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Almansoori Inspection Services: Lifting Equipment Thorough Examination Report

This report summarizes the results of a thorough examination of a pneumatic air winch used for lifting on an offshore oil rig. The inspection found the winch to be in good working condition and deemed it safe to use with a maximum rated capacity of 5 tons. NDT and proof load testing were performed and met applicable standards. Regular inspections are required every 6 months.

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0% found this document useful (0 votes)
278 views9 pages

Almansoori Inspection Services: Lifting Equipment Thorough Examination Report

This report summarizes the results of a thorough examination of a pneumatic air winch used for lifting on an offshore oil rig. The inspection found the winch to be in good working condition and deemed it safe to use with a maximum rated capacity of 5 tons. NDT and proof load testing were performed and met applicable standards. Regular inspections are required every 6 months.

Uploaded by

Ranjith
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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ALMANSOORI INSPECTION SERVICES

LIFTING EQUIPMENT THOROUGH EXAMINATION REPORT


This report complies with the requirements of the Lifting Operations and Lifting Equipment Regulations 1998
Report Number: 5010029330-WH-004 Date of Report: 10-Sep-2020
Job Allocation No: 5010029330 Type of Inspection: MPI & Proof Load Test
Name and Address of Owner Place of Inspection Sub location
Arabian Drilling Co. AD-52 Rig Floor Off Driller side
Due Date of Next Date of Last Proof Due Date of Date of Last
Date of Inspection
Inspection Load Test Next Proof Load Test Inspection
10-Sep-2020 09-Mar-2021 10-Sep-2020 09-Sep-2021 10-Aug-2020
Safe Working Proof Load
Owner ID Description of Lifting Equipment Qty. Load Applied
(Specify Units) (Specify Units)
Air Winch (ODS) & Foundation
White Sticker No: 17205 5t 5.8 t
Motive Power: Pneumatic
Model: FA51-16XK1GSU. Manufacture Year of
A027613 1
Wire Rope Details: Single leg wire rope sling terminated Name Manufacturing
with hard eye at one end and other end plain.
19 mm x 400 ft. Ingersoll Rand Ingersoll COC
SN: (AD52-967), SWL: 5 t
Applicable Reference Standards : ASME B30.7
Applicable Reference Regulations: SWIM Sec.38
Colour Code: Orange till the end of March, then Blue
NDT Details (if Any): Pre & Post Load Test MPI Acceptable (5010029330-WH/MPI-004)
Test Equipment Details: ACY-0097
Is this the first examination after installation or assembly at a new site or location? : Yes☐ No☒
If the answer to the above question is YES, has the equipment been installed correctly? Yes☐ No☐ N/A ☒
Was the examination carried out Within an interval of 6 months? Yes☒ No☐
Was the examination carried out Within an interval of 12 months? Yes☐ No☒
Was the examination carried out In accordance with an examination scheme? Yes☒ No☐
Was the examination carried out After the occurrence of exceptional circumstances? Yes☐ No☒
Identification and description of defect ,if any of any part found to have a defect which is or
could become a danger to persons : (If none, state NONE)
Is the above an existing or imminent danger to persons? Note-This is a reportable defect Yes☐ No☒
Is the above a defect which is not yet but could become a danger to persons? Yes☐ No☒
(If YES State the day by) Date:
Particulars of any repair, renewal or alteration required to remedy the defect identified above:
Particulars of any tests carried out as part of the examination(If none state NONE) MPI & Proof Load Test
IS THIS EQUIPMENT SAFE TO USE? YES☒ NO☐
Remarks (if Any) :
Inspected By Inspector Stamp QA/QC Stamp
Name: Mohamed Yasir
Qualification: LEEA & NDT LEVEL II

Signature:

Name and address of employer of persons making and reviewing this report:
AlMansoori Inspection Services ,P.O.Box: 3599 ,Al Khobar 31952 ,KSA, Email:mis@almansoori.biz, Web: www.almansoori.biz

This certificate is granted subject to the condition that is understood and agreed that nothing herein contained shall be deemed to relieve any designer,
manufacturer, seller, repairer or operator of any warranty, expressed or implied and AlMansoori liability shall be limited to the willful negligence or deliberate
omissions of its employees. Under no circumstances whatsoever, shall AlMansoori be liable for any injury or damage to any person occurring by reason of
negligent operation or any defect in materials, machinery, equipment or other items other than those defects ascertainable by normally accepted testing standards
and only those items actually inspected by AlMansoori and which are covered by this certificate.

F. 836
Rev. 03
28.11.2018

ALMANSOORI INSPECTION SERVICES


PNEUMATIC POWER OPERATED WINCHES CHECKLIST
Identification No : A027613 Report Number : 5010029330-WH-004 Date of Inspection : 10-Sep-2020
Client name : Arabian Drilling Co. CL No : 38 WI No : 43
Inspection shall be compliance with ASME B 30.7 and Aramco SWIM and General Safety features
SR# Inspection check points Status Remarks
Certification information
1. Proof load test certificate Yes
2. Recent periodic inspection record condition of the winch. Yes
3. Last thorough visual examination & NDT report Yes
4. Declaration of conformity Yes
5. Other (specify)
Physical markings
6. Winch rating Yes
7. Drum size consisting of barrel diameter, barrel length, and flange diameter Yes
8. Rope diameter(s) Yes
9. Rope speed in feet per minute (mtr/sec) at rated load on specified layer Yes
10. Power requirement Yes
Aramco SWIM design requirement
11. Hoist operating lever which will come neutral from any operating position Yes
12. Air hoist is equipped with a quick action air supply isolation valve Yes
13. SWL on hoisting lines, slings, and fittings not exceeding SWL recommended by OEM Yes
Air hoist cable not terminated with "Flemish Eye,” "Farmer's Eye,” or "Rig Operator's Standby,” Yes
14.
or any other knot.
15. Air hoist cable not entangled with the derrick structure attachments and the TDS System Yes
16. Provision of brake. Yes
17. A clutch capable of disengaging the drum shall not be fitted. Yes
18. Air hoists equipped with line guards/guides. Yes
19. The hoist shall be fitted with an emergency stop device. Yes
20. Specific written instructions Yes
21. Welded name on winches frames “Air hoist” Yes
Inspection & test
22. Control mechanisms for proper operation OK
23. Limit devices for proper operation OK
24. Deterioration or leakage in air or hydraulic systems OK
25. Ropes for excessive wear, damage, or distortion (Refer ASME 30.7 Sec 7-2.4.2) OK
26. Ropes shall be away from mast structure OK
27. Rope end securement and fittings at the working end OK
28. Indication of loose, damaged, or missing structural components OK
29. Indication of loose, damaged, or missing supports and anchorages OK
30. Any additional items specified by the manufacturer OK
31. Any adjustments and repairs by unauthorized person N/A
32. Replacement parts from different manufacturers N/A
33. Control and drive mechanisms for improper adjustment N/A
34. Control and drive mechanisms for excessive wear N/A
35. Tubing, piping, electrical cables, or hoses and their fittings for damage N/A
36. Fluids for adequate condition and supply N/A
37. Gearboxes and lubrication systems for oil level N/A
38. Gearboxes and lubrication systems for clogged filters N/A
39. Hydraulic oil reservoir for proper level(s) N/A
Operational Tests in no load conditions
40. Drum rotation , Clutches, brakes, and pawls, Limit devices and all other aids OK
Load test
41. Minimum of five wraps of rope on the drum during the load test. YES
42. The load shall be applied to the winch and held by the winch brake(s). YES
43. Load test for 100% SWL (Periodic load test ) N/A
44. Proof test for 110-125% SWL (New, repaired or altered Winches) YES
45. Photo of the load cell with reading (if load test conducted) YES
Comments & Observations (that could become a potential hazard and/or danger to personnel)

Inspector name and signature: Mohamed Yasir


ALMANSOORI INSPECTION SERVICES
LIFTING EQUIPMENT THOROUGH EXAMINATION REPORT
This report complies with the requirements of the Lifting Operations and Lifting Equipment Regulations 1998
Report Number: 5010029330-WH-005 Date of Report: 10-Sep-2020
Job Allocation No: 5010029330 Type of Inspection: MPI & Proof Load Test
Name and Address of Owner Place of Inspection Sub location
Arabian Drilling Co. AD-52 Rig Floor Driller side
Due Date of Next Date of Last Proof Due Date of Date of Last
Date of Inspection
Inspection Load Test Next Proof Load Test Inspection
10-Sep-2020 09-Mar-2021 10-Sep-2020 09-Sep-2021 10-Aug-2020
Safe Working Proof Load
Owner ID Description of Lifting Equipment Qty. Load Applied
(Specify Units) (Specify Units)
Air Winch (DS) & Foundation
White Sticker No: 17206 5t 5.6 t
Motive Power: Pneumatic
Model: FA51-16XK1GSU Manufacture Year of
A027612 1
Wire Rope Details: Single leg wire rope sling terminated Name Manufacturing
with hard eye at one end and other end plain.
19 mm x 400 ft. Ingersoll Rand Ingersoll COC
SN: (AD52-708), SWL: 5 t
Applicable Reference Standards : ASME B30.7
Applicable Reference Regulations: SWIM Sec.38
Colour Code: Orange till the end of March, then Blue
NDT Details (if Any): Pre & Post Load Test MPI Acceptable (5010029330-WH/MPI-005)
Test Equipment Details: ACY-0097
Is this the first examination after installation or assembly at a new site or location? : Yes☐ No☒
If the answer to the above question is YES, has the equipment been installed correctly? Yes☐ No☐ N/A ☒
Was the examination carried out Within an interval of 6 months? Yes☒ No☐
Was the examination carried out Within an interval of 12 months? Yes☐ No☒
Was the examination carried out In accordance with an examination scheme? Yes☒ No☐
Was the examination carried out After the occurrence of exceptional circumstances? Yes☐ No☒
Identification and description of defect ,if any of any part found to have a defect which is or
could become a danger to persons : (If none, state NONE)
Is the above an existing or imminent danger to persons? Note-This is a reportable defect Yes☐ No☒
Is the above a defect which is not yet but could become a danger to persons? Yes☐ No☒
(If YES State the day by) Date:
Particulars of any repair, renewal or alteration required to remedy the defect identified above:
Particulars of any tests carried out as part of the examination(If none state NONE) MPI & Proof Load Test
IS THIS EQUIPMENT SAFE TO USE? YES☒ NO☐
Remarks (if Any) :
Inspected By Inspector Stamp QA/QC Stamp
Name: Mohamed Yasir
Qualification: LEEA & NDT LEVEL II

Signature:

Name and address of employer of persons making and reviewing this report:
AlMansoori Inspection Services ,P.O.Box: 3599 ,Al Khobar 31952 ,KSA, Email:mis@almansoori.biz, Web: www.almansoori.biz

This certificate is granted subject to the condition that is understood and agreed that nothing herein contained shall be deemed to relieve any designer,
manufacturer, seller, repairer or operator of any warranty, expressed or implied and AlMansoori liability shall be limited to the willful negligence or deliberate
omissions of its employees. Under no circumstances whatsoever, shall AlMansoori be liable for any injury or damage to any person occurring by reason of
negligent operation or any defect in materials, machinery, equipment or other items other than those defects ascertainable by normally accepted testing standards
and only those items actually inspected by AlMansoori and which are covered by this certificate.

F. 836
Rev. 03
28.11.2018

ALMANSOORI INSPECTION SERVICES


PNEUMATIC POWER OPERATED WINCHES CHECKLIST
Identification No : A027612 Report Number : 5010029330-WH-005 Date of Inspection : 10-Sep-2020
Client name : Arabian Drilling Co. CL No : 38 WI No : 43
Inspection shall be compliance with ASME B 30.7 and Aramco SWIM and General Safety features
SR# Inspection check points Status Remarks
Certification information
46. Proof load test certificate Yes
47. Recent periodic inspection record condition of the winch. Yes
48. Last thorough visual examination & NDT report Yes
49. Declaration of conformity Yes
50. Other (specify)
Physical markings
51. Winch rating Yes
52. Drum size consisting of barrel diameter, barrel length, and flange diameter Yes
53. Rope diameter(s) Yes
54. Rope speed in feet per minute (mtr/sec) at rated load on specified layer Yes
55. Power requirement Yes
Aramco SWIM design requirement
56. Hoist operating lever which will come neutral from any operating position Yes
57. Air hoist is equipped with a quick action air supply isolation valve Yes
58. SWL on hoisting lines, slings, and fittings not exceeding SWL recommended by OEM Yes
Air hoist cable not terminated with "Flemish Eye,” "Farmer's Eye,” or "Rig Operator's Standby,” Yes
59.
or any other knot.
60. Air hoist cable not entangled with the derrick structure attachments and the TDS System Yes
61. Provision of brake. Yes
62. A clutch capable of disengaging the drum shall not be fitted. Yes
63. Air hoists equipped with line guards/guides. Yes
64. The hoist shall be fitted with an emergency stop device. Yes
65. Specific written instructions Yes
66. Welded name on winches frames “Air hoist” Yes
Inspection & test
67. Control mechanisms for proper operation OK
68. Limit devices for proper operation OK
69. Deterioration or leakage in air or hydraulic systems OK
70. Ropes for excessive wear, damage, or distortion (Refer ASME 30.7 Sec 7-2.4.2) OK
71. Ropes shall be away from mast structure OK
72. Rope end securement and fittings at the working end OK
73. Indication of loose, damaged, or missing structural components OK
74. Indication of loose, damaged, or missing supports and anchorages OK
75. Any additional items specified by the manufacturer OK
76. Any adjustments and repairs by unauthorized person N/A
77. Replacement parts from different manufacturers N/A
78. Control and drive mechanisms for improper adjustment N/A
79. Control and drive mechanisms for excessive wear N/A
80. Tubing, piping, electrical cables, or hoses and their fittings for damage N/A
81. Fluids for adequate condition and supply N/A
82. Gearboxes and lubrication systems for oil level N/A
83. Gearboxes and lubrication systems for clogged filters N/A
84. Hydraulic oil reservoir for proper level(s) N/A
Operational Tests in no load conditions
85. Drum rotation , Clutches, brakes, and pawls, Limit devices and all other aids OK
Load test
86. Minimum of five wraps of rope on the drum during the load test. YES
87. The load shall be applied to the winch and held by the winch brake(s). YES
88. Load test for 100% SWL (Periodic load test ) N/A
89. Proof test for 110-125% SWL (New, repaired or altered Winches) YES
90. Photo of the load cell with reading (if load test conducted) YES
Comments & Observations (that could become a potential hazard and/or danger to personnel)

Inspector name and signature: Mohamed Yasir


ALMANSOORI INSPECTION SERVICES
LIFTING EQUIPMENT THOROUGH EXAMINATION REPORT
This report complies with the requirements of the Lifting Operations and Lifting Equipment Regulations 1998
Report Number: 5010029330-WH-006 Date of Report: 10-Sep-2020
Job Allocation No: 5010029330 Type of Inspection: MPI & Load Test
Name and Address of Owner Place of Inspection Sub location
Arabian Drilling Co. AD-52 Monkey Board
Due Date of Next Date of Last Proof Due Date of Date of Last
Date of Inspection
Inspection Load Test Next Proof Load Test Inspection
10-Sep-2020 09-Mar-2021 10-Sep-2020 09-Sep-2021 24-May-2020
Safe Working Proof Load
Owner ID Description of Lifting Equipment Qty. Load Applied
(Specify Units) (Specify Units)
Monkey Board Air Winch & Foundation
White Sticker No: 17207 1.5 t 1.5 t
Motive Power: Pneumatic
Model: LS11500R-PH5M-G Manufacture Year of
1504119 1
Wire Rope Details: Single leg wire rope sling terminated Name Manufacturing
with hard eye on one end, other end plain.
10 mm x 45 ft. Ingersoll Rand Ingersoll COC
SN: (), SWL:1.3 t
Applicable Reference Standards : ASME B30.7
Applicable Reference Regulations: SWIM Sec.38
Colour Code: Orange till the end of March, then Blue
NDT Details (if Any): Pre & Post Load Test MPI Acceptable (5010029330-WH/MPI-006)
Test Equipment Details: ACY-0097
Is this the first examination after installation or assembly at a new site or location? : Yes☐ No☒
If the answer to the above question is YES, has the equipment been installed correctly? Yes☐ No☐ N/A ☒
Was the examination carried out Within an interval of 6 months? Yes☒ No☐
Was the examination carried out Within an interval of 12 months? Yes☐ No☒
Was the examination carried out In accordance with an examination scheme? Yes☒ No☐
Was the examination carried out After the occurrence of exceptional circumstances? Yes☐ No☒
Identification and description of defect ,if any of any part found to have a defect which is or
could become a danger to persons : (If none, state NONE)
Is the above an existing or imminent danger to persons? Note-This is a reportable defect Yes☐ No☒
Is the above a defect which is not yet but could become a danger to persons? Yes☐ No☒
(If YES State the day by) Date:
Particulars of any repair, renewal or alteration required to remedy the defect identified above:
Particulars of any tests carried out as part of the examination(If none state NONE) MPI & Load Test
IS THIS EQUIPMENT SAFE TO USE? YES☒ NO☐
Remarks (if Any) :
Inspected By Inspector Stamp QA/QC Stamp
Name: Mohamed Yasir
Qualification: LEEA & NDT LEVEL II

Signature:

Name and address of employer of persons making and reviewing this report:
AlMansoori Inspection Services ,P.O.Box: 3599 ,Al Khobar 31952 ,KSA, Email:mis@almansoori.biz, Web: www.almansoori.biz

This certificate is granted subject to the condition that is understood and agreed that nothing herein contained shall be deemed to relieve any designer,
manufacturer, seller, repairer or operator of any warranty, expressed or implied and AlMansoori liability shall be limited to the willful negligence or deliberate
omissions of its employees. Under no circumstances whatsoever, shall AlMansoori be liable for any injury or damage to any person occurring by reason of
negligent operation or any defect in materials, machinery, equipment or other items other than those defects ascertainable by normally accepted testing standards
and only those items actually inspected by AlMansoori and which are covered by this certificate.

F. 836
Rev. 03
28.11.2018

ALMANSOORI INSPECTION SERVICES


PNEUMATIC POWER OPERATED WINCHES CHECKLIST
Identification No : 1504119 Report Number : 5010029330-WH-006 Date of Inspection : 10-Sep-2020
Client name : Arabian Drilling Co. CL No : 38 WI No : 43
Inspection shall be compliance with ASME B 30.7 and Aramco SWIM and General Safety features
SR# Inspection check points Status Remarks
Certification information
91. Proof load test certificate Yes
92. Recent periodic inspection record condition of the winch. Yes
93. Last thorough visual examination & NDT report Yes
94. Declaration of conformity Yes
95. Other (specify)
Physical markings
96. Winch rating Yes
97. Drum size consisting of barrel diameter, barrel length, and flange diameter Yes
98. Rope diameter(s) Yes
99. Rope speed in feet per minute (mtr/sec) at rated load on specified layer Yes
100. Power requirement Yes
Aramco SWIM design requirement
101. Hoist operating lever which will come neutral from any operating position Yes
102. Air hoist is equipped with a quick action air supply isolation valve Yes
103. SWL on hoisting lines, slings, and fittings not exceeding SWL recommended by OEM Yes
Air hoist cable not terminated with "Flemish Eye,” "Farmer's Eye,” or "Rig Operator's Standby,” Yes
104.
or any other knot.
105. Air hoist cable not entangled with the derrick structure attachments and the TDS System Yes
106. Provision of brake. Yes
107. A clutch capable of disengaging the drum shall not be fitted. Yes
108. Air hoists equipped with line guards/guides. Yes
109. The hoist shall be fitted with an emergency stop device. Yes
110. Specific written instructions Yes
111. Welded name on winches frames “Air hoist” Yes
Inspection & test
112. Control mechanisms for proper operation OK
113. Limit devices for proper operation OK
114. Deterioration or leakage in air or hydraulic systems OK
115. Ropes for excessive wear, damage, or distortion (Refer ASME 30.7 Sec 7-2.4.2) OK
116. Ropes shall be away from mast structure OK
117. Rope end securement and fittings at the working end OK
118. Indication of loose, damaged, or missing structural components OK
119. Indication of loose, damaged, or missing supports and anchorages OK
120. Any additional items specified by the manufacturer OK
121. Any adjustments and repairs by unauthorized person N/A
122. Replacement parts from different manufacturers N/A
123. Control and drive mechanisms for improper adjustment N/A
124. Control and drive mechanisms for excessive wear N/A
125. Tubing, piping, electrical cables, or hoses and their fittings for damage N/A
126. Fluids for adequate condition and supply N/A
127. Gearboxes and lubrication systems for oil level N/A
128. Gearboxes and lubrication systems for clogged filters N/A
129. Hydraulic oil reservoir for proper level(s) N/A
Operational Tests in no load conditions
130. Drum rotation , Clutches, brakes, and pawls, Limit devices and all other aids OK
Load test
131. Minimum of five wraps of rope on the drum during the load test. YES
132. The load shall be applied to the winch and held by the winch brake(s). YES
133. Load test for 100% SWL (Periodic load test ) YES
134. Proof test for 110-125% SWL (New, repaired or altered Winches) N/A
135. Photo of the load cell with reading (if load test conducted) YES
Comments & Observations (that could become a potential hazard and/or danger to personnel)

Inspector name and signature: Mohamed Yasir

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