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Hub Motor Design - 1200W

This document provides specifications for a 1200 Watt, 43 N-m rated torque motor with a rated speed of 270 RPM. Key parameters include: - Rated voltage of 48V, rated current of 56.28 A, permanent magnet flux linkage of 0.0254 Wb - Desired efficiency of 90%, pin of 1333 W, terminal current of 27.78 A - 54 slots, 60 poles, 30 pole pairs, 3 phases, 0.945 winding factor

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Prince Kumar
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425 views12 pages

Hub Motor Design - 1200W

This document provides specifications for a 1200 Watt, 43 N-m rated torque motor with a rated speed of 270 RPM. Key parameters include: - Rated voltage of 48V, rated current of 56.28 A, permanent magnet flux linkage of 0.0254 Wb - Desired efficiency of 90%, pin of 1333 W, terminal current of 27.78 A - 54 slots, 60 poles, 30 pole pairs, 3 phases, 0.945 winding factor

Uploaded by

Prince Kumar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Rated Pout 1200 Watt

Rated Torque 43 N-m


Rated speed 270 RPM
4.5 RPS
No load speed 600 RPM 62.83185
Rated voltage(L-L) 48 V
0.08 V/RPM
Ke
0.76394372684 V.sec/rad
Kt 0.76394372684 N-m/A
Rated current 56.2868683768 A
Permanent mag flux linkage 0.02546479089 Wb
Slope factor 1.3 Slope factor >1

Desired efficiency 0.9


Pin 1333.33333333 Watt
Terminal current 27.7777777778 A
Iph_peak 27.7777777778 A
Iph_rms 22.6804605813 A

Power cable resistance 3.14 ohm/km FLRY-C DTPL datasheet


Length per phase of cable 1.01 m
Resistance of cable/phase 3.1714 mOhm
No of slots 54
No of poles 60
PP 30
Phases(m) 3
winding factor 0.945
Rotor OD 233 mm
Rotor cup thk 5 mm
D 218 mm
C0 186.5355 J/mm3 Output constant
D2L 1.429576 m3
Lstk 30.08113 mm
ɸ_pole 0.000275 Wb
Ncph 18 Coils per phase
Ntph 98.1 Initial guess 34.243359924129
Ntc 5.45 Initial guess 1.9024088846738
Tooth flux ratio 0.5
Tooth width 6.341363
Stator Back iron thk 6.341363
Tooth shoe height 2.5
Slot depth limit 23.65864
Parallel branches 1
No of slots 54
No of poles 60
PP 30
Phases(m) 3
winding factor 0.945
Bg 0.8
OD 233
Total length 40
Winding overhang 5
Lstk 30
Bore dia ratio 0.8
D 186.4 217
PM flux per pole 0.000234
coils per phase 18
Turns per phase 40.15687 34.4942
Tooth width ratio 0.5
Tooth width 5.422156 6.312274
Tooth shoe height 3
Turns per coil 2.230937 1.916344
parallel branches 1
Slot depth limit 12.27784 26.68773
Torque Phase
Phase Torque
Speed Battery ripple resistance
current (N-m)
(RPM) current(A) avg pk-pk @25 degree
rms avg
(N-m) (Ohm)

20 404.49 344.18 106.68 0.23297713 0.0271408


50 272.41 326.21 104.2668 0.21224397 0.0271408
100 231.7 290.7 97.7079 0.15445241 0.0271408
150 193.01 251.31 89.9514 0.09617082 0.0271408
200 155.48 209.33 80 0.038625 0.0271408
270 110.16 145.27 61.41 0.08386256 0.0271408
Power
Power loss across Power loss across System Machine
Copper loss
battery internal resistance+ additional line Coreloss input input
loss across
line resitance battery to controller resistance (W) Power power
(W) inverter
(W) 8mOhm (W) (W) (W)
(W)

3863 2904 3.499 9683.46 12329 14757 9394


3209.33 2637.17 6.13 8739 10948 13076 8526
2359.1 2124.97 11.65 6975 8738.43 11122.65 7675.68
1666.14 1614.9 16.39 5233.18 6555 9264.68 6754.97
1103.56 1046.91 21.19 3551.76 4449.46 7463.3 5751.37
547.14 501.03 27.6 1699.8 2129.43 5287.72 4392.87
Output
power Efficiency
W)

223.4301 2.378434
545.9397 6.403233
1023.195 13.33035
1412.953 20.91724
1675.516 29.13247
1736.327 39.52602
ac 25 KA/m Electric loading
Bg 0.8 T Magnetic loading
Jsw 5 A/mm2 Stator winding current density
Air gap 0.5 mm
Kr 1.2 Reluctance factor;(1-1.2)
Kl 0.85 Leakage factor
g_m 0.94 Stator tooth arc ratio,g_m=alpha_m/(2*pi/Nr), g_m<1
µ_M 1.24053E-06
µ_R 1.1296917844

Br 1.2971 T
Hc -913.7 KA/m
Mass density of magnet 7500 kg/m3
Bm 1.0012515645 T
1.8328711305 mm
dm
-1.12969178441774 2 Round off
Hm -2.38486E+02 KA/m

Bm/Br 0.7719154764
Hc/Hm 3.83126E+00

Ki 0.95
Permeability of Magnet
Relative Permeability of Magnet

Remanence flux density of magnet


Coercivity force

Magnet flux density


Depth of magnet

Magnet magnetic field

Stacking factor

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