FC 300 Instruction Manual

Contents

! How to Read this Instruction Manual .................................... 3

" Approvals ............................................................................................. 5
" Symbols ............................................................................................... 5
" Abbreviations ........................................................................................ 6

! Safety Instructions and General Warning ........................... 7

" High voltage warning .............................................................................. 7
" Safety Instructions ................................................................................. 7
" High start torque ................................................................................... 7
" IT Mains ............................................................................................... 8

! How to Install .................................................................................. 9

" How to Get Started ................................................................................ 9
" Accessory Bag ....................................................................................... 10
" Mechanical Installation ........................................................................... 11
" Electrical Installation .............................................................................. 12
" Connection to Mains and Grounding .......................................................... 12
" Motor Connection ................................................................................... 13
" Motor cables ......................................................................................... 14
" Fuses ................................................................................................... 15
" Access to Control Terminals ..................................................................... 17
" Electrical Installation, Control Terminals .................................................... 17
" Control Terminals ................................................................................... 18
" Electrical Installation, Control Cables ........................................................ 19
" Switches S201, S202, and S801 .............................................................. 20
" Tightening Torque .................................................................................. 21
" Final Set-Up and Test ............................................................................. 21
" Additional Connections ........................................................................... 23
" 24 V Backup Option ............................................................................... 23
" Load Sharing ......................................................................................... 23
" Brake Connection Option ........................................................................ 24
" Relay connection ................................................................................... 25
" Control of Mechanical Brake .................................................................... 25
" Thermal motor protection ....................................................................... 26

! How to Program .............................................................................. 27

" The Local Control Panel .......................................................................... 27
" How to Program on the Local Control Panel ................................................ 27
" Quick Transfer of Parameter Settings ........................................................ 29
" Reset to Default Setting ......................................................................... 29
" Adjust Display Contrast .......................................................................... 30
" How to Connect a PC to the FC 300 .......................................................... 30
" The FC 300 Software Dialog .................................................................... 30
" Connection Examples ............................................................................. 31
" Start/stop ............................................................................................. 31
" Pulse start/stop ..................................................................................... 31
" Speed up/slow down .............................................................................. 31

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FC 300 Instruction Manual

" Potentiometer reference ......................................................................... 31

" Basic Parameters ................................................................................... 32
" Parameter lists ...................................................................................... 35

! General Specifications .................................................................. 49

! Troubleshooting .............................................................................. 55
" Warnings/Alarm Messages ...................................................................... 55

! Index ................................................................................................... 63

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FC 300 Instruction Manual

How to Read this Instruction Manual

" How to Read this Instruction Manual

This Instruction Manual will help you get started, install, program, and troubleshoot
your VLT® AutomationDrive FC 300.
The FC 300 comes in two shaft performance levels. FC 301 ranges from scalar (U/f) to VVC+,
and FC 302 ranges from scalar (U/f) to servo performance.
This Instruction Manual covers both FC 301 and FC 302. Where information covers both series, we
refer to FC 300. Otherwise, we refer specifically to either FC 301 or FC 302.

Chapter 1, How to Read this Instruction

Manual, introduces the manual and informs you
about the approvals, symbols, and abbreviations
used in this literature.

Page divider for How to Read this Instruction Manual.

Chapter 2, Safety Instructions and General

Warnings, entails instructions on how to
handle the FC 300 correctly.

Page divider for Safety Instructions and General Warnings.

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FC 300 Instruction Manual

How to Read this Instruction Manual

Chapter 3, How to Install , guides you through

mechanical and technical installation.

Page divider for How to Install

Chapter 4, How to Program, shows you

how to operate and program the FC 300 via
the Local Control Panel.

Page divider for How to Program.

Chapter 5, General Specifications, entails

technical data about FC 300.

Page divider for General Specifications.

Chapter 6, Troubleshooting, assists you in solving

problems that may occur when using FC 300.

Page divider for Troubleshooting.

Available literature for FC 300

- The VLT® AutomationDrive FC 300 Instruction Manual provides the necessary infor-
mation for getting the drive up and running.
- The VLT® AutomationDrive FC 300 Design Guide entails all technical information about
the drive and customer design and applications.
- The VLT® AutomationDrive FC 300 Profibus Operating Instructions (Instruction Manual) provide the
information required for controlling, monitoring, and programming the drive via a Profibus fieldbus.
- The VLT® AutomationDrive FC 300 DeviceNet Operating Instructions (Instruction Manual) provide the
information required for controlling, monitoring, and programming the drive via a DeviceNet fieldbus.
- The VLT® AutomationDrive FC 300 MCT 10 Operating Instructions (Instruction Manual) provide
information for installation and use of the software on a PC.
- The VLT® AutomationDrive FC 300 IP21 / TYPE 1 Instruction provides information
for installing the IP21 / TYPE 1 option.
- The VLT® AutomationDrive FC 300 24 V DC Backup Instruction provides information
for installing the 24 V DC Backup option.

Danfoss Drives technical literature is also available online at www.danfoss.com/drives.

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FC 300 Instruction Manual

How to Read this Instruction Manual

" Approvals

" Symbols
Symbols used in these Operating Instructions.

NOTE
Indicates something to be noted
by the reader

Indicates a general warning.

Indicates a high voltage warning

Indicates default setting

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FC 300 Instruction Manual

How to Read this Instruction Manual

" Abbreviations

Alternating current AC
American Wire Gauge. AWG
Ampere/AMP A
Automatic Motor Adaptation AMA
Current limit ILIM
Degrees celcius °C
Direct current DC
Electronic Thermistor Relay ETR
Adjustable Frequency Drive AFD
Gram G
Hertz Hz
Kilohertz kHz
Local Control Panel LCP
Meter m
Milliampere mA
Millisecond ms
Minute min
Motion Control Tool MCT
Nanofarad nF
Newton Meters Nm
Nominal motor current IM,N
Nominal motor frequency fM,N
Nominal motor power PM,N
Nominal motor voltage UM,N
Parameter par.
Rated Inverter Output Current IINV
Revolutions Per Minute rpm
Second S
SLC Smart Logic Control
Torque limit TLIM
Volts V

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FC 300 Instruction Manual

Safety Instructions and General Warning

" High voltage warning

The voltage of the FC 300 is dangerous whenever the converter is connected to electrical
power. Incorrect fitting of the motor or adjustable frequency drive may cause damage to
the equipment, serious injury or death. Consequently, it is essential to comply with the
instructions in this manual as well as local and national rules and safety regulations.

" Safety Instructions

• Make sure the FC 300 is properly connected to ground.

• Do not remove mains plugs or motor plugs while the FC 300 is connected to mains.
• Protect users against supply voltage.
• Protect the motor against overloading according to national and local regulations.
• Motor overload protection is not included in the default settings. To add this function, set parameter
1-90 Motor thermal protection to value ETR trip or ETR warning. For the North American market:
ETR functions provide class 20 motor overload protection, in accordance with NEC.
• The ground leakage current exceeds 3.5 mA.
• The [OFF] key is not a safety switch. It does not disconnect the FC 300 from mains.

" Before commencing repair work

1. Disconnect FC 300 from AC line.

2. Disconnect DC bus terminals 88 and 89
3. Wait at least 4 minutes
4. Remove motor plugs

" High start torque

While FC 300 is connected to AC line, the motor can be started/stopped using digital
commands, bus commands, references or a local stop.

• Disconnect the FC 300 from AC line whenever personal safety considerations make
it necessary to avoid unintended start.

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FC 300 Instruction Manual

Safety Instructions and General Warning

• To avoid unintended start, always activate the [OFF] key before changing parameters.
• Unless terminal 37 is turned off, an electronic fault, temporary overload, a fault in the AC line
supply, or lost motor connection may cause a stopped motor to start.

General warning

130BA024.10
Warning:
Touching the electrical parts may be fatal - even after the
equipment has been disconnected from the power supply.

Also make sure that other voltage inputs have been

disconnected, such as load-sharing (linkage of DC intermediate
circuit), as well as the motor connection for kinetic back-up.

Using VLT AutomationDrive FC 300 (at and below 7.5 kW):

wait at least 4 minutes

Leakage Current
The ground leakage current from the FC 300 exceeds 3.5 mA. To ensure that the ground cable
has a good mechanical connection to the ground connection (terminal 95), the cable cross section
must be at least 0.4 in2 (10 mm2) or 2 rated ground wires terminated separately.
Residual Current Device
This product can cause a D.C. current in the protective conductor. Where a residual current device
(RCD) is used for extra protection, only an RCD of Type B (time delayed) shall be used on the
supply side of this product. See also RCD Application Note MN.90.GX.02.
Protective grounding of the FC 300 and the use of RCD’s must always follow national and local regulations.

" IT Mains

Do not connect 400-V units with RFI-filters to electrical supplies with a voltage between
phase and ground of more than 440 V. For IT AC line and delta ground (grounded leg),
AC line voltage may exceed 440 V between phase and ground.

Par. 14-50 RFI 1 can be used to disconnect the internal RFI capacities from the intermediate circuit.

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FC 300 Instruction Manual

How to Install

" About How to Install

This chapter covers mechanical and electrical installations to and from power
terminals and control card terminals.
Electrical installation of options is described in the corresponding Instructions.

" How to get started

You can carry out a quick and EMC-correct
installation of the FC 300 by following the
steps described below.

Read the safety instructions before

installing the unit.

Diagram showing basic installation including,

electrical connection, motor, start/stop key, and
potentiometer for speed adjustment.

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FC 300 Instruction Manual

How to Install

" Accessory Bag

Find the following parts included in the FC
300 Accessory Bag.

1 + 2 only available in units with brake chopper.

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FC 300 Instruction Manual

How to Install

" Mechanical Installation

Mechanical dimensions
Frame size B Frame size C
0.34-3.0 HP 4.0-5.0 HP
(0.25-2.2 kW) (3.0-3.7 kW)
(200-240 V) (200-240 V)
0.5-5.4 HP 7.4-10 HP
(0.37-4.0 kW) (5.5-7.5 kW)
(380-500 V) (380-500 V)
1.0-10 HP
(0.75-7.5 kW)
(550-600 V)
Height
10.6 in (268 10.6 in (268
Height of back plate A
mm) mm)
Distance between 10.1 in (257 10.1 in (257
a
mounting holes mm) mm)
Width
3.54 in (90 5.12 in (130
Width of back plate B
mm) mm)
Distance between 2.76 in (70 4.33 in (110
b
mounting holes mm) mm)
Depth
From back plate to 8.66 in (220 8.66 in (220
C
front mm) mm)
8.66 in (220 8.66 in (220
With option A/B
mm) mm)
8.07 in (205 8.07 in (205
Without options
mm) mm) FC 300 IP20 - see accompanying table for
Screw holes mechanical dimensions.
0.315 in (8.0 0.315 in (8.0
c
mm) mm)
ø 0.433 in (ø ø 0.433 in (ø
d
11 mm) 11 mm)
ø 0.217 in (ø ø 0.217 in (ø
e
5.5 mm) 5.5 mm)
0.256 in (6.5 0.256 in (6.5
f
mm) mm)
10.2 lb (4.9
Max weight 14.6 lb (6.6 kg)
kg)

1. Drill holes in accordance with the measurements given.

2. You must provide screws suitable for the surface on which you want to mount
the FC 300. Retighten all four screws.

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FC 300 Instruction Manual

How to Install

For installation of IP21/TYPE 1/IP4X top and bottom - see the Option Guide enclosed with the FC 300.

FC 300 IP20 allows side-by-side installation. Because of the need for cooling, there must be a
minimum of 4 in (100 mm) free air passage above and below the FC 300.

" Electrical Installation

" Connection to Mains and Grounding

NOTE
The plug connector for power can
be removed.

1. Make sure the FC 300 is properly grounded.

Connect to ground connection (terminal 95).
Use screw from the accessory bag.
2. Place plug connector 91, 92, 93 from the
accessory bag onto the terminals labeled
MAINS at the bottom of FC 300.
3. Connect mains wires to the mains
plug connector.

The ground connection cable cross-section

must be at least 0.015 in.2 (10 mm2) or 2
rated mains wires terminated separately.

How to connect to mains and grounding.

NOTE
Check that mains voltage corresponds
to the mains voltage of the FC
300 nameplate.

Do not connect 400-V units with

RFI-filters to electrical supplies with a
voltage between phase and ground of
more than 440 V. For IT AC line and delta ground Terminals for mains and grounding.
(grounded leg), AC line voltage may exceed
440 V between phase and ground.

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FC 300 Instruction Manual

How to Install

" Motor Connection

NOTE
Motor cable must be shielded/armored. If
an non-shielded/unarmored cable is used,
some EMC requirements are not complied
with. For more information, see EMC specifications
in the VLT AutomationDrive FC 300 Design Guide.

1. Fasten decoupling plate to the bottom of FC 300

with screws and washers from the accessory bag.

2. Attach motor cable to terminals 96 (U),

97 (V), 98 (W).
3. Connect to ground connection (terminal
99) on decoupling plate with screws from
the accessory bag.
4. Insert plug connectors 96 (U), 97 (V), 98 (W)
and motor cable to terminals labeled MOTOR.
5. Fasten shielded cable to decoupling plate with
screws and washers from the accessory bag.

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FC 300 Instruction Manual

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No. 96 97 98 Motor voltage 0-100%

U V W of mains voltage.
3 wires out of motor
U1 V1 W1
6 wires out of motor, delta-connected
W2 U2 V2
U1 V1 W1 6 wires out of motor, star-connected
U2, V2, W2 to be interconnected separately
No. 99 Ground connection
PE

All types of three-phase asynchronous standard

motors can be connected to the FC 300. Normally,
small motors are star-connected (230/400 V,
/Y). Large motors are normally delta-connected
(400/690 V, /Y). Refer to the motor nameplate
for correct connection mode and voltage.

NOTE
In motors without phase insulation paper or other insulation reinforcement suitable for operation with
voltage supply (such as an adjustable frequency drive), fit an LC filter on the output of the FC 300.

" Motor cables

See Technical data for correct sizing of motor cable cross-section and length. Always comply
with national and local regulations on cable cross-section.

• Use a shielded/armoured motor cable to comply with EMC emission specifications

unless otherwise stated for the RFI filter used.
• Keep the motor cable as short as possible to reduce the noise level and leakage currents.
• Connect the motor cable shield to the decoupling plate of the FC 300 and to the metal cabinet of the motor.
• Make the shield connections with the largest possible surface area (cable clamp). This is
done by using the supplied installation devices in the FC 300.
• Avoid mounting with twisted screen ends (pigtails), which will spoil high frequency screening effects.
• If it is necessary to split the shield to install a motor isolator or motor relay, the shield must
be continued with the lowest possible high frequency impedance.

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FC 300 Instruction Manual

How to Install

" Fuses
Branch circuit protection:
In order to protect the installation against electrical and fire hazard, all branch circuits
in an installation, switch gear, machines etc., must be short circuit- and overcurrent-
protected according to the national/international regulations.

Short circuit protection:

The adjustable frequency drive must be protected against short circuit to avoid electrical or fire
hazard. Danfoss recommends using the fuses mentioned below to protect service personnel and
other equipment in case of an internal failure in the drive. The adjustable frequency drive provides
full short circuit protection in case of a short circuit on the motor output.

Overcurrent protection:
Provide overload protection to avoid fire hazard due to overheating of the cables in the installation.
The adjustable frequency drive is equipped with an internal overcurrent protection that can be used
for upstream overload protection (UL-applications excluded). See par. 4-18. Moreover, fuses or
circuit breakers can be used to provide the overcurrent protection in the installation. Overcurrent
protection must always be carried out according to national regulations.

To comply with UL/cUL approvals, use pre-fuses according to the tables below.

200-240 V

VLT Bussmann Bussmann Bussmann SIBA Littel fuse Ferraz- Ferraz-

Shawmut Shawmut
Type RK1 Type J Type T Type RK1 Type RK1 Type CC Type RK1
K2-K75 KTN-R10 JKS-10 JJN-10 5017906-010 KLN-R10 ATM-R10 A2K-10R
1K1-2K2 KTN-R20 JKS-20 JJN-20 5017906-020 KLN-R20 ATM-R20 A2K-20R
3K0-3K7 KTN-R30 JKS-30 JJN-30 5012406-032 KLN-R30 ATM-R30 A2K-30R

380-500 V, 525-600 V

VLT Bussmann Bussmann Bussmann SIBA Littel fuse Ferraz- Ferraz-

Shawmut Shawmut
Type RK1 Type J Type T Type RK1 Type RK1 Type CC Type RK1
K37-1K5 KTS-R10 JKS-10 JJS-10 5017906-010 KLS-R10 ATM-R10 A6K-10R
2K2-4K0 KTS-R20 JKS-20 JJS-20 5017906-020 KLS-R20 ATM-R20 A6K-20R
5K5-7K5 KTS-R30 JKS-30 JJS-30 5012406-032 KLS-R30 ATM-R30 A6K-30R

KTS fuses from Bussmann may substitute KTN for 240 V adjustable frequency drives.
FWH fuses from Bussmann may substitute FWX for 240 V adjustable frequency drives.
KLSR fuses from LITTEL FUSE may substitute KLNR fuses for 240 V adjustable frequency drives.
L50S fuses from LITTEL FUSE may substitute L50S fuses for 240 V adjustable frequency drives.
A6KR fuses from FERRAZ SHAWMUT may substitute A2KR for 240 V adjustable frequency drives.

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FC 300 Instruction Manual

How to Install

A50X fuses from FERRAZ SHAWMUT may substitute A25X for 240 V adjustable frequency drives.

Non-UL compliance

If UL/cUL is not to be complied with, we VLT Max. fuse size Voltage Type
recommend using the following fuses, which will K25-K75 10A1) 200-240 V type gG
ensure compliance with EN50178: 1K1-2K2 20A1) 200-240 V type gG
In case of malfunction, not following the 3K0-3K7 32A1) 200-240 V type gG
recommendation may result in unnecessary K37-1K5 10A1) 380-500V type gG
damage of the adjustable frequency drive. Fuses 2K2-4K0 20A1) 380-500V type gG
5K5-7K5 32A1) 380-500V type gG
must be designed for protection in a circuit
capable of supplying a maximum of 100,000
Arms (symmetrical), 500 V maximum. 1) Max. fuses - see national/international
regulations for selecting an applicable fuse size.

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FC 300 Instruction Manual

How to Install

" Access to Control Terminals

All terminals to the control cables are located
underneath the terminal cover on the front of the
adjustable frequency drive. Remove the terminal
cover by means of a screwdriver (see illustration).

" Electrical Installation, Control Terminals

1. Mount terminals from the accessory bag

to the front of the FC 300.
2. Connect terminals 18, 27, and 37 to +24 V
(terminal 12/13) with the control cable.

Default settings:
18 = start
27 = coast inverse
37 = safe stop inverse

NOTE
To mount the cable to the terminal:

1. Strip isolation of 0.35 - 0.4 in. (9-10 mm)

2. Insert a screwdriver in the square hole.
3. Insert the cable in the adjacent circular hole.
4. Remove the screwdriver. The cable is now
mounted to the terminal.

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FC 300 Instruction Manual

How to Install

NOTE
To remove the cable from the terminal:

1. Insert a screwdriver in the square hole.

2. Pull out the cable.

" Control Terminals

Drawing reference numbers:

1. 10 pole plug digital I/O.

2. 3 pole plug RS485 Bus.
3. 6 pole analog I/O.
4. USB Connection.

Control terminals

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How to Install

" Electrical Installation, Control Cables

Diagram showing all electrical terminals. Terminal 37 is not included in FC 301.

Very long control cables and analog signals may in rare cases, depending on installation, result
in 50/60 Hz ground loops due to noise from mains supply cables.

If this occurs, you may have to break the shield or insert a 100 nF capacitor between shield and chassis.

Common for the digital and analog inputs and outputs must be connected separately to avoid common mode
currents from one group (i.e. the digital inputs) to affect other groups (i.e. the analog inputs).

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FC 300 Instruction Manual

How to Install

NOTE
Control cables must be shielded/armored.

1. Use a clamp from the accessory bag

to connect the shield to the decoupling
plate for control cables.

See section entitled Grounding of shielded/armored

control cables in the VLT AutomationDrive FC 300
Design Guide for the correct termination
of control cables.

" Switches S201, S202, and S801

Switches S201 (A53) and S202 (A54) are used
to select a current (0-20 mA) or a voltage
(-10 to 10 V) configuration of the analog input
terminals 53 and 54 respectively.

Switch S801 (BUS TER.) can be used to

enable termination on the RS-485 port
(terminals 68 and 69).

See drawing Diagram showing all electrical

terminals in section Electrical Installation.

Default setting:

S201 (A53) = OFF (voltage input)

S202 (A54) = OFF (voltage input)
S801 (Bus termination) = OFF

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How to Install

" Tightening Torques

Tighten connected terminals with the FC 300 Connections Torque
following torques: (Nm)
Motor, mains, brake, DC 2-3
Bus, Decoupling Plate
screws
Ground, 24 V DC 2-3
Relay 0.5-0.6

" Final Set-Up and Test

To test the set-up and ensure that the adjustable frequency drive is running, follow these steps.

Step 1. Locate the motor nameplate.

NOTE
The motor is either star- (Y) or
delta-connected (∆). This information is
located on the motor nameplate data.

Step 2. Enter the motor nameplate data 1. Motor power [kW] parameter 1-20
in this parameter list. 2. Motor voltage parameter 1-22
3. Motor frequency parameter 1-23
To access this list, first press the [QUICK MENU]
4. Motor current parameter 1-24
key then select "Q2 Quick Setup". 5. Motor nominal speed parameter 1-25

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FC 300 Instruction Manual

How to Install

Step 3. Activate the Automatic Motor Adaptation (AMA)

We recommend running an AMA to ensure optimum performance. The AMA measures
the values from the motor model equivalent diagram.

1. Connect terminal 37 to terminal 12.

2. Start the adjustable frequency drive and activate the AMA parameter 1-29.
3. Choose between complete or reduced AMA. If an LC filter is mounted, run only the reduced AMA.
4. Press the [OK] key. The display shows "Press hand to start".
5. Press the [Hand on] key. A progress bar placed at the bottom of the display
indicates if the AMA is in progress.

Stop the AMA during operation

1. Press the [OFF] key - the adjustable frequency drive enters into alarm mode and the
display shows that the AMA was terminated by the user.

Successful AMA

1. The display shows "Press [OK] to finish AMA".

2. Press the [OK] key to exit the AMA state.

Unsuccessful AMA

1. The adjustable frequency drive enters into alarm mode. A description of the alarm
can be found in the Troubleshooting section.
2. "Report Value" in the [Alarm Log] shows the last measuring sequence carried out by the
AMA, before the adjustable frequency drive entered alarm mode. This number along with
the description of the alarm will assist you in troubleshooting. If you contact Danfoss
Service, make sure to mention number and alarm description.

NOTE
Unsuccessful AMA is often caused by incorrectly registered motor nameplate data.

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How to Install

Step 4. Set speed limit and ramp time

Set up the desired limits for speed and ramp time. Minimum reference parameter 3-02
Maximum reference parameter 3-03

Motor speed low limit parameter 4-11 or 4-12

Motor speed high limit parameter 4-13 or 4-14

Ramp-up time 1 [s] parameter 3-41

Ramp-down time 1 [s] parameter 3-42

" Additional Connections

" 24 V Backup Option
Terminal numbers:

Terminal 35: - external 24 V DC supply.

Terminal 36: + external 24 V DC supply.

1. Attach 24 V DC cable to the 24 V plug connector.

2. Insert plug connector into terminals
labeled 35, 36.

Connection to 24 V backup supply.

" Load Sharing

With load sharing, you can connect several FC 300’s DC intermediate circuits if you extend
the installation using extra fuses and AC coils (see illustration).

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FC 300 Instruction Manual

How to Install

NOTE
Load sharing cables must be shielded/armored. If a non-shielded/unarmored cable is
used, some EMC requirements are not complied with. For more information, see EMC
specifications in the VLT AutomationDrive FC 300 Design Guide.

Voltage levels of up to 975 V DC may No. 88 89 Load sharing / DC link

occur between terminals 88 and 89. DC - DC + Terminals

" Brake Connection Option

The connection cable to the brake resistor No. 81 82 Brake resistor
must be shielded/armored. R- R+ terminals

1. Use cable clamps to connect the shield to the metal cabinet of the adjustable frequency
drive and to the decoupling plate of the brake resistor.
2. Dimension the cross-section of the brake cable to match the brake current.

NOTE
Voltages up to 975 V DC may occur between the terminals.

NOTE
If a short circuit in the brake resistor occurs, prevent power dissipation in the brake resistor
by using a mains switch or contactor to disconnect the mains for the adjustable frequency
drive. Only the adjustable frequency drive can control the contactor.

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How to Install

" Relay connection

To set relay output, see parameter group No. 01 - 02 make (normally open)
5-4* Relays. 01 - 03 break (normally closed)
04 - 05 make (normally open)
04 - 06 break (normally closed)

Terminals for relay connection.

" Control of Mechanical Brake

In hoisting/lowering applications, you need to be able to control an electromechanical brake.

• Control the brake using any relay output or digital output (terminal 27 or 29).
• Keep the output closed (voltage-free) as long as the adjustable frequency drive is unable to
"support" the motor, for example due to the load being too heavy.
• Select Mechanical brake control [32] in par. 5-4* for applications with an electromechanical brake.
• The brake is released when the motor current exceeds the preset value in par. 2-20.
• The brake is engaged when the output frequency is less than the frequency set in par. 2-21 or
2-22, and only if the adjustable frequency drive carries out a stop command.

If the adjustable frequency drive is in alarm mode or in an overvoltage situation, the

mechanical brake immediately cuts in.

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FC 300 Instruction Manual

How to Install

" Parallel connection of motors

The FC 300 is able to control several
parallel-connected motors. The total current
consumption of the motors must not exceed the
rated output current IINV for the FC 300.

Problems may arise at start and at low RPM values if motor sizes are widely different because small motors’
relatively high ohmic resistance in the stator calls for a higher voltage at start and at low RPM values.

The electronic thermal relay (ETR) of the FC 300 cannot be used as motor protection for the individual motor
in systems with motors connected in parallel. Further motor protection must be provided, e.g. thermistors
in each motor or individual thermal relays. (Circuit breakers are not suitable as protection).

NOTE
When motors are connected in parallel, parameter 1-29 Automatic motor
adaptation (AMA) cannot be used.

For more information, see VLT AutomationDrive FC 300 Design Guide.

" Thermal motor protection

The electronic thermal relay in FC 300 has received the UL-approval for single motor protection,
when parameter 1-26 Motor thermal protection is set for ETR Trip and parameter 1-23 Motor
current, IM, N is set to the rated motor current (see motor nameplate).

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" How to Program on the Local Control Panel

In the following instructions, we assume you
have a graphical LCP (LCP 102):

The control panel is divided into four

functional groups:
1. Graphical display with Status lines.
2. Menu keys and indicator lights - changing
parameters and switching between
display functions.
3. Navigation keys and indicator lights (LEDs).
4. Operation keys and indicator lights (LEDs).

All data is displayed in a graphical LCP display,

which can show up to five items of operating
data while displaying [Status].

Display lines:

a. Status line:Status messages displaying

icons and graphic.
b. Line 1-2: Operator data lines displaying data
defined or chosen by the user. By pressing the
[Status] key, up to one extra line can be added.
c. Status line: Status messages displaying text.

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Indicator lights (LEDs):

• Green LED/On: Indicates if control section is working.

• Yellow LED/Warn.: Indicates a warning.
• Flashing Red LED/Alarm: Indicates an alarm.

Most FC 300 parameter set-ups can be changed immediately via the control panel, unless a password
has been created via par. 0-60 Main Menu Password or via par. 0-65 Quick Menu Password.

LCP keys

[Status] indicates the status of the adjustable frequency drive or the motor. You can choose
between 3 different readouts by pressing the [Status] key:
5 line readouts, 4 line readouts or Smart Logic Controller.

[Quick Menu] allows quick access to different Quick Menus such as:

- My Personal Menu
- Quick Set-up
- Changes Made
- Loggings

[Main Menu] is used for programming all parameters.

[Alarm Log] displays an Alarm list of the five latest alarms (numbered A1-A5). To obtain additional details
about an alarm, use the arrow keys to maneuver to the alarm number and press [OK]. You will now receive
information about the condition of your adjustable frequency drive right before entering the alarm mode.

[Back] takes you to the previous step or layer in the navigation structure.

[Cancel] annuls your last change or command as long as the display has not been changed.

[Info] supplies information about a command, parameter, or function in any display window.
Exit info mode by pressing either [Info], [Back], or [Cancel].

[OK] is used for choosing a parameter marked by the cursor and for confirming the change of a parameter.

[Hand On] enables control of the adjustable frequency drive via the LCP. [Hand on] also starts the
motor, and it is now possible to enter the motor speed data by means of the arrow keys. The key can
be selected as Enable [1] or Disable [0] via par. 0-40 [Hand on] key on LCP.
External stop signals activated by means of control signals or a serial bus will override
a "start" command given via the LCP.

[Off] is used for stopping the connected motor. The key can be selected as Enable
[1] or Disable [0] via par. 0-41 [Off] key on LCP.

[Auto On] is used if the adjustable frequency drive is to be controlled via the control terminals and/or serial
communication. When a start signal is active on the control terminals and/or the bus, the adjustable frequency
drive will start. The key can be selected as Enable [1] or Disable [0] via par. 0-42 [Auto on] key on LCP.

[Reset] is used for resetting the adjustable frequency drive after an alarm (trip). It can be
selected as Enable [1] or Disable [0] via par. 0-43 Reset Keys on LCP.

Arrow keys are used for maneuvering between commands and within parameters.

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The parameter shortcut can be carried out by holding down the [Main Menu] key for 3 seconds.
The parameter shortcut allows direct access to any parameter.

" Quick Transfer of Parameter Settings

Once the setup of a drive is complete, we

recommend that you store the data in the LCP or
on a PC via MCT 10 Setup Software Tool.

Data storage in LCP:

1. Go to par. 0-50 LCP copy

2. Press the [OK] key
3. Select "All to LCP"
4. Press the [OK] key
All parameter settings are now stored in the LCP indicated by the progress bar.
When 100% is reached, press [OK].

NOTE
Stop the unit before performing this operation.

You can now connect the LCP to another adjustable frequency drive and copy the parameter
settings to this adjustable frequency drive as well.

Data transfer from LCP to drive:

1. Go to par. 0-50 LCP copy

2. Press the [OK] key
3. Select "All from LCP"
4. Press the [OK] key
The parameter settings stored in the LCP are now transferred to the drive indicated by
the progress bar. When 100% is reached, press [OK].

NOTE
Stop the unit before performing this operation.

" Reset to Default Setting

To restore all parameter values to their default setting, go to par. 14-22 Operating Mode and
select Initialization. Power down the adjustable frequency drive. The adjustable frequency drive
will automatically restore to default settings during the next power-up.

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" Adjust Display Contrast

Hold down [STATUS] and use the up or down navigation arrow to adjust the display contrast

" How to Connect a PC to the FC 300

To control the adjustable frequency drive from a
PC, install the MCT 10 Setup Software.
The PC is connected via a standard (host/device)
USB cable, or via the RS-485 interface as
shown in the section Bus Connection in the
chapter How to Program.

USB connection.

Data transfer from PC to drive via MCT

10 Set-Up Software:
" The FC 300 Software Dialog
Data storage in PC via MCT 10 Set-Up Software: 1. Connect a PC to the unit via USB com port
2. MCT 10 Set-up Software
1. Connect a PC to the unit via USB com port 3. Choose "Open" - stored files will be shown
2. MCT 10 Set-up Software
4. Open the appropriate file
3. Choose "Read from drive"
5. Choose "Write to drive"
4. Choose "Save as"
All parameters are now transferred to the drive.
All parameters are now stored.
A separate manual for MCT 10 Set-up
Software is available.

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" Connection Examples

" Start/stop
Terminal 18 = start/stop
Terminal 37 = coasting stop (safe)
Terminal 27 = coast inverse

Par. 5 Digital input = Pulse start -10

Par. 5-12 Digital input = coast inverse(default)

" Pulse start/stop

Terminal 18 = latched start
Terminal 27= stop inverse

Par. 5 Digital input = Pulse start -10

Par. 5 Digital input = Stop inverted -12

" Speed up/slow down

Terminals 29/32 = Speed up/slow down.

Par. 5 Digital input = Pulse start -10

Par. 5 Digital input = Freeze reference -12
Par. 5 Digital input = Speed up -13
Par. 5-14 Digital input = Slow down

" Potentiometer reference

Voltage reference via a potentiometer.

Par. 3-15 Reference resource 1 = Analog

input 53 (default)
Par. 6-10 Terminal 53, low voltage =
0 Volt (default)
Par. 6-11 Terminal 53, high voltage
= 10 Volt (default)
Par. 6-14 Terminal 53, low ref./feedb.
value = 0 RPM (default)
Par. 6-15 Terminal 53, high ref./feedb.
value = 1.500 RPM
Switch S201 = OFF (U)

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FC 300 Instruction Manual

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" Basic Parameters 1-23 Motor frequency

Option:
0-01 Language
*50 Hz (50 HZ) [50]
Option: 60 Hz (60 HZ) [60]
* English (ENGLISH) [0] Min - Max motor frequency: 20 - 300 Hz
German (DEUTSCH) [1]
Function:
French (FRANCAIS) [2]
Select the stated value from the motor name plate.
Danish (DANSK) [3]
Alternatively, set the value for motor frequency to
Spanish (ESPANOL) [4]
be infinitely variable. If a value different from 50 Hz
Italian (ITALIANO) [5]
or 60 Hz is selected, it is necessary to correct par.
Chinese (CHINESE) [10]
1-50 to 1-54. For 87 Hz operation with 230/400 V
Function: motors, set the name plate data for 230 V/50 Hz.
Choose the desired LCP language. Adapt par. 2-02 Output speed high limit and par.
2-05 Maximum reference to the 87 Hz application.
1-20 Motor Power [HP]
NOTE
Range:
Changing the value in this parameter
0.50 - 10 HP (0.37-7.5 kW) [Motor
affects the setting of other parameters.
type de-
Par. 1-23 cannot be changed while
pendent]
the motor is running.
Function:
NOTE
The value should equal the nameplate data on the If a delta connection is used, select
connected motor. The default value corresponds the rated motor frequency for the
to the nominal rated output of the unit. delta connection.
NOTE
1-24 Motor current
Changing the value in this parameter
Range:
affects the setting of other parameters.
Par. 1-20 cannot be changed while Motor type dependent.
the motor is running.
Function:
1-22 Motor Voltage The value should equal the nameplate data on
the connected motor. Data is used for calculating
Range:
torque, motor protection, etc.
200-500 V [Motor
type de- NOTE
pendent] Changing the value in this parameter
affects the setting of other parameters.
Function: Par. 1-24 cannot be changed while
The value should equal the nameplate data on the the motor is running.
connected motor. The default value corresponds
to the nominal rated output of the unit. 1-25 Motor nominal speed
Range:
NOTE
Changing the value in this parameter 100 - 60000 RPM * RPM
affects the setting of other parameters.
Function:
Par. 1-22 cannot be changed while
The value should equal the name plate data
the motor is running.
on the connected motor. The data is used for
calculating motor compensations.

* default setting ( ) display text [ ] value for use in communication via serial communication port

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1-29 Automatic Motor Adaptation, (AMA) Function:

The Minimum reference is the minimum
Option:
value obtained by the sum of all references.
*OFF [0]
Minimum reference is only active if Min -
Enable complete AMA [1]
Max [0] is set in par. 3-00.
Enable reduced AMA [2]
Speed control, closed loop: RPM Torque control
Function: Speed feedback: Nm
If the AMA function is used, the adjustable frequency
3-03 Maximum reference
drive automatically sets the necessary control
parameters (par. 1-30 to par. 1-35) with the motor Option:
stationary. AMA ensures optimum use of the motor. MinReference (par. 3-02) - 100000.000
For the best possible adaptation of the adjustable *1500.000
frequency drive, run AMA on a cold motor.
Function:
Select Enable complete AMA, if the adjustable
The Maximum reference is the highest value
frequency drive is to carry out AMA of the stator
obtained by the sum of all references. The unit
resistance RS, the rotor resistance Rr, the stator
follows the choice of configuration in par. 1-00.
leakage reactance x1, the rotor leakage reactance
Speed control, closed loop: RPM
X2 and the main reactance Xh.
Torque control, speed feedback: Nm
Select Reduced AMA if a reduced test is to be
carried out, in which only the stator resistance 3-41 Ramp 1 ramp up time
Rs in the system is determined.
Range:
AMA cannot be carried out while the motor is running.
0.01 - 3600.00 s *ExpressionLimit s
Activate the AMA function by pressing [Hand on]
after selecting [1] or [2]. See also section Automatic Function:
Motor Adaptation. After a normal sequence, the The ramp-up time is the acceleration time from 0
display will read, "Press [OK] to finish AMA." After RPM to the rated motor speed nM,N (par. 1-23),
pressing the [OK] key, the adjustable frequency provided that the output current does not reach
drive is now ready for operation. the torque limit (set in par. 4-16). The value 0.00
corresponds to 0.01 s in speed mode.
NOTE
It is important to set motor par. 1-2*
correctly, since these form part of the
AMA algorithm. For optimum dynamic
motor adaptation, an AMA must be carried
out. It may take up to 10 min, depending on
the power rating of the motor.

NOTE
Avoid externally generating torque
during AMA.

NOTE
If one of the settings in par. 1-2*
is changed, par. 1-30 to 1-39 will
return to default setting.

3-02 Minimum reference

Option:
-100000.000 - MaxReference (par. 3-03)
*0.000
* default setting ( ) display text [ ] value for use in communication via serial communication port

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FC 300 Instruction Manual

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3-42 Ramp 1 ramp-down time

Range:
0.01 - 3600.00 s *ExpressionLimit s
Function:
The ramp-down time is the deceleration time from
the rated motor speed nM,N (par. 1-23) to 0 RPM,
provided that there is no over-voltage in the inverter
due to regenerative operation of the motor, or if the
generated current reaches the torque limit (set in
par. 4-17). The value 0.00 corresponds to 0.01 s in
speed mode. See ramp-up time in par. 3-41

* default setting ( ) display text [ ] value for use in communication via serial communication port

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Parameter lists
Changes during operation
"TRUE" means that the parameter can be changed while the adjustable frequency drive is in operation
and "FALSE" means that the it must be stopped before a change can be made.

4-Set-up
’All set-up’: the parameters can be set individually in each of the four set-ups, i.e. one
single parameter can have four different data values.
’1 set-up’: data value will be the same in all set-ups.

Conversion index
This number refers to a conversion figure used when writing or reading by means of a variable frequency drive.

Conv. index 100 67 6 5 4 3 2 1 0 -1 -2 -3 -4 -5 -6

Conv. factor 1 1/60 1000000 100000 10000 1000 100 10 1 0.1 0.01 0.001 0.0001 0.00001 0.000001

Data type Description Type

2 Integer 8 Int8
3 Integer 16 Int16
4 Integer 32 Int32
5 Unsigned 8 Uint8
6 Unsigned 16 Uint16
7 Unsigned 32 Uint32
9 Visible String VisStr
33 Normalized value 2 bytes N2
35 Bit sequence of 16 boolean variables V2
54 Time difference w/o date TimD

See the FC 300 Design Guide for further information about data types 33, 35 and 54.

* default setting ( ) display text [ ] value for use in communication via serial communication port

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" 0-** Operation/Display

Par. Parameter description Default value 4-set-up Change Conver- Type

No. # during sion index
operation
0-0* Basic settings
0-01 Language [0] English 1 set-up TRUE - Uint8
0-04 Operating state at Power-up (Hand) [1] Forced stop, ref=old All set-ups TRUE - Uint8
0-1* Set-up handling
0-10 Active set-up [1] Setup 1 1 set-up TRUE - Uint8
0-11 Edit set-up [1] Setup 1 All set-ups TRUE - Uint8
0-12 This set-up linked to [1] Setup 1 All set-ups FALSE - Uint8
0-13 Readout: Linked set-ups 0 All set-ups FALSE 0 Uint16
0-14 Readout: Edit set-ups / channel 0 All set-ups TRUE 0 Uint32
0-2* LCP Display
0-20 Display line 1.1 small [1617] Speed (RPM) All set-ups TRUE - Uint16
0-21 Display line 1.2 small [1614] Motor current All set-ups TRUE - Uint16
0-22 Display line 1.3 small [1610] Power (kW) All set-ups TRUE - Uint16
0-23 Display line 2 large [1613] Frequency All set-ups TRUE - Uint16
0-24 Display line 3 large [1602] Reference % All set-ups TRUE - Uint16
0-25 My personal menu User depedent 1 set-up TRUE 0 Uint16
0-4* LCP keypad
0-40 [Hand on] key on LCP [1] Enabled All set-ups TRUE - Uint8
0-41 [Off] key on LCP [1] Enabled All set-ups TRUE - Uint8
0-42 [Auto on] key on LCP [1] Enabled All set-ups TRUE - Uint8
0-43 [Reset] key on LCP [1] Enabled All set-ups TRUE - Uint8
0-5* Copy/Save
0-50 LCP copy [0] No copy All set-ups FALSE - Uint8
0-51 Set-up copy [0] No copy All set-ups FALSE - Uint8
0-6* Password
0-60 Main menu password 100 1 set-up TRUE 0 Uint16
0-62 Access to main menu w/o password [0] Full access 1 set-up TRUE - Uint8
0-64 Quick menu password 200 1 set-up TRUE 0 Uint16
0-66 Access to quick menu w/o password [0] Full access 1 set-up TRUE - Uint8

* default setting ( ) display text [ ] value for use in communication via serial communication port

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" 1-** Load/Motor

Par. Parameter description Default value 4-set-up Change Conver- Type

No. # during sion index
operation
1-0* General settings
1-00 Configuration mode [0] Speed open loop All set-ups FALSE - Uint8
1-01 Motor control principle [1] VVCplus All set-ups FALSE - Uint8
1-2* Motor data
1-20 Motor power [HP] Drive dependent All set-ups FALSE 1 Uint32
1-22 Motor voltage Drive dependent All set-ups FALSE 0 Uint16
1-23 Motor frequency Drive dependent All set-ups FALSE 0 Uint16
1-24 Motor current Drive dependent All set-ups FALSE -2 Uint16
1-25 Motor nominal speed Drive dependent All set-ups FALSE 67 Uint16
1-29 Automatic motor adaptation(AMA) [0] Off All set-ups FALSE - Uint8
1-3* Advanced motor data
1-30 Stator resistance (Rs) Motor dependent All set-ups FALSE -4 Uint32
1-31 Rotor resistance (Rr) Motor dependent All set-ups FALSE -4 Uint32
1-33 Stator leakage reactance (X1) Motor dependent All set-ups FALSE -4 Uint32
1-34 Rotor leakage reactance (X2) Motor dependent All set-ups FALSE -4 Uint32
1-35 Main reactance (Xh) Motor dependent All set-ups FALSE -4 Uint32
1-36 Iron loss resistance (Rfe) Motor dependent All set-ups FALSE -3 Uint32
1-39 Motor poles Motor dependent All set-ups FALSE 0 Uint8
1-4* Motor temperature
1-40 Motor thermal protection [0] No protection All set-ups TRUE - Uint8
1-41 Motor external fan [0] No All set-ups TRUE - Uint16
1-43 Thermistor source [0] None All set-ups FALSE - Uint8
1-5* Load indep. setting
1-50 Motor magnetizing at zero speed 100 % All set-ups TRUE 0 Uint16
1-51 Min speed normal magnetizing [RPM] 1 RPM All set-ups TRUE 67 Uint8
1-6* Load depen. setting
1-60 Low speed load compensation 100 % All set-ups TRUE 0 Int16
1-61 High speed load compensation 100 % All set-ups TRUE 0 Int16
1-62 Slip compensation 100 % All set-ups TRUE 0 Int16
1-63 Slip compensation time constant 0.10 s All set-ups TRUE -2 Uint16
1-64 Resonance dampening 100 % All set-ups TRUE 0 Uint16
1-65 Resonance dampening time constant 5 ms All set-ups TRUE -3 Uint8
1-66 Min. current at low speed 100 % All set-ups TRUE 0 Uint8
1-67 Load type [0] Passive load All set-ups TRUE - Uint8
1-68 Minimum inertia Drive dependent All set-ups FALSE -4 Uint32
1-69 Maximum inertia Drive dependent All set-ups FALSE -4 Uint32
1-7* Start adjustments
1-71 Start delay 0.0 s All set-ups TRUE -1 Uint8
1-72 Start function [2] Coast/delay time All set-ups TRUE - Uint8
1-74 Start speed [RPM] 0 RPM All set-ups TRUE 67 Uint16
1-76 Start current 0.00 A All set-ups TRUE -2 Uint16
1-8* Stop adjustments
1-80 Function at stop [0] Coast All set-ups TRUE - Uint8
1-81 Min speed for function at stop [RPM] 0 RPM All set-ups TRUE 67 Uint16

* default setting ( ) display text [ ] value for use in communication via serial communication port

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" 2-** Brakes

Par. Parameter description Default value 4-set-up Change Conver- Type

No. # during sion index
operation
2-0* DC-brake
2-00 DC hold current 50 % All set-ups TRUE 0 Uint8
2-01 DC brake current 50 % All set-ups TRUE 0 Uint16
2-02 DC braking time 10.0 s All set-ups TRUE -1 Uint16
2-03 DC brake cut-in speed 0 RPM All set-ups TRUE 67 Uint16
2-1* Brake energy funct.
2-10 Brake and over-voltage functions [0] Off All set-ups TRUE - Uint8
2-11 Brake resistor (ohm) Drive dependent All set-ups TRUE 0 Uint16
2-12 Brake power limit (kW) Drive dependent All set-ups TRUE 0 Uint32
2-13 Brake power monitoring [0] Off All set-ups TRUE - Uint8
2-15 Brake check [0] Off All set-ups TRUE - Uint8
2-2* Mechanical brake
2-20 Release brake current 0.00 A All set-ups TRUE -2 Uint16
2-21 Activate brake speed [RPM] 0 RPM All set-ups TRUE 67 Uint16
2-23 Activate brake delay 0.0 s All set-ups TRUE -1 Uint8

* default setting ( ) display text [ ] value for use in communication via serial communication port

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" 3-** Reference / Ramps

Par. Parameter description Default value 4-set-up Change Conver- Type

No. # during sion index
operation
3-0* Reference limits
3-00 Reference range [0] Min - Max All set-ups TRUE - Uint8
3-03 Maximum reference 1500.000 Unit All set-ups TRUE -3 Int32
3-1* References
3-10 Preset reference 0.00 % All set-ups TRUE -2 Int16
3-12 Catch up/slow down value 0.00 % All set-ups TRUE -2 Int16
3-13 Reference site [0] Linked to Hand / Auto All set-ups FALSE - Uint8
3-14 Preset relative reference 0.00 % All set-ups TRUE -2 Int32
3-15 Reference resource 1 [1] Analog input 53 All set-ups FALSE - Uint8
3-16 Reference resource 2 [2] Analog input 54 All set-ups FALSE - Uint8
3-17 Reference resource 3 [11] Local bus reference All set-ups FALSE - Uint8
3-18 Relative scaling reference resource [0] No function All set-ups FALSE - Uint8
3-19 Jog speed 25 RPM All set-ups TRUE 67 Uint16
3-4* Ramp 1
3-40 Ramp 1 type [0] Linear All set-ups TRUE - Uint8
3-41 Ramp 1 ramp up time Drive dependent All set-ups TRUE -2 Uint32
3-42 Ramp 1 ramp down time Drive dependent All set-ups TRUE -2 Uint32
3-5* Ramp 2
3-50 Ramp 2 type [0] Linear All set-ups TRUE - Uint8
3-51 Ramp 2 ramp up time Drive dependent All set-ups TRUE -2 Uint32
3-52 Ramp 2 ramp down time Drive dependent All set-ups TRUE -2 Uint32
3-6* Ramp 3
3-60 Ramp 3 type [0] Linear All set-ups TRUE - Uint8
3-61 Ramp 3 ramp up time Drive dependent All set-ups TRUE -2 Uint32
3-62 Ramp 3 ramp down time Drive dependent All set-ups TRUE -2 Uint32
3-7* Ramp 4
3-70 Ramp 4 type [0] Linear All set-ups TRUE - Uint8
3-71 Ramp 4 ramp up time Drive dependent All set-ups TRUE -2 Uint32
3-72 Ramp 4 ramp down time Drive dependent All set-ups TRUE -2 Uint32
3-8* Other ramps
3-80 Jog ramp time Drive dependent All set-ups TRUE -2 Uint32
3-81 Quick stop ramp time Drive dependent 1 set-up TRUE -2 Uint32
3-9* Digital Pot.Meter
3-90 Step Size 0.01 % All set-ups FALSE -2 Uint16
3-91 Ramp Time 1.00 s All set-ups FALSE -2 Uint32
3-92 Power Restore [0] Off All set-ups FALSE - Uint8
3-93 Limit 100 % All set-ups FALSE 0 Uint16

* default setting ( ) display text [ ] value for use in communication via serial communication port

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FC 300 Instruction Manual

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" 4-** Limits / Warnings

Par. Parameter description Default value 4-set-up Change Conver- Type

No. # during sion index
operation
4-1* Motor limits
4-10 Motor speed direction [2] Both directions All set-ups FALSE - Uint8
4-11 Motor speed low limit [RPM] 0 RPM All set-ups TRUE 67 Uint16
4-13 Motor speed high limit [RPM] 3600 RPM All set-ups TRUE 67 Uint16
4-16 Torque limit motor mode 160.0 % All set-ups TRUE -1 Uint16
4-17 Torque limit generator mode 160.0 % All set-ups TRUE -1 Uint16
4-18 Current limit 160.0 % All set-ups TRUE -1 Uint16
4-19 Max output frequency 132.0 Hz All set-ups FALSE -1 Uint16
4-5* Adj. warnings
4-50 Warning current low 0.00 A All set-ups TRUE -2 Uint16
4-51 Warning current high Par. 16-37 All set-ups TRUE -2 Uint16
4-52 Warning speed low 0 RPM All set-ups TRUE 67 Uint16
4-53 Warning speed high Par. 4-13 All set-ups TRUE 67 Uint16
4-56 Warning feedback low 0.000 Unit All set-ups TRUE -3 Int32
4-57 Warning feedback high 1500.000 Unit All set-ups TRUE -3 Int32
4-58 Missing motor phase function [0] Off All set-ups FALSE - Uint8
4-6* Speed bypass
4-60 Bypass speed from [RPM] 0 RPM All set-ups TRUE 67 Uint16
4-62 Bypass speed to [RPM] 0 RPM All set-ups TRUE 67 Uint16

* default setting ( ) display text [ ] value for use in communication via serial communication port

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" 5-** Digital In/Out

Par. Parameter description Default value 4-set-up Change Conver- Type

No. # during sion index
operation
5-0* Digital IO mode
5-00 Digital I/O mode [0] PNP All set-ups FALSE - Uint8
5-01 Terminal 27 mode [0] Input All set-ups FALSE - Uint8
5-02 Terminal 29 mode [0] Input All set-ups FALSE - Uint8
5-1* Digital inputs
5-10 Terminal 18 digital input [8] Start All set-ups TRUE - Uint8
5-11 Terminal 19 digital input [10] Reverse All set-ups TRUE - Uint8
5-12 Terminal 27 digital input [2] Coast inverse All set-ups TRUE - Uint8
5-13 Terminal 29 digital input [14] Jog All set-ups TRUE - Uint8
5-14 Terminal 32 digital input [24] Set-up select bit 1 All set-ups TRUE - Uint8
5-15 Terminal 33 digital input [23] Set-up select bit 0 All set-ups TRUE - Uint8
5-3* Digital outputs
5-30 Terminal 27 digital output [0] No operation All set-ups TRUE - Uint8
5-31 Terminal 29 digital output [0] No operation All set-ups TRUE - Uint8
5-4* Relays
5-40 Function relay [0] No operation All set-ups TRUE - Uint8
5-41 On delay, relay 0.01 s All set-ups TRUE -2 Uint16
5-42 Off delay, relay 0.01 s All set-ups TRUE -2 Uint16
5-5* Pulse input
5-50 Term. 29 low frequency 100 Hz All set-ups TRUE 0 Uint32
5-51 Term. 29 high frequency 100 Hz All set-ups TRUE 0 Uint32
5-52 Term. 29 low ref./feedb. value 0.000 Unit All set-ups TRUE -3 Int32
5-53 Term. 29 high ref./feedb. value 1500.000 Unit All set-ups TRUE -3 Int32
5-54 Pulse filter time constant #29 100 ms All set-ups FALSE -3 Uint16
5-55 Term. 33 low frequency 100 Hz All set-ups TRUE 0 Uint32
5-56 Term. 33 high frequency 100 Hz All set-ups TRUE 0 Uint32
5-57 Term. 33 low ref./feedb. value 0.000 Unit All set-ups TRUE -3 Int32
5-58 Term. 33 high ref./feedb. value 1500.000 Unit All set-ups TRUE -3 Int32
5-59 Pulse filter time constant #33 100 ms All set-ups FALSE -3 Uint16
5-6* Pulse output
5-60 Terminal 27 pulse output variable [0] No operation All set-ups FALSE - Uint8
5-62 Pulse output maximum frequency #27 5000 Hz All set-ups FALSE 0 Uint32
5-63 Terminal 29 pulse output variable [0] No operation All set-ups FALSE - Uint8
5-65 Pulse output maximum frequency #29 5000 Hz All set-ups FALSE 0 Uint32
5-7* 24V encoder input
5-70 Term 32/33 encoder resolution 1024 All set-ups FALSE 0 Uint16
5-71 Term 32/33 encoder direction [0] Clockwise All set-ups FALSE - Uint8

* default setting ( ) display text [ ] value for use in communication via serial communication port

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FC 300 Instruction Manual

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" 6-** Analog In/Out

Par. Parameter description Default value 4-set-up Change Conver- Type

No. # during sion index
operation
6-0* Analog IO mode
6-00 Live zero Timeout Time 10 s All set-ups TRUE 0 Uint8
6-01 Live zero Timeout Function [0] Off All set-ups TRUE - Uint8
6-1* Analog input 1
6-10 Terminal 53 low voltage 0.07 V All set-ups TRUE -2 Int16
6-11 Terminal 53 high voltage 10.00 V All set-ups TRUE -2 Int16
6-12 Terminal 53 low current 0.14 mA All set-ups TRUE -5 Int16
6-13 Terminal 53 high current 20.00 mA All set-ups TRUE -5 Int16
6-14 Terminal 53 low ref./feedb. value 0.000 Unit All set-ups TRUE -3 Int32
6-15 Terminal 53 high ref./feedb. value 1500.000 Unit All set-ups TRUE -3 Int32
6-16 Terminal 53 filter time constant 0.001 s All set-ups FALSE -3 Uint16
6-2* Analog input 2
6-20 Terminal 54 low voltage 0.07 V All set-ups TRUE -2 Int16
6-21 Terminal 54 high voltage 10.00 V All set-ups TRUE -2 Int16
6-22 Terminal 54 low current 0.14 mA All set-ups TRUE -5 Int16
6-23 Terminal 54 high current 20.00 mA All set-ups TRUE -5 Int16
6-24 Terminal 54 low ref./feedb. value 0.000 Unit All set-ups TRUE -3 Int32
6-25 Terminal 54 high ref./feedb. value 1500.000 Unit All set-ups TRUE -3 Int32
6-26 Terminal 54 filter time constant 0.001 s All set-ups FALSE -3 Uint16
6-5* Analog output 1
6-50 Terminal 42 output [0] No operation All set-ups TRUE - Uint8
6-51 Terminal 42 output min scale 0.00 % All set-ups TRUE -2 Int16
6-52 Terminal 42 output max scale 100.00 % All set-ups TRUE -2 Int16

" 7-** Controllers

Par. Parameter description Default value 4-set-up Change Conver- Type

No. # during sion index
operation
7-0* Speed PID ctrl.
7-02 Speed PID proportional gain 0.015 All set-ups TRUE -3 Uint16
7-03 Speed PID Integral Time Drive dependent All set-ups TRUE -4 Uint32
7-04 Speed PID differentiation time Drive dependent All set-ups TRUE -4 Uint16
7-05 Speed PID diff. gain Limit 5.0 All set-ups TRUE -1 Uint16
7-06 Speed PID lowpass filter time 10.0 ms All set-ups TRUE -4 Uint16

* default setting ( ) display text [ ] value for use in communication via serial communication port

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FC 300 Instruction Manual

How to Program

" 8-** Comm. and options

Par. Parameter description Default value 4-set-up Change Conver- Type

No. # during sion index
operation
8-0* General settings
8-00 Enabled options [1] All All set-ups FALSE - Uint8
8-01 Control site [0] Digital and ctrl.word All set-ups TRUE - Uint8
8-02 Controlword source [0] FC RS485 All set-ups TRUE - Uint8
8-03 Controlword Timeout Time 1.0 s 1 set-up TRUE -1 Uint32
8-04 Controlword Timeout Function [0] Off 1 set-up FALSE - Uint8
8-05 End-of-timeout function [1] Resume set-up 1 set-up TRUE - Uint8
8-06 Reset Controlword Timeout [0] Do not reset All set-ups TRUE - Uint8
8-07 Diagnosis trigger [0] Disable 2 set-ups FALSE - Uint8
8-1* Ctrl. word settings
8-10 Control word profile [0] FC profile All set-ups TRUE - Uint8
8-3* FC Port settings
8-30 Protocol [0] FC 1 set-up FALSE - Uint8
8-31 Address 1 1 set-up FALSE 0 Uint8
8-32 FC port baudrate [2] 9600 Baud 1 set-up FALSE - Uint8
8-35 Minimum response delay 10 ms All set-ups FALSE -3 Uint16
8-36 Max response delay 5000 ms 1 set-up FALSE -3 Uint16
8-37 Max inter-char delay 25 ms 1 set-up FALSE -3 Uint16
8-5* Digital/Bus
8-50 Coasting select [3] Logic OR All set-ups TRUE - Uint8
8-51 Quick stop select [3] Logic OR All set-ups TRUE - Uint8
8-52 DC Brake select [3] Logic OR All set-ups TRUE - Uint8
8-53 Start select [3] Logic OR All set-ups TRUE - Uint8
8-54 Reverse select [3] Logic OR All set-ups TRUE - Uint8
8-55 Set-up select [3] Logic OR All set-ups TRUE - Uint8
8-56 Preset reference select [3] Logic OR All set-ups TRUE - Uint8
8-9* Bus jog
8-90 Bus Jog 1 Speed 100 RPM All set-ups TRUE 67 Uint16
8-91 Bus Jog 2 Speed 200 RPM All set-ups TRUE 67 Uint16

* default setting ( ) display text [ ] value for use in communication via serial communication port

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FC 300 Instruction Manual

How to Program

" 9-** Profibus

Par. Parameter description Default value 4-set-up Change Conver- Type

No. # during sion index
operation
9-00 Setpoint 0 All setups TRUE 0 Uint16
9-07 Actual Value 0 All setups FALSE 0 Uint16
9-15 PCD write configuration 0 1 setup TRUE - Uint16
9-16 PCD read configuration 0 1 setup TRUE - Uint16
9-18 Node address 126 1 setup TRUE 0 Uint8
9-22 Telegram selection [1] Standard telegram 1 1 setup TRUE - Uint8
9-23 Parameters for signals 0 All setups TRUE - Uint16
9-27 Parameter edit [1] Enabled 1 setup FALSE - Uint16
9-28 Process control [1] Enable cyclic master 1 setup FALSE - Uint8
9-53 Profibus Warning Word 0 All setups TRUE 0 V2
9-63 Actual baud rate [255] No baud rate found All setups TRUE - Uint8
9-64 Device Identification 0 All setups TRUE 0 Uint16
9-65 Profile number 0 All setups TRUE 0 Uint8
9-67 Control word 1 0 All setups TRUE 0 V2
9-68 Status word 1 0 All setups TRUE 0 V2
9-71 Save Data Values [0] Off All setups TRUE - Uint8
9-72 Drive Reset [0] No action 1 setup FALSE - Uint8
9-80 Defined parameters (1) 0 All setups FALSE 0 Uint16
9-81 Defined parameters (2) 0 All setups FALSE 0 Uint16
9-82 Defined parameters (3) 0 All setups FALSE 0 Uint16
9-83 Defined parameters (4) 0 All setups FALSE 0 Uint16
9-90 Changed parameters (1) 0 All setups FALSE 0 Uint16
9-91 Changed parameters (2) 0 All setups FALSE 0 Uint16
9-92 Changed parameters (3) 0 All setups FALSE 0 Uint16
9-93 Changed parameters (4) 0 All setups FALSE 0 Uint16

* default setting ( ) display text [ ] value for use in communication via serial communication port

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How to Program

" 10-** CAN fieldbus

Par. Parameter description Default value 4-set-up Change Conver- Type

No. # during sion index
operation
10-0* Common settings
10-00 CAN protocol [1] Device Net All set-ups FALSE - Uint8
10-01 Baudrate select [20] 125 Kbps All set-ups FALSE - Uint8
10-02 MAC ID 63 All set-ups FALSE 0 Uint8
10-05 Readout Transmit Error Counter 0 All set-ups TRUE 0 Uint8
10-06 Readout Receive Error Counter 0 All set-ups TRUE 0 Uint8
10-07 Readout Bus Off Counter 0 All set-ups TRUE 0 Uint16
10-1* DeviceNet
10-10 Process data type selection App. dependent 1 set-up TRUE - Uint8
10-11 Process Data Config Write 0 All set-ups FALSE 0 Uint8
10-12 Process Data Config Read 0 All set-ups FALSE 0 Uint8
10-13 Warning Parameter 63 All set-ups FALSE 0 Uint8
10-14 Net Reference [0] Off All set-ups TRUE - Uint8
10-15 Net Control [0] Off All set-ups TRUE - Uint8
10-2* COS filters
10-20 COS Filter 1 65535 All set-ups FALSE 0 Uint16
10-21 COS Filter 2 65535 All set-ups FALSE 0 Uint16
10-22 COS Filter 3 65535 All set-ups FALSE 0 Uint16
10-23 COS Filter 4 65535 All set-ups FALSE 0 Uint16
10-3* Parameter access
10-30 Parameter Data Types [0] Errata 1 All set-ups TRUE - Uint8
10-31 Array index 0 All set-ups TRUE 0 Uint16
10-39 Devicenet F parameters 0 All set-ups TRUE 0 Uint32

" 13-** Smart logic control

Par. Parameter description Default value 4-set-up Change Conver- Type

No. # during sion index
operation
13-1* Comparators
13-10 Comparator Operand [0] DISABLED 2 set-ups FALSE - Uint8
13-11 Comparator Operator [1] ≈ 2 set-ups FALSE - Uint8
13-12 Comparator Value 0.000 2 set-ups FALSE -3 Int32
13-2* Timers
13-20 SL control timer 0.000 s 1 set-up FALSE -3 TimD
13-4* Logic rules
13-40 Logic Rule Boolean 1 [0] False 2 set-ups FALSE - Uint8
13-41 Logic Rule Operator 1 [0] DISABLED 2 set-ups FALSE - Uint8
13-42 Logic Rule Boolean 2 [0] False 2 set-ups FALSE - Uint8
13-43 Logic Rule Operator 2 [0] DISABLED 2 set-ups FALSE - Uint8
13-44 Logic Rule Boolean 3 [0] False 2 set-ups FALSE - Uint8
13-5* Smart logic ctrl.
13-50 SL control mode [0] Off 2 set-ups FALSE - Uint8
13-51 SL control event [0] False 2 set-ups FALSE - Uint8
13-52 SL control action [0] DISABLED 2 set-ups FALSE - Uint8

* default setting ( ) display text [ ] value for use in communication via serial communication port

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FC 300 Instruction Manual

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" 14-** Special functions

Par. Parameter description Default value 4-set-up Change Conver- Type

No. # during sion index
operation
14-0* Inverter switching
14-00 Switching Pattern [1] SFAVM All set-ups FALSE - Uint8
14-01 Switching Frequency [5] 5.0 kHz All set-ups FALSE - Uint8
14-03 Overmodulation [0] Off All set-ups FALSE - Uint8
14-04 PWM random [0] Off All set-ups FALSE - Uint8
14-1* Electrical power On/Off
14-10 Electrical failure [0] No function All set-ups FALSE - Uint8
14-11 Electrical Voltage at Electrical Fault 342 V All set-ups TRUE 0 Uint16
14-12 Function at Electrical Imbalance [0] Trip All set-ups TRUE - Uint8
14-2* Trip reset
14-20 Reset mode [0] Manual reset All set-ups TRUE - Uint8
14-21 Automatic restart time 10 s All set-ups TRUE 0 Uint16
14-22 Operation mode [0] Normal operation All set-ups TRUE - Uint8
14-25 Trip delay at torque limit 60 s = Off All set-ups FALSE 0 Uint8
14-29 Service code 0 All set-ups FALSE 0 Int32
14-3* Current limit ctrl.
14-30 Current lim cont, Proportional Gain 100 % All set-ups FALSE 0 Uint16
14-31 Current lim contr, Integration Time 0.020 s All set-ups FALSE -3 Uint16
14-5* Environment
14-50 RFI 1 [1] On 1 set-up FALSE - Uint8

* default setting ( ) display text [ ] value for use in communication via serial communication port

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" 15-** Drive information

Par. Parameter description Default value 4-set-up Change during Conver- Type
No. # operation sion index
15-0* Operating Data
15-00 Operating hours 0 h All set-ups FALSE 74 Uint32
15-01 Running hours 0 h All set-ups FALSE 74 Uint32
15-02 kWh counter 0. kWh All set-ups FALSE 75 Uint32
15-03 Power up’s 0 All set-ups FALSE 0 Uint32
15-04 Over temp’s 0 All set-ups FALSE 0 Uint16
15-05 Over volt’s 0 All set-ups FALSE 0 Uint16
15-06 Reset of kWh counter [0] Do not reset All set-ups FALSE - Uint8
15-07 Reset running hours counter [0] Do not reset All set-ups FALSE - Uint8
15-2* Historic Log
15-20 Historic log: Event 0 All set-ups FALSE 0 Uint8
15-21 Historic log: Value 0 All set-ups FALSE 0 Uint32
15-22 Historic log: Time 0 ms All set-ups FALSE -3 Uint32
15-3* Fault Log
15-30 Fault log: Error code 0 All set-ups FALSE 0 Uint8
15-31 Fault log: Value 0 All set-ups FALSE 0 Int16
15-32 Fault log: Time 0 s All set-ups FALSE 0 Uint32
15-4* Drive identification
15-40 FC type 0 All set-ups FALSE 0 VisStr[6]
15-41 Power section 0 All set-ups FALSE 0 VisStr[20]
15-42 Voltage 0 All set-ups FALSE 0 VisStr[20]
15-43 Software version 0 All set-ups FALSE 0 VisStr[5]
15-44 Ordered typecode string 0 All set-ups FALSE 0 VisStr[40]
15-45 Actual typecode string 0 All set-ups FALSE 0 VisStr[40]
15-46 Drive ordering no 0 All set-ups FALSE 0 VisStr[8]
15-47 Power card ordering no 0 All set-ups FALSE 0 VisStr[8]
15-48 LCP Id no 0 All set-ups FALSE 0 VisStr[20]
15-49 SW id control card 0 All set-ups FALSE 0 VisStr[20]
15-50 SW id power card 0 All set-ups FALSE 0 VisStr[20]
15-51 Drive serial number 0 All set-ups FALSE 0 VisStr[10]
15-53 Power card serial number 0 All set-ups FALSE 0 VisStr[19]
15-6* Option ident
15-60 Option in slot A 0 All set-ups FALSE 0 VisStr[30]
15-61 Slot A option SWversion 0 All set-ups FALSE 0 VisStr[20]
15-62 Slot A ordering no 0 All set-ups FALSE 0 VisStr[8]
15-63 Slot A option serial number 0 All set-ups FALSE 0 VisStr[10]
15-65 Option in slot B 0 All set-ups FALSE 0 VisStr[30]
15-66 Slot B option SWversion 0 All set-ups FALSE 0 VisStr[20]
15-67 Slot B ordering no 0 All set-ups FALSE 0 VisStr[8]
15-68 Slot B option serial number 0 All set-ups FALSE 0 VisStr[10]
15-70 Option in slot C 0 All set-ups FALSE 0 VisStr[30]
15-71 Slot C option SWversion 0 All set-ups FALSE 0 VisStr[20]
15-72 Slot C ordering no 0 All set-ups FALSE 0 VisStr[8]
15-73 Slot C option serial number 0 All set-ups FALSE 0 VisStr[10]
15-75 Option in slot D 0 All set-ups FALSE 0 VisStr[30]
15-9* Parameter info
15-92 Defined parameters 0 All set-ups FALSE 0 Uint16
15-93 Modified parameters 0 All set-ups FALSE 0 Uint16
15-99 Parameter metadata 0 All set-ups FALSE 0 Uint16

* default setting ( ) display text [ ] value for use in communication via serial communication port

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" 16-** Data readouts

Par. Parameter description Default value 4-set-up Change Conver- Type

No. # during sion index
operation
16-0* General status
16-00 Control Word 0 All set-ups FALSE 0 V2
16-01 Reference [Unit] 0.000 Unit All set-ups FALSE -3 Int32
16-02 Reference % 0.0 % All set-ups FALSE -1 Int16
16-03 Status word 0 All set-ups FALSE 0 V2
16-05 Main actual value [%] 0 All set-ups FALSE 0 N2
16-06 Alarm word 0 All set-ups FALSE 0 Uint32
16-07 Warning word 0 All set-ups FALSE 0 Uint32
16-08 Extended status word 0 All set-ups FALSE 0 Uint32
16-1* Motor status
16-10 Power [kW] 0.0 kW All set-ups FALSE 2 Uint32
16-11 Power [hp] 0.00 hp All set-ups FALSE -2 Uint32
16-12 Motor voltage 0.0 V All set-ups FALSE -1 Uint16
16-13 Frequency 0.0 Hz All set-ups FALSE -1 Uint16
16-14 Motor current 0.00 A All set-ups FALSE -2 Uint32
16-16 Torque 0.0 Nm All set-ups FALSE -1 Int16
16-17 Speed [RPM] 0 RPM All set-ups FALSE 67 Int32
16-18 Motor thermal 0 % All set-ups FALSE 0 Uint8
16-3* Drive status
16-30 DC link Voltage 0 V All set-ups FALSE 0 Uint16
16-32 Brake energy /s 0.0 HP All set-ups FALSE 0 Uint32
16-33 Brake energy /2 min 0.0 HP All set-ups FALSE 0 Uint32
16-34 Heatsink temp. 0 °C All set-ups FALSE 100 Uint8
16-35 Inverter thermal 0 % All set-ups FALSE 0 Uint8
16-36 InomVLT Drive dependent All set-ups FALSE -2 Uint16
16-37 ImaxVLT Drive dependent All set-ups FALSE -2 Uint16
16-38 SL controller state 0 All set-ups FALSE 0 Uint8
16-39 Controlcard temp. 0 °C All set-ups FALSE 100 Uint8
16-5* Ref. & feedb.
16-50 External reference 0.0 All set-ups FALSE -1 Int16
16-51 Pulse reference 0.0 All set-ups FALSE -1 Uint32
16-52 Feedback [Unit] 0.000 All set-ups FALSE -3 Int32
16-6* Inputs & outputs
16-60 Digital input 0 All set-ups FALSE 0 Uint16
16-61 Terminal 53 switch setting [0] Current All set-ups FALSE - Uint8
16-62 Analog input 53 0.000 All set-ups FALSE -3 Int32
16-63 Terminal 54 switch setting [0] Current All set-ups FALSE - Uint8
16-64 Analog input 54 0.000 All set-ups FALSE -3 Int32
16-65 Analog output 42 [mA] 0.000 All set-ups FALSE -3 Int16
16-66 Digital output [bin] 0 All set-ups FALSE 0 Int16
16-67 Freq. input #29 [Hz] 0 All set-ups FALSE 0 Int32
16-68 Freq. input #33 [Hz] 0 All set-ups FALSE 0 Int32
16-69 Pulse output #27 [Hz] 0 All set-ups FALSE 0 Int32
16-70 Pulse output #29 [Hz] 0 All set-ups FALSE 0 Int32
16-8* Fieldbus & FC port
16-80 Fieldbus CTW 1 0 All set-ups FALSE 0 V2
16-82 Fieldbus REF 1 0 All set-ups FALSE 0 N2
16-84 Comm. option STW 0 All set-ups FALSE 0 V2
16-85 FC port CTW 1 0 All set-ups FALSE 0 V2
16-86 FC port REF 1 0 All set-ups FALSE 0 N2

* default setting ( ) display text [ ] value for use in communication via serial communication port

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FC 300 Instruction Manual

General Specifications

Mains supply (L1, L2, L3):

Supply voltage ....................................................................................................... 200-240 V ±10%
Supply voltage ............................................................. FC 301: 380-480 V / FC 302: 380-500 V ±10%
Supply voltage ........................................................................................... FC 302: 525-600 V ±10%
Supply frequency ............................................................................................................... 50/60 Hz
Max. imbalance between mains phases ................................................ ± 3.0 % of rated supply voltage
True Power Factor (λ) .................................................................................. 0.90 nominal at rated load
Displacement Power Factor (cos ϕ) near unity ........................................................................ (> 0.98)
Switching on input supply L1, L2, L3 ................................................................................ 2 times/min.
Environment according to EN60664-1 .................................. overvoltage category 111/pollution degree 2
The unit is suitable for use on a circuit capable of delivering not more than 100,000
RMS symmetrical Amperes, 240/500/600 V maximum.

Motor output (U, V, W):

Output voltage .......................................................................................... 0 - 100% of supply voltage
Output frequency ............................................................. FC 301: 0.2 - 1000 Hz / FC 302: 0 - 1000 Hz
Switching on output ........................................................................................................... Unlimited
Ramp times ............................................................................................................. 0.02 - 3600 sec.

Torque characteristics:
Starting torque (Constant torque) ............................................................................ 160% for 1 min.*
Starting torque ................................................................................................ 180% up to 0.5 sec.*
Overload current (Constant torque) .......................................................................... 160% for 1 min.*
*Percentage relates to FC 300’s nominal current.

Digital inputs:
Programmable digital inputs ................................................................... FC 301: 4 (5) / FC 302: 4 (6)
Terminal number ................................................................................ 18, 19, 27 1), 29 1), 32, 33, 372)
Logic .......................................................................................................................... PNP or NPN3)
Voltage level .................................................................................................................. 0 - 24 V DC
Voltage level, logic .......................................................................................... ’0’ PNP logic < 5 V DC
Voltage level, logic ........................................................................................ ’1’ PNP logic > 10 V DC

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FC 300 Instruction Manual

General Specifications

Voltage level, logic ...................................................................................... ’0’ NPN3) logic > 19 V DC

Voltage level, logic ...................................................................................... "1 NPN3) logic < 14 V DC
Maximum voltage on input ................................................................................................... 28 V DC
Input resistance, Ri ...................................................................................................... approx. 4 kΩ
All digital inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
1) Terminal 27 and 29 can also be programmed as output.
2) Terminal 37 is only available in FC 302. It can only be used as "safe stop" input. Terminal 37 is suitable
for category 3 installations according to EN 954-1 (safe stop according to category 0 EN 60204-1).
3) Exception: Terminal 37 is fixed PNP logic.

Analog inputs:
Number of analog inputs ................................................................................................................ 2
Terminal number ................................................................................................................... 53, 54
Modes ................................................................................................................. Voltage or current
Mode select .......................................................................................... Switch S201 and switch S202
Voltage mode .............................................................................. Switch S201/switch S202 = OFF (U)
Voltage level .......................................................... FC 301: 0 to + 10 / FC 302: -10 to +10 V (scalable)
Input resistance, Ri .................................................................................................... Approx. 10 kΩ
Max. voltage ........................................................................................................................ ± 20 V
Current mode ................................................................................ Switch S201/switch S202 = ON (I)
Current level ................................................................................................. 0/4 to 20 mA (scalable)
Input resistance, Ri .................................................................................................... Approx. 200 Ω
Max. current ........................................................................................................................ 30 mA
Resolution for analog inputs ......................................................................................... 10 bit (+ sign)
Accuracy of analog inputs ......................................................................... Max. error 0.5% of full scale
Band width ....................................................................................... FC 301: 20 Hz / FC 302: 100 Hz
The analog inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

Pulse/encoder inputs:
Programmable pulse/encoder inputs ............................................................................................. 2/1
Terminal number pulse/encoder ........................................................................ 29, 331) / 18, 32, 332)
Max. frequency at terminal 18, 29, 32, 33 .................................................... 110 kHz (Push-pull driven)
Max. frequency at terminal 18, 29, 32, 33 ........................................................... 5 kHz (open collector)
Min. frequency at terminal 18, 29, 32, 33 .................................................................................... 4 Hz
Voltage level ............................................................................................. see section on digital input
Maximum voltage on input ................................................................................................... 28 V DC
Input resistance, Ri ...................................................................................................... approx. 4 kΩ
Pulse input accuracy (0.1 - 1 kHz) .......................................................... Max. error: 0.1% of full scale
Encoder input accuracy (1 - 110 kHz) .................................................... Max. error: 0.05 % of full scale
The pulse and encoder inputs (terminals 18, 29, 32, 33) are galvanically isolated from the
supply voltage (PELV) and other high-voltage terminals.
1) Pulse inputs are 29 and 33
2) Encoder inputs: 18 = Z, 32 = A, and 33 = B

Digital output:
Programmable digital/pulse outputs ................................................................................................ 2
Terminal number ................................................................................................................ 27, 29 1)
Voltage level at digital/frequency output ................................................................................. 0 - 24 V
Max. output current (sink or source) ........................................................................................ 40 mA
Max. load at frequency output ................................................................................................... 1 kΩ
Max. capacitive load at frequency output .................................................................................... 10 nF

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General Specifications

Minimum output frequency at frequency output ........................................................................... 0 Hz

Maximum output frequency at frequency output ....................................................................... 32 kHz
Accuracy on frequency output ................................................................ Max. error: 0.1 % of full scale
Resolution on frequency outputs ............................................................................................... 12 bit
1) Terminal 27 and 29 can also be programmed as input.

The digital output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

Analog output:
Number of programmable analog outputs ......................................................................................... 1
Terminal number ......................................................................................................................... 42
Current range at analog output ....................................................................................... 0/4 - 20 mA
Max. load to common at analog output ..................................................................................... 500 Ω
Accuracy on analog output ..................................................................... Max. error: 0.5% of full scale
Resolution on analog output .................................................................................................... 12 bit
The analog output is galvonically isolated from the supply voltage (PELV) and other high-voltage terminals.

Control card, 24 V DC output:

Terminal number ................................................................................................................... 12, 13
Max. load ...................................................................................... FC 301: 130 mA / FC 302: 200 mA
The 24 V DC supply is galvonically isolated from the supply voltage (PELV), but has the same
potential as the analog and digital inputs and outputs.

Control card, 10 V DC output:

Terminal number ......................................................................................................................... 50
Output voltage ............................................................................................................ 10.5 V ±0.5 V
Max. load ............................................................................................................................. 15 mA
The 10 V DC supply is galvonically isolated from the supply voltage (PELV) and other high-voltage terminals.

Control card, RS-485 serial communication:

Terminal number .............................................................................. 68 (P,TX+, RX+), 69 (N,TX-, RX-)
Terminal number 61 ......................................................................... Common for terminals 68 and 69
The RS-485 serial communication circuit is functionally separated from other central circuits
and galvanically isolated from the supplier voltage (PELV).

Control card, USB serial communication:

USB standard ............................................................................................................. 2 (low speed)
USB plug .................................................................................................... USB type B "device" plug
Connection to PC is done via a standard host/device USB cable.
The USB connection is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

Relay outputs:
Programmable relay outputs ............................................................................. FC 301: 1 / FC 302: 2
Terminal number, power card ...................................... 1-3 (break), 1-2 (make), 4-6 (break), 4-5 (make)
Max. terminal load (AC) on 1-3 (break), 1-2 (make), 4-6 (break) power card ...................... 240 V AC, 2 A
Max. terminal load (AC) on 4-5 (make) power card ......................................................... 400 V AC, 2 A
Min. terminal load on 1-3 (break), 1-2 (make), 4-6 (break), 4-5 (make) power
card ................................................................................................ 24 V DC 10 mA, 24 V AC 100 mA
Environment according to EN 60664-1 ................................. overvoltage category 111/pollution degree 2
The relay contacts are galvanically isolated from the rest of the circuit by reinforced isolation (SELV).

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General Specifications

Cable lengths and cross -sections:

Max. motor cable length, shielded/armored ..................... FC 301: 164 ft (50 m) / FC 302: 492 ft (150 m)
Max. motor cable length, non-shielded/unarmored ........... FC 301: 246 ft (75 m) / FC 302: 984 ft (300 m)
Max. cross-section to motor, mains, load sharing and brake (see section Electrical Data in the
FC 300 Design Guide MG.33.BX.YY for more information), (0.34 HP - 10 HP / 0.25 kW - 7.5
kW) ...................................................................................................... 0.006 in.2 (4 mm2) / 10 AWG
Maximum cross-section to control wires, rigid wire ................................................................................
0.002 in.2 (1.5 mm2)/16 AWG (2 x 0.001 in.2 (2 x 0.75 mm2))
Maximum cross-section to control cables, flexible cable .............................. 0.0015 in.2 (1 mm2)/18 AWG
Maximum cross-section to control cables, cable with enclosed core ............ 0.0008 in.2 (0.5 mm2)/20 AWG
Minimum cross-section to control wires ............................................................. 0.0004 in.2 (0.25 mm2)

Cable lengths and RFI performance

FC 30x Filter Supply voltage RFI compliance at max. motor cable lengths
FC 301 With A2 filter 200 - 240 V / 380 - 500 V / <16 ft (5 m) EN 55011 Group A2
FC 302 400 - 500 V
FC 301 With A1/B 200 - 240 V / 400 - 500 V <131 ft (40 m) EN 55011 Group A1
<33 ft (10 m) EN 55011 Group B
FC 302 With A1/B 200 - 240 V / 380 - 500 V <492 ft (150 m) EN 55011 Group A1
<131 ft (40 m) EN 55011 Group B
FC 302 No RFI filter 550 - 600 V Not compliant with EN 55011

In certain instances, shorten the motor cable to comply with EN 55011 A1 and EN 55011 B.
Copper (140/167°F, 60/75°C) conductors recommended.

Aluminum conductors
Aluminum conductors are not recommended. Terminals can accept aluminum conductors but
the conductor surface must be clean and the oxidation must be removed and sealed by neutral
acid-free Vaseline grease before the conductor is connected.
Furthermore, the terminal screw must be retightened after two days due to the softness of the aluminum. It
is crucial to keep the connection a gas-tight joint, otherwise the aluminum surface will oxidize again.

Control card performance:

Scan interval ...................................................................................... FC 301: 10 mS / FC 302: 1 ms

Control characteristics:
Resolution of output frequency at 0 - 1000 Hz ..................... FC 301: +/- 0.013 Hz / FC 302: +/- 0.003 Hz
Repeat accuracy of Precise start/stop (terminals 18, 19) ............... FC 301: ≤ ± 1ms / FC 302: ≤ ± 0.1 ms
System response time (terminals 18, 19, 27, 29, 32, 33) ................... FC 301: ≤ 20 ms / FC 302: ≤ 2 ms
Speed control range (open loop) ............................................................... 1:100 of synchronous speed
Speed control range (closed loop) ............................................................ 1:1000 of synchronous speed
Speed accuracy (open loop) ................................................... 30 - 4000 rpm: Maximum error of ±8 rpm
Speed accuracy (closed loop) .............................................. 0 - 6000 rpm: Maximum error of ±0.15 rpm
All control characteristics are based on a 4-pole asynchronous motor

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General Specifications

Surroundings:
Enclosure ............................................................................................................................... IP 20
Enclosure kit available ..................................................................................... IP21/TYPE 1/IP 4X top
Vibration test .......................................................................................................................... 1.0 g
Max. relative humidity ............................. 5, 95, 721, -3, -3 Class 3K3 (non-condensing) during operation
Aggressive environment (IEC 721-3-3), uncoated ................................................................. class 3C2
Aggressive environment (IEC 721-3-3), coated .................................................................... class 3C3
Ambient temperature ............................ Maximum 122 °F (50 °C)(24-hour average max. 113 °F (45 °C))
Derating for ambient temperature, see special conditions in the Design Guide
Minimum ambient temperature during full-scale operation ................................................. 32 °F (0 °C)
Minimum ambient temperature at reduced performance ................................................. 14 °F (-10 °C)
Temperature during storage/transport ........................................... -13 - +150/160 °F (-25 - +65/70 °C)
Maximum altitude above sea level ............................................................................ 3300 ft (1000 m)
Derating for ambient temperature, see special conditions in the Design Guide
EMC standards, Emission ................................ EN 61800-3, EN 61000-6-3/4, EN 55011, (EN 50081-1/2)
EMC standards, Immunity ..................................................................... EN 61800-3, EN 61000-6-1/2,
EN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN 61000-4-5, EN 61000-4-6, (EN 50082-1/2)
See section on special conditions in the Design Guide

Protection and Features:

• Electronic thermal motor protection against overload.

• Temperature monitoring of the heat sink ensures that the trips if the temperature reaches 203
°F ± 9 °F (95 °C ± 5 °C). An overload temperature cannot be reset until the temperature
of the heat sink is below 158 °F ± 9 °F (70 °C ± 5 °C).
• The adjustable frequency drive is protected against short circuits on motor terminals U, V, W.
• If a mains phase is missing, the adjustable frequency drive trips or issues a warning.
• Monitoring of the intermediate circuit voltage ensures that the adjustable frequency drive
trips if the intermediate circuit voltage is too low or too high.
• The adjustable frequency drive is protected against ground faults on motor terminals U, V, W.

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General Specifications

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Troubleshooting

" Warnings/Alarm Messages

A warning or an alarm icon appears in the display as well as a text string describing the problem. A warning is
shown on the display until the fault has been corrected, while an alarm will continue to flash on the LED
until you activate the [RESET] key. The table shows the various warnings and alarms, and whether the fault
locks the FC 300. After an Alarm/Trip locked, cut off the mains supply and correct the fault. Reconnect
mains supply. The FC 300 is now reset. An Alarm/Trip can be reset manually in three ways:

1. Via the operating key [RESET].

2. Via a digital input.
3. Via serial communication.

You can also choose an automatic reset in parameter 14-20 Reset mode. When a cross appears in
both warning and alarm, it means that either a warning comes before an alarm or that you can define
whether a warning or an alarm appears for a given fault. For example, this is possible in parameter
1-90 Motor thermal protection. After an alarm/trip, the motor will coast, and alarm and warning
will flash on the FC 300. If the fault disappears, only the alarm will flash.

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Troubleshooting

No. Description Warning Alarm/Trip Alarm/Trip locked

1 10 Volts low X
2 Live zero error (X) (X)
3 No motor X
4 Mains phase loss X X X
5 DC link voltage high X
6 DC link voltage low X
7 DC overvoltage X X
8 DC undervoltage X X
9 Inverter overloaded X X
10 Motor ETR over temperature X X
11 Motor thermistor over temperature X X
12 Torque limit X X
13 Overcurrent X X X
14 Ground fault X X X
16 Short Circuit X X
17 Control word timeout (X) (X)
25 Brake resistor short-circuited X
26 Brake resistor power limit X X X
27 Brake chopper fault X
28 Brake check X X
29 Drive over temperature X X X
30 Motor phase U missing X X
31 Motor phase V missing X X
32 Motor phase W missing X X
33 Inrush fault X X
34 Fieldbus communication fault X X
38 Internal fault X X
47 24 V supply low X X X
48 1.8V supply low X X
49 Speed limit X
50 AMA calibration failed X
51 AMA check Unom and Inom X
52 AMA low Inom X
53 AMA motor too big X
54 AMA motor too small X
55 AMA parameter out of range X
56 AMA interrupted by user X
57 AMA timeout X
58 AMA internal fault X
59 Current limit X
61 Encoder loss (X) (X)
62 Output Frequency at Maximum Limit X
63 Mechanical Brake Low X
64 Voltage Limit X
65 Control Card Overheating X X X
66 Heatsink Temperature Low X
67 Option Configuration has Changed X
68 Safe Stop Activated X
80 Drive Initialized to Default Value X
(X) Dependent on parameter

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Troubleshooting

LED indication WARNING 1

Warning yellow 10 Volts low:
Alarm flashing red The 10 V voltage from terminal 50 on the
Trip locked yellow and red control card is below 10 V.
Remove some of the load from terminal 50,
as the 10 V supply is overloaded. Max. 15
mA or minimum 590 Ω.

WARNING/ALARM 2
Live zero error:
The signal on terminal 53 or 54 is less than
50% of the value set in par. 6-10, 6-12,
6-20, or 6-22 respectively.

WARNING/ALARM 3
No motor:
No motor has been connected to the output of
the adjustable frequency drive.

WARNING/ALARM 4
Mains phase loss:
A phase is missing on the supply side, or the
mains voltage imbalance is too high.
This message also appears in case of a fault in the
input rectifier on the adjustable frequency drive.
Check the supply voltage and supply currents
to the adjustable frequency drive.

WARNING 5
DC link voltage high:
The intermediate circuit voltage (DC) is higher than
the overvoltage limit of the control system. The
adjustable frequency drive is still active.

WARNING 6:
DC link voltage low
The intermediate circuit voltage (DC) is below
the undervoltage limit of the control system. The
adjustable frequency drive is still active.

WARNING/ALARM 7
DC over voltage:
If the intermediate circuit voltage exceeds the limit,
the adjustable frequency drive trips after a time.
Possible corrections:

Connect a brake resistor

Extend the ramp time
Activate functions in par. 2-10
Increase par. 14-26

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Troubleshooting

Connect a brake resistor. Extend the ramp time you want the adjustable frequency drive to give
a warning or an alarm when the counter reaches
100% in par. 1-90. The fault is that the motor is
overloaded by more than 100% for too long. Check
Alarm/warning limits: that the motor par. 1-24 is set correctly.
FC 300 Series 3 x 200 - 3 x 380 - 3 x 525 -
240 V 500 V 600 V
WARNING/ALARM 11
[VDC] [VDC] [VDC] Motor thermistor over temp:
Undervoltage 185 373 532 The thermistor or the thermistor connection is
Voltage 205 410 585 disconnected. You can choose if you want the
warning low adjustable frequency drive to give a warning or an
Voltage 390/405 810/840 943/965
alarm when the counter reaches 100% in par. 1-90.
warning high
Check that the thermistor is connected correctly
(w/o brake -
between terminal 53 or 54 (analog voltage input)
w/brake)
and terminal 50 (+ 10 Volts supply), or between
Overvoltage 410 855 975
terminal 18 or 19 (digital input PNP only) and
The voltages stated are the intermediate circuit terminal 50. If a KTY sensor is used, check for
voltage of the FC 300 with a tolerance of ± 5 %. The correct connection between terminal 54 and 55.
corresponding mains voltage is the intermediate
WARNING/ALARM 12
circuit voltage (DC-link) divided by 1.35
Torque limit:
The torque is higher than the value in par. 4-16 (in
motor operation) or the torque is higher than the
WARNING/ALARM 8
value in par. 4-17 (in regenerative operation).
DC under voltage:
If the intermediate circuit voltage (DC) drops WARNING/ALARM 13
below the "voltage warning low" limit (see table Over Current:
above), the adjustable frequency drive checks The inverter peak current limit (approx. 200%
if 24 V backup supply is connected. of the rated current) is exceeded. The warning
If no 24 V backup supply is connected, the will last approx. 8-12 sec., then the adjustable
adjustable frequency drive trips after a given frequency drive trips and issues an alarm. Turn
time depending on the unit. off the adjustable frequency drive and check if the
To check whether the supply voltage crankshaft can be turned and if the motor size
matches the adjustable frequency drive, see matches the adjustable frequency drive.
General Specifications. If extended mechanical brake control is selected,
trip can be reset externally.
WARNING/ALARM 9
Inverter overloaded: ALARM: 14
The adjustable frequency drive is about to cut Ground fault:
out because of an overload (too high current for There is a discharge from the output phases to
too long). The counter for electronic thermal ground, either in the cable between the adjustable
inverter protection gives a warning at 98% frequency drive and the motor or in the motor itself.
and trips at 100%, while giving an alarm. You Turn off the adjustable frequency drive and
cannot reset the adjustable frequency drive remove the ground fault.
until the counter is below 90%.
The fault is that the adjustable frequency drive is ALARM: 16
overloaded by more than 100% for too long. Short-circuit:
There is short circuiting in the motor or
WARNING/ALARM 10 on the motor terminals.
Motor ETR over temperature: Turn off the adjustable frequency drive and
According to the electronic thermal protection remove the short circuit.
(ETR), the motor is too hot. You can choose if

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Troubleshooting

WARNING/ALARM 17 ALARM/WARNING 28
Control word timeout: Brake check failed:
There is no communication to the adjustable Brake resistor fault: the brake resistor is
frequency drive. not connected/working.
The warning will only be active when par.
8-04 is NOT set to OFF. ALARM 29
Drive over temperature:
If par. 8-04 is set to Stop and Trip, a warning
appears and the adjustable frequency drive ramps If the enclosure is IP 20 or IP 21/TYPE 1, the
down until it trips, while giving an alarm. cut-out temperature of the heat sink is 203 °F ±9
°F (95 °C ±5 °C). The temperature fault cannot
par. 8-03 Control word Timeout Time could
possibly be increased. be reset until the temperature of the heat sink
is below 158 °F ±9 °F (70 °C ±5 °C).
WARNING 25 The fault could be:
Brake resistor short-circuited:
- Ambient temperature too high
The brake resistor is monitored during operation. If
it short circuits, the brake function is disconnected - Too long motor cable
and the warning appears. The adjustable frequency
ALARM 30
drive still works, but without the brake function.
Motor phase U missing:
Turn off the adjustable frequency drive and replace
Motor phase U between the adjustable frequency
the brake resistor (see par. 2-15 Brake Check.)
drive and the motor is missing.
ALARM/WARNING 26 Turn off the adjustable frequency drive and
Brake resistor power limit: check motor phase U.
The power transmitted to the brake resistor is
ALARM 31
calculated as a percentage, as a mean value over
Motor phase V missing:
the last 120 s, on the basis of the resistance value of
Motor phase V between the adjustable frequency
the brake resistor (par. 2-11) and the intermediate
drive and the motor is missing.
circuit voltage. The warning is active when the
Turn off the adjustable frequency drive and
dissipated braking energy is higher than 90%. If Trip
check motor phase V.
[2] has been selected in par. 2-13, the adjustable
frequency drive cuts out and issues this alarm when ALARM 32
the dissipated braking energy is higher than 100%. Motor phase W missing:
Motor phase W between the adjustable frequency
WARNING 27
drive and the motor is missing.
Brake chopper fault:
Turn off the adjustable frequency drive and
The brake transistor is monitored during operation
check motor phase W.
and if it short circuits, the brake function disconnects
and the warning comes up. The adjustable frequency ALARM: 33
drive is still able to run, but since the brake transistor Inrush fault:
has short circuited, substantial power is transmitted Too many power-ups have occurred within a
to the brake resistor, even if it is inactive. short time period. See the chapter General
Turn off the adjustable frequency drive and Specifications for the allowed number of
remove the brake resistor. power-ups within one minute.

Warning: There is a risk of substantial WARNING/ALARM 34

power being transmitted to the brake Fieldbus communication fault:
resistor if the brake transistor The fieldbus on the communication option
is short circuited. card is not working.

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Troubleshooting

WARNING 35 ALARM 56
Out of frequency range: AMA interrupted by user:
This warning is active if the output frequency has The AMA has been interrupted by the user.
reached its Warning speed low (par. 4-52) or
Warning speed high (par. 4-53). If the adjustable ALARM 57
frequency drive is in Process control, closed loop AMA timeout:
Try to start the AMA again a number of times,
(par. 1-00), the warning is active in the display. If
the adjustable frequency drive is not in this mode, bit until the AMA is carried out. Please note that
008000 Out of frequency range in extended status repeated runs may heat the motor to a level where
the resistance Rs and Rr is increased. In most
word is active but there is no warning in the display.
cases, however, this is not critical.
ALARM 38
Internal fault: ALARM 58
Contact your Danfoss supplier. AMA internal fault:
Contact your Danfoss supplier.
WARNING 47
WARNING 59
24 V supply low:
The external 24 V DC backup power supply may be Current limit:
overloaded, otherwise Contact your Danfoss supplier. Contact your Danfoss supplier.

WARNING 48 WARNING 61
Encoder loss:
1.8 V supply low:
Contact your Danfoss supplier. Contact your Danfoss supplier.

WARNING 49 WARNING 62
Speed limit: Output Frequency at Maximum Limit:
The output frequency is higher than the
Contact your Danfoss supplier.
value set in par. 4-19
ALARM 50
AMA calibration failed: ALARM 63
Contact your Danfoss supplier. Mechanical Brake Low:
The actual motor current has not exceeded
ALARM 51 the "release brake" current within the "Start
AMA check Unom and Inom: delay" time window.
The setting of motor voltage, motor current,
and motor power is presumably wrong. WARNING 64
Voltage Limit:
Check the settings.
The load and speed combination demands a motor
ALARM 52 voltage higher than the actual DC link voltage.
AMA low Inom:
The motor current is too low. Check the settings. WARNING/ALARM/TRIP 65
Control Card Over Temperature:
ALARM 53 Control card over temperature: The cut-out
AMA motor too big: temperature of the control card is 176 °F (80 °C).
The motor is too big for the AMA to be carried out.
WARNING 66
ALARM 54 Heatsink Temperature Low:
AMA motor too small: The heat sink temperature is measured as 0° C. This
The motor is too small for the AMA to be carried out. could indicate that the temperature sensor is defect
and thus the fan speed is increased to the maximum
ALARM 55 in case the power part or control card is very hot.
AMA par. out of range:
The par. values found from the motor are ALARM 67
outside the acceptable range. Option Configuration has Changed:

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Troubleshooting

One or more options has either been added or

removed since the last power-down.

ALARM 68
Safe Stop Activated:
Safe Stop has been activated. To resume
normal operation, apply 24 V DC to terminal
37, then send a reset signal (via Bus, Digital
I/O, or by pressing [RESET]).

ALARM 80
Drive Initialized to Default Value
Parameter settings are initialized to default setting
after a manual (three-finger) reset.

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Index

A E
Abbreviations ................................................... 6 Electrical Installation .......................................... 17
Access to Control Terminals .................................. 17 Electrical Installation, Control Cables ...................... 19
Accessory Bag .................................................. 10 ETR ............................................................... 58
Alarm Messages ................................................ 55 External 24 V DC supply ...................................... 23
Alarm/Trip ....................................................... 55
Alarm/Trip locked .............................................. 55
Analog inputs ................................................... 50
Analog output .................................................. 51
F
Fuses ............................................................. 15
Approvals ....................................................... 5
Automatic Motor Adaptation ................................. 32
Automatic Motor Adaptation (AMA) ......................... 22
Automatic reset ................................................ 55 G
General warning ............................................... 8
Graphical display ............................................... 27
Ground connection ............................................ 12
B Ground leakage current ...................................... 7
Brake Connection Option ..................................... 24
Brake control ................................................... 58

I
Indicator lights ................................................. 28
C Intermediate circuit ....................................... 23, 57
Cable lengths and cross-sections ........................... 51
IP21 / TYPE 1 ................................................... 4
Cable lengths and RFI performance ........................ 52
Communication option ........................................ 59
Connection to Mains ........................................... 12
Control cables .................................................. 20 K
Control card performance .................................... 52 KTY sensor ...................................................... 58
Control card, +10 V DC output: ............................. 51
Control card, 24 V DC output ................................ 51
Control card, RS-485 serial communication ............... 51
Control card, USB serial communication ................... 51
L
Language ........................................................ 32
Control characteristics ........................................ 52
LC filter .......................................................... 14
Control of Mechanical Brake ................................. 25
LCP ............................................................... 29
Control Terminals .......................................... 17, 18
LCP 102.......................................................... 27
Leakage Current ............................................... 8
LEDs ............................................................. 27
D Load Sharing ................................................... 23
DC link ........................................................... 57 Local Control Panel ............................................ 27
Decoupling plate ............................................... 13
Default settings ................................................ 35
DeviceNet ....................................................... 4
Digital inputs: .................................................. 49
M
Mechanical dimensions ....................................... 11
Digital output ................................................... 50
motor nameplate .............................................. 21
Display Contrast ............................................... 30

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Index

Main reactance ................................................. 33 Residual Current Device ...................................... 8

Mains plug connector.......................................... 12
Mains supply (L1, L2, L3)..................................... 49
MCT 10 .......................................................... 4
Mechanical Installation........................................ 11
S
shielded/armored .............................................. 20
Motor cables .................................................... 14
Safety Instructions ............................................ 7
Motor Connection .............................................. 13
Serial communication ......................................... 51
Motor current ................................................... 32
Shaft performance level ...................................... 3
Motor frequency................................................ 32
Side-by-side installation ...................................... 12
Motor nominal speed .......................................... 32
Speed up/slow down .......................................... 31
Motor output .................................................... 49
Start torque ..................................................... 7
Motor overload protection .................................... 7
Start/stop ....................................................... 31
Motor Power .................................................... 32
Stator leakage reactance ..................................... 33
Motor protection ............................................... 53
Status ............................................................ 28
Motor Voltage................................................... 32
Status messages ............................................... 27
Surroundings ................................................... 52
Switches S201, S202, and S801 ............................ 20
N Symbols ......................................................... 5
Nameplate data ............................................ 21, 21
Non-UL compliance ............................................ 16

T
Thermal motor protection .................................... 26
O Tightening Torques ............................................ 21
Output data (U, V, W) ......................................... 49 Torque characteristics ......................................... 49

P U
Parallel connection of motors ................................ 26 USB Connection ................................................ 18
Potentiometer reference ...................................... 31
Profibus .......................................................... 4
Protection ....................................................... 15
Protection and Features ...................................... 53
V
Voltage level .................................................... 49
Pulse start/stop ................................................ 31
Pulse/encoder inputs .......................................... 50

W
Warnings ........................................................ 55
Q
Quick Menu ..................................................... 28
Quick Transfer of Parameter Settings ...................... 29
2
24 V Backup Option ........................................... 23
24 V DC Backup ................................................ 4
R
ramp-down time .............................................. 33
Ramp 1 ramp up time ......................................... 33
Relay connection ............................................... 25
Relay outputs ................................................... 51
Repair work ..................................................... 7
Reset ............................................................. 28

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