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Application Problems Crushers

Crusher application problems

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vr.kumar
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152 views28 pages

Application Problems Crushers

Crusher application problems

Uploaded by

vr.kumar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Crushing 101:

Machinery Types
1. Primary

2. Secondary, Tertiary,
Quaternary

3. Milling & Grinding


Crushing 101:
Compression, Cone
1. Compression Crusher
2. Wide Range of Applications
1.Standard – Large Coarse
2.Short Head – Coarse to Fine
3. Screening ahead of the
machine is done typically with a
Screen
4. Should ALWAYS be choke fed
and controlled
Crushing 101:
Parameters

Crushing Force
Volumetric Capacity
Horsepower
Crushing 101:
Parameters
Crushing Force
1. Reduction Ratio
2. Work Index of the Rock
3. Stage of Crushing
4. Geometry of Cavity
5. Feed and Feed Distribution
Crushing 101:
Parameter – Crushing Force
Ring Bounces

Hydroset Drops
Crushing 101:
Parameters
Volumetric Capacity
1.Throw
2.Speed
3.Reduction Ratio
4.Liner Configuration
5.Closed Side Setting
6.Head Angle
7.Feed and Feed Distribution
Crushing 101:
Parameter – Volumetric Capacity
Crushing 101:
Parameter – Volumetric Capacity

New Liners
Opening: 5.25”

Worn Liners
Opening: 3.25”
Crushing 101:
Parameter – Volumetric Capacity

New Liners
Opening: 5”

Worn liners
Opening: 4-3/4”
Crushing 101:
Parameter – Volumetric Capacity
Crushing 101:
Parameters
Horsepower
1.Selected Parameter
Productivity Requirements
Manufacturers Recommendations
2. Influences
Feed Distribution
Reduction Ratio
Crushing 101:
Parameter – Horsepower
Symons 4-1/4' 150 HP
Symons 5-1/2' 300 HP
Symons 7' 400-500 HP
1560 Omnicone 300 HP
Metso HP300 300 HP
Metso HP400 400 HP
Metso HP500 500 HP
Sandvik CH440 300 HP
Sandvik CH660 450 HP
Crushing 101: Expectations
Manufacturers Manual
Crushing 101: Expectations
Charts
Symons 5-1/2' Crushers
Percent Passing Capacity
CS Setting TPH
4" 3" 2" 1-1/2" 1" 3/4" 1/2" 3/8" 1/4" #4 #8
2" 100 92 60 40 22 16 11 8 6 4 2 495
1-1/2" 100 84 60 33 22 14 11 7 6 3 455
1-1/4" 100 94 76 43 29 17 13 9 7 4 390
1" 100 92 60 40 22 16 11 8 4 370
3/4" 100 84 60 33 22 14 11 6 336
1/2" 100 92 60 40 22 16 8 277
Crushing 201: Modeling
Aggflow
Crushing 201: Modeling
Aggflow
Crushing 201: Modeling
Aggflow
Crushing 201:
Modeling Comparison
AggFlow OEM Model
1 ½” 100 100
1” 96 95.5
3/4” 80 82.7
1/2” 51.4 56.5
3/8” 37 41.2
#4 20 23.5
Crushing 201:
Modeling Comparison
AggFlow OEM Model Actual
1 ½” 100 100 100
1” 96 95.5 96.4
3/4” 80 82.7 80
1/2” 51.4 56.5 48.6
3/8” 37 41.2 37.9
#4 20 23.5 21.1
Crushing 301:
Advanced Modeling Software
Crusher specific focus
• Requires existing performance data
• Chamber arrangement
• Throw
• CSS
• Feed gradation
• Discharge gradation
• Model adjusts expectations based on actuals
Crushing 301:
Advanced Modeling Software

Before Calibration After Calibration


Crushing 301:
Advanced Modeling Software
Crusher specific focus
• Requires existing performance data
• Chamber arrangement
• Throw
• CSS
• Feed gradation
• Discharge gradation
• Model adjusts expectations based on actuals
• Crusher set-up can be modified - yield
comparison to original data
• Gradations
• Crusher Parameters (TPH, HP, CF)
Crushing 301: Modeling
Manufacturer’s Software
Crushing 301: Modeling
Manufacturer’s Software
Crushing 301: Modeling
Manufacturer’s Software
Crushing 301:
Conclusions
1. Effective crushing is an vital component of a profitable
plant
2. Sampling procedures and data collection are essential
components of intelligent modeling
3. OEM software packages include PI to enhance modeling
accuracy
4. Utilization of all “tools” is necessary to ensure the
greatest probability of accuracy in your project
5. The only constant is change – modeling there to help you
adapt quickly and with improved accuracy
Thank You

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