delft (see below Decorative glazing). If the clear-
glazed earthenware body is a cream colour, it is called creamware. Much of the
commercial earthenware produced beginning in the second half of the 20th century
was heat- and cold-proof and could thus be used for cooking and freezing as well as
for serving.
Stoneware
Stoneware is very hard and, although sometimes translucent, usually opaque. The
colour of the body varies considerably; it can be red, brown, gray, white, or
black.
The secret of true, or hard, porcelain similar to that of China was not discovered
until about 1707 in Saxony, when Ehrenfried Walter von Tschirnhaus, assisted by an
alchemist called Johann Friedrich Böttger, substituted ground feldspathic rock for
the ground glass in the soft porcelain formula. Soft porcelain, always regarded as
a substitute for hard porcelain, was progressively discontinued because it was
uneconomic; kiln wastage was excessive, occasionally rising to nine-tenths of the
total.
The terms soft and hard porcelain refer to the soft firing (about 2,200 °F, or
1,200 °C) necessary for the first, and the hard firing (about 2,650 °F, or 1,450
°C) necessary for the second. By coincidence they apply also to the physical
properties of the two substances: for example, soft porcelain can be cut with a
file, whereas hard porcelain cannot. This is sometimes used as a test for the
nature of the body.
In the course of experiments in England during the 18th century, a type of soft
porcelain was made in which bone ash (a calcium phosphate made by roasting the
bones of cattle and grinding them to a fine powder) was added to the ground glass.
Josiah Spode the Second later added this bone ash to the true, hard porcelain
formula, and the resulting body, known as bone china, has since become the standard
English porcelain. Hard porcelain is strong, but its vitreous nature causes it to
chip fairly easily and, unless especially treated, it is usually tinged slightly
with blue or gray. Bone china is slightly easier to manufacture. It is strong, does
not chip easily, and the bone ash confers an ivory-white appearance widely regarded
as desirable. Generally, bone china is most popular for table services in England
and the United States, while hard porcelain is preferred on the European continent.
To prepare the batch, the ingredients are combined with water and reduced to the
desired degree of fineness. The surplus water is then removed.
It is impossible to say when the potter’s wheel, which is a difficult tool and
needs long apprenticeship, was introduced. A pot cannot be made by hand modeling or
coiling without the potter’s either turning it or moving around it, and, as turning
involves the least expenditure of human effort, it would obviously be preferred.
The development of the slow, or hand-turned, wheel as an adjunct to pottery
manufacture led eventually to the introduction of the kick wheel, rotated by foot,
which became the potter’s principal tool. The potter throws the clay onto a rapidly
rotating disc and shapes his pot by manipulating it with both hands. This is a
considerable feat of manual dexterity that leads to much greater exactness and
symmetry of form. Perhaps the most skillful of all potters have been the Chinese.
Excellent examples of their virtuosity are the double-gourd vases, made from the
16th century onward, which were turned in separate sections and afterward joined
together. By the 18th century the wheel was no longer necessarily turned by the
potter’s foot but by small boys, and since the 19th century the motive power has
been mechanical. Electrical power was common in the 20th century, but many artisans
continued to prefer foot power.
One of the earliest methods of shaping clay was molding. Pots were made by smearing
clay around the inside of a basket or coarsely woven sack. The matrix was consumed
during firing, leaving the finished pot with the impression of the weave on the
exterior. A more advanced method, used by the Greeks and others, is to press the
pottery body into molds of fired clay. Though the early molds were comparatively
simple, they later became more complex, a tendency best seen in those molds used
for the manufacture of pottery figures. The unglazed earthenware figures of Tanagra
(Boeotia, central Greece) were first modeled by hand, then molds of whole figures
were used, and finally the components—arms, legs, heads, and torsos—were all molded
separately. The parts were often regarded as interchangeable, so that a variety of
models could be constructed from a limited number of components. No improvement on
this method of manufacture had been devised by the 20th century: the European
porcelain factories make their figures in precisely the same way.
Plaster of paris molds were introduced into Staffordshire about 1745. They enabled
vessels to be cast in slip, for when the slip was poured into the mold the plaster
absorbed the water from it, thus leaving a layer of clay on the surface of the
mold. When this layer had reached a sufficient strength and thickness, the surplus
slip was poured off, the cast removed and fired, and the mold used again. This
method is still in common use.
unfired whiteware
unfired whiteware
Unfired whiteware entering a kiln.
Courtesy of Syracuse China Company, unit of Libbey, Inc.
Turning is the process of finishing the greenware (unfired ware) after it has dried
to leather hardness. The technique is used to smooth and finish footrings on wheel-
thrown wares or undercut places on molded or jiggered pieces. It is usually done on
the potter’s wheel or jigger as the ware revolves. Lathe turning, like most hand
operations, was tending to disappear in the mid-20th century except on the more
ornamental and expensive objects.
After thorough drying, the pottery is fired in a kiln. In early pottery making, the
objects were simply stacked in a shallow depression or hole in the ground, and a
pyre of wood was built over them. Later, coal- or wood-fired ovens became almost
universal. In the 20th century both gas and electricity were used as fuels. Many
improvements were made in the design of intermittent kilns, in which the ware is
stacked when cold and then raised to the desired temperature. These kilns were
extravagant of fuel, however, and were awkward to fill or empty if they did not
have time to cool completely. For these reasons they were replaced by continuous
kilns, the most economical and successful of which is the tunnel kiln. In these
kilns, the wares were conveyed slowly from a comparatively cool region at the
entrance to the full heat in the centre. As they neared the exit after firing, they
cooled gradually.
The atmosphere in the kiln at the time of firing, as well as the composition of the
clay body, determines the colour of the fired earthenware pot. Iron is ubiquitous
in earthenware clay, and under the usual firing conditions it oxidizes, giving a
colour ranging from buff to dark red according to the amount present. In a reducing
atmosphere (i.e., one where a limited supply of air causes the presence of carbon
monoxide) the iron gives a colour varying from gray to black, although a dark
colour may also occur as a result of the action of smoke. Both of the colours that
result from iron in the clay can be seen in the black-topped vases of predynastic
Egypt.
Jōmon pottery
Jōmon pottery
Jōmon earthenware vessel, Japan, c. 10,500–300 BCE; in the Honolulu Academy of
Arts.
Photograph by mochichick. Honolulu Academy of Arts, gift of Kenneth G. Kingrey, in
memory of Miss Alyce Hoogs, 1976 (4434.1)
The addition of separately modeled decoration, known as applied ornament (or
appliqué), such as knops (ornamental knobs) or the reliefs on Wedgwood jasperware,
came somewhat later. The earliest known examples are found on Mediterranean pottery
made at the beginning of the 1st millennium. Raised designs are also produced by
pressing out the wall of the vessel from inside, as in the Roman pottery known as
terra sigillata, a technique that resembles the repoussé method adopted by
metalworkers. Relief ornament was also executed—by the Etruscans, for example—by
rolling a cylinder with the design recessed in intaglio over the soft clay, the
principle being the same as that used to make Babylonian cylinder seals.
Originally, defects of body colour suggested the use of slip, either white or
coloured, as a wash over the vessel before firing. A common mode of decoration is
to incise a pattern through the slip, revealing the differently coloured body
beneath, a technique called sgraffito (“scratched”). Sgraffito ware was produced by
Islamic potters and became common throughout the Middle East. The 18th-century
scratched-blue class of English white stoneware is decorated with sgraffito
patterns usually touched with blue.
Related to the sgraffito technique is slip carving: the clay body is covered with a
thick coating of slip, which is carved out with a knife, leaving a raised design in
slip (champlevé technique). Slip carving was done by Islamic and Chinese potters
(Song dynasty).
Much pierced work—executed by piercing the thrown pot before firing—was done in
China during the Ming dynasty (reign of Wanli). It was sometimes called “demon’s
work” (guigong) because of the almost supernatural skill it was supposed to
require. English white molded stoneware of the 18th century also has elaborate
piercing.
Slip decorating
In addition to sgraffito and carving, slip can be used for painting, trailing,
combining, and inlay. The earliest forms of decoration in ancient Egypt, for
example, were animal and scenic motifs painted in white slip on a red body; and in
the North American Indian cultures coloured slips provided the material for much of
the painted freehand decoration.
Slip, too, is sometimes dotted and trailed in much the same way as a confectioner
decorates a cake with icing sugar. The English slipwares of the 17th and 18th
centuries are typical of this kind of work. Earthenware washed over with a white
slip and covered with a colourless glaze is sometimes difficult to distinguish from
ware covered with a tin glaze (see below Decorative glazing). In consequence it has
sometimes been wrongly called faience. The term for French earthenware covered with
a transparent glaze (in imitation of Wedgwood’s creamware) is faience fine, and in
Germany it is called Steingut. Mezza-Maiolica (Italy) and Halb fayence (Germany)
refer to slip-covered earthenware with incised decoration.
Slip is also used for combed wares. The marbled effect on Chinese pottery of the
Tang dynasty, for example, was sometimes achieved by mingling, with a comb, slips
of contrasting colours after they had been put on the pot.
The Koreans used slip for their punch’ŏng (buncheong) inlay technique, which the
Japanese called mishima. The designs were first incised into the clay, and the
incisions were then filled with black and white slip.
Burnishing and polishing
When the clay used in early pottery was exceptionally fine, it was sometimes
polished or burnished after firing. Such pottery—dating back to 6500 and 2000 BCE—
has been excavated in Turkey and the Banshan cemetery in Gansu province, China.
Most Inca pottery is red polished ware.
Decorative glazing
Early fired earthenware vessels held water, but, because these vessels were still
slightly porous, the liquid percolated slowly to the outside, where it evaporated,
cooling the contents of the vessel. Thus, the porosity of earthenware was, and
still is, sometimes an advantage in hot countries, and the principle still is
utilized in the 21st century in the construction of domestic milk and butter
coolers and some food-storage cupboards.
Porosity, however, had many disadvantages; e.g., the vessels could not be used for
storing wine or milk. To overcome the porosity, some peoples applied varnishes of
one kind or another. Varnished pots were made, for example, in Fiji. The more
advanced technique is glazing. The fired object was covered with a finely ground
glass powder often suspended in water and was then fired again. During the firing
the fine particles covering the surface fused into an amorphous, glasslike layer,
sealing the pores of the clay body.
Except for tin-glazed wares (see below Painting), earthenware glaze was added to
the biscuit clay body, which was then fired a second time at a lower temperature.
Soft porcelain glaze was always applied in this way. Hard porcelain glaze was
usually (and stoneware salt glaze, always) fired at the same time as the raw clay
body at the same high temperature.
Basically, there are four principal kinds of glazes: feldspathic, lead, tin, and
salt. (Modern technology has produced new glazes that fall into none of these
categories while remaining a type of glass.) Feldspathic, lead, and salt glazes are
transparent; tin glaze is an opaque white. Hard porcelain takes a feldspathic
glaze, soft porcelain usually a kind of lead glaze and can be classified according
to the kind of glaze used.
There are two main types of glazed earthenware: the one is covered with a
transparent lead glaze, and the other with an opaque white tin glaze.
Tin glaze was no doubt employed in the first place to hide faults of colour in the
body, for most clays contain a variable amount of iron that colours the body from
buff to dark red. Tin-glazed wares look somewhat as though they have been covered
with thick white paint. These wares are often referred to as “tin-enameled.” As
noted above, other terms in common use are maiolica, faience, and delft.
Unfortunately, these are variously defined by various authorities. The art of tin-
glazing was discovered by the Assyrians, who used it to cover courses of decorated
brickwork. It was revived in Mesopotamia about the 9th century CE and spread to
Moorish Spain, whence it was conveyed to Italy by way of the island of Majorca, or
Majolica. In Italy, tin-glazed earthenware was called majolica after the place
where it was mistakenly thought to have originated. The wares of Italy,
particularly those of Faenza, were much prized abroad, and early in the 16th
century the technique was imitated in southern France. The term faience, which is
applied to French tin-glazed ware, is undoubtedly derived from Faenza. Wares made
in Germany, Spain, and Scandinavia are known by the same name. Early in the 17th
century a flourishing industry for the manufacture of tin-glazed ware was
established at the town of Delft, the Netherlands, and Dutch potters brought the
art of tin-glazing to England together with the name of delft, which now applies to
ware manufactured in the Netherlands and England. Some misleading uses of these
terms include that of applying majolica to wares made outside Italy but in the
Italian style, and faience to Egyptian blue-glazed ware and certain kinds of Middle
Eastern earthenware.
Although glazed stoneware does not fall into such definite categories as glazed
earthenware, to some extent it can be classified according to the kind of glaze
used. The fine Chinese stonewares of the Song dynasty (960–1279 CE) were covered
with a glaze made from feldspar, the same vitrifiable material later used in both
the body and glaze of porcelain. Stoneware covered with a lead glaze is sometimes
seen, but perhaps the majority of extant glazed wares are salt-glazed. In this
process a shovelful of common salt (sodium chloride) is thrown into the kiln when
the temperature reaches its maximum. The salt splits into its components, the
sodium combining with the silica in the clay to form a smear glaze of sodium
silicate, the chlorine escaping through the kiln chimney. Salt glazes have a pitted
appearance similar to that of orange peel. A little red lead is sometimes added to
the salt, which gives the surface an appearance of being glazed by the more usual
means.
Some fusion usually occurs between glaze and body, and it is therefore essential
that both should shrink by the same proportion and at the same rate on cooling. If
there is a discrepancy, the glaze will either develop a network of fine cracks or
will peel off altogether. This crazing of the glaze was sometimes deliberately
induced as a decorative device by the Chinese.
One method of applying colour to pottery is to add colouring oxides to the glaze
itself. Coloured glazes have been widely used on earthenware, stoneware, and
porcelain and have led to the development of special techniques in which patterns
were incised, or outlined with clay threads (cloisonné technique), so that
differently coloured glazes could be used in the same design without intermingling;
for example, in the lakabi wares of the Middle East.
Earthenware, stoneware, and porcelain are all found in unglazed as well as glazed
forms. Wares fired without a glaze are called biscuit. Early earthenware pottery,
as discussed above, was unglazed and therefore slightly porous. Of the unglazed
stonewares, the most familiar are the Chinese Ming dynasty teapots and similar
wares from Yixing in Jiangsu province, the red stoneware body made at Meissen in
Saxony during the first three decades of the 18th century and revived in modern
times, and the ornamental basaltes and jaspers made by Josiah Wedgwood and Sons
since the 18th century. Biscuit porcelain was introduced in Europe in the 18th
century. It was largely confined to figures, most of which were made at the French
factories of Vincennes and Sèvres. Unglazed porcelain must be perfect, for the
flaws cannot be concealed with glaze or enamel. The fashion for porcelain biscuit
was revived in the 19th century and called Parian ware.