CRUSHES PERFECT PRODUCT

SQUEEZES YOUR COSTS

SANDVIK VERTICAL SHAFT IMPACT CRUSHER RANGE
2 VERTICAL SHAFT IMPACT CRUSHER
SHAPING A SANDVIK
VSI CRUSHERS

SUSTAINABLE ARE IDEAL FOR

FUTURE
MANUFACTURED SAND
Sandvik VSI crushers deliver
on the toughest demands for

TOGETHER
manufactured sand specs.

CEMENT
Using high-quality manufactured
sand with constant, minimum
Industries need more sand and aggregates every day, yet
requirements for water and
legislation on using natural products gets ever tougher.
cement makes cement
There’s a big demand for crushers that deliver perfect
manufacturing much more cost-
output while cutting cost in a sustainable way. The Sandvik
efficient.
VSI range supports environmental aspects and global UN
climate goals. Using rock-on-rock crushing, they create
excellent product and more output using less power, AGGREGATE FOR ROAD
cutting operating expenditure by up to 50%. SURFACES
Aggregate from Sandvik VSI
When you buy from Sandvik you’re buying from a company crushers reduces traffic noise
aiming to achieve a 90% circular use of materials, halve our and meets the highest quality
CO2 impact, and aspire towards zero harm to our people. specificatons on quality and shape
for fine bearing layer.

GLASS RECYCLING
“Our aim is to eradicate the Sandvik VSI crushers enable
need for importing sand, minimal contamination of product.

and by implementing a INDUSTRIAL MINERALS

Sandvik VSI crusher we such as brown fused alumina,

are well on the way to zirconia, white fused alumina,

quartz and more. Sandvik rock-
achieving this goal.” on-rock technology gives you a
low cost per ton and almost zero
HALAWA QUARRY, HAWAII
contamination.

ROCKTECHNOLOGY.SANDVIK 3
 A VSI THAT’S
BETTER
BY DESIGN
Sandvik VSI crushers maximize the crushing of perfect,
premium-shaped aggregates at the lowest possible cost.
A unique, patented rotor design and rock-on-rock crushing
ensure a more consistent product with minimum equipment
wear. This clever, simple design with fewer parts gives you
higher tonnage and greater reliability using less power than
any other VSI crusher.

BOOST YOUR OUTPUT

LOWER YOUR COST
UP TO

50%
Sandvik VSI crushers include a patented, 3-port rotor, hopper
design and Bi-Flow™ technique to create a more cost-efficient
output. Fewer parts in the upper part of the rotor and a smart
bearing design reduces out-of-balance forces and power
consumption, achieving a lower cost per ton and greater uptime. LOWER COST PER TON
Results achieved when retrofitting
No other VSI crusher offers such a high output level at such a Metso/Barmac VSI crushers
low cost.

“Everything that was promised was true: increased

production, reduced maintenance downtime, no increase
in power consumption and better quality aggregate.”
Sand and gravel producer, Serbia. Had a non-Sandvik VSI that was retrofitted with a Sandvik rotor.

4 VERTICAL SHAFT IMPACT CRUSHER

EASIER, MORE COST-
EFFICIENT MAINTENANCE
26%
Few wear parts and easy mounting and dismounting through
the inspection door drive down maintenance costs. Superior
wear parts lasting 3 times longer than standard are available
when crushing more demanding material.
FEWER WEAR PARTS
Compared to other leading VSI crushers

“We were so satisfied with the solution that we ordered

another CV215.”
Tertiary crushing stage for glass recycling, Spain. Changed from an impactor type Hazemag APK 105, to a Sandvik
CV215.

PREMIUM SHAPED
AGGREGATES
96–97%
Perfect shape is ensured by the unique rotor
and Bi-Flow™ design together with rock-on-rock
crushing to meet the toughest requirements for
uniform product. You can adjust gradation and
output to meet the most demanding aggregate CUBICITY FOR 5–8 MM SIZE
specifications. Results achieved at major producer of aggregate for
new, more quiet road type for German Autobahns. The
standard (EN13043) calls for an average 85%
cubicity and for new noise reducing surfacing the
standard calls for 92% cubicity.

“The new VSI was chosen for its ability to manufacture high
quality sand product of a consistent quality and possess
the cubic shape desired by the concrete industry.”
Sand producer for the construction industry, UK.

ROCKTECHNOLOGY.SANDVIK 5
6 VERTICAL SHAFT IMPACT CRUSHER
SAFER, BETTER
WORK ENVIRONMENT
The safety interlock prevents injury to personnel,
and better machine balance puts less demands on
surrounding structures. Fewer and lighter wear parts and
reduced vibration and noise levels all contribute to greater
sustainability by increasing bearing life and decreasing
wear and maintenance.

ZERO HARM
THE SANDVIK VISION FOR AN INDUSTRY-LEADING CULTURE

ROCKTECHNOLOGY.SANDVIK 7
 INNOVATIONS FOR
BETTER CRUSHING

BI-FLOW™
The hexagonal Bi-Flow hopper with Bi-Flow
ports and Bi-Flow Collection plates enables
perfect, controlled feed material flow.
It enters the crushing chamber in the
opposite direction from material leaving the
rotor. The operator can adjust gradation
and output using the Bi-Flow.

THREE-PORT
ROTOR DESIGN
The three-port rotor design gives the
most efficient and balanced solution.
No feed eye ring means less weight on
the highest point of the rotor reducing
out of balance forces. This patented
design gives greater throughput
and lower power consumption.
No tip carrier wear plates give less
streaming around top and bottom
rotor edges, reduced force on tip
carrier, reduced operating cost and
reduced metal contamination.

8 VERTICAL SHAFT IMPACT CRUSHER

AUTOGENOUS
CRUSHER
Rock-on-rock crushing means no wear parts
are used to directly crush the material. Rock
is crushed on rock. Low consumption of wear
parts compared to open Rotor and Anvils where
material is crushed against the crusher chamber.

INSPECTION AND
MAINTENANCE
DOOR
Wear parts are replaced through this hatch.

LOW IMBALANCE
FORCES
Optimized design and placement of upper and
lower wear plate gives reduced out of balance
forces. It prevents unwanted streaming and
provides a more stable rock bed and quick
replacement through the inspection door.
No screws or nuts in aggressive areas mean no
problems when dismantling wear parts.

ROCKTECHNOLOGY.SANDVIK 9
 RETROFITTING
– THE FASTEST WAY
TO GREATER PROFIT
Upgrading with a Top Half Retrofit reduces power
consumption, increases crusher throughput, requires
fewer wear parts, and reduces vibration levels, all to
ensure greater uptime. Our patented VSI rotors fit
easily into most major crushers. Wear parts are small
and easily manageable with no mechanical lifting
required for storage or fitting.

“We increased sand

production by 17–20% and
decreased cost per ton by
over 50%.”
Sand producer, Chile. Replaced a 840 STD Barmac rotor
from Metso with a 85HP Sandvik rotor.

UP TO

50%
MORE THROUGHPUT
Compared to other leading VSI crushers.
EASY, FAST
RETROFITTING
Conversion in 3 simple steps

1. Remove eight bolts that locate the crushing

chamber to the existing base.

2. Bolt the Sandvik conversion to the existing

crusher base.

3. Add an off-the-shelf hydraulic hand pump and

tank for double acting hydraulic cylinder or
buy the electrically operated hydraulic rotor
throttle system.

10 VERTICAL SHAFT IMPACT CRUSHER

STANDARD
INSTALLATION
WITHIN ONE DAY
ROCKTECHNOLOGY.SANDVIK 11
 THE VSI RANGE

CV215 CV216
Capacity 10–50 MTPH 51–121 MTPH

Motor power 55 kW 110 kW

Max feed size 40 mm 50 mm

Weight 6,000 kg 9,500 kg

Rotor 73EP 73LP

CV217 CV218
Capacity 122–192 MTPH 193–250 MTPH

Motor power 185 kW 220 kW

Max feed size 50 mm 55 mm

Weight 9,500 kg 11,800 kg

Rotor 73LP 85HP

CV228 CV229
Capacity 251–444 MTPH 445–600 MTPH

Motor power 2 x 185 kW 2 x 250 kW

Max feed size 55 mm 55 mm

Weight 14,800 kg 14,800 kg

Rotor 85HP 85HP

12 VERTICAL SHAFT IMPACT CRUSHER

OPTIONS
TO GET THE JOB DONE BETTER
MOIST MATERIAL OPTIONS
• Bi-Flow™ Acceleration Slides
• Base Water Spray Kit
• Transmission Non-Stick Liners
• Crushing Chamber Water Spray Kit

PREMIUM WEAR PARTS

Tectough range of wear parts with extended life,
reducing maintenance intervals

AUTOMATIC GREASE UNIT

Automatically put the correct amount of grease
into the bearing cartridge. For easy refilling of
grease without contamination and minimizing air
locks

SUPPORT OPTIONS
• Access stairs and platform enabling safe and
easy maintenance and access to the crusher
• Skid frame that makes the crusher
semi-mobile
• Long or short support legs

DISCHARGE CHUTES
Makes sure material exits the base of the
crusher freely without blocking

DRIVE PULLEYS
Ability to operate the crusher at different
speeds other than standard speed

ROTOR BALANCE MACHINE

Simplifies the balancing of the rotor after
routine periodic repair

DUST ENCAPSULATION
Minimizes dust emissions at low or no feed,
and by dry and dusty material

ELECTRICAL CONTROL PANEL

Ensures correct starting and electrical
control of crushers

HIGH TEMPERATURE BEARING

CARTRIDGE & GREASE
For operation in high ambient conditions
(desert) or when processing hot feed

ELECTRICALLY OPERATED HYDRAULIC

ROTOR THROTTLE SYSTEM
Changes ratios between rotor feed and
Bi-Flow™ to adjust product grading

ROCKTECHNOLOGY.SANDVIK 13
 SANDVIK 365
EXTRA PROTECTION
AND PEACE OF MIND
4 WAYS OUR LIFECYCLE SERVICES GIVE CUSTOMERS REAL VALUE

• Experts offer dedicated knowledge and experience in OEM equipment and the
applications surrounding it.

• Proven and globally established optimization procedures use thousands of

applications as a benchmark to find you the most efficient solutions.

• Customized training sessions and frequent on-site support foster the transfer of
knowledge to staff and develop skills.

• Clear guidance leads you toward higher reliability, availability and productivity,
ensuring lower operating costs.

Performance
Availability
PRODUCTIVITY
Protection SERVICES
ADVISORY
Reliability SERVICES
EXTENDED
CONDITION WARRANTY
INSPECTIONS

PERIODIC INSPECTIONS

SANDVIK 365 SERVICE AGREEMENTS

Service agreements that provide you with safer operations, low operating costs and long
service life, unlocking the full potential of your crushing plant 365 days a year.

14 VERTICAL SHAFT IMPACT CRUSHER

 +66% CAPACITY INCREASE

“Before the agreement, capacity was 9,000

tons per day. Now it’s 15,000 tons per day.”
After China Molybdenum Co. Ltd. signed a Productivity Services Agreement, they
have experienced zero unplanned stops and a significant rise in productivity.

ROCKTECHNOLOGY.SANDVIK 15
ROCKTECHNOLOGY.SANDVIK
B5-399ENG © SANDVIK AB 2019. SANDVIK is a trademark
owned by the SANDVIK Group of companies. TMG 2019.
Test results and calculations are to be considered as results
reached under certain and controlled conditions.
These test results and calculations should not be treated as
specifications and Sandvik does not guarantee, warrant or
represent the outcome of test results or calculations in any
or all circumstances.