The document advises operators on operating a top drive in encoder bypass mode. It cautions that drilling or spinning pipe could become unstable and rapid torque increases may require braking. Connections should be made up using tongs or a roughneck and breaking connections can be done normally.
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The document advises operators on operating a top drive in encoder bypass mode. It cautions that drilling or spinning pipe could become unstable and rapid torque increases may require braking. Connections should be made up using tongs or a roughneck and breaking connections can be done normally.
Subject: Operation of AC Top Drives in Encoder Bypass Mode
Objective: Advise Operators of Possible Damage to Drill Pipe Connections when
Operating in Encoder Bypass Mode
1. Drilling: Operation in encoder bypass should not effect normal drilling
operations. However, if the bit stalls, unstable operation can result. Symptoms of this condition are a rapid rise in torque and a simultaneous rapid reduction in speed. Continuous monitoring of the torque and speed meter is required. Setting of the brake or initiation of the unwind sequence is recommended if this condition is encountered.
2. Spinning In the Connection: This can be done in the normal manner,
however, more movement from the top drive when the connection shoulders up should be expected. Spinning in under manual operations rather than automatic can minimize this. Caution: If spinning up against the tongs, assure that ALL slack is out of the tongs and that rig floor personnel are clear of the tongs at all times.
3. Torquing the Connection: Use the tongs or automated roughneck (if
rig is equipped), to make up the lower connection. Remove the tongs or automated roughneck from the drill pipe once the lower connection is made up and use the top drive against the pipehandler clamp/gripper to make up the upper connection. Caution: Do not make up the connection against a tongs as this creates a backlash movement with the top drive may cause damage to the equipment and/or injury to personnel.
4. Breaking Out Connections: Breaking out connections can be done in
the normal manner by breaking out against the pipehandler clamp/gripper and spinning out the connection.