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Profibus - DP

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70 views44 pages

Profibus - DP

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You are on page 1/ 44

PROFIBUS-DP bus module

series BDC type V-Design

Pneumatics
Bosch Rexroth Table of contents 3

Table of Contents
Notes on safety .................................................................................... 5
1 System architecture ................................................................. 7
1.1 Construction and design ........................................................ 8
1.1.1 Version RMVDP/F, 1 827 030 166 ........................ 8
1.1.2 Version RMVDP/F_7/8", 1 827 030 205 ............. 9
1.2 Function ..................................................................................... 10
2 Presettings .................................................................................... 12
2.1 Baud rate ................................................................................... 12
2.2 Setting the bus module address .......................................... 12
2.3 Setting the operating modes (mode switch) ..................... 14
2.4 Assigning the valve supply .................................................... 16
2.5 Setting the bus terminator ..................................................... 17
3 Installation ..................................................................................... 18
3.1 Marking and identification ...................................................... 18
3.2 Bus module mounting ............................................................. 18
3.3 Electrical connections ............................................................ 19
3.3.1 Field bus connection .................................................. 19
3.3.2 Logic and load supply with RMVDP/F,
1 827 030 166 ............................................................ 21
3.3.2 Logic and load supply with RMVDP/F_7/8",
1 827 030 205 ............................................................ 23
4 Configuration ............................................................................... 25
4.1 Loading Device database ...................................................... 25
4.2 Presetting WinDP .................................................................... 26
4.3 Bus slave configuration .......................................................... 28
4.4 Valve block configuration ....................................................... 30
4.5 PLC address allocation .......................................................... 31
4.6 Loading of master parameter set ......................................... 33
4.7 Address assignments ............................................................. 34
4.8 Diagnosis with WinDP ............................................................ 37
4 Table of contents Bosch Rexroth

5 Bus module diagnostic display ........................................... 40


6 Characteristics, service parts and accessories .......... 41
6.1 Characteristics ......................................................................... 41
6.2 Service parts and accessories ............................................. 42
Bosch Rexroth Notes on safety 5

Notes on safety

☞ Please observe the notes on safety and


familiarise yourself thoroughly with the contents
of the operating instructions before installing the
valve block system and connecting it to the
compressed air or electrical systems.

The RMVDP/F 1) bus module is exclusively


designed for operation as a slave on a
PROFIBUS-DP bus system (EN 50170 part 2).
Systems with the RMVDP/F 1) bus module may
only be used for industrial applications.
An individual license must be obtained from
the authorities or an inspection centre for
systems with RMVDP/F components that are
to be used in a residential area (residen-tial,
business and commercial areas). 2)

1
) Order code Order number
RMVDP/F 1 827 030 166
RMVDP/F_7/8" 1 827 030 205
2
) In Germany, these individual licenses are issued
by the Regulating Agency for Telecommunications
and Post (Regulierungsbehörde für
Telekommunikation und Post RegTP).
6 Notes on safety Bosch Rexroth

• Installation may only be performed in a voltage-


free and pressure-free state and by a qualified
technician. In order to avoid accidents, electrical
start-up is to be carried out only in a pressure-
free state.
• Ground the valve block system. Please observe
the following standards with the installation of
the system:
– VDE 0160 (DIN EN 50178)
– VDE 0100
• Before connecting or disconnecting the plugs,
switch off the operating voltage to prevent
damage to the electrical system.
• Do not put the valve block system into operation
before it is completely assembled
as well as correctly wired and tested.

Validity These operating instructions apply to


– the PROFIBUS-DP bus module (RMVDP/F and
RMVDP/F_7/8") series BDC type V-Design
in conjunction with a series VTS 02, HF 03 /
HF 02, MC valve block system with a multiple
plug connector.
Bosch Rexroth System architecture 7

1 System architecture
The versatility and flexibility of this valve block sys-
tem enables Bosch Rexroth to support your automa-
tion tasks. The valves are completely assembled and
tested according to your requirements; the electrical
connection is made via decentralised bus modules.
The valve block system in the local and external pilot
control versions is then ready for use. Its modular
construction allows existing systems to be expanded
or converted at any time.

The valve block system's operating instructions are


composed of individual components.

Valve Block
systems with a
UL/DIA

multiple plug UQ1


UQ2
BF

connector:
– series VTS 02,
HF 03 / HF 02,
MC
– Bus modules
series BDC
type V-Design:
PROFIBUS-DP
INTERBUS
CANopen
DeviceNet
type A-Design:
AS Interface
– Modules
series DDL Figure 1-1: System architecture
type V-Design:
DDL / DDL-E

BDC = Bus Direct Control


DDL = Drive & Diagnostics Link
8 System architecture Bosch Rexroth

1.1 Construction and design


BUS IN X71 and Connections for the field bus PROFIBUS-DP, for
BUS OUT X72 control of the valves.

1.1.1 Version RMVDP/F, 1 827 030 166


POWER X10 Electrical connection for
plug 6-pin M23 – valve solenoids and
– logic.

Control elements – 2 rotary switches, S1 and S2, for setting the DP


station address.
– 8-position DIL switch S3 for mode settings.
– 4 slide switches, S4 to S7, for assigning valves to
the supply voltage in groups (before or after the
emergency off).
– 2 slide switches, S8 and S9, for terminating the
bus.

BUS IN
X71
UL/DIA
UQ1
UQ2
BF

BUS OUT
BTN
X72
PROFIBUS-DP
OFF
132

S8-S9

S1 S2
ON

S3

UQ1
POWER
X10

S4-S7
UQ2
Made in Germany 015

60 49.4
(77.5) 50
53.9

Figure 1-2: PROFIBUS-DP bus module RMVDP/F


dimensioned drawing
Bosch Rexroth System architecture 9

1.1.2 Version RMVDP/F_7/8",


1 827 030 205
POWER X10 Electrical connection for
plug 5-pin 7/8" – valve solenoids and
– logic.

Control elements – 2 rotary switches, S1 and S2, for setting the DP


station address.
– 8-position DIL switch S3 for mode settings.
– 2 slide switches, S8 and S9, for terminating the
bus.

BUS IN
X71
UL/DIA
UQ

BF

BUS OUT
BTN

X72
PROFIBUS-DP

OFF
132

S8-S9
S1 S2

ON

S3
POWER
X10

Made in Germany 015

60 49.4
(81) 50
53.9

Figure 1-3: PROFIBUS-DP bus module


RMVDP/F_7/8" dimensioned drawing
10 System architecture Bosch Rexroth

1.2 Function
The bus module PROFIBUS-DP (RMVDP/F and
RMVDP/F_7/8") is exclusively designed for opera-
tion as a bus participant (slave) on a PROFIBUS-DP
bus system according to EN 50170.

A twisted, shielded pair of wires is used as a field


bus cable. The bus length can be up to 1.2 km
(without a repeater) depending on the transfer rate.
Without a repeater, 32 bus particpants (slaves) per
segment are connectable. With repeaters, it is
expandable up to 127 bus partcipants (slaves).

Station address The DP station address of the bus module is set


using the two rotary switches, S1 and S2.

Baud rate The bus module automatically adjusts to the bus


speed between 9.6 kBaud and 12 MBaud.

Diagnosis The supply voltage for logic and valve control is


monitored. If the value falls below the set threshold,
an error signal is generated and the diagnostic
information is reported via LEDs.
Bosch Rexroth System architecture 11

LED Signal Error Description


UL/DIA green Logic supply UL present.
off No logic supply UL available.
red Valve driver overload (DIA group diagnosis).
This display only occurs as long as the overloaded
output is triggered.
UQ1 green Valve supply UQ1 is OK.
red Low voltage (12 V < UQ1 < 18.5 V)
off Valve supply UQ1 < 12 V
UQ2 1) green Valve supply UQ2 is OK.
red Low voltage (12 V < UQ2 < 18.5 V)
off Valve supply UQ2 < 12 V
BF off Baud rate was synchronised.
RUN: cyclical data exchange
red Bus error: bus module baud rate is being
determined, or wiring error.
Table 1-1: Bus module diagnostic display

1
) Only for RMVDP/F - 1 827 030 166
12 Presettings Bosch Rexroth

2 Presettings
2.1 Baud rate
The bus module automatically sets itself to the baud
rate given by the busmaster. The maximum permissi-
ble baud rates are:

Permissible baud kBaud kBaud MBaud


rates
9.6 187.5 3
19.2 500 6
93.75 1.500 12

Table 2-1: Permissible baud rates

2.2 Setting the bus module address


See figure 2-1 After the PG screw cap on the bus module is
opened, both rotary switches, S1 and S2, become
accessible for defining the station address for the
valve block system in PROFIBUS-DP. Using S1 and
S2, the station address can be assigned as desired
from 1 to 99.

☞ • The bus module is delivered with a factory-set


station address of "0". If the bus module's ASIC
recognises the non-permitted value "0" when
connected, the station address 126 is assigned
automatically until the user sets the station
address to the desired value using S1 and S2.
• Double occupancies are not allowed within the
PROFIBUS-DP.
Bosch Rexroth Presettings 13

• The set address is read once by the bus


module's ASIC when the power supply UL is
connected.
• If address changes are made, the power supply
must be disconnected and then reconnected.

The setting of the S1 rotary switch determines the


tens place (set value * 10). The setting of the S2
rotary switch determines the ones place (set
value * 1). The sum of the two settings provides the
station address.

Address switch Rotary switch S1 S2


(rotary switches S1 Setting range 0 ... 9 0 ... 9
and S2)
Grading 10 1
Address range 0 ... 90 0 ... 9
Table 2-2: Address switch S1 and S2 assignment

Figure 2-1: Address switches S1, S2 and mode


switch S3
14 Presettings Bosch Rexroth

2.3 Setting the operating modes


(mode switch)
See figure 2-1 The S3 mode switch for setting the diagnostic mes-
sages is located below the PG screw cap.

☞ All switches are in the OFF position on delivery.

Switches S3.8 to S3.6 are not assigned.

S3.5 S3.4 S3.3 S3.2 S3.1 Message Diagnosis


OFF off
Valve driver overload
ON on
OFF off
Low voltage UQ1
ON on
OFF off
Low voltage UQ2 1)
ON on
OFF off
Emergency off UQ1
ON on
OFF off
Emergency off UQ2 1)
ON on

Table 2-3: Mode switch S3 for diagnostic messages to the master

1
) Only for RMVDP/F - 1 827 030 166
Bosch Rexroth Presettings 15

If a particular switch is ON, the diagnostic message


described is sent to the bus.

Valve driver Diagnostic message if a valve incorrectly shows a


overload message short circuit. The diagnostic message is only on as
Switch S3.1 long as this valve is being triggered.

Low voltage The switching voltage must be 18 V in order to


message 1) guarantee safe switching! Low voltage for the valves
Switch S3.2 UQ1 means that the UQ voltage must lie between 12 V
Switch S3.3 UQ2 2) and 18.5 V.

Emergency off If a voltage lower than 12 V occurs, this is reported


message as an emergency off message.
Switch S3.4 UQ1
Switch S3.5 UQ2 2)

1
) After approx. 10 ms when turning on.
After approx. 20 ms when turning off.
2
) Only for RMVDP/F - 1 827 030 166
16 Presettings Bosch Rexroth

Only for RMVDP/F 2.4 Assigning the valve supply


1 827 030 166
Switches S4-S7 for assigning the valve supply are
located below the PG screw cap. 4 valve positions
(each with solenoids 12 and 14) are assigned to
each switch.

Each valve group can be assigned one of the two


supply voltages, UQ1 and UQ2, via the position of the
switches S4-S7.

Example If, for example, the supply voltage UQ1 is fed through
the emergency off and UQ2 is not, the valves that are
supplied by UQ2 remain functioning in case of an
emergency off.

☞ All switches are in the UQ1 position on delivery,


meaning that all valve positions are assigned to
supply voltage UQ1.

Switches S4-S7 may only be switched in an


idle state!

Assigning switches Valve positions


to valve groups 1-4 5-8 9-12 13-16

Assigning switch
positions to the
supply voltages UQ1
and UQ2

Figure 2-2: Switches S4-S7


Bosch Rexroth Presettings 17

2.5 Setting the bus terminator


In order to minimise wire reflection and ensure a
defined idle level in the PROFIBUS-DP transmission
line, the transmission line must be equipped with a
bus terminator at both ends.
The bus terminator is integrated in the equipment for
bus module RMVDP/F. Switches S8-S9 are located
below the PG screw cap.

☞ Both switches are in the OFF position on


delivery, meaning that the bus terminator is not
activated.

If the bus module is attached at the end of the trans-


mission line, the bus terminator must be activated.

Switch position Bus terminator


Bus terminator, S8 S9
switch positions
S8-S9 OFF OFF Deactivated
ON OFF Not allowed
OFF ON Not allowed
ON ON Activated
Table 2-4: Bus terminator, switches S8-S9

Switches S8-S9

Figure 2-3: Switches S8-S9


18 Installation Bosch Rexroth

3 Installation
3.1 Marking and identification

✍ The address provided/used for the bus module is


inscribed on the bus module in the bus participant's
(slave) field.

3.2 Bus module mounting


The bus module is placed on the multiple plug con-
nector of the valve block system and screwed tight.

☞ Check the gasket to ensure it is intact and make


sure that it is in the correct position.

• The bus module should only be


assembled (attaching to and removing
from the valve block system) when the
voltage is switched off!
• Once the bus module has been
mounted, the IP 65 seal needs to be
checked in accordance with EN 60529.

Gasket

Figure 3-1: Bus module mounting on the valve


block system's multiple plug connector
Bosch Rexroth Installation 19

3.3 Electrical connections


3.3.1 Field bus connection
See table 3-1 – The BUS INX71 plug for connecting the incoming
BUS IN X71 and field bus cable and
BUS OUT X72 – the BUS OUTX72 socket for connecting the out-
assignment going field bus cable
are located on the RMVDP/F bus module.

If it is the last station in the field bus connection, the


remote bus is only connected to BUS IN X71 and
See section 2.5 closed via switches S8-S9 using the bus terminator
Bus terminator supplied internally. A PG protective cap is put on the
BUS OUTX72 socket.

BUS IN BUS IN
X71 X71

PG
protective
cap
BUS OUT
X72

Figure 3-2: Two-way field bus Figure 3-3: Field bus


connection connection as the last
station
20 Installation Bosch Rexroth

If not otherwise specified, the installation


guidelines for PROFIBUS-DP/FMS
(PROFIBUS guideline, PNO order no. 2.111)
must be observed.
Only a cable that meets the field bus
specifications as well as the connection speed
and length requirements should be used. In order
to assure both the degree of protection and the
required strain relief, the cable and plug
assembly should be performed specifically
according to the assembly instructions.
This connection technology and plug assignment
meet the specifications of the technical guideline
for "Connection technology for PROFIBUS-
DP/FMS/PA" (Draft 2.0, April 1999).

BUS IN X71 and Pin Signal Meaning


BUS OUT X72 1 VP Supply voltage plus (P5V)
assignment
2 RxD/TxD-N Received/transmitted data
data line A (green)
3 DGND Data reference potential, 0V
4 RxD/TxD-P Received/transmitted data
data line B (red)
5 Shield Shield or protective ground
Casing Shield or protective ground
Table 3-1: BUS IN X71 and BUS OUT X72
assignment
Bosch Rexroth Installation 21

3.3.2 Logic and load supply with RMVDP/F,


1 827 030 166
POWER X10 The valves and the bus module are all powered via
the plug POWER X10.

See section 6.2 The bus module operating voltages must be con-
nected via the coupling socket (accessories) in
accordance with Table 3-2.

See section 6.1 The operating voltages given in the electrical data
characteristics must be adhered to.

The 24-V supply can be obtained from a


common power supply unit.
This power supply must stem from a power
supply unit which is electrically isolated
according to DIN EN 60742, classification
VDE 0551.

POWER X10 plug Pin POWER X10 Assignment


pin assignments 1 PE Protective ground
(bus module (protruding contact)
RMVDP/F)
2 UQ1 First supply voltage,Valves
3 0VUQ Ground for UQ1
4 UL Supply voltage
Bus module logic
5 0VUL Ground for UL
6 UQ2 Second supply voltage, Valves
Table 3-2: POWER X10 plug assignment on the bus
module RMVDP/F
Voltages UQ and UL are galvanically isolated from
each other but can be obtained from a common power
supply.
22 Installation Bosch Rexroth

The following current levels must be provided. The


cable cross-sections must be selected according to
the cable length and the operating current:

POWER X10 power Signal Assignment Total current


consumption UL Logic max. 0.2 A
(bus module
RMVDP/F) UQ1 Valves max. 2.25 A
UQ2 Valves max. 2.25 A

Table 3-3: POWER X10 power consumption

Figure 3-4: POWER X10 on the bus module


RMVDP/F
Bosch Rexroth Installation 23

3.3.2 Logic and load supply with


RMVDP/F_7/8", 1 827 030 205
POWER X10 The valves and the bus module are all powered via
the plug POWER X10.

See section 6.2 The bus module operating voltages must be con-
nected via the coupling socket (accessories) in
accordance with Table 3-4.

See section 6.1 The operating voltages given in the electrical data
characteristics must be adhered to.

The 24-V supply can be obtained from a


common power supply unit.
This power supply must stem from a power
supply unit which is electrically isolated
according to DIN EN 60742, classification
VDE 0551.

POWER X10 plug Pin POWER X10 Assignment


pin assignments 1 0VUQ Ground for UQ
(bus module
RMVDP/F_7/8") 2 0VUL Ground for UL
3 PE Protective ground
(protruding contact)
4 UL Supply voltage
Bus module logic
5 UQ Supply voltage,Valves
Table 3-4: POWER X10 plug assignment on the bus
module RMVDP/F_7/8"
Voltages UQ and UL are galvanically isolated from
each other but can be obtained from a common power
supply.
24 Installation Bosch Rexroth

The following current levels must be provided. The


cable cross-sections must be selected according to
the cable length and the operating current:

POWER X10 power Signal Assignment Total current


consumption UL Logic max. 0.2 A
(bus module
RMVDP/F_7/8") UQ Valves max. 2.25 A

Table 3-5: POWER X10 power consumption

POWER
X10

4 1 5
2
3

PE
UL UQ
24 V
AC 0VUL 0VUQ AC
24 V

Figure 3-5: POWER X10 on the bus module


RMVDP/F_7/8"
Bosch Rexroth Configuration 25

4 Configuration

☞ The description in this section refers to the


software WinDP, Version 1.94, running under
Windows 95, 98 and NT.
Bosch order no. 1 070 077 945.

4.1 Loading Device database


The Device database includes the performance
characteristics of the DP slave or DP master. The
Device database is standardised in accordance with
EN 50170, part 2, PROFIBUS. In this way, DP
components from different vendors can be imple-
mented with one planning software package.

Each valve block system is equipped with valves as


ordered and it must now be configured as a DP
slave using the WinDP programme (Bosch).

To plan with the valve block system using Bosch


WinDP the Device database files must be copied to
the subdirectory GSD, ex.:
\Device database (GSD)\PROFIBUS\DP\GSD.
For more details, see the "README" file on the
Device database diskette.

The diskette with the Device database or type files,


Bosch order no. 1 070 075 547, includes all module
data for the valve block systems.
26 Configuration Bosch Rexroth

4.2 Presetting WinDP


The WinDP utility programme runs on top of
WinSPS. Only existing PLC projects can be worked
on with the WinDP software. Therefore, after start
up, WinDP searches for the directory where the PLC
project is located. The project name found there is
then put into the "Presets" field. The directory that
the Device database was copied to must also be
identified (see section 4.1).

Figure 4-1: WinDP Presets menu


Bosch Rexroth Configuration 27

After confirming with OK, you must select the


busmaster built into your control in the "Busmaster
selection" window. You then enter the WinDP editor,
where you configure the PROFIBUS-DP. In the work
space of the editor, the first hierarchical level con-
tains the busmaster you specified, assigned to bus
address 1.

Figure 4-2: Busmaster selection menu


28 Configuration Bosch Rexroth

4.3 Bus slave configuration


See figure 4-3 In the bus slave window all slaves are displayed
whose Device database files lie in the directory that
was entered into the "Device database path" in the
section "WinDP Presets" (see 4.2). In order to
configure the valve block system as a slave in the
PROFIBUS-DP, select the valve block system bus
module in the "Bus slave" window.

The bus module is designated as “RMVDP/F”. 1)

Click on the bus slave “RMVDP/F”, and hold down


the left mouse button dragging the bus slave toward
the left to the busmaster and into the work area. As
soon as a square with a + appears under the mouse
pointer, release the left mouse button and the bus
slave is then dropped. WinDP draws the bus line
from the master to the new bus slave “RMVDP/F”
and assigns it to the next available bus address.

If the bus address does not agree with the address


on the bus module (the address assigned in section
2.2), the address field in the work area can be
opened by double clicking and the addresses can
be corrected there.

1
) For RMVDP/F and RMVDP/F_7/8"
Bosch Rexroth Configuration 29


2a
➀ 2b


Figure 4-3: WinDP Editor menu, configuring the DP
slave RM, window designations

➀ Work area
➁ Bus slave window
2a Bus module designation
2b Valve block system
➂ I/Q window
30 Configuration Bosch Rexroth

4.4 Valve block configuration


Because the valve block system is a modularly con-
structed slave, the valve block must now be added
to the bus module. By double clicking on the
"RMVDP/F" bus slave in the bus slave window, all
available modules for this bus slave are displayed.
By clicking and then dragging, set the valve block
"valves 1-16" on the bus module in the working
window.

☞ Only the maximum number of available valve


positions (connection plates) on the valve block
is the deciding factor for choosing the module.
The number of valves is not significant!
The valve block must always have the module
number M0.
Configurations with more than one valve block
on one bus module are not permissible.

In order to activate the valves, you must assign PLC


outputs to the output bytes. WinDP automatically
shows the number of bytes that will be transferred
on the PROFIBUS-DP. There are always 4 output
bytes with HF valves. The byte transfer on the
PROFIBUS-DP does not depend on whether these
bytes are allocated to PLC outputs.
Bosch Rexroth Configuration 31

4.5 PLC address allocation


See figure 4-4 All
– Inputs (I),
– Outputs (Q),
– Extended Inputs (EI) and
– Extended Outputs (EQ),
as well as special channels are listed in the I/Q
window of WinDP. The selection of the PLC address
space was taken into account in the presetting
stage. If symbol files are defined there, the symbols
and symbol comments of all inputs and outputs are
displayed.

Select field Q for outputs and then a free PLC out-


put and click on it in the I/Q window. By holding
down the left mouse button, the output can be
dragged and dropped on a valve block output byte
in the work space.

In the example, the PLC output Q0 was allocated to


the first output byte of the valve block system, Q1 to
the second, etc.
32 Configuration Bosch Rexroth

Figure 4-4: WinDP Editor menu, assigning PLC


addresses

After the drop, WinDP assigns the address of the


bus slave to the PLC output in the I/Q window. You
can immediately see which PLC addresses are still
available.

☞ If a change-over valve is later replaced by an


impulse valve, the bus module must be newly
configured, in case the necessary PLC outputs
are not occupied.
We recommend that PLC addresses be
allocated to all input and output bytes!
Bosch Rexroth Configuration 33

4.6 Loading of master parameter set


Only for Before you make a connection to the busmaster, you
BM DESI-DP12 must check and, if required, adjust the busmaster
See section 2.2.2 DIP switch positions. The busmaster coupling field
is set by the DIP switch S4.

After all PROFIBUS-DP slaves are configured, the


information in the busmaster file must be transferred
together with the bus parameters set in WinDP
(baud rate, etc.) to the busmaster. To do this, select
the menu item "File, Load". WinDP prepares the
master parameter set MPS, containing all data
See figure 4-5 needed for operation of the busmaster, slave and
bus system PROFIBUS-DP and then transfers this
information to the busmaster.

Figure 4-5: WinDP Editor menu,


Loading of master parameter set

The busmaster is stopped during the loading proc-


ess. A dialogue window appears with a prompt.
Select "Yes" to execute the loading process. After
the loading process is complete, the busmaster is
restarted, again based on a prompt.

After the MPS is read, all of the PLC input and


output adresses of the slaves are recognised by the
busmaster.
34 Configuration Bosch Rexroth

Now the UL/DIA LED on the valve block system's


bus module must illuminate continuously and the BF
LED should be off. The status display on the
busmaster must extinguish (see the busmaster
handbook).

4.7 Address assignments


Valve block address To be able to activate specific valves, it is necessary
assignment to allocate the bits of a PLC output to the individual
valve positions on the valve block.

Also see table 4-1a If you have allocated a 12-position valve block to
and table 4-1b PLC addresses Q0 to Q2, the individual bits of
these 3 bytes should be set up according to
tables 4-1a and 4-1b.

☞ Valve block systems with up to 8 valve positions


occupy only 2 byte addresses, Q0 and Q1.

Connection 0 corresponds to bit 0.


Bosch Rexroth Configuration 35

Address Valve Solenoid/ Byte Address


assignment on the position LED
valve block, valve 1 14 0 Q0.0
positions 1-8
12 Q0.1
2 14 Q0.2
12 Q0.3
3 14 Q0.4
12 Q0.5
4 14 Q0.6
12 Q0.7
5 14 1 Q1.0
12 Q1.1
6 14 Q1.2
12 Q1.3
7 14 Q1.4
12 Q1.5
8 14 Q1.6
12 Q1.7
Table 4-1a: Address assignment on a valve block for
valve positions 1-8

☞ Change-over valves only use solenoid 14.


36 Configuration Bosch Rexroth

Address Valve Solenoid/ Byte Address


assignment on the position LED
valve block, valve 9 14 2 Q2.0
positions 9-16
12 Q2.1
10 14 Q2.2
12 Q2.3
11 14 Q2.4
12 Q2.5
12 14 Q2.6
12 Q2.7
13 14 3 Q3.0
12 Q3.1
14 14 Q3.2
12 Q3.3
15 14 Q3.4
12 Q3.5
16 14 Q3.6
12 Q3.7
Table 4-1b: Address assignment on a valve block for
valve positions 9-16

☞ Change-over valves only use solenoid 14.


Bosch Rexroth Configuration 37

4.8 Diagnosis with WinDP


See section 5 Diagnosis with WinDP and the diagnostic display on
Diagnostic display the bus module can provide information on errors if
the LEDs UL/DIA on the bus module do not illumi-
nate continuously or one of the UQ1 or UQ2 LEDs is
lit or if there is a message on the status display of
the busmaster.

To use the diagnosis in WinDP click on the menu


option "View, Diagnostic". Detailed error and diag-
nostic messages from the busmaster and slaves are
logged in the diagnosis output.

Here the PROFIBUS-DP along with the programmer


(address 0), the busmaster (address 1) and the
fields for the slaves (bus slaves with addresses 2 to
125) are displayed in the upper half of the window.

See figure 4-6 In the example in figure 4-6, the slave at address 2
reports an error and address field 2 has a red back-
ground. If the bus slave is clicked on, the corre-
sponding diagnostic message is received in the text
window: "Bus station can not be reached."

See figure 4-7 In the example in figure 4-7, the slave at address 2
reports an error and address field 2 has a yellow
background. The message shows an equipment-
related diagnosis: "Low voltage UQ1" and "UQ2 not
existing".
38 Configuration Bosch Rexroth

Figure 4-6: Diagnostic window with configuration


error

Figure 4-7: Diagnostic window with voltage error


Bosch Rexroth Configuration 39

After the error has been corrected and after the


correct master parameter set is loaded into the
busmaster, the diagnosis should display an error-
free PROFIBUS-DP.

Module data If you click a module using the right mouse button in
the bus slave window in WinDP, the Module data
window opens and the module's configuration data
is displayed.

Figure 4-8: Module data window


40 Bus module diagnostic display Bosch Rexroth

5 Bus module diagnostic display


The LEDs on the front panel of the bus module show
the messages of the following table.
The diagnostic display works independently of the
mode switch's settings in section 2.3.

LED Signal Error Description


UL/DIA green UL logic supply present.
off No UL logic supply present.
red Valve driver overload (DIA group diagnosis).
This display only occurs as long as the overloaded
output is triggered.
UQ1 green UQ1 valve supply is OK.
red Low voltage (12 V < UQ1 < 18.5 V)
off UQ1 valve supply < 12 V
UQ2 1) green UQ2 valve supply is OK.
red Low voltage (12 V < UQ2 < 18.5 V)
off UQ2 valve supply < 12 V
BF off Baud rate was synchronised.
RUN: cyclical data exchange.
red Bus error: bus module baud rate is being
determined, or wiring error.
Table 5-1: Bus module diagnostic display

1
) Only for RMVDP/F - 1 827 030 166
Bosch Rexroth Characteristics, service parts and accessories 41

6 Characteristics, service parts and


accessories
6.1 Characteristics

General
Installation position Any
Degree of protection IP 65 when assembled
EN 60529/IEC 60529
Ambient temperature ϑU +5 °C to +50 °C

Electrical
Rated voltage logics Un 24 V DC (–15 % / +20 %)
Rated voltage output Un 24 V DC (–15 % / +20 %)

Electromagnetic compatibility
Interference immunity EN 61131-2; 1994
Interference signal EN 50081-2; 1993
42 Characteristics, service parts and accessories Bosch Rexroth

6.2 Service parts and accessories


Order code Order number
Bus module for RMVDP/F 1 827 030 166
PROFIBUS-DP * RMVDP/F_7/8" 1 827 030 205
* Delivery includes fastening screws and gasket

Accessories Order number


Plug connection M23, Soldered contact connection 1 824 484 053
for voltage supply,
6-pin socket M23, Screwed contact connection 1 824 484 030
for RMVDP/F
Plug connection 7/8", Screwed contact connection Supplier 1)
for voltage supply,
5-pin socket 7/8", Screwed contact connection Supplier 2)
for RMVDP/F_7/8"
Plug connection for bus connection, 5-pin plug, 1 824 484 026
screwed contact connection
Plug connection for bus connection, 5-pin socket, 1 824 484 027
screwed contact connection
M12 protective cap 1 823 312 001
Device database, GSD diskette, 3 1/2" 1 070 075 547
Bus cable, solid, PVC 1 070 917 202
Bus cable, solid, oil and grease resistant 1 070 919 661
Trailing cable, PUR, tensile force 100 N 1 070 917 201
Trailing cable, PUR, tensile force 20 N,oil and grease resistant 1 070 919 660

Address Cable way Order number


1) Franz Binder GmbH & Co. 6-8 mm Socket straight 92-2444-12-05
Rötelstrasse 27
D-74172 Neckarsulm 10-12 mm Socket straight 99-2444-32-05
6-8 mm Socket angled 99-2444-52-05
2) Murrelektronik GmbH 6-9,5 mm Socket straight 00 027 661
Postfach 11 65
D-71570 Oppenweiler
Bosch Rexroth AG
Pneumatics
Bartweg 13
D-30453 Hannover
Tel.: 05 11 / 21 36 - 0
Fax.: 05 11 / 21 36 - 2 69
E-Mail:
sales@rexroth-mecman.de
www.boschrexroth.de/pneumatics

US
Bosch Rexroth Corporation
Pneumatics
P.O. Box 13597
1953 Mercer Road
Lexington, KY 40511-1021
Phone: 859-254-8031
Fax: 859-254-4188

Your concessionary
BRP/VMK2(Si) • Printed in Germany

1 987 765 434 (03.02) en • Subject to technical modification

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