MR For Pig Launcherr
MR For Pig Launcherr
SUBCONTRACTOR
PROVISION OF EPCC FOR FIELD SURFACE
FACILITIES PHASE-1 (FSF1)
WO- 02/Package 1
MR FOR 10”X8” PIG LAUNCHER
UNIT
ITEM QTY DESCRIPTION/SCOPE OF SUPPLY TOTAL
PRICE
1.0 Lot 1 No. of 10”X8” Pig Launcher
Design, manufacture, painting, coating, inspection, testing and supply
of Pig Launcher as specified in the attached P&ID, data sheet &
Specifications.
1.1 1 Structural skid with lifting lugs, foundation bolts and two earthing
studs, c/w drip pan to support the Pig Launcher
1.2 Lot Vendor Documentation as per Vendor Drawings and Data
Requirement Form attached.
1.3 Start-up, Erection, Pre-commissioning and Commissioning Spares
Lot
and special tools.
1.4 Lot Packing & transportation.
ATTACHMENTS
DOCUMENT /
DOCUMENT/ATTACHMENT TITLE REV ATTACHED
ATTACHMENT NO.
ATTACHMENT A Scope of work A
ATTACHMENT B Vendor Drawing & Data Requirement Form A
ATTACHMENT – A
SCOPE OF WORK
OWNER CONTRACTOR ENGINEERING
SUBCONTRACTOR
PROVISION OF EPCC FOR FIELD SURFACE
FACILITIES PHASE-1 (FSF1)
WO- 02/Package 1
MR FOR 10”X8” PIG LAUNCHER
TABLE OF CONTENTS
1.0 INTRODUCTION.....................................................................................................................6
4.0 DEFINITIONS..........................................................................................................................7
11.0 GUARANTEE.........................................................................................................................15
1.0 INTRODUCTION
1.1 General
In 2006, STAR OIL COMPANY (hereinafter referred as OWNER) a Consortium of Ansan
(66%) and Sudapet (34%) signed the EPSA for Block 17 which covers an area of 22,185
sq. km. This Block has producing oil discoveries namely Abu Gabra field which covers an
area of 20 sq. km, Sharif field which covers an area of 10 Sq. km and the recent
discoveries in South Annajma area with an objective to start production from these fields
with appraisal, development and drilling activities. In Dec 2013 STAROIL produced its first
oil from Alnnajma field by implementing Early Production Project which includes:
1. Early Processing Facilities (EPF) with a capacity of 15 KBOPD Oil and 7.5 KBWPD
Water.
2. 6 x 1000KVA Power Plant.
3. 33 Kv Transmission Overhead Lines.
4. 30 KBBL Oil Storage Tank.
5. 6 Oil Producers Wells.
6. 43 Km 12” Export Pipeline.
7. 80 Persons Operation Base Camp
Oil produced from South Annajma Oil Field transfer to an Early Production Facilities
(EPF) for removal of bulk water and further treatment to meet the export specifications of
max. 0.5% BS&W, then the processed oil is directed to the 30 KBBL oil storage tank and
then exported through approximately 43 km Export Pipeline to the existing Light Crude
Shipping Tanks at Fula CPF of Petro-Energy Operating Company (Block 6). The
combined sales oil of (Star Oil Company and Petro-Energy L/C) is transferred through the
Light Crude Pipeline tied in to GNPOC Pipeline. According to STAROIL fields
development plan, the daily oil production will increased to around 25 KBOPD this will
evolve adaptation of new projects and some modifications and upgrade to the existing
facilities, brief description of the projects will be implemented in the near future will be as
follows:
1. Tie-in to GNPOC pipeline export system:
Due some constraints in the existing export system which tie in to Petro-Energy light
crude shipping tank, it planned to construct approx 100km 12” export pipeline to tie-in
directly to GNPOC pipeline export system.
2. Additional Two 30 KBBL Storage Oil Tanks
This includes construction of additional 30 KBBL oil storage tank typical to the existing
one at the EPF as part of the EPF expansion. The second storage tank and a (20)
persons operation camp (4 single rooms and 8 double rooms with others facilities) for
STAROIL staff will be constructed as part of the Tie-in to GNPOC Project. Both tanks
are proposed to be typical to the existing one.
3. EPF Expansion and Bottlenecks
The current EPF is designed to process incoming of 22.5 KBLPD with 35% BS&W,
and outcome of 15 KBOPD with maximum 0.5% BS&W, it is required to expand the
EPF to be cater for 40 KBLPD receiving fluid with 30% BS&W.
OWNER CONTRACTOR ENGINEERING
SUBCONTRACTOR
PROVISION OF EPCC FOR FIELD SURFACE
FACILITIES PHASE-1 (FSF1)
WO- 02/Package 1
MR FOR 10”X8” PIG LAUNCHER
CP Cathodic Protection
C&E Cause and Effect
EPCC Engineering Procurement Construction and Commissioning
EPIC Engineering, Procurement, Installation, Commissioning
ESD Emergency Shut Down
ESP Electric Submersible Pump
FAT Factory Acceptance Test
FCV Flow Control Valve
F&G Fire and Gas
FPF Field Production Facilities
FOTE Fibre Optic Transmission Equipment
FSF Field Surface facilities
GOR Gas Oil Ratio
H2S Hydrogen Sulphide
HAZOP Hazard and Operability
HCI Human Computer Interface
HMI Human Machine Interface
HVAC Heating Ventilation and Air Conditioning
ID Internal Diameter
IEC International Electro – technical Commission
I&C Instrumentation and Control
LVSB Low Voltage Switch Board
MOP Maximum Operating Pressure
MPP MultiPhase Pump
MTO Material Take-off
N2 Nitrogen
NG Natural Gas
NPS Nominal Pipe Size
NPSHA Net Positive Suction Head Available
NPSHR Net Positive Suction Head Required
OGM Oil Gathering Manifold
PCP Progressive Cavity Pump
OWNER CONTRACTOR ENGINEERING
SUBCONTRACTOR
PROVISION OF EPCC FOR FIELD SURFACE
FACILITIES PHASE-1 (FSF1)
WO- 02/Package 1
MR FOR 10”X8” PIG LAUNCHER
Wind Orientation NE
accumulated in the barrel. The minimum slope for Receiver barrel shall be (1:100)
downwards the end closure. Drain location shall be designed to provide complete
drainage of the Pig Launcher barrels.
Vents shall be provided on the top of the Pig Launcher. Size of vents and drains shall
be as indicated in the data sheet.
Branch connections shall be provided with weldolets for the permitted pipe size range
indicated in the Owner Piping Specification. Pipe sizes in the range for which weldolets
are not permitted shall be provided with an extruded opening for the branch
connection.
The Pig Launcher shall be provided with a minimum of two saddle steel supports,
located at suitable spacing, for mounting on structural steel skid. Supports shall be
designed to carry the weight of the pig trap system filled with water or other fluids if
their density is greater than that of water. These supports shall be sliding type. Teflon
sliding plates bearings for sliding type support shall also be provided by vendor.
The material for support shall be compatible with Pig Launcher shell material for
welding purposes. All welds shall be examined by magnetic particle method.
The completed Pig Launcher assembly shall be stress relieved as per the provisions of
the relevant design codes.
Repair by welding on parent metal is not allowed. Repair of welds shall be carried out
only after specific approval by Purchaser's Inspector for each repair. Records for each
repair shall be maintained. All welds and repair welds shall be made by welders and
welding procedures qualified in accordance with the provisions of ASME Section IX.
Two earthing bosses shall be provided diagonally opposite on the skid for purchaser to
connect them to plant earthing system.
End Closure
The quick opening end closure shall be Quick Actuating type Bandlock-2 GD
Engineering make or equivalent. The quick opening end closure shall be designed as
per ASME Sec.VIII Div.1 for the design conditions indicated in the Data Sheet. A
corrosion allowance, as indicated in data sheet shall be incorporated in design of the
Pig Launcher
The design of the end closure should consider fail safe design of the opening
mechanism and allow opening and closing by one man in a period of approximately
one minute without the use of additional devices.
Threaded-type end closures are not permitted. The closure shall also consist of a
safety interlock system allowing its opening only when there is no pressure inside the
Pig Launcher. Safety bleeder device shall alert operator of possible hazard unless
pressure in the pig trap is relieved completely. The closure hinge shall be so designed
that the weight of the end closure is fully supported without sagging.
9.3 Piping
Vendor shall provide one 10”X 8” eccentric reducer for 10”X 8” Pig Launcher
9.4 Materials
Material for the major components of the Pig Launcher shall be as indicated in the
OWNER CONTRACTOR ENGINEERING
SUBCONTRACTOR
PROVISION OF EPCC FOR FIELD SURFACE
FACILITIES PHASE-1 (FSF1)
WO- 02/Package 1
MR FOR 10”X8” PIG LAUNCHER
Data Sheets. Other components shall be as per the Vendor’s Standard, which shall be
subject to approval by Purchaser. Material for barrel, neck, flanges and fittings shall be
as specified in the Data Sheets. Quick opening end closure material shall be ASTM
A105N or equivalent with its hub material same as that of major barrel.
Material traceability and Certification Requirements:
Material Test Certificates provided by the Vendor shall conform to BS EN 10204 for the
following:
9.5 Instrumentation
Provision for mounting of all instruments shall be provided.
9.6 Painting and External Coating
The exposed CS surface of Pig Launcher Skids shall be externally painted in
accordance to Specification for external painting & protective coating SOPCO-12-SP-
MEC-007.
9.7 Civil/Structural
9.7.1 Foundation
Foundations for the skid will be provided by others. The equipment shall be set on
structural steel skid(s) suitable for installing on concrete pedestals. However, if
potential soil heaving is anticipated by the soil report, skid shall be mounted on piles.
The Vendors response to this requisition shall provide the following minimum
information to allow Owner to complete the foundation design.
A general arrangement drawing including:
Overall skid dimensions and total weight
Location and weights of major equipment including vessel saddles, location of
Nozzles etc.
Location of sliding end of vessels
Preliminary beam sizes of skid
Skid support point for foundation design
Exact beam location of skid.
OWNER CONTRACTOR ENGINEERING
SUBCONTRACTOR
PROVISION OF EPCC FOR FIELD SURFACE
FACILITIES PHASE-1 (FSF1)
WO- 02/Package 1
MR FOR 10”X8” PIG LAUNCHER
Foundation loading plan, indicating loading details at each support location for all
critical load conditions
Anchor bolt size and locations
Responses from Vendors with this information omitted or incomplete will be rejected.
Vendor shall follow the available/installed structural base (for temporary pig traps)
dimensions for sizing the new pig trap skids. The exact dimensions and elevations
needed will be informed to the successful bidder.
Inspection and testing of the isolation shall meet the requirements of the Owners Quality
Assurance Specification (SOPCO-12-SP-GEN-001) referred in Section 5.0.
The level of inspection of the shop/field requirements shall be in accordance with the
Source Inspection Plan referred in Appendix-C.
11.0 GUARANTEE
The Vendor shall guarantee the performance and design of the Pig Launcher to be free
of defects in material and workmanship where it should be adequately engineered to
fulfill the design and operating conditions refereed herein. The Vendor shall replace and
install without cost to RAM ENERGY equipment that fails under design conditions due to
defects in design, material or workmanship. If a defect is observed and/or such failure
occurs within one (12) months from the date such items are put into operation or (18)
months from leaving the Vendor shop; the Vendor shall replace and install without cost to
RAM ENERGY any materials, supplies or equipment involved.
The vendor shall provide another (12) months warranty period for any repair or
replacement in whole or in part made during the warranty period beginning on the day of
satisfactory restoration of services. If the repair or replacement during the warranty
period concerns an essential component, the new warranty shall extend to the whole
items.
12.0 VENDOR DATA RERQUIREMENTS
This section describes the Vendor Data Requirements applicable to a Vendor’s scope.
The Vendor Data Requirements Form is provided as a separate document.
Within this document the following definitions apply:
Owner STAROIL OPERATING CO. LTD
Buyer RAM ENERGY
Vendor Items Manufacturer/Supplier
Shall Indicates a mandatory requirement
Indicates a strong recommendation to comply with the
Should
requirements of this document
12.1 Vendor Drawing Review
Drawings returned to Vendor for correction after markup by Owner / Contractor and/or
their designated representative shall be resubmitted by Vendor until “Proceed with
Fabrication Issue Final Drawings”. All revisions to documents must be clouded and
identified with the revision number contained within a triangle placed beside the cloud.
Vendor shall not proceed with changes having a commercial impact unless authorized by
Change Order.
If, for any reason, Vendor believes that he is not able to comply with Owner / Contractor
and/or their designated representative marked-up comments on documents returned
after review, Vendor shall notify, in writing, Buyer within five (5) working days of receipt,
giving his reasons and requesting a resolution. It is not acceptable to ignore marked-up
comments.
Vendor must submit data and drawings “Certified Correct” within two (2) weeks after
return of approved documents.
OWNER CONTRACTOR ENGINEERING
SUBCONTRACTOR
PROVISION OF EPCC FOR FIELD SURFACE
FACILITIES PHASE-1 (FSF1)
WO- 02/Package 1
MR FOR 10”X8” PIG LAUNCHER
Drawings and data approval does not relieve Vendor of his responsibility to meet
Purchase Order or Contract conditions relating to specifications, material design or
construction, and delivery requirements, nor relieve Vendor of responsibility for
compliance with laws, codes and regulations.
OWNER CONTRACTOR ENGINEERING
SUBCONTRACTOR
PROVISION OF EPCC FOR FIELD SURFACE
FACILITIES PHASE-1 (FSF1)
WO- 02/Package 1
MR FOR 10”X8” PIG LAUNCHER
Requisition No.:SN-MRQ-MEC-1402(WO2/1)-3002
P.O. No.:
10”X8” PIG LAUNCHER
(Vendor title)
(Date)
Note: The size of the text shall be 12# with the font of Calibri. The first line to the
page top shall be 60mm and the last line to the page bottom shall be 20mm. The
spine of the folder label shall be the same content with the proper size accordingly.
OWNER CONTRACTOR ENGINEERING
SUBCONTRACTOR
PROVISION OF EPCC FOR FIELD SURFACE
FACILITIES PHASE-1 (FSF1)
WO- 02/Package 1
MR FOR 10”X8” PIG LAUNCHER
APPENDIX – B
APPENDIX – C
TABLE (I)
VENDOR NAME AND ADDRESS. Requisition No. Equipment Name
SHEET of
Date:
Currency
TOTAL
Notes: 1) The grand total FOB must be included in the pricing summary
2) Commissioning and startup parts must be shipped together with the goods
3) Delivery Terms (e.g. FOB, EX works CIF etc.) must be the same as for the purchase order
Name of Contact(s)
Telephone No. Validity of price quote (as per the PO)
Facsimile
Email Estimated Gross weight
Vendor Quote
Reference
OWNER CONTRACTOR ENGINEERING
SUBCONTRACTOR
PROVISION OF EPCC FOR FIELD SURFACE
FACILITIES PHASE-1 (FSF1)
WO- 02/Package 1
MR FOR 10”X8” PIG LAUNCHER
TABLE (II)
RECOMMENDED SPARE PARTS LIST FOR TWO YEARS
OPERATION
VENDOR NAME AND Requisition No. Equipment Name
ADDRESS.
SHEET of
Date:
Currency
Models Unit
Parts Mod Parts MFR. Deliver
No. DWG. Catalogu Pric Total Total
Descriptio el/ No. Locatio y EX-
Serial Refs e e Units Price
n Type n Works
No. Each
TOTAL
Please Read the notes and instructions
Name of Contact(s)
Telephone No. Validity of price quote (Month/Weeks date of quotation)
Facsimile
Email Estimated Gross weight
Vendor Quote
Reference
OWNER CONTRACTOR ENGINEERING
SUBCONTRACTOR
PROVISION OF EPCC FOR FIELD SURFACE
FACILITIES PHASE-1 (FSF1)
WO- 02/Package 1
MR FOR 10”X8” PIG LAUNCHER
TABLE (III)
Notes and Instructions-Recommended Accessories (Two Years) Operating Spares
TABLE (IV)
CAPITAL SPARE PARTS
VENDOR NAME AND ADDRESS. Requisition No. Equipment Name
SHEET of
Date:
Currency
Models
Parts FOB Unit
Parts No. Material Name Total Total
Item No. Location Deliver Price
Description Serial Spec. of MFR. Units Price
y Each
No.
FOB
Total
Notes: 1) The grand total FOB must be included in the pricing summary
ame of Contact(s)
Telephone No. Validity of price quote
Facsimile
Email Estimated Gross weight
Vendor Quote
Reference
OWNER CONTRACTOR ENGINEERING
SUBCONTRACTOR
PROVISION OF EPCC FOR FIELD SURFACE
FACILITIES PHASE-1 (FSF1)
WO- 02/Package 1
MR FOR 10”X8” PIG LAUNCHER
ATTACHMENT – D
DOCUMENTATION: IN ADDITION TO THE COPIES REQUIRED IN SECTION III, ONE COPY OF THE
DOCUMENTS CHECKED BELOW MUST BE PROVIDED BY THE VENDOR TO
INSPECTOR WHEN REQUESTED.
ATTACHMENT – E
INSPECTION LEVELS
OWNER CONTRACTOR ENGINEERING
SUBCONTRACTOR
PROVISION OF EPCC FOR FIELD SURFACE
FACILITIES PHASE-1 (FSF1)
WO- 02/Package 1
MR FOR 10”X8” PIG LAUNCHER
INSPECTION LEVELS
Level 0
Level 1
Release for Shipment Surveillance. This level requires final surveillance inspection only to
ensure that the complete equipment/material is:
Level 2
Limited Scope Surveillance. This level requires, in addition to surveillance activities outlined
under level 1, a prefabrication visit to review the quality requirements established by
purchase order plus witnessing of all verification and hold points outlined in the Quality
Surveillance Plan.
Level 3
Full Scope Surveillance. This level requires, in addition to surveillance activities outlined
under level 2, random visits during the fabrication cycle with the purpose of monitoring and
verifying the Supplier’s compliance with his own Quality Control Program and purchase
order specifications, on a spot check basis. The frequency of visits shall be based on the
complexity of the equipment and the Supplier’s performance.
Level 4
ATTACHMENT – F
TABLE OF COMPLIANCE
OWNER CONTRACTOR ENGINEERING
SUBCONTRACTOR
PROVISION OF EPCC FOR FIELD SURFACE
FACILITIES PHASE-1 (FSF1)
WO- 02/Package 1
MR FOR 10”X8” PIG LAUNCHER
TABLE OF COMPLIANCE
The Vendor shall confirm below the Sections of the Requisition /Specification that he has complied
with/ accepted or further clarifications are desired, or Vendor has taken a deviation with reasons there
to. Columns 2,3,4 and 5 must be answered and initialed.
1 2 3 4 5
Document No. *Conforms *Deviations Noted Yes / No @Clarification or Reasons
SN-MRQ-MEC- Yes / No Yes / No for Deviations
1402(WO2/1)-3002
Attachment-A
1.0
2.0
3.0
4.0
4.1
4.2
4.3
4.4
4.5
4.6
4.7
5.0
6.0
7.0
8.0
9.0
10.0
11.0
12.0
ATTACHMENT - B
ATTACHMENT – C
ATTACHMENT - D
ATTACHMENT - E
ATTACHMENT - F
ATTACHMENT - G
ATTACHMENT - H
D/S for
Pig Launcher
ATTACHMENT –G
Vendor shall fill the cost of nozzle assemblies in the table below and submit with his offer.
These will be used for evaluating impact of any change that may occur during the fabrication
of the equipment.
Remarks:
1. All other details like ratings, materials, type shall be as per the data sheet.
OWNER CONTRACTOR ENGINEERING
SUBCONTRACTOR
PROVISION OF EPCC FOR FIELD SURFACE
FACILITIES PHASE-1 (FSF1)
WO- 02/Package 1
MR FOR 10”X8” PIG LAUNCHER
ATTACHMENT – H
TECHNICAL DOCUMENTS
OWNER CONTRACTOR ENGINEERING
SUBCONTRACTOR
PROVISION OF EPCC FOR FIELD SURFACE
FACILITIES PHASE-1 (FSF1)
WO- 02/Package 1
MR FOR 10”X8” PIG LAUNCHER
TECHNICAL DOCUMENTS/DRAWINGS
REV APPLIES TO
DOCUMENT NO. DOCUMENT TITLE
. ITEM(S)
SN-DST-MEC-1402(WO2/1)-
Data Sheet for 10”X8” Pig Launcher B Included in RFQ
3002
SN-PID -PRO- 1402(WO2/1)-
P&ID Pig Launcher B Included in RFQ
2004
Soft Copy Upon
SOPCO-12-SP-GEN-001 Quality Assurance Specification 0
Request
Soft Copy Upon
SOPCO-12-SP-MEC-007 Specification for external painting & protective coating 0 Request
Soft Copy Upon
SOPCO-12-SP-PPL-001 Specification for line pipe 0 Request
Soft Copy Upon
SOPCO-12-SP-MEC-010 Specification for Protection of Goods During Shipment 1
Request
Soft Copy Upon
SOPCO-12-SP-MEC-017 Specification for Work-site Storage & Equipment Protection 0
Request