MG03H602
MG03H602
Design Guide
FCM 300
ATB Motors
MG03H502
*MG03H602*
175R0974 MG03H602 Rev. 2009-05-20
VLT® FCM Series
Contents
Introduction 4
Software version 4
Safety regulations 5
Warning against unintended start 5
Introduction 6
Integration of frequency converter and motor 7
Ordering form 8
Product range 9
Ordering 10
PC Software tools 10
Ordering info for Frames and Flanges 11
Ordering info for inverter box position and drain hole position 11
Installation 12
FCM 305-375 for 3 phases, 380-480 V 12
General technical data 12
Tightening Torques 16
Maximum Cable Cross Section 16
Screw Sizes 16
Protection: 16
Description of the motor 17
Handling the FC motor 18
Bearings 18
Output shafts 19
Dimensions 19
Installation of the FC motor 22
Alignment 22
Bolt torques 23
Maintenance 23
Forced ventilation (FV) units 23
Voltage range for forced ventilation (FV) unit 24
FCM 300 Thermal Protection 24
Service plug kit (175N2546) 25
Plug kit (175N2545) 25
Remote mounting kit (175N0160) 25
Potentiometer option (177N0011) 26
Local Operation Pad (LOP) (175N0128) IP65 26
Programming 28
Control panel (175NO131) 28
LCP installation 28
LCP functions 28
Display 28
LEDs 29
Control keys 29
Control key functions 29
Display read-out state 30
Index 104
This Design Guide can be used for all FCM 300 Series frequency converters with software version 3.1x.
The software version number can be seen from parameter 624 Software version no.
Disposal Instruction
Equipment containing electrical components may not be disposed of together with domestic waste.
It must be separately collected with electrical and electronic waste according to local and currently
valid legislation.
NB!
This symbol indicates something to be no-
ted by the reader.
Quick Setup: Helps the users to quickly get their FCM 300 Series motor unit installed and
running.
The Quick Setup is always delivered with the unit.
If you have any questions concerning FCM 300 Series, Available literature
please call us. We have drive specialists all over the The chart below gives an overview of the literature
world ready to advise you on applications, program- available for the FCM 300 Series.
ming, training and service.
175NA116.11
Promotion All Misc.
users
Control structures
Type Motor frame size Mounting version Flange code, standard Flange code, alterna-
(S) [mm] tives*[mm]
B5/B35 165 100/115/130/215
FCM 305 80
B14/B34 100 85/115/130
B5/B35 165 100/115/130/215
FCM 307 80
B14/B34 100 85/115/130
B5/B35 165 130/215
FCM 311 90
B14/B34 115 100/130
B5/B35 165 130/215
FCM 315 90
B14/B34 115 100/130
B5/B35 215 165/265
FCM 322 100
B14/B34 130 115/165
B5/B35 215 165/265
FCM 330 100
B14/B34 130 115/165
B5/B35 215 165/265
FCM 340 112
B14/B34 130 165
B5/B35 265 215/300
FCM 355 132
B14/B34 165 130
B5/B35 265 215/300
FCM 375 132
B14/B34 165 130
Flange size according to IEC ref. FFxxx (Dimension M), see section Dimensions
S: Available as standard shaft
* No changes regarding shaft dimensions
D1: Drain holes opposite inverter side, both drive end and non drive end.
D2/D3: Drain holes 90° to inverter, both drive end and non drive end.
Torque characteristics:
- Starting torque/overload torque 160 % for 1 min
- Continuous torque see above
Relay output:
- No. of programmable relay outputs 1
- Terminal number (resistive and inductive load) 1-3 (break), 1-2 (make)
- Max. terminal load (AC1) on 1-3, 1-2 250 V AC, 2A, 500 VA
- Max. terminal load (DC1) (IEC 947) on 1-3, 1-2 25 V DC, 3A / 50 V DC, 1.5 A , 75 W
- Min. terminal load (AC/DC) on 1-3, 1-2 control card 24 V DC, 10 mA/ 24 V AC, 100 mA
Rated values for up to 300,000 operations (at inductive loads the number of operations is reduced by 50%)
Externals:
IP 55 (IP65, IP66)
- Enclosure Please see special conditions for frequency range for IP 66 motors at the end of this section.
- Vibration test 1g
- Max. relative humidity 95 % for storage/transport/operation
- Ambient temperature Max. 40°C (24-hour average max. 35°C)
NB!
Please note that the normal IP 66 solution
is only intended for speed up to maximum
3000 rpm. If higher speed is needed,
please give notification when ordering.
Dimensions
Foot mounting - B3
General
FCM 305 307 311 315 322 330 340 355 375
Frame size 80 80 90 90 100 100 112 132 132
A [mm] 125 125 140 140 160 160 190 216 216
B [mm] 100 100 125 125 140 140 140 178 178
C [mm] 50 50 56 56 63 63 70 89 89
H [mm] 80 80 90 90 100 100 112 132 132
K [mm] 9 9 9 9 12 12 12 12 12
EB [mm] 4 4 5 5 5 5 5 5 5
AA [mm] 33.5 33.5 35 35 38 38 44 55 55
AB [mm] 153 153 170 170 195 195 225 256 256
BB [mm] 125 125 155 155 176 176 176 218 218
L [mm] 293 293 319 319 363 363 380 485 485
AC [mm] 159 159 176 176 196 196 220 246 246
HD [mm] 228.5 228.5 241 241 267 267 296 344 344
FCL [mm] 206 206 230 230 256 256 286 340 340
FCW [mm] 142 142 158 158 176 176 197 235 235
B5
FCM 305 307 311 315 322 330 340 355 375
Frame size 80 80 90 90 100 100 112 132 132
IEC Ref. FF165 FF165 FF165 FF165 FF215 FF215 FF215 FF265 FF265
DIN Ref. A200 A200 A200 A200 A250 A250 A250 A300 A300
M [mm] 165 165 165 165 215 215 215 265 265
N [mm] 130 130 130 130 180 180 180 250 230
P [mm] 200 200 200 200 250 250 250 300 300
S [mm] 12 12 11.5 11.5 14 14 14 14 14
T [mm] 3.5 3.5 3.5 3.5 4 4 4 4 4
LA [mm] 10 10 10 10 11 11 11 12 12
B14
FCM 305 307 311 315 322 330 340 355 375
Frame size 80 80 90 90 100 100 112 132 132
IEC Ref. FT100 FT100 FT115 FT115 FT130 FT130 FT130 FT165 FT165
DIN Ref. C120 C120 C140 C140 C160 C160 C160 C200 C200
M [mm] 100 100 115 115 130 130 130 165 165
N [mm] 80 80 95 95 110 110 110 130 130
P [mm] 120 120 140 140 160 160 160 200 200
S [mm] M6 M6 M8 M8 M8 M8 M8 M10 M10
T [mm] 3 3 3 3 3.5 3.5 3.5 3.5 3.5
LA [mm] 12 12 10 10 10 10 10 12 12
Shaft tapped
DH x deep to
DIN 332 Form DR
Closed profile keyway
FCM 305 307 311 315 322 330 340 355 375
Frame size 80 80 90 90 100 100 112 132 132
∅D [mm] 19 19 24 24 28 28 28 38 38
E [mm] 40 40 50 50 60 60 60 80 80
ED [mm] 32 32 40 40 50 50 50 70 70
DH [mm] M6x16 M6x16 M8x19 M8x19 M10x22 M10x22 M10x22 M12x28 M12x28
F [mm] 6 6 8 8 8 8 8 10 10
GA [mm] 21.5 21.5 27 27 31 31 31 41 41
Forced ventilation
FCM 305 307 311 315 322 330 340 355 375
Frame size 80 80 90 90 100 100 112 132 132
AD [mm] 132 132 160 160 170 170 182 195 195
L [mm] 386 386 427,5 427,5 440 440 482 616 616
FC motors must be installed with adequate access for Fitting pinions, pulleys and couplings.
routine maintenance. A minimum of 0.75m of working These should be bored to our standard limits and fitted
space around the motor is recommended. Adequate on the shaft with a screwing motion. Attention must be
space around the motor, particularly at the fan inlet (50 paid to correct guarding of all moving parts.
mm), is also necessary to facilitate airflow.
Where several FC motors are installed in close prox- Tapping of fitments onto the FC motor
imity, care must be taken to ensure that there is no shaft, with a hammer or mallet, causes
recirculation of exhausted warm air. Foundations must bearing damage. This results in an in-
be solid, rigid and level. crease in bearing noise and a significant
reduction in bearing life.
NB!
Electrical installation NB!
Do not remove the top foil inside the in- Max. length of mounting bolts penetrating
verter part, as this is a part of the protec- the B14 flange, see section Dimensions in
tive arrangements. this chapter.
FCM 300 Thermal Protection Trip level => Immediate trip and alarm indication (LED
The thermal protection of FC and motor is covered in and status word).
the following way: The value can be read in parameter 537 (LCP: Heat
1. Overload situations are handled by the cal- sink temp.).
culated electrical load (I 2X t). The temperature levels seem to be high, but due to a
2. Missing ventillation and high ambient tem- local heating of the sensor the practical levels of the
perature is handled by the temperature inside air temperature are approx. 10 deg C lower.
measurement. The derating for low speed
(due to missing ventillation) is not incopora-
ted in the electrical load calculaton but taken
care of by the temperature measurement.
Forced ventillation is thus automaticly cov-
ered.
Electrical load
The current is measured in the DC link and the esti-
mated load is calculated. The level of the electrical
load is set at an output torque of 105%. Above that
level a counter is increased, below the level it is de-
creased. The counter starts at zero. When the counter
reaches 100, the unit trips. At 98 the warning indication
goes on (LED and status word).
LCP installation
The LCP 2 is connected to the terminal X100, 1-4 (see
separate instruction MI.03.AX.YY).
1. Service Plug Kit (175N2546) (see section
Service plug kit) and cabel 175N0162
2. Plug kit (175N2545) (see section Plug kit) and
cabel 175N0162
3. Remote mounting kit (175N0160) (see sec-
tion Remote mounting kit)
LCP functions
The functions of the control panel can be divided into
three groups:
• display
• keys for changing program parameters
• keys for local operation
All data are indicated by means of a 4-line alphanu-
meric display, which in normal operation is able show
1st line 12345678901234567890 mode to show the selected parameter number or pa-
rameter group number and name.
2nd line
3rd line
12345678
12345678901234567890
SETUP
NB!
Pressing [STOP/RESET] will prevent mo-
tor from running also with disconnected
LCP 2. Restarting is only possible via the
LCP 2 [START] key.
Display read-out state This read-out state is standard after starting up or after
initialisation.
The display read-out state can be varied - see the list
on page 32 - depending on whether the FC motor is in
normal operation or is being programmed. FREQUENCY
Display mode
In normal operation, up to 4 different operating varia-
50.0 Hz
bles can be indicated continuously: 1,1 and 1,2 and 1,3
and 2, and in line 4 the present operating status or MOTOR IS RUNNING
alarms and warnings that have arisen.
Line 2 gives the data value of an operating variable
195NA113.10
VAR 2 SETUP
1
been selected as variable via parameter 009. During
normal operation another variable can immediately be
read out by using the [+/-] keys.
STATUS • Read-out state II:
1
leased, the system switches back to Read-out state II, 001 LANGUAGE
unless the key is pressed for less than approx. 1 sec.
ENGLISH
REF% TORQUE CURR A
50.0 Hz SETUP
1
At the bottom of the display, the parameter number
and name are given together with the status/value of
the first parameter under Quick Setup. The first time
the [Quick Menu] key is pressed after the unit has been
MOTOR IS RUNNING
switched on, the read-outs will always start at pos. 1 -
see table below.
This is where parameter names and units for operating
Parameter selection
variables in the first line are given - operating variable
The selection of parameter is effected by means of the
2 remains unchanged.
[+/-] keys. The following parameters are accessible:
Quick menu mode versus Menu mode
Pos.: No.: Parameter: Unit:
The FC motor series can be used for practically all as- 1 001 Language
signments, which is why the number of parameters is 2 200 Direction of rotation
3 101 Torque characteristic
quite large. Also, this series offers a choice between 4 204 Min. reference [Hz]
two programming modes - a Menu mode and a Quick 5 205 Max. reference [Hz]
6 207 Ramp up time [sec.]
menu mode. 7 208 Ramp down time [sec.]
8 002 Local/remote control
• The Quick menu takes the user through a 9 003 Local reference
10 500 Bus address
number of parameters that may be enough to
get the motor to run nearly optimally, if the
factory setting for the other parameters takes
the desired control functions into account, as
well as the configuration of signal inputs/out-
puts (control terminals).
• The Menu mode makes it possible to select
and change all parameters at the user's op-
tion. However, some parameters will be
"missing", depending on the choice of con-
figuration (parameter 100), e.g. open loop
hides all the PID parameters.
50.0 Hz FREQUENCY
0 KEYB.&DISPLAY
50.0 Hz
Line 3 on the display shows the parameter group num- 001 LANGUAGE
ber and name. ENGLISH
Parameter groups
In the Menu mode the parameters are divided into The bottom display line shows the text value that will
groups. Selection of parameter group is effected by be entered (saved) when acknowledgement is given
means of the [<>] keys. [OK].
The following parameter groups are accessible: Infinitely variable change of numeric data value
Group no. Parameter group: If the chosen parameter represents a numeric data
0 Operation & Display value, a digit is first selected by means of the [<>] keys.
1 Load & Motor
2 References & Limits
3 Inputs & Outputs FREQUENCY
4
5
6
Special functions
Serial communication
Technical functions
50.0 Hz SETUP
1
130 START FREQUENCY
*For information on parameter group 800 and 900 for
PROFIBUS, please see the FCM Profibus manual
09.0 HZ
MG.03.EX.YY.
When the desired parameter group has been selected, Then the chosen digit is changed infinitely variably by
each parameter can be chosen by means of the [+/-] means of the [+/-] keys:
keys:
FREQUENCY
FREQUENCY
1
130 START FREQUENCY
001 LANGUAGE 10.0 HZ
ENGLISH
The chosen digit is indicated by the digit flashing. The
The 3rd line of the display shows the parameter num- bottom display line shows the data value that will be
ber and name, while the status/value of the selected entered (saved) when signing off with [OK].
parameter is shown in line 4.
Changing data
Regardless of whether a parameter has been selected
under the Quick menu or the Menu mode, the proce-
dure for changing data is the same. Pressing the
[CHANGE DATA] key gives access to changing the
selected parameter, following which the underlining in
VAR 2
▲
▲
STATUS
▲ ▲
50.0 HZ 50.0 HZ
▲
Choice of Choice of
parameter group
DATA MODE
FREQUENCY
50.0 HZ
001 LANGUAGE
ENGLISH
▲ ▲
▲
DATA CHANGE MODE DATA CHANGE MODE
50.0 HZ
001 LANGUAGE
50.0 HZ
001 LANGUAGE
ENGLISH Choice of
ENGLISH
data value
175ZA446.11
Function:
The choice in this parameter defines the language to 003 Local reference
be used on the display. (LOCAL REFERENCE)
Value:
Description of choice: Par 013 set for [1] or [2]:
There is a choice of English [0], German[1], French [2], 0 - f MAX 000.000
Danish [3], Spanish [4] and Italian [5]. Par 013 set for [3] or [4] and par. 203
= [0] set for:
RefMIN - RefMAX 000.000
002 Local/remote control Par 013 set for [3] or [4] and par. 203
(OPERATION SITE) = [1] set for:
Value: -RefMAX - + RefMAX 000.000
= factory setting, () = display text, [] = value for use in communication via serial communication port
34 MG.03.H6.02 - VLT® is a registered Danfoss trademark
VLT® FCM Series
004 Active Setup Setups 1 [1] and 2 [2] are individual Setups which can
(ACTIVE SETUP) be used as required. They can be programmed freely,
Value: regardless of the Setup selected as the Active Setup
and thus controlling the functions of the FC motor.
Factory Setup (FACTORY SETUP) [0]
Setup 1 (SETUP 1) [1] NB!
Setup 2 (SETUP 2) [2] If a general change of data or a copying to
Multi Setup (MULTI SETUP) [5] the Active Setup is effected, this immedi-
ately affects the functioning of the unit.
Function:
The choice in this parameter defines the Setup number
you want to control the functions of the FC motor.
006 Copying of Setups
All parameters can be programmed in two individual (SETUP COPY)
parameter Setups, Setup 1 and Setup 2. In addition,
Value:
there is a pre-programmed Setup, called Factory Set-
No copying (NO COPY) [0]
up, that cannot be modified.
Copy to Setup 1 from # (COPY TO SETUP 1) [1]
Copy to Setup 2 from # (COPY TO SETUP 2) [2]
Description of choice:
Factory Setup [0] contains the factory data. Can be Copy to Setup all from # (COPY TO ALL) [5]
used as a data source if the other Setups are to be # = the Setup selected in parameter 005
returned to a known state.
Parameters 005 and 006 allow copying from one Set- Function:
up to the other. A copy is made from the Setup selected in parameter
005 to one of the other Setups or to all the other Setups
Setups 1 [1] and 2 [2] are two individual Setups that simultaneously.
can be selected as required.
Multi-Setup [5] is used if remote-mounting switching NB!
between Setups is desired. Terminals 2, 3, 4, and 5 as Copying is only possible in Stop Mode
well as the serial communication port can be used for (motor stopped on a Stop command).
switching between Setups. Copying will take max. 3 seconds and has
ended when parameter 006 has returned
to value 0.
005 Programming Setup
(EDIT SETUP)
Value:
007 LCP copy
Factory Setup (FACTORY SETUP) [0]
(LCP COPY)
Setup 1 (SETUP 1) [1]
Value:
Setup 2 (SETUP 2) [2]
No copying (NO COPY) [0]
Active Setup (ACTIVE SETUP) [5]
Upload all parameters (UPLOAD ALL PAR-
AM) [1]
Function:
The choice is of the Setup in which programming Download all parameters (DOWNLOAD ALL) [2]
(change of data) is to occur during operation. It is pos- Download power-independent par.
sible to programme the two Setups independently of (DOWNLOAD SIZE INDEP.) [3]
the Setup selected as the Active Setup (selected in
parameter 004). Function:
Parameter 007 is used if it is desired to use the inte-
grated copying function of the control panel. You can
Description of choice:
therefore easily copy parameter value(s) from one FC
The Factory Setup [0] contains the factory data and can
motor to another.
be used as a data source if the other Setups are to be
returned to a known state.
= factory setting, () = display text, [] = value for use in communication via serial communication port
MG.03.H6.02 - VLT® is a registered Danfoss trademark 35
VLT® FCM Series
008 Display scaling of motor frequency Analog input 1 [mA] (ANALOG INPUT 1
[mA]) [30]
(FREQUENCY SCALE)
Analog input 2 [V] (ANALOG INPUT 2 [V]) [31]
Value:
0.01 - 100.00 [1 - 10000] Function:
1.00 [100] This parameter allows a choice of the data value to be
displayed in line 2 of the display.
Function: Parameters 010-012 enable the use of three additional
This parameter chooses the factor to be multiplied by data values to be displayed in line 1.
the motor frequency, fM, for presentation in the display, For display read-outs, press the [DISPLAY/STATUS]
when parameters 009-012 have been set for Frequen- button, see also page 31.
cy x Scaling [5].
NB!
Description of choice: In parameter 009, "none" [0] cannot be
Set the desired scaling factor. selected.
Description of choice:
009 Display line 2
Reference [%] corresponds to the total reference (sum
(DISPLAY LINE 2) of digital/analogue/preset/bus/freeze ref./ catch-up
Value: and slow-down).
None [0] Reference [unit] gives the sum of the references using
Reference [%] (REFERENCE [%]) [1] the unit stated on the basis of configuration in param-
Reference [unit] (REFERENCE [UNIT]) [2] eter 100 (Hz, Hz and rpm).
Feedback [unit] gives the status value of terminal 1 and
Feedback [unit] (FEEDBACK [UNIT]) [3]
2 using the unit/scale selected in parameter 414, 415
Frequency [Hz] (FREQUENCY [Hz]) [4]
and 416.
Frequency x Scaling [-] (FREQUENCY X Frequency [Hz] gives the motor frequency, i.e. the out-
SCALE) [5] put frequency to the motor.
Motor current [A] (MOTOR CURRENT [A]) [6] Frequency x Scaling [-] corresponds to the present mo-
Torque [%] (TORQUE [%]) [7] tor frequency fM multiplied by a factor (scaling) set in
Power [kW] (POWER [kW]) [8] parameter 008.
= factory setting, () = display text, [] = value for use in communication via serial communication port
36 MG.03.H6.02 - VLT® is a registered Danfoss trademark
VLT® FCM Series
Motor current [A] states the phase current of the motor Function:
measured as effective value. This parameter enables a choice of the first of three
Torque [%] gives the current motor load in relation to data values to be shown on the display, line 1, position
the rated motor torque. 1.
Power [kW] states the actual power consumed by the
motor in kW.
Description of choice:
Power [HP] states the actual power consumed by the
There is a choice of 24 different data values, see pa-
motor in HP.
rameter 009.
Motor voltage [V] states the voltage supplied to the
motor.
DC link voltage [V] states the intermediate circuit volt-
011 Display line 1.2
age in the FC motor.
Thermal load, FC [%] states the calculated/ estimated (DISPLAY LINE 1.2)
thermal load on the FC motor. 100% is the cut-out limit. Value:
Hours run [Hours] states the number of hours that the Motor current [A] [1]
motor has run since the latest reset in parameter 619.
See parameter 009
Digital input [Binary code] states the signal states from
the 4 digital terminals (2, 3, 4 and 5). Input 5 corre- Function:
sponds to the bit at the far left. '0' = no signal, '1' = This parameter enables a choice of the second of the
connected signal. three data values to be shown on the display, line 1,
External reference [%] gives the sum of the external position 2.
reference as a percentage (the sum of analogue/ For Display read-outs, press the [DISPLAY/STATUS]
pulse/bus). button, see also page 31.
Status word [Hex] gives the status word sent via the
serial communication port in Hex code from the FC
Description of choice:
motor.
There is a choice of 24 different data values, see pa-
Heat sink temp. [°C] states the present heat sink tem-
rameter 009.
perature of the FC motor. The cut-out limit is 90 ± 5°C;
cutting back in occurs at 60 ± 5°C.
Alarm word [Hex] indicates one or several alarms in a
012 Display line 1.3
Hex code. See page 74.
Control word [Hex] indicates the control word for the (DISPLAY LINE 1.3)
FC motor. See Serial communication. Value:
Warning word 1 [Hex] indicates one or more warnings Power [kW] [8]
in a Hex code. See page 74 for further information.
See parameter 009
Extended status word [Hex] indicates one or more sta-
tus states in a Hex code. See page 74 for further Function:
information. This parameter enables a choice of the third of the
Analog input 1 [mA] states the signal value on terminal three data values to be shown on the display, line 1,
1. position 3.
Analog input 2[V] states the signal value on terminal 2. Display read-outs are made by pressing the [DIS-
PLAY/STATUS] button, see also page 31.
= factory setting, () = display text, [] = value for use in communication via serial communication port
MG.03.H6.02 - VLT® is a registered Danfoss trademark 37
VLT® FCM Series
does not correspond to the reversing signal (negative
Local Control/Configuration as param- reference), the motor frequency fM will be set at 0 Hz.
013
eter 100
Shift from LCP digital control and open loop to Remote
(LOCAL CTRL/CONFIG.)
control:
Value: The selected configuration (parameter 100) will be ac-
Local not active (DISABLE) [0] tive. Shifts are effected without any abrupt movement.
LCP control and open loop.
Shift from Remote control to LCP control/as parameter
(LCP CTRL/OPEN LOOP) [1]
100 or LCP digital control/as parameter 100.
LCP digital control and open loop. The present reference will be maintained. If the refer-
(LCP+DIG CTRL/OP.LOOP) [2] ence signal is negative, the local reference will be set
LCP control/as parameter 100. at 0.
(LCP CTRL/AS P100) [3]
Shift from LCP control/as parameter 100 or LCP re-
LCP digital control/as parameter 100. mote control as parameter 100 to Remote control.
(LCP+DIG CTRL/AS P100) [4] The reference will be replaced by the active reference
signal from the remote control..
Function:
This is where the desired function is to be selected if
Local control has been chosen in parameter 002. See
014 Local stop
also the description of parameter 100.
(LOCAL STOP)
Value:
Description of choice:
If Local not active [0] is selected, a possible setting of Not possible (DISABLE) [0]
Local reference via parameter 003 is blocked. It is only Possible (ENABLE) [1]
possible to change to Local not active [0] from one of
the other setting options in parameter 013, when the Function:
FC motor has been set to Remote control [0] in pa- This parameter disables/enables the local stop func-
rameter 002. tion in question from the control panel. This key is used
when parameter 002 has been set for Remote control
LCP control and open loop [1] is used when the speed [0] or Local [1].
is to be adjustable (in Hz) via parameter 003, when the
FC motor has been set to Local control [1] in parameter
002. Description of choice:
If Disable [0] is selected in this parameter, the [STOP]
If parameter 100 has not been set to Speed regulation key will be inactive.
open loop [0], switch to Speed regulation open loop [0].
LCP digital control and open loop [2] functions as LCP NB!
control and open loop [1], the only difference being that If Enable is selected, the [STOP] key over-
when parameter 002 has been set to Local operation rules all Start commands.
[1], the motor is controlled via the digital inputs.
LCP control/as parameter 100 [3] is selected if the ref-
erence is to be set via parameter 003. 015 Local jog
LCP digital control/as parameter 100 [4] functions as (LOCAL JOGGING)
LCP control/as parameter 100 [3], although, when pa- Value:
rameter 002 has been set to Local operation [1], the Not possible (DISABLE) [0]
motor may be controlled via the digital inputs.
Possible (ENABLE) [1]
NB!
Function:
Shift from Remote control to LCP digital
In this parameter, the jog function can be enabled/ dis-
control and open loop:
abled on the control panel.
= factory setting, () = display text, [] = value for use in communication via serial communication port
38 MG.03.H6.02 - VLT® is a registered Danfoss trademark
VLT® FCM Series
Function:
017 Local reset of trip Setting of the desired operating mode when the mains
(LOCAL RESET) voltage is reconnected.
This function can only be active in connection with
Value:
Local control [1] in parameter 002.
Not possible (DISABLE) [0]
Possible (ENABLE) [1]
Description of choice:
Function: Auto restart, use saved ref. [0] is selected if the unit is
In this parameter, the reset function can be selected/ to start up with the same local reference (set in pa-
removed from the keyboard. This key can be used rameter 003) and the same start/stop conditions (given
when parameter 002 has been set for Remote control via the [START/STOP] keys) that the FC motor had
[0] or Local control [1]. before it was switched off.
Forced stop, use saved ref. [1] is used if the unit is to
remain stopped when the mains voltage is connected,
Description of choice:
until the [START] key is pressed. After the start com-
If Disable [0] is selected in this parameter, the [RESET]
mand, the local reference used is set in parameter 003.
key will be inactive.
Forced stop, set ref. to 0 [2] is selected if the unit is to
remain stopped when the mains voltage is connected.
NB!
Local reference (parameter 003) is reset.
Only select Disable [0] if an external reset
signal has been connected via the digital
NB!
inputs.
In remote controlled operation (parameter
002), the start/stop condition at power up
will depend on the external control sig-
018 Lock for data change nals. If Latched start is selected in param-
(DATA CHANGE LOCK) eter 332-335, the motor will remain stop-
Value: ped at power up.
Not locked (NOT LOCKED) [0]
= factory setting, () = display text, [] = value for use in communication via serial communication port
MG.03.H6.02 - VLT® is a registered Danfoss trademark 39
VLT® FCM Series
Parameter Group 1-** Load/Motor Description of choice:
If Constant torque [1] is selected, a load-dependent U/
100 Configuration f characteristic is obtained in which the output voltage
(CONFIG. MODE) is increased in the case of an increasing load (current)
Value: so as to maintain constant magnetisation of the motor.
Speed, open loop mode (SPEED OPEN Select Variable torque low [2], Variable torque medi-
LOOP) [0] um [3] or Variable torque high [4] if the load is square
Process, closed loop mode (centrifugal pumps, fans).
(PROCESS CLOSED LOOP) [1]
Function:
This parameter is used for selecting the configuration
to which the FC motor is to be adapted.
Description of choice:
If Speed, open loop mode [0] is selected, a normal
speed control (without feedback signal) is obtained,
but with automatic slip compensation, ensuring a near-
ly constant speed at varying loads. Compensations
are active, but may be disabled as required in param-
eter 133 - 136.
If Process, closed loop mode [3] is selected, the inter- NB!
nal process regulator will be activated, thereby ena- Slip compensation (parameter 136) and
bling accurate regulation of a process with respect to start (parameter 134) are not active if a
a given process signal. The process signal can be set variable torque is used.
using the actual process unit or as a percentage. A
feedback signal must be supplied from the process,
and the process setpoint must be adjusted. In process
closed loop both directions is not allowed in parameter 102 Motor power
200. (MOTOR POWER)
Value:
NB! XX.XX kW - depends on the FC motor [XXXX]
This is only possible in Stop Mode (motor
stopped on a Stop command). Function:
Read only parameter.
Function:
In this parameter, the principle for adjusting the U/f
characteristics of the FC motor to the torque charac-
teristics of the load is selected.
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40 MG.03.H6.02 - VLT® is a registered Danfoss trademark
VLT® FCM Series
The system torque is estimated based on the DC-link
104 Motor frequency and fed back to a proportional gain controller.
(MOTOR FREQUENCY) At a unit dependent level of active motor current the
Value: controller is disabled.
XX.X Hz - depends on the FC motor [XXX]
Description of choice:
Function: Set the grade of proportional gain for the torque feed-
Read only parameter. back between 0% (OFF) and 100%.
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MG.03.H6.02 - VLT® is a registered Danfoss trademark 41
VLT® FCM Series
Function:
This parameter is for setting the DC brake cut-in fre- NB!
quency at which the DC braking voltage (parameter The DC braking voltage cannot be used
132) is to be active, in connection with a Stop com- as a holding brake.
mand.
NB!
If the start voltage is set too high, it can
lead to magnetic saturation and motor
132 DC braking voltage
overheating; the FC motor may trip.
(DC BRAKE VOLTAGE) Therefore take care when using the start
Value: voltage.
0 - 100 % [0-100]
0% [0] Description of choice:
Set the desired start voltage.
Function:
DC braking:
If the stator in an asynchronous is supplied with DC
134 Load compensation
voltage, a braking torque will arise.
(LOAD COMPENSATION)
The braking torque depends on the selected DC brak-
ing voltage. Value:
For applying a braking torque by means of DC braking 0.0 - 300.0 % [0-3000]
the rotating field (AC) in the motor is exchanged with 100.0 % [1000]
a stationary field (DC)˙
The DC braking will be active when below cut in fre- Function:
quency and stop is activated at the same time. P126, In this parameter, the load characteristic is set. By in-
P127 and P132 are used for the control of the DC creasing the load compensation, the motor is given an
braking. extra voltage and frequency supplement at increasing
The DC braking can also be activated directly by a loads. This is used e.g. in motors/applications in which
digital input. there is a big difference between the full-load current
and idle-load current of the motor.
Function:
The braking torque depends on the selected DC brak-
NB!
ing voltage. The DC braking voltage is stated as a
If the value is too high the FC motor can
percentage of maximum braking voltage.
trip due to overcurrent.
Description of choice:
Set the desired voltage as a specified percentage of
maximum braking voltage.
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42 MG.03.H6.02 - VLT® is a registered Danfoss trademark
VLT® FCM Series
Function:
138 Brake cut out frequency
The output voltage to the motor can be adjusted on a
linear basis from 0 to rated frequency. (BRAKE RELEASE)
Value:
0.5 - 132 Hz (parameter 200) [5-]
3.0 Hz [30]
Function:
Here the frequency at which the external brake is to be
released is selected via output set in parameter 323 or
340 during running.
Description of choice:
Set desired frequency.
Description of choice:
Enter a % value of rated slip compensation.
= factory setting, () = display text, [] = value for use in communication via serial communication port
MG.03.H6.02 - VLT® is a registered Danfoss trademark 43
VLT® FCM Series
NB!
This parameter will only be changeable in
spare part units.
Please check software version number in
parameter 624.
If software version = 2.61:
After changing parameter 147, please set
parameter 620 to initialize [3] and power
off and on again.
If software version > 2.61:
After changing parameter 147, please
switch power off and on again.
Please note that the actions above will
put the drive into factory settings (ex-
cept for parameters 500, and 600-605).
Description of choice:
Select the choice of motor according to motor brand,
numbers of poles and power size.
Example: ATB STD-4-075 means ATB 4 pole 0.75 kW
motor.
Description of choice:
202 Max. output frequency
Select the desired direction seen from the motor drive
end. (MAX OUTPUT FREQ)
Value:
Note that if Only clockwise, 0-132 Hz [0] /Only coun-
fMIN (parameter 201) - fRANGE (132 Hz, par. 200)
terclockwise, 0-132 Hz [2] is selected, the output fre-
quency will be limited to the range fMIN - f MAX. fRANGE
= factory setting, () = display text, [] = value for use in communication via serial communication port
MG.03.H6.02 - VLT® is a registered Danfoss trademark 45
VLT® FCM Series
NB!
Analogue input (reference/feedback) can 207 Ramp-up time 1
only be positive. (RAMP UP TIME 1)
Value:
Choose Min - Max [0] if Process, closed loop mode has 0.15 - 3600.00 sec. [5 -360000]
been selected in parameter 100.
3.00 sec. [300]
Function:
The Minimum reference gives the minimum setting that
can be assumed by the sum of all references.
Minimum reference is only active if Min - Max [0] has
been set in parameter 203; however, it is always active
in Process, closed loop mode (parameter 100).
Description of choice:
Set the desired value.
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46 MG.03.H6.02 - VLT® is a registered Danfoss trademark
VLT® FCM Series
209 Ramp-up time 2 tor, and the current limit is not reached (to be set in
(RAMP UP TIME 2) parameter 221).
Value:
0.15 - 3600.00 sec. [5 -360000]
3.00 sec. [300]
Function:
The ramp-up time is the acceleration time from 0 Hz to
the rated motor frequency fM,N (parameter 104). This
presupposes that the current limit is not reached (to be
set in parameter 221).
Description of choice:
Program the desired ramp-up time.
Shift from ramp 1 to ramp 2 by activating ramp 2 via a
digital input. The jog ramp time starts if a jog signal is given via the
digital inputs or the serial communication port.
Function:
The jog ramp time is the acceleration/deceleration
time from 0 Hz to the rated motor frequency fM,N (pa-
rameter 104), provided there is no over-voltage in the
inverter because of regenerative operation of the mo-
= factory setting, () = display text, [] = value for use in communication via serial communication port
MG.03.H6.02 - VLT® is a registered Danfoss trademark 47
VLT® FCM Series
215 Preset reference 1
213 Jog frequency
(PRESET REF. 1)
(JOG FREQUENCY) 216 Preset reference 2
Value: (PRESET REF. 2)
0.0 HZ - parameter 202 [0 -] Value:
10.0 HZ [100] -100.00 % - +100.00 % [-10000 - +10000]
NB!
If Sum is selected, one of the preset ref-
erences will always be active. If the preset
references are to be without influence,
they should be set to 0 % (as in the factory
setting).
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48 MG.03.H6.02 - VLT® is a registered Danfoss trademark
VLT® FCM Series
Function:
This parameter enables the entry of a percentage val-
ue (relative) which will either be added to or deducted
from the actual reference.
Description of choice:
If Catch up has been selected via one of the terminals
2, 3, 4, or 5 (parameters 332 - 335), the percentage
(relative) value selected in parameter 219 will be add-
ed to the total reference.
If Slow down has been selected via one of the termi-
nals 2, 3, 4, or 5 (parameters 332 - 335), the percent-
age (relative) value selected in parameter 219 will be
deducted from the total reference.
Function:
Some SYSTEMs call for some output frequencies to
be avoided because of resonance problems in the
SYSTEM.
In parameters 230-231 these output frequencies can
be programmed for bypassing (Frequency bypass). In
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MG.03.H6.02 - VLT® is a registered Danfoss trademark 49
VLT® FCM Series
this parameter (229), a bandwidth can be defined on Function:
either side of these frequency bypasses. Seven different reference presets can be programmed
in parameters 241 - 247 reference preset. The refer-
Description of choice: ence preset is stated as a percentage of the value
The bypass band is the bypass frequency +/- half the RefMAX or as a percentage of the other external refer-
set bandwidth. ences, depending on the choice made in parameter
214. If a RefMIN ≠ 0 has been programmed, the refer-
A percentage of the setting in parameters 230-231 is
ence preset as a percentage will be calculated on the
selected.
basis of the difference between RefMAX and RefMIN fol-
lowing the value is added to Ref MIN.
The choice between reference presets can be made
230 Frequency bypass 1
via the digital inputs or via serial communication.
(FREQ. BYPASS 1)
231 Frequency bypass 2
Description of choice:
(FREQ. BYPASS 2)
Set the fixed reference(s) that is/are to be the option.
Value:
See P332, P333, P334 and P335 Description of
0.0 - 132 Hz (parameter 200) [0 -]
choice, where the description of the digital input set up
0.0 Hz [0] is given.
Function:
Some SYSTEMs call for some output frequencies to
be avoided because of resonance problems in the
SYSTEM.
Description of choice:
Enter the frequencies to be avoided.
See also parameter 229.
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50 MG.03.H6.02 - VLT® is a registered Danfoss trademark
VLT® FCM Series
Parameter Group 3-** Input/Output
318 Function after time out
317 Time out (LIVE ZERO FUNCT.)
(LIVE ZERO TIME OUT) Value:
Value: Off (OFF) [0]
1 - 99 sec. [1 - 99] Stop and trip (STOP AND TRIP) [5]
10 sec. [10]
Function:
Function: This parameter allows a choice of the function to be
If the value of the reference signal connected to the activated if the value of the reference signal connected
input, terminal 1, falls below 50% of the setting in pa- to the input, terminal 1, falls below 50% of the setting
rameter 336 for a period longer than the time set in in parameter 336 for a period longer than the time set
parameter 317, the function selected in parameter 318 in parameter 317.
will be activated. If a time-out function (parameter 318) occurs at the
same time as a bus time-out function (parameter 514),
Description of choice: the time-out function (parameter 318) will be activated.
Set the desired time.
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MG.03.H6.02 - VLT® is a registered Danfoss trademark 51
VLT® FCM Series
clockwise. Logic '0' = relay not activated, no signal on
the output, when the direction of rotation of the motor 331 Terminal 1, analogue input current
is counter-clockwise. (AI [mA] 1 FUNCT)
Control word bit 11, if bit 11 = “1” in the control word Value:
(both Fieldbus Profile and FC Profile) the relay will be No operation (NO OPERATION) [0]
activated. Reference (REFERENCE) [1]
Control word bit 12, if bit 12 = “1” in the control word Feedback (FEEDBACK) [2]
(both Fieldbus Profile and FC Profile) the relay will be
Function:
activated.
This parameter allows a choice between the different
Mechanical brake, enables control of an optional ex- functions available for the input, terminal 1.
ternal mechanical brake (see also parameter 138 and
Scaling of the input signal is effected in parameters
139).
336 and 337.
Value: If other inputs are connected, these are added up, tak-
100 - 70000 Hz [100 - 70000] ing account of their signs.
5000 HZ [5000] Feedback. Is selected if closed loop regulation with an
analogue signal is used.
Function:
In this parameter, the signal value is set that corre- NB!
sponds to the maximum reference/feedback value set If Reference or Feedback has been selec-
in parameter 205/415. ted on more than one terminal, these sig-
nals will be added.
Description of choice:
Set the desired pulse frequency.
332 Terminal 2, analogue/digital input
NB! (DIGITAL INPUT 2)
Frequency limit:
333 Terminal 3, digital input
Open collector 24 V: 8 kHz
(DIGITAL INPUT 3)
Push pull 24 V: 70 kHz
334 Terminal 4, digital input
(DIGITAL INPUT 4)
335 Terminal 5, digital input
(DIGITAL INPUT 5)
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52 MG.03.H6.02 - VLT® is a registered Danfoss trademark
VLT® FCM Series
Description of choice: Quick stop, inverse is used for stopping the motor in
No function is selected if the FC motor is not to react accordance with the quick-stop ramp (set in parameter
to signals transmitted to the terminal. 212).
Reset zeroes the FC motor after an alarm; however, Logic '0' leads to a quick-stop.
not all alarms can be reset without disconnecting from DC breaking, inverse is used for stopping the motor by
mains. energizing it with a DC voltage for a given time, see
parameters 126-132.
= factory setting, () = display text, [] = value for use in communication via serial communication port
MG.03.H6.02 - VLT® is a registered Danfoss trademark 53
VLT® FCM Series
Please note that this function is only active if the set- Freeze output - freezes the actual motor frequency
tings of parameters 126-132 is different from 0. Logic (Hz). The frozen motor frequency is now the point of
'0' leads to DC braking. enable/condition for Speed up and Speed down to be
Stop inverse is activated by interrupting the voltage to used.
the terminal. This means that if the terminal has no Freeze output overrides start/stand-by, slip compen-
voltage, the motor cannot run. The stop will be effected sation and closed loop process control.
in accordance with the selected ramp (parameters
If speed up/down is used, the speed change always
207/208).
follows the normal ramp (parameters 207/208) in the
range 0 - fM,N.
None of the above-mentioned stop com-
mands are to be used as disconnection Speed up and Speed down are selected if digital con-
switch in connection with repairs. Cut trol of the up/down speed is desired (motor potentiom-
mains instead. eter). This function is only active if Freeze reference or
Freeze output has been selected.
Start, is selected if a start/stop command is desired.
As long as there is a logic ‘1‘ on the terminal selected
Logic '1' = start, logic '0' = stop (stand-by).
for speed up, the reference or the output frequency will
Latched start - if a pulse is applied for min. 20 ms, the increase.
motor will start, provided no stop command. The motor
As long as there is a logic ‘1‘ on the terminal selected
stops if Stop inverse is activated briefly.
for speed down, the reference or the output frequency
Reversing is used for changing the direction of rotation will be reduced.
of the motor shaft. Logic "0" will not lead to reversing.
Pulses (logic ‘1‘ minimum high for 20 ms and a mini-
Logic "1" will lead to reversing. The reversing signal
mum pause of 20 ms) will lead to a change of speed
only changes the direction of rotation; it does not acti-
of 0.1% (reference) or 0.1 Hz (output frequency).
vate the start function.
Example:
Should not be used with Process, closed loop mode.
Terminal Freeze ref./
Start reversing, is used for start/stop and for reversing 2-5 2-5 Freeze output
with the same signal. No start signal is allowed at the No speed change 0 0 1
same time. Acts as latch start reversing, provided latch Speed down 0 1 1
start has been chosen for another terminal. Speed up 1 0 1
Should not be used with Process, closed loop mode. Speed down 1 1 1
Start clockwise is used if the motor shaft is only to be Selection of Setup, enables a choice of one of the two
able to rotate clockwise when starting. Setups; however, this presupposes that parameter
004 has been set to Multi Setup.
Should not be used with Process, closed loop mode.
Catch-up/Slow-down is selected if the reference value
Start counter-clockwise, on is used if the motor shaft is
is to be increased or reduced by a programmable per-
to be able to rotate counter-clockwise when started.
centage value set in parameter 219.
Should not be used with Process, closed loop mode. Slow-down Catch-up
Jog is used for overriding the output frequency to the Unchanged speed 0 0
jog frequency set in parameter 213. The ramp time can Reduced by %-value 1 0
be set in parameter 211. Jog is not active if a stop Increased by %-value 0 1
command has been given (start-disable). Reduced by %-value 1 1
Jog overrides stand-by. Preset reference enables a choice of one of the two
Freeze reference - freezes the actual reference. The preset references, in accordance with the table in pa-
frozen reference is now the point of enable/ condition rameter 215 and 216. To be active, Preset reference,
for Speed up and Speed down to be used. on has to be selected.
If speed up/down is used, the speed change always Preset reference is used for shifting between external
follows the normal ramp (parameters 207/208) in the reference and preset reference. It is assumed that Ex-
range 0 - RefMAX. ternal/preset [2] has been selected in parameter 214.
Logic '0' = external references active; logic '1' = one of
the two preset references is active.
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54 MG.03.H6.02 - VLT® is a registered Danfoss trademark
VLT® FCM Series
Precise stop corrects the ramp-down time to obtain a Digital inputs 2,3 and 4: P332 [choice 35 selected],
high repetitive accuracy of the stopping point. P333 [choice 36 selected] and P334 [choice 37 selec-
ted]
Pulse reference is selected if a pulse sequence (fre-
Input combination on the digital inputs 2,3 and 4: "010".
quency) of 0 Hz is used, corresponding to RefMIN,
This means REF PRESET 2 will be the preset speed.
parameter 204. The frequency is set in parameter 327,
Scaling of the input signal is effected in parameters
corresponding to Ref MAX.
338 and 339.
Pulse feedback is selected if a pulse sequence (fre-
quency) is selected as a feedback signal. See also NB!
parameter 327. If Reference or Feedback has been selec-
Analogue reference is selected to enable change of ted on more than one terminal, these sig-
reference by means of an analogue reference signal. nals will be added with signs.
= factory setting, () = display text, [] = value for use in communication via serial communication port
MG.03.H6.02 - VLT® is a registered Danfoss trademark 55
VLT® FCM Series
= factory setting, () = display text, [] = value for use in communication via serial communication port
56 MG.03.H6.02 - VLT® is a registered Danfoss trademark
VLT® FCM Series
Enable/no warning, the FC motor is ready for use; no
start or stop command has been given (start/ disable).
No warning.
Running, a start command has been given.
Running no warning, a start command has been given.
No warning.
Running on reference, no warning, speed according to
reference.
Fault, output is activated by alarm.
Fault or warning, the output is activated by alarm or
warning.
Current limit, the current limit in parameter 221 has
been exceeded.
Thermal warning, above the temperature limit in the
frequency converter.
Reverse. Logic '1' = relay activated, 24 V DC on the
output when the direction of rotation of the motor is
clockwise. Logic '0' = relay not activated, no signal on
the output, when the direction of rotation of the motor
is counter-clockwise.
Control word bit 11, if bit 11 = “1” in the control word
(both Fieldbus Profile and FC Profile) the digital output
will be activated.
0-fMAX (parameter 202) ⇒ 0-20 mA and
0-fMAX (parameter 202) ⇒ 4-20 mA
ReferenceMIN - ReferenceMAX : 0-20 mA and
Reference MIN - ReferenceMAX: 4-20 mA
FeedbackLOW - FeedbackHIGH : 0-20 mA and
Feedback LOW - FeedbackHIGH: 4-20 mA
0-IVLT, MAX ⇒ 0-20 mA and
0-IVLT, MAX ⇒ 4-20 mA
Mechanical brake, enables control of an optional exter-
nal mechanical brake (see also parameter 138 and
139).
NB!
Analog signal
4 mA: Closed brake
20 mA: Open brake
0 mA: Fault
Not suited for switching a relay
Sleep mode
NB!
Sleep mode makes it possible to stop the motor when In highly dynamic pumping processes, it
it is running at low speed, similar to a no load situation. is recommended to switch off the Flying
If consumption in the system goes back up, the fre- Start function (parameter 445).
quency converter will start the motor and supply the
power required.
= factory setting, () = display text, [] = value for use in communication via serial communication port
58 MG.03.H6.02 - VLT® is a registered Danfoss trademark
VLT® FCM Series
Description of choice:
403 Sleep mode timer
Set the required frequency.
(SLEEP MODE TIMER)
Value:
0 - 300 sec. (301 sec. = OFF) OFF 405 Reset function
Function: (RESET MODE)
This parameter enables the frequency converter to Value:
stop the motor if the load on the motor is minimal. The Manual reset (manual RESET) [0]
timer in parameter 403 Sleep mode timer starts when
Automatic reset x 1 (AUTOMATIC X 1) [1]
the output frequency drops below the frequency set in
Automatic reset x 2 (AUTOMATIC X 2) [2]
parameter 404 Sleep frequency.
When the time set in the timer has expired, the fre- Automatic reset x 3 (AUTOMATIC X 3) [3]
quency converter will turn off the motor. Automatic reset x 4 (AUTOMATIC X 4) [4]
The frequency converter will restart the motor, when Automatic reset x 5 (AUTOMATIC X 5) [5]
the theoretical output frequency exceeds the frequen- Automatic reset x 6 (AUTOMATIC X 6) [6]
cy in parameter 407 Wake up frequency.
Automatic reset x 7 (AUTOMATIC X 7) [7]
Automatic reset x 8 (AUTOMATIC X 8) [8]
Description of choice:
Automatic reset x 9 (AUTOMATIC X 9) [9]
Select OFF if this function is not wanted. Set the
Automatic reset x 10 (AUTOMATIC X 10) [10]
threshold value that is to activate Sleep mode after the
output frequency has fallen below parameter 404 Reset at power-up (RESET AT POWER UP) [11]
Sleep frequency.
Function:
This parameter makes it possible to select the reset
function desired after tripping.
404 Sleep frequency
(SLEEP FREQUENCY) After reset, the FC motor can be restarted after 1.5 sec.
Value:
000,0 - par. 407 Wake up frequency 0,0 Hz Description of choice:
If Manual reset [0] is selected, reset must be effected
Function:
via the digital inputs.
When the output frequency falls below the preset val-
ue, the timer will start the time count set in parameter If the FC motor is to carry out an automatic reset (max.
403 Sleep mode. The present output frequency will fol- 1-10 times within 10 minutes) after tripping, select data
low the theoretical output frequency until fMIN is value [1]-[10].
reached.
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MG.03.H6.02 - VLT® is a registered Danfoss trademark 59
VLT® FCM Series
Function:
Warning: The motor may start without The setting determines the switching frequency of the
warning up to 10 x 5 sec. after trip. inverter. If the switching frequency is changed, this
may help to minimise possible acoustic noise from the
motor.
= factory setting, () = display text, [] = value for use in communication via serial communication port
60 MG.03.H6.02 - VLT® is a registered Danfoss trademark
VLT® FCM Series
Description of choice:
Is only active when parameter 203 has been set to
Min-Max [0].
Function:
See description of parameter 414.
= factory setting, () = display text, [] = value for use in communication via serial communication port
MG.03.H6.02 - VLT® is a registered Danfoss trademark 61
VLT® FCM Series
in wg [28]
NB!
gal/s [29]
The above applies to display of Reference
ft3/s [30]
[unit] and Feedback [unit]. If Reference [%]
gal/min [31] or Feedback [%] is selected, the value dis-
ft3/min [32] played will be in the form of a percentage
gal/h [33] of the selected range.
ft3/h [34]
lb/s [35] Description of choice:
lb/min [36] Select the desired unit for the reference/feedback sig-
nal.
lb/h [37]
lb ft [38]
FCM 300 Regulator
ft/s [39]
Process regulation
ft/min [40]
The PID regulator maintains a constant process mode
Function: (pressure, temperature, flow, etc.) and adjusts the mo-
Choose among different units to be shown on the dis- tor speed on the basis of the reference/setpoint and
play. feedback signal.
A transmitter provides the PID regulator with a feed-
This unit is also used directly in Process regulation, back signal from the process as an expression of the
closed loop as a unit for Minimum/Maximum refer- process's actual mode. The feedback signal varies as
ence (parameters 204/205) and Minimum/ Maximum the process load varies.
feedback (parameters 414/415). This means that there is a variance between the ref-
The possibility of choosing a unit in parameter 416 will erence/setpoint and the actual process mode. This
depend on the choices made in the following param- variance is compensated by the PID regulator by
eters: means of the output frequency being regulated up or
down in relation to the variance between the reference/
Par. 002 Local/remote control.
setpoint and the feedback signal.
Par. 013 Local control/config. as par. 100.
Par. 100 Configuration. The integrated PID regulator in the frequency convert-
er has been optimised for use in process applications.
Select parameter 002 as Remote control
This means that there are a number of special func-
If parameter 100 is selected as Speed regulation, open
tions available in the frequency converter.
loop, the unit selected in parameter 416 can be used
Previously it was necessary to obtain a SYSTEM to
in displays (par. 009-12 Feedback [unit]) of process
handle these special functions by installing extra I/O
parameters.
modules and programming the SYSTEM. With the fre-
Note: The reference can only be shown in Hz (Speed
quency converter the need to install extra modules can
regulation, open loop).
be avoided. The parameters that are specific to the
If parameter 100 is selected as Process regulation, Process Regulator are parameter 437 to parameter
closed loop, the unit selected in parameter 416 will be 444.
used when displaying both reference (par. 009- 12:
Reference [unit]) and feedback (par. 009-12: Feedback
[unit]).
Select parameter 002 as Local control
If parameter 013 is chosen as LCP control and open
loop or LCP digital control and open loop , the refer-
ence will be given in Hz, regardless of the choice made
in parameter 416. If parameter 013 is chosen as LCP
control/as par. 100 or LCP digital control/as par. 100,
the unit will be as described above under parameter
002, Remote-control.
= factory setting, () = display text, [] = value for use in communication via serial communication port
62 MG.03.H6.02 - VLT® is a registered Danfoss trademark
VLT® FCM Series
PID functions If a current signal is used as the feedback signal, it will
Unit of reference/feedback only be possible to use voltage as an analogue refer-
ence. Use the overview below to determine which
When Process regulation, closed loop is selected in
terminal is to be used and which parameters are to be
parameter 100 Configuration the unit is defined in pa-
programmed.
rameter 416 Reference/feedback unit:
Feedback Reference type Terminal Parameters
A feedback range must be preset for the regulator. At Pulse 3 333, 327
the same time this feedback range limits the potential Voltage 2 332, 338, 339
reference range so that if the sum of all references lies Current 1 331, 336, 337
outside the feedback range, the reference will be limi- Preset 215-216
ted to lie within the feedback range. references (241-247)
The feedback signal must be connected to a terminal Bus reference 68+69
on the frequency converter. If feedback is selected on Note that the bus reference can only be preset via se-
two terminals simultaneously, the two signals will be rial communication.
added together.
Use the overview below to determine which terminal is NB!
to be used and which parameters are to be program- It is best to preset terminals that are not
med. being used to No function [0].
= factory setting, () = display text, [] = value for use in communication via serial communication port
MG.03.H6.02 - VLT® is a registered Danfoss trademark 63
VLT® FCM Series
Inverse regulation Starting conditions
Normal regulation means that the motor speed is in- In some applications the optimal setting of the process
creased when the reference/setpoint is greater than regulator will mean that a relatively long period of time
the feedback signal. If it is necessary to run inverse will pass before the required process condition is ach-
regulation, in which the speed is reduced when the ieved. In these applications it can be a good idea to
reference/setpoint is greater than the feedback signal, define an output frequency to which the frequency
parameter 437 PID normal/inverse control must be pro- converter must run the motor before the process reg-
grammed at Inverted . ulator is activated. This is done by programming a start
frequency in parameter 439 Process PID start frequen-
Anti Windup
cy.
In the factory the process regulator is preset with an
active anti windup function. This function means that
when either a frequency limit, a current limit or a volt-
age limit is reached, the integrator is initialised at a Handling of feedback
frequency corresponding to the present output fre- Feedback handling is depicted in this flowchart.
quency. This is a means of avoiding the integration of The flowchart shows which parameters can affect the
a variance between the reference and the process's handling of feedback and how. A choice can be made
actual mode that cannot be deregulated by means of between voltage, current and pulse feedback signals.
a change of speed. This function can be deselected in
parameter 438 Process PID anti windup.
Function:
It is possible to choose whether the process regulator
is to increase/reduce the output frequency if there is a
difference between the reference signal and the feed-
back signal.
Used together with Process, closed loop mode (pa-
rameter 100).
Description of choice:
If the FC motor is to reduce the output frequency in
case the feedback signal increases, select Normal [0].
If the FC motor is to increase the output frequency in
case the feedback signal increases, select Inverse [1].
= factory setting, () = display text, [] = value for use in communication via serial communication port
64 MG.03.H6.02 - VLT® is a registered Danfoss trademark
VLT® FCM Series
Used together with Process, closed loop mode (pa-
438 Process PID anti windup rameter 100).
(PROC ANTI WINDUP)
Value: Description of choice:
Disable (DISABLE) [0] Set the required start frequency.
Enable (ENABLE) [1]
NB!
Function: If the FC motor is running at the current
It is possible to select whether the process regulator is limit before the desired start frequency is
to continue regulating on an error even if it is not pos- obtained, the process regulator will not be
sible to increase/reduce the output frequency. Used activated. For the regulator to be activated
together with Process, closed loop mode (parameter anyway, the start frequency must be low-
100). ered to the required output frequency.
This can be done during operation.
Description of choice:
The factory setting is Enable [1], which means that the
integration link is adjusted in relation to the actual out- 440 Process PID proportional gain
put frequency if either the current limit or the max./ min. (PROC. PROP. GAIN)
frequency has been reached. The process regulator Value:
will not engage again until either the error is zero or its
0.00 (OFF) - 10.00 [0 - 1000]
sign has changed.
0.01 [1]
Select Disable [0] if the integrator is to continue inte-
grating on an error, even if it is not possible to remove Function:
the fault by such regulation. The proportional gain indicates the number of times
the error between the set point and the feedback signal
NB! is to be applied.
If Disable [0] is selected, it will mean that
Used together with Process, closed loop mode (pa-
when the error changes its sign, the inte-
rameter 100).
grator will first have to integrate down from
the level obtained as a result of the former
error, before any change to the output fre- Description of choice:
quency occurs. Quick regulation is obtained by a high gain, but if the
gain is too high, the process may become unstable.
= factory setting, () = display text, [] = value for use in communication via serial communication port
MG.03.H6.02 - VLT® is a registered Danfoss trademark 65
VLT® FCM Series
Used together with Process, closed loop mode (pa- OK - same direction: Chosen if the motor can only ro-
rameter 100). tate in same direction on cut-in.
OK - both directions: Chosen if the motor can rotate in
both directions on cut-in.
= factory setting, () = display text, [] = value for use in communication via serial communication port
66 MG.03.H6.02 - VLT® is a registered Danfoss trademark
VLT® FCM Series
DC-brake - before start: Selected if the motor is to be
stopped using DC brake before the motor is ramped 461 Feedback conversion
up to the desired speed. The DC brake time must be (FEEDBACK CONV.)
set in parameter 126. Value:
Limitations: Linear (LINEAR) [0]
Square root (SQUARE ROOT) [1]
1. Too low inertia will cause acceleration of the
load, which may be dangerous or prevent
Function:
succesful Flying start. Use DC brake instead.
In this parameter, a function is selected which converts
2. If load is driven eg. by "windmilling", the unit a connected feedback signal from the process to a
might trip due to overvoltage. feedback value that equals the square root of the con-
3. Below 250 rpm the Flying start will not func- nected signal.
tion. This is used, e.g. where regulation of a flow (volume)
is required on the basis of pressure as feedback signal
(flow = constant x √pressure). This conversion makes
446 Switching pattern it possible to set the reference in such a way that there
is a linear connection between the reference and the
(SWITCH PATTERN)
flow required. See drawing.
Value:
60° AVM (60° AVM) [0]
Description of choice:
SFAVM (SFAVM) [1]
If Linear [0] is selected, the feedback signal and the
feedback value will be proportional.
Function:
If Square root [1] is selected, the frequency converter
translates the feedback signal to be the square root
Description of choice: value.
Normally it is not necessary for the customer to set this
parameter.
Function:
his parameter is used if warning 35 Out of frequency
range must be turned off in the display in process con-
trol closed loop. This parameter does not affect the
extended status word.
Description of choice:
Select Enable [1] to enable the readout in the display
if warning 35 Out of frequency range occurs. Select
Disable [0] to disable the readout in the display if warn-
ing 35 ut of frequency range occurs.
= factory setting, () = display text, [] = value for use in communication via serial communication port
MG.03.H6.02 - VLT® is a registered Danfoss trademark 67
VLT® FCM Series
Serial bus
Telegram communication
Control and reply telegrams
The telegram communication in a master/slave SYS-
TEM is controlled by the master. A maximum of 31 Telegram length (LGE)
slaves (FC motors) can be connected to one master, The telegram length is the number of databytes plus
unless a repeater is used - see also the description of address byte ADR plus data control byte BCC.
the address format. Telegrams with 4 databytes have a length of:
The master continuously sends control telegrams ad- LGE = 4 + 1 + 1 = 6 bytes
dressed to the slaves and awaits reply telegrams from Telegrams with 12 databytes have a length of:
these. The response time of the slaves is maximum 50 LGE = 12 + 1 + 1 = 14 bytes
ms. VLT address (ADR)
Only a slave that has received a faultless telegram ad- Two different address formats are used:
dressed to that slave will respond by sending back the 1. Siemens USS protocol address format:
telegram unchanged.
Broadcast
A master can send the same telegram at the same time
to all slaves connected to the bus. In such broadcast
communication, the control telegram broadcast bit of
Bit 7 = 0
the address bit has a value of 1 (see VLT address).
Bit 6 is not used
Address bits 0-4 are not used.
Bit 5 = 1: Broadcast, address bits (0-4) are not used
Contents of a byte Bit 5 = 0: No Broadcast
Each transmitted sign begins with a start bit. Subse- Bits 0-4 = VLT address 1-31
quently, 8 databits are transmitted. Each sign is given
2. Danfoss format:
via a parity bit set at "1" when there is an even parity
(i.e. an even number of binary 1's in the 8 databits and
parity bits together). The sign ends with a stop bit and
thus consists of a total of 11 bits.
Bit 7 = 1
Bits 0-6 = VLT address 1-127 (0 = Broadcast)
Data control byte (BCC)
The data control byte can best be explained by means
Telegram build-up of an example: Before the first sign of the telegram is
received, BCC = 0.
Each telegram begins with a startbyte (STX) = 02 Hex,
followed by a byte that gives the telegram length (LGE)
and a byte that gives the address (ADR). Then follows
a number of databytes (variable, depending on tele-
gram type). The telegram ends with a data control byte
(BCC). After the first sign has been received:
BCCNEW = BCCOLD EXOR "first byte"
2. Process-bytes
The process byte block is divided into two blocks each
of 16 bits, which always come in the sequence stated.
Control word according to Fieldbus Profile Stand- able to start if the other conditions for starting have
ard been fulfilled.
(parameter 512 = Fieldbus Profile) The control word is Bit 01, OFF2/ON2:
used for transmitting commands from a master (e.g. a Coasting stop. Bit 01 = "0" leads to a coasting stop. Bit
PC) to a slave (FC motor). 01 = "1" means that the frequency converter is able to
start, provided the other conditions for starting have
been fulfilled.
Bit 02, OFF3/ON3:
Quick-stop, which uses the ramp time in parameter
212. Bit 02 = "0" leads to a quick-stop. Bit 02 = "1"
means that the frequency converter is able to start,
provided the other conditions for starting have been
Bit Bit = 0 Bit =1
fulfilled.
00 OFF 1 ON 1
01 OFF 2 ON 2 Bit 03, Coasting/enable:
02 OFF 3 ON 3 Coasting. Bit 03 = "0" leads to a stop. Bit 03 = "1"
03 Motor coasting Enable means that the frequency converter is able to start,
04 Quick-stop Ramp provided the other conditions for starting are fulfilled.
05 Freeze output frequency Ramp enable Note: In parameter 502 the choice is made as to how
06 Ramp stop Start bit 03 is to be combined (gated) with the corresponding
07 No function Reset function in the digital inputs.
08 Jog 1 OFF ON Bit 04, Quick-stop/ramp:
09 Jog 2 OFF ON Quick-stop which uses the ramp time in parameter
10 Data not valid Valid 212. Bit 04 = "0" leads to a quick-stop. Bit 04 = "1"
11 No function Slow down / Relay means that the frequency converter is able to start,
123 / Digital output provided the other conditions for starting are fulfilled.
terminal 9 Note: In parameter 503 the choice is made as to how
12 No function Catch-up / Relay bit 04 is to be combined (gated) with the corresponding
123 function on the digital inputs.
13 Setup 1 Setup 2
Bit 05, Freeze output frequency/ramp enable:
14
Bit 05 = "0" means that the given output frequency is
15 No function Reversing
maintained even if the reference is changed. Bit 05 =
"1" means that the frequency converter is again able
NB!
to regulate, and the given reference is followed.
The use of Bit 00, Bit 01 and Bit 02 for
switching off the power supply (by use of Bit 06, Ramp stop/start:
relay) will require a separate power on. An ordinary ramp stop that uses the ramp time in pa-
This because there is no 24V external rameters 207/208. Bit 06 = "0" leads to a stop. Bit 06
connection to supply the FCM 300 control, = "1" means that the frequency converter is able to
which is required to activate the FCM 300 start, provided the other conditions for starting have
again via input signal. been fulfilled. Note: In parameter 505 the choice is
made as to how bit 06 is to be combined (gated) with
Bit 00, OFF1/ON1: the corresponding function on the digital inputs.
An ordinary ramp stop which uses the ramp time in
parameters 207/208. Bit 00 = "0" leads to a stop. Bit
00 = “1” means that the frequency converter will be
Setup Bit 13
1 0
2 1
= factory setting, () = display text, [] = value for use in communication via serial communication port
MG.03.H6.02 - VLT® is a registered Danfoss trademark 77
VLT® FCM Series
Digital input Function:
505-508 Bus Control command This is where to set a fixed speed (jog) that is activated
0 0 0 via the serial communication port.
0 1 1
This function is the same as in parameter 213.
1 0 1
1 1 1
Description of choice:
NB! The jog frequency fJOG can be selected in the range
Parameters 502-504 deal with stop func- between fMIN (parameter 201) and fMAX (parameter
tions - see examples regarding 502 202).
(coasting) below. Active stop command
"0".
512 Telegram profile
Parameter 502 = Logic and
(TELEGRAM PROFILE)
Digital input Bus Control command
Value:
0 0 1 Coasting
0 1 0 Motor running Fieldbus Profile (FIELDBUS PROFILE) [0]
1 0 0 Motor running FC Profile (FC PROFILE) [1]
1 1 0 Motor running
Function:
Parameter 502 = Logic or There is a choice of two different control word profiles.
Digital input Bus Control command
0 0 1 Coasting Description of choice:
0 1 1 Coasting Select the desired control word profile.
1 0 1 Coasting
See Serial communication for further information about
1 1 0 Motor running
the control word profiles.
NB!
509 Bus jog 1 This is only possible in Stop Mode (motor
(BUS JOG 1 FREQ.) stopped on a Stop command).
Value:
0.0 - parameter 202 [0 -]
10.0 HZ [100]
513 Bus time interval
Function: (BUS TIMEOUT TIME)
This is where to set a fixed speed (jog) that is activated Value:
via the serial communication port. 1 - 99 sec. [1-99]
This function is the same as in parameter 213. 1 sec. [1]
Function:
Description of choice:
This parameter sets the maximum time expected to
The jog frequency fJOG can be selected in the range
pass between the receipt of two consecutive tele-
between fMIN (parameter 201) and fMAX (parameter
grams. If this time is exceeded, the serial communica-
202).
tion is assumed to have stopped and the desired
reaction is set in parameter 514.
= factory setting, () = display text, [] = value for use in communication via serial communication port
78 MG.03.H6.02 - VLT® is a registered Danfoss trademark
VLT® FCM Series
514 Bus time interval function Description of choice:
(BUS TIMEOUT FUNC) Indicates the status value of the unit given on the basis
Value: of the choice of the reference sum.
Off (OFF) [0] This value is updated every 320 ms.
Freeze output (FREEZE OUTPUT) [1]
Stop (STOP) [2]
Jogging (JOGGING) [3] 517 Data read-out: Feedback
Max. speed (MAX SPEED) [4] (FEEDBACK [UNIT])
Stop and trip (STOP AND TRIP) [5] Value:
X.XXX [XXXX]
Function:
This parameter selects the desired reaction of the FC Function:
motor when the set time for bus timeout (parameter This parameter can be read out via the serial commu-
513) has been exceeded. If choices [1] to [5] are acti- nication port.
vated, relay 01 and relay 04 will be de-activated.
Description of choice:
Description of choice: Indicates the status value of terminals 1/2 at the unit/
The output frequency of the FC motor can: be frozen scale selected in parameters 414 and 415.
at the present value, be frozen at the reference, go to This value is updated every 320 ms.
stop, go to jogging frequency (parameter 213), go to
max. output frequency (parameter 202) or stop and
activate a trip. 518 Data read-out: Frequency
(FREQUENCY)
Value:
515 Data read-out: Reference %
XXX.X Hz [XXXX]
(REFERENCE)
Value: Function:
XXX.X % [XXXX] This parameter can be read out via the serial commu-
nication port.
Function:
This parameter can be read out via the serial commu-
Description of choice:
nication port.
The value shown corresponds to the actual motor fre-
quency.
Description of choice:
This value is updated every 320 ms.
The value shown corresponds to the total reference
(sum of digital/analogue/preset/bus/freeze ref./catch-
up and slow-down).
519 Data read-out: Frequency x scale
This value is updated every 320 ms.
(FREQUENCY X SCALE)
Value:
(REFERENCE [UNIT])
Function:
Value: This parameter can be read out via the serial commu-
X.XXX Hz or rpm. [XXXX] nication port.
Function:
Description of choice:
This parameter can be read out via the serial commu-
The value corresponds to the present output frequen-
nication port.
cy fM multiplied by the factor preset in parameter 008
Display scaling of output frequency.
= factory setting, () = display text, [] = value for use in communication via serial communication port
MG.03.H6.02 - VLT® is a registered Danfoss trademark 79
VLT® FCM Series
Description of choice:
The value shown is calculated on the basis of the ac-
520 Data read-out: Current
tual motor voltage and motor current.
(MOTOR CURRENT)
This value is updated every 320 ms.
Value:
XXX.XX A [XXXXX]
523 Data read-out: Power, HP
Function:
This parameter can be read out via the serial commu- (POWER (hp))
nication port. Value:
XX.XX HP (US) [XXXX]
Description of choice:
Function:
The value shown is a calculated value of the given
This parameter can be read out via the serial commu-
motor current.
nication port.
This value is updated every 320 ms.
Description of choice:
The value shown is calculated on the basis of the ac-
521 Data read-out: Torque
tual motor voltage and motor current. The value is
(TORQUE) indicated in the form of HP.
Value:
This value is updated every 320 ms.
XXX.X % [XXXX]
Function:
524 Data read-out: Motor voltage
This parameter can be read out via the serial commu-
nication port. (MOTOR VOLTAGE)
Value:
Description of choice: XXX.X V [XXXX]
The value shown is the torque, with sign, supplied to
Function:
the motor shaft. The value is given as a percentage of
This parameter can be read out via the serial commu-
the rated torque.
nication port.
There is not exact linearity between 160% motor cur-
rent and torque in relation to the rated torque. Due to
Description of choice:
tollerences and temperature differences some motors
The value shown is a calculated value used for con-
supply more torque than that. Consequently, the min.
trolling the motor.
value and the max. value will depend on the max./min.
motor current. This value is updated every 320 ms.
XX.XX kW [XXXX]
Function:
This parameter can be read out via the serial commu-
Function:
nication port.
This parameter can be read out via the serial commu-
nication port.
Description of choice:
The value shown is a measured value.
= factory setting, () = display text, [] = value for use in communication via serial communication port
80 MG.03.H6.02 - VLT® is a registered Danfoss trademark
VLT® FCM Series
The value is filtered, which means that approx. 1.3 534 Data read-out: Status word, binary
seconds may pass from an input value changes until (STATUS WORD [HEX])
the data read-out changes values. Value:
This value is updated every 320 ms. Unit
Function:
527 Data read-out: FC therm. This parameter can be read out via the serial commu-
(FC THERMAL) nication port.
Value:
0 - 100% [0 - 100] Description of choice:
Indicates the status word transmitted via the serial
Function: communication port.
This parameter can be read out via the serial commu-
nication port.
537 Data read-out: INV. temperature
Description of choice: (INVERTER TEMP.)
Only whole numbers are displayed. Value:
This value is updated every 160 ms. Unit: ºC
Function:
This parameter can be read out via the serial commu-
528 Data read-out: Digital input
nication port.
(DIGITAL INPUT)
Value:
Description of choice:
Unit States the given temperature of the frequency con-
verter. This value is updated every 10 sec.
Function:
This parameter can be read out via the serial commu-
nication port.
538 Data read-out: Alarm word
(ALARM WORD)
Description of choice:
Value:
The value shown indicates the signal status from the
4 digital terminals (2, 3, 4, and 5). Unit
Function:
This parameter can be read out via the serial commu-
nication port.
Description of choice:
The value stated gives, as a percentage, the sum of
external references (sum of analogue/bus/pulse).
This value is updated every 80 ms.
= factory setting, () = display text, [] = value for use in communication via serial communication port
MG.03.H6.02 - VLT® is a registered Danfoss trademark 81
VLT® FCM Series
Hex Fault messages Hex Warning messages
00000002 Trip lock 00000008 HPFB timeout
00000040 HPFB timeout 00000010 Standard bus timeout
00000080 Standard bus timeout 00000040 Current limit
00000100 Short circuit 00000200 Inverter overload
00000200 24 V supply fault 00001000 Voltage warning low
00000400 Earth fault 00002000 Voltage warning high
00000800 Overcurrent 00004000 Phase loss
00004000 Motor thermistor 00010000 Live zero error warning
00008000 Inverter overload 00400000 Output freq. limit warning
00010000 Undervoltage 00800000 HPFB error
00020000 Overvoltage 40000000 24 V supply warning
00040000 Phase loss 80000000 Inverter temp. high
00080000 Live zero error
00100000 Overtemperature
02000000 HPFB error 541 Data read-out: Extended status word
08000000 Inrush fault (STATUS WORD)
10000000 Internal error 540
Value:
NB!
This parameter is updated every 20 ms. Unit
Function:
This parameter can be read out via the serial commu-
nication port.
539 Data read-out: Control word
(CONTROL WORD) Description of choice:
Value: States in Hex format whether there is a warning on the
FC motor.
Unit
Hex Status messages
Function:
01 Ramping
This parameter can be read out via the serial commu-
04 Start clockwise/counterclockwise
nication port.
08 Slow down
10 Catch-up
Description of choice: 8000 Frequency limit
Indicates the control word sent via the serial commu-
nication port in Hex code from the FC motor. This
parameter is updated every 20 ms. Data read-out: Terminal 1, analogue in-
542
put
(ANALOG INPUT 1)
540 Data read-out: Warning word
Value:
(WARN. WORD)
Unit: mA
Value:
Unit Function:
This parameter can be read out via the serial commu-
Function: nication port.
This parameter can be read out via the serial commu-
nication port. See chapter on "Warnings and alarms".
Description of choice:
The value shown indicates the signal value on terminal
Description of choice: 1.
States in Hex format whether there is a warning on the
FC motor.
= factory setting, () = display text, [] = value for use in communication via serial communication port
82 MG.03.H6.02 - VLT® is a registered Danfoss trademark
VLT® FCM Series
The scaling (parameters 336 and 337) does not influ- Function:
ence the read-out. Min. and max. are determined by This parameter sets up the drive’s Modbus RTU inter-
the offset and gain adjustment of the AD-converter. face to communicate properly with the master control-
This value is updated every 20 ms. ler. The parity (EVEN, ODD, or NO PARITY) must be
set to match the setting of the master controller.
NB!
Description of choice:
Any change will disable use of display unit
The value shown indicates the signal value on terminal
(LCP2), and further programming also by
2.
FC protocol.
The scaling (parameters 338 and 339) does not influ-
ence the read-out. Min. and max. are determined by
571 Modbus communications timeout
the offset and gain adjustment of the AD-converter.
(M.BUS COM.TIME.)
This value is updated every 20 ms.
Value:
10 ms - 2000 ms 100 ms
561 Protocol Function:
(PROTOCOL) This parameter determines the maximum amount of
time that the drive’s Modbus RTU will wait between
Value:
characters that are sent by the master controller.
FC protocol (FC PROTOKOL) [0] When this amount of time expires, the drive’s Modbus
Modbus RTU [2] RTU interface will assume that it has received the en-
tire message.
Function:
There is a choice of three different protocols.
Description of choice:
Generally, the value of 100 ms is sufficient for Modbus
Description of choice: RTU networks, although some Modbus RTU networks
Select the required control word protocol. may operate on a timeout value as short as 35 ms.
For further information about using the Modbus RTU, If this value is set too short, the drive’s Modbus RTU
see MG10SX. interface may miss a part of the message. Since the
CRC check will not be valid, the drive will ignore the
message. The resulting retransmissions of messages
570 Modbus parity and message framing will slow communications on the network.
(M.BUS PAR./FRAME) If this value is set too long, the drive will wait longer
than necessary to determine that the message is com-
Value:
pleted. This will delay the drive’s response to the mes-
(EVEN/1 STOPBIT) [0]
sage and possibly cause the master controller to time
(ODD/1 STOPBIT) [1] out. The resulting retransmissions of messages will
(NO PARITY/1 STOPBIT) [2] slow communications on the network.
(NO PARITY/2 STOPBIT) [3]
= factory setting, () = display text, [] = value for use in communication via serial communication port
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VLT® FCM Series
Parameter Group 6-** Technical Functions
Function:
This parameter can be read out via the display or the
serial communication port.
Description of choice:
States the number of power-ups of the supply voltage
to the FC motor.
= factory setting, () = display text, [] = value for use in communication via serial communication port
84 MG.03.H6.02 - VLT® is a registered Danfoss trademark
VLT® FCM Series
Description of choice:
615 Fault log: Error code
Read out as one value.
(F.LOG: ERROR COD)
Indication range: 0.0 - 999.9.
Value:
[Index 1 - 10] Error code: 0 - 99 The fault log is reset after initialisation (para. 620).
Function:
In this parameter it is possible to see the reason for a
trip (cut-out of the frequency converter) occurring. 10 619 Reset of hours-run counter
[1-10] log values are defined. (RESET RUN. HOUR)
The lowest log number [1] contains the latest/most re- Value:
cently saved data value. The highest log number [10] No reset (DO NOT RESET) [0]
contains the oldest data value saved. If a trip occurs, Reset (RESET COUNTER) [1]
it is possible to see the cause, time and a possible val-
ue of the output current or output voltage. Function:
Reset to zero of hours-run counter (parameter 601).
Description of choice:
Given as a fault code, in which the number refers to a Description of choice:
table. See the table in Warnings/alarm messages. If Reset [1] has been selected the hours-run counter of
the FC motor is reset.
= factory setting, () = display text, [] = value for use in communication via serial communication port
MG.03.H6.02 - VLT® is a registered Danfoss trademark 85
VLT® FCM Series
621 Nameplate: FC type 628 Nameplate: Application option type
(FC TYPE) (APP. OPTION)
Value: Value:
Depends on unit
Function: Function:
The key data of the unit can be read out via the display The key data of the unit can be read out via the display
or the serial communication. or the serial communication port.
Description of choice:
Type indicates the unit size and basic function con-
cerned. Nameplate: Communication option
630
type ordering no.
(COM. ORDER NO)
624 Nameplate: Software version no. Value:
(SOFTWARE VERSION)
Value:
Function:
Depends on unit
The key data of the unit can be read out via the display
or the serial communication port.
Function:
The key data of the unit can be read out via the display
or the serial communication.
Function:
The key data of the unit can be read out via the display 633 Motor database identification
or the serial communication port. For example: ID 1,42
(MOTOR DATA VERS.)
2 kB.
Value:
Function:
626 Nameplate: Database identification no.
The key data of the unit can be read out via the display
(DATABASE VER.)
or the serial communication port.
Value:
Depends on unit
Function:
The key data of the unit can be read out via the display
or the serial communication port.
= factory setting, () = display text, [] = value for use in communication via serial communication port
86 MG.03.H6.02 - VLT® is a registered Danfoss trademark
VLT® FCM Series
Function:
The key data of the unit can be read out via the display
or the serial communication port.
Function:
The key data of the unit can be read out via the display
or the serial communication port.
Function:
This parameter enables a configuration of a Profibus
Control Card. The default value depends on the pro-
duced unit, also being the maximum obtainable value.
This means, that a control card only can be down gra-
ded to a lower performance version.
= factory setting, () = display text, [] = value for use in communication via serial communication port
MG.03.H6.02 - VLT® is a registered Danfoss trademark 87
VLT® FCM Series
Galvanic isolation (PELV) 2. Motor grounded on site or not
PELV offers protection by way of extra low voltage. The leakage current is of importance to safety during
Protection against electric shock is considered to be handling/operation of the frequency converter if (by
ensured when all connected devices are of the PELV mistake) the frequency converter has not been earth-
type and the installation is made as described in local/ ed.
national regulations on PELV supplies.
In FCM 300 Series all control terminals are supplied NB!
from or in connection with extra low voltage (PELV). FCM 305-375 all have leakage currents >
3.5 mA, approx 4 to 20 mA. Varies with
Galvanic (ensured) isolation is obtained by fulfilling re-
switching frequencies within the given in-
quirements concerning higher isolation and by provid-
terval.
ing the relevant creapage/clearance distances. These
requirements are described in the EN 50178 standard. This means reinforced earthing mus be established, if
The components that make up the electrical isolation, EN50178 is to be complied with.
as described below, also comply with the requirements Never use ELCB (Earth Leakage Circuit Breaker) re-
concerning higher isolation and the relevant test as lays also called RCD(Residual Current Device) that
described in EN 50178. are not suitable for DC fault currents (type A).
The galvanic isolation can be shown in three locations If a RCD is used it must be:
(see drawing below), namely: - Suitable for protecting equipment with a DC
1. Power supply (SMPS) incl. signal isolation of current content in the fault current (3-phase
UDC, indicating the intermediate current volt- rectifier)
age. - Suitable for power-up with short charging
2. Gate drive that runs the IGBTs (optocou- current to earth
plers). - Suitable for a high leakage current.
3. Current transducers (opto-couplers). This means it is possible to operate the FCM 300 on
Earth leakage current RCD type B:
Residual Current Devices (RCD) type B has a toler-
Earth leakage current is primarily caused by the ca-
ance on trip level. It is therefore recommended to use
pacitance between motor phases and the motor frame.
a RCD where the max leakage current for the FCM
The RFI filter contributes additional leakage current,
(see above, 20 mA) is less than 1/3 of the trip level for
as the filter circuit is connected to earth through ca-
the RCD. This means the trip level for the RCD will
pacitors.
have to be 60 mA or higher, i.e. a RCD type B with a
The size of the leakage current to the ground depends trip level 100 mA can be used for protection.
on the following factors, in order of priority:
1. Switching frequency
Galvanic isolation
2 pole
175NA118.10
setting with reset to factory setting function.
Warnings
TRIP (RESET)
The display flashes between normal state and warn-
ing. A warning comes up on the first and second line
of the display. See examples below:
ALARM:12
TORQUE LIMIT
SETUP
SETUP
WARN. 6 SETUP
NB! ALARM 35
If shock loads occur this alarm may ap- Inrush fault (INRUSH FAULT):
pear. This warning occurs when the unit has been switched
on too many times within 1 minute.
ALARM: 14 WARNING/ALARM 36
Earth fault (EARTH FAULT): Overtemperature (OVERTEMPERATURE):
There is a discharge from the output phases to earth,
ALARM: 37
either between the inverter and the motor or in the mo-
Internal error (INTERNAL ERROR):
tor itself.
An error has occurred in the SYSTEM. Contact your
ALARM: 15 Danfoss supplier.
Supply fault (SWITCH MODE FAULT):
Warning word, extended Status word and Alarm
Fault in the switch mode power supply (internal 24 V
word
supply).
Warning word, extened status word and alarm
Contact your Danfoss supplier.
wordare shown on the display in Hex format. If there
ALARM: 16 are more than one warning or alarm, a sum of all warn-
Short-circuiting (CURR.SHORT CIRCUIT): ings or alarms will be shown.
There is short-circuiting on the motor terminals or the Warning word, extened status word and alarm word
motor itself. can also be displayed using the serial bus in parameter
Contact your Danfoss supplier. 540, 541 and 538.
List of parameters
Functions to programme, to control, and to monitor via bus (PROFIBUS) or by PC.
Parame- Range/number of settings/val- Data Conv.
ter No. Function ue Factory setting type index
001 Language 6 English 5 0
002 Local/remote control 2 Remote control 5 0
003 Local reference 000.000 4 -3
004 Active Setup 4 Setup 1 5 0
005 Programming Setup 4 Active setup 5 0
006 Copying of Setups 4 No copying 5 0
007 LCP copy 4 No copying 5 0
008 Display scaling of motor frequency 100 6 -2
009 Display line 2 24 Frequency [Hz] 5 0
010 Display line 1.1 24 Reference [%] 5 0
011 Display line 1.2 24 Motor current [A] 5 0
012 Display line 1.3 24 Power [kW] 5 0
013 Local control/configuration 5 LCP digital control/par. 100 5 0
014 Local stop 2 Possible 5 0
015 Local jog 2 Not possible 5 0
016 Local reversing 2 Not possible 5 0
017 Local reset of trip 2 Possible 5 0
018 Lock for data change 2 Not locked 5 0
019 Operating state at power up, local c. 3 Forced stop, use saved ref. 5 0
C E
Catch up/slow down value 49
Earth leakage current 88
CE labelling 92
Efficiency 91
Changing data 32
EMC directive 92
cleaning of the FC motor 23
EMC standards 93
Coasting 77
Externals 13
Compliance with EMC directive 89/336/EEC 93
Extreme running conditions 89
Configuration 40
Control and reply telegrams 68
Control card, analogue inputs: 13 F
Control card, digital/pulse and analogue outputs: 13
Fault log 85
Control card, digital/pulse inputs: 12
Fault log: Time 85
Control card, pulse input: 13
Fault log: Value 85
Control card, RS 485 serial communication: 13
FCM 300 Thermal Protection 24
Control characteristics 13
FCM 305-375 for 3 phases, 380-480 V 12
Control keys 29
Feedback 64
Control Panel 28
feedback range 63
Control structures 7
Flying start 66
Copying of Setups 35
Forced ventilation (FV) units 23
Current limit for motor mode 49
Frequency bypass 1 50
Frequency bypass, bandwidth 49
T
technical data 12
Telegram build-up 68
Telegram communication 68
Telegram length (LGE) 68
Telegram profile 78
Terminal 1, analogue input current 52
Terminal 1, max. scaling 55
Terminal 1, min. scaling 55
Terminal 2, analogue/digital input 52
Terminal 2, max. scaling 56
Terminal 2, min. scaling 56
Terminal 3, digital input 52
Terminal 4, digital input 52
Terminal 5, digital input 52
Terminal arrangement 16
The differentiator 63
Time out 51
Torque characteristics: 12
U
U/f ratio 43
UL standard 91
Unit identification for communication 87
V
Variable switching frequency 60
Vibration and shock 91
VLT address (ADR) 68
W
Warning against unintended start 5
Warning word 97
Warnings 95
Design Guide
FCM 300
ATB Motors
MG03H502
*MG03H602*
175R0974 MG03H602 Rev. 2009-05-20