Calipers, Micrometers, Indicators (PDFDrive)
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Anonymous UXu3EGRCalipers, Micrometers, Indicators (PDFDrive)
Uploaded by
Anonymous UXu3EGR2008 Metrology Equipment Catalog
When You Need to Be Sure
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I N F O R M AT I O N
General information
k O ut A
Chec ew
Calipers
N cts
r o d u External Micrometers B
P
Internal Measurement C
Measuring Instruments for Large Dimensions D
Electronic Indicators, Dial Gages, Precision Indicators E
Lever-type Dial Test Indicators F
Comparative Measurement G
Measuring Stands and Auxiliary Fixtures H
Straightness, Angle and Inclination Measurement I
Length and Angle Standards J
Calibration Equipment K
Surface Roughness Testing L
Height Gages M
Electronic Length Measuring Equipment N
Air Gage Systems for Diameter Measurement O
Optical Measurement P
Coordinate Measuring Machines Q
As Brown & Sharpe is constantly
improving the design of its products,
the appearance, specifications,
Machinists Tools R
dimensions and weights are subject to
change without notice.
©2008 Brown & Sharpe, Inc.,
All Rights Reserved.
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Info-2 Rapp Industrial Sales
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I N F O R M AT I O N
Dear Customer,
In looking through the pages of this catalogue, you
will realise that TESA manufactures and markets
worldwide more than 5,000 products ranging from
high-precision hand-held measuring instruments to
sophisticated measuring systems.
Apart from TESA’s futuristic design concept, our
diversified line of metrology products also reflects
the advanced technology used for their manufacture.
Nearly all are SWISS MADE and provide an
outstanding price/performance relationship.
That’s why we at TESA are looking forward to
actively supporting you in reaching your objectives of
improved product quality by offering you custom
solutions to meet your specific needs.
We thank you for your confidence in our company
and look forward to serving you in the years to come.
François Gabella
General Manager
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S a l e s, Cu st o m e r S e r v i c e , A n d S u p p o rt
TESA SA is headquartered in Renens, Switzerland. Products are distributed through a
worldwide distribution network. Subsidiaries located all over the globe provide com-
prehensive customer service and support.
TESASA
TESA SAInternational
InternationalHeadquarters
Headquarters
Subsidiaries - Customer Serviceand
Subsidiaries - Customer Service andSupport
Support
Regional Distributors
Regional Distributors
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I N F O R M AT I O N
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Brown & Sharpe Authorized
Repair Services
Repair services for all of Brown & Sharpe, TESA and ETALON products are now available directly
at the factory in North Kingstown, RI. The same workmanship and craftsmanship used in the
manufacturing of our precision tool product line is also applied to the repair of your precision
instruments.
Service Department - PMI Division
Brown & Sharpe
Precision Park
200 Frenchtown Road
North Kingstown, RI 02852-1700 USA
For Factory Repair Authorization, call:
(800) 283-3600
For Technical Assistance, call:
(401) 886-2798
For additional information on local factory-approved regional repair services, contact our
Customer Service Department at 1-800-283-3600.
Eastern States
Meegan Tool Sales F.D. Hurka Company Brown & Sharpe Inc.
160 Oak Street 4731 Stockholm Court 200 Frenchtown Road
Building# 3, Unit 306 Charlotte, NC 28273 North Kingstown, RI 02852
Glastonbury, CT 06033 Phone# 704-552-0008 Phone# 800-283-3600
Phone# 860-633-2400 Fax# 704-553-8772 Fax# 401-886-2485
Fax# 860-657-8979 Accredited Calibration Laboratory Regional MICRO-HITE Repair
Accredited Calibration Center
Tool & Gage House
Laboratory Calibration Laboratory
4719 Hebron Street
Dixon & Ryan Corp. Charlotte, NC 28224 Master Gage & Tool Company
4343 Normandy Court Phone# 704-552-8444 112 Maplewood Street
Royal Oak, MI 48073 Fax# 704-552-6869 Danville, VA 24540
Phone# 248-549-4000 Accredited Calibration Laboratory Phone# 434-836-4243
Fax# 248-549-4810 Fax# 434-835-0008
Long Island Indicator Service
Regional MICRO-HITE Accredited Calibration Laboratory
14 Sarah Drive
Repair Center
Hauppauge, NY 11788
Accredited Calibration
Phone# 516-265-9357
Laboratory
Fax# 516-265-7449
MSI-Viking Gage Compac Indicator Repair Center
321 Tucapau Road
Cincinnati Precision
Duncan, SC 29334
253 Circle Freeway Drive
Phone# 864-433-9771
Cincinnati, OH 45246
Fax# 864-433-9775
Phone# 513-874-2122
NC Measurements Fax# 513-874-2536
100-A Centerwest Court Regional MICRO-HITE Repair Center
Cary, NC 27513 Accredited Calibration Laboratory
Phone# 919-677-9432
Fax# 919-677-9435
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Brown & Sharpe Authorized Repair Services (cont.)
Central States
Abbot Gage Superior Gage Service MTS Precision Tools
#40 Industrial Park 13931 N. 503 Road Division of Wm F Hurst
Childersburg, AL 35044 Tahlequah, OK 74464 2121 Souhwest Blvd.
Phone# 256-378-3286 Phone# 918-456-1554 Wichita, KS 67218
Fax# 256-378-3287 Fax# 918-458-4710 Phone# 316-942-7474
Factory trained on Factory trained on Fax# 316-942-1539
MICRO-HITE Repairs MICRO-HITE Repairs Accredited Calibration Laboratory
Ledford Machine & Gage Accredited Calibration Laboratory
Precision Calibration & Repair
227 Industrial Drive North Texas Precision Instruments 3130 Farrell Road
Mulvane, KS 67110 7464 Dogwood Park Houston, TX 77073
Phone# 316-777-9300 Fort Worth, TX 76118 Phone# 281-209-9000
Fax# 316-777-2220 Phone# 817-589-0011 Fax# 281-209-9955
Accredited Calibration Laboratory Toll Free# 866-589-0011 Regional MICRO-HITE Repair
Sommers Sales & Service Fax# 817-590-0062 Center
924 West Vesper Regional MICRO-HITE Repair Center Accredited Calibration Laboratory
Blue Springs, MO 64015
Phone# 816-224-1013
Fax# 816-224-4955
Accredited Calibration Laboratory
Western States
Precision Repair & Sales Inc. Micro Quality Calibration Portland Precision Instrument
3222 East Jackson Street 20743 Marilla Street & Repair
Phoenix, AZ 85034 Chatsworth, CA 91311 1111 SE Pine Street
Phone# 602-267-0850 Phone# 818-701-4969 Portland, OR 97214
Fax# 602-267-0895 Fax# 818-341-9109 Phone# 503-231-1576
Accredited Calibration Laboratory Fax# 503-231-4012
Phoenix Small Tool Repair
1819 South 7th Street Accurate Instrument Repair INC
Phoenix, AZ 85034 27122 Burbank
Phone# 602-256-7011 Foothill Ranch, CA 92610
Fax# 602-340-9052 Phone# 949-454-2874
Calibration Laboratory Fax# 949-454-2752
Regional MICRO-HITE Repair Center
Accredited Calibration Laboratory
Canada
Swiss Instruments Limited
1920 Mattawa Avenue
Mississauga, Ontario, Canada L4X 1K1
Phone# 905-279-1275
Fax# 905-279-8940
Regional MICRO-HITE Repair Center
Accredited Calibration Laboratory
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Warranty
We warrant that within twelve (12) months from the date of shipment, if the
product manufactured by us and sold by us is in the possession of the original
buyer (or lessee) from us (or from an authorized distributor), we will replace or
repair, at our option, free of charge, any part or parts which upon examination
we find defective in workmanship or material, provided that, on our request, the
product or parts thereof are returned to our plant, along with satisfactory docu-
mentation that the product has been installed, used, and maintained in accor-
dance with instructions in the User’s Manual and has not been subject
to abuse.
We warrant that within twelve (12) months from the date of shipment, if the
software sold by us is in the possession of the original buyer (or lessee) from us
(or from an authorized distributor), we will replace or correct, at our option, free
of charge, any modules or programs which upon examination we find
defective in workmanship or function, provided that, on our request, the modules
or programs are returned to our plant and, provided further, that there is
satisfactory documentation that the software has been installed, maintained and
operated in accordance with instructions in the User’s Manual, and
provided further that there is satisfactory documentation from the customer that
a software defect exists.
In addition, there may be specified Occupational Safety and Health Standards
Warranties which, if applicable to the product, are set out in the attached
schedule and incorporated by reference and subject to the provision hereof.
We shall not be liable or responsible for any expense or liability for repairs,
additions or modifications made upon the product without our written consent.
THIS WARRANTY IS IN LIEU OF ALL OTHER EXPRESS OR IMPLIED
WARRANTIES (INCLUDING WITHOUT LIMITATION AND WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE). IN
NO EVENT SHALL WE BE LIABLE FOR ANY SPECIAL, INDIRECT OR
CONSEQUENTIAL DAMAGES, (INCLUDING, BUT NOT LIMITED TO LOST
PROFITS OR OTHER DAMAGES FROM LOSS OF PRODUCTION) CAUSED BY
DEFECTIVE MATERIAL, OR BY UNSATISFACTORY PERFORMANCE OF THE
PRODUCT, OR BY ANY OTHER BREACH OF CONTRACT BY US.
IMPORTANT
Brown & Sharpe reserves the right to modify or change the design of products
shown in this Publication, without notice. Such modifications or changes may
include, but are not limited to changes in finish, materials, specifications, etc.,
from descriptions and illustrations of products listed herein.
The Brown & Sharpe Warranty shall apply in all cases to all products
manufactured by us and sold by us.
As Brown & Sharpe is constantly improving the design of its products, the appearance, specifications,
dimensions and weights are subject to change without notice.
©2002 Brown & Sharpe, Inc., All Rights Reserved.
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599-579-4
0 1 2 3 4 5 6 7 8 9
80 asdfg 20
I N F O R M AT I O N
70 .001" 30
SHOCKPROOF
SWISS MADE
60 40
I N F O R M AT I O N
50
Reading Dial Calipers
Inch Example 1 C
B
A. Beam Scale
Each graduation = .100" 0
90 AIN
LESS
TEMP
ER
ED
10
B. Index ST
599-579-4
11 11 80 asdfg 20
C. Dial Scale 6 7 8 9
22 33 4 4
Each graduation = .001" 70 .001" 30
(one revolution per .100") SHOCKPROOF
SWISS MADE
60 40
50
A
Step 1
Index has passed large numeral
1 on Beam Scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.000" Inch Example 2
Step 2
plus three intermediate 0
90 10
Beam Numerals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .300"
TEMP
LESS ER
AIN ED
ST
599-579-4
00 11 22 33 44 55 66 77 88 99
80 asdfg 20
Step 3 70 .001" 30
SHOCKPROOF
SWISS MADE
Dial pointer rests on numeral 70 . . . . . . . . . . . . . . . . . . . . . . . .070" 60
50
40
Total Reading 1.370"
Total Reading - .879"
Note: When Dial Pointer rests at 0, reading is an even hundred-
0
thousandths taken directly from the Beam Scale. 90 ST
AIN
LESS
TEMP
ER
ED
10
599-579-4
1 1 2 3 4
80 asdfg 20
70 .001" 30
Metric Example 1
SHOCKPROOF
SWISS MADE
C 60
50
40
A. Beam Scale B
Each graduation = 2.00 mm 1.9 2 .1
1.8 TEMP .2
LESS ER
AIN ED
B. Index 1.7 ST
599-579-14
.3
3 0
1.6 asdfg .4
20
C. Dial Scale
1.5 .5
Each graduation = 0.02 mm 1.4 0.02mm .6
(one revolution per 2.00 mm) 1.3
SHOCKPROOF
SWISS MADE
.7
1.2 .8
A 1.1 1 .9 1.8
1.9 2
AIN
LESS
TEMP
ER
ED
.1
.2
1.7 ST
.3
599-579-14
1.6 asdfg .4
1.5 .5
1.4 0.02mm .6
Step 1 1.3
SHOCKPROOF
SWISS MADE
.7
1.2 .8
1.1 1 .9
Index has passed numeral
30 on Beam Scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30.00 mm Metric Example 2
Step 2
1.9 2 .1 1.9 2
Dial pointer has passed numeral 1.4 . . . . . . . . . . . . . . . . . 1.40 mm 1.8 TEMP .2 1.7
1.8
ST
AIN
LESS
TEMP
ER
ED
.1
.2
LESS ER .3
AIN ED 599-579-14
1.7 ST 1.6
0
0 .3
30 asdfg .4
Step 3 599-579-14 1.5 .5
1.6 asdfg .4 1.4 0.02mm .6
plus intermediate Dial graduation. . . . . . . . . . . . . . . . .0. . . .02 mm 1.5
1.3
1.2
SHOCKPROOF
SWISS MADE
.7
.5 1.1 1 .9
.8
Total Reading 31.42 mm 1.4 0.02mm .6
SHOCKPROOF
1.3 SWISS MADE
.7
1.2 Total
.8 Reading - 8.14 mm
1.1 1 .9
Note: When Dial Pointer rests at 2 (which is also 0), reading is taken
directly from the Beam Scale
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Reading the English Micrometer
Example 1
A. Barrel Graduations
Numbered lines indicate .100", .200", .300", etc. Each line is .025"
B. Thimble Graduations
Numbered lines indicate .001", .002", etc. up to .025"
C. Datum A
11
Long Line on Barrel 0 1 2 3 4 5 69 10
7 8
8
7
6
4
3
5
C
B
Step 1 Highest barrel number . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 x .100" = .300"
Step 2 Number of lines between 3 and edge of thimble. . . . . . . . . 2 x .025" = .050"
Step 3 Thimble line closest to long barrel line . . . . . . . . . . . . . . . . 7 x .001" = .007"
Total Reading .357"
Example 2
D. Vernier Lines
D
Graduations added
12 on Barrel 16
11 15
10
76 5 4 3 2 1 0
4 5 6 10
for Ten Thousandths
7 8 12 14
0 1 2 3 9 11 13
10
8 4 5 69 10
7 812
7 0 1 2 3 11
8
6 0 1 2 3
7
10
4
5 6
9
8
4
5
Step 1 Follow reading instructions from Example 1. . . . . . . . . . . . . . . . . . . . . . . . . . .357"
Step 2 Notice which vernier line coincides with a thimble line . . . . . . . . . . . . . . 2 = .0002"
Total Reading .3572"
Note: If vernier 0 is coincident with a line on Thimble, the reading is an exact
one-thousandth of an inch
Example 3 Example 4 Example 5
17 15 1
14 0
54 3 2 1 0
16 13
543 2 1 0
24
0 1 2 3 4 5 6 7 8 15 12 23
14 11 22
21
13 4 5 6107 8
12 0 1 2 3 9 0 1 2 3 4 5 6 7 8 20
11 8 19
9
10 6
7 18
17
Total Reading - .788" Total Reading - .3321" Total Reading - .6431"
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Decimal Equivalents
I N F O R M AT I O N
Decimal Decimal Decimal Decimal Decimal Decimal
Size Inches Size Inches Size Inches Size Inches Size Inches Size Inches
97 .0059 59 .0410 2.75 mm .1083 5 mm .1969 N .3020 13 mm .5118
96 .0063 1.05 mm .0413 7/64 .1094 8 .1990 7.7 mm .3031 33/64 .5156
95 .0067 58 .0420 35 .1100 5.1 mm .2008 7.75 mm .3051 17/32 .5312
94 .0071 57 .0430 2.8 mm .1102 7 .2010 7.8 mm .3071 13.5 mm .5315
93 .0075 1.1 mm .0433 34 .1110 13/64 .2031 7.9 mm .3110 35/64 .5469
92 .0079 1.15 mm .0453 33 .1130 6 .2040 5/16 .3125 14 mm .5512
.2 mm .0079 56 .0465 2.9 mm .1142 5.2 mm .2047 8 mm .3150 9/16 .5625
91 .0083 3/64 .0469 32 .1160 5 .2055 O .3160 14.5 mm .5709
90 .0087 1.2 mm .0472 3 mm .1181 5.25 mm .2067 8.1 mm .3189 37/64 .5781
.22 mm .0087 1.25 mm .0492 31 .1200 5.3 mm .2087 8.2 mm .3228 15 mm .5906
89 .0091 1.3 mm .0512 3.1 mm .1220 4 .2090 P .3230 19/32 .5938
88 .0095 55 .0520 1/8 .1250 5.4 mm .2126 8.25 mm .3248 39/64 .6094
.25 mm .0098 1.35 mm .0531 3.2 mm .1260 3 .2130 8.3 mm .3268 15.5 mm .6102
87 .0100 54 .0550 3.25 mm .1280 5.5 mm .2165 21/64 .3281 5/8 .6250
86 .0105 1.4 mm .0551 30 .1285 7/32 .2188 8.4 mm .3307 16 mm .6299
85 .0110 1.45 mm .0571 3.3 mm .1299 5.6 mm .2205 Q .3320 41/64 .6406
.28 mm .0110 1.5 mm .0591 3.4 mm .1339 2 .2210 8.5 mm .3346 16.5 mm .6496
84 .0115 53 .0595 29 .1360 5.7 mm .2244 8.6 mm .3386 21/32 .6562
.3 mm .0118 1.55 mm .0610 3.5 mm .1378 5.75 mm .2264 R .3390 17 mm .6693
83 .0120 1/16 .0625 28 .1405 1 .2280 8.7 mm .3425 43/64 .6719
82 .0125 1.6 mm .0630 9/64 .1406 5.8 mm .2283 11/32 .3438 11/16 .6875
.32 mm .0126 52 .0635 3.6 mm .1417 5.9 mm .2323 8.75 mm .3445 17.5 mm .6890
81 .0130 1.65 mm .0650 27 .1440 A .2340 8.8 mm .3465 45/64 .7031
80 .0135 1.7 mm .0669 3.7 mm .1457 15/64 .2344 S .3480 18 mm .7087
.35 mm .0138 51 .0670 26 .1470 6 mm .2362 8.9 mm .3504 23/32 .7188
79 .0145 1.75 mm .0689 3.75 mm .1476 B .2380 9 mm .3543 18.5 mm .7283
1/64 .0156 50 .0700 25 .1495 6.1 mm .2402 T .3580 47/64 .7344
.4 mm .0157 1.8 mm .0709 3.8 mm .1496 C .2420 9.1 mm .3583 19 mm .7480
78 .0160 1.85 mm .0728 24 .1520 6.2 mm .2441 23/64 .3594 3/4 .7500
.45 mm .0177 49 .0730 3.9 mm .1535 D .2460 9.2 mm .3622 49/64 .7656
77 .0180 1.9 mm .0748 23 .1540 6.25 mm .2461 9.25 mm .3642 19.5 mm .7677
.5 mm .0197 48 .0760 5/32 .1562 6.3 mm .2480 9.3 mm .3661 25/32 .7812
76 .0200 1.95 mm .0768 22 .1570 E .2500 U .3680 20 mm .7874
75 .0210 5/64 .0781 4 mm .1575 1/4 .2500 9.4 mm .3701 51/64 .7969
.55 mm .0217 47 .0785 21 .1590 6.4 mm .2520 9.5 mm .3740 20.5 mm .8071
74 .0225 2 mm .0787 20 .1610 6.5 mm .2559 3/8 .3750 13/16 .8125
.6 mm .0236 2.05 mm .0807 4.1 mm .1614 F .2570 V .3770 21 mm .8268
73 .0240 46 .0810 4.2 mm .1654 6.6 mm .2598 9.6 mm .3780 53/64 .8281
72 .0250 45 .0820 19 .1660 G .2610 9.7 mm .3819 27/32 .8438
.65 mm .0256 2.1 mm .0827 4.25 mm .1673 6.7 mm .2638 9.75 mm .3839 21.5 mm .8465
71 .0260 2.15 mm .0846 4.3 mm .1693 17/64 .2656 9.8 mm .3858 55/64 .8594
.7 mm .0276 44 .0860 18 .1695 6.75 mm .2657 W .3860 22 mm .8661
70 .0280 2.2 mm .0866 11/64 .1719 H .2660 9.9 mm .3898 7/8 .8750
69 .0292 2.25 mm .0886 17 .1730 6.8 mm .2677 25/64 .3906 22.5 mm .8858
.75 mm .0295 43 .0890 4.4 mm .1732 6.9 mm .2717 10 mm .3937 57/64 .8906
68 .0310 2.3 mm .0906 16 .1770 I .2720 X .3970 23 mm .9055
1/32 .0312 2.35 mm .0925 4.5 mm .1772 7 mm .2756 Y .4040 29/32 .9062
.8 mm .0315 42 .0935 15 .1800 J .2770 13/32 .4062 59/64 .9219
67 .0320 3/32 .0938 4.6 mm .1811 7.1 mm .2795 Z .4130 23.5 mm .9252
66 .0330 2.4 mm .0945 14 .1820 K .2810 10.5 mm .4134 15/16 .9375
.85 mm .0335 41 .0960 13 .1850 9/32 .2812 27/64 .4219 24 mm .9449
65 .0350 2.45 mm .0965 4.7 mm .1850 7.2 mm .2835 11 mm .4331 61/64 .9531
.9 mm .0354 40 .0980 4.75 mm .1870 7.25 mm .2854 7/16 .4375 24.5 mm .9646
64 .0360 2.5 mm .0984 3/16 .1875 7.3 mm .2874 11.5 mm .4528 31/32 .9688
63 .0370 39 .0995 4.8 mm .1890 L .2900 29/64 .4531 25 mm .9843
.95 mm .0374 38 .1015 12 .1890 7.4 mm .2913 15/32 .4688 63/64 .9844
62 .0380 2.6 mm .1024 11 .1910 M .2950 12 mm .4724 1 1.0000
61 .0390 37 .1040 4.9 mm .1929 7.5 mm .2953 31/64 .4844
1 mm .0394 2.7 mm .1063 10 .1935 19/64 .2969 12.5 mm .4921
60 .0400 36 .1065 9 .1960 7.6 mm .2992 1/2 .5000
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Reference
Solving Geometric Figures
To find the CIRCUMFERENCE OF A CIRCLE, To find the DIAMETER OF A CIRCLE
multiply the Diameter by 3.1416 INSCRIBED IN AN EQUILATERAL
TRIANGLE, multiply a Side of the
The radius of a circle x 6.283185 = the
Triangle by .57735
circumference
To find the AREA OF A SQUARE or
To find the DIAMETER OF A CIRCLE, multiply
RECTANGLE, multiply the Base by the Height
the circumference by .31831
To find the AREA OF A TRIANGLE, multiply the
The square root of the area of a circle x 1.12838
Base by l/2 Perpendicular Height
= the diameter
To find the AREA OF A TRAPEZOID, multiply
The circumference of a circle x .159155 = the
1/2 sum of Parallel Sides by Perpendicular
radius
Height
The square root of the area of a circle x .56419
To find the AREA OF A REGULAR HEXAGON,
= the radius
multiply the Square of One Side by 2.598
To find THE AREA OF A CIRCLE, multiply the
To find the AREA OF A REGULAR OCTAGON,
Square of the Diameter by .7854
multiply the Square of One Side by 4.828
The square of the circumference of a circle
x .07958 = the area
Half the circumference of a circle x half its
diameter = the area
To find the AREA OF THE SURFACE OF A BALL
(SPHERE), multiply the Square of the Diameter
by 3.1416
To find the VOLUME OF A BALL (SPHERE),
multiply the Cube of the Diameter by .5236
To find the AREA OF AN ELLIPSE, multiply the
Long Diameter by Short Diameter by 0.78540
To find the SIDE OF A SQUARE INSCRIBED IN A
CIRCLE, multiply the Diameter by .7071
To find the SIDE OF A SQUARE EQUAL IN
AREA TO A GIVEN CIRCLE, multiply the
Diameter by .8862
To find the DIAMETER OF A CIRCLE EQUAL IN
AREA TO A GIVEN SQUARE, multiply a Side of
the Square by 1.12838
To find the SIDE OF A HEXAGON INSCRIBED IN
A CIRCLE, multiply the Diameter of the Circle by
.500
To find the DIAMETER OF A CIRCLE
INSCRIBED IN A HEXAGON, multiply a Side
of the Hexagon by 1.7321
To find the SIDE OF AN EQUILATERAL
TRIANGLE INSCRIBED IN A CIRCLE, multiply
the Diameter of the Circle by .866
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I N F O R M AT I O N
Common Metric Expressions
Multiples Divisions
Prefix means Prefix means
deka (10) Ten times deci (10 -1) One tenth of
hecto (10 2) One hundred times centi (10 -2) One hundredth of
kilo (10 3) One thousand times milli (10 -3) One thousandth of
mega (10 6) One million times micro (10 -6) One millionth of
giga 10 9) One billion times nano (10 -9) One billionth of
tera (10 12) One trillion times pico (10 -12) One trillionth of
Common Length Measures and Abbreviations
1 micrometer = 1/1,000,000 of 1 meter (10 -6 meter) ...µm
1 millimeter = 1/1000 of 1 meter (10 -3 meter) ...mm
10 millimeters = 1 centimeter (10 -2 meter) ...cm
10 centimeters = 1 decimeter (10 -1 meter) ...dm
10 decimeters = 1 meter (10 0 meter) ...m
10 meters = 1 dekameter (10 1 meters) ...da
10 dekameters = 1 hectometer (10 2 meters) ...hm
10 hectometers = 1 kilometer (10 3 meters) ...km
NOTE: 1 meter = 1,650,763.73 Wavelengths of Measures of Capacity are expressed in
Krypton-86 Orange-Red Radiation multiples or divisions of one liter by addition of
a prefix as above; e.g., deciliter for 1/10 of a
Measures of Surface are expressed as square
liter; kiloliter for 1000 liters, etc.
millimeters (mm 2); square centimeters (cm 2);
square meters (m 2), etc. NOTE: 1 gram = weight of 1 cubic centimeter
of pure distilled water at a temperature of
NOTE: 1 liter = volume occupied by 1 cubic
39.2° F.
decimeter.
Measures of Weight are expressed in multiples
Measures of Volume are expressed as the cube
or divisions of one gram by addition of a prefix
of the unit; e.g., 1 cubic centimeter (cm 3);
as above; e.g., milligram for 1/1000 of a gram;
1 cubic meter (m 3), etc.
kilogram for 1000 grams, etc.
Rapp Industrial Sales Info-13
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I N F O R M AT I O N I N F O R M AT I O N
The S1 System of Metric Conversions
English to Metric Metric to English
inches (in.) X 25.4 = millimeters (mm) mm X 0.04 = in
feet (ft.) X 0.3 = meters (m) m X 3.3 = ft
yards (yds.) X 0.9 = meters (m) m X 1.1 = yds
miles (mi.) X 1.6 = kilometers (km) km X 0.6 = mi
sq. inch (in ) 2
X 6.5 = sq. centimeters (cm ) 2
cm 2
X 0.16 = in 2
sq.feet (ft 2) X 0.09 = sq. meters (m 2) m2 X 11.00 = ft 2
sq. yard (yd 2) X 0.8 = sq. meters (m 2) m2 X 1.2 = yd 2
acre (a) X 0.4 = hectares (ha) ha X 2.5 =a
cu.in.(in 3) X 16.0 = cu. centimeters (cm 3) cm 3 X 0.06 = in 3
cu. ft. (ft 3) X 0.03 = cu. meters (m 3) m3 X 35.0 = ft 3
cu. yd. (yd 3) X 0.8 = cu. meters (m 3) m3 X 1.3 = yd 3
(liq) quart (qt) X 0.9 = liter (L) L X 1.05 = qt
gallon (gal) X 0.004 = cu. meter (m ) 3
m 3
X 264.2 = gal
(avdp) ounce (oz) X 28.3 = grams (g) g X 0.035 = oz
(avdp) pound (lb) X 0.45 = kilogram (kg) kg X 2.20 = lb
horsepower (h.p.) X 0.75 = kilowatt (kW) kW X 1.34 = h.p.
ft. per sec. (ft/s) X 0.304 = met. per sec. (m/s) m/s X 3.280 = ft/s
ounce-force (oz f) X 0.278 = newtons (N) N X 3.597 = ozf
pounds-force (lb f) X 4.448 = newtons (N) N X 0.224 = lbf
foot-pounds (ft lb) X 1.355 = joules (J) J X 0.737 = ft. lb
in. pounds (in lb) X 0.112 = newton-meters (N.m) N.m X 8.850 = in. lb
lb. per foot (lb/ft) X 14.593 = new. per meter (N/m) N.m X 0.068 = lb/ft
cycles per sec. (cps) X 1.0 = hertz (Hz) Hz X 1.0 = cps
Brit. Therm Unit (Btu) X 1055.06 = joules (J) J X 0.00094 = Btu
degrees (°F) X 5/9 after = degrees Celsius (°C) °C X 9/5 then = °F
sub. 32 add 32
Note: Conversion from inches to millimeters (ins. X 25.4) is exact. Conversion from millimeters
to inches (mm X 0.04) is approximate; (mm X 0.0393701) is accurate to six significant figures
for mm/ in.
Converted units should be rounded off to values consistent with the original accuracy.
Info-14 Rapp Industrial Sales
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I N F O R M AT I O N
I N F O R M AT I O N
Dimensions Across Corners of Hexagonals
and Squares
Across corners of square stock = across flats multiplied by 1.414
Across corners of hexagonal stock = across flats multiplied by 1.155
Across Across Corners Across Across Corners Across Across Corners
Flats Hex Square Flats Hex Square Flats Hex Square
Inches Inches Inches Inches Inches Inches Inches Inches Inches
1/16 .072 .088 3/4 .866 1.061 1-7/16 1.660 2.033
1/8 .144 .177 13/16 .938 1.149 1-1/2 1.732 2.121
3/16 .216 .265 7/8 1.011 1.237 1-9/16 1.805 2.209
1/4 .289 .354 15/16 1.083 1.326 1-5/8 1.877 2.298
5/16 .361 .442 1 1.155 1.414 1-11/16 1.949 2.386
3/8 .433 .530 1-1/16 1.227 1.502 1-3/4 2.021 2.475
7/16 .505 .619 1-1/8 1.299 1.591 1-13/16 2.093 2.563
1/2 .577 .707 1-3/16 1.372 1.679 1-7/8 2.166 2.651
9/16 .650 .795 1-1/4 1.444 1.768 1-15/16 2.238 2.740
5/8 .722 .884 1-5/16 1.516 1.856 2 2.310 2.828
11/16 .794 .972 1-3/8 1.588 1.944
Rapp Industrial Sales Info-15
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I N F O R M AT I O N I N F O R M AT I O N
Weights of Steel and Brass Bars
Steel—
Weights cover hot worked steel about .50% carbon; 1 cubic inch weighs
.2833 lbs.; high speed steel 10% heavier.
Brass—
One cubic inch weighs .3074 lbs.
Actual weight of stock may be expected to vary somewhat from these figures
because of variations in manufacturing processes.
Sizes Weight of Bar One Foot Long (Lbs.)
(in) Steel Brass
1/16 .0104 .013 .0115 .0113 .0144 .0125
1/8 .042 .05 .046 .045 .058 .050
3/16 .09 .12 .10 .102 .130 .112
1/4 .17 .21 .19 .18 .23 .20
5/16 .26 .33 .29 .28 .36 .31
3/8 .38 .48 .42 .41 .52 .45
7/16 .51 .65 .56 .55 .71 .61
1/2 .67 .85 .74 .72 .92 .80
9/16 .85 1.08 .94 .92 1.17 1.01
5/8 1.04 1.33 1.15 1.13 1.44 1.25
11/16 1.27 1.61 1.40 1.37 1.74 1.51
3/4 1.50 1.92 1.66 1.63 2.07 1.80
13/16 1.76 2.24 1.9 1.91 2.43 2.11
7/8 2.04 2.60 2.25 2.22 2.82 2.45
15/16 2.35 2.99 2.59 2.55 3.24 2.81
1 2.67 3.40 2.94 2.90 3.69 3.19
1-1/16 3.01 3.84 3.32 3.27 4.16 3.61
1-1/8 3.38 4.30 3.73 3.67 4.67 4.04
1-3/16 3.77 4.80 4.16 4.08 5.20 4.51
1-1/4 4.17 5.31 4.60 4.53 5.76 4.99
1-5/16 4.60 5.86 5.07 4.99 6.35 5.50
1-3/8 5.04 6.43 5.56 5.48 6.97 6.04
1-7/16 5.52 7.03 6.08 5.99 7.62 6.60
1-1/2 6.01 7.65 6.63 6.52 8.30 7.19
1-9/16 6.52 8.30 7.19 7.07 9.01 7.80
1-5/8 7.05 8.98 7.77 7.65 9.74 8.44
1-11/16 7.60 9.68 8.38 8.25 10.51 9.10
1-3/4 8.18 10.41 9.02 8.87 11.30 9.78
1-13/16 8.77 11.17 9.67 9.52 12.12 10.49
1-7/8 9.39 11.95 10.35 10.19 12.97 11.24
1-15/16 10.02 12.76 11.05 10.88 13.85 12.00
2 10.68 13.60 11.78 11.59 14.76 12.78
Info-16 Rapp Industrial Sales
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I N F O R M AT I O N
I N F O R M AT I O N
American Standards Association (ASA)
Recommended Formulas for Allowances
and Tolerances
The following classes of fits are common standards recommended by the
American Standards Association.
Interchangeable assembly
Minimum Hole Shaft
Class Fits Clearance Tolerance Tolerance
1. Loose 0.0025 3 d 2 + 0.0025 3 d2 -0.0025 3 d2
2. Free 0.0014 3 d 2 + 0.0013 3 d2 -0.0013 3 d2
3. Medium 0.0009 3 d 2 + 0.0008 3 d2 -0.0008 3 d2
4. Snug 0.0000 + 0.0006 3 d2 -0.0004 3 d2
Selective assembly
Average Hole Shaft
Class Fits Interference Tolerance Tolerance
5. Wringing 0.0000 + 0.0006 3 d2 -0.0004 3 d2
6. Tight 0.00025d + 0.0006 3 d2 -0.0006 3 d2
7. Medium Force 0.0005d + 0.0006 3 d2 -0.0006 3 d2
8. Heavier Force or Shrink 0.001d + 0.0006 3 d2 -0.0006 3 d2
The metal fits illustrated in the Table above may be grouped into three general categories: interchangeable, with
the hole larger than the shaft; selective, with the shaft larger than the hole; and transitional, which may be either
interchangeable or selective, with the shaft equal to the hole.
Rapp Industrial Sales Info-17
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I N F O R M AT I O N I N F O R M AT I O N
Commonly Used Terms in Quality Control
Accuracy - Conformity of an indicated value to Mean - An average. An intermediate value
the true value, i.e., an actual or an accepted between two or more values.
standard value.
Master - Any type of gage that is used to check
Allowance - The degree of variation permitted the accuracy of other gages.
from a nominal specification; the total tolerance.
Precision - The quality of being sharply or clearly
Axis - A designated line on a drawing, machine, determined; strictly accurate, exact. In
gage or part used to denote a linear direction for a gage, usually one capable of discrimination
measurement or reference. to .010" or smaller.
Calibrate - To graduate a measuring instrument Resolution - The smallest increment into which a
into appropriate units. To determine accuracy of gage is divided. Used interchangeably with
a gage at given points over its gaging area. Discrimination. Also, the least interval between
two adjacent discrete details which can be
Clearance - The space between two mating
distinguished from one another.
parts. On a cutting tool, the angle between the
cutting edge and the perpendicular axis of Squareness - The degree of conformity of a
the work. plane or axis to a corresponding perpendicular
plane or axis.
Concentricity - The amount of conformity with
one another between the centers of two circles. Standard - Any established measure of extent,
quantity, quality or value. An accurate example
Datum - A point of reference.
for comparison; a master.
Deviation - Error, variation, or departure from
Straightness - The degree of conformity of an
a standard.
axis along its length to a standard.
Dimension - Any measurable extent or
T.I.R. (Total Indicator Reading) - The difference
magnitude, as length, breadth, or thickness.
between the maximum and minimum indicator
Discrimination - (See Resolution) readings obtained, usually in measurement of
roundness.
Division - A mark or graduation denoting an
incremental value of a scale, dial or gage. Tolerance - The total permissible amount by
which a dimension may vary above or below a
Eccentricity - The deviation of the centers of two specified size, usually expressed as plus and/or
circles from each other. minus an amount greater or less than the speci-
Fit - The type and closeness of contact between fied dimension.
two surfaces, usually in reference to mating
parts.
Flatness - The degree of conformity of a plane
or axis to a master or to a specified standard
(mean or reference plane).
Floating Zero - A characteristic of a machine or
gaging system that permits the less than the zero
reference point on an axis to be established read-
ily at any point in the travel.
Graduate - To mark in a regular manner the
increments of measurement, as on a rule,
scale or dial. Graduation: one of the marked
increments.
Interchangeable - Sufficiently alike in size as to
permit replacement without modification.
Limit - A specified dimension beyond which vari-
ation in size is not permissible for acceptance as
conforming to size.
Info-18 Rapp Industrial Sales
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CALIPERS
Rapp Industrial Sales
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CALIPERS CALIPERS
The Favorites OUTSIDE
Calipers are the most popular length measuring
instruments used worldwide. Owing to their
simple construction, ease of handling and quick
operation, they are the favorites in precision
dimensional measurement. The versatility of these
tools and the number of different styles available
make them indispensable tools of
the trade.
BROWN & SHARPE, TESA, ETALON, and INTER-
APID calipers are recognized around the world for INSIDE
their superior quality. The flawless guide of the
slider on the beam assures silky-smooth operation
while also preventing the measuring jaws from
tilting. The choice of the material, the exactly
defined heat treatment and the strength in design
result in further distinctive advantages such as
wear and corrosion resistance.
In addition to the classic vernier caliper, we offer
both dial calipers and digital calipers. For quality
construction and operation, you can’t beat
STEP DEPTH
DIAL-CAL® dial calipers, with their shockproof
(patented) anti-backlash design for protecting the
gear mechanism.
Brown & Sharpe digital DURA-CAL calipers fea-
ture IP67 protection from liquids and dust.
Choose 6", 8", and 12" sizes, as well as RS-232
models.
Reading a Dial Caliper C
B
INCH EXAMPLE 1
A. Beam Scale
Each graduation = .100"
B. Index
C. Dial Scale
Each graduation = .001"
(one revolution per .100")
A
Step 1
Index has passed large numeral
1" on Beam Scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.000"
Step 2 INCH EXAMPLE 2
plus three intermediate Note: When Dial
Beam Numerals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..300" Pointer rests at “0,”
Step 3 reading is an even
Dial pointer rests on numeral 70'' . . . . . . . . . . . . . . . . . . . ..070" hundred-thousandths
Total Reading . . . . . .1.370" taken directly from
the Beam Scale.
Total Reading - .879"
A-2 Rapp Industrial Sales
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CALIPERS
CALIPERS
3 IP67 Digital Electronic Calipers
DIN 862 IP67 Compliant - Unrivaled protection against the penetration of liquid or solid
(Style 1AZ) contaminants - Full protection from oil and coolant splashes, as well as solid particles.
• Encapsulation of the main components prevents dust, particles of metal, and spraying liquids from
See tables entering the caliper.
• New electronic measuring system protected from liquids and immune to magnetic fields.
0.0005 in • Specifications consistent with DIN 862.
0.01 mm
• Large 1/4" LC display for easy reading.
• Auto shut-off after two hours.
LCD, 1/4 in • Instant inch/metric conversion.
• Power supply: one 3V lithium battery, type CR 2032.
Floating zero
• Battery life: approx. 1.5 years.
mm / in
conversion
.001 in /100 mm:
20 µm >.001 in /
100 mm: 30 µm
10 µm
Steel scale
with incremental
magnetic divisions
>2m/s
Hardened
stainless steel
3V lithium
battery, CR 2032
1.5 a
( 2000 h / a)
Idle mode
after 10 min,
automatic switch-off 3.2
13
16
after 2 h.
ø1.5
15.5
50 °F to 100 °F
71.5
40
-14°F to 140 °F
100%
Protection IP67
Thumb
in / mm RS-232 Wheel Ain Bin Cin lb(s)
00530300 29726 6 / 150 without without 1.5 .63 2.8 .30
EN 50081-1
EN 50082-1
00590301 27679 6 / 150 without with 1.5 .63 2.8 .30
00530302 20117 8 / 200 without with 1.9 .78 3.5 .45
Suited 00530303 20118 12 / 300 without with 2.5 .86 4.15 .60
plastic case
00530311 28466 6 / 150 with with 1.5 .63 2.8 .30
Identification 00530312 28467 2 / 200 with with 1.9 .75 3.5 .45
number 00530313 28468 12 / 300 with with 2.5 .86 9.15 .60
Inspection Optional Accessories
report with a
19.61000 86485 3V lithium battery, 190 mAh, type CR 2032
declaration of conformity
05.60013 42534 Depth measuring foot
Rapp Industrial Sales A-3
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CALIPERS CALIPERS
3
Brown & Sharpe SHOP-CAL Caliper® ®
DIN 862
(Style 1AZ)
Economical Swiss-made quality and design.
The Shop-Cal provides easy-to-read, accurate measurements of day-to-day oper- See table
ations. Stainless steel for durable, reliable and accurate measurements.
0.0005 in
• Range: 0-6"/0-150 mm. 0.01 mm
• Resolution: .0005"/0.01 mm.
LCD, 7 mm;
• Specifications consistent with DIN 862. No. 05.º 39082:
• Absolute and differential measuring system. 6 mm
• A large, 1/4" LC display for easy readings.
• Auto shut-off. Floating zero
• Instant inch/metric conversion.
• Power supply: 3V lithium-battery, type CR 2032. “ABS” and
• Battery life: approx. 1.5 years. “DIFF”
.001 in / 100 mm:
20 µm >.001 in /
100 mm: 30 µm
Glass scale
with incremental
capacitive divisions
Hardened
stainless steel
3V lithium
battery, CR 2032
2a
( 2000 h / a)
3.2
Idle mode
13
16
after 10 min,
ø1.5
switch-off after 2 h,
15.5
automatically
71.5
10°C to 40°C
40
-10 °C to 60 °C
80%, with no
condensation
Protection IP40
(IEC 60529)
00590090 20971 0 - 6" / 0-150 mm .0005" / 0.01 mm
EN 50081-1
EN 50082-1
Optional Accessories
19.61000 86485 3 V lithium battery, 190 mAh, type CR 2032 Identification
number
05.60013 42534 Depth measuring foot for calipers having a 6”
measuring span Inspection
report with a
declaration of conformity
A-4 Rapp Industrial Sales
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CALIPERS
CALIPERS
3
DIN 862
INTERAPID Electronic Calipers with “capa µ system®”
®
(Style 1AZ)
Equipped with the “capa µ system”- That’s Brown & Sharpe’s patented measuring
0.0005 in
0.01 mm system, which provides absolute and comparative measurement.
Featuring the patented “capa µ system”computer chip for fast, reliable and accurate measuring.
LCD, 1/4 in
Interapid digital calipers are uniquely designed with titanium-coated nitride (TiN) jaws for excep-
tional durability. Produced with a combination of non-ferrous alloy and stainless steel, these tools
are rugged and lightweight.
Floating zero
NOTE: Depth rod unavailable on 12" model.
mm / in
conversion
.001 in / 100 mm:
20 µm >.001 in /
100 mm: 30 µm
Glass scale
with incremental
capacitive divisions
(8 ±1) x 10-6 K-1
>2m/s
Slider, beam
and depth foot
are made from light alloy
Stainless steel tipped
measuring jaws also
with titanium nitride
(TiN) coated steel part.
Hardness:
2300 HV 0.05
Steel depth
05.90052/53
measuring rod,
hardened
C
.21
1.55
3 V lithium
battery, CR 2032
.61
A
2a
( 2000 h / a)
B
Idle mode
after 10 min,
switch-off after 2 h,
.21
automatically
.61
50 °F to 100 °F
05.90054
14 °F to 140 °F
80%, with no
condensation
Protection IP40 in / mm Ain Bin Cin lb(s)
(IEC 60529)
05.90052 27590 6 / 150 3.0 1.5 .59 .25
EN 50081-1 05.90053 27589 8 / 200 3.9 2.36 .67 .30
EN 50082-1
05.90054 27588 12 / 300 3.9 2.36 .67 .35
Suited Optional Accessories
plastic case
19.61000 86485 3V lithium battery, 190 mAh, type CR 2032.
Identification 05.60086 27000 Depth measuring foot, 3.35 x .30 in measuring face.
number
Inspection
report with a Rapp Industrial Sales A-5
declaration of conformity
888 789-7277
CALIPERS CALIPERS
INTERAPID Light Digital Calipers - Up to 10’ Length
®
3
Light-weight Aluminum Alloy Frame DIN 862 and
factory standard
• Titanium Jaws (O.D.)
• 12" to 120" Sizes See table
• Patented Inductive Measuring System
0.01 mm
• Resolution: .0005" 0.0005 in
INCH/METRIC Conversion
LCD, 8.5 mm
• MIN/MAX and PRESET Functions
Floating zero
Display
lock
mm / in
conversion
Scale with incre-
mental divisions,
magnetic
> 1.5 m / s
µm µm A in/mm B fixed C movable kg RS 232
opto-coupled,
00590061 23160 INTERAPID Light 300 30 20 12/330 618 – 1,100 mono-and
bi-directional
00590062 23161 INTERAPID Light 600 40 20 24/630 918 – 1,300
Hardened steel
00590063 23162 INTERAPID Light 1000 60 20 40/1025 – 1306 1,600 jaws for external
00590064 23163 INTERAPID Light 1500 150 20 60/1525 – 1806 2,000 dimensions. Also
with TiN coating, thickness
00590065 23164 INTERAPID Light 2000 250 30 80/2040 – 2306 2,300 to 7 mm. Tungsten carbide
inserts for internal dimen-
00590066 23165 INTERAPID Light 2500 350 30 100/2545 – 2806 2,600 sions, 5 mm dia.
00590067 23166 INTERAPID Light 3000 450 40 120/3050 – 3306 3,000 Beam with light alloy hollow
section, supported by hard-
Models 300 and 600 mm with a fixed jaw (left), any other model with a movable one. ened stainless steel rods.
3V lithium battery,
CR 2032
.393”
≈ 1.5 a
(≈ 3300 h / a)
.81”
5°C to 40°C
.708”
-10°C to 60°C
SWISS MADE
IP40
MODE (IEC 60529)
1.25”
SET • ON/OFF
EN 50081-1
9.05”
EN 50082-1
5.90”
Shipping
packaging
Identification
number
Inspection report
A for models
up to 1500 mm
B
Declaration of
C conformity
A-6 Rapp Industrial Sales
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CALIPERS
CALIPERS
Standard Accessories
00560091 23146 A Holder for XB wire set for thread measurement, 6.35 mm diameter
00560092 23147 B Holder for XB wire set for thread measurement, 6.50 mm diameter
00560093 23148 C Holder for XB wire set for thread measurement, 8.00 mm diameter
00560094 23149 D Holder for TESA AC measuring inserts for thread measurement
00560095 23150 E Insert-holder with a M2.5 thread
00560096 23151 F 60° conical steel pin, hardened steel for measuring centre distances >10 mm
00560097 23152 G Holder for dial gauge inserts used for groove measurement, L = 28 mm
00560098 23153 H Holder for dial gauge inserts used for groove measurement, L = 58 mm
00560099 23154 Wooden case for INTERAPID Light 300 mm
00560100 23155 Wooden case for INTERAPID Light 600 mm
00560101 23156 Wooden case for INTERAPID Light 1000 mm
00560102 23157 Wooden case for INTERAPID Light 1500 mm
01961000 29552 3V lithium battery, 190 mAh, type CR 2032
For connecting cables, see section N.
F G H
2.283”
1.102”
SWISS MADE
.787”
.55”
A–B–C
d
.55”
D
.137”
.255”
.55”
E
H .098”
Rapp Industrial Sales A-7
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CALIPERS CALIPERS
TESA IP67 ®
3
Models with rounded measuring faces for internal dimensions
DIN 862
(Style E-ZS/B-ZS)
See table
0.01 mm
0.0005 in
LCD, 7 mm
in mm A mm B mm
00530221 24724 0-8 0 - 200 5 80
Floating zero
00530222 24725 0 - 10 0 - 250 5 80
00530223 24699 0 - 12 0 - 300 5 90
00530224 24727 0 - 20 0 - 500 10 150 Display
lock
00530225 24728 0 - 24 0 - 600 10 150
00530226 24729 0 - 32 0 - 800 10 150 mm / in
00530227 24730 0 - 39 0 -1000 10 150 conversion
B
Optional Accessory See page A-2
01961000 3V lithium battery, 190 mAh, type CR 2032
Steel scale with
A
For connecting cables, see section N. incremental
divisions, magnetic
> 1.8 m / s
RS 232
Models with rounded measuring faces and knife-edge jaws opto-coupled,
mono- and
for both internal and external dimensions bi-directional
Hardened
stainless steel
3V lithium
battery, CR 2032
1.5 a
( 2000 h / a)
Idle mode
after 10 min.,
automatic switch
off after 2 h.
10°C to 40°C
-10°C to 60°C
in mm A mm B mm C mm
00530231 24732 0-8 0 + 200 5 80 30
C
00530232 24732 0 -10 0 + 250 5 80 37 100%
00530233 24732 0 -12 0 + 300 5 90 37
00530234 24732 0 -500 0 + 500 10 150 60 IP67
00530235 24732 0 -20 0 + 600 10 150 60 (IEC 60529)
00530236 24732 0 -32 0 + 800 10 150 56 EN 50081-1
B
00530237 24732 0 -39 0 + 1000 10 150 56 EN 50082-1
Wooden or
Optional Accessory plastic case
A 01961000 depending on
the model
3V lithium battery, 190 mAh, type CR 2032
For connecting cables, see section N. Identification
number
Inspection
report with a
declaration of
conformity
A-8 Rapp Industrial Sales
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CALIPERS
CALIPERS
3 Models with rounded measuring faces and
knife-edge jaws for internal dimensions
DIN 862
(Style D-ZS)
0.01 mm
0.0005 in
LCD, 7 mm
Floating zero
Display
lock
mm / in
conversion
See page A-2
Steel scale with
incremental
divisions, magnetic
> 1.8 m / s
in mm A mm B mm C mm
00530230 24731 0 -10 0 -250 5 80 54
RS 232
opto-coupled, Optional Accessory
mono- and
bi-directional 01961000 29552
3V lithium battery, 190 mAh, type CR 2032
Hardened For connecting cables, see section N.
stainless steel
3V lithium
battery, CR 2032
1.5 a
C
( 2000 h / a)
Idle mode
after 10 min.,
automatic switch
off after 2 h.
10°C to 40°C
B
-10°C to 60°C
A
100%
IP67
(IEC 60529)
EN 50081-1
EN 50082-1
Wooden case or
plastic case
depending on
the model
Identification
number
Inspection
report with a
declaration of
conformity
Rapp Industrial Sales A-9
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CALIPERS CALIPERS
Dial Calipers 3
Rugged construction - High accuracy - Patented shockproof design – DIN 862
Ideal for use in the workshop. (Style 1AR)
Brown & Sharpe DIAL-CAL® .001 in / 100 mm:
20 µm >.001 in /
Dial Calipers - Inch 100 mm: 30 µm
Stainless Steel Construction - Adjustable Zero Set - Hardened
1.25" Diameter Rotating Dial with Lock - stainless steel
Anti-backlash - Shockproof Design.
1.25 in
diameter rotating dial
with lock
Slider
with
locking screw
Steel gear
mechanism,
hardened and ground
Patented
shockproof design
Suited
plastic case
Identification
number
.059x.074 Inspection
report with a
B
.146
declaration of conformity
599-579-4
.61
599-579-5
C
.126
A
.059x.074
.146
599-579-8-1
.61
.142
.059x.074
.146
599-579-12-1
.61
.157
Wheel Face Depth
Drive Color A B C Bar
599-579-4 51774 0 - 6 in .001 in .100 in without Silver 1.5 in .512 in 2.91 in Provided
599-579-5 51879 0 - 6 in .001 in .100 in without Black 1.5 in .512 in 2.91 in Provided
599-579-8-1 27594 0 - 8 in .001 in .100 in with Silver 1.9 in .811 in 3.52 in Provided
599-579-8-5-1 27593 0 - 8 in .001 in .100 in with Black 1.9 in .811 in 3.52 in Provided
599-579-12-1 27592 0 - 12 in .001 in .100 in with Silver 2.5 in .860 in 4.15 in Provided
599-579-12-5-1 27591 0 - 12 in .001 in .100 in with Black 2.5 in .860 in 4.15 in Provided
599-579-14 51775 0 - 150 mm .02 mm 2 mm with Yellow 40 mm 13 mm 74 mm Provided
Optional Accessory
05.60013 42534 Depth measuring foot for models with a 6 in / 150 mm measuring span.
A-10 Rapp Industrial Sales
888 789-7277
CALIPERS
CALIPERS
3 8-inch Dial Calipers with Light Alloy Frames
DIN 862
(Style 1AR)
001 in / 100 mm:
20 µm >.001 in /
100 mm: 30 µm
1.25 in
diameter rotating dial
with lock
Slider
with
locking screw
Steel gear
mechanism,
hardened and ground
Patented
shockproof design
Suited
plastic case Face Depth
color bar
599-578-8 27072 8 in .001 in .100 in White 2.0 in Provided
599-578-8-5 27073 8 in .001 in .100 in Jet Con. 2.0 in Provided
12-inch Dial Calipers with Light Alloy Frames
3
DIN 862
(Style 1AR)
001 in / 100 mm:
20 µm >.001 in /
100 mm: 30 µm
Hard-coated,
non-ferrous alloy
frame, stainless steel
jaws
1.25 in
diameter rotating dial
with lock
Slider
with Face Depth
locking screw
Color Bar
Steel gear 599-578-12-1 27074 12 in .001 in .100 in White 2.4 in Provided
mechanism,
hardened and ground 599-578-12-5 27075 12 in .001 in .100 in Jet Con. 2.4 in Provided
Patented
shockproof design
Suited
plastic case A-11
Rapp Industrial Sales
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CALIPERS CALIPERS
Models TESA® CCMA-P 3
Quick and easy reading – Plastic dial housing.
DIN 862
(Style 1AR)
.001 in / 100 mm:
20 µm >.001 in /
100 mm: 30 µm
Hardened
stainless steel
1.25 in
05.20001 42512 0 - 6 in 0.001 in 0.1 in diameter rotating dial
with lock
05.10004 42508 0 - 150 mm 0.02 mm 2 mm
Optional Accessory Slider
with
05.60013 42534 Depth measuring foot. locking screw
Steel gear
1.5x1.9
13
mechanism,
3.9
hardened and ground
15.5
74
Patented
3
shockproof design
40
Suited
plastic case
Models ETALON 125 ®
Identification
Slider with metal dial housing – 1 mm per pointer revolution. number
Inspection
report with a
declaration of conformity
DIN 862
(Style 1AR)
.001 in / 100 mm:
20 µm >.001 in /
100 mm: 30 µm
1.5x1.9
B
3.7
Hardened
15.5
stainless steel
C
3.2
1.25 in
A
diameter rotating dial
with lock
Slider
with
locking screw
Steel gear
mechanism,
75.115811 86148 0 - 6 in 0.001 in 0.1 in with wheel drive hardened and ground.
75.116550 26316 0 - 6 in 0.001 in 0.1 in with wheel drive, black face
and white scale numbering
Patented
75.115821 41739 0 - 150 mm 0.02 mm 1 mm without wheel drive shockproof design
Optional Accessory
Suited
05.60013 42534 Depth measuring foot plastic case
Identification
number
A-12 Rapp Industrial Sales Inspection
report with a
888 789-7277 declaration of conformity
CALIPERS
CALIPERS
3 Models TESA® CCMA-M
Easy-to-read dial calipers – Slider with metal dial housing – Models with
DIN 862 a 200 mm or 300 mm measuring span fitted with a wheel drive.
(Style 1AR)
100 mm : 20 µm
>100 mm : 30 µm
Hardened
stainless steel
1.25 in
diameter rotating dial
with lock
Slider
with
locking screw
Steel gear
mechanism,
hardened and ground
Patented
shockproof design
Suited
plastic case
Identification
number
Inspection
report with a
1.5x1.9
declaration of conformity
B
3.7
15.5
6 in / 150 mm
C
3.2
A
8 in / 200 mm
1.5x1.9
3.7
15.5
12 in / 300 mm
Wheel
drive A mm B mm C mm
05.10008 42509 0 - 150 mm 0.02 mm 2.0 mm without 40 13 74
05.20002 29501 0 - 6 in 0.001 in 0.1 in without 40 13 74
05.10045 28924 0 - 200 mm 0.02 mm 2.0 mm with 50 18.6 89.5
05.10046 29503 0 - 300 mm 0.02 mm 2.0 mm with 64 20.6 105.5
Optional Accessory
05.60013 42534 Depth measuring foot for models with a 6 in / 150 mm measuring span.
Rapp Industrial Sales A-13
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CALIPERS CALIPERS
Tri-Cal Universal Vernier Caliper 3
Measures outside, inside, depth and steps. Inch reading on its lower scale over a range of 0 to
DIN 862
5-3/4". Beam is graduated in .100". Vernier has 25 divisions for reading .001". (style 1AN-2)
Metric reading on its upper scale over a range of 0-150 mm. Beam is graduated in 1 mm; vernier NF E 11-091
has 20 divisions for reading 0.05 mm.
Satin-chrome
Sets quickly without gears by means of a thumb grip. Clamp screw lock is scale background; main
provided for maintaining settings. Long vernier bearing surface improves rigidity and readability. scale slightly set back for
wear protection
Max. perm. error
Hardened
stainless steel
Suited
plastic case
Identification
number
Inspection
report with a
T-Bar Depth Base Attachment declaration of conformity
Features:
• Corrosion resistant, all stainless steel construction.
• Satin-chrome finish for glare-free easy reading.
• Long vernier bearing surface improves rigidity and readability.
Description
599-577-1 44296 Inch and Metric Reading Tri-Cal
05.60013 42534 T-Bar Depth Base Attachment - Width: 3 in / 75 mm
599-578-9999 44297 Fitted Wood Case
Brown & Sharpe® Vernier Calipers
Inch and Metric Reading with One Tool
Features
• Satin-chrome finish for glare-free easy reading.
• Nib design measures both inside and outside dimensions.
• Includes slide-type fine adjust thumbwheel.
• Verniers and graduations on same side of tool for both inch and metric measurement.
• Exact readings to .001in/0.02 mm made easier by two long 50-division verniers.
• Meets DIN 862 standards.
• Includes custom fitted wood case.
Measuring Nib Size Jaw Vernier Scale
Capacity (pair) Length Lower Upper
599-570-24-3 86350 0 - 24 in / 600 mm 1/2 in 3.0 in / 75 mm .001 in 0.02 mm
599-570-36-3 86354 0 - 40 in / 1000 mm 1/2 in 3.0 in / 75 mm .001 in 0.02 mm
599-570-48-3 86355 0 - 50 in / 1250 mm 3/4 in 3.0 in / 75 mm .001 in 0.02 mm
A-14 Rapp Industrial Sales
888 789-7277
CALIPERS
CALIPERS
3 INTERAPID® Electronic Depth Calipers
with “capa µ system®”
DIN 862
(Style CZ)
TESA’s patented measuring system.
0.01 mm
0.0005 in Fast, accurate depth measurements are simple to make with depth gage calipers from INTERAPID.
Three different measuring depth feet are available for your specific application, and all feature
LCD, 7 mm the patented “capa µ system”computer chip for fast, reliable and accurate measuring.
Floating zero
mm / in
conversion
100 mm = 20 µm
> 100 mm = 30 µm
Glass scale with
incremental
divisions,
capacitive
(8 ±1) x 10-6 K-1
> 1.6 m / s
3 .709”
Beam and slider
.629” .299”
in hard-coated
light alloy
combined with hardened
stainless steel.
Removable bridge in
hardened stainless steel.
3 V lithium
3.937”
2.559”
.709”
battery, CR 2032
.236”
2a
( 2000 h / a)
Idle mode
after 10 min.,
automatic switch
off after 2 h.
.079”
10°C to 40°C
3.503” .137”
-10°C to 60°C
.709”
.236”
80%, A in mm
non-condensing
05.90055 27575 0-8 0 - 200 A
IP40 05.90058 27576 0 - 12 0 - 300 A
(IEC 60529)
.551” 05.90056 27577 0-8 0 - 200 B
EN 50081-1 05.90059 27578 0 - 12 0 - 300 B
.059”
EN 50082-1 05.90057 27579 0-8 0 - 200 C
.709”
B 05.90060 27583 0 - 12 0 - 300 C
Suited
plastic case Optional Accessories
Identification
number in / mm
Inspection report 05.60087 27580 Removable bridge 7 in / 180 mm
with a declaration 05.60088 27581 Removable bridge 10 in / 260 mm
.488”
.709”
.944”
of conformity
C 05.60089 27582 Removable bridge 12.5 in / 320 mm
.196”
Rapp Industrial Sales A-15
888 789-7277
CALIPERS CALIPERS
TESA® IP67 3
Models with short cut measuring faces or one or two fixed jaws
DIN 862
(Style C-ZS)
See table
0.01 mm
0.0005 in
LCD, 7 mm
Floating zero
.334”
Display
lock
.472”
.157”
Model 1
mm / in
conversion
See page A-2
.472”
.610”
Model 2
Glass scale with
incremental divi-
A
sions,magnetic
.152” .394”
> 1.8 m / s
.965”
RS 232 opto-
B
.472”
Model 3
coupled, mono-
and bi-directional
.197” Hardened
stainless
steel
3V lithium battery,
CR 2032
in mm A in/mm B in/mm
Model 1 with a short cut measuring face ≈ 1.5 a
(≈ 2000 h / a)
00530241 24739 0-8 0 -200 3.94/100 .315/8 Idle mode
00530242 24740 0-100 0 -250 3.94/100 .315/8 after 10 min.,
00530243 24741 0-12 0 -300 5.90/150 .315/8 automatic switch
off after 2 h.
00530244 24742 0-20 0 -500 5.90/150 .315/8
Model 2 with one fixed measuring jaw 10°C to 40°C
00530245 24743 0-120 0 -300 5.90/150 .315/8
00530246 24744 0-20 0 -500 5.90/150 .315/8 -10°C to 60°C
Model 3 with two fixed measuring jaws
00530247 24745 0-12 0 -300 5.90/150 .315/8 100%
Optional Accessories
IP67
01961000 29552 3V lithium battery, 190 mAh, type CR 2032. (IEC 60529)
For connecting cables, see section N.
EN 50081-1
EN 50082-1
Removable Bridge Wooden case
or plastic case
depending on
the model
A mm B mm C mm mm Identification
number
00560103 Removable bridge 200 8 10 ± 0,005 Inspection report
00560104 Removable bridge 300 8 16 ± 0,005 with a declaration
00560105 Removable bridge 400 8 16 ± 0,005 of conformity
Each bridge comes with suited attachment.
A-16 Rapp Industrial Sales
888 789-7277
CALIPERS
CALIPERS
3 Models with rotary stop plate
DIN 862
(Style C-ZS)
See table
0.01 mm
0.0005 in
LCD, 7 mm
Floating zero
Display
lock
mm / in
conversion
A
See page A-2 .079
Steel scale with
B
incremental
divisions, magnetic
> 1.8 m / s
RS 232 opto-
coupled, mono-
and bi-directional
in mm A in/mm B in/mm
Hardened
stainless steel 00530248 24746 0 ÷10 0 ÷250 5.90/150 .535/8.5
3V lithium
00530249 24747 0 ÷14 0 ÷350 5.90/150 .535/8.5
battery, CR 2032 00530250 24748 0 ÷20 0 ÷500 5.90/150 .535/8.5
1.5 a Optional Accessories
(2000 h / a) 01961000 29552 3V lithium battery, 190 mAh, type CR 2032.
Idle mode For connecting cables, see section N
after 10 min,
automatic switch
off after 2 h.
10°C to 40°C Small-sized caliper with measuring tip
-10°C to 60°C
100% .079
IP67
(IEC 60529)
EN 50081-1
EN 50082-1
Wooden case
or plastic case
depending on
the model
Identification in mm
number 00530251 24749 0 ÷1 0 ÷25
Inspection
report with a Optional Accessory
declaration of
conformity 01961000 29552 3V lithium battery, 190 mAh, type CR 2032.
For connecting cables, see section N. A-17
Rapp Industrial Sales
888 789-7277
CALIPERS CALIPERS
Horizontal or Vertical Scale Unit 3
Lets you measure and position any assembly on fixtures, presetting devices for
tooling or machines. Flexible mounting for use in any position. Factory
standard
See table
0.01 mm
0.0005 in
LCD, 7 mm
Floating zero
B
A
Display
1.575” .551” lock
mm / in
conversion
1.181”
See page A-2
2.69” 1.181”
Steel scale with
incremental
.551”
.267”
divisions, magnetic
> 1.8 m / s
2.531”
.713”
RS 232 opto-
coupled, mono-
and bi-directional
Hardened
stainless steel
3V lithium
battery, CR 2032
1,5 a
(2000 h / a)
Idle mode
in mm A in/mm B in/mm after 10 min.,
automatic switch
00530271 24750 0 -6 0 -150 10.43/265 10.95/278 off after 2 h.
00530272 24751 08 0 -200 12.40/315 12.91/328
00530273 24752 0 -12 0 -300 16.34/415 16.55/428 10°C to 40°C
00530274 24753 0 -24 0 -600 25.54/725 29.06/738
00530275 24754 0 -40 0 -1000 44.67/1135 42.20/1148 -10°C to 60°C
Optional Accessory
01961000 24754 3V lithium battery, 190 mAh, type CR 2032. 100%
For connecting cables, see section N.
IP67
(IEC 60529)
EN 50081-1
EN 50082-1
Suited
carrying case
Identification
number
Inspection
report with a
declaration of
conformity
A-18 Rapp Industrial Sales
888 789-7277
CALIPERS
CALIPERS
Caliper Extender Accessory
Until now, if you wanted the measuring capability of a 26”vernier, you had to pay a high price for one.
But this caliper extender lets you convert a 6"/150 mm universal caliper into a 26"/660 mm caliper.
Features:
• Satin-chrome finish mounting bar and block.
• Precision measuring pins are movable in increments of 5"/127 mm to extend normal 6"/150 mm
caliper range up to 26"/660 mm for both inside or outside measurement.
• A 6"/150 mm standard setting rod is furnished with each caliper extender.
• Assembly and disassembly is quick and easy to provide a choice between full use of your TRI-CAL,
HANDI-CAL, DIAL-CAL, DIGIT-CAL II or DIGIT-CAL ® plus for measuring small parts or as a permanent
gage with up to 26"/660 mm range.
Description
599-579-100-2* 51748 Caliper Extender
* For Brown & Sharpe TRI-CAL, DIAL-CAL, DIGIT-CAL, ETALON universal calipers,
TESA universal calipers and many other makes of universal vernier and dial-type
calipers. Complete with 6"/150 mm standard setting rod.
T-Bar Depth Base Attachment Fitted Wooden Case
Description TESA No. ETALON No.
05.60013 42534 T-Bar for Depth Base Attachment - 3" wide 05.60013 75.519752
599-578-9999* 44297 Fitted Wooden Case for Caliper and T-Bar
*Fits all 6" BROWN & SHARPE DIAL-CAL calipers, ETALON 6" universal dial calipers, TESA 6" universal dial calipers and BROWN & SHARPE
6" digital calipers.
Rapp Industrial Sales A-19
888 789-7277
CALIPERS CALIPERS
Brown & Sharpe® Accessory Set - CENTERLINE Plus 3
Set of practical accessories for measuring undercuts, grooves, slots, center distances of bores, etc. –
Steel with black
Fits all calipers with analog or digital indication covering the measuring range 0 to 6 in or 0 to 150 mm. oxide plating
SHOP-CAL® with Centerline Plus Accessory Set Inserts with
4-48 threaded-
coupling. Lowest center
distance of the mounted
insert holder : .400 in
Jaw Attachments
1/4" Dia. Discs
599-571-20-1 27484 SHOP-CAL® with Centerline Plus Accessory Set 3/8" Dia. Discs
Centerline Plus Accessory Set 1/2" Dia. Discs
Fits all Brown & Sharpe and competitive 6" dial, digital and vernier calipers – Jaw
attachment slots are manufactured to .135".
.055" Dia.
• Exclusive interchangeable centerline cones. Stem Points
• Exclusive 4-48 threaded holes in accessory jaws allow use of any AGD Standard
Point with 4-48 threads. 1/2", 60˚
• Measure places impossible to reach with a regular caliper - undercuts, grooves, Centerline Cones
webs and shoulders.
• Cold rolled steel, case hardened with black oxide plating for long life and corro-
sion protection.
• Permanent alignment pin assures easy alignment.
599-579-200 26908 Centerline Plus Accessory Set
Set consists of:
(2) Jaw attachments (2) 1/2" diameter discs (4) Set screws
(2) 3/8" diameter 60 centerline cones (2) 1/2" diameter 60 centerline cones (1) Hex key supplied in a custom
(2) 1/4" diameter discs (2) Stem points 3/8" length x .055" wood case
(2) 3/8" diameter discs diameter
3
Depth Measuring Foot Factory
For use with Brown & Sharpe, TESA, ETALON or ROCH universal calipers with measuring standard
ranges from 0 to 6 in/0 to 150 mm as listed on pages A-3 to A-6, as well as A-10 to A-13.
Hardened
stainless steel
mm Ground
measuring face
05.60013 42534 75 x 6
M-
O-
A-20 Rapp Industrial Sales
888 789-7277
CALIPERS
CALIPERS
3 TAIST Accessory Sets
Factory standard
Use of either
measuring insert
No. 0051614505
or 0051614506 increases
displayed or read values
by 15 mm or 10 mm,
respectively
Stainless
steel measuring
inserts.
Measuring faces hardened
to 550 HV 30
Each pair of
measuring 0051614508 29284 TAIST-1 accessory set
inserts is supplied 4 pairs of measuring inserts for universal
without attachment, calipers up to 300 mm/12 in
which must be ordered sep-
arately 0051614501 29940 TAIST-2 accessory set
6 pairs of measuring inserts for universal calipers
Wooden case
A Set composition
Delivery in pairs TAIST-1 TAIST-2
A 0051614502 29941 Inserts with a 2 mm dia. cylindrical pin, L = 16 mm • •
B B
C
0051614503
0051614504
29942
29943
Inserts with a 2 mm dia. conical point, L = 16 mm
Inserts with a 10 mm thick knife-edge measuring face,
• •
C D 0051614505 29944
L = 16 mm
Inserts with a knife-edge cross-over measuring face
• •
E 0051614506 29945
for internal dimensions
Inserts with a 2 x 5 mm dia. small measuring face for internal
•
dimensions, L = 50 mm • •
D F 0051614507 29946 Inserts with a knife-edge measuring face •
L 0051614525 29953 Attachments for universal calipers •
M 0051614526
Optional Accessories
29954 Attachments for universal calipers, 4, 6 x 5 mm •
Measuring inserts for calipers with measuring length 750 mm
E Delivery in pairs
G 0051614512 29947 Inserts with a 3mm dia. cylindrical pin, L = 45 mm long
H 0051614515 29948 Inserts with a knife-edge measuring face
I 0051614517 29949 Inserts with a small measuring face for internal dimensions
F Attachments for standard calipers
Delivery in pairs
N 0051614522 29950 Attachments for calipers from 500 to 600 mm
G (5 x 10 mm measuring jaws)
O 0051614523 29951 Attachments for calipers from 750 to 1000 mm
(7 x 10 mm measuring jaws)
P 0051614524 29952 Attachments for calipers > 1000 mm
H (10 x 10 mm measuring jaws)
Magnetic Magnifying Glass
Can be mounted on calipers or the like for easier vernier reading.
I 3
Plastic
Magnification storage pocket
L 0051610365 29909 3x
2 permanent
-N magnets
-P
Rapp Industrial Sales A-21
888 789-7277
CALIPERS CALIPERS
Digital Tool Sets
Featuring:
• Patented electronic measuring system
• Display digits enlarged to 1/4" high for
easier reading
• Automatic shut-off extends battery life
• Meets or exceeds applicable Federal and
00591004 00591003
DIN standards
• Complete in a fitted molded case
Micromaster IP54 Micrometer
• Fully IP54 Compliant Liquid Resistant.
• Provides absolute and differential modes
• Tungsten carbide anvil and spindle
measuring faces
• Spindle lock
• Webbed thimble with slip friction drive
• Range: 0-1.2"/0-30mm
• Resolution: .00005"/1µm
00591007
Micromaster Micrometer
• Tungsten carbide anvil and spindle
measuring faces
• Provides absolute and differential modes
• Spindle lock
• Webbed thimble with slip friction drive Brown & Sharpe digital tool sets Consisting of:
• Range: 0-1.2"/0-30mm
00591004 28774 599-125 0-1.2" Micromaster IP54 Micrometer
• Resolution: .00005"/1µm
00590301 0-6" Dura-Cal IP67 Caliper
00591003 27684 599-100 0-1.2” Micromaster “Easy” Micrometer
Dura-Cal IP67 Caliper 00590301 0-6" Dura-Cal IP67 Caliper
Unrivaled protection against the
Durable Plastic Molded Case
penetration of liquid or solid contaminants.
• Full protection from oil and coolant splashes, 00591007 23026 599-100 0-1.2” Micromaster “Easy” Micrometer
as well as solid particles 00590090 0-6" Shop-Cal Caliper
• Encapsulation of the main components Durable Plastic Molded Case
prevents dust, particles of metal, spraying
liquids from entering the caliper
• New electronic measuring system
protected from liquids and immune to
magnetic fields
Shop-Cal Digital Caliper
• Range: 0-6"/0-150 mm
• Resolution: .0005"/0.01 mm
• Specifications consistent with DIN 862
• Absolute and differential measuring system
• A large, 1/4" LC display for easy readings
• Auto shut-off
• Instant inch/metric conversion
Digit-Cal Caliper
• Frame constructed from hardened and ground
stainless steel
• Provides absolute and differential modes
• Measures outside, inside, depth and steps
• Range: 0-6"/0-150mm
• Resolution: .0005"/0.01mm
A-22 Rapp Industrial Sales
888 789-7277
CALIPERS
CALIPERS
Tool Sets
599-868-60 599-868-100
Brown & Sharpe inch tool sets Consisting of:
599-868-30 26822 599-579-4 0-6" Dial Caliper (white face)
599-323-605 6" Chrome flexible rule
599-868-80 26823 599-579-5 0-6" Dial Caliper (jet console face)
599-323-605 6" Chrome flexible rule
599-868-60 26829 599-579-4 0-6" Dial Caliper (white face)
599-323-605 6" Chrome flexible rule
599-1-32 0-1" Chrome frame Micrometer .0001in grad.
599-868-90 26830 599-579-5 0-6" Dial Caliper (jet console face)
599-323-605 6" Chrome flexible rule
599-1-32 0-1" Chrome frame Micrometer .0001” grad.
599-868-70 26816 599-579-4 0-6" Dial Caliper (white face)
599-323-605 6" Chrome flexible rule
599-1-44 0-1" Enamel frame Value Line Micrometer .0001” grad.
599-868-100 26817 599-579-5 0-6" Dial Caliper (jet console face)
599-323-605 6" Chrome flexible rule
599-1-44 0-1" Enamel frame Value Line Micrometer .0001” grad.
TESA metric tool sets Consisting of:
05.30020 39766 05.10008 0-150 mm Dial Caliper
05.60013 T-Bar Depth Base
05.10101 0-25 mm (0.01 mm) Tesa Isomaster Micrometer
05.30021 39767 05.10008 0-150 mm Dial Caliper
05.60013 T-Bar Depth Base
03.10001 0-25 mm (0.001 mm) Tesamaster Micrometer
05.31102 05.30032 0-150 mm Tesa Digit-Cal
05.60013 T-Bar Depth Base
03.10001 0-25 mm (0.001 mm) Tesamaster Micrometer
* All sets include molded case
Rapp Industrial Sales A-23
888 789-7277
EXTERNAL MICROMETERS
Rapp Industrial Sales
888 789-7277
EXTERNAL MICROMETERS EXTERNAL MICROMETERS
Precision Measurement
The first micrometer was patented by the French
inventor Jean Laurent Palmer in 1848 as “calibre àvis
et àvernier circulaire”(screw caliper with a circular
vernier).The introduction of the micrometer to the
industrial world came about by the visit of two
American engineers, Joseph R. Brown and Lucian
Sharpe to the Paris Exhibition in 1867.
At that time, their attention was drawn to Palmer’s
invention, which greatly interested them. After mak-
ing some improvements to the design, Brown &
Sharpe received a U.S. Patent in 1899 for a
mechanical direct reading micrometer. The product
was manufactured on a large scale and marketed
successfully by the two partners. Today, Brown &
Sharpe continues to make external micrometers with
the same features.
With very few exceptions (e.g. external
micrometers for gear tooth measurements),
our micrometers respect the Abbe principle.
Spindles are ground on modern grinding
machines and the profile of the screw is accu-
rately restored with negligible pitch deviations.
Such manufacturing conditions are the guar-
antee for very low measurement uncertainties.
Brown & Sharpe, TESA and ETALON premium
brands are durable and dependable.
Max. permissible errors
Measuring Max. perm. Number of interference µm 10 N
range/mm errors*/µm fringes or rings
0 - 25 4 6 2
25 - 50 4 6 2
50 - 75 5 10 3
75 - 100 5 10 3
100 - 125 6 3
125 - 150 6 3
150 - 175 7 4
175 - 200 7 4
200 - 225 8 4
225 - 250 8 4
250 - 275 9 5
275 - 300 9 5
300 - 325 10 5
325 - 350 10 5
350 - 375 11 6
375 - 400 11 6
400 - 425 12 6
425 - 450 12 6
450 - 475 13 7
475 - 500 13 7
* The max. perm. errors include the errors of the measuring element as well as the deviations in
flatness and parallelism of the measuring faces and the errors due to the flexure of the frame.
B-2 Rapp Industrial Sales
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EXTERNAL MICROMETERS
EXTERNAL MICROMETERS
MICROMASTER® Electronic Micrometers
DIN 863 T1 with Digital Display
0.00005 in
0.001 mm Equipped with the “capa µ system”- That’s Brown & Sharpe’s patented measuring system,
mm / in
which provides absolute and comparative measurement.
Conversion
• Sleek, ergonomic design.
Tungsten
carbide tipped
• Large, easy-to-read digital display.
• Models:
3.93 in:
.25 in dia. – Basic with a single function key
> 3.93 in : .31 in dia. – IP54 with water spray protection as well as IP54 RS with added RS-232 interface
.01 in
Max. 10 N
LCD digit
height: .27 in
Floating
zero
Display lock
(except for
model EASY)
Interface:
RS-232
opto-coupled
3V lithium
battery
1 to 2 a in mm in
( 2000 h/a)
MICROMASTER EASY
Automatic
shut-down after 599-100 27266 0 - 1.2 0 - 30 .00016 N N
10 min. Display setting is
maintained as long as
power supply remains MICROMASTER IP54
stable.
599-125 27271 0 - 1.2 0 - 30 .00016 Y N
50°F to 104°F 599-126 27272 1-2 25 - 50 .0002 Y N
10°C to 40°C 599-127 27273 2-3 50 - 75 .0002 Y N
14°F to 140°F 599-128 27274 3-4 75 - 100 .0002 Y N
– 10°C to 60°C
MICROMASTER IP54 with RS-232
80%, with no 599-125RS 27267 0-1 20 - 30 .00016 Y Y
condensation
599-126RS 27268 1-2 25 - 50 .0002 Y Y
599-127RS 27269 2-3 50 - 75 .0002 Y Y
599-128RS 27270 3-4 75 - 100 .0002 Y Y
Degree
599-129RS 27425 4-5 100 - 125 .0002 Y Y
of protection 599-130RS 27426 5-6 125 - 150 .0002 Y Y
(IEC 529, DIN 40 050): 60.30073 27427 6-7 150 - 175 .0002 Y Y
IP 40 (also valid using
the RS output) or IP54
60.30074 27428 7-8 175 - 200 .0002 Y Y
60.30075 27429 8-9 200 - 225 .0002 Y Y
60.30076 27430 9 - 10 225 - 250 .0002 Y Y
Plastic case
60.30077 27431 10 - 11 250 - 275 .0002 Y Y
Identification 60.30078 27432 11 - 12 275 - 300 .0002 Y Y
number
Optional Accessory
Inspection 01961000 29552 1 lithium battery - 3V, 190 mAh, type CR 2030
report with a Rapp Industrial Sales B-3
declaration of conformity
888 789-7277
EXTERNAL MICROMETERS EXTERNAL MICROMETERS
Direct Reading - Inch and Metric DIGIT-MIKE®
Easy-Reading, Accurate and Fast! DIN 863 T1
NF E 11-095
Brown & Sharpe's DIGIT-MIKE makes micrometer gaging fast and accurate, even for inexperienced
workers. Available in the four most frequently used inch and metric measuring ranges. Precision Vernier reading
features listed are standard on all models. to 0.0001 in or
0.001 mm
Features:
• Direct digital reading. Digital reading
to 0.005 in or
• Gearless, positive digital movement for silky-smooth operation. 0.1 mm
• Carbide measuring faces.
• Positive thumb lock. Tungsten
carbide tipped
.25 in dia.
.02 in
Max. 10 N
Plastic case
Identification
number
Inspection
report with a
declaration of conformity
.0002 in Graduations
in µm µm
599-10-1 45482 0-1 2 1
599-20-10-1 45485 1-2 2 1.5
599-30-10-1 45486 2-3 3 1.5
599-40-10-1 45488 3-4 3 1.5
0.002 mm Graduations
mm µm µm
599-10-100-1 45483 0 - 25 2 1
599-20-110-1 45484 25 - 50 2 1.5
599-30-110-1 45487 50 - 75 3 1.5
599-40-110-1 45489 75 - 100 3 1.5
B-4 Rapp Industrial Sales
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EXTERNAL MICROMETERS
EXTERNAL MICROMETERS
Convertible Thimble Chrome Frame Micrometers
DIN 863 T1 Top-of-the-Line: Satin-Chrome Micrometers
NF E 11-095
The original - and still the best! Silky-smooth, precise operation and functional design combine
Tungsten to continue the tradition of the Brown & Sharpe micrometer as the basic tool of choice for
carbide tipped quality-minded individuals. Carbide measuring faces, convertible friction to feel thimble sleeves,
easy-reading satin-chrome finish and spindle locks are standard on all the micrometers listed.
.25 in dia. 1" - 2" and 2" - 3" micrometers have insulated frames.
.02 in
Max. 10 N
Wooden case
599-1-31
Inspection
report with a
declaration of conformity
599-1-32
.0001 in Graduations
in in Description
599-1-31-9 51595 0-1 .001 Slant/line graduations with wooden case
599-1-31 51089 0-1 .001 Slant/line graduations
599-1-32-9 51596 0-1 .001 Straight/line graduations with wooden case
599-1-32 51090 0-1 .001 Straight/line graduations
599-2-31 51097 1-2 .001 Slant/line graduations; 1 in Standard
599-2-32 51098 1-2 .001 Straight/line graduations; 1 in Standard
599-3-31 51105 2-3 .001 Slant/line graduations; 2 in Standard
599-3-32 51106 2-3 .001 Straight/line graduations; 2 in Standard
0.002 mm Graduations
mm mm Description
599-1-37 51095 0 - 25 0.002 Slant/line graduations
599-2-37 51103 25 - 50 0.002 Slant/line graduations; 25 mm Standard
Where not provided, custom-fitted wooden cases (page B-49) and Standards
(page B-37) are available separately.
Rapp Industrial Sales B-5
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EXTERNAL MICROMETERS EXTERNAL MICROMETERS
0-3" Micrometer Sets
Each micrometer in the 0-3" Micrometer sets described on this page includes Brown & Sharpe’s
convertible fixed/friction thimble with satin-chrome finish. Additional features are as specified.
With Fitted Case
Chrome Frames
Enamel Frames
With Standards
Spindle Lock
.0001" Grad.
Straight Line
Slant Line
Micrometers in Each Tool Set
599-181-901 43783 599-1-31; 599-2-31 • • • • • •
599-181-911 43791 599-3-31 • • • • •
599-181-901-1 43784 599-1-32; 599-2-32 • • • • • •
599-181-911-1 43792 599-3-32 • • • • •
599-181-903 43785 599-1-33; 599-2-33 • • • • •
599-181-913 43793 599-3-33 • • • •
Where not included, standards (page B-37) are available separately.
For External Micrometer ordering information, call 1-800-283-3600.
B-6 Rapp Industrial Sales
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EXTERNAL MICROMETERS
EXTERNAL MICROMETERS
TESAMASTER® Precision Micrometers with Digital Counter
Analog indication of full millimeters, hundredths and fractions of hundredths - Accurate, fast reading tenths
DIN 863 T1 of millimeters - Parallax-free reading of the thousandths of millimeters on vernier.
NF E 11-095
Vernier reading
to 0.0001 in or
0.001 mm
Digital reading
to 0.005 in or
0.1 mm
Tungsten
carbide tipped
in µm µm
4 in dia:
.25 in dia. 03.20001 42443 0-1 2 1
> 4 in: .31 in dia.
03.20002 42444 1-2 2 1.5
03.20003 42445 2-3 3 1.5
.02 in 03.20004 42446 3-4 3 1.5
Max. 10 N
mm µm µm
mm 0.01mm
Plastic case 03.10001 42428 0 - 25 2 1
Identification
03.10002 42429 25 - 50 2 1.5
number
10
03.10003 42430 50 - 75 3 1.5
0 80 03.10004 42431 75 - 100 3 1.5
Inspection
report with a
0 03.10005 42432 100 - 125 4 2
declaration of conformity 70 03.10006 42433 125 - 150 4 2.5
03.10007 42434 150 - 175 5 3
03.10008 42435 175 - 200 5 3
0.001mm 0.1mm 03.10009 42436 200 - 225 6 3.5
03.10010 42437 225 - 250 6 3.5
03.10011 42438 250 - 275 7 4
03.10012 42439 275 - 300 7 4
DIN 863 T1
NF E 11-095 ETALON® MICRORAPID 226 with 1 mm Revolution
0.001 mm,
High precision micrometers - Fast, accurate reading - No reading error of the half millimeters -
parallax-free Barrel with 1 mm pitch - Thimble with 100 graduations - Vernier reading to 0.001 mm.
reading on vernier
Tungsten
carbide tipped
.25 in dia.
1 mm
Max. 10 N
mm µm µm
Plastic
case 72.116406 42770 0 - 25 2 1
72.116407 42771 25 - 50 2 1.5
Identification
72.116408 26275 50 - 75 3 1.5
number
72.116409 26276 75 - 100 3 1.5
Inspection
report with a
declaration of conformity Pin Type Anvil
72.116410 26277 0 - 20
Rapp Industrial Sales B-7
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EXTERNAL MICROMETERS EXTERNAL MICROMETERS
ETALON® 260 Standard Models with Analog Indication
These micrometers have conventional analog reading with full and half graduation lines on the barrel.
The friction drive is built into the thimble and has been brought forward to facilitate single-handed DIN 863 T1
measurement. If measurements without the friction drive are preferred, the knurled sleeve need only be NF E 11-095
reversed to render it inactive.
0 to 4 in or
0 to100 mm with
vernier reading
Tungsten
carbide tipped
4 in:
.25 in dia.
> 4 in :.31 in dia.
.02 in
Max. 10 N
Plastic
case
Identification
number
in in µm µm
Inspection
71.115899 41565 0-1 0.0001 2 1 report with a
declaration of conformity
71.115900 41566 1-2 0.0001 2 1.5
71.115901 41567 2-3 0.0001 3 1.5
71.115902 41568 3-4 0.0001 3 1.5
Spherical Anvil Type
71.115941 41578 0-1 0.0001
mm mm µm µm
71.115887 41553 0 - 25 0.002 2 1
71.115888 41554 25 - 50 0.002 2 1.5
71.115889 41555 50 - 75 0.002 3 1.5
71.115890 41556 75 - 100 0.002 3 1.5
71.115891 41557 100 - 125 0.01 4 2
71.115892 41558 125 - 150 0.01 4 2.5
71.115893 41559 150 - 175 0.01 5 3
71.115894 41560 175 - 200 0.01 5 3
71.115895 41561 200 - 225 0.01 6 3.5
71.115896 41562 225 - 250 0.01 6 3.5
71.115897 41563 250 - 275 0.01 7 4
71.115898 41564 275 - 300 0.01 7 4
B-8 Rapp Industrial Sales
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EXTERNAL MICROMETERS
EXTERNAL MICROMETERS
TESA® ISOMASTER® Standard Models
DIN 863 T1
with Analog Indication
NF E 11-095 These micrometers have conventional analog reading with full and half graduation lines on the barrel.
The friction drive is built into the thimble and has been brought forward to facilitate single-handed
Tungsten
carbide tipped
measurement. If measurements without the friction drive are preferred, the knurled sleeve need only be
reversed to render it inactive.
4 in:
.25 in dia.
> 4 in: .31 in dia.
.02 in
Max. 10 N
Plastic case
Identification
number
Inspection
report with a
declaration of conformity
in in mm mm
01.20101 39513 0-1 0.0001 01.10101 39467 0 - 25 0.01
01.20102 39514 1-2 0.0001 01.10102 39468 25 - 50 0.01
01.20103 39515 2-3 0.0001 01.10103 39469 50 - 75 0.01
01.20104 39516 3-4 0.0001 01.10104 39470 75 - 100 0.01
01.20105 39517 NA NA 01.10105 39471 100 - 125 0.01
01.20106 39518 NA NA 01.10106 39472 125 - 150 0.01
01.20107 39519 NA NA 01.10107 39473 150 - 175 0.01
01.20108 39520 NA NA 01.10108 39474 175 - 200 0.01
01.20109 39521 NA NA 01.10109 39475 200 - 225 0.01
01.20110 39522 NA NA 01.10110 39476 225 - 250 0.01
01.20111 39523 NA NA 01.10111 39477 250 - 275 0.01
01.20112 39524 NA NA 01.10112 39478 275 - 300 0.01
Rapp Industrial Sales B-9
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EXTERNAL MICROMETERS EXTERNAL MICROMETERS
Value-Line Micrometers - Inch US Made
Brown & Sharpe micrometers continue as the standard wherever measuring consistency is vital.
Tungsten
carbide tipped
599-1-44 4 in dia:
.25 in dia.
> 4 in: .31 in dia.
Features: .02 in
• Satin-chrome thimble. • Spindle lock.
• .0001" reading. • Tungsten carbide tipped faces. Max. 10 N
• Straight-line graduations. • Fixed/friction thimble.
• Black enamel frame. • Meets Federal specifications.
in Grads.
599-1-44 25943 0-1 .0001 in
599-2-44 25944 1-2 .0001 in
599-3-44 25945 2-3 .0001 in
599-4-44 25946 3-4 .0001 in
599-5-44 25947 4-5 .0001 in
599-6-44 25948 5-6 .0001 in
599-7-44 25976 6-7 .0001 in
599-8-44 25977 7-8 .0001 in
599-9-44 25978 8-9 .0001 in
599-10-44 25979 9 - 10 .0001 in
599-11-44 25980 10 - 11 .0001 in
599-12-44 25981 11 - 12 .0001 in
Standards are available separately (Page B-37).
Individual Wooden Cases are available for 1 to 4" Value-Line
Micrometers (Page B-49).
Value-Line Micrometer Sets - Inch 0-3", 0-4" and 0-6"
Micrometer Sets
Each Micrometer set includes a fitted Wooden Case. Micrometers in each set include the standard features listed.
Features:
• Satin-chrome thimble. • Spindle lock.
• .0001" reading. • Tungsten carbide tipped faces.
• Straight-line graduations. • Fixed/friction thimble.
• Black enamel frame. • Meets Federal specifications.
Set Description
599-181-923 25983 0 - 3 in Without Standards
599-181-923-1 25984 0 - 3 in With Standards
599-181-924 25985 0 - 4 in Without Standards
599-181-924-1 25986 0 - 4 in With Standards
599-182-926 25987 0 - 6 in Without Standards
599-182-926-1 25988 0 - 6 in With Standards
0"-12" and 6"-12" Micrometer Sets are available on pages B-14.
B-10 Rapp Industrial Sales
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EXTERNAL MICROMETERS
EXTERNAL MICROMETERS
US Made
Value-Line Micrometers - Metric
Brown & Sharpe micrometers continue as the standard wherever measuring consistency is vital.
Tungsten
carbide tipped
100 mm dia:
6.5 mm dia.
599-1-48
> 100 mm: 8 mm dia.
.02 in
Max. 10 N
Features:
mm Grads. • Satin-chrome thimble.
599-1-48 26789 0 - 25 .002 mm • .002 mm reading.
599-2-48 26790 25 - 50 .002 mm • Straight-line graduations.
• Black enamel frame.
599-3-48 26791 50 - 75 .002 mm
• Spindle lock.
599-4-48 26792 75 - 100 .002 mm
• Tungsten carbide tipped faces.
599-5-48 26793 100 - 125 .002 mm • Fixed/friction thimble.
599-6-48 26797 125 - 150 .002 mm • Meets Federal specifications.
599-7-48 29286 150 - 175 .002 mm
599-8-48 29287 175 - 200 .002 mm
599-9-48 29288 200 - 225 .002 mm
599-10-48 29289 225 - 250 .002 mm
599-11-48 29290 250 - 275 .002 mm
599-12-48 29291 275 - 300 .002 mm
Standards are available separately (Page B-38).
Individual Wooden cases are available for 0-100 mm Value-Line
Micrometers (Page B-49).
Value-Line Micrometer Sets - Metric0-100 mm and 0-150 mm
Micrometer Sets
Each Micrometer Set includes a fitted wooden case.
Micrometers in each set include the standard features listed.
Features:
• Satin-chrome thimble.
• .002 mm reading.
• Straight-line graduations.
• Black enamel frame.
• Spindle lock.
• Tungsten carbide tipped faces.
• Fixed/friction thimble.
• Meets Federal specifications.
Set Description
599-181-944 26807 0 - 100 mm Without Standards
599-181-944-1 26808 0 - 100 mm With Standards
599-182-946 26809 0 - 150 mm Without Standards
599-182-946-1 26813 0 - 150 mm With Standards
599-183-948 29292 150 - 300 mm Without Standards
Rapp Industrial Sales B-11
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EXTERNAL MICROMETERS EXTERNAL MICROMETERS
Convertible Thimble Enamel Frame Micrometers - Inch US Made
Matched for Consistent Measurement Tungsten
• .0001" reading. carbide tipped
• Convertible “friction”to “feel”thimble sleeve.
• Carbide faces. 4 in dia:
• Spindle lock. .25 in dia.
> 4 in: .31 in dia.
• Enamel frame.
• Easy reading satin-chrome thimble.
• Choice of slant-line or straight-line graduations. .02 in
599-1-33
Max. 10 N
.0001" Reading Enamel Frame Micrometers with Carbide Faces
Slant-line Models Straight-line Models
in in
599-1-33 51091 0-1 599-1-34 51092 0-1
599-2-33 51099 1-2 599-2-34 51100 1-2
599-3-33 51107 2-3 599-3-34 51108 2-3
599-4-33 51112 3-4 599-4-34 51113 3-4
599-5-33 51117 4-5 599-5-34 51118 4-5
599-6-33 51122 5-6 599-6-34 51123 5-6
599-7-33 51127 6-7 599-7-34 51128 6-7
599-8-33 51132 7-8 599-8-34 51133 7-8
599-9-33 51137 8-9 599-9-34 51138 8-9
599-10-33 51142 9 - 10 599-10-34 51143 9 - 10
599-11-33 51147 10 - 11 599-11-34 51148 10 - 11
599-12-33 51152 11 - 12 599-12-34 51153 11 - 12
Micrometer Sets are available on pages B-14.
Wooden Cases are available on page B-49.
Standards are available on page B-38.
For External Micrometer ordering information, call 1-800-283-3600.
B-12 Rapp Industrial Sales
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EXTERNAL MICROMETERS
EXTERNAL MICROMETERS
Micrometer Sets 0-6" Micrometer Sets with Enamel Frames
Each micrometer in the 0-6" Micrometer Sets described on this page includes Brown & Sharpe's
convertible fixed/friction thimble with satin-chrome finish. Additional features are as specified.
Micrometers in Slant / Straight / Fitted .0001"
Each Tool Set Line Line Case Carbide Graduations
599-182-903 43804 599-1-33; 599-2-33 • • • •
599-182-913 43808 599-3-33; 599-4-33
599-5-33; 599-6-33
• • •
599-182-926 25987 599-1-44; 599-2-44 • • • •
599-182-926-1* 25988 599-3-44; 599-4-44
599-5-44; 599-6-44
• • • •
Standards (page B-38) are available separately.
*Includes Standards
0-12" Micrometer Sets
Each micrometer in the 0-12" Micrometer Sets described on this page includes Brown & Sharpe's
convertible fixed/friction thimble with satin-chrome finish. Additional features are as specified.
Micrometers in Slant / Straight / Fitted .0001"
Each Tool Set Line Line Case Carbide Graduations
599-184-903 43824 599-1-33; 599-2-33;
599-3-33
• • • •
599-184-913 43828 599-4-33; 599-5-33;
599-6-33; 599-7-33;
• • •
599-8-33; 599-9-33;
599-10-33; 599-11-33;
599-12-33
599-184-907 26084 599-1-44; 599-2-44;
599-3-44
• • • •
599-184-917 26085 599-4-44; 599-5-44;
599-6-44; 599-7-44;
• • •
599-8-44; 599-9-44;
599-10-44; 599-11-44;
599-12-44
Standards (page B-37) are available separately
Rapp Industrial Sales B-13
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EXTERNAL MICROMETERS EXTERNAL MICROMETERS
MICROMASTER® Electronic Micrometers
with Interchangeable Anvils DIN 863 T3
Lightweight, but rugged anvil micrometers. One set (No. 01.40101) consists of 4 interchangeable (style D16)
anvils in 1" increments. Anvils are adjusted (and numbered) in sets, thus rendering unnecessary
0.00005 in
the correction of the indication each time an anvil is exchanged. 0.001 mm
mm / in
Shown with 599-200 conversion
Micrometer head (pg. B-40)
sold separately 1.18 in / 30 mm
measuring span
19.68 in:
malleable cast
iron; 19.68 in
59.05 mm: steel tube
with insulating grips
Max. flexure of the frame
under a measuring force
of 10 N: see the table
Tungsten
carbide tipped
.315 in / 8 mm
dia.
.02 in / 0.5 mm
Max. 10 N
LCD, digit
in mm µm µm height: .275 in /
7 mm
60.30047 27445 0 - 3.94 0 - 100 6 3
60.30048 27446 3.94 - 7.87 100 - 200 7 4.5 RS-232
60.30049 27447 7.87 - 11.81 200 - 300 8 7
60.30050 27448 11.81 - 15.75 300 - 400 9 9 Other
technical data:
60.30051 27449 15.75 - 19.69 400 - 500 10 9 see page B-3
60.30052 27450 19.69 - 23.62 500 - 600 11 9
60.30053 27451 23.62 - 27.56 600 - 700 12 10
Wooden case
60.30054 27452 27.56 - 31.50 700 - 800 13 12
60.30055 27453 31.50 - 35.43 800 - 900 14 12 Identification
60.30056 27454 35.43 - 39.37 900 - 1000 15 16 number
60.30057 27455 39.37 - 43.31 1000 - 1100 16 16 Inspection
60.30058 27456 43.31 - 47.24 1100 - 1200 17 17 report with a
60.30059 27457 47.24 - 51.20 1200 - 1300 18 17 declaration of conformity
60.30060 27458 51.20 - 55.12 1300 - 1400 19 17
60.30061 27459 55.12 - 59.06 1400 - 1500 20 18
Micrometer Head
599-200 27420 0 - 1.18 0 - 30
Dial Gage Element for MICROMASTER
Can replace the interchangeable anvils on AB series micrometers. Makes finding the
culmination point easier. Ensures a constant measuring force.
Supplied as standard accessory with the ABY series micrometers.
01.40301 39537
B-14 Rapp Industrial Sales
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EXTERNAL MICROMETERS
EXTERNAL MICROMETERS
ABY Series ISOMASTER® with Adjustable
DIN 863 T3 Dial Gage Element
(style D15)
NF E 11-090 Similar to the AB series micrometers, but equipped with the adjustable dial gage element
No. 01.40301 that helps you to find the culmination point easier with a constant measuring force.
0.01 mm
0 19.68 in:
malleable cast
iron; > 19.68 in
59.05 mm: steel tube
with insulating grips
Max. flexure of the frame
under a measuring force
of 10 N: see the table
Tungsten
carbide tipped
.314 in / 8 mm
dia.
.02 in / 0.5 mm
Max. 10 N
Dial gage:
see on page
B-16
Wooden case
Identification
number
Declaration
of conformity
mm µm µm
01.12001 39498 0 - 100 6 3
01.12002 39499 100 - 200 7 4.5
01.12003 39500 200 - 300 8 7
01.12004 39501 300 - 400 9 9
01.12005 39502 400 - 500 10 9
01.12006 39503 500 - 600 11 9
01.12007 39504 600 - 700 12 10
01.12008 39505 700 - 800 13 12
01.12009 39506 800 - 900 14 12
01.12010 39507 900 - 1000 15 16
01.12011 39508 1000 - 1100 16 16
01.12012 39509 1100 - 1200 17 17
01.12013 39510 1200 - 1300 18 17
01.12014 39511 1300 - 1400 19 17
01.12015 39512 1400 - 1500 20 18
Rapp Industrial Sales B-15
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EXTERNAL MICROMETERS EXTERNAL MICROMETERS
Interchangeable Anvils for ABY Series ISOMASTER®
Set (= 4 items) of interchangeable anvils in 25 mm increments. The anvils are adjusted and numbered in
sets, thus eliminating the need for resetting the indication after their exchange. DIN 863 T3
(style D16)
Supplied as standard accessories with the AB series micrometers. NF E 11-090
Tungsten
carbide tipped
8 mm dia.
Sets include
2 covers for
the frame as well as
1 clamping nut
Identification
number
01.40101 39536
B-16 Rapp Industrial Sales
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EXTERNAL MICROMETERS
EXTERNAL MICROMETERS
MICRO-ETALON® 225 Micrometers with a Dial Indicator
Feature a mobile anvil and built-in dial indicator - Ideal for comparative measurements on small part series
DIN 863 T3 - Nominal dimension is set on the micrometer and deviations are read on the dial indicator - Retractable
(style D13) anvil by means of a push-button - Rotating dial for fine adjustment, also with adjustable
Tungsten tolerance markers.
carbide tipped
.256 in / 6.5 mm
dia. For model
with small measuring
faces: .08 in / 2 mm dia.,
.2 in / 5 mm long 5
ø2
.02 in
0.5 mm
Anvil:
4.5 to 5.5 N
Micrometer with
vernier reading
to 0.0001 in or 0.002 mm
Dial indicator :
0.00005 or 0.0001 in /
0.001 or 0.002 mm
Dial
indicator :
± 0.0005 or ± 0.002 in /
± 0.025 or ± 0.05 mm
Micrometer : Protective Cover
max. perm. Made in transparent plastic - Can be mounted on the bezel - Protects the indicator against dust and
error of 2 µm
liquids - Prevents both tolerance markers from being accidentally displaced.
Dial indicator : 1 µm
Dial indicator :
repeatability
limit of 0.5 µm
72.110978 41604
Plastic
case
Declaration Dial Indicator Dial Indicator
of conformity 0.00005 in in 0.001 mm mm
72.109837 41588 0-1 72.108669 41581 0 - 25
72.109843 41590 1-2 72.108691 41583 25 - 50
Pin Anvil Type
72.109857* 41591 0 - 0.800 72.108722* 41585 0 - 20
* Built-in adjustable part support is not provided on the pin-anvil version.
Dial Indicator Dial Indicator
0.0001 in in 0.002 mm mm
72.109835 86147 0-1 72.108670 41582 0 - 25
72.109841 41589 1-2 72.108716 41584 25 - 50
Specifications 0 - 1" 0 - 25 mm 1 - 2" 25 - 50 mm
Repeatability error of dial indicator: 0.5 division inch mm inch mm
Max. thread error: .00008 0.002 .00008 0.002
Max. dial indicator error: .00004 0.001 .00004 0.001
Measuring surfaces flatness: .000012 0.0003 .000012 0.0003
Max. parallelism fault of measuring surfaces: .00004 0.001 .00006 0.0015
Measuring pressure: 18 oz.* 5 N* 18 oz.* 5 N*
* Possibility to decrease pressure down to: 11 oz. 3N 11 oz. 3N
Rapp Industrial Sales B-17
888 789-7277
EXTERNAL MICROMETERS EXTERNAL MICROMETERS
280 Series MICROSPEL Electronic Micrometer/Comparator
The micrometer No. 280 MICROSPEL is designed to accommodate the installation of an electronic probe
with remote amplifier. DIN 863 T3
(style D14)
This arrangement is especially useful for comparative measurements, where the greater magnification of the NF E 11-090
electronic amplifier is a decided advantage over the standard form. This micrometer allows simple measure-
Vernier reading
ment on the machine without removal of the workpiece. It can also be mounted in a small stand as shown. to 0.002 mm
Tungsten
carbide tipped
Features:
6.5 mm dia.
• Carbide faces. Models with
• Movable anvil retracted by push-button. small measuring faces:
• Built-in adjustable part support. 2 mm dia., 5 mm long
• Satin-chrome finish on barrel and thimble.
• Complete with adapter for 3/8" diameter 0.5 mm
probe (or 8 mm probe, metric tool).
• Spindle lock. Anvil:
• Deluxe fitted case with two adjusting 2 up to 8 N,
wrenches. adjustable
Measuring
element:
max. perm. error of 2 µm
Mobile anvil:
repeatability
limit of 0.5 µm
Adjustable part
support (except
model with small meas-
uring faces)
Plastic
case
Declaration
of conformity
in mm
72.110558 41598 0-1 72.110816 42767 0 - 25
72.110824 41601 1-2 72.110819 42768 25 - 50
Pin Anvil Type* Pin Anvil Type*
72.110855 41603 0 - .800 72.110853 41602 0 - 20
Important
The ELECTRONIC GAGE HEAD and the amplifier are not included in the above part ordering numbers and must be
ordered separately. For electronic gage heads and amplifiers see section Electronic Length Measuring
Equipment.
* Built-in adjustable part support is not provided on the pin-anvil version
Specifications 0 - 1" 0 - 25 mm 1 - 2" 25 - 50 mm 0 - .800" 0 - 20 mm
Max. thread error .00008 0.002 .00008 0.002 .00008 0.002
Possible dispersion error .00002 0.0005 .00002 0.0005 .00002 0.0005
due to retractable anvil
Measuring surface flatness .000012 0.0003 .000012 0.0003 .000012 0.0003
Max. parallelism fault of .00004 0.001 .00006 0.0015 .00004 0.001
measuring surfaces
B-18 Rapp Industrial Sales
888 789-7277
EXTERNAL MICROMETERS
EXTERNAL MICROMETERS
US Made
Brown & Sharpe Interchangeable Anvil Micrometers
Get an extended range of measurement with a single tool. Sets include anvils in 1" increments and setting
standards complete with a wooden case.
Wooden case
Features:
• Satin-chrome thimble.
• Straight-line graduations.
• Spindle lock.
• Setting rods.
• .001" readings.
• Black enamel frame.
• Fixed/friction thimble.
• Wooden case.
in Grad. mm Grad.
599-178-6-1 26952 0-6 .001 in 599-178-6-10 26953 0 - 150 .01 mm
599-178-9-1 26962 6-9 .001 in 599-178-9-10 26963 150 - 225 .01 mm
599-178-12-1 26956 9 - 12 .001 in 599-178-12-10 26957 225 - 300 .01 mm
599-178-16-1 26959 12 - 16 .001 in 599-178-16-10 26958 300 - 400 .01 mm
599-178-20-1 26961 16 - 20 .001 in 599-178-20-10 26960 400 - 500 .01 mm
599-178-24-1 26965 20 - 24 .001 in 599-178-24-10 26964 500 - 600 .01 mm
Rapp Industrial Sales B-19
888 789-7277
EXTERNAL MICROMETERS
EXTERNAL MICROMETERS
AD Series Micrometers with Small Measuring Faces DIN 863 T3
(style D3)
For measuring grooves, feather grooves, splines and other difficult to reach measuring points.
Particularly suited for measuring small parts in precision work owing to the small measuring faces. 0.00005 in
0.001 mm
mm / in
conversion
Models MICROMASTER® Tungsten
carbide
measuring faces, fixed
Max. 10 N
RS-232:
interface,
opto-coupled
5 Degree
of protection
(IEC 529, DIN 40 050):
IP 54 or IP 40 with use
ø2
of digital output
For additional
technical data:
see page B-3
Plastic case
in / mm
Identification
60.30034 27441 0 - 1.2 / 0 - 30 number
60.30035 27442 1.2 - 2.3 / 30 - 60
Inspection
60.30036 27443 2.3 - 3.5 / 60 - 90
report with a
60.30037 27444 3.5 - 4.7 / 90 - 120 declaration of conformity
Optional Accessory
01961000 86485
1 lithium battery - 3V, 190 mAh, type CR 2032
DIN 863 T3
Models ISOMASTER® AD (style D3)
NF E 11-090
0.0001 in
0.01 mm
Tungsten
carbide
measuring faces, fixed
5
Max. 10 N
ø2
Plastic case
Identification
number
Inspection
report with a
declaration of conformity
in mm
02.20101 39582 0-1 02.10101 39554 0 - 25
02.20102 39583 1-2 02.10102 39555 25 - 50
B-20 Rapp Industrial Sales
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EXTERNAL MICROMETERS
EXTERNAL MICROMETERS
DIN 863 T3 Micrometers with One Spherical Measuring Face
(style D1)
Measures wall thickness of tubing.
MICROMASTER:
0.00005 in/
0.001 mm
Models MICROMASTER®
ETALON:
.0001 in/
0.002 mm
Anvils:
tungsten carbide
(MICROMASTER) or tita-
nium coated (ETALON)
Tungsten carbide tipped
measuring spindle
Anvil with a 3.5 mm
(MICROMASTER)
or 3.25 mm (ETALON) spher- in / mm in / mm
ical measuring face
Spindle with a flat 60.30079 27433 0 - 1.2 / 0 - 30 .138 / 3.5
measuring face 60.30080 27434 1 - 2 / 25 - 50 .138 / 3.5
Max. 10 N
RS-232 on Model ETALON®
MICROMASTER
Other
technical data
on MICROMASTER:
see page B-3
Plastic case
Identification
number mm in / mm
Inspection 71.115940 41577 0 - 25 .128 / 3.25
report with a
declaration of conformity
DIN 863 T3
(style D1)
Micrometers with Two Spherical Measuring Faces
Rounded measuring faces on anvil and spindle for measuring concave
0.00005 in
0.001 mm
surfaces of workpieces, e.g. ball-bearing guides or walls of tubing.
Steel,
®
hardened
Models MICROMASTER
Spherical,
radius .138 in/
3.5 mm
Max. 10 N
Other
technical data:
see page B-3
in / mm
Plastic case 60.30081 27435 0 - 1 / 0 - 25
60.30082 27436 0.8 - 1.9 / 20 - 50
Identification 60.30083 27437 1.8 - 2.9 / 45 - 75
number
60.30084 27438 2.8 - 3.9 / 70 - 100
Inspection
report with a B-21
declaration of conformity Rapp Industrial Sales
888 789-7277
EXTERNAL MICROMETERS EXTERNAL MICROMETERS
US Made
Micrometers with Spherical Measuring Faces DIN 863 T3
(style D1)
Brown & Sharpe Spherical Anvil Micrometer NF E 11-090
For fast, accurate measurement of tubing and curved surfaces. .0001 in
.002 mm
Brown & Sharpe model with spherical anvil and flat measuring spindle makes this micrometer ideal for
measuring convex curves directly without having to subtract the diameter of a ball. Measure wall thickness Measuring
of tubing with inside diameters as small as 3/8". Straight/line barrel graduations and glare-free satin-chrome faces rounded
to .125 in
finish virtually eliminate .025" reading errors. Convertible “fixed/friction”thimble for a choice in measuring
action and ring lock. Graduations in .0001" Tungsten
carbide
measuring faces
.02 in
Max. 10 N
Wooden case
Identification
number
Inspection
report with a
declaration of conformity
in Grad. mm Grad.
599-228-2-1 25623 0-1 .0001 in 599-248-2-1 25853 0 - 25 .002 mm
B-22 Rapp Industrial Sales
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EXTERNAL MICROMETERS
EXTERNAL MICROMETERS
DIN 863 T3
Micrometers for Soft Materials
(style D6) With two large, flat, round-edge measuring faces - Measure the thickness of materials such as paper and
0.00005 in plastic sheets, felt, cloth and other soft materials.
0.001 mm
mm / in
Conversion
Models MICROMASTER®
Hardened steel Non-rotating measuring spindle – Without spindle lock.
measuring faces
Non-rotating,
.7874 in / 20 mm
dia.
Flatness
tolerance: 3 µm
Parallelism
tolerance: 6 µm
Max. perm.
error : 4 µm
R1
Max. 10 N
ø20
RS-232
Other
technical data:
see page B-3 in / mm
60.30085 27474 0 - 1.2 / 0 - 30
Plastic case 60.30086 27475 1 - 2.1 / 25 - 55
Identification
number
Inspection
report with a
declaration of conformity
Model ISOMASTER® AF
DIN 863 T3
(style D6)
0.01 mm
Hardened steel
measuring faces
ø 15 mm
Flatness
tolerance: 3 µm
Parallelism
tolerance: 6 µm
Max. 10 N
Plastic case mm
Identification 02.10301 39562 0 - 25
number
Inspection
report with a Rapp Industrial Sales B-23
declaration of conformity
888 789-7277
EXTERNAL MICROMETERS EXTERNAL MICROMETERS
Micrometers for Gear Pitch Measurement
Flanges with ring-shaped measuring faces for root tangent lengths Wk on gear pitches, distance
DIN 863 T3
between grooves and slots as well as otherhard-to-reach locations. (style D3)
0.00005 in
0.001 mm
mm / in
Conversion
Hardened steel
Models MICROMASTER® measuring faces
Non-rotating spindle - Without spindle lock. Non-rotating
spindle
3.54 in / 90 mm:
.984 in / 25 mm dia.
> 3.54 in / 90 mm
4.724 in / 120 mm:
1.18 in / 30 mm dia.
Suited from
module 0.2 in
0.5 mm
Max. 10 N
RS-232
WK Other
technical data:
see page B-3
Plastic case
Identification
number
in / mm
Inspection
60.30041 27604 0 - 1.2 / 0 - 30 report with a
60.30042 27605 1 - 2.1 / 25 - 55 declaration of conformity
60.30043 27606 2.1 - 3.35 / 55 - 85
60.30044 27607 3.35 - 4.5 / 85 - 115
B-24 Rapp Industrial Sales
888 789-7277
EXTERNAL MICROMETERS
EXTERNAL MICROMETERS
US Made
Blade Micrometers
• For measuring keyways, grooves, form tool diameters and other parts with shallow depths.
.017" thick blade • Blades measure to a depth of 7/32" (5.5 mm).
• Blades are hardened and lapped for accuracy and durability.
• Non-rotating spindle.
Grad. .001"
Hardened steel
measuring faces
Wooden case
in
599-219-2 25352 0-1
599-220-2 25357 1-2
599-221-2 25616 2-3
599-222-2 25617 3-4
mm
599-249-2 26877 0 - 25
599-240-2 26874 25 - 50
599-241-2 26875 50 - 75
599-242-2 26876 75 - 100
Wood Cases for Blade Micrometers
Case No.
599-219-2/599-249-2 43683 599-20-9996
599-220-2/599-240-2 43688 599-30-9998
599-221-2/599-241-2 43706 599-40-9998
599-222-2/599-242-2 43712 599-50-9998
Rapp Industrial Sales B-25
888 789-7277
EXTERNAL MICROMETERS EXTERNAL MICROMETERS
Rolling Mill Micrometer US Made
A micrometer designed with a deep Grad. .001 in/
throat for measuring sheet metal. .01 mm
• Satin-chrome thimble.
• Straight/line graduations.
• Black enamel frame.
• Spindle lock.
• Fixed/friction thimble.
• .001" reading.
in Throat Depth Grad.
599-237-3-1 26949 0-1 3 in .001 in
599-237-6-1 26943 0-1 6 in .001 in
mm Throat Depth Grad.
599-237-30-1 26950 0 - 25 75 mm .01 mm
599-237-60-1 26944 0 - 25 150 mm .01 mm
Spline Micrometer
A micrometer with the anvil and spindle reduce to .120" (3 mm) diameter. It is ideal for measuring
splines, slots and keyways.
Features: US Made
• .120" (3 mm) diameter anvil and spindle. .120" / 3 mm dia.
• Satin-chrome thimble. anvil and spindle
• .001" readings - inch.
Black enamel
• 0.01 mm readings - metric. frame
• Straight/line graduations.
• Black enamel frame.
• Spindle lock. Grad. .001 in
• Fixed/friction thimble.
• Meets Federal specifications.
in Grad.
599-234-1 26946 0-1 .001 in
599-235-1 26947 1-2 .001 in
mm Grad.
599-234-10 26942 0 - 25 .01 mm
599-235-10 26948 25 - 50 .01 mm
B-26 Rapp Industrial Sales
888 789-7277
EXTERNAL MICROMETERS
EXTERNAL MICROMETERS
Disk Micrometers - Inch and Metric
US Made
For measuring narrow grooves and other recessed features from .03" thick.
.120 " / 3 mm dia. Disks are 1/2" in diameter, 1/16" thick in the center and .03" thick at the edge.
anvil and spindle With ring lock and satin-chrome finish for easy reading. .001"/.01mm graduations.
Black enamel
frame
Grad. .001 in
.01 mm
in
599-215-4 25618 0-1
mm
599-245-4 26852 0 - 25
US Made
Flange Micrometers - Inch and Metric
One inch diameter flanges make it easy to measure gear pitches, over shoulders, into
.120 " / 3 mm dia. grooves, from slots to a reference edge, and a wide variety of other measurements not
anvil and spindle possible with standard micrometers. Supplied with ring lock and friction sleeve.
Flanges are .03" thick at the edges. .001" graduations.
Wood case
Black enamel
frame
Grad. .001 in
.01 mm
.001 in Grad. .01 mm Grad.
599-224-1 25619 0 - 1 in 599-244-1 26850 0 - 25 mm
599-224-2 25620 1 - 2 in 599-244-2 26851 25 - 50 mm
599-224-3 25621 2 - 3 in
599-224-4 25622 3 - 4 in
Rapp Industrial Sales B-27
888 789-7277
EXTERNAL MICROMETERS EXTERNAL MICROMETERS
MICROMASTER®
with 7 Pairs of Interchangeable Measuring Inserts 0.00005 in
0.001 mm
Non-rotating spindle - Without spindle lock.
mm / in
Conversion
Micrometer
element
with a max. perm.error
of 3 µm
.295 in / 7.5 mm
dia., non-rotating
spindle with fixing bore
for a measuring insert
Adjustable
attachment on anvil
for a measuring insert
with lock
Hardened steel
measuring faces
Max. 10 N
in / mm
RS-232
60.30045 27563 0 - 1.2 / 0 - 30
Other
60.30046 27571 1.0 - 2.1 / 25 - 55 technical data
on page B-3
Plastic case
Components of Full Micrometers
Identification
number
0.7
Inspection
ø6.5
ø6.5
report with a
declaration of conformity
in mm 4.5 3.5
Single micrometers
02.69020 02.69024
60.30099 27565 0 - 1.2 0 - 30
60.30100 27564 1.0 - 2.1 25 - 55
ø2
Full set of measuring inserts
ø0.3
ø6.5
02.69027 60°
Includes one pair of the following inserts : 4
02.69021
mm 02.69025
02.69020 28389 flat ø 6.5
R=
02.69021 28390 small, flat ø2
5
02.69023 28391 large, flat ø 12
0.1
ø6.5
02.69024 28392 narrow, flat 0.7 60°
02.69026 28393 knife-edged 0.1/60° 4.5
02.69022 28394 spherical R=5
02.69022
02.69025 28395 cone-shaped ø 0.3/60° 02.69026
Specially designed measuring faces also available upon
request.
ø12
4.5
02.69023
B-28 Rapp Industrial Sales
888 789-7277
EXTERNAL MICROMETERS
EXTERNAL MICROMETERS
AT Series ISOMASTER® Micrometers
with Large Measuring Face on Anvil
DIN 863 T3 Micrometers with a flat, rectangular measuring face that serve for inspecting the
(style D11) width of milling cutters with staggered teeth and alike.
0.01 mm
Titanium
carbide
measuring face on anvil
Tungsten carbide tipped
spindle
Anvil with a
50 x 9 mm
flat face for measuring
range 0 to 25 mm or
60 x 10 mm from 25
up to 50 mm
Spindle with a 6.5 mm
dia. measuring face
Anvil with
a flatness
tolerance of 2 µm
mm
0.5 mm 02.11301 39574 0 - 25
02.11302 39575 25 - 50
Max. 10 N
Plastic case
Identification
Series AL Micrometers for Measuring Tube Wall
number Thickness - Metric
Inspection The 8 mm diameter rounded anvil can be inserted into the tubing bore.
report with a The anvil is hardened steel and the measuring face of the spindle is 6.5 mm
declaration of conformity
diameter tungsten carbide. The spindle measuring range is 25 mm with
readings of 0.01 mm.
This micrometer has an enameled frame and is supplied with spanner
wrenches in a fitted case.
oD
mm 1.2
25
02.10701 39567 0 - 25 mm
Rapp Industrial Sales B-29
888 789-7277
EXTERNAL MICROMETERS EXTERNAL MICROMETERS
Micrometers with Prismatic Measuring Faces
Measure test pieces with an uneven number of grooves such as milling cutters, taps, drills and DIN 863 T3
splined shafts as well as odd polygons. Determine roundness errors on cylindrical surfaces. (style D 10)
Angle of the prism aperture is designed for workpieces having a number of 3 or 5 flutes.
0.00005 in
0.001 mm
mm / in
conversion
Tungsten
Models MICROMASTER® carbide tipped
Angle of the
prism aperture:
60° for 3-flute test pieces
or 108° for 5-flute test
pieces
.295 in / 7.5 mm
3-flute test
pieces or .022 in /
0.559 mm for 5-flute
test pieces
Max. 10 N
RS-232
Other
technical data
on page B-3
Plastic case
Identification
number
in / mm Inspection
report with a
3-flute test pieces (60°) declaration of conformity
60.30087 27468 0.04 - 0.27 / 1 - 7 60°
60.30088 27469 0.20 - 0.80 / 5 - 20
60.30089 27470 0.80 - 1.38 / 20 - 35
60.30090 27471 1.38 - 1.97 / 35 - 50
60.30091 27472 1.97 - 2.56 / 50 - 65
60.30092 27473 2.56 - 3.15 / 65 - 80
5-flute test pieces (108°)
60.30093 27462 0.04 - 0.27 / 1 - 7
60.30094 27463 0.20 - 0.98 / 5 - 25
60.30095 27464 0.98 - 1.77 / 25 - 45 108°
60.30096 27465 1.77 - 2.56 / 45 - 65
60.30097 27466 2.56 - 3.35 / 65 - 85
60.30098 27467 3.35 - 4.13 / 85 - 105
B-30 Rapp Industrial Sales
888 789-7277
EXTERNAL MICROMETERS
EXTERNAL MICROMETERS
AS Series ISOMASTER® Micrometers
DIN 863 T3
(style D 10)
NF E 11-090
0.01 mm
Tungsten
carbide tipped
mm
Angle of the
prism aperture: 3-flute test pieces (60°)
60° for 3-flute test pieces
or 108° for 5-flute test 04.10001 42458 1-7
pieces 04.10002 42459 7 - 20
04.10003 42460 20 - 35
0.75 mm for
3-flute test 04.10004 42461 35 - 50
pieces or 0.559 mm for 04.10005 42462 50 - 65
5-flute test pieces 04.10006 42463 65 - 80
5-flute test pieces (108°)
Max. 10 N
04.10101 42464 1-7
04.10102 42465 7 - 25
Plastic case
04.10103 42466 25 - 45
Identification 04.10104 42467 45 - 65
number 04.10105 42468 65 - 85
Declaration 04.10106 42469 85 - 105
of conformity
Inch 3-Flute Micrometers (60° Angle)
• .0001" reading-inch.
• Carbide anvils for longer measuring life.
• Easy-reading, satin-chrome finish.
in
Hardened 599-175-2-1 25350 .094 - 1.00
steel alloy 599-175-3-1 25351 1-2
599-175-4-1 25659 2-3
Fitted with
plastic guard
plates from nominal
dimension of 20 mm.
Actual size engraved Cylindrical Setting Standards
on the top face.
mm
Identification
04.40001 42492 5
number
04.40002 42493 20
Declaration 04.40003 42494 25
of conformity
04.40004 42495 35
04.40005 42496 45
04.40006 42497 50
04.40007 42498 65
04.40008 42499 85
Rapp Industrial Sales B-31
888 789-7277
EXTERNAL MICROMETERS EXTERNAL MICROMETERS
Micrometers for Thread Measurement
Used for pitch diameter inspection - Anvil with adjustable holder for mounting a measuring insert
with prismatic faces - Fine screw adjustment and locking device - Spindle has a fixing bore for a DIN 863 T3
cone-shaped measuring insert. (style D18)
0.00005 in
0.001 mm
Models MICROMASTER®AC mm / in
conversion
Max. 10 N
RS-232
Other
technical data
on page B-3
Plastic case
Identification
number
in / mm Inspection
report with a
60.30062 27476 0 - 1 / 0 - 25 declaration of conformity
60.30063 27477 1 - 2 / 25 - 50
60.30064 27478 2 - 3 / 50 - 75
60.30065 27479 3 - 4 / 75 - 100
60.30066 27480 4 - 5 / 100 - 125
60.30067 27481 5 - 6 / 125 - 150
Important
Measuring inserts and setting standards
must be ordered separately.
AC Series ISOMASTER®Micrometers
DIN 863 T3
in mm (style D 18)
NF E 11-090
02.20001 39576 0-1 02.10001 39548 0 - 25
0.001 in
02.20002 39577 1-2 02.10002 39549 25 - 50 0.01 mm
02.20003 39578 2-3 02.10003 39550 50 - 75
02.20004 39579 3-4 02.10004 39551 75 - 100 .02 in/
0.5 mm
02.20005 39580 4-5 02.10005 39552 100 - 125
02.20006 39581 5-6 02.10006 39553 125 - 150
Max. 10 N
Important
Measuring inserts and setting standards must be ordered separately
See page B-37 Plastic case
Identification
number
Declaration
of conformity
B-32 Rapp Industrial Sales
888 789-7277
EXTERNAL MICROMETERS
EXTERNAL MICROMETERS
Interchangeable Thread Inserts
for TESA®AC Series Micrometers
Hardened steel With measuring faces specially designed for pitch diameters.
Shaft with
a .138 in /
3.5 mm dia., .61 in /
15.5 mm long
Supplied in
sets or pairs
Pitch Threads Threads
mm per in per in
ISO Metric Threads Whitworth Threads Unified Threads UN, UNC, UN
60° flank angle 55° flank angle 60° flank angle
02.40000 39604 0.4 - 0.5 02.50100 39652 60 - 48 02.50000 39644 64 - 42
02.40001 39605 0.5 - 0.6 02.50101 39653 48 - 40 02.50001 39645 42 - 25
02.40002 39606 0.6 - 0.8 02.50102 39654 40 - 32 02.50002 39646 25 - 17
02.40003 39607 0.8 - 1.0 02.50103 39655 32 - 24 02.50003 39647 17 - 10
02.40004 39608 1.0 - 1.25 02.50104 39656 24 - 18 02.50004 39648 10 - 6.5
02.40005 39609 1.25 - 1.5 02.50105 39657 18 - 14 02.50005 39649 6.5 - 4
02.40006 39610 1.5 - 2.0 02.50106 42413 14 - 10 02.50006 39650 4 - 2.5
02.40007 39611 2.0 - 2.5 02.50107 42414 10 - 7
02.40008 39612 2.5 - 3.0 02.50108 42415 7 - 4.5
02.40009 39613 3.0 - 4.0 02.50109 42416 4.5 - 3
02.40010 39614 4.0 - 5.0
02.40011 39615 5.0 - 6.0
Full set (12 pairs) Full set (10 pairs) Full set (7 pairs)
02.40015 39616 0.4 - 6.0 02.50115 42417 60 - 3 02.50015 39651 64 - 2.5
Setting Standards for Screw Thread Micrometers
in mm
60° flank angle
Hardened steel
02.50501 42418 1 02.40501 39617 25
Insulating 02.50502 42419 2 02.40502 39618 50
- sleeve marked 02.50503 42420 3 02.40503 39619 75
with actual size
02.50504 42421 4 02.40504 39620 100
Identification 02.50505 42422 5 02.40505 39621 125
number 55° flank angle
Declaration 02.50601 42423 1 02.40601 39622 25
of conformity 02.50602 42424 2 02.40602 39623 50
02.50603 42425 3 02.40603 39624 75
02.50604 42426 4 02.40604 39625 100
02.50605 42427 5 02.40605 39626 125
Rapp Industrial Sales B-33
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EXTERNAL MICROMETERS EXTERNAL MICROMETERS
Screw Thread Comparator Micrometers US Made
A micrometer that will give you a quick check for cut or chased threads. It has been designed for
comparison measurements. Tapered contacting points on the micrometer are lapped flat to .015" .120 " / 3 mm dia.
anvil and spindle
for accurate thread comparison. This micrometer meets government specification GGG-C-105c.
Black enamel
frame
Grad. .001 in/
.01 mm
Features:
• Satin-chrome thimble.
• .001" readings.
• Straight/line graduations.
• Black enamel frame.
• Spindle lock.
• Fixed/friction thimble.
• Meets Federal specifications.
599-210-10 26937 0 - 1 in .001 in
599-210-20 26955 1 - 2 in .001 in
599-210-10-1 26945 0 - 25 mm .01 mm
599-210-20-1 26951 25 - 50 mm .01 mm
B-34 Rapp Industrial Sales
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EXTERNAL MICROMETERS
EXTERNAL MICROMETERS
Micrometer Standards and Measuring Rods
Inch Micrometer Standards
Designed for calibrating micrometers and zeroing vernier, dial, and digital calipers.
599-9655-6
599-9655-3
* The 1" size is a
standard round
reference disk. Sizes in in
2" to 11" are 1/4" diam- 599-657-16 44506 1* 599-9655-13 87241 13
eter rods with flat 599-9655-2 45195 2 599-9655-14 87242 14
ends. Sizes 12" to 23" 599-9655-3 45196 3 599-9655-15 87243 15
are 3/8" tubular with 599-9655-4 45197 4 599-9655-16 87244 16
1/4" diameter flat ends.
599-9655-5 45198 5 599-9655-17 87245 17
Sizes 6" to 23" have
two insulating grips to 599-9655-6 87234 6 599-9655-18 87246 18
protect rods from heat 599-9655-7 87235 7 599-9655-19 87247 19
of hands. Meets 599-9655-8 87236 8 599-9655-20 87248 20
Federal specifications. 599-9655-9 87237 9 599-9655-21 87249 21
599-9655-10 87238 10 599-9655-22 87250 22
599-9655-11 87252 11 599-9655-23 87251 23
599-9655-12 87240 12
Sets - Inch Micrometer Standards
in Standards Notes
599-77 43725 1 and 2 2 No case
599-78 43726 1-5 5 No case
599-79 43728 6 - 11 6 No case
599-80 43729 1 - 11 11 With case
Wood Case Only
These sets have the #9655 style standards
599-184-9998 43833 1 - 11 — No standards
Rapp Industrial Sales B-35
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EXTERNAL MICROMETERS EXTERNAL MICROMETERS
Setting Standards
Guide Collars Hardened steel
measuring faces
Make the positioning of INTERAPID setting standards fast and simple. INTERAPID
have one flat
end face and 1 rounded,
lapped
Round end-
face and
plastic insulating grip.
INTERAPID with dull-
chrome shaft.
INTERAPID
with lengths
175 mm: 10 mm
200 mm: 13 mm
ETALON Basic:
75 mm long: 7 mm
100 mm long: 8 mm
Max. perm. error
(ETALON Basic):
75 mm: 2 µm
100 and 125 mm: 2.5 µm
150 and 175 mm: 3 µm
200 275 mm: 3.5 µm
300 375 mm: 4 µm
400 475 mm: 5 µm
500 mm: 6 µm
mm mm Identification
INTERAPID INTERAPID number
21.40001 40598 25 21.40026 40623 650 INTERAPID:
21.40002 40599 50 21.40027 40624 675 Actual length
21.40003 40600 75 21.40028 40625 700 measured shown
in the inspection report
21.40004 40601 100 21.40029 40626 725
21.40005 40602 125 21.40030 40627 750 Declaration
21.40006 40603 150 21.40031 40628 775 of conformity
21.40007 40604 175 21.40032 40629 800
21.40008 40605 200 21.40033 40630 825
21.40009 40606 225 21.40034 40631 850
21.40010 40607 250 21.40035 40632 875
21.40011 40608 275 21.40036 40633 900
21.40012 40609 300 21.40037 40634 925
21.40013 40610 325 21.40038 40635 950
21.40014 40611 350 21.40039 40636 975
21.40015 40612 375 21.40040 40637 1000
21.40016 40613 400 21.40041 40638 1025
21.40017 40614 425 21.40043 40639 1075
21.40018 40615 450 21.40045 40640 1125
21.40019 40616 475 21.40047 40641 1175
21.40020 40617 500 21.40049 40642 1225
21.40021 40618 525 21.40051 40643 1275
21.40022 40619 550 21.40053 40644 1325
21.40023 40620 575 21.40055 40645 1375
21.40024 40621 600 21.40057 40646 1425
21.40025 40622 625 21.40059 40647 1475
B-36 Rapp Industrial Sales
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EXTERNAL MICROMETERS
EXTERNAL MICROMETERS
Thread Measuring Holders (3-Wire Method)
Hardened For measuring pitch diameter of threads using the three-wire method.
steel wires
For use with any micrometer with a 6.5 mm diameter spindle. Also available as special are
Steel individuals and sets for 5/16" (8 mm) diameter spindles on larger micrometers or bench-
wires mounted type micrometers. Consult our Sales Dept. for quotes. We can also quote wire sizes for
on holders: your special applications such as 29° ACME threads.
2-wire holder rests
on anvil The wire holders are held in position on the spindle and anvil. The ordering numbers refer
and single wire to holders and wire only. Micrometers are not included.
holder on spindle
Supplied in pairs or in sets with chart of correction factors F.
Single pairs
are supplied
in a plastic bag,
full set sets
in a wooden case TPI = Threads per inch
M = Measurement
Declaration
of conformity F = Correction factor
P.D. = Pitch Diameter
..
P.D. = M - F
Wire Dia. “W” Metric Pitch Whitworth US Std.
d3 (mm) h (mm) TPI TPI
02.40701 39628 0.17 0.25 and 0.3 — —
72.112025 41608 0.195 — 72 80
02.40702 39629 0.22 0.35 — 72
02.40703 39630 0.25 0.4 60 64
02.40704 39631 0.29 0.45 and 0.5 — 56
02.40705 39632 0.335 0.6 48 and 40 48 and 44
72.112030 42769 0.390 — 36 40 and 36
02.40706 39633 0.455 0.7 to 0.8 — 32
02.40707 39634 0.53 0.9 32 and 28 28
02.40708 39635 0.62 1.0 26 and 24 24
02.40709 39636 0.725 1.25 22 and 19 20
02.40710 39637 0.895 1.5 18 and 16 18 and 16
02.40711 39638 1.10 1.75 14 14 and 13
02.40712 39639 1.35 2.0 12 and 11 12 and 11
02.40713 39640 1.65 2.5 10 and 9 10 and 9
02.40714 39641 2.05 3.0 and 3.5 8 and 7 8 and 7
02.40715 39642 2.55 4.0 and 4.5 6 6
02.40716 39643 3.20 5.0 and 5.5 5 and 4-1/2 5 and 4-1/2
72.112023 41606 Complete set inch, metric, and Whitworth: 18 pairs of holders in a case
02.40700 39627 Complete set (metric only): 16 pairs of holders in a case
Rapp Industrial Sales B-37
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EXTERNAL MICROMETERS EXTERNAL MICROMETERS
Micrometer Heads
Components commonly used for checking the various displacements on measuring fixtures, coordinate
tables, microscopes, machines as well as other special appliances. Mounted on the cylindrical clamping
shaft.
Models MICROMASTER®
Without spindle lock.
599-200
ø12 h6
ø6.5
mm mm
599-200 27420 0 - 30 12h6
31 16
599-200R 27411 30 - 0 12h6
47
599-200R
Micrometer Stand
For micrometers up to 12 in / 300 mm and other measuring instruments.
72.110123
Clamp aperture
of .63 in / 16 mm
(TESA) or .79 in / 20 mm
(ETALON)
Lacquered
cast iron base
Tilting locking
device
Uses one single bolt
only
01.60201 39547
ETALON
72.110123 41597
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EXTERNAL MICROMETERS
EXTERNAL MICROMETERS
US Made
Standard Micrometer Heads
DIN 863 T2
(style E)
Standard Inch Micrometer Heads
NF E 11-090
Commonly used for micrometer accuracy in machines, gages, test equipment, as well as
0.0001 in electronic, optical and mechanical instruments. Each micrometer features a
0.01 mm
friction thimble.
Tungsten
carbide tipped
.256 in
6.5 mm dia.
.02 in
0.5 mm
Max. perm.
error of 3 µm Micrometer Heads
Max. 10 N
Identification
number
Declaration
of conformity
Grads. Shank
0-1 in Head - Spindle projection 1-3/32 in
599-288-36-1 26087 .001 in .375 in Dia. x 1/2 in
599-288-34-1 26088 .0001 in .375 in Dia. x 1/2 in
0-25 mm Head - Spindle projection 26mm
599-288-38-1 26089 0.01 mm .375 in Dia. x 1/2 in
599-288-37-1 26090 0.002 mm .375 in Dia. x 1/2 in
Rapp Industrial Sales B-39
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EXTERNAL MICROMETERS EXTERNAL MICROMETERS
Model ISOMASTER® AR
Without spindle lock.
DIN 863 T2
(style E)
NF E 11-090
0.0001 in
0.01 mm
Tungsten
carbide tipped
.256 in
6.5 mm dia.
.02 in
0.5 mm
Max. perm.
error of 3 µm
Max. 10 N
in Identification
number
02.21201 39601 0-1
Declaration
of conformity
mm
02.11201 39573 0 - 25
DIN 863 T2
(style E)
Vernier reading
to 0.0001 in or
Model TESAMASTER AR ®
0.001 mm
Without spindle lock. Digital reading
to 0.005 in or
0.1 mm
Tungsten
carbide tipped
.256 in/
6.5 mm dia
.02 in/
0.5 mm
Max. perm.
error of 2 µm
Max. 10 N
in Identification
number
03.22301 42457 0-1
Declaration
of conformity
mm
03.12301 42442 0 - 25
B-40 Rapp Industrial Sales
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EXTERNAL MICROMETERS
EXTERNAL MICROMETERS
US Made
3-1/2" Diameter Micrometer Heads
Super-accurate for critical applications.
Accuracy:
±.00005 in over Accuracy: ±.00005" over 1" range
1 in range ±0.001 mm over 25 mm range
±0.001 mm over
25 mm range
Range: 0 - 1" by .0001"
These heads are dual reading with zero on either end of the range. This feature facilitates work or
table positioning from either point of reference. The long circumference of the thimble provides
widely spaced .0001" graduations, for easy and accurate reading.
Heads are furnished with a carbide measuring face on the spindle end for long life. These heads
meet or exceed Federal Specification GGG-C-105c.
High Accuracy
599-296-2A 26895 0 - 1 in
Measuring faces are flat and square with axis within .000015"
Standard Accuracy
599-296-2 26894 0 - 1 in
Measuring faces are flat and square with axis within .000030"
Metric (100 mm Diameter)
599-292-10 27024 0 - 25 mm
Measuring faces are flat and square with axis within 1µm.
Rapp Industrial Sales B-41
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EXTERNAL MICROMETERS EXTERNAL MICROMETERS
Electronic Micrometer Head
Featuring Digital Readout!
Brown & Sharpe’s electronic micrometer head with digital readout provides instant inch/metric conversion
with the flip of a switch. Panel switches allow zero reset and absolute/relative measurement.
A non-rotating spindle and flat carbide tip are standard. Every micrometer head is carefully balanced to
maintain the best possible feel. In addition, each hardened steel lead screw and carbide tip is individually
lapped to required tolerances.
Features:
• Smooth, precise feel.
• Hand-lapped lead screws.
• Non-rotating spindles.
• Consistent measurement performance.
• RS-232 output for SPC.
• 110 or 220 VAC switchable.
599-300-1 86587
Accessories: Output Cable (10-pin)
595-GF-2512R 25419
Range:
0 - 1" (0 – 25 mm)
Resolution:
Normal mode - .00001" (0.0001 mm)
High resolution mode - .000005" (0.0001 mm)
Accuracy:
±.00005" over 1" range
±0.001 mm over 25 mm range
B-42 Rapp Industrial Sales
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EXTERNAL MICROMETERS
EXTERNAL MICROMETERS
DIN 863 T2 Depth Micrometers
(style T)
With interchangeable measuring rods provided in sets. These depth rods are adjusted in increments
0.00005 in of 1.18 in / 30 mm, thus eliminating the need for correcting the display when rods are exchanged.
0.001 mm
mm / in
conversion
Models MICROMASTER®
Non-rotating
spindle
Non-rotating measuring rods. Sets in increments of 1.18 in / 30 mm.
Measuring rods
with hardened
steel ends
3 mm dia.
depth rods.
.118 in / 30 mm
RS-232
output
.02 in
0.5 mm
Max. perm.
error
(meas. element): 3 µm
Plastic
case in mm mm
Identification 60.30069 27460 0 - 3.5 0 - 90 50 x 15
number
60.30070 27461 0-7 0 - 180 100 x 15
Inspection
report with a
declaration of conformity
AQ Series ISOMASTER® Micrometers
Measuring rods in increments of 1 in or 25 mm.
DIN 863 T2
(style T)
NF E 11-097
0.0001 in
0.01 mm
Measuring rods
with hardened
steel ends
.157 in /
4 mm dia.
measuring rods.
For the measuring face
on the base: see table.
.02 in/
0.5 mm
Max- perm. error
of the measuring in mm mm mm
element: 3 µm
02.21002 39597 0-3 50 x 15 02.11002 39569 0 - 75 50 x 15
02.21003 39598 0-6 50 x 15 02.11003 39570 0 - 150 50 x 15
Plastic case 02.21004 39599 0-3 100 x 15 02.11004 39571 0 - 75 100 x 15
Identification 02.21005 39600 0-6 100 x 15 02.11005 39572 0 - 150 100 x 15
number
Declaration B-43
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EXTERNAL MICROMETERS EXTERNAL MICROMETERS
Micrometer Depth Gages US Made
Micrometer Depth Gages are available in both inch and metric models. Both feature a hardened, preci-
DIN 863 T2
sion base. Bases are available in lengths of 2.5"/ 63.5 mm and 4"/100 mm to satisfy a wide range of (style T)
measuring applications. Base width is 1/2". NF E 11-097
All micrometer depth gages feature a satin-chrome finish for glare-free reading and a friction thimble 0.0001 in
for uniform measurements. All models on this page are supplied complete in a fitted wooden case. 0.01 mm
Measuring rods
Features: with hardened
• 1/8" measuring rods. steel ends
.157 in /
• Friction thimble. 4 mm dia.
• Ring lock. measuring rods.
For the measuring face
Note: There are on the base: see table.
four design series
.02 in
of 603 rods for 0.5 mm
inch depth micrometers. The
most recent two are listed. Max- perm. error
Contact Brown & Sharpe of the measuring
element: 3 µm
Customer Service at
1-800-283-3600 if you are Depth Micrometers
uncertain about your application. Wooden case
No. Base
Rods Length Identification
number
Measuring Rods for Current Design Inch Reading (.001" Graduations)
Declaration
Metric Reading Depth Micrometers 599-603-123-3 25624 0 - 3 in 3 2.5 in of conformity
599-603-143-3 25627 0 - 3 in 3 4 in
599-603-126-3 25625 0 - 6 in 6 2.5 in
mm 599-603-146-3 25628 0 - 6 in 6 4 in
599-603-810-1 25646 .125 in 0 - 25 599-603-128-3 25626 0 - 12 in 12 2.5 in
599-603-820-1 25647 .125 in 25 - 50 599-603-148-3 25629 0 - 12 in 12 4 in
599-603-830-1 25648 .125 in 50 - 75 Metric Reading (0.01 mm Graduations)
599-603-840-1 25649 .125 in 75 - 100 599-603-223-1 25630 0 - 75 mm 3 63.5 mm
599-603-850-1 25650 .125 in 100 - 125 599-603-243-1 25632 0 - 75 mm 3 100 mm
599-603-860-1 25651 .125 in 125 - 150 599-603-226-1 25631 0 - 150 mm 6 63.5 mm
599-603-246-1 25633 0 - 150 mm 6 100 mm
Measuring Rods for Inch Reading Individual Measuring Rods
Depth Micrometers Measuring Rods for Current Design
Inch Reading Depth Micrometers
in
(For use with prior design Depth Micrometers - marked “England” with
.157 in / 4 mm diameter rods) in
599-603-401 51861 0-1 .157 in / 4 mm 599-603-401-1 25634 0-1 .125 in
599-603-402 51862 1-2 .157 in / 4 mm 599-603-402-1 25635 1-2 .125 in
599-603-403 51863 2-3 .157 in / 4 mm 599-603-403-1 25636 2-3 .125 in
599-603-404 51864 3-4 .157 in / 4 mm 599-603-404-1 25637 3-4 .125 in
599-603-405 51865 4-5 .157 in / 4 mm 599-603-405-1 25638 4-5 .125 in
599-603-406 51866 5-6 .157 in / 4 mm 599-603-406-1 25639 5-6 .125 in
599-603-407 51867 6-7 .157 in / 4 mm 599-603-407-1 25640 6-7 .125 in
599-603-408 51868 7-8 .157 in / 4 mm 599-603-408-1 25641 7-8 .125 in
599-603-409 51869 8-9 .157 in / 4 mm 599-603-409-1 25642 8-9 .125 in
599-603-410 51870 9 - 10 .157 in / 4 mm 599-603-410-1 25643 9 - 10 .125 in
599-603-411 51871 10 - 11 .157 in / 4 mm 599-603-411-1 25644 10 - 11 .125 in
599-603-412 51872 11 - 12 .157 in / 4 mm 599-603-412-1 25645 11 - 12 .125 in
B-44 Rapp Industrial Sales
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EXTERNAL MICROMETERS
EXTERNAL MICROMETERS
MIL-STD-45662A
Micrometer Checking Set
The First Complete Set!
Wooden case The Brown & Sharpe Micrometer Checking Set has all the necessary components to check the accu-
racy of your micrometers, ensuring you that they are performing to their optimum specifications.
Certificate of
Calibration
Features:
• Set assists you in meeting Federal Specification GGG-C-15c for flatness and parallelism and
conforms to MIL-STD-45662A.
• Ten-piece selection of gage blocks allows checking of various spindle positions over the
complete micrometer range.
• Two optical flats: .500" diameter and .5125" diameter which allows checking anvil faces at
half revolutions of the spindle for measuring flatness.
• Each set and each block is individually serialized.
• Grade 2 gage blocks include certificate of calibration.
• Includes fitted wooden case.
598-10-18 27076
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EXTERNAL MICROMETERS EXTERNAL MICROMETERS
Micrometer Ball Attachments
Converts any micrometer with standard spindle and anvil diameters listed below to an accurate
tool for measuring tubing wall thickness as well as other curved surfaces. Hardened and lapped
chrome steel ball in neoprene retainer fits on either anvil or spindle of the micrometer. To meas-
ure, simply subtract the ball diameter from the micrometer reading to compensate for the size
of the ball.
.200" or 5 mm
Ø.200" or 5 mm ISOMASTER
Brown & Sharpe Series & ETALON Series
Ball Spindle/
ETALON No. Dia. Anvil Dia.
599-226-200† 45577 72.103523* .200 in .250 in / .256 in
599-226-10† 43893 72.103522* 5 mm 6.3 - 6.5 mm
†Rubber retainer
* Ball retained by metal collet
Attachments for Micrometer Ball Tips
Fit on micrometers with measuring faces having a .256 in / 6.5 mm diameter – Rounded
Serve to measure tubing wall thickness, workpieces with concave measuring
faces in hardened and
surfaces, etc. lapped steel
Dull-chrome brass
retainer
Ball
72.103522 41579 5 mm
Ball
72.103523 41580 0.200 in
B-46 Rapp Industrial Sales
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EXTERNAL MICROMETERS
EXTERNAL MICROMETERS
Micrometer Cases
599-181-9996
Individual Micrometer Cases for
Brown & Sharpe Micrometers Only
in / mm Description
599-1-9999 43652 0 - 1 / 0 - 25 Wooden
599-4-9997 43659 0 - 1 / 0 - 25 Soft leather, pocket type
599-20-9996 43683 1 - 2 / 25 - 50 Wooden - enamel frame
599-20-9997 43684 1 - 2 / 25 - 50 Soft leather, pocket type
599-20-9998 43685 1 - 2 / 25 - 50 Wooden - chrome frame
599-30-9996 43697 2 - 3 / 50 - 75 Wooden - chrome frame
599-30-9998 43698 2 - 3 / 50 - 75 Wooden - enamel frame
599-40-9998 43706 3 - 4 / 75 - 100 Wooden
599-50-9998 43712 4 - 5 / 100 - 125 Wooden
599-60-9998 43718 5 - 6 / 125 - 150 Wooden
599-70-9998 43724 6 - 7 / 150 - 175 Wooden
599-80-9998 43736 7 - 8 / 175 - 200 Wooden
599-90-9998 43742 8 - 9 / 200 - 225 Wooden
599-100-9998 43748 9 - 10 / 225 - 250 Wooden
599-110-9998 43754 10 - 11 / 250 - 275 Wooden
599-120-9998 43760 11 - 12 / 275 - 300 Wooden
Fitted Wood Cases for Micrometer Sets
Description
599-181-9996 43800 0 - 3 in Set with Chrome Frames
599-181-9997 43801 0 - 3 in / 0 - 75 mm Set with Enamel Frames
599-181-9998 25964 0 - 3 in & 0 - 4 in Set with Enamel Frames - 44 Series
599-182-9998 25975 0 - 6 in Set with Enamel Frames - 44 Series
599-182-9999 43813 0 - 6 in / 0 - 150 mm Set
599-183-9996 26083 6 - 12 in Set - 44 Series
599-183-9999 43823 6 - 12 in / 150 - 300 mm Set
599-184-9996 26086 0 - 12 in Set - 44 Series
599-184-9999 43834 0 - 12 in / 0 - 300 mm Set
Rapp Industrial Sales B-47
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INTERNAL MEASUREMENT
Rapp Industrial Sales
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INTERNAL MEASUREMENT INTERNAL MEASUREMENT
Internal Measuring and Requirements
Internal measuring of bores is more demanding than external measurement of workpieces. A unique
cone-generated movement eliminates wear problems common to tools with acutely angled arms. The
INTRIMIK® “capa µsystem®”series is designed to meet the tight tolerances that internal measurements
require, without complicated setups and excessive operator training. A three-point measuring system
makes the tool self-centering and self-aligning, for consistently accurate measurements every time -
even when different users are involved. The three measuring bolts are spaced 120 degrees apart for
optimum self-centering.
Advantage of 3-line contact
Self-centering and self-aligning
internal measuring instruments
make bore measurement reliable
and consistent from measurement
to measurement and user to user.
The 3 measuring Line contact of the 3 measuring bolts allows
bolts spaced 120° the instrument to align itself parallel to the
apart provide opti- contact surfaces.
mum self-centering.
? ? ? ?
A single measuring 2-point contact measuring instruments are
not self-centering. To make bore measure-
2-point contact
does not allow the
instrument can replace ment easier, auxiliary means will additionally instrument to align
hundreds of plug gages be used. itself in relation to
the bore axis.
Unlike plug gages that check only one
tolerated size, a single instrument can
measure many diameters. Depending
on the model that is being used,
through bores and blind bores, as well
as short centering shoulders, can be
measured reliably.
Establishing form errors
Form errors are established by meas-
urements made at several points on
the bore.
Measuring instruments with 3-line
contact determine run-out errors in Dmax. Dmin. DD
a triangular way.
Measuring instruments with 2-point
contact measure medium-size diame-
ters only. They do not allow the user
to differentiate diameters measured at
various points.
C-2 Rapp Industrial Sales
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INTERNAL MEASUREMENT
INTERNAL MEASUREMENT
DIN 863 T4
Micromaster INTRIMIK® with “capa µ system®”
(style C1)
and Digital Display
0.00005” New capacitive measuring system (patented) associated
0.001 mm
with the unique cone of the Brown & Sharpe INTRIMIK internal micrometers.
mm / in
conversion
LCD, .275" / 7 mm
digit height
Floating
zero
Display
lock
Measuring
faces for
application ranges .138"
to .472" / 3.5 to 12mm:
hardened steel (770 HV)
.433 in to 3.94 in / 11 to
100mm: TIN hard-coating,
hardness to 0.05 2300 HV.
3.95”-11.80”/100 to 300 mm:
carbide tipped (1300 HV) in mm in µm Ain/mm Bin/mm Cin/mm
599-290-28-1 27499 .138 - .158 3.5 - 4 .00016 4 .079 / 2 .059 / 1.5 .787 / 20
Opto-coupled 599-290-30-1 27500 .158 - .178 4 - 4.5 .00016 4 .079 / 2 .059 / 1.5 .787 / 20
RS-232 interface, 599-290-32-1 27501 .178 - .217 4.5 - 5.5 .00016 4 .079 / 2 .059 / 1.5 .984 / 25
bidirectional.
599-290-34-1 27502 .217 - .256 5.5 - 6.5 .00016 4 .079 / 2 .059 / 1.5 .984 / 25
3 V lithium 599-290-35-1 27503 .240 - .320 6-8 .00016 4 .098 / 2.5 .059 / 2.5 2.17 / 55
battery 599-290-42-1 27504 .320 - .400 8 - 10 .00016 4 .098 / 2.5 .059 / 2.5 2.17 / 55
1 to 2 a 599-290-50-1 27505 .400 - .480 10 - 12 .00016 4 .098 / 2.5 .059 / 2.5 2.17 / 55
( 2000 h/a) 599-290-60-1 27506 .430 - .550 11 - 14 .00016 4 .139 / 3.5 .158 / 4 2.68 / 68
599-290-70-1 27507 .550 - .670 14 - 17 .00016 4 .139 / 3.5 .158 / 4 2.68 / 68
Automatic
shut down after 599-290-80-1 27508 .670 - .790 17 - 20 .00016 4 .139 / 3.5 .158 / 4 3.27 / 83
10 min. Display setting 599-290-100-1 27509 .790 - .990 20 - 25 .00016 4 .277 / 7 .158 / 7 3.27 / 83
is retained as long as 599-290-120-1 27510 .990 - 1.18 25 - 30 .00016 4 .277 / 7 .158 / 7 3.5 / 88
power supply remains
stable. 599-290-140-1 27511 1.18 - 1.38 30 - 35 .00016 4 .277 / 7 .158 / 7 3.5 / 88
599-290-160-1 27512 1.38 - 1.58 35 - 40 .00016 4 .277 / 7 .158 / 7 3.5 / 88
50 °F to 104 °F 599-290-200-1 27513 1.58 - 1.98 40 - 50 .00024 5 .433 / 11 .472 / 12 3.85 / 98
/ 10 °C to 40 °C
599-290-240-1 27514 1.98 - 2.38 50 - 60 .00024 5 .433 / 11 .472 / 12 3.85 / 98
14 °F to 140 °F 599-290-280-1 27515 2.36 - 2.76 60 - 70 .00024 5 .433 / 11 .472 / 12 3.85 / 98
/ -10 °C to 60 °C 599-290-320-1 27516 2.76 - 3.16 70 - 80 .00024 5 .433 / 11 .472 / 12 3.85 / 98
80 %, with no 599-290-360-1 27517 3.15 - 3.55 80 - 90 .00024 5 .433 / 11 .472 / 12 3.85 / 98
condensation 599-290-400-1 27518 3.55 - 3.95 90 - 100 .00024 5 .433 / 11 .472 / 12 3.85 / 98
599-290-420-1 27519 3.95 - 4.94 100 - 125 .00024 6 1.02 / 26 .71 / 18 3.93 / 100
599-290-440-1 27520 4.94 - 5.90 125 - 150 .00024 6 1.02 / 26 .71 / 18 3.93 / 100
599-290-460-1 27521 5.90 - 6.90 150 - 175 .00028 7 1.02 / 26 .71 / 18 3.93 / 100
Protection of 599-290-480-1 27522 6.90 - 7.88 175 - 200 .00028 7 1.02 / 26 .71 / 18 3.93 / 100
the meas. ele-
ment IP 54 (IEC 60529) 599-290-500-1 27523 7.88 - 8.86 200 - 225 .00032 8 1.02 / 26 .71 / 18 3.93 / 100
or IP 40 with use of 599-290-520-1 27524 8.86 - 9.85 225 - 250 .00032 8 1.02 / 26 .71 / 18 3.93 / 100
digital output 599-290-540-1 27525 9.85 - 10.84 250 - 275 .00032 8 1.02 / 26 .71 / 18 3.93 / 100
Plastic 599-290-560-1 27526 10.84 - 11.80 275 - 300 .00032 8 1.02 / 26 .71 / 18 3.93 / 100
case Battery
19.61000 86485 1 lithium battery - 3V, 190 mAh, type CR 2032
Identification
number Cable
47.61046 61046 RS-232 optional coupled cable, 6.5 ft. / 2 in (9-pin)
In-house calibra-
tion certificate
Declaration
Rapp Industrial Sales C-3
of conformity
888 789-7277
INTERNAL MEASUREMENT
INTERNAL MEASUREMENT
Brown & Sharpe Micromaster INTRIMIK® Partial DIN 863 T4
Sets with “capa µ system®”and Digital Display (style C1)
0.00005”
0.001 mm
mm / in
conversion
LCD, .275" / 7 mm
digit height
Floating
zero
Display
lock
Measuring
faces for
application ranges .138"
to .472" / 3.5 to 12mm:
hardened steel (770 HV)
.433 in to 3.94 in / 11 to
100mm: TIN hard-coating,
hardness to 0.05 2300 HV.
3.95”-11.80”/100 to 300 mm:
carbide tipped (1300 HV)
Opto-coupled
RS-232 interface,
in in in in
bidirectional.
Partial sets Meas. Measuring Setting
including : element heads rings Extensions 3 V lithium
battery
61.90230 27537 .138 - .256 61.90040 61.60020 .138 - .1575 08.60100 .1575 –
61.60021 .1575 - .177 08.60101 .2165 1 to 2 a
(= 2000 h/a)
61.60022 .177 - .2165
61.60023 .2165 - .256 Automatic
shut down after
61.90231 27538 .240 - .480 61.90041 61.60024 .236 - .315 08.60102 .315 08.40001 3.94 10 min. Display setting
61.60025 .315 - .394 08.60103 .394 is retained as long as
power supply remains
61.60026 .394 - .472 stable.
61.90232 27539 .430 - .790 61.90041 61.60027 .433 - .55 08.60104 .433 08.40301 5.9 50 °F to 104 °F /
61.60028 .55 - .670 8.60105 .670 10 °C to 40 °C
61.60029 .670 - .787
14 °F to 140 °F /
-10 °C to 60 °C
61.90233 27540 .790 - 1.58 61.90041 61.60030 .787 - .984 08.60106 .984 08.41100 5.9
61.60031 .984 - 1.18 08.60107 1.38 80 %, with no
61.60032 1.18 - 1.38 condensation
61.60033 1.38 - 1.58
61.90234 27541 1.58 - 3.95 61.90041 61.60034 1.58 - 1.97 08.60108 1.97 08.41800 5.9
61.60035 1.97 - 2.36 08.60109 2.75 Protection of
61.60036 2.36 - 2.75 08.60110 3.54 the meas. ele-
ment IP 54 (IEC 60529)
61.60037 2.75 - 3.15 or IP 40 with use of
61.60038 3.15 - 3.54 digital output
61.60039 3.54 - 3.95
Plastic
case
61.90235 27542 3.95 - 7.88 61.90042 61.60040 3.95 - 4.92 08.60111 4.92 08.42600 5.9
61.60041 4.92 - 5.9 08.60112 6.89 Identification
61.60042 5.9 - 6.89 number
61.60043 6.89 - 7.88 In-house calibra-
tion certificate
Declaration
C-4 Rapp Industrial Sales of conformity
888 789-7277
INTERNAL MEASUREMENT
INTERNAL MEASUREMENT
DIN 863 T4 Brown & Sharpe Micromaster INTRIMIK® Full Sets
(style C1)
with “capa µ system®”and Digital Display
0.00005”
0.001 mm
mm / in
conversion
LCD, .275" /
7 mm digit height
Floating
zero
Display
lock
Measuring
faces for
application ranges .236"
to .472" / 6 to 12mm:
hardened steel (770 HV)
.433” to 3.94” / 11 to 100mm:
TIN hard-coating, hard-
ness 0.05 4000 to 6000 HV
3.95”-11.80”/100 to 300 mm:
carbide tipped (1300 HV)
in in in in
Opto-coupled
RS-232 interface, Full sets including : Single instruments Setting rings Extensions
bidirectional.
599-290-6 27530 .138 - .256 599-290-28-1 .138 - .1575 08.60100 .1575 –
3V lithium 599-290-30-1 .1575 - .177 08.60101 .2165
battery 599-290-32-1 .177 - .2165
1 to 2 a 599-290-34-1 .2165 - .256
(= 2000 h/a)
599-290-8 27531 .240 - .480 599-290-35-1 .236 - .315 08.60102 .315 08.40001 3.94
Automatic 599-290-42-1 .315 - .394 08.60103 .394
shut down after 599-290-50-1 .394 - .472
10 min. Display setting
is retained as long as
power supply remains 599-290-10 27532 .430 - .790 599-290-60-1 .433 - .55 08.60104 .433 08.40301 5.9
stable. 599-290-70-1 .55 - .670 08.60105 .670
599-290-80-1 .670 - .787
50 °F to 104 °F
/ 10 °C to 40 °C 599-290-12 27533 .790 - .1.58 599-290-100-1 .787 - .984 08.60106 .984 08.41100 5.9
14 °F to 140 °F 599-290-120-1 .984 - 1.18 08.60107 1.38
/ -10 °C to 60 °C 599-290-140-1 1.18 - 1.38
599-290-160-1 1.38 - 1.58
80 %, with no
condensation
599-290-14 27534 1.58 - 2.76 599-290-200-1 1.58 - 1.97 08.60108 1.97 08.41800 5.9
599-290-240-1 1.97 - 2.36 08.60109 2.75
599-290-280-1 2.36 - 2.75
Protection of 599-290-18 27535 2.76 - 3.95 599-290-320-1 2.75 - 3.15 08.60109 2.75
the meas. ele-
599-290-360-1 3.15 - 3.54 08.60110 3.54
ment IP 54 (IEC 60529)
or IP 40 with use of 599-290-400-1 3.54 - 3.95
digital output
599-290-20 27536 3.95 - 7.88 599-290-420-1 3.95 - 4.94 08.60111 4.921 08.42600 5.9
Plastic 599-290-440-1 4.94 - 5.90 08.60112 6.889
case
599-290-460-1 5.90 - 6.90
Identification 599-290-480-1 6.90 - 7.88
number
In-house calibra-
tion certificate
Declaration
of conformity Rapp Industrial Sales C-5
888 789-7277
INTERNAL MEASUREMENT INTERNAL MEASUREMENT
Brown & Sharpe Style A INTRIMIK®/ IMICRO
Style A INTRIMIK/IMICRO reads like a micrometer, making direct readings of bore diameters easy and
accurate. Style A INTRIMIK/IMICRO’s fixed measuring ranges eliminate the need for recalibrating the
tool each time a new diameter is to be measured. INTRIMIK/IMICRO’s three contact points are spaced
120° apart, ensuring proper centering and alignment - even in deep holes.
Features:
• Economy: Each INTRIMIK/IMICRO can replace hundreds of fixed gages, or several dial and
other gages costing thousands of dollars.
• Accuracy: INTRIMIK/IMICRO reads like a micrometer, eliminating the errors associated with
fixed, transfer and comparator gages.
• Consistency: Ratchet setting eliminates user-to-user measuring variations, providing reliable
repeat accuracy.
• Unique cone-generated movement eliminates wear problems common to tools with acutely
angled arms.
C-6 Rapp Industrial Sales
888 789-7277
INTERNAL MEASUREMENT
INTERNAL MEASUREMENT
Style A INTRIMIK® with Analog Indication - Inch Models
DIN 863 T4
(style C1)
NF E 11-099
Models from
0.275 to 0.500 in
with vernier
Measuring faces
on models from
0.275 to 0.500 in:
hardened steel
0.50 to 4.0 in:
hardened steel
4 to 12 in:
tungsten carbide tipped
Single
instruments: Features:
shipping box. Full sets: • INTRIMIK/IMICRO’s measuring arms move at right angles to the spindle.
plastic case or suitcase
• Analog reading, with graduations as shown in the table.
Identification
number • Instruments in the range .275" to 4.00" have hardened steel measuring points (770 HV).
• Instruments in the range 4.00" to 12.00" have tungsten carbide inserts in the measuring
Inspection
report with a points (1300 HV).
declaration of conformity
Measuring Depth (in)
With Extensions
in in None One Two
599-281-3 43972 08.20001 .275 to .350 .0001 2 6 10
599-281-4 43974 08.20002 .350 to .425 .0001 2 6 10
599-281-5 43976 08.20003 .425 to .500 .0001 2 6 10
599-281-6 43978 08.20301 .500 to .600 .0002 3 9 15
599-281-7 43980 08.20302 .600 to .700 .0002 3 9 15
599-281-8 43982 08.20303 .700 to .800 .0002 3 9 15
599-281-10 43984 08.21101 .800 to 1.000 .0002 3 9 15
599-281-12 43986 08.21102 1.000 to 1.200 .0002 3 9 15
599-281-14 43988 08.21103 1.200 to 1.400 .0002 3 9 15
599-281-16 43990 08.21104 1.400 to 1.600 .0002 3 9 15
599-281-20 43992 08.21801 1.600 to 2.000 .0002 3 9 15
599-281-24 43994 08.21802 2.000 to 2.400 .0002 3 9 15
599-281-28 43996 08.21803 2.400 to 2.800 .0002 3 9 15
599-281-32 43998 08.21804 2.800 to 3.200 .0002 3 9 15
599-281-36 44000 08.21805 3.200 to 3.600 .0002 3 9 15
599-281-40 44002 08.21806 3.600 to 4.000 .0002 3 9 15
599-281-50 44004 08.22601 4.000 to 5.000 .0005 4 10
599-281-60 44006 08.22602 5.000 to 6.000 .0005 4 10
599-281-70 44008 08.22603 6.000 to 7.000 .0005 4 10
599-281-80 44010 08.22604 7.000 to 8.000 .0005 4 10
599-281-90 * 44012 08.23101 * 8.000 to 9.000 .0005 4 10
599-281-100 * 44014 08.23102 * 9.000 to 10.00 .0005 4 10
599-281-110 * 44016 08.23103 * 10.00 to 11.00 .0005 4 10
599-281-120 * 44018 08.23104 * 11.00 to 12.00 .0005 4 10
* Comes with 6" extension in finished wooden case
Rapp Industrial Sales C-7
888 789-7277
INTERNAL MEASUREMENT INTERNAL MEASUREMENT
Style A INTRIMIK® with Analog Indication- Metric Models
Self-centering and self-aligning internal micrometers. The high-precision thread, machined into
the measuring cone, combined with the measuring bolts specially arranged to provide DIN 863 T4
(style C1)
3-line contact make the IMICROs the only micrometers in the world that respect the Abbé NF E 11-099
principle. Made to measure depths, reliably.
Models from
3.5 to 12 mm
with vernier reading
Measuring faces
on models from
3.5 to 12 mm: hardened
steel (770 HV)
11 to 100 mm:
titanium nitride hard-
coating (TIN), hardness
0.05 2300 HV.
100 to 300 mm:
tungsten carbide tipped,
hardness 1300 HV.
Application
ranges from
3.5 to 200 mm:
shipping box
200 to 300 mm:
wooden case with:
Measuring Depth (mm) 1 extension 150 mm
With Extensions (08.42600)
mm mm None One Two Identification
number
- - 08.13410 3.5 to 4 0.001 20 - -
- - 08.13411 4.0 to 4.5 0.001 20 - - Inspection
- - 08.13412 4.5 to 5.5 0.001 25 - - report with a
declaration of conformity
- - 08.13413 5.5 to 6.5 0.001 25 - -
599-281-3-1 43973 08.10001 6 to 8 0.001 50 150 250
599-281-4-1 43975 08.10002 8 to 10 0.001 50 150 250
599-281-5-1 43977 08.10003 10 to 12 0.001 50 150 250
599-281-6-1 43979 08.10801 11 to 14 0.005 75 225 375
599-281-7-1 43981 08.10802 14 to 17 0.005 75 225 375
599-281-8-1 43983 08.10803 17 to 20 0.005 75 225 375
599-281-10-1 43985 08.11101 20 to 25 0.005 75 225 375
599-281-12-1 43987 08.11102 25 to 30 0.005 75 225 375
599-281-14-1 43989 08.11103 30 to 35 0.005 75 225 375
599-281-16-1 43991 08.11104 35 to 40 0.005 75 225 375
599-281-20-1 43993 08.11801 40 to 50 0.005 75 225 375
599-281-24-1 43995 08.11802 50 to 60 0.005 75 225 375
599-281-28-1 43997 08.11803 60 to 70 0.005 75 225 375
599-281-32-1 43999 08.11804 70 to 80 0.005 75 225 375
599-281-36-1 44001 08.11805 80 to 90 0.005 75 225 375
599-281-40-1 44003 08.11806 90 to 100 0.005 75 225 375
599-281-50-1 44005 08.12601 100 to 125 0.01 100 250
599-281-60-1 44007 08.12602 125 to 150 0.01 100 250
599-281-70-1 44009 08.12603 150 to 175 0.01 100 250
599-281-80-1 44011 08.12604 175 to 200 0.01 100 250
599-281-90-1 * 44013 08.13101 * 200 to 225 0.01 100 250
599-281-100-1 * 44015 08.13102 * 225 to 250 0.01 100 250
599-281-110-1 * 44017 08.13103 * 250 to 275 0.01 100 250
599-281-120-1 * 44019 08.13104 * 275 to 300 0.01 100 250
* Comes with 6" extension in finished wooden case
C-8 Rapp Industrial Sales
888 789-7277
INTERNAL MEASUREMENT
INTERNAL MEASUREMENT
Style A INTRIMIK®with Analog Indication - Full Inch Sets
DIN 863 T4 INTRIMIK/IMICRO sets provide the flexibility of a wide range of measuring capabilities with the
(style C1) convenience of keeping tools, setting rings and extensions in one place.
NF E 11-099
Specifications for the individual INTRIMIK/IMICROs provided in the sets on this page are listed
Measuring faces on the previous page.
on models from
.138" to .472" / 3.5 to 12
mm: hardened steel Sets - Style A Inch Reading INTRIMIK/IMICRO
4.25” to 4.0”/11 to 100 mm:
titanium nitride hard-
coating (TIN), hardness
0.05 2300 HV.
4” to 8”/100 to 200 mm:
tungsten carbide tipped
Plastic case
or suitcase
Identification
number
Inspection
report with a
declaration of conformity
INTRIMIK/IMICRO Rings
TESA In Set In Set
Series B&S TESA in (in)
Steel Measuring Faces
00880100 20214 08.20000** BAFE 599-281-3 / 08.20001 .275 to .350 .350
.275 to .500 in 599-281-4 / 08.20002 .350 to .425 .500 †
599-281-5 / 08.20003 .425 to .500
00880400 20215 08.20300** BAGE 599-281-6 / 08.20301 .500 to .600 .500
.500 to .800 in 599-281-7 / 08.20302 .600 to .700 .700
599-281-8 / 08.20303 .700 to .800
00880200 20216 08.21100** BAHE 599-281-10 / 08.21101 .800 to 1.000 1.000
.800 to 1.600 in 599-281-12 / 08.21102 1.000 to 1.200 1.400
599-281-14 / 08.21103 1.200 to 1.400
599-281-16 / 08.21104 1.400 to 1.600
00880900 20217 08.21800** BAJE 599-281-20 / 08.21801 1.600 to 2.000 2.000
1.600 to 4.000 in 599-281-24 / 08.21802 2.000 to 2.400 2.800
599-281-28 / 08.21803 2.400 to 2.800 3.600
599-281-32 / 08.21804 2.800 to 3.200
599-281-36 / 08.21805 3.200 to 3.600
599-281-40 / 08.21806 3.600 to 4.000
00880700 20218 08.22600** BAKE 599-281-50 / 08.22601 4.000 to 5.000 5.000
4.000 to 8.000 in 599-281-60 / 08.22602 5.000 to 6.000 7.000
599-281-70 / 08.22603 6.000 to 7.000
599-281-80 / 08.22604 7.000 to 8.000
* Brown & Sharpe sets supplied in wooden case with setting rings and one extension
** TESA sets supplied in molded case with setting rings and one extension
†.425" ring in TESA Set
Rapp Industrial Sales C-9
888 789-7277
INTERNAL MEASUREMENT INTERNAL MEASUREMENT
Style A INTRIMIK® with Analog Indication - Full Metric Sets
DIN 863 T4
(style C1)
NF E 11-099
Measuring faces
on models from
3.5 to 12 mm:
hardened steel
11 to 100 mm:
titanium nitride hard-
coating (TIN), hardness
0.05 2300 HV.
100 to 200 mm:
tungsten carbide tipped
Plastic case
or suitcase
Identification
number
Inspection
report with a
declaration of conformity
INTRIMIK/IMICRO Rings
TESA In Set In Set
Series B&S TESA mm (mm)
08.13409** BAE - 08.13410 3.5 to 4 4
- 08.13411 4 to 4.5 5.5
- 08.13412 4.5 to 5.5
- 08.13413 5.5 to 6.5
599-282-1* 44067 08.10000** BAF 599-281-3-1 / 08.10001 6 to 8 8
6 to 12 mm 599-281-4-1 / 08.10002 8 to 10 10
599-281-5-1 / 08.10003 10 to 12
599-283-1* 44070 08.10800** BAG 599-281-6-1 / 08.10801 11 to 14 11
11 to 20 mm 599-281-7-1 / 08.10802 14 to 17 17
599-281-8-1 / 08.10803 17 to 20
599-284-1* 44073 08.11500** BAH 599-281-10-1 / 08.11501 20 to 25 25
20 to 40 mm 599-281-12-1 / 08.11502 25 to 30 35
599-281-14-1 / 08.11503 30 to 35
599-281-16-1 / 08.11504 35 to 40
599-285-1* 44076 08.12300** BAJ 599-281-20-1 / 08.12301 40 to 50 50
40 to 100 mm 599-281-24-1 / 08.12302 50 to 60 70
599-281-28-1 / 08.12303 60 to 70 90
599-281-32-1 / 08.12304 70 to 80
599-281-36-1 / 08.12305 80 to 90
599-281-40-1 / 08.12306 90 to 100
599-286-1* 44079 08.12600** BAK 599-281-50-1 / 08.12601 100 to 125 125
100 to 200 mm 599-281-60-1 / 08.12602 125 to 150 175
599-281-70-1 / 08.12603 150 to 175
599-281-80-1 / 08.12604 175 to 200
* Brown & Sharpe sets supplied in wooden case with setting rings and one extension
** TESA sets supplied in molded case with setting rings and one extension
C-10 Rapp Industrial Sales
888 789-7277
INTERNAL MEASUREMENT
INTERNAL MEASUREMENT
Optional Accessories for INTRIMIK® Micromaster
and Style A Models
Extensions for Deep Hole Measurement
in
Extension
Length (in)
DIN 863 T4 Style A - Inch
(style C1)
599-281-321 44020 08.50001 .275 to .500 4
599-281-621 44027 08.50301 .500 to .800 6
08.50302 .500 to .800 20
599-281-1021 44033 08.51100 .800 to 1.600 6
08.51101 .800 to 1.600 20
08.51102 .800 to 1.600 40
599-281-2021 44041 08.51800 1.600 to 4.000 6
08.51801 1.600 to 4.000 20
08.51802 1.600 to 4.000 40
599-281-5021 * 44050 08.52600 * 4.000 to 12.000 6
08.52601 4.000 to 12.000 20
08.52602 4.000 to 12.000 40
* Recommend using the 20" or 40" extensions, rather than combining multiple
6" extensions
Extension
mm Length (mm)
Style A - Metric
599-281-322 44021 08.40001 6 - 12 100
599-281-622 44028 08.40301 11 - 20 150
08.40302 11 - 20 500
599-281-1022 44034 08.41100 20 - 40 150
08.41101 20 - 40 500
08.41102 20 - 40 1000
599-281-2022 44042 08.41800 40 - 100 150
08.41801 40 - 100 500
08.41802 40 - 100 1000
599-281-5022 * 44051 08.42600 * 100 - 300 150
08.42601 100 - 300 500
08.42602 100 - 300 1000
* Recommend using the 500 mm or 1000 mm extensions, rather than combining
multiple 150 mm extensions
Centering Devices for INTRIMIK®
The centering device is used to center and support
the measuring element when using three or more
extensions or the long extensions, and can be easily
installed between extension on INTRIMIK 08.60001 40030 Centering Device* 40-100 mm
“A”/IMICRO and measuring element. The centering 08.62601 40047 Centering Device* 100-200 mm
device adds 150 mm to the reach.
* Inch version on request
Rapp Industrial Sales C-11
888 789-7277
INTERNAL MEASUREMENT INTERNAL MEASUREMENT
Wooden & Molded Cases for INTRIMIK® - Single Instruments,
Full Sets and Partial Sets
Brown & Sharpe cases are
wooden cases for storage and
protection of Wooden Case Molded Case in mm
INTRIMIK/IMICRO in all sizes.
Cases for Individual - Style A - Inch or Metric INTRIMIK RANGE
Each wooden case has a
durable piano hinge and a dou- 599-281-9999 44065 - .275 to .350 6-8
ble clasp to close the case 599-281-9999 44065 - .350 to .425 8 - 10
securely. 599-281-9999 44065 - .425 to .500 10 - 12
TESA carrying cases are strong 599-281-9998 44064 08.60007 .500 to .600 11 - 14
molded plastic “attache”style 599-281-9997 44063 08.60007 .600 to .700 14 - 17
cases with thermo-formed 599-281-9997 44063 08.60007 .700 to .800 17 - 20
inserts. Brown & Sharpe 599-281-9996 44062 08.60011 .800 to 1.000 20 - 25
wooden cases are for static 599-281-9996 44062 08.60011 1.000 to 1.200 25 - 30
storage and dust protection. 599-281-9994 44060 08.60011 1.200 to 1.400 30 - 35
TESA molded suitcases are for 599-281-9994 44060 08.60011 1.400 to 1.600 35 - 40
transport and storage. 599-281-9993 44059 08.60015 1.600 to 2.000 40 - 50
599-281-9993 44059 08.60015 2.000 to 2.400 50 - 60
599-281-9992 44058 08.60015 2.400 to 2.800 60 - 70
599-281-9992 44058 08.60016 2.800 to 3.200 70 - 80
08.60016 3.200 to 3.600 80 - 90
08.60016 3.600 to 4.000 90 - 100
- - 08.63013 4.000 to 5.000 100 - 125
- - 08.63013 5.000 to 6.000 125 - 150
08.63014 6.000 to 7.000 150 - 175
- -
08.63014 7.000 to 8.000 175 - 200
- -
08.63015 * 8.000 to 9.000 200 - 225
- - 08.63015 * 9.000 to 10.000 225 - 250
- - 08.63016 * 10.000 to 11.000 250 - 275
- - 08.63016 * 11.000 to 12.000 275 - 300
- -
Cases for Sets - Style A - Inch or Metric
599-282-9999 44068 08.63005 .275 to .500 6 - 12
599-283-9999 44071 08.60008 .500 to .800 11 - 20
599-284-9999 44074 08.60012 .800 to 1.600 20 - 40
599-285-9999 44077 08.60017 1.600 to 4.000 40 - 100
599-286-9999 44080 08.63017 4.000 to 8.000 100 - 200
Cases for Individual - Style B - Inch or Metric
599-238-9997 43921 09.60023 .600 to .800 14 - 20
599-238-9997 43921 09.60023 .800 to 1.000 20 - 25
599-238-9997 43921 09.60023 1.000 to 1.200 25 - 30
599-238-9996 43920 09.60025 1.200 to 1.600 30 - 40
599-238-9996 43920 09.60025 1.600 to 2.000 40 - 50
599-238-9996 43920 09.60025 2.000 to 2.400 50 - 60
09.60027 2.400 to 2.800 60 - 70
- -
09.60027 2.800 to 3.200 70 - 80
- - 09.60027 3.200 to 3.600 80 - 90
- - 09.60004 3.600 to 4.000 90 - 100
- - 09.60004 4.000 to 4.400 100 - 110
- - 09.60004 4.400 to 4.800 110 - 120
- -
Cases for Sets - Style B - Std. Range Type
599-241-9997 43923 09.60024 .600 to 1.200 15 - 30
599-241-9997 43923 09.60026 1.200 to 2.400 30 - 60
Cases for Sets - Style B - Extended Range
599-241-9998 45372 09.60028 2.400 to 3.600 60 - 90
599-241-9998 45372 09.60008** 3.600 to 4.800 90 - 120
C-12 * These TESA cases are WOODEN storage cases, not carrying cases.
Rapp Industrial Sales
** May use 09.60004 for a “partial” set.
888 789-7277
INTERNAL MEASUREMENT
INTERNAL MEASUREMENT
ALESOMETER “capa µ system®”with Digital Display
DIN 863 T4.
Style C1 for models New patented TESA capacitive measuring system.
.236" to .394"/ 6 to 10mm
or C2 for all other models
Internal micrometers with 3-line contact. All TESA ALESOMETERS are specially suited for through
and blind bores, as well as short centering shoulders, except for the models covering the applica-
0.00005 in tion ranges from .236 in to .397 in / 6 mm to 10 mm.
0.001 mm
mm / in
conversion
LCD, height of
digits: .275"/ 7 mm
Floating
zero
Display
B
lock
Measuring
inserts for
application ranges A
.236" to .394" / 6 to 10
mm: steel hardened to 30 C
550HV
10 to 300: tungsten car-
bide tipped 70 HRC
in mm µm µm Amm* Bmm Cmm
Opto-coupled
RS-232 interface, Single instruments, complete
bidirectional.
62.90051 28418 0.2362 - 0.3150 6-8 4 4 1.2 3 55
3V lithium 62.90052 28419 0.3150 - 0.3970 8 - 10 4 4 1.2 3 55
battery 62.90023 28420 0.3970 - 0.4921 10 - 12.5 4 4 0 6.5 65
1 to 2 a
62.90024 28421 0.4921 - 0.5905 12.5 - 15 4 4 0 6.5 65
( 2000 h/a) 62.90025 28422 0.5905 - 0.6890 15 - 17.5 4 4 0 6.8 65
62.90026 28423 0.6890 - 0.7874 17.5 - 20 4 4 0 6.8 95
Automatic
shut down
62.90027 28424 0.7874 - 0.9843 20 - 25 4 4 0 8.5 100
after 10 min. Display 62.90028 28425 0.9843 - 1.1811 25 - 30 4 4 0 8.5 100
setting is retained as long 62.90029 28426 1.1811 - 1.3780 30 - 35 4 4 0 8.5 100
as power supply remains
stable.
62.90030 28427 1.3780 - 1.5748 35 - 40 4 4 0 8.5 100
62.90031 28428 1.5748 - 1.9685 40 - 50 5 5 0 14.5 140
50 °F to 104 °F 62.90032 28429 1.9685 - 2.3622 50 - 60 5 5 0 14.5 140
/ 10 °C to 40 °C
62.90033 28430 2.3622 - 2.7560 60 - 70 5 5 0 14.5 140
14 °F to 140 °F 62.90034 28431 2.7560 - 3.3465 70 - 85 5 5 0 14.5 140
/ -10 °C to 60 °C 62.90035 28432 3.3465 - 3.9370 85 - 100 5 5 0 14.5 140
80 %, with no
62.90036 28433 3.9370 - 4.9212 100 - 125 6 6 0 30 175
condensation 62.90037 28434 4.9212 - 5.9055 125 - 150 6 6 0 30 175
62.90038 28435 5.9055 - 6.8897 150 - 175 7 7 0 30 175
62.90039 28436 6.8897 - 7.8740 175 - 200 7 7 0 30 175
62.90040 28437 7.8740 - 8.8582 200 - 225 8 8 0 30 175
For the meas- 62.90041 28438 8.8582 - 9.8425 225 - 250 8 8 0 30 175
uring element:
IP54 (IEC 60529) or
62.90042 28439 9.8425 - 10.8267 250 - 275 8 8 0 30 175
IP 40 with use of the 62.90043 28440 10.8267 - 11.8110 275 - 300 8 8 0 30 175
digital output
Optional Accessory
.394" / 100 mm
19.61000 86485 1 lithium battery - 3V, 190 mAh, type CR 2032
in a in a plastic
case, >.394" / 100 mm in * Not applicable to the models from .397" since the measuring inserts are close to the instrument’s front face.
a wood case For ordering information on setting rings, see pages C-28 and C-29.
Identification
number
Inspection
Rapp Industrial Sales C-13
report with a
declaration of conformity 888 789-7277
INTERNAL MEASUREMENT INTERNAL MEASUREMENT External Micrometers
ALESOMETER “capa µsystem ”with
®
Digital Display - Partial Sets and Components
DIN 863 T4. Style
C1 for models .236 in to
TESA’s new, patented capacitive measuring system. Models that cover the applica- .394 in / 6 to10 mm or C2
tion ranges from .236 in to .394 in / 6 to 10 mm are suited for through bores only – for all other models
all other ALESOMETER partial sets also permit blind bores, as well as short centering
0.00005 in
shoulders to be inspected. 0.001 mm
Measuring
inserts for
application ranges
.236 in to .394 in / 6 to10 mm:
steel hardened to 30 550 HV
.394” to 11.811” / 10 to
300 mm: tungsten car-
bide tipped 70 HRC
4” / 100 mm in a
plastic case,
> 4” / 100 mm in a wood case
Identification
number
Inspection
report with a
declaration of conformity
in/mm in in
Partial sets including: Measuring Connectors Measuring Setting Cases
heads elements rings
62.90100 28458 .2362-.3970 / 6-10 09.90100 .240 - .320 08.1620491 62.30020 21.60001 .3149 08.1629521
09.90101 .320 - .400
62.90110 28468 .3970-.7874 / 10-20 09.90102 .400 - .492 08.1620492 62.30020 21.60002 .4921 08.1629521
09.90103 .492 - .590 21.60003 .6889
09.90104 .550 - .689
09.90105 .689 - .790
62.90111 28469 .7874-1.5748 / 20-40 09.90106 .790 - .990 08.1620493 62.30020 21.60004 .9842 08.1629521
09.90107 .990 -1.18 21.60005 1.3779
09.90108 1.18 - 1.38
09.90109 1.38 - 1.58
62.90112 28470 1.5748-3.9370 / 40-100 09.90110 1.58 - 1.98 08.1620494 62.30020 21.60006 1.7716 08.1629525
09.90111 1.98 - 2.38 21.60007 2.3622
09.90112 2.36 - 2.76 21.60009 3.3464
09.90113 2.76 - 3.35
09.90114 3.35 - 3.94
C-14 Rapp Industrial Sales
888 789-7277
INTERNAL MEASUREMENT
External Micrometers
INTERNAL MEASUREMENT
®
Style B Digital Reading INTRIMIK/TRI-O-BOR
Self-centering and self-aligning internal micrometers with 3-line contact with
DIN 863 T4
(style C2) the part being inspected. These measuring instruments are specially suited
NF E 11-099 for through holes, but also for blind bores or short centering shoulders.
0.0002 in
or 0.002 mm
0.001 in
or 0.01 mm
Measuring
arms and cone:
tungsten carbide tipped
Max. perm. error
for models cov-
Special Measuring Arms
ering appl. ranges from: Used for Whitworth threads (55°), Unified Inch threads UN,
0.6 to 2.4 in or UNC or UNF (60°) and Metric ISO threads (M16x0.5 -
15 to 60 mm: 3 µm M150x6). Measuring bolts with special profiles can also be
2.4 to 3.6 in or A made available. Both the size and type of the thread or the
60 to 90 mm: 4 µm workpiece to be measured must be specified in your
3.6 to 4.8 in or inquiries or purchase orders (see drawings).
90 to 120 mm: 5 µm
Repeatability
limit for models
covering the application
ranges from:
0.6 to 2.4 in or
15 to 60 mm: 4 µm
2.4 to 3.6 in or
60 to 90 mm: 5 µm B
3.6 to 4.8 in or
C
90 to 120 mm: 6 µm
Supplied with P L
l L
1 heat insulating
sleeve No. 09.40020,
2 keys No. 09.40001, R
R
1 screwdriver
No. 08.62801 e
d1
d2
D
D
d
d
Shipping box
Identification
number
Inspection
report with a
declaration of conformity in mm Ain Bin Cin
599-238-8-1 50422 09.20005 0.6 - 0.8 09.10005 15 - 20 .236 2.6 5.2
599-238-10-1 50423 09.20006 0.8 - 1.0 09.10006 20 - 25 .236 2.6 5.2
599-238-12-1 50424 09.20007 1.0 - 1.2 09.10007 25 - 30 .236 2.6 5.2
599-238-16-1 50425 09.20405 1.2 - 1.6 09.10405 30 - 40 .394 2.75 5.43
599-238-20-1 50426 09.20406 1.6 - 2.0 09.10406 40 - 50 .394 2.75 5.43
599-238-24-1 50427 09.20407 2.0 - 2.4 09.10407 50 - 60 .394 2.75 5.43
599-238-28-1 50428 09.20705 2.4 - 2.8 09.10705 60 - 70 .709 3.07 5.8
599-238-32-1 50429 09.20706 2.8 - 3.2 09.10706 70 - 80 .709 3.07 5.8
599-238-36-1 50430 09.20707 3.2 - 3.6 09.10707 80 - 90 .709 3.07 5.8
599-238-40-1 50431 09.21105 3.6 - 4.0 09.11105 90 - 100 .709 3.07 5.8
599-238-44-1 50432 09.21106 4.0 - 4.4 09.11106 100 - 110 .709 3.07 5.8
599-238-48-1 50433 09.21107 4.4 - 4.8 09.11107 110 - 120 .709 3.07 5.8
Rapp Industrial Sales C-15
888 789-7277
INTERNAL MEASUREMENT INTERNAL MEASUREMENT External Micrometers
- Inch Partial Sets
®
Style B INTRIMIK/TRI-O-BOR
Supplied with
1 extension for
depth increase (5.9 in /
150 mm) No. 09.40000,
1 heat insulating sleeve
No. 09.40020,
2 keys No. 09.40001,
1 screwdriver
No. 08.62801
Plastic case
or suitcase
Inspection
report with a
declaration of conformity
in in in in
Partial sets including: Measuring Measuring heads, Setting
elements complete rings
09.20300 40113 0.6 - 1.2 09.20201 09.20101 0.6 - 0.8 08.50104 0.6
09.20102 0.8 - 1.0 08.50106 1.0
09.20103 1.0 - 1.2
09.20600 40121 1.2 - 2.4 09.20201 09.20501 1.2 - 1.6 08.50107 1.4
09.20502 1.6 - 2.0 08.50108 2.0
09.20503 2.0 - 2.4
Partial sets including: Measuring Measuring Measuring Setting
elements heads arms rings
09.20900 40128 2.4 - 3.6 09.20802 09.20801 2.4 - 3.6 09.31001 2.4 - 2.8 08.50109 2.8
09.31002 2.8 - 3.2 08.50110 3.6
09.31003 3.2 - 3.6
09.21300 40134 3.6 - 4.8 09.20802 09.21201 3.6 - 4.8 09.31401 3.6 - 4.0 08.50110 3.6
09.31402 4.0 - 4.4 08.50111 4.4
09.31403 4.4 - 4.8
C-16 Rapp Industrial Sales
888 789-7277
INTERNAL MEASUREMENT
External Micrometers
INTERNAL MEASUREMENT
- Metric Partial Sets
®
Style B INTRIMIK/TRI-O-BOR
Supplied with
1 extension for
depth increase (5.9 in /
150 mm) No. 09.40000,
1 heat-insulating sleeve
No. 09.40020,
2 keys No. 09.40001,
1 screwdriver
No. 08.62801
Plastic case
or suitcase
Inspection
report with a
declaration of conformity
mm mm mm mm
Partial sets including: Measuring Measuring heads, Setting
elements complete rings
09.10302 15 - 30 09.10201 09.10101 15 - 20 08.40104 15
09.10102 20 - 25 08.40106 25
09.10103 25 - 30
09.10602 30 - 60 09.10201 09.10501 30 - 40 08.40107 35
09.10502 40 - 50 08.40108 50
09.10503 50 - 60
Partial sets including:Measuring Measuring Interchange Measuring Setting
elements heads arms rings
09.10902 60 - 90 09.10802 09.10801 60 - 90 09.11001 60 - 70 08.40109 70
09.11002 70 - 80 08.40110 90
09.11003 80 - 90
09.11302 90 - 120 09.10802 09.11201 90 - 120 09.11401 90 - 100 08.40110 90
09.11402 100 - 110 08.40111 110
09.11403 110 - 120
Rapp Industrial Sales C-17
888 789-7277
INTERNAL MEASUREMENT INTERNAL MEASUREMENT External Micrometers
Style B INTRIMIK/TRI-O-BOR - Full Sets
Supplied with
1 extension for
depth increase (5.9 in /
150mm) No. 09.40000,
1 heat-insulating sleeve
No. 09.40020,
2 keys No. 09.40001,
1 screwdriver
No. 08.62801
Plastic case
or suitcase
Inspection
report with a
declaration of conformity
Inch Sets
in in in in
Full sets including: Single Setting Extensions
instruments rings
599-241-1 50420 0.6 - 1.2 599-238-8-1 0.6 - 0.8 08.50104 0.6 09.40000 5.9
599-238-10-1 0.8 - 1.0 08.50105 1.0
599-238-12-1 1.0 - 1.2
599-242-1 50421 1.2 - 2.4 599-238-16-1 1.2 - 1.6 08.50107 1.4 09.40000 5.9
599-238-20-1 1.6 - 2.0 08.50108 2.0
599-238-24-1 2.0 - 2.4
09.20704 40122 2.4 - 3.6 09.20705 2.4 - 2.8 08.50109 2.8 09.40000 5.9
09.20706 2.8 - 3.2 08.50110 3.6
09.20707 3.2 - 3.6
09.21104 40129 3.6 - 4.8 09.21105 3.6 - 4.0 08.50110 3.6 09.40000 5.9
09.21106 4.0 - 4.4 08.50111 4.4
09.21107 4.4 - 4.8
Metric Sets
mm mm mm mm
Full sets including: Single Setting Extensions
instruments rings
09.10004 40069 15 - 30 09.10005 15 - 20 08.4010415 09.40000 150
09.10006 20 - 25 08.40105 25
09.10007 25 - 30
09.10404 40078 30 - 60 09.10405 30 - 40 08.40107 35 09.40000 150
09.10406 40 - 50 08.40108 50
09.10407 50 - 60
09.10704 40086 60 - 90 09.10705 60 - 70 08.40109 70 09.40000 150
09.10706 70 - 80 08.40110 90
09.10707 80 - 90
09.11104 40096 90 - 120 09.11105 90 - 100 08.40110 90 09.40000 150
09.11106 100 - 110 08.40111 110
C-18 Rapp
09.11107 110Industrial
- 120 Sales
888 789-7277
INTERNAL MEASUREMENT
External Micrometers
INTERNAL MEASUREMENT
Interchangeable Measuring Arms
Extend the range of the INTRIMIK above by selecting one or two additional
measuring arm sets below. Or you can select a “Partial Set”from Page C-19,
which includes an instrument and all three arms.
in
For use with INTRIMIK 599-238-28-1; 599-238-32-1; 599-238-36-1 only
599-238-2864 43914 09.31001 2.400 - 2.800
599-238-3264 43915 09.31002 2.800 - 3.200
599-238-3664 43916 09.31003 3.200 - 3.600
For use with INTRIMIK 599-238-40-1; 599-238-44-1; 599-238-48-1 only
599-238-4064 43917 09.31401 3.600 - 4.000
599-238-4464 43918 09.31402 4.000 - 4.400
599-238-4864 43919 09.31403 4.400 - 4.800
Special order Internal Measuring Arms for Thread Measurement
Thread measurement anvils are available for:
• Cylindrical bores from .59 in to 4.72 in / 15 mm to 120 mm.
• 60° metric ISO threads M16 x 0.5 to M150 x 6.
• 60° Unified inch threads UN, UNC, UNF, 5/8"-40 threads per inch to 6"-4 threads per inch.
• 55° Whitworth threads 5/8"-40 threads per inch to 6"-3 threads per inch.
For additional information contact your local distributor
Note: Setting rings should be used to ensure proper reading whenever
measuring arms are changed
P
1
D
2
Rapp Industrial Sales C-19
888 789-7277
INTERNAL MEASUREMENT INTERNAL MEASUREMENT External Micrometers
®
Style B INTRIMIK/TRI-O-BOR Optional Accessory
Extension for Deep Hole Measurement
Use with Extension
INTRIMIK Length
599-238-1021 43913 09.40000 .600 in to 4.800 in / 6 in / 150 mm
15 to 120 mm
Wooden & Plastic Cases or Suitcases
®
for Style B INTRIMIK/TRI-O-BOR
in mm
Cases for Individual - Style B - Inch or Metric
599-238-9997 43921 09.60023 0.600 to 0.800 14 - 20
599-238-9997 43921 09.60023 0.800 to 1.000 20 - 25
599-238-9997 43921 09.60023 1.000 to 1.200 25 - 30
599-238-9996 43920 09.60025 1.200 to 1.600 30 - 40
599-238-9996 43920 09.60025 1.600 to 2.000 40 - 50
599-238-9996 43920 09.60025 2.000 to 2.400 50 - 60
- - 09.60027 2.400 to 2.800 60 - 70
- - 09.60027 2.800 to 3.200 70 - 80
- - 09.60027 3.200 to 3.600 80 - 90
- - 09.60004 3.600 to 4.000 90 - 100
- - 09.60004 4.000 to 4.400 100 - 110
- - 09.60004 4.400 to 4.800 110 - 120
Cases for Sets - Style B - Std. Range Type
599-241-9997 43923 09.60024 0.600 to 1.200 15 - 30
599-241-9997 43923 09.60026 1.200 to 2.400 30 - 60
Cases for Sets - Style B - Extended Range
599-238-9998 45372 09.60028 2.400 to 3.600 60 - 90
599-238-9998 45372 09.60008* 3.600 to 4.800 90 - 120
* May use 09.60004 for partial sets.
C-20 Rapp Industrial Sales
888 789-7277
INTERNAL MEASUREMENT
External Micrometers
INTERNAL MEASUREMENT
®
ETALON INGAGE 531
Measures through holes and blind bores, as well as short centering shoulders. All models covering the
Models from application ranges up to 4 in / 100 mm have slanted measuring bolts that extend beyond the front
.396” to 4.0” / 10 face of the measuring head.
to 100 mm: DIN 863 T4
(style C2) NF E 11-099
Models from
.188” to 4.0” / 5
to 100 mm: 0.0001 in or
0.002 mm, with vernier
reading
4.0” to 6.0” / 100 to 300
mm: 0.001 in or 0.01 mm
Measuring arms
on models from
.188” to 4.0” / 5 to 100
mm: hardened steel
4.0” to 6.0” / 100 to 300
mm: tungsten carbide
tipped
Max. perm. error
for models
covering appl. ranges
from .188” to 1.595” / 5 to
40 mm : 2 µm
1.394 to 4.005 in or 40 to
100 mm: 3 µm
4 to 6 in or 100 to 300
mm : 5 µm
Repeatability
limit for models
covering the application
ranges from:
in mm
0.188 to 1.604 in or 5 to
40 mm : 3 µm 78.112374 41834 0.188 - 0.238 78.112356 41816 5-6 2 x 180°
1.394 to 4.005 in or 40 78.112375 41835 0.233 - 0.278 78.112357 41817 6-7 2 x 180°
to 100 mm : 4 µm 78.112376 41836 0.272 - 0.338 78.112358 41818 7 - 8.5 2 x 180°
4 to 6 in or 100 to 78.112377 41837 0.332 - 0.402 78.112359 41819 8.5 - 10 2 x 180°
300 mm : 5 µm
78.112378 41838 0.396 - 0.502 78.112360 41820 10 - 12.5 3 x 120°
Plastic case 78.112379 41839 0.496 - 0.602 78.112361 41821 12.5 - 15 3 x 120°
or suitcase 78.112380 41840 0.596 - 0.704 78.112362 41822 15 - 17.5 3 x 120°
78.112381 41841 0.696 - 0.804 78.112363 41823 17.5 - 20 3 x 120°
Identification
number 78.112382 86151 0.794 - 1.004 78.112364 41824 20 - 25 90°– 135°– 135°
78.112383 41843 0.994 - 1.204 78.112365 41825 25 - 30 90°– 135°– 135°
Inspection
78.112384 41844 1.194 - 1.404 78.112366 41826 30 - 35 90°– 135°– 135°
report with a
declaration of conformity 78.112385 41845 1.394 - 1.604 78.112367 41827 35 - 40 90°– 135°– 135°
78.112386 41846 1.595 - 1.805 78.112368 41828 40 - 45 90°– 135°– 135°
78.112387 41847 1.795 - 2.005 78.112369 41829 45 - 50 90°– 135°– 135°
78.112388 41848 1.995 - 2.405 78.112370 41830 50 - 60 90°– 135°– 135°
78.112389 41849 2.395 - 2.805 78.112371 41831 60 - 70 90°– 135°– 135°
78.112390 41850 2.795 - 3.405 78.112372 41832 70 - 85 90°– 135°– 135°
78.112391 41851 3.395 - 4.005 78.112373 41833 85 - 100 90°– 135°– 135°
78.111174 41812 4-5 78.110733 41803 100 - 125 3 x 120°
78.111176 41813 5-6 78.110735 41804 125 - 150 3 x 120°
78.110737 26304 150 - 175 3 x 120°
78.110739 26305 175 - 200 3 x 120°
78.110741 26306 200 - 225 3 x 120°
78.110743 26307 225 - 250 3 x 120°
78.110745 26308 250 - 275 3 x 120°
78.110747 26309 275 - 300 3 x 120°
Rapp Industrial Sales C-21
888 789-7277
INTERNAL MEASUREMENT INTERNAL MEASUREMENT External Micrometers
®
ETALON INTALOMETER 531 – Inch Sets
Plastic case
or suitcase
Inspection
report with a
declaration of conformity
in in in in
Full sets including: Single Extensions Setting
instruments rings
78.110600 41799 0.188 - 0.402 78.112374 0.188 - 0.238 78.103613 4 08.50100 0.200
78.112375 0.233 - 0.278 08.50114 0.250
78.112376 0.272 - 0.388 08.50115 0.300
78.112377 0.332 - 0.402 08.50101 0.350
78.110602 41800 0.396 - 0.804 78.112378 0.396 - 0.502 78.103621 6 08.50103 0.500
78.112379 0.496 - 0.602 08.50105 0.700
78.112380 0.596 - 0.704
78.112381 0.696 - 0.804
78.110604 41801 0.794 - 1.604 78.112382 0.794 - 1.004 78.103624 6 08.50106 1.000
78.112383 0.994 - 1.204 08.50107 1.400
78.112384 1.194 - 1.404
78.112385 1.394 - 1.604
78.110606 41802 1.595 - 4.005 78.112386 1.595 - 1.805 78.104940 6 08.50116 1.800
78.112387 1.795 - 2.005 08.50118 2.400
78.112388 1.995 - 2.405 08.50117 3.400
78.112389 2.395 - 2.805
78.112390 2.795 - 3.405
78.112391 3.395 - 4.005
in in in
Partial set including: Single Measuring Extension
instrument bolts
78.111179 41814 4-6 78.111174 78.111011* 4-5 78.104940 6
78.111012 5-6
* One set of measuring arms is provided with the single instrument No. 78.111174
C-22 Rapp Industrial Sales
888 789-7277
INTERNAL MEASUREMENT
External Micrometers
INTERNAL MEASUREMENT
®
ETALON INGAGE 531 – Metric Sets
Plastic case
or suitcase
Inspection
report with a
declaration of conformity
mm mm mm mm
Full sets including: Single Extensions Setting
instruments rings
78.110592 41795 5 - 10 78.112356 5-6 78.103613 100 08.40114 6
78.112357 6-7 08.40115 8.5
78.112358 7 - 8.5
78.112359 8.5 - 10
78.110594 41796 10 - 20 78.112360 10 - 12.5 78.103621 150 08.40116 12.5
78.112361 12.5 - 15 08.40117 17.5
78.112362 15 - 17.5
78.112363 17.5 - 20
78.110596 41797 20 - 40 78.112364 20 - 25 78.103624 150 08.40106 25
78.112365 25 - 30 08.40107 35
78.112366 30 - 35
78.112367 35 - 40
78.110598 41798 40 - 100 78.112368 40 - 45 78.104940 150 08.43230 45
78.112369 45 - 50 08.43239 60
78.112370 50 - 60 08.40118 85
78.112371 60 - 70
78.112372 70 - 85
78.112373 85 - 100
mm mm mm
Full sets including: Single Measuring Extensions
instruments bolts
78.110749 41805 100 - 150 78.110733 78.111003* 100 - 125 78.104940 150
78.111004 125 - 150
78.110751 26310 150 - 300 78.110737 78.111005* 150 - 175 78.104940 150
78.111006 175 - 200
78.111007 200 - 225
78.111008 225 - 250
78.111009 250 - 275
78.111010 275 - 300
* One set of measuring bolts is provided with the single instrument No. 78.110733 or 78.110737
Rapp Industrial Sales C-23
888 789-7277
INTERNAL MEASUREMENT INTERNAL MEASUREMENT External Micrometers
Interchangeable Rod Inside Micrometers
A versatile and flexible tool for precise micrometer measurement of inside dimensions ranging from
1.5" to 12.5" on a variety of parts. Sets include a micrometer head, specified rods and spacing col-
lars, along with a handle and wrench in a wooden case. With the handle, the tool can be used at
depths either beyond reach or otherwise inaccessible.
Features:
• Spindle lock.
• Sizes marked on interchangeable extension rods for easy identification.
• Handle included for hard-to-reach places.
• Satin-chrome finish for easy reading.
• Includes wooden case (264 and 265 only).
599-263-1
599-264-2
599-265-2
Micrometer No. of Spacing
Measuring Ext. Collar
in in Capacity (in) Rods Length (in)
599-263-1 51163 1-2 .001 .250 2 .250
599-264-2 25104 1.5 - 8.5 .001 .500 6 .500
599-265-2 26004 1.5 - 12.5 .001 .500 10 .500
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INTERNAL MEASUREMENT
External Micrometers
INTERNAL MEASUREMENT
Brown & Sharpe Setting Rings and Setting Master
Shipping
packing
Identification
number
599-281-1080
599-281-7080
in µm* µm** mm µm* µm**
Inch Setting Rings for Style A and Style B Metric Setting Rings for Style A and Style B
599-281-380 44022 .350 1.5 1.5 599-281-382 44023 8 1.5 1.5
599-281-580 44025 .500 1.5 1.5 599-281-482 44024 10 1.5 1.5
599-281-680 44029 .600 1.5 1.5 599-281-582 44026 11 1.5 1.5
599-281-780 44030 .700 1.5 1.5 599-281-782 44031 17 1.5 1.5
599-281-880 44032 .800 1.5 1.5 599-281-1082 44036 25 1.5 1.5
599-281-1080 44035 1.000 1.5 1.5 599-281-1482 44039 35 2.0 2.0
599-281-1280 44037 1.200 2.0 2.0 599-281-2082 44044 50 2.0 2.0
599-281-1480 44038 1.400 2.0 2.0 599-281-2882 44046 70 2.0 2.0
599-281-1680 44040 1.600 2.0 2.0 599-281-3682 44048 90 2.0 2.0
599-281-2080 44043 2.000 2.0 2.0 599-281-5082 44053 125 2.5 2.5
599-281-2880 44045 2.800 2.0 2.0 599-281-7082 44055 175 4.0 4.0
599-281-3680 44047 3.600 2.0 2.0 599-281-8082 * 44057 225 & 275
599-281-4480 44049 4.400 2.5 2.5 * 599-281-8082 is setting master for 200-225 mm, 225-250 mm,
599-281-5080 44052 5.000 2.5 2.5 250-275 mm, and 275-300 mm INTRIMIK.
599-281-7080 44054 7.000 4.0 4.0 NOTE: Rings are marked to the nearest .003 in.
599-281-9080 88445 9.000 4.0 4.0
599-281-1180 88446 11.000 4.0 4.0
NOTE: Rings are marked to the nearest .0001 in.
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INTERNAL MEASUREMENT INTERNAL MEASUREMENT External Micrometers
in mm µm* µm**
Setting rings
08.43200 40001 4 1.5 1.5
08.50100 87051 0.200 08.43201 40002 5.5 1.5 1.5
08.50114 88117 0.250 08.40114 88087 6 1.5 1.5
08.50115 88104 0.300 08.40101 39976 8 1.5 1.5
08.50101 40004 0.350 — — — 1.5 1.5
08.50102 40005 0.425 08.40102 39977 10 1.5 1.5
08.40103 39978 11 1.5 1.5
08.50103 40006 0.500 — — — 1.5 1.5
08.50104 40007 0.600 08.40104 39979 15 1.5 1.5
08.50105 40008 0.700 08.40105 39980 17 1.5 1.5
08.40117 87367 17.5 1.5 1.5
08.50106 40009 1.000 08.40106 39981 25 1.5 1.5
08.50107 40010 1.400 08.40107 39982 35 2 2
08.50116 87371 1.800 08.43230 87369 45 2 2
08.50108 40011 2.000 08.40108 39983 50 2 2
08.50118 88083 2.400 08.43239 87370 60 2 2
08.50109 40012 2.800 08.40109 39984 70 2 2
— — — — — — 2 2
08.50110 40013 3.600 08.40110 39985 90 2 2
08.50111 40014 4.400 08.40111 39986 110 2.5 2.5
08.50112 40015 5.000 08.40112 39987 125 2.5 2.5
08.50113 40016 7.000 08.40113 39988 175 2.5 4
Setting master
08.53101 40028 9 and 11 08.43101 40000 225 and 275 — 6
* Without taking a rim of 1 mm into account.
** Dimension is determined through a 2-point measurement taken at mid-height of the setting ring. Measuring
direction is marked with 2 strokes. Actual dimensions measured are engraved on the setting master.
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INTERNAL MEASUREMENT
External Micrometers
INTERNAL MEASUREMENT
ETALON PISTOL GRIP Bore Gages
Self-aligning and self-centering bore gages with 3-line contact – All ROCH ALESOTEST are
Factory designed for measuring not only blind bores, but also through bores, as well as short centering
standard shoulders, except for the models covering the application ranges from .236 in -
3.936 in / 6 to 10 mm.
Bolts spaced
120 ° apart
The three measuring
• Built for strength, these bore gages are ideally suited for part series inspection
bolts are retracted for on the production floor.
easy entry into the bore • ROCH ALESOTEST are used in conjunction with a value sensor (must be ordered separately).
to be checked. Use of a mechanical or electronic dial gage or axial probe is recommended.
Supplied with 3/8”Collett.
Measuring
arms for
application ranges .236” Indicator Included
to .394 / 6 to 10 mm in
hardened steel, 550 HV 30
.394” to 3.94” / 10 to 100
mm with tungsten carbide
coating, hardness
1300 HV 5
Aluminum-coated
main part
Application
range .236” to
1.968” / 6 to 50 mm: 4µm
1.968” to 3.937” /
50 to 100 mm:
5 µm
Both given values
are valid for the bore
gages alone, without
value sensor.
Models 1.58” up
to 3.95” / 40 mm up to
100 mm are provided
with an extension rod for
the measuring insert
L = .400” / 10 mm
Wooden case
with free room in/mm in in in/mm
for a 2.36” / 60 mm dia.
dial gage Full sets Measuring Main Setting Extensions
including: heads part rings
Identification
number 62.90080 28931 .236-.394 / 6-10 09.90100 .236 - .315 09.90200 21.60001 .3149 08.1625081 4 / 100
09.90101 .315 - .394
Declaration 62.90081 28932 .394-.787 / 10-20 09.90102 .394 - .492 09.90201 21.60002 .4921 08.1625082 4 / 100
of conformity
09.90103 .492 - .591 21.60003 .6889
09.90104 .591 - .689
09.90105 .689 - .787
62.90082 28933 .787-1.575 / 20-40 09.90106 .787 - .984 09.90202 21.60004 .9842 08.1625083 6 / 150
09.90107 .984 - 1.181 21.60005 1.3779
09.90108 1.181 - 1.377
09.90109 1.377 - 1.575
62.90083 28934 1.575-2.756 / 40-70 09.90110 1.575 - 1.968 09.90203 21.60006 1.7716 08.1625084 6 / 150
09.90111 1.968 - 2.362 21.60007 2.3622
09.90112 2.362 - 2.756
62.90084 28935 2.756-3.936 / 70-100 09.90113 2.756 - 3.346 09.90204 21.60008 3.3464 08.1625085 6 / 150
09.90114 3.346 - 3.936 21.60010 3.5433
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INTERNAL MEASUREMENT INTERNAL MEASUREMENT External Micrometers
Measuring head Bore gage body Value sensor, e.g. electronic dial gage
Cases for Partial Sets
in/mm
08.1669521 28576 .240 - .400 / 6 - 10
08.1669522 28577 .400 - .790 / 10 - 20
08.1669523 28578 .790 - 1.58 / 20 - 40
08.1669524 28579 1.58 - 2.76 / 40 - 70
08.1669525 28580 2.76 - 3.94 / 70 - 100
B1
E
ø3/8”
mm Amm* Bmm Cmm Dmm Emm
6 - 10 1.2 3 54.5 144.4 18.4
10 - 15 0 6.5 64.5 154.5 18.4
15 - 20 0 6.8 64.5 154.5 18.4
20 - 40 0 8.5 70 160 28.4
40 - 70 0 14.5 103.7 198.7 29.4
70 - 100 0 14.5 134.7 216.7 28.3
* Non-applicable for the models from 10 mm since the measuring
bolts are close to the instrument’s front face
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M E A S U R I N G I N S T RU M E N T S F O R L A R G E D I M E N S I O N S
MEASURING INSTRUMENTS FOR LARGE DIMENSIONS
MEASURING INSTRUMENTS FOR LARGE DIMENSIONS
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MEASURING INSTRUMENTS FOR LARGE DIMENSIONS M E A S U R I N G I N S T RU M E N T S F O R L A R G E D IExternal
MENSION Micrometers
S
Brown & Sharpe - Everything You Need
to Measure Large Sizes
Large sizes in mechanical engineering are dimensions in excess of 20" (500 mm). Choosing the right
instrument and method to measure large dimensions is crucial for minimizing gravity-induced distortion.
For dimensions from 10" (250 mm) up to 6 ft (2 m), Brown & Sharpe offers different types of measuring
instruments that have long proven their value in practical use. Whatever the dimension, from a simple
distance between two parallel surfaces or the measurement of a large diameter, Brown & Sharpe’s line of
Inside Micrometers, Universal Measuring Instruments, and Comparative Measuring Instruments include
features and accessories to accommodate
virtually any application.
• Internal and external measuring, either vertically or horizontally.
• Separate calibration of the measuring head, with measuring arms in
position, by means of the setting gage supplied.
• Rigid, durable, firmly connected extension pieces of 1.5" (38 mm) diameter.
• Negligible deflection in service.
• Internal gage rods protected from thermal expansion due to hand heat by the surrounding walls of
the extension pieces. Optional 40" (1000 mm) extensions are available for very long measurements.
Above 100" (2500 mm) some accuracy is lost and special handling is required. Consult with your
sales representative or the factory.
Measuring head:
Micrometer system with .05" (1 mm) pitch and a range of 1" (25 mm), barrel graduations .0005"
(0.01 mm). The plunger movement is transmitted to a dial indicator with .0005" (0.01 mm) scale read-
ing and an anti-shock mechanism, with ball bushings. Simple conversion from internal to external mea-
surement and vice-versa by turning a screw on the measuring plunger.
Measuring arms:
Hexagonal section, clamped to the fixed anvil and the measuring plunger, at the height needed for the
component being measured. Three pairs of standard arms, all fitted with tungsten carbide contact
faces: contact faces spherical, on instrument centerline, for internal measurements; offset, for depths to
2" (50 mm), for internal and external measurements; extra-rigid, for depths to 3" (75 mm).
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MEASURING INSTRUMENTS FOR LARGE DIMENSIONS
®
DIN 863 T4
UNIMASTER Universal Measuring Instrument
(style B) The UNIMASTER Universal Measuring Instrument’s durable construction is designed for the direct
measurement of especially large internal and external dimensions. It is an accurate, easy-to-handle
Measuring element instrument that can be positioned horizontally or vertically while maintaining a constant measuring
Micrometer and force. An integrated dial indicator makes it easy to view the culmination point.
lever-type dial
indicator : .0005 in / 0.01 mm
The UNIMASTER provides direct measurement of internal dimensions from 10" (250 mm) to 59"
(1475 mm) and external dimensions from 9" (225 mm) to 58" (1450 mm).The instrument consists
Micrometer : of a measuring head with fixed anvil and measuring plunger, interchangeable measuring arms, a
1 in / 25 mm set of extensions with integral precision gage rod, and positioning accessories.
.05 in / 1 mm
Lever-type dial
indicator:
± .015 in / 0.4 mm
Mobile
ball-bearing
anvil under spring
pressure
15 to 20 N
Reversible
probing direction to allow
both internal and external
measuring
.2 µin / 5 µm
Measuring bolts
With tungsten
carbide tipped
measuring inserts
Measuring
bolts in pairs:
• No. 11.10203 for internal
measuring in the instrument
axis.
• No. 11.10205 for internal/
external measuring, meas.
depth up to 2.4 in / 60 mm
from the lower edge of the
instrument.
• No. 11.10208, extra-rigid for
external measuring, meas.
depth up to 3 in / 75 mm
from the lower edge of the 11.10205
instrument. 11.10208
Extensions
1.5 in / 38 mm dia.
steel tube
with snap-ring system
Built-in gage rods
Tungsten
carbide tipped
One spherical
and one flat
measuring face
11.10203
11.62001
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MENSION Micrometers
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TESA UNIMASTER complete set
MEASURING INSTRUMENTS FOR LARGE DIMENSIONS
in in in
11.20000 40245 Int. dim. 10 - 59*
Ext. dim. 9 - 58*
consisting of:
11.20300 86171 Measuring element Int. dim. 10 - 11
Ext. dim 9 - 10
11.20203 86168 Pair of meas. bolts for int. measurements Additional data
11.20205 86169 Pair of meas. bolts for int. and ext.
measurements, length 3
11.20208 86170 Pair of bolts for ext. measurements, length: 4 Wooden case
11.20501 86172 Setting gage Int. / Ext. dim. 10 / 9
11.20101 86158 Extension 1 .00003 Measuring
11.20102 86159 Extension 2 .00004 element and
11.20103 86160 Extension 3 .00005 setting standard with
11.20104 86161 Extension 4 .00006 identification number
11.20105 86162 Extension 5 .00006
Declaration
11.20106 86163 Extension 6 .00008
of conformity
11.20112 86164 Extension 12 .00014
11.20118 86165 Extension 18 .00018
11.20124 86166 Extension 24 .00026
11.30001 86180 Special screwdriver for extensions
11.10401 86156 Set of suspension accessories (4 brackets and 4 clamps)
11.12401 86157 Wooden storage case for the complete set
Optional accessories
11.20140 86167 Extension 40 .0004
11.62001 40293 Pair of bolts for internal/external dimensions
and turned grooves. Measuring depth: .8
Tungsten carbide measuring inserts: ø .16 x .28
11.60001 86184 Support roller available as single item (2 are needed)
TESA UNIMASTER complete set
mm mm µm
11.10000 40213 Int. dim. 250 - 1475*
consisting of: Ext. dim. 225 - 1450*
11.10300 40227 Measuring element Int. dim. 250 - 275
Ext. dim. 225 - 250
11.10203 40224 Pair of measuring bolts for int. measurements
11.10205 40225 Pair of measuring bolts for int. and ext.
measurements, length: 75
11.10208 40226 Pair of bolts for ext. measurements, length: 100
11.10501 40229 Setting gage Int. dim. 250
Ext. dim. 225
11.10101 40214 Extension 25 0.7
11.10102 40215 Extension 50 1
11.10103 40216 Extension 75 1.2
11.10104 40217 Extension 100 1.5
11.10105 40218 Extension 125 1.5
11.10106 40219 Extension 150 2
11.10112 40220 Extension 300 3.5
11.10118 40221 Extension 450 4.5
11.10124 40222 Extension 600 6.5
11.30001 86180 Special screwdriver for extensions
11.10401 86156 Set of suspension accessories (4 brackets and 4 clamps)
11.12401 86157 Wooden storage case for the complete set
Optional accessories
11.10140 40223 Extension 1000 10
11.62001 40293 Pair of bolts for internal/external dimensions
and turned grooves. Measuring depth: 20
Tungsten carbide measuring inserts: ø4x7
11.60001 86184 Support roller available as single item (2 are needed)
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MEASURING INSTRUMENTS FOR LARGE DIMENSIONS
No. 270 Inch Reading Tubular Inside Micrometers
The Tubular Inside Micrometer includes hardened and ground spherical measuring ends for accurate
gaging of parallel and curved surfaces. Fiber grips are provided on all except 599-270-25-2 and
599-270-30-2 for protection against thermal effects. All sizes, except the 2" to 2-1/2" range,
provide a clamp screw for locking the thimble.
in in
Single instruments
599-270-25-2 51323 2 - 2.5 .001 .500
599-270-30-2 51227 2.5 - 3 .001 .500
599-270-35-2 51228 3 - 3.5 .001 .500
599-270-40-2 51229 3.5 - 4 .001 .500
599-270-45-2 51230 4 - 4.5 .001 .500
599-270-50-2 51231 4.5 - 5 .001 .500
599-270-60-2 51232 5-6 .001 1.000
599-270-70-2 51233 6-7 .001 1.000
599-270-80-2 51234 7-8 .001 1.000
599-270-90-2 51235 8-9 .001 1.000
599-270-100-2 51236 9 - 10 .001 1.000
599-270-110-2 51237 10 - 11 .001 1.000
599-270-120-2 51238 11 - 12 .001 1.000
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MENSION Micrometers
S
®
UNITEST Internal Micrometer
The UNITEST Internal Micrometer measures along the instrument axis with 2-point contact on the
workpiece. It is a precise, easy-to-handle instrument that can be positioned horizontally or vertically
while maintaining a constant measuring force. An integrated dial indicator makes it easy to view the
culmination point.
The UNITEST provides direct measurement of internal and external dimensions from 8" (200 mm) to
56" (1400 mm). The instrument consists of a measuring head with fixed anvil and measuring plunger,
a set of extensions with integral gage rod, and positioning accessories.
For the direct measurement of internal and external dimensions from 8" (200 mm) to 56" (1400 mm).
Similar to the Unimaster, but lighter in construction with extensions only 1" (26 mm) in dia . Consists
of a measuring head with fixed anvil and measuring plunger, a set of extensions with integral gage
rod, and positioning accessories.
Measuring head:
Micrometer system with a range of 1" (25 mm). Every .005" (0.1 mm) indicated digitally (system
TESA-MASTER). .0005" (0.01 mm) indicated by the barrel. Dial indicator incorporated, reading to
.0005" (0.01 mm). Measuring head calibrated separately, by means of setting gage supplied with set.
Contact faces:
Tungsten carbide, spherical, both at plunger end and at fixed anvil. Adapter for external
measurements available on request.
Extensions:
Round section steel tube, housing a gage rod with one flat and one spherical end, on centerline of
extension. Extension diameter is 1" (26 mm).
Positioning:
Either by resting on the flat portions of the head, or by use of the special
supporting device available on request.
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MEASURING INSTRUMENTS FOR LARGE DIMENSIONS
Inch Model
TESA UNITEST complete set Accuracy
DIN 863 T4
(style B)
in in µm
Measuring element
11.20700 40261 8 - 56
Micrometer and
dial gage to
consisting of:
.0005 in / 0.01 mm
11.20901 86179 Measuring element 8-9
Micrometer :
.005 in / 0.1 mm 11.51001 86182 Setting gage 8
11.20801 86173 Extension 1 0.7
Micrometer : 11.20802 86174 Extension 2 1
1 in /25 mm
11.20804 86175 Extension 4 1.5
.02 in / 11.20808 86176 Extension 8 2.5
0.5 mm 11.20812 86177 Extension 12 3.5
Dial gage: 11.20820 86178 Extension 20 5.5
± .1 in / 0.22 mm 11.60901 40291 Special screwdriver
11.62302 86187 Wooden case for complete set
0.7 to 1 N
Optional accessories
Accuracy 11.51101 86183 Extension 40 10
.0003 in / 8 µm
11.60701 86185 Pair of measuring bolts for blind bores,
Measuring bolts tungsten carbide tipped faces
11.62301 86186 Additional components for external measuring
Spherical end
for measuring Measuring depth: .40
in the instrument’s axis. 11.50801 86181 Suspension device, complete
All inserts are Measuring depth 4.0
interchangeable.
Tungsten
carbide tipped
Metric Model
TESA UNITEST complete set Accuracy
Extensions
1 in / 26 mm mm mm µm
dia. steel tube
with snap-ring system 11.10700 40230 200 - 1400
Built-in gage rods
consisting of:
11.10901 40237 Measuring element 200 - 225
Tungsten
carbide tipped 11.41001 40280 Setting gage 200
11.10801 40231 Extension 25 0.7
One spherical 11.10802 40232 Extension 50 1
and one flat
measuring face 11.10804 40233 Extension 100 1.5
11.10808 40234 Extension 200 2.5
Additional data 11.10812 40235 Extension 300 3.5
11.10820 40236 Extension 500 5.5
Wooden case 11.60901 40291 Special screwdriver
11.62302 86187 Wooden case for complete set
Setting
gage with Optional accessories
identification number
11.41101 40281 Extension 1000 10
Declaration 11.60701 86185 Pair of measuring bolts for blind bores,
of conformity
tungsten carbide tipped faces
11.62301 86186 Additional components for external measuring
Measuring depth: 10
11.40801 40279 Suspension device, complete
Measuring depth: 100
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MEASURING INSTRUMENTS FOR LARGE DIMENSIONS M E A S U R I N G I N S T RU M E N T S F O R L A R G E D IExternal
MENSION Micrometers
S
® ®
TESA INOTEST Comparative Measuring Instrument
Allows large internal and external dimensions to be measured by comparison. Measuring element
Consists of a measuring element with interchangeable inserts as well as a set of extensions with Mobile
no material measure. The indication is set using a separate reference standard that can either be ball-bearing
a gauge block, setting ring or horizontal measuring bench. anvil,10 mm measuring
travel
Measuring inserts for inspection in the instrument axis or offset inserts - Vertical or horizontal
position of use - Integrated dial gauge to show you the culmination point - Constant Waterproof
measuring force - Heat insulating grips for extensions. dial gauge
No. 14.70104
or No. 14.80101
0,01 mm or
0.0005 in
10 mm or
0.40 in
Additional
technical data,
see section E
4 to 7 N
Reversible
probing direction to allow
both internal and external
measuring
Measuring bolts
With a tungsten
carbide tipped
measuring face
Measuring
bolts in pairs:
• No. 11.31901 for internal
measuring in the instrument
axis
• No. 11.31902 for internal/
external measuring, meas.
depth up to 30 mm from the
lower edge of the instrument
Extensions
25 mm dia.
steel tube.
19 mm dia. telescopic
tube that can be clamped
Additional data
Plastic case
Dial gauge
with serial
number
Inspection report
(dial gauge)
Declaration
of conformity
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MEASURING INSTRUMENTS FOR LARGE DIMENSIONS
METRIC INCH
mm in
TESA INOTEST complete set
mm in
11.11900 40238 Internal dimensions: 275 - 1025 11.21900 40269 11 - 41
External dimensions: 250 - 1010 10 - 40
consisting of:
mm mm in
11.12301 40243 Measuring element with dial gauge 11.22301 40274
11.31901 40276 Pair of bolts for internal measurements 11.31901 40276
11.31902 40277 Pair of bolts for internal and 11.31902 40277
external measurements, length: 60
11.32001 40278 4 resting bolts ø 7 x 40 11.32001 40278
01.60101 39544 3 insulating grips (order number for 1 item) 01.60101 39544
11.12001 40239 Extension Internal dimensions: 275 - 335 11.22001 40270 11 - 13
External dimensions: 250 - 310 10 - 12
11.12002 40240 Extension Internal dimensions: 325 - 435 11.22002 40271 13 - 17
External dimensions: 300 - 410 12 - 16
11.12003 40241 Extension Internal dimensions: 425 - 635 11.22003 40272 17 - 25
External dimensions: 400 - 610 16 - 24
11.12004 40242 Extension Internal dimensions: 625 - 1035 11.22004 40273 25 - 41
External dimensions: 600 - 1010 24 - 40
11.62303 40297 Plastic storage case for complete set 11.62303 40297
Optional accessories
11.41901 40282 Extensions for increasing the 11.51901 40287
application range by 500 20
11.41902 40283 Extension for increasing the 11.51902 40288
application range by 1000 40
11.62001 40293 Pair of bolts with tungsten carbide measuring 11.62001 40293
inserts for internal/external measuring ø4x7
11.62002 40294 Pair of bolts with tungsten carbide measuring 11.62002 40294
inserts for turned grooves ø4x7
11.61900 40292 Measuring device for small dimensions 11.61900 40292
Internal dimensions: 35 - 280 1.4 - 11
External dimensions: 15 - 255 0.6 - 10
11.62001 11.31901
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MEASURING INSTRUMENTS FOR LARGE DIMENSIONS M E A S U R I N G I N S T RU M E N T S F O R L A R G E D IExternal
MENSION Micrometers
S
ETALON ZEDURAM Universal Instrument
ETALON ZEDURAM
Measuring Instrument - Electronic 3
The other way of measuring - Brings quality control into practice.
• Easy, reliable measuring - even in the toughest surrounding conditions. LC display
• Perfect for inspecting large internal and external diameters as well as radii, circumferences,
heights and angles. 1 mm, 0,1 mm,
0,01 mm,
• Capable to compute the mean value of n single values. 0,01°
• Error-free reading of the numerical display.
• Permanently ready-to-measure with battery power. 10 x 6,5 mm
• Infrared data transfer to the printer. (H x W)
Metric/inch
conversion
Internal/external
Versatility diameters
• Measures metal, plastic or wood pieces from
350 up to 20 000 mm or
of work. 14 to 800 in
• Checks forming processes, e.g. on metal Radii on concave and convex
sheets and tubes. surfaces from
• Inspects distortion during 175 up to 10 000 mm or
7 up to 400 in
bending and continuous rounding operations heights (drawing):
of metal sheets into cylinders or boiler – 120 to + 250 mm
bottoms and the like. – 4,75 to + 9,8 in
Angles (drawing):
• Measures manufactured and machined – 50° to + 95°
pattern parts (profiles) made from metal, Diameter
plastic or wood. sizes
from
350 to 2000 mm: 0,05%
2000 to 5000 mm: 0,1%
5000 to 10 000 mm: 0,3%
10 000 to 20 000 mm: 0,6%
Cylindrical Surface Measurement Heights: 0,04 mm
Angles: 0,03°
• Measures internal and external diameters from 350 Infrared
up to 20 000 mm. data transfer
• Measures radii on concave and convex surfaces (ZEDURAM 2020
from 175 up to 10 000 mm. only)
• Displays any related circumference. 2 batteries
1,5 V, AA, LRC 6
10 °C to 40 °C
-10 °C to 50 °C
80%, with no
condensation
EN 50081-2
EN 50082-2
Housing in anodiz-
ed aluminium;
resting cylinders
in hardened steel
420 x 160 x 90 mm
(max. L x H x D)
Net weight of
main part: 2,4 kg;
Height Measurement gross weight of
ZEDURAM complete:
• Measures height in the form of step and thickness 4,6 kg (No. 01139001)
dimensions up to 250 mm. 5,1 kg (No. 01139002)
• Determines internal dimensions such as the distance
between two parallel surfaces if the probe constant is
taken into account.
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M E A S U R I N G I N S T RU M E N T S F O R L A R G E D I M E N S I O N S
External Micrometers
MEASURING INSTRUMENTS FOR LARGE DIMENSIONS
Plastic case Angle Measurement
•Allows workpiece positioning with or without the use of the rules
Identification
number
Declaration
of conformity
HP 82240 B Printer
3
Matrix printer for
use with the 57 mm
wide thermal
paper roll HP 821175
Cableless, infrared
data transfer
(ZEDURAM 2020)
Transfer distance:
450 mm / 18 in
Max. reception angle:
± 60° (horizontal)
-10° to + 20° (vertical)
4 batteries a
1,5 V, AA,
type LRC 6 a
+
0 °C to 50 °C –
-40 °C to 60 °C
5% to 95%
at 40 °C,
non-condensing 01139001 25290 ETALON ZEDURAM 2010
Security: For measuring large diameters as well as
EN 60950:
1992 +A1, A2
heights and angles; numerical display with
1 to 0.01 mm resolution; battery-powered.
EN 50082-1
EN 55022: furnished with:
1994 Class B
EN 61000-3-2:1995 04768002 42748 1 Set of 4 batteries, 1,5 V, AA, type LRC 6
EN 61000-3-3:1995 3 Resting discs
2 Rules for angle measurement
91 x 61 x 186 mm
01139002 20260 ETALON ZEDURAM 2020
0,4 kg Identical to No. 01139001, but with added
infrared data transfer capability
Also included:
1 Matrix printer with infrared data transfer,
type HP 82240B
1 Thermal paper roll, 57 mm wide,
type HP 821175
250 mm
9.8 in
0 0
-120 mm
-4.75 in
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MEASURING INSTRUMENTS FOR LARGE DIMENSIONS M E A S U R I N G I N S T RU M E N T S F O R L A R G E D IExternal
MENSION Micrometers
S
Laser Distance Meters 3
• Fast and effective – Capture long distances very quickly, with no additional help.
Laser
• Accurate and reliable – Measure any distance up to 200 meters most accurately and reliably. switches off
itself after
• User-friendly – Eliminate the need for tiresome manual calculation. 3 min. or 6 min. for the tool.
• Versatile – Made for indoor and outdoor applications as well as in any hard-to-access areas. Automatically for both.
IP54
-10°C to + 50°C
TESA SPACER 100
-25°C to + 70°C
Distance measurement within everyone’s reach!
Small but strong, this laser meter fits any pocket and can be used everywhere. Identification
Provided with a laser range up to 100 m along with shortcut keys that make number
addition, subtraction, surface and volume calculations easier.
Suited
carrying case
Declaration
of conformity
User’s manual
with safety
instructions
Shortcut keys enabling
– Addition and subtraction of measured values
– Calculation of surfaces and volumes
– MIN/MAX distance measurement
01130010 24721 TESA SPACER 100
Provided with one set of 2 batteries, AAA, type LR 03, 1,5 V. Also with dust cover.
Optional Accessory
04761059 21126 1 Set of 4 spare batteries, AAA, type LR 03, 1,5 V.
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External Micrometers
MEASURING INSTRUMENTS FOR LARGE DIMENSIONS
3 TESA SPACER 200
Laser
Versatile, also with ergonomic design
switches off
itself after
Handy, easy-to-use. Includes a viewfinder for easy targeting along with a practi-
3 min. or 6 min. for the tool. cal folding datum end piece for measuring short and long distances. Identifies the
Automatically for both. right datum value automatically.
IP54
-10°C to + 50°C
-25°C to + 70°C
Identification
number
Suited
carrying case
Declaration
of conformity
User’s manual Ergonomic design
with safety – Laser range up to 200 m
instructions
– Folding datum end piece
– Built-in view finder
(2x magnification)
– Integrated spirit level
01130020 24722 TESA SPACER 200
Provided with one set of 2 batteries, AAA, type LR 03, 1.5 V. Also with dust cover.
Optional Accessory
04768002 42748 1 Set of 4 spare batteries, AAA, type LR 03, 1.5 V.
Also available upon request
Model with Bluetooth wireless connection
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MEASURING INSTRUMENTS FOR LARGE DIMENSIONS M E A S U R I N G I N S T RU M E N T S F O R L A R G E D I M E N S I O N S
Main functionalities with additional key features
Spacer 100 Spacer 200
Surfaces / Volumes • •
Space measurement – •
Release switch – •
MIN/MAX distances, continuous measurement • •
Addition / Subtraction • •
Storage of constant values – 1
Recall of last measured values 19 20
Illuminated display • •
Multifunction end piece – •
Coupling thread for tripod 1/4” – •
Integrated view finder – •
Built-in spirit level – •
Technical Data
Spacer 100 Spacer 200
Accuracy* ± 1,5 mm ± 2 mm
Laser range 0,05 ÷100 m 0,05 ÷200 m
0,000 m, 0,00 m 0,000 m, 0,00 m, 0 mm
Numerical scale 0.00 ft, 0.00 1/16 ft in, 0.00 ft, 0.00 1/32 ft in,
0’00’’ 1/16, 0.0 in, 0 1/16 in 0’00’’ 1/32, 0.0 in, 0 1/32 in
Distance 10, 50, 100 m 10, 50, 100 m
Laser point diameter 6, 30, 60 mm 6, 30, 60 mm
Autonomy 5'000 measurements 10'000 measurements
Batteries Type AAA, 2 x 1,5 V Type AA, 2 x 1,5 V
Dimensions 135 x 45 x 31 mm 148 x 64 x 36 mm
Weight (with batteries included) 145 g 241 g
Laser wavelength 635 nm, < 1mW 635 nm, < 1mW
* Measuring accuracy up to 30 m (standard deviation 2 ). The max. deviation may be measured under bad conditions, e.g. high
sunlight radiation or low reflective pointed surface. This deviation may increase by at least ±10 mm over 30 m without target plate.
Laser safety
D-14 Rapp Industrial Sales
Both laser distance meters belong to the safety class II. This means that even if the laser beam is inadvertently focused by the eye,
the natural reflex of blinking will prevent any eye damage.
888 789-7277
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E L E C T R O N I C I N D I C ATO R S , D I A L G A G E S , P R E C I S I O N I N D I C ATO R S
P R E C I S I O N I N D I C AT O R S
E L E C T R O N I C I N D I C ATO R S , D I A L G A G E S , P R E C I S I O N I N D I C ATO R S
E-1
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E L E C T R O N I C I N D I C ATO R S , D I A L G A G E S , P R E C I S I O N I N D I C ATO R S E L E C T R O N I C I N D I C ATOExternal L G A G E S , P RExternal
R S , D I AMicrometers ECISION Micrometers
I N D I C ATO R S
Easy-to-use, versatile • Electronic indicators, precision dial gages
and dial test indicators have the capability to
With over 50 years experience producing measure with the lowest possible hysteresis.
precision dial gages, we offer a wide variety Therefore, they are ideally suited for runout
of models. inspection where this capability is required.
• Electronic indicators featuring a combined ana- • In order to significantly reduce the effects of
log/digital indication and the most the systematic errors, we recommend carrying
up-to-date technology. out a number of comparative measurements
• Mechanical dial gages with high-precision since only the actual size of each related
movement, smooth pointer revolution and nominal length will be read out.
double-action shockproof mechanisms, as The measuring instruments that are best suited
well as measuring spans up to 4.0" / 100 mm. for this purpose are electronic indicators, dial
gages with limited range of indication and
precision indicators.
Which Style Do • Dial test indicators (lever-type) are specially
You Need? designed for :
– checking malleable parts due to low
• Digital indication provides error-free readout measuring force;
of the measured values as the fractions of the – inspecting hard-to-reach measuring points
scale divisions need not be estimated visually. with awkward edges.
• Analog indication is best suited for dynamic
measurements, e.g. when determining axial and
radial runout errors. Analog displays provide a
clear, visual representation of the variations on
a part being measured.
Standards and Definitions
Measuring instruments: Measuring instruments:
Electronic indicators Mechanical dial gages
Dial test indicators (lever-type)
Definitions used in this section:
Definitions used in this section:
Max. perm. errors in one measuring direction
over the whole measuring range Deviation span
within the local measuring range
Deviation span within
in both measuring directions the local measuring span
Total deviation span
Repeatability limit
Repeatability limit
Max. hysteresis
Max. hysteresis
20 20
Deviation span
15 15
Error of a measuring instrument, µm
Error of a measuring instrument, µm
Hysteresis Hysteresis
Max. perm. errors of indication
Max. error of indication
deviation span
10 10
Total
5 5
0 0
10
-5 -5 Local measuring span
Local measuring span
-10 -10
Downward plunger movement Downward plunger movement
-15 -15
Upward plunger movement Upward plunger movement
-20 -20
0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5 6 7 8 9
(conventional) true value, mm (conventional) true value, mm
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External Micrometers
E L E C T R O N I C I N D I C ATO R S , D I A L G A G E S , P R E C I S I O N I N D I C ATO R S
DIGICO®1 and 2
LC display
with colored
Electronic Indicators
background Both models are remarkable for their versatile functions, large measuring span and high accuracy.
6 digits plus • Analog and digital display.
minus sign • Digital display can be placed in any position for easy reading.
• Zero-setting at any point within the measuring span.
.354" x .177"/ • Data input through the keyboard.
9 x 4.5 mm digit
height (HxW) • Counting sense reversal.
• Classification of measured values through symbols; in the external power supply mode, the
See the display lights up with a green background or changes to orange or red if the part is not within
table opposite tolerance.
mm / in
• Value storage by means of the functions “Highest value”, “Lowest value”or “Highest value minus
Conversion lowest value”.
1.50 in / 40 mm
scale length
25
scale divisions
According to
selected
tolerances
1.20 in/ 30.4 mm
(DIGICO 1)
or 2.376 in / 60.4 mm
(DIGICO 2)
Incremental
glass scale
Max. 1 m/s
(DIGICO 1) or
max. 2 m/s (DIGICO 2)
Plunger
guiding
on a plain bearing
M2.5 thread for the
measuring insert
DIGICO 1: 2 µm
DIGICO 2: 3 µm
1 µm
1 µm
See table
on page E-4
RS-232
3.6 V
lithium battery
or mains adapter
in in mm mm
19.30000 86508 DIGICO 1 1.18 0.00005 or 0.0005 30 0.001 or 0.01
19.30001 26752 DIGICO 2 3.36 0.00005 or 0.0005 60 0.001 or 0.01
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R S , D I AMicrometers ECISION Micrometers
I N D I C ATO R S
Measuring Force 1000 h with
lithium battery
DIGICO 1 DIGICO 2
Measuring force* close 0.002 % / °C
to the plunger stop
– bottom: 0.85 N ± 0.15 N 0.90 N ± 0.20 N 50 °F to 104 °F
– top: 1.10 N ± 0.20 N 1.45 N ± 0.25 N
Force hysteresis*: 0.10 N 0.15 N
50 °F to 122 °F
* Valid with the indicator used vertically, with downward oriented
plunger, or in static measurement.
Degree of
protection
(IEC 60529): IP 54
(standard model
housing)
.6 lb/ 290 g
(DIGICO 1)
.7 lb/ 310 g (DIGICO 2)
Moved mass (plunger):
DIGICO 1: 28 g
DIGICO 2: 27 g
Supplied
in a suited
carrying case with:
1 lithium battery
No. 19.60007
1 lever No. 19.60005
Identification
number
Inspection
report with a
declaration of conformity
Accessories for DIGICO®1 and 2
47.61057 88310 110 V mains adapter
19.60007 26761 3.6 V lithium battery, LR6, AA
19.60005 86331 Lever for the plunger retraction
35.40203 41139 Plunger retract cable, 8.5 in/ 220 mm long
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External Micrometers
E L E C T R O N I C I N D I C ATO R S , D I A L G A G E S , P R E C I S I O N I N D I C ATO R S
Brown & Sharpe Series 1034,
LC display. DIGICO® 10 and 11 Electronic Indicators
6 digits
plus minus sign
These three versions are made for optimum adaptation to your metrology-based applications.
• Zero-setting of display anywhere within the measuring span.
.335 in / 8.5 mm
digit height • Display and keyboard rotate through 270°.
• Ability to hold the measured values.
• Digit entry (PRESET function).
See tables • Two reference points.
mm / in
• Digital output.
Conversion
Glass scale
with capacitive, Models DIGICO® 10
incremental divisions
Provided with all the features listed above.
Max. perm.:
1.5 m / s
Case in light
alloy. Front face
in polyamide.
Stainless steel plunger
guided on a plain bearing.
M2.5 thread for the
measuring insert.
See tables
2 µm
2 µm
(.0001"/0.001 mm)
RS-232,
opto-coupled
3V lithium
battery, type
CR 2032.
DIGICO 10:
4000 h
DIGICO 11 / MIN/MAX:
2000 h
41 °F to 104 °F
68 °F to 140 °F
EN 50081-1:
1993
EN 50082-1: 1993
599-1034
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I N D I C ATO R S
IEC 60529:
IP 51
in in mm mm µm Amm Bmm g
599-1034 86378 1 0.00005 25 0.001 5 78.4 53.4 130
See tables
19.30110 26756 0.5 0.0005 12.5 0.01 10 65.9 53.4 120
Supplied in a
19.30111 26757 1 0.0005 25 0.01 10 78.4 53.4 130 suited carrying
19.30112 26758 2 0.0005 50 0.01 20 150.5 90.5 210 case with:
19.30113 26759 4 0.0005 100 0.01 20 250.5 140.5 250 1 lithium battery, type
CR 2032, No. 19.61000
19.30101 26753 0.5 0.00005 12.5 0.001 5 65.9 53.4 120
Identification
19.30100 26760 1 0.00005 25 0.001 5 78.4 53.4 130 number
19.30102 26754 2 0.00005 50 0.001 12 150.5 90.5 210
19.30103 26755 4 0.00005 100 0.001 15 250.5 140.5 250 Inspection
report with a
declaration of conformity
DIGICO® 11
With same basic features as set forth on page E-7 plus the following functions:
• Possible entry of limiting values for classification through color LEDs: green for “Good”, red for “Scrap”,
amber for “Rework”.
• Value storage using the functions “Highest value”, “Lowest value”and “Highest value minus lowest value”.
• Counting sense reversal.
in in mm mm µm Amm Bmm g
19.30104 27281 0.5 0.00005 12.5 0.001 5 65.9 53.4 120
19.30105 27280 1 0.00005 25 0.001 5 78.4 53.4 130
DIGICO®MIN/MAX
With same basic features as DIGICO 11 except that PRESET function is not available.
• Mainly used for value classification through the function “Highest value minus lowest value”.
in in mm mm µm Amm Bmm g
19.30120 28637 0.5 0.00005 12.5 0.001 5 65.9 53.4 120
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External Micrometers
E L E C T R O N I C I N D I C ATO R S , D I A L G A G E S , P R E C I S I O N I N D I C ATO R S
TESA DIGICO 12 Mini-Dial Gages, Electronic ™
IP65 compliant - Made to measure in extreme workshop conditions.
LCD, Water and coolant resistant.
5 digits + sign
Digit height:
.24 in / 6 mm
Zero-setting of
TESA DIGICO 12 Standard Models
display • 1.73 in / 44 mm diameter dial
• IP65 compliant – Water and coolant resistant
Max. error:
20 µm • RS-232 data output combined with external power supply
• Patented inductive measuring system
5 µm • Choice between absolute “ABS”and relative
“REL”measuring modes
• Numerical display
0.5 to 0.9 N
(±0.15 N) • PRESET function
• Switchable measuring direction
max. 2 m/s • Direct inch/metric conversion
• Automatic shut down
Number of
measurements
per second: 7
Working tempe- 19.3
rature range: 5
41 °F to 104 °F /
+5 °C to +40 °C
12.5
3V lithium battery, 13
type CR 2032 Ø 44
58
Battery life:
42.5
58
> 3500 hours
101.5
101.8
RS-232
18
13
2.5 oz / 70 g Ø 8 h6
18
25.8
Ø4
13
EN 61326-1
IP65 (IEC 529)
60°
Shipping
ø
8.54
packaging 6.4 1.5
1.65
incl. 1 lithium
battery, type CR 2032
(No. 01961000)
Serial number
(Diagram dimensions shown in mm)
Declaration of
conformity
in in mm mm
Models IP65 with electronic module protected against the penetration of liquids
01930130 29017 0.5 0.0005 12.5 0.01 without
01930132 29018 0.5 0.00005 or 0.0005 12.5 0.001 or 0.01 with
Models IP65 with both mechanics and electronics protected against the penetration of liquids
01930131 28885 0.5 0.0005 12.5 0.01 without
01930133 28884 0.5 0.00005 or 0.0005 12.5 0.001 or 0.01 with
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I N D I C ATO R S
TESA DIGICO 12 - HP Models
• High-precision measuring system
• IP65 compliant – Water and coolant resistant LCD,
• Combined analog/digital display 5 digits + sign
• Analog readout: ± 0.025 – ±1.25 mm
• Measuring modes: NOR/MIN/MAX/MAX-MIN Digit height:
24 in / 6 mm
• 1.73 in / 44 mm diameter dial
• RS-232 data output combined with Zero-setting
external power supply of display
• Patented inductive measuring system
• Zero-setting of display Max. error:
4 µm
• Direct inch/metric conversion
• Automatic shut down. Can also be locked 2 µm
0.4 to 0.75 N
in in mm mm (±0.15 N)
Models IP65 with electronic module protected against the penetration of liquids
Max. 2 m/s
01930134 28890 0.210 0.00005 or 0.0005 5 0.001 or 0.01
Number of
Models IP65 with both mechanics and electronics protected against the penetration of liquids measurements
per second: 9
01930135 29546 0.210 0.00005 or 0.0005 5 0.001 or 0.01
Working tempe-
19.3 rature range:
5 41 °F to 104 °F /
+5 °C to +40 °C
3V lithium
12.5
13
battery,
Ø 44 type CR 2032
50.5
Battery life:
50.5
42.5
> 4000 hours
86.5
84.8
RS-232
60°
18
ø
8.54
13
Ø 8 h6 2.5 oz / 70 g
18
6.4 1.5
1.65
16.3
Ø4
EN 61326-1
5.5
(Diagram dimensions shown in mm)
IP65 (IEC 529)
Shipping
packaging
Accessories incl. 1 lithium
battery, type CR 2032
03238013 29547 Back with lug (No. 01961000)
01961012 29548 Upper lift lever
01960005 29549 Lower lift lever Serial number
01961013 29550 Pneumatic retraction device
Inspection report
04761060 29551 RS-232 connection cable with external power supply with a declaration
01961000 29552 3V lithium battery, type CR 2032, 190 mAh of conformity
19.05 50 10
1
9.5
6.4
5
4
52.5
55
6.
ø
24.5
14.3
01961012 Ø 2.5/4
15
26.2
03238013 (Diagram dimensions shown in mm) 5 9
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External Micrometers
E L E C T R O N I C I N D I C ATO R S , D I A L G A G E S , P R E C I S I O N I N D I C ATO R S
TESA DIGICO 205 Digital Electronic Indicators
The only electronic indicators that fully
conforms with DIN requirements.
• Dimensions according to DIN 878
• ABSOLUTE measuring mode
• Combined analog/digital display
• Mechanical tolerance markers
• OPTO-RS data output
• Auto-reverse and lockable keypad
• Inspection report included
• Swiss mad
Catalog No. EDP No. Range (IN/MM) Resolution Measuring
01990230 39676 .5”/12.5mm (IN/MM) Force (N)
.0005”/0.01mm < 2.0
e w All
V i
Newcts
u
Prod
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R S , D I AMicrometers ECISION Micrometers
I N D I C ATO R S
®
Digit-Dial plus Digital Indicator 1 in / 25.4 mm
Range
Digit-Dial plus conforms to AGD Group 2 mechanical specifications. Its excellent response allows
LC display.
spindle travel up to 20 in/sec. In addition, Digit-Dial plus features selection of either English or metric 6 digits
readout with direct conversion, preset capability, a selectable display providing maximum, minimum and plus minus sign
range values with output for SPC applications:
1 µm
mm / in
Conversion
RS-232
Measuring range . . . . . . . . . . . 1 in. (25.4 mm) Output
Display. . . . . . . . . . . . . . . . . . . 6 digit LCD with sign
Resolution . . . . . . . . . . . . . . . . 0.00005 in. (1 µm) 5.3 oz / 150 g
Accuracy at 68° F (20° C) . . . . ±0.00005 in. (±1 µm)
Response speed. . . . . . . . . . . . 20 in/sec (500 mm/sec)
Measuring force . . . . . . . . . . . 5.3 oz. (150 g)
Display mode . . . . . . . . . . . . . Maximum value, Minimum
value or Range (maximum
to minimum), Absolute, Preset
Power supply 120 VAC/60 Hz AC adapter
(part number 99-1033-2)
or self-contained rechargeable
battery, continuous operation
for 8 hours on full charge
(part number 99-1033-17).
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External Micrometers
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Ordering Information:
599-1033 25843 Digit-Dial plus
596-1033-82 87011 Optional Output Cable
RS-232 - 25 Pin - for PC
595-G-0196B 25463 Optional Output Cable - 10 Pin
Accessories
599-1033-12 25848 Digit-Dial plus Lift Lever
599-1033-13 25849 Digit-Dial plus Contact Point
599-1033-14 25850 Digit-Dial plus Flat Back
599-1033-15 25851 Digit-Dial plus Lug Back
599-1033-16 25852 Digit-Dial plus 1" Dust Bellow
599-1033-17 25956 Digit-Dial plus Release Cable Adapter
599-1033-18 25957 Digit-Dial plus Air Release Cable
599-1033-19 25958 Digit-Dial plus Mech. Release Cable
Digit-Dial plus
Lift Lever
Digit-Dial plus
Air Release Cable
Digit-Dial plus
Mech. Release Cable
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DIAL GAGES DIAL GAGES External Micrometers External Micrometers
Brown & Sharpe Dial Indicators
Better Response - Better Reliability
Unlimited application for set up and checking of turned, milled and ground parts; for tool setting gages,
fixtures and inspection, etc. The AGD Dial Indicator Series likely meets more requirements than any other
indicators.
Racks and bottom bearings are made from stainless steel. Rack teeth are ground to ensure accuracy,
responsiveness and reliability that you can count on.
All AGD Indicators are supplied with central lug back which can be rotated 90° for vertical or horizontal use.
Now available in easy-to-read satin black “Jet Console”face with high visibility orange hand or standard white
face with black hand.
Series 0 Indicators - 1-1/8" Diameter Dial
Combining precision with reliability, the small size
and light weight of the Series 0 indicators
-0+ -0+
make them ideal for multidimensional fixture 5
0.001 in.
5 1 1
0.0001 in.
applications. Type 71 2 Type 73 2
10 10
Fitted with central lug back and ball contact tip as 3 3
standard. A flat back is also available as an ac- 15 15 4 4
cessory. 20 5
Contact point thread is No. 10 BA.
Travel Total Dial Hand
Series per rev. Travel Color Color
14.81000 81000 MW73 0.0001 in 0.01 in 0.05 in 0-5-0 White Black
14.81001 81001 MB73 0.0001 in 0.01 in 0.05 in 0-5-0 Black Orange
14.81002 81002 MW71 0.001 in 0.04 in 0.05 in 0-20-0 White Black
14.81003 81003 MB71 0.001 in 0.04 in 0.05 in 0-20-0 Black Orange
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AGD 1 Indicators - 1-11/16" Diameter Dial
The AGD 1 series dial indicators are supplied with revolution counter, tolerance pointers,
central lug back and ball contact tip as standard.
Alternative flat and slide back are available as accessories.
Travel Total Dial Hand
Series per rev. Travel Color Color
14.83004 88335 MW193 0.0001 in 0.01 in 0.05 in 0-5-0 White Black
14.83005 88336 MB193 0.0001 in 0.01 in 0.05 in 0-5-0 Black Orange
14.83006 88333 MW183 0.0005 in 0.05 in 0.25 in 0-25-0 White Black
14.83007 88334 MB183 0.0005 in 0.05 in 0.25 in 0-25-0 Black Orange
14.83008 88331 MW181 0.001 in 0.1 in 0.25 in 0-50-0 White Black
14.83009 88332 MB181 0.001 in 0.1 in 0.25 in 0-50-0 Black Orange
-0+ -0+ -0+
10 10 5 5 1 1
20 20 10 10 2 2
181 183 193
30 30 15 15 3 3
40 40 20 20 4 4
50 25 5
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DIAL GAGES DIAL GAGES External Micrometers External Micrometers
AGD 2 Indicators - 2-1/4" Diameter Dial
The AGD 2 series of dial
indicators are the most popular
indicators in the Brown & Sharpe
range. All models are supplied
with a revolution counter, toler-
ance pointers, central lug back and
ball contact tip as standard.
Alternative flat and slide backs
are available as accessories.
14.82022 14.82023 14.81029
w/special
yellow dial
Travel Total Dial Hand
Series per rev. Travel Color Color
14.83018 88337 MW210 0.001 in 0.10 in .350 in 0-50-0 White Black
14.83019 88338 MB210 0.001 in 0.10 in .350 in 0-50-0 Black Orange
14.83012 88339 MW214 0.0005 in 0.04 in .350 in 0-20-0 White Black
14.83013 88340 MB214 0.0005 in 0.04 in .350 in 0-20-0 Black Orange
14.82022 26862 MW216 0.001 in 0.10 in 1.0 in 0-100 White Black
14.82023 26863 MB216 0.001 in 0.10 in 1.0 in 0-100 Black Orange
14.82028 26864 MW216 0.001 in 0.10 in 1.0 in 0-100† White Black
14.82016 26860 MW217 0.0005 in 0.05 in 1.0 in 0-50 White Black
14.82017 26861 MB217 0.0005 in 0.05 in 1.0 in 0-50 Black Orange
14.82010 26858 MW240 0.0001 in 0.01 in 0.2 in 0-5-0 White Black
14.82011 26859 MB240 0.0001 in 0.01 in 0.2 in 0-5-0 Black Orange
14.81029 27058 MB216Y 0.001 in 0.10 in 1.0 in 0-100 Yellow Black
†Counterclockwise dial for depth gages.
AGD 2 - SHOCKPROOF MODELS
The models MB211 and MW211 are supplied with a full shockproof mechanism, which is ideal where
the indicators may be subjected to sudden impacts to the rack.
-0+
10 10 0
90 10 -0+
20 20 5 5
80 20
210 10
211SP 216 10
212SP
30 30 70
-0+ 0 30
15 15
-0+
45 5 1 1
5 40 40 5 60 40 20 20
50 50 25
10 2 2
40
240
217
10 214 10 3 3
35 15
4 4
5
30 20
15 15 25
20
Travel Total Dial Hand
Series per rev. Travel Color Color
14.83020 88346 MW211SP 0.001 in 0.10 in 0.5 in 0-100 White Black
14.83021 88347 MB211SP 0.001 in 0.10 in 0.5 in 0-100 Black Orange
14.83014 88348 MW212SP 0.0005 in 0.05 in 0.5 in 0-25-0 White Black
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DIAL GAGES
AGD 3 Indicators - 3" Diameter Dial
The AGD 3 series gages have a large, clear dial and are easy to read at a distance. Fatigue is thereby
minimized. A tensator return spring gives a constant pressure throughout the total travel of the gage.
Both models are supplied with a revolution counter, central lug back, and ball contact tip as standard.
0
90 10
80 20
222A
70
14.83027 14.83026
30
60 40
50
Travel Total Dial Hand
Series per rev. Travel Color Color
14.83026 88349 MW22A 0.001 in 0.10 in 2.0 in 0-100 White Black
14.83027 88350 MB222A 0.001 in 0.10 in 2.0 in 0-100 Black Orange
Back Plunger Indicators —1-1/2" Diameter Dial
Extremely valuable in the workshop, where many
awkward machining situations arise, the back
plunger indicator has been designed to ensure that
the face of the dial can be presented to the opera-
tor. Note that the 1/4" O.D. holding rod can
be unscrewed from the indicator if required.
All gages are supplied with ball contact tip.
-0+
5 TYPE 91 5
0.001 in.
10 10 14.81025 14.81024
15 15
20 20
25
Travel Total Dial Hand
Series per rev. Travel Color Color
14.81024 81024 MW91 0.001 in 0.05 in 0.14 in 0-25-0 White Black
14.81025 81025 MB91 0.001 in 0.05 in 0.14 in 0-25-0 Black Orange
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DIAL GAGES DIAL GAGES External Micrometers External Micrometers
AGD Dial Indicator Dimensions
All Brown & Sharpe Dial Indicators conform to ANSI B89.1.10M specifications.
3/4 in.
1/4 in.
C A
5/16 in.
0.375 in.
D Minimum distance diam.
from center of hole
to nearest projection
Range on back. 1/4 in. No. 4-48
thread
*Dimensions courtesy of The American Society Of Mechanical Engineers, ANSI SPEC. B89.1.10M.
Actual Size Dial Faces
0
10 .001¨
10 0
10 .001¨
10
20 HO
C K PR O O 20 20 20
C K PRO O
S
HO
S
F
F
30 30 30 30
40 40
40 40 50
50
AGD Size (in)
Dimension Reference 1 2
Bezel Diameter A 1.812 2.250
Center Line to Tip of Contact B 1.625 2.000
Case Diameter C 1.608 2.031
Stem Length D 0.572* 0.739*
*Long Stem Indicators – “D” equals 3.000 inches.
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DIAL GAGES
Quick Selection Table
The Industry’s Most Popular Indicators
This quick selection table has been arranged to make it easier to locate the AGD Indicators that you
demand most often. Each one is listed again among its designated group in the pages that follow.
AGD Dial
Group Dia.
Regular Models
D1-20141A 33638 1 .025 in .0001 in 1.75 0-5-0
D1-20241A 33836 2 .025 in .0001 in 2.25 0-5-0
D1-20126A 33611 1 .075 in .0005 in 1.75 0-15-0
D1-20226A 33786 2 .075 in .0005 in 2.25 0-15-0
D1-20111A 33557 1 .250 in .001 in 1.75 0-50-0
D1-20211A 33705 2 .250 in .001 in 2.25 0-50-0
Long-Range Indicators
D5-21221F 86002 2 1.00 in .0005 in 2.25 0-50
1-Rev Indicators
D1-23226A 86006 2 .025 in .0005 in 2.25 0-10-0
D1-23241A 34018 2 .008 in .0001 in 2.25 0-4-0
Metric Indicators
D1-20261A 33857 2 2.5mm 0.01 mm 2.25 0-50-0
D1-20281A 33886 2 0.5mm 0.002 mm 2.25 0-10-0
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DIAL GAGES DIAL GAGES External Micrometers External Micrometers
Regular Models
Conform to ANSI B89.1.10M Specifications.
Rotating dial
• High performance, shockproof design. with lock
• Hardened steel contact point.
• Vertical centered lug back. Full metal
case housing
• Balanced dial reading. and bevel
Identification
number
Declaration of
conformity
Plastic box
Precision Bearings
The sizes, materials, and finishes of pivots and bearings are the best possible
choice for optimum Indicator performance and lowest cost of ownership.
*For AGD Dimensions, see page E-14.
AGD
Group in in in
D1-20111A 33557 1 .250 .100 .001
D1-20211A 33705 2 .250 .100 .001
D1-20126A 33611 1 .075 .030 .0005
D1-20226A 33786 2 .075 .030 .0005
D1-20141A 33638 1 .025 .010 .0001
D1-20241A 33836 2 .025 .010 .0001
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Intermediate Range Indicators
Conform to ANSI B89.1.10M Specifications.
Rotating dial
with lock • High performance, shockproof design.
• Hardened steel contact point.
Full metal • Vertical centered lug back.
case housing
and bevel • Balanced dial reading.
• Revolution counter.
Identification • Tolerance pointers.
number
Declaration of
conformity
Intermediate Range
Indicators are a standard
Plastic box modification of the Regular
AGD Indicators. Designed
to meet the occasional
requirement for extra
range, they are supplied
with a balanced dial and
a revolution counter for
comparative-type reading
applications.
0 0 0 0 1 0 1
10 10 1 10 10 2 2
.001" .0005" 5 .0001" 0.01mm 0.002mm
3 3 3
20 20 4 20 2 4 20 4
KPRO KPRO KPRO KPRO KPRO
OC OC OC OC OC
SH
SH
SH
SH
OF
OF
SH
OF
OF
OF
5
10 1 0 9 5 1 0 9 5
2 8 2 8
1 0 1 2 2
3 7
30 2
3
2
3
30 3 6 3 303 3
4 5 6
7
6 304 5 6 6
4 5 4
D1-29111 D1-29128 157 D1-29141 D2-29161 7 D2-29181 7
40 40 4 4 40 40 8 8
50 20 5 50 9 10 9
*The periphery of dial designs are identical to Regular Model dials.
*For AGD Dimensions, see page E-14.
AGD
Group
D2-29111E 34052 1 .312 in .100 in .001 in
D2-29211E 34117 2 .312 in .100 in .001 in
D2-29128E 34080 1 .312 in .040 in .0005 in
D2-29228E 34157 2 .312 in .040 in .0005 in
D2-29141E 34088 1 .100 in .010 in .0001 in
D2-29241E 34169 2 .100 in .010 in .0001 in
D2-29161E 34097 1 8.0 mm 1.0 mm .01 mm
D2-29261E 34181 2 8.0 mm 1.0 mm .01 mm
D2-29181E 34112 1 1.9 mm 0.2 mm .002 mm
D2-29281E 34192 2 1.9 mm 0.2 mm .002 mm
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1-REV Indicators
Conform to ANSI B89.1.10M Specifications.
Rotating dial
• Exclusive Shockproof Design. with lock
• Precision Bearings.
Full metal
• The 1-Rev always keeps the Indicator Hand within one revolution. case housing
• Does not restrict spindle travel. and bevel
• Does not affect magnification.
• Does not damage the movement. Identification
number
• Provides accurate, instant readings.
Declaration of
conformity
The 1-Rev cannot be a full
revolution off because the Plastic box
Indicator only makes one
revolution.
Shockproof Mechanism
Available in all AGD sizes
and in inch or metric.
Metric dials are yellow for
easy identification.
Dead Zone
0 0 0 1 0 1
10 10 10 10 5 5 2 2
REV REV REV REV 3
5
20 SHOCKPROOF
20 SHOCKPROOF
20 SHOCKPROOF
10 4
SHOCKPROOF
5
30 30 30 15 6
10
D1-23211 D1-23161 D1-23171 D1-23181 7
40 .001"
40 40 0.01mm
40 0 0.005mm
20 8 0.002mm
8
9 9
*For AGD Dimensions, see page E-14.
AGD Spindle
Group Travel
D1-23111A 86362 1 .080 in .250 in .001 in
D1-23211A 33986 2 .080 in .250 in .001 in
D1-23126A 86366 1 .025 in .075 in .0005 in
D1-23226A 86006 2 .025 in .075 in .0005 in
D1-23141A 86368 1 .008in .025 in .0001 in
D1-23241A 34018 2 .008 in .025 in .0001 in
D1-23161A 86369 1 2.5 mm 2.50 mm .01 mm
D1-23261A 34027 2 2.5 mm 2.50 mm .01 mm
D1-23171A 33974 1 1.25 mm 1.25 mm .005 mm
D1-23271A 34037 2 1.25 mm 1.25 mm .005 mm
D1-23181A 33979 1 .5 mm 0.50 mm .002 mm
D1-23281A 34047 2 .5 mm 0.50 mm .002 mm
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5" Long Stem Indicators
Conform to ANSI B89.1.10M Specifications.
Rotating dial
with lock When a surface is difficult to access, a Long Stem Indicator can be used to reach it without losing
measuring accuracy and without great expense. Stem lengths are 5" long.
Full metal
case housing • High performance, shockproof design.
and bevel • Hardened steel contact point.
Identification
• Vertical centered lug back.
number • Balanced dial reading.
• Revolution counter.
Declaration of • Tolerance pointers.
conformity
Plastic box
*For AGD Dimensions, see page E-14.
AGD
Group
D4-20226A 34400 2 .075 in .030 in .0005 in
D4-20261A 34417 2 2.5 mm 1.0 mm .01 mm
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DIAL GAGES DIAL GAGES External Micrometers External Micrometers
Metric Indicators - Regular Models
• High performance, shockproof design.
• Hardened steel contact point. Rotating dial
with lock
• Vertical centered lug back.
• Balanced dial reading. Full metal
case housing
and bevel
Identification
number
Declaration of
conformity
Plastic box
AGD
Group mm mm mm
D1-20161A 33653 1 2.5 1.0 .01
D1-20261A 33857 2 2.5 1.0 .01
D1-20171A 33670 1 1.25 0.5 .005
D1-20271A 33873 2 1.25 0.5 .005
D1-20181A 33686 1 0.5 0.2 .002
D1-20281A 33886 2 0.5 0.2 .002
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Long Range Indicators
Rotating dial
with lock
Full metal
case housing
and bevel
Identification
number
Declaration of
conformity
Plastic box
• Continuous and Balanced Dials. *For AGD Dimensions, see page E-14.
• Revolution Counter.
• Precision Bearings.
Long-Range Lifting Lever
Catalog No. 599-8400-279
AGD
Group
D5-21221F 86002 2 1.000 in .050 in .0005 in
D5-21201F 34434 2 30 mm 1 mm .01 mm
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IP54 Indicator
IP54 - Waterproof protection (Norm IEC 60529)
Fully protected against the penetration of liquid or solid contaminants. Dust, particles of metal, spraying water
or oil are prevented from entering the indicator.
• Corrosion resistant.
• High performance, shockproof design.
• Hardened steel contact point.
• Vertical centered lug back.
• Balanced dial reading.
• Revolution counter.
• Tolerance pointers.
In a shop environment, Precision Dial Gages are in constant contact with oil, water mist and dust.
Hermetically sealed IP54 waterproof gages from Brown & Sharpe are specifically designed to withstand
these conditions.
Features:
• A flexible rubber bellows is fitted where the spindle enters the stem.
• The upper end of the measuring spindle is sealed by a safety cap and an “O”ring.
• A new design of the external metal ring and its assembly produces a perfect seal. Its special features
include “O”rings, flat glasses and a screwed on brass ring. An additional “O”ring is placed between the
rotating outer ring and the indicator’s metal housing.
• The back plate is fitted to prevent foreign matter from entering.
Dial
Color
D2-29111F-W 28629 .001 in .100 in .200 in 0-50-0 White
D2-29228F-W 28630 .0005 in .050 in .400 in 0-25-0 White
D2-29161F-W 28631 0.01 mm 0.5 mm 5 mm 0-50 Yellow
D2-29261F-W 28632 0.01 mm 1 mm 10 mm 0-100 Yellow
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DIAL GAGES
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DIAL GAGES
90˚ Models
• Precision Bearings.
• Metric Indicators are supplied with yellow tinted faces.
• 8 mm stem supplied with .375" bushing.
• Revolution counter.
• Tolerance pointer.
.375" bushing
35.60101
AGD
Group
D9-20111E 34479 1 .200 in .100 in .001 in
D9-20221E 34526 2 .125 in .050 in .0005 in
D9-20161E 34507 1 2.5 mm 1.0 mm .01 mm
D9-20261E 34552 2 2.5 mm 1.0 mm .01 mm
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E L E C T R O N I C I N D I C ATO R S , D I A L G A G E S , P R E C I S I O N I N D I C ATO R S E L E C T R O N I C I N D I C ATOExternal L G A G E S , P RExternal
R S , D I AMicrometers ECISION Micrometers
I N D I C ATO R S
AGD Dial Indicator Contacts
Regular Flat Presser Foot
Furnished on all indicators unless otherwise
specified.
Material in Material in
D0-80101 33476 Steel 5/32 D0-80103 33543 Steel 7/16
Material in
D0-03364 33473 Steel 1/4
D0-80001 33460 Steel 1/8 D0-03013 33420 Steel 3/8
D0-80104 33474 Steel 1/4 D0-03014 33421 Steel 1/2
D0-03024 33430 Steel 3/8 D0-03015 33422 Steel 5/8
D0-03032 33433 Steel 1/2 D0-03016 33423 Steel 3/4
D0-03040 33436 Steel 5/8 D0-03017 33424 Steel 7/8
D0-03048 33438 Steel 3/4 D0-03018 33425 Steel 1
D0-03056 33439 Steel 7/8 D0-03363 33472 Carbide 1/4
D0-03100 33447 Steel 1 Needle Point
D0-03132 33452 Steel 1-1/2
D0-03140 33453 Steel 1-5/8 Material in
D0-03148 33454 Steel 1-3/4 D0-80007 33545 Steel 1/2
D0-03156 33455 Steel 1-7/8 D0-80007 33544 Steel 5/8
D0-03200 33456 Steel 2 D0-73517A 33547 Carbide 1/2
D0-03208 33457 Steel 2-1/8 Extension D0-73517 33546 Carbide 5/8
D0-03216 33458 Steel 2-1/4
D0-03224 33459 Steel 2-3/8 Material in
D0-03240 33462 Steel 2-5/8
D0-03248 33463 Steel 2-3/4 D0-80102 33431 Steel 7/16
D0-03256 33467 Steel 2-7/8 D0-03058 33440 Steel 7/8
D0-03263 33468 Steel 3 D0-70160 33539 Steel 1
D0-03308 33469 Steel 3-1/8 D0-03123 33450 Steel 1-3/8
D0-03316 33470 Steel 3-1/4
D0-03366 33475 Carbide 1/4
D0-03250 33464 Diamond 1/4 Taper
Material in
D0-80005 33426 Steel 7/16
D0-80010 33427 Steel 1
D0-03021 33428 Steel 1-7/16
D0-03022 33429 Steel 2
Mushroom
Material in Large Wide Face Shock Absorbing
D0-03405 33480 Steel 3/32
D0-80109 33477 Steel 1/8 Material in Material in
D0-03466 33481 Carbide 1/8 D0-03403 33478 Steel 1/8 D0-80105 33471 Steel 5/8
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E L E C T R O N I C I N D I C ATO R S , D I A L G A G E S , P R E C I S I O N I N D I C ATO R S
Contact Points with M2.5 Threads
13
7
1,6
0,003
6
3,0 8
7,5
2,0
1.6 Measuring inserts with ball-bearing rollers.
Lock nut for radial alignment.
Measuring insert with needle contact
Measuring insert with offset (A) point.
contact point. Lock nut for radial
Shape
alignment.
35.60010 28653 Steel Cylindrical
35.60030 28652 Steel 35.60011 28654 Steel ball-shaped
Amm
2,5
35.60063 28651 Steel 12
3,3
6
ø2
Measuring inserts with blade-shaped Measuring insert with a cylindrical
measuring faces, in steel. Lock nut for measuring face. Lock nut for radial
radial alignment. alignment.
L B
mm mm
Measuring inserts with blade-shaped 35.60031 28657 5 0.2 35.10502 28661 Carbide
measuring faces. Lock nut for radial 35.60032 28658 10 0.2
alignment. 35.60033 28659 15 0.2 6
35.60034 28660 20 0.2
øD
Bmm
16
35.60024 28655 Steel 0.3
2,3 ø4
35.60025 28656 Carbide 0.3
2,5
Measuring inserts with a flat measuring face.
ø4
6,5
0,5
1
ø7,5 mm
0,5
5
16
35.10801 28664 Steel 2.5
35.10802 28665 Carbide 2.5
3,3
35.60022 28666 Steel 3.4
5
Measuring insert with adjustable narrow 35.60023 28667 Carbide 3.4
measuring face (parallelism). Lock nut
Measuring insert with off-center, narrow for radial alignment.
measuring face. Lock nut for radial
alignment.
Bmm
Bmm 35.10702 28663 Carbide 0.5
35.10602 28662 Carbide 0.5
Measuring insert with a flat, adjustable
measuring face (parallelism). Lock nut
for radial alignment.
mm
35.10902 28668 Carbide 2.5 DO-69998 28650
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I N D I C ATO R S
AGD Dial Indicator Backs for Prior Design
(Indicators purchased before 01/2002)
Style H
L
C
A.G.D. Mil. Spec. Lug
Furnished on all dial indicators unless A.G.D. Mil. Spec. Adjustable
otherwise specified.
AGD
AGD Group
Group
D0-29003 33498 1
D0-29002 33497 1 D0-29203 33508 2
D0-29202 33507 2
Style K Style M Style N
.875 to cL 1.50
1.00
Spindle
.635
.938
1.50
.562
L
C
Flat Dovetail Bracket A.G.D. Mil. Spec. Offset Lug
AGD AGD
Group Group
D0-29021 33499 1 D0-29253 33510 D0-29001 33496 1
D0-29221 33509 2 (fits both sizes) D0-29201 33506 2
Style P Style R Style T
A.G.D. Mil. Spec. Post
A.G.D. Mil. Spec. Screw Dovetail Rack
AGD
Group AGD AGD
Group Group
D0-29069 33504 1
D0-29269 33515 2 D0-29068 33503 1 D0-29056 33500 1
D0-29268 33514 2 D0-29256 33511 2
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E L E C T R O N I C I N D I C ATO R S , D I A L G A G E S , P R E C I S I O N I N D I C ATO R S
AGD Dial Indicator Backs for Current Design
(Indicators purchased during or after 01/2002)
Style H
A.G.D. Mil. Spec. Lug A.G.D. Mil. Spec. Adjustable
Furnished on all dial indicators unless
otherwise specified.
AGD
Group
AGD D0-29203 -1 2
Group
D0-29002-1 28669 1
D0-29202-1 28670 2
Style N
Style K
L
C
Flat A.G.D. Mil. Spec. Offset Lug
AGD AGD
Group Group
D0-29021-1 28673 1 D0-29001-1 28671 1
D0-29221-1 28674 2 D0-29201-1 28672 2
Style P Style R
To o r d e r a n i n d i c a t o r w i t h a
specific back, place the style
letter designation at the end
of the indictator part
n u m b e r. F o r e x a m p l e , a
D1-20241A indicator
(shown on page E-17) will be A.G.D. Mil. Spec. Post A.G.D. Mil. Spec. Screw
shipped with a flat back if
the style letter K is added to AGD AGD
Group Group
t h e e n d o f t h e p a r t n u m b e r,
as D1-20241AK. D0-29069-1 28675 1 D0-29068-1 28677 1
D0-29269-1 28676 2 D0-29268-1 28678 2
Rapp Industrial Sales E-29
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E L E C T R O N I C I N D I C ATO R S , D I A L G A G E S , P R E C I S I O N I N D I C ATO R S E L E C T R O N I C I N D I C ATOExternal L G A G E S , P RExternal
R S , D I AMicrometers ECISION Micrometers
I N D I C ATO R S
Indicator Dial Options
Solid Dial
Continuous dial reading clockwise or counterclockwise, or balanced dial with “plus" or “minus" signs.
0
10 .001¨
10
20 20
30 30
40 40
50
Format A
Balanced Numbering
(Plus on right, minus on left)
Double Dials - Revolution Counting Hands
Continuous dials reading clockwise or counterclockwise, or balanced dials without “plus”or “minus”
signs, complete with revolution counting hands.
0 0
10 .001¨ 10 90 .001¨ 10
1 0 1 1 0 9
2 2 2 8
20 3 3 20 80 3
4 5 6
7 20
4 5 4
30 30 70 30
MADE IN U.S.A.
40 40 60 40
50 50
Format E Format F
Balanced Numbering Continuous Clockwise
(Plus and minus omitted) Numbering
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E L E C T R O N I C I N D I C ATO R S , D I A L G A G E S , P R E C I S I O N I N D I C ATO R S
E L E C T R O N I C I N D I C ATO R S , D I A L G A G E S , P R E C I S I O N I N D I C ATO R S
AGD Dial Indicator Accessories
Collet Clamp Bell Crank*
1.125"
1.125"
B&S 599-8941 45054
B&S 599-8940 (9/16-18 Thrd.) 45053
in
D0-48255 33521 12
Moisture Seal* Hole Attachments*
.87
1.81
3.81
.87
D0-69984 33538
.81
2.06
in
D0-69974 33534 .25
D0-69975 33535 .50
* Fits all .375 AGD Mil. Spec. stem diameters
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E L E C T R O N I C I N D I C ATO R S , D I A L G A G E S , P R E C I S I O N I N D I C ATO R S E L E C T R O N I C I N D I C ATOExternal L G A G E S , P RExternal
R S , D I AMicrometers ECISION Micrometers
I N D I C ATO R S
AGD Dial Indicator Accessories (cont.)
Long-Range Lifting Lever
in
D0-48279 33522 0-1
Used primarily on D5-21211F to provide
for full spindle retraction.
Holding Rod
2.50
in
For 90° Indicators
D0-95020 33548 0.31
D0-95030 33549 0.25
D0-95050 33550 0.38
Split Bushing*
.50
.50
D0-69976 33536
All dimensions are in inches unless otherwise specified.
* Fits all .375 AGD Mil. Spec. stem diameters
E-32 Rapp Industrial Sales
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E L E C T R O N I C I N D I C ATO R S , D I A L G A G E S , P R E C I S I O N I N D I C ATO R S
E L E C T R O N I C I N D I C ATO R S , D I A L G A G E S , P R E C I S I O N I N D I C ATO R S
AGD Dial Indicator Accessories
Wood case
Contact Point Set
Eliminates trouble in measuring hard-to-get-at places and enables you to make complete use of
your Dial Indicator. The set includes 22 points in various shapes and sizes.
The set is supplied with a fitted case. Points have AGD Standard #4-48 threads and are protected
against corrosion.
599-7886 44958
Material in
Blanks
D0-03007 33414 Steel 1/2
D0-03008 33415 Steel 3/4
D0-03009 33416 Steel 1
D0-03010 33417 Steel 1-1/2
D0-03011 33418 Steel 2
D0-03012 33419 Steel 2-1/2
Rapp Industrial Sales E-33
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ELECTRONIC INDICATORS, DIAL GAGES, PRECISION INDICATORS
ELECTRONIC INDICATORS, DIAL GAGES, PRECISION INDICATORS
40 mm Diameter Dial Gages, Perpendicular
DIN 878 and
factory standard
Rotating dial
Full-metal
housing.
Plunger and stem
with a 8h6 dia. in stainless
steel, hardened and ground
Shockproof
system to protect
the movement
Adjustable
tolerance
markers.
M2,5 coupling thread for
contact points.
Fastening sleeve with a
8h6 or 25h6 diameter
Contact points with
a 3 mm dia. ball tip,
already mounted
Cardboard box
Serial number
Inspection report
with a declaration
of conformity
Total Repeat- Hyste- N
Reading ability resis
mm mm mm mm error (µm) µm µm
CP 352 0.01 3 3.2 1 0-50-100 14 3 3 0.9
CP 352S 0.01 ±0.4 3.2 (1) 4-0-4 9 3 3 0.9
CP 353 0.01 3 3.2 0.5 0-25-50 14 3 3 0.9
CP 355 0.002 3 3.2 0.2 0-10-20 14 2 2.5 0.9
CP 355S 0.002 ±0.08 3.2 (0.2) 8-0-8 9 2 2.5 0.9
S: Models with a reduced range.
Since the pointer travels less than one revolution, all reading errors due to the revolution counter are
eliminated.
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ELECTRONIC INDICATORS, DIAL GAGES, PRECISION INDICATORS
ELECTRONIC INDICATORS, DIAL GAGES, PRECISION INDICATORS
JET Type Dial Gages
DIN 878,
NF E 11-050
Rotating dial
Full-metal
housing.
Plunger and
stem with a 8h6 dia. in
stainless steel, hardened
and ground
Ajustable
tolerance
markers.
M2,5 coupling thread for
contact point
Contact point with
a 3 mm dia. ball tip,
already mounted
Cardboard box
Serial number
Inspection report 15.7 9
with a declaration 6.5 14.5
ø10
of conformity ø10
43
29
ø40
ø37
ø58
ø53
(77.4)
(111)
37
48.4
50
ø8h6
68
ø8h6
ø4
6
ø4.5
ø3
ø5
6
ø3
ø5
Inch models
Total Repeat- Hyste- N
Reading ability resis
in mm in in in error (in) in in
314AK .0005 40 .200 .212 .020 0 ÷10 ÷20 .0006 .00015 .00015 1.4
513AK .0005 58 .400 .420 .050 0 ÷25 ÷50 .0007 .00015 .00015 1.4
Metric models
Total Repeat- Hyste- N
Reading ability resis
mm mm mm mm mm error (µm) µm µm
313K 0.01 40 5 5.4 0,5 0 ÷25 ÷50 14 3 3 1.4
512K 0.01 58 10 10.5 1 0 ÷50 ÷100 17 3 3 1.4
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ELECTRONIC INDICATORS, DIAL GAGES, PRECISION INDICATORS
ELECTRONIC INDICATORS, DIAL GAGES, PRECISION INDICATORS
40 mm Diameter Dial Gages
Series 350, reading to 0.01/0.002 mm DIN 878,
NF E 11-050,
factory standard
Rotating dial
Full-metal
housing.
Plunger and
stem with a 8h6 dia. in
stainless steel, hardened
and ground
Shockproof
system to protect
the movement
Ajustable
tolerance
markers.
M2,5 coupling thread for
contact point
Contact point with
a 3 mm dia. ball tip,
already mounted
Cardboard box
Metric models Serial number
Inspection report
with a declaration
of conformity
Total Repeat- Hyste- N
Reading ability resis
mm mm mm mm error (µm) µm µm
353 0.01 5 5.4 0.5 0 ÷25 ÷50 14 3 3 1.4
353B 0.01 5 5.4 0.5 0 ÷25 ÷50 14 3 3 1.4
353E 0.01 5 5.4 0.5 0 ÷25 ÷50 14 3 3 1.7
353S 0.01 ±0.2 3.3 (0.5) 20 ÷ 0 ÷20 9 3 3 1.4
353SB 0.01 ±0.2 3.3 (0.5) 20 ÷ 0 ÷20 9 3 3 1.4
353SE 0.01 ±0.2 3.3 (0.5) 20 ÷ 0 ÷20 9 3 3 1.7
355 0.002 3 3.3 0.2 0 ÷10 ÷20 12 1.5 2 1.4
355B 0.002 3 3.3 0.2 0 ÷10 ÷20 12 1.5 2 1.4
355E 0.002 3 3.3 0.2 0 ÷10 ÷20 12 1.5 2 1.7
Inch models
Total Repeat- Hyste- N
Reading ability resis
in in in in error (in) in in
352A .001 .200 .212 .050 0 ÷25 ÷50 .0006 .00015 .00015 1.4
352AB .001 .200 .212 .050 0 ÷25 ÷50 .0006 .00015 .00015 1.4
352AE .001 .200 .212 .050 0 ÷25 ÷50 .0006 .00015 .00015 1.7
354A .0005 .200 .212 .020 0 ÷10 ÷20 .0006 .00015 .00015 1.4
354AB .0005 .200 .212 .020 0 ÷10 ÷20 .0006 .00015 .00015 1.4 B: With bezel lock.
E: Watertight as per
354AE .0005 .200 .212 .020 0 ÷10 ÷20 .0006 .00015 .00015 1.7 DIN 40050, IP64.
354AS .0005 ±.008 .130 (.020) 8 ÷ 0 ÷8 .0006 .00015 .00015 1.4 S: Models with a reduced
range, balanced reading.
354ASB .0005 ±.008 .130 (.020) 8 ÷ 0 ÷8 .0006 .00015 .00015 1.4 Since the pointer travels
354ASE .0005 ±.008 .130 (.020) 8 ÷ 0 ÷8 .0006 .00015 .00015 1.7 less than one revolution,
all reading errors due to
355A .0001 .120 .130 .010 0 ÷ 5 ÷10 .0005 .00006 .00008 1.4 the revolution counter
355AB .0001 .120 .130 .010 0 ÷ 5 ÷10 .0005 .00006 .00008 1.4 are eliminated.
355AE .0001 .120 .130 .010 0 ÷ 5 ÷10 .0005 .00006 .00008 1.7
E-36 Rapp Industrial Sales
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ELECTRONIC INDICATORS, DIAL GAGES, PRECISION INDICATORS
ELECTRONIC INDICATORS, DIAL GAGES, PRECISION INDICATORS
40 mm Diameter Dial Gages Series 360,
DIN 878,
reading to 0.002/0.001 mm
NF E 11-050,
factory standard
Rotating dial
Full-metal
housing.
Plunger and
stem with a 8h6 dia. in
stainless steel, hardened
and ground
Shockproof
system to protect
the movement
Ajustable
tolerance
markers.
M2,5 coupling thread for
contact point
Contact point with
a 3 mm dia. ball tip,
already mounted
Cardboard box
Serial number
Inspection report
with a declaration Metric models
of conformity
Total Repeat- Hyste- N
Reading ability resis
mm mm mm mm error (µm) µm µm
365S 0.002 ±0.08 1.5 (0.2) 8 ÷0 ÷8 3 1 1 1.4
365SB 0.002 ±0.08 1.5 (0.2) 8 ÷0 ÷8 3 1 1 1.4
365SE 0.002 ±0.08 1.5 (0.2) 8 ÷0 ÷8 3 1 1 1.7
367 0.001 1 1.5 0.1 0 ÷5 ÷10 5 1 1 1.4
367B 0.001 1 1.5 0.1 0 ÷5 ÷10 5 1 1 1.4
367E 0.001 1 1.5 0.1 0 ÷5 ÷10 5 1 1 1.7
367S 0.001 ±0.04 1.5 (0.1) 4 ÷0 ÷4 2 0.8 0.8 1.4
367SB 0.001 ±0.04 1.5 (0.1) 4 ÷0 ÷4 2 0.8 0.8 1.4
367SE 0.001 ±0.04 1.5 (0.1) 4 ÷0 ÷4 2 0.8 0.8 1.7
Inch models
B: With bezel lock.
E: Watertight as per
DIN 40050, IP64.
S: Models with a reduced
range, balanced reading. Total Repeat- Hyste- N
Since the pointer travels Reading ability resis
less than one revolution, in in in in error (in) in in
all reading errors due to
the revolution counter 367A .00005 .050 .060 .005 0 ÷2.5 ÷5 .0002 .00004 .00004 1.4
are eliminated. 367AB .00005 .050 .060 .005 0 ÷2.5 ÷5 .0002 .00004 .00004 1.4
367AE .00005 .050 .060 .005 0 ÷2.5 ÷5 .0002 .00004 .00004 1.7
367AS .00005 ±.002 .060 (.005) 2 ÷0 ÷2 .0001 .00003 .00003 1.4
367ASB .00005 ±.002 .060 (.005) 2 ÷0 ÷2 .0001 .00003 .00003 1.4
367ASE .00005 ±.002 .060 (.005) 2 ÷0 ÷2 .0001 .00003 .00003 1.7
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ELECTRONIC INDICATORS, DIAL GAGES, PRECISION INDICATORS
ELECTRONIC INDICATORS, DIAL GAGES, PRECISION INDICATORS
58/82 mm Diameter Dial Gages
Series 531, reading to 0.1 mm DIN 878,
NF E 11-050,
factory standard
Rotating dial
Full-metal
housing.
Plunger and
stem with a 8h6 dia. in
stainless steel, hardened
and ground
Shockproof
system to protect
the movement
Ajustable
tolerance
markers (models
with a 58 mm dial diameter
only).
M2,5 coupling thread for
contact point.
Contact point with
a 3 mm dia. ball tip,
already mounted
Cardboard box
Serial number
Inspection report
with a declaration
19,2 of conformity
15.7 9
ø10
43
ø82
ø58
ø53
(111)
50 / 60
68 / 72
ø8 h6
ø4.5
M 2,5 - 6H
6
ø3
ø5
Metric models
B: With bezel lock.
Total Repeat- Hyste- N G: Large dial having a
Reading ability resis 82 mm diameter.
mm mm mm mm mm error (µm) µm µm
531 0.1 58 10 10.5 5 0 ÷2.5 ÷5 35 3 10 1.5
531B 0.1 58 10 10.5 5 0 ÷2.5 ÷5 35 3 10 1.5
531G 0.1 82 10 10.5 5 0 ÷2.5 ÷5 35 3 10 1.5
531GB 0.1 82 10 10.5 5 0 ÷2.5 ÷5 35 3 10 1.5
E-38 Rapp Industrial Sales
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ELECTRONIC INDICATORS, DIAL GAGES, PRECISION INDICATORS
ELECTRONIC INDICATORS, DIAL GAGES, PRECISION INDICATORS
58/82 mm Diameter Dial Gages
DIN 878,
Series 532, reading to 0.01 mm
NF E 11-050,
factory standard
Rotating dial
Full-metal
housing.
Plunger and
stem with a 8h6 dia. in
stainless steel, hardened
and ground
Shockproof
system to protect
the movement
Ajustable
tolerance
markers (models
with a 58 mm dial diameter
only).
M2,5 coupling thread for
contact point.
Contact point with
a 3 mm dia. ball tip,
already mounted
Cardboard box
Serial number
Inspection report Metric models
with a declaration
of conformity
Total Repeat- Hyste- N
reading ability resis
mm mm mm mm mm error (µm) µm µm
532 0.01 58 10 10.5 1 0 ÷50 ÷100 17 3 3 1.5
532 LEFT 0.01 58 10 10.5 1 100 ÷50 ÷0 17 3 3 1.5
532B 0.01 58 10 10.5 1 0 ÷50 ÷100 17 3 3 1.5
532B LEFT 0.01 58 10 10.5 1 100 ÷50 ÷0 17 3 3 1.5
532G 0.01 82 10 10.5 1 0 ÷50 ÷100 17 3 3 1.5
532GB 0.01 82 10 10.5 1 0 ÷50 ÷100 17 3 3 1.5
532E 0.01 58 10 10.5 1 0 ÷50 ÷100 17 3 3 2
532S 0.01 58 ±0.4 4 (1.27) 40 ÷0 ÷40 9 3 3 1
532ST 0.01 58 ±0.4 4 (1.27) 40 ÷0 ÷40 9 3 3 1
533S 0.01 58 ±0.5 4 (1.27) 50 ÷0 ÷50 9 3 3 1
B: With bezel lock.
E: Watertight as per 533SB 0.01 58 ±0.5 4 (1.27) 50 ÷0 ÷50 9 3 3 1
DIN 40050, IP64.
G: Large dial having a Inch models
82 mm diameter.
S: Models with a reduced
range, balanced reading.
Since the pointer travels
less than one revolution, Total Repeat- Hyste- N
all reading errors due to
the revolution counter reading ability resis
are eliminated. in mm in in in error (in) in in
T: The short pointer, which 533A .0005 58 .400 .420 .050 0 ÷25 ÷50 .0007 .00015 .00015 1.5
moves along with the
reading pointer, continu- 533AB .0005 58 .400 .420 .050 0 ÷25 ÷50 .0007 .00015 .00015 1.5
ously indicates the high- 533AG .0005 82 .400 .420 .050 0 ÷25 ÷50 .0007 .00015 .00015 1.5
est value of the meas- 533AGB .0005 82 .400 .420 .050 0 ÷25 ÷50 .0007 .00015 .00015 1.5
ured quantity.
Both are attached in the 533AE .0005 58 .400 .420 .050 0 ÷25 ÷50 .0007 .00015 .00015 2
middle of the dial. Ideal 533AS .0005 58 ± .020 .155 (.050) 20 ÷ 0 ÷20 .00035 .00015 .00015 1
for checking axial and
radial runouts. 533ASB .0005 58 ± .020 .155 (.050) 20 ÷ 0 ÷20 .00035 .00015 .00015 1
Rapp Industrial Sales E-39
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ELECTRONIC INDICATORS, DIAL GAGES, PRECISION INDICATORS
ELECTRONIC INDICATORS, DIAL GAGES, PRECISION INDICATORS
58/82 mm Diameter Dial Gages
Series 550, DIN 878,
reading to 0.002/0.001 mm NF E 11-050,
factory standard
Rotating dial
Full-metal
housing.
Plunger and
stem with a 8h6 dia. in
stainless steel, hardened
and ground
Shockproof
system to protect
the movement
Ajustable
tolerance
129)
markers (models
with a 58 mm dial diameter
only).
M2,5 coupling thread for
contact point.
Contact point with
a 3 mm dia. ball tip,
already mounted
Cardboard box
Serial number
Metric models
Inspection report
with a declaration
of conformity
Total Repeat- Hyste- N
reading ability resis
mm mm mm mm mm error (µm) µm µm
555 0.002 58 5 5.3 0.2 0 ÷10 ÷20 14 1.5 2 1.5
555B 0.002 58 5 5.3 0.2 0 ÷10 ÷20 14 1.5 2 1.5
555E 0.002 58 5 5.3 0.2 0 ÷10 ÷20 14 1.5 2 1.7
555G 0.002 82 5 5.3 0.2 0 ÷10 ÷20 14 1.5 2 1.5
555GB 0.002 82 5 5.3 0.2 0 ÷10 ÷20 14 1.5 2 1.5
556 0.001 58 5 5.3 0.2 0 ÷10 ÷20 14 1.5 2 1.5
556B 0.001 58 5 5.3 0.2 0 ÷10 ÷20 14 1.5 2 1.5
556E 0.001 58 5 5.3 0.2 0 ÷10 ÷20 14 1.5 2 1.7
556G 0.001 82 5 5.3 0.2 0 ÷10 ÷20 14 1.5 2 1.5
556GB 0.001 82 5 5.3 0.2 0 ÷10 ÷20 14 1.5 2 1.5
Inch models
Total Repeat- Hyste- N
reading ability resis
in mm in in in error (in) in in
555A .0001 58 .200 .210 .010 0 ÷5 ÷10 .00055 .00006 .00008 1.5
555AB .0001 58 .200 .210 .010 0 ÷5 ÷10 .00055 .00006 .00008 1.5 B: With bezel lock.
555AE .0001 58 .200 .210 .010 0 ÷5 ÷10 .00055 .00006 .00008 1.7 E: Watertight as per
DIN 40050, IP64.
555AG .0001 82 .200 .210 .010 0 ÷5 ÷10 .00055 .00006 .00008 1.5 G: Large dial having a
555AGB .0001 82 .200 .210 .010 0 ÷5 ÷10 .00055 .00006 .00008 1.5 82 mm diameter.
556A .00005 58 .200 .210 .010 0 ÷5 ÷10 .00055 .00006 .00008 1.5
556AB .00005 58 .200 .210 .010 0 ÷5 ÷10 .00055 .00006 .00008 1.5
556AE .00005 58 .200 .210 .010 0 ÷5 ÷10 .00055 .00006 .00008 1.7
556AG .00005 82 .200 .210 .010 0 ÷5 ÷10 .00055 .00006 .00008 1.5
556AGB .00005 82 .200 .210 .010 0 ÷5 ÷10 .00055 .00006 .00008 1.5
E-40 Rapp Industrial Sales
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ELECTRONIC INDICATORS, DIAL GAGES, PRECISION INDICATORS
ELECTRONIC INDICATORS, DIAL GAGES, PRECISION INDICATORS
58/82 mm Diameter Dial Gages
DIN 878,
Series 560,
NF E 11-050,
factory standard
reading to 0.002/0.001 mm
Rotating dial
Full-metal
housing.
Plunger and
stem with a 8h6 dia. in
stainless steel, hardened
and ground
Shockproof
system to protect
the movement
Ajustable
tolerance
markers (models
with a 58 mm dial diameter
only).
M2,5 coupling thread for
contact point.
Contact point with
a 3 mm dia. ball tip,
already mounted
Cardboard box
Serial number
5
Inspection report
with a declaration
of conformity
Metric models
Total Repeat- Hyste- N
Reading ability resis
mm mm mm mm mm error (µm) µm µm
565S 0.002 58 ±0.08 3.3 (0.2) 8 ÷0 ÷8 3 1 1 1.5
565SB 0.002 58 ±0.08 3.3 (0.2) 8 ÷0 ÷8 3 1 1 1.5
565SE 0.002 58 ±0.08 3.3 (0.2) 8 ÷0 ÷8 3 1 1 1.7
567 0.001 58 1 3.3 0.1 0 ÷5 ÷10 5 1 1 1.5
567B 0.001 58 1 3.3 0.1 0 ÷5 ÷10 5 1 1 1.5
567E 0.001 58 1 3.3 0.1 0 ÷5 ÷10 5 1 1 1.7
567S 0.001 58 ±0.04 3.3 (0.1) 4 ÷0 ÷4 2 0.8 0.8 1.5
567SB 0.001 58 ±0.04 3.3 (0.1) 4 ÷0 ÷4 2 0.8 0.8 1.5
567SE 0.001 58 ±0.04 3.3 (0.1) 4 ÷0 ÷4 2 0.8 0.8 1.7
567SG 0.001 82 ±0.04 3.3 (0.1) 4 ÷0 ÷4 2 0.8 0.8 1.5
Inch models
B: With bezel lock.
E: Watertight as per
DIN 40050, IP64.
G: Large dial having a Total Repeat- Hyste- N
82 mm diameter. Reading ability resis
S: Models with a reduced
range, balanced reading.
in mm in in in error (in) in in
Since the pointer travels 567A .00005 58 .050 .130 .005 0 ÷2.5 ÷5 .0002 .00004 .00004 1.5
less than one revolution, 567AB .00005 58 .050 .130 .005 0 ÷2.5 ÷5 .0002 .00004 .00004 1.5
all reading errors due to
the revolution counter 567AE .00005 58 .050 .130 .005 0 ÷2.5 ÷5 .0002 .00004 .00004 1.7
are eliminated. 567AS .00005 58 ±.002 .130 (.005) 2 ÷0 ÷2 .0001 .00003 .00003 1.5
567ASB .00005 58 ±.002 .130 (.005) 2 ÷0 ÷2 .0001 .00003 .00003 1.5
567ASE .00005 58 ±.002 .130 (.005) 2 ÷0 ÷2 .0001 .00003 .00003 1.7
Rapp Industrial Sales E-41
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ELECTRONIC INDICATORS, DIAL GAGES, PRECISION INDICATORS
ELECTRONIC INDICATORS, DIAL GAGES, PRECISION INDICATORS
58/82 mm Dial Gages
with Long Range, Series 700 DIN 878,
NF E 11-050,
factory
standard
Rotating dial
Full-metal
housing.
Plunger and
stem with a 8h6 dia. in
stainless steel, hardened
and ground
Shockproof
system to protect
the movement
Ajustable
tolerance markers
(models with a
58 mm dial diameter only).
M2,5 coupling thread for
contact point.
Revolution counter in the
middle
Contact point with
a 3 mm dia. ball tip,
already mounted
Cardboard box
Serial number
Inspection report
with a declaration
of conformity
58 mm 82 mm 58/82 mm
30 mm 30 mm 50 mm 100 mm 150 mm 200 mm
mm 1 in 1 in 2 in 4 in 6 in 8 in
A 148 158 228 390 599 752
B 88 98 117.2 211.6 355 437
C 50 60 60 103.6 150 150
D 10 10 9 9 10.4 10.4
E 20 20 19 19 20.2 20.2
F 8h6 8h6 8h6 8h6 12 12
E-42 Rapp Industrial Sales
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ELECTRONIC INDICATORS, DIAL GAGES, PRECISION INDICATORS
Reading to 0.1 mm – Metric models
ELECTRONIC INDICATORS, DIAL GAGES, PRECISION INDICATORS
Total Repeat- Hyste- N
Reading ability resis
mm mm mm mm mm error (µm) µm µm
711 0.1 58 30 30.5 5 0 ÷2.5 ÷5 40 3 10 2.2
711B 0.1 58 30 30.5 5 0 ÷2.5 ÷5 40 3 10 2.2
711G 0.1 82 30 30.5 5 0 ÷2.5 ÷5 40 3 10 2.2
711GB 0.1 82 30 30.5 5 0 ÷2.5 ÷5 40 3 10 2.2
721 0.1 58 50 50.5 5 0 ÷2.5 ÷5 50 3 10 2.5
721B 0.1 58 50 50.5 5 0 ÷2.5 ÷5 50 3 10 2.5
721G 0.1 82 50 50.5 5 0 ÷2.5 ÷5 50 3 10 2.5
721GB 0.1 82 50 50.5 5 0 ÷2.5 ÷5 50 3 10 2.5
731 0.1 58 100 100.5 5 0 ÷2.5 ÷5 60 3 10 3.2
731B 0.1 58 100 100.5 5 0 ÷2.5 ÷5 60 3 10 3.2
731G 0.1 82 100 100.5 5 0 ÷2.5 ÷5 60 3 10 3.2
731GB 0.1 82 100 100.5 5 0 ÷2.5 ÷5 60 3 10 3.2
Reading to 0.01 mm
Metric models
Total Repeat- Hyste- N
Reading ability resis
mm mm mm mm mm error (µm) µm µm
712 0.01 58 30 30.5 1 0 ÷50 ÷100 25 3 5 2.2
712B 0.01 58 30 30.5 1 0 ÷50 ÷100 25 3 5 2.2
712B LEFT 0.01 58 30 30.5 1 100 ÷50 ÷0 25 3 5 2.2
712G 0.01 82 30 30.5 1 0 ÷50 ÷100 25 3 5 2.2
712GB 0.01 82 30 30.5 1 0 ÷50 ÷100 25 3 5 2.2
722 0.01 58 50 50.5 1 0 ÷50 ÷100 30 3 5 2.5
722B 0.01 58 50 50.5 1 0 ÷50 ÷100 30 3 5 2.5
722B LEFT 0.01 58 50 50.5 1 100 ÷50 ÷0 30 3 5 2.5
722G 0.01 82 50 50.5 1 0 ÷50 ÷100 30 3 5 2.5
722GB 0.01 82 50 50.5 1 0 ÷50 ÷100 30 3 5 2.5
732 0.01 58 100 100.5 1 0 ÷50 ÷100 35 3 8 3.2
732B 0.01 58 100 100.5 1 0 ÷50 ÷100 35 3 8 3.2
732G 0.01 82 100 100.5 1 0 ÷50 ÷100 35 3 8 3.2
732GB 0.01 82 100 100.5 1 0 ÷50 ÷100 35 3 8 3.2
742G 0.01 82 150 150.5 1 0 ÷50 ÷100 40 3 10 4
752G 0.01 82 200 200.5 1 0 ÷50 ÷100 50 3 10 4
Inch models
Total Repeat- Hyste- N
Reading ability resis
in mm in in in error (in) in in
B: With bezel lock.
G: Large dial having a 713A .0005 58 1 1.02 .05 0 ÷25 ÷50 .001 .00015 .0002 2.2
82 mm diameter. 713AB .0005 58 1 1.02 .05 0 ÷25 ÷50 .001 .00015 .0002 2.2
713AG .0005 82 1 1.02 .05 0 ÷25 ÷50 .001 .00015 .0002 2.2
713AGB .0005 82 1 1.02 .05 0 ÷25 ÷50 .001 .00015 .0002 2.2
723A .0005 58 2 2.02 .05 0 ÷25 ÷50 .0012 .00015 .0002 2.5
723AB .0005 58 2 2.02 .05 0 ÷25 ÷50 .0012 .00015 .0002 2.5
723AG .0005 82 2 2.02 .05 0 ÷25 ÷50 .0012 .00015 .0002 2.5
723AGB .0005 82 2 2.02 .05 0 ÷25 ÷50 .0012 .00015 .0002 2.5
733A .0005 58 4 4.02 .05 0 ÷25 ÷50 .0014 .00015 .0003 3.2
733AB .0005 58 4 4.02 .05 0 ÷25 ÷50 .0014 .00015 .0003 3.2
733AG .0005 82 4 4.02 .05 0 ÷25 ÷50 .0014 .00015 .0003 3.2
733AGB .0005 82 4 4.02 .05 0 ÷25 ÷50 .0014 .00015 .0003 3.2
Rapp Industrial Sales E-43
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ELECTRONIC INDICATORS, DIAL GAGES, PRECISION INDICATORS
ELECTRONIC INDICATORS, DIAL GAGES, PRECISION INDICATORS
Dial Gages with electrical contacts, Type CL
Type CL2 Factory standard
Consists of a mechanical dial gage combined with an element featuring 2 elec-
Rotating dial
trical contacts. Can be used in conjunction with the amplifying unit R43
(No. 044285). Full-metal
housing.
Type CL4 Plunger and
stem with a 8h6 dia. in
Measuring unit with the following components included: stainless steel, hardened
• Mechanical dial gage. and ground
• Element fitted with 2 electrical contacts for setting tolerances. Shockproof
system to protect
• Electronic amplifying unit controlling 3 color signals for value classification the movement
with red for scrap, green for good and yellow for rework. Adjustable toler-
• Power supply: 12 V AC through the R13 type transformer. ance markers on
models with a
58 mm dia. dial.
M2,5 thread for contact
point.
Revolution counter in the
middle
Contact point with
a 3 mm dia. ball tip,
already mounted
Contact
accuracy:
0,001 mm.
Current passing through
the contacts: 10 µA, 12 V.
Response time: 0,1 s.
Power supply for CL4:
12 V, 50 Hz, 60 mA
Cardboard box
Serial number
Declaration of
conformity
CL2
E-44 Rapp Industrial Sales
888 789-7277
ELECTRONIC INDICATORS, DIAL GAGES, PRECISION INDICATORS
ELECTRONIC INDICATORS, DIAL GAGES, PRECISION INDICATORS
Metric models
Tolerance Total Repeat- Hyste- N
Setting Reading ability resis
mm mm mm mm error (µm) µm µm
CL2532 0.01 58 3 0.5 ÷1.5 0 ÷50 ÷100 17 3 3 1.5
CL2532G 0.01 82 3 0.5 ÷1.5 0 ÷50 ÷100 17 3 3 1.5
CL2555 0.002 58 3 0.5 ÷1.5 0 ÷10 ÷20 14 1.5 2 1.5
CL2556 0.001 58 3 0.5 ÷1.5 0 ÷10 ÷20 14 1.5 2 1.5
Inch models
Tolerance Total Repeta- Hyste- N
Setting Reading ability resis
in mm in in error (in) in in
CL2533A .0005 58 .120 .020 ÷.060 0 ÷25 ÷50 .0007 .00015 .00015 1.5
CL2555A .0001 58 .120 .020 ÷.060 0 ÷5 ÷10 .00055 .00006 .00008 1.5
Rapp Industrial Sales E-45
888 789-7277
ELECTRONIC INDICATORS, DIAL GAGES, PRECISION INDICATORS
ELECTRONIC INDICATORS, DIAL GAGES, PRECISION INDICATORS
COMPAC Electronic Indicators
MC 2030 or 2060 LC display
with coloured
Exclusive electronic indicators providing a variety of simple functions, large background
measuring span and high accuracy.
6 digits plus
• Combined analog/digital display. Analog display can be oriented for easy minus sign
reading in any position.
• Zero-setting at any point within the measuring span. Digit size:
9 x 4.5 mm
• Numerical keyboard for data inputs.
• Counting sense reversal. 0.001/0.01 mm,
• Possible input of limit values for classification with displaying of related sym- .00005/.0005 in
bols.
• Display with color background – Green, red and amber if the indicator is Metric/inch
conversion
connected to its external power source.
• Value storage through the functions «max.», «min.»and «max.-min.». 40 mm
scale length
25 scale divisions
49 29
According
to chosen
tolerances
MC 2030:
30.4 mm
MC 2060:
60.4 mm
Incremental
glass scale
MC 2030:
max. 1 m/s
MC 2060:
199 / 233
max. 2 m/s
Plunger
guided on a
plain bearing
18/17 M2.5 coupling thread for
contact point
MC 2030: 2 µm
MC 2060: 3 µm
ø8 h6 9
20
1 µm
57 / 86,5
ø4,5
1 µm
30 / 60
6
RS-232
3.6 V lithium
battery or mains
adapter
1000 h
using battery
01990001 MC 2030 Electronic indicator, 30 mm plunger travel
01990005 MC 2060 Electronic indicator, 60 mm plunger travel 0,002%/°C
01990004 MC 2030-MT 30 mm model
with 9 pairs of tolerances
10 °C ÷40 °C
01990006 MC 2060-MT 60 mm model
with 9 pairs of tolerances
S19070744 MC 2030-FC 30 mm model – 10 °C ÷50 °C
with correction against 2 reference standards
Continued next page
E-46 Rapp Industrial Sales
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ELECTRONIC INDICATORS, DIAL GAGES, PRECISION INDICATORS
ELECTRONIC INDICATORS, DIAL GAGES, PRECISION INDICATORS
Measuring force
IP54
MC 2030 MC 2060
Measuring force close to the plunger stop. Valid for indicator
MC 2030: 290 g used in upright position, with downward oriented plunger, as
MC 2060: 310 g well as in static measuring.
Shipping Upwards 0.85 ± 0.15 N 0.90 ± 0.20 N
box
including: Downwards 1.10 ± 0.20 N 1.45 ± 0.25 N
1 lithium battery Hysteresis 0.10 N 0.15 N
(No. 01960007) and
1 lifting lever
(No. 01960005)
Serial number
Inspection report
with a declaration
of conformity
Standard Accessories for MC 2030 and 2060
01960008 01960009 01960010
01960007 3 V lithium battery, type LR6, AA
01960008 Connector for the plunger retraction by vacuum with model
MC 2060
01960009 Connector for the plunger retraction by vacuum with model
MC 2030
01960010 Connector for the plunger retraction by air pressure with model
MC 2030
01960011 Connector for use of a mains adapter together with a trigger
switch for data transfer
04768000 Hand switch for triggering data transfer
04768001 Foot switch for triggering data transfer
04761038 RS-232 connecting cable, 25-pin
04761017 Adapter 25-pin to 9-pin
04761037 Mains adapter, 230 V, 50 Hz, 9 V, 200 mA, 1.8 VA
04761057 Mains adapter, 110 V, 60 Hz, 9 V, 200 mA, 1.8 VA
Rapp Industrial Sales E-47
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ELECTRONIC INDICATORS, DIAL GAGES, PRECISION INDICATORS ELECTRONIC INDICATORS, DIAL GAGES, PRECISION INDICATORS
MICRO-CODEL Incremental
sensors
Length Measuring System, Digital
UC-1030 and UC-1060 incremental probe
UA-2030 display unit, programmable DIN 32876,
Part 2
Both probes UC-1030 and UC-1060 include an opto-electronic system Plain bearing
based on a glass scale with incremental divisions – Use of infrared diodes for scanning the glass guiding for the
plunger.
scale ensures exceptional reliability and accuracy. M2,5 coupling thread for
contact point.
The display unit provides the following main features: 8h6 dia. stem
• Combined analog/digital display with bargraph.
• Value classification through symbols with additional color background IP54
– green for «good», orange for «rework»and red for «scrap».
• Numerical keyboard – One key = One operating function Fitted shipping
– Zero-setting at any point within the measuring span. case
– Easy input of tolerances.
– Pre-setting of any value. Serial number
– Counting sense reversal. Inspection report
– Inch/metric conversion. with a declaration
– Value storage «max.», «min.»and «max.-min.». of conformity
– RS-232 digital output, bi-directional. UA display unit
– Analog output. Also with a BCD parallel output for model UA-1030 only.
LC display
with a green,
orange or red
background for value
classification
6-digit display
plus minus sign
Digit size:
9 x 4,5 mm
0,001/0,01 mm,
.00005/.0005 in
Metric/inch con-
version
40 mm
scale length
25 scale divisions
According
to chosen
tolerances
UC 1030:
30,4 mm
UC 1060:
60,4 mm
Incremental
glass scale
UC 1030:
max. 1 m/s
UC 1060:
max. 2 m/s
Plain bearing
guiding for the
plunger.
M2,5 coupling thread for
contact point
E-48 Rapp Industrial Sales Continued next page
888 789-7277
ELECTRONIC INDICATORS, DIAL GAGES, PRECISION INDICATORS
ELECTRONIC INDICATORS, DIAL GAGES, PRECISION INDICATORS
UC 1030: 1 µm Value classi-
UC 1060: 2 µm fication based
on both lower
1 µm and upper
specification limits
(LSL and USL)
1 µm
«max.-min.»
Digital capture of
RS-232 «max.»
both extreme values
«max.»and «min.»as
0.002%/°C well as difference
«max.-min.»in «min.»
dynamic
10 °C ÷40 °C measurement
7 8 9
– 10 °C ÷50 °C UNIT 000
4 5 6
MEM R.MEM PRINT
1 2 3
TOL< TOL> PRESET
+/– 0
IP54
UC 1030: 290 g
UC 1060: 310 g
Fitted
shipping case
Serial number
Inspection report
with a declaration
of conformity
ø4
04690003 UC 1030 Incremental probe,
30 mm long travel
04690004 UC 1060 Incremental probe,
60 mm long travel
04690021 UA 2030 Programmable display unit.
6
Table model
04690022 UA 1030 Programmable display unit.
Can be built in
01960008 01960009 01960010
Standard Accessories
199 / 233
49
18/17 04690005 Extension cable for incremental probes,
7 mm long
04690019 Vacuum cap for incremental
probes
ø8 h6 9 01960008 Connector for retracting the plunger of the
20
UC-1060 probe by vacuum
57 / 86,5
22
01960009 Connector for retracting the plunger of the
ø4,5 UC-1030 probe by vacuum
30 / 60
01960010 Connector for retracting the plunger of the
Rapp Industrial Sales
UC-1030 probe by air pressure E-49
6
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L E V E R - T Y P E D I A L T E S T I N D I C AT O R S
Rapp Industrial Sales
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D I A L T E S T I N D I C AT O R S ( L E V E R - T Y P E ) D I A L T E S T I N D I C ATO R S ( L E V E R - T Y P E )
BESTEST® / TESATAST® Dial Test Indicators
All BESTEST and TESATAST indicators meet or exceed federal or DIN specifications. All BESTEST and
TESATAST indicators are furnished with a certificate of accuracy and traceability. BESTEST and
TESATAST indicators provide all of the following features:
• Constant Clockwise Rotation – Indicator pointer always rotates clockwise (whether measuring
over or under) to eliminate plus or minus confusion.
• Automatic Reversal – Measuring is bi-directional with double lever system. No switch to interfere
with movement. Measures inside, outside, over and under.
• Swiveling Point – Contact point can be set over 210° arc to measure
hard-to-reach areas.
• Universal Mounting – Dovetails top, front and back for required mounting orientation
and rigid set up.
• Carbide Tip – Furnished as standard on all BESTEST/TESATAST indicators.
• Monobloc (precision watch) Body Design – All pinions are mounted in jeweled bearings in an
isolated assembly completely separate from outer body to maintain highest accuracies.
• Anti-Magnetic and Corrosion Resistant – Safe for use around magnetic chucks. Chrome plated to
resist corrosion.
BESTEST® -3 and -13 Series
BESTEST -3 and -13 sets are furnished with .080" carbide contact points,
a rectangular bar, swivel clamp, point wrench and a certificate of accuracy
and traceability. The -3 sets with end mounted dials are furnished with a
universal dovetail mounting attachment (7054) in place of the rectangular
bar and swivel clamp.
599-7032-3
F-2 Rapp Industrial Sales
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D I A L T E S T I N D I C ATO R S ( L E V E R - T Y P E )
D I A L T E S T I N D I C AT O R S ( L E V E R - T Y P E )
BESTEST®/ TESATAST® - 5 Series (Black Face)
BESTEST -5 sets are furnished with a .080" carbide contact point, a .250" diameter extension with
DIN 2270
NF E 11-053
dovetail, point wrench and a certificate of accuracy and traceability in a durable molded case.
Rotating dial
BESTEST® - 6 Series (White Face)
BESTEST -6 sets are furnished with 3 carbide contact points, .040", .080", and .120", 2 extensions
with dovetail, point wrench and a certificate of accuracy and traceability in a durable molded case.
TESATAST®
Every TESATAST is furnished with a .080" (2 mm) carbide contact point, a .310" (8 mm)
diameter extension with dovetail, a point wrench and a certificate of accuracy and traceability
in a durable molded case.
Rapp Industrial Sales F-3
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D I A L T E S T I N D I C AT O R S ( L E V E R - T Y P E ) D I A L T E S T I N D I C ATO R S ( L E V E R - T Y P E )
BESTEST®/ TESATAST® Dial Test Indicators (Lever-Type)
These lever-type dial test indicators are especially intended for use on the shop floor or in the inspection
room – Ideally suited for comparative measurements on a surface plate, for instance – Determine form,
shape and positional deviations, as well as axial and runout errors.
• Bi-directional measuring with automatic reversal inside the movement.
• Continuous clockwise pointer rotation providing error-free reading.
• Insensitive to magnetic fields.
• Jeweled movement with 7 rubies.
• Ball-bearing lever system with measuring insert swiveling through to 240°.
• Very low measuring force.
• Full-metal construction giving exceptional durability.
• Monobloc housing with 3 countersunk dovetail attachments.
Top Mounted Models End Mounted Models Side Mounted Models
Well-proven lever-type dial test indica- Lever-type dial test indicators with Lever-type dial test indicators
tors with dial face mounted parallel to dial face mounted at right angle to with dial face mounted parallel
the insert’s axis. the insert’s axis. to the insert’s axis, but on the
flat side of the dial housing.
24
17,4
15
10,1
ø 38,4
ø 28,5
45
77 / 101
70 / 94
70 / 94
13
240°
35,8
11,8
35,8
11,8
35,8
11,8
ø2
8,3 7,6
60°
8.54
Technical Data 6.4 ø
1.5
1.65
.001"/ .0005"/ .00005"/
0.02 mm 0.01 mm 0.002 mm
.001"/ .0004"/ .0001"/
Deviation span 27 µm 10 µm 2 µm
Deviation span within .0005"/
the local measuring span 0.20 mm 12 µm .0002"/
0.10 mm 5 µm .00005"/
0.02 mm 1 µm
Total deviation span .0012"/
31 µm 13 µm 3.5 µm
.00016"/ .00012"/ .00005"/
Repeatability limit 4 µm 3 µm 1 µm
.00016"/ .00012"/ .00006"/
Max. hysteresis 4 µm 3 µm 1.5 µm
Measuring force with the following measuring inserts
12.53 mm long 0.15 N 0.15 N
36.53 mm long 0.06 N 0.06 N
F-4 Rapp Industrial Sales
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D I A L T E S T I N D I C ATO R S ( L E V E R - T Y P E )
D I A L T E S T I N D I C AT O R S ( L E V E R - T Y P E )
TESA IP65 Electronic Dial Test
LCD,
Indicators (Lever-Type)
5 digits + sign
All the mechanical advantages of a dial test indicator, with a digital
Digit height: reading and a durable IP65 compliant design.
.24 in / 6 mm
• Patented inductive measuring system
Zero-setting • Analog and numerical indication
• Numerical interval .0005/.00005 in / 0.01/0.001 mm
Max. perm. • Selectable scale division: 10, 20, 50 µm/1, 2, 5 µm
error: 10 µm • IP65 compliant – Water and coolant resistant
• Inch/metric conversion
Repeatability: • RS-232 data output combined with external power supply
1 µm
• Displayed measuring modes (NOR/MIN/MAX/MAX-MIN)
Hysteresis: • Automatic shut down
3 µm • Compatible with all TESATAST accessories
01830001
max. 0.05 m/s
01830002
max. 0.15 m/s
Number of
measurements:
9/s
Operating tem-
perature range:
35
41 °F to 104 °F
+5 °C to + 40 °C 18.4 17
1.5 ø 44 60°
Lithium battery,
3V, type CR 8.54
ø
2032 6.4 1.5
1.5
1.65
42.5
Autonomie
66.3
> 4000 hours
58.3
RS-232 (Diagram dimensions shown in mm)
1.5 8
01830001
2.57 oz
01830002
12.5
36.5
2.65 oz
EN 61326-1
Degree of
protection
IEC 529: IP65
Supplied
in a plastic
case with:
1 insert with a .0787 in / in mm mm Insert N (± 15%)
2 mm dia. No. 01860202
1 wrench No. 01860307 01830001 29015 .0005/.00005 0.01/0.001 0.8 12.5 0.13
1 .315 in / 8 mm dia. 01830002 29016 .0005/.00005 0.01/0.001 0.5 36.5 0.07
mounting rod No.
01840105
Accessories
Identification
number
Declaration of 01961000 29552 3V lithium battery, 190 mAh, type CR 2032
conformity
04761060 29551 RS-232 connection cable with external power supply
Compatible with TESATAST measuring inserts and accessories, page E-47
Rapp Industrial Sales F-5
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D I A L T E S T I N D I C AT O R S ( L E V E R - T Y P E ) D I A L T E S T I N D I C ATO R S ( L E V E R - T Y P E )
Top Mounted Dials
BESTEST indicators with top mounted dials are supplied with a rectangular bar, swivel clamp,
contact point wrench and a certificate of accuracy and traceability in a fitted case. Contact points for DIN 2270
models on this page are 1/2" (12.5 mm) long. Carbide tips are .080" (2 mm) diameter. NF E 11-053
Available with either 1" (28 mm) or 1-1/2" (38 mm) diameter dials.
TESATAST indicators are supplied in a plastic case with .080" (2 mm) ball-end carbide contact point, Rotating dial
1 key for fixing the point, 1 extension w/dovetail .31" (8 mm) diameter, an instruction leaflet and a
test certificate.
599-7032-3 599-7030-13 18.20006
Dial
Dia.
Inch Reading (±.0001" Repeatability, ±.0005" Calibration Accuracy)
599-7029-3 45977 18.20010 40507 .001 in .030 in 1 in 0-15-0
599-7030-3 45978 18.20006 40503 .0005 in .030 in 1 in 0-15-0
599-7031-3 45979 18.20007 40504 .0005 in .030 in 1-1/2 in 0-15-0
Inch Reading (±.00002" Repeatability, ±.0001" Calibration Accuracy)
599-7032-3 45980 18.20011 40508 .0001 in .008 in 1 in 0-4-0
599-7023-3 46400 18.20012 40509 .0001 in .008 in 1-1/2 in 0-4-0
599-7033-3 45981 18.20013 40510 .00005 in .008 in 1-1/2 in 0-4-0
Metric Reading (±0.002 mm Repeatability, ±0.01 mm Calibration Accuracy)
599-7030-13 45984 18.10005 40491 0.01 mm 0.8 mm 28 mm 0-0.4-0
599-7031-13 45985 18.10006 40492 0.01 mm 0.8 mm 38 mm 0-0.4-0
Metric Reading (±0.0004 mm Repeatability, ±0.002 mm Calibration Accuracy)
599-7032-13 45986 18.10009 40495 0.002 mm 0.2 mm 28 mm 0-100-0
599-7033-13 45987 18.10010 40496 0.002 mm 0.2 mm 38 mm 0-100-0
F-6 Rapp Industrial Sales
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D I A L T E S T I N D I C ATO R S ( L E V E R - T Y P E )
D I A L T E S T I N D I C AT O R S ( L E V E R - T Y P E )
End Mounted Dials
All BESTEST indicators with end mounted
DIN 2270
NF E 11-053
dials come with contact points 1/2" long
with a carbide tip .080" diameter, a No. 599-
7054 universal dovetail mounting attach-
Rotating dial ment, a contact point wrench and a
certificate of accuracy and traceability in a
fitted case.
Dial
Dia.
Inch Reading
599-7037-3 50437 18.20204 40514 .0005 in .030 in 1 in 0-15-0 ±.0001 in .0005 in
599-7024-3 46406 18.20304 40516 .0001 in .008 in 1-1/2 in 0-4-0 ±.00002 in .0001 in
599-7038-3 50436 - - .00005 in .008 in 1-1/2 in 0-4-0 ±.00002 in .0001 in
Metric Reading
- - 18.10204 40500 0.01 mm 0.8 mm 28 mm 0-0.4-0 ±0.002 mm ±0.01 mm
- - 18.10304 40502 0.002 mm 0.2 mm 38 mm 0-100-0 ±0.0004 mm ±0.002 mm
All TESATAST indicators are supplied in a plastic case with .08 in (2 mm) ball-end carbide contact point, 1 key for
fixing the point, 1 extension w/dovetail .31 in (8 mm) diameter, an instruction leaflet and a test certificate.
Side Mounted Dials
BESTEST indicators with side mounted dials. Contact points are 1/2" long. Carbide
tip is .080" diameter. Ideal for height gages, and transfer gages. Supplied with a
rectangular bar, swivel clamp, contact point wrench, and a certificate of accuracy
and traceability in a fitted case.
Dial
Dia.
Inch Reading
599-7021-3 50566 .0005 in .030 in 1-1/2 in 0-15-0 ±.0001 in ±.0005 in
18.20014 40511 .0005 in .030 in 1 in 0-15-0 ±.0001 in ±.0005 in
599-7022-3 50567 .00005 in .008 in 1-1/2 in 0-4-0 ±.00002 in ±.0001 in
18.20015 40512 .0001 in .008 in 1 in 0-4-0 ±.00002 in ±.0001 in
Metric Reading
18.10011 40497 0.01 mm 0.8 mm 28 mm 0-0.4-0 ±0.002 mm ±0.01 mm
18.10013 40499 0.002 mm 0.2 mm 28 mm 0-100-0 ±0.0004 mm ±0.002 mm
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D I A L T E S T I N D I C AT O R S ( L E V E R - T Y P E ) D I A L T E S T I N D I C ATO R S ( L E V E R - T Y P E )
Easy Reading Console Faces
DIN 2270
NF E 11-053
BESTEST® - 5 Series (Black Face)
Easy-to-read, satin-black, “jet console”face, BESTEST® indicators with high visibility orange hand. Rotating dial
BESTEST -5 sets are furnished with a .080" carbide contact point, a .250" diameter extension with
dovetail, point wrench and a certificate of accuracy and traceability in a durable molded case.
Dial
Dia. Inserts
in in (in) (in)
599-7029-5 51732 .001 .030 1 0-15-0 1/2
599-7030-5 51733 .0005 .030 1 0-15-0 1/2
599-7031-5 51734 .0005 .030 1-1/2 0-15-0 1/2
599-7032-5 51737 .0001 .008 1 0-4-0 1/2
599-7033-5 51738 .00005 .008 1-1/2 0-4-0 1/2
599-7034-5 51735 .0005 .020 1 0-10-0 1-7/16
599-7035-5 51736 .0005 .020 1-1/2 0-10-0 1-7/16
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D I A L T E S T I N D I C ATO R S ( L E V E R - T Y P E )
D I A L T E S T I N D I C AT O R S ( L E V E R - T Y P E )
BESTEST® -6 and -14 Series (White Face)
BESTEST -6 and -14 sets are furnished with 3 carbide contact points, .040", .080" and .120",
DIN 2270 one 1/2" long x .25" diameter extension with dovetail, one 1/2" long x .22" diameter
NF E 11-053 extension with dovetail, a contact point wrench and a certificate of accuracy and traceability in
a durable molded case.
Rotating dial
Dial
Dia.
Inch Reading (±.0001" Repeatability, ±.0005" Calibration Accuracy)
599-7030-6 25925 .0005 in .030 in 1 in 0-15-0
599-7031-6 25926 .0005 in .030 in 1-1/2 in 0-15-0
Inch Reading (±.00002" Repeatability, ±.0001" Calibration Accuracy)
599-7032-6 25929 .0001 in .008 in 1 in 0-4-0
599-7023-6 25923 .0001 in .008 in 1-1/2 in 0-4-0
Metric Reading (±0.001 mm Repeatability, ±0.01 mm Calibration Accuracy)
599-7030-14 25927 0.01 mm 0.8 mm 28 mm 0-0.4-0
599-7031-14 25928 0.01 mm 0.8 mm 38 mm 0-0.4-0
Metric Reading (±0.0002 mm Repeatability, ±0.002 mm Calibration Accuracy)
599-7032-14 25930 0.002 mm 0.2 mm 28 mm 0-100-0
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Extra Long Contact Points
BESTEST indicators with top mounted dials. Contact points are
1-7/16" long. Carbide tip is .080" diameter. Supplied with a DIN 2270
rectangular bar, swivel clamp, contact point wrench and a NF E 11-053
certificate of accuracy and traceability in a fitted case.
Rotating dial
All TESATAST indicators are supplied in a plastic case with
.080" (2 mm) ball-end carbide contact point,1 key for fixing
the point, a .31" (8 mm) diameter extension with dovetail, an
instruction leaflet and a test certificate.
Dial
Dia.
Top Mounted Inch Reading (±.0001" Repeatability, ±.0005" Calibration Accuracy)
599-7034-3 45982 18.20008 40505 .0005 in .020 in 1 in 0-10-0
599-7035-3 45983 18.20009 40506 .0005 in .020 in 1-1/2 in 0-10-0
Vertical/End Inch Reading (±.0001" Repeatability, ±.0005" Calibration Accuracy)
- - 18.20205 40515 .0005 in .020 in 1 in 0-10-0
Side Mount Inch Reading (±.0001" Repeatability, ±.0005" Calibration Accuracy)
- - 18.20016 40513 .001 in .020 in 1-1/2 in 0-40-0
Top Mounted Metric Reading (±0.002 mm Repeatability, ±0.01 mm Calibration Accuracy)
- - 18.10007 40493 0.01 mm 0.5 mm 28 mm 0-0.25-0
- - 18.10008 40494 0.01 mm 0.5 mm 38 mm 0-0.25-0
Vertical/End Metric Reading (±0.002 mm Repeatability, ±0.01 mm Calibration Accuracy)
- - 18.10205 40501 0.01 mm 0.5 mm 28 mm 0-0.25-0
Side Mount Metric Reading (±0.002 mm Repeatability, ±0.01 mm Calibration Accuracy)
- - 18.10012 40498 0.02 mm 0.2 mm 38 mm 0-0.1-0
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D I A L T E S T I N D I C AT O R S ( L E V E R - T Y P E )
BESTEST® Universal Test Indicators
Full jewelled movement in a universal indicator
599-7739 44892 A. Inch Indicator Set complete with case
599-7739-10 45705 B. Metric Indicator Set complete with case
Components for Indicator Set ( Inch and Metric)
599-7739-1 44893 C. Swivel for Posts .312” diameter and mounting rods .220” to .250’ diameter
599-7739-2 44894 D. Clamp: 1-5/16" range and 1/4-28 threaded hole
599-7739-3 44895 E. Hole Attachment w/ Indicator Mounting Hole .375" dia. and
finger 7/32" dia. w/ 1-7/8" reach
599-7739-4 44896 F. Bar: 5-5/16" long x 3/8" thick x 3/4" high w/ tapped thru holes
at top, bottom and both sides of front and one tapped hole at
back end for attaching Holding Rods
599-7739-5 44897 G. Holding Rod: .312" x 5" long
599-7739-6 44898 H. Holding Rod: .312" x 3" long
599-7739-9999 44899 I. Fitted Case for indicator and accessories
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Dial Test Indicators - BESTEST® Accessories
E F
G H
C I
J
D
Components for Accessory Set
599-7046 44861 A. Rectangular bar 3/16" thick x 5/16" high x 3" long with .220" diameter stud
599-7048 44863 B. Round bar 7/32" diameter with .163" stepped end; .220" diameter stud;
2-7/8" long
599-7042 44857 C. Swivel support (short) 3/8" diameter x 1" long shank
599-7043 44858 D. Angle attachment 3/8" hole with 3/8" diameter x 1" long shank
599-7052 44867 E. Extension with dovetail .220" diameter x 1/2" long shank
599-7053 44868 F. Extension with dovetail .250" diameter x 1/2" long shank
599-7030-40 44827 G. Carbide ball contact point .040" diameter x 1/2" long
599-7030-120 44829 H. Carbide ball contact point .120" diameter x 1/2" long
599-7041 44856 Complete set of accessories (A-H above)
Additional Accessories
599-7047 44862 I. Rectangular bar: Furnished with all front-mounted BESTEST indicators.
1/4" thick x 1/2" high x 3" long with .220" diameter stud
599-7044 44859 J. Swivel support (long): 3/8" diameter x 3-5/8" long shank
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D I A L T E S T I N D I C AT O R S ( L E V E R - T Y P E )
Universal Clamp
For mounting indicator on dovetail. 7/32" hole in swivel. Dovetail end has 7/32" hole and 5/32"
hole adjacent to the dovetail. For use on Interapid 312 style indicators.
74.108603 41663
Universal Swivel Clamp
Dovetail opposite 3/8" mounting hole and V-side hole with clamp screw for range 1/8" to 1/4".
599-7055 44870
Swivel Clamp
3/8" and 7/32" dia. mounting holes. Dovetail opposite 3/8" hole. For use with all front-mounted
dial BESTEST/TESATAST indicators.
599-7045-1 51853
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Universal Dovetail Attachment
Supplied with vertical top-mounted dial BESTEST indicators. Fits all BESTEST indicators and dovetail-
mounting electronic gage heads. Chrome plated. Shank is 1/4" diameter x 2-1/2" long (to center of ball).
599-7054 44869
Lug-Back Bracket
Dovetail fits all BESTEST indicators and dovetail-mounting electronic heads. Mounting slot is 1/4".
599-980-10 44740
Combination BESTEST Indicator Axial Support
Used for mounting indicator on dovetail or rod. Hinges on support allow indicator to be positioned
for best orientation to workpiece. Support mounting stem is 3/8". Tool length is 5-1/4".
74.106931 41656
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D I A L T E S T I N D I C AT O R S ( L E V E R - T Y P E )
Contact Points
Contact points of different lengths are not interchangeable because any change in length of point
radically changes the magnification of the indicator. Be sure to replace or interchange only with points
of the same length. Points of the same length but having different tip diameters are completely inter-
changeable.
599-7030-15 599-7051 599-7030-40
599-7050 599-7034-80
599-7034-40
599-7030-80 599-7049
599-7036-80
599-7034-120 599-7030-120
Ruby Tip Contact Points
599-7030-40R 599-7030-80R 599-7030-120R
599-7034-80R 599-7034-120R
Length x Tip Dia. (in / mm) Ball Material
For use with BESTEST indicators 599-7021, 7022, 7023, 7024, 7029, 7030, 7031, 7032, 7033,
7037, and 7038 inch and metric models:
599-7030-15 45702 1/2 x .015 / 12.5 x 0.4 Carbide
599-7030-40 44827 1/2 x .040 / 12.5 x 1 Carbide
599-7050 44865 1/2 x .040 / 12.5 x 1 Steel
599-7030-80 44828 1/2 x .080 / 12.5 x 2 Carbide
599-7049 44864 1/2 x .080 / 12.5 x 2 Steel
599-7030-120 44829 1/2 x .120 / 12.5 x 3 Carbide
599-7051 44866 1/2 x .120 / 12.5 x 3 Steel
For use with 599-7034 and 599-7035 BESTEST indicators:
599-7034-40 44841 1-7/16 x .040 / 37 x 1 Carbide
599-7034-80 44842 1-7/16 x .080 / 37 x 2 Carbide
599-7036-80 44847 1-7/16 x .080 / 37 x 2 Steel
599-7034-120 44843 1-7/16 x .120 / 37 x 3 Carbide
Ruby Tip Contact Points
599-7030-40R 24694 1/2 x .040 / 12.5 x 1 Synthetic Sapphire
599-7030-80R 24695 1/2 x .080 / 12.5 x 2 Synthetic Sapphire
599-7030-120R 24696 1/2 x .120 / 12.5 x 3 Synthetic Sapphire
599-7034-80R 24697 1-7/16 x .080 / 37 x 2 Synthetic Sapphire
599-7034-120R 24698 1-7/16 x .120 / 37 x 3 Synthetic Sapphire
Contact point thread size is M1.4 x 0.3
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Dial Test Indicators - TESATAST®Accessories
Styli are available with various ball tip diameters and lengths in either hard-chrome plated or
carbide ball tips.
18.60201 18.60211
18.60202 18.60212
18.60203
18.60213
Ball Tip
in/mm in/mm
Hard-chrome Carbide
18.60101 40542 18.60201 40548 .04 / 1 .5 / 12.5
18.60102 40543 18.60202 40549 .08 / 2 .5 / 12.5
18.60103 40544 18.60203 40550 .12 / 3 .5 / 12.5
18.60112 40546 18.60211 40551 .04 / 1 1.5 / 36.5
18.60113 40547 18.60212 40552 .08 / 2 1.5 / 36.5
18.60213 40553 .12 / 3 1.5 / 36.5
Note: Same point for both inch and metric instruments
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D I A L T E S T I N D I C AT O R S ( L E V E R - T Y P E )
TESATAST Accessories
1 2 3
4 5 6
9
7 8
in mm
Fixing shanks and supports for clamping the TESATAST in the measuring position.
Dovetail shanks:
18.50104 40533 18.40104 40522 1. 7/32 in (8 mm) x .5 in (12 mm)
18.50105 40534 18.40105 40523 2. 1/4 in (8 mm) x .5 in (12 mm)
Rod shank:
18.50202 40535 18.40202 40524 3. 3/8 in (8 mm) dia. x 3.5 in (80 mm)
Oblong section shank:
18.50203 40536 18.40203 40525 4. 1/2 in x 1/4 in x 3 in (13 x 6 x 75 mm)
Swivel shanks:
18.50404 40537 18.40404 40526 5. 3/8 in (8 mm) dia. x 1 in (25 mm)
18.50405 40538 18.40405 40527 6. 3/8 in (8 mm) dia. x 3.5 in (90 mm)
Angle shanks:
18.50406 40539 18.40406 40528 7. 3/8 in (8 mm) dia. x 1 in (25 mm)
18.40501 40529 18.40501 40529 8. Centering support with shank 3/8 in (8 mm) dia. x 1 in
(25 mm) clamping by dovetail and 3/16 in (4 mm) bore
18.60401 40557 18.60401 40557 9. Fixing clamp, double
Sets and additional accessories:
18.50001 40531 18.40001 40519 Set of accessories consisting of: 18.60101 stylii,
18.60102 stylii, 18.60103 stylii, 18.60307 key holder,
18.50104 dovetail shank or 18.40104 dovetail shank,
18.50105 dovetail shank or 18.40105 dovetail shank,
18.60308 case
18.50100 40532 18.40100 40521 Set of accessories consisting of: 18.60401 clamp,
18.50202 shank or 18.40202 shank,
18.50203 support or 18.40203 support,
18.50404 shank or 18.40404 shank,
18.50405 shank or 18.40405 shank,
18.50406 shank or 18.40406 shank, 18.60608 case
18.50703 40540 18.40703 40530 Set similar to 18.50101 or 18.40101 but with centering
support 18.40501 in addition, in case 18.60702
18.60307 40555 18.60307 40555 Stylus key
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INTERAPID 312 Dial Test Indicators (Lever-Type)
Very large measuring span – Ideal for inspecting all significant size variations, e.g.
on the surface plate – Measure positional, form and shape errors.
• For measurement at 12°.
• With revolution counter.
• Inclined, easy-to-read dial.
• One piece, solid case.
• High rigidity.
• Very high sensitivity, very light measuring pressure.
• Jeweled mechanism fitted with ball-bearings.
• Fully reversible, swiveling through 210° without reversing lever.
• Hard steel or tungsten carbide contact points.
• Variety of mounting positions.
Horizontal Model Vertical Model
Time-tested dial test Dial test indicator (lever-type)
indicator (lever-type) with with dial face mounted at
dial face mounted parallel right angle to the insert axis.
to the insert axis.
29
04
16.5
67.5
.5
0 37
0 30
Angular position
of 12° for stylus insert
96.5
The models INTERAPID 312 are
designed to give a true reading when
the angle between the stylus and the
workpiece surface is 12° (Fig. A).
In other measuring positions, includ-
~16
ing the parallel position of the stylus
against the workpiece surface, the val-
ues read have to be corrected (Fig. B).
Technical Data
Measuring
direction
0.01 mm 0.002 mm
Pointer Revolution Pointer Revolution
A 1 2 1 2
Measuring Deviation range 10 µm 20 µm 4 µm 8 µm
direction
Total deviation range 13 µm 23 µm 6 µm 10 µm
B
Repeatability limit 3 µm 1 µm
Max. hysteresis 3 µm 2 µm
Measuring
direction
Measuring force 0.12 N 0.25 N
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D I A L T E S T I N D I C AT O R S ( L E V E R - T Y P E )
INTERAPID® 312 Horizontal Models
Rotating
dial Bezel
Series Dia. Inserts
Very low measur-
ing force as in
the table on page E-45 in
Lever system
74.111370 42775 312b-1 0.0005 0.060 1.5 0 - 15 - 0 0.65
with friction 74.111371 86150 312b-2 0.0005 0.060 1.2 0 - 15 - 0 0.65
drive preventing from 74.111965 41716 312b-15 0.0005 0.060 1.5 0 - 15 - 0 2.675
overload
74.111374 41682 312b-20 0.001 0.060 1.2 0 - 15 - 0 0.65
Accuracy: 74.111372 41680 312b-3 0.0001 0.016 1.5 0-4-0 0.65
see table on 74.111373 41681 312b-4 0.0001 0.016 1.2 0-4-0 0.65
page E-45
Supplied in a mm
plastic case 74.111366 41674 312-1 0.01 1.6 37.5 0 - 40 - 0 16.5
with:
1 insert with a 74.111367 41675 312-2 0.01 1.6 30.0 0 - 40 - 0 16.5
.080 in / 2 mm dia. 74.111368 42773 312-3 0.002 0.4 37.5 0 - 10 - 0 15.2
in hardened steel 74.111369 42774 312-4 0.002 0.4 30.0 0 - 10 - 0 15.2
1 key No. 18.60307
Identification
number
Declaration 0 0
0 2 2 0
of conformity 10 10 10 10
2 2
4 4 4 4
20 20 20 20
0.01 mm 0.01 mm
6 0.002 mm
6 6 0.002 mm 6
30 30 8
30 30 40 8 8 10
8
40 10
74.111366 74.111367 74.111368 74.111369
®
INTERAPID 312 Vertical Models
Bezel
Dia. Inserts
in
74.111377 41685 0.0005 0.060 1.5 0 - 15 - 0 0.65
74.111378 41686 0.0005 0.060 1.2 0 - 15 - 0 0.65
74.111958 41715 0.0005 0.060 1.5 0 - 15 - 0 2.675
74.111379 41687 0.001 0.060 1.2 0 - 15 - 0 0.65
74.111957 41714 0.0001 0.016 1.5 0-4-0 0.65
mm
74.111375 41683 0.01 1.6 37.5 0 - 40 - 0 16.5
74.111376 41684 0.01 1.6 30.0 0 - 40 - 0 16.5
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Full Indicator Sets with Accessories
Technical
data as listed
Full sets consist of: under each
single product
INTERAPID 312 dial test indicators Plastic case
as shown in the tables hereafter Identification
74.106331 41651 Height gage bar with clamp number
74.108943 41665 Reducing sleeve, inch
Declaration
or of conformity
74.108942 41664 Adapter sleeve 5/32" - 3/8"
74.106931 41656 Axial support - .375" stem
or
74.106026 41650 Axial support - 8 mm stem
74.111474 41688 Case
18.60307 40555 Contact point wrench
®
INTERAPID 312 Horizontal Models
in 74.111370 74.111371 74.111372 74.111373 74.106331 74.108943 74.106931 74.111474 18.60307
74.111508 41706 G G G G G G
74.111509 41707 G G G G G G
74.111510 41708 G G G G G G
74.111511 41709 G G G G G G
mm 74.111366 74.111367 74.111368 74.111369 74.106331 74.108942 74.106026 74.111474 18.60307
74.111502 41700 G G G G G G
74.111503 41701 G G G G G G
74.111504 42777 G G G G G G
74.111505 42778 G G G G G G
in 74.111377 74.111378 74.106331 74.108943 74.106931 74.111474 18.60307
74.111513 41710 G G G G G G
74.111514 41711 G G G G G G
mm 74.111375 74.111376 74.106331 74.108942 74.106026 74.111474 18.60307
74.111506 41704 G G G G G G
74.111507 41705 G G G G G G
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D I A L T E S T I N D I C AT O R S ( L E V E R - T Y P E )
Measuring Inserts for INTERAPID®312
Ball tips in Series 312 Dial Test Indicator Sets
hardened steel
or tungsten carbide
M1.7 Length L of the measuring inserts
coupling thread
Note:
L The original measuring insert mounted on
every INTERAPID 312 and other inserts with
same nominal length but having different tip
diameters are completely interchangeable.
Steel Carbide
Ball Tips Ball Tips L
in
74.107899 41660 74.105996 41647 all** 0.080 0.650
74.107901 41661 74.105997 41648 all** 0.060 0.650
74.107903 41662 74.105998 41649 all** 0.031 0.650
74.106361 41654 all** 0.080 1.375*
74.106363 41655 all** 0.031 1.375*
74.111913*** 41713 0.080 2.675
74.111912**** 41712 0.100 2.675
mm
74.107893 41657 74.105993 41644 0.01 2 16.5
74.107895 41658 74.105994 41645 0.01 1.5 16.5
74.107897 41659 74.105995 41646 0.01 0.8 16.5
74.106358 41652 0.01 2 36.6*
74.106360 41653 0.01 0.8 36.6*
74.110481 41666 74.110482 41667 0.002 2 15.2
74.110492 41669 74.110491 41668 0.002 1.5 15.2
74.110493 41670 74.110507 42772 0.002 0.8 15.2
74.110494 41671 0.002 2 34*
74.110508 41673 0.002 0.8 34*
in / mm
18.60307 40555 Key for measuring inserts
74.111474 41688 Case for measuring inserts
* The length of the used insert changes the amplification factor of the lever system,
therefore, each read value must be doubled.
** Except for models No. 74.111965 and No. 74.111958
*** Only for model No. 74.111965
**** Only for model No. 74.111958
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®
Accessories for INTERAPID 312
3+2=1
74.108942
74.106331
74.106931
in mm in mm
74.106331 41651 Height gage bar with clamp 74.106331 41656
18.50203 40536 Height gage bar 18.40203 40525 /2 x 1/4 x 2
1
13 x 6 x 50
ø 7/32 ø 5.6
74.108603 41663 Double attachment with clamping 74.108603 41663 ø4
point and dovetail
74.106931 41656 Swivel holder 74.106026 41650 ø 3/8 x 5.25 ø 8 x 133
with clamping points ø4
and dovetail
74.108943 41665 Reducing sleeve 74.108942 41664 ø 3/8 / ø 5/32 ø8/ø4
74.111481 41689 Rectangular fixing shank /16 x 5/16
3
SP111317 38854 Adaptor shank for INTERAPID 312 Indicators
®
Contact Points For INTERAPID Models 310-3, 311-3, 310-b-3,
311-bn-3, 312-3, 312-4†
Type
74.111486 42776 Carbide .080 in .812 in
74.111487 41693 Carbide .060 in .812 in
74.111488 41694 Carbide .031 in .812 in
74.111489 41695 Chrome .080 in .812 in
74.111490 41696 Chrome .060 in .812 in
74.111491 41697 Chrome .031 in .812 in
74.111492* 41698 Carbide .080 in 1.750 in
74.111493* 41699 Carbide .031 in 1.750 in
74.110481 41666 Chrome 2.0 mm 15.2 mm
74.110482 41667 Carbide 2.0 mm 15.2 mm
74.110491 41668 Carbide 1.5 mm 15.2 mm
74.110493 41670 Chrome 0.8 mm 15.2 mm
74.110494* 41671 Carbide 2.0 mm 34 mm
74.110507 42772 Carbide 0.8 mm 15.2 mm
74.110508* 41673 Carbide 0.8 mm 34 mm
†With .0001 in (0.002 mm) graduations
* Note when these special purpose contact points are used, the dial reading must be
F-22 Rapp Industrial Sales
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D I A L T E S T I N D I C AT O R S ( L E V E R - T Y P E )
COMPAC Lever Dial Test Indicators
Essential for the workshop, but also in the inspection room and laboratory - Ideal for comparative
DIN 2270 and measurement on a surface plate - Detect form and position errors - Measure axial and radial
factory standard runouts, especially.
A Measuring direction Technical features:
Rotating dial
• Long range up to 3 mm.
Friction lever • Bi-directional measuring, without reversing lever.
system for • Continuous clockwise rotation of the pointer in both ways.
preventing • Swivelling probe through 180 °.
from overload B Measuring direction
• Main pivot on oversized, self-aligning angular bearings.
Contact points
with tungsten • Dovetail mounting directly machined in the indicator body.
carbide ball tips • Dull-chrome plated bezel and housing.
Delivery in a a • Rotating dial.
suited plastic • Insensitive to magnetic fields produced in universal precision mechanics.
case including: Shorten lever
1 x 2 mm dia. contact point
1 x 8 mm dia. rigid stem,
L = 15 mm
Note for use of the COMPAC dial test indicators (lever-type):
(No. 01840107) When the measuring insert is parallel to the workpiece surface (Fig. A), these dial test indicators give true reading as
1 x 4 mm dia. rigid stem, the amplification factor is 1: 1. In other measuring positions (angle in Fig. B), the effective lever length changes
L = 15 mm so that the read value need be corrected. With respect to this, also refer to the instruction manual.
(No. 01840109)
Serial number Series 210, standard
Inspection report
with a declaration
of conformity
60°
6.38
1.6
ø0
.7
9
Inch reading
Order Reading Total Travel per Bezel Contact Total Repeat- Hysteresis N
Code Range Revolution Point Reading ability
in in in in L in error (in) in in
212A .001 .06 .02 1.063 0-10-20 .72 .0005 .00015 .00015 0.35
214A .0005 .06 .02 1.063 0-10-20 .72 .0005 .00015 .00015 0.35
214GA .0005 .06 .02 1.575 0-10-20 .72 .0005 .00015 .00015 0.35
213LA .0005 .12 .04 1.063 0-20-40 1.44 .001 .00015 .00025 0.20
213GLA .0005 .12 .04 1.575 0-20-40 1.44 .001 .00015 .00025 0.20
215A .0001 .024 .004 1.063 0-20-40 .72 .0005 .00015 .0001 0.30
215GA .0001 .024 .004 1.575 0-20-40 .72 .0005 .00015 .0001 0.30
Metric reading
Order Reading Total Travel per Bezel Contact Total Repeat- Hysteresis N
code Range Revolution Point Reading ability
mm mm mm mm L mm error (µm) µm µm
213 0.01 1.5 0.5 27 0-25-50 18 13 3 3 0.35
213G 0.01 1.5 0.5 40 0-25-50 18 13 3 3 0.35
212L 0.01 3 1 27 0-50-100 36 26 3 6 0.20
212GL 0.01 3 1 40 0-50-100 36 26 3 6 0.20
215 0.002 0.6 0.1 27 0-5-10 18 13 1.5 2.5 0.30
215G 0.002 0.6 0.1 40 0-5-10 18 13 1.5 2.5 0.30
215GL 0.002 1.2 0.2 40 0-10-20 36 26 5 5 0.20
216G 0.001 0.6 0.1 40 Rapp
0-5-10Industrial
18 Sales
4 1.5 1.5 0.30 F-23
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D I A L T E S T I N D I C AT O R S ( L E V E R - T Y P E ) D I A L T E S T I N D I C ATO R S ( L E V E R - T Y P E )
Series 220, perpendicular
Inch reading
Order Reading Total Travel per Bezel Contact Total Repeat- Hysteresis N
Code Range Revolution Point Reading ability
in in in in L in error (in) in in
224A .0005 .06 .02 1.063 0-10-20 .72 .0005 .00015 .00015 0.35
224GA .0005 .06 .02 1.575 0-10-20 .72 .0005 .00015 .00015 0.35
223LA .0005 .12 .04 1.063 0-20-40 1.44 .001 .00015 .00025 0.20
223GLA .0005 .12 .04 1.575 0-20-40 1.44 .001 .00015 .00025 0.20
225A .0001 .024 .004 1.063 0-20-40 .72 .0005 .0001 .00015 0.30
225GA .0001 .024 .004 1.575 0-20-40 .72 .0005 .0001 .00015 0.30
Metric reading
Order Reading Total Travel per Bezel Contact Total Repeat- Hysteresis N
Code Range Revolution Point Reading ability
mm mm mm mm L mm error (µm) µm µm
223 0.01 1.5 0.5 27 0-25-50 18 13 3 3 0.35
223G 0.01 1.5 0.5 40 0-25-50 18 13 3 3 0.35
222L 0.01 3 1 27 0-50-100 36 26 3 6 0.20
222GL 0.01 3 1 40 0-50-100 36 26 3 6 0.20
225 0.002 0.6 0.1 27 0-5-10 18 13 1.5 2.5 0.30
225G 0.002 0.6 0.1 40 0-5-10 18 13 1.5 2.5 0.30
F-24 Rapp Industrial Sales
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D I A L T E S T I N D I C ATO R S ( L E V E R - T Y P E )
D I A L T E S T I N D I C AT O R S ( L E V E R - T Y P E )
Series 230, parallel
DIN 2270 and
factory standard
Rotating dial
Friction lever
system for
preventing
from overload
Contact points
with tungsten
carbide ball tips
Delivery in a
suited plastic
case including:
1 x 2 mm dia. contact point
1 x 8 mm dia. rigid stem,
L = 15 mm
(No. 01840107)
1 x 4 mm dia. rigid stem,
L = 15 mm
(No. 01840109)
Serial number
Inspection report
with a declaration
of conformity
Inch reading
Order Reading Total Travel per Bezel Contact Total Repeat- Hysteresis N
Code Range Revolution Point Reading ability
in in in in L in error (in) in in
234A .0005 .06 .02 1.063 0-10-20 .72 .0005 .00015 .00015 0.35
234GA .0005 .06 .02 1.575 0-10-20 .72 .0005 .00015 .00015 0.35
233LA .0005 .12 .04 1.063 0-20-40 1.44 .001 .00015 .00025 0.20
233GLA .0005 .12 .04 1.575 0-20-40 1.44 .001 .00015 .00025 0.20
235A .0001 .024 .004 1.063 0-20-40 .72 .0005 .0001 .00015 0.30
235GA .0001 .024 .004 1.575 0-20-40 .72 .0005 .0001 .00015 0.30
Metric reading
Order Reading Total Travel per Bezel Contact Total Repeat- Hysteresis N
Code Range Revolution Point Reading ability
mm mm mm mm L mm error (µm) µm µm
233 0.01 1.5 0.5 27 0-25-50 18 13 3 3 0.35
233G 0.01 1.5 0.5 40 0-25-50 18 13 3 3 0.35
232L 0.01 3 1 27 0-50-100 36 26 6 3 0.20
232GL 0.01 3 1 40 0-50-100 36 26 6 3 0.20
235 0.002 0.6 0.1 27 0-5-10 18 13 1.5 2.5 0.30
235G 0.002 0.6 0.1 40 0-5-10 18 13 1.5 2.5 0.30
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D I A L T E S T I N D I C AT O R S ( L E V E R - T Y P E ) D I A L T E S T I N D I C ATO R S ( L E V E R - T Y P E )
Series 240, with reduced range
One-Revolution
DIN 2270 and
factory standard
Rotating dial
Friction lever
system for
10.65 preventing
from overload
8 17 9.4
Contact points
with tungsten
carbide ball tips
Delivery in a
suited plastic
ø40
ø27
case including:
1 x 2 mm dia. contact point
48.91
60°
1 x 8 mm dia. rigid stem,
6.38
L = 15 mm
Ø
(No. 01840107)
0.7
1 x 4 mm dia. rigid stem,
9
L = 15 mm
1.6
(No. 01840109)
L
Serial number
Inspection report
with a declaration
of conformity
Inch reading
Order Reading Total Bezel Contact Total Repeat- Hysteresis N
Code Range Point Reading ability
in in in L in error (in) in in
244A .0005 .030 1.063 0-15-0 .6754 .0005 .00015 .00015 0.25
244GA .0005 .030 1.575 0-15-0 .6754 .0005 .00015 .00015 0.25
244LA .0005 .020 1.063 0-10-0 1.800 .0005 .00015 .00015 0.10
244GLA .0005 .020 1.575 0-10-0 1.800 .0005 .00015 .00015 0.10
245A .0001 .008 1.063 0-4-0 .7200 .00015 .00006 .00008 0.25
245GA .0001 .008 1.575 0-4-0 .7200 .00015 .00006 .00008 0.25
Metric reading
Order Reading Total Bezel Contact Total Repeat- Hysteresis N
Code Range Point Reading ability
mm mm mm L mm error (µm) µm µm
242 0.01 0.8 27 0-40-0 18 13 3 3 0.25
242G 0.01 0.8 40 0-40-0 18 13 3 3 0.25
243L 0.01 0.5 27 0-25-0 45 13 3 3.5 0.10
243GL 0.01 0.5 40 0-25-0 45 13 3 3.5 0.10
245 0.002 0.2 27 0-10-0 18 4 1.5 2 0.25
245G 0.002 0.2 40 0-10-0 18 4 1.5 2 0.25
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D I A L T E S T I N D I C ATO R S ( L E V E R - T Y P E )
D I A L T E S T I N D I C AT O R S ( L E V E R - T Y P E )
Contact Points for Lever Dial Test Indicators
Tungsten carbide
or ruby ball tips
M1,6 coupling
thread
Standard contact
points mounted
on all dial test
indicators can easily be
replaced by those having
a same length, but with a
different diameter. Inch reading
Carbide Ball Tips
COMPAC TESA mm L in
4/240A-84 240A084 01866010 0.8 .6754
4/240A-82 240A082 01866007 2 .6754
4/240A-83 240A083 01866017 3 .6754
4/210A-84 210A084 01866011 0.8 .72
4/210A-82 210A082 01866005 2 .72
4/210A-83 210A083 01866018 3 .72
4/210LA-84 210LA084 01866024 0.8 1.44
4/210LA-82 210LA082 01866009 2 1.44
4/210LA-83 210LA083 01866025 3 1.44
4/240LA-84 240LA084 01866012 0.8 1.8
4/240LA-82 240LA082 01866008 2 1.8
4/240LA-83 240LA083 01866019 3 1.8
Metric reading
Carbide Ball Tips Ruby Ball Tips
Compac TESA Compac New mm L mm
4/210-84 210084 01866014 ÷ ÷ ÷ 0.8 18
4/210-82 210082 01866003 4/210-82R 210082R 01866026 2 18
4/210-83 210083 01866021 ÷ ÷ ÷ 3 18
4/210L-84 210L084 01866016 ÷ ÷ ÷ 0.8 36
4/210L-82 210L082 01866004 4/210L-82R 210L082R 01866027 2 36
4/210L-83 210L083 01866023 ÷ ÷ ÷ 3 36
4/240L-84 240L084 01866015 ÷ ÷ ÷ 0.8 45
4/240L-82 240L082 01866006 4/240L-82R 240L082R 01866028 2 45
4/240L-83 240L083 01866022 ÷ ÷ ÷ 3 45
Contact points with COMPAC order codes are available while stock lasts.
Contact points with TESA order number are in stainless steel.
Rapp Industrial Sales F-27
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D I A L T E S T I N D I C AT O R S ( L E V E R - T Y P E ) D I A L T E S T I N D I C ATO R S ( L E V E R - T Y P E )
Accessories for Lever Dial Test Indicators
2 4
5
11
6
8
10
mm in
01840104 1 Fixing shank with dovetail clamp 4 01850104 7
/32
01840105 2 Fixing shank with dovetail clamp 8 01850105 1
/4
01840202 3 Cylindrical fixing shank 8 x 80 01850202 3
/8 x 3.5
with clamp 5.6 7
/32
01840203 4 Rectangular fixing shank 13 x 6 x 50 01850203 1
/ 2 x 1/ 4 x 2
with clamp 5.6 7
/32
01840404 5 Short swivel holder with cylindrical shank 8 x 25 01850404 3
/8 x 1
and dovetail clamp
01840405 6 Long swivel holder with cylindrical shank 8 x 90 01850405 3
/8 x 3.5
and dovetail clamp
01840406 7 Angle holder with cylindrical shank 8 x 25 01850406 3
/8 x 1
Clamping bore 8 3
/8
01840501 8 Holder shoulder for perpendicular model
with cylindrical shank 8 x 25 01840501 1
/4 x 1
Clamping point for fixing shank 4
and dovetail clamp
01860401 9 Double fixing clamp with 5.6 01860401
dovetail clamp
01840407 10 Long swivel holder with cylindrical shank and 8 x 125
dovetail clamp as well as fine adjustment
01860008 11 Fixing shank with dovetail clamp 6
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D I A L T E S T I N D I C ATO R S ( L E V E R - T Y P E )
D I A L T E S T I N D I C AT O R S ( L E V E R - T Y P E )
Accessories for Lever Dial Test Indicators (cont.)
D
Dovetail fixing shanks and mounting lug
01850106 Fixing shank swivelling through ± 30 ° 1
/4 in
01850107 Rigid fixing shank 1
/4 in
01840106 Fixing shank swivelling through ± 30 ° 8 mm
01840107 Rigid fixing shank 8 mm
01840108 Fixing shank swivelling through ± 30 ° 4 mm
01840109 Rigid fixing shank 4 mm
TA6 Fixed stem 5
/16 in
TMA6 Swivel stem through ± 30 ° 5
/16 in
TA8 Fixed stem 3
/8 in
TMA8 Swivel stem through ± 30 ° 3
/8 in
13
15
30°
øD
ø 16
ø 16
øD
30°
23,8
26,8
Stem Clamping
length
SPT Rotating holder 8 mm 25 mm
SPTA Rotating holder 1
/4 in 1 in
SPTA-3/16 Rotating holder 3
/16 in 1 in
SPTA-3/8 Rotating holder 3
/8 in 1 in
SPTA-5/16 Rotating holder 5
/16 in 1 in
Rapp Industrial Sales F-29
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C O M PAT R I T I V E M E A S U R E M E N T
Rapp Industrial Sales
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C O M PA R AT I V E M E A S U R E M E N T C O M PA R AT I V E M E A S U R E M E N T
TESA TPS 300 / 500 / 1000 Motorised Setting Benches 3
These motorised benches are specially made for display setting as well as for calibrating 0,001 mm
2-point or 3-point shop tools used to measure both internal and external dimensions up
to 1000 mm.
1,5 + L (mm)/300
µm
1 µm
10 N
100/240 AC – 1,5
A
50/60 Hz
RS 232
+10 to +40°C
– 10 to +40°C
3
Shipping
packaging
Identification
number
Benefit
e w All Inspection
A single bench can replace a wide V i report
number of setting standards such as
Newcts Declaration
gage blocks or setting rings.
u
Prod
of conformity
Technical Data
Int. dimensions mm/in Ext. dimensions mm/in mm kg
02130001 28461 TPS 300 1 - 305 (0.04 -12) 40 - 330 (1.6 ÷13) 610 x 300 x 270 50
02130002 28462 TPS 500 1- 508 (0.04 - 20) 40 - 532 (1.6 ÷21) 820 x 300 x 300 75
02130003 28463 TPS 1000 10 - 1016 (0.4 - 40) 40 - 1040 (1.6 ÷41) 1330 x 340 x 300 300
On request TPS 1500 mm
Provided with the following accessories:
Power supply 80 – 240 V, 50 – 60 Hz
Rubber feet (3) acting as vibration inhibitors
AL300003 adapter mounted on the mobile stop (order No. 02160027)
All given maximum permissible errors for a metrological characteristic (MPE) are valid for a temperature of 20° ±0,5° C and relative
humidity of 50 ±5 %.
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C O M PA R AT I V E M E A S U R E M E N T
C O M PA R AT I V E M E A S U R E M E N T
Optional Accessories
For Bore Gages – TESA Veribor
Application range 4.5 - 50 mm
mm X
02160020 28505 A7547 4.5 - 6 0 4.5
02160021 28506 A7548 6 - 12.5 0 5.,8
02160022 28507 A7525 12 - 25 0 9.5
02160023 28508 A7559 25 - 50 0 17.5
Application range 50 - 550 mm
mm AL300003
02160024 28509 AL3055 50 - 150
02160021 285010 AL5590 150 - 300
02160026 285011 AL90125 240 - 550 0
AL3055
Each bench is supplied with AL300003 adapter.
– Interapid AL5590
AL90125
mm
02160024 28509 AL3055 50 - 250
Each bench is supplied with AL300003 adapter.
– TESA YA AL300003
mm AL3055
02160028 28513 A7750-A7751-A7752 6 - 12.5
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For Internal Micrometers
mm
02160029 28548 A300000 40 - 1500
TPS 300 requires 1 item, TPS 500 and 1000 need 2 items.
For IRA 2 and ETALON Caliper Gages
Internal measuring
mm
02160030 28549 A300005 10 -150
Requires 2 items.
For ETALON Caliper Gages
External measuring mm
02160029 28548 A300000 40-60
Requires 2 items.
For TESA INOTEST
Comparator gages with 2-point contact for internal and mm
external mesuring 02160031 28550 A300004 50 - 1500
Requires 2 items
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C O M PA R AT I V E M E A S U R E M E N T
For TESA IMICRO and ALESOMETERS
Internal measuring
mm
02160033 28552 A7913 26 - 140
02160034 28552 A7914 125 - 240
For Lever-Type Dial Test Indicators
01639025 42785 Measuring support with articulated arm
For any other shop tool, please ask your local
TESA sales representative.
For Dial Gages
mm
02160035 28554 A300001-A300002 50 - 250
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C O M PA R AT I V E M E A S U R E M E N T C O M PA R AT I V E M E A S U R E M E N T
TESA VERIBOR Light Bore Gage 3
Bore gage with 2-point contact made to measure bores and form errors –
Measuring
Self-centring – Can equally be used with a dial gage, precision indicator bolts and anvils
or any other sensor type having a 8 h6 dia. clamping shaft. in steel,
hardened to 60 HRC ±2
and 63 HRC ±3,
respectively.
Mount for a sensor
having a 8h6 dia.
clamping shaft
2 µm
4 µm
Set
including
1 single
TESA VERIBOR Light plus
1 set of interchangeable
fixed inserts
covering the whole
application range.
Wooden case
Declaration
of conformity
w A ll
Vie w
Ne cts
u
Prod
Measuring
mm Bolt travel, mm depth, mm
05710090 28456 TESA Veribor Light 18 - 35 1.30 176
05710091 28457 TESA Veribor Light 35 - 60 1.40 178
05710092 28459 TESA Veribor Light 50 - 150 1.40 178
05710093 28460 TESA Veribor Light 18 - 150 1.30 / 1.40 176 / 178
Dial gage not included
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C O M PA R AT I V E M E A S U R E M E N T
3 TESA VERIBOR Bore Gages
Proven construction and high reliability over decades – Perform 2-point measurements of
See tables bores from 4,5 up to 550 mm – Detect form and shape errors – Gage body with a 8 mm
diameter fixing bore for a dial gage, precision indicator or any other sensor.
Measuring bolts
and anvils fitted • High repeatability through the circular reversing element inside the gage, virtually free from
with tungsten clearance.
carbide ball tips
Mount for • Gage body made of invar steel to prevent the measurement results from being affected by
a sensor having hand warmth transfer.
a 8 h6 dia.
clamping shaft • Centring shoe to ensure a correct alignment of the gage into the bore to be checked.
2 µm • Tungsten carbide ball tips for high resistance to wear.
(VERIBOR alone)
± 2s = 0,5 µm
(VERIBOR alone)
TESA VERIBOR
without dial gage
mm
05710012 4,5 - 6
3 05710013 6 - 12,5
05710014 12 - 25
Set
including 05710015 25 - 50
1 single 05710016 50 - 150
TESA VERIBOR Light plus
1 set of interchangeable 05710018 50 - 300
fixed inserts 05710017 240 - 550
covering the whole
application range.
Wooden case
Declaration
of conformity
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C O M PA R AT I V E M E A S U R E M E N T C O M PA R AT I V E M E A S U R E M E N T
3
Full set
mm including
05710054 05710061 4,5 - 6 1 single
TESA VERIBOR
05710055 05710062 6 - 12,5 Light plus
05710056 05710063 12 - 25 1 set of interchangeable
fixed inserts covering
05710057 05710064 25 - 50 the whole application range,
05710058 05710065 50 - 150 1 dial gage
as shown in
05710059 05710066 50 - 300 the table opposite,
05710060 05710067 240 - 550 1 dial gage guard.
Provided with a TESA dial gage Wooden case
01412010 01412510 01412310 01412511 Declaration
of conformity
mm 40 40 58 58
mm 0,01 0,001 0,01 0,001
E C B 30
øG
øF
ø20
ø8
A
A mm mm B mm C mm D mm E mm F mm G mm
4,5 - 6 0,35 74 2 138 3,3 3,8 16
6 - 12,5 0,5 93 2,6 156 4,3 4,9 16
12 - 25 0,9 106 4,5 194 7,8 7,9 19
25 - 50 1,3 140 6 228 16 8 19
50 - 150 1,4 173 10 279 36 12 23
50 - 300 1,4 173 10 279 36/66 12 23
240 - 550 1,6 227 14 347 112 18 28
Special Versions
Available on request:
• TESA VERIBOR for blind bores and centring shoulders.
• TESA VERIBOR elbow-shaped for hard-to-reach bores.
• Handtools for measuring the distance between two plan-parallel surfaces.
• Handtools for inspecting gear pitch diameters.
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C O M PA R AT I V E M E A S U R E M E N T
C O M PA R AT I V E M E A S U R E M E N T
3 Optional Accessories for TESA VERIBOR Bore Gages
Set of extensions
For extending the application range of
VERIBOR No. 05710016, 05710058 and
05710065 up to 300 mm dia.
mm
05740001
Consisting of:
1 Centring shoe
3 Extensions 50 mm
Depth extensions (not pictured) Dial gage guard
To be mounted on each tool shaft from Protects the dial gage against shocks.
diameters 25 to 550 mm for depth Also prevents the dial from being inad-
increase (Size B – Drawing on page G- vertently rotated.
13).
mm
05760026 250 mm
05760027 500 05760012 Ø 40
05760028 750 05760013 Ø 58
05760029 1000
Cable holder
Used for the probe cable. To be mount-
ed at the end of the gage shaft.
05760014
Clear/Memory switch
Cancels any value captured through the
electronic unit such as TESATRONIC,
easily and quickly.
05760025
Setting device
Uses gage blocks that serve as material
measures (not included in delivery
scope). Supplied in a wooden case.
mm
05740004 4,5 - 300
05740005 160 - 550
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Standard Dial Bore Gages
Centralizing Plunger Type - Style 1
• Dial indicator graduations. Inch - .0001"Metric - 0.002 mm
• Each model furnished in a protective case with all extensions and adapters.
• Positive Centralization. Centralizing Plungers automatically locate the gaging contacts
centrally on the bore diameter even when the gage is inserted at an angle.
• Available in sizes 0 thru 6.
Gage Size 0 Gage Size 1 Gage Size 2 Gage Size 3
Gage Size 4 Gage Size 5 Gage Size 6
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C O M PA R AT I V E M E A S U R E M E N T
Centralizing Plungers
Gaging Plunger
Positive Centralization
Centralizing Plungers automatically
locate the gaging contacts centrally
on the bore diameter even when the
Extensions gage is inserted at an angle.
Furnished with
each Size
Dial Bore Gage
A
A Reference
Range Extension Reference Contact
Application Range
Gaging Gaging
Gage Depth “A” Depth “A”
in Size (in) in mm (mm) mm
B1-12100 32497 0 2.5 .37 - .63 9.5 - 16.0 64 B1-18100 32863
B1-12101 32499 1 2.5 .63 - 1.00 16.0 - 25.5 64 B1-18101 32864
B1-12102 32501 2 2.5 1.00 - 1.53 25.5 - 39.0 64 B1-18102 32865
B1-12103 32516 3 4.0 1.50 - 2.16 38.0 - 55.0 102 B1-18103 32870
B1-12104 32531 4 5.0 2.12 - 3.13 54.0 - 79.5 127 B1-18104 32877
B1-12105 32545 5 6.0 3.09 - 6.13 78.5 - 156.0 152 B1-18105 32885
B1-12106 32560 6 6.0 6.00 - 12.13 152.5 - 308.0 152 B1-18106 32893
* Metric Bore Gages available from 9.5 mm thru 308.0 mm (.002 mm Dial Indicator graduations).
Contact Brown & Sharpe at 1-800-283-3600 for pricing information.
BORE GAGE OPTIONS
EXTENSIONS
Bore Gage Size 4 in 5 in 6 in 10 in 14 in 18 in 24 in 36 in
2 N/A
3 STD
4 STD
5 STD
6 N/A N/A STD
Extension lengths greater than 36”are available. Please contact customer service for a quote.
CONTACT POINTS
Option 1* 2 4 5 7
Gaging Contacts Steel T.C. Diamond T.C. Diamond
Centralizing Contacts Steel Steel Steel T.C. T.C.
Gaging Size
0 STD N/A N/A N/A N/A
1 STD N/A N/A N/A N/A
2 STD
3 STD
4 STD
* Steel Gaging and Centralizing Contacts
5 STD are normally furnished on all Dial Bore
Gages unless otherwise specified; cost is
6 STD included in the Option 1 price of the gage
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C O M PA R AT I V E M E A S U R E M E N T C O M PA R AT I V E M E A S U R E M E N T
Centralizing-Plunger Type - Style 2
• For jig-grinding machine operations.
• Designed to avoid disturbing the machine tool setup.
• For restricted areas or applications that might be hazardous to the operator’s hands.
Available in sizes 0 thru 6.
B
A
A & B Reference
B Style 2
Right-Angle
A
A, B & C Reference
in mm
B1-22100 32952 B1-28100 28516
B1-22101 32954 B1-28101 32978
B1-22102 32955 B1-28102 32979
B1-22103 32956 B1-28103 32980
B1-22104 32958 B1-28104 32981
B1-22105 32959 B1-28105 32983
B1-22106 32960 B1-28106 28522
Design and Application Data -
Dimensions in Inches
Style 1 Standard Style 2 Right-Angle
Gage A B A B C
Size Std. Min. Std. Min.
0 2.50 2.50 7.25 1.13 1.13 2.50 2.75
1 2.50 2.50 7.25 1.13 1.13 2.50 2.75
2 2.50 2.31 8.12 2.53 2.35 3.88 6.25
3 4.00 2.63 9.50 2.53 2.35 3.88 6.25
4 5.00 2.63 10.50 2.53 2.35 3.88 6.25
5 6.00 2.63 11.50 2.53 2.35 3.88 6.25
6 6.00 4.00 13.00 2.50 2.50 4.44 6.69
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C O M PA R AT I V E M E A S U R E M E N T
Rinseable Bore Gage
Eliminate time spent cleaning bore gages. The rinseable bore gage from Standard Gage can be
cleaned without disassembly. The plunger mechanism is completely immersible, making it as
easy to clean as it is to use.
• Balanced and lightweight for greater sensitivity and less operator fatigue.
• Excellent stability in holding mastered value.
• Tungsten carbide contacts.
• Measuring range: 2 in - 8 in / 50 mm - 200 mm
• Dial Indicator is shockproof, and is available in a choice of
graduations. The mechanism is protected by a cast housing.
• Up to 36 in extensions available.
• Supplied in black carrying case.
in / mm
B3-12509 87618 .0001 in
B3-14509 87621 .0005 in
B3-17509 87620 .005 mm
Alternate Face for B3-18509 87619 .002 mm
Metric Dial Bore Gage
Exceptional quality, more range for the money.
The bore gage can be disassembled
Centralization is accomplished via into its three basic sub-assemblies
a single lever/pivot mechanism. by two set screws.
3
2
4
1
5
The sensitive contact
4
and right angle transfer
2
3
mechanism have been
combined into one
lever-type unit. Springs that actuate the centralizer lever are external
to the bore gage head for ease of service or replacement.
The measuring range is
adjustable to .100”.
The set screw will
restrict the travel of the
lever as desired
by the operator. The bottom bushing for the extension plunger has
been relocated higher in the extension housing to eliminate
coolant and debris from adversely affecting its motion.
Cutouts located at the side of the
bore gage improve the operator's Easily adjustable restricter mechanism
ability to use and clean the to allow for easy entry into bores
gage without disassembly. throughout the entire range.
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Dial Bore Gage Combination Kit - Models 0 and 1
• Covers diameter range: .370 in - 1.000 in / 9.3 mm - 25 mm.
• Industry’s most popular Dial Bore Gage now available in an easy-to-use Combination Kit.
• Considerable cost savings.
• Interchangeable Gage Heads and Range Extensions to cover diameters from .370 in -
1.000 in / 9.3 mm to 25 mm.
• Convenient carrying case.
• Ideal for small shops or short production runs.
• Cost savings! Replaces separate Dial Bore Gages covering the same ranges, Models #0 and #1.
in / mm in / mm
B1-K0001 87601 .370 in -1.000 in .0001 in
B1-K0001M 28523 9.3 mm - 25 mm .002 mm
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Dial Bore Gage Combination Kit -
Models 2, 3, 4, and 5
Ideal for small machine shops or short production runs.
• Covers diameter range:
1.000 in - 8.000 in / 25 mm - 200 mm.
• Industry’s most popular Dial Bore Gage now available in an
easy-to-use Combination Kit.
• Considerable cost savings.
• Interchangeable Gage Heads and Range Extensions to cover
diameters from 1.000 in - 8.000 in / 25 mm to 200 mm.
• Convenient carrying case.
• Cost savings! Replaces separate Dial Bore Gages covering
the same ranges, Models #2, #3, #4, and #5.
Models 2, 3, 4, and 5
Cover Diameter Range
of 1.000" to 8.000"
in / mm in / mm
B1-K2345 33249 1.0 in - 8.0 in .0001 in
B1-K2345M 33250 25 mm - 200 mm .002 mm
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Digital Electronic Bore Gages
The Standard Digital Indicator No. D6-31034 was specifically designed for use with Dial Bore Gages.
• "0" set to master for comparative reading.
• Resolution 0.00005" (1µm).
• Preset size of master for absolute reading.
• Battery life 2000 hours.
• Minimum hold feature may be used to lock on the bore size as the gage is rocked through the bore.
• RS-232 interface.
Gage Size 0 Gage Size 1 Gage Size 2 Gage Size 3 Gage Size 4 Gage Size 5 Gage Size 6
Gage Sizes 0 and 1 use Mounting Sleeve.
Gage Sizes 2 - 6 use Protective Housing.
Complete Digital Electronic Bore Gages
Application Range
Gaging Gaging
Gage Depth Depth
Size (in) in mm (mm)
B5-10100 87594 0 2.5 .37 - .63 9.5 - 16.0 64
B5-10101 87595 1 2.5 .63 - 1.00 16.0 - 25.5 64
B5-10102 87596 2 2.5 1.00 - 1.53 25.5 - 39.0 64
B5-10103 87597 3 4.0 1.50 - 2.16 38.0 - 55.0 102
B5-10104 87598 4 5.0 2.12 - 3.13 54.0 - 79.5 127
B5-10105 87599 5 6.0 3.09 - 6.13 78.5 - 156.0 152
B5-10106 87600 6 6.0 6.00 - 12.13 152.5 - 308.0 152
in/µm
Indicator Alone
D6-31034 86481 .00005 in / 1 µm Gage
Size
X4-81030 87588 0&1
Digital Electronic Handle Assemblies X4-81032 87589 2
Convert Dial Bore Gages to Digital Electronic Gages with X4-81033 87590 3
these Digital Electronic Handle Assemblies: X4-81034 87591 4
R1BX4 81035R 5
X4-81036 87593 6
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3 TESA Bore Gages
See Perform 2-point measurement of diameters, shape and form errors –
dial gage Self-centring and self-aligning into the bore – Release button on each bore
table gage for activating the measuring bolt – Interchangeable dial gages
Regular and contact pins.
dial gages
with a release
button for activating
the measuring bolt
Wooden case
Bore gages, Type IA00 or IA0 –
Complete with Dial Gage
Identification
number
Inspection report
with a declaration
of conformity
Metric Readout
mm mm mm min. max. N min. 2.80
S57100765 26071 IA 00-365 0.002 3.75 - 6.75 0.5 2 25/40 1 2.80
S57100383 26072 IA 00-367 0.001 3.75 - 6.75 0.5 2 25/40 1 2.80
S57200063 26073 IA 0-365 0.002 6.75 - 12.25 0.5 3 60 1 2.80
S57200066 26074 IA 0-367 0.001 6.75 - 12.25 0.5 3 60 1
Inch Readout
Measuring depth (in)
in in in min. max. N min. Max
S57100425 26078 IA 00-365A 0.0001 0.150 ÷.270 0.020 0.080 1/15/8 1 2.80
On request IA 00-367A 0.00005 0.150 ÷.270 0.020 0.080 1/15/8 1 2.80
S57200426 26075 IA 0-365 0.0001 0.270 ÷.485 0.020 0.120 2 3/ 8 1 2.80
S57200507 26076 IA 0-367A 0.00005 0.270 ÷.485 0.020 0.120 2 3/ 8 1 2.80
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Bore Gages, Type IA00 - Without Dial Gage 3
3,75 ÷6,75 mm/
0.150 ÷0.270 in
mm mm 0,5 mm/0.020 in for
mm mm each gage body
IA00 3.75 - 6.75 0.5 IA00A 0.150 - 0.270 0.020 1,5 µm
Interchangeable gage body Interchangeable gage body (gage body alone,
w/o dial gage)
(included in the delivery scope) (included in the delivery scope)
Tungsten carbide
contact pins
6 gage
bodies,
mm in interchangeable.
IA00011 IA00/1 3.75 - 4.25 IA00011 IA00/1 0.150 - 0.170 2 depth stops.
IA00012 IA00/2 4.25 - 4.75 IA00012 IA00/2 0.170 - 0.190 Wooden case
IA00013 IA00/3 4.75 - 5.25 IA00013 IA00/3 0.190 - 0.210
IA00014 IA00/4 5.25 - 5.75 IA00014 IA00/4 0.210 - 0.230 Declaration
IA00015 IA00/5 5.75 - 6,25 IA00015 IA00/5 0.230 - 0.250 of conformity
IA00016 IA00/6 6.25 - 6.75 IA00016 IA00/6 0.250 0.270
3
6,75 ÷12,25 mm/
.0.270 ÷0.485 in
Bore Gages, Type IA0 - Without Dial Gage
0,5 mm/0.020 in for
each gage body
1,5 µm
(gage body alone,
w/o dial gage)
Tungsten
carbide
contact pins
1 gage
body.
1 set of contact
pins, interchangeable.
1 wrench for exchanging
the contact pin.
Wooden case
mm mm in in
IA0 6.75 - 12.25 0.5 IA0A 0.270 - 0.485 0.020
Declaration
of conformity
Standard Accessories for Type IA0 or IA0A
3
See
dial gage
IA019 Depth stop table
IA020 Knurled knob Regular
dial gages
with a releasse
Dial Gages with a 40 mm Dial Diameter button for activating the
measuring bolt
for Type IA00 or IA0
Cardboard box
Metric Readout Inch Readout
Identification
number
Inspection
mm in report with a
IAP365 0.002 IAP365A 0.0001 declaration
of conformity
AP367 0.001 AP367A 0.00005
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3 Bores Gages, Type IA1 or IA2 – Complete with Dial Gage
See
dial gage
table
Regular
dial gages
with a release
button for activating the
measuring bolt
Wooden case
Identification
number
Inspection report
with a declaration
of conformity
Metric readout
Depth (mm)
in in in min. max. N min. max
S57300077 26099 IA 1-542 0.01 12 - 25 1.2 5 90 1 3
S57300230 26150 IA 1-555 0.002 12 - 25 1.2 5 90 1 3
S57300064 26204 IA 1-556 0.001 12 - 25 1.2 5 90 1 3
S57400062 26226 IA 2-542 0.01 20 - 50 1.2 8 120 1 3
S57400748 26227 IA 2-555 0.002 20 - 50 1.2 8 120 1 3
S57400065 26228 IA 2-556 0.001 20 - 50 1.2 8 120 1 3
Inch readout
Depth (in)
in in in min. max. N min. max
S57300771 26315 IA 1-543 A 0.0005 0.500 - 1.00 0.048 0.200 31/2 1 3
S57300427 26343 IA 1-555 A 0.0001 0.500 - 1.00 0.048 0.200 31/2 1 3
S57400772 26357 IA 2-543 A 0.0005 0.800 - 2.00 0.048 0.320 43/4 1 3
S57400428 26370 IA 2-555 A 0.0001 0.800 - 2.00 0.048 0.320 43/4 1 3
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Bore Gages, Type IA1 – Without Dial Gage 3
12 - 25 mm/
0.500 - 1.00 in
1,2 mm/0.048 in
for each gage
body
1,5 µm
(gage body alone,
w/o dial gage)
Tungsten carbide
contact pins
1 gage body.
1 set of
contact pins
mm mm in in along with extensions,
interchangeable.
IA1 12 - 25 1.2 IA1A 0.500 - 1.00 0.048 1 wrench for exchanging
the contact pin.
Wooden case
Standard Accessories for Type IA1 or IA1A
Declaration
of conformity
IA123 Depth stop
IA124 Knurled knob
Bore Gages, Type IA2 – Without Dial Gage
3
20 - 50 mm/
0.800 - 2.00 in
1,2 mm/0.048 in
for each gage
body
1,5 µm
(gage body alone,
w/o dial gage)
Tungsten carbide
contact pins
1 gage body.
1 set of
contact pins
along with extensions,
interchangeable.
1 wrench for exchanging
the contact pin.
Wooden case
Declaration
of conformity
mm mm in in
IA2 20 - 50 1.2 IA2A 0.800 - 2.00 0.048
Standard Accessories for IA2 or IA2A
IA229 Depth stop, short
IA230 Depth stop, long
IA231 Knurled knob
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3 Bore Gages, Type IA3, IA4 or IA6 –
See Complete with Dial Gage
dial gage
table
Regular
dial gages
with a release
button for activating the
measuring bolt
Wooden case
Identification
number
Inspection report
with a declaration
of conformity
Metric Readout
Depth (mm)
mm mm mm min. max. N min. max
S57500761 26522 IA 3-542 0.01 50 - 150 3 9 220 1 3
S57500749 26523 IA 3-555 0.002 50 - 150 3 9 220 1 3
S57500061 26554 IA 3-556 0.001 50 - 150 3 9 220 1 3
S57600105 26555 IA 4-542 0.01 50 - 300 3 9 220 1 3
S57600067 26556 IA 4-555 0.002 50 - 300 3 9 220 1 3
S57600252 26557 IA 4-556 0.001 50 - 300 3 9 220 1 3
3 S57700762 22589 IA 6-542 0.01 300 - 500 3 9 220 1 3
S57700763 22590 IA 6-555 0.002 300 - 500 3 9 220 1 3
IA3: 50-150 mm/
2-6 in. S57700764 22591 IA 6-556 0.001 300 - 500 3 9 220 1 3
IA4: 50-300 mm/
2-12 in. Inch Readout
IA6: 300-500 mm/12-20 in
3 mm/.120 in for
each gage body
1,5 µm mm mm mm min. max. N min. max
(gage body alone,
w/o dial gage) Upon request IA 3-543 A 0.0005 2-6 0.120 0.360 8 3/ 4 1 3
S57500193 26558 IA 3-555 A 0.0001 2-6 0.120 0.360 8 3/ 4 1 3
Tungsten carbide Upon request
contact pins
IA 4-543 A 0.0005 2 - 12 0.120 0.360 8 3/ 4 1 3
1 gage body. S57600587 26559 IA 4-555 A 0.0001 2 - 12 0.120 0.360 8 3/ 4 1 3
1 set of Upon request IA 6-543 A 0.0005 12 - 20 0.120 0.360 8 3/ 4 1 3
extensions
for the contact pins. Upon request IA 6-555 A 0.0001 12 - 20 0.120 0.360 8 3/ 4 1 3
1 set of contact pins,
interchangeable.
1 extension RI 100.
1 wrench for exchanging
the contact pin. Bore Gages, Type IA3, IA4 or IA6 – Without Dial Gage
Wooden case
Declaration
of conformity
mm mm in in
IA3 50 - 150 3 IA3A 2-6 0.120
IA4 50 - 300 3 IA4A 2 - 12 0.120
IA6 300 - 500 3 IA6A 12 - 20 0.120
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Dial Gages for Type IA1 to IA6, 58 mm Dial Diameter 3
See
Metric readout dial gage
table
Regular
dial gages
with a release
mm button for activating the
measuring bolt
IAP542 0.01
IAP555 0.002 Cardboard box
IAP556 0.001
Identification
number
Standard Accessories for Bore Gages Inspection report
with a declaration
of conformity
IA34 For use of a gage type IA3 as IA4.
Consists of 2 extensions and 1 centring shoe.
RIA4 Handle for gage type IA2 up to IA6.
Allows the use of a regular dial gage or inductive probe.
RI100 100 mm long extension for gage type IA2 up to IA6.
2 extensions can be used together at the most.
EIA2 Setting device, capacity 0 - 215 mm.
Provided in a wooden case, without slip gages.
IABL0500 500 mm long extension for IA3, IA4 and IA6.
Features a counterweight based mechanism for raising the measuring bolt,
thus ensuring that the measurements are being taken correctly in any position of use.
Provided in a wooden case.
IABL0750 750 mm long extension for IA3, IA4 and IA66
IABL1000 1000 mm long extension for IA3, IA4 and IA6
IABL1500 1500 mm long extension for IA3, IA4 and IA6
IABL2000 2000 mm long extension for IA3, IA4 and IA6
532IA Identical to series 532, but with reinforced pressure spring for use with
IABL-type extensions.
555IA Identical to series 555, but with reinforced pressure spring for use with
IABL-type extensions.
533AIA Identical to series 533A, but with reinforced pressure spring for use with
IABL-type extensions.
555AIA Identical to series 555A, but with reinforced pressure spring for use with
IABL-type extensions.
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3 TESADIA Plug Gage
Measuring Easy-to-handle plug gage for 2-point or 3-point measurement on cylindrical bores –
faces: see Ideal for blind bores and short centring shoulders with diameters
opposite ranging from 2,98 up to 250 mm.
Plug gages
with built-in • Features a built-in probe that can be connected to a TESA’s electronic unit, e.g.
probe. TESATRONIC or TESA Interface Box BP 880.
• 2-point model: 1%
• 3-point model: 3% • Specially suited for recurrent measuring on the production floor as well as for receiving
These percentages refer to and final inspection of medium and large-sized batches of parts.
the measuring span of each • Equipped with a guiding cylinder that renders unnecessary swinging the plug gage to
plug gage
find the culmination point. Self-centring and self-aligning.
Plug gages
with built-in
probe.
• 2-point model:
1 µm
• 3-point model:
2 µm
Plug gages
with built-in
probe:
0,4 µm
0,3 to 1,2 N
according to
relevant model
10° C to 35° C
-25° C to 55° C
Handle
Declaration • With built-in TESA GT 21 axial probe.
of conformity You may ask for a quotation for plug
• Mechanical device for fine adjustment, gages with their own setting rings as
stress-relieved probe cable. well as for the electronic unit.
• Possible connection of a TESA GT 21 Specify nominal dimension along
compatible probe from another source. with both upper and lower limits of
size as well as workpiece material.
Plug Gage
05560221 21192 Handle with built-in
GT21 axial probe • Equipped with both a measuring
head and guiding cylinder.
05560228 21193 Hanle alone • Uses the measuring needle with
S55071072 41242 Handle for indicator reversal wedge at one end to trans-
fer the sweeping movement of the
measuring insert to the
axial probe.
• Houses a guiding cylinder having
a special profile for unrestrainedly
introduction of the plug gage
into the bore to be measured.
No locking, no tilting.
• Choice of gauging contacts
offering optimum adaptation to
the parts to be checked, i.e. :
– tungsten carbide tipped (not
suited for non-ferrous metal alloy);
– hard-chrome plated (partially
suited for non-ferrous metal alloy);
– ruby contacts (suited for
non-ferrous metal alloy);
S 2-point plug gage in standard execution for through holes – diamond contacts (suited for
D 2-point plug gage with longer guiding cylinder for through holes soft light alloy);
FB Plug gage for blind bores – synthetic contacts (suited for
3P 3-point plug gage for through holes polished surfaces).
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INTERAPID Small Bench SHE.30 or SHE.35 3
The ideal solution for precise inspection of small part series dedicated to watchmaking and
precision mechanics – Fast in measuring and changing from a part to another – Wide choice of 0 to 30 mm
measuring inserts specially designed for the broadest variety of metrology applications.
Mobile
measuring bolt
INTERAPID SHE.30 mounted on a
plain bearing, also fitted with
for External Dimensions a semi-circular releasing disc
plate.
Measuring inserts
supplied in pairs. One is
tighten on the measuring
bolt, the other on the fixed
anvil using one indexing pin
with 1 mm dia. and two
M1,4 clamping screws.
Resting table with
vertical and lengthwise
adjustment facility
Table surface area:
24 x 9,5 mm.
Setting range:
15 mm upright,
14 mm lengthwise.
With tightening screws.
B 122/03360300 03330004 20941 INTERAPID small measuring bench SHE.30 for external dimensions,
without measuring inserts Sensor
(must be ordered separately),
Tungsten carbide tipped measuring inserts available in pairs e.g. dial gage, electronic
03360300 20965 Flat measuring face, 3.5 mm long, 0.4 mm thick* or precision indicator,
analogue or digital probe
03360301 29567 Flat measuring face, 3.5 mm long, 0.4 mm thick* with a 8 mm dia. shaft.
B 111/03360301
03360302 29568 Cylindrical insert with a flat measuring face, 2 mm diameter Main body
in cast iron.
03360307 29573 Knife-edged measuring face, 3.5 mm long, 0.05 mm thick, 40° Other parts
* Measuring inserts with thickness to 0.1 mm or 1.5 mm also available upon request in hardened and ground
steel.
Produced by
B 112/03360302 Measuring inserts (For a detailed description, see on page G-28) used sensor.
The SH.30
model has no spring-loaded
measuring force.
Accuracy is
usually influenced
B 123/03360307
by the measuring
instrument as well as both
B 124 B 132 B 125 B 121 flatness and parallelism of
the measuring faces of
used inserts.
Clamping precision
Tolerance in flatness of both
B 134 B 133 B 152 B 151 clamping faces: 0,05 mm.
Tolerance for the axial posi-
91 74 tion of both indexing pins
against bolt axis: 0,05 mm.
0÷30,8
Tolerance for the parallel
position of the table surface
against bolt axis: 0,05 mm.
ø8
Also see drawing
0÷15,4
57
47
2,1 kg
Shipping
60
packaging
185
Declaration
of conformity
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C O M PA R AT I V E M E A S U R E M E N T
3 INTERAPID SHE.35 for Internal Dimensions
30 mm
8 up to 38 mm
(std accessory)
Mobile
measuring bolt
mounted on
a plain bearing, also
fitted with a retracting
ball-shaped handle.
Measuring inserts
supplied in pairs. Can be
exchanged. Provided with
a 4 mm dia. fixing shaft.
Height adjustable
resting table
Table surface area:
40 x 70 mm.
Setting range: 8 mm.
1 tightening screw.
Sensor (must be ordered 03330006 000000 INTERAPIDssmall bench SHE.35 for internal dimensions,
separately), e.g. dial gage, with measuring inserts included. 8 - 38 mm
electronic or precision
indicator, analogue or Inserts with special design also available on request
digital probe with a 8 mm
dia. clamping shaft.
Main body
in cast iron.
Other parts in
hardened and ground
steel.
Inserts with carbide
measuring
faces.
Produced by
used sensor.
The bench has
no spring-loaded measuring
force.
Accuracy
is usually
influenced
by the measuring
instrument as well as
the type of used
inserts.
2,3 kg
91 74
Shipping 8 ÷ 38
packaging
Declaration
of conformity
ø8
57
47
60
185
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TESA CARY
Small Horizontal Measuring Benches
0 to 82 mm
TESA CARY BML with fixed anvil
Insert
Specially designed for fast and accurate measurement of parts. retraction travel: 26
mm
Fixing bore diameter for the
sensor: 8h6
Cast-iron base. Other
components in hard-
ened and
ground steel
Sensor
dependent accuracy
Measuring force is
produced by the sen-
sor (not included)
2.5 kg
Wooden case
03330021 29566 TESA CARY small horizontal bench Declaration of
accessories and dial gage not included. conformity
Tables and measuring
26 inserts must be
ordered
Ø8
together with the measuring
bench as accessories. Correct
assembly is ensured by the
22
manufacturer for even greater
accuracy.
TESA CARY BMS with setting spindle on anvil side 0 to 82 mm
Simple non-rotative spindle that can be locked in any position. Very useful for measur- Insert
ing parts by comparison against a reference setting standard. retraction travel: 26
mm
Fixing bore diameter for the
sensor: 8h6
Cast-iron base. Other
03330018 29563 TESA CARY small horizontal bench BMS, components in hard-
accessories plus electronic probe not included. ened and
ground steel
03330019 29564 TESA CARY small horizontal bench BMS GT, Sensor
accessories plus electronic probe not included. dependent accuracy
This model is provided with a removable table with
adjustable height over 8 mm.
Measuring force is
produced by the sen-
Ø8
sor (not included)
2.5 kg
22
Wooden case
Declaration of
Ø8
conformity
Tables and measuring
inserts must be
22
ordered
together with the measuring
bench as accessories. Correct
assembly is ensured by the
manufacturer for even greater
accuracy.
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C O M PA R AT I V E M E A S U R E M E N T
TESA CARY BMH with micrometer element
This bench has a mounted micrometer head with a non-rotative, straight-guided spindle. The ana-
0 to 50 mm log indication features additional graduations with lock by steps of 0.01 mm ensuring quick and reli-
able positioning of the micrometer. This ingenious device guarantees a positioning accuracy better
Insert than 1 µm with a repeatability to < 0.5 µm.
retraction travel:
10 mm
(using the lever system)
Micrometer travel:
15 mm
Spindle lock by steps of
0.01 mm
Plexiglass tube to protect
the micrometer.
Fixing bore diameter for
the sensor: 8h6
1 mm
Cast-iron base.
Other components
in hardened 03330015 29560 TESA CARY small horizontal bench BMH,
and ground steel accessories and electronic probe not included.
Sensor 03330016 29561 TESA CARY small horizontal bench BMH IN,
dependent accessories and electronic probe not included.
accuracy
(Indication is specially graduated for inside measurement)
Measuring force 03330017 29562 TESA CARY small horizontal bench BMH GT,
is produced accessories and electronic probe not included.
by the sensor This model is provided with a removable table with
(not included) adjustable height over 8 mm using the lever system.
3.2 kg
Ø8
0 5 10 15 70
60
Wooden case 50
22
Declaration of
conformity
Tables and
measuring inserts
must be ordered
together with the measuring
TESA CARY BMC
bench as accessories. Derived from the BMH model, this small bench has the following key features:
Correct assembly is
ensured by the manu- • Analog indication on the TESA CARY MCA8-2 microcomparator mounted above the measurin point.
facturer for even greater • Possible assembly of a TESA inductive probe or an electronic indicator.
accuracy.
03330020 29565 TESA CARY small horizontal bench BMC with mounted.
TESA precision indicator MCA8-2, but without accessories.
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Resting table without support
Type Description
03360327 29593 BT 1 Small table with a 16 mm diameter A
03360328 29594 BT 2 H-shaped table with tungsten carbide resting surface (h = 2 mm) B
03360329 29595 BT 4 H-shaped table with tungsten carbide long plate (h = 2 mm) C
03360330 29596 BT 5 H-shaped steel table, hardened D
03360331 29597 BT 6 Small table, 16 mm dia., with tungsten carbide plate (h = 2 mm) E
03360332 29598 BT 8 H-shaped steel table with borders, hardened F
03360333 29599 BT 9 H-shaped steel table with 3 cups and borders on the front face, hardened G
03360334 29600 BT 10 Tilted tungsten carbide table H
03360335* 29601 Common table support
* Use of the support is required for each measuring bench
Resting tables and support with fine setting, vertically
Type Description
03360336 29602 BT 21 H-shaped table with tungsten carbide resting surface (h = 2 mm) B
03360337 29603 BT 41 H-shaped table with tungsten carbide long plate (h = 2 mm) C
03360338 29604 BT 51 H-shaped steel table, hardened D
03360339 29605 BT 81 H-shaped steel table with borders, hardened F
03360340 29606 BT 101 Tilted tungsten carbide table H
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C O M PA R AT I V E M E A S U R E M E N T
Pairs of measuring inserts for external measurement
Characteristics Applications Appropriate
(as examples) Tables
03360301 29567 B111 Cylindrical, tungsten carbide, Measure diameters on cylin- A-C-D-F-G
1.2 mm in diameter drical parts, e.g. staffs, arbors,
rods, pins, balls, spheres
03360302 29568 B112 Cylindrical, tungsten carbide, Same as B111 plus thickness A-C-D-F-G
2 mm in diameter of prismatic parts, bars, wash-
ers, blades
03360303 29569 B121 Knife-shaped, 0.4 mm wide, Measure diameters on watch C-H
2 mm thick, fitted with diamond stones. Tracked counter-pivots.
pads Mounted on a wire
03360304 29570 B122-0.15 Flat, tungsten carbide, Measure diameters and thick- A-C-D-F-G
3.5 mm wide, 0.15 mm thick ness on watch stones, washers
etc.
03360305 29571 B122-0.4 Same as above, 0.4 mm thick Same as above As above
03360306 29572 B122-0.6 Same as above, 0.6 mm thick Same as above As above
03360307 29573 B123 Knife-shaped, tungsten carbide, Measure diameters of slots, A-D-F-G
3.5 mm wide, 0.05 mm thick, grooves, short staffs, pinion
40° angle cores
03360308 29574 B124 Flat, tungsten carbide. Measure diameters on staff piv- B
Thickness: bevel-edged ots of watch wheels and pin-
3.5 mm, standard 0.12 mm ions
(must be indicated on
ordering)
03360309 29575 B125 Knife-shaped, tungsten carbide, Measure diameters on gages, E
0.05 mm wide, 1.5 mm thick gage rods and staffs
03360310 29576 B131 Cylindrical, tungsten carbide, Measure diameters on cylindrical A-C-D-F-G
2 mm dia. with a 90° V-groove, parts, e.g. staffs, arbors, rods,
0.3 mm in depth pins, balls, spheres or distance
between shoulders
03360311 29577 B132 Flat, tungsten carbide, 3.5 mm Measure diameters and thick- A-C-D-F-G
wide, 0.7 mm thick with a 90° ness on watch stones,
V-groove, 0.35 mm in depth washers, files or distance
between shoulders
03360312 29578 B133 Flat, tungsten carbide, 3.5 mm Measure distance between A-C-D-F-G
wide, 0.6 mm thick with a 90° V- shoulders and diameters of
groove, 0.4 mm in depth staff, rods, bearing pins, pin-
ions
03360313 29579 B134 Flat, tungsten carbide, 3.5 mm Measure distance between A-C-D-F-G
wide, 0.85 mm thick; with two shoulders of staffs, bearing
90° V-grooves, 0.4 mm or pins, rods, pinions for pivot
0.8 mm in depth diameters up to 1.5 mm
03360314 29580 B135 Flat, tungsten carbide, 5 mm Measure distance between A-D-F-G
wide, 0.6 mm thick, with one or shoulders or centers of staffs,
two 90° V-grooves, 0.4 mm in rods or pinions
depth. Hardened steel V-racks,
0.12 mm thick
03360315 29581 B141 With two 90° V-grooves, tung- Measure distance between A-D-F-G
sten carbide, 0.5 or 0.8 mm in shoulders or centers of staffs,
depth. Possible setting for vary- rods or pinions
ing diameters up to 1 mm
03360316 29582 B142 With one or two 90° V-grooves, Measure distance between –
tungsten carbide, 0.6 mm in shoulders or centers of staffs,
depth. Hardened steel V-racks, rods or pinions with varying
0.12 mm thick, adjustable for pivot diameters
varying diameters up to 1 mm G-29
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Pairs of measuring inserts for external measurement
Characteristics Applications Appropriate
(as examples) Tables
03360317 29583 B151 Jaws, tungsten carbide, Width of the leaves of pinions, A-D-F-G
3.5 mm wide, in excess by lowest module 0.05 mm
1.5 mm on top, full angle to 79°
03360318 29584 B152 Jaws, tungsten carbide, Width of wheel, lowest module E
1.5 mm thick, in excess by 0.05 mm
1.3 mm sideways, full angle
to 80°
03360319 29585 BTS121-47
03360320 29586 B151-9
B 111 B 112 B 121 B 122 / 0.15 – 0.4 – 0.6
B 123 B 124 B 125 B 131
B 132 B 133 B 134 B 135
B 141 B 151 B 152
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C O M PA R AT I V E M E A S U R E M E N T
Pairs of measuring inserts for internal
measurement, without holder
Characteristics
03360321 29587 B171 For internal dimensions from 0.6 to 4 mm
03360322 29588 B172 For internal dimensions from 1 to 5 mm
03360323 29589 B173 For internal dimensions from 1.5 to 6 mm
03360324 29590 B174 For internal dimensions from 2.5 to 7 mm
03360325 29591 B175 For inside grooves from 1.45 mm
03360326* 29592 B200 Probe holder for inside measurement:
measuring capacity from 0.6 to 7 mm
* Use of the support is required for each measuring bench.
0.8
< Ø 0.6 <Ø 1
B 171 B 172
< Ø 1.5
1.4
< Ø 2.5
1.8
B 173 B 174
Ø1
< 1.45
0.9
B 175 B 200
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TESA QUICK-CONTROL for Stationary Use
Versatile instrument for comparative measurement of internal or external dimensions - Ideal for part series Steel inserts,
inspection - Accommodates a clamping fixture for mounting a mechanical dial gage, an electronic indica- hardened
tor or an axial probe having a 8 mm diameter fixing shank.
Finished lapped
• Solidly built, easily mounted, simple to use. measuring faces
• Wide application range from the smallest internal dimension of 2 mm up to
the highest dimension of 425 mm. QUICK CONTROL
• Measures workpieces with plan parallel surfaces as well as cylindrical or alone: 2µm
conical surfaces, e.g. shafts, through holes, blind bores, short centering 0 to N, adjustable.
shoulders, grooves and wall thickness - Checks gear diameters - Can be reversed
• Determines form and position errors such as roundness, concentricity, coaxiality from “neutral” to inter-
nal or external measuring
errors and the like.
Plastic case
Identification number
Declaration of
conformity
03360032
in mm in mm
Internal measurement External measurement
03330000 29460 QUICK-CONTROL 1 0.33 x 7.68 8.5 x 195 0 x 6.70 0 x 170
03330001 29461 QUICK-CONTROL 2 1.85 x 16.93 47 x 430 0 x 16.73 0 x 425
03360042
03360025
03360032
03360027
03360042
03360025
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C O M PA R AT I V E M E A S U R E M E N T
Standard Accessories
QUICK-CONTROL 1
03360022 29462 1 Insert holder for external or internal dimensions up to 115 mm or from 2 to 143 mm, resp.
03360023 29463 1 Insert holder for external or internal dimensions from 97 to 170 mm or 115 to 208 mm, resp.
03360025 29464 1 Pair of insert adapters, shaft diameter 8 mm for 5 mm
03360027 29465 Measuring insert for checking bores, external diameters and grooves
03360029 29466 Measuring insert for checking internal or external diameters, through and blind bores
03360031 29467 1 Pair of inserts for external dimensions from 8.5 mm
03360032 29468 1 Pair of raising supports for insert adapters No. 03360025
03360033 29469 1 Extension, 20 mm long, for dial gage plunger
03360034 29470 1 Blocking segment for insert holder
QUICK-CONTROL 2
03360057 29471 1 Pair of measuring inserts for external dimensions from 47 mm
03360058 29472 1 Pair of measuring inserts for internal dimensions from 47 mm
03360059 29473 1 Pair of disc-shaped measuring inserts for external dimensions from 62 mm
03360060 29474 1 Pair of disc-shaped measuring inserts for internal dimensions from 62 mm
03360061 29475 1 Insert holder, 60 mm long, with a 12 mm clamping bore
03360062 29476 1 Insert holder, 200 mm long, with a 12 mm clamping bore
03360063 29477 1 Pair of adapters for measuring inserts, shaft diameter 12 for 8 mm
03360064 29478 1 Blocking segment for insert holder
17 12
38 / 11 Ø 10
0 4
R=0.3
Ø8
2
Ø5 11˚
55
52
Ø8
52
Ø8 Ø8
03360022/23
4
0.5
03360025 03360027 03360029
3
12
.5
33 14
60
48
Ø5 20
M2.5
M2.5
5
20
Ø9
03360033 03360034
03360031 03360032
Ø8
Ø 23 Ø 30
R=0.3
60˚
5.6
R=1
85 / 145
70 / 130
55
60 / 20 Ø 12
Ø 12 0
Ø 12
Ø 12
32
03360063
03360057/58 03360059/60
Ø 14.5
03360061/62 03360064
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Optional Accessories (must be ordered separately)
17 12
4 Ø 10
R=0.3
2
Ø5
11˚
36
25
25
Ø8 Ø8 Ø8
03360024 03360026 03360028
15 16
4
0.5
3
2
2
12
25 / 52
25 / 52
25
Ø5 Ø8 Ø8
03360030 03360035/36 03360037/38
18
4
1
60˚
1.5
10
2
25 / 52
25 / 48
25 / 52
Ø5 Ø8
Ø8
03360039/40 03360041/42 03360043/44
60
M2.5
M2.5
Ø8
Ø8
Min. 10 Min. 18
Max. 20 Max. 70
Ø8
03360045 03360050 03360051
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3 TESA QUICK-CONTROL C2
for Stationary Use
Hardened steel
inserts This versatile shop tool allows 2-point measurement of part series using one mobile
insert coupled with the sensor plus another fixed one fitted with a clamp for mounting
Lapped a dial gage, precision indicator or axial probe having a 8 mm dia. clamping shaft.
measuring faces
2 µm
(QUICK-CONTROL
• Quick, easy, dependable and precise measurement (repeatability to 2 µm without the
alone) use of the sensor).
• Robust construction, easy to mount and further use.
Adjustable • Adjustable measuring force.
from 0 up to10 N. • Measure workpieces with plan-parallel, cone-shaped or cylindrical surfaces, grooves,
Can be reversed from
«neutral» to internal or through holes and blind bores, short centring shoulders and wall thickness. Also serve
external measuring to check diameters on gear teeth.
• Detect form and position errors, i.e. roundness, concentricity and coaxiality.
Suited
plastic case
Identification
number
TESA QUICK-CONTROL
160 C2
Declaration
of conformity Main version within the C2 tool
range. Measure mean to very
small dimensions (see below for
more details).
mm in mm in
Internal dimensions External dimensions
03330024 28560 QUICK-CONTROL 160 C2 30 - 120 1.19 - 4.72 0 - 90 0 - 3.54
Provided with the following accessories:
03360022 29462 1 Steady insert holder, short.
03360027 29465 1 Pair of long inserts for internal/external
diameters, through holes, blind bores,
grooves and slots with max. depth to
3,7 mm, max. height to 25 mm.
03360026 20944 1 additional insert,
as above but short.
For use instead of the long one when
measuring at low height.
Option 1– For small dimensions
03360065 28566 1 Pair of long inserts with 22 - 120 0.87 - 4.72 0 - 90 0 - 3.54
a 8 mm dia.clamping shaft,
6 mm dia. probing head.
Option 2 – For smaller dimensions
03360031 29467 1 Pair of inserts for checking 11.5 - 60 0.46 - 2.36 0 - 90 0 - 3.54
very small bores.
03360024 20943 1 Pair of adapters for
5 mm dia. inserts.
For use at probing points with a 8 mm dia.
03360032 29468 1 Pair of raising blocks used to scale down
the width of the slot lying in the middle of
the upper tool table.
Option 3– For large dimensions
03360023 29463 1 Fixed insert holder, long. 30 - 150 1.19 - 5.9 0 - 125 0 - 4.93
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TESA QUICK-CONTROL 160 C2 JS 3
Identical to TESA QUICK-CONTROL 160 C2, but with extended application range.
Hardened steel
inserts
Lapped
measuring faces
2 µm
(QUICK-CONTROL
alone)
Adjustable
from 0 up to10 N.
Can be reversed from «neu-
tral» to internal or external
measuring
Suited
plastic case
Identification
number
mm in mm in
Internal dimensions External dimensions Declaration
of conformity
03330025 28561 QUICK-CONTROL 160 C2 JS 30 - 275 1.19 - 10.8 0 - 245 0 - 9.64
Provided with the following standard accessories:
03360022 29462 1 Insert holder, short
03360026 20944 1 Standard insert, short
03360027 29465 1 Pair of sandard inserts, long
The options 1 and 2 for small and smaller dimensions described earlier can also be used on the model 160 C2 JS.
TESA QUICK-CONTROL 350 C2
Identical to Quick-Control 160 C2 JS for large dimensions, but specially made for
inspecting heavy workpieces.
mm in mm in
Internal dimensions External dimensions
03330001 29461 QUICK-CONTROL 350 C2 47 - 430 1.8 - 16.93 0 - 350 0 - 13.77
Provided with the following standard accessories:
03360057 29471 1 Pair of standard inserts, short
for diameters from 62 mm
03360058 29472 Same as above, but long
03360061 29475 1 Fixed insert holder, short, L = 60 mm,
with a 12 mm dia. clamping bore
03360062 29476 1 Fixed insert holder, long, L = 200 mm,
with a 12 mm dia. clamping bore
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3 TESA QUICK-CONTROL C3 for Stationary Use
Having the same features and capabilities as TESA QUICK-CONTROL C2, this model
Hardened steel also provides an extra transverse insert.
inserts
Both mobile and fixed inserts are used to perform 2-point measurements. The third one
Lapped moves transversally, thus enabling a correct positioning of the workpiece, without the
measuring faces need for locating the culmination point. This insert also allows workpiece diameter and
2 µm form errors to be measured at the same time.
(QUICK-CONTROL
alone)
Adjustable from TESA QUICK-CONTROL
from 0 up to10 N.
Can be reversed from «neu-
tral» to internal or external
160 C3 AL
measuring Main version within the C3 tool
range for mean to small dimen-
Suited
plastic case sions. With a mounted stop-like
insert that can be moved in the
Identification 45° V-slot.
number
Declaration
of conformity
mm in mm in
Internal dimensions External dimensions
03330026 28562 QUICK-CONTROL C3 AL 32 - 120 1.26 - 4.72 0 - 90 0 - 3.54
Provided with the following accessories:
03360067 28568 1 Mobile standard insert,
10 mm dia. spherical probing head
03360068 28569 Pair of standard inserts for fixed holder,
10 mm dia. spherical probing head,
L = 36 mm
03360069 28570 1 Fixed insert holder
03360070 28571 1 Fixed stop holder
Option 1 – For small dimensions
03360066 28567 3 long inserts with a 25 - 120 0.99 - 4.72 0 - 90 0 - 3.54
8 mm clamping shaft,
6 mm dia. probing head.
Option 2 – For smaller dimensions
03360072 28573 1 Fixed insert holder 15 - 60 0.6 - 2.36 0 - 50 0 - 1.97
for adapter
03360073 28574 1 Fixed insert holder
for the third point
03360074 28575 3 Adapters
03360075 28570 3 long inserts with a 5 mm clamping
shaft for small bores
Option 3 – For large dimensions
03360023 29463 1 Fixed insert holder, long 32 - 150 1.26 - 5.9 0 - 125 0 - 4.93
03360076 28577 1 Fixed insert holder for the third point,
intermediate length = 72 mm
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TESA QUICK-CONTROL 160 C3 JS 3
Identical to TESA QUICK-CONTROL 160 C3 Al, but with extended application range.
Hardened steel
inserts
Lapped
measuring faces
2 µm
(QUICK-CONTROL
alone)
Adjustable
from 0 up to10 N.
Can be reversed from «neu-
tral» to internal or external
measuring
Suited
plastic case
Identification
number
mm in mm in Declaration
Internal dimensions External dimensions of conformity
03330027 28563 QUICK-CONTROL 160 C3 JS
Provided with the following standard accessories:
03360067 28568 1 Mobile standard insert, long, 32 - 190 1.26 - 7.48 0 - 170 0 - 6.69
10 mm dia. spherical probing head (3 points) (3 points) (3 points) (3 points)
32 - 275 1.26 - 10.8 0 - 245 0 - 9.65
(2 points) (2 points) (2 points) (2 points)
03360068 28569 Pair of standard inserts for fixed
stop and support, 10 mm dia. spherical
probing head, L = 36 mm
03360069 28570 1 Fixed insert holder
03360070 28571 1 Fixed stop holder
The options 1 and 2 for small and smaller dimensions described earlier can also be used on the model 160 C3 JS.
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C O M PA R AT I V E M E A S U R E M E N T
3 TESA QUICK-CONTROL 160 C3 90 ST2
Special model for small dimensions. Features a mounted stop-like insert
Hardened steel that can be moved in the 90° V-slot.
inserts
Lapped
measuring faces
2 µm
(QUICK-CONTROL
alone)
Adjustable
from 0 up to10 N.
Can be reversed from «neu-
tral» to internal or external
measuring
Suited
plastic case
Identification
number
Declaration mm in mm in
of conformity
Internal dimensions External dimensions
03330028 28564 QUICK-CONTROL 160 C3 90 ST2 10 - 80 0.4 - 3.14 0 - 55 0 - 2.16
Provided with the following standard accessories:
03360072 28573 1 Fixed insert holder
for adapter
03360073 28574 1 Fixed insert holder
for the third point and adapter
03360074 28575 3 Adapters
03360075 28576 3 Long inserts with as 5 mm dia. shaft
03360067 28568 1 Mobile standard insert,
10 mm dia. probing head
03360068 28569 1 Pair of standard inserts
for fixed holder, 10 mm dia.
spherical probing head, L = 36 mm
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TESA QUICK-CONTROL 160 C3 120 3
Measures internal and external dimensions with 2-point contact. Features one mobile
and two fixed inserts lying 120° apart. Specially designed for bore measurement. Hardened steel
inserts
Uses 2 setting rings matching both upper and lower limit values of the toleranced
size for display setting and calibration. Recommended sensor: MC 2030-FC precision Lapped
indicator with order No. S19070744. measuring faces
2 µm
(QUICK-CONTROL
alone)
Adjustable
from 0 up to10 N.
Can be reversed from «neu-
tral» to internal or external
measuring
Suited
plastic case
Identification
number
Declaration
of conformity
mm in mm in
Internal dimensions External dimensions
03330029 28565 QUICK-CONTROL 160 C3 120 ³ 25 ³ 0.99 ² 80 ² 3.15
Provided with the following standard accessories:
03360067 28568 1 Mobile standard insert,
0 10 mm dia. spherical probing head
03360068 28569 1 Pair of standard inserts
for fixed holder, 10 mm dia.
spherical probing head, L = 36 mm
03360022 28462 2 Fixed insert holders, short
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Standard Accessories for TESA QUICK-CONTROL
03360022 1 Fixed insert holder, short.
03360023 1 Fixed insert holder, long.
03360024 1 Pair of adapters for 5 mm dia. inserts,
8 mm dia. clamping bore.
03360026 1 Standard insert, short, 8 mm dia. clamping shaft.
03360027 1 Pair of standard inserts, long, 8 mm dia. clamping shaft, for internal/external dimensions,
through bores, blind bores, grooves with max. depth to 3,7 mm, max. height to 25 mm.
03360028 1 Pair of cone-shaped inserts, short, 8 mm dia. clamping shaft.
03360029 1 Pair of cone-shaped inserts, short, 8 mm dia. clamping shaft.
03360031 1 Pair of long inserts, 5 mm dia. clamping shaft, for smaller bores.
03360032 1 Pair of resting blocks used to scale down the width of the slot lying in the middle of the upper
tool table. For use with 5 mm dia. inserts.
03360033 1 Extension, 20 mm long, for dial gage plunger.
03360034 1 Blocking shoe for short or long insert holder.
03360037 1 Pair of short inserts, 8 mm dia. clamping shaft, for grooves with max. depth to 7,5 mm.
03360038 1 Pair of long inserts, 8 mm dia. clamping shaft, for grooves with max. depth to 7,5 mm.
03360039 1 Pair of short inserts, 8 mm dia. clamping shaft, for grooves with max. depth to 9,5 mm.
03360040 1 Pair of long inserts, 8 mm dia. clamping shaft, for grooves with max. depth to 9,5 mm.
03360042 1 Pair of long inserts, 8 mm dia. clamping shaft, for grooves with max. depth to 3,0 mm.
03360044 1 Pair of inserts for measuring centre-distances.
03360045 1 Insert for probe holder, M2,5 x 0,40 coupling thread.
03360050 1 Insert holder with stop included.
To to be mounted on the upper plate, height adjustable from 10 to 20 mm.
03360051 1 Insert holder with stop included.
To to be mounted on the upper plate, height adjustable from 18 to 70 mm.
03360053 1 Measuring stop with adjustable slot for use in any measuring position.
03360057 1 Pair of standard inserts, short, for QUICK CONTROL 350 C2.
03360058 1 Pair of standard inserts, long, for QUICK CONTROL 350 C2.
03360061 1 Short insert holder, L = 60 mm, with a 12 mm dia. mounting bore,
for QUICK CONTROL 350 C2.
03360062 1 Long insert holder, L = 200 mm, with a 12 mm dia. mounting bore,
for QUICK CONTROL 350 C2.
03360064 1 Angular blocking shoe, for fixed insert holder on QUICK CONTROL 350 C2.
03360065 1 Pair of long inserts, 8 mm dia. clamping shaft, 6 mm probing head, for small dimensions.
03360066 3 Pair of long inserts, 8 mm dia. clamping shaft, 6 mm probing head, for small dimensions.
03360067 1 Mobile standard insert, 10 mm dia. spherical probing head.
03360068 1 Pair of standard inserts for fixed holders, 10 mm dia. spherical probing head,
L = 36 mm.
03360069 1 Fixed insert holder for QUICK CONTROL C3.
03360070 1 Holder for mounted stop-like insert on QUICK CONTROL C3.
03360071 1 Pair of long inserts, 8 mm dia. clamping shaft, 3 mm probing head, for small dimensions.
03360072 1 Fixed insert holder for adapters.
03360073 1 Fixed holder for stop-like insert and adapter.
03360074 3 Adapters.
03360075 3 Long inserts, 5 mm clamping shaft.
03360076 1 Fixed holder for stop-like insert, intermediate length = 72 mm.
03360077 1 Pair of long inserts, 8 mm dia. clamping shaft, 4,8 mm probing head, for small dimensions.
03360078 1 Fixed holder for stop-like insert, intermediate length = 56 mm.
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Groove Checking Comparator Gages
• GROOVE GAGE .375" – 6" / 10 - 150 mm. 0.0005 in
• Precise measurement of internal grooves from .375" - 6" / 10 - 150 mm / 0.01 mm
without extension.
0.375 to 6 in /
• The finest instrument for reliable checking of ovality, parallelism, grooves, 10 to 150 mm
undercuts, blind holes and T-slots.
• Locking lever and dial locking screw prevent accidental alteration of setting. ± 0.008 in /
• When the instrument is used with two contact points, it is set by means of a to ± 0.20 mm
micrometer; for three-point contact it is set with a ring gage. Arm
• Wide or narrow centering arm holds contact points central when checking clearance:
medium and large bores. 40 in / 10 mm
• Adjustable arm ends.
Hardened
steel
Technical Data: or tungsten carbide
tipped measuring faces:
Capacity: .375 - 6 in / 10 - 150 mm see opposite
Arm clearance: .40 in / 10 mm
Measuring force: 12.5 oz. / 3.5 N (per arm)
1 scale division: .0005 in / 0.01 mm 3.5 N
Scale range: ±.008 in / ± 0.20 mm
Max. measuring depth: 2-1/2 in / 62.5 mm Plastic case
in a 1/2 in dia. / 13 mm
dia. hole Identification
number
Declaration
of conformity
in mm
79.108640 86149 79.105704 41869 INTERAPID IRA 2
Supplied with the following standard accessories :
79.105697* 41866 79.105667* 41862 3 Measuring inserts in hardened steel (No. for 1 item)
79.105698* 41867 79.105668* 41863 3 Short measuring inserts in hardened steel (No. for 1 item)
79.105699* 41868 79.105669* 41864 3 Long measuring inserts in hardened steel (No. for 1 item)
79.112126 41889 79.112126 41889 2 Adjustable contact arms for bores .03 in / 6 mm
79.110113 41884 79.110111 41882 1 Small insert holder for 3-point contact
79.110112 41883 79.110110 41881 1 Large insert holder for 3-point contact
79.108504 41874 79.108502 41872 1 Centering arm for bores 5/8"-1/4" / 15-30 mm
79.108505 41875 79.108503 41873 1 Centering arm for bores 1-1/4"-6" / 30-150 mm
79.105694 41865 79.105694 41865 1 Special screwdriver
79.111402 41886 79.111401 41885 INTERAPID IRA 2 md
Same as INTERAPID IRA 2, but furnished with the measuring
inserts mentioned below instead of those in steel
No. 79.105697 or 79.105667
79.105759* 79.105756* 3 Tungsten carbide tipped measuring inserts (No. for 1 item)
* Part number for these items is for one piece. 3 pieces needed per set
~ 65
~ 65
Z
Z
2.5 max.
20
2.5 max.
20
15
Z (2:1)
15
Z (2:1)
10
10 - 150 mm
0
5 1
10 - 150 mm
5
INTERAPID
SWITZERLAND
3.5
INTERAPID
SWITZERLAND
0
0
3.5
0
5
5
10
M 2.3
10
15
M 2.3
15
20
20
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C O M PA R AT I V E M E A S U R E M E N T
ø3
R2
2.2
79.105667
ø2.2
ø3
R2
2.2
79.105756
ø1
ø3
2.5
3.5
79.105668
ø1.4
ø3
5
6
79.105669
0.8 6
1.4
3
79.112126
Optional Accessories
Steel, hardened 79.112051 41887 1 set = 2 Small measuring inserts (1-point contact)
and chrome plated 1 Small measuring insert (2-point contact)
79.112052 41888 1 set = 2 Large measuring inserts (1-point contact)
1 Large measuring insert (2-point contact)
79.108830 41877 Holder
1.5
0.7
4
5.5
2
3.5
5.5
7
2.5
4
79.112051 79.112052
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Dial Indicator
Depth Gages/Round Bases
Dial Depth Gages for Small Holes
Round depth base is 5/8" diameter. Contact point is .052" diameter and will measure to approx-
imately .650" depth. Dial indicator is graduated in .001" with 1.0" range dial and counter-
clockwise reading.
599-8930 599-8931
599-8940 599-8941 599-610
599-610 44389 Dial Indicator Depth Gage with 599-8931
Depth Base and 14.82028 Dial Indicator
Mounting Collets and Round Depth Bases
Indicator Mounting Collet:
599-8940 45053 9/16-18 Mounting Thread; 3/8" hole dia.
599-8941 45054 3/8-32 Mounting Thread; 1/4" hole dia.
Round Depth Bases (Individual):
599-8930 45051 1" diameter; .240" hole dia.
599-8931 45052 5/8" dia; furnished with .052" dia. contact point
Rectangular Depth Gage Bases
Rectangular bases are 9/16" high and have 9/16”tapped holes to accommodate Indicator Mounting
Collet 599-8940, which is furnished with each Rectangular Depth Base on this page.
No. of
Mounting Holes Length (in)
599-8922 45046 1 2
599-8923 45047 2 3
599-8924 45048 3 4
599-8926 45049 3 6
599-8928 45050 3 8
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C O M PA R AT I V E M E A S U R E M E N T
Dial Thickness Gages
A handy addition to any machinist’s tool chest, providing quick measurement of paper, film, wire,
flat stock, and sheet metal up to 1" thick.
• Lightweight, compact design.
• Readings from .001" - .005" with Revolution Counter*.
• Black dial face with yellow graduations.
599-7252
2"
599-7250 599-7251
.600" .650"
Smallest Dial
Marking Division Dia.
in (in) (in) (in)
599-7250* 27054 .400 0 - 40 .005 1.500
599-7251 27055 .400 0 - 100 .001 1.500
599-7252 27056 1.00 0 - 100 .001 2.250
* Revolution Counter not available on 599-7250
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Dial Depth Gages 3
Type SPF2 Steel table,
hardened
and ground,
104 x 125 mm
6 M6 clamping
bores for tooling
150 mm
table height
0 - 100 mm
Can either be
used vertically
or horizontally
Furnished with
1 flat plus
1 rounded
inserts, 2 extensions
(25 or 50 mm long). Dial
gage must be ordered
separately.
Reinforced
cardboard box
Declaration
of conformity
SPF2 26572 Support for depth measurement, without dial gage
Dial Comparator Gage
Brown & Sharpe’s new dial comparator gages provide you with the
accuracy needed to make comparative measurements, complete with
an ø8 mm stem
and a 3/8" bushing, allowing for a wide variety of setup options.
• Large, easy-to-read dial face with clear shadow-free scale. DIN 879
• Constant measuring force: Only 1N.
• Self-contained, shockproof movement. Self-contained
shockproof
• Jeweled bearings and precision ground gears and pinions. movement
• Plus and minus tolerance markers.
• Screw-on safety cap prevents unintentionally changing the
fine adjustment setting.
• Spindle retracting cable.
• White dial face.
• Meets DIN Spec. 879.
in in in
14.80000 27052 .008 .0001 .00012
14.80005 27053 .004 .00005 .00006
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Dial Snap Gages - Special Applications
For purchase information contact Brown & Sharpe at 1-800-283-3600.
Options
• Lifting lever available on request.
• Bench Stand - Part No. S0-74838.
• Cartridge Adapter D0-69973 replaces indicator for use with electronic
indicators or electronic cartridges.
Blade Width Measuring Capacity
.120 in 3 mm .160 in 4 mm .190 in 5 mm in mm
S2-32371 S2-38371 S2-42371 S2-48371 S2-52371 S2-58371 0.00— 0.50 0— 13
S2-32372 S2-38372 S2-42372 S2-48372 S2-52372 S2-58372 0.50— 1.50 13— 38
S2-32373 S2-38373 S2-42373 S2-48373 S2-52373 S2-58373 1.50— 2.50 38— 64
S2-32374 S2-38374 S2-42374 S2-48374 S2-52374 S2-58374 2.50— 3.50 64— 89
S2-32375 S2-38375 S2-42375 S2-48375 S2-52375 S2-58375 3.50— 4.50 89— 114
S2-32376 S2-38376 S2-42376 S2-48376 S2-52376 S2-58376 4.50— 5.50 114— 140
S2-32377 S2-38377 S2-42377 S2-48377 S2-52377 S2-58377 5.50— 6.50 140— 165
S2-32378 S2-38378 S2-42378 S2-48378 S2-52378 S2-58378 6.50— 7.50 165— 191
S2-32379 S2-38379 S2-42379 S2-48379 S2-52379 S2-58379 7.50— 8.50 191— 216
S2-32380 S2-38380 S2-42380 S2-48380 S2-52380 S2-58380 8.50— 9.50 216— 241
S2-32381 S2-38381 S2-42381 S2-48381 S2-52381 S2-58381 9.50— 10.50 241— 267
S2-32382 S2-38382 S2-42382 S2-48382 S2-52382 S2-58382 10.50— 11.50 267— 292
S2-32383 S2-38383 S2-42383 S2-48383 S2-52383 S2-58383 11.50— 12.50 292— 318
S2-32384 S2-38384 S2-42384 S2-48384 S2-52384 S2-58384 12.50— 13.50 318— 343
S2-32385 S2-38385 S2-42385 S2-48385 S2-52385 S2-58385 13.50— 14.50 343— 368
S2-32386 S2-38386 S2-42386 S2-48386 S2-52386 S2-58386 14.50— 15.50 368— 394
S2-32387 S2-38387 S2-42387 S2-48387 S2-52387 S2-58387 15.50— 16.50 394— 419
S2-32388 S2-38388 S2-42388 S2-48388 S2-52388 S2-58388 16.50— 17.50 419— 445
Tungsten Carbide blades available
Indicator graduations available from .0001 to .001 inch and 0.01 mm to 0.002 mm
Indicators normally furnished are .0001" or 0.002 mm
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Dial Snap Gages – Paralloc® "D"
Flat Anvils
• The most accurate and economical general purpose Dial Snap Gage.
• 1 inch anvil adjustment range and 360° Rotational Indicator Mounting for versatile operation.
• 0 - 18 in / 0 - 458 mm.
• Gage pressure may be precisely set to protect fine finishes and thin-walled parts.
• Frame is lightweight, sturdy and well-balanced. Machined from metallurgically stabilized aluminum plate.
• “Paralloc”mechanism locks anvil in place by trapping threaded shank.
• .66 inch square tungsten carbide anvils are standard. Within the .50 inch central square surface, standard
square anvils are flat and parallel within .00015 inch on sizes up to 4 inches; within .0002 inch on sizes
from 4 to 8 inches; within .00025 inch on sizes from 8 to 12 inches; and within .0003 inch on sizes from 12
to 18 inches. All anvil edges are chamfered .016 inch by 45°.
Indicator graduations available from .0001 to .001 inch and 0.01 mm to 0.002 mm. Within a .50 inch central
square surface, standard square anvils are flat and parallel within .00015 inch on sizes up to 4 inches.
Dial Snap Gage – Paralloc® “D”/ flat anvil type (sold without Indicator)
in mm
S2-15371 35498 0.00 - 1.00 0 - 25
S2-15372 35502 1.00 - 2.00 25 - 51
S2-15373 35506 2.00 - 3.00 51 - 76
S2-15374 35510 3.00 - 4.00 76 - 102
S2-15375 35514 4.00 - 5.00 102 - 127
S2-15376 35518 5.00 - 6.00 127 - 152
S2-15377 35521 6.00 - 7.00 152 - 178
S2-15378 35523 7.00 - 8.00 178 - 203
S2-15379 35525 8.00 - 9.00 203 - 229
S2-15380 35526 9.00 - 10.00 229 - 254
S2-15381 35527 10.00 - 11.00 254 - 279
S2-15382 35528 11.00 - 12.00 279 - 305
S2-15383 35529 12.00 - 13.00 305 - 330
S2-15384 35530 13.00 - 14.00 330 - 356
S2-15385 35531 14.00 - 15.00 356 - 381
S2-15386 35532 15.00 - 16.00 381 - 406
S2-15387 35533 16.00 - 17.00 406 - 432
S2-15388 35534 17.00 - 18.00 432 - 458
Standard Indicators for use with Paralloc “D” Snap Gages
D1-20241AH 33837 .0001 in 0.25 in 0-5-0
D1-20281AH 33887 .002 mm .5 mm 0 - 10 - 0
in/µm
Digital Indicators for use with Paralloc “D” Snap Gages
19.30110 26756 0.0005 / 10
Adaptor Bracket for Electronic Indicators
D0-69973 33533
Optional Stand for Paralloc “D” Snap Gages
S0-74838 35428
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Dial Snap Gage – Paralloc® “D”/
flat anvil type (sold with .0001”Indicator)
in
S2-12371 35446 0.00 - 1.00
S2-12372 35448 1.00 - 2.00
S2-12373 35450 2.00 - 3.00
S2-12374 35452 3.00 - 4.00
S2-12375 35454 4.00 - 5.00
S2-12376 35456 5.00 - 6.00
S2-12377 35458 6.00 - 7.00 Indicator rotates 180˚ for
easy viewing in bench-
S2-12378 35460 7.00 - 8.00
comparator setups.
S2-12379 35462 8.00 - 9.00
S2-12380 35463 9.00 - 10.00
S2-12381 35464 10.00 - 11.00
S2-12382 35465 11.00 - 12.00
S2-12383 35466 12.00 - 13.00
S2-12384 35467 13.00 - 14.00
S2-12385 35468 14.00 - 15.00
S2-12386 35469 15.00 - 16.00
S2-12387 35470 16.00 - 17.00
S2-12388 35471 17.00 - 18.00
Standard Indicators for use with Paralloc “D” Snap Gages
D1-20241AH 33837 .0001 in 0.25 in 0-5-0
Dial Snap Gage – Paralloc® “D”/ flat anvil type
(sold with .002 mm Indicator)
mm
S2-18371 35562 0 - 25
S2-18372 35566 25 - 51
S2-18373 35570 51 - 76
S2-18374 35574 76 - 102
S2-18375 35578 102 - 127
S2-18376 35582 127 - 152
S2-18377 35585 152 - 178
S2-18378 35587 178 - 203
S2-18379 35589 203 - 229
S2-18380 35590 229 - 254
S2-18381 35591 254 - 279
S2-18382 35592 279 - 305
S2-18383 35593 305 - 330
S2-18384 35594 330 - 356
S2-18385 35595 356 - 381
S2-18386 35596 381 - 406
S2-18387 35597 406 - 432
S2-18388 35598 432 - 458
Standard Indicators for use with Paralloc “D” Snap Gages
D1-20281AH 33887 .002 mm .5 mm 0 - 10 - 0
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INTERAPID® Small Magnetic Supports
BesTest Indicators- Ideal for dial test indicators (lever-type). Rounded
base with
Model UJ 15 Model UJ 15G permanent magnet
Holding force
on a flat surface
60
UJ 15: 220 N
UJ 15G: 350 N
Dovetail
clamp with
a .315" diameter
fixing bore
110
UJ 15: 1 lbs
UJ 15G: 2 lbs
152
Supplied
without
sensor
Suited
42
carrying case
Declaration
ø35 of conformity
Steel base plate
2" x 3" x .8"
ø10
1.3 lbs
ø8
106
16.39007 88386 INTERAPID small magnetic support UJ 15 W/FA
153
16.39016 28398 INTERAPID small magnetic support UJ 15G W/FA 68
accessory
16.40501 40481 Steel base plate to use UJ 15 as mobile support
47
ø50
Base has
a vee recess
and one magnetic flat
Model with Articulated Arm face with disengageable
magnet. Articulations
made from duralumin.
Holding force
in on a flat surface:
16.39025 28639 INTERAPID small magnetic 8 (Full length) 170 N
support with articulated arm Dovetail
clamp with a
consisting of:
.315" diameter
16.69013 28640 1 Articulated arm 4.7 (Length) fixing bore
16.69012 28641 1 Dovetail clamp with fine adjustment
16.69014 28642 1 Magnetic base 1.2 x 1.2 x 1.2 (L x B xH)
.9 lbs
Supplied
without
205
sensor
120 49
Suited
carrying case
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M6
M6
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M E A S U R I N G S TA N D S A N D A U X I L I A R Y F I X T U R E S
INTERAPID®Magnetic Supports
Disengageable
magnet
Standard Model and Models with Powerful Holding Force
Clamp with a .315" dia.
fixing bore 16.39018
16.39017
Supplied
without
sensor
Suited
carrying case
Declaration
of conformity
Fine V-base
N Adjustment for :
16.39017 88418 Standard model 600 yes 70 - 220
16.39018 28643 Powerful holding force 1000 no 70 - 220
16.39019 28644 Powerful holding force 1000 yes 70 - 220
Magnetic Supports with Flat or V-Base
01639011 20521 INTERAPID magnetic support with a flat base
01639012 20522 INTERAPID magnetic support with a V-base
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®
INTERAPID Magnetic Bases
Permanent magnet base holders have become the favorite holder for setup and checking work-
in-process among machinists, toolmakers and inspectors.
Featuring articulating arm and dovetail clamp with fine adjustment, these bases provide
precise setting of gage, widely used for high accuracy measuring with high resolution
indicators and electronic gages.
ø8
49
M6
01690031 01690032
M8
ø8
49
M6
M6
120
205
363
280
01690033 01690033
M8 M6
49
ø8
INTERAPID Magnetic Bases
Base Assembly Articulating Arm Measuring
Part Number EDP Number Length Width Height Demensions (H & L) Force V Diameter
01690031 29433 2.36” 1.97” 2.17” H = 12.2" (310mm) L = 4.7" (119.38mm) 400 1.18" to 5.9"
01690032 29434 2.36” 1.97” 2.17” H = 15.36" (390mm) L = 11" (280mm) 400 1.18" to 5.9"
01690033 29435 2.36” 1.97” 2.17” H = 14.3" (363mm) L = 11" (280mm) 400 1.18" to 5.9"
01690030 29432 1.18” 1.18” 1.18” H = 8.07" (205mm) L = 7.9" (200.66mm) 400 1.18" to 5.9"
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M E A S U R I N G S TA N D S A N D A U X I L I A R Y F I X T U R E S
Heavy Duty Magnetic Bases
Heavy Duty Dog-House Permanet Magnetic Base Holder
Sturdy dog-house style magnet base holds securely in
upside down and other difficult positions on smooth iron
or steel surfaces. Holding power is about 85 lbs. (400 N).
Height of upright is 7-13/16".
599-7742-7
Upright
.987" dia.-
7-13/16" long
Holding Rod
.738" dia.-
10-1/16" long
Base Assembly Dial Indicator
Length Width Height AGD Range Small Div.
599-7742-7 44902 2-3/4” 2-7/16” 2-7/16” Without Indicator
Permanent Magnet Base and Upright
Upright Dia. (For swivel clamps and
dial holding rods, see
599-7905 44964 .738” pages G-10 and G-11.)
Heavy Duty Magnetic Base with Adjustable
Upright (Column)
This highly stable and versatile measuring support features a
disengageable permanent magnet. Holding power is about
65 lbs. (300 N). The large base has four magnetic faces and
a vee recess for attaching to cylindrical and cone-shaped
surfaces with diameters from 3/4" - 6" (20-150 mm). The
measuring arms are made of thick-walled, ground, chromi-
um-plated steel tube and have 3 rigid articulation points for
inclining in any direction.
16.10101
Upright-
.700" dia.- A thumb screw is provided for attachment of dial indicators
8" long by the lug back. A fine adjustment device is also provided at
Holding Rod- the end of the arm. Accessories include a clamp with Ø8
.700" dia.- mm for cartridge gage heads (16.40100). A dovetail adaptor
8" long (18.40105) is also included for BesTest Indicators.
Base size
2-1/2"x2-1/4"
16.10101 00000
(Furn. without Indicator)
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Medium Size Magnetic Bases Three flat
energized faces
(two sides and bottom).
® Simple push button turns
Series 7746 MAGNICATOR magnetic holding power
on and off.
V-Surface holds
to round sur-
faces. Small size and
light weight
Base dimensions
1.875"L x 1.625"W x
1.9375"H
Tool Post
.375" diameter
7" long
Offset Rod
.250" diameter (.219" at
end) with .25" diameter
clamp screw.
599-7746-1 599-7746
599-7746 44908 Magnicator with fixed upright
599-7747 44909 Magnicator with 7030 BesTest Indicator
599-7748 44910 Magnicator with 7032 BesTest Indicator
599-7746-1 45396 Magnicator with swivel upright
Omnibase Permanent Magnetic Base
Indicator Holder 70 steel seg-
ments conform
to any shape or contour.
Magnetic base, multipurpose indicator holder. Attaches and adheres Cam-lock provides easy,
securely to any shape or contour. May be used with coolant systems, lamps and accurate fine adjustment
other suitable devices. 70 steel segments conform simply and precisely to any shape of steel segments.
or contour. Cam-lock mechanism provides for easy and accurate fine adjustment of
the steel segments.
Base dimensions
With a 599-7052 Dovetail Attachment (included) 3"L x 2.25"W x 1.75"H
the unit accommodates AGD and BesTest Indicators Tool Post
for all your fixturing needs. .472" diameter
9.25" long
Offset Rod
.393" diameter
with fine adjust
Includes
599-7052
Dovetail Attachment to
accommodate AGD and
BesTest Indicators
599-7720 51945 Omnibase Permanent Base
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M E A S U R I N G S TA N D S A N D A U X I L I A R Y F I X T U R E S
7764, 7765
Small Size Magnetic Bases
Channel in base
for use on round or flat
surfaces.
MITI-MITE Series
Fingertip release for
easy positioning and
removal.
7762, 7763, 7760, 7761
Vee base for round or flat
surfaces.
7764, 7765
Base dimensions
4"L x 1.25"W x .75"H
Tool Post
6.125" long
Offset Rod
6.125" long
Offset Rod designed to
connect to .25" lug back.
Opposite end of offset
rod has a .3125" step.
Swivel clamp hole for
rods is .25" diameter with
.3125" diameter post
hole.
7762, 7763
Base dimensions 599-7762
1.25"L x 1.25"W x 1.75"H
Tool Post
5.25" long
Offset Rod
4.5" long stepped widths
of .21875", .25", and
.3125" 599-7765
7760, 7761
Base dimensions
1.25"L x 1.25"W x 1.75"H
Tool Post
5" long
Includes three posts:
.219" dia. x 1.5" long
.219" dia. x 4.375" long
.312" dia. x 1.5" long
599-7761
Base
L x W x H in Post Type
599-7764 44918 Heavy Duty 4 x 1.25 x .75 Ball & Socket
599-7765 44919 Heavy Duty with Fine Adjust 4 x 1.25 x .75 Ball & Socket
599-7762 44916 Medium Duty 1.25 x 1.25 x 1.75 Fixed Upright
599-7763 44917 Medium Duty with Fine Adjust 1.25 x 1.25 x 1.75 Fixed Upright
599-7760 44914 Medium Duty 1.25 x 1.25 x 1.75 Ball & Socket
599-7761 44915 Medium Duty with Fine Adjust 1.25 x 1.25 x 1.75 Ball & Socket
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MITI-MITE Magnetic Base with BesTest® Indicator Set Base has Ball
and Socket to increase
MITI-MITE's permanent magnet “V”base is only 1.25" square x1.75" high and attaches reach and orientation.
solidly to rounded as well as flat surfaces. Ball and socket action provides reach and Fine adjustment simpli-
orientation not possible with fixed post holders. A fine adjustment simplifies setup. Thread- fies setup.
ed post segments are easily changed to suit the application. Threaded post segments
are easily interchanged
to suit any application.
Base includes
three posts:
.219" dia. x 1.5" long
.219" dia. x 4.375" long
.312" dia. x 1.5" long
Indicator: 1" diameter dial
and .5" long carbide tip
with .080" dia. ball tip.
Indicator
includes auto-
matic reversal and
swivelling contact point.
Base Monobloc (precision
in in L x W x H in watch) body design.
599-849 51083 Base and Indicator Set Universal dovetail mount-
ing from top, bottom, and
consisting of: end.
599-7761 44915 Magnetic Base with Fine Adjust 1.25 x 1.25 x 1.75
599-7030-3 45978 BesTest Indicator .030 .0005 Plastic case.
Universal Magnetic Indicator Holder with BesTest Indicator
• Includes an easy-to-read, satin-black, “jet console”face BesTest indicator with
high visibility orange hand.
• BesTest Indicator comes with an .080" carbide contact point and a .250" extension with dovetail.
• Complete with powerful permanent magnet.
• Overall height: 3.75".
• Features a universal swivel joint with friction movement.
Powerful
magnetic base
with universal joint.
Overall height of
base and arm
3.75"
Indicator includes .080"
carbide contact point and
a .250" extension with
dovetail.
BesTest indica-
tor includes
easy-to-read, satin-black,
“jet console” face with
599-7755 26990 Universal Magnetic Indicator Holder high-visibility orange
hand.
599-7755-1 27071 Universal Magnetic Indicator Holder with Indicator & Case
Suited
carrying case.
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3 INTERAPID Magnetic Support with Flexible Arm
Magnetic base has For hard-to-reach locations – Lever controlled arm that holds securely
2 flat faces plus on any surface.
1 prismatic one.
Disengageable permanent
magnet.
Full length 350 mm.
Dovetail clamp with a
8 mm diameter clamping
bore.
Holding force
on a flat surface
ø21.8
1000 N
Supplied
without
indicator
60
Suited
carrying case
37
Declaration
of conformity 53 x 68
01639020 INTERAPID magnetic support
with flexible arm
Base has three
flat energized
faces (two sides and bot- Heavy Duty Flexbar Holder
tom), Vee bottom for flat
or round surfaces. with MAGNICATOR®Base
Flexbar has 13 ball and
socket flexing units. Sets and locks with a twist of the knob.
Variable range tool clamp
holds indicators, gage
heads, scribers, mount-
ing studs, etc. up to .5" in
diameter.
Flexbar
9" long
Fits .25" diameter posts
No. 7770
has Micro-Screw
Fine Adjustment with
.625" range to simplify 599-7770 44925 MAGNICATOR Base, Flexbar & Fine Adjustment
setup.
599-7770-1 44926 Heavy Duty Flexbar Arm Only
Base has Vee
bottom for flat
or round surfaces.
Flexbar has tool clamp
with a range of 0 - .25"
for holding indicators,
gage heads, scribers, Flexbar Holder and MITI-MITE
mounting studs, etc.
Magnetic Base
Flexbar
5.5" long
Fits .312" diameter posts
Base
1.25" x 1.25" x 1.75"
Fine Adjustment
Control on upright
post makes zeroing a
BesTest Indicator a snap.
599-7769 44923 MITI-MITE Base, Flexbar & Fine Adjustment
599-7769-1 44924 Small Flexbar Arm Only H-9
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Indicator Holder - Parts and Attachments
Holes
599-7906-1 51892 Sliding Swivel .375" (2) Used w/Rod No. 7807, 7900
Used w/Upright No. 7902
Holes
599-7907-1 51893 Sliding Swivel .375" (1) Used w/Rod No. 7807, 7900
.738" (1) Used w/Upright No. 7903
Used w/Base No. 7905
Holes
599-7908 44967 Sliding Swivel .738" (1) Used w/Rod No. 7808, 7901
.987" (1) Used w/Upright No. 7904
Used w/Base No. 7905-1
Holes
599-7739-1 44893 Sliding Swivel .312" (1) Used w/Test Indicator Sets
.220" - .250" with No. 7739 and 7740
spring-loaded clamp
Holes
599-7909 44698 Adapter Bushing .375" I.D. Used w/Upright and Rods
.738" O.D.
Rod
599-7753-120 44912 Offset Rod .250" 6" long with For use w/Magnicator Indicator
.25" clamp screw Holders and all MITI-MITE Holders
.220" step on other end Used w/Base No. 7905
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M E A S U R I N G S TA N D S A N D A U X I L I A R Y F I X T U R E S
Uprights and Dial Holding Rods
For holding AGD lug backs.
A B C D E F G
L
599-7807 44935 Fine Adjust (F) .375" 9.25" 1/4" clamp screw for 7733
599-7808 44936 Fine Adjust (G) .738" 10" 1/4" clamp screw for 7742
599-7900 44959 No Fine Adj. (D) .375" 9.25" 1/4" clamp screw for 7730, 7744
599-7901 44960 No Fine Adj. (E) .738" 9.625" 1/4" clamp screw for 7731, 7732
599-7902 44961 Upright (A) .375" 8" For old style No. 730
.738" 8.75" For 7730
599-7903 44962 Upright (B) – – Also for old style No. 730 bases
599-7904 44963 Upright (C) .987" 10" For 7731 and 7732
INTERAPID® Measuring Supports
ø8
Base with rest-
ing front face.
ø8
Clamp for a .315" dia.
measuring stem or dial
177
119
gages with lugs.
Stand
No. 16.39003
with additional dovetail
clamp.
98 x 70
Cast iron
base
ø17.8
2.9 lbs or
ø17.8
9.6 lbs
Supplied
314
without 253
sensor
Suited
carrying case
Declaration 150 x 120
of conformity
Used in
conjunction with
16.39003 28645 INTERAPID small meas. support Dial test indicators, small dial gages
16.39004 27527 INTERAPID measuring support Dial test indicators, dial gages, precision
indicators, electronic probes etc.
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Universal Measuring Support
Medium-sized sliding support for dial test indicators (lever-type), electronic probes, etc. –
Stand with
with fine adjustment. guiding faces
6.7"
sideways.
Vertical column movable
along the T-slot.
2 rigid articulation
ø.70"
points.
6.9"
Cast iron
base
9.6"
ø.70"
7.3 lbs
Supplied
without
sensor
1.4"
Suited
7.9" x 2.2" carrying case
.47"
Declaration
of conformity
.315"
.35"
.83"
16.39000 28373 Universal Measuring Support
furnished with :
16.40100 40458 Clamp with a .315" dia. fixing bore
18.40105 40523 Fixing shank with a .315" dia. and dovetail recess
COMPARATOR Measuring Stand
Model without fine adjustment. Suitable as basic component for
mounting specific workpiece attachments for series inspection.
Measuring
table with
ground measuring face.
7.0"
Dismountable column.
ø.315"
Measuring arm with a
9.3"
2.25"
.315" dia. clamping bore.
0 - 5.5"
ø1.0" Cast iron table.
Chrome-plated
steel column. Spherical
graphite cast iron arm.
1.4"
6.6 lbs
6" x 4.3"
Supplied
without
sensor
in in Suited
carrying case
16.39008 88401 Comparator Measuring Stand 0 - 5.5 4x4
Declaration
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COMPARATOR Measuring Stands
Basic component for mounting specific workpiece attachments for series inspection.
Basic stand
Ground
measuring face.
2 T-slots. Dismountable
column.
Cast iron table.
Chrome-plated
steel column.
Measuring arm
Fine
adjustment
9.5"
within a range of .04" dia.
clamping bore ø.315"
12"
0 - 6.9"
Sliding arm 2.56"
Floating holder ø1.2"
for TESA YA.
Adjustable swivelling
movement. .512" dia.
clamping bore. 1.38",
2.24" or 3.15"
vertical travel ranges.
Overall span: 2.36".
7.3" x 5.12"
Stop plate
Dimensions:
4.53"x 1.38"x .138"
120° vee recess for
diameters 4.72".
Two fixing screws.
Additional data
10.7 lbs
(basic stand).
1.9 lbs (measuring arm).
3.9 lbs (sliding arm).
Suited
carrying case
Declaration
of conformity
in in
16.39009 88412 Basic measuring stand 6.75 5 x 4.5
(without measuring arm)
accessories
16.10200 40448 Measuring arm with fine adjustment
16.10201 40449 Sliding arm used in conjunction with TESA YA internal measuring
instruments for stationary bore measurement.
16.40000 40457 Depth stop plate
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Comparator Stands with Cast Iron Bases
Three models are available. Each Comparator Stand
includes one 14.81018 Dial Indicator (AGD Group 2,
2-1/4" dia., graduated 0-.050-0 by .001”, range .500") and
Lift Lever. The indicator is mounted by the
standard lug back.
599-7710-1 Base Column Adj. Arm
Size Size Length
599-7710-1 51719 7” x 9” 12-3/8” 5”
599-7711-1 51720 5” x 8” 12-3/8” 5”
599-7712-1 51721 3” x 7” 7-3/8” 2-1/2”
Comparator Components
Adjusting Arms
Full, 360° swing of arm permits measurement from either
the comparator stand base or a surface plate. Furnished
with a mounting screw for AGD Lug-back mounting of Dial
Indicator.
599-7703
Throat Depth
599-7703 44878 2-1/2”
599-7704 44879 5”
599-7700
Cast Iron Comparator Bases
Ground bases available in three sizes accommodate both
sizes of Adjusting Arms and Support Columns listed on this
page.
Base Size
599-7700 44875 3” x 7”
599-7701 44876 5” x 8”
599-7702 44877 7” x 9”
Support Columns (Uprights)
599-7705
Ground Support Columns provide a rigid and smooth oper-
ating column for adjusting arms. Threaded and furnished
with screw for mounting to comparator base.
Length Diameter
599-7705 44880 7-3/8” 1-1/8”
599-7706 44881 12-3/8” 1-1/8”
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Bench Comparator with Black Granite Base
Meas. stand
No. 16.39030:
Chrome-plated steel col-
umn. Tilting measuring
arm with articulation.
.04" or .315" dia. bore for
dovetail clamp or lugs.
No. 16.39033:
Chrome-plated steel
column. Sliding measur-
ing arm, horizontally.
.04" or .315" dia. bore for
ø.965"
dovetail clamp or lugs.
DIN 876 T1,
grade 00:
3 µm
13.7"
Supplied 10.8"
without
ø1.38"
sensor
16.39033
2"
Suited
carrying case
7" x 9.8"
Declaration
of conformity
ø8
ø8
177
119
98 x 70
16.39030
Measuring Measuring Fine Overall Span
Face Face in in Adjustment in
16.39030 28646 Granite 7x8 0 - 9.4 yes adjustable
16.39033 28647 Granite 7 x 7.8 0 - 10.2 yes adjustable
Measuring Measuring Column Column
Table Table in in in lbs.
16.39030 28646 Granite 7 x 9.84 x 1.96 .787 11.8 18.5
16.39033 28647 Granite 7 x 9.84 x 1.96 1.38 11.8 23
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Small Measuring Stand
Stable measuring stand for precision measuring of small parts.
Stand has a
.315" dia. bore.
Also with two clamping
bores with a .236" dia. for
ø.25" UPZ6.Usable overall
span: 1.38"
Measuring stand (without measuring table) Measuring
0 - 1.575"
ø.315"
Height adjustable table mount with thread and fine adjustment. stand (without
7.8"
1.38"
Clamping groove for UMZ 12 depth stop (No. 16.40300). measuring table): 6.6 lbs.
Supplied
Fine adjustment without
in in sensor
16.39002 28311 1.6 .6 Suited
5.7" x 4.9" carrying case
Declaration
of conformity
Measuring table with dust grooves
Hardened steel, lapped measuring face.
in
16.40302 40461 2.6 x .47
Measuring table without dust grooves
Hardened steel, finish ground measuring
face.
in
16.40303 40462 2.6 x .47
Double probe-holder
8 mm dia. mounting bore for 2 probes.
Clamped on the measuring stand with
2 shafts having a 6 mm dia.
Laterally
in
16.40401 40463 .5 x 3
Depth stop
Clamp for mounting purpose in the stand
groove. Hardened and ground stop base.
Stop Face
in
16.40300 40459 2.2 x 4
Side stop
Hardened and ground.
For use with UMZ 12 depth stop.
Side Stop
in
16.40301 40460 1.24 x .4 x .12
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Large Measuring Stand
These two measuring stands provide different heights, as well as a wide range of accessories that
Heavy cast serve for setting up a variety of measuring configurations. These high-precision components are
iron base with remarkably stable and wear-resistant. They guarantee minimum measurement errors for state-of-
mounted steel column, the-art factory shop floors.
ground (2" in.)
Measuring arm with a Both stands enable electronic probes to be mounted, especially for direct, sum or
.315" dia. clamping bore comparative measurements.
and 2 mounting bores
for UPZ6
Fine adjustment using
the protected knob with
.04" travel
Base and
measuring arm
in cast iron. Dull-chrome ø2"
plated steel column.
Supplied ø.25"
without
sensor
Suited
15" / 30"
carrying case
Declaration
ø.315"
0 - 6.1" / 21"
of conformity
2.75"
7.5" x 6.7"
INTERAPID Universal Stands UP (without measuring table)
Heavy cast iron models. Measuring arm with locking feature
and brake stop.
in lbs
16.39041 28396 Measuring stand 6.25 30
16.39042 28397 Measuring stand 21 42
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Standard measuring table
Hardened steel. Two measuring faces
with dust grooves, lapped. One face has a
.5" wide strip along the center.
in µm
16.40405 40467 1.75 x 3.75 1
Measuring table with probe holder Side table
Features a .315" dia. mounting bore for To be mounted sideways on both
axial probe. Hardened and lapped meas- measuring tables. Made of black plastic,
uring face with dust grooves as well supplied in pairs.
as a .51" wide strip along the center.
Resting Face
in µm in
16.40410 40471 1.75 x 3.75 1 16.40404 40466 2.125 x 3.75
Large measuring table with probe holder Cross beam
Features a .315" dia. mounting bore for For center and vee supports.
axial probe. Hardened and lapped meas- Made from cast iron and ground.
uring face with dust grooves as well
Length
as a .63" wide strip along the center. in
16.40416 40476 12
in µm
16.40411 40472 4.75 x 4.75 1.5
Resting stand Vee blocks
For cylindrical or conical part elements. Support parts on tungsten carbide pins.
Resting plates with tungsten carbide Distance between blocks: 11.25". With
pins for adaptation to the part diameter. length stop. For use with cross beam
Distance between plates: 12". 16.40416. Supplied in pairs.
For use with cross beam 16.40416.
Supplied in pairs. in
16.40418 40478 1.6 108°
in
16.40415 40475 1.2
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Length stop Center supports
For use with cross beam 16.40416 associated with center For axial and radial run-out inspection. Max. width of points:
or vee supports. A probe can be mounted instead of the stop pin. 6.1". Feature solid and hollow points movable longitudinally. Fitted
with spring but lockable. For use with cross beam 16.40416
Supplied in pairs.
Height of points
16.40417 40477 in
16.40414 40474 2
Double probe holder Limit stop
.315" dia. clamping bore for 2 electronic Mounted with clamp on the column.
probes. Mounted on the measuring Hardened, dull-chrome plated.
stand with 2 shafts having a .24" dia.
Laterally Resting Face
in in
16.40401 40463 .5 x 3.25 16.40403 40465 2.7 x .8
Stop plate
For use with the limit stop 16.40403.
Hardened, dull-chrome plated.
Vee
Recess
16.40402 40464 120°
Rack and pinion slide
For vertical adjustment of the measuring arm.
Travel
in
16.40419 40479 7.625
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Telescoping Gages
Series 591 Telescoping Gages
Satin-chrome finished. Individual gages are completely assembled with
handle. Knurled lock maintains the setting of the measuring arms to permit
sizing with a micrometer, Dial-Cal or vernier caliper.
Available individually or in sets of 4 or 6 gages.
in / mm in / mm
599-591-1 45362 5/16 - 1/2 / 7.9 - 12.5 4.37 / 111
599-591-2 45363 1/2- 3/4 / 12.5 - 19.0 4.25 / 108
599-591-3 45364 3/4 - 1-1/4 / 19.0 - 31.7 4.25 / 108
599-591-4 45365 1-1/4 - 2-1/8 / 31.7 - 53.9 5.12 / 130
599-591-5 45366 2-1/8 - 3-1/2 / 53.9 - 88.9 5.12 / 130
599-591-6 45367 3-1/2 - 6 / 88.9 - 152.4 5.12 / 130
Sets
599-591-10 45368 4 gages: 591-1 thru 591-4
599-591-20 45369 6 gages: 591-1 thru 591-6
All sets are supplied with fitted plastic case.
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No. 596 Small Hole Gage Set
Use like a telescoping gage for measuring small holes, slots and grooves.
Flat bottom of half-ball gaging surface permits use even in the shallowest
recesses. Sensitive knurled knob setting. Entire tool finished in satin-
chrome to prevent corrosion.
in/mm
599-596 51885 .125 - .500 / 3.18 - 12.7
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Pin Vises and Pin Chucks
No. 793 Pin Chucks
Provide convenient means for holding small work on lathes and other machines. Set consists of a
chuck and three interchangeable collets to hold work from .010" to .100" diameter.
Pin Chuck Set
599-793 46480
Series 790 Pin Vises
Handy, sure-grip tool holders feature a through hole in the handle for holding wires, taps, drills,
files, scriber points and the like. Reduced handle diameter ensures easy rotation between thumb
and finger. Available individually in four sizes or as a complete set. Provided in a chrome finish.
in / mm
599-790-1 45387 0 - .040 / 0 - 1.0
599-790-2 45388 .030 -.062 / 0.75 - 1.5
599-790-3 45389 .050 - 1.25 / 1.27 - 3.1
599-790-4 45390 .115 - .197 / 2.9 - 5.0
Set
599-790 45386 Four pin vises in fitted plastic case.
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Radius Gage Sets
Decimal and Fraction
Radius gages speed-checking or matching of fillets and radii in machining, inspection, lay-
out and pattern-making. The radius gage holder furnished with these sets enables these
gages to be used in recesses and other hard-to-reach areas.
Individual blades have five measuring locations for exterior and interior radii. Material is
carefully selected, high quality stainless steel with satin finish. Measuring surfaces are pre-
cisely machined for high accuracy.
Available in fraction or decimal increments, individually and in sets.
No. of Gages Range of Sizes
Radius gage sets
599-628-10 51247 24 1/32 - 17/64 by 64ths
9/32 - 1/2 by 32nds
599-628-12 51246 25 1/64 - 17/64 by 64ths
9/32 - 1/2 by 32nds
599-628-13 51245 26 .010 - .030 by .005
.040 - .100 by .010
.120 - .300 by .020
.350 - .500 by .050
Radius gage holder
599-628-80 44418 Available separately
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Radius Gage Sets - Inch and Metric
Inch Radius Gages
Set of 16 blades measure interior and exterior radii from 1/32" to 17/64" in
increments of 1/64th. Fan-out design provides ready access to a large number of sizes.
Range
16 Blade set, 1/64th in increments
599-629-1 46112 1/32 in - 17/ 64 in
Metric Radius Gages
Two sets check radii from 0.75 to 13.0 mm. Fan-out design provides
convenience in use and storage.
Range
18 Blade set, 0.25 mm increments
599-627-10 44410 0.75 - 5.0 mm
16 Blade set, 0.5 mm increments
599-627-12 44411 5.5 - 13.0 mm
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M E A S U R I N G S TA N D S A N D A U X I L I A R Y F I X T U R E S
Individual radius gages have five measuring locations for checking
exterior and interior radii. Fan-out design for checking wide range of
inside and outside radii.
Individual Radius Gages - Decimal and Fraction
Size(in) Size(in)
Fraction Decimal
599-628-28 51278 1/64 599-628-510 51279 .010
599-628-32 44414 1/32 599-628-515 51280 .015
599-628-46 44415 3/64 599-628-520 51281 .020
599-628-62 44416 1/16 599-628-525 51282 .025
599-628-78 44417 5/64 599-628-535 51283 .030
599-628-93 44419 3/32 599-628-540 51284 .040
599-628-109 44420 7/64 599-628-550 51285 .050
599-628-125 44421 1/8 599-628-560 51286 .060
599-628-141 44422 9/64 599-628-570 51287 .070
599-628-156 44423 5/32 599-628-580 51288 .080
599-628-171 44424 11/64 599-628-590 51585 .090
599-628-187 44425 3/16 599-628-600 51570 .100
599-628-203 44426 13/64 599-628-620 51571 .120
599-628-218 44427 7/32 599-628-640 51572 .140
599-628-234 44428 15/64 599-628-660 51573 .160
599-628-250 44429 1/4 599-628-680 51574 .180
599-628-266 44430 17/64 599-628-700 51575 .200
599-628-281 44431 9/32 599-628-720 51576 .220
599-628-312 44432 5/16 599-628-740 51577 .240
599-628-343 44433 11/32 599-628-760 51578 .260
599-628-375 44434 3/8 599-628-780 51579 .280
599-628-406 44435 13/32 599-628-800 51580 .300
599-628-437 44436 7/16 599-628-850 51581 .350
599-628-468 44437 15/32 599-628-900 51582 .400
599-628-500 44438 1/2 599-628-950 51583 .450
599-628-1000 51584 .500
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Screw Pitch Gages - Inch and Metric
Screw Pitch Gages - 60°
For “V ”, Unified, American, National and U.S. Standard, fine, coarse and pipe threads. TPI
stamped on each blade. All gages have blade locks.
599-630 599-634
599-637
599-639
599-633
No. of Blades TPI Blade Locks
Inch screw pitch gages
599-630† 44440 22 9 - 40 √
599-632-1† 51175 30 4 - 40 √
599-633† 44443 51 4 - 84 √
599-634 44444 22 32 - 74 √
599-635* 44445 25 2-1/4 - 20 √
No. of Blades Pitch Blade Locks
Metric screw pitch gages - 60°
For ISO metric threads. Pitch stamped on each blade. All gages have blade locks.
599-636 44446 22 0.35 - 6.0 mm √
599-637 44447 30 0.25 - 3.0 mm √
599-639 44449 18 0.5 - 7.0 mm √
†Includes blades for 11-1/2 and 27 TPI for pipe threads.
* Includes gage for grinding thread tools.
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Thickness Gages - Inch and Metric
599-647
599-641
No. Blade Blade Blade
of Blades Thickness Locks Size
Inch thickness gage sets
599-644-1 26131 10 .0015", .002", .003" .004", .006", √ 2-1/2" x 1/2"
.008", .010", .012", .015", .025"
599-647† 44457 26 .0015" - .0025" x .005" √ 3"
.003 - .025" x .001"
599-648-1* 44458 10 .0015", .002", .003", .004", .006", √ 3-1/2"
.008", .010", .012" .015" .025"
599-649* 44459 8 .002", .003", .004", .006", .008", √ 6"
.010", .012", .015"
No. Blade Blade Blade
of Blades Thickness Locks Size
Metric thickness gage sets
599-641† 44451 13 .03, .04, .05, .06, .07, .08, .09, √ 75 mm
.10, .15, .20, .30, .40, .50 mm
599-646† 44456 13 .05, .10, .15, .20, .25, .30, √ 100 mm
.40, .50, .60, .70, .80, .90, 1 mm
†Tapered blades - 1/2" wide at heel. 1/4" wide at tip.
* Taper 1 3/4" from 1/4" tip to 1/2" width.
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Thickness Gage Stock
12 in and 300 mm Lengths
Accurate, high-grade, uniformly tempered feeler
stock. Frequently used in jig and fixture work, as
shim stock, and for checking clearances and adjust-
ing automobile engine components.
Ends are rounded with one end punched for hang-
ing. Each piece is clearly marked for size and pack-
aged in its own sleeve for protection.
Thickness
599-9647-1 45153
Assortment (108 pieces complete in display package) Metric thickness gage stock
Contents: 12 pieces each of 9 popular sizes: 300 mm lengths (13 mm wide)
.0015", .002", .003", .004", .006", .008", .010", .012", .015" 599-9648-3 45181 0.03 mm
599-9648-4 45182 0.04 mm
Inch thickness gage stock 599-9648-5 44183 0.05 mm
12" lengths (1/2" wide) Thickness
599-9648-6 44184 0.06 mm
599-9647-10 45154 .001" 599-9648-8 44185 0.08 mm
599-9647-15 45155 .0015" 599-9648-10 44186 0.10 mm
599-9647-20 44156 .002" 599-9648-15 44187 0.15 mm
599-9647-25 44157 .0025" 599-9648-20 44188 0.20 mm
599-9647-30 44158 .003" 599-9648-25 44189 0.25 mm
599-9647-40 44159 .004" 599-9648-30 44190 0.30 mm
599-9647-50 44160 .005" 599-9648-35 44191 0.35 mm
599-9647-60 44161 .006" 599-9648-40 44192 0.40 mm
599-9647-70 44162 .007" 599-9648-45 44193 0.45 mm
599-9647-80 44163 .008" 599-9648-50 45194 0.50 mm
599-9647-90 44164 .009"
599-9647-100 44165 .010"
599-9647-110 44166 .011"
599-9647-120 45167 .012"
599-9647-130 45168 .013"
599-9647-140 45169 .014"
599-9647-150 45170 .015"
599-9647-160 45171 .016"
599-9647-170 45172 .017"
599-9647-180 45173 .018"
599-9647-190 45174 .019"
599-9647-200 45175 .020"
599-9647-210 45176 .021"
599-9647-220 45177 .022"
599-9647-230 45178 .023"
599-9647-240 45179 .024"
599-9647-250 45180 .025"
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M E A S U R I N G S TA N D S A N D A U X I L I A R Y F I X T U R E S
Thread, Center, Rolling Mill and Wire Gages
599-716 44527 29° Screw Thread Tool Gage
Acme Standard. Hardened. Provides a
standard for grinding thread tools. Has 29°
included angle.
599-694 44523 U.S. Standard Gage
0 to 36. Hardened. Recognized standard in U.S.
for uncoated sheet and plate iron and steel 599-716
Decimal equivalents on reverse side.
599-688-1* 44520 Brown & Sharpe Wire Gage*
American Standard - The generally accepted
standard for nonferrous metals. 0 to 36.
Hardened. Decimal equivalents stamped on
reverse side. Screw Slotting Cutters also made
to this gage.
599-650-1 44460 Center Gage-Inch
Tempered. Satin-chrome finish. 60° angles for
Unified, American, American National and U.S.
599-694
Standard Threads. Graduated 14, 20, 24 and 32
divisions per inch. Shows double depth of
threads.
599-652-10 44461 Center Gage-Metric
Tempered, chrome finish. 60° angles for metric
ISO threads. Graduated two edges. 1 mm and
599-650-1
0.5 mm.
* Similar to No. 694 photo
599-652-10
Twist Drill Gages
599-707 599-710
599-707 44525 Twist Drill and Machine Screw Tap
Gage (Chrome Plated)
1 to 60. Hole sizes tested for accuracy
after hardening. Table gives tap size,pitch,
and drill sizes for tap. For Unified and
American as well as older American
National or U.S. Standard. Threads
6-1/8" x 2-3/8" x 1/16".
599-710 45526 Jobber’s Drill Gage
Similar to No. 707, (left). For twist drills
from 1/16" to 1/2” by 64ths. Hole sizes
tested for accuracy after hardening.
Decimal equivalents stamped on front
side. 6-1/4" x 2-3/8" x 1/16".
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Adjustable Parallels
Used as parallels for checking, marking, or positioning work. Handy gages
for measuring inside dimensions of recesses or slots, or for setting tools.
Each parallel consists of two tapered parts, dovetailed together. The distance between
the two outside parallel surfaces is varied by moving the mating parts together or apart.
Quickly adjusted to desired size using just a
micrometer. Clamp screws lock parallels to size.
Each adjustable parallel has a generous range, eliminating the need for stocking many
solid parallels.
Length in / mm in / mm Thickness in / mm
599-673-1 44509 1-3/4 / 44 3/8 - 1/2 / 10 - 13 9/32 / 7
599-673-2 44510 2-1/18 / 54 1/2 - 11/16 / 13 - 17 9/32 / 7
599-673-3 44511 2-11/16 / 68 11/16 - 15/16 / 17 - 24 9/32 / 7
599-673-4 44512 3-9/16 / 90 15/16 - 1-5/16 / 24- 33 9/32 / 7
599-673-5 44513 4-3/16 / 106 1-5/16 - 1-3/4 / 33 - 44 9/32 / 7
599-673-6 44514 5-1/16 / 129 1-3/4 - 2-1/4 / 44 - 57 9/32 / 7
in / mm No. of Parallels
Sets - Adjustable Parallels
599-673-10 44515 3/8 - 1-5/16/ 10 - 33 4
599-673-20 44516 3/8 - 2-1/4 / 10 - 57 6
Cases only
599-673-9999 44518 case only 4
599-673-9998 44517 case only 6
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Steel Parallels
Made of special steel. Hardened, ground and finished on four sides to
exceed government specifications for flatness and squareness.
Parallels available in matched pairs only.
Size(in) Size(mm) (in)
599-920-4 44686 6 x 1/4 x 3/8 150 x 6 x 10 .0001
599-920-8 44687 6 x 1/4 x 1/2 150 x 6 x 13 .0001
599-920-12 44688 6 x 1/4 x 5/8 150 x 6 x 17 .0001
599-920-16 44689 6 x 1/4 x 3/4 150 x 6 x 19 .0001
599-920-20 44690 6 x 3/8 x 1/2 150 x 10 x 13 .0001
599-920-24 44691 6 x 3/8 x 5/8 150 x 10 x 17 .0001
599-920-28 44692 6 x 3/8 x 3/4 150 x 10 x 19 .0001
599-920-32 44693 6 x 1/2 x 5/8 150 x 13 x 17 .0001
599-920-36 44694 6 x 1/2 x 3/4 150 x 13 x 19 .0001
599-920-40 44695 6 x 1/2 x 1 150 x 13 x 25 .0001
599-920-44 44696 9 x 1/2 x 5/8 225 x 13 x 17 .00015
599-920-48 44697 9 x 1/2 x 3/4 225 x 13 x 19 .00015
599-920-52 44698 9 x 1/2 x 1 225 x 13 x 25 .00015
599-920-56 44699 9 x 3/4 x 1 225 x 19 x 25 .00015
599-920-60 44700 9 x 3/4 x 1-1/4 225 x 19 x 32 .00015
599-920-64 44701 9 x 3/4 x 1-1/2 225 x 19 x 38 .00015
599-920-68 44702 12 x 11/16 x 1-1/4 300 x 17 x 32 .0002
599-920-72 44703 12 x 3/4 x 1 300 x 19 x 25 .0002
599-920-76 44704 12 x 3/4 x 1-1/4 300 x 19 x 32 .0002
599-920-80 44705 12 x 13/16 x 1-1/4 300 x 21 x 32 .0002
599-920-84 44706 12 x 1 x 1-1/4 300 x 25 x 32 .0002
599-920-88 44707 12 x 1 x 1-1/2 300 x 25 x 38 .0002
599-920-92 44708 12 x 1 x 2 300 x 25 x 51 .0002
599-920-96 44709 12 x 1-1/4 x 1-1/2 300 x 32 x 38 .0002
599-920-100 44710 12 x 1-1/4 x 1-3/4 300 x 32 x 44 .0002
599-920-104 44711 12 x 1-1/4 x 2 300 x 32 x 51 .0002
599-920-108 44712 12 x 1-1/4 x 2-1/2 300 x 32 x 64 .0002
599-920-112 44713 12 x 1-1/2 x 2 300 x 38 x 51 .0002
599-920-116 44714 12 x 1-1/2 x 3 300 x 38 x 76 .0002
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Steel Parallel Sets Hardened
and ground
on four sides.
Consists of three
pairs of matched
parallels.
Wooden
case
Size(in) Size(mm) No. of Parallels
Complete set of six
599-921-3 44715
599-920-12 44688 6 x 14 x 5/8 150 x 6 x 17 2
599-920-28 44692 6 x 3/8 x 3/4 150 x 10 x 19 2
599-920-40 44695 6 x 1/2 x 1 150 x 13 x 25 2
High-grade alloy
steel, hardened
and ground from 1/4"
stock. Hardness 52-58HRC
9 pairs
6 x .25 in (L x W)
2 holes in each parallel.
Height specifications
relate to consistency
within each pair. Absolute
heights are nominal.
Parallelism ±.0002"
Paired in height
±.0002"
Custom
molded case
Steel Parallel Set
Complete Set of 9 pairs supplied in custom molded case.
6" Length, 1/4" Width, 9 Pairs: 3/4", 7/8",1",1-1/8", 1-1/4",1-3/8", 1-1/2", 1-5/8", 1-3/4"
599-921-4 26882
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High-grade alloy Ultra Precision Parallel Set
steel, hardened
and ground from 1/8"
stock. Hardness
58-63HRC
10 pairs
6 x .125 in
(L x W). 2 holes in each
parallel. Height
specifications relate to
consistency within each
pair. Absolute heights are
nominal.
Parallelism ±.0002"
Paired in height
±.00015"
Custom
molded case
Ultra Precision Parallel Set
Complete set of 10
6" Length, 1/8" Width, 10 pairs: 1/2", 5/8", 3/4", 7/8", 1", 1-1/8", 1-1/4", 1-3/8", 1-1/2", 1-5/8"
599-921-10 86615
High-grade alloy Ultra Thin Parallel Set
steel, hardened
and ground from 1/32"
stock. Hardness 50HRC
10 pairs
6 x .03125 in
(L x W). 2 holes in each
parallel. Height
specifications relate to
consistency within each
pair. Absolute heights are
nominal.
Parallelism ±.0001"
Paired in height
±.0001"
Custom
molded case
Ultra Thin Parallel Set
Complete set of 10 pairs
6" Length, 1/32" Width, 10 pairs: 1/2", 5/8", 3/4", 7/8", 1", 1-1/8", 1-1/4", 1-3/8", 1-1/2", 1-5/8"
599-921-20 26884
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Ultra Precision Wavy Parallel Set
Reliable and precise vertical positioning of workpieces.
• Parallel within ±.0002" – paired ±.0002".
• Made of high quality spring steel, hardened, stress relieved
and precision ground.
• Includes 9 pairs 4-1/4" in length, with the following heights:
1/2", 5/8", 3/4", 7/8", 1",1-1/8", 1-1/4", 1-3/8", 1-1/2".
• Shims can be compressed, which proves useful in the
holding of thin parts.
Complete set supplied in fitted wooden case
599-921-25 27279
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Universal 1-2-3 Blocks Set
Consisting of a matched pair of 1" x 2" x 3" blocks, five plated 5/16" - 18"
socket head cap screws and a hex key wrench.
• Each block is precision ground and case hardened on all 6 surfaces.
• Surface finish 6 to 16 micro-inches.
• Squareness on all sides to .0001".
• There are a total of 11 holes on three faces. Five 5/16" - 18" tapped holes
arranged for holding down and for conversion to an angle plate. Six holes
drilled through with deep recesses for easy clamping.
• Blocks are oversized to allow for normal lapping to .0003".
Complete set supplied in“shop-hardened”molded case
599-750-50 27396
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Ultra Precision Ground 1-2-3 Blocks Set ✓
Supplied in custom molded case. Ideal for precision layout and setup
Each block
has 18 through
• Each block is ground and case hardened on all six surfaces bores of 9.53 mm as
well as 5 threaded
• Surface finish 6 to 16 microinches bores (M10)
• Squareness on all sides to .0001"per inch Steel hardened
to 55 to 60 HRC
• 23 holes: 5 tapped 3/8-16
7 µm
• Oversized to allow for normal tapping .0001" - .0003" for each pair
• Case hardened to 50-60 HRC 2.5 µm
for all surfaces
• Set consists of a pair of 1 x 2 x 3 inch blocks, five 3/8-16
stainless steel socket head cap screws and a hex key wrench Supplied with
5 M10 hexagon
socket screws as well
Tapped Holes as one 8 mm hexagon
socket key.
Suited
plastic case
• •
•
• •
Complete set supplied in custom molded case
599-750-10 26764
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Ultra Wee-Vee Blocks
Ground Unique universal holding tool for small, miniature or intricate parts. Ideal holding fixture for grind-
resting ing/indexing punches and pins, drilling, milling, EDM, and inspection on optical comparators.
and vee faces
Features:
Hardened
steel • Capacity .030" to 9/32".
Not available • Furnished with bridges to straddle long workpieces, allowing top hold-down screw of V-block
as single clamp to be used.
components
• Sides and ends are square within .0005”.
Suited
plastic case • V’s of pairs central and parallel within .0003”.
• Set contains 2 90 o Ultra Wee-Vee Blocks, size A .030"-5/32" capacity and size B .050"-9/32"
capacity; Bridge A and B; 5 Upper Prisms 1/8", 5/32" and 3/16" capacity; two clamps; in a fitted case.
Complete set
599-749-100 26913
Optional accessory – Extra Clamp Capable of holding parts as
99-749-101 88128 small as .030" diameter!
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Toolmaker’s Vise and Clamps
Toolmaker’s Vise
Handy for use in drilling, fitting and laying out work on surface plates. Tongue
on large jaw slides in groove in base and is held in place by a strap that
prevents jaw from lifting. 1-15/16" capacity. Furnished with two steel jaws
as shown.
Toolmaker’s Vise
599-752-3 51852
Toolmaker’s Clamps
Steel, case hardened. Ends of jaws chamfered for clamping under shoulder or in
recess. Clip holds loose jaw in position when clamp screw is released, a conven-
ient and original Brown & Sharpe feature.
Jaws Open Length Jaws
(in) (in)
599-754-8-2 28314 1-1/4 2-1/8
599-754-12-2 28315 2-1/4 2-3/4
599-754-20-2 28316 2-3/4 4
599-754-28-2 28317 3-1/2 5
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Universal Surface Gages
Rod adjusts quickly and locks at any angle. Fine adjustment by small knurled nut. Hardened
base has V-groove for cylindrical work and two gage pins for use against edge of surface
plate or T-slot of machine table.
When used with optional dial holding rod 599-7048 and BESTEST® dial
indicator numbers 621 and 622, surface gages reach places inaccessible to large dial indica-
tors.
Base Dimensions Length of Uprights Upright Diameter
(in/mm) (in/mm) (in/mm)
599-621-192* 45495 3-1/2 x 2-1/2 / 87 x 62 9 / 225 .312 / 8
599-921-222* 45496 3-1/2 x 2-1/2 / 87 x 62 9 / 225 & 12 / 300 .312 / 8
599-622-222* 45797 4 x 3-3/8 / 100 x 84 12 / 300 .375
599-622-283* 45498 4 x 3-3/8 / 100 x 84 12 / 300 & 18 / 450 .375
* A .156" scriber pointer rod is included with all surface gages
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V-Blocks and Clamps
No. 745 V-Block and Clamp
Versatile tool for grinding, milling, or drilling can be used on its base, end or sides. Case
hardened and ground. Two V’s, four tapped holes 3/8 in -16 UNC.
Central hole in “V”for removing pins or drilling. Forged clamp has adjustable side screw to
support the block and prevent tilting.
Work Capacity: 1-5/16" (33 mm) approximate diameter.
Dimensions: 1-7/8" (48 mm) sq. x 3-5/8" (92 mm) long.
Accuracy: All surfaces (except V’s) parallel and square within .0002". Long V-groove is central,
parallel and square with all surfaces within .0003". Half inch V-groove is central, parallel and
square with all surfaces within .00015". V’s are 90° + .0000"-.0003".
One block and clamp
599-745 44530
Clamp only
599-9745-10 45206
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No. 749-1 V-Blocks and Clamp
For larger and heavier work. Made in numbered pairs from mild steel. Set consists of two blocks
and one clamp. Blocks feature two clamping grooves. Lower grooves permit blocks to be
clamped to table.
Dimensions: 2-1/2" (64 mm) square. 3" (76 mm) long.
Work capacity is approximately 1/2" to 2-1/2"(13 mm to 64 mm) diameter.
Accuracy: Sides are square with each other within .003". Ends are square with sides within
.003". V-groove is parallel and central with sides within .002". V-groove is 90° ± 1/2°. V’s of
pairs are central and parallel to each other within .004".
Two blocks and one clamp
599-749-1 44533
Extra clamp
599-9749-12 45210
No.749 V-Blocks and Clamp
Made in numbered pairs from mild steel. Surfaces (except V) are square and parallel with
each other within .002". V-grooves are square and parallel with all surfaces within .0035".
Dimensions: 1-1/2" (38 mm) square x 2" (50 mm) long.
0Work capacity of approximately 1-1/2" (40 mm) diameter.
Two blocks and one clamp
599-749 44532
Extra clamp
599-749-12 51890
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No. 750-1 V-Blocks and Clamps
For finest toolroom work. Made in numbered pairs from case hardened steel.
Set consists of two blocks and two clamps. Hardened
Steel
Dimensions: 1-1/4”(32 mm) square. 1-5/8”(42 mm) long.
Clamping Range
Work capacity of approx. 1”(25 mm) diameter. 1.0”
Accuracy: Surfaces (except V) are square and parallel with each other within .0003 in. V-grooves
are square and parallel with all surfaces within .0003”. V is 90° + .0000”- .0002”. Corresponding
dimensions for each pair are alike within .0003”.
Two blocks and two clamps
599-750-1 44534
Extra clamp
599-750-14 51891
No. 750-2 V-Blocks and Clamps
Stepped groove construction. Made of case hardened steel in numbered pairs. Clamps within
grooves permit use on sides. Set consists of two blocks and two clamps.
Dimensions: 2-1/2”(64 mm) long. 2-3/4”(70 mm) wide. 2”(51 mm) high.
Work capacity to approximately 2”(51 mm) diameter.
Hardened
Accuracy: V-grooves are central, parallel and square with all surfaces within .0003”. V-groove Steel
is 90° +.0000”-.0003”. Corresponding dimensions for each pair are alike within .0003 in.
Clamping Range
2.0”
Two blocks and two clamps
599-750-2 44535
Single block and clamp
599-9750-2 45211
Extra clamp
599-9750-22 45213
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No. 750-5 V-Blocks and Clamps
Made of case hardened steel and furnished in matched pairs. Clamps are within grooves to permit
Hardened use on sides. Each block has two Vee’s to accommodate different size work. Set consists of two
Steel blocks and two clamps.
Clamping Range Dimensions: 2" (51 mm) square. 2-1/2" (64 mm) long.
1.25” Work capacity to approx. 1-1/4" (32 mm) diameter.
Accuracy: Surfaces (except V) are square and parallel with each other within .0002". V-grooves are
parallel, square and central to all surfaces within .0003". Corresponding dimensions for each pair
are alike within .0002".
Two blocks and two clamps
599-750-5 44538
No. 747 Bench Block
Hardened Holds work for knocking out pins or drilling through holes. Drill or pin comes out in hole in Bench
Steel Block.
Clamping Range Case hardened, tempered and ground steel. Smooth V- slot won’t mar work. Top and bottom of block
1.5” are parallel within .0005". 1-1/2" high and 3" diameter, with hole sizes varying 1/8" to 5/8".
Bench block
599-747 44531
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Black Granite Plates And Tools
The Base for Accuracy
What a difference Black Granite makes! More than simple appearance makes Brown & Sharpe Black
Granite surface plates the preferred base for accuracy.
• Grain Structure
Black Granite has the finest grain structure. A fine, uniform structure means a smoother,
less abrasive surface.
• Easy Maintenance
Black Granite won’t rust. Washing with soap and water, Brown & Sharpe Cleaner, or other
readily available cleaners is all that’s needed to keep it “like new”.
• Reflectivity
Black Granite has the lowest reflectivity. Verniers, dials and meters are easier to read
against its non-glare surface.
• Stability
Black Granite is more stable. Its uniform density of structure is less susceptible to change
due to temperature and humidity.
• Federal Specifications
Black Granite meets or exceeds Federal Specifications.
Overall flatness shown guarantees that, “All points of the work surface shall be contained
between two parallel planes, the base plane and the roof plane, separated a distance no greater
than that specified for the respective grades.”(Reference: Federal Specification GGG-P-463c)
Center-Point Load Ratings
• Per Federal Specification, surface plates may be specified as rated for normal loading condi-
tions (50-pounds-per-square-foot center-point load) or for abnormal loading conditions
(100-pounds-per-square-foot center-point load). This means that the designated load may be
placed in the center of the plate without deflecting the overall accuracy more than 50%.
Unless otherwise specified by the customer, all Brown & Sharpe surface plates are manufac-
tured to meet the more-difficult-to-achieve 100-pounds-per-square-foot requirement - your
assurance of the highest-quality plate.
• All granite products are manufactured in an ISO 9002 certified facility.
Note: Sierra Grey and High Quartz Pink Granite Plates available as specials.
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M E A S U R I N G S TA N D S A N D AU
M EXAI LSIU
ARRY
ING
FIX
STTA
UNRD
ES
M E A S U R I N G S TA N D S A N D A U X I L I A R Y F I X T U R E S
Black Granite Surface Plates 0-Ledge
Surface plate covers are available for all plates on request.
Surface plates 48 in x 72 in and larger are made from Sierra Grey Granite.
“Tool Room” Surface Plate - Grade (B)
701-107 45236 12 x 18 x 3 300 x 450 x 75 .0002 in / 5.0 µm 60
701-113 45241 18 x 24 x 3 450 x 600 x 75 .0002 in / 5.0 µm 145
701-125 45246 24 x 36 x 4 600 x 900 x 100 .0002 in / 5.0 µm 375
701-149 45251 36 x 48 x 6 900 x 1200 x 150 .0006 in / 15.0 µm 1125
701-152 45254 36 x 60 x 6 900 x 1500 x 150 .0008 in / 20.0 µm 1848
701-155 45257 36 x 72 x 8 900 x 1800 x 200 .0012 in / 30.0 µm 2465
701-173 45260 48 x 60 x 8 1200 x 1500 x 200 .0010 in / 25.0 µm 2875
701-176 45262 48 x 72 x 8 1200 x 1800 x 200 .0012 in / 30.0 µm 3600
701-183 45263 48 x 96 x 10 1200 x 2400 x 250 .0016 in / 40.0 µm 5050
“Inspection”Surface Plates - Grade (A)
701-110 45239 12 x 18 x 4 300 x 450 x 100 .0001 in / 2.0 µm 80
701-116 45244 18 x 24 x 4 450 x 600 x 100 .0001 in / 2.0 µm 165
701-128 45249 24 x 36 x 5 600 x 900 x 125 .0001 in / 2.0 µm 470
“Laboratory” Surface Plate - Grade (AA)
701-111 45240 12 x 18 x 4 300 x 450 x 100 .00005 in / 1.0 µm 80
701-117 45245 18 x 24 x 4 450 x 600 x 100 .00005 in/1.0 µm 165
701-129 45250 24 x 36 x 6 600 x 900 x 150 .00005 in / 1.0 µm 550
Toolmaker’s Flat
Made of the same high quality black granite as surface plates. A valuable addition to the equip-
ment of toolmakers and others engaged in precision bench checking, layout work, and other
operations requiring a flat reference surface. Flatness is within 400 micro inches (0.01 mm).
701-4 45235 8 x 12 x 2 5 lbs.
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Black Granite Surface Plates 2 and 4-Ledge
Overall
Size Size Flatness
in mm Tolerance lbs.
2-Ledge Plates - “Inspection” Grade (A)
701-108 45237 12 x 18 x 4 300 x 450 x 100 .0001 in / 2.0 µm 60
701-114 45242 18 x 24 x 4 450 x 600 x 100 .0001 in / 2.0 µm 145
701-126 45247 24 x 36 x 6 600 x 900 x 150 .0001 in / 2.0 µm 375
701-150 45252 36 x 48 x 6 900 x 1200 x 150 .0003 in / 7.5 µm 1125
701-153 45255 36 x 60 x 8 900 x 1500 x 200 .0004 in / 10.0 µm 1840
701-156 26125 36 x 72 x 10 900 x 1800 x 250 .0006 in / 15.0 µm 2465
701-174 26126 48 x 60 x 8 1200 x 1500 x 200 .0005 in / 12.5 µm 2875
701-177 26127 48 x 72 x 8 1200 x 1800 x 250 .0006 in / 15.0 µm 3600
701-184 45264 48 x 96 x 12 1200 x 2400 x 300 .0008 in / 20.0 µm 5050
4-Ledge Plates - “Laboratory” Grade (AA)
701-109 45238 12 x 18 x 4 300 x 450 x 100 .00005 in / 1.0 µm 60
701-115 45243 18 x 24 x 4 450 x 600 x 100 .00005 in / 1.0 µm 145
701-127 45248 24 x 36 x 6 600 x 900 x 150 .00005 in / 1.0 µm 375
701-151 45253 36 x 48 x 8 900 x 1200 x 200 .00015 in / 3.0 µm 1125
701-154 45256 36 x 60 x 10 900 x 1500 x 250 .0002 in / 5.0 µm 1840
701-157 45259 36 x 72 x 12 900 x 1800 x 300 .0003 in / 7.5 µm 2465
701-175 45261 48 x 60 x 10 1200 x 1500 x 250 .00025 in / 6.3 µm 2875
701-178 26128 48 x 72 x 12 1200 x 1800 x 300 .0003 in / 7.5 µm 3600
701-185 45265 48 x 96 x 14 1200 x 2400 x 350 .0004 in / 10.0 µm 5050
Special sizes for 0, 2 and 4 ledge plates available on request.
Surface Plate Cleaner
Cleans and maintains surface plates and all granite
products. Specially formulated to remove oil,
grease, dirt and metal particles without water and
to act as a rust inhibitor.
Case of 12 701-901 45481
one-quart bottles
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M E A S U R I N G S TA N D S A N D A U X I L I A R Y F I X T U R E S
Surface Plate Stands
Cabinet support stands with a working height of 36
inches are available on request.
Casters and wheel locks are available on request.
0-LEDGE 2-LEDGE 4-LEDGE
For Plate
Size
701-307 45273 701-302 45269 701-303 45270 12 in x 18 in 77 lbs.
300 x 450 mm 35 kg
701-313 45276 701-304 45271 701-305 45272 18 in x 24 in 93 lbs.
450 x 600 mm 42 kg
701-325 45280 701-308† 45274 701-316 45277 24 in x 36 in 115 lbs.
600 x 900 mm 52 kg
701-349 45286 701-320†† 45278 701-328 45281 36 in x 48 in 166 lbs.
900 x 1200 mm 75 kg
701-353 45288 701-332 45282 701-336 45283 36 in x 60 in 225 lbs.
900 x 1500 mm 101 kg
701-355 45289 701-340 45284 701-344 45285 36 in x 72 in 245 lbs.
900 x 1800 mm 110 kg
701-373 45295 701-348 26129 701-352 45287 48 in x 60 in 255 lbs.
1200 x 1500 mm 115 kg
701-375 45296 701-356 45290 701-360 45291 48 in x 72 in 400 lbs.
1200 x 1800 mm 180 kg
701-383 45298 701-364 45292 701-368 45293 48 in x 96 in 550 lbs.
1200 x 2400 mm 248 kg
†Stand for 2-Ledge with Casters. Tool No. 701-312; EDP No. 45275
††Stand for 2-Ledge with Casters. Tool No. 701-324; EDP No. 45279
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Black Granite Parallels
Parallelism
• Laboratory Grade AA:
.000025 in (0.6 µm) per 12 in
• Inspection Grade A:
.000050 in (1.2 µm) per 12 in
Size Size No.
in mm Accuracy Faces
701-906 45326 .75 x 1 x 6 19 x 25 x 150 AA 2
701-908 45328 .75 x 1 x 6 19 x 25 x 150 AA 4
701-956 45335 .75 x 1 x 6 19 x 25 x 150 A 2
701-958 45336 .75 x 1 x 6 19 x 25 x 150 A 4
701-910 45329 1 x 2 x 12 25 x 50 x 300 AA 2
701-911 45331 1 x 2 x 12 25 x 50 x 300 AA 4
701-960 45337 1 x 2 x 12 25 x 50 x 300 A 2
701-961 45338 1 x 2 x 12 25 x 50 x 300 A 4
701-912 45332 1.5 x 3 x 18 38 x 75 x 450 AA 2
701-914 45334 1.5 x 3 x 18 38 x 75 x 450 AA 4
701-962 45339 1.5 x 3 x 18 38 x 75 x 450 A 2
701-964 45340 1.5 x 3 x 18 38 x 75 x 450 A 4
Linear dimensions are nominal.
Parallels are sold in matched pairs only.
Special sizes and cases are available on request.
Black Granite Straight Edges
Size Size Approx. No.
in mm lbs. (kg) Faces
Inspection Grade (.00005 in / 1.2 µm Accuracy)†
701-704 45315 24 x 2 x 4 600 x 50 x 100 15 (6.8 kg) 2
701-706 45316 36 x 2 x 6 900 x 50 x 150 30 (13.5 kg) 4
701-708 45317 48 x 2 x 8 1200 x 50 x 150 60 (27 kg) 2
Laboratory Grade (.000025 in / 0.6 µm Accuracy)†
701-754 45320 24 x 2 x 4 600 x 50 x 100 15 (6.8 kg) 4
701-756 45321 36 x 2 x 6 900 x 50 x 150 30 (13.5 kg) 2
701-758 45322 48 x 2 x 8 1200 x 50 x 150 60 (27 kg) 4
†Straightness per foot, per auto-collimator inspection.
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M E A S U R I N G S TA N D S A N D A U X I L I A R Y F I X T U R E S
Black Granite Angle Plates
Designed for fast, easy clamping of a variety of tools
and fixtures. Black Granite provides stability, long-life,
fine-grain smoothness and easy maintenance.
Inspection Grade (A) Accuracy: .000025 in
(1.2 µm) per 6 in flatness and squareness
701-556 45309 4x4x4 100 x 100 x 100 15 lbs. 2
701-558 45310 4x4x4 100 x 100 x 100 15 lbs. 4
701-560 54311 6x6x6 150 x 150 x 150 20 lbs. 2
701-562 54312 6x6x6 150 x 150 x 150 20 lbs. 4
701-564 54313 6 x 9 x 12 150 x 225 x 300 45 lbs. 2
701-566 54314 6 x 9 x 12 150 x 225 x 300 45 lbs. 4
Laboratory Grade (AA) Accuracy: .000025 in
(0.6 µm) per 6 in flatness and squareness
701-506 45300 4x4x4 100 x 100 x 100 15 lbs. 2
701-508 45302 4x4x4 100 x 100 x 100 15 lbs. 4
701-510 45303 6x6x6 150 x 150 x 150 20 lbs. 2
701-512 45305 6x6x6 150 x 150 x 150 20 lbs. 4
701-514 45306 6 x 9 x 12 150 x 225 x 300 45 lbs. 2
701-516 45308 6 x 9 x 12 150 x 225 x 300 45 lbs. 4
Cases Only For:
701-506-9999 45301
701-510-9999 45304
701-514-9999 45307
Other sizes are available on request.
Black Granite Master Angle Square
Made of fine grain Black Granite finished to Lab Grade (square within .000025 in over 6 in).
Used for calibrating and establishing squareness of high accuracy measuring and referencing tools.
Also used for direct checking of squareness, straightness and parallelism in the same manner
as steel squares.
701-818 45325 9 x 18 x 3 225 x 450 x 75 38 (17.3 kg)
701-812 26688 12 x 18 x 3 300 x 450 x 75 67 (30.5 kg)
701-824 26689 18 x 24 x 3 450 x 600 x 75 88 (40 kg)
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Black Granite Master Square
Master Square
Made of fine grain Black Granite finished to Lab
Grade (square within .000025 in over 6 in). Four
narrow faces and one large face finished.
Used for calibrating and establishing
squareness of high accuracy measuring and
referencing tools. Also used for direct
checking of squareness, straightness and
parallelism in the same manner as steel squares.
701-830 26690 12 x 12 x 3 300 x 300 x 75 45 (20.5 kg)
701-832 26691 14 x 14 x 3 350 x 350 x 75 61 (27.7 kg)
701-838 26692 18 x 18 x 3 450 x 450 x 75 102 (46.4 kg)
Inspection Grade .00005 in and larger sizes available on request.
Black Granite Vee Blocks
Vee Blocks
Made of fine grain Black Granite
finished to Lab Grade (square, flat
and parallel within ±.000050 in over 6 in).
W L
701-603 26685 3x3x3 75 x 75 x 75 5 (2.3 kg)
701-604 26686 4x4x4 100 x 100 x 100 12 (5.5 kg)
701-606 26687 6x6x6 150 x 150 x 150 40 (18.2 kg)
Special sizes and cases available on request.
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STRAIGHTNESS ANGLE AND
I C L I N AT I O N M E A S U R E M E N T
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Levels and Inclinometers
Mechanical instruments with vial or electronic inclinometers take advantage of the earth’s gravity to
provide highly accurate readings of horizontal and vertical angles.
The horizontal and vertical positions of the measuring faces on the housing allow form errors of
the geometrical elements to be measured on the workpiece. For instance, straightness, flatness or
position errors, such as deviations from parallelism or squareness can be measured.
Depending on the type of level, readings may differ. Typical measurement outputs are:
• Inclination in / 10 in, respectively in mm / m.
• Radians in mrad.
• Angle in decimal output, e.g. 12.37°.
• Sexagesimal angle in degrees (°), minutes (') and seconds ("), e.g. 15°, 30', 45".
Application of two electronic Inclinometers
in differential mode for the capture of the
squareness errors on a machine tool.
Calibrating a try square using the
ETALON RA squareness measuring
instrument.
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S T R A I G H T N E S S A N G L E A N D I C L I N AT I O N M E A S U R E M E N T
DIN 874 T2
NF E 11-104
Precision Squares - Inch
Hardened steel Preferred for Accuracy and Versatility
RC 45
Fine precision tools with true right angles, both inside and outside. Blade beams and edges are made
Try square from hardened and stabilized steel and are ground accurately for straightness and parallelism.
with a large and
short reinforced beam
Accuracy
class 00
Accuracy
class 00
Wooden case
Declaration
of conformity
in µm
No. 540 Squares
599-540-3-2 51166 .0003 3
599-540-4-2 51167 .0003 3
599-540-6-2 51064 .0003 3
599-540-12-2 51168 .0005 5
DIN 874 T2
NF E 11-104
Hardened steel
RC 45
Try square
with a large and
short reinforced beam
Accuracy
class 00
in µm
Accuracy No. 540 Squares-Beveled Edges
class 00
599-542-3-2 51172 .0003 3
599-542-4-2 51173 .0003 3
Wooden case
599-542-6-2 51208 .0003 3
Declaration
of conformity
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®
ETALON Flat and Try Squares
DIN 874 T2
NF E 11-104
Hardened steel
700 HV 5
Try square
with a large and
short reinforced beam
Accuracy
class 00
Accuracy
class 00
mm µm Wooden case
mm µm
Thick beam type Flat beam type Declaration
90 ° flat squares 90° try squares of conformity
90° flat squares 90° try squares
81.115777 26721 40 x 30 3 81.115771 26715 40 x 30 3
81.115778 26722 50 x 40 3 81.115772 26716 50 x 40 3
81.115779 26723 75 x 50 3 81.115773 26717 75 x 50 3
81.115780 26724 100 x 70 3 81.115774 26718 100 x 70 3
81.115781 26725 150 x 100 4 81.115775 26719 150 x 100 4
81.115782 26726 200 x 130 4 81.115776 26720 200 x 130 4
®
ETALON Beveled Edge Squares
Hardened
steel
Try square
with a large
short reinforced beam
Accuracy
class 00:
DIN 875
Wooden case
Declaration
mm µm mm µm of conformity
Flat beam type Thick beam type
90° flat squares 90° try squares 90° flat squares 90° try squares
81.115783 26727 40 x 30 3 81.115789 26732 40 x 30 3
81.115784 26728 50 x 40 3 81.115790 26733 50 x 40 3
81.115785 86663 75 x 50 3 81.115791 26734 75 x 50 3
81.115786 26729 100 x 70 3 81.115792 26735 100 x 70 3
81.115787 26730 150 x 100 4 81.115793 26736 150 x 100 4
81.115788 26731 200 x 130 4 81.115794 86915 200 x 130 4
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S T R A I G H T N E S S A N G L E A N D I C L I N AT I O N M E A S U R E M E N T
®
ETALON Beveled Straight Edges
DIN 874 P2 Provided with 1 or 3 beveled edges – Heat insulating handle.
NF E 11-104
Hardened steel
650 HV 10
Wooden case
Declaration
of conformity
1 Beveled 3 Beveled
Edge Edges mm µm
81.115795 26737 30 2
81.115796 86706 81.115802 26739 50 2
81.115797 26738 81.115803 26740 75 2
81.115798 86714 81.115804 26741 100 2
81.115799 86914 81.115805 86599 150 3
81.115800 86784 81.115806 86742 200 3
81.115801 86636 81.115807 86743 300 3
Steel Straight Edges
Straight edges are a basic tool for accuracy in scribing, drafting and straightness inspection. Made of
selected steels they are matched to masters to ensure precision. Width and thickness have been
carefully determined to provide optimum rigidity to weight ratios. Edges are square.
599-527-12-1
599-526-12
599-528-12
(in)
L W T Straightness (in)
Beveled, not hardened
599-526-12 44222 12 1-5/8 1/4 .0002
599-526-24 44223 24 2 5/16 .0003
599-526-36 44224 36 2-1/2 3/8 .0004
599-526-48 44225 48 2-1/2 3/8 .0005
Hardened, straight edge
599-527-12-1 51183 12 1-5/8 1/4 .0002
599-527-24-1 51184 24 2 5/16 .0003
599-527-36-1 51185 36 2-1/2 3/8 .0004
599-527-48-1 51186 48 2-1/2 3/8 .0005
Straight edge, not hardened
599-528-12 44234 12 1-5/8 1/4 .0002
599-528-18 44235 18 2 5/16 .0002
599-528-24 44236 24 2 5/16 .0003
599-528-36 44237 36 2-1/2 3/8 .0004
599-528-48 44238 48 2-1/2 3/8 .0005
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Brown & Sharpe Try Square Set
TM
✓
• Square within .0006". Factory
• Machined notch at inner corner provides clearance for burrs. standard
• Available in 3 or 4 piece sets (inch only).
Hardened &
Ground steel
Plastic
Case
Blade
size / Beam (in) Blades (in) µm
3 Pc. Square Set
599-540-246 27061 2 / 1.5 2, 4, & 6 1 Try square 16
4/3
6/4
4 Pc. Square Set
599-540-2346 27060 2 / 1.5 2, 3, 4, & 6 1 Try square 16
3 / 2.5
4/3
6/4
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S T R A I G H T N E S S A N G L E A N D I C L I N AT I O N M E A S U R E M E N T
TESA Angle Protractor with Numerical Indication
LCD,
• Multifunctional display
5 digits + sign • Large display in ° or DM
Measuring • 2 measuring directions
ranges: 1 x 360°, • Fine setting
2 x 180°, 4 x 90° • Locking device
Digit height:
• Inch/metric conversion
33 in
Resolution:
0.01° or 1 minute
of arc (0°01‘)
Preset
to 0° or 180°
Accuracy:
4 minutes of arc
Max. rotation
speed:
1080°/s
Protection
degree: IP51
(IEC 529)
Operating tem-
perature range:
+5 °C to + 40 °C OPTO-RS232
DATA OUTPUT
3V lithium battery, FINE
type CR 2032 SETTING R
MULTIFUNCTIONAL
Battery life: DISPLAY
> 3000 hours
0˚01' SET
MODE ON / OFF LOCKING
RS 232, LOCKING/
DEVICE
UNLOCKING SET
opto-coupled THE SCALE
Stainless
steel body, BATTERY
hardened
REGULAR SCALE
410 g (200 mm)
00630010 29553 TESA angle protractor with numerical indication
Wooden case Provided with a regular scale, 200 mm long
Accessories
Serial number
00660004 29554 Scale, 8 in/200 mm
00660005 29555 Scale, 12 in/300 mm
Declaration of 00660006 29556 Scale, 20 in/500 mm
conformity
00660007 29557 Stand for measuring in upright position as well as for
checking small angles
00660008 29558 Edge square for sharp angles
19.61000 86485 3V lithium battery, type CR 2032, 190 mAh
For ordering information on connecting cables etc., see section L
00660007
00660008
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497 Series Bevel Protractors with Dial
• Advanced design displays digital readout of each ten
2 circular
degrees in dial window. scales
• Indicator pointer shows each degree and each
five minutes of angle. 5' on main scale.
• Tempered stainless steel. Clockwise or
counterclockwise reading
• Accurate to ±5 arc minutes.
10° on the
auxiliary scale
Stainless steel,
hardened
Max. perm.
error : 5'
(without accessory)
Plastic case
Declaration
of conformity
Blade (in / mm)
599-497-8 50435 4 x 90° 8 / 200
599-497-12 50434 4 x 90° 12 / 300
06.30001 42544 4 x 90° 12 / 300
06.30002 42545 4 x 90° 12 / 300
Easy to Read Bevel Protractors
Counterclockwise Reading from Zero (outer scale)
Window arrow points to past 20°
Indicator pointer has passed 3°
Pointer is 10 divisions past mark 3°
at 5' per reading 50'
Total Reading 23° 50'
Clockwise Reading from Zero (window)
Window arrow points to past 50°
Indicator pointer has passed 9°
Pointer is 1 division past mark 9°
at 5' per division 5'
Total Reading 59° 5'
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S T R A I G H T N E S S A N G L E A N D I C L I N AT I O N M E A S U R E M E N T
Angle Protractor with Vernier
Vernier-style reading to 5 minutes (1/12 of a degree). Available with 8" or 12" blades.
5'
Hardened
stainless steel
in / mm
Suited
plastic case
Brown & Sharpe 490 series
599-490-8 44208 4 x 90° 8 / 200
Declaration
of conformity 599-490-12 44209 4 x 90° 12 / 300
Etalon 436 series
76.115566 41570 4 x 90° 8 / 200
76.115567 41571 4 x 90° 12 / 300
Bevel Protractor Accessories
599-491
06.10102
in / mm
Brown & Sharpe series
599-491 44212 Acute Angle Attachment
599-492 44213 Adjustable Magnifier
599-490-108 44210 Blade 8 / 200
599-490-112 44211 Blade 12 / 300
Etalon series
76.508214 41754 Acute Angle Attachment
76.508216 41755 Adjustable Magnifier
06.60002 42546 Blade 8 / 200
599-492
06.60003 42547 Blade 12 / 300
06.10101 42542 Auxiliary Blade
for acute angles up to 15°
06.10102 42543 Cast Iron Base with
hardened steel bottom surface
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Combination Square Set Metric
Commonly used as beveled protractor, ruler, graduated scale, try square, depth
and center gage as well as spirit level. Hardened steel
with specially
coated faces for extreme
scratch resistance
Suited
plastic case
06719000 Brown & Sharpe Angle Protractor Combination
Consisting of:
1 Ruler graduated in millimeters, 300 mm long
1 Protractor head graduated 2 x 90°
1 Center head
1 Square head with hardened steel scriber
Titanium-Plated Square Set
• 12" blade length, 4R graduation.
• TiN coated for extra wear resistance.
• Complete with plastic blow-molded storage case.
Blade Size
599-401-1204T 27417 12” / 4R Grad.
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S T R A I G H T N E S S A N G L E A N D I C L I N AT I O N M E A S U R E M E N T
Combination Squares
US Made
Industry’s Most Versatile Tool
Combination Squares are commonly used for layout, set-up, checking heights and depths and setting
angles. They are also often used as try squares, center gages, bevel protractors and rules. Square
Heads and Protractors are supplied with levels. Square Heads also include a hardened steel scriber.
Square Heads and Center Heads are available in hardened and non-hardened models. Inch, metric, or
inch/metric reading Combination Squares are available in complete sets or components may be pur-
chased separately.
Center Head
Protractor Head
Square Head
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Combination Square Sets - Inch US Made
Selection Guide
1 Square Head (Not Hardened) 599-9402-1109
2 Square Head (Hardened) 599-9400-1009
3 Center Head (Not Hardened) 599-9402-2109
4 Center Head (Hardened) 599-9400-2009
5 Protractor (Non-Reversible) 599-9425-3009-1
6 Protractor (Reversible) 599-9438-3109-1
Blade
1 2 3 4 5 6 Size Blade No.
599-400-1204 44158 G G 12" 599-9400-1204
599-400-1204-1† 44159 G G 12" 599-9400-1204-1
599-401-1204 44168 G 12" 599-9400-1204
599-401-1204-1† 44169 G 12" 599-9400-1204-1
599-402-1204 44177 G G 12" 599-9400-1204
599-403-1204 44180 G 12" 599-9400-1204
599-425-1204 44182 G G G 12" 599-9400-1204
599-425-1204-1† 44183 G G G 12" 599-9400-1204-1
599-426-1204 44190 G G G 12" 599-9400-1204
599-438-1204 44192 G G G 12" 599-9400-1204
599-438-1204-1† 44193 G G G 12" 599-9400-1204-1
599-439-1204 44200 G G G 12" 599-9400-1204
599-450-1204 44202 G 12" 599-9400-1204
599-456-1204 44204 G 12" 599-9400-1204
599-400-2404 44162 G G 24" 599-9400-2404
599-400-2404-1† 44163 G G 24" 599-9400-2404-1
599-401-2404 44172 G 24" 599-9400-2404
599-401-2404-1† 44173 G 24" 599-9400-2404-1
599-402-2404 44178 G G 24" 599-9400-2404
599-403-2404 44181 G 24" 599-9400-2404
599-425-2404 44186 G G G 24" 599-9400-2404
599-425-2404-1† 44187 G G G 24" 599-9400-2404-1
599-426-2404 44191 G G G 24" 599-9400-2404
599-438-2404 44196 G G G 24" 599-9400-2404
599-438-2404-1† 44197 G G G 24" 599-9400-2404-1
599-439-2404 44201 G G G 24" 599-9400-2404
599-450-2404 44203 G 24" 599-9400-2404
599-456-2404 44205 G 24" 599-9400-2404
†Satin-chrome blade
* All blades are graduated in 8ths, 16ths, 32nds, and 64ths
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S T R A I G H T N E S S A N G L E A N D I C L I N AT I O N M E A S U R E M E N T
US Made
Combination Square Sets - Metric
Selection Guid
1 Square Head (Hardened) 599-9400-1009
2 Center Head (Hardened) 599-9400-200
3 Protractor (Non-reversible) 599-9425-3009-1
4 Protractor (Reversible) 599-9438-3109-1
Blade Size
1 2 3 4 (mm) Blade No.
Metric sets
599-400-1220 44160 G G 300 599-9400-1220
599-401-1220 44170 G 300 599-9400-1220
599-425-1220 44184 G G G 300 599-9400-1220
599-438-1220 44194 G G G 300 599-9400-1220
599-400-2420 44164 G G 600 599-9400-2420
599-401-2420 44174 G 600 599-9400-2420
599-425-2420 44188 G G G 600 599-9400-2420
599-438-2420 44198 G G G 600 599-9400-2420
Blade Size
(mm) Blade No.
Metric-chrome blade sets
599-401-1220-1† 45572 G 300 599-9400-1220-1
599-438-1220-1† 45574 G G G 300 599-9400-1220-1
Blade size
(in/mm) Blade No
Inch/metric sets
599-400-1221 44161 G G 300 mm 599-9400-1221
599-401-1221 44171 G 300 mm 599-9400-1221
599-425-1221 44185 G G G 300 mm 599-9400-1221
599-438-1221 44195 G G G 300 mm 599-9400-1221
599-400-2421 44165 G G 600 mm 599-9400-2421
599-401-2421 44175 G 600 mm 599-9400-2421
599-425-2421 44189 G G G 600 mm 599-9400-2421
599-438-2421 44199 G G G 600 mm 599-9400-2421
Blade Size
(in/mm) Blade No.
Inch/metric chrome blade sets
599-401-1221-1† 45573 G 300 mm 599-9400-1221-1
599-438-1221-1† 45576 G G G 300 mm 599-9400-1221-1
†Satin-chrome blade
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Combination Square Blades - Inch and Metric
599-9400-1204-1 (front) 599-9400-1204-1 (back)
599-9400-1208-1 front) 599-9400-1208-1 (back)
599-9400-1221 (front) 599-9400-1221 (back)
599-9400-1220 (front and back)
Length
(in) (in)
Inch reading blades
599-9400-1204 45081 12 1/8, 1/16, 1/32, 1/64
599-9400-1204-1† 45082 12 1/8, 1/16, 1/32, 1/64
599-9400-1208-1† 50417 12 1/32, 1/64, 1/10, 1/100
599-9400-1804-1† 51070 18 1/8, 1/16, 1/32, 1/64
599-9400-1808-1† 50418 18 1/32, 1/64, 1/10, 1/100
599-9400-2404 45091 24 1/8, 1/16, 1/32, 1/64
599-9400-2404-1† 45092 24 1/8, 1/16, 1/32, 1/64
Length
(mm) (mm)
Metric blades
599-9400-1220 45084 300 1 and 0.5 (Front and Back)
599-9400-1220-1† 45398 300 1 and 0.5 (Front and Back)
599-9400-2420 45093 600 1 and 0.5 (Front and Back)
599-9400-2420-1† 45400 600 1 and 0.5 (Front and Back)
Length
(in / mm) (in / mm)
Inch/metric blades
599-9400-1221 45085 12 / 300 1/64 / 1, 1/32 / 0.5
599-9400-1221-1† 45399 12 / 300 1/64 / 1, 1/32 / 0.5
599-9400-2421 45094 24 / 600 1/64 / 1, 1/32 / 0.5
599-9400-2421-1† 45401 24 / 600 1/64 / 1, 1/32 / 0.5
†Satin-chrome blade
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S T R A I G H T N E S S A N G L E A N D I C L I N AT I O N M E A S U R E M E N T
Combination Square Components
Center Head
Square heads
599-9400-1009 45072 Hardened Square Head
599-9402-1109 45096 Not hardened
Center heads
599-9400-2009 45088 Hardened
599-9402-2109 45098 Not hardened
Protractor heads
599-9425-3009-1 45100 Non-reversible
599-9438-3109-1 45102 Reversible
Replacement parts
599-9400-1054 45076 Level glass for all
square heads & protractors
Scriber for square heads
599-9400-1054-1 25873 Size .078 in
Protractor Head
599-9400-1056-2 25874 Size .125 in
Parts for current design heads
599-9400-1057 51696 Clamp spring
599-9400-1058† 51697 Clamp screw
599-9400-1059† 51698 Clamp screw nut
Parts for prior design heads
599-9400-1053 45075 Clamp spring
599-9400-1062* 45079 Clamp screw nut
Square & protractor heads
599-9400-1061* 45078 Clamp screw
†1/4 - 28 in
* 7/32 - 28 in
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Depth Gage Protractor
Semicircular protractor graduated from 0 to 180 degrees in opposite directions to facilitate
checking and setting angles.
599-618 51898
No. 615 Rule Depth Gage
Range 0 to 5" with 6" rule. Rules are graduated in 32nds and 64ths.
Head is hardened steel 2-1/2" long, 1/8" wide.
599-615-1 51897
No. 555 Adjustable Double Squares
Chrome finished blade, hardened and ground square head provide means for laying
out and measuring with a single tool. Blade locks securely in set position in head.
Blade
Length (in)
599-555-1 46308 4 32nds, 64ths, 50ths, 100ths
599-555-2 46407 4 0.5 mm, 32nds, 1 mm, 64ths
599-555-3 26995 4 1/8, 1/16, 1/32, 1/64
Blades only
599-555-11 46392 4 32nds, 64ths, 50ths, 100ths
599-555-12 46378 4 0.5 mm, 32nds, 1 mm, 64ths
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S T R A I G H T N E S S A N G L E A N D I C L I N AT I O N M E A S U R E M E N T
Tempered Steel Rules
Bull’s Eye Graduations, combined with numbered graduations, lets you speed
read without counting.
599-311-604 (front and back)
599-312-604 (front and back)
599-313-603 (front and back)
Inch reading steel rules
(in) Edge
L W* T* 1st 2nd 3rd 4th
Tempered steel
599-311-604 45569 6 3/4 .046 8ths 16ths 32nds† 64ths†
599-311-1204 45570 12 1 .046 8ths 16ths 32nds 64ths
599-311-3604 45575 36 1 .046 8ths 16ths 32nds 64ths
599-311-4804-2 26201 48 1 .046 8ths 16ths 32nds 64ths
Stainless steel
599-312-604 44117 6 3/4 .035 8ths 16ths 32nds† 64ths†
599-312-1204 45381 12 1 .035 8ths 16ths 32nds 64ths
599-313-603 44120 6 3/4 .046 10ths 50ths 32nds† 64ths†
599-314-604 44127 6 3/4 .046 8ths 16ths 32nds† 64ths†
599-314-605 44128 6 3/4 .046 10ths 100ths 32nds† 64ths†
599-314-616 51069 6 3/4 .046 50ths 100ths 32nds 64ths
599-314-1204 45377 12 1 .046 8ths 16ths 32nds 64ths
599-314-1205 50129 12 1 .046 10ths 100ths 32nds 64ths
599-314-1804 46486 18 1 1/8 .046 8ths 16ths 32nds 64ths
599-314-2404 45704 24 1 1/8 .046 8ths 16ths 32nds 64ths
599-314-2405 50130 24 1 1/8 .046 10ths 100ths 32nds 64ths
* Values for W (width) and T (thickness) are approximate.
†Denotes Bull’s Eye graduations.
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Tempered Steel Rules
Bull’s Eye Graduations, combined with numbered graduations, lets you
speed read without counting.
599-313-620 (front and back)
(mm) Edge (mm)
L W* T* 1st 2nd 3rd 4th
Metric reading chrome finish tempered steel rules
599-313-620 44121 150 19 1 1 0.5 1 0.5
599-313-1220 44124 300 25 1 1 0.5 1 0.5
599-313-2420 45810 600 25 1 1 0.5 1 0.5
599-313-621 (front and back)
(in / mm) Edge (in / mm)
L W* T* 1st 2nd 3rd 4th
Inch / metric reading chrome finish tempered steel rules
599-313-621 44123 6 / 150 3/4 in 3/64 in 1 mm 1/64†† .5 mm 1/32 in
599-313-627 46484 6 / 150 3/4 in 3/64 in 10ths 100ths 1 mm .5 mm
599-313-1221 44126 12 / 300 1 mm 3/64 in 1 mm 1/64†† .5 mm 1/32 in
599-313-2421 50132 24 / 600 1 1/8 in 3/64 in 1 mm 1/64†† .5 mm 1/32 in
599-313-4821-2 26200 48 / 1200 1.25 in 0.50 in 1 mm 1/64 in .5 mm 1/32 in
* Values for W (width) and T (thickness) are approximate
††Numbered graduations
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Tempered Steel Rules
599-333-1210 (front and back)
(in) Edge
L W* T* 1st 2nd 3rd 4th
Inch reading chrome finish narrow tempered steel rules
599-333-1210 50408 12 7/32 3/64 32nds 64ths
* Values for W (width) and T (thickness) are approximate.
599-331-624 (front and back)
(mm) Edge
L W* T* 1st 2nd 3rd 4th
Metric reading narrow tempered steel rules
599-331-624 44147 150 5.5 1 1 mm 0.5 mm
* Values for W (width) and T (thickness) are approximate.
599-321-604 (front and back)
(in) Edge
L W* T* 1st 2nd 3rd 4th
Inch reading tempered flexible steel rules
599-331-604 44137 6 1/2 1/64 8ths 16ths 32nds† 64ths†
599-331-605 44138 6 1/2 1/64 10ths†† 100ths† 32nds† 64ths†
* Values for W (width) and T (thickness) are approximate
†Indicates Bull’s Eye and numbered graduations
††Indicates numbered graduations
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Tempered Flexible Steel Rules
599-323-603 (front and back)
(in) Edge
L W* T* 1st 2nd 3rd 4th
Inch reading chrome tempered flexible steel rules
599-323-603 44139 6 1/2 1/64 10ths†† 50ths†† 32nds† 64ths†
599-323-604 44140 6 1/2 1/64 8ths†† 16ths 32nds† 64ths†
599-323-605 44141 6 1/2 1/64 10ths†† 100ths†† 32nds† 64ths†
599-323-616 50133 6 1/2 1/64 50ths 10ths 32nds 64ths
599-323-1204 45990 12 1/2 1/64 8ths 16ths 32nds 64ths
599-323-1205 45380 12 1/2 1/64 10ths†† 100ths†† 32nds† 64ths
599-323-1804 51068 18 3/4 3/64 8ths 16ths 32nds 64ths
599-323-1805 46483 18 3/4 3/64 10ths†† 100ths†† 32nds† 64ths
599-323-2404 45992 24 3/4 3/64 8ths 16ths 32nds 64ths
599-323-2405 45991 24 3/4 3/64 10ths†† 100ths†† 32nds† 64ths
* Values for W (width) and T (thickness) are approximate
†Indicates Bull’s Eye and numbered graduations
††Indicates numbered graduations
599-323-625 (front and back)
(mm) Edge
L W* T* 1st 2nd 3rd 4th
Metric reading chrome tempered flexible steel rules
599-323-625 44143 150 12.5 0.4 0.5 mm 0.5 mm 1 mm 1 mm
599-323-1225 44144 300 12.5 0.4 0.5 mm 0.5 mm 1 mm 1 mm
* Values for W (width) and T (thickness) are approximate
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Tempered Flexible Steel Rules
599-343-626 (front and back)
599-323-621 (front and back)
599-323-627 (front and back)
(mm) Edge
L W* T* 1st 2nd 3rd 4th
Metric
599-343-626 44151 150 20 0.45 0.5 mm 1 mm 1 mm 0.5 mm
599-343-1226 44152 300 25 0.45 0.5 mm 1 mm 1 mm 0.5 mm
Metric (round end)
599-323-621 44142 150 12.7 0.5 1 mm 1 mm
Inch / Metric
599-323-627 45379 150 12.7 0.4 1 mm .5 mm 1/100 in 1/10 in
599-323-628 45578 150 12.7 0.4 1 mm .5 mm 1/10 in 1/50 in
599-323-629 45988 150 12.7 0.4 1/32 in 1/64 in 1 mm .5 mm
599-323-1229 45989 300 12.7 0.4 1/32 in 1/64 in 1 mm .5 mm
599-323-2429 50128 600 19 0.4 1/32 in 1/64 in 1 mm .5 mm
* Values for W (width) and T (thickness) are approximate
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Tempered Steel Conversion and Hook Rules
Built in “hook”helps align the end of the rule with the edge of the part being measured. Slides out of the way
when not needed.
599-311-604-1 (front and back)
(in) Edge
L W* T* 1st 2nd 3rd 4th
Inch reading tempered hook rules
599-311-604-1†† 45567 6 3/4 3/64 8ths 16ths 32nds† 64ths†
599-311-1204-1 45568 12 1 3/64 8ths 16ths 32nds† 64ths
Tempered steel hook rules
599-314-604-1 50134 6 3/4 3/64 8ths 16ths 32nds† 64ths†
599-314-605-1 46485 6 3/4 3/64 10ths 100ths 32nds† 64ths†
599-314-1204-1 45378 12 1 3/64 8ths 16ths 32nds† 64ths†
599-314-1804-1 51072 18 1 3/64 8ths 16ths 32nds† 64ths†
599-314-2404-1 51071 24 1 3/64 8ths 16ths 32nds† 64ths†
Narrow tempered chrome finished hook rules
599-333-610-1 50406 6 7/32 3/64 32nds 64ths
599-333-1210-1 50409 12 7/32 3/64 32nds 64ths
* Values for W (width) and T (thickness) are approximate
†Indicates Bull’s Eye and numbered graduations
††Indicates numbered graduations
599-343-529 (front and back)
(mm) Edge
L W* T* 1st 2nd 3rd 4th
Inch / metric conversion rule-chrome tempered flexible steel
599-343-529 44150 127 19 0.45 1/32 in 1 mm 1/10 in 1 mm
* Values for W (width) and T (thickness) are approximate
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S T R A I G H T N E S S A N G L E A N D I C L I N AT I O N M E A S U R E M E N T
Tempered Steel Hook Rules
599-313-620-1 (front)
599-331-624-1 (front)
(mm) Edge
L W* T* 1st 2nd 3rd 4th
Metric reading chrome finish tempered hook rules
599-313-620-1 44121 150 19 1 1 mm 0.5 mm 1 mm 0.5 mm
599-313-1220-1 44125 300 25 1 1 mm 0.5 mm 1 mm 0.5 mm
Metric reading narrow tempered rule
599-331-624-1 44148 150 5.5 1 mm 0.5 mm
* Values for W (width) and T (thickness) are approximate
599-323-622 (front)
(in / mm) Edge
L W* T* 1st 2nd 3rd 4th
Round end flexible rule with clip
599-323-622 27062 6 / 150 15/32 in .022 in 64th 1 mm metric equiv. chart
* Values for W (width) and T (thickness) are approximate
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Magnetic Rules
High powered magnets set into rules for hands-free use.
• Set consists of 6", 12" and 24" Brown & Sharpe chrome-plated tempered
steel rules with magnet inserts in wooden storage case.
(in) Edge
Inch / metric conversion rule-chrome tempered flexible steel
1st 2nd 3rd 4th
599-314-61224M 27418 6 10ths 100ths 32nds 64ths
12 8ths 16ths 32nds 64ths
24 1 mm 5 mm 32nds 64ths
Pre-Certified Rule Sets
For ISO/QS 9000 requirements.
• Set consists of 6", 12" and 24" Brown & Sharpe chrome-plated tempered
steel rules, NIST certification, and wooden storage case.
• Certified for ISO applications.
(in) Edge
Inch / metric conversion rule-chrome tempered flexible steel
1st 2nd 3rd 4th
599-314-61224 27419 6 10ths 100ths 32nds 64ths
12 8ths 16ths 32nds 64ths
24 1 mm 5 mm 32nds 64ths
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S T R A I G H T N E S S A N G L E A N D I C L I N AT I O N M E A S U R E M E N T
®
Value-Line Sine Bar
The VALUE-LINE 5" Sine Bar is a must for all machinist tool boxes
Hardened for quickly measuring the desired angles in machine setups.
steel
With frontal • Hardened and precision ground.
thick beam,
dismountable • Body size 1".
• 5" distance between centers of rolls within .0003".
• Top parallel to bottom of rolls within .0002".
Cardboard box • Supplied with back plate.
Declaration
of conformity
Center
Distance (in) (in) (in)
598-291-500 26986 5 ± .0003 4.84 x .98 .0002
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®
Value-Line Sine Bar Set
Eliminate constant tables to calculate angles and gage blocks to set angles.
Hardened
Simply choose the angle setting blocks required for the desired angle. steel
Quick and simple set-up for use in grinding, milling, drilling, and
inspection applications. With frontal
thick beam,
• Includes one 5" sine bar, 1" wide, hardened and precision ground. dismountable
• Sine bar is parallel top to bottom of rods within .0002".
• Includes 18 risers with a range of 1/2° to 15° resulting angle, including
Cardboard box
2 risers providing “taper-per-foot”of 1/4° and 1/2°.
• Exact constant within .0001". Declaration
• Custom fitted molded case. of conformity
For easy, fool-proof use in any inspection or shop floor application. Simply
select the block or blocks with angle required (clearly marked on each riser
block) and slide under one end of the sine bar. No need to perform calculations
and no need to find odd-sized gage blocks.
Center
Distance (in) (in)
598-291-600 27264 5 ± .0003 4.84 x .98
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®
ETALON RA for Squareness Measurement
Angle standard
High precision measuring instruments for the capture of squareness, straightness and parallelism
made of fine- errors – Perfect for the calibration or measurement laboratory as well as in the workshop.
grained natural granite
• Angle and straightness standards are made of natural granite with fine lapped measuring faces.
Max. perm. • Patented, hand moved carriage that attaches by vacuum on the guiding face of the angular stan-
errors for dard. The grid potential obtained enables the carriage to be guided free of play.
squareness and straight- • Base face on air bearing for easy displacement, almost without wear
ness apply to the total
measuring range
and tear, of the reference angle on the surface plate.
(path of the measuring • Practical optional accessories to make measuring easy.
carriage)
This is valid for a theore-
tical line drawn symme-
trically to the the lateral
guiding faces as well as
60 mm away from the
front faces of the angle
standard
ETALON RA
only (without
value sensor): 0.2 µm
Temperature sta-
bilization: < 0.1 °C
Needed
pressure: > 5 bar
Air consumption:
< 20 l / min
Dimensions
(L x W x H):
ETALON RA 300
7.8 in x 3.15 in x 19 in
ETALON RA 500
9.8 in x 3.15 in x 25 in
ETALON RA 700
9.8 in x 3.15 in x 35 in
Transport
packing
SCS calibration
certificate
Lateral
(mm) µm µm lb
53.19200 29143 ETALON RA 12 in / 300 mm 300 1 3 1 37.5
53.19201 29144 ETALON RA 20 in / 500 mm 500 1.2 5 1.2 57
53.19202 29145 ETALON RA 27.5 in / 700 mm 700 1.5 7 1.5 81.5
Optional accessories
53.60007 29146 Auxiliary vacuum square for mounting either a flat or a try square at right angle on the ETALON RA front part
53.60008 29147 Support with a 8 mm dia. fixing hole for mounting a value sensor
Used for inspecting inner angles of flat or try squares, etc.
53.60009 29148 Air filter unit (oil and water collector)
53.60010 29149 Wooden case for storing ETALON RA 300
53.60011 29150 Wooden case for storing ETALON RA 500
53.60012 29151 Wooden case for storing ETALON RA 700
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✓
TESA® ClinoBEVEL 1 DIN 2276
Electronic Inclinometer Part 2 (form D)
LC display
User-friendly and versatile inclinometer for the measurement of inclinations in direct or comparative Angle: decimal
mode – Measuring range ± 45° with angle or inclination display – Reinforced aluminium housing and or sexagesimal
new electronics – Large display for error free read-out. Inclination:
mm / m,
in / 10 in or in / 12 in,
mm or in / base length,
radians (mrad) and
others
53.30201 88426 TESA ClinoBEVEL 1 ± 45° Capacitive meas-
uring system with
Base Length gravity pendulum
mm / m mm
Rugged alumi-
0.02 100 or 75 nium eloxide
Optional accessories Flat measuring
53.60004 RS-485 connection cable, 2.5 m long faces, 4 x 90°
53.60005 RS-485 adaptor to RS-232, 9-pole 2' + 1 numerical
53.60006 Cable with key for HOLD function interval
47.68002 42748 4 batteries, type LRC 6 - 1.5 V, AA
21 correction
values can be
TESA® ClinoBEVEL 2 stored for higher accuracy
Electronic Inclinometer
Response
time: 1 s
The top model among inclinometers – Measuring range ± 45° with angle or inclination display – Locking
Integrated temperature compensation – Microprocessor controlled auxiliaries for display setting of display
and inclinometer adjusting – Instrument output split for comparative measurements etc.
RS-485, asyn-
chronous, 7 bits,
Technical data 2 stop bits, no parity,
are identical to 9600 bauds
the one on the left side
with exceptions below 1 LRC 6 battery
1.5 V, AA
Anti-rust iron
housing
150 h
2 flat and 2
prismatic meas- Automatic shut
uring faces for diameters down after 8 min
ranging from 17 to 94 mm
5" + 0.07 % from 32° to 104 °F
measured value
Response -4° to 158 °F
time: < 5 s
Protection: IP 65
(IEC 60529)
RS-232
EN 50081-1 / -2
2 LRC 6 batteries EN 50082-1 / -2
1.5 V, AA
100 x 75 x
35 mm
40 to 60 h
Base Length
mm
1.15 lb
6 x 6 x 1.38 in
53.30202 28798 TESA ClinoBEVEL 2 ± 45° 5" 150
Optional accessories Plastic case
6.6 lbs.
47.68002 42748 4 batteries, type LRC 6 - 1.5 V, AA Identification
Declaration number
of conformity
Inspection
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DIN 2276 TESA MICROBEVEL 1 Electronic Inclinometers
Part 2 (form D)
Specially intended for precision measurements of small inclinations, e.g for flatness measure-
LC display, ments on surface plates as well as measurements of geometric features on machines –
• Sensitivity .0001" / .00001" / 10".
see table To be used in rough environments.
See table
Fully Base Length Width
encapsulated mm mm mm / m lb
measuring system with
gravity pendulum 53.30003 28925 Horizontal model 110 45 0.01 and 0.001 4
Cast iron base, 53.30004 28926 Horizontal model 150 45 0.01 and 0.001 4.5
chromium- 53.30005 28927 Square model 150 45 0.01 and 0.001 7
plated side faces,
Instruments with numerical intervals to 0.05 and 0.005 mm/m also available upon request
varnished aluminium
case Optional accessory
Flat and prisma-
47.68002 42748 4 batteries, type LRC 6 - 1.5 V, AA
tic measuring
faces, .785 to 4.7 in dia
Low* Range I High* Range II
See table Least Digit 0.01 mm / m or 0.001 mm / m or
0.0001" / 10" or 0.00001" / 10"
Response
time: < 3 s (equals 2 arc sec) (equals 0.2 arc sec)
Max. Range 20 mm / m = 2 mm / m =
RS-485,
.200" / 10" .020" / 10"
asynchronous,
7 bits, 2 stop bits, no (approx. 1° max.) (approx. 6 arc min)
parity, 9600 bauds
* Note: Actual display is always four digits without decimal point
1 mV pro unit
(100 k )
1 LRC 6 battery
1.5 V, AA
100 to 140 h
Aut. shut down
after 55 min
32° F to 104 °F
- 4° F to 158 °F
0.1 % / °C
relative to the
measuring range at
20 ± 5 °C
In a case,
as per table
EN 50081-1 / -2
EN 50082-1 / -2
Plastic case Range mm / m mm / m mm G = mm / m
Identification 1 ± 20 ±5 0.01 G = 1 %*
number
2 ±2 ±2 0.001 G = 0.01 (2 [measured value] - 0.5 [last value of the
Declaration meas. range); within the local range of ± 1 mm / m: 1 %*.
of conformity
* Relative to the measured value. Valid within the measuring range
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®
TESA SERVICE-SET 1 for Fitters Electronic Inclinometers
Same features as TESA MICROBEVEL 1 – Set includes 2 TESA BEVELtronics 1 that serve as
DIN 2276
value sensors without display – A separate BEVEL-meter 1 reading unit can be connected to both Part 2 (form E)
BEVELtronics 1 for difference measurements (example is shown on page H-2).
BEVELtronic 1
Flat and prisma-
tic measuring
Base Length Width faces, .785 to 4.7 in dia.
in / mm mm / m mm mm lb
53.30302 TESA Service-Set 1 .00005 / 0.001 ± 2 14 1 mV / 0.001
53.30303 TESA Service-Set 1 .0002 / 0.005 ± 10 14 or 0.005 mm / m
containing : Other technical
1 BEVELtronic 1 - horizontal model 150 45 2.86 data listed under
1 BEVELtronic 1 - square model 150 45 4.85 TESA MICROBEVEL 1
1 BEVELmeter 1, numerical interval to 0.001 or 0.005 mm / m .88 BEVELmeter 1
2 cables for connecting BEVELtronic 1 to BEVELmeter 1
LC display
* Supplied in a plastic case as per table
Optional accessory
Response
47.68002 4 batteries, type LRC 6 - 1.5 V, AA. time: < 3 s
RS-232, asyn-
chronous, 7 bits,
2 stop bits, no parity,
9600 bauds
4 LRC 6 batteries
1.5 V, AA
33 to 40 h
Automatic shut
down after 8 min
TESA SERVICE-SET 1
32 to 104 °F
0 to 40 °C
-4 to 158 °F
- 20 to 70 °C
0.1 % / °C
relative to the
measuring range, at
20 ± 5 °C
95 %
EN 50081-1 / -2
EN 50082-1 / -2
Plastic case
Identification
Local Measuring Range Measuring Range number
mm / m mm / m
± 1 and ± 5 ± 2 and ± 10 Declaration
of conformity
G = mm / m G = mm / m
G = 1%* G = 0.01 (2 [measured value] - 0.5 [last value of the meas.range])
* Relative to the measured value
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TESA NIVELTRONIC Electronic Levels
Most popular measuring instruments with solid cast iron body for the inspection and alignment of
DIN 2276
Part 2 (form D) horizontal and vertical surfaces – Also suitable for precision measurement of small inclinations, for
instance for flatness inspection on surface plates.
See table
Base Length Width
in / mm in mm / m lb
See table
31.30063 86733 Horizontal model 6 / 150 1.77 0.05 and 0.01 13**
Inductive meas-
uring system 31.30060 86260 Square model 8 / 200 1.77 0.05 and 0.01 14.3**
with gravity pendulum Optional accessories
Cast 31.60007 87180 Granite sole plate* 8 / 200 2 2.2
iron body. 31.60008 87181 Granite sole plate* 10 / 250 2 3.3
Horizontal model 31.60009 87182 Granite sole plate* 20 / 500 2 13
with mountable granite
sole plate. 31.60048 28372 Holder with built-in voltage regulator (4.65 V) as well as 1 battery set as below.
47.61059 1 Set = 4 spare batteries, type LR 03, AAA - 1.5 V
Horizontal * For horizontal model ** Along with wooden case
model with
a flat measuring face.
Square model with 2 flat
and 2 prismatic measur-
ing faces, 20 to 120 mm
diameters.
0.005 mm / m +
1 % from measured value
0.001 mm / m
± 0.2 V.
Impedance
4.5 k .
50 °F to 86 °F
- 4 °F to 140 °F
EN 50081-1 / -2
EN 50082-1 / -2
Wooden case Low Range I High Range II
Least Digit 0.05 mm / m or 0.01 mm / m or
Identification 0.0005" / 10" or 0.0001" / 10"
number
(equals 10 arc sec) (equals 2 arc sec)
Declaration Max. Range 15 analog div. or 15 analog div. or
of conformity 0.75 mm / m = 0.15 mm / m =
.0075" / 10" .0015" / 10"
(approx. 2.5 arc min) (approx. 30 arc sec)
Range mm / m mm / m
1 ± 0.75 / ± 150 0.05 / 10
2 ± 0.15 / ± 30 0.01 / 2
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TESA Spirit Levels
S T R A I G H T N E S S A N G L E A N D I C L I N AT I O N M E A S U R E M E N T
For Shafts
mm / m mm mm mm
DIN 877
Tubular spirit levels with a prismatic measuring face, Ω-shaped
53.31650 1.0 100 x 30 17 – 80 32
53.31651 0.3 100 x 30 17 – 80 32 See table
53.31652 0.3 150 x 30 17 – 80 32
53.31653 0.3 200 x 30 17 – 80 32 DIN 2276 part 1
Tubular spirit levels with a flat measuring face
Nr. 53.31350 to
53.31250 0.1 80 x 9 ø 16 53.31352 in a
53.31251 0.3 80 x 9 ø 16 wooden case, others in
53.31252 0.1 100 x 10 ø 20 cardboard boxes
53.31253 0.3 100 x 10 ø 20
Declaration
53.31254 0.05 150 x 11 ø 22 of conformity
53.31255 0.1 150 x 11 ø 22
53.31256 0.3 150 x 11 ø 22
53.31257 0.05 200 x 12 ø 22
53.31258 0.1 200 x 12 ø 22
53.31259 0.3 200 x 12 ø 22
Transmission shaft spirit levels with side viewing slots
53.31350 28712 0.05 100 x 30 17 – 80
53.31351 29303 0.3 100 x 30 17 – 80
53.31352 0.1 200 x 30 17 – 80
®
TESA Screw-on Spirit Levels
LxB
mm / m mm mm Hmm
Prismatic levels with longitudinal vial
53.31400 2– 5 30 x 10 10
53.31401 2– 5 40 x 10 11
53.31402 86682 1.0 50 x 10 12 DIN 877
53.31403 2– 5 50 x 10 12
53.31406 0.3 60 x 12 14 See table
53.31404 86942 1.0 60 x 12 14
53.31405 2– 5 60 x 12 14
53.31408 0.1 80 x 15 18 DIN 2276 part 1
53.31409 87191 0.3 80 x 15 18
53.31407 2– 5 80 x 15 18 2 or 3 screw
53.31411 0.1 100 x 18 22 mounting
53.31412 87192 0.3 100 x 18 22
53.31410 86595 1.0 100 x 18 22 Cardboard box
53.31413 0.1 120 x 18 22
53.31414 0.3 120 x 18 22 Declaration
53.31415 0.1 150 x 18 22 of conformity
53.31416 88189 0.3 150 x 18 22
Circular levels with longitudinal and lateral vials
53.31500 87195 2– 5 40 11
53.31501 87196 2– 5 60 13
53.31502 87197 0.3 60 13
53.31503 87198 0.3 80 18
T-shaped, screw-on levels with longitudinal and lateral vials
53.31550 0.1 80 x 65 17
53.31551 0.3 80 x 65 17
53.31552 0.02 150 x 147 30
53.31553 88108 0.05 150 x 147 30
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S T R A I G H T N E S S A N G L E A N D I C L I N AT I O N M E A S U R E M E N T
Master Precision Levels
For the inspection and alignment of flat and cylindrical surfaces
DIN 877 in horizontal positions.
Longitudinal
and lateral vials
in / Master
10 in Size
Flat and 599-3000-6 44795 .0004 6" x 1.4" ± 1/5 Div.
prismatic 599-3000-8 44796 .0004 8" x 1.6" ± 1/5 Div.
measuring faces
599-3000-12 44797 .0004 12" x 2.0" ± 1/5 Div.
599-3000-20 44798 .0004 20" x 2.4" ± 1/5 Div.
See table
For Shafts
DIN 2276 part 1 mm / m mm mm
Precision spirit level with insulating grip
Wooden case 53.31600 86685 0.05 100 x 45 19 – 120
Declaration of
Precision spirit levels with insulating grip and vial protection,
conformity side viewing slot
53.31056 0.05 150 x 35 17 – 94
53.31060 0.05 200 x 40 19 – 108
53.31065 0.05 300 x 50 22 – 135
Crank pin spirit levels with 2 prismatic longitudinal/lateral
measuring faces
53.31100 86751 0.05 60 x 40 19 – 108
53.31101 86592 0.05 90 x 40 19 – 108
TESA®- Precision Frame Spirit Levels
For the inspection and alignment of flat and cylindrical surfaces in
horizontal and vertical positions – Insulating handles and vial
protection – Side viewing slot.
DIN 877
Longitudinal
and lateral vials
4 x 90°
flat measuring
faces machined to one For Shafts
another. mm / m mm mm
Two of them have
a vee-shape. 53.31201 86590 0.05 100 x 32 17 – 80
53.31204 86589 0.05 150 x 35 17 – 94
See table 53.31208 86597 0.05 200 x 40 19 – 108
53.31210 86591 0.05 250 x 45 19 – 120
DIN 2276 part 1
Wooden case
Declaration
of conformity
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®
TESA Precision Spirit Levels
Magnetic Square Models
DIN 877
For inspecting and aligning flat and cylindrical surfaces in hori-
zontal or vertical position – Attaches magnetically on flat and Longitudinal
cylindrical surfaces – Fitted with insulating handle. and lateral vials
90° flat
measuring
faces machined to
one another with
added prismatic
faces
For Shafts See table
mm / m mm mm
DIN 2276
53.31000 27498 0.02 150 x 40 19 – 108 Part 1
53.31001 0.04 150 x 40 19 – 108
53.31002 86594 0.05 150 x 40 19 – 108 Wooden case
Declaration
® of conformity
TESA Precision Spirit Level with Micrometer Element
For checking surface flatness and inclinations – With insulating grip.
For Shafts DIN 877
mm / m mm mm
Longitudinal
53.31450 86542 0.02 150 x 45 19 – 120 and lateral vials
Hardened and
ground base
Flat as well
as prismatic
measuring faces
DIN 2276
Part 1
®
TESA Protractor Spirit Inclinometer Wooden case
Declaration
of conformity
For Shafts
Vial mm mm
53.31300 87190 4 x 90° 1° 7 – 17' 180 x 22 15 – 55
Factory
standard
Longitudinal
and lateral vials
Flat and
prismatic
measuring faces
Wooden case
Declaration
of conformity
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TESA Protractor Spirit Inclinometers
Factory
standard
Longitudinal
and lateral vials
Square model:
90° flat measuring faces
machined to one another
with additional prismatic
measuring faces.
Model with frame:
4 x 90° flat measuring
faces machined to one
another. Two of them
have prismatic measur-
ing faces.
Wooden case
For Shafts
Declaration Vernier Vial mm mm
of conformity Square model with fine adjust device for the pivoting vial
53.31150 88138 90° 10' 1' 50 x 40 19 – 108
Model with frame and fine adjust device for the turning vial
53.31700 86729 2 x 180° 3' 1' 150 x 40 19 – 108
®
TESA Spirit Inclinometer with Micrometer Element
DIN 877
Longitudinal
and lateral vials
Hardened
and ground
base
Flat and
prismatic
measuring faces
DIN 2276 part 1
Wooden case
Declaration
of conformity
Micrometer For Shafts
Element Vial mm mm
53.31750 86593 2 x 180° 1' 1' 150 x 35 17 – 80
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L E N G T H A N D A N G L E S TA N D A R D S
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Accuracy Depends on
Which Material
High Quality Gage Blocks
Brown & Sharpe has years of experience Do You Need?
manufacturing gage blocks and calibration Steel
equipment. Our gage blocks are made using the
Steel gage blocks have proven their reliability for
finest materials and are heat treated to assure
more than a hundred years. This material
durability and dimensional stability. Unique flat remains the most commonly accepted for length
lapping and rounding techniques provide supe- standards.
rior wringability for consistent accuracy. Each
gage block is marked with Steel gage blocks provide high resistance to
a serial number. wear associated with adherence to other gage
blocks. However, steel must be protected against
corrosion. Provided gage blocks are made from
ISO 3650 steel, properly handled and cared for, they will
Gage blocks with inch nominal lengths comply remain reliable for many years. Brown & Sharpe
with the British Standard BS 4311 – Part 1. steel gage blocks have the
following features:
Gage blocks with metric nominal lengths • Highly alloyed steel.
conform to ISO 3650:1998. This international • Hardness guaranteed to 800 HV.
standard is based on standards published either • Artificially aged for optimum form
in a region, e.g. the European Standard EN ISO and dimensional stability.
3650:1998 or in a country, e.g. the Swiss • Coefficient of thermal expansion:
Standard SN EN ISO 3650, German Standard (11.5 ± 1.0) x 10-6 K-1.
DIN EN ISO 3650 or French Standard NF EN ISO
3650. Consequently, national standards such as
Tungsten Carbide
DIN 861 or NF E 11-010 are no longer applicable. Gage blocks made with tungsten carbide are
10 times more durable than steel gages. They
The new standard ISO 3650:1998 includes are designed for frequent use and possess
the following main changes: superior wringing capabilities. Brown & Sharpe
• Withdrawal of accuracy grade 00 tungsten carbide gage blocks provide:
(see the table on tolerance classes below). • Hardness guaranteed to 1400 HV.
• Introduction of specifications dealing with the • Coefficient of thermal expansion:
uncertainty of measurement in relation to the (4.23 ± 0.1) x 10-6 K-1.
declaration of conformance of the product as Ceramic
per ISO 14253-1:1998. Ceramic gage blocks are extremely resistant
• Review of some definitions and abbreviations to wear and scratches. As a result, any minor
according to the current references (see illustra- damage to the wringability of their measuring
tion). face is unlikely. Corrosion resistant, these gage
blocks are resistant to sweaty hands, and normal
• Accuracy – all Brown & Sharpe JO-BLOCKS ® wear and tear. Manufactured from stabilized
are certified to meet or exceed Federal Zirconia, Brown & Sharpe ceramic gage blocks
Specifications GGG-G-15c. have the following key features:
• Impossible to magnetize.
Limit deviations te and tolerances tv • Hardness guaranteed to 1400 HV.
• Coefficient of thermal expansion:
(9.7 ± 0.8) x 10-6 K-1.
Flatness tolerance For more information
If you have questions about Brown & Sharpe
te
Calibration Services, call (401) 886-2244 or write
fo
Calibration Department, Brown & Sharpe
V
fu
Manufacturing Company, Precision Park, Nominal length ln.
te
200 Frenchtown Road, North Kingstown, RI Central length lc.
02852-1700 USA. Variation v with
lmax
fo and fu.
Limit deviations te
lc
Calibration grade and other grades
ln
lmin
Nominal - K 0 1 2
at any point, pro-
ceeding from the
length Flatness tolerance nominal length.
mm µm µm µm µm
0.5 ln 150 0.05 0.1 0.15 0.25
150 < ln 500 0.1 0.15 0.18 0.25
500 < ln 1000 0.15 0.18 0.2 0.25
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Which Grade Certificate of Calibration
Do You Need? and Traceability
All gage blocks from Brown & Sharpe are
Grade 2 supplied with a Certificate of Calibration issued
These gage blocks are commonly used as by the accredited calibration laboratory of a
Working Standards in inspection rooms to set national calibration service. Depending on
and calibrate measuring instruments and other where they are purchased, this service can
equipment as well as to inspect tools, either be the Swiss Calibration Service (SCS),
fixtures and machines. British Calibration Service (UKAS) or Comité
Français d’Accréditation (COFRAC).
Grade 1 Accreditation is the authentic assurance of the
Gage blocks of this class are mainly used as skills, standards and testing procedures of the
Working Standards to set and calibrate plug calibration laboratories and the full documenta-
gages and measuring instruments in measur- tion of national standards that conform with the
ing rooms or inspection areas. International System of Units (SI). This applies
to any reference standard or measuring equip-
Grade 0 ment used.
These gage blocks are designated for use as Owing to a multilateral agreement (MLA),
Company Standards in calibration laboratories all Certificates of Calibration issued by the
or environmentally-controlled inspection rooms members of the European Cooperation
to set and calibrate plug gages and measuring for Accreditation of Laboratories (EA) as listed
equipment. below are internationally accepted.
Belgium – BKO / OBE
Calibration Grade K Denmark – DANAK
Gage blocks of this tolerance class are Germany – DKD / DAR
intended for use as Reference Standards Finland – FINAS
in metrology-oriented laboratories of National France– COFRAC
Institutes, precision measuring rooms and United Kingdom – UKAS
laboratories of National Calibration Services, Ireland – NAB
whether officially accredited or not. They should Italy – SIT
be used as masters to calibrate gage blocks, Netherlands – RvA
length standards of same accuracy and meas- Norway – NA
uring instruments. Austria – MBwA
Portugal – IPQ
Grade 00 Sweden – SWEDAC
The new standard ISO 3650 does not take this Switzerland – SCS / SAS
accuracy grade into consideration as the uncer- Spain – ENAC
tainties of measurement achieved with the pro- Other related countries:
cedure applied for calibration usually lead to a Australia – NATA
disparity with specified tolerances. New Zealand – IANZ
The rules of uncertainty of measurement, for South Africa – SANAS
proving the conformance or non-conformance Czechia – CAI
of the product with the standard ISO 14253-
1:1998, have determined the withdrawal of the
accuracy grade 00.
Deliveries
Wide experience in practical use of gage Brown & Sharpe gage blocks are available in
blocks have proven that gages of the calibration full sets or individually with nominal lengths or
class K could easily replace those of accuracy within set compositions as listed on the follow-
grade 00 used until now. ing pages. Other gage sets and lengths can
also be made available upon request.
Gage blocks of grade 00 remain, however,
available upon request. Since individual gage blocks cannot be
listed entirely here, any information requests
or purchase orders should specify:
• desired nominal length
• material
• calibration grade or any other grade
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Inch “Super-A”JO-BLOCK® Sets Steel – Rectangular
Manufactured from Class I steel to Grade 2 (A+) accuracy. Every gage block is certified, calibrated
and serialized. Every set of Brown & Sharpe JO-BLOCKS® comes with its own fitted wooden case and
a Certificate of Calibration and Traceability.
Inch Rectangular Gage Block Sizes:
For gaging length “L”less than .200": L x .35" x 1.18"
For gaging length “L”.200" and above: L x .35" x 1.38"
598-88-14 43265 88 Block Set (Federal Spec. Set #4-88)
4 Blocks: .0625 /.078125 / .09375 /.109375"
3 Blocks: .100025 / .100050 / .100075"
9 Blocks: .1001 thru .1009 by .0001"
49 Blocks: .101 thru .149 by .001"
19 Blocks: .050 thru .950 by .050"
4 Blocks: 1.000 thru 4.000 by 1"
598-85-14 43263 85 Block Set
4 Blocks: .0625 /.078125 /.09375 /.109375"
9 Blocks: .1001 thru .1009 by .0001"
49 Blocks: .101 thru .149 by .001"
19 Blocks: .050 thru .950 by .050"
4 Blocks: 1.000 thru 4.000 by 1"
598-84-14 43261 84 Block Set
3 Blocks: .100025 / .100050 / .100075"
9 Blocks: .1001 thru .1009 by .0001"
49 Blocks: .101 thru .149 by .001"
19 Blocks: .050 thru .950 by .050"
4 Blocks: 1.000 thru 4.000 by 1"
598-81-14 43258 81 Block Set (Federal Spec. Set #1-81)
9 Blocks: .1001 thru .1009 by .0001"
49 Blocks: .101 thru .149 by .001"
19 Blocks: .050 thru .950 by .050"
4 Blocks: 1.000 thru 4.000 by 1"
598-36-14 43256 36 Block Set
1 Block: .10005"
9 Blocks: .1001 thru .1009 by .0001"
9 Blocks: .101 thru .109 by .001"
9 Blocks: .110 thru .190 by .010"
5 Blocks: .100 thru .500 by .100"
3 Blocks: 1.000 / 2.000 / 4.000"
598-35-14 43254 35 Block Set
1 Block: .05005"
9 Blocks: .0501 thru .0509 by .0001"
9 Blocks: .051 thru .059 by .001"
5 Blocks: .050 thru .090 by .010"
5 Blocks: .110 thru .150 by .010"
4 Blocks: .100 / .200 / .300 / .500"
2 Blocks: 1.000 / 2.000"
598-7-14 43252 7 Block Set
1 Block: .03125"
1 Block: .0625"
3 Blocks: .125 / .250 / .500"
2 Blocks: 1.000 / 2.000"
598-5-14 43251 5 Block Set
1 Block: .0625"
3 Blocks: .125 / .250 / .500"
1 Block: 1.000"
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L E N G T H A N D A N G L E S TA N DA R D S
L E N G T H A N D A N G L E S TA N D A R D S
Inch “Super-A”JO-BLOCK® Sets Tungsten Carbide –
Rectangular
Three times more wear resistant than chrome carbide. Manufactured from Class III Type 2
Tungsten Carbide to Grade 2 (A+) accuracy. Each gage block is certified, calibrated and serialized.
Every set of Brown & Sharpe JO-BLOCKS® is supplied with its own fitted wooden case and a
Certificate of Calibration and Traceability.
Like all of Brown & Sharpe's gage block sets, this set is manufactured to meet or exceed Federal
Specification GGG-G-15c. Precision is Federal Grade 2 (A+) accuracy.
598-81-18 43259 81 Block Set (Federal Spec. Set #1-81)
9 Blocks: .1001 thru .1009 by .0001"
49 Blocks: .101 thru .149 by .001"
19 Blocks: .050 thru .950 by .050"
4 Blocks: 1.000 thru 4.000 by 1"
598-35-18 43255 35 Block Set
1 Block: .05005"
9 Blocks: .0501 thru .0509 by .0001"
9 Blocks: .051 thru .059 by .001"
11 Blocks: .050 thru .150 by .010"
3 Blocks: .200 / .300 / .500"
2 Blocks: 1.000 / 2.000"
598-28-18 43253 28 Block Set (Federal Spec. Set #6-28)
1 Block: .02005"
9 Blocks: .0201 thru .0209 by .0001"
9 Blocks: .021 thru .029 by .001"
9 Blocks: .010 thru .090 by .010"
Inch “Super-A”JO-BLOCK® Sets
Carbide/Steel – Rectangular
Tungsten Carbide Durability and Performance with the Economy of Steel!
Finally – a gage block set that combines the long-lasting performance of tungsten carbide with the
economy of steel.
Brown & Sharpe's Carbide/Steel “Super-A”JO-BLOCK® set includes 78 tungsten carbide gage blocks
in the most frequently used sizes and three steel gage blocks in the largest sizes, allowing us to price
this set significantly less than our 81-piece tungsten carbide gage block set.
598-81-20 51834 81 Block Set
Solid Tungsten Carbide Blocks
9 Blocks: .1001 thru .1009 by .0001"
49 Blocks: .101 thru .149 by .001"
19 Blocks: .050 thru .950 by .050"
1 Block: 1.000"
Steel Blocks
3 Blocks: 2.000 / 3.000 / 4.000"
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Metric Gage Block Sets
Steel or Tungsten Carbide – Rectangular
Metric Gage Block sets meet or exceed Federal Specification GGG-G-15c. Grade 2 (A+) accuracy.
Every block is certified, calibrated and serialized.
Each set includes a fitted wooden case and a Certificate of Calibration and Traceability.
Metric Rectangular Gage Block Sizes:
For gaging length “L”less than 10 mm: L x 9 mm x 30 mm
For gaging length “L”10 mm and above: L x 9 mm x 35 mm
597-112-34 43009 112 Block Steel Set
597-112-38 43010 112 Block Tungsten Carbide Set
3 Blocks: 0.5 / 1.00 / 1.0005 mm
9 Blocks: 1.001 thru 1.009 by 0.001 mm
49 Blocks: 1.01 thru 1.49 by 0.01 mm
47 Blocks: 1.5 thru 24.5 by 0.5 mm
4 Blocks: 25 / 50 / 75 / 100 mm
597-88-34 43001 88 Block Steel Set
597-88-38 43002 88 Block Tungsten Carbide Set
3 Blocks: 0.5 / 1.00 / 1.0005 mm
9 Blocks: 1.001 thru 1.009 by 0.001 mm
49 Blocks: 1.01 thru 1.49 by 0.01 mm
17 Blocks: 1.5 thru 9.5 by 0.5 mm
10 Blocks: 10 thru 100 by 10 mm
597-47-34 45371 47 Block Steel Set
597-47-38 43000 47 Block Tungsten Carbide Set
1 Block: 1.005 mm
9 Blocks: 1.01 thru 1.09 by 0.01 mm
9 Blocks: 1.1 thru 1.9 by 0.1 mm
24 Blocks: 1.0 thru 24.0 by 1.0 mm
4 Blocks: 40 / 60 / 80 / 100 mm
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L E N G T H A N D A N G L E S TA N DA R D S
L E N G T H A N D A N G L E S TA N D A R D S
Inch Rectangular JO-BLOCKS®
Steel – Individual
in in
598-3125-14 .03125 598-12500-14 .12500
598-5000-14 .05000 598-12600-14 .12600
598-5005-14 .05005 598-12700-14 .12700
598-6000-14 .06000 598-12800-14 .12800
598-6250-14 .06250 598-12900-14 .12900
598-7000-14 .07000 598-13000-14 .13000
598-7812-514 .078125 598-13100-14 .13100
598-8000-14 .08000 598-13200-14 .13200
598-9000-14 .09000 598-13300-14 .13300
598-9375-14 .09375 598-13400-14 .13400
598-10000-14 .10000 598-13500-14 .13500
598-10002-514 .100025 598-13600-14 .13600
598-10005-14 .10005 598-13700-14 .13700
598-10007-514 .100075 598-13800-14 .13800
598-10010-14 .10010 598-13900-14 .13900
598-10020-14 .10020 598-14000-14 .14000
598-10025-14 .10025 598-14100-14 .14100
598-10030-14 .10030 598-14200-14 .14200
598-10040-14 .10040 598-14300-14 .14300
598-10050-14 .10050 598-14400-14 .14400
598-10060-14 .10060 598-14500-14 .14500
598-10070-14 .10070 598-14600-14 .14600
598-10075-14 .10075 598-14700-14 .14700
598-10080-14 .10080 598-14800-14 .14800
598-10090-14 .10090 598-14900-14 .14900
598-10100-14 .10100 598-15000-14 .15000
598-10200-14 .10200 598-16000-14 .16000
598-10300-14 .10300 598-17000-14 .17000
598-10400-14 .10400 598-18000-14 .18000
598-10500-14 .10500 598-19000-14 .19000
598-10600-14 .10600 598-20000-14 .20000
598-10700-14 .10700 598-25000-14 .25000
598-10800-14 .10800 598-30000-14 .30000
598-10900-14 .10900 598-35000-14 .35000
598-10937-514 .109375 598-40000-14 .40000
598-11000-14 .11000 598-45000-14 .45000
598-11100-14 .11100 598-50000-14 .50000
598-11200-14 .11200 598-55000-14 .55000
598-11300-14 .11300 598-60000-14 .60000
598-11400-14 .11400 598-65000-14 .65000
598-11500-14 .11500 598-70000-14 .70000
598-11600-14 .11600 598-75000-14 .75000
598-11700-14 .11700 598-80000-14 .80000
598-11800-14 .11800 598-85000-14 .85000
598-11900-14 .11900 598-90000-14 .90000
598-12000-14 .12000 598-95000-14 .95000
598-12100-14 .12100 598-901-14 1.0000
598-12200-14 .12200 598-902-14 2.0000
598-12300-14 .12300 598-903-14 3.0000
598-12400-14 .12400 598-904-14 4.0000
All “Super-A” JO-BLOCKS are calibrated, serialized and certified to meet or exceed
Federal Specifications GGG-G-15c for Grade 2 (A+) accuracies.
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Inch Rectangular JO-BLOCKS® Tungsten
Carbide – Individual
in in
598-1000-18 .010 598-10700-18 .107
598-2000-18 .020 598-10800-18 .108
598-2005-18 .02005 598-10900-18 .109
598-2010-18 .0201 598-11000-18 .110
598-2020-18 .0202 598-11100-18 .111
598-2030-18 .0203 598-11200-18 .112
598-2040-18 .0204 598-11300-18 .113
598-2050-18 .0205 598-11400-18 .114
598-2060-18 .0206 598-11500-18 .115
598-2070-18 .0207 598-11600-18 .116
598-2080-18 .0208 598-11700-18 .117
598-2090-18 .0209 598-11800-18 .118
598-2100-18 .021 598-11900-18 .119
598-2200-18 .022 598-12000-18 .120
598-2300-18 .023 598-12100-18 .121
598-2400-18 .024 598-12200-18 .122
598-2500-18 .025 598-12300-18 .123
598-2600-18 .026 598-12400-18 .124
598-2700-18 .027 598-12500-18 .125
598-2800-18 .028 598-12600-18 .126
598-2900-18 .029 598-12700-18 .127
598-3000-18 .030 598-12800-18 .128
598-4000-18 .040 598-12900-18 .129
598-5000-18-1 .050 598-13000-18 .130
598-5005-18 .05005 598-13100-18 .131
598-5010-18 .0501 598-13200-18 .132
598-5020-18 .0502 598-13300-18 .133
598-5030-18 .0503 598-13400-18 .134
598-5040-18 .0504 598-13500-18 .135
598-5050-18 .0505 598-13600-18 .136
598-5060-18 .0506 598-13700-18 .137
598-5070-18 .0507 598-13800-18 .138
598-5080-18 .0508 598-13900-18 .139
598-5090-18 .0509 598-14000-18 .140
598-5100-18 .051 598-14100-18 .141
598-5200-18 .052 598-14200-18 .142
598-5300-18 .053 598-14300-18 .143
598-5400-18 .054 598-14400-18 .144
598-5500-18 .055 598-14500-18 .145
598-5600-18 .056 598-14600-18 .146
598-5700-18 .057 598-14700-18 .147
598-5800-18 .058 598-14800-18 .148
598-5900-18 .059 598-14900-18 .149
598-6000-18 .060 598-15000-18 .150
598-6250-18 .0625 598-20000-18 .200
598-7000-18 .070 598-25000-18 .250
598-8000-18 .080 598-30000-18 .300
598-9000-18 .090 598-35000-18 .350
598-10000-18-1 .100 598-40000-18 .400
598-10010-18 .1001 598-45000-18 .450
598-10020-18 .1002 598-50000-18 .500
598-10030-18 .1003 598-55000-18 .550
598-10040-18 .1004 598-60000-18 .600
598-10050-18 .1005 598-65000-18 .650
598-10060-18 .1006 598-70000-18 .700
598-10070-18 .1007 598-75000-18 .750
598-10080-18 .1008 598-80000-18 .800
598-10090-18 .1009 598-85000-18 .850
598-10100-18 .101 598-90000-18 .900
598-10200-18 .102 598-95000-18 .950
598-10300-18 .103 598-901-18 1.000
598-10400-18 .104 598-902-18 2.000
598-10500-18 .105 598-903-18 3.000
598-10600-18 .106 598-904-18 4.000
All “Super-A” JO-BLOCKS are calibrated, serialized and certified to meet or exceed
Federal Specifications GGG-G-15c for Grade 2 (A+) accuracies.
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L E N G T H A N D A N G L E S TA N DA R D S
L E N G T H A N D A N G L E S TA N D A R D S
Metric Rectangular Gage Blocks
Steel – Individual
mm mm
597-5000-34 0.50 597-15000-34 1.50
597-10000-34 1.00 597-16000-34 1.60
597-10005-34 1.0005 597-17000-34 1.70
597-10010-34 1.0010 597-18000-34 1.80
597-10020-34 1.002 597-19000-34 1.90
597-10030-34 1.003 597-20000-34 2.00
597-10040-34 1.004 597-25000-34 2.50
597-10050-34 1.005 597-30000-34 3.00
597-10060-34 1.006 597-35000-34 3.50
597-10070-34 1.007 597-40000-34 4.00
597-10080-34 1.008 597-45000-34 4.50
597-10090-34 1.009 597-50000-34 5.00
597-10100-34 1.01 597-55000-34 5.50
597-10200-34 1.02 597-60000-34 6.00
597-10300-34 1.03 597-65000-34 6.50
597-10400-34 1.04 597-70000-34 7.00
597-10500-34 1.05 597-75000-34 7.50
597-10600-34 1.06 597-80000-34 8.00
597-10700-34 1.07 597-85000-34 8.50
597-10800-34 1.08 597-90000-34 9.00
597-10900-34 1.09 597-95000-34 9.50
597-11000-34 1.10 597-100-34 10.00
597-11100-34 1.11 597-105-34 10.50
597-11200-34 1.12 597-110-34 11.00
597-11300-34 1.13 597-115-34 11.50
597-11400-34 1.14 597-120-34 12.00
597-11500-34 1.15 597-125-34 12.50
597-11600-34 1.16 597-130-34 13.00
597-11700-34 1.17 597-135-34 13.50
597-11800-34 1.18 597-140-34 14.00
597-11900-34 1.19 597-145-34 14.50
597-12000-34 1.20 597-150-34 15.00
597-12100-34 1.21 597-155-34 15.50
597-12200-34 1.22 597-160-34 16.00
597-12300-34 1.23 597-165-34 16.50
597-12400-34 1.24 597-170-34 17.00
597-12500-34 1.25 597-175-34 17.50
597-12600-34 1.26 597-180-34 18.00
597-12700-34 1.27 597-185-34 18.50
597-12800-34 1.28 597-190-34 19.00
597-12900-34 1.29 597-195-34 19.50
597-13000-34 1.30 597-200-34 20.00
597-13100-34 1.31 597-205-34 20.50
597-13200-34 1.32 597-210-34 21.00
597-13300-34 1.33 597-215-34 21.50
597-13400-34 1.34 597-220-34 22.00
597-13500-34 1.35 597-225-34 22.50
597-13600-34 1.36 597-230-34 23.00
597-13700-34 1.37 597-235-34 23.50
597-13800-34 1.38 597-240-34 24.00
597-13900-34 1.39 597-245-34 24.50
597-14000-34 1.40 597-250-34 25.00
597-14100-34 1.41 597-300-34 30.00
597-14200-34 1.42 597-400-34 40.00
597-14300-34 1.43 597-500-34 50.00
597-14400-34 1.44 597-600-34 60.00
597-14500-34 1.45 597-700-34 70.00
597-14600-34 1.46 597-750-34 75.00
597-14700-34 1.47 597-800-34 80.00
597-14800-34 1.48 597-900-34 90.00
597-14900-34 1.49 597-1000-34 100.00
Brown & Sharpe's Metric Gage Blocks are calibrated, serialized and certified to meet or
exceed Federal Specifications GGG-G-15c for Grade 2 (A+) accuracies.
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Metric Rectangular Gage Blocks Tungsten
Carbide – Individual
mm mm
597-5000-38 .50 597-15000-38 1.50
597-10000-38 1.00 597-16000-38 1.60
597-10005-38 1.0005 597-17000-38 1.70
597-10010-38 1.001 597-18000-38 1.80
597-10030-38 1.003 597-19000-38 1.90
597-10040-38 1.004 597-20000-38 2.00
597-10050-38 1.005 597-25000-38 2.50
597-10060-38 1.006 597-30000-38 3.00
597-10070-38 1.007 597-35000-38 3.50
597-10080-38 1.008 597-40000-38 4.00
597-10090-38 1.009 597-45000-38 4.50
597-10100-38 1.01 597-50000-38 5.00
597-10200-38 1.02 597-55000-38 5.50
597-10300-38 1.03 597-60000-38 6.00
597-10400-38 1.04 597-65000-38 6.50
597-10500-38 1.05 597-70000-38 7.00
597-10600-38 1.06 597-75000-38 7.50
597-10700-38 1.07 597-80000-38 8.00
597-10800-38 1.08 597-85000-38 8.50
597-10900-38 1.09 597-90000-38 9.00
597-11000-38 1.10 597-95000-38 9.50
597-10020-38 1.1002 597-100-38 10.00
597-11100-38 1.11 597-105-38 10.50
597-11200-38 1.12 597-110-38 11.00
597-11300-38 1.13 597-115-38 11.50
597-11400-38 1.14 597-120-38 12.00
597-11500-38 1.15 597-125-38 12.50
597-11600-38 1.16 597-130-38 13.00
597-11700-38 1.17 597-135-38 13.50
597-11800-38 1.18 597-140-38 14.00
597-11900-38 1.19 597-145-38 14.50
597-12000-38 1.20 597-150-38 15.00
597-12100-38 1.21 597-155-38 15.50
597-12200-38 1.22 597-160-38 16.00
597-12300-38 1.23 597-165-38 16.50
597-12400-38 1.24 597-170-38 17.00
597-12500-38 1.25 597-175-38 17.50
597-12600-38 1.26 597-180-38 18.00
597-12700-38 1.27 597-185-38 18.50
597-12800-38 1.28 597-190-38 19.00
597-12900-38 1.29 597-195-38 19.50
597-13000-38 1.30 597-200-38 20.00
597-13100-38 1.31 597-205-38 20.50
597-13200-38 1.32 597-210-38 21.00
597-13300-38 1.33 597-215-38 21.50
597-13400-38 1.34 597-220-38 22.00
597-13500-38 1.35 597-225-38 22.50
597-13600-38 1.36 597-230-38 23.00
597-13700-38 1.37 597-235-38 23.50
597-13800-38 1.38 597-240-38 24.00
597-13900-38 1.39 597-245-38 24.50
597-14000-38 1.40 597-250-38 25.00
597-14100-38 1.41 597-300-38 30.00
597-14200-38 1.42 597-400-38 40.00
597-14300-38 1.43 597-500-38 50.00
597-14400-38 1.44 597-600-38 60.00
597-14500-38 1.45 597-700-38 70.00
597-14600-38 1.46 597-750-38 75.00
597-14700-38 1.47 597-800-38 80.00
597-14800-38 1.48 597-900-38 90.00
597-14900-38 1.49 597-1000-38 100.00
Brown & Sharpe's Metric Gage Blocks are calibrated, serialized and certified to meet or
exceed Federal Specifications GGG-G-15c for Grade 2 (A+) accuracies.
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L E N G T H A N D A N G L E S TA N DA R D S
L E N G T H A N D A N G L E S TA N D A R D S
Micrometer Checking Set
The First Complete Set!
The Brown & Sharpe Micrometer Checking Set has all the necessary components to check the
accuracy of your micrometers, ensuring you that they are performing to their optimum specifications.
Features:
• Set assists you in meeting Federal Spec. GGG-C-15c for flatness and parallelism and conforms to
MIL-STD-45662A.
• Ten-piece selection of gage blocks allows checking of various spindle positions over the complete
micrometer range.
• Two optical flats: .500" diameter and .5125" diameter which allow checking anvil faces at half
revolutions of the spindle for measuring flatness.
• Each set and each block is individually serialized.
• Gage blocks include Certificate of Calibration.
• Includes fitted wooden case.
598-10-18 27076 Micrometer Checking Set
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ETALON® Basic Metric Gage Sets
Steel – Rectangular
ISO 3650
Stable, highly
alloyed steel,
resistant to wear
(11.5 ± 1.0)
x 10-6 K-1
See page I-2
Wooden case
Identification
number
SCS
calibration certificate
COFRAC
calibration certificate
Steps
mm mm Pieces
32- Piece Sets
06519000 06519010 1 1.005 1
06519001 06519011 2 1.01 - 1.09 0.1 9
1.1 - 1.9 0.1 9
1 - 9.0 1.0 9
10, 20, 30 and 50 4
47- Piece Sets
06519002 06519012 1 1.005 1
06519003 06519013 2 1.01 - 1.09 0.01 9
1.1 - 1.9 0.1 9
1.0 - 24.0 1.0 24
25 - 100 25 4
88- Piece Sets
06519004 06519014 1 1.0005 1
06519005 06519015 2 1.001 - 1.009 0.001 9
1.01 - 1.49 0.01 49
0.5 - 9.5 0.5 19
10 - 100 10 10
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L E N G T H A N D A N G L E S TA N D A R D S
Limit Deviations and Tolerances According
to BS 4311: Part 1: 1993
Calibration Grade K Grade 0 Grade 1 Grade 2
Limit deviation Tolerance Limit deviation Tolerance Limit deviation Tolerance Limit deviation Tolerance
of length at for the of length at for the of length at for the of length at for the
any point from variation any point from variation any point from variation any point from variation
Nominal nominal in length nominal in length nominal in length nominal in length
length length length length length
± te tv ± te tv ± te tv ± te tv
in µin µin µin µin µin µin µin µin
ln 0.4 5 2 5 4 10 6 20 12
0.4 < ln 1 6 2 6 4 12 6 25 12
1 < ln 2 8 3 8 4 15 7 30 12
2 < ln 3 10 3 10 5 20 7 40 14
3 < ln 4 12 3 12 5 25 8 50 14
TESA® Mikechex Inch Gage Block Sets
Designed to calibrate and set the indication of external micrometers.
BS 4311 Part 1
BS 870 for the set
compositions.
Steel type:
tungsten carbide
providing stability as well
as high resistance to wear
Ceramic type:
extremely resistant
Zirconia
Tugnsten
carbide:
(4.23 ± 0.1) x 10-6 K-1
Ceramic:
(9.7 ± 0.8) x 10-6 K-1
See BS 4311 Tungsten
Part 1 Carbide Ceramic
Supplied as
single gage
in
blocks or in sets 8- Piece Sets – Mikechex E8
0652526023 0652536014 K 0.130 0.250 0.385 0.500 0.615 0.750
Wooden case 0652525023 0652535014 0 0.870 1.000
0652521023 0652531015 1
Identification
number 0652522023 0652532015 2
10- Piece Sets – Mikechex E10
UKAS calibra-
tion certificate 0652526022 0652536013 K 0.105 0.210 0.315 0.420 0.500 0.605
0652525022 0652535013 0 0.710 0.815 0.920 1.000
0652521022 0652531014 1
0652522022 0652532014 2
11- Piece Sets – Mikechex E11
0652521021 0652531013 1 0.130 0.250 0.385 0.500 0.615 0.750
0652522021 0652532013 2 0.870 1.000 2.000 3.000 4.000
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TESA®Maintenance Kit for Gage Blocks
Full set in
a wooden case
65.2500450 TESA maintenance kit for gage blocks
Supplied with the following items :
0652500452 1 Arkansas stone
0652500453 1 Soft tipped tweezers
0652500454 1 Pneumatic vacuum pen
0652500455 1 Nanofiber cleaning cloth
0652500456 1 Pair of cotton gloves
0652500457 1 Acid-free solvent
0652500458 1 Box with protective grease
02530050 1 50 mm dia. optical flat
0652500460 1 Solvent container
0652500461 1 Dust remover
0652500462 1 Dust brush
0652500463 1 Bottle of super-fine, acid-free oil
0652500451 1 Wooden case
TESA® Optical Flats
Used for examining flatness and wringability of the gage blocks or any other
test pieces having flat faces with same high grade of accuracy.
mm mm µm
02530050 50 15 0.125
02530075 75 20 0.125 Diameter
and thickness
as shown on the table
Optical flats
with 2 flat
measuring faces.
Parallelism cannot be
guaranteed.
Wooden case
Declaration
of conformity
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L E N G T H A N D A N G L E S TA N DA R D S
L E N G T H A N D A N G L E S TA N D A R D S
Ultra Precision 12-Piece Angle Block Set
Complete with a protective “shop-hardened” molded case.
Hardened steel • Precision ground hardened steel.
• Angular accuracy .0001" per inch, ± 30 arc seconds.
30" • 3" long x 1/4" thick.
• Simple, quick angle setups.
Width: • Eliminate calculations and avoid errors.
6.35 mm (1/4 in)
Length: 76.2 mm (3 in)
Plastic case
Total
Pieces
599-921-18 26883 Set consists of: 1/4°, 1/2°, 1°, 2°, 3°, 4°, 5°, 10°, 15°, 12
20°, 25°, 30°
Ultra Precision 17-Piece Angle Block Set
Complete with a protective wood case.
• Made from hardened steel.
• Ideal for grinding and milling machine applications.
• Furnished in custom wooden case.
Total
Pieces
599-921-17 26693 Set consists of: 1/4°, 1/2°, 1°, 2°, 3°, 4°, 5°, 10°, 15°, 20°, 17
25°, 30°, 35°, 40°, 45°, plus two riser blocks
Precision Adjustable Angle Block Set
Precision ground angle block -- ideal for drilling, milling, grinding and setup tasks.
• 3-3/4”wide by 1-3/4”thick by 2”high.
• Approximately 1-3/4”work capacity.
• Angle accuracy ±10’; squareness within .0002”.
• Hardened to 50-55 RC.
• Includes fitted wooden case.
599-750-25 27397
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Precision Gage Ball Set
26 pairs of precision balls. (inch)
Special steel,
• 1 pair of each size: 1/8", 9/64", 5/32", 3/16", 7/32", 1/4", 9/32", 5/16", hardened
11/32", 3/8", 13/32", 7/16", 15/32", 1/2", 17/32", 9/16", 19/32", 5/8",
21/32", 11/16", 23/32", 3/4", 13/16", 7/8", 15/16", 1".
3 µm
25 pairs of precision balls. (metric)
Not available
• 1 pair of each size: 1mm, 2mm, 3mm, 4mm, 5mm, 6mm, 7mm, 8mm, 9mm, individually
10mm, 11mm, 12mm, 13mm, 14mm, 15mm, 16mm, 17mm, 18mm, 19mm,
20mm, 21mm, 22mm, 23mm, 24mm, 25mm.
Plastic case
• Chrome steel hardened to 63 RC.
• Ground and lapped.
• Grade 24 Accuracy – AFBMA Certified.
• Provided in a “shop-hardened”protective case.
Total
in Pieces
599-766 27034 Steel ball set 1/8 - 1 52
599-766m 27178 Steel ball set 1mm - 25mm 50
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C A L I B R AT I O N E Q U I P M E N T C A L I B R AT I O N E Q U I P M E N T
Confidence is not enough
Control of inspection and measuring equipment is an element of the quality management that is
increasingly more important than ever before. The introduction of the ISO 9000 family of
international standards has led to major changes in this field as well. So, ISO 9001 specifies, among
others, that:
“all inspection and measuring equipment that can affect product quality must be identified,
calibrated and adjusted at prescribed intervals, or prior to use, against certified equipment having a
known valid relationship to internationally or nationally recognized standards.”
This standard also states that the supplier shall:
“ensure that the inspection and measuring equipment is capable of meeting
the customers’ accuracy and precision requirements”.
A Big Choice
TESA can provide you with the most • Gage blocks and angle gages –
varied means specifically suited for the Section I.
inspection and calibration of stan- • Setting rings – Section C.
dards, measuring instruments and • Steel balls – Section I.
other plug gages. Some of them are • Cylindrical setting standards with
already described in the previous sec- outside diameters – Section B.
tions of this catalog, namely: • Optical flats – Section I.
• Plan parallel optical flats – Section I.
• Electronic levels for straightness
and flatness measurement – Section
H.
• Instruments for squareness and
perpendicularity measurement –
Section H.
• Calibration equipment for length
measuring devices fitted with
inductive probes – Section L.
Gage Block Calibration
In the hierarchical chain of dimen-
sional transfers which can be traced to
the meter length unit, gage blocks
hold a key position. This makes them
the most important standard used in
metrology.
The transference of the length unit,
based on specific wavelengths of light,
to gage blocks is achieved in the first
instance by a fundamental interferen-
tial measurement. From the gage
The instrument first developed for blocks measured in this way, the
calibrating gage blocks was an lengths are transferred to other gage
improved external micrometer, which blocks by hierarchical
was manufactured early in the 19th measurements.
century by Brown & Sharpe by the
inventor of the gage set compositions,
C.E. Johansson.
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TESA®Gage Block Comparators – General Overview
TESA offers two models which operate according to 2 different measuring procedures.
• The new TESA UPD is used to measure gage blocks up to 1 in / 25 mm.
• The traditional well-proven TESA UPC used for comparative measurement of gage blocks having
the same nominal length.
TESA Gage Block Comparators UPD UPC
Measuring procedures
Direct measurement G
• Length comparison with a variation in nominal length of 25 mm
• Number of reference gage blocks required for calibrating
a 122-piece set: 9 pieces G
• Number of gage blocks required for the set-up calibration: 9 pieces + 6 pairs G
Comparative measurement G G
• Comparison of gage blocks of same nominal length
• Number of reference gages required for calibrating
a 122-piece set: 122 pieces G G
• Number of gage blocks required for the set-up calibration: 6 pairs G G
Errors of measurement
For details about the information provided hereafter, refer to both pages O-8 and O-10.
Repeatability limit 0.015 µm G
0.025 µm G
0.04 µm G
Uncertainty of measurement U = ± (0.05 + 0.5 . L) µm G
U = ± (0.07 + 0.5 . L) µm L=m G
U = ± (0.10 + 1.0 . L) µm G
Application ranges
Nominal lengths 0.02 up to 4.0 in / 0.5 up to 100 mm G G
4.0 up to 16.0 in / 100 up to 500 mm L
Measuring span G
1 in / 25 mm
Sensors for length dimensions
• Two axial probes in sum measurement G G
• Digital system, opto-electronic with incremental divisions G
• Inductive analog system, electrical G
• Measuring force activation
– electro-motorized G
– by force spring
G
• Measuring bolt retraction
– electro-motorized G
– by vacuum
G
Template system (see page O-5)
• Single template system G G
• Dual template system G H
Handling of gage blocks with nominal lengths up to 10 mm, approx.
Suction loader used in conjunction with the electrical vacuum pump H H
TESA UPT temperature device G H
Incorporates 4 temperature sensors (4-wire type) for measuring electrical resistance
TESA software program for value processing
• TESA UP, WINDOWS 95 … , WINDOWS NT G H
• TESA UPC, MS-DOS - Version 3.0 or later H
L Available upon request H Recommended option
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General
C A L I B R AT I O N E Q U I P M E N T
TESA® UPD Gage Block Comparator with a 25 mm
Measuring Span
• Direct measurement of gage blocks with a variation in nominal length of up to 1 in or 25 mm.
– To reduce the number of required reference gage blocks by nearly 80%.
• Typical comparative measurement of gage blocks having the same nominal length. ISO 3650
– To achieve lower measurement uncertainties due to weaker For gage blocks
influences of the systematic errors. with nominal
• Equipped with HEIDENHAIN high-precision incremental probes. lengths from 0.02 in to
4 in / 0.5 mm to 100 mm
• Templates with new concept for positioning the gage blocks (patent pending).
– Single or dual template system to provide optimum ease of handling of the gage blocks. Measuring
• Integrated device for temperature acquisition with high precision. procedure
Direct and comparative
• On-line transfer of the measured length and temperature values. measurements through
• Computer-aided data processing with all needed corrections included. the transference of the
length of a reference
gage block to the gage
block to be measured
In direct measurement,
the nominal length of the
two gage blocks to be
compared may vary up
to the size of the measur-
ing span, i.e. 1 in /
25 mm
In comparative meas-
urement, comparison is
always made between
two gage blocks of same
nominal length
Measuring configuration:
Two probes with mecha-
nical contact with the
measuring face to be
probed are connected
in sum measurement
(function +A+B)
Measuring points
On the reference gage
block: at the center of
the measuring face
(point R). On the gage
block to be measured:
New Technical at the center (point 1)
as well as the four cor-
Concept through ners of the measuring
face, each lying 2 mm
Direct Measurement away from the adjacent
faces (points 2 to 5)
Two mutually opposed, aligned probes con- The central length lc is
nected in sum measurement also measure thin determined by probing
both points R and 1.
gage blocks reliably as the upper sensor A is For establishing lengths
able to capture lengths up to 1 in / 25 mm. at any point, the
Displacement of the measuring bolt and acti- measurements shall be
vation of the measuring force are both elec- carried out at points
R plus 1 to 5
tro-motorized.
The variation in length v
PT 100 platinum resistances let you capture is obtained from the
the temperature of the two gage blocks, the measurements taken at
measuring points 1 to 5
measuring table and support.
The TESA UP software program processes Transport
packing
length and temperature values as measured
while executing and controlling your measure- Identification
ment cycles simultaneously. number
Calibration certi-
ficates from the
supplier (comparator) or
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C A L I B R AT I O N E Q U I P M E N T
TESA UPD
– The flexible concept that
provides distinctive
metrological features with
substantial savings at the end
of it all.
Direct Measurement
• Permits over 90% of a 122-piece
set to be checked using the same
reference gage block. All nominal
lengths of the full gage set being con-
tained within .02 in and .98 in / 0.5 mm
and 25 mm, the measuring span is
therefore not exceeded.
Comparative Measurement
• Allows the reference gage set to be
reduced by nearly 80% against the • Allows gage blocks of same
ones needed until now. nominal lengths to be measured by
comparison as usual.
• Provides substantial savings in the
gage block supply and re-calibration • Enhances the measuring conditions,
through reduced set compositions. thus permitting all measurements to
be taken with less
• Enables direct measurement of gage uncertainty.
blocks that cannot be compared with
other existing gage blocks due to their • Reduces the number of systematic
unusual nominal lengths. errors through limited length-based
influences of both the upper probe A
and gage block to be compared.
Dual Template System to Protect Your Expensive Reference Gages (Patent Pending)
• Simultaneous use of two templates • The double protection of your
allows you to release your reference reference gages leads to signifi-
gages until their handling becomes cant cost savings by reducing the need for:
necessary. – recalibration.
– restoring measuring faces.
• This system makes it possible for – replacing worn or damaged reference gages.
you to save time and money. – long downtime while prolonging
• During the measurement cycles the life of your full reference sets.
on a routine basis, the travel of the
reference gages moved onto the
measuring table is reduced by nearly
70%. This significantly lowers the risk
of damage and wear to measuring
faces. Single Template System
• With this system, your reference
gages along with the gage blocks to
be calibrated are moved together
during the measurement cycles.
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Measuring stand
C A L I B R AT I O N E Q U I P M E N T
Heavy con-
TESA UPD Delivery Program – Three Ordering Variations struction with
toothed rack guide plus
handwheel for setting
the measuring arm.
Fixing bores (.63” and
G
.12” / 16 and 3 mm dia,
59.30005 28690 TESA UPD Gage Block Comparator with temperature device* resp.) for upper probe A
G
plus one temperature
59.30004 28411 TESA UPD Gage Block Comparator without temperature device sensor No. 59.60010
S59300102 28691 TESA UPD Gage Block Comparator, complete* with temperature device, G
Main body in
TESA UP Software Program, Computer (Notebook) and Printer cast iron.
Hardened steel column,
dull-chrome plated and
Consists of: ground
1 59.30008 28692 1 TESA UPD mechanical part G G G
Special table
2 59.60016 28693 1 HEIDENHAIN ND 231 computing counter G G G
Solid measuring
3 59.60013 28694 1 Control panel G G G table fitted with
6 cylindrical pins to
4 59.60014 28695 1 Connecting cable for control panel to ND 231 G G G ensure and protect the
gage blocks during
5 47.68001 41300 1 Foot switch G G G handling
G G
.12” / 3 mm dia.clamping
6 16.60011 40483 1 Pneumatic suction loader bore for one temperature
G G
sensor No. 59.60010 as
7 S32070030 86749 1 Electrical vacuum pump with external control - 110 V, 50 Hz well as retaining plate
G G
mounted laterally on the
8 59.60028 28696 1 Cable for connecting the electrical vacuum pump to control panel table for both sensors
G G
59.60008 and 59.60009
9 59.30011 28697 1 TESA UPT temperature device, complete fitted with clip
14 59.60025 28698 1 TESA UP software program for value processing G Hardened steel.
G
Tungsten
15 1 Personal computer portable (Notebook) carbide cylindrical pins.
16 59.60027 28699 1 Cable for connecting ND 231 computing counter to adapter No. 47.60017 G Positioning device
G
for gage blocks
17 47.61017 42744 1 Adapter for connecting cable No. 59.60027 to computer
G
Single and dual
18 59.60026 28700 1 Cable for connecting PREMA 3040 to computer template sys-
G
tems to shift the gage
19 1 Matrix ink jet printer blocks to the selected
G
measuring points
20 S16071229 28701 1 Cable for connecting computer to printer
For more details on both
*Special execution for 110 Vac, 60 Hz also available on request systems, refer to the
previous page
Sensors for length
9 measurements
Two
HEIDENHAIN
1 axial probes, opto-
electronic with electro-
10
motorized bolt activation
ZERODUR®
glass ceramic
with incremental
12
divisions
6
8 7 Dividing
13
periods: 4 µm
2
11
1 in / 25 mm for
4
upper probe A
upd
HEIDENHAIN or .04” / 1 mm for lower
3 17 probe B
16 18
20 Measuring bolt
5
on plain bearing
14 15 19
1.0 N for upper
probe A or
K-6 0.63 N for lower probe B
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Measuring bolt
C A L I B R AT I O N E Q U I P M E N T
in invar steel
Tungsten carbide TESA UPD System Components
insert with
spherical measuring face,
R = .79” / 20 mm
Computing counter
HEIDENHAIN 59.30008 28692 TESA UPD mechanical part
1
ND 231 up and
Consists of:
down computing counter
provided with two probe 59.30009 28703 1 Measuring stand with toothed rack guide.
inputs Manually operated for setting the measuring arm. Attachment has a .63 in / 16 mm
dia. fixing bore for the upper probe.
7-segment 59.60015 28704 1 Solid measuring table in special version.
LED display, Made from hardened steel and fitted with 6 tungsten carbide cylindrical pins for safe
alphanumeric. 9 digits positioning of the gage blocks. Provide high protection and wear resistance to the
plus sign. Also with
gage blocks over a long time. Threaded bores for clamping the lower probe.
auxiliary LED display for
activated functions. Prepared for the integration of the temperature sensor (see next page).
59.60029 28705 1 Positioning device provided with a single or dual template system. Interchangeable
Signal templates to shift the gage blocks from a given measuring point to another.
dividing: 1 Pair for gage blocks having a .36 in x 1.18 in / 9 x 30 mm cross-section. Consists of 1
400x template No. 59.60019 for the reference gages plus 1 template No. 59.60020 for
the gage blocks to be calibrated.
0.01 µm and 1 Pair for gage blocks having a .36 in x 1.38 in / 9 x 35 mm cross-section. Consists of 1
0.005 µm or template No. 59.60021 for the reference gage plus 1 template No. 59.60022 for
0.000001 in
the gage blocks to be calibrated. Also with added support to prevent the system
from tilting.
.40” / 10 mm 1 Template No. 59.60023 for the reference gages and those to be calibrated (.36 in x
1.18 in / 9 x 30 mm).
16 keys for 1 Template No. 59.60024 for the reference gages and those to be calibrated having a
digit entry as 9 x 35 mm cross-section. Also with added support to prevent the gages from tilting.
well as the functions 59.30010 28706 1 Sensor-based measuring system with electro-motorized bolt activation. Consists of:
1 upper probe A, type HEIDENHAIN CT 25 No. 59.30006. 1 in / 25 mm in measuring
travel. Measuring force to 1.0 N. Fitted with the measuring insert No. 35.10003.
Sum meas-
1 Lower probe B, type HEIDENHAIN special No. 59.30007 (.04 in / 1 mm) in measuring
urement with probe
function +A+B travel. Measuring force to 0.63 N. Fitted with the measuring insert No. 35.10003.
16.60031 28707 1 Setting piece for the probe alignment.
Linear correction of
the systematic errors
16.40420 40480 1 Heat protection shield, 9.8 in x 15 in / 250 x 380 mm size.
16.60001 40482 1 Pair of grip pliers for safe handling of the gage blocks.
PRESET function for 16.60030 40485 1 Dust cover.
digit entry
2 programmable refer-
UPD Additional Components and Accessories
ence points S59320001 28715 Templates square gage blocks 30 x 9mm
S59320002 28716 templates rectangular gage blocks 35 x 9mm
RS-232 and
V.24 2 59.60016 28693 HEIDENHAIN computing counter ND 231
Up and down electronic counter with alphanumeric LED display, numerical
100 to 240 Vac interval 0.01 or 0.005 µm. Includes 2 probe inputs as well as an RS-232
(-15% to 10%), digital interface.100 to 240 Vac, 48 to 62 Hz
48 to 62 Hz
3 59.60013 28694 Control panel
With keys for electro-motorized activation of the measuring bolt as well as for
32 °F to 113 °F triggering data transfer.
4 59.60014 28695 Connecting cable
- 22 °F to For control panel No. 59.60013 to HEIDENHAIN computing counter.
158 °F ND 231 No. 59.60016
75%, with no 5 47.68001 41300 Foot switch
condensation For fine setting of the measuring bolt as well as data transfer.
6 16.60011 40483 Pneumatic suction loader
Die-cast alumi-
num housing
For safe and easy handling of the gage blocks with nominal length up to
.40 in / 10 mm. To be connected to the vacuum pump.
Protection IP 40 Electrical vacuum pump with external control
(IEC 60529) 7
For the connection of the suction loader No. 16.60011.
EN 55022, 32.60433 40171 Execution 230 Vac, 50 Hz
Class B S32070030 86749 Execution 110 Vac, 60 Hz
8 59.60028 28696 Connecting cable
(W x H x D)
For electrical vacuum pump to control panel No. 59.60013
9.5” x 3.35” x 9” / 239 x Continued next page
85 x 224 mm
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Temperature
sensors
PT 100
platinum
9 resistances,
59.30011 28712 TESA UPT temperature device for TESA Gage Block Comparators
4-wire type
Fully calibrated for the measuring ranges from 66.2 °F up to 75.2 °F with a numerical interval
to 32 °F; supplied with SCS calibration certificate issued by the Swiss Calibration Temperature
Service. Uncertainty of measurement achieved during calibration: U = ± 32.05 °F. device
Consists of: PREMA 3040
59.60018 28713 1 set of 4 temperature sensors. multiple-channel
10 precision thermometer
PT 100 platinum resistances giving exceptional long-term stability while drifts are
for max. 18 platinum
kept to a minimum over years of use.
resistances. With facility
This set includes the following single sensors: to switch from a measur-
1 Temperature sensor with clamp R for the reference gages of nominal lengths ing point to another
from about .55 in / 14 mm, No. 59.60009.
1 Temperature sensor with clamp P for the gage blocks to be calibrated having Measuring
nominal lengths from about .55 in / 14 mm, No. 59.60008. procedure:
4-wire resistance meas-
2 Temperature sensors to be mounted on the measuring stand or the table. Size of
urement with continuous
the PT 100 temperature sensors: 1.5 in / 38 mm in diameter, .40 in / 10 mm long. Order value acquisition by
number for 1 item: 59.60010. the connected sensors.
11 59.60017 28714 1 PREMA 3040 temperature device. PT 100 linearisation
Precision temperature device including a switch for the measuring points. With use of the according to EN 60751
PT 100 platinum resistances, this device provides 18 measuring channels with 32 °F
numerical interval. RS-232 or IEEE 488 interfaces. 115 or 230 Vac for 50 or 60 Hz. LCD alpha-
numeric,
12 59.60012 28702 1 Adapter. 16-digit display. Full dot
For the connection of a number of up to 4 temperature sensors. matrix with green color
59.60011 28708 1 Connecting cable. background
13
For adapter No. 59.60012 to temperature device No. 59.60017.
14 59.60025 28698 TESA UP Software Program 32 °F
Can be run on WINDOWS 95 (or later) and WINDOWS NT. This program package
consists of one CD-ROM along with one protective hard-key; 10 languages available
(English, Czech, Danish, Dutch, French, German, Italian, Polish, Spanish as well as °C, °F or K
Swedish).
15 Personal computer .315 in / 8 mm
(Notebook) available upon request.
59.60027 28699 Connecting cable 17 keys for
16 both digit entry
For serial data transfer from HEIDENHAIN computing counter ND 231 to host computer,
and the functions
25-pin / m and 25-pin / f. Additional needed adapter: No. 47.60017.
17 47.61017 42744 Adapter RS-232 and
For connecting cable No. 59.60027 to computer, 25-pin / m and 9-pin / f. IEEE 488
18 59.60026 28700 Connecting cable 115 ±10% Vac
For serial data transfer from PREMA 3040 temperature device to computer, or 230 ±10%
9-pin / m and 9-pin / f. Vac, for 50 and 60 pHz
19 Matrix ink jet printer
For A4 format (upright). With graphic capability and Centronics interface. On request.
50 °F to 113 °F
20 S16071229 28701 Connecting cable
For parallel data transfers from computer to printer, 25-pin / m to 36-pin / m.
- 13 °F to 40 °F
Errors of Measurement Uncertainty of As Brown & Sharpe is 75% (with no
condensation)
Provided all the metrological measurement constantly improving the
conditions are met, the reliability of U = ± (0.07 + 0.5 . L) µm (L = m) design of its products, Die-cast alumi-
the comparator used for direct the appearance, specifi- num housing
Condition implies the use
measurement of steel gage blocks is cations, dimensions and
of reference standards EN 61010,
expressed as follows: weights are subject to
whose measurement uncertainty is: EN 50081,
change without notice.
Repeatability limit U ± 0.015 µm EN 50082 and EN 55011
(with no influence of external for the comparator calibration ©2002 Brown & Sharpe,
temperature): 0.04 µm U ± (0.02 + 0.2 . L) µm L = m Inc. All Rights Reserved. 8.86 in x 3.7 in x
for the gage block calibration Prices subject to change 14.76 in / 225 x 94 x
375 mm (W x H x D)
without notice.
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C A L I B R AT I O N E Q U I P M E N T
General
TESA®UPC Gage Block Comparator for
Comparative Measurement
• Measures gage blocks of same nominal length by comparison.
ISO 3650
• Comes with new template system for positioning the gage blocks (patent pending).
For gage – Single or dual template system for optimum ease of gage handling.
blocks ranging • Features TESA high-precision inductive probes.
from 0.02 in to 4 in or • Integrates a facility for highly accurate temperature measurement.
0.5 mm to 100 mm • Allows on-line transfer of length and temperature values.
• Executes computer-aided data processing including all needed correction values.
Comparative • Performs calibrations that meet the requirements of both ISO standards and EA guidelines
measuring procedure (European cooperation for Accreditation of Laboratories EAL).
with transference of the • Includes an execution for greater accuracy along with a calibration certificate (optional).
length of a reference
gage to the gage
block being measured
Measuring configuration
Two probes connected
in sum measurement
(function +A+B) with
mechanical contact
with the measuring
face.
Measuring points
On the reference gage
block: at the center of
the measuring face
(point R). On the gage
block to be measured:
at the center (point 1)
as well as the four cor-
ners of the measuring
face, each lying 2 mm
away from the adjacent
faces (points 2 to 5). The TESA UPC system is devoted
The central length lc is
to the calibration - or dimensional
determined by probing inspection - of the gage blocks with
both points R and 1. nominal lengths ranging from 0.5 to
For establishing lengths 100 mm. The measuring configuration
at any point, measure- consisting of two probes aligned
ments shall be carried
out at points R plus opposite one another combined with
1 to 5. the concept and quality of the meas-
The variation in length v uring system is the guarantee for an
is obtained from the extra low measurement uncertainty.
measurements taken at
the measuring points TESA UPC is targeted at manufactur-
1 to 5. ers and users of gage blocks, but the
system is also used in laboratories
accredited by the national calibration
services.
Electrical length
measuring
instrument with
digital display
el If specified, the built-in temperature
i
device we offer as an option can
also be supplied. This device has
el
0.01 µm
4 PT 100 platinum resistances which
Reference captures the temperature of the two
gage block EN EP
Gage block to be gage blocks as well as the meas-
calibrated uring table and stand.
A To carry out your calibrations in a
reliable and rational way, computer
el
i aided data processing is virtually
unavoidable.
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Measuring stand
C A L I B R AT I O N E Q U I P M E N T
Heavy
Single Template System Dual Template System construction with
toothed rack guide plus
(Patent Pending) handwheel for coarse
setting of the measuring
• With this system, your reference • Simultaneous use of two templates arm. Encapsulated
gages along with the gage blocks allows you to release your reference attachment and device
to be calibrated are moved gage blocks until their handling is for extra-fine setting of
together during the measurement necessary. upper probe A
cycles. .12” / 3 mm dia. fixing
bore for one temperature
sensor No. 59.60010
Main body
in cast iron.
Hardened steel column,
dull-chrome plated and
ground
Special table
Solid measuring
table fitted with
6 cylindrical pins to
ensure and protect the
gage blocks as they
are being handled
Errors of Measurement .12” / 3 mm dia. clamping
bore for one temperature
Provided all the metrological condi- Provided all the metrological condi- sensor 59.60010 as well
tions are met, the reliability of both tions are met, the reliability of both as retaining plate
standard executions No. 59.30000 executions No. 59.30001 and mounted laterally on the
and No. 59.30002 is expressed as No. 59.30003 with option for table for both sensors
59.60008 and 59.60009
follows: increased certainty (No. 16.90021) with clip
is expressed as follows:
Hardened steel.
Repeatability limit Repeatability limit Tungsten
(with no influence of external (with no influence of external carbide cylindrical pins
temperature): 0.025 µm temperature): 0.015 µm
Positioning device
Uncertainty of measurement * Uncertainty of measurement * for gage blocks
U = ± (0.10 + 1.0 . L) µm (L = m) U = ± (0.05 + 0.5 . L) µm (L = m)
Single and dual
Condition implies the use of Condition implies the use of template system
reference standards whose reference standards whose to shift the gages to the
selected measuring
uncertainty of measurement is as uncertainty of measurement is as point. For details on
follows: follows: single and dual template
system, see both pages
U ± 0.030 µm U ± 0.015 µm O-5 and O-12 (system
for the comparator calibration for the comparator calibration components)
U ± (0.05 + 0.5 . L) µm L = m U ± (0.02 + 0.2 . L) µm L = m
for gage block calibration for gage block calibration Sensors for length
dimensions
* Applicable to steel gage blocks * Applicable to steel gage blocks
2 TESA
TESA® UPC Software for Value Processing GT 22-spec.
inductive probes with
pneumatic retraction
The TESA UPC software program is • Storage of your reference sets. of the measuring bolt
modular and provides menu-driven • Control of the value drift or value dispersion. Electrical adjustment
functions that are easily accessible. • Automatic correction where through resistances
required. fitted on each probe
• User-friendly program
software with comprehensive • Inch or metric data processing.
± 150 µm meas-
user’s guide. • User customized certificates uring bolt travel
• Flexible program architecture exactly reproduced.
Measuring
for optimum adaptation to individ- Note: The TESA UPC program allows you to enter all
force to 1 N
ual user’s needs. temperature values via the computer’s keyboard. But, this
(upper probe A) or
program is not designed for transferring data on-line.
0.63 N (lower probe B)
For this purpose, we recommend the use of the TESA UP
program software.
Tungsten
carbide insert
with spherical measuring
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TESA UPC Delivery Program – Eight Ordering Variations
TESA UPC gage block comparator with single template system
59.30000 41461 Standard execution, without computer application G
59.30001 41462 Execution for greater accuracy, without computer application G
59.30002 41463 Standard execution, with computer application G
59.30003 41464 Execution for greater accuracy, with computer application G
TESA UPC gage block comparator with single and dual template system
59.30012 28709 Standard execution, without computer application G
59.30013 28710 Execution for greater accuracy, without computer application G
59.30014 28711 Standard execution, with computer application G
59.30015 28712 Execution for greater accuracy, with computer application G
Each version consists of:
1 16.10401 40452 1 TESA UPC mechanical part G G G G
with single template system
1a 59.60030 28713 1 TESA UPC mechanical part G G G G
with single and dual template system
2 32.60401 41051 1 Pneumatic retraction of the measuring bolt,
manually operated G G
3 32.60432 41070 1 Electric vacuum pump with foot switch G G
4 32.60433 41071 1 Electric vacuum pump with external control G G G G
5 16.60011 40483 1 Pneumatic suction loader G G G G G G
6 41.90190 41229 1 TESAMODUL electronic measuring instrument,
units 372 - 404 G G G G
7 41.30105 41190 1 TESAMODUL electronic measuring instrument,
units 372 - 404 - 708 G G G G
8 41.60079 28714 1 Plug-in card with RS-232 output G G G G
9 47.61050 28715 1 Connecting cable for plug-in card to interface unit 708 G G G G
10 47.61005 41259 1 Connecting cable for interface unit 708 to vacuum pump G G G G
11 47.68000 41299 1 Hand switch G G G G
12 16.90021 40490 1 Option for greater accuracy with calibration certificate G G G G
TESAMODUL Personal Computer
Sold Separately
7-segment 1 1a
LED display,
3.5” digits for digits
Measuring range
used: ± 20 µm
13
0.01 µm 5
0.000001 in
2 3 4 12
.5” / 12.5 mm 8
10
Auxiliary display 6 7 9
consisting of 20
red color diodes for quick
zero-setting 17 19
Plug-in card 14 15 11 16 18
with RS-232
output
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TESA UPC System Components 32 °F to 104 °F
- 14 °F to 158 °F
80% (with no
1 16.10401 40452 TESA UPC mechanical part provided with single template system condensation)
Prepared for mounting the TESA UPT temperature device
230 and 110 Vac,
Consists of: 50 to 60 Hz
16.30004 40456 1 Measuring stand with toothed rack guide.
Manually operated for coarse setting of the measuring arm. Encapsulated Electrical vacuum
attachment and device allowing extra-fine setting of the upper probe. pumps
59.60031 28717 1 Solid special measuring table. 230 Vac, 50 Hz
Made from hardened steel and fitted with 6 tungsten carbide cylindrical (No. 32.60432
pins for safe positioning. Provide high protection and wear resistance to the and 32.60433)
gage blocks over a long time. Adjustable attachment for the lower probe.
Prepared for the temperature sensor. Temperature
59.60032 28718 1 Positioning device provided with single template system. device
Used to shift the gage blocks from a given point to another. With 2 adjustable
templates No. 16.60045 (for gage blocks .35 in x 1.18 in / 9 x 30 mm) and
See page O-8
No. 16.60046 (for gage blocks .35 in x 1.38 in / 9 x 35 mm). Also with added
support to prevent the gages from tilting. Further data
32.30045 28719 1 Sensor system consisting of:
– upper probe A, GT 22-spec. No. 32.90075. Measuring force to 50 lb.
1 N. Fitted with the measuring insert No. 35.10003. (comparator,
– lower probe B, GT 22-spec. No. 32.90076. Measuring force to 0.63 N. Fitted complete without
computer).
with the measuring insert No. 35.10003.
– air pipe system. 9 1b. (temperature
16.60031 28707 1 Setting piece for the probe alignment. device).
16.40420 40480 1 Heat protection shield, .386 in x .59 in / 9.8 x 15 mm size. Transport
16.60001 40482 1 Pair of grip pliers for safe handling of the gage blocks. packing
16.60030 40485 1 Dust cover.
59.60030 28713 TESA UPC mechanical part provided with single and dual template system Identification
1a
Prepared for mounting the TESA UPT temperature device. number for
the TESA comparators
Includes the same components as described under the first item, except for: provided with the
option for greater
59.60029 28720 1 Positioning device provided with a single and dual template system including:
accuracy
1 Pair of templates for gage blocks with a .35 in x 1.18 in / 9 x 30 mm
cross-section. The pair includes 1 item No. 59.60019 for the reference Gage block
gages as well as 1 item No. 59.60020 for the gage blocks to be calibrated. comparator
1 Pair of templates for gage blocks with a .35 in x 1.38 in / 9 x 35 mm with in-house calibration
cross-section. The pair includes 1 item No. 59.60021 for the reference gages certificate for the version
as well as 1 item No. 59.60022 for the gage blocks to be calibrated. Also with with greater accuracy or
added support to prevent tilting. a declaration of conform-
1 Template No. 59.60023 for the reference gages and those to be calibrated ity for the standard
version.
(.35 in x 1.18 in / 9 x 30 mm).
1 Template No. 59.60024 for the reference gages and those to be calibrated Temperature device with
having a .35 in x 1.38 in / 9 x 35 mm cross-section. Also with added support to SCS calibration certificate
prevent the gages from tilting.
2 32.60401 41051 Pneumatic retraction of the measuring bolt
Hand-operated.
3 32.60432 41070 Electric vacuum pump with foot switch
For retracting the measuring bolt of each probe. Also used to plug in the
hand-operated pneumatic suction loader No. 16.60011, 230 V. Electrical vacuum
32.60433 41071 Electrical vacuum pump with external control pump in a special
4 version
To be connected to the interface unit 708 No. 41.30106. Used for the retraction
of the measuring bolt of each probe. Also used to plug in the pneumatic suction With external control as
loader No. 16.60011, 230 V. for No. 32.60433, but:
5 16.60011 40483 Pneumatic suction loader For
For safe, easy handling of the gage blocks with nominal lengths up to .394” /10 mm. 110 Vac, 60 Hz
To be connected to the electrical vacuum pump No. 32.60432 or 32.60433.
41.90190 41229 TESAMODUL electronic length measuring instrument
6 S32070030
Consists of:
1 Power and display unit 372, No. 41.30094.
1 Measuring unit 404, No. 41.95420.
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Minimum profile
requirements for
running the TESA
UPC software pro-
gram for value pro-
cessing 7 41.30105 41190 TESAMODUL electronic length measuring instrument
Consists of:
Personal
1 Power and display unit 372, No. 41.30094.
Computer
. 1 Measuring unit 404, No. 41.95420.
• To avoid disturbing the 1 Interface unit 708 No. 41.30106 that serves as control unit for the
ambient temperature at
electrical vacuum pump No. 32.60433. To be linked with the computer unit.
the measurement point,
the use of a computer 8 41.60079 28714 Plug-in card with RS-232 digital output
configuration without For serial data transfer, opto-coupled.
heat source (e.g. 47.61050 28715 Connecting cable
Notebook with LC 9
display screen) is
For plug-in card RS-232 (No. 41.60079) to interface unit 708 (No. 41.30106).
recommended. 10 47.61005 41259 Connecting cable
• Operating system: For interface unit 708 (No. 41.30106) to electrical vacuum pump (No. 32.60433).
MS-DOS 3.0 or later 47.68000 41299 Hand switch
• Memory capacity: For triggering the movements of the measuring bolt as well as data transfer from
512 kB RAM 11 TESAMODUL No. 41.30105 to computer. To be connected to the interface
• One hard disc plus unit 708 (No. 41.30106).
one disc drive (720 kB) 16.90021 40490 Option for greater accuracy and calibration certificate
12
• RS-232 output for Consists of the TESA UPC (mechanical part No. 16.10401 along with the
serial data transfer electronic measuring instrument TESAMODUL No. 41.90190 or 41.30105)
(input) as well as specially adjusted and calibrated. All key components are marked with a
8-bit parallel transfer
serial number.
(Centronics standard)
• Graphic card not 13 59.30011 28697 TESA UPT temperature device for TESA gage block comparators
required Fully calibrated for the measuring ranges from 66.2 °F up to 75.2 °F with a
numerical interval to 32 °F; supplied with SCS calibration certificate
Hardware issued by the Swiss Calibration Service.
Uncertainty of measurement achieved during calibration: U = ± 32.05 °F. Used in
All hardware association with TESA UP software program for value processing.
components Consists of:
listed (items 16 to 19)
can be obtained locally. If
59.60018 28713 1 Set of 4 temperature sensors.
you wish, we can also 59.60017 28714 1 PREMA 3040 temperature device.
provide you with a quota- 59.60012 28702 1 Cable adapter.
tion on request. 59.60011 28708 1 Connecting cable.
TESA cannot assure the For details, see items 7 to 11 on page 0-7 and 0-8.
UPC system will operate 59.60025 28698 TESA UP software program for value processing
properly when run on 14
a network. Therefore,
Compatible with WINDOWS 95 or later and WINDOWS NT
we recommend you • For detailed program related features, refer to page O-14 or ask for
inquire about technical the relevant product information on TESA UP.
information before pur- 15 59.60006 86586 TESA UPC software program for value processing
chasing your own equip- Used with conventional PCs equipped with MS-DOS. For profile requirements,
ment. see margin. 3 languages available (English, German and French). The
program package includes: 1 program diskette (3.5 in), plus 1 protective
hard-key along with 1 application handbook “TESA UPC - Part 2” available
in 3 languages (English, German or French).
• For detailed program related features, ask for the relevant product
information on TESA UPC.
16 Portable personal computer (Notebook)
Available on request. Minimum hardware profile requirements.
See margin.
17 S16071225 28716 Connecting cable
For serial data transfer from interface unit 708 (No. 41.30106) to AT computer,
25-pin / f and 9-pin / m, intersected.
18 Matrix ink jet printer
For A4 format (upright). With graphic capability and Centronics interface.
On request.
19 S16071229 28701 Connecting cable
For parallel data transfer from computer to printer, 25-pin / m to 36-pin / m.
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TESA® UP Software Program
for Value Processing
Suitable for both TESA gage block comparators UPD and UPC as well as for comparators from other ISO 3650
manufacturers – Compatible with WINDOWS 95 or later and WINDOWS NT.
Metric and
• 10 languages available (English, Czech, Danish, Dutch, French, German, Italian, Polish, Spanish inch units
and Swedish).
• On-line processing of the length and temperature values transferred.
• Measurement cycles and result outputs according to ISO 3650.
• Flexible architecture for optimum adaptation to specific user’s needs.
• Possible set up of limiting values and grades.
• Surveillance of the value dispersion or drift throughout the length and temperature measurements.
• Automatic execution of all relevant corrections. The program makes allowances for actual sizes of
the reference standards, flattening due to differing materials used (steel, tungsten carbide, ceramic),
compen-sation of the variations in temperature with reference to 68°F according to the
varying coefficients of linear expansion.
• Assignment of the gage blocks to their relevant accuracy grade.
59.60025 TESA UP software program
for the gage block calibration
Compatible with WINDOWS 95 or later and WINDOWS NT
Program package consisting of:
1 CD-ROM along with 1 protective hard-key
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TESA® UPT Temperature Devices
Temperature These devices are not only used on gage block comparators, but also on measuring equipment such
sensors as horizontal measuring benches or height gages.
PT 100
platinum
resistances,
4-wire type
Temperature 59.30011 TESA UPT temperature device for TESA gage block comparators UPD and UPC
device S59300105 TESA UPT temperature devices for other length measuring equipment
PREMA 3040 Fully calibrated for the measuring ranges from 66 °F up to 75 °F with a numerical interval to
multiple-channel 32 °F; supplied with SCS calibration certificate issued by the Swiss Calibration Service.
precision thermometer
Uncertainty of measurement achieved during calibration: U = ± 32.05 °F.
for max. 18 platinum
resistances. With facility Consists of:
to switch from a measur-
ing point to another 59.60010 1 up to 4 temperature sensors depending on user’s needs.
PT 100 platinum resistances offering exceptional stability over a long period of time
Measuring
procedure: and minimum drift over years of use. Order number given for 1 item.
4-wire resistance meas- 59.60017 1 PREMA 3040 temperature measuring unit
urement with continuous
value acquisition by the Precision unit including a facility to switch from a measuring point to another. If used with the
connected sensors. PT 100 platinum resistances: 18 measuring channels with a 32 °F numerical interval.
PT 100 linearization Fitted with an RS-232 digital interface, 115 and 230 Vac for 50 and 60 Hz.
according to EN 60751
59.60012 1 Adapter
32 °F For the connection of up to 4 temperature sensors.
RS-232 and 59.60011 1 Connecting cable
IEEE 488 For cable adapter No. 59.60012 to temperature unit No. 59.60017.
59.60026 1 Connecting cable
115 ±10% Vac For serial data transfer from PREMA 3040 to host computer,
or 230 ±10%
Vac. For 50 and 60 Hz 9-pin / f and 9-pin / m.
EN 61010,
EN 50081,
EN 50082 and EN 55011
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Horizontal Measuring Bench
Internal and External Measuring with a Single Bench Micrometer.
•
•
Adjustable Measuring Pressure (-4 to +4 Newtons).
4" Measuring Capacity.
• 0-2" Measuring Range. Transport
• Maximum Permissible Error = .00002". packing
• Heidenhain ND281 display with linear error compensation and RS-232.
Identification
• ISO 9001 to 9003 Qualified Measuring System. number
In-house
calibration
certificate
Calibration of Standards Calibration of Gages
• Cylindrical test pins. • Limit plug gages.
• Setting standards with cylindrical, • Plug gages “GO”.
plane-parallel measuring faces. • Plug gages “NOT GO”.
• Threaded reference gages • Plain plug gages.
(measured using the 3-wire method). • Ring gages “GO”.
• Setting masters. • Ring gages “NOT GO”.
• Setting rings. • Threaded plug gages.
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Horizontial floating
measuring table
Horizontal Measuring Bench with Floating
Measuring Table
0 to 4” / 0 to
100 mm for
external dimensions
.4 to 4.4” / 10 to 110 mm
with std accessories Horizontal measuring bench with floating measuring table
.1” to 4.4” / 2.5 to 110 05939001 28894
mm with optional
accessories
2” / 50 mm Complete with the following:
measuring span • 1 Floating measuring table.
Max. perm. • 1 Set of standard inserts (min. dia. .4 in / 10 mm).
error within the • 1 Set of standard anvils.
measuring span, with • 1 Heidenhain ND 281 display unit.
std accessories: 0.5 µm
0.1 µm
Calibration of Measuring Instruments
0 to 4 N • Dial gages.
Opto-electronic
• Precision indicators.
measuring • Dial test indicators (lever-type).
system with incremental • Electronic probes.
glass scale, type
LIF – HEIDENHAIN
8.0 . 10-6 / °F
Tilting range
of the floating table:
± 0.5 °
19 lbs. net
(main part
alone without table)
6 lbs. net
(floating table)
5 lbs. net
(fixed table)
50 °F to 104 °F
- 14 °F to 104 °F
EN 50081-1, Measure horizontally or reposition the unit for
EN 50082-2, vertical measurements with the optional hori-
EN 61000-4-2, zontal stand.
EN 61000-4-4
Shown with: Bench stand with swiveling plate
(p/n 59.69000) and stand for Heidenhain
display (p/n 59.69001).
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HEIDENHAIN ND 281
Horizontal Measuring Bench with computing counter
Fixed Measuring Table
Up/down
counter with
inside data processing
and output
LED
display
Alphanumeric, 9-digit
display plus signs
Auxiliary display for 14
measuring functions
0.00001 in or
0.0001 in
0.0001 mm or 0.001 mm
.394” / 10 mm
RS-232
32 °F to 113°F
- 22 °F to 158 °F
75%
Horizontal measuring bench with fixed measuring table 100 to 240 Vac
(-15% to
05939000 28417 +10%), 48 to 62 Hz
Complete with the following:
• 1 Fixed measuring table. (W x H x D)
• 1 Set of standard inserts (min. dia. .4 in / 10 mm). 9.4” x 3.35” x 8.82” /
239 x 85 x 224 mm
• 1 Set of standard anvils.
• 1 Heidenhain ND 281 display unit display stand.
3 lbs.
Protection IP40
(IEC 60529)
Workpiece Inspection Noise acuteness
to grade 4
(VDE 0843 Parts 2 and 4)
Examples for external dimensions: Examples for internal dimensions:
EN 55022,
• Stepped shafts. • Through holes. class B
• Cutting tools. • Blind bores.
• Cylindrical pins. • Centering grooves.
• Ball tips. • Slots.
• Grooves. • Sliding guides.
• Short-centering shoulders.
• Threads (measured using the
3-wire method).
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Optional Accessories
Transport
packing
Optional Accessories Optional Accessory Sets
59.69013 27149 Floating measuring fixture
Sets of I.D. Inserts for Fixed Table 59.69014
59.69014 27147 Fixed measuring table
59.69015 27150 Floating measuring table +/- 5° 59.69017 27277 From .098" and larger
59.69000 27129 Bench stand with swivelling plate 59.69019 27278 From .197" and larger
59.69001 27081 Stand for Heidenhain display 59.69016 27138 From .400" and larger
59.69002 27130 Block support for 59.69018 27139 From .512" and larger
59.69003/59.69004
59.69003 27131 Mounting plate w/H-shaped Sets of I.D. Inserts for Floating Table 59.69015
clearance 59.69021 27186 From .098" and larger
59.69004 27132 Test indicator holding device
59.69023 27185 From .197" and larger
59.69005 27133 Block support for 59.69013
59.69020 27148 From .400" and larger
05969001 59.69006 27134 Support fixture for O.D.s up to
2.36 59.69022 27141 From .512" and larger
59.69007 27276 Resting pin .128" dia. for fixture
59.69006 Sets of O.D. Measuring Anvils
59.69008 27275 Resting pin .240" dia. for fixture 59.69025 27143 Holders for points with M2.5 thread
59.69006 59.69026 27144 Holders for points with 4-48 in thread
59.69009 27135 Micrometer spindle for checking 59.69028 27146 Carbide anvils to .078" dia.
indicators 59.69024 27142 Carbide anvils to .236" dia.
59.69010 27136 Holder for checking 8 mm 59.69027 27145 Carbide anvils to .315" dia.
indicators Set of Thread Measuring Wires w/Holders
59.69011 27137 Holder for checking .375"
72.112023 41597
indicators
(Other sets and individual sizes also available)
05969007/8 59.69012 27148 I.D. locating and traversing
fixture
Technical Specifications
Technical Specifications:
Designation Internal Measurements External Measurements
05969005
Overall measuring range .4 to 4.4" (10 to 110 mm) 0-4" (0-100 mm)
using standard inserts
Absolute scale range 2" (50 mm) 2" (50 mm)
Resolution 0.00001 /0.000005" 0.00001 /0.000005"
(0.0002/0.0001 mm) (0.0002 /0.0001 mm)
Max. measuring band error over 2"/50 mm
max .00002" (0.5 µm) max .00002" (0.5 µm)
Repeatability .000004" (0.1 µm) .000004" (0.1 µm)
Adjustable measuring pressure -4 to +4N -4 to +4N
05969004 Height displacement of measuring tables. 708" (18 mm)
Dimensions
Length 19.7" (500 mm)
Width 6.7" (170 mm)
Height 6.7" (170 mm)
Height when using stand 17.4" (440 mm)
Weight 48 lb
Weight using stand 90 lb
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TESA D-Tect L10
Triaxial shock detection sensor
The TESA D-Tect L10 detects almost imperceptible shocks and disturbances that occur during
any dimensional inspection or high-precision manufacturing processes. The ultra-sensitive
TESA D-TecT L10 can detect small vibrations from 1x10-3g at a frequency of
10 Hz (sensitivity to 0.002m/s2). The
software allows a simple control of all the
events (accelerations) that occur during
the process.
The TESA D-Tect L10 can store two
adjustable presets. When excessive val-
ues are reached, the red light turns on
and the user can stop and repeat the
measuring process. All the out-of-toler-
ance thresholds are recorded into the
device memory and can then be down-
loaded to a computer through its digital
data output connnection.
Sensitivity 1x10-3g at 10 Hz
Measuring Range ±2g
Dynamic Range 85 dB at 10 Hz
Bandpass DC 1500 Hz
Max Meas Acceleration 10 g
Time Response < 1 ms
Temperature Range -20 to 70°C
Humidity 0 to 100%
Protection Index IP67
Supply Voltage 5 V DC
Supply Current 200 mA
Communicatio USB 2.0 port
Communication Protocol Baud Rate of 28800 or 19200
bits/s, 1 start bit- 1 stop bit,
8 data bits
Weight 1.8 lb./820 g
Product No. EDP No. Description
05332001 42073 TESA D-Tect L10
Consists of: TESA D-Tect L10, Software, Instruction Manual, USB Cable,
Power Adaptor, Analog Cable, Certificate of Conformity.
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Roughness Parameters Commonly Used in Short
Mean roughness Ra (ISO 4287, DIN 4768)
The mean roughness Ra matches the arithmetical mean of the absolute values related to the
profile deviation y within the reference length l.
Max. profile valley depth Rmax (DIN 4768)
The max. profile valley depth Rmax counts for the most significant single roughness depths Zi
within the total length lm.
According to ISO 4288 and DIN 4287 - Part 1, this parameter is also specified as Ry max.
Mean roughness depth Rz DIN (DIN 4768)
The mean roughness depth Rz is the arithmetical mean of single roughness depths of successive
sampling lengths le.
According to ISO 4287 and DIN 4762, the parameter Rz DIN is also specified as Ry5.
Since Rz changes its name in both DIN 4768 and ISO 4287, this parameter is also specified as
Rz DIN or Rz ISO.
If the parameter Rz is measured according to DIN, it is generally admitted that the extreme
value specified by ISO is matched providing that Rz ISO does not exceed Rz DIN.
Use of Roughness Comparison Specimens
These specimens used for testing any surface finish quality have long proven their value in
praxis. They serve for touch and/or sight comparisons with the surface of work pieces that are
produced using the same manufacturing process. Condition is that materials have
to be comparable.
When comparing the workpiece surface against the specimen, roughness is not quantitatively
expressed. The assessment of the extent to which the surface finish of both is alike can
only be subjective.
Sight comparison requires optimum light source angle. For small surfaces, the use of a
magnifying glass with up to 8x magnification is recommended.
Touch comparison is made using the finger nail or a small cooper piece like a coin, for instance.
lt
R max
Z3
Z1
Z2
Z4
Z5
y m
Ra
0
x
Ie
5 x le = lm l
Pré-course Post-course
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3 TESA RUGOSURF 10 Roughness Gauge
Robust, versatile and compact gauge unit designed for inspecting any work piece surface
RS 232
finish and capturing roughness parameter values – Wide variety of probes for the most
varied applications – Possible tolerancing of each parameter available.
10°C to 40°C
• Interchangeable probe, swivelling through to 90° to let you measure even
in hard-to-reach recesses.
-10°C to +50°C
• Extended autonomy. Can equally be connected to the mains adapter
or the battery pack for direct use on a machine-tool.
120 x 55 x 80 mm • Value storage, output or transfer to a PC (up to 30 values).
(gauge unit alone) • RS 232 data output for full use and further storage of the measurement results.
• Automatic switch over to idle mode if left unused for 40 seconds.
590 g
Preserve the battery pack.
• Fast and easy analysis of the results obtained from the measured
3 parameters with assigned tolerances.
Suited
plastic case
Declaration
of conformity
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2 probe positions
06930010 23124 TESA RUGOSURF 10 roughness gauge
delivered with the following standard accessories:
Roughness standard, nominal value Ra = 2,97 µm / 117 µin
Rechargeable battery, 8,4 V, 120/250 mAh, NiCd or NiMH, PP3 format
Standard probe, type SB10
Battery charger
Adaptor for universal stand, 8 mm diameter
Positioning
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TESA RUGOSURF 10 G Roughness Gauge 3
Portable, versatile gauge unit with compact design well suited for receiving inspection or
for use in the production area or the measurement laboratory. RS 232
Measure roughness parameters according to ISO 4287:1997/
JIS B0601: 2001, DIN and ISO 12085 :1998 (MOTIF or CNOMO). 10°C to 40°C
• TFT graphic colour display for optimum visual representation,
-10°C to +50°C
of the measured parameters and work piece profiles, size 2".
• Direct displaying of the measured values and computed profiles.
• 33 roughness parameters available. 120 x 55 x 80 mm
• Wide autonomy through mains adapter or battery pack. (gauge unit alone)
• Possible storage, output or transfer to a PC of the results obtained
590 g
from at least 1000 measurements.
• Possible tolerancing of all parameter values.
• Multilingual function menus. 3
• RS 232 data output enabling a direct connection to the printer unit or
a conventional PC equipped with the RUGOSOFT 10 software
Suited
(optional plastic case
for both).
Declaration
of conformity
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2 probe positions
06930011 24720 TESA RUGOSURF 10G roughness gauge
Delivered with the following standard accessories:
Roughness standard, nominal value Ra = 2,97 µm / 117 µin
Rechargeable battery, 7,2 V, 300 mAh, NiMH PP3 format
Standard probe, type SB10
Battery charger
Adaptor for universal stand, 8 mm diameter
Positioning support
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Technical Data
06930010 06930011
23124 06930010 24720 06930011
RUGOSURF 10 RUGOSURF 10G
Display LCD, 2 lines of 16 characters TFT colour display, 2" in size
Roughness parameters according to according to
ISO 4287-1997/JIS B0601 ISO 4287-1997/JIS B0601: 2001
Ra - Rq (RMS) - Rt - Rz - Rc - Ra - Rq (RMS) - Rt - Rz - Rp - Rc -
Rsm - Rmr Rv - Rsm - R c - Rmr - Pa - Pq -
according to Pt - Pp - Pc - Pv - Psm - P c
ISO 12085 (CNOMO) according to PrEN 10049
Pt - R - Rx - AR RPc - PPc
according to ISO 13565
Rk - Rpk - Rvk - Mr1 - Mr2
according to DIN 4776
Rmax
according to DB N31007
R3z - R3zm
according to ISO 12085 (CNOMO)
Pt - R - Rx - AR
Measuring span
X-axis 16 mm 16 mm (0.63 in)
Z-axis 160 µm 300 µm (11810 µin)
Unit system mm mm / in
Range of indication Ra 0 ÷40 µm Ra 0 ÷75 µm (0 ÷2952 µin)
0,001 m (0.01 µin)
Rt 0,05 ÷160 µm Rt 0,05 ÷300 µm (0 ÷11810 µin)
Resolution 0,01 µm
Cut-off length 0,25 -0,8-2,5 mm 0,25 - 0,8 - 2,5 mm (0.01- 0.03 - 0.1 inch)
Numerical filter Gaussian as per ISO 11562 Gauss as per ISO 11562
Traversing length It (number of cut-offs + 1) x c (number of cut-offs + 1) x c
Cut-off Ic number of cut-offs x c number of cut-offs x c
Number of selectable 2 to 5 1 to 10 = 0,25 and 0,8 mm
cut-offs 1 to 5 = 2,5 mm
Keypad 4-key pad, membrane-type, 4-key version, membrane-type,
protected against dust particles protected against dust particles
and liquids and liquids
Probe type Inductive probe Inductive probe
Stylus tip Diamond tip Diamond tip
Tip radius 5 µm, 90° 5 µm, 90°
Measuring force 0,75 mN (ISO 3274) 0,75 mN (ISO 3274)
Languages English, French, German, Spanish, English, French, German, Spanish,
Italian, Portuguese Italian, Portuguese
Autonomy up to 200 measurements up to 999 measurements
Power supply Battery pack, 8,4 V – 170 mAh Battery pack, 7,2V – 300 mAh
Power consumption 3 VA max., 220 V 6,5 VA max., 220 V
Overall dimensions 120 x 55 x 80 mm 120 x 55 x 80 mm
Weight 590 g 590 g
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Optional Probes
06960036 23128 SB10 Standard probe for surfaces and bores with diameters
to >10 mm (external) or > 6 mm (internal).
06960037 23129 SB20 Probe for grooves, max depth 5 mm.
06960038 23130 SB30 Probe for small bores from 4 mm dia.
06960039 23131 SB40 Probe with V-skid for cables with external diameter
to >1 mm.
06960040 23132 SB50 Probe with front mounted contact skid for concave surfaces.
Ideal for 90° measurement.
06960056 29453 Extension, 100 mm long.
06960057 29454 SP110 Probe for concave or convex surfaces,
min. tip radius to 5 mm.
ø 11
ø 11
ø 11
3,5
5.5
1,75 1,75
1,75
16 16 22 SB30
SB10 SB20
ø 11
ø 11
5,5
5,5
4
1
17,25 SB50
17,25
Matrix Printer
06960033 23125 Matrix printer, 24 columns
Provided along with:
Rechargeable battery pack
Connecting cable for Printer to RUGOSURF 10 / 10 G / 90 G
06960043 23135 Inked ribbon (3 items)
06960044 23136 Paper roll, 57 mm wide (10 units)
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RUGOSOFT 10 Software
06960034 23126 Rugosoft 10 software
Provided along with:
– CD with all instructions for installation, 6 languages available
– Instruction manual plus on-line help (included on the CD)
– RS 232 connecting cable
Additional Accessories
Roughness standard, nominal value Ra = 2,97 m / 117 in
06960035 23127 Support with granite base, 400 x 250 mm
06960041 23133
06960042 23134 Foot switch
06960045 29442 Battery pack for powering Rugosurf 10G
06960046 29443 Mains adapter, 100 to 240 Vac / 50 to 60 Hz
06960047 29444 Suited plastic case for both Rugosurf 10 and 10G
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TESA RUGOSURF 90 G Roughness Gauge 3
Small-size, versatile roughness tester providing maximum ease of use –
Ideally suited for high-precision measurements on the shop floor or in RS 232
the measurement laboratory.
• Measure roughness parameters according to ISO 4287, 12085 10°C to 40°C
(CNOMO), 13565, DIN 4776 and JIS B060:2001.
• TFT tactile colour display, 3,5". -10°C to +50°C
• Three straight function keys.
• Graphical interface.
• Direct displaying of the measured values and computed profiles. 120 x 55 x 90 mm
(gauge unit alone)
• Measuring range 50 mm / 2 in.
• Measuring span 1000 µm. 3 kg
• Intechangeable probe stylus, with or without contact skid.
• Possible tolerancing of parameters.
• RS 232 digital output for data transmission to a PC running 3
TESA Measurement Studio (software available as an option).
Suited
plastic case
Declaration
of conformity
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06930012 29441 TESA RUGOSURF 90 G roughness gauge
Supplied with the following standard accessories:
Roughness standard, Ra = 2,97 µm / 117 µin Ne cts
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Rechargeable built-in battery, 12 V
SB60/10 standard probe, with or without contact skid
Probe holder with two positions– Locked for probe without skid
– Unlocked for probe with skid
Guiding column, measuring travel 90 mm
Battery charger, 110 to 240V, 50/60 Hz
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Technical data
06930012 29441
RUGOSURF 90 G
Display TFT tactile colour display, size 3,5"
Resolution 320 x 240 pixels, 256 colours
Roughness parameters according to ISO 4287:1997/JIS B0601:2001
Ra – Rq – Rt – Rz – Rp – Rv – Rc – RSm – Rδc
Pa – Pq – Pt – Pq – Pv – Pc – PSm – Pδc
Wa – Wq – Wt – Wz – Wp – Wv – Wc – WSm – Wδc
Rk – Rpk – Rvk – Mr1 – Mr2
according to PrEN 10049
PPc - RPc- WPc
according to DIN 4776
Rmax
according to DB N31007
R3z – R3zm
according to ISO 12085 (CNOMO)
Pt – R – AR – Rx – Wte – Aw – Wx – Rke – Rpke - Rvke
Measuring span
X-axis 50 mm
Z-axis 1000 µm
0,001 m (0.01 µin)
Unit system mm / in
Resolution
Cut-offs 0,08 - 0,25 - 0,8 - 2,5 - 8 mm
Numerical filter Gaussian as per ISO 11562
Traversing length It (number of cut-offs + 1) x c (max. 50 mm)
Cut-off lc number of cut-offs x c
Probing speed 0,5 mm/s – 1 mm/s
Number of selectable 1 ÷19 = 0,08; 0,25; 0,8; 2,5 mm
cut-offs 1 ÷ 5 = 8 mm
Keypad 3-key pad, membrane-type, protected against dust particles and
liquids
Probe type inductive probe
Probe tip diamond-type
Tip radius 5 µm, 90° angle
Measuring force 0,75 mN (ISO 3274)
Available languages English, French, German, Spanish, Italian, Portuguese
Autonomy 200 profiles, up to 60 000 measurements.
Power supply integrated battery pack, 12V – Battery charger 100 to 240 Vac, 50/60 Hz
Power consumption 20 VA, max. 220 V
Overall dimensions 270 x 140 x 90 mm (gauge unit alone)
Weight 3 kg
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Optional Probes
06960049 29446 SB60/10 Probe with contact skid
For surfaces and bores with diameter
to >10 mm (external) or from > 6 mm (internal).
Probe without contact skid
For surfaces, profiles and small bores with diameter
from 2 mm.
06960050 29447 SB20 P Probe for grooves, max. depth 5 mm.
06960051 29448 SB30 P Probe for small bores from Ø 4 mm.
06960052 29449 SB40P Probe with V-skid for cables with external diameter
to >1 mm.
06960053 29450 SB50P Probe with contact skid for concave surfaces.
Ideal for 90° measurement.
06960054 29451 SB120P Probe for grooves, max. depth 20 mm.
06960058 30240 SB120S Probe for grooves, without skid, max. depth 15 mm.
SB60/10 Probe
with contact skid without contact skid
Ø 11
Ø 11
A
5
2
16 60 16 60
A To remove the skid, both screws on the front face need
to be unscrewed. If so, use the probe very carefully for
any further measurement (see Fig. 1).
Fig. 1
SB120 P Probe SB120 S Probe
Ø 11
Ø 11
Ø 1,2
22
15
4
20 60 25 60
Additional Accessories
06960041 23133 Roughness standard, Ra = 2.97 m / 117 in
06960048 29445 TESA Measurement Studio software
Supplied with:
CD including all instructions for installation in 6 languages
Instruction manual plus on-line help (included on the CD)
RS 232 connecting cable
06960055 29452 Support with granite base, 630 x 400 mm
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3 RUGOTEST Roughness Comparison Specimens
For touch and/or sight comparisons of the workpiece surface finish.
ISO 2632
Parts 1 and 2
Rust-resistant
Sets of roughness specimens for single machining
nickel methods according to ISO roughness parameters
Specimens
for roughness
comparison
cannot be used as reference
ones. Therefore, they are
not suitable for calibrating RUGO- Number ISO
surface roughness testers.
TEST of single roughness
Leather case specimens parameters
081112346 RUGOTEST A4
Consisting of the following single specimens:
081112053 Metal working 1 27 N2 ÷N10
081112054 Hand grinding 2 6 N6 ÷N11
081112055 Shot blasting 3 18 N6 ÷N11
081112056 Hand filing 4 6 N6 ÷N8
081112345 RUGOTEST A6
Consisting of the following single specimens:
081112058 Planing 101 6 N6 ÷N11
081112059 Turning 102 6 N5 ÷N10
081112060 Face milling 103 6 N5 ÷N10
081112061 Surface grinding 104 8 N1 ÷N8
081112062 Circular grinding 105 8 N1 ÷N8
081112063 Spark erosion 107 6 N5 ÷N10
RUGOTEST mm g
081112053 1 135 x 105 160
081112054 2 120 x 90 160
081112055 3 120 x 90 190
081112056 4 120 x 90 160
081112057 5 120 x 90 200
081112058 101 110 x 50 110
081112059 102 110 x 50 105
081112060 103 110 x 50 110
081112061 104 130 x 50 125
081112062 105 130 x 50 130
081112063 107 110 x 50 110
081112344 12 127 x 27 60
081112346 A4 330 x 250 710
081112345 A6 330 x 250 780
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Specimens for individual machining methods
according to ISO roughness parameters
ISO roughness parameters N0 N1 N2 N3 N4 N5 N6 N7 N8 N9 N10 N11
Mean roughness value Ra µm 0,0125 0,025 0,05 0,1 0,2 0,4 0,8 1,6 3,2 6,3 12,5 25
µin 0.5 1 2 4 8 16 32 63 125 250 500 1000
Mean roughness value Rz ISO µm / µin These values change depending on the used machining method
RUGO- Number
TEST of single-
No. specimens
081112053 Metal working 1 27
•• •• ••• ••• •••
Side milling 3
Face milling 5
Turning/Planing 5
Grinding
Lapping
6
4
•• •• •• •• • •
Finish grinding/Honing 4 • • • •
081112054
081112055
Hand grinding
Shot blasting
2
3
6
18
• • • • • •
Blasting grains
••• ••• •••
– spherical coarse 3
– angular
fine
coarse
6
3
• • •
081112056 Hand filing
fine
4
6
6
• • • • • •
– straight
– intersected
3
3
•• •• ••
081112057 Hand polishing 5 10
Surface shape
– cylindrical
– plane
5
5
•• •• •• •• ••
081112058 Planing 101 6 • • • • • •
081112059 Turning 102 6 • • • • • •
081112060 Face milling 103 6 • • • • • •
081112061 Plane grinding 104 8 • • • • • • • •
081112062 Circular grinding 105 8 • • • • • • • •
081112063 Spark erosion 107 6 • • • • • •
Specimens according to Charmille roughness
parameters (VDI 3400)
Charmille roughness parameters 12 15 18 21 24 27 30 33 36 39 42 45
Mean roughness Ra µm 0,40 0,56 0,80 1,12 1,60 2,24 3,15 4,5 6,3 9,0 12,5 18,0
Number
of single
specimens
L12
081112344 Spark erosion 12 •
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TESA Profilmeter 50
TESA Profilmeter is a powerful, high-performance testing tool. The Profilmeter with dedicated
software allows all profile shapes as well as curve angle and radius to be measured easily, rapidly
and accarately.
TESA Profilmeter is the best testing solution for both internal and
external profiles with a sophisticated geometric shape, as well as for many
other industrial testing applications.
• Interchangeable probes
• Windows-based software with graphic interface and CAD functions
• Automatic measurement cycle for part series
Features:
Easy-to-operate
• Broad measuring range:
• X = 8.85in/225mm Z = 1.96in/50mm
Semi-automatic
• functioning Simple connection
• with USB
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Measuring Span X = 8.85in/225mm, Z = 1.96in/50mm
Resolution 0.01 m
Tester Base Size 31.5in/800mm x 15.75in/400mm
Accuracy X = 1.5 + L/100 m (L in mm)
Z = 2 + H/25 m (H in mm)
Motorized X/Z
Column Manual (11.8in/300mm)
Measuring Speed 0.2 - 0.5 - 1 - 2 mm/s
Measuring Angle Up = 70°, Down = 85°
Filter Gaussian
Measuring System Incremental Glass Scal
Stylus Hard steel shape
Stylus Radius 20 m, 11°
Languages English, French, German, Italian
Interface USB
Power Supply 115 - 230V, 50 - 60 Hz
Dimensions (W x D x H) Appr. 39.4 x 22.4 x 28.5 in
Weight Appr. 88 lbs.
Product No. EDP No. Description
06930100 42054 Profilmeter 50 Contour Gage
Supplied with Calbration Standard, Probe, Software Installation CD, User Manual, USB
Connection Cable, and US Power Cable.
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Profile Studio Software
Translation and positioning of the probe to
the part can be done with the joystick on the
machine or in the software with positioning
utility window. Test run provides a quick
over-view of the setting before measuring at
a speed between 0.2mm/s and 2mm/s.
Easily rotate the profile, define features and
quote the various dimensions. The deviation
to the feature shows the maximum error of
the profile according to the created feature.
Printed a report with standard or personal-
ized headline. Or, simply export the profil as
DXF to further use in CAD.
Standard Accessories Description
Calibration Standard Calibrated standard covering the Z measuring
range. Permits calibration of the probe to
the machine.
Angle = 11°, Diameter = 3.0 h7, Radius = 20 µm
Probe Standard probe with rod. Length = 32mm,
Optional Probes Part Number EDP Number Length Angle Diameter Radius
PP32 06960104 42157 32mm 11° 3.0 h7 20 m
PP52 06960105 42158 52mm 11° 3.0 h7 20 m
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HEIGHT GAGES
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HEIGHT GAGES HEIGHT GAGES
Made to Measure in a The motorized MICRO-HITE® 100 is designed to
measure small workpieces next to production
Manufacturing Environment equipment or in an inspection lab. It has a meas-
uring range of 4 in / 100 mm and includes a
Brown & Sharpe offers a full line of height gages large LCD field on the control panel for the dis-
to meet any manufacturing requirement, from play of measured values and information symbols.
first piece and layout inspection to tool set- up
and incoming inspection. Each model offers a full ETALON® Height and Scribing Gages with digital
range of measuring capability, and, when com- display or vernier readout provide a versatile
bined with optional features and special acces- addition to shop floor metrology operations.
sories, can be custom designed to solve any shop All Brown & Sharpe height gages are precision
floor measuring problem. built for high reliability and accuracy in the
With powerful, built-in software, the MICRO- toughest shop floor conditions. To learn more
HITE® 2D Electronic Height Gage makes two- about how Brown & Sharpe height gages can
dimensional measurement with a single axis add a new dimension to your measuring and
height gage fast and easy. Two-dimensional inspection operations, contact your local distribu-
measuring capability lets MICRO-HITE determine tor or log on to www.brownandsharpe.com.
concentricity or express the relationship between
holes, patterns or the features of a part in polar
or rectangular coordinates. The easy-to-use key-
board and interactive LC display guides operators
through measurement
operations.
The MICRO-HITE plus M Motorized Electronic
Height Gage with its exclusive rotary power
feature adds a new level of measurement speed
and accuracy to shop floor inspection applica-
tions. This advanced technology height gage can
be switched between motorized and
manual operation with no loss of accuracy.
TESA-HITE® Electronic Height Gages automati-
cally calculate measurement dimensions and
determine the gage head constant to eliminate
time consuming setup. The new TESA-HITE 400
and 700 model height gages feature a built-in air
cushion and fixed panel. TESA-HITE® Electronic
Height Gages feature programmed routines for
the most commonly used measurement func-
tions, allowing faster, more efficient complex
measurement tasks.
TESA-µHITE® motorized probe system can be
operated in both axial and radial measurement
positions by simply changing the probe. The
TESA-µHITE includes an adjustable support arm,
support column, granite base and
RS-232 output.
M-2 Rapp Industrial Sales
888 789-7277
HEIGHT GAGES
HEIGHT GAGES
Height Measurement- One of
Brown & Sharpe TESA’s Strengths
Brown & Sharpe TESA offers an impressive range of height gages to users who can choose the con-
venient model according to their application related metrological requirements, as well as to their
financial capability. This wide range goes from the simple scribing gage to the motorized height gage
having the ability to execute two-dimensional measurements.
Measuring capabilities
1D 2D Moto-
Details µm Accessory Accessory rised
Height Gage Models on page (L in m) Std (mm) Spec. (mm)
TESA-HITE
Magna M-4 8 870 1095 l l – – – – –
TESA-HITE M-7 2,5+4L 870 1095 l l l – – – –
TESA
MICRO-HITE M-10 2+3L 1075 1300 l l l l l – –
TESA
MICRO-HITE
plus M M-14 2+1,5L 1075 1300 l l l l l l l
TESA-µHITE
M-19 1/2 160 360 l l – – – – l
TESA-µHITE
+ Power Panel
Plus M M-23 1/2 160 360 l l – l l l l
ETALON
height and
scribing gages M-28 40 1000 – l – – – – – –
ETALON
dial height and
scribing gages M-28 50 600 – l – – – – – –
Rapp Industrial Sales M-3
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HEIGHT GAGES
3
HEIGHT GAGES
TESA-HITE magna 400 and 700 Factory
standard
83 x 49 mm
Made to withstand severe workshop conditions LC display.
7-decade plus
Both TESA-HITE magna 400 and 700 are equipped with the patented TESA magna µsystem. minus sign. Also with
graphical symbols for all
They are designed to remain unaffected even in the toughest conditions (water and oil active functions.
splashing, dust particles). 0.001/0.005/
0.01 mm or
They have exceptional features that make them indispensable for the workshop while also 0.001/0.0002/
offering the most favourable price-performance relationship. Robust and dependable, their 0.001 in
modern design provides the highest resistance for use close to the production area.
12 mm
Each height gage is battery-powered and serve to measure height or step dimensions, diam-
eters, centre-to-centre distance of bores or grooves, width of nuts, and much more.
Metric/Inch
conversion
Measuring span,
application range
• Wide application range, two and precision:
see relevant table on
sizes available with measuring page M-5.
span to 16 in/415 mm /16 in or Nickel plated
28 in / 715 mm , respectively. gage base
• Electronics totally protected (chemical coating)
against oil and water splashing
Magnetic
or dust particles (IP65). scale
• Control panel with numerical
display to 0.001 / 0.005/ 0,01 (12 ± 1,5) x
mm or 0.0001 / 0.0002 / 0.001 in. 10-6 K-1
• Dynamic probing of the work- Probing head
mounted on a
piece with a constant measuring ball-bearing,
force. hand wheel for head dis-
• Check bores and shafts with placement, fine setting. Head
ease using TESA’s unique device drive carriage can be locked.
for automatic detection of the 500 mm/s
culmination point – patented. 20 in/s
• Acoustic signal to acknowledge 1,5 ± 0,5 N
value capture, also conveniently (at switch
programmable. point)
• Ability to measure parallelism RS 232
errors.
• TESA’s magnetic system, guar-
anteeing correct operating even Rechargeable
in harsh workshop conditions – batteries, 6V
patented. ≈ 60 h
• Large LC display, also with
symbols for the measuring
functions. 10°C to 40°C
• Zero-setting anywhere within
the measuring range. -10°C to 60°C
• PRESET function for entering
any given value.
• Inch/metric conversion. 100%
• RS 232 data output.
• SCS calibration certificate pro- IP55 or IP65 for
both electronics
vided with each height gage. and measuring
system (IEC 60529)
See table
on page M-5
EN 61326,
Class B
(with disconnected
charger)
Shipping
M-4 Rapp Industrial Sales packaging
888 789-7277
HEIGHT GAGES
HEIGHT GAGES
Identification
number TESA-HITE magna 400 / 700
Declaration
of conformity
SCS calibration 00730047 TESA-HITE magna 400 height gage
certificate
Measuring span 16 in / 415 mm
Application range 0 -22 in / 0 -570 mm
00730059 TESA-HITE magna 700 height gage
Measuring span of 28 in / 715 mm
Application range of 0 -34 in / 0 -870 mm
Each height gage is supplied with the following standard accessories:
00760143 1 Standard insert holder
00760164 1 Standard insert with a 5 mm dia. tungsten carbide ball tip
00760169 1 Master piece for establishing the probe constant,
nominal dimension to 0.0000 in / 0.000 mm
00760157 1 Rechargeable battery, 6V
04761054 1 Mains adapter, 100 -240 Vac / 50 -60Hz
04761055 1 Cable EU for mains adapter
04761056 1 Cable US for mains adapter
Technical Data
TESA-HITE magna
400 700
in 16 285
mm 415 715
With standard in 0 - 22 0 - 34
accessory mm 0 - 570 0 - 870
With insert holder in 0 - 24 0 - 36
No. 00760057 mm 0 - 625 0 - 925
With insert holder in 0 - 31 0 - 43
No. S07001622 mm 0 - 795 0 - 1095
With in < 0.0003 < 0.0003
standard accessory µm <8 <8
With Flat surfaces :
standard accessory 2 = < 3 µm / <0.00015 in
Holes :
2 = < 5 µm / <0.00020 in
lb. 33 40
Standard Accessories for TESA-HITE magna 400 / 700
ø40
73
25
ª 60
22
ø6
ø5
ø6
52 20 ø40
00760164 00760143
Rapp Industrial Sales
00760169
M-5
888 789-7277
HEIGHT GAGES HEIGHT GAGES
Optional Accessories for TESA-HITE magna 400 / 700
04761052 RS 232 connecting cable (PC to TESA PRINTER SPC)
For additional accessories, see page M-25
One-Dimensional Measurement
b2
h5
a2
Ø
b1
h4
h3
h3
a1
h2
h2
h2
b1
h1
h1
h1
Parallelism Measurement
.....
M-6 Rapp Industrial Sales
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HEIGHT GAGES
HEIGHT GAGES
3
TESA-HITE 400 / 700
Factory
standard Precision in motion
83 x 49 mm
LC display.
7-decade plus The two TESA-HITE 400 and 700 height gages are fitted with the patented, opto-elec-
minus sign. Also with tronic TESA’s measuring system with incremental glass scale. Due to their robust and reli-
graphical symbols for all
active functions.
able construction, they are ideally suited for dimensional inspection on the shop floor.
0.00001/0.0001 / Full autonomy is ensured through battery power. Each model allows height
0.001 in or step dimensions, diameters, centre-to-centre distances, groove width and the like to
0.0001 / 0.001/
0.01 mm be accurately measured. Excellent price/performance ratio.
12 mm
Metric/Inch
conversion • Wide application range, two
Air-cushion sizes available with measuring
for easy span of 16 in / 415 m m or 28 in
displacement
over the surface plate. / 715 mm, respectively.
Measuring span, application • Integrated air-bearing for easy
range and precision: displacement across the granite
see table on page M-5. plate.
Nickel plated
gage base
• Electronics totally protected
(chemical coating) against oil and water splashing,
with bottom face including dust particles (IP65).
3 resting points, finely • Control panel with numerical
lapped.
display to 0.00001 / 0.0001 / 0.001
Frontal, in or 0.0001 / 0.001 / 0.01 mm.
model 400 < 9 µm, • Dynamic probing of the work-
model 700 <13 µm piece with a constant measuring
force.
Incremental
glass scale, • Check bores or shafts with ease
opto-electronic using TESA’s unique device for
automatic detection of the cul-
(12 ± 1,5) x mination point – patented.
10-6 K-1
• Acoustic signal to acknowledge
Probing head
mounted on a value capture, also conveniently
ball-bearing, programmable.
hand wheel for head dis- • Ability to measure any deviation
placement, fine setting. Head
drive carriage can be locked. in parallelism.
• Possible use of a digital sensor
500 mm/s for determining perpendicular-
20 in/s ity errors with stated angle of
1,5 ± 0,5 N the
(at switch
point) linear regression line.
• Patented TESA’s opto-electronic
RS 232 system. Long-lasting stability of
the glass scale for unbroken
high accuracy.
Rechargeable
batteries, 6V • Large LC display with symbols
for the measuring functions.
≈ 60 h • Zero-setting anywhere within
the measuring range.
• PRESET function for entering
10°C to 40°C
any given value.
• Metric/inch conversion.
-10°C to 60°C • RS 232 data output.
• SCS calibration certificate pro-
vided with each height gage.
80%,
non-condensing
IP40, electronics
to IP65
(IEC 60529)
Rapp Industrial Sales M-7
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HEIGHT GAGES HEIGHT GAGES
TESA-HITE 400 / 700
See table
opposite
EN 61326, Class B
(with disconnected
00730043 TESA-HITE 400 height gage charger)
Measuring span 16 in / 415 mm
Application range 0 -22 in / 0 -570 mm Shipping
00730044 TESA-HITE 700 height gage packaging
Measuring span 28 in / 715 mm
Application range 0 -34 in / 0 -870 mm Identification
number
Each height gage is supplied with the following standard accessories:
Declaration
00760143 1 Standard insert holder of conformity
00760164 1 Standard insert with a 5 mm dia. tungsten carbide ball tip
00760219 1 Master piece for establishing the probe constant, SCS calibration
nominal dimension to 6,350 mm / 0.2500 in certificate
00760226 1 Electric pump for creating the air-cushion beneath the gage base,
already mounted
00760157 1 Rechargeable battery, 6V
04761054 1 Mains adapter 100 -240 Vac/50 -60 Hz
04761055 1 Cable EU for mains adapter
04761056 1 Cable US for mains adapter
Technical data
TESA-HITE TESA-HITE
400 700
in 16 28
mm 415 715
With in 0 - 22 0 - 34
standard accessory mm 0 -570 0 -870
With insert holder in 0 - 24 0 - 36
No.00760057 mm 0 -625 0 -925
With insert holder in 0 - 31 0 - 43
No.S07001622 mm 0 -795 0 -1095
With in 0.0001+0.000004 • L) in (L in in)
standard accessory µm ((2,5+4 • L) µm (L in m)
With Flat surfaces :
standard accessory <0.0001 in / 2 = < 2 µm
Holes:
<0.00015 in / 2 = < 3 µm
Frontal, in 0.00035 0.0005
mechanical µm 9 13
lb. 59.5 70.5
9 ø 29,9
Standard Accessories for
6,35
TESA-HITE 400 / 700
ø 50
124,35
73
118
25
22
ø6
ø5
ø6
52 20
M-8 Rapp Industrial Sales
00760164 00760143 00760219
888 789-7277
HEIGHT GAGES
HEIGHT GAGES
Standard Accessories for TESA-HITE 400 / 700
04760070 RS port. Used to connect a digital sensor
for perpendicularity measurement
04761052 RS 232 connecting cable (PC to TESA PRINTER SPC)
For additional accessories, report to page M-25
One-Dimensional Measurement
Perpendicularity Measurement Parallelism Measurement
.....
.../L
Configuration for Perpendicularity Measurement
04760070 04761060 04760070
00760222 00760222
GT-21
Digico 12
AUTO RANGE
M HOLD A B Tol UNIT MEM
RANGE
Rapp Industrial Sales M-9
888 789-7277
HEIGHT GAGES HEIGHT GAGES
TESA-HITE 400 and 700
plus-m
Precision in motion
Over 25 years of technology and innovation have produced the TESA-HITE
family of height gages, offering exceptional features at an affordable price.
The newest addition to the TESA-HITE family, the TESA-HITE Plus m, offers
increased accuracy, a built in air cushion, and a new ergonomically designed
control panel providing geometric functions for 1D and 2D measurement.
All TESA-HITE height gages offer a generous 400mm and 700mm measuring
span and their electronics are completely protected against liquid and dust
penetration. Automatic diameter measurements can be taken using TESA’s
patented system for determining the culmination point and TESA-HITE height
gages make it easy to capture parallelism errors.
Featuring:
• 16”(400 mm) and 28”(700 mm) measuring range
• Electronics completely protected against liquids or dust penetration
• Automatic diameter measurement using TESA’s patented system which
determines the culmination point
• Parallelism and perpendicularity measurements
• TESA opto-electronic measuring system (patented)
• Compatible with TESA MICRO-HITE accessories, including measuring
inserts and holder
• SCS calibration certificate delivered with each instrument
e w All
V i
Newcts
u
Prod
M-10 Rapp Industrial Sales
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HEIGHT GAGES
HEIGHT GAGES
• Built-in air bearing
• New ergonomically designed control panel, available with built-in printer
• Easy-to-use, intuitive power control
• Geometric functions for 1D or 2D measurements
• Automatic programming and generation of the measurement cycles
• Statistical data processing
• Opto-electronic TESA measuring system. patented
• A variety of accessories compatible with all other height gages made by TESA
• SCS calibration certificate provided free of charge
• Plus, of course, the guarantee to get a truly SWISS MADE product!
Technical Data TESA-HITE Plus m
400 700
With printer Without printer With printer Without printer
rder No. 00730057 00730045 00730058 00730046
EDP No. 35362 35359 35363 35360
Measuring span 15.95 in/405 mm 27.75 in/715 mm
Application range with
standard insert holder 22 in/560 mm 33 in/860 mm
00760143
Application range with
insert holder 0 - 24 in /0 - 615 mm 0 - 35 in/0 - 915 mm
00760057
Application range with
insert holder 0 - 24 in /0 - 615 mm 0 - 35 in/0 - 915 mm
S07001622
Max. perm. error (2.5+3 L) µm (L in m)/ (0.0001+0.000003L) in ( L in in)
2s=<1 µm/2s=<0.00005 in (flat surfaces)
Repeatability 2s=<2 µm/2s=<0.0001 in (inside bores)
Resolution .00001 / .0001 / .001 in / .0.0001 / 0.001 / 0.01 mm
Max. deviation in
perpendicularity (frontal) 8 µm /0.00031 in 12 µm /0.00047 in
Displacement speed 600mm/s
Measuring force 1.0 N ±0.5 N (acoustic signal)
Autonomy 60 h
Mass 59.5lb. 70.5lb.
Air Cushion es es
Battery pack 6 V battery, rechargeable
Digital output RS-232
IP40 for control panel / IP65
Protection degree for electronic unit and measuring system
Motorized es
Measuring head lock No
Fine ad ustment No
Storage temperature range -10°C to 60°C
perating temperature range 10°C to 40°C
Rapp Industrial Sales M-11
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HEIGHT GAGES HEIGHT GAGES
MICRO-HITE
MICRO-HITE® plus M Electronic Height Gage main instruments
350 / 600 / 900
The MICRO-HITE plus M Electronic
Height Gage combines the positioning
speed of a manual height gage with
the precision and user friendliness of a Factory
motorized height gage for improved standard
inspection throughput and operator
productivity. With the exclusive TESA
Measuring span,
rotary power feature, users can switch application range and
between manual and motorized oper- accuracy as shown on
ation with no loss of measurement page K-12
accuracy.
A simple-to-use keyboard controls 1D Rust-inhibitor
measurement operations. Large, clear cast iron base with
3 ground circular faces
icons guide operators easily through in hardened stainless
flat surface and diameter measure- steel
ments. It is available with a Power
Panel that incorporates 2D measuring Air cushion
capability, plus the ability to store part for easy move-
ment of the height gage
programs. Special mechanical align- across the surface plate
ment allows the MICRO-HITE plus M
Electronic Height Gage to be used in Frontal,
combination with a test indicator to for models
350 < 6 µm
quickly and accurately inspect the 600 < 8 µm
squareness of parts on a surface plate. 900 < 12 µm
An on-board microprocessor automati-
cally compensates for the probe size, Incremental
glass scale
calculates the size of slots and projec- with reference point,
tions, and determines the centerlines dividing period of 20 µm.
of features. All MICRO-HITE probe Opto-electronic value
holders and probes, as well as CAPAX capture (TESA patent).
2000 probes can be used with the
MICRO-HITE plus M Electronic Height 11.5 x 10-6 K-1
Gage.
Measuring head
mounted on a
ball-bearing and dis-
MICRO-HITE plus M placed by means of both
the knurled wheel and
Features crank. Drive system can
be locked or tightened.
• Constant measuring force of 1N. Fine adjust can also be
additionally mounted.
• Available in measuring ranges of Available as an option.
14"/365 mm, 24"/615 mm or Automatic value capture
36"/920 mm.The measuring range with a constant measur-
can be extended with optional ing force. Visual and
insert holders. acoustic signal for
acknowledgment.
• Rotary power control.
12 in / s
• Built-in air bearing for effortless 300 mm / s
movement across the surface plate.
• Computer-Aided Accuracy (CAA). 1.6 ± 0.25 N
(at switch point)
• Coefficient of linear expansion
matches steel.
RS-232,
• RS-232 data output. opto-electronic
• SCS calibration certificate. SCS calibration
certificate
M-12 Rapp Industrial Sales
888 789-7277
HEIGHT GAGES
HEIGHT GAGES
®
Rechargeable
battery pack, TESA MICRO-HITE plus M
6 V, 3,0 Ah or
mains adapter 110 to Unmatched Measuring Power, Performance
240 Vac/50 to 60 Hz
12 hours after full and User-Friendliness
recharging
(8 hours) Measuring without change of the probe direction
50 °F to 104 °F Probe constant excluded
10 °C to 40 °C
14 °F to 140 °F
– 10 °C to 60 °C
h1
h4
80%, with no con-
h2
densation
h3
IP40
(IEC 60529)
Measuring with change of the probe direction
EN 61326-1, With probe constant included
Class B
(with disconnected charger) – without storage of the cul- – with storage of the culmina-
Net weights (with- mination point tion point
out panel
and battery pack)
b1
main part 350: 73 lb
600: 84 lb
h3
1
900: 209 lb
h3
Shipping
h1
h1
packaging
2
h2
b2
h2
Identification
h4
number
SCS
calibration
certificate Measuring in two coordinate directions
0 YW
YG
0
0 X XG XW
0
TESA µSystem
Establishing form and position errors
with TESATAST
Parallelism Run-out
.../L error error
«max.»
.../L
«min.»
«max.-min.»
and – with TESA IG-13
Rapp Industrial Sales M-13
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HEIGHT GAGES HEIGHT GAGES
®
TESA MICRO-HITE plus M 350 / 600 / 900 in Sets
00730063 29275 TESA MICRO-HITE plus M Set 350
00730064 29276 TESA MICRO-HITE plus M Set 600
00730065 29277 TESA MICRO-HITE plus M Set 900
Each set consists of the following components, without control panel:
00730060 1 TESA MICRO-HITE plus M main instrument G
00730061 1 TESA MICRO-HITE plus M main instrument G
00730062 1 TESA MICRO-HITE plus M main instrument G
07.60143 28748 1 Standard probe insert holder C G G G
07.60062 42568 1 Standard probe insert with a
5 mm dia. ball tip B G G G
07.60219 28747 1 Master piece with nominal size
0.25 in/6.35 mm A G G G
00760142 1 Electric pump already mounted for generating
the air cushion beneath the gage base G G G
07.60141 86715 1 Battery pack G G G
47.61054 88187 1 Mains adapter, 110 to 240 Vac/50 to 60 Hz G G G
47.61056 88188 1 Cable US for mains adapter G G G
07.60151 86960 1 Dust cover for TESA MICRO-HITE plus M G
07.60152 86959 1 Dust cover for TESA MICRO-HITE plus M G
G
00760219
07.60153 86958 1 Dust cover for TESA MICRO-HITE plus M
A
We have changed the ordering structure for
Micro-Hite Gages to reflect a component
based ordering system rather than a kit.
Please contact our customer service team at
800- 283- 1883 for any assistance needed.
00760062
B
Technical Data
Models 350 600 900
in 14 24 36
mm 365 615 920
in 0– 20 0– 30 0– 42
With standard accessory mm 0– 520 0– 770 0– 1075
in 0– 22 0– 32 0– 44
With probe insert holder No. 00760057 mm 0– 575 0– 825 0– 1130
in 0– 29 0– 39 0– 51
With probe insert holder No. S07001622 mm 0– 745 0– 995 0– 1300
(0.0001 + 0.0000015 · L) in (L in in)
With standard accessory (2 + 1.5 · L) µm (L in m)
00760143
C on flat surf.: 2 s 0.5 µm – 2 s 0.000025 in
With standard accessory within bores: 2 s 1 µm – 2 s 0.00005 in
Mechanical (frontal)
Frontal and lateral using a digital handtool µm 5 7 9
M-14 Rapp Industrial Sales
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HEIGHT GAGES
HEIGHT GAGES
®
1D Control Panel
Control panels available for TESA MICRO-HITE plus M
350 / 600 / 900
LC display,
2.6 x 1.3 in / POWER PANEL plus M
67 x 33 mm
in size. 3-line display
(alphanumeric) plus
graphical symbols.
7-decade value display LC dual display,
plus minus sign. 5 x 2.5 in /
Both auxiliary displays 1 128 x 63 mm
and 2 have 7 or 4 signs in size.
• Length measurement:
.4 x .2 in / value display (7 segment/
10 x 4.9 mm sign) plus graphic symbols
(values) or for the functions
.3 x .15 in / 7.5 x 3.7 mm (upper part)
and 5 x 2.5 mm • Straightness or perpen- 1D Control Panel
(displays 1 and 2) dicularity measurement:
display for values and
Keypad with symbols (function keys) plus
20 softkeys operator controlled opera- POWER PANEL plus M
See technical tions (full dot display). 7-
data on page decade value display plus
K-12 minus sign
.5 x .25 in /
in/mm 12.7 x 6.4 mm 00760216 29281 TESA control panel “1D”
conversion main display,
PRESET .25 x .165 in / 6.3 x 4.2 or Includes a part program for measuring in one coordinate
function .15 x .11 in / 3.8 x 2.9 mm
direction. Also used for parallelism and runout inspection.
to enter secondary display
a known value. 0.00001 / 0.0001 in
Acoustic signal. Keypad with 0.0001 / 0.001 mm
Choice of 7 languages 42 softkeys
for report headings
RS-232, opto- 00760221 29283 TESA control panel “POWER PANEL plus M”
See opposite
electronic and Includes a part program for measuring in 1 or 2 coordinate
bi-directional
directions.
mm/in • Captures flatness and parallelism errors.
TESA MICRO- conversion
HITE plus M • Measures any deviation in perpendicularity or straightness.
PRESET
function to enter • Executes angle measurement.
IP50 (IEC 60529) a known value. • Value input through the keypad with possible use of a digital
Acoustic signal. handtool.
• Automatic programming of the measurement cycles in
Manual or automatic mode “Teach-in”. Up to 9999 features distributed in
triggering of data transfer.
several part programs (each including max. 999 values) can
Output of predefined be stored in the memory.
reports with customized • Memory capacity for up to 25,000 measured values.
headings (5 languages
available) using an external • SPC data capability with output of the mean value, range,
printer (A4 format). standard deviation, histogram, comparison of nominal value
Opto-electronic to actual value, number of out-of-tolerance values, control
RS-232 limits, control charts.
bi-directional and • Prints reports in A4 format with related tables and graphics.
Centronics Creates tailor-made headings to suit users’ needs.
TESA MICRO- 0.00001 / 0.0001 / 0.001 in
HITE plus M
0.0001 / 0.001 / 0.01 mm
IP50 (IEC 60529)
00760220 29282 TESA control panel “POWER PANEL plus M
with printer”
Same as No. 00760221, but with built-in matrix printer for
data output.
Optional accessory available for TESA Power Panel plus M
with built-in printer
04765008 Thermal paper roll, 57 mm wide
Rapp Industrial Sales M-15
888 789-7277
HEIGHT GAGES HEIGHT GAGES
®
MICRO-HITE 350 / 600 / 900 Height Gages MICRO-HITE
main instruments
350 / 600 / 900
Two-dimensional measurement operations
are efficient and cost-effective with the
MICRO-HITE Electronic Height Gage. The
MICRO-HITE Electronic Height Gage meas- Factory
ures in two dimensions in either rectangular standard
or polar coordinates.
With powerful, built-in software in its Measuring span,
application range and
1D/2D control module, the MICRO-HITE® accuracy as shown on
1D/2D Electronic Height Gage can measure page K-17
and automatically
calculate external, internal and distance
dimensions; angles; centerline-to-centerline Rust-inhibitor
cast iron base with
distances; perpendicularity; flatness; straight- 3 ground circular faces
ness; parallelism; centers; diameters; in hardened stainless
deviations and feature relationships; geo- steel
metric relationships expressed in rectangular
Air cushion usable
or angular coordinates; minimum/maximum for easy movement of the
diameters of bolt hole circles; and concen- height gage across the
tricity. This control panel has its own printer surface plate
that will generate results in either Cartesian
or polar coordinates. Incremental
glass scale
The optional Power Panel incorporates all of with reference point,
the measuring capabilities of the 1D and dividing period of 20 µm.
Opto-electronic value cap-
1D/2D control panels plus has the ability to ture (TESA patent)
learn measuring programs and store them
on memory cards.
11.5 x 10-6 K-1
The MICRO-HITE Electronic Height Gage
moves on a cushion of air generated by a Measuring head
completely self-contained pneumatic system. mounted on a
For continuous operation without the clutter ball-bearing and displaced
by means of both the
of power cords, the gage is powered by knurled wheel and crank.
rechargeable battery pack. Drive system can be
locked or tightened.
Fine adjust can also be
additionally mounted.
Available as an option.
Automatic value capture
with a constant measuring
force. Visual and acoustic
signal for
acknowledgment
12 in / s
300 mm / s
1.6 ± 0.25 N
(at switch point)
RS-232,
opto-electronic
Continued next page
M-16 Rapp Industrial Sales
888 789-7277
HEIGHT GAGES
HEIGHT GAGES
Rechargeable
battery pack,
6V, 3.0 Ah or mains
adapter
24 h with
use of the
battery pack and 2 h
for the pump in use for
creating the air-cushion
50 °F to 104 °F
10 °C to 40 °C
14 °F to 140 °F
-10 °C to 60 °C
80%, with no
condensation
Protection IP 40
(IEC 60529)
EN 50081-1
EN 50081-2
EN 50082-1, EN 50082-2
(as long as the mains
adapter is not used)
Net weights
(without panel
and battery pack)
Main 73 lbs
instrum. 84 lbs
99 lbs
Transport
packing
Identification
number
SCS calibration
certificate
• State-of-the-art concept associated with a • Coefficient of linear expansion
high-quality design is the fruit of 20 years of identical to steel (11.5 x 10 -6 K-1).
experience in the manufacture of electronic • “POWER PANEL”for value processing and
height gages. output with interactive display to guide the
• Ideal for inspection job close to the produc- operator.
tion. No cumbersome cables to clutter up the • No manual calculation.
working area.
• 99 workpiece-oriented measurement cycles,
• Fast, simple and reliable probing programmable. Each cycle includes a number
of the workpiece and the bores, especially. of 64 features with related limits of size.
• 3 main instruments available with either a 365, • Built-in printer for result output or possible use
615 or 920 mm measuring span. of an external unit to get a hardcopy in A4
• Numerical display to 0.0005, 0.001, 0.01 and format.
0.1 mm. • RS-232 data output.
0.000020"/ 0.0005 mm
• Every height gage comes with a SCS calibra-
.0001"/ 0.001 mm
tion certificate.
.001"/ 0.01 mm
.01"/ 0.1 mm • Free Master Piece for determining probe con-
stant included with every MICRO-HITE unit.
• Extremely accurate measuring of deviations
from length, straightness and perpendicularity
due to the automatic correction of the bias
errors through CAA (Computer Aided
Accuracy).
Rapp Industrial Sales M-17
888 789-7277
HEIGHT GAGES HEIGHT GAGES
MICRO-HITE® – For the Most Challenging Measuring Applications
Measurements in one coordinate direction
Measurements in two coordinate directions
Dedicated program functions for form and shape, as well as positional errors
Measurements using TESA IG-13 digital probe
We have changed the order-
ing structure for Micro-Hite
Gages to reflect a compo-
nent based ordering system
rather than a kit. Please
contact our customer serv-
ice team at 800- 283-1883
for any assistance needed.
M-18 Rapp Industrial Sales
888 789-7277
HEIGHT GAGES
MICRO-HITE® 350 / 600 / 900 Height Gage Sets
HEIGHT GAGES
00790033 29272 TESA MICRO-HITE Height Gage Set 350/14
00790034 29273 TESA MICRO-HITE Height Gage Set 600/24
00790035 29274 TESA MICRO-HITE Height Gage Set 900/30
Consisting of the following components, but without control panel:
00730021 1 TESA MICRO-HITE 350 main instrument ●
00730022 1 TESA MICRO-HITE 600 main instrument ●
00730023 1 TESA MICRO-HITE 900 main instrument
07.60143 28148 1 Standard insert holder A ● ● ●
00760062 1 Standard insert with a 5 mm dia. carbide ball tip B ● ● ●
00760150 1 Master piece for determining the probe constant,
0.78740 in / 20.0000 mm C ● ● ●
00760142 20176 1 Electric pump already mounted for creating
the air-cushion beneath the gage base ● ● ●
00760141 20175 1 Battery pack ● ● ●
47.61054 88187 1 Mains adapter, 110 to 240 Vac/50 to 60 Hz ● ● ●
07.60151 86960 1 Dust cover for TESA MICRO-HITE 350 ●
07.60152 86959 1 Dust cover for TESA MICRO-HITE 600 ●
07.60153 86958 1 Dust cover for TESA MICRO-HITE 900 ●
Optional accessories:
599-1011-275-2 87239 Simple Printer (for 1D Models Only)
64.90000 87359 TESA SPC Printer (for more details see page K-24)
599-1011-230 86522 IG13 Digital Probe with Mounting Adapter (for more details see page K-19)
A 599-1011-70 86731 TESA MEMOTAST- special Switchable Probe (for more details see page K-19)
47.61036 86551 Connecting Cable for SPC Printer
47.61023 41271 9-pin RS-232 Cable for Connecting MICRO-HITE to PC or Simple Printer (9 pin to 25 pin RS-232
adapter is also necessary to use this cable with the 599-1011-275-2 Simple Printer listed above).
599-1011-119-05 25088 Practice Piece for 2D Software
599-1011-200 51650 MICRO-HITE Accessory Set in fitted plastic case
Micro-Hite Accessory Set consists of the following components:
599-1011-201 51616 5.3 in / 132mm Diameter Extended Range Probe Holder
599-1011-202 51617 4.4 in / 110mm Diameter Probe Holder with Extended Reach
599-1011-203 51618 7.4 in / 185mm Diameter Probe Holder with Extended Reach
599-1011-206 51621 .090 in / 2.2mm Diameter Barrel Tip Probe
599-1011-207 51622 .180 in / 4.5mm Diameter Barrel Tip Probe
599-1011-208 51623 .180 in / 4.5mm Diameter Disc Tip Probe
599-1011-209 51624 .560 in / 14mm Diameter Disc Tip Probe
599-1011-210 51625 .760 in / 19mm Diameter Disc Tip Probe
599-1011-211 51626 .080 in / 2 mm Diameter Cylindrical Tip Probe
599-1011-212 51627 Universal Probe Shank with Flange and Threaded Holes
599-1011-222 51637 .400 in / 10 mm Diameter Tungsten Carbide Ball Tip Probe
599-1011-223 51777 .120 in / 3 mm Diameter Ball Tip Offset Probe
B
599-7030-40 44827 .040 in / 1 mm Diameter Ball Tip Probe with Threaded End
599-7030-80 44828 .080 in / 2 mm Diameter Ball Tip Probe with Threaded End
599-7030-120 44829 .120 in / 3 mm Diameter Ball Tip Probe with Threaded End
599-1011-495 51745 Custom Fitted Plastic Case for Accessories
Individual Accessories, probes and holders are available through your local Brown & Sharpe distributor.
Additional Special Accessories are listed on page K-25
TESA Control Panel “Power Panel” sold separately (see details on page K-18).
Technical Data
C Models 350 600 900
in 14 24 36
mm 365 615 920
with standard accessory in 0 - 20 0 - 30 0 - 42
mm 0 - 520 0 - 770 0 - 1075
No. 07.60057 in 0 - 22 0 - 32 0 - 44
with insert holder mm 0 - 575 0 - 825 0 - 1130
with standard accessory in 0.00014 0.00018 0.0002
with standard accessory in 0.0001 0.0001 0.0001
µm 2 2 2
Frontal and sideways using
TESA IG-13 digital probe
µm 6 8 10 M-19
Rapp Industrial Sales
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HEIGHT GAGES HEIGHT GAGES
Control Panel for MICRO-HITE® 350 / 600 / 900 Control Panel
“POWER PANEL”
Printer is built into “Power Panel”Control Panel for fast, easy
printouts of measured values. Main display
0.5 in x .25 in,
auxiliary display
.25 in x .12 in.
PRESET
function for
entering a known value
Input of size limits for
toleranced features
Continuous display
Manual or automatic
triggering of data transfer
Output of inspection
reports with headings in
5 languages. A4 format
also available using an
external printer unit.
Protection IP40
(IEC 60529)
Control Panel
“POWER PANEL”
Dual LC 00760163 29280 TESA Control Panel “POWER PANEL”
display With dedicated program for measuring in 1 and 2 coordinate
5 in x 2.5 in size.
• Upper display field directions with geometric combination of the measured values.
for length values meas- Lets you also measure perpendicularity, straightness and
ured (7-segment / sign) squareness. Provides 99 workpiece-oriented measurement cycles,
and symbols for the including 64 features with related limits of size, programmable.
functions.
Memory capacity for 2500 measured values. Statistical value
• Lower full dot display
field for perpendicular- processing (SPC). Result output via the built-in matrix printer or
ity and straightness in A4 format using an external unit. PCMCIA memory card reader
measurements as well enabling measurement cycles and results to be stored. Operator-
as symbols for the controlled on-screen display.
operator-controlled
function keys. 0.00002 / 0.0001 / 0.001 / 0.01 and 0.1 in
Measured values 0.0005 / 0.001 / 0.01 and 0.1 mm
(7-digit) plus
minus sign Accessories for TESA “POWER PANEL”:
47.66010 28303 Formatable memory card, type JEIDA SRAM, 128 k
47.65008 41289 Thermal paper roll, 57 mm wide
M-20 Rapp Industrial Sales
888 789-7277
HEIGHT GAGES
HEIGHT GAGES
Optional Accessories Optional Accessories for TESA MICRO-HITE®
M and MICRO-HITE® 350 / 600 / 900
Factory
Additional accessories are listed on page K-25.
standard
599-1011-230 86552 TESA IG-13 Probe Set
consisting of:
00760139 1 TESA IG-13 digital probe with
13
measuring span of 0.5 in / 13 mm
00760138 1 Attachment for TESA IG-13
digital probe
10
Other Accessories
116,3
19.60005 86331 Lift lever for the measuring arm
35.40501 42734 Extension .400 in / 10 mm for the
measuring insert
04761047 28895 Extension cable needed to connect
TESA IG-13 to MICRO-HITE M
Straight regression line
599-1011-70 86731 TESA MEMOTAST- special
Straightness error
Switchable probe. Technical data are valid
for use of this probe in conjunction with
TESA MICRO-HITE, model 10 or 11.
N µm
0.5 (3 + 3 . L) µm 3
L=m
Perpendicularity and Angles
Model 350 600 900
in .00024 .00028 .00030
ø2
ø6
Rapp Industrial Sales M-21
888 789-7277
HEIGHT GAGES HEIGHT GAGES
TESA-µHITE® Height Gage
Factory
standard
4 in / 100 mm
0 to 6.3 in
0 to 160 mm
0.0001 in and
0.00001 in or
0.001 mm and 0.0001 mm
Max. perm. error
see table
Repeatability
limit-see table
Measuring stand
Measuring
table in granite.
Hardened steel column,
dull-chrome plated and
ground
Measuring table
(W x D x H):
The compact TESA-µHITE motorized height • Motorized measuring head for fast probing at 8 in x 12 in x 2 in.
gage includes a changeable probe system that each measuring point. Column: ø 50 x 300 mm
allows it to be operated in axial and radial posi- • Automatic value capture controlled over the
tions. The high accuracy of the TESA-µHITE stability of the measuring force and the meas-
Finish lapped
Height Gage allows it to be used as a fixed gage ured values.
to control one or two part dimensions. Simply • Constant measuring force using the motor- Accuracy grade
set the gage and move the part into position for driven actuator. Switchable. 00 according to
measurement. Data is output on the control • No manual calculation. DIN 876, Part 1
panel. • RS-232 data output with direct linkage to TESA-µHITE
The TESA-µHITE Height Gage features an incre- TESA PRINTER SPC. Value sensor
mental measuring system and a switchable • Memory capacity for 99 single values.
measuring force for accurate, repeatable read- Incremental
glass scale with opto-
ings. It includes an adjustable support arm, a electronic vavle capture,
support column and a granite base. dividing period 20 µm
• Ideal for workpiece inspection close to the
production area. 11.5 x 10-6 K-1
• 4"/ 100 mm measuring span.
• 0.0001 in and 0.00001 in or 0.001 mm and Electromotorized
0.0001 mm digital display. head displace-
ment, .197 in and .394 in
• Max. perm. error of only 2 µm due to the / s 5 and 10mm / s. Fast
automatic correction of the bias errors move 1.18 in / 30 mm / s,
through CAA (Computer Aided Accuracy). also allowed manually.
• Integrated temperature sensor giving the
Fixing shank for
height gage the same coefficient of linear meas. inserts:
expansion as steel (11.5 x 10-6 K-1). .236 in x .394 in / 6 mm
dia. x 10 mm long
0.63 ± 0.1 N
or 1 ± 0.1 N, switchable.
Electromotorized
actuator
Rechargeable
battery
SCS calibration
certificate
M-22 Rapp Industrial Sales
888 789-7277
HEIGHT GAGES
HEIGHT GAGES
Factory
standard
Transport
packing
ø10
13
M3
M1.4
15° M3
15
10
6.5
ø4
8 M1.4
07.60194 27302 Axial insert holder with a M1.4 thread
07.60199
07.60195 27303 Axial insert holder with a M2.5 thread
ø16.5
07.60196 27304 Axial insert holder with a M3 thread
ø6
07.60197 27305 Radial measuring insert with a 5 mm dia. tungsten carbide ball tip
07.60198 27306 Radial insert holder with a 4 mm dia. fixing bore
07.60199 27307 Universal insert holder with a 4 mm dia. fixing shank (to be used in
conjunction with the radial insert holder No. 07.60198); with M1.4
22.5
and M2.5 threads (2x2) for the measuring inserts
07.60200 27308 Insert with a 5 mm dia. tungsten carbide ball tip and a 4 mm dia.
fixing shank for use with the radial insert holder No. 07.60198 M1.4 (Nr.07.60194)
07.60201 27309 Insert with a 3 mm dia. tungsten carbide ball tip and a 4 mm dia. M3 (Nr.07.60196)
ø5
fixing shank for use with the radial insert holder No. 07.60198 07.60194 - 07.60196
07.60202 27310 Spare batteries for panel No. 07.60204, 6 Vdc / 1.2 Ah
47.61052 27311 RS-232 connecting cable
TESA-µHITE to TESA PRINTER
SPC or PC (SUB-D 9polig m/f)
90 74 12
4
3
31
07.60201
4
5
323
33
50
07.60200
15
6
508
350
104
28
50
104
248
50
4
300 200 10
Rapp Industrial Sales 07.60198 M-23
888 789-7277
HEIGHT GAGES
Control panel
HEIGHT GAGES
LCD Display
in mm field: 2.6 in x 1.3 in.
Display type:
00730049 28993 TESA -µHITE Height Gage 0 to 6.3 0 to 160 3-line display (alphanu-
meric, 7-segment / sign)
consisting of the following components: plus graphical symbols.
1 TESA measuring stand with granite Value display: 7-digit
measuring table, 8 in x 12 in x 2 in / 200 x 300 x 50 mm plus minus sign.
First and secondary
1 TESA-µHITE electronic device displays have 7 or
including 4 signs.
Display:
in in mm mm .394 in x .192 in
07.30050 28526 1 TESA-µHITE value sensor 4 100 auxiliary displays 1 and
2: .295 in x .145 in
07.60204 28527 1 Control panel connected to TESA-µHITE 0.0001 0.001 or .197 in x .10 in.
0.00001 0.0001
07.60191 28525 1 Connecting cable TESA-µHITE 100 / Panel Keyboard with
20 function keys
07.60195 27303 1 Axial insert holder with M2.5 thread
35.10002 41114 1 Insert with a 3 mm dia. tungsten carbide ball tip PRESET
07.60197 27305 1 Insert with a 5 mm dia. tungsten carbide ball tip and offset point function to
enter a known value
07.60192 27300 1 Master piece for determining the probe constant, 0.39370 in / 10 mm
Acoustic signal
47.61054 88187 1 Mains adapter, 110 to 240 Vac / 50 to 60 Hz Report headings avail-
able in 7 languages
Accuracy RS-232,
opto-electronic
and bidirectional
in / µm in / µm
Position of the measuring Main adapter
No. 47.61054 :
insert relative to the measuring 110 to 240 Vac / 50 to 60
bolt axis Hz / 6.6 Vdc / 750 mA
coaxial 0.00005 / 1.0 0.00002 / 0.5 Additional data
offset 0.0001 / 1.2 0.00004 / 1.0
41 °F to 104 °F
With use of the standard accessory 5 °C to 40 °C
14 °F to 140 °F
-10 °C to 60 °C
80%,with no
condensation
Net weights:
36 lbs
(stand No. 07.60203).
6 lbs (TESA-µHITE
No. 07.30050).
3 lbs (control panel
No. 07.60204 with cable
ø 55 No. 07.60191).
10 ± 0.15 µm
ø15
ø6
Protection IP 50
ø16.5
(IEC 60529)
ø6
EN 50081-1,
EN 50081-2,
EN 50082-1, EN 50082-2
72
26
18
22.5
Transport
44.5
packing
ø4
ø 50
Identification
ø5
M2.5 number
ø5 25.5
Inspection
07.60195 07.60197 07.60192
report
Declaration
of conformity
M-24 Rapp Industrial Sales
888 789-7277
HEIGHT GAGES
HEIGHT GAGES
Printers for MICRO-HITE® 350/600/900
TESA-HITE® Height Gages
599-1011-275-2 87239 The Basic Impact Printer is an economical printer for most
new B&S tools with digital RS-232 output. It has no memory
and no statistics. Powered by 110 VAC mains via an
adapter/transformer with 6 foot cord.
Technical Data:
Character Format: ASCII character set - 10 bits per character required, 7 or 8 of
which are data bits
Serial Interface: Selectable BAUD rates - 300, 600, 1200, 2400, 4800, 9600,
19200
Character Buffering: 1.5K
Data Input Conn.: DB25 pin male receptacle
Print Method: Impact dot matrix using Epson cash register ribbon
Character Matrix: 6 x 8 dot matrix
Character Spacing: 24 column - 12.8 characters/inch, 32 column - 17 charac-
ters/inch, 40 column - 21 characters/inch
Print Speed: 38 lines/min - 24 column, 33 lines/min- 32/40 column
Paper: Plain cash register paper - 2.25" W x 2.75" O.D. x .44" I.D.
47.61023 41271 9-pin RS-232 Cable for Connecting Micro-Hite to PC or Simple
Printer (9 pin to 25 pin RS-232 adapter is also necessary to use
this cable with the 599-1011-275-2 Simple Printer listed above).
64.90000 87359 SPC Printer which can be connected to most current TESA/Brown
& Sharpe measuring instruments. The data transferred can be
printed in the form of an inspection report with simple SPC statis-
tics. Easy to use and quick to set up, this printer features a
thermo-sensitive print head which provides clear, bold type. It is
capable of calculating a wide range of statistical values, including
N, -NG, +NG, P, MAX, MIN, R, X_, sn, sn-1, Cp, and Cpk. It also
prints a histogram of measured values and features three color
(red, orange, and green) LED display for fast, effective classifica-
tion of inspected parts.
Technical Data:
Capacity: 1999 measured values, one feature
Matrix printer: Thermo-sensitive printing, 40 columns
Power supply: Adaptor 115VAC - 7.3 V DC
Connectors: Mini-Jack for foot switch Sub-D 9 pm, RS-232 input ,Ansley
10 pm input
Working temperature range: 50° to 104° F/10° to 40 °C
Dimensions: 7 in x 7 in x 3.3 in
Weight: 1.2 lbs.
Electromagnetic compatibility as per: EN50081-1, EN50081-2, EN50082-1, EN50082-2
consisting of the following components:
1 115 VAC SPC printer
1 Thermal paper roll
1 Power supply unit (Part Number 07.60158)
Optional Accessories:
47.68001 41300 Foot control switch
47.68035 27005 6V Battery for cordless operation
47.65013 27006 Thermal paper roll - 110 mm wide
47.61036 86551 Connecting cable (MICRO-HITE to SPC Printer)
Other Interface Cables To GageTalker, hand held or GTIII
47.61022 41270 Workstation/SPC50/SPC100
47.61023 41271 To PC-AT 9 pin RS-232
47.61024 41272 To printer RS-232
47.61026 26256 To printer (Seiko DPU201GS)
Rapp Industrial Sales M-25
Printers are options for TESA-HITE ®.
888 789-7277
HEIGHT GAGES HEIGHT GAGES
PAT.
PENDIN 07.6013
07.60133 27602 TESA QUICK CENTER Transport
packing
SWISS
Measuring device (TESA’s patent) for
quick bore measurement by automatically Declaration
establishing the culmination point. of conformity
To be used with the measuring inserts listed
below, exclusively.
007.60135 26136 Roller-bearing insert, .20 in / 5 mm dia.
Application range for bores from .275 in / 7 mm
up to .985 in / 25 mm dia.
07.60134 26137 Roller-bearing insert, .394 in / 10 mm dia.
Application range for bores from .70 in / 18 mm
up to 3.15 in / 80 mm dia.
ø10
ø6
ø6
ø5
PAT.
PENDIN 07.6013
SWISS
5 53.5
07.60134
07.60135
45
07.60175 28365 Set of optional measuring inserts
4,5 20
M3
Provided in a fitted plastic case with :
ø6
M3
A 1 Insert holder
M3
B 1 Hardened steel pin for grooves, centering
ø4
ø4 A shoulders, blind bores etc., tilted through 8°
8° C 1 Hardened steel pin, cylindrical for depth
measurement.
ø4 Measuring inserts with hardened steel
ø4
ball tip
D 1 Insert with a .035 in / 0.9 mm dia.
E 1 Insert with a .075 in / 1.9 mm dia.
F 1 Insert with a .115 in / 2.9 mm dia.
76
78
G 1 Measuring insert with a cone-shaped steel
measuring face, hardened, .315 in / 8 mm dia.
Extensions, .788 in / 20 mm long
16
0,5
1 Threaded extension M3 to M3
1,5 ø1,2 1 Threaded extension M3 to M2.5
3
B C 8
ø2,9
ø0,9
ø1,9
M3
M3
M3
M3
ø8
22,6 22,1
23,1 25
26,6 26,6
26,6 28
D E F G
599-1011-119-05 25088 Practice piece
Allows 1D and 2D, as well as straightness,
241
perpendicularity and parallelism measure-
ments. For information on the programmed
measurement cycles, see the instruction
manual on TESA “POWER PANEL”.
148 100
M-26 Rapp Industrial Sales
888 789-7277
HEIGHT GAGES
HEIGHT GAGES
Special Accessories for MICRO-HITE®350/600/900
Transport
TESA-HITE®400/700 / TESA-HITE®350/600
packing
ø10
ø6
Declaration
of conformity
55
599-1011-222
ø6
G
ø3
599-1011-305 27326 Partial set of accessories
599-1011-200 51650 Full set of accessories G
55
Supplied in a suited plastic case with the following components : 599-1011-223
599-1011-223 51777 1 Measuring insert with a .120 in / 3 mm dia. tungsten carbide
ball tip G G
599-1011-222 51637 1 Measuring insert with a .400 in / 10 mm dia. tungsten carbide
ball tip G G
599-1011-206 – 599-1011-207
Measuring inserts with tungsten carbide, barrel-
shaped measuring faces for cylindrical bores, as well E
as for determining the position of metric (or similar)
inside threads
G
øD
599-1011-206 51621 1 Insert with a .090 in / 2.2 mm dia. (for M3 - M16)
599-1011-207 51622 1 Insert with a .180 / 4.5 mm dia. (for M6 - M48) G 599-1011-208 – 599-1011-210
Measuring inserts with tungsten carbide disc tip for
4
grooves, slots, centering shoulders, etc.
G
ø6
599-1011-208 51623 1 Insert, E = .040 in (1 mm) / .180 in (4.5 mm) dia.
599-1011-209 51624 1 Insert, E = .040 in (1 mm) / .560 in (4.5 mm) dia. G G
G
ø2
55
599-1011-210 51625 1 Insert, E = .120 in (3 mm) / .760 in (19 mm) dia.
599-1011-211 51626 1 Insert with a .080 in / 2 mm dia. cylindrical carbide measuring face G 599-1011-211
M1.4
øD
599-1011-212 51627 1 Holder for TESATAST probe inserts having either a
M1.4 or M2.5 thread G G
TESATAST probe inserts with a carbide ball tip,
12.5
M1.4 thread
G G
599-7030-40 – 599-7030-120
599-7030-40 44827 1 Insert with a .040 in / 1 mm dia.
599-7030-80 44828 1 Insert with a .080 in / 2 mm dia. G G
599-7030-120 44829 1 Insert with a .120 in / 3 mm dia. G G
599-1011-218 51632 1 Measuring insert with cylindrical measuring face
.400 in (10 mm) dia., .48 in (12 mm) long. Stainless steel
G
18.60307
body, hardened. Tungsten carbide measuring face.
ø10
Insert holder for increasing the measurement depth
599-1011-202 51617 1 Holder for measurement depths up to 4.4 in (L = 3.0 in) G
599-1011-203 51618 1 Holder for measurement depths up to 7.25 in (L = 5.9 in) G
599-1011-201 51616 1 Insert holder for extending the application range G 91
599-1011-219 51633 1 Measuring insert with a stainless steel pin, hardened 599-1011-218
with one flat and one spherical carbide measuring face.
Interchangeable pin. G M2,5 M1,4
ø6
12 M1,4 55
R2,5 599-1011-212
ø6
90
75 / 150
69
ø6
132
95
2 2
ø6
Rapp Industrial Sales M-27
888 789-7277
HEIGHT GAGES HEIGHT GAGES
Leveling Plate
Single-plate design makes the Leveling Plate fast and easy to use with transfer stands when
measuring workpiece flatness and straightness.
The Leveling Plate pivots on one point with two fine-pitch, micrometer-type
leveling screws to provide a solid 3-point bearing. Adjustment is simplified because only one
plate needs to be moved, eliminating the back and forth
setting required with dual-plate leveling devices.
The hardened and ground work surface is flat within .000075". A small reference hole indicating
the center of the pivot point is provided in the top surface to assist in locating work.
Features:
• 6” x 6” working surface.
• Simplifies leveling of workpieces.
• Single plate with solid 3-point bearing.
• Fine-pitch adjusting screws.
• Hardened and ground work surface flat within .000075".
• Reference hole at center of pivot point facilitates location of work.
599-922-6 44716
M-28 Rapp Industrial Sales
888 789-7277
HEIGHT GAGES
HEIGHT GAGES
HITE-CHEK® Jr. Height Transfer/Squareness Gage
For Big Performance On Your Surface Plate
The HITE-CHEK Jr. Height Transfer/Squareness Gage is built to handle a wide variety of surface
plate jobs. Its low-center-of-gravity base virtually eliminates vibration in the upright post.
The location of the post on the base permits maximum extension of the indicator with sufficient
rigidity to assure accurate readings, even for hard-to-reach features.
A swivel clamp anchors the swivel and indicator mounting for added precision.
The fine adjustment control knob, located in the base, has a large diameter for precise control.
For checking squareness, the rear surface of the gage is designed with a reference surface that
can be squared against a master with an optional BESTEST® indicator.
The base of the HITE-CHEK Jr. Height Transfer/Squareness Gage is 3.5" x 2.5" x 1.300" high.
HITE-CHEK Jr.
checks squareness
599-585-1 27547
Includes 4" long , straight indicator rod and clamp.
Indicator mounting rod has a .22" diameter on one end and a
.25" on the other.
Rapp Industrial Sales M-29
888 789-7277
ELECTRONIC LENGTH MEASURING EQUIPMENT
Rapp Industrial Sales
888 789-7277
ELECTRONIC LENGTH MEASURING EQUIPMENT ELECTRONIC LENGTH MEASURING EQUIPMENT
Length Measuring Equipment with Inductive Probes
Brown & Sharpe/TESA offers a complete family
of value sensors (electronic probes) as well as
dedicated measuring instruments for the most
demanding applications. Our standard probes -
also called half-bridge probes - are electronic and
require no adjustment.
Countless Measuring
Capabilities
All Brown & Sharpe/TESA electronic probes can
either be used with hand-held internal and exter-
nal measuring instruments or in conjunction with
measuring stands and other typical measuring
devices. Brown & Sharpe offers axial probes with
linear displacement of the measuring bolt, angled
probes with inclinable lever, or probes with paral-
lel guiding that are specially designed for multi-
gaging devices and other equipment for in-
process inspection.
These probes are primarily used for making com-
parative measurements, based on a master stan-
dard, which is typically a gage block or
setting ring.
• Random errors are significantly reduced as dis-
play setting and all subsequent measurements
are usually made under the same
conditions.
• Brown & Sharpe measuring instruments are
provided with an analog and/or digital display
depending on their type.
• Signal processing can be made with positive or
negative polarity signs. The use of one
single probe enables single measurements of
internal or external dimensions while the use of
two probes produces either a sum measure-
ment or a difference measurement.
• The ability to store values provides a level of
security while taking dynamic measurements.
The smallest or highest value as well as the dif-
ference between both values are examples of
the part features that are questioned when
capturing form and position errors.
• Limit deviations are used to classify the meas-
ured values. These provide notification when
out of tolerance conditions occur.
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ELECTRONIC LENGTH MEASURING EQUIPMENT
ELECTRONIC LENGTH MEASURING EQUIPMENT
General Overview of the Measuring Functions
Single measurements with positive polarity sign (+A)
Measuring
external dimen-
sions with use
of a measuring - 0 +
stand, snap gage,
A
etc.
A
A
A L
+
0 +
- 0
-
Single measurements with negative polarity sign (-A)
Inspecting with
change of the
polarity sign.
Display will show
- 0 + A
a low value for a
small bore or a
high value for a A
A
large diameter. -
A
-
0 0
+ + ø
Sum measurements with positive polarity signs (+A +B)
- 0 +
Measuring exter-
nal dimensions
regardless of the A
A
form and posi- +
A
+
tion errors. 0
-
0
- A
L
- -
0 0
+ +
B
B B
B
Difference measurements with opposite polarity signs (+A -B)
Performing
step, cone and
inclination 0 + 0
measurements.
A
B
D
A B A
B A B
- +
0 0
+ -
Establishing form
and position
“max-min”
.... B
errors such as
“max”
B B
runout errors A
A
with use of the
memory function
“min”
(max)-(min) as
shown in the
example. B
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TESATRONIC® Length Measuring Instruments General Overview
Dedicated compact units having either an analog
or a numerical display. Used in association with
hand-held measuring instruments or on
stationary devices for shop floor inspection and
maintenance as well as in the measuring room.
TESATRONIC TT 10 TT 20 TT 60 TT 80 TTA 20
44.30008 44.90003 44.90004 44.90005 44.30003
41239 87357 87358 27550 41234
Probe input number 1 2 2 2 2
automatic recognition no yes yes yes no
Measuring range number 3 7 7 9 6
minimum ± 5 µm ± 5 µm ± 5 µm ± 0.5 µm ± 3 µm
maximum ± 500 µm ± 5000 µm ± 5000 µm ± 5000 µm ± 1000 µm
zoom function (5x) yes no no no no
automatic switching yes yes yes yes no
Numerical display yes yes yes yes no
Numerical interval minimum 0.1 µm 0.1 µm 0.1 µm 0.01 µm
maximum 10 µm 0.1 µm 0.1 µm 0.01 µm
Analog display yes yes yes yes yes
Scale interval minimum 0.1 µm 0.2 µm 0.2 µm 0.02 µm 0.1 µm
maximum 10 µm 200 µm 200 µm 200 µm 50 µm
Metric /
inch units yes yes yes yes yes
Value classification no yes yes yes yes
number of classes 3 up to 42 up to 42 3
signal outputs yes yes yes yes
Memory no no yes yes no
Digital output RS-232 RS-232 RS -232 RS-232 no
Analog output no no yes yes yes
Power supply Batteries Mains adapter Mains adapter Mains adapter Mains power
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DIN 32876 TESATRONIC® TT 10
Part 1
2.6 x 2.25 in
Electronic Length Measuring Instrument
66 x 57 mm Pocket-sized, battery-operated electronic instrument for use on the move – Ideally suited for
LC display field your measurement tasks on the surface plate, in the inspection room right next to the production
.354 x .177 in floor or directly on the machine – Provides full portability where there’s no room for a
9 x 4.5 mm cumbersome power cable.
Response • Simple-to-use function keys used in conjunction with the combined analog/numerical
time of display indication providing easy reading.
100 ms. • LCD, pointerless display field for high repeatability and negligible hysteresis.
Hold time 100 ms. • 3 measuring ranges, switchable manually or automatically depending on the size of the meas-
Zero drift* ured value.
± 0.005% / °C • Inch and metric conversion.
Frequency limit of display • Additional signal amplification (5x) for easy display setting.
with reference to signal • Quick zero-setting thanks to digital technology.
input: 10 Hz • Signal input for one probe.
Max. display • RS-232 compatible digital-output, opto-coupled.
error *: 2%
± 1 numerical
interval
Opto-coupled
RS-232
compatible out-put
3.5V to 4.5V,
3 batteries type 44.30008 41239 TESATRONIC TT 10
LRC 6, 1.5V, AA. Electronic measuring instrument with
Power consumption: analog and numerical display;
7 mW / 3.5V 3 measuring ranges switchable from metric
Self-controlled voltage to inch; 1 probe input; RS-232 output.
fluctuation
Drive voltage Provided with the following accessories :
of the probe: 0.7V 3 Batteries, 1.5V, type LRC 6, AA
Drive frequency:
1 Visual template for value classification
13 ± 0.65 kHz
Optional accessories :
32 °F to 140 °F 47.68000 41299 1 Hand Switch
47.68001 41300 1 Foot Switch
14 °F to 158 °F 47.61022* 41270 1 Output Cable – 10 pin
47.61023* 41271 1 Cable to PC-AT RS-232 (9 pin male)
80%, with no 47.61024* 41272 1 Cable to Printer RS-232 (925 pin male)
condensation
47.61026* 26256 1 Cable to Printer (Seiko DPU201GS)
Protection IP42 (9 pin female)
(IEC 60529)
*Cables can be used on all TESATRONIC TTD Measuring Instru-
EN 50081-1, ments equipped with the new opto-coupled RS-232 output card.
EN 50081-2,
EN 50082-1, EN 50082-2
3.75 x 6.7 x 2.7 in
95 x 130 x 68 mm
(W x D x H)
Measuring ranges and numerical interval
1.08 lbs.
(with batteries) Zoom Used
Function for µm µm in in
Transport
packing 1 without measuring ± 500 10 ± 0.025 0.0005
5x setting ± 100 2 ± 0.005 0.0001
Identification 2 without measuring ± 50 1 ± 0.0025 0.00005
number
5x setting ± 10 0.2 ± 0.0005 0.00001
Declaration 3 without measuring ±5 0.1 ± 0.00025 0.000005
of conformity
* with reference to 68 °F
as well as a relative N-5
humidity of 50%. Rapp Industrial Sales
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ELECTRONIC LENGTH MEASURING EQUIPMENT
TESATRONIC TT 20,
ELECTRONIC LENGTH MEASURING EQUIPMENT
TT 60 and TT 80
TESATRONIC® TT 20, TT 60 and TT 80
Electronic Length Measuring Instruments DIN 32876
Feature the most advanced technology – Provide functional reliability - Simple-to-use-Essential for Part 1
shop floor inspection or in the measurement laboratory.
5 x 2.5 in
126 x 62 mm
TESATRONIC® TT 20 LC display
Includes a combined analog/numerical display – 2 probe inputs 4.3 in / 110 mm
for single, sum or difference measurements. scale length
• Large LC display for error-free reading. 50
• Better repeatability and negligible hysteresis as the analog display has no mechanical pointer. scale divisions
• Choice between pointer or bar graph.
• All measuring functions readable on the LC display. .087 in / 2.2 mm
• 7 measuring ranges selectable manually or automatically according to the size of the
measured value. 6-digit display
• Direct conversion from metric to inch units. plus minus sign
• Zeroing with just one touch button for each measuring channel. .5 x .25 in
• Setting of tolerances through the keyboard. 12.5 x 6.6 mm
• 3 quality classes displayed through LEDs with control signal outputs.
• Lockable display for step-by-step measurement routines. Zero drift
and drift of the
• Automatic recognition of the connected TESA probe with direct adaptation of the measurement signal amplification*:
signals to the right output (only for TESA probes made in 1997 or later). ± 0.005 % / °C
• Opto-coupled RS-232 output, bi-directional. No drift for the registered
• Power supply through mains adapter. values
± 1 numerical
interval
RS-232
opto-coupled
output
6.5 Vdc up
to 7.3 Vdc
Consumption: 2 W
Self-controlled voltage
fluctuation
Drive voltage of the
probe: 3V
32 °F to 140 °F
14 °F to 158 °F
80%, with no
condensation
Resistant
® plastic
TESATRONIC TT 60
Protection: IP 54
Same features as model TESATRONIC TT 20, but with added functions that include: (IEC 60529) for
the front face only.
• Memory for retaining extreme values (max), (min), (max - min) as well as the mean
value of (max) minus (min). EN 50081-1,
• Dynamic measurement with acquisition of more than 100 single values/s. EN 50081-2,
• Value classification with output signals through contact relay for 5, 10, 20 and 40 good classes. EN 50082-1, EN 50082-2
• Remote signal processing using the analog output.
10 x 9.25 x 4.75 in
255x235x120mm
(B x T x H)
2.4 lbs.
N-6 Rapp Industrial Sales * with reference to 20 °C
as well as a relative
888 789-7277 humidity of 50%.
ELECTRONIC LENGTH MEASURING EQUIPMENT
Transport
ELECTRONIC LENGTH MEASURING EQUIPMENT
packing
Identification
number
Declaration
of conformity
Additional data on
TESATRONIC TT 20
Response time*
of analog
display with pointer and
digital display: 80 ms
Holding time of digital
display: 10 ms 44.90003 87357 TESATRONIC TT 20
Electronic length measuring instrument with analog and
Frequency
limit for all numerical display; 7 measuring ranges switchable from metric
displays with reference to to inch; value classification with 1 good class and signal output
the signal input: 12.5 Hz
through contact relay; 2 probe inputs; RS-232 output.
Limiting value 44.90004 87358 TESATRONIC TT 60
for analog dis- Same features as model TT 20, but with added memory; dynamic
play as well as digital dis-
play and output*: 0.3% measuring and signal output through contact relay for 5, 10, 20 or
40 good classes; analog output.
Drive frequency
13 ± 0.65 kHz Delivery includes the following items :
Additional data on 1 Mains adapter, 110 to 240 Vac, 50 to 60 Hz, 6.6 Vdc, 750 mA.
TESATRONIC TT 60 1 Instruction manual.
Response time*
of analog
display with pointer and
digital display: 80 ms
Holding time of digital
display: 80 ms
Response time of analog
display with bar graphs,
classification LEDs as
well as analog output:
30 ms
Response time**
of the memory: 10 ms
Frequency
limit for all
displays with reference to
the signal input: 12.5 Hz
Frequency limit with refe-
rence to the signal input:
20 Hz for the analog
output
100 Hz for the memory
Limiting value
for analog
display as well as digital
display and output*:
Measuring ranges with scale divisions or numerical intervals (TESATRONIC TT 20 and TT 60)
0.3%
µm µm µm in in in
Voltage range:
± 2V up to ± 5000 0.1 200 ± 0.200 0.000005 0.01
± 10 V ± 2000 0.1 100 ± 0.100 0.000005 0.005
± 500 0.1 20 ± 0.02 0.000005 0.001
* with reference to 68°F ± 200 0.1 10 ± 0.01 0.000005 0.0005
as well as a relative
humidity of 50% ± 50 0.1 2 ± 0.002 0.000005 0.0001
** with reference to the ± 20 0.1 1 ± 0.001 0.000005 0.00005
analog output signal ±5 0.1 0.2 ± 0.0002 0.000005 0.00001
continued on next page
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Output current: 2 mA.
ELECTRONIC LENGTH MEASURING EQUIPMENT
Permissible adjustment
TESATRONIC® TT 80 load: 5 k .
Residual ripple (with
High-resolution measuring instrument – Fitted with a combined analog/digital display – Provided probe at zero point):
with 2 probe inputs for single, sum and difference 1 mV
measurements. Reference voltage level:
analog earth 0V
Same features as TESATRONIC TT 20 but with the following added functions:
Drive frequency:
• 9 measuring ranges with numerical interval to 0.01 µm or 0.000001 in. 13 ± 0.65 kHz
• Memory for extreme values (max), (min) and (max) - (min) as well as mean of (max) and (min). Additional data on
• Dynamic measurement with acquisition of more than 10 single values/ s. TESATRONIC TT 80
• Value classification with output signals through contact relay for 5, 10, 20 and 40 good classes.
• Remote signal processing using the analog output. Response time
of the analog/
digital display, classifica-
tion LEDs as well as both
digital and analog outputs:
100 ms
Holding time of digital
display: 100 ms
Response time **
of the memory:
100 ms
Frequency
limit for all
types of display as well
as the memory with
reference to the signal
input: 10 Hz
Limiting
values *:
2% for analog display
0.15 for digital display
0.3% for analog output
0.15% for digital output
Voltage range:
± 2V to ± 10V
44.90005 27550 TESATRONIC TT 80
Output current:
High-resolution electronic length measuring instrument provided 2 mA
with a combined analog/digital display, 9 measuring ranges switch- Permissible adjustment
load: 5 k
able from metric to inch, value classification with 1 good class and
Residual ripple (with
signals output through contact relay for 5, 10, 20 or 40 good probe at zero point):
classes, memory, dynamic measuring capability, 2 probe inputs, 1 mV
Reference voltage level:
RS-232 interface as well as analog output.
analog earth 0V
Delivered with the following accessories :
Drive frequency:
1 Mains adapter - 110 to 240 Vac, 50 to 60 Hz, 6,6 Vdc, 750 mA 13 kHz ± 0.5%
1 Instruction manual.
* with reference to 68°F
as well as a relative
humidity of 50%.
Measuring ranges with scale divisions or numerical intervals (TESATRONIC TT 80) ** with reference to the
analog output signal
µm µm µm in in in
± 5000 0.01 200 ± 0.200 0.000001 0.01
± 2000 0.01 100 ± 0.100 0.000001 0.005
± 500 0.01 20 ± 0.02 0.000001 0.001
± 200 0.01 10 ± 0.01 0.000001 0.0005
± 50 0.01 2 ± 0.002 0.000001 0.0001
± 20 0.01 1 ± 0.001 0.000001 0.00005
±5 0.01 0.2 ± 0.0002 0.000001 0.00001
±2 0.01 0.1 ± 0.0001 0.000001 0.000005
± 0.5 0.01 0.02 ± 0.00002 0.000001 0.000001
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DIN 32876
TESATRONIC® TTA 20 Electronic
Part 1 Length Measuring Instrument
100 mm Compact design with analog indication and value classification facility – Aluminum housing for harsh
scale length
shop floor environment – Easy to handle.
Response time: • Easy-to-read analog display with mirror strip to avoid parallax error.
1 s (display),
20 ms (analog output), • 6 measuring ranges.
10 ms (output signal of • Metric / Inch conversion.
the classification) • Easy display setting through electrical zero.
• 2 probe inputs for single, sum or difference measurements.
Zero drift*
± 0.005% / °C
• 1 auxiliary signal input, e.g. for the correction values.
• LEDs for signalling the relevant quality class with green for (Good), yellow for (Rework) and red
Frequency limit *
display: 1 Hz for (Scrap).
analog output:: 50 Hz • Potentiometer for setting the limit deviations.
classification: 30 Hz • Polarity selector switch for the classification signals (internal and external dimensions).
• Switch for locking or unlocking a displayed value.
Limiting value*:
1.5% (display),
• Analog output for the connection of a remote displaying or scribing unit.
0.3% (analog output)
Negligible
(display) or 5%
(classification signals)
Voltage ± 1V,
output current
3 mA, perm. adjustment
load 2 k , residual
ripple (at zero) 1 mV.
Reference voltage level:
analog earth (0V)
230 or 115V
- 10% to 20%,
50 to 60 Hz
Power consumption:
20 VA
Drive voltage
of the probe: 1.5 Veff
-10% to 5% 44.30003 41234 TESATRONIC TTA 20
Drive frequency: Electronic length measuring instrument with analog display;
13 ± 0.65 kHz 6 measuring ranges; switchable from metric to inch; value
classification with 1 good class and signal output through contact
32 °F to 122 °F relay; 2 probe inputs.
Supplied with one of the following cables depending on the country where goods are to be
delivered (must be specified when ordering):
14 °F to 158 °F
Mains cable fitted with SEV connector, 3-wire cable type, 2 m long.
Protection IP40 Mains cable fitted with VDE connector, 3-wire cable type, 2 m long.
(IEC 60529)
Mains cable without connector, 3-wire cable type, 2 m long.
EN 50081-1,
EN 50081-2,
Optional accessory
EN 50082-1, EN 50082-2 44.60004 42743 15-pin connector for both analog output and classification
signal output.
258 x 190 x 158
mm (W x D x H)
Measuring ranges and scale intervals
7.5 lbs
µm µm in in
Transport
packing ± 1000 50 ± 0.1 0.005
± 300 10 ± 0.03 0.001
Identification ± 100 5 ± 0.01 0.0005
number
± 30 1 ± 0.003 0.0001
Declaration ± 10 0.5 ± 0.001 0.00005
of conformity ±3 0.1 ± 0.0003 0.00001
* with reference to 68 °F
as well as a relative Rapp Industrial Sales N-9
humidity of 50%
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ELECTRONIC LENGTH MEASURING EQUIPMENT ELECTRONIC LENGTH MEASURING EQUIPMENT
TESA® Portable Data Printer
Intelligent printer designed for the inspection of finished parts or incoming goods – Provides SPC
statistics and prints the results with graphic representations. Matrix printer
for printing on
a thermal paper roll
Paper width:
4.3 in / 110 mm
Print mode:
40 signs / line
RS-232
Data inputs (9-pin male
trapezoid input)
DIGIMATIC
(10-pin Ansley input)
Connector
with mini-jack
for the remote trigger
of data transfer
Mains adapter
230 Vac, 7.3 Vdc
Optional accessory:
6V battery pack,
rechargeable
122 °F to 104 °F
TESA® PRINTER SPC 14 °F to 140 °F
Can be connected to TESA measuring instruments as well as those provided with a DIGIMATIC
output – TESA PRINTER SPC is able to recognize the connected instrument and will execute an Protection IP40
(IEC 60529)
automatic configuration.
EN 50081-1,
EN 50081-2,
• Memory capacity: EN 50082-1, EN 50082-2
(Normal) (Tolerance) 9999 single values for one
Statistical Features 7 x 7 x 3.3 in
feature per sample.
G
180 x 180 x 84 mm
Lower limit of size (LSL) – (W x D x H)
G
• Two function modes (Normal)
Upper limit of size (USL) –
G
and (Tolerance).
Tolerance –
• Limits of size quickly set on the 1.21 lbs.
Number of captured values
– sampling extent G G display of the connected instrument Transport
– < lowest size – G with subsequent transfer to TESA packing
G
PRINTER SPC.
– > highest size – Identification
– part out of tolerance given as % – G • Output of statistical values that number
Lowest list value G G are further printed with graphic
G G representations. Declaration
Highest list value of conformity
Value dispersion R G G • Printing of report headings that will
Arithmetical mean x– G G be completed by the operator.
Standard deviation n, n-1 G G
G
• Hard copies printed in a preferred
Process capability Cp, Cpk –
language (English, German,
Graphic Representations French, Italian or Spanish).
Position of each single value within • Self-contained, battery-powered
the tolerance range (10 classes) – G printer unit (optional).
Histogram – G
LED Displays
Sorting of each single value with
green for Good, yellow for Rework – G
and red for Scrap
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ELECTRONIC LENGTH MEASURING EQUIPMENT
Matrix printer
for printing on
thermal paper
2.25 in / 57 mm
wide paper roll
100 signs / s 599-1011-275-2
599-1011-275-2 87239 THE BASIC IMPACT PRINTER
RS-232, An economical printer for most new
bi-directional
Brown & Sharpe tools with digital
Connector
with mini-jack for RS-232 output. It has no memory and
the remote trigger
64.90000 87359 TESA PRINTER SPC no statistics. Powered by 110 VAC
of data transfer mains via an adapter/transformer with
Printer with memory, SPC statistics and
Battery pack value classification; prints the results with 6 foot cord.
rechargeable graphical representations using the matrix
printer provided with a 110 mm wide Technical Data:
via the mains adapter
thermal paper roll; RS-232 interface. Character Format: ASCII character set – 10 bits per
3.75 x 7 x 2.95 in character required, 7 or 8 of which are
195 x 175 x 75 mm Delivery includes : data bits
(W x D x H) 1 Thermal paper roll, 110 mm wide. Serial Interface: Selectable BAUD rates – 300, 600,
1 Mains adapter, 100 to 240 Vac, 1200, 2400, 4800, 9600, 19200
50 to 60 Hz, 6.6 Vdc, 750 mA.
1.16 lbs.
1 Mains cable US Character Buffering: 1.5K
Transport Technical Data: Data Input Conn.: DB25 pin male receptacle
packing Capacity: 1999 measured values, one feature Print Method: Impact dot matrix using Epson cash
Matrix printer: Thermo-sensitive printing, 40 columns register ribbon
Identification
Power supply: Adapter 115VAC – 7.3 V DC Character Matrix: 6 x 8 dot matrix
number
Connectors: Mini-Jack for foot switch Sub-D 9 pm Character Spacing: 24 column – 12.8 characters/inch
Declaration
RS-232 input Ansley 10 pm input 32 column – 17 characters/inch
of conformity 40 column – 21 characters/inch
Working
temperature range: 50° to 104° F/10° to 40 °C Print Speed: 38 lines/min – 24 column,
33 lines/min – 32/40 column
Dimensions: 7 in x 7 in x 3.3 in
Paper: Plain cash register paper –
Weight: 1.2 lbs. 2.25"W x 2.75"O.D. x .44"I.D.
Electromagnetic
compatibility as per: EN50081-1, EN50081-2,
EN50082-1, EN50082-2
Optional accessories:
47.68035 27005 6V battery pack, rechargeable.
64.90000
Rapp Industrial Sales N-11
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ELECTRONIC LENGTH MEASURING EQUIPMENT ELECTRONIC LENGTH MEASURING EQUIPMENT
TESA/Brown & Sharpe Electronic Probes
Key components in any electronic linear measuring system, TESA/Brown & Sharpe
inductive probes detect the slightest variation in size with absolute reliability. Whether
fixed to a simple measuring support or integrated by the dozen into a complex instal-
lation, they record dimensions with unvarying precision. Rugged and virtually insensi-
tive to temperature variation and electromagnetic interference, TESA/Brown & Sharpe
inductive probes are compact, can be used in any position and are easily brought into
contact with the work to be checked.
The pages that follow show the family of Brown & Sharpe/TESA standard half-bridge
probes that are compatible with the amplifiers shown in the previous pages. Most of
the probes shown here are also compatible with earlier Brown & Sharpe 960, 990,
and 1020 series amplifiers after normal recalibration/adjustment of the amplifier.
• All electronic probes are mounted on ball-bearings, except for miniature
axial probes.
9 • Ball-bearing measuring bolts are virtually insensitive to radial forces.
2 • Probe guide system is efficiently protected against the penetration of solid and liq-
10
uid contaminants by sealing rubber bellows. In normal conditions of use, nitrile
elastomer rubber bellows are sufficient. For applications where the probes remain
3 permanently in contact with cooling and lubricating agents, we would recommend
11 the use of Viton rubber bellows.
1
• Sealing bellows ensure full airtightness so that the measuring bolt is retracted by
throwing off the air contained in the probe. This provides optimum protection of
the guiding system as no mechanical means is used.
4
• Electronic signal amplification with no use of any other mechanical
component produces excellent repeatability and low hysteresis.
12 • Maximum resolution: 0.01 µm.
5
13
6 1 Mounting stem or probe housing 9 In-between tube being part of the
2 Coil system coil system
3 Item mounted between both the ferro- 10 Ferromagnetic core
7 magnetic core and measuring bolt for 11 Force spring stop
the correction of the varying coefficients 12 Ball-bearing guide tube
of thermal expansion 13 Measuring bolt
4 Force compression spring 14 Sealing rubber bellow
5 Anti-rotation guidance 15 Mechanical device for zero-setting
14 6 Ball cage
7 Setting element for limiting the bolt travel
8 Measuring insert
8 Probe sensitivity
All stated values are valid for
the following reference conditions:
8 • Drive voltage 3V
6 • Drive frequency 13 kHz
1 • Adjustment load 2 k
3
9
5
10 mV / V / mm
4
2
All types 73.75
11 12
Except for the
probe series
• GT 61 / 62 29.5
15 • FMS 130 / 132 49.17
ø 17
Dimensions of
ø3,8
the connector fitted
to all TESA probes
(minimum cable
curve radius
65 R = 15 mm).
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ELECTRONIC LENGTH MEASURING EQUIPMENT
ELECTRONIC LENGTH MEASURING EQUIPMENT
Functioning Principle
All TESA electronic probes (value sensors) work +U
L
f
on the inductive principle with mechanical con-
tact of the workpiece. They are fitted with a
coil system inducing an alternating output volt-
age that depends on the the position of the
ferromagnetic core. With a symmetric position,
i.e. at electrical zero, no voltage is impressed. A
move of the core, which may be attached to -S 0 +S
the measuring bolt while the measurand is
being taken, leads to a change in the induc-
tance. This change generates a signal that is
amplified and rectified before being displayed
and further output. Depending on the instru-
ment type, the analog signal will be shown on
L L
a voltmeter or a numerical display after its digi-
tal transformation. -U
Unambiguous assessment of the measurand (at
bolt position) to the signal (displayed value) is Inductive probe related main parameters
the main characteristic of the analog value S travel
acquisition. One of its distinct advantages is U output current
that the value primarily displayed will be repro- 0 electrical zero
duced in the event of a power cut (switch-off L linearity range
or power failure). Lf linearity error
The linearity range L, which is the range within
Standard TESA Half-Bridge which the max. perm. errors are contained, is
Probes for use with TESA equal to the measuring range. All max. perm.
errors are limiting values given for linearity errors.
Measuring Instruments
These probes have two serial coils with
middle output mounted side-by-side and TESA LVDT Probes
energized by a sinusoidal alternation at 3 kHz.
Both are linked together to a Wheatstone These probes are based on a Linear Variable
bridge over an additional half-bridge. Differential Transformer (LVDT). They have three
coils: one primary coil, which is is energized by a
sinusoidal alternation at 5 kHz, and two second-
ary coils, connected in opposite phase, which
generate the output current proportional to the
measuring travel.
Ua2,Fa2
Ua1,Fa1 Ua
Ua
Rs Uo U=KxX
Rs Uo U=KxX
G1
G2
-Ua
Rch1 Rch2
X X
Wiring plan of half-bridge probes Wiring plan of LVDT probes
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TESA/Brown & Sharpe Electronic Probes
Quick Selection Tables
8 mm Diameter Axial Probes with Ball-Bearing Measuring Bolt
Measuring
Range Travel Cable Bolt Sealing
mm mm Exit Retraction Bellows
Standard probes
599-982-10 GT 21 ±2 4.3 axial mechanical Nitrile
32.10904 GT 21 ±2 4.3 axial mechanical Nitrile
32.10924 GT 22 ±2 4.3 radial by vacuum Nitrile
32.30057 GTL 21 ±2 4.3 axial mechanical Viton
32.30056 GTL 22 ±2 4.3 radial by vacuum Viton
Standard high-precision probes
32.30036 GT 21HP ± 0.2 4.3 axial mechanical Nitrile
32.30021 GT 22HP ± 0.2 4.3 radial by vacuum Nitrile
Standard long-travel probes
32.30027 GT 27 ±2 10.3 axial mechanical Viton
32.30026 GT 28 ±2 10.3 radial by vacuum Viton
Probes with extended measuring ranges
32.30041 GT 61 ±5 10.3 axial mechanical Viton
32.30042 GT 62 ±5 10.3 radial by vacuum Viton
General Information – Valid for all Types
All of the characteristics given are valid for a reference temperature of 20°C. These technical
specifications are applicable to probes fitted with the standard contact point.
Possible resolution: 0.01 µm.
L = value measured from electrical zero in mm.
Linearity Error: The linearity error noted in the above table shows the maximum value.
The typical value can be half of the maximum value.
Nominal sensitivity (half-bridge): GT62/61 – 29.5 m/V/mm (conditions: 3V, 13 kHz/2 k );
all other types - 73.75 mV/V/mm.
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Moving Frequency
Mass Limit Dismount (L in mm) IEC
N ** g Hz *** -able µm µm µm **** °C 60529
0.63 6 60 yes 0.01 0.02 0.2 + 3 . L3 - 10 to 65 IP65
0.63 6 60 yes 0.01 0.02 0.2 + 3 . L3 - 10 to 65 IP65
0.63 6 60 yes 0.01 0.02 0.2 + 3 . L3 - 10 to 65 IP65
0.63 6 60 yes 0.01 0.02 0.2 + 2.4 . L2 - 10 to 65 IP65
0.63 6 60 yes 0.01 0.02 0.2 + 2.4 . L2 - 10 to 65 IP65
0.63 6 60 no 0.01 0.01 0.07 + 0.4 . L 10 to 40 IP64
0.63 6 60 no 0.01 0.01 0.07 + 0.4 . L 10 to 40 IP64
0.63 8 60 yes 0.05 0.05 0.2 + 3 . L3 - 10 to 65 IP65
0.63 8 60 yes 0.05 0.05 0.2 + 3 . L3 - 10 to 65 IP65
0.9 8 60 yes 0.05 0.05 1+4.L - 10 to 65 IP65
0.9 8 60 yes 0.05 0.05 1+4.L - 10 to 65 IP65
** Nominal value of the measuring force at electrical zero, max. deviation ± 25%.
*** Mechanical frequency limit valid for the final value of the measuring range with an amplitude of 10%.
**** Max. perm. errors applicable to the linearity errors.
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8 mm Diameter Miniature Probes
Measuring
Range Travel Cable Bolt Sealing
mm mm Exit Retraction Bellows
Measuring bolt hanging from diaphragm springs
32.30001 GT 41 ± 0.3 0.7 axial none Nitrile
32.30002 GT 42 ± 0.3 0.7 radial by vacuum Nitrile
Measuring bolt guided on plain bearings
32.30035 GT 43 ±1 2.1 axial mechanical Viton
32.30017 GT 44 ±1 2.1 radial by vacuum Viton
Lever Type Probes
Measuring
Range Travel Cable
mm mm Exit
599-988 GT 31 ± 0.3 0.7 angled
32.10802 GT 31 ± 0.3 0.7 angled
Probes with Parallel Guiding
Measuring Insert
Range Travel Cable Retraction
mm mm Exit * (accessory)
Standard probes
SWISS
MADE
32 30019
PAT PEND 32.30019 FMS 100 ±2 5.8 parallel by air pressure
32.30028 FMS 102 ±2 5.8 angled by air pressure
SWISS
MADE
32 30049
PAT PEND 32.30049 FMS 130 ± 2.9 5.8 parallel by air pressure
32.30050 FMS 132 ± 2.9 5.8 angled by air pressure
Probes (FMS protected)
SWISS MADE
Patented
PROT
ECTE
D
32.30037 FMS 100-P ±2 5.8 parallel by air pressure
32.30038 FMS 102-P ±2 5.8 angled by air pressure
* Position in relation to the measuring movement.
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Moving Frequency
Mass Limit Dismount (L in mm) IEC
N ** g Hz *** -able µm µm µm **** °C 60529
0.63 2 60 no 0.01 0.01 0.2 + 5 . L2 - 10 to 65 IP65
0.63 2 60 no 0.01 0.01 0.2 + 5 . L2 - 10 to 65 IP65
0.4 2 60 no 0.1 0.15 0.2 + 5 . L2 5 to 65 IP65
0.4 2 60 no 0.1 0.15 0.2 + 5 . L2 5 to 65 IP65
Moving Frequency
Mass Limit Dismount (L in mm) IEC
N ** g Hz *** -able µm µm µm **** °C 60529
0.1 12 25 no 0.1 0.25 0.2 + 50 . L2 - 10 to 50 IP40
0.1 12 25 no 0.1 0.25 0.2 + 50 . L2 - 10 to 50 IP40
Moving Frequency
Mass Limit Dismount (L in mm) IEC
N ** g Hz *** -able µm µm µm **** °C 60529
2 110 25 yes 0.5 0.5 0.2 + 3 . L3 - 10 to 65 IP50
2 110 25 yes 0.5 0.5 0.2 + 3 . L3 - 10 to 65 IP50
2 110 25 yes 0.5 0.5 0.2 + 3 . L3 - 10 to 65 IP50
2 110 25 yes 0.5 0.5 0.2 + 3 . L3 - 10 to 65 IP50
2 110 25 yes 0.5 0.5 0.2 + 3 . L3 - 10 to 65 IP54
2 110 25 yes 0.5 0.5 0.2 + 3 . L3 - 10 to 65 IP54
** Nominal value of the measuring force at electrical zero, max. deviation ± 25%.
*** Mechanical frequency limit valid for the final value of the measuring range with an amplitude of 10%.
**** Max. perm. errors applicable to the linearity errors.
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LVDT Probes - General Overview
LVDT Probes with Parallel Guiding
Measuring Insert
Range Cable Retraction
mm mm Exit * (accessory)
Standard probes
SWISS
MADE
32 30019
PAT PEND
32.30033 FMS 100 LVDT ± 1.5 5.8 parallel by air pressure
32.30034 FMS 102 LVDT ± 1.5 5.8 angled by air pressure
Probes (FMS protected)
SWISS MADE
Patented
D
32.30039 FMS 100-P LVDT ± 1.5 5.8 parallel by air pressure
ECTE
PROT
32.30040 FMS 102-P LVDT ± 1.5 5.8 angled by air pressure
* Position in relation to the measuring movement.
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Drive Voltage
DriveFrequency Sensitivity IEC
N ** Adjustment Load mV / V / mm µm µm % *** °C 60529
2 3 V / 5 kHz / 100 k 150 0.5 0.5 0.25 - 10 to 65 IP50
2 3 V / 5 kHz / 100 k 150 0.5 0.5 0.25 - 10 to 65 IP50
2 3 V / 5 kHz / 100 k 150 0.5 0.5 0.25 - 10 to 65 IP54
2 3 V / 5 kHz / 100 k 150 0.5 0.5 0.25 - 10 to 65 IP54
** Nominal value of the measuring force at electrical zero, max. deviation ± 25%.
*** Max. perm. errors given as % for linearity errors refer to each relevant measuring span (= difference between both first and last
values of the measuring range). For max. perm. errors expressed in µm, see the information provided with each LVDT probe on
the following pages.
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Compatibility of Brown & Sharpe
TESA®Probes with Electronic Equipment
of other Manufacturers
32.90119 32.90120 32.90121 32.90122 32.90123 32.90124
DIN 32676
ETAMIC (ZCB) GT 21 GT 22 GT 27 GT 28 FMS 100 FMS 102 Part 1
For technical
32.90143 32.90144 32.90145 32.90146 data, refer to
each single standard
probe
MAHR GT 21 GT 22 GT 212 GT 222
32.90149 32.90150
MARPOSS GT 21 GT 22
GT 21 DC and GT 22 DC
electronic probes
DC Axial Probes
Provided with a direct current output for connection to a computer or any other
unit fitted with an analog input. DIN 32876
Part 1
See
Measuring Cable in the table
Range / mm N* Exit
32.30059 GT 21 DC ±2 0.63 axial
Axial probes
usable in any position
32.30058 GT 22 DC ±2 0.63 radial
8 mm dia.
* Nominal value at electrical zero; max. deviation ± 25%. Valid for upright assembly position, with downward fixing shank
oriented measuring bolt, as well as for static measuring.
Drive voltage:
Also available upon request : ± 10 to ± 15V
Consumption: 15 mA
Adjustment load: > 1 k
S32180358 S32180315 S32080302 S32080692 S32080721 Sensitivity: 1V / mm
GT 27 DC ± 10V GT 28 DC GT 31 DC GT 41 DC GT 43 DC 0.1 µm
S32080569 S32020402 S32080729 S32080661 S32020214 0.15 µm
Max. perm.
GT 44 DC ± 5V GT 61 DC GTL 222 DC ± 10V GT 272 DC GT 622 DC error of 15 µm
relative to a 4 mm meas-
uring span (measuring
S32001487 S32080524 S32730497 S32080361 range ± 2 mm)
Other technical
FMS 100 DC FMS 102 DC FMS 132 DC ±10V FMS 100 DC-IP54 data listed on
pages L-12 and L-13
Other existing versions: 2V / mm, 5V / mm and 10V / mm; max. output voltage 10V. Technical data sheets
GT 21 DC: 32.00396
GT 22 DC: 32.00397
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Axial Probes
DIN 32876
Part 1 Standard and LVDT Probes
See Universal probes for common but constraining applications.
in the table
• 8 mm dia. probe housing. Can be clamped over its entire length.
Axial probes • Measuring bolt mounted on ball-bearings.
usable in any • Both the probe housing and ball-bearing guide are separate from one another so that the
position
measuring bolt moves easily even if the probe is not clamped appropriately.
8 mm dia. • Degree of protection IP65 according to IEC 60529.
fixing shank • Wide range of accessories including measuring inserts, spring sets, etc.
Ball-bearing measuring
bolt
Distance from electrical
zero of both stops is GT 21 Probes with Axial Cable Exit
either adjustable (lower
stop) or depending on
the position of the latter Measuring Bolt Sealing
(upper stop). Range / mm N* Retraction Bellows
Standard probes
Interchangeable measur-
ing insert with a 3 mm 599-982-10 GT 21 ±2 0.63 mechanical Nitrile
dia. tungsten carbide 32.10904 GT 21 ±2 0.63 mechanical Nitrile
ball tip. M2.5 thread
32.10905 GT 21 ±2 1.0 mechanical Nitrile
Cable length: 2 m
32.10906 GT 21 ±2 1.6 mechanical Nitrile
5-pin plug DIN 45322,
LVDT without plug. 32.10907 GT 21 ±2 2.5 mechanical Nitrile
32.10908 GT 21 ±2 4.0 mechanical Nitrile
Nickel-plated
housing High-Precision probes
Stainless steel measur- 32.30036 GT 21 HP ± 0.2 0.63 mechanical Nitrile
ing bolt, hardened.
* Nominal value at electrical zero, max. ± 25%. Valid for upright assembly position,
Sealing bellows:
resistant Nitrile
with downward oriented measuring bolt, as well as in static measuring.
or high-resistance Viton
(elastomer)
GT21
Moving mass: 92
6g
ø 8h6
Drive frequen- R 1,5
cy13 kHz
(± 5%).
Mechanical frequency
20,5 61,5 9 8
limit: 60 Hz
0.15 µm / °C,
GTL 21 and
GTL 211: 0.2 µm / °C -1,2 +3 ø3
0 99
20 ± 0.5 °C
GTL211
-10 °C to 65 °C
GT 21 HP:
10 °C to 40 °C Lower stop of the meas-
uring bolt **, adjustable
from… to ex-factory Technical
80% mm mm mm mm µm µm µm *** Data Sheets
GT 21 - 2.2 0.1 - 1.2 4.3 0.01 0.02 0.2 + 3 . L3 32.00249
Protection IP65
(IEC 60529), GTL 21 - 2.2 0.1 - 1.2 4.3 0.01 0.02 0.2 + 2.4 . L2 32.00391
GT 21 HP: IP64 GTL 211 - 2.2 0.1 - 1.2 4.3 0.01 0.02 0.2 + 2.4 . L2 32.00435
GT 21 HP - 2.2 0.1 - 1.2 4.3 0.01 0.01 0.07 + 0.4 . L 32.00264
Transport
packing GT 21 LVDT - 2.2 0.1 - 1.7 4.3 0.15 0.15 4.5 **** 32.00228
** Distance from electrical zero. *** Max perm. errors applicable to the linearity errors (L in mm).
Identification
number **** With reference to the 3 mm measuring span (measuring range ± 1.5 mm).
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GT 22 Probes with Radial Cable Exit
DIN 32876
Measuring Bolt Sealing Part 1
Range / mm N* Retraction Bellows
Standard probes See
in the table
599-982-18 GT 22 ±2 0.63 by vacuum Nitrile
32.10924 GT 22 ±2 0.63 by vacuum Nitrile Axial probes
32.10921 GT 22 ±2 0.16 by vacuum Nitrile usable in any
position
32.10922 GT 22 ±2 0.25 by vacuum Nitrile
32.10923 GT 22 ±2 0.4 by vacuum Nitrile 8 mm dia.
32.10925 GT 22 ±2 1.0 mechanical Nitrile fixing shank
32.10926 GT 22 ±2 1.6 mechanical Nitrile Ball-bearing measuring
bolt
32.10927 GT 22 ±2 2.5 mechanical Nitrile
Distance from electrical
32.10928 GT 22 ±2 4.0 mechanical Nitrile zero of both stops is
32.30056 GTL 22 ±2 0.63 by vacuum Nitrile either adjustable (lower
stop) or depending on
* Nominal value at electrical zero, max. ± 25%. Valid for upright assembly position, the position of the latter
(upper stop)
with downward oriented measuring bolt, as well as in static measuring.
Interchangeable measur-
ing insert with a 3 mm
dia. tungsten carbide
ball tip. M2.5 thread
Cable length : 2 m
5-pin plug DIN 45322,
GT22 LVDT without plug
81,5
Nickel-plated
20,5 47 housing
ø 9,6
Stainless steel measur-
R 1,5 ing bolt, hardened
Sealing bellows:
resistant Nitrile or
ø 8h6
high-resistance Viton
19
(elastomer)
-1,2 +3 Moving mass:
0 6g
Drive frequen-
cy13 kHz
(± 5%).
Mechanical frequency
limit: 60 Hz
Lower stop of the meas-
uring bolt **, adjustable 0.15 µm / °C
from… to ex-factory Technical or 0.2 µm / °C for
. mm mm mm mm µm µm µm *** Data Sheets GTL 22
GT 22 - 2.2 0.1 - 1.2 4.3 0.01 0.02 0.2 + 3 . L3 32.00250
GTL 22 - 2.2 0.1 - 1.2 4.3 0.01 0.02 0.2 + 2.4 . L2 32.00392 20 ± 0.5 °C
GT 22 HP - 2.2 0.1 - 1.2 4.3 0.01 0.01 0.07 + 0.4 . L 32.00265
-10 °C to 65 °C.
** Distance from electrical zero *** Max perm. errors applicable to the linearity errors (L in mm). 10 °C to 40 °C
for GT 21 HP
80%
Protection IP65
(IEC 60529),
GT 21 HP: IP64
Transport
packing
Identification
number
Inspection
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Axial Probes with Long Retraction Travel
DIN 32876
Part 1 Standard and LVDT Probes
See Universal inductive probes for common applications, especially with multigaging devices.
in the table • Long retraction travel to prevent the probe from being damaged.
Axial probes
usable in any
position
8 mm dia.
fixing shank
GT 27 Probes with Axial Cable Exit
Ball-bearing measuring
bolt Measuring Bolt Sealing
Distance from electrical
Range / mm N* Retraction Bellows
zero of both stops is Standard probes
either adjustable (lower 32.30027 GT 27 ±2 0.63 mechanical Viton
stop) or depending on
the position of the latter
(upper stop).
Interchangeable measur-
ing insert with a 3 mm
dia. tungsten carbide
ball tip. M2.5 thread
Cable length : 2 m GT 28 Probes with Radial Cable Exit
Standard probes with a
5-pin plug DIN 45322, Measuring Bolt Sealing
LVDT without plug. Range / mm N* Retraction Bellows
Standard probes
Nickel-plated
housing 32.30026 GT 28 ±2 0.63 by vacuum Viton
Stainless steel measur-
* Nominal value at electrical zero; max. deviation ± 25%.
ing bolt, hardened.
Valid for upright assembly position, with downward oriented measuring bolt, as well
Viton rubber bellows: as in static measuring.
high-resistance elas-
tomer
Moving mass:
6g
Drive frequency 1
13 kHz (± 5%).
Mechanical frequency
limit: 60 Hz
0.15 µm / °C
20 ± 0.5 °C
-10 °C to 65 °C
80%
Protection IP65
(IEC 60529)
Lower stop of the meas-
Transport uring bolt **, adjustable
from… to ex-factory Technical
packing Data Sheets
mm mm mm mm µm µm µm ***
Identification GT 27 - 2.2 0.1 - 1.2 10.3 0.05 0.05 0.2 + 3 . L3 32.00251
number GT 28 - 2.2 0.1 - 1.2 10.3 0.05 0.05 0.2 + 3 . L3 32.00252
Inspection ** Distance from electrical zero *** Max perm. errors applicable to the linearity errors (L in mm).
report with a
declaration of conformity
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Axial Probes with
Long Measuring Range DIN 32876
Part 1
Standard and LVDT Probes See
in the table
Probes designed for long measuring travels and low resolutions – Specially suited for multigaging systems.
• Correction factor 2.5 times to obtain the true values. Axial probes
usable in any
position
GT 61 Probes with Axial Cable Exit
Signal combina-
tions with probes having
Measuring Bolt Sealing a standard resolution
Range / mm N* Retraction Bellows may require your atten-
Standard probes tion to needed correction
32.30041 GT 61 ±5 0.9 mechanical Viton 8 mm dia.
fixing shank
Ball-bearing measuring
bolt
Both lower and upper
bolt endstops are fixed
Interchangeable measur-
GT 62 Probes with Radial Cable Exit ing insert with a 3 mm
dia. tungsten carbide
ball tip. M2.5 thread.
Measuring Bolt Sealing Cable length : 2 m
Range / mm N* Retraction Bellows
5-pin plug DIN 45322.
Standard probes
LVDT without plug
32.30042 GT 62 ±5 0.9 by vacuum Viton
Nickel-plated
* Nominal value at electrical zero; max. deviation ± 25%. housing
Valid for upright assembly position, with downward oriented measuring bolt, as well Stainless steel measur-
as in static measuring. ing bolt, hardened.
Viton rubber bellows:
high-resistance elas-
tomer
Moving mass:
8g
Drive frequency
13 kHz (± 5%).
Mechanical frequency
limit: 60 Hz
0.09 µm / °C,
GT 61 LVDT and
GT 62 LVDT: 0.16 µm / °C
20 ± 0.5 °C
-10 °C to 65 °C
Bolt endstops **
upper stop lower stop 80%
Technical
mm mm mm µm µm µm *** Data Sheets
Protection IP65
GT 61 - 5.1 5.2 10.3 0.05 0.05 1+4.L 32.00294 (IEC 60529)
GT 611 - 5.1 5.2 10.3 0.05 0.05 1+4.L 32.00437
Transport
GT 62 - 5.1 5.2 10.3 0.05 0.05 1+4.L 32.00295
packing
GT 61 LVDT - 5.1 5.2 10.3 0.2 0.2 20 **** 32.00337
GT 62 LVDT - 5.1 5.2 10.3 0.2 0.2 20 **** 32.00339 Identification
number
** Distance from electrical zero. *** Max. perm. errors applicable to the linearity errors (L in mm).
**** With reference to the 10 mm measuring span (measuring range ± 5 mm). Inspection
report with a
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Axial Miniature Probes
DIN 32876
Part 1 Standard Probes
See Compact probes specially designed for use where there’s no room for longer
in the table probes – Possible assembly of measuring heads, etc.
Axial probes
usable in any
position
8 mm dia.
fixing shaft
ø 8h6
Measuring bolt guided
on a plain bearing or R 0,75
hanging from diaphragms
Both lower and upper 4 34
bolt endstops are fixed 47
GT 41 or GT 42 with a
fixed measuring insert;
spherical carbide meas- -0,3 +0,4
uring face, R 0.75 mm. 0 GT41
GT 43 or GT 44 with a
selectable measuring
insert; spherical carbide
measuring face, R 1 mm.
M2 thread.
Cable length: 2 m
5-pin plug
DIN 45322
Nickel-plated
fixing shank
Resistant nitrile rubber
bellow or Viton rubber
bellow with high-resist-
ance elastomer
Moving mass:
2g
Drive frequency
13 kHz (± 5%)
Mechanical frequency
limit: 60 Hz
GT 41 and GT 43 Probes with Axial Cable Exit
0.1 µm / °C
Measuring Meas. Bolt Sealing
Range / mm N* Retraction Bellows
20 ± 0.5 °C Measuring bolt hanging from diaphragms
599-989 GT 41 ± 0.3 0.63 none Nitrile
GT 41 and GT 42:
-10 °C to 65 °C,
GT 43 and GT 44: 5 °C Measuring bolt guided on a plain bearing
to 65 °C
32.30035 GT 43 ±1 0.4 mechanical Viton
80%
Protection IP65 Meas. bolt endstops: **
(IEC 60529) lower stop upper stop Technical
mm mm mm µm µm µm *** Data Sheets
Transport
packing GT 41 - 0.3 0.4 0.7 0.01 0.01 0.2 + 5 . L2 32.00258
GT 43 - 1.05 1.05 2.1 0.1 0.15 0.2 + 5 . L2 32.00260
Identification
number ** Distance from electrical zero. *** Max. perm. errors applicable to the linearity errors (L in mm).
Inspection
report with a
declaration of conformity
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Axial Miniature Probes
DIN 32876
Standard Probes Part 1
Compact probes specially designed for use where there’s no room for longer probes – Possible See
assembly of measuring heads, etc. in the tables
Axial probes
36
usable in any
ø 8h6
position
R 0,75
ø 9,6
8 mm dia.
fixing shaft
19
4 19 Measuring bolt guided
on a plain bearing or
hanging from diaphragms
-0,3 +0,4 Both lower and upper
0 GT42 bolt endstops are fixed
GT 41 or GT 42 with a
fixed measuring insert;
spherical carbide meas-
uring face, R 0.75 mm.
GT 43 or GT 44 with a
selectable measuring
insert; spherical carbide
33 measuring face, R 1 mm.
18,4 9
M2 thread.
5,6
Cable length: 2 m
5-pin plug
5
R1 DIN 45322
15
ø8h6
29,5
Nickel-plated
fixing shank
-1 +1 Resistant nitrile rubber
0 GT44 bellow or Viton rubber
bellow with high-resist-
ance elastomer
Moving mass:
2g
Drive frequency
GT 42 and GT 44 Probes with Radial Cable Exit 13 kHz (± 5%)
Mechanical frequency
limit: 60 Hz
Measuring Meas. Bolt Sealing
Range / mm N* Retraction Bellows
0.1 µm / °C
Measuring bolt hanging from diaphragms
599-989-1 GT 42 ± 0.3 0.63 by vacuum Nitrile
20 ± 0.5 °C
Measuring bolt guided on a plain bearing GT 41 and GT 42:
-10 °C to 65 °C,
599-989-2 GT 44 ±1 0.4 by vacuum Viton
GT 43 and GT 44: 5 °C
to 65 °C
* Nominal value at electrical zero; max. deviation ± 25%.
Valid in upright assembly position, with downward oriented measuring bolt, 80%
as well as in static measuring.
Protection IP65
(IEC 60529)
Meas. Bolt Endstops: ** Transport
lower stop upper stop Technical packing
mm mm mm µm µm µm *** Data Sheets
Identification
GT 42 - 0.3 0.4 0.7 0.01 0.01 0.2 + 5 . L2 32.00259 number
GT 44 - 1.05 1.05 2.1 0.1 0.15 0.2 + 5 . L2 32.00261
Inspection
** Distance from electrical zero. *** Max. perm. errors applicable to the linearity errors (L in mm). report with a
declaration of conformity
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TESA® GT 31 Lever Type Probes
DIN 32876 Probes with inclinable insert for measuring in two directions – Ideally suited for use where probes
Part 1 with axial displacement of the measuring bolt are found awkward to use.
• Ball-bearing balanced lever.
± 0.3 mm • Interchangeable measuring insert fitted with a tungsten carbide ball tip and inclinable through 180°.
• Automatic reversal of the probing direction while the direction of the indication remains unchanged.
Lever probe • Protected against shocks by 2 safety clutches.
usable in any
position • One-piece housing provided with 2 dovetails.
2 dovetail
attachments
Both lower and upper Measuring
bolt endstops are fixed Range / mm N*
Selectable measuring 599-988 GT 31 ± 0.3 0.1 (Standard)
inserts, stainless steel
shank fitted with a 2 mm 32.10802 GT 31 ± 0.3 0.1 (Standard)
carbide ball tip. 32.10801 GT 31 ± 0.3 0.02
For all other inserts, see 32.10803 GT 31 ± 0.3 0.2
under optional acces-
sories on the next pages. GT with special cable position
Cable length: 2 m 599-988-18 GT 31 ± 0.3 0.1 (Standard)
5-pin plug * Nominal value at electrical zero; max. deviation ± 25%.
DIN 45322 Valid with both probe housing and lever lying horizontally
599-988-18
as well as in static measuring. Special Cable Position
All-metal
housing with 18.40105
matte-chromium finish
Moving mass: Dovetail Shank
ø 8h6
20
12 g See page E-44.
Drive frequency 2
ø
17
13 kHz (± 5 %)
Mechanical frequency
limit: 25 Hz
20 ± 0.5 °C
(90)
5 °C to 60 °C 40 50
60°
8,54
80% 6,4 ø
1,5
1,65
Protection IP40
(IEC 60529)
Equipped with L
one 2 mm dia.
insert No. 32.60410,
and one 8 mm dia. fixing Technical
shank No. 18.40105 mm µm µm µm ** Data Sheets
GT 31 0.7 0.1 0.25 0.2 + 50 . L2 32.00266
Transport
packing ** Max perm. errors applicable to the linearity errors (L in mm).
Identification B Measuring direction
number A
Inspection
report with a Measuring direction
declaration of conformity a
Shorten lever
Note :
If the measuring insert is lying parallel to the workpiece surface (Fig. A), the leverage
is 1:1 so that the values as measured need not be corrected.
Any other position (angle in Fig. B) will change the effective length of the lever. Therefore, all read values
must be corrected. With regard to this, see the instructions for use that came with your electronic probes.
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Accessories for GT 31 Probe Series
Stainless steel
L insert holder
Measuring Inserts with a tungsten carbide
ball tip
Ball Tip Lever Am- Length L
mm plification mm Transport
Standard one-piece probe shank packing
32.60410
32.60402 1 1:1 32
L 32.60410 2 1:1 32
32.60403 3 1:1 32
Special two-piece probe shank
35.90002 1 1:1 32
35.90003 35.90003 2 1:1 32
35.90004 3 1:1 32
35.90005 4 1:1 32
35.90006 1 1:2 72
32.60410 35.90007 2 1:2 72
35.90008 3 1:2 72
35.90009 4 1:2 72
35.90010 1 1:3 112
35.90001 2 1:3 112
35.90003 35.90011 3 1:3 112
35.90012 4 1:3 112
35.90013 1 1 : Ö 10 118.49
35.90014 2 1 : Ö 10 118.49
35.90015 3 1 : Ö 10 118.49
35.90016 4 1 : Ö 10 118.49
35.90007
599-980-10 Dovetail Mounting Bracket
35.90001
For 599-986 and 599-988 Gage Heads
32.40100 Fixing B rackets
With dovetail and cylindrical bore Transport
32.60414 Correction cable for the probe constant packing
Used for the electrical correction to zero
of the probe constant using the measuring insert
fitted with a 1 mm dia. ball tip
35.90014
ø 6,4
6,3
33
32.60414
R9
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DIN 32876 Probes with Parallel Guiding
Part 1
See
Standard, Protected and LVDT Probe
in the tables Universal probes for multigaging devices. Lets you capture the values measured on machines and
Probes with
other fixtures for in-process inspection.
linear action • Long-life probes featuring a rugged compact design.
usable in any position
• Modular construction to eliminate the need for many assembly components.
• Ball-bearing probing movements.
4 fixing • Sense of the measuring force as well as probe retraction according to the accessory used.
threads M6 • Wide choice of measuring inserts and supports for optimum adaptation to your measuring work.
Linear ball-bearing
guiding with fixed stops
Insert holder attachment
with dovetail FMS Probes with Parallel Cable Exit
Cable length: 2 m
Measuring Insert
Standard and protected Range Retraction
probes with a 5-pin plug mm N* (accessory)
DIN 45322 integrating
a setting element
Standard probes
for the signals. 32.30019 FMS 100 ±2 2 by air pressure
LVDT probes have
no plug and 32.30049 FMS 130 ± 2.9 2 by air pressure
no adjust item.
Probes (FMS protected)
Hardened 32.30037 FMS 100-P ±2 2 by air pressure
steel probe
body, nickel-plated LVDT probes
32.30033 FMS 100 LVDT ± 1.5 2 by air pressure
Moving mass:
110 g 32.30039 FMS 100 P-LVDT ± 1.5 2 by air pressure
* Nominal value at electrical zero; max. deviation ± 25%.Valid with probing movement
Drive frequency
exerted horizontally as well as in static measuring.
13 kHz (± 5%).
Not for LVDT probes.
LVDT probes:
Drive voltage: 3V
Drive frequency: 5 kHz
Adjustment load: 100 k
Sensitivity:
150 mV / V / mm
Mechanical
frequency limit:
25 Hz
- 0.14 µm / °C.
LVDT probes:
0.15 µm / °C
8
M6
20 ± 0.5 °C
5 15 30 15 5 38
-10 °C to 65 °C 70
80% Mech. Stop: **
lower upper Technical
Protection IP50. . mm mm mm µm µm µm*** Data Sheets
Protected
probes: IP54 (IEC
FMS 100 - 2.9 2.9 5.8 0.5 0.5 0.2 + 3 . L3 32.00253
60529) FMS 100-P - 2.9 2.9 5.8 0.5 0.5 0.2 + 3 . L3 32.00283
FMS 130 - 2.9 2.9 5.8 0.5 0.5 0.2 + 3 . L3 32.00342
Transport
packing
FMS 130-P - 2.9 2.9 5.8 0.5 0.5 0.2 + 3 . L3 32.00344
FMS 100 LVDT - 2.9 2.9 5.8 0.5 0.5 4.5 **** 32.00247
Identification FMS 100-P LVDT - 2.9 2.9 5.8 0.5 0.5 4.5 **** 32.00290
number
** Distance from electrical zero *** Max. perm. errors applicable for linearity errors (L in mm)
Inspection **** With reference to the 4 mm measuring span (measuring range ± 2 mm) or 5.8 mm (± 2.9 mm).
report with a
declaration of conformity
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FMS Probes with Angled Cable Exit
Measuring Insert DIN 32876
Range Retraction Part 1
mm N* (accessory)
See
Standard probes
in the tables
32.30028 FMS 102 ±2 2 air pressure
Probes with
32.30050 FMS 132 ± 2.9 2 air pressure linear action
Probes (FMS protected) usable in any position
32.30038 FMS 102-P ±2 2 air pressure
32.30052 FMS 132-P ± 2.9 2 air pressure 4 coupling
threads M6
LVDT probes Linear ball-bearing
32.30034 FMS 102 LVDT ± 1.5 2 air pressure guiding with fixed stops
32.30040 FMS 102 P-LVDT ± 1.5 2 air pressure Insert holder attachment
with dovetail
* Nominal value at electrical zero; max. deviation ± 25%.Valid with probing Cable length: 2 m
movement exerted horizontally as well as in static measuring. Standard and FMS
protected probes with
a 5-pin plug DIN 45322
integrating a calibration
element for the signals.
LVDT probes have
no plug and no adjust
item.
Hardened
steel probe,
body, nickel-plated
Moving mass:
110 g
Carrier frequency
13 kHz (± 5%).
Not for LVDT probes.
LVDT probes:
Drive voltage: 3V
13
Drive frequency: 5 kHz
Adjustment load: 100 k
Sensitivity:
150 mV / V / mm
Mechanical
frequency limit:
25 Hz
8
- 0.15 µm / °C
M6
20 ± 0.5 °C
5 15 30 15 5
70 -10 °C to 65 °C
Mechanical Stops ** 80%
lower upper Technical
mm mm mm µm µm µm*** Data Sheets Protection IP50.
Probes (FMS
FMS 102 - 2.9 2.9 5.8 0.5 0.5 0.2 + 3 . L3 32.00254 protected): IP54 (IEC
FMS 102-P - 2.9 2.9 5.8 0.5 0.5 0.2 + 3 . L3 32.00289 60529)
FMS 132 - 2.9 2.9 5.8 0.5 0.5 0.2 + 3 . L3 32.00343
Transport
FMS 132-P - 2.9 2.9 5.8 0.5 0.5 0.2 + 3 . L3 32.00345 packing
FMS 102 LVDT - 2.9 2.9 5.8 0.5 0.5 4.5 **** 32.00248
FMS 102-P LVDT - 2.9 2.9 5.8 0.5 0.5 4.5 **** 32.00291 Identification
number
** Distance from electrical zero. *** Max. perm. errors applicable for linearity errors (L in mm)
**** With reference to the 4 mm measuring span (measuring range ± 2 mm) or 5.8 mm (± 2.9 mm). Inspection
report with a
declaration of conformity
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®
Configuration and Use of the TESA FMS Probes
The following examples provide you with a number of possibilities to activate and retract the
measuring insert during your measurement cycles.
Example A 1 Fixed probe
body
• Activating the measuring insert 7 2 2 Moving probe
towards the part to be inspected using body
the measuring force produced by the 3 Measuring ele-
compression spring. 3 ment with fine
• No insert retraction. adjustment
4 Adjustable
Result :
stop
The measuring insert remains in posi-
tion. Exchange of the part is made 5 Spring set for the
with mechanical contact measuring force
4 6 1 6 5
with the probe under the measuring 6 Fixing bores
force. 7 Holder for the
measuring insert
Example B 5 Spring set for
the measuring
• Activating the measuring insert force
towards the part to be inspected by 8 Pneumatic
using the measuring force produced jack
by the compression spring. No. 32.6400
• Insert retraction by pneumatic 9 Pressure
pressure. connector
Result : 9 8 5
Exchange of the part is made with
no mechanical contact with the probe.
Example C
• Activating the measuring insert
towards the part to be inspected by
air pressure using the measuring force 5 Spring set for
produced by the compression spring. the measuring
force
• Insert retraction by disabling the 8 Pneumatic
pneumatic pressure. jack
Result : No. 32.60440
Exchange of the part is made with 9 Pressure
no mechanical contact with the probe connector
providing absolute security through 10 Auxiliary spring-
automatic retraction of the measuring loaded element
insert in a pressureless condition. 5 10 8 9
No. 32.60445
This configuration is also applied
when there is no room on the left side
for the pneumatic jack as shown in The force of the spring set (5) must
the example B. be equivalent to the force of the
auxiliary spring-loaded element (10).
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Accessories for TESA® FMS Probes
Spring sets for the Spring sets
Item 5 in the examples
measuring force A to C
N
* 2.0 Nickel-plated
32.60448 0.4 Red All values given
32.60449 0.63 Yellow in the table for
32.60450 1.0 Green the measuring force are
nominal values at the
32.60451 1.6 Blue electrical zero; max.
32.60452 2.5 Brown deviation ± 25 %. Valid
32.60453 4.0 Black for the probing move-
ments exerted horizon-
* Supplied with FMS probes
Accessories for Pneumatic tally as well as in static
measuring.
Activation for the Moving Probe Body Transport
packing
Auxiliary spring-loaded element
Item 10 in the example C
32.60440 Pneumatic jack
Activates the moving
probe body. Force under a N
pressure of 4 bars: 11 N. 32.60441 0.4 Red
32.60442 0.63 Yellow
Item 8 in both examples B and C. 32.60443 1.0 Green
32.60444 1.6 Blue
32.60445 2.0 Nickel-plated
32.60446 2.5 Brown
32.60447 4.0 Black
Insert Holder with Fine Adjustment
Helps you to set the probe – Setting and locking screws remain accessible even
with several probes mounted side by side.
Mounting bores for the measuring insert
Num- Width of the
mm ber Position mm insert holder :
26.30053 4 2 Horizontal 25 12 mm
26.30055 4 1 Vertical 25
Transport
26.30052 6 2 Horizontal 25 packing
26.30054 6 1 Vertical 25
26.30052/53 26.30054/55
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Fixed insert holders 26.30042/45
With mounting bores for the inserts
mm Number Position
26.30042 4 2 Horizontal
26.30043 4 1 Vertical
26.30045
26.30046
6
6
2
1
Horizontal
Vertical
Transport
packing
26.30043/46
Inserts with a 4 mm diameter fixing shaft
Centered inserts with a narrow flat Off-centered inserts with a narrow flat Centered inserts with 2 cylindrical
measuring face measuring face measuring faces
Lmm Lmm Lmm
26.60066 Carbide 12 26.60067 Carbide 12 26.60070 Carbide 20
26.60068 Carbide 25 26.60069 Carbide 25 26.60071 Carbide 40
26.60072 Carbide 60
4
Inserts with a 2 mm dia. contact pin with Inserts with a tungsten carbide ball tip Off-centered inserts with 2 cylindrical
spherical measuring face measuring faces
mm Lmm
Lmm 26.60076 3 20 Lmm
26.60073 Carbide 20 26.60077 3 40 26.60082 Carbide 40
26.60074 Carbide 40 26.60078 3 60 26.60083 Carbide 60
26.60075 Carbide 60
4
Off-centered inserts with a tungsten
carbide ball tip
mm Lmm
26.60084 5 20
26.60085 5 33
26.60086 5 48
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Inserts with a 6 mm diameter fixing shaft
Transport
packing
Inserts with a tungsten carbide ball tip Inserts with a barrel-shaped measuring Inserts with a tungsten carbide disc
face for cylindrical bores. Also serve for grooves, nuts, centering shoulders
for determining the position of internal etc.
mm threads
07.60058 3
For mm Emm
07.60059 5 mm threads 07.60074 4.5 1
07.60060 10
07.60066 2.2 M3 - M16 07.60075 14 2
07.60067 4.5 M6 - M48 07.60076 19 3
07.60068 9.7 M12 - M150
TESATAST inserts with a tungsten carbide Insert with a small cylindrical measuring Centered inserts with a small flat
ball tip. M1.4 mounting thread face measuring face
Dmm Lmm mm Lmm
18.60201 1 12.53 07.60082 Carbide 2 S26074380 Carbide 64
18.60202 2 12.53
18.60203 3 12.53
2
18.60307 Key
Insert with one flat and one spherical Universal insert holder provided with Universal insert holder with 2 mounting
measuring face the following mounting facilities threads
Lmm
025589 Carbide 64 S26074372 1 x 4 mm dia. 07.60096 M1.4 and M2.5
1 x 6 mm dia.
2 x M1.4 threads
2 x M2.5 threads
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Inserts with offset measuring faces
Inserts with offset small
and flat measuring faces
Transport
packing As shown in
the drawing
26.30047 1
26.30048 2
26.30049 3
26.30050 4
26.30051 5
Measuring Inserts for TESA®Axial Probes,
Dial Gages and others
Inserts fitted with a M2.5 Coupling Thread
Transport 6 16/26/36/46
packing
R1,5
R5
ø1,5
9
Standard inserts with a spherical Inserts with a spherical Inserts with 4 interchangeable steel pins,
measuring face measuring face spherical measuring face R = 1.5 mm
Lmm Rmm Lmm
35.10001 Steel 6 35.10101 Steel 5 35.10201 Steel 16, 26, 36, 46
35.10002 Carbide 6 35.10102 Carbide 5
13
1,6
0,5
7
1,6
0,003
6,5
6
6
0,3
7,5
ø5
Inserts with a ball-bearing steel roller. Insert with offset contact point (A). Insert with cylindrical measuring face.
Counternut for radial alignment Counternut for radial alignment Counternut for radial alignment
Shape Amm
35.60010 Steel Cylindrical 35.10401 Steel 6.5 35.10502 Carbide
35.60011 Steel Domed
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6,5
0,5
1
5
16
3,3
5
Off-center insert with narrow Insert with narrow measuring face. Insert with flat measuring face.
measuring face. Adjustable parallelism. Counternut for Adjustable parallelism. Counternut
Counternut for radial alignment radial alignment for radial alignment
Bmm Bmm mm
35.10602 Carbide 0.5 35.10702 Carbide 0.5 35.10902 Carbide 2.5
Additional
Inserts with a flat measuring face Extensions for the measuring inserts
measuring inserts
and extensions
Dmm Lmm with M2.5
35.10801 Steel 2.5 35.40501 10
coupling
thread
35.10802 Carbide 2.5 35.40502 15
are listed
35.60022 Steel 3.4 35.40503 20 in section E.
35.60023 Carbide 3.4 35.40504 40
Measuring Inserts with a M2 Coupling Thread
for GT 43 and GT 44 Axial Miniature Probes
Inserts with a spherical measuring face. Inserts with a spherical measuring face. Insert with a cylindrical measuring face.
M2 thread R 5. M2 thread Counternut for radial alignment.
M2 thread
mm Lmm
35.10204 Carbide R1 35.10202 Carbide 16
35.10103 Carbide R5 35.10203 Carbide 26 35.10503 Carbide
Extensions for measuring inserts with M2 thread
Lmm
35.40505 10
35.40506 15
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Variety of Accessories
for TESA® Electronic Probes
All values given
in the table for the meas-
uring force are nominal
Measuring Force Spring Sets for Axial Probes
values at electrical zero;
max. deviation ± 25 %.
Valid for upright
assembly position, N N
with downward oriented GT 22 probe series GT 27 and GT 28 probe series
measuring bolt,
32.60419 0.16 32.60458 0.63
as well as in static
measuring. 32.60420 0.25 32.60459 1.0
32.60421 0.40 32.60460 1.6
Force related in-
GT 21 and GT 22 probe series 32.60461 2.5
formation mark-
ed on the plastic sleeve 32.60422 1.0 GT 61 and GT 62 probe series
Transport 32.60423 1.6 32.60483 0.8
packing 32.60424 2.5 32.60463 1.0
32.60425 4.0 32.60464 1.6
32.60465 2.5
Spare Bellows for Axial Probes
Nitrile: resistant GT 21 and GT 22 probe series
synthetic rubber for
normal use 32.60468 Nitrile
Viton: high-resistance 32.60470 Viton
synthetic rubber used
where probes are con-
stantly in contact
with cooling and
lubricating agents.
Safety rings
and washer
Transport
packing
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Clamping Elements for Axial Probes
Provided with 3 clamping faces – To make sure all the metrology properties All dimensions
of the guiding system will not be disturbed by the clamps. shown in the
drawing must be respect-
ed
Transport
packing
VKD Clamp Screw
26.11013 M4
VKE Clamp
mm
26.11014 8
Clamp Collar
Fastening points
mm
18.60401 5.6 or 9.5 diam. and
dovetail
VDE clamps with fastening sleeve
and screw
mm Lmm
26.60048 8 28
26.60049 8 37
Manually Operated Devices for Retracting the Measuring Bolt
Transport
packing
35.40104 Mechanical 32.60401 Pneumatic
retraction device retraction device
consisting of: Suited for the probe series
35.40101 1 Lift lever GT 22 / 28 / 42 / 44 and 62
35.40102 1 Washer consisting of:
1 Manual vacuum pump
35.40405 14 mm dia. air tube, 1 m.
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Accessories for Axial Probes
Cartridge Gage Head Mounting Bracket Tee Connector for Vacuum Release System
599-982-28 44757 8 mm 599-982-26 44755 Used to connect
two gage heads
in a system
Split Bushing Vacuum Hose
35.60101 41155 8 mm to .375 35.40405 42735 Sold by the meter
in O.D.
Hose Connector Extension Cable
599-982-30 25954 For Lateral Cable 599-981-50 44745 10' length. Good
Gage Heads with all B&S/TESA
half-bridge gage
heads. 5-Pin plug
and socket.
Vacuum Release Delay Valve
599-982-27 44756 Used with
Vacuum Release
for controlling the
return speed of
the gaging point
after retraction
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MERCER Axial Probes - 490 and 491 Series
For MERCER and TESA® Electronic Equipment DIN 32876
Universal probes to suit common but constraining applications. Part 1
• 8 mm body diameter that may be clamped over its entire length. See
• Measuring bolt mounted on a ball-bearing. in the tables
• Probe body made in steel and nickel plated.
Axial probes
• Degree of protection IP65 as per IEC 60529. usable in
• 490 series provided with a flexible axial cable exit with steel spring any position
to prevent the cable from breaking.
8 mm body
diameter
Measuring Measuring Measuring bolt mounted
Range Bolt Sealing on a ball-bearing
mm N* Retraction Bellows Adjustable distance
490 Series with axial/radial cable exit** between both the lower
stop and electrical zero.
32.36490 32.30490 ± 1.5 0.63 mechanical Viton Interchangeable measur-
491 Series with radial cable exit ing insert with M2.5
thread. 3 mm dia. carbide
32.36491 32.30491 ± 1.5 0.63 by vacuum Viton ball tip.
Accessories Cable length: 2 m
Plug type: DIN 45322
Page Nickel plated
Measuring inserts L-35 and L-36 body
Hand-operated retraction devices L-38 Steel measuring bolt,
hardened.
* Nominal value at electrical zero; max. deviation ± 0.15 N. Valid for upright assembly Viton rubber bellow
position, with downward oriented measuring bolt, as well as in static measuring. with high-resistance
Also available on request: probes with measuring force of 0.4, 1.0, 1.6, 2.5 or 4 N. elastomer
** With use of the right angle adaptor that came with the probe.
Moving mass:
4g
Force increase:
0.2 N/mm
Mechanical
frequency
490 limit: 60 Hz
0.2 µm / °C
- 10 °C to 65 °C
491 -20 °C to 65 °C
IP65
(IEC 60529)
Lower stop of the meas- Transport
uring bolt***: adjustable packing
from… to ex-factory Technical
mm mm mm mm µm % **** DataSheets Identification
number
490 MERCER -2 0 - 1.7 4.3 0.02 0.15 32.00450
490 TESA -2 0 - 1.7 4.3 0.02 0.2 32.00456
491 MERCER -2 0 - 1.7 4.3 0.02 0.15 32.00454
491 TESA -2 0 - 1.7 4.3 0.02 0.2 32.00457
*** Distance from electrical zero.
**** Max. perm. errors for linearity errors contained within the measuring span of 3 mm (measuring range ±1.5 mm).
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MERCER Axial Probes with Short Body Length - 410
DIN 32876
and 411 Series
Part 1
For MERCER and TESA® Electronic Equipment
See
in the tables Universal probes for common but constraining applications.
Axial probes • 8 mm body diameter that may be clamped over its entire length.
usable in • Measuring bolt mounted in a ball-bearing.
any position • Hardened steel body, hard chrome plated.
• Degree of protection IP62 (410 series) or IP65 (411 series) as per IEC 60529.
8 mm body
diameter • 490 series provided with a flexible axial cable exit with steel spring
Measuring bolt mounted
to prevent the cable from breaking.
on a ball-bearing
Adjustable distance
between both the lower Measuring Measuring
stop and electrical zero. Range Bolt Sealing
mm N* Retraction Bellow
Interchangeable meas-
uring insert with a M2.5 410 Series with axial/radial cable exit**
thread. 3 mm dia. 96410010 96410012 ±1 0.6 mechanical Nitrile
tungsten carbide ball tip.
Cable length: 2 m 411 Series with radial cable exit
Plug type: DIN 45322 96411011 96411014 ±1 0.6 by vacuum Viton
Steel body, Accessories
hardened and
hard chrome plated.
Page
Stainless steel measur-
ing bolt, hardened. Measuring inserts L-35 and L-36
Rubber bellows: Hand-operated retraction devices L-38
resistant nitrile or Viton
with high-resistance * Nominal value at electrical zero; max. deviation ± 0.15 N. Valid for upright assembly
elastomer position, with downward oriented measuring bolt, as well as in static measuring.
Also available on request: 410 probe series with measuring force of 0.1 or 1.6 N.
Moving mass: ** With use of the right angle adaptor that came with the probe.
3.1g (410 series)
or 3.2 g (411 series)
Force increase:
0.15 N/mm
Mechanical
frequency
limit: 60 Hz 410
0.025 µm / °C
0 °C to 65 °C
-40 °C to 65 °C
411
IP62 (410 series)
IP 65 (411 series) as per Lower stop of the meas-
IEC 60529 uring bolt***: adjustable
from… to ex-factory Technical
Transport mm mm mm mm µm % **** Data Sheets
packing 410 MERCER - 1.2 0 - 1.08 2.5 0.1 0.2 F96410010
Identification 410 TESA - 1.2 0 - 1.08 2.5 0.1 0.2 F96410012
number 411 MERCER - 1.2 0 - 1.08 2.5 0.1 0.2 F96411011
411 TESA - 1.2 0 - 1.08 2.5 0.1 0.2 F96411014
*** Distance from electrical zero.
**** Max. perm. errors for linearity errors within a 2 mm measuring span (measuring range ± 1 mm).
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MERCER Axial Probes with Long Travel -
510, 500 and 501 Series DIN 32876
Part 1
For MERCER and TESA® Electronic Equipment See
Universal probes for multigaging dedicated devices used in standard applications. in the tables
• Long travel to ensure optimum protection of the probe. Axial probes
usable in
any position
Measuring Measuring 8 mm body
Range Bolt Sealing diameter
mm N* Retraction Bellows Ball-bearing meas. bolt
510 Series with axial/radial cable exit** Distance between both
96510017 96510013 ± 2.5 1.3 ± 0.3 mechanical Viton stops and electrical zero:
adjustable for 510 series
500 Series with axial/radial cable exit** (lower stop only) or fixed
for 500 and 501 series.
96500010 96500015 ±5 1.5 ± 0.3 mechanical Viton
Interchangeable meas-
501 Series with radial cable exit uring insert with a M2.5
thread. 3 mm dia.
96500013 96500025 ±5 0.23 ± 0.06 by vacuum Viton tungsten carbide ball tip.
Accessories Cable length: 2 m
Plug type: DIN 45322
Page
Steel body,
Measuring inserts L-35 and L-36 hardened and
Hand-operated retraction devices L-38 hard chrome plated.
Hardened steel
* Nominal value at electrical zero; max. deviation ± 0.15 N. Valid for upright assembly measuring bolt
position, with downward oriented measuring bolt, as well as in static measuring. Viton rubber bellows
** With use of the right angle adaptor that came with the probe. with high-resistance
elastomer
17 / 26.5 49.7 / 98.25 33 / 31 18 / 15.6
Moving
mass:
3.8 g (MERCER 510)
4.2 g (TESA 510)
6.8 g (500 and 501)
ø7.98
ø8.00
510/500
Force
increase:
30
26.5 98.4 24.4
0.4 N/mm (510 series)
0.15 N/mm (500 series)
0.03 N/mm (501 series)
ø10
Mechanical
30.5
ø7.98
ø8.00
frequency
limit:
60 Hz (510 series)
45 Hz (500/501 series)
501
Lower stop of the meas- 0.025 µm / °C
uring bolt***: adjustable
from… to ex-factory Technical
mm mm mm mm µm % **** Data Sheets 0 °C to 60 °C
510 MERCER - 2.8 0 - 2.6 5.3 0.1 0.2 F96510017
510 TESA - 2.8 0 - 2.6 5.3 0.1 0.2 F96510013
-40 °C to 60 °C
500 MERCER – – - 5.25 11.5 0.1 0.2 F96500010
500 TESA – – - 5.25 11.5 0.1 0.2 F96500015
501 MERCER – – - 5.25 11.5 0.1 0.2 F96500013 IP62 (510/500
series) or IP 65 (501
501 TESA – – - 5.25 11.5 0.1 0.2 F96500025 series) as per IEC 60529
*** Distance from electrical zero.
Transport
**** Max. perm. errors for linearity errors contained within the 5 mm or 10 mm measuring span (measuring packing
range ± 2.5 mm or ± 5 mm, respectively).
Identification
number
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ELECTRONIC LENGTH MEASURING EQUIPMENT
MERCER Axial Probes without guidance of the meas-
DIN 32876
Part 1
uring bolt - 460 Series
See For MERCER and TESA®Electronic Equipment
in the tables
Specially designed for assembly on measuring instruments and other gaging devices –
Axial probes Suitable for capturing any displacement on machines or fixtures used for in-process inspection.
usable in
any position • Open type transducers with measuring bolt mechanically coupled.
• 8 mm body diameter that may be clamped over its entire length.
8 mm body Made in hardened steel and hard chrome plated.
diameter
• Flexible axial cable exit with steel spring to prevent the cable from breaking.
8 mm diameter
cylindrical body 0/-20 µm,
8 mm long for coupling
the measuring bolt.
Cable length: 2 m
Plug type: DIN 45322 Measuring
Range / mm Sealing Bellows
Steel body, 460 Series with axial/radial cable exit*
hardened and
hard chrome plated 96460011 96460014 ± 1.5 none
Moving mass: * With use of the right angle adaptor that came with the probe.
3.4 g
0 °C to 60 °C 11.7
ø7.98
ø8.00
28 26
-40 °C to 60 °C
IP40
(IEC 60529)
ø7.98
ø8.00
Transport 8.1
packing 7.9
Identification 460
number
Technical
%* Data Sheets
460 MERCER 0.15 F96460011
460 TESA 0.15 F96460014
* Max. perm. errors for linearity errors contained within the
measuring span of 3 mm (measuring range ± 1.5 mm).
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MERCER Axial Probes with Air Activation of the
Measuring Bolt - 492 Series DIN 32876
Part 1
For MERCER and TESA®Electronic Equipment See
in the tables
Designed for use in measuring devices providing fully or half-assisted inspection routines.
Axial probes
• 8 mm body diameter that may be clamped over its entire length. usable in
• Steel and nickel plated. any position
8 mm body
diameter
Measuring bolt mounted
on a ball-bearing
Distance between both
stops and the electrical
Measuring Measuring zero is fixed
Bolt Bolt Sealing Interchangeable insert
mm N* Activation Bellows with a 3 mm dia. carbide
492 Series with radial cable exit ball tip. M2.5 thread.
32.36492 32.30492 ± 1.5 0.2 M L none Cable length: 2 m
Plug type: DIN 45322
Accessories
Steel body,
nickel plated.
Page
Measuring bolt in
Measuring inserts L-35 and L-36 hardened steel
* Nominal value at electrical zero; max. deviation ± 25%. Valid at a pressure of Moving mass:
0.25 bar with use of the probe in upright assembly position, with downward 4g
oriented measuring insert, as well as in static measuring.
M Downward movement of the measuring bolt activated by air pressure.
Force
L Upward movement of the measuring bolt activated under the spring force only.
increase:
0.045 N/mm
Mechanical
frequency
limit: 60 Hz
Air pressure:
0.25 bar (nominal)
6 bar (maximum)
Air filter capacity:
<5 µm
Air pressure:
60%
0.2 µm / °C
-10 °C to 65 °C
492
-20 °C to 65 °C
Lower stop of the IP50
measuring bolt ** Technical (IEC 60529)
mm mm µm % *** DataSheets
Transport
492 MERCER - 1.7 ± 0.1 4.3 0.02 0.15 32.00455 packing
492 TESA - 1.7 ± 0.1 4.3 0.02 0.2 32.00458
Identification
** Fixed distance from electrical zero. number
*** Max. perm. errors for linearity errors contained within the 3 mm measuring span (measuring range ± 1.5 mm).
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MERCER Probes with Short Body -
DIN 32876
Part 1
160, 430 and 451 Series
See For MERCER and TESA® Electronic Equipment
in the tables
Their compact size and robust construction make them perfect for frequent use.
Axial probes
usable in • 8 mm body diameter that may be clamped over its entire length.
any position • Hardened steel, nickel plated body.
• Ball-bearing measuring insert.
8 mm body
diameter
Ball-bearing measuring
bolt Measuring Measuring
Distance between both Range Bolt Sealing
stops and electrical zero mm N* Retraction Bellows
is either adjustable (lower
stop only, 160 series) or
160 Series - Probes with short body length and axial cable exit
fixed (451series). 96160011 96160013 ± 1 0.6 ± 0.15 mechanical Viton
Interchangeable insert
430 Series - Miniature probes with axial cable exit
M2 thread (160 series)
M2.5 thread (430 and 451 96430028 96430029 ± 0.5 0.75 ± 0.2 mechanical Nitrile
series)
451 Series - Miniature probes with radial cable exit
3 mm dia. tungsten
carbide ball tip. 96441015 96441041 ± 0.5 0.6 ± 0.15 mechanical Nitrile
Cable length: 2 m Accessories
Plug type: DIN 45322
Steel body,
Page
hardened and Measuring inserts L-35 and L-36
chrome plated.
Hand-operated retraction devices L-38
Measuring bolt in
stainless steel, hardened. * Nominal value at electrical zero. Valid for upright assembly position, with downward
Rubber bellows: oriented measuring insert, as well as in static measuring.
resistant nitrile or Viton
with high-resistance
elastomer
49.05 1.0
Mobile mass: 60.5 32.5
2.5 g (160 series) 36.04
1.9 g (430 series) 47.80 7.50 26.1 4.0 10.15
3.0 g (451series)
Force
increase:
ø7.98
ø8.00
ø7.98
ø8.00
ø5.98
ø6.00
0.3 N/mm (160 series)
20.0
0.25 N/mm (430 series)
0.15 N/mm (451 series)
160 430 451
Mechanical
frequency
limit: 60 Hz
Lower stop of the meas-
uring bolt ***: adjustable
0.025 µm / °C
from… to ex-factory Technical
mm mm mm mm µm % **** DataSheets
0 °C to 60 °C 160 MERCER - 1.2 0 - 1.08 3.3 0.1 0.2 F96160011
160 TESA - 1.2 0 - 1.08 3.3 0.1 0.2 F96160013
-40 °C to 60 °C
430 MERCER - 0.7 0 - 0.58 1.25 0.2 0.2 F96430028
430 TESA - 0.7 0 - 0.58 1.25 0.2 0.2 F96430029
IP62 451 MERCER – – - 0.58 2.1 0.1 0.2 F96441015
(IEC 60529)
451 TESA – – - 0.58 2.1 0.1 0.2 F96441041
Transport *** Distance from electrical zero.
packing
**** Max. perm. errors for linearity errors contained within the 2 mm or 1 mm measuring span
Identification (measuring range ± 1 mm or ± 0.5 mm, respectively).
number
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ELECTRONIC LENGTH MEASURING EQUIPMENT
3
ELECTRONIC LENGTH MEASURING EQUIPMENT
TESA TT 300 and MERCER EL 300
The best choice for series inspection – Instantaneous measuring and DIN 32876
displaying through colour signals – Value classification with green, Part 1
Analogue and
amber and red – High-contrast diode chain offering fast and sure digital display as
reading even at a great distance – Alphanumeric display providing shown in the table
detailed measurement results – Vast range of programmable functions
– Digital and analogue interfaces – Signal outputs for the control 3
functions.
Automatic
• Allow a direct connection of 2 or 4 electronic probes or any plug or selectable
gauge with built-in probe such as TESADIA. display range
based on the size of the
• Choice of 6 measuring ranges either self set or selected by the user. tolerance field with enabled
• PRESET facility enabling values such as the nominal or actual size of value classification
setting standards to be entered.
• Signal combinations in sum or difference measurements, 254 mm long
programmable.
100 LEDs
• Added features such as selectable digital filters used for the displaye (3 colours)
values, also programmable. 1,75 x 5 mm
each (L x l)
Alphanumeric, red
Executions with memory for one single inspection colour LED display
characteristic with 6 signs
(7 segments per sign)
• Used for both static and dynamic measuring.
• Computing functions «max.», «min.», «max.-min.»as well as mean 7 x 3,2 mm
(H x L)
of both values «max.»and «min.»for value storage.
Analogue display
• Value classification with one good class. Possible entry of tolerances with colour LEDs
as well as control limits. green, red and
amber for classification once
4 size limits have been
Executions for multi-gauging with four inspection entered.
characteristics 2 or 4 probe
inputs plus 2 DC
• Automatic switch-over and recognition or manual switching from one signal inputs
depending on the model.
measuring point to another (maximum 4 points). Polarity signs: (+) positive
• Value classification with 1 good class. Possible entry of tolerances and (– ) negative.
as well as control limits for each single characteristic. Besides single measurement,
combining the signals in
sum or difference measur-
ement is also possible.
Executions with possible Amplification factors
for the signal inputs:
classification of up to 0,01 …99,99
30 good classes for one Response
inspection characteristic time of the
analogue/
• Input of a desired number of digital display and outputs
good classes along with both with classification included:
w A ll LSL and USL specification limits 100 ms with a max.
Vie w
perm. error of < 0,1%
related to the entire tolerance for extra measuring
Ne cts range. deviations.
u Max. perm.
Prod
error of
digital display:
±0,5% with reference to
20°C and 50%relative
humidity
Zero drift:
< 0,004%/ °C.
Drift of the
signal amplification:
< 0,008%/ °C.
RS 232
Sensitivity
of analogue
input/ output:
1,525 V/mm
Voltage: ± 5 V
N-46 Output current: 3 mA
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ELECTRONIC LENGTH MEASURING EQUIPMENT
100 to 250 Vac,
ELECTRONIC LENGTH MEASURING EQUIPMENT
47 to 60 Hz
Power TESA TT 300 and MERCER EL 300 Length Measuring Instruments
consumption: 5,5 VA With analogue and digital display, 6 measuring ranges, metric/inch
selection, classification with tolerances as well as control limits. Also
0°C to 50°C with both analogue and RS 232 digital outputs.
Number of signal inputs
-10°C to 70°C
Probe DC
Executions with memory for one single inspection characteristic
80%, 04030002 04036002 2 2
non-condensing 04030004 04036004 4 –
Painted
aluminium Executions for multi-gauging with four inspection characteristics
housing with
acrylic front plate. 04030012 04036012 2 2
Integrated keypad with 04030014 04036014 4 –
touch keys
Executions with classification of up to 30 good classes for one inspection characteristic
IP50
(IEC 60529) 04030022 04036022 2 2
EN 50081-2, 04030024 04036024 4 –
EN 50082-2 Supplied with either of the following cables depending on the country where goods are
45 mm wide, to be delivered (must be specified when ordering):
370 mm high,
102,5 mm in
depth, column base and
rear-mounted sockets
not included 03160015 Mains cable fitted with SEV connector, 3-wire cable, 2 m long.
03160016 Mains cable fitted with VDE connector, 3-wire cable, 2 m long.
0,65 kg
03160017 Mains cable without connector, 3-wire cable, 2 m long.
Provided with Optional accessories
base and two
M3 x 6 tightening S40040021 OC3 Open Collector Adapter, low level. Consists of a plug-in
screws for safe positioning module with outputs for open collector and built-in suppression
of the tool unit LEDs for inductive load.
S40040022 OE3 Open Emitter-Adapter, high level. Consists of a plug-in module
Shipping
packaging
with outputs for open collector as well as positive output voltage.
S40040520 OP3 Opto Coupler Adapter. Consists of a plug-in module with opto-
Identification coupled outputs as well as a Trigger input.
number S40040521 CA2 Adapter with pins and potentiometer for connecting one
column to the other (only for the version fitted with 2 analogue
Declaration inputs/outputs).
of conformity
S40040023 Hand switch, protection degree to IP65
S40040024 Hand switch, protection degree to IP32 (IEC 60529)
S40040025 Hand switch, protection degree to IP65 (IEC 60529)
04761052 Connection cable TT 300/PC or TESA PRINTER SPC; 9-pin/m/9-pin/f
e w All
Vi w
Ne cts
u
Prod
Measuring or display ranges along with scale divisions or numerical intervals
µm µm µm in in in in
± 1500 30 1, 0,1 ± 0.1500 ± 0.0590 0.0030 0.0001, 0.00001
± 500 10 1, 0,1 ± 0.0500 ± 0.0500 0.0010 0.0001, 0.00001
± 150 3 1, 0,1 ± 0.0150 ± 0.0150 0.0003 0.0001, 0.00001
± 50 1 1, 0,1 ± 0.0050 ± 0.0050 0.0001 0.0001, 0.00001
± 15 0,3 1, 0,1 ± 0.0015 ± 0.0015 0.00003 0.0001, 0.00001
±5 0,1 1, 0,1 Rapp± 0.0005
Industrial Sales
± 0.0005 0.00001 0.0001, 0.00001 N-47
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ELECTRONIC LENGTH MEASURING EQUIPMENT ELECTRONIC LENGTH MEASURING EQUIPMENT
®
TESA Probe Interface Boxes
Modular system that consists of three basic models acting as probe interfaces for
the preparation and further transmission of the measurement signals to RS-232
a computer, whether in their digital or analog form – Models are all key 2 mm and
components for multi gaging fixtures applied in centralized process control. 0.2 mm
BPI Series 1 µm and 0.1 µm
Signal inputs: Standard TESA probes (half-bridge) ± 0.3 % with
Signal outputs: RS-232, digital reference to
each measuring span
• Direct connection to the computer’s serial port.
• Programmable functions owing to integrated microprocessor. 7 ms / probe or
• Possible connection of up to 64 probes for optimum adaptation 0.2 ms / probe
to your measuring applications. for BPI 88
• High functional reliability and precision.
Housings
• Total immunity to negative environmental effects, e.g. electrical in anodized
interferences, liquid and solid contaminants. aluminum except
for stackable BPIA 81
0 °C to 40 °C
- 10 °C to 70 °C
95 %, with no
condensation
Protection IP51
(IEC 60529)
EN 50081-1
EN 50082-2
Transport
packing
Identification
number
Declaration
of conformity
Number Number Integrated
of Probe of Inputs/ Power
Inputs Outputs Supply
50.30004 BPIA 81
Probe interface box 8 6/8 G
50.30007 BPIA 81-N
Probe interface box 8 1/– G
50.30001 BPI 81
Probe interface box 8 6/8 –
50.30002 BPI 161
Probe interface box 16 6/8 –
50.30003 BPI 88
Probe interface box with
quick signal processing
in dynamic and static
measuring 8* 6/8 –
50.31000 BPA 40
Power supply unit for 1 up to 4 probe boxes BPI 81, BPI 161 and BPI 88
* Each measurement signal uses a separate demodulator.
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ELECTRONIC LENGTH MEASURING EQUIPMENT
Number
of Inputs/
Outputs PowerSupply mm kg
BPIA 81 6/8 220 - 240 Vac, 100 - 120 Vac, 50 - 60 Hz, 25 VA 94 x 322 x 134 2.5
BPIA 81-N 1/– 230 Vac +10/-15 %, 115 Vac +15/-25 %, 50 - 60 Hz 97 x 320 x 155 3
BPI 81 6/8 via BPA 40 94 x 322 x 134 2.1
BPI 161 6/8 via BPA 40 94 x 322 x 134 2.1
BPI 88 6/8 via BPA 40 94 x 322 x 134 2.1
BPA 40 115 - 230 Vac ± 20 %, 50 - 60 Hz, 140 VA 94 x 322 x 134 2.4
Accessories for BPI Series
05033000 BAP 10 Extension for digital outputs with positive logic
48.66009 BSF 10 Stacking set for BPI 81, BPI 88
and BPI 161
05061001 BSF 20 Stacking set for BPA 40 and BPIA 81
Number
m of Pins
Connecting cables
50.60007 BPI – BPI 0.3
05060008 2
05060003 BPI – PC 2 25 / 9
5060002 5 25 / 9
5060004 10 25 / 9
5060005 BPI – PC 2 25 / 25
5060001 5 25 / 25
5060006 10 25 / 25
Highly
resistant
synthetic housings
Cable length:
3m
UCD 16:
125 x 160 x 205 mm
UCD 14:
75 x 200 x 120 mm
S50078033 UCD 16 Remote control unit for 4 electronic components; functions:
UCD 16: 1.3 kg Start 1 to 4, cancellation and plausibility test; 3 lamps for the
UCD 14: 1.1 kg value classification.
UCD 14: 05062000 UCD 14 Remote control unit for 1 electronic component; functions:
Protection IP65 Start / Stop plus cancellation; 5 lamps for value classification.
(IEC 60529)
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BP 880 Series
Signal inputs: Standard TESA probes (half-bridge)
Signal outputs: Analog signals ± 10V with
reference to
• Allows the connection of up to 8 probes the measuring range
Number
of Probe
± 0.3 % or
Inputs
± 0.025 % for BP
48.90001 BP 880 880-SP (each refers to
Probe interface with the measuring span)
multiplex output 8
± 250 ppm / °C
48.90002 BP 880-Z BP 880-SP:
Probe interface with ± 100 ppm / °C
multiplex output
and zeroing card 8 ± 15 Vdc ± 5 %,
± 250 mA
48.90000 BP 880-SP
Probe interface for enhanced
accuracy also with zeroing board 8 15 °C to 40 °C
Accessory
48.66009 BSF 10 - 10 °C to 70 °C
Stacking set for interfacing units
30 % to 80 %
(no condensation)
Series M4P-2 Protection IP50
(IEC 60529)
Signal inputs: TESA standard half-bridge probes
EN 50081-1
Signal outputs: Analog signals EN 50082-2
• System for the connection of 32 TESA standard probes
322 x 134 x
• Possible link to a PC through an A / D transducer 93.5 mm
2 kg
Transport
packing
Identification
number
Declaration
M4P-2 of conformity
mm kg
S48001721 M4P-2 Probe interface
• 4 probe inputs with separate demodulation 36 x 100 x 120 0.6
• Sensitivity: 73.75 mV / V / mm ± 0.5 % with
reference to
• Analog outputs: ± 1V / mm, ± 2.5V / mm, ± 5V / mm the measuring span
and ± 10V / mm
S48001722 R2M-1 Rack housings for 2 M4P-2 55 x 212 x 144 0.9 ± 100 ppm / °C,
• 2 x 4 = 8 probe inputs stability at zero:
± 0.2 µm / °C
S48001723 R4M-1 Rack housings for 4 M4P-2 160 x 212 x 144 1.2
• 4 x 4 = 16 probe inputs ± 10 to ± 15 Vdc,
S48001724 MA4-1 Power supply unit 55 x 212 x 144 1.1 60 mA
• 230 ± 10 % Vac, 50 Hz
• Output current: ± 15 V with up to 32 probes 15 °C to 40 °C
Accessories
S48001725 CB37-1 Cable for connecting a PC - 10 °C to 70 °C
2 m long, two 37-pin male/female trapezoid sockets
S48001728 A-SPC-1 Set for data capture consisting of: 30 % to 80 %
(no condensation)
1 A / D transducer for PC-AT, 12 bits, 16 single pin inputs
or 8 differential inputs, 40 kHz reader frequency Protection IP50
1 TESA BLA-11 / AD software (IEC 60529)
1 Connecting cable CB37-1 (No. S48.1725)
N-50 Rapp Industrial Sales Transport
packing
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ELECTRONIC LENGTH MEASURING EQUIPMENT
ELECTRONIC LENGTH MEASURING EQUIPMENT
ETALON® ET-1 Electronic Length Measuring
DIN 32876
Instrument
Part 1 Features integrated axial probes – Ergonomically designed – With value
Analog and
acquisition and display all in one.
numerical display • Super-slim units with just 12 mm in width – Well suited for use in
± 1.000 mm hard-to-get-at places, e.g. on multi gaging devices.
or ± 0.040 in • Equipped with a combined numerical and analog display.
• Display unit swivelling through 100°.
0.001 mm • Resolution to 0.001 mm.
or 0.00005 in
• Analog display comprising 21 LED bars.
± 0.01 / ± 0.02 / • Three-colored display for value classification.
± 0.05 / ± 0.1 / • Measuring range to ± 1 mm.
± 0.25 / ± 0.5 • RS-232 output.
and ± 1.0 mm
± 0.0005 / ± 0.001 /
± 0.0025 / ± 0.005 /
± 0.01 / ± 0.025
and ± 0.04 in
7 x 5, 8-sign
dot matrix
rotating through 180 °,
colored green.
3.7 x 2.1 mm
(H x W)
52 mm long with
programmable
display orientation
21 bar LED
display, each
1.75 x 5 mm (W x L)
Self-adjust
resolution
according to the size of
the tolerance field used
with active value classi-
fication or the selected 46.39001 ETALON ET-1 electronic length measuring instrument
measuring range Consists of an axial inductive probe and integrated numerical/analog
display, 0.001 mm or. 0.00005 in numerical interval; able to perform
Value value classification; RS-232 output, without mains adapter.
classification
based on 2 tolerance
limits with use of the bar Mains adapter
LED analog display For powering up to 3 ETALON ET-1
(green, red and amber) 04639002 A3 - EU 230 Vac, 50 Hz, 19.1 VA 7.5 Vdc, 870 mA, 6.5 VA
04639003 A3 - UK 230 Vac, 50 Hz, 19.1 VA 7.5 Vdc, 870 mA
Signal polarity
signs: positive 46.39004 A3 - USA 120 Vac, 60 Hz, 18.3 VA 7.5 Vdc, 900 mA
(+) or negative (-).
Multiplication factor :
Cables
+ 0.01 …+ 1.00 …+ 2.00
- 0.01 …- 1.0 …- 2.00 For powering one ETALON ET-1 to the other
04639005 AC - 15 150 mm long
Max. perm. error 04639006 AC - 30 300 mm long
5 µm + 1 % from 04639007 AC - 60 600 mm long
the measured value
1 µm or 46.39008 ET-PC2 connecting cable
0.00005 in RS-232 cable for ETALON ET-1 to TESA PRINTER SPC (No. 64.30000)
or a PC / AT computer (9-pin female connector)
04639009 Hook wrench
For setting the measuring bolt travel
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ELECTRONIC LENGTH MEASURING EQUIPMENT ELECTRONIC LENGTH MEASURING EQUIPMENT
Axial Probe
With mechanical
contact, swivel-
ling through ± 50° relative
to the instrument axis
Measuring bolt guided on
• Super-slim form. a plain bearing and pro-
Value capture and displaying pro- tected by a rubber below
vided in a measuring unit that is Interchangeable insert
just 12 mm wide permits complex with a 3 mm dia. carbide
multi gaging fixtures to be mounted ball tip. M2.5 thread
in compact assembly. Measuring travel
of 3 mm with
upper and adjustable
lower stops at a distance
of 1.5 mm max.
from electrical zero
Hardened steel
measuring bolt
Fixing shank
with a 8 h6 dia.
0.8 N *
Force increase*:
0.8 N / mm
Mechanical
frequency limit:
30 Hz ± 30 %
• Display unit and axial probe can be
tilted through ± 50° to each other 0.25 µm / °C
to allow display reading in the most
General
favorable position.
• Possible orientation of the
RS-232
combined numerical/analog
display. 7 to 9 Vdc,
220 mA
m
+ 0.123 m
m
5 °C to 40 °C
+ 0.123 m
- 40 °C to 50 °C
Operating and
0 . 1 2 3 mm
+
storage: 95 %
0.123
Protection IP50
+
m
m
(IEC 60529)
89/336/EWG
of 3.5.1989,
0
91/31/EWG of 28.4.92,
93/68/EWG of 22.7.93
m
m
+
0.123
0 . 1 2 3 mm
235 g
Transport
+
packing
Identification
m
m
0.123 + number
+ 0 . 1 2 3 mm In-house calibra-
tion certificate
* Valid for upright assem-
bly position, with down-
ward oriented measuring
bolt, as well as in static
N-52 Rapp Industrial Sales measuring
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ELECTRONIC LENGTH MEASURING EQUIPMENT
ELECTRONIC LENGTH MEASURING EQUIPMENT
Calibrating Standards
Calibration of Measuring Instruments
Calibrating standards available as single item or in sets.
Simulate
half-bridge probes with
73.75 mV / V / mm
Suited for
Frequency: 13 ± 0.65 kHz
Voltage: 3 ± 0.015 Veff
(2 symmetrical
voltages of 1.5 Veff)
Impedance:
0.2 (output)
or
2000 (input)
Input impedance
of at 13 kHz:
970 ± 50 ; normal:
0 µm: 2150 ± 50
Phase of input imped-
ance at 13 kHz:
71 ± 2°
Input resistance:
100 ± 5
Output impedance at
13 kHz: 1000 ± 2
Phase of output
impedance at 13 kHz:
0.2 °
Calibrating Standards
Marked
µm in with Also called “Dummy Probes”, they
± 3 ppm / °C
S41078077 ±0 32.70700 serve as resistance dividers. Each
aging: standard produces a given length
± 30 ppm / a S41078078 ±0 32.70708
dimension simulated electrically with
S41078079 ±3 32.70704
20 ± 0.5 °C, high accuracy. The system provides
stabilization S41078231 ±5 32.70714 both positive and negative values.
time: 8 h S41078080 (± 7.62) ± 0.0003 32.70709 Those given in the table are all
S41078081 ± 10 32.70705 nominal values.
10 °C to 35 °C S41078229 ± 19 32.70720 These products are calibrated and
S41078082 (± 25.4) ± 0.001 32.70710 come with a proper inspection report
S41078083 ± 30 32.70706 that shows the values as measured
- 10 °C to 70 °C
S41078331 ± 50 32.70715 (actual values) with their related
Calibration: S41078084 (± 76.2) ± 0.003 32.70711 uncertainty of measurement.
40 % to 60 %. S41078228 ± 100 32.70701 The calibrating standard will be con-
Operating: 20 % to 80 %.
Storage: 5 % to 95 %. S41078230 ± 190 32.70717 nected to the instrument instead of
With no condensation. S41078086 (± 254) ± 0.01 32.70712 the regular probe. Calibration and
S41078087 ± 300 32.70707 adjustment of the measuring instru-
18 mm dia., ment - if needed - are subject to a
118 mm long S41078332 ± 500 32.70716
S41078088 (± 762) ± 0.03 32.70713 number of criteria that must be
S41078751 ± 1000 32.70702 respected. For further information,
45 g refer to your instruction manual or
S41078752 ± 1900 32.70719
ask our specialists.
Protection IP40
(IEC 60529)
Inspection
µm µm µm
report
Set of 3 calibrating standards
S41078227 ±3 ± 30 ± 300
S41077249 ±0 ± 100 ± 1000
S41000429 ± 30 ± 300 ± 1000
Set for calibrating TESATRONIC
S41078654 ± 190 ± 1900
S41078612 Cable for analog output
Rapp Industrial Sales N-53
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ELECTRONIC LENGTH MEASURING EQUIPMENT
ETALON EG Digital Measuring System
ELECTRONIC LENGTH MEASURING EQUIPMENT
®
EG - C60
Computing counter
Uses incremental probes having either a 13 mm or 30 mm measuring span – Numerical display to
0.001 mm or 0.00004 in – Measures using one or two probes – Performs sum and differential
measurements – Includes PRESET function – Allows value classification and value storage –
Usable as built-in unit.
DIN 32876
Part 2
Up/down
computing
counter with 2 probe
inputs for EG - 10 and
EG - 30
Luminous
diodes (LEDs)
7-segment per sign,
red color.
6 digits plus minus
sign
0.00004 in or
0.001 mm
14 mm high
9 mm wide
Waterproof
keypad
Single, sum
and differential
measurements as illus-
trated in the examples
Value classification based
on both upper and lower
specification limits previ-
ETALON®Computing Counter EG - C60 ously entered (LSL and
USL) as well as result dis-
playing through luminous
color diodes
Value storage and HOLD
function as illustrated
RS-232,
opto-electronic
Relay controlled
output signal for
value classification. Max.
perm. load: 30 Vdc, 1 A.
Duration of the switching
signal: 30 ms
Switching input signal for
the functions HOLD,
START and ZERO-SET
SUB-D connector,
15-pole female
Power supply:
46.39000 ETALON Computing Counter EG - C60 6 Vdc. Power
Up/down computing counter with numerical display, 0.001 or 0.00004 in consumption: 0.7 A
numeric intervals. Features 2 probe inputs. Value classification and value
storage capabilities. RS-232 digital output. Usable as built-in unit. 0 °C to 55 °C
Supplied with :
47.61054 1 Mains adapter, 110 to 240 Vac, 50 to 60 Hz, 6.6 Vdc, 750 mA
N-54 Rapp Industrial Sales
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ELECTRONIC LENGTH MEASURING EQUIPMENT
ELECTRONIC LENGTH MEASURING EQUIPMENT
ETALON® EG - 10 and EG - 30 Digital Probes
- 10 °C to 70 °C
Operating and
storage: 80%
Protection
(IEC 60529):
Digital probes
IP40. Front face: IP 54
Axial probes with incremental glass scale
EN 50011:1991, protected against the penetration of liquids
group 1, class A,
EN 50082-2:1995, 46.19000 ETALON EG - 10 with a 13 mm measuring span
89/336/EWG of 3.5.89 46.19001 ETALON EG - 30 with a 30 mm measuring span
Opening
for mounting EG - C 60:
161 0 / + 0.5 mm wide
81 0 / + 0.5 mm high
1.5 kg
Transport
packing
Identification
number
Declaration
of conformity
EG - 10 and EG - 30
axial probes
DIN 32876
Part 2
Differential measurements for detecting Differential measurements using 2 probes
Use of probes run-out errors (extreme values “max - min”). for inspecting cones and inclinations.
in any position
Measuring bolt guided on
a plain bearing. Rubber
bellow for protection
M2.5 thread for the
measuring insert
For the mechanical or
pneumatic retraction
of the measuring bolt,
see under optional
accessories
4 mm dia. x 1.9 m cable.
Max. extension: 30 m.
Incremental
glass scale.
Signal periods: 1 µm.
1 reference point in
mm
LOWER GOOD UPPER COMP-SET PRESET
SET KEY
A MAX START HOLD ZERO-SET
0.6 m / s
B MIN
A-B AVER
A+B MODE - 1 MAX-MIN MODE - 2
Continued on next page
Rapp Industrial Sales N-55
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ELECTRONIC LENGTH MEASURING EQUIPMENT ELECTRONIC LENGTH MEASURING EQUIPMENT
ø4 ø12
8.5 µm / °C
ETALON axial probes EG - 10 EG - 30
22 / 39
10 °C to 40 °C
mm 13 30
- 10 °C to 55 °C
µm* 1.0 1.5
75%, with no
condensation
µm* 0.6 0.6
Shock
resistance
µm* 1.0 1.5 to 980 m / s2. Vibration
61 / 95 resistance to 98 m / s2
N* 1.5 2.0
Protection: IP64
138 / 213 Force increase N / mm* 0.0284 0.0188 (IEC 60529)
Force hysteresis N* 0.1 0.2 Power supply
Max. transverse force N 1.0 1.0 4.5 to 6.0 Vdc.
Power consumption
ø 3,5
100 mA
3,5
g 230 260
Transport
Moved mass g 20 30 packing
13
* Applicable with the probe used in vertical position, with down-
15,5
14 ±0,2 Identification
ø8 h6 wards oriented measuring bolt, as well as in static measuring. number
In-house calibra-
Optional Accessories tion certificate
55 / 79
Declaration
of conformity
19.60005 Lift lever for bolt retraction
Pneumatic retraction device
To be connected to air pressure. For technical Pneumatic bolt
13 / 30
data, see on the right side. retraction
7,5
46.19002 AA - 6100 convenient for EG - 10
46.19003 AA - 6101 convenient for EG - 30
Each consisting of: Operating
9
1 Connector (M8) – 1 Pneumatic jack – 1 Pressure reducing pressure range:
22
valve – 1 Setting screw 2.5 to 7 bar. Max. perm.
pressure: 9 bar.
12
Retraction range:
0 to 13 mm
11 AA - 6100 (EG - 10)
20 13 0 to 30 mm
AA - 6101 (EG - 30)
33 Probe life:
34 5 million travels
40 g (AA - 6100)
50 g (AA - 6101)
Transport
packing
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ELECTRONIC LENGTH MEASURING EQUIPMENT
ELECTRONIC LENGTH MEASURING EQUIPMENT
Connecting Cables and Accessories
for Data Transfer
TESA PRINTER SPC
Cable w/o connector
TESA MEMOPRINT
Plug-in Chart
Personal Computer
Personal Computer
ROCH Interface
RS-232 Printer
NT 2 and NT 4
Peripherals
MULTI - 4V
Gage Port
25-pin
9-pin
Instrument Type
TESA DIGIT-CAL “capa µsystem” 1 1 1
TESA MICROMASTER “capa µsystem”
TESA IMICRO “capa µsystem” 31 5
TESA ALESOMETER “capa µsystem” 7 7 7
TESA DIGICO 20
ETALON calipers
ETALON depth calipers 1 1 31 1 5
ETALON digital scale units
TESA DIGICO 10 / 11 / MIN/MAX
ETALON height and scribing gages
TESA-DIGIT
TESA IMICRO SM 12 12
TESA TRIOMATIC
TESA DIGICO 1 / 2 6+19 6 13 13 6+19*
TESA RUGOSURF 8 8 8*
TESA MICRO-HITE 100
9 9 9
TESA-µHITE
TESA MICRO-HITE, models 10 / 11 3 3 4 10 32 3
TESA-HITE Plus D 1 1 31 1 5
TESA-HITE 7 7 7
ETALON and ROCH CAPAX 2000 15 16 15 *
TESATRONIC TT 10 3 3 4 32 3
TESATRONIC TT 20 / TT 60 / TT 80 1 1 31 1 5
7 7 7
TESATRONIC TTD 20 / TTD 60
3 3 4 32 3
TESAMODUL
ETALON ET-1 2 2
TESA TG 9 9 9
ETALON EG 3 3 3
For associated part numbers see page L-62.
Rapp Industrial Sales N-57
888 789-7277
ELECTRONIC LENGTH MEASURING EQUIPMENT ELECTRONIC LENGTH MEASURING EQUIPMENT
Number of Number of
Pins Type Pins Type m
Connecting cables
1 47.61046 Special, opto Sub-D 9 f 2
2 46.39008 Special Sub-D 9 f 2 Type ET-1-PC
3 47.61023 MiniDIN 8 m Sub-D 9 f 2
4 47.61024 MiniDIN 8 m Sub-D 25 m 2
5 47.61027 Special, opto without 2
6 47.61038 Special Sub-D 25 f 2 With socket
7 47.61049 Special, opto Sub-D 9 f 2 Bi-directional
8 47.61051 Special Sub-D 9 f 1
9 47.61052 Sub-D 9 m Sub-D 9 f 2
10 47.65036
11 05360004 Special 8 m Special 8 m 2.5 RS-485
12 60.60002 Special Ansley 10 f 2
13 S47078588 Special Ansley 10 f 2
14 S53001564 Special Sub-D 25 f 2
15 981680037 Special Sub-D 9 f 2
16 981680035 Special Sub-D 25 f 2
17 981680089 Special Special, opto 2 *
18 981686113 Special Sub-D 2 Centronics **
Adapter for cables
19 47.61017 Sub-D 25 m Sub-D 9 f
20 47.61019 Sub-D 25 m Sub-D 25 m
21 05360005 Special 8 f Sub-D 9 f for No. 53.60004 RS-485 to RS-232
Additional accessories
22 47.61037 Mains adapter, 230 Vac, 9 V, 200 mA, 1.8 VA TESA DIGICO 1 / 2
23 47.61054 Mains adapter, 110 to 240 Vac, 50 to 60 Hz, 6.6 Vdc, 750 mA Universal
24 47.61055 Mains cable EU for adapter No. 47.61054
25 47.61056 Mains cable USA for adapter No. 47.61054
26 47.61057 Mains adapter, 110 Vac TESA DIGICO 1 / 2
27 47.68000 Hand switch for triggering data transfer
28 47.68001 Foot switch for triggering data transfer
29 47.61058 9-pin / 9-pin adapter for connecting either of the
hand or foot switch
30 981680040 Foot switch for triggering data transfer to the control panel used in
conjunction with the ETALON or ROCH CAPAX 2000 height gage
* For the connection of instruments with opto-coupled RS-232 interface to the control panel used with
ETALON or ROCH CAPAX 2000 height gage.
** Connecting cable for parallel data transfer from CAPAX 2000 control panel to printer with Centronics
interface.
Other connecting cables and accessories available on request.
N-58 Rapp Industrial Sales
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ELECTRONIC LENGTH MEASURING EQUIPMENT
ELECTRONIC LENGTH MEASURING EQUIPMENT
Connecting Cables for Electronic Inclinometers
Transport
packing
Number of Number of
Cables for connecting: Pins Type Pins Type
05360004 TESA ClinoBEVEL 1 RS-485 Special 8 m Special 8 m
TESA ClinoBEVEL 1 RS-232
(RS-485) Special 8 m Special 8 m
53.60005 Adapter Special 8 f Sub-D 9 f
On request TESA ClinoBEVEL 2 RS-232 Special 8 m Sub-D 9 f
On request TESA MICROBEVEL 1 RS-485 Special 6 m Special 8 m
TESA MICROBEVEL 1 RS-232
On request (RS-485) Special 6 m Special 8 m
05360005 Adapter Special 8 f Sub-D 9 f
On request TESA BEVELmeter 1 RS-232 Special 8 m Sub-D 9 f
GagePort Interfacing Modules
Used to link 2 or 4 measuring instruments fitted with an RS-232 output
to the interface of a PC.
Number of Measuring Instruments
Interfacing modules
Transport
packing S49078420 NT 2 2
S49078488 NT 4 4
Number of Number of
Pins Type Pins Type m
Connecting cables
31 47.61029 Special, opto Ansley 10 f 2
32 47.61022 MiniDIN 8 m Ansley 10 f 2
ABS
ABS
Rapp Industrial Sales N-59
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AIR GAGE SYSTEMS FOR DIAMETER MEASUREMENT
Rapp Industrial Sales
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AIR GAGE SYSTEMS FOR DIAMETER MEASUREMENT AIR GAGE SYSTEMS FOR DIAMETER MEASUREMENT
Non-Contact Measuring with MERCER
MERCER air gauging units and systems are mostly used for measuring cylindrical work-
piece features such as bores and shafts. Non-contact air gauging offers many advantages,
among others :
• All the measurements are taken with high reliability and repeatability is excellent since
the sensors in the form of air plugs or air rings do not use any mechanical part for trans-
mitting signals.
• Non-contact measurement eliminates the risk of damaging the workpiece surface.
• Air pressure acts as a powerful cleaner at the measuring points, thus enabling the user
to inspect even dirty, oiled and greased surfaces or those exposed to solid contaminant,
securely.
• Linear displaying of a number of signals is highly accurate with up to 10’000x
magnification.
Air measures precisely Safety use,
Air flowing through the plug from the gage speedy action
unit escapes through two or more jets (1)
directly on the surface to be measured (2). Jet plug gages are used for bore
Any dimensional variation of the workpiece measurement while jet ring gages serve
causes the clearance (3) between each jet for shaft inspection. They are equipped
and the workpiece to change. This leads to with a guiding cylinder which makes them
a difference in pressure, which is converted self-centring into the part feature to be
using the MERCER gauging units prior to checked. Inexperienced users and qualified
be measured. staff will both be convinced of the safety
use and speedy action of air gauging
Air gauging general principles and applica- systems.
tions are described hereafter along with all Air plugs and air rings are fitted with two
relevant product features. jets lying 180° apart from one another.
Since they work in sum measurement, bore
and shaft diameters can be established
through 2-point measurements.
With the measurements taken at several
points, any variation in diameter can be
1 Air jets
detected and, therefore, form and shape
2 Part surface errors as well.
3 Clearance
11
øø
22
3
D
Dmax.
Dmin
max.
DD
DDDD
When measuring ovality, both diameters When measuring at several points, the mean
dmax and dmin are captured, so that the circular- diameter is captured, so that any circularity
ity error will match the difference, reduced error will not be detected through a 2-point
by half, between both diameters. measurement.
O-2 Rapp Industrial Sales
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AIR GAGE SYSTEMS FOR DIAMETER MEASUREMENT
AIR GAGE SYSTEMS FOR DIAMETER MEASUREMENT
Depending on their air jet combination, plug According to their
gages may be used for measuring blind bores type, ring gages
and/or through bores. allow measurements
to be taken close
to the shoulder Air jet Air jet
or short centring
shoulders to be
checked.
Air jet Air jet
Operating Principle
Air gauging systems are based on CLEARLINE 2 and MULTI-WAY
pressure changes. They are used to CLEARLINE feature a top mounted
determine the throughput of the pressure gage that records and dis- Two setting
air escaping from the clearance plays any variations. Pressure is also standards
(plugs or rings)
holes, each matching the smallest used to amplify the signal.
of known size
pipe cross-section. are used to set
To ensure their proper functioning, MERCER Air/Electronic Converters, both the signal
the holes, which are a quarter of in turn, will change the variations in amplification and
the jet bore diameter, shall be con- pressure into variations in length pointer position.
tained within the cross-section of resulting from the movement of a
the bore. diaphragm, which is detected by
Each MERCER product works the electronic unit fitted with an
according to the pressure measur- inductive axial probe. Signals are
ement method, using compressed electrically amplified and further
air to convert changes in the air displayed using either a MERCER
flow into pressure variations. or TESA gage unit.
MERCER CLEARLINE 2 8 1 Air supply
2 Check valve
3 Double filter dealing with liquids,
3
vapour and solid contaminant
9
1 4 Pressure regulator
5 Pressure gage
2
4 6 Pneumatic sleeve
6 7 Magnification regulator
10
5 8 Zero regulator
9 Dial
11 10 Value sensor (air plug gage)
12 11 Air jets
7
12 Bore to be checked
MERCER Air/Electronic Converter
11
6 12
1 Air supply
2 Check valve
1 3 13 3 Double filter dealing with liquids,
vapour and solid contaminant
10 13
4 Pressure regulator
2
5 Pressure gage
4 6 MERCER Air/Electronic Converter
7 Sensor (air ring gage)
5
8 Workpiece to be measured (shaft)
8
9 Magnification regulator
9
10 Diaphragm
11 Inductive axial probe
12 Electronic length measuring instrument
13 Zero regulator
7
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AIR GAGE SYSTEMS FOR DIAMETER MEASUREMENT AIR GAGE SYSTEMS FOR DIAMETER MEASUREMENT
Key Features
• Easy connection to universal air • Regulators for magnification
mains – No need for power and reading.
supply. • Double filtration for liquids,
• Insensitive to magnetic, electro- vapour and solid contaminants
magnetic or radioactive fields. along with check valve.
• Every component is robustly • Low air consumption.
housed to withstand harsh • Rapid gage connection trough
workshop conditions. the bayonet connector.
• Clear open scale with scale • 90° adaptor useful for
numbering and graduations measuring in recesses. Also
giving comfortable reading provides optimum convenience
even at a great distance. in use of the gage unit.
• Oil filled pressure gage to • Depth collars to be mounted on
ensure stable readings and fast the body of the S, L or M type
response. plugs – thus permitting quick
• Adjustable tolerance pointers. measuring at desired points.
• Precise high magnification with • Extensions for air plugs with
the use of two settings diameters from 14 mm/0.32 in.
standards that reproduce both
upper and lower limits of size of
the workpiece.
Also available upon request
• 3-jet plugs with nominal diameters of 4 mm/0.157 in or higher.
• Extended jet plugs for extra deep bores.
• Jet plugs with nominal diameters over 150 mm/5.9 in.
• Choice of materials or coatings for the sensors.
O-4 Rapp Industrial Sales
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AIR GAGE SYSTEMS FOR DIAMETER MEASUREMENT
AIR GAGE SYSTEMS FOR DIAMETER MEASUREMENT
Air Gauging Systems – Possible Configurations
Single measurement MERCER CLEARLINE 2 (with single channel)
of trough bores,
blind bores and MERCER CLEARLINE 2 Sensor Workpiece Setting standards
shafts (with those Jet plug Bore 2 setting rings
made close
to the shoulder
also included).
Pressure gage or
with analogue Jet rings Shaft 2 setting gages
reading.
Single measurement MERCER MULTI-WAY CLEARLINE (with 3 channels)
of three
workpiece features Channels Sensors Workpiece Setting standards
whilst switching Jet plug Bore 2 setting rings
from a channel MERCER MULTI-WAY CLEARLINE
to another.
Pressure gage
1
with analogue Jet plug Bore 2 setting rings
reading.
2
Jet ring Shaft 2 setting gages
Single measurement MERCER EL300 height gages (single measurement)
of bores or shafts.
MERCER EL300 Air/Electronic Converter Sensor Workpiece Setting standards
Electronic unit
for data processing Jet plug Bore 2 setting rings
and displaying.
or Jet ring Shaft 2 setting gages
Difference measure- TESATRONIC TT20 (Difference measurement)
ment enabling bore
or shaft mating. TESATRONIC TT20 Air/Electronic Converter Sensor Workpiece Setting standards
Jet plug Bore 2 setting jet rings
Electronic unit
for data processing
and displaying.
Jet ring Shaft 2 setting jet plugs
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AIR GAGE SYSTEMS FOR DIAMETER MEASUREMENT AIR GAGE SYSTEMS FOR DIAMETER MEASUREMENT
How to ask for a quotation or to order air Nominal size
Prerequisite conditions
dealing with the surface
plug or air ring gages
Zero line
finish to be measured
To make sure that you get the right air gage unit, your requirements
must be exactly stated based on the information given below.
Surface condition
Value sensors • Roughness of the surface
to be checked usually affects
• Air plugs and air rings are designed and supplied according to Lower limit Upper limit
the measured values. If, how-
your air gauging application. So, please submit a drawing or deviation deviation
ever, the roughness value Rz
provide a comprehensive description of the workpiece to be Tolerance zone
is contained within 5 µm, the
measured. effect counts for very little
with use of air gauging
systems unlike other sensors
Questions about your air gauging application with mechanical contact.
• What is the form element to be checked? Bore or shaft. Lower limit
of size
Upper limit
of size
• Surface must be free from
• What are the size and tolerances? State either of the options porosity.
• Surface can either be oiled,
below: greased or exposed to solid
– Nominal size with limits of size (Fig. 1) or particles.
– Lower specification limit LSL or upper specification limit LSL USL
Measuring force
USL (Fig. 2) Tolerance zone
• Although the measure-
• What is the length of the bore or the shaft? ments are made with no
• What is the type of the bore? Blind bore, through bore or mechanical contact with the
short centring shoulder. part feature, the air escaping
from the jets produces a low
• Is a measurement close to the shoulder required? sensing force which may lead
to the distortion of very thin
or malleable workpieces. In a
such case, we advise to
Which accessory do you need? (See pages 0-17 and 0-18) perform optical
measurement.
• Depth extension for air plug gage.
• Depth stop ring for air plug gage. Smallest surface
• 90° adaptor. • The smallest surface to be
gaged must be at least as
• Universal Handle. large as the jet diameter.
• Base for stationary use of air plugs or air rings.
Questions about the indicating unit
• What is the unit to be used as indicating one? MERCER CLEAR-
LINE 2 or MULTI-WAY CLEARLINE or an electronic unit in case
either of the MERCER Air/Electronic Converters is used.
• Which way do you intend to use the dial? (see page O-8).
Setting standards, i.e plug or ring gages
• MERCER air gages require the use of at least 2 setting standards.
• For exact size of each standard, we usually recommend to state 0
the following:
– First and last value of the full scale range whilst making Air/Electronic
allowances Converter
for the nominal size of the workpiece
– Lower and upper limits of size of the workpiece.
With respect to this, also refer to both Fig. C and D under
Scale Options on page o-8.
• Calibration certificate available upon request. 0
Subsequent ordering
CLEARLINE
Each subsequent order must specify the type of the gage unit, converter
gage units
or sensor used along with all relevant product related data for identifica-
tion purpose.
All sensors such as plugs and rings intended for use with the CLEARLINE
gages or Air/Electronic Converters are marked with a symbol as shown
beneath.
O-6 Rapp Industrial Sales
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AIR GAGE SYSTEMS FOR DIAMETER MEASUREMENT
AIR GAGE SYSTEMS FOR DIAMETER MEASUREMENT
3 MERCER CLEARLINE 2
DIN 2271
Air Gage Units
Feature both a clear circular scale and large pointer.
Air gage units
with bayonet • Single measuring channel and bayonnet connec-
connector for tor for mounting an air plug or air ring.
one sensor • Magnification and zero regulators.
Circular scale • Dial with a 240 mm scale length.
with large
pointer. • Double filtration dealing with liquids and solid
Response time 3 s or 7 s for contaminants along with a check valve.
miniature air plugs or air • Integrated pressure regulator and pressure gage.
rings
4.8 mm
(metric scale) or Important
12 mm When asking for a quotation or writing
(inch scale) down your order, it is important to state
All accuracy your requirements according to the
related data information on page O-6).
given hereafter
refer to the complete
measuring system, i.e.
with air plug or air ring
included
1 scale division.
(provided mag-
nification was MERCER CLEARLINE 2
previously set)
0.5 scale division
µm µm in in
0.5 scale division Executions with metric/inch scale
Air mains
S95010000 A100-23 ± 25 1 25 -0 -25
connection: S95010001 A100-24 ± 50 2 50 -0 -50
pipe thread G1/4
as per ISO 228-1. Executions with metric scale
Air supply (before pressure S95010010 A100-62 ± 25 1 25 -0 -25 ± 0.001 0.0001 10 -0 -10
setting): 4.1 bar.
Air supply (after pressure S95010011 A100-63 ± 50 2 50 -0 -50 ± 0.002 0.0002 20 -0 -20
setting): 3 bar.
Air consumption when
escaping from the gage head:
1.0 m3/h
200x280x300 mm
(W x H x D along Dial Options
with filters)
6.7 kg A100-23 - 3/A100-23 A100-62 - 3/A100-62
(filters included)
5°C to 45°C
Shipping
packaging
Identification
number
A100-24 - 3/A100-24 A100-63 - 3/A100-63
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AIR GAGE SYSTEMS FOR DIAMETER MEASUREMENT AIR GAGE SYSTEMS FOR DIAMETER MEASUREMENT
MERCER MULTI-WAY CLEARLINE 3
Air Gage Units DIN 2271
These units are identical to MERCER CLEARLINE 2, but with the following added features :
Air gage units
• 3 single channels and bayonet connectors for up to three sensors with bayonet
(air plugs or air rings). connector for
three sensors
• Magnification and zero regulators for each channel.
Circular scale
• Lever switch to change over from a channel to another. with large
pointer.
Response time 3 s or 7 s for
miniature air plugs or air
rings
4.8 mm
(metric scale) or
Important 12 mm
(inch scale)
When asking for a quotation or writing
down your order, it is important to state All accuracy
related data
your requirements according to the given hereafter
information on page O-6). refer to the complete
measuring system, i.e.
with air plug or air ring
included
1 scale division.
(provided mag-
nification was
previously set)
MERCER MULTI-WAY CLEARLINE
0.5 scale division
µm µm in in 0.5 scale division
Executions with metric/inch scale Air mains
S95010012 3/A100-62 ± 25 1 25 -0 -25 ± 0.001 0.0001 10 -0 -10 connection:
pipe thread G1/4
S95010013 3/A100-63 ± 50 2 50 -0 -50 ± 0.002 0.0002 20 -0 -20 as per ISO 228-1.
Executions with metric scale Air supply (before pressure
setting): 4.1 bar.
S95010002 3/A100-23 ± 25 1 25 -0 -25 Air supply (after pressure
S95010003 3/A100-24 ± 50 2 50 -0 -50 setting): 3 bar.
Air consumption when
escaping from the gage head:
1.0 m3/h
How to use the scales 200x280x400 mm
CLEARLINE 2 and MULTI-WAY CLEARLINE provide different ways of (W x H x D along
with filters)
25 25
use of the scales, each making allowances for the workpiece as well as
the machining process. The sensors are normally made to allow the 9.4 kg
0 workpiece related tolerance zone to be equally displayed on half the (filters included)
-12 12 scale on both plus and minus sides, starting from zero (see below).
Four additional ways of use are also illustrated hereafter (A to D). 5°C to 45°C
Measuring range
Workpiece related A B C D Shipping
tolerance zone packaging
(24 µm) = 25 25 25 25 25 25 25 25
Measuring range Identification
(± 12 µm). number
0 0 0 0
USL
Pre-travel 12 Pre-travel Pre-travel
LSL
-6
Full scale =
Measuring range Measuring range Usable zones from the measuring range
Workpiece related Use of the meas- Use of the half range (Fig. C) or the entire
tolerance zone uring range defined scale (Fig. D) on the minus side for pretravel
(24 µm) = within the full scale in order to allow the smaller diameters to
Measuring range range based on be captured during the machining process.
(± 12 µm). the workpiece
tolerances
(LSL and USL).
O-8 Rapp Industrial Sales
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AIR GAGE SYSTEMS FOR DIAMETER MEASUREMENT
AIR GAGE SYSTEMS FOR DIAMETER MEASUREMENT
3 MERCER Air/Electronic Converters
Air flow converters with mounted inductive axial probe from MERCER.
DIN 2271 • One measuring channel and bayonet connector for one sensor (air plug or air ring).
Air flow
• Two versions available for use with TESA or MERCER gage units.
converters • Signal processing, classification of the measured values, storage of the measurements
with connector results or statistical computing through their possible linking to an electronic gage unit.
for one sensor • Shafts having bores may additionally be mated through difference measurement.
Air mains
connection:
pipe thread G1/4
as per ISO 228-1.
Air supply (before pressure
setting): 4.1 bar.
Air supply (after pressure
setting): 3 bar.
Air consumption when
escaping from the gage head:
1.0 m3/h.
55 x 55 x 165 mm
(without electronic
probe)
5°C to 45°C
Air unit and
connecting
T-piece must be
ordered separately since
they are not included in
the MERCER Air/Electronic
Converters scope of supply
(see tables)
Shipping
packaging
Identification
number
MERCER Air/Electronic Converters with mounted TESA axial probe
µm in
Compatible axial probes for use with the MERCER electronic gage units
S95010020 AE6/493-3 Standard ± 15 ± 0.0005
Also included : Probe 493.003 V01, No. 03236493
S95010021 AE6/495-3 Special ± 50 ± 0.0020
Also included : Probe 495.003 V01, No. 03236495
Compatible axial probes for use with the TESA length measuring instruments
S95010030 AE6/493-4 Standard ± 15 ± 0.0005
Also included : Probe 493.004 V01, No. 03230493
S95010031 AE6/495-4 Special ± 50 ± 0.0020
Important Also included : Probe 495.004 V01, No. 03230495
When asking Accessories
for a quotation
or writing down S95010022 Air dressing unit
your order, it is Consists of 1 check valve, 2 air filters dealing with liquids and
important to state solid contaminants, 1 pressure regulator.
your requirements S95010023 Air connecting unit
according to the To be mounted once the pneumatic unit is assembled. Allows up to
information on 4 MERCER Air/Electronic Converters to be connected.
page O.
Rapp Industrial Sales O-9
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AIR GAGE SYSTEMS FOR DIAMETER MEASUREMENT AIR GAGE SYSTEMS FOR DIAMETER MEASUREMENT
MERCER Air Plug Gages 3
Made to measure diameters and detect form deviations on cylindrical bores.
• Application ranges from 1.30 up to 150 mm/0.051 up to 5.9 in. DIN 2271
• Bayonet connector for rapid gage assembly.
• Air plugs with 2 jets spaced 180° apart from one another. Air plug gages
MERCER Miniature Air Plug Gages 2 jets spaced
180° apart
1,30 to 3,00 mm/0.051 to 0.118 in diameters
Plugs up to
• Hand-held plug gages for through and blind bores. 2.29 mm/0.090 in
• Air plugs up to 2.29 mm/0.090 in are designed for blind bores only. fully made from tungsten
carbide.
Larger sizes in hardened
tool steel.
Shipping
packaging
Identification
number
A C
Through Blind
bores bores
E F
Important
When asking for a quotation or writing
down your order, it is important to state
your requirements according to the
information on page O-6).
øD øD
mm µm A mm C mm C1 mm* D mm E mm F mm
Inch versions
0.051 -0.090 0.0004 0.377 0.06 0.010 0.040 0.090
0.090 -0.104 0.0008 0.625 0.25 0.06 0.018 0.052 0.095
0.104 -0.118 0.0012 0.625 0.25 0.06 0.025 0.064 0.100
in in A in C in C1 in* D in E in F in
Metric versions
1.30 -2.29 10 9.6 1.5 0.25 1.02 2.3
2.29 -2.64 20 15.9 6.4 1.5 0.46 1.32 2.4
2.64 -3.00 30 15.9 6.4 1.5 0.64 1.63 2.5
* Air plugs for blind bores only.
O-10 Rapp Industrial Sales
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AIR GAGE SYSTEMS FOR DIAMETER MEASUREMENT
AIR GAGE SYSTEMS FOR DIAMETER MEASUREMENT
MERCER Air Plug Gages – Standard Style S
3
3,10 to 6,30 mm/0.12 to 0.25 in diameters
DIN 2271
• Measure through bores and blind bore.
• Can be directly mounted on CLEARLINE 2, MULTI-WAY CLEARLINE
or Air/Electronic Converters or used in conjunction with the Universal Handle.
Air plug gages
2 jets spaced
180° apart
Made from
Nitralloy or
tool steel
Shipping
packaging
Identification A
Ø25,4
Ø23,8
number
17,5
B C
21
Ø
6,35
Bayonet mount Depth stop ring
Through Blind
bores bores
E F
Important
When asking for a quotation or writing
down your order, it is important to state
your requirements according to the
information on page O6).
øD øD
MERCER CLEARLINE 2
µm µm in in
Executions with metric/inch scale
S95010000 A100-23 ± 25 1 25 -0 -25
S95010001 A100-24 ± 50 2 50 -0 -50
Executions with metric scale
S95010010 A100-62 ± 25 1 25 -0 -25 ± 0.001 0.0001 10 -0 -10
S95010011 A100-63 ± 50 2 50 -0 -50 ± 0.002 0.0002 20 -0 -20
Rapp Industrial Sales O-11
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AIR GAGE SYSTEMS FOR DIAMETER MEASUREMENT AIR GAGE SYSTEMS FOR DIAMETER MEASUREMENT
MERCER Air Plug Gages – Standard Style M 3
6,3 to 62,0 mm/0.25 to 2.5 in diameters
• Measure for both through bores and blind bores. DIN 2271
• Can be directly mounted CLEARLINE 2, MULTI-WAY CLEARLINE
or Air/Electronic Converters or used in conjunction with the Universal Handle.
Air plug gages
2 jets spaced
180° apart
Nitralloy
or hard
chrome plating.
Other coatings on
request
Shipping
A
packaging
B
Ø 25,4
Ø 23,8
10 Identification
Ø 21
number
Bayonet mount Depth stop ring
Through Blind
bores bores
E F
Important
When asking for a quotation or writing
down your order, it is important to state
your requirements according to the
information on page O-6).
øD øD
mm µm A mm* B mm C mm C1 mm** D mm E mm F mm
Inch versions
0.25 -0.32 0.004 2.41 1.50 0.51 0.12 0.06 0.12 0.18
0.32 -0.55 0.004 2.41 1.50 0.51 0.12 0.06 0.12 0.18
0.55 -2.5 0.004 2.52 1.57 0.51 0.12 0.06 0.12 0.18
in in A in* B in C in C1 in** D in E in F in
Metric versions
6.3 -8.0 100 61.1 38 13.0 3.0 1.5 3.0 4.5
8.0 -14.0 100 61.1 38 13.0 3.0 1.5 3.0 4.5
14.0 -62.0 100 61.1 40 13.0 3.0 1.5 3.0 4.5
* For deep hole measurement. special designs with nominal diameters from 6.3 to 14.0 mm/0.25 to 0.55 in can also be made avail-
able to increase the dimension A by 25. 50. 75. 100 or 200 mm/1. 2. 3. 4 or 8 in.
For plug gages above 14 mm. extensions may be mounted (see page O-17).
** Air plug gages for blind bores only.
O-12 Rapp Industrial Sales
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AIR GAGE SYSTEMS FOR DIAMETER MEASUREMENT
AIR GAGE SYSTEMS FOR DIAMETER MEASUREMENT
3 MERCER Air Plug Gages – Standard Style L
62 to 150 mm/2.44 to 5.9 in diameters
DIN 2271 • Measure both through and blind bores.
• Provided with hand grip and flexible hose.
Air plug gages
• 200 or 300 mm/8 or 12 in long hand grip available in addition
to the standard one with a length of 100 mm/4 in.
2 jets spaced
180° apart
Made from
Nitralloy or hard
chrome plated
Shipping
packaging
Identification
number
Through Blind
bores bores
E F 100 C
Depth stop ring
Important
When asking for a quotation or writing
down your order, it is important to state
your requirements according to the
information on page O-6).
øD øD
n in B in B1 in* C in C1 in* D in E in F in
Inch versions
2.44 -5.9 0.004 0.95 1.34 0.51 0.12 0.06 0.12 0.18
mm µm B mm B1 mm* C mm C1 mm* D mm E mm F mm
Metric versions
62.0 -150 100 24.0 34.0 13.0 3.0 1.5 3.0 4.5
* Air plug gages for blind bores only.
Rapp Industrial Sales O-13
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AIR GAGE SYSTEMS FOR DIAMETER MEASUREMENT AIR GAGE SYSTEMS FOR DIAMETER MEASUREMENT
MERCER Air Ring Gages 3
Check diameters and detect form deviations on cylindrical shafts.
• Application ranges from 1.50 up to 50.80 mm/0.059 up to 2.000 in. DIN 2271
• Bayonet mount for quick gage assembly.
• Two jets spaced 180° apart from one another. Air plug gages
2 jets spaced
180° apart
Hardened
Central Jet Offset Jet tool steel
B B Shipping
packaging
Identification
number
Ø
A
C
Ø
A
D D1
in in A in B in C in* D in D1 in*
Metric versions
0.059 -0.090 0.0004 1.375 0.25 0.50 0.125 0.04
0.090 -0.120 0.0006 1.375 0.25 0.50 0.125 0.05
0.120 -0.140 0.0008 1.375 0.25 0.50 0.125 0.06
0.140 -0.170 0.0012 1.375 0.25 0.50 0.125 0.06
0.170 -0.236 0.0016 1.375 0.25 0.50 0.125 0.07
Important
When asking
for a quotation
or writing down mm µm A mm B mm C mm* D mm D1 mm*
your order, it is
important to state Inch versions
your requirements 1.50 -2.30 10 34.9 6.4 12.7 3.17 1.00
according to the
2.30 -3.05 15 34.9 6.4 12.7 3.17 1.27
information on
page O-6). 3.05 -3.56 20 34.9 6.4 12.7 3.17 1.50
3.56 -4.32 30 34.9 6.4 12.7 3.17 1.50
4.32 -6.00 40 34.9 6.4 12.7 3.17 1.78
* Air ring gages with off-set jets.
O-14 Rapp Industrial Sales
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AIR GAGE SYSTEMS FOR DIAMETER MEASUREMENT
AIR GAGE SYSTEMS FOR DIAMETER MEASUREMENT
3 MERCER Standard Air Ring Gages
6,00 to 50,80 mm/0.236 to 2.000 in diameters
DIN 2271 • Standard rings with central jets fitted on the guiding cylinder.
• Other rings with off-set jets permit to measure close to the shoulder.
Air plug gages
2 jets spaced
180° apart
Hardened
tool steel
Shipping
packaging
Identification
number
B B
Ø
A
Ø
A
Central jet Off-set jet
D air ring gage D1 air ring gage
Important
When asking
for a quotation
or writing down in in A in A in* B in D in D1 in*
your order, it is
important to state Inch versions
your requirements 0.236 -0.380 0.002 2.968 2.968 1.125 0.562 0.125
according to the 0.380 -0.505 0.004 2.968 2.968 1.125 0.562 0.125
information on
0.505 -1.005 0.004 2.968 3.468 1.125 0.562 0.125
page O-6).
1.005 -1.505 0.004 3.468 4.468 1.125 0.562 0.125
1.505 -2.000 0.004 4.468 4.468 1.125 0.562 0.125
mm µm A mm B mm D mm D1 mm*
Metric versions
6.00 - 9.65 50 75.4 28.6 14.3 3.2
9.65 -25.52 100 75.4 28.6 14.3 3.2
25.52 -38.22 100 88.1 28.6 14.3 3.2
38.22 -50.80 100 113.5 28.6 14.3 3.2
* Air ring gages with off-set jets
Rapp Industrial Sales O-15
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AIR GAGE SYSTEMS FOR DIAMETER MEASUREMENT AIR GAGE SYSTEMS FOR DIAMETER MEASUREMENT
MERCER Setting Standards 3
Air gage applications using MERCER products require (at least) two setting standards.
• Supplied with a calibration certificate upon request. Steel, hardened
to 59 HRC
MERCER Setting Rings for Air Plug Gages Shipping
packaging
• Application ranges from 1.30 to 150.00 mm/0.051 to 5.90 in. UKAS calibration
certificate on
request
mm A mm B mm
dn 6 Ø 24 8
6 dn 12 Ø 28 10
12 dn 18 Ø 42 15
A
18 dn 24 Ø 56 20
24 dn 32 Ø 72 25
Ø
32 dn 42 Ø 90 30
42 dn 52 Ø 100 30
A
Ø
52 dn 62 Ø 110 30
62 dn 74 Ø 130 35
74 dn 86 Ø 142 35
86 dn 100 Ø 154 35
25
100 dn 120 Ø 184 38*
B B 120 dn 140 Ø 210 38*
* Style 2
Style 1 Style 2
Important
When asking
for a quotation
or writing down 1 4
your order, it is
important to state
your requirements
according to the A mm µm* µm* µm** µm µm
information on 1.50 dn 2.97 1.0 2.5 0.5 0.5 0.5
page O-6. 2.97 dn 25.00 1.0 2.5 0.5 0.5 0.5
25.00 dn 61.95 1.0 2.5 0.75 1.0 0.75
61.95 dn 101.85 2.0 5.0 1.0 1.5 1.0
101.85 dn 150.00 2.0 5.0 1.5 2.0 1.25
* Max. perm. deviation of the mean value measured from the nominal size.
** Uncertainty against the actual size or actual deviation marked on the air ring.
O-16 Rapp Industrial Sales
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AIR GAGE SYSTEMS FOR DIAMETER MEASUREMENT
AIR GAGE SYSTEMS FOR DIAMETER MEASUREMENT
3 MERCER Setting Plugs Gages for Air Ring Gages
• Single or double ended plug gages fitted with a hand grip according to their size.
Steel, hardened
• Maximum permissible error of 1 µm with respect to the nominal size or nominal deviation.
Shipping
packaging
UKAS calibration
certificate on
request
Important
When asking for a quotation or writing down your order, it is important to state
your requirements according to the information on page O-6.
Additional Components
3 Extensions for deep holes
• Available for M type plug gages with nominal diameters ranging from
Steel 14 to 62 mm/0.55 to 2.5 in.
• Increase depth by 25, 50, 75, 100 or 200 mm/1, 2, 3, 4 or 8 in.
Shipping • Air plug gages with special design are also available for extra deep
packaging holes (nominal diameters up to 14 mm/0.55 in).
3 Depth Stop Rings for Air Plug Gages
• Can be supplied with any air plug, except for the miniature versions.
Steel, hardened
• Other versions specially made to suit your gauging applications also available.
Shipping
packaging
Rapp Industrial Sales O-17
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AIR GAGE SYSTEMS FOR DIAMETER MEASUREMENT AIR GAGE SYSTEMS FOR DIAMETER MEASUREMENT
90° Adaptors 3
These adaptors are designed to help reaching the desired points during any machining
operations while the work piece is still on the machine.
Chrome
• Convenient for air plug gage style S, M and L as well as for ring gages. plated steel
• Universal handle for use in conjunction with both S and M type plugs or screw connected
Shipping
200 mm long hand grip on L type adaptor. packaging
S95011021
80,5 mm / 3.17 in 70,5 mm / 2.78 in 70,5 mm / 2.78 in 82,7 mm / 3.25 in
3,00 ¸ 6,30 mm 14,00 ¸ 62,00 mm
6,30 ¸ 14,00 mm 0.55 ¸ 2.44 in
0.12 ¸ 0.25 in
0.25 ¸ 0.55 in
62,00 ¸ 150,00 mm
2.44 ¸ 5.91 in
Style S Style M Style M Style L
Universal Adaptor Handle Base for stationary use
• Equally suited for air plugs and • Equally suited for air plugs and 3
air rings with bayonet fittings. air rings.
• Supplied with 1,3 m long flexi- • Screw connected hose end, air
Shipping
ble hose for coupling with the plugs and air rings. packaging
gauging unit.
S95011024
O-18 Rapp Industrial Sales
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OPTICAL MEASUREMENT
OPTICAL MEASUREMENT
P-1
Rapp Industrial Sales
888 789-7277
OPTICAL MEASUREMENT
OPTICAL MEASUREMENT
Fast Round Part Inspection
The whole TESA-Scan product line belongs to the
range of dedicated non-contact opto-electronic
measuring centers that provide Users with a com-
plete solution for inspecting small round parts
quickly. Including a variety of systems such as those
usually integrated into profile projectors or micro-
scopes, they offer the round part manufacturer a
more capable alternative to traditional inspection
methods. TESA’s product range can measure shapes
and sizes of round parts from 0,3 up to 80 mm in
diameter, which can be as long as 500 mm.
Operating Principle
All TESA measuring centers incorporates high-resolution CCD linear sensors. Each sensor is
subdivided into thousands of light sensitive pixels. As the part image is being projected,
these sensors, which act as light sensitive rulers, can detect the slightest changes at sub-
pixel level.
The workpiece is illuminated with parallel white light and its image is projected onto the
linear CCD sensors, which are inclined to 7,5°. They provide the information obtained from
the image, thus allowing accurate analysis of the geometry of the workpiece features.
MACHINED PART SENSOR 1
WORKPIECE
IMAGE
LIGHT
SOURCE
CONDENSER PROJECTOR LENS
LENS
SENSOR 2
Complex part features such as straightness or circularity can easily be inspected by com-
bining rotation with axial movement. This permits any surface of the workpiece to be
scanned dynamically in order to determine the part axis for true 3D alignment and refer-
ence purposes.
Dynamic Measurement
Rotation is a standard function of the inspection process, allowing a rotary scanning of
the workpiece for highly accurate measurement of both the part geometry and shape,
also with high speed.
2D Measurement
The part profile is obtained by scanning along the
part axis. A two-axis image projection is produced as
theworkpiece diameter and length are being meas-
ured simultaneously.
A unique feature of these systems from TESA lies in
the orientation of the linear sensors to 75° (10° for
TESA-Scan 80) with respect to the workpiece axis,
guaranteeing accurate measurement of all individual
geometric elements such as angles, radii, diameters
or any other part features with parallel or inclined
P-2surfaces. Rapp Industrial
Sales
888 789-7277
OPTICAL MEASUREMENT
OPTICAL MEASUREMENT
Thread Measurement
External threads are important features of
round parts, and their measurement is a high
labour intensive operation. The true profile of
any thread shape can be obtained with either
Tesa-Scan system.
To measure shape and sizes or check worm threads,
both TESA-Scan 50 Plus and TESA-Scan 80 also offer a mechanism for tilting the work-
piece to the helix angle in order to view the true size of the profile.
Form and Shape Measurement
Sophisticated round part applications involving form and shape meas-
urement are easily carried out using the flexible programming facility.
Pro-Measure is a powerful software system, which allows a visual com-
parison of the true form obtained. This tool makes the analysis of man-
ufacturing problems easier. It also provides the operator with a useful
guidance when creating part programs.
Graphic Interface
Pro-Composer is an easy-to-use software tool for part programming
created on the computer directly linked to the machine or off-line. It
uses the graphic representation of the part profile created by scanning
or importing the required geometry from a CAD file. For the program-
ming sequence, the user simply selects the measurement function from
the icon menu. For ease of use, all selected tolerances and paramater
values can be retrieved based on the database available from interna-
tional standards.
Flexible Reporting
Pro-Measure enables the user to present all measurement data in a vari-
ety of numeric and graphic formats together with relevant process related
information. Text, logos and Bitmap images can be be included in the
reports through the editing functions. Pro-Measure can easily be net-
worked or interfaced to existing shop floor systems for data collection.
Graphic Analysis
Pro-Composer allows visual inspection of lines and radii with a compar-
ison of part data to given nominals available from the drawing. The
results are then displayed in a graphic format. This option enables any
defects occur-ring during a production run to be straightly eliminated,
and is also very useful as debugging tool during part program creation.
Comprehensive Reporting
Pro-Measure is a flexible software system that can accept data from
other precision tools (e.g. those used for internal measuring). These
data are then included into a single report. This software can be pro-
gramd so as to tell the operator that measurements taken by means of
a handtool are required as the relevant inspection sequence will be
starting or ending up.
Part Program Creation within Minutes
Pro-Measure further enhances the flexibility of the machine. This
highly intuitive industrial software system is suited for each stage of the
manufacturing process. In most cases, part program creation is only a
matter of minutes.
Rapp Industrial Sales P-3
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OPTICAL MEASUREMENT
OPTICAL MEASUREMENT
Performances
(Valid for any type of machines)
Static measurement
Diameters, lengths, intersection points, gage diameters, radii, angles etc.
Two-axes workpiece alignment – Creating a workpiece axis based on two datum diameters.
Dynamic measurement
Concentricity – Parallel and interrupted diameters, form diameter, taper, parallel
thread profile.
Runout – Plain or interrupted diameters.
Roundness and cylindricity.
Diameters with rotation, ovality, max, min and average diameters of plain or interrupted
diameters.
Hexagon – Across-flats, symmetry of flats to axis, max. dimension across corners.
Section analysis with rotation – Longest and shortest section of radii, angular location.
Three-axes workpiece alignment – Creating a workpiece axis with reference to plain
diameters or thread lengths.
Thread measurement – With no mechanical tilting
• Parallel, vee-shaped threads • Taper threads
– Major diameter – Pitch
– Flank diameter – Flank angle
– Flank angle – Included taper angle
– Pitch – Gage length
– Usable thread length
– Pitch diameter
– Major diameter
Thread and worm thread measurement – With mechanical
tilting
• Parallel threads • Worm threads (on request)
– Major diameter – Pitch
– Flank diameter – Major and minor diameters
– Pitch – Over Wire diameter
– Minor diameter – Tooth thickness
– Flank angle – Pressure angle
– Root radius – Addendum
– Crest radius – Dedendum
– Circularity – Thread depth
– Lead error – Runout
• Taper threads • Ball screws (on request)
– Pitch diameter – Pitch
– Major diameter – Lead error
– Minor diameter – Over wire diameter
– Taper
• Double-threads, parallel
– Major and minor diameters
– Half pitch
– Flank angle
– Crest radius
– Root radius
Image cleaning
The software includes a number of filters that can be selected at various levels to reduce
the effect of contaminated workpieces.
P-4 Rapp Industrial Sales
888 789-7277
OPTICAL MEASUREMENT
OPTICAL MEASUREMENT
3 TESA-Scan 25
840 x 640 x
460 mm,
33 x 25 x 18 in
Diameter: 0,5 s
Length: 0,5 s
Performances:
see page P-4
100/110-
220/240 VAC
50/60 Hz
10 to 35°C
50 to 95°F
10 to 80%
55 kg
121 lbs
Shipping Technical Data
packaging
Inspection
report with
a declaration
of conformity D mm L mm D in L in
Measuring
capacity 25 200 1.0 8.0
Component 2 kg/
capacity 59 270 2.3 10.6 4.4 lbs
Performances
are based on
the results obtained Resolution 0,0002 0,001 0.00001 0.00004
from clean, ground
Accuracy 1,5+(0,01 D) µm 6 + (0,01 L) µm (0.06 + 0.01 D)/ (0.24 + 0.01 L)/
components
measured at 20°C. (20°C ± 1°C) (D in mm) (L in mm) 1000 in (D in in) 1000 in (L in in)
They may be Repeatability 0,001 0,0025 0.00004 0.0001
affected by the
(±2s = 95%)
component shape
and surface finish.
02430006 29729 TESA-Scan 25 (025 x 200 mm). Measuring Centre with part rotation including 1 headstock
Z173-3004, 1 tailstock Z125-3003 plus 2 male centers TL02-0001. Supplied with PC, mouse,
installed Windows XP Multilingual operating system, TFT monitor 17“, US keyboard,
Pro-Measure/Pro-Composer with Handbook E-F-D on CD (order No. 02460011).
Pro-measure/
Pro-Composer
see page 9
Rapp Industrial Sales P-5
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OPTICAL MEASUREMENT
OPTICAL MEASUREMENT
TESA-Scan 50 TESA-Scan 50 C Plus
3
Measuring capacity: Measuring capacity :
D = 50 mm, L = 275 mm D = 50 mm, 1050 x 800 x
L = 275 mm 580 mm,
41 x 32 x 23 in
Equipped with slew-
ing mechanism for Diameter: 0,5 s
Length: 0,5 s
thread measurement
through advanced Performances:
functions. see page P-4
100/110-
220/240 VAC
50/60 Hz
Technical Data 10 to 35°C
50 to 95°F
10 to 80%
TESA-Scan 50 D mm L mm D in L in
3
Measuring
capacity 50 275 1.96 10.8
115 kg, 250 lbs
Component 4 kg/ 125 kg, 272 lbs
capacity 100 290 3.9 11.4 8.8 lbs
Shipping
Resolution 0,0003 0,001 0.00001 0.00004 packaging
Inspection
Accuracy 2 + (0,01 D) µm 7 + (0,01 L) µm (0.08 + 0.01 D)/ (0.28 + 0.01 L)/ report with
(20°C ± 1°C) (D in mm) (L in mm) 1000 in (D in in) 1000 in (L in in) a declaration
of conformity
Repeatability 0,001 0,0025 0.00004 0.0001
(±2s = 95%)
Performances
are based on
TESA-Scan 50 C Plus D mm L mm D in L in the results obtained
from clean,
Measuring ground components
capacity 50 275 1.96 10.8 measured at
20 °C. They may be
Component 4 kg/
affected by the
capacity 100 290 3.9 11.4 8.8 lbs component shape
Tilting for thread and surface finish.
measurement max. 15°
Resolution 0,0003 0,001 0.00001 0.00004
Accuracy 2 + (0,01 D) µm 7 + (0,01 L) µm (0.08 + 0.01 D)/ (0.28 + 0.01 L)/
(20°C ± 1°C) (D in mm) (L in mm) 1000 in (D in in) 1000 in (L in in)
Repeatability 0,001 0,0025 0.00004 0.0001
(±2s = 95%)
02430016 29731 TESA-Scan 50 (0 50 x 275 mm). Measuring Centre with part rotation. Basis machine including
1 headstock Z178-3004, 1 tailstock Z178-3003 plus 2 male centers TL02-0002. Supplied along
with PC, mouse, installed Windows XP Multilingual operating system TFT monitor 17“, US
keyboard, Pro-Measure/Pro-Composer with Handbook E-F-D on CD (order No. 02460011).
Pro-measure/
Pro-Composer
02430020 24844 TESA-Scan 50 C Plus (0 50 x 275 mm). Measuring Centre with rotation and slewing mechanism see page 9
for thread measurement. Basis machine including 1 headstock Z178-3004, 1 tailstock Z178-3003
plus 2 male centers TL02-0002. Supplied along with PC, mouse, installed Windows XP Multilin-
gual operating system, TFT monitor 17“, US keyboard, Pro-Measure/Pro-Composer with Hand-
book E-F-D on CD (order No. 02460011).
P-6 Rapp Industrial Sales
888 789-7277
OPTICAL MEASUREMENT
OPTICAL MEASUREMENT
3 TESA-Scan 50 Plus
1450 x 800 x Measuring capacity : D = 50 mm, L = 500 mm
580 mm, Equipped with slewing mechanism for thread measurement through
57 x 32 x 23 in
advanced functions.
Diameter: 0,5 s
Length: 0,5 s
Performances:
see page P-4
100/110-
220/240 VAC
50/60 Hz
10 to 35°C
50 to 95°F
10 to 80%
160 kg, 350 lbs
Shipping
packaging
Inspection
report with
a declaration
of conformity
Technical Data
TESA-Scan 50 Plus D mm L mm D in L in
Measuring
capacity 50 500 1.96 19.7
Component 6 kg/
capacity 100 515 3.9 20.3 13,2 lbs
Tilting for thread
Performances measurement max. 15°
are based on
the results obtained
Resolution 0,0003 0,001 0.00001 0.00004
from clean, ground
components Accuracy 2 + (0,01 D) µm 7 + (0,01 L) µm (0.08 + 0.01 D)/ (0.28 + 0.01 L)/
measured at 20 °C. (20°C ± 1°C) (D in mm) (L in mm) 1000 in (D in in) 1000 in (L in in)
They may be
affected by the Repeatability 0,001 0,0025 0.00004 0.0001
component shape (±2s = 95%)
and surface finish.
02430046 29733 TESA-Scan 50 Plus (0 50 x 500 mm). Measuring Centre with part rotation and slewing mechan-
ism for thread measurement. Basis machine including 1 headstock Z178-3004, 1 tailstock
Z178-3003 plus 2 male centers TL02-0002. Supplied along with PC, mouse, installed Windows
XP Multilingual operating system, TFT monitor 17“, US keyboard, Pro-Measure/Pro-Composer
with Handbook E-F-D on CD (order No. 02460011).
Pro-measure/
Pro-Composer
see page 9
Rapp Industrial Sales P-7
888 789-7277
OPTICAL MEASUREMENT
OPTICAL MEASUREMENT
TESA-Scan 80 / 80 Plus 3
1500 x 750 x
520 mm,
60 x 30 x 20 in
Diameter: 0,5 s
Length: 0,5 s
Performances:
see page P-4
100/110-
220/240 VAC
50/60 Hz
10 to 35°C
50 to 95°F
10 to 80%
250 kg, 552 lbs
260 kg, 574 lbs
Shipping
packaging
Technical Data Inspection
report with
a declaration
of conformity
D mm L mm D in L in
Measuring
capacity 80 500 3.1 19.7
Component 6 kg/
capacity 100 515 3.9 20.3 13.2 lbs
Tilting for thread (80 Plus)
measurement max. helix angle 10°
Resolution 0,0002 0,001 0.00001 0.00004
Accuracy 1,5+(0,01 D) µm 7 + (0,01 L) µm (0.06 + 0.01 D/ (0.28 + 0.01 L)/
0 <30 mm (D in mm) (L in mm) 1000 in (D in in) 1000 in (L in in)
0 >30 mm 2 + (0,01 D) µm 8 + (0,01 L) µm (0.08 + 0.01 D)/ (0.35 + 0.01 L)/
(20°C ± 1°C) (D in mm) (L in mm) 1000 in (D in in) 1000 in (L in in)
Performances
Repeatability 0,001 0,003 0.00004 0.00012 are based on
(±2s = 95%) the results obtained
from clean,
Air supply 4-6 bar 60-90 PSI ground components
measured at
20°C. They may be
affected by the
component shape
and surface finish.
02430056 20663 TESA-Scan 80 (080 x 500 mm). Measuring Centre with part rotation and slewing mechanism
for thread measurement. Basis machine including 1 headstock Z178-3004, 1 tailstock Z178-3003
plus 2 male centers TL02-0002. Supplied along with PC, mouse, installed Windows XP Multi-
lingual operating system, TFT monitor 17“, US keyboard, Pro-Measure/Pro-Composer with
Handbook E-F-D on CD (order No. 02460011).
02430066 20671 TESA-Scan 80 Plus (080 x 500 mm). Measuring Centre with protective enclosure, part rotation
and slewing mechanism for thread measurement. Basis machine including 1 headstock
Z178-3004, 1 tailstock Z178-3003 plus 2 male centers TL02-0002. Supplied along with PC, Pro-measure/
mouse, installed Windows XP Multilingual operating system, TFT monitor 17“, US keyboard, Pro-Composer
see page 9
Pro-Measure/Pro-Composer with Handbook E-F-D on CD (order No. 02460011).
P-8 Rapp Industrial Sales
888 789-7277
OPTICAL MEASUREMENT
OPTICAL MEASUREMENT
Software and Interfaces
Software
02460011 Pro-Measure/Pro-Composer along with hard-key plus Handbook in English, French and German
on CD. Another version can additionally be made available for off-line programming.
02460010 Pro-Measure/Pro-Composer (CD only)
Interfaces
XS01-0001 Gageport NT interface for inductive probe, 2 probe inputs
XS01-0011 Gageport NT interface, digital, 2 probe inputs
XS01-0008 Gageport NT interface, digital, 4 probe inputs
XS01-0010 Extension unit for inductive probes, 8 probe inputs
XS01-0013 Gageport extension box (for 4 modules)
04761061 *Connecting cable Gageport to PC
04761054 *Power supply
04761055 *EU connecting cable
04761056 *US connecting cable
* Instead of XS00-0006
Rapp Industrial Sales P-9
888 789-7277
OPTICAL MEASUREMENT
OPTICAL MEASUREMENT
TESA Scan 130 -
for the fast accurate measurement of
large cylindrical components
on the shop floor
The TESA Scan 130 from TESA, has been designed to give the
optimum solution for the measurement of large diameter cylindrical
components on the shop floor. The TESA Scan 130 is the new
generation of the proven technology TESA Scan family machines and
brings great flexibility for dimensional measurement to manufacturers
of round and shaft shaped components up to 130 mm in diameter.
The TESA Scan 130 consists of an optical measuring head mounted on
a vertical slide which allows it to traverse along the axis of the
workpiece supported between headstock and tailstock.
The main structure of the machine is a vertical granite column which
ensures linearity and stability between the three important
components of the system.
• The optical measuring head with air bearing guide system.
• The linear optical encoder providing the exact axial
location of the measuring head.
• The workholding mechanisms headstock and tailstock.
Rotation of the workpiece is achieved by a DC servo motor and rotary
encoder at the headstock spindle. The tailstock can be moved up and
down along the pillar bed to accommodate different length
workpieces. Both headstock and tailstock spindles have an internal
Morse no. 2 taper allowing quick changeover of workholding.
All of the Morse No. 2 workholding options of the TESA Scan 50 and
80 are common to the TESA Scan 130, with the exception of the
Gripper Mechanism and Chuck which are unique to TESA Scan130.
The tailstock moves on a low friction rail and is counterbalanced to
allow easy manual operation. The TESA Scan optical head moves up
side down along the granit TESA Scan s backbone. The complete
measuring centre is protected by an enclosure with integrated machine
support frame and access for work loading is via a door fitted with
safety protection switches.
A PC computer is connected to the machine separately allowing always an ideal customer
customisation of the work place.
The System:
• Optical measurement system utilising light sensitive linear CCD arrays.
• Fast, easy to use programming software.
• CNC motorised optical measuring head.
• Quick release adjustable tailstock.
• Headstock with CNC motorised rotation and encoder.
• Industry standard Morse 2 quick change tooling at head and tailstock.
• Full range of workholding options.
• Interlocked mechanisms for operator safety.
• Shop-hardened for use in harsh environments.
• SPC/SQC options.
• Traceability to international standards.
P-10 Rapp Industrial Sales
888 789-7277
OPTICAL MEASUREMENT
OPTICAL MEASUREMENT
Measurement Capability
STATIC
– Diameters, Lengths, Intersections, Gage Diameters, Radii, Angles, etc.
– workpiece alignment – creation of workpiece reference axis from two diameters.
DYNAMIC
– Concentricity – parallel, max. form and gauge diameters, interrupted diameters, taper and
parallel thread profile axes.
– Runout – plain, interrupted diameters and face runout.
– Roundness and Cylindricity (available as option).
– Diameter with rotation – ovality, max. min. average diameter of plain or interrupted diameters.
– Hexagon – across flats dimension, symmetry of flats to axis, max dimension across corners.
– Section analysis with rotation – max. and min. section radius and angular locations.
– Offset diameters – eccentricity and symmetry.
– 3D workpiece alignment – creation of workpiece reference axis from plain diameters and
thread profiles.
THREAD MEASUREMENT (without slewing mechanism)
– Parallel vee-form – major, minor and pitch diameters, pitch, flank angles.
– Taper threads – major and pitch diameters at any location, pitch, taper, flank angles, gage
length, useable thread length,crest and root profiles.
IMAGE analysis
– A software filter which can be set at different levels to reduce the affect of
contamination on the workpiece.
SPECIFICATIONS TESA SCAN 130
MEASURING CAPACITY Diameter 130 mm 5.1“
Length 800 mm 31.5“
COMPONENT CAPACITY Diameter 248 mm 9.76“
Length 850 mm 33.5“
Weight 30 kg 66 lbs
ACCURACY Diameter 2.0+(0.01D) µm (0.08+0.01D)/1000“
(20 °C ± 1 °C) Length 8+(0.01L) µm (0.3+0.01L)/1000“
RESOLUTION Diameter 0.0003 mm 0.00001“
Length 0.001 mm 0.00004“
REPEATABILITY Diameter ± 0.0015 mm ± 0.00006“
± 2 s = 95% Length ± 0.005 mm ± 0.0002“
SPEED Diameter 1,5 sec
Static measurement Edge 1,5 sec
DIMENSIONS (h x w x d) Measuring unit 224 x 99 x 95 cm
WEIGHT Complete system 700 kg 1540 lb
OPERATING CONDITIONS Temperature 10-35 °C 50-95 °F
Relative humidity 10-80% 10-80%
ELECTRICAL SERVICE 100/110 - 220/240 VAC and 50/60 Hz
AIR PRESSURE 6 bars
Performance data is based on results from clean ground components at 20 °C
and may be affected by component shape and surface finish.
Rapp Industrial Sales P-11
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OPTICAL MEASUREMENT
Accessories
OPTICAL MEASUREMENT
Order Number Morse 1 Morse 2 Notes Description
TESA-Scan 25 TESA-Scan 50
TESA-Scan 80
TL01-0002 l – –
MK1
Ø6
Centre adapter
with a 6 mm dia.
coupling bore
57,7
TL01-0003 l l External
Requires clamping
Ø 56
TL01-0027 for manual
use
Two-jaw gripper
44 55
TL01-0004 l l External
Requires clamping
TL01-0027 for use with
Ø 56
Two-jaw gripper
air pressure
TL01-0005 For – –
H = 18 TL01-0003
TL01-0006 TL01-0004 Raising blocks
H
H = 22 for external jaws,
in pairs
14
TL01-0007 l l Internal
Requires clamping
Ø 56
TL01-0027 for manual
use Two-jaw gripper
TL01-0008 l l Internal
Requires clamping
Ø 56
TL01-0027 for use with
air pressure Two-jaw gripper
TL01-0009 For – –
T
0÷6 mm T = 1,5 TL01-0003
TL01-0010 TL01-0004 External jaws,
D
in pairs
Ø
0÷6 mm T = 3
TL01-0011
B
6÷12 mm T = 3
TL01-0012
12÷18 mm T = 6
TL01-0013
18÷24 mm T = 9
TL01-0038
0÷6 mm T = 6
TL01-0039
0÷6 mm T = 15
TL01-0040
6÷12 mm T = 15
TL01-0021 Set of jaws For – –
including : TL01-0003
TL01-0009 TL01-0004
TL01-0010 External jaws,
TL01-0011 in pairs
P-12 TL01-0012 Rapp Industrial Sales
TL01-0013
888 789-7277
OPTICAL MEASUREMENT
OPTICAL MEASUREMENT
Order Number Morse 1 Morse 2 Notes Description
TESA-Scan 25 TESA-Scan 50
TESA-Scan 80
TL01-0015 For – –
D = 4-5 mm TL01-0007 Internal jaws,
in pairs
H
H = 6,6 mm TL01-0008
TL01-0016
D = 5-6 mm
H = 8,6 mm
D
TL01-0017
D = 6-8 mm
H = 11,5 mm
TL01-0018
D = 8-11 mm
H = 17,5 mm
TL01-0019
D = 11-15 mm
H = 20 mm
TL01-0020
D = 15-19 mm
H = 20,2 mm
TL01-0022 Set of jaws For – –
including : TL01-0007
TL01-0015 Internal jaws,
TL01-0016 in pairs
TL01-0017
TL01-0018
TL01-0019
TL01-0020
TL01-0026 – l –
Ø6
MK2
Centre adapter
with a 6 mm dia.
coupling bore
80
TL01-0027 MK2 – l –
Reduction
MK1 sleeve,
Morse 2 to 1
92
TL02-0001 l –
Ø 12
MK1 2 items
provided with Extra male centre,
TESA-Scan 25 10 mm
53.5 17.3
TL02-0002 – l 2 items
MK2
provided with
TESA-Scan 50 Extra male centre,
Ø 17
TESA-Scan 80 17 mm
64 21.6
TL02-0003 l – Diamond
Ø 12
MK1 coated Drive
10 mm centre
53.5 17.3
TL02-0016 MK1 l – For added Rotation centre
sleeves with a B12 male
Z173- taper plus a
0922/0923 Morse 1 taper
shank
Rapp Industrial Sales P-13
888 789-7277
OPTICAL MEASUREMENT
OPTICAL MEASUREMENT
Order Number Morse 1 Morse 2 Notes Description
TESA-Scan 25 TESA-Scan 50
TESA-Scan 80
TL02-0017 MK2 – l –
Ø 29
Ø 18
Rotation centre,
Morse 2
22 17 68
TL02-0018 MK2 – l – Rotation centre
with a B12
male taper plus
a Morse 1 shank
TL02-0019 MK1
l – –
Ø 22
Ø 12
Rotation centre,
Morse 1
17 12.5 57
TL02-0021 – l –
17.780
Rotation centre,
42
Morse 2
MK2
61
Z173-0908 Ø 12.25 For – Ensures
TL01-0003 stable
TL01-0004 positioning
Vertical
50
TL01-0007 for
56
TL01-0008 mounting support
Ø 10 jaws
Ø 76
Z173-0920 l l –
Ø6
Requires Requires Female centre,
Ø 12
TL01-0002 TL01-0026 10 mm dia.
10 20 3
Z173-0921 l l –
Ø6
Requires Requires
Ø 22
TL01-0002 TL01-0026 Female centre,
20 mm dia.
14 20 5
Z173-0922 l – – Female centre,
3°
Requires 10 mm dia.
TL02-0016
Ø 22
Ø 12
Also with internal
B12 taper
8 19 3
Z173-0923 l – –
3°
Requires Female centre,
Ø 22
TL02-0016 10 mm dia.
Also with internal
9 19 5 B12 taper
Z173-0961 l – –
MK1
Ø 30
Platten,
30 mm dia.
10 55
Z173-2020 l l Clamping
MK1 Requires capacity :
TL01-0027 outside 3-jaw chuck,
Ø 55
Ø 57
1÷15 mm clamping range
inside 1÷15 mm
60
11÷26 m
Z173-2024 – l –
6-jaw chuck ,
Ø 57
Ø 55
Z173-2025 l – – clamping range
P-14 Rapp Industrial Sales 0,7÷15 mm
888 789-7277
OPTICAL MEASUREMENT
OPTICAL MEASUREMENT
Order Number Morse 1 Morse 2 Notes Description
TESA-Scan 25 TESA-Scan 50
TESA-Scan 80
Z178-2009 – l Used to drive
components
between
Ø 100 fixed centers. Drive
Directly fitted mechanism
on the
headstock.
Z178-2020 – l Clamping
MK2 3-jaw chuck
capacity :
with Morse 2
Ø 72
outside
taper shank,
2÷50 mm
clamping range
13.6 33 98.5 inside
2÷50 mm
23÷50 mm
Z178-2025 – l –
MK2
Platten,
80 mm dia.
Ø 80
Also with a
Morse 2 taper
shank
25 88
Z178-2026 MK2
– l Diamond Drive centre,
Ø 42
coated 0 40 mm.
Also with a
38 88 Morse 2
taper shank
Z178-0607 – l –
MK2 Female centre,
Ø 46
40 mm dia.
Also with a
25 85 12 Morse 2
taper shank
Z178-0610 – l –
MK2
Male centre,
Ø 40
15÷40 mm dia.
Also with a Morse 2
23 84 taper shank
Z178-0940 – l –
32 3- 00,5
Requires Female centre,
TL02-0018 10 mm dia.,
Also with a B12
ø30
internal taper
Z178-0941 43 0
8 -0,5 – l –
Requires Female centre,
TL02-0018 10 mm dia.,
Ø 35
90°
Also with a B12
internal taper
Z178-0942 12
– –
0
50 - 0,5
l
Requires Female centre,
TL02-0018 10 mm dia.,
ø30
Also with a B12
internal taper
Z178-3028 – l –
Ø 42
MK2 Drive centre,
42 mm dia. max.
6
Rapp Industrial Sales P-15
888 789-7277
OPTICAL MEASUREMENT OPTICAL MEASUREMENT
New
TESA-Visio 200
Technical data
– High-precision X/Y table
– Linear encorders with a resolutionto 0.05 m
– Color camera
e w All
– Telecentric objectives or indexable zoom
Vi w
– Episcopic and diascopic light illumination through LEDs
Ne cts
u
Prod
– Measuring volume X/Y/Z : 200 x 100 x 150 mm
– Accuracy X/Y-axes: 3.0 m + L/60 (L in mm)
– Accuracy Z-axis: 5.9 m + L/60 (L in mm)
TESA VISIO 200 Vision Systems A = Available O = Optional S = Standard NA = Not Available
Description System Specifications
Vision Machine Version Manual Manual
System Software TESA VISTA PCDMIS
TESA VISTA Software S NA
PCDMIS-Vision PRO (manual software) NA S
PCDMIS-Vision CAD (manual software) NA O
Other Software
SPC Software NA O
Measuring Stage
Measuring Range X/Y/Z 200 x 100 x 150 mm 200 x 100 x 150 mm
Encoder Resolution X/Y/Z 0.05 m 0.05 m
Granite Base and Column S S
Manual focus - course and fine adjustment S S
Table surface (Hardcoat Anodized Aluminium) 400 mm x 280 mm (X/Y) 400 mm x 280 mm (X/Y)
Stage surface - has fixture holes and removeable stage glass S S
Maximum Load (in the middle of the stage) 10 Kg 10 Kg
P-16 Rapp Industrial Sales
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OPTICAL MEASUREMENT
OPTICAL MEASUREMENT
TESA VISIO 200 Vision Systems A = Available O = Optional S = Standard NA = Not Available
Description System Specifications
Accuracy
* X/Y Accuracy MPE X,Y ( E1 X,Y) 2.0 m+ 10 / 1000(L in mm)
MPE XY ( E2 XY) 2.9 m+ 10 / 1000(L in mm)
* Z Accuracy (Linear) *MPE Z ( E1 Z) 2.9 m+ 10 / 1000(L in mm)
* mechanical accuracy
* L = measuring length in mm (Applys to thermally stable
controlled temperature environment @ 20 Degrees C) zoom
lens system set to maximum magnification on a textured
surface, with evenly distributed load of 0 to 10 kg on the stage.
With 2X or 4 X objective
Color CCD camera, with 752 x 582 pixels. S S
Optics (Magnifcation specifications with 19” Monitor)
Indexable Zoom
Indexable Zoom (Optical Mag. Approx. from 0,7x to 4,5x) A A
1X Lens (Magnification Approx. 30x to 175x)
Standard with Indexable Zoom A A
.5X Lens (Magnification Approx. 16x to 87x) O O
0.75X Lens (Magnification Approx. 24x to 131x) O O
*1.5X Lens (Magnification Approx. 45x to 270x) O O
*2X Lens (Magnfication Approx. 60x to 355x) O O
* Lens with Magifications of 1.5X & 2.0X require coaxial Light
Telecentric fixed objectives
Telecentric fixed 0.5X objective A A
Telecentric fixed 1X objective A A
Telecentric fixed 2X objective A A
Telecentric fixed 4X objective A A
Illumination
Back Light (Profile Illumination) (Green LED) S S
Coaxial Light (TTL) Through the Lens lighting -
White LED A A
**Ring Light (4 x 90) degree programmable
Segmented - White LEDs S S
Red Laser Pointer (Helps locate part features to be measured) S S
Computer Systems
DELL Model S S
Microsoft XP Operating System S S
(Computer & Operating System Software specifications could change.
Call for latest specifications)
Other Options
Fixturing Accessories O O
Calibration Artifacts O O
(Other Upgrades & Options Available. Please call to inquirer.)
Other Specifications
Machines weight (PC, monitor & computer accessories not inlcluded) 98Kg 98Kg
Power Supply 115 to 230 Vac +/- 10% 115 to 230 Vac +/- 10%
50 to 60 Hz 50 to 60 Hz
System’s Dimemsions (PC and monitor not included) (LxHxD mm) 641 x 890 x 516 641 x 890 x 516
Operating Temperature Range 10 Deg.C to 40 Deg. C 10 Deg.C to 40 Deg. C
Rated Environment 20 Deg. C +/- 1 Deg. C 20 Deg. C +/- 1 Deg. C
Relative Humidity 80%, non-condensing 80%, non-condensing
Warranty: Covered under Brown & Sharpe’s One Year Warranty
(Please call for Details) S S
Rapp Industrial Sales P-17
888 789-7277
OPTICAL MEASUREMENT
OPTICAL MEASUREMENT
TESA-VISIO 300 Main vision machine
Manual or automatic video-based machines with unique design for non- 3
contact measurement.
The manual version comes with TESA-VISTA – the software for metrology applications in All aluminium
rigid
the world of industry . Made simple to use, this machine version can also be equipped with construction
PC-Dmis that provides Users with a powerful tool for 2D or 3D part inspection. Measuring system
with incremental,
Running the PC-DMIS-Vision software, the DCC machine version is capable to operate glass scales,
automatically. This variant is one the most cost-effective machines of this kind available opto-electronic. Resolution
today on the market. to 0,05 µm.
In one
coordinate
direction:
Manual version
X/Y-axes (3+10 L/1000) µm,
l
Z-axis (3+2 L/100) µm*
l
DCC version
X/Y-axes (2,4+4 L/1000) µm,
l
Z-axis (3+1 L/100) µm*
l
L in mm
* Accuracy was obtained at
highest magnification on a
textured surface.
Also with an evenly distrib-
uted workload of 3 kg at
glass plate level.
Measuring
volume:
X = 300 mm,
Y = 200 mm, Z = 150 mm
CCD colour camera, analogue
PAL 640 x 480 pixels
Resolution
0,001 mm
Transmitted
light through
green LED,
brightness adjustable over
the software
10°C to 40°C
Key Features
20°C
• Small-sized vision machine with ergonomic design, whether manually
operated or motor driven.
• Motorised zoom with magnifications from 20x up to 130x or even more depending on the size of the 80%,
viewing screen. non-condensing
115 to 230 Vac
• Light sources through LEDs so that the measured values are not affected. ±10%,
• Incident light (episcopic) through a dual line consisting of 24 LEDs 50 to 60 Hz
fragmented into 4 segments (Fresnel lens), each programmable
individually. Also with brightness adjustable over the software. 72 kg (manual)
Coaxial illumination available as an option. 80 kg (DCC)
• Transmitted light (diascopic) through a green LED with adjustable IP40
brightness.
• Laser pointer (class 1) for locating the measurement area. EN 61010-1
• Coordinate stage equipped with incremental glass scales, opto-electronic. Resolution to 0,05 µm. EN 60204
– Measuring volume X = 300 mm, Y = 200 mm, Z = 150 mm. EN 61336-1
EN 60825-1
– Quick release system in both X and Y axes (manual version).
– Possible displacement in the two X and Z coordinate directions for right hand and left hand operator. Identification
– Max. permissible workload: 16 kg. number
• TFT monitor 17’’ Inspection
• TESA-VISTA or PC-Dmis application software with edge detector. report with a
declaration of
conformity
Provided
fully
assembled
P-18 Rapp Industrial Sales Shipping
packaging
888 789-7277
OPTICAL MEASUREMENT
OPTICAL MEASUREMENT
TESA-VISTA Application Software
Easy-to-use, user-friendly metrology software. Lets you measure the widest
number of geometric elements quickly and precisely.
Main Features
• On-screen viewing in X/Y/Z coordinate directions.
Resolution to 0,001 mm.
• Zero-setting of display related to selected axis with just a mouse click.
• Metric/inch conversion.
• Cartesian and polar coordinates.
• Possible storage of the video image.
• Drawing of the measured element as shown in the active window.
• Automatic edge detection.
• Z-measurement with on-screen help and guidance.
Geometric Features and Functions
• Point • Alignment
• Radius • Perpendicularity
• Diameter • Parallelism
• Arc of circle • Theoretical point
• Angle • theoretical diameter
• Straight line • Translation of both
• Distance (X/Y) X and Y origin points
• Slot
• Z-measurement
Rapp Industrial Sales P-19
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OPTICAL MEASUREMENT
OPTICAL MEASUREMENT
PC-Dmis Vision Application Software
Including many programming capabilities, this software provides a long-term solution
through continuous upgrading to the most advanced technology.
All inspection reports can be defined by the Users and further output in a
variety of formats to suit their specific needs.
Main Features
• Real time inspection up to the subpixel.
• Point and click programming facility.
• Automatic edge detection (eliminates positioning uncertainty
of the crossline reticule, increases velocity and repeatability).
• Ability to collect a higher number of points to measure form errors
even more accurately.
• Import option for CAD-files (various formats).
• Creation of programs off-line.
• Simple program sequences.
• Reverse engineering along with export option in CAD format.
• Automatic recognition of the used magnification, without the need
for the objective to be requalified within a programming sequence.
• Automatic or manual tool control.
• Measurement in Z-axis made easier through computer-aided focusing
in graph mode.
• On-screen Viewing of all measured values, including those related to
the position of geometric form elements or edge detection.
P-20 Rapp Industrial Sales
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OPTICAL MEASUREMENT
OPTICAL MEASUREMENT
Additional Objectives
Measuring Table
0,5x 0,75x 1x 1,5x 2x
Anodized
aluminium
510 x 395 mm 06860030 06860031 – 06860032 06860033
surface area
(X/Y) TESA-Visio 300 Manual
800 x 200 mm Magnification 10x ÷65x 16x ÷97x 20x ÷130x 32x ÷195x 42x ÷260x
measuring span Working distance (W)
(X/Y) mm 150 90 60 30 15
Max. Maximum height (H)
workload capacity
16 kg
mm 0 ÷60 0 ÷120 0 ÷150 0 ÷180 15 ÷195
Maximum field of view
Computer mm 11,3 x 15,2 7,4 x 9,8 5,5 x 7,4 3,6 x 4,8 2,7 x 3,6
(minimum requirements) Minimum field of view
• DELL Optiplex GX620MT mm 1,8 x 2,4 1,2 x 1,6 0,9 x 1,2 0,6 x 0,8 0,4 x 0,6
• Small minitower 412 x 432
x 190 mm, black / silver TESA-Visio 300 DCC
grey colour Magnification 16x ÷85x 24x ÷130x 30x ÷175x 45x ÷270x 60x ÷355x
• Processor: Intel Celeron, Working distance (W)
2,8 GHz, FSB533 mm 150 90 60 30 15
• Memory capacity: dual-
channel, 1 Go (2 x 512),
Maximum height (H)
533 Mhz NON-ECC DDRII mm 0 ÷60 0 ÷120 0 ÷150 0 ÷180 15 ÷195
• Bus extension: Maximum field of view
2 PCI connectors 4,2 x 11", mm 16,3 x 12,2 10,9 x 8,2 8,8 x 6,5 5,8 x 4,3 4,4 x 3,2
1 PCIe connector x 16 stan- Minimum field of view
dard height for graphic
card, 1 PCIe connector x 1 mm 2,9 x 2,2 2,0 x 1,5 1,5 x 1,1 0,9 x 0,7 0,7 x 0,5
standard height
• Built-in graphic card:
Intel® Media Accelerator
950 with shared memory
up 224 Mo. Using PC-
DMIS = 128 Mo memory
card.
• 40 GB hard disc SATA,
7200 rpm
• DVD / CD-ROM drives, 16x
• Integrated diskette drive,
3,5’’, 1,44 MB
• Integrated AC-97 Audio-
Chip card
• Network card: Solution
LAN Broadcom, 5751 GB,
Ethernet 10/100/1000,
integrated
• Hardware ports: 1x RS232,
1x Centronics, 8x USB-2
(6 at the rear plus 2 on the
front face of the computer
unit). RJ-45 network port.
• Keyboard with two-button
mouse
• Operating system: W A B C A 60 ÷210 mm
Windows XP Professional,
multilingual
main machine
• TFT flat screen, 17’’ B 135 ÷285 mm
D
H with a 75 mm
raising block
Warranty:
3-Year on-site warranty C 210 ÷360 mm
(computer and monitor only) with a 150 mm
raising block
D Work piece
H Work piece height
W Working distance
(focus distance)
Rapp Industrial Sales P-21
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OPTICAL MEASUREMENT
OPTICAL MEASUREMENT
Sales Program
TESA-Visio TESA-Visio Software Episcopic Coaxial Value
300 300 illumination light sensor
Manual DCC (Top mounted)
06830211 l – TESAVISTA 4 segments – –
x 90°
06830212 l – TESAVISTA 4 segments l –
x 90°
06830214 l – TESAVISTA 1 segment – –
x 360°
06830221 l – PC-Dmis 4 segments – –
x 90°
06830222 l – PC-Dmis 4 segments l –
x 90°
06830223 l – PC-Dmis + 4 segments l –
TESAVISTA x 90°
06830231 – l PC-Dmis 4 segments – –
x 90°
06830232 – l PC-Dmis 4 segments l –
x 90°
06830242 – l PC-Dmis 4 segments l l
x 90°
1000 max.
680 800
1000 max.
~ 1100
P-22 Rapp Industrial Sales
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OPTICAL MEASUREMENT
OPTICAL MEASUREMENT
TESAVISIO 500
Offers High Accuracy, High Speed,
Multi-Sensor Measuring Capability
he new TESAVISIO 500 high accuracy multi-sensor measuring system
with PCDMIS software from Brown & Shape TESA is available in two
models, the Value and the Universal, to meet a wide range of
measurement and inspection needs.
The TESAVISIO 500 Value is available as a standard vision measuring
machine, a multi-sensor measuring system with touch probe measuring
capability and can be converted into a touch probe coordinate measuring
machine by removing the ring light and attaching either the TESASTAR m
M8 or TESASTAR i M8 probe kits. Consecutively, these are
programmable manual and motorized articulating probe heads.
The TESAVISIO 500 Universal model is available as a multi-sensor system
with optical measuring capability, a TTL laser sensor and touch trigger
probes.
Both models include a motorized 12x zoom, color camera and come
standard with the new white LED multi-ring/multi-segment ring light,
back light and coaxial Illumination. The TESAVISIO 500 Universal is
available with a red LED ring light and a black and white camera as well.
TESAVISIO 500 Value and Universal
Models Feature:
• Air bearings on the 3 axis.
• Linear encoders mounted an each axis.
• Encoder resolution (X/Y/Z) 0.05 μm.
• Red laser pointer- helps locating features to
be checked.
• Long lasting LED light sources.
• Transmitted light produced by a green LED
with programmable light intensity.
• Reflected light (ring light) created by Fresnel lens
consisting of 3 lines of white LEDs (96 LEDs).
96 white cold LEDs dispatched on 3 concentric
circles (incidence angles 27°, 35°, 45°)
& 4 sectors 90°, programmable on
4 x 3 segments.
• A programmable coaxial light (white LED)
is supplied for use in conjunction
with the motorized zoom.
• High resolution color camera.
• Motorized zoom: 0.58X to 7X (12 x).
The software includes a zoom calibration routine.
• Optional Touch Probe with TESAStar or Renishaw
TP 20 Probes
• Optional Touch Probe Racks
DCC Machine Version:
On this system, the coordinate stages along with the vertical axis are displaced by means of DC
servomotors and are user controlled by a joystick. This allows the user to easily locate geometric features
and provides for automatic motor driven execution of software driven part application programs.
e w All
V i
Newcts
u
Prod
Rapp Industrial Sales P-23
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OPTICAL MEASUREMENT OPTICAL MEASUREMENT
TESAVISIO 500
TESA VISIO 500 Vision Systems S = Standard O = Optional NA = Not Available
Description System Specifications
Vision Machine Version Value Universal
System Software PCDMIS PCDMIS
PCDMIS-Vision PRO (motorized version) S S
PCDMIS-Vision CAD (motirozed version) O O
PCDMIS-Vision CAD++ (motorized version) O O
Other Software
SPC Software O O
Measuring Stage
Moving Bridge Design S S
Measuring Range X/Y/Z (Z measurment range depends 400 x 500 x 400 x 500 x
on system configuration up to 300 mm up to 300 mm
Encoder Resolution X/Y/Z 0.05 m 0.05 m
DC Servomotors X/Y/Z with variable speed Joystick S S
Auto Focus S S
Glass stage 585 mm x 485 mm 585 mm x 485 mm
Table surface (Hardcoat Anodized Aluminium) 870 mm x 570 mm 870 mm x 570 mm
Stage surface - has fixture holes and removeable stage glass S S
Maximum Load (in the middle of the stage) 40 kg 40 kg
Optical (Optics ( m), L in mm) (Accuracy at +/- 1 º C)
* E3 X/Y/Z MPE XYZ ( E3 XYZ)
* E1 X,Y Accuracy MPE X,Y ( E1 X,Y)
* E2 X/Y Accuracy MPE XY ( E2 XY) 2+5•L/1000
* E1 Z Accuracy MPE Z ( E1 Z) 3+8•L/1000
Touch Probe (Touch Trigger Probe ( m), L in mm)
* E3 X/Y/Z MPE XYZ ( E3 XYZ) 2.5+6•L/1000
* E2 X/Y MPE XY ( E2 XY) 2.2+5•L/1000
* E1 Z MPE Z ( E1 Z) 2.+6•L/1000
Laser
Accuracy: E1 (Z) (with additional 2X lens) (Accuracy at +/- 1 º C) NA 9 µm
* L = measuring length in mm (Applys to thermally stable
controlled temperature environment @ 20 Degrees C); zoom lens system
set to maximum magnification on a textured surface, with evenly
distributed load of 5 kg on the stage.
Camera
Color CCD camera, with 752 x 582 pixels. S S
Optics (Lenes defined as optical Magnification)
12:1 Mortorized Zoom with 1X Optical Magnification S S
.5X Lens O O
0.75X Lens O O
*1.5X Lens O O
*2X Lens O O
* measurement with Tesastar mp or p not possible simultaneously, modular probe changer recommanded
Motorized zoom with a magnification range of 0.58/7x (ratio of 12) meaning 20/240x on a 19”screen (maximum 480x with a 2x lens).
P-24 Rapp Industrial Sales
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OPTICAL MEASUREMENT
OPTICAL MEASUREMENT
Illumination
Back Light (Profile Illumination) (Green LED) S S
Coaxial Light (TTL) Through the Lens lighting - White LED S S
Ring light with white LEDs, 4 X 3 segments S S
TTL Red Laser Pointer (Helps locate part features to be measured) S S
Touch Probes
TESASTAR Touch Probes O O
TESA STAR p or mp probe or Renishaw TP20 Touch Probe O O
Manual or Motorized Articulating Probe Head O NA
Touch Probe Change Racks O O
TTL Measurment Laser NA S
Rotary Table (Available Soon) O O
White Light Profile Sensor - under evaluation NA O
Computer Systems
DELL Model S S
Microsoft XP Operating System S S
(Computer & Operating System Software specifications could change.
Call for latest specifications)
Other Options
Fixturing Accessories O O
Calibration Artifacts O O
(Other Upgrades & Options Available. Please call to inquirer.)
Other Specifications
Speed 300 mm/s 300 mm/s
XY Acceleration 1400 mm/s2 1400 mm/s2
Z Speed Min 0.05mm/s – Max 200mm/s Min 0.05mm/s – Max 200mm/s
Z Acceleration 1000 mm/s2 1000 mm/s2
Machines weight (PC, monitor & computer accessories not inlcluded) 315 kg 316 kg
Power Supply 115 to 230 Vac +/- 10%
50 to 60 Hz 115 to 230 Vac +/- 10%
50 to 60 Hz
System’s Dimemsions (PC and monitor not included) (LxHxD mm) 1123 x2308 x1030 1123 x2308 x1030
Operating Temperature Range 10 Deg.C to 35 Deg. C 10 Deg.C to 35 Deg. C
Rated Environment 20 Deg. C +/- 1 Deg. C 20 Deg. C +/- 1 Deg. C
Relative Humidity 80%, non-condensing 80%, non-condensing
Warranty: Covered under Brown & Sharpe’s
One Year Warranty (Please call for Details) S S
PCDMIS Vision Software
PC-DMIS software has over a 20,000 installed base for a single software solution across multiple products.
VISIO 500 Value VISIO 500 Universal
• Automatic edge detection. Yes Yes
• Touch Probe Option - Full 3D Geometry Capability Yes Yes
• TTL Laser Option - Provides 3D data collection No Yes
• White Light Profile Sensor Option - Provides 3D data collection No Yes
• Acquisition of a higher number of points to make the measurement of shape
and form deviation more accurate. Yes Yes
• User-friendly point and click programming. Yes Yes
• Automatic Light Calibration for all light sources. Yes Yes
• CAD file import (various formats). ( PCDMIS CAD Option) Yes Yes
• Off-line programming using CAD and CAD Camera part illlumination. Yes Yes
• On line and off-line programming with the same PCDMIS software format. Yes Yes
• Reverse engineering with CAD file export option. (PCDMIS CAD Option) Yes Yes
• Geometric Dimensioning and Tolerancing Yes Yes
• Automatic recognition of used magnification without the need to recalibrate the
objective inside an application program. Yes Yes
• Automatic or manual control of the edge and focus tools. Yes Yes
• Z axis measurement made easier through computer aided focusing in graph mode. Yes Yes
• On-screen viewing of the measured values, including those related to the position of
geometric elements and edge capture. Yes Yes
PC-DMIS VISION software provides users with a powerful tool for measurement in two and three dimensions including many programming capabilities.
PCDMIS Multi-sensor technology on the TESA VISIO 500 DCC provides one software solution for both vision and touch probe.
PC-DMIS provides a long-term solution in an ever evolving manufacturing environment as it can be continuously updated to the latest technology level.
All inspection reports issued in a variety of formats can be custom-made to suit the operator’s specific needs.
Rapp Industrial Sales P-25
888 789-7277
OPTICAL MEASUREMENT
OPTICAL MEASUREMENT
TESASCOPE® II 355H
For measurement of round and complex parts
These dedicated modular systems are made to measure
round and complex parts on the shop floor, as well as
in the metrology laboratory. They are provided with a
TS-100, TS-300 or TS-300E calculating and readout box.
Measured parts
Round and complex parts of all kinds that need to be
regularly inspected.
Features:
• 14”(355 mm) diameter rotary screen with chart clips,
cross line 30°, 60°, 90°
• Solid steel construction
• Profile illumination with green filter
• Fiber-optic surface illumination
• “Save Lamp”system (lamps switch off automatically
if there is no stage movement during several minutes,
increasing the life of the bulb)
• Quick change bayonet lens mount
(lenses not included)
• RS-232C output for data transfer
• Drawings side mount
• Hard anodized stabilized stage with clamping slot for tooling, equipped with linear glass
scales with 0.0001 in/0.001 mm resolution
• Focus travel: 3.15”(80 mm)
M
• Maximum weight on stage: 20 lbs (10 kg)
• Built-in angular readout (degrees/minutes)
D
• TESA calibration certificate
• Dimensions: 36”x 43”x 51”(L x H x D)/500 x 912 x 1093 mm H
• Weight: 240 lbs (110 kg)
• Power supply: 110 Vac – 50 Hz/230 Vac
X W C
TESA-Scope II 355H Meas. Table Y = 11.10”
8 x 4 in
200 x 100 mm
Catalog No. EDP NO. Description TS-100 TS-300 TS-300E
06830051 24792 TESA-Scope II 355H ✓ ✓
06830052 24793 TESA-Scope II 355H ✓ ✓
06830053 24794 TESA-Scope II 355H ✓ ✓ 10.32” 11.22”
43.04”
TESA-Scope II PLUS 355H Meas. Table
8 x 4 in
300 x 100 mm
✓ ✓
11.10”
06830054 24795 TESA-Scope II PLUS 355H
35.91”
06830055 24796 TESA-Scope II PLUS 355H ✓ ✓
06830056 24797 TESA-Scope II PLUS 355H ✓ ✓
19.66”
Telecentric Objectives 10x 20x 25x 31.25x 50x 100x 41.22”
Catalog No. 06860001 06860002 06860003 06860004 06860005 06860006
Object-field 35 mm 17.5 mm 14 mm 11.2 mm 7 mm 3.5 mm
Working distance (W) 80 mm 82 mm 70 mm 56 mm 53 mm 43 mm
Maximum height (H) 100 mm 100 mm 100 mm 100 mm 100 mm 100 mm
Maximum diameter (D) 200 mm 200 mm 200 mm 200 mm 200 mm 200 mm
Objective length (C) 37 mm 35 mm 47 mm 61 mm 64 mm 74 mm
Max. width of component
X=Y-(W+C) 165 mm 165 mm 165 mm 165 mm 165 mm 165 mm
*Lens sold separately
P-26 Rapp Industrial Sales
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OPTICAL MEASUREMENT
OPTICAL MEASUREMENT
TESASCOPE® 300V
Reliable and dependable
The high quality of the projected image provides the operator
with reliability and dependability for accurate measurements.
A wide choice of accessories adds to the remarkable flexibility of
these optical systems with modular design. The multiple
configurations allow any geometric part feature to be
easily measured.
Measured parts
These profile projectors are ideally suited for non-contact
measurement of components that require a magnification up to
100x – whatever their material or their shape.
Features:
• 12”(300 mm) diameter rotary screen with chart
clips, cross line 30°, 60°, 90°
• Solid steel construction
• Profile illumination with green filter
• Fiber-optic surface illumination
• “Save Lamp”system (lamps switch off automatically
if there is no stage movement during several minutes,
increasing the life of the bulb)
• Quick change bayonet lens mount (lenses not included)
• RS232C output for data transfer
• Drawings side mount
• Hard anodized stabilized stage with clamping slot for tooling, equipped with linear
glass scales with 0.0001 in/0.001 mm resolution
C
• Focus travel: 4”(100 mm)
• Maximum weight on stage: 20 lbs. (10 kg.)
• Built-in angular readout (degrees/minutes)
W
• TESA calibration certificate
D
• Dimensions: 20”x 41”x 31”(L x H x D)/508 x 1042 x 788 mm
• Weight: 240 lbs (110 kg)
H
• Power supply: 110 Vac – 50 Hz/230 Vac
TESA-Scope II 300V Meas. Table
12 x 6 in
300 x 150 mm
Catalog No. EDP NO. Description TS-100 TS-300 TS-300E
06830041 22832 TESA-Scope II 300V ✓ ✓
06830042 22826 TESA-Scope II 300V ✓ ✓
06830043 22827 TESA-Scope II 300V ✓ ✓
TESA-Scope II 300V PLUS Meas. Table
8 x 4 in
200 x 100 mm
06830044 23116 TESA-Scope II 300V PLUS ✓ ✓
06830045 23170 TESA-Scope II 300V PLUS ✓ ✓
06830046 23171 TESA-Scope II 300V PLUS ✓ ✓
Telecentric Objectives 10x 20x 25x 31.25x 50x 100x
Catalog No. 06860001 06860002 06860003 06860004 06860005 06860006
Object-field 30 mm 15 mm 12 mm 9,6 mm 6 mm 3 mm
Working distance (W) 80 mm 82 mm 70 mm 56 mm 53 mm 43 mm
Maximum height (H) 83 mm 83 mm 83 mm 83 mm 83 mm 83 mm
Maximum Diameter (D) 166 mm 166 mm 166 mm 166 mm 166 mm 166 mm
Objective length (C) 37 mm 35 mm 47 mm 61 mm 64 mm 74 mm
*Lens sold separately
Rapp Industrial Sales P-27
888 789-7277
OPTICAL MEASUREMENT
OPTICAL MEASUREMENT
TESASCOPE® 500V
Excellent Price/Performance Ratio —
Complete with a wide number of standard accessories
Measured parts
Large to mid-sized parts with flat surfaces that require amagnification
up to 100x as well as soft and cutting components up to 12”(300 mm).
Features:
• 500 mm (20”) diameter rotary screen with chart clips, cross line 30°, 60°, 90°
• Solid steel construction
• Profile illumination with green filter
• Fiber-optic surface illumination
• Quick change lens mount
• “Save Lamp”system (lamps switch off automatically if there is no
stage movement during several minutes, increasing the life of the bulb)
• RS-232C output for data transfer
• Drawings side mount
• Hard anodized stabilized stage with clamping slot for tooling, equipped with
linear glass scales with 0.0001 in/0.001 mm resolution
• Focus travel: 3”(70 mm)
• Measure travel: X = 9”/Y = 4”(X = 200/Y = 100 mm) (quick release with
fine adjustment)
• Maximum weight on stage: 20 lbs. (10 kg.)
• Hood and curtain
• Built-in angular readout (degrees/minutes)
• TESA calibration certificate
• Dimensions: 39”x 78”x 52”(L x H x D)/1000 x 1996 x 1318 mm
• Weight: 450 lbs (200 kg) 39.37”
• Power supply: 110 Vac – 50 Hz/230 Vac
TESA-Scope 500V fitted with a system that enables the user to choose between 2 objectives
Meas. Table
8 x 4 in
200 x 100 mm
78.60”
Catalog No. EDP NO. Description TS-100 TS-300 TS-300E
06830064 24801 TESA-Scope II 500V – TS100 ✓ ✓
✓ ✓
51.36”
06830065 24802 TESA-Scope II 500V – TS300
✓ ✓
39.55”
06830066 24803 TESA-Scope II 500V – TS300E
Telecentric
Objectives 10x 20x 25x 31.25x 50x 62.5x 100x
Catalog No. 06860008 06860009 06860010 06860011 06860012 06860013 06860014 22.05”
Object-field 50 mm 25 mm 20 mm 15.9 mm 10 mm 8 mm 5 mm
Working distance (W) 138 mm 138 mm 118 mm 90 mm 100 mm 76 mm 48 mm
51.89”
Max. height (M) 100 mm 100 mm 100 mm 100 mm 100 mm 100 mm 100 mm
Max. diameter (D) 160 mm 160 mm 160 mm 160 mm 160 mm 160 mm 160 mm
Objective length (C) 87 mm 82 mm 105 mm 133 mm 61 mm 85 mm 111 mm
2 41.24”
P-28 Rapp Industrial Sales
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OPTICAL MEASUREMENT
OPTICAL MEASUREMENT
Control Panels
S-300 and TS-300 E TS-100
TS-300 Control Panel with TESA Reflex Software – • X/Y readout
• Allows operators to perform 1D and 2D measurment routines • 0.0001 in/0.001mm resolution
quickly and easily without the need for keyboard entry routines • Inch/Metric switchable
• Identifies geometric elements, automatically draws the workpiece, • Independent zero reset (X/Y)
and calculates their dimensions and relationships • Absolute and incremental measurement
• Geometric features: Point, Line, Circle • X/Y Linear compensation
• Measured functions: Alignment, Measurement with references, • Illumination control – profile and surface
translation, rotation • RS-232 output (SPC Printer)
• Construction features: Intersection, Bolt Hole Circles Lines • Diameter: 3 to 10 entered points
• LCD Screen • Radius: 3 to 10 entered points
• 0.00005”/0.001mm Resolution • Distances from the last datum radius or diameter
• Inch/Metric switchable • Auto Enter function
• Cartesian and Polar coordinates • RS-232 and Parallel Options
• Programming functions
• X/Y Linear Compensation
• Part View Printing
• RS-232 and Parallel Options
• Edge Detection (Optional TS-300E)
Rapp Industrial Sales P-29
888 789-7277
OPTICAL MEASUREMENT
OPTICAL MEASUREMENT
Accessories
06860026
06860024 (Vise stage with base 06860025)
06860029
06860059
Accessories
Part No. Description 355H 300V 500V
06860015 200 x 100 mm glass plate ✓
06860016 300 x 150 mm glass plate ✓ ✓
06860017 300 mm diameter viewing screen with
4 overlay chart clips ✓
06860018 355 mm dia. viewing screen with
4 overlay chart clips ✓
06860019 500 mm dia. viewing screen with
4 overlay chart clips ✓
06860057 06860020 Profile lamp, 24 V – 150 W ✓ ✓ ✓
06860021 Surface lamp, 24 V – 200 W ✓ ✓ ✓
06860022 150 mm dia. rotary table. Used with the
200 x 100 mm measuring table ✓
06860024 V-blocks and centers ✓ ✓ ✓
06860025 Vise stage ✓ ✓ ✓
06860026 Vise stage with base ✓
06860027 TESA practice piece ✓ ✓
06860029 150 mm dia. rotary table for models
300 V Plus and 500 V ✓
06860056 Rotary table for model 355H ✓
06860057 Prism ✓
06860058 Vise ✓
06860059 Vertical support for glass plate ✓
06860060 90 mm rotary table. Used with the
200 x 100 mm measuring table ✓
06860056 06860061 90 mm rotary table. Used with the
300 x 150 mm measuring table ✓ ✓
Rigid plastic foils, 300 mm in diameter
06869055 Radii ✓
06869056 Radii and angles ✓
06869057 Thread profiles ✓
06860029
P-30 Rapp Industrial Sales
888 789-7277
OPTICAL MEASUREMENT
OPTICAL MEASUREMENT
3 ETALON TCM 50
Provides simplicity and user comfort – 100 x 50 mm measuring span – Numerical
Main instrument with interval to 0,001 mm or 0.0001 in – High-precision – Built-in transmitted light and
measuring table
oblique incident light – Eyepiece with angle device – RS 232 digital output – In-
100 x 50 mm house calibration certificate.
Ball-bearing
measuring table.
Moves freely or
over the threaded spindle
with quick action drive.
Workpiece attachment
with two M8 threads.
Max. perm. load: 5 kg.
Optics holder with adjustable
height by means of the wide
knurled collars mounted
on each side.
Opto-electronic
measuring
system with
incremental steel scale
0,001 mm
Valid for one
coordinate
direction and
working temperature range:
10 µm + 0,04 · L µm
(L in mm)
Optics 06839000 ETALON TCM 50 measuring microscope
Upright,
laterally correct Consisting of the following components::
image
1 TCM 50 measuring microscope, complete
30x
Measuring table (100 x 50 mm measuring span) with opto-electronic
system and cable for the transmission of the measurement signal.
Monocular Height adjustable optics holder. Monocular viewing tube. Objective for
eyepiece 30x magnification. Eyepiece with angle device. Built-in transmitted
with dioptric light and oblique incident light with continuous brightness setting.
compensation. 1 A 50 Computing counter
Rotating graticule.
Built-in device for angle Up/down counter with a two-line numerical display (X and Y,
measurement: angle scale 7-decade display). Numerical interval 0,001 or 0.0001 in.
value 1°, readout 12’ RS 232 digital output.
(assessment)
Objective 2:1. Supplied with:
Objectfield diameter 6,5 mm. 1 Mains adapter, 100 to 240 Vac, 47 to 63 Hz, 11 to 13 Vdc, 30 W
Numerical aperture 0,05.
Free working distance 1 Dust cover
100 mm (see drawing)
Integrated transmitted light Optional Accessories
and oblique incident light 06869027 Set of clamping components (listed individually on page P-37).
with continuous brightness
setting, 5 W each
Continued next page
Rapp Industrial Sales P-31
888 789-7277
OPTICAL MEASUREMENT
OPTICAL MEASUREMENT
ETALON TCM 50 A 50 counter
Two-line
LC
The measuring microscope with good value for money. display
(coordinates X/Y)
7 decades and
7 segments per sign
0,001 mm or
0.0001 in
9 mm
Keyboard protected
against oil and
water splashing
RS 232
General
Main part
with counter:
mains adapter
100 to 240 V, 47 to 63 Hz,
11 to 13 Vdc, max. 30 W
0 °C to 50 °C
20 ± 0,5 °C
– 20 °C to 70 °C
IP52 (counter)
(IEC 60529)
EN 50081-1,
EN 50082-2,
EN 61000-3-2,
EN 61000-3-3
8,2 kg
(microscope)
0,5 kg (counter)
200
Shipping
packaging
66
Identification
number
In-house
calibration
certificate
Declaration
of conformity
423
100
98
max. 175
120 170
95
208
180
290
P-32 Rapp Industrial Sales
888 789-7277
OPTICAL MEASUREMENT
OPTICAL MEASUREMENT
3 ETALON TCM 100
Most accurate and versatile – Ball-bearing measuring table with 100 x 50 mm
Main instrument with measuring span – 0,0005 mm or 0.00002 in interval – High-precision with
measuring table
measurement errors contained within 6 µm over a 100 mm measured length – Superb
100 x 50 mm optics with telecentric beam path providing excellent image quality with
magnifications up to 1000x – Transmitted and coaxial reflected light – Video adapter
Ball-bearing – RS 232 digital output – In-house calibration certificate.
measuring
table.
Free move or fine displa-
cement over the threaded
spindle.
2 T-slots for tightening the
workpiece.
Max. perm. load: 10 kg
Height adjustable optics
holder by means of both
fast and fine feed knobs
Opto-electronic
measuring
system with
incremental steel scale
0,0005 mm
Valid for one
coordinate
direction as well
as working temperature
range: 2 µm + 0,02 · L µm
(L in mm
Optics
Upright
laterally correct
image
Total magnification: ETALON TCM 100
20 x.
Also refer to
optional accessories
(objectives)
Ocular: 06819001 ETALON TCM 100 measuring microscope,
monocular without computing counter
tube, with a 10x
magnification, dioptric Consisting of the following components:
compensation and built-in 1 Main instrument
graticule.
Objective with bayonet Vertical column with height adjustable optics
mount. holder. Built-in transmitted and coaxial reflect-
Interchangeable telecentric ed light illumination with continuous
objectives 2:1 Object field brightness setting. 120 to 230 Vac, 50 to 60 Hz
diameter 10 mm.
Numerical aperture 0,06.
1 Measuring table
Free working distance Measuring span 100 x 50 mm. With opto-
85 mm (see drawing). electronic measuring system and cable for
Built-in transmitted and the signal transmission as well as fast and
coaxial reflected light with fine displacement.
continuous brightness
setting, 20 W each 1 Ocular
Eyepiece with cup, 10x magnification.
Continued next page Monocular viewing tube with built-in graticule.
1 Measuring objective 2:1
Free working distance a = 85 mm
Supplied with:
1 Dust cover
Rapp Industrial Sales P-33
888 789-7277
OPTICAL MEASUREMENT
General – Microscopes
120 to 240 Vac,
QUADRA-CHEK 120
OPTICAL MEASUREMENT
50 to 60 Hz
Up/down computing counter with numerical display for both 10°C to 40°C
coordinate directions X and Y.
• Numerical interval to 0,0005 mm or 0.00002 in. 20 ± 0,5°C
• Metric and inch units.
• Selectable languages: English, German, French, Italian and Spanish.
• Measurements performed with either a fixed or freely assignable – 10°C to 60°C
origin point of coordinates.
• Reverse counting sense. Switchable. IP40
• RS 232 digital output. (IEC 60529)
EN 50081-1,
EN 50082-2,
EN 61000-4,
EN 61010-1
QUADRA-CHEK 220
Up/down computing counter having a microprocessor on board. 26 kg
(No. 06819001)
Also with digital display for both coordinate directions X and Y as
well as auxiliary display for the functions. Shipping
packaging
• No manual calculation.
• Metric and inch units. Identification
• Selectable languages: English, German, French, Italian and Spanish. number
• No mechanical workpiece alignment owing to the numerical translation of In-house
coordinates. calibration
certificate
• Assignable number of points as large as 3 to 50 for inspecting diameters
on pitch circles. QUADRA-CHEK
• Cartesian and polar coordinate systems. 120 and 220
• Possible combination of up to 50 measured values per geometric Computing Counters
element.
• Location of origin points at the user’s choice. 3
• PRESET function.
Black/white
• Programmable measurement cycles (max. 250 steps). LC display field
• RS 232 digital output, bidirectional. (115 x 86 mm).
• Serial port for result output structured in any other format up to A4 With colour background
format.
0,0005 mm or
0.00002 in
Programd Measuring Functions
12,5 mm
Metal housing,
Point Straight line Circle 06839012 QUADRA-CHEK 120 computing counter lacquered
Up/down counter with 2 numerical displays
06839013 QUADRA-CHEK 220 computing counter Parallel and
Up/down counter with 2 numerical RS 232
and 1 alphanumeric display for the
Distance Angle Alignment functions 85 to 264 Vac,
43 to 63 Hz
Geometric Combination of the Measured Values EN 61326: 1998
EN 61010
0 °C to 45 °C
90%, with no
condensation
292 x 190 x
Insertion point of Insertion points of Insertion point of Angle median of two 250 mm
two straight lines straight line/circle two straight lines straight lines (W x D x H)
4,8 kg
without cable
Shipping
packaging
Identification
number
P-34 Circle distances Centre-to-centreRapp Industrial Sales
Bore diameters Diameters on
distances pitch circles Declaration
888 789-7277 of conformity
OPTICAL MEASUREMENT
OPTICAL MEASUREMENT
Optional Accessories
Shipping
packaging
Declaration 06869007 Rotary table
of conformity 230 x 160 mm Surface area. Also with 2 T-slots.
Rotation range ± 7,5°
06869001 Oblique incident light for 230 V
Consisting of:
06869002 1 Light unit
Suitable for all objectives. Dual-arm fibre
optic cable. Support rotating through to ± 45°
in the viewing axis.
06869003 1 CLS 100 cold light source
230 Vac, 50 to 60 Hz, 14,5 V, 90 W
On request 1 Reflective halogen lamp for CLS 100,
14,5 V, 90 W
06869005 Oblique incident light for 120 V
Same as above, but with the following feature also included:
On request 1 CLS 100 light source
120 Vac, 50 to 60 Hz, 90 W
102 69
150
120-270
120 553
180
230
75
152
286
396
250
LEICA Plan Achromat measuring objectives (for further details, see page P-44)
Objectives Total Object-field Numerical Free working
magnification aperture distance a
06869008 1:1 10 x 20 mm 0,03 88 mm
06869009 5:1 50 x 4 mm 0,13 62 mm
06869010 10 : 1 100 x 2 mm 0,20 52 mm
06869011 20 : 1 200 x 1 mm 0,35 30 mm
Rapp Industrial Sales P-35
888 789-7277
OPTICAL MEASUREMENT
OPTICAL MEASUREMENT
Shipping
packaging
Declaration
of conformity
LEICA Plan Fluor micro-objectives for metallographic examination
Convenient for both transmitted light and coaxial reflected light. Used with the single bayonet mount
No. 06869019
Objectives Total Object-field Numerical Free working
magnification aperture distance a
On request 2,5 : 1 25 x 8 mm 0,075 5,5 mm
On request 5:1 50 x 4 mm 0,10 10,5 mm
06869014 10 : 1 100 x 2 mm 0,20 10,5 mm
06869015 20 : 1 200 x 1 mm 0,40 10,5 mm
On request 40 : 1 400 x 0,5 mm 0,50 10,5 mm
06869017 50 : 1 500 x 0,4 mm 0,60 3,6 mm
06869018 100 : 1 1000 x 0,2 mm 0,70 3,6 mm
06869019 Single bayonet mount for micro-objectives
Threads for micro-objectives from 2,5:1 to 100:1
06869021 C-mount adapter
Allows the use of a video camera instead of
the ocular
06869020 KAPPA FK1/F electronic crossline graticule
For use in counction with a video camera
P-36 Rapp Industrial Sales
888 789-7277
OPTICAL MEASUREMENT
OPTICAL MEASUREMENT
3 06869028
0 5 mm
Wooden case
Declaration M8
of conformity
06869029
06869027
06869027 Set of clamping components
Suitable for ETALON microscopes TCM 50,
TCM 100 and TCM 200
Consisting of:
06869028 1 SU articulated support
Dual-arm support with central clamp through the
star grip. Total length 195 mm. With 1 socket joint 06869031
and 2 ball joints. M8 fixing thread on the table side
and 5 mm dia. fixing hole on the workpiece side.
Max. perm. load: 400 g.
Clamp for attaching the SU support on the measuring table
2 T-slot blocks, type ETALON / LEICA
T-slot blocks with M8 fixing thread for
articulation
06869029 1 Item, type V for vertical position.
06869030 1 Item, type H for horizontal position. 06869033
Workpiece oriented clamps for use with the SU support
With a 5 mm dia. fixing hole.
Spring clamp to hold workpieces down.
06869031 1 Item, 34 mm long.
06869032 1 Item, 50 mm long.
06869033 1 P clamp for small parts, max. clamp capacity.
1,8 mm, resting width 3 mm, depth stop at 1,5 mm.
06869034 1 M clamp for small parts, max. clamp capacity.
5,0 mm, resting width 4,8 mm, depth stop at 1,5 mm.
06869035
06869035 1 Clamping chuck, 3 mm in dia.
06869036 1 Toggle clamp, clamping capacity 25 mm.
06869037 1 V-block with spring clamp, covering the range
from 2 to 25 mm. Vee angle 120°. Vee length
25 mm.
06869038 1 Try-square, beam length 120 x 80 mm. Includes
2 T-grooves for both columns No 06869039.
06869039 2 Columns used with the try-square for attaching
the spring clamps listed below.
Spring clamp to hold the workpieces down.
06869037
06869040 1 Item, 34 mm long.
06869041 1 Item, 50 mm long.
Leaf spring clamp
to press the workpiece against the try-square.
06869042 1 Item, 34 mm long.
06869043 1 Item, 50 mm long.
06869044 1 Adapter, rotating through 4x90° with lock-in positions
1 Socket head key (2, 2,5 and 3 mm).
1 Clamping bolt for holes with a 5 mm dia.
06869038/06869039/06869040/06869042
Rapp Industrial Sales P-37
888 789-7277
OPTICAL MEASUREMENT
OPTICAL MEASUREMENT
ETALON TCM 200 3
Modular concept – Custom built configurations for non-contact applications
from length measurement through metallographic examination – Selectable telecentric Main instrument with
measuring table
objectives of superior quality – Optimum object illumination – Ball-bearing measuring
tables having a 150 x 100 mm or 250 x 150 mm measuring span – Opto-electronic 150 x 100 mm
measuring systems with incremental 250 x 150 mm
steel scales – Computer based data processing – RS 232 digital output – Main
In-house calibration certificate. part in
cast iron.
• Non-contact measurement in 1, 2 or 3 coordinate directions. No measuring force. Optics holder guided
• Numerical interval to 0,0005 mm or 0.00002 in. on a ball-bearing,
height adjustable using
• High accuracy through very low permissible error, e.g. 2,6 µm only over a 150 mm the feed knobs for fast
measured length. and fine focusing,
• High load capacity and long free working distances for the inspection of tall test pieces. max. travel 150 mm.
Steel ball-bearing
• Bright images for surface structure examination with magnifications up to 1000x. measuring tables
• Video camera for image analysis. equipped with opto-
electronic systems
having incremental
steel scales.
Valid for one
coordinate direction
as well as
working temperature range:
1,8 µm + 0,005 · L µm
for the 150 x 100 mm table
2,5 µm + 0,01 · L µm
(L in mm) for the 250 x 150
table.
Illumination
Coaxial reflected
light and trans-
mitted light with
knurled wheel used for
setting the diaphragm
aperture.
Light units with remote
continuous brightness
setting.
Fibre optic illumination.
Optical system
Binocular
viewing tube
with dioptric
compensation for each
eyepiece.
Eyepiece cups with 10x
magnification.
20 mm dia. free opening,
25° viewing angle.
Upright, laterally correct
image.
Interchangeable objectives
and micro-objectives with
bayonet mount.
P-38 Rapp Industrial Sales
888 789-7277
OPTICAL MEASUREMENT
OPTICAL MEASUREMENT
General
ETALON TCM 200 made ready-for-use – Ordering Variations
Equipped with binocular viewing tube for metrology oriented applications (for 230 V).
10 °C to 40 °C Additional technical data and ordering information as listed below.
20 ± 0,5 °C Main part Cold light unit Measuring table Coor-
with transmitted reflected Measuring span dinate
binoclar light light 150 x 100 250 x 150 directio QUADRA-CHEK
– 10 °C to 60 °C
Variant viewing tube 35 W 90 W mm mm nZ 220 230* 4000
06839006 1 l l l l l l
120 to 230 Vac 06839007 2 l l l l l l
50 to 60 Hz
06839008 3 l l l l l
IP40 06839009 4 l l l l l
(IEC 60529) 06819006 5 l l l l l m
EN 50081-1, 06819007 6 l l l l l m
EN 50082-1,
EN 61000-4, 06819008 7 l l l l m
EN 61010-1 06819009 8 l l l l m
70 kg net * Execution for X, Y and Z coordinate directions: ETALON wit order No. 06839014.
(main part m Not included in the sales program. Must be ordered locally.
No. 06819010)
45 kg
(table 150 x 100)
70 kg
Significant features
(table 250 x 150)
• Table freely moved by hand or finely displaced
Setting key over
and dust cover the threaded spindle allowing quick positionning in
each direction.
Shipping
packaging • Objectives with bayonet mount for easy exchange
with just one hand.
Identification
number • Inserts with crossline graticules and concentric
In-house circles.
calibration • Patented angle device with digital measuring
certificate
system (as pictured opposite)
Declaration • Centre support for use in conjunction with the
of conformity
insert fitted with both aperture diaphragm and
interference slit used to check diameters on
cylinders (as pictured opposite).
• Fibre optic illumination to eliminate all heat
lighting.
• Image viewing in transmitted light, coaxial
reflected light, oblique incident light and ring light
as well as brightfield/darkfield. Also with or
without polarised
light or interference contrast (DIC).
• Dedicated compact counter for 2 and 3 coordinate
340
138 91
259
662
120…270
356 190
491
a
114
255
208
540
Rapp Industrial Sales P-39
888 789-7277
OPTICAL MEASUREMENT
OPTICAL MEASUREMENT
ETALON TCM 200 Key Components
TCM 200 Main Microscopes – Overview
Important : In order to let you work with your microscope efficiently, at
least the following components must be added to all main instruments:
– Measuring table
– Cold light source for transmitted and reflected illumination
– Computing counter for value processing
06819010 Main instrument with binocular viewing tube l
06819011 Main instrument binocular viewing tube and measuring system (Z) l
06819012 Main instrument video viewing tube l
06819013 Main instrument video viewing tube and measuring system (Z) l
Consisting of:
1 TCM 200 main body l l l l
1 Optics holder with both mechanically operated fast and fine displacement l l l l
1 Digital measuring system in the Z direction l l
1 Binocular viewing tube l l
1 Video viewing tube l l
2 Eyepieces with a 10x magnification (order number for 1 item) l l
1 Measuring objective 2:1 l l l l
1 Insert with aperture diaphragm l l l l
P-40 Rapp Industrial Sales
888 789-7277
OPTICAL MEASUREMENT
OPTICAL MEASUREMENT
Components and Use of Accessories – General Overview
To be used with binocular viewing tube l
video viewing tube l
measuring system in the Z direction l
for length measurements l
surface examination in polarised light l
with interference contrast DIC l
06869061 150 x 100 measuring table l l l l l l
06869062 250 x 150 measuring table l l l l l l
06869063 CLS 50 cold light source for transmitted light 12 V 35 W for 230 Vac l l l l l l
06869064 120 Vac l l l l l l
06869003 CLS 100 for reflected light and oblique incident light 14,5 V 90 W for 230 Vac l l l l l
06869006 120 Vac l l l l l
06869065 CLS 150 for reflected light and oblique incident light 15 V 150 W for 230 Vac l l
06869066 120 Vac l l
06869069 Insert with crosslines graticule l l l
06869070 Insert with crosslines graticule and concentric circles l l l
06869071 Angle device with measuring system (Q) l l l
LEICA Plan Achromat telecentric measuring objectives
06869008 Objective 1:1 Total magnification 10x l l l l
06869009 5:1 50x l l l l
06869010 10:1 100x l l l l
06869011 20:1 200x l l l l
06869072 Centre support (for use with the 150 x 100 measuring table only) l l l l
06869073 Insert with aperture diaphragm and interference slit l l l l
06869002 Illumination unit with oblique incident light (objectives 1:1 to 10:1) l l l l
06869074 Illumination unit with ring light l l l l
06869075 Micro-optical head for 6 micro-objectives l l w w w w
06869076 Micro-optical head for 6 micro-objectives and polarised light l l w w w w
06869019 Single bayonet mount l l w w w w
LEICA Plan Fluor micro-objectives for image viewing in polarised light (optional)
06869012 Objective 2,5:1 Total magnification 25x l l w w w w
06869013 5:1 50x l l w w w w
06869014 10:1 100x l l w w w w
06869015 20:1 200x l l w l w w
06869016 40:1 400x l l w l w w
06869017 50:1 500x l l w l w w
06869018 100:1 1000x l l w l w w
06869077 Micro-optical head for 6 micro-objectives and image viewing in polarised light
with interference contrast DIC l l w w w w
LEICA Plan Fluor micro-objectives for image viewing in polarised light or not but
with interference contrast DIC
06869078 Objective 10:1 Total magnification 100x l l w w w w
06869079 20:1 200x l l l
06869080 40:1 400x l l l
06869081 50:1 500x l l l
06869082 100:1 1000x l l l
06839013 QUADRA-CHEK 220 for 2 coordinate directions (X and Y) l l l
06839014 QUADRA-CHEK 230 for 3 coordinate directions (X, Y and Z) l l l l
06839015 QUADRA-CHEK 231 for 3 coordinate directions (X, Y and Z) plus angle (Q) l l l
QUADRA-CHEK 4000 software (available on request) l l l l
Video system (available on request) l l l l l l
06869083 C-mount adapter with 1,2x magnification l l l l l
06869084 C-mount adapter with built-in magnification changer (0,4x and 1,2x) l l l l l
06869020 KAPPA FK1/F electronic graticule l l l
06869027 Set of clamping components l l l l l l
Rapp Industrial Sales P-41
888 789-7277
OPTICAL MEASUREMENT
OPTICAL MEASUREMENT
Main Parts
06819010 Main part with
binocular viewing tube for
ETALON TCM 200
(measuring table and
computing counter excluded)
Consisting of the following components: 06819012 Main part with
1 TCM 200 main part in cast iron, varnished. video viewing tube for
Vertical column with guide adjusted to the optics ETALON TCM 200
holder No. 06869086 (max. displacement 150 (measuring table and
mm). Fibre optic transmitted light illumination. computing counter excluded)
Consisting of the following components:
1 Optics holder 1 TCM 200 main part
With mechanically operated knurled collars Cast iron, varnished. Vertical column
for fast and fine focusing. Accommodates the with guide adjusted to optics holder
attachment for the viewing tube. No. 06869086 (max. displacement 150 mm).
1 Binocular viewing tube Fibre optic transmitted illumination.
Provided with dioptric compensation for each 1 Optics holder
eyepiece, single bayonet mount for LEICA Plan With mechanical fast and fine focusing.
Achromat and Plan Fluor objectives or the micro- Accommodates the attachment for the viewing
optical head, ocular accommodated attachment, tube.
video camera adapter (C-mount) and angle
device. Coaxial reflected illumination via 1 Video viewing tube
fibre optic. Provided with single bayonet mount for LEICA
2 Eyepieces Plan Achromat and Plan Fluor objectives or
the micro-optical head. Also with C-mount adapter
With a 10x magnification plus cups Adapter (C-mount) for the video camera. Coaxial
(order number for 1 item only) reflected illumination via fibre optic.
1 Measuring objective 2:1 1 Objective 2:1
Free working distance a = 85 mm Free working distance a = 85 mm
1 Insert with aperture diaphragm 1 Insert with aperture diaphragm
For use in transmitted light. For use in transmitted light.
With setting knurled wheel. With setting knurled wheel.
06819011 Main part with binocular viewing 06819013 Main part with video viewing tube
tube plus digital measuring plus digital measuring system in
system in Z coordinate direction Z coordinate direction
(measuring table and computing (measuring table and computing
counter excluded) counter excluded)
Identical to the model No. 06819010 described Identical to the model No. 06819012 described
above, but with the following added option: above, but with the following added option:
06869090 1 Opto-electronic 06869090 1 Opto-electronic
measuring system measuring system
Mounted in the coordinate Mounted in the coordinate
direction Z with incremental direction Z with incremental
steel scales, 0,0001 mm steel scales, 0,0001 mm
resolution. resolution.
P-42 Rapp Industrial Sales
888 789-7277
OPTICAL MEASUREMENT
OPTICAL MEASUREMENT
Measuring Tables
3
Ball-bearing
guiding.
Free move or fine 06869061 150 x 100 measuring table
displacement over the 150 x 100 mm measuring span (X/Y axes).
threaded spindle. Rotary stage (320 x 240 mm surface area) rotat-
With 2 T-slots for tightening
the workpiece. able through ± 5° for manual workpiece alignment
Max. load capacity With cable for transfer of the measurement signal.
30 kg (table 150 x 100)
20 kg (table 250 x 150) 06869062 measuring table
Opto-electronic
system with 150 x 100 mm measuring span (X/Y directions).
incremental Surface area 420 x 256 mm. With cable for
steel scale. transfer of the measurement signal.
TTL signal form.
Note
0,0001 mm Executions with motorised displacement in the two coordinate
directions X and Y also available upon request.
Cold light sources
3
Cold light sources for transmitted illum. 35 W
Includes both a 12 V reflective halogen lamp
Shipping
packaging
(No. 06869067) and continuous brightness
setting.
Declaration 06869063 CLS 50 for 230 Vac, 50 to 60 Hz
of conformity 06869064 CLS 50 for 120 Vac, 50 to 60 Hz
Cold light sources for reflected illum. 90 W
Includes a 14,5 V reflective halogen lamp
(No. 06869004) and continuous brightness
setting.
06869003 CLS 100 for 230 Vac, 50 to 60 Hz
06869006 CLS 100 for 120 Vac, 50 to 60 Hz
QUADRA-CHEK 200
Computing Counter
Systems for Value Processing
Black/white
LC display
QUADRA-CHEK 200 Computing Counter
0,0005 mm or
0.00002 in
Up/down computing counter with alphanumerical
LC display and colour background. Languages
Parallel and available: English, French, German, Italian and
RS 232 Spanish.Computerised workpiece alignment. Also
with functions to calculate for geometric
85 to 264 Vac, combinations, programmable measurement
43 to 63 Hz cycles, memory as well as parallel, digital RS 232
and infrared outputs.
EN 61326: 1998 06839013 QUADRA-CHEK 220
EN 61010
For 2 coordinate directions (X and Y)
0°C to 45°C 06839014 QUADRA-CHEK 230
For 3 coordinate directions (X, Y and Z)
292 x 190 x 06839015 QUADRA-CHEK 231
250 mm For 3 coordinate directions (X, Y and Z)
(W x D x H)
and Q (Angle device No. 06869071))
4,8 kg
without cable
Shipping
packaging
Rapp Industrial Sales P-43
Declaration
of conformity
888 789-7277
OPTICAL MEASUREMENT
OPTICAL MEASUREMENT
QUADRA-CHEK 4000 – Software program for value processing
For value processing and output using a PC.
Permits the user to view the image through the binocular viewing tube or using a video camera linked to an
additional viewing screen.
For QUADRA-CHEK 4000 running under WINDOWS, the option enabling automatic edge detection can also be
provided for further image analysis.
The computing cards necessary for connecting the microscope to the computer can be quoted as follows:
• Dual-input computing card for both X and Y coordinate directions
• Dual-input computing card for the three coordinate directions X, Y and Z
• 2 Dual-input computing cards for both X and Y coordinate directions as well as angle
device (Q)
• 2 Dual-input computing cards for the three X, Y and Z coordinate directions as well as
angle device (Q)
For a quotation, we recommend to get in touch with your local ACU-RITE dealer, directly.
Accessories for Metrology
Applications using TCM 200
7, 0
1, 5
1,
5
7, 5
4
6, 0
3
1,
6, 5
1, 2
1,
5, 0
1, 1
5, 5
0, 0
4, 0
0, 9
4, 5
0, 8
3, 0
0, 7
3, 5
0, 6
2, 0
0, 5
2,
0, 4
1,
3
5
1,
2
0,
5x 1x
06869069 Insert with crosslines graticule 3
0, 25
0, 15
75
0,
1, 75
0, 25
1, 25
0, 35
2, 75
0, 45
90° crosslines graticule with 2 additional index
2, 25
0, 55
3, 75
0, 65
3, 25
0, 75
4,
lines to ± 60°. To be used in conjunction with
0, 85
4,
1, 95
Shipping
75
5, 75
1, 50
25
5, 25
1, 15
the binocular viewing tube No. 06869087.
6, 75
1, 25
packaging
6, 25
1, 35
7,
45
06869070 Insert with crosslines graticule and concentric
circles Declaration
of conformity
90° crosslines graticule with 2 additional index
lines to ± 60° as well as 2 sets of 30 concentric
lines each.
Magnification Diameter Stepping
10x 0,25 ÷7,5 mm 0,25 mm
20x 0,25 ÷3,75 mm 0,125 mm
50x 0,05 ÷1,5 mm 0,05 mm
100x 0,05 ÷0,75 mm 0,025 mm
Usable with the binocular viewing tube
No. 06869087
06869071 Insert with protractor and digital measuring
system
Crossline graticule combined with
opto-electronic measuring system, which is based
on incremental scale divisions. Both features
can be rotated.
Sinusoidal output signal ± 11 µApp. To be used
with the binocular viewing tube No. 06869087
LEICA Plan Achromat objectives
High-quality telecentric measuring objectives
producing a perfect erect image, thus allowing
a definite and precise observation of the contours.
Long working distances, e.g. for the inspection of
test pieces having auckward edges or for bore
measurements.
Easily and quickly exchanged. Safely attached
through the bayonet mount.
P-44 Rapp Industrial Sales
888 789-7277
OPTICAL MEASUREMENT
OPTICAL MEASUREMENT
LEICA Plan Achromat Objectives
3
Shipping Objectives Highest Object- Numerical Free working
packaging magnification field aperture distance a
06869008 1:1 10 x 20 mm 0,03 88 mm
Declaration
of conformity
06869022* 2:1 20 x 10 mm 0,06 85 mm
06869009 5:1 50 x 4 mm 0,13 62 mm
06869010 10 : 1 100 x 2 mm 0,20 52 mm
06869011 20 : 1 200 x 1 mm 0,35 30 mm
*Objective 2:1 is part of ETALON TCM 200
06869072 Centre support
Serves to measure parts with symmetrical
3 rotation. Max. width of points 190 mm.
Max. diameter 50 mm. Usable solely with the
150 x 100 measuring table (No. 06869061).
Shipping Supplied with a setting piece designed for
packaging
inspecting diameters on cylinders according Note
to the method that uses interference fringes.
Declaration Mounting the measuring device for
of conformity This support requires the use of the insert
diameter inspection according to the
No. 06869073.
interference method requires a specific
06869073 Insert with aperture diaphragm and knowledge. Therefore, allowances
interference slit should be made for this feature at the
For diameter inspection on cylinders in date of purchase of your microscope.
transmitted light on the basis of the interference This device includes the centre support
method. Used with the centre support along with the insert as listed opposite.
No. 06869072. Includes a knurled wheel to set
both the aperture diaphragm and interference con-
trast.
06869002 Oblique incident light unit
Suitable for measuring objectives 1:1 to 10:1.
Dual-arm fibre optic cable with holder rotating
through ± 45° in the optical axis.
For use in conjunction with the cold light unit
CLS 100 (90 W, No. 06869003 or 06869006) or
CLS 150 (150 W, No. 06869065 or 06869066).
06869074 Ring light unit
Suitable for all measuring objectives.
Includes one fibre optic cable.
For use with the CLS 100 cold light unit
(90 W, No. 06869003 or 06869006)
Rapp Industrial Sales P-45
888 789-7277
OPTICAL MEASUREMENT
OPTICAL MEASUREMENT
Accessories for Surface Structure Examination
06869019 Single bayonet mount for micro-objectives
With threads for micro-objectives 2,5:1 to 100:1.
For transmitted and coaxial reflected
illumination.
3
Micro-optical heads
06869075 Micro-optical head suited for 6 micro-objectives furnished
in a carrier
Consisting of: packing with aerated foam
1 Main part that can be inserted into a
drawer for further use
With changer for 6 LEICA Plan Fluor micro-objec-
tives 2,5:1 to 100:1 and 1 fibre optic cable (light
Declaration
unit No. 06869003 or 06869006 not included). of conformity
1 Triple-module illumination
Mounted in the main body with coaxial reflected
light (darkfield/brightfield).
06869076 Micro-optical head suited for 6 micro-objectives
as well as image viewing in polarised light
Includes the same components as No. 06869075 above plus the
following additional option:
1 Polariser
Mounted in the main part..
LEICA Plan Fluor micro-objectives for image viewing with or without polarised light
Convenient for illumination in transmitted and coaxial reflected light. To be used with the single
bayonet mount No. 68.69019 or the micro-optical head No. 06869075 or 06869076, without interference con-
trast DIC. 3
Shipping
Objectives Total Object-field Numerical Free working packaging
magnification aperture distance a
Declaration
06869012 2,5 : 1 25 x 8 mm 0,075 5,5 mm of conformity
06869013 5:1 50 x 4 mm 0,10 10,5 mm
06869014 10 : 1 100 x 2 mm 0,20 10,5 mm
06869015 20 : 1 200 x 1 mm 0,40 10,5 mm
06869016 40 : 1 400 x 0,5 mm 0,50 10,5 mm
06869017 50 : 1 500 x 0,4 mm 0,60 3,6 mm
06869018 100 : 1 1000 x 0,2 mm 0,70 3,6 mm
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OPTICAL MEASUREMENT
3
06869077 Micro-optical head suited for 6 micro-
Micro-optical heads
in a carrier packing
objectives and image viewing in polarised light
with aerated foam with interference contrast (DIC)
that can be inserted in a Consisting of the same components as No. 06869075,
drawer for further use but provided with the following added options:
Declaration 1 Polariser
of conformity Mounted in the main part.
1 DIC drawer.
With adjustable Wollaston prism.
LEICA Plan Fluor micro-objectives for image viewing with or without polarised light,
with interference contrast DIC
3 Convenient for illumination in transmitted and coaxial reflected light. To be used with the single bayonet mount
No. 06869019 or the micro-optical head No. 06869076 or 06869077. These objectives are marked with «IK»for
Shipping «Interference contrast».
packaging
Declaration
of conformity Objectives Total Object-field Numerical Free working
magnification aperture distance a
06869078 10 : 1 100 x 2 mm 0,20 10,5 mm
06869079 20 : 1 200 x 1 mm 0,40 10,5 mm
06869080 40 : 1 400 x 0,5 mm 0,50 10,5 mm
06869081 50 : 1 500 x 0,4 mm 0,60 3,6 mm
06869082 100 : 1 1000 x 0,2 mm 0,70 3,6 mm
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OPTICAL MEASUREMENT
Video Systems for ETALON TCM 200 3
Microscope with binocular viewing tube Shipping
packaging
All adapters listed hereafter allow the microscope to accommodate a
video camera with C-mount. Declaration
of conformity
06869083 C-mount adapter
with a 1,2x magnification
consisting of:
1 Adapter with a 1,2x magnification factor
1 C-mount attachment for the camera
06869084 C-mount adapter with integrated
magnification changer
1 Adapter with integrated magnification changer,
magnification factors of 0,4x/1,2x.
Convenient only for a 0.5 in camera.
1 C-mount attachment for the camera.
Microscope with a video viewing tube
The electronic graticule shown below is intended for use with any
QUADRA-CHEK 200 computing counter. However, this feature is
unnecessary with QUADRA-CHEK 4000.
3
100 to 240 Vac
50 to 60 Hz
Connecting
cable
Shipping
packaging
Declaration
of conformity
06869020 KAPPA FK1/F electronic crossline graticule
Connected to the video screen.
The graticule (white or black) overlaps the camera image.
Workpiece Attachments
3
06869027 Set of campling components
For a safe positioning of the workpieces to be Wooden case
measured or parts to be examinated. Equally
suited for ETALON microscopes.
Declaration
Single components as listed on page 37. of conformity
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OPTICAL MEASUREMENT
OPTICAL MEASUREMENT
3 PLASTIFORM
Components Non Destructive Control through Print Molding
with additives free
from chlorine,
fluorine or sulfur.
Being non-toxic and
non-polluting can be
used with no special
restriction
20°C
Polymerization
will not occur
below 10 °C
Shrinking:
less than
1 µm/mm after
removal of the mould
Stability: physical properties
allow to produce prints which
do not deteriorate with time.
They will neither be affected
by surroundings – hence
usable as master standards.
The products «PLASTIFORM Soft»allow print molding of complex internal machined
parts, which can then be viewed and checked using an optical,
non-contact measuring equipment.
The products «PLASTIFORM with Additives»consist of two components, which have to
be mixed in equal proportion to ensure a proper polymerization.
The test object to be reproduced by print molding must be perfectly clean as well as
non-greasy before applying Pastiform.
06869100 Complete
DS case
Provided with the following standard
accessories:
1 DS50 injection handle
1 Cutter, special with two parallel blades
1 PLASTIN (200 g)
25 Mixer-Injectors, colour pink
25 Mixer-Injectors, colour turquoise
10 Injector end pieces
1 DN1 spot remover, 400 ml
21 Rings for mould removal
3 PLASTIFORM BAD S50
3 PLASTIFORM DAV S50
2 PLASTIFORM SOFT S50
Properties
BAD l DAV l SOFT l JAD l KVAD l
Two components Blue+White Green+White Orange+White Turquoise+White Green+White
Consistance Fluid Fluid Pasty Pasty Mastic
Colour Blue Green Orange Turquoise Green
Smell None None None None None
Polymeriz. time at 20 °C 8 minutes 8 minutes 8 minutes 8 minutes 8 minutes
SHORE A hardness 50/55 25/30 50/55 25/30 70/75
Elasticity Elastic Very elastic Elastic Very elastic Hardly elastic
Density 1,3 1,3 1,3 1,3 1,6
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BAD l
Fluid consistency best suited for moulding internal and full prints of small and medium
sizes. Medium elasticity (10% of the core) allows prints to be removed in most cases.
Reproduces the finest details and can be used for indirect inspection of the surface finish by
sight comparison with use of master roughness specimens. Easily cut with the special cutter.
DAV l
Fluid consistency best suited for moulding internal and full prints of small and medium
sizes. High elasticity (20% of the core) allows hard prints to be removed such as large re-
entrant angle, groove, complex internal shape. Reproduces fine details. Uneasy to cut with
a
cutter. Print will be preferably checked as a whole..
SOFT l
Pasty consistency best suited for moulding internal, external and sectorial prints of small
and medium sizes. Medium elasticity (10% of the core) allows prints to be removed in most
cases.
Able to reproduce small details. Easily cut with the special cutter.
JAD l
Pasty consistency best suited for moulding internal, external and sectorial prints of small
and medium sizes. High elasticity (20% of the core) allows hard prints High elasticity (20%
of the core) allows hard prints to be removed such as large re-entrant angle, groove, com-
plex internal shape. Uneasy to cut with a cutter. Print will be preferably checked as a whole.
KVAD l
Mastic consistency best suited for moulding internal, external and sectorial prints of small
and medium sizes. Applied by hand. Low elasticity (from 1 to 2% of the core) makes it con-
venient for moulding prints that are removed with ease. Also appropriate for prints held
mechanically if desired. Easily cut with the cutter.
Accessories
06869101 BAD PLASTIFORM S50, 8 double cartridges,
50 ml
06869102 DAV PLASTIFORM S50, 8 double cartridges,
50 ml
06869103 SOFT PLASTIFORM S50, 8 double cartridges,
50 ml
06869104 JAD PLASTIFORM S50, 8 double cartridges,
50 ml
06869105 KV-AD PLASTIFORM in packs of 2 boxes
(A + B), 800 g each
06869106 Mixer-injectors in packs of 50, colour pink
06869107 Mixer-injectors in packs of 100, colour pink
06869108 Mixer-injectors in packs of 200, colour pink
06869109 Injector nozzles in packs of 20
06869110 PLASTIN (200 g). Malleable under normal con
ditions. Used to make «stops»or «retainers»
when executing sectorial prints. Reusable.
06869111 Cutter, special with two parallel blades spaced 1
mm apart over a usable length of 60 mm.
06869112 DS 50 injection handle
06869113 DN1 spot remover, aerosol can, 400 ml
06869114 Mixer-injectors in packs of 50, colour turquoise
06869115 Mixer-injectors in packs for 100, colour turquoise
P-50 Rapp
06869116Industrial
Mixer-injectorsSales
in packs of 200, colour turquoise
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C O O R D I N AT E M E A S U R I N G M A C H I N E S
C O O R D I N AT E M E A S U R I N G M A C H I N E S
C O O R D I D N AT E M E A S U R I N G M A C H I N E S
Q-1
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C O O R D I N AT E M E A S U R I N G M A C H I N E S C O O R D I D N AT E M E A S U R I N G M A C H I N E S
TESA Micro-Hite and Tesastar to access the world
of three-dimensional inspection
The TESA Micro-Hite coordinate measuring machine is unique in more than one way.
The missing link between the hand held tool and the conventional CMM, this machine is
the only one of its kind and offers an excellent price/performance relationship.
SWISS MADE label in our Renens Switzerland production site, each model is mounted
in a dedicated assembly cell that meets the high requirements for accuracy.
Besides a resolution to the micron, the MH3D is surprisingly easy to use as well.
Several versions are avilable to allow for optimum adaptation to the User’s needs.
Main Features
• Ergonomic design as a result of an in-depth analysis.
• Triangular-style bridge guaranteeing high stability in
the X-axis.
• 22 air bearings ensuring frictionless motion in each
coordinate direction.
• TESA’s patented optical system.
TESA Micro-Hite 3D
MH3D MH3D MH3D M MH3D HP MH3D RC
Machine-type Reflex Reflex 700 mm PC-Dmis High Precision Remote Control
Order number 03939040 03939290 03939124 03939039 03939120
EDP number 28991 42024 23221 227981 23025
Displacement in either axis Manual Manual Manual Manual Manual + Motorised
Software Reflex Reflex PC-Dmis Reflex Reflex
Remote control – – – – – – – –
Accuracy 3 µm 3 µm 3 µm 2.5 µm
•
3 µm
Acceleration – – – – – – – – – –
Velocity – – – – – – – – 1 µm/step 10 mm/s-20 mm/s
Display resolution 0.001 mm 0.001 mm 0.00001 mm 0.001 mm 0.001 mm
Weight 210 kg / 462 lbs 210 kg / 462 lbs 210 kg / 462 lbs 210 kg / 462 lbs 210 kg / 462 lbs
Overal dimensions of the 970 x 930 x 1620 mm 970 x 930 x 1620 mm 970 x 930 x 1620 mm 970 x 930 x 1620 mm 970 x 980 x 1700 mm
machine (L x D x H) 38 x 87 x 64 in 38 x 87 x 64 in 38 x 87 x 64 in 38 x 87 x 64 in 37 x 39 x 67 in
Max. workpiece dimensions 600 x 750 x 430 mm 600 x 750 x 430 mm 600 x 750 x 430 mm 600 x 750 x 430 mm 600 x 750 x 430 mm
(X x Y x Z) 24 x 30 x 17 in 24 x 30 x 17 in 24 x 30 x 17 in 600 x 750 x 430 mm 24 x 30 x 17 in
Warranty 1 year 1 year 1 year 3 years 1 year
Maintenance agreement On request On request On request On request On request
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C O O R D I N AT E M E A S U R I N G M A C H I N E S
Two software products available
TESA Reflex
The reference in terms of user-friendliness and efficiency. Made for
operators of all skill levels – learning takes a few hours only.
PC-Dmis from Wilcox
The powerful metrology software tool used by most major well-known
brand names involved in manufacturing.
Three probe heads available
One probe head for every inspection task.
With its own family of probe heads integrating a high-precision SWISS
MADE mechanics, TESA offers a complete solution for three-dimensional
measurement.
TESASTAR 03939020 TESASTAR-i 03939030 TESASTAR-m 03939050
MH3D DCC NS MH3D DCC NS with MH3D DC MH3D DCC Voc Tech MH3D Motorized
MH3D DCC National School motorized probe head 700 mm 700 mm 700 mm
03939140 03939130 03939142 03939156 03939131 03939158
23222 24682 24683 30226 - 29988
DCC DCC DCC DCC DCC DCC
PC-Dmis PC-Dmis PC-Dmis PC-Dmis PC-Dmis PC-Dmis
•2.5 µm •µm •2.5 µm •.,5 µm •4 µm •2.5 µm
1730 mm/s 1730 mm/s 1730 mm/s 1730 mm/s 1730 mm/s 1730 mm/s
up to 350 mm/s up to 350 mm/s up to 350 mm/s up to 350 mm/s up to 350 mm/s up to 350 mm/s
0.00001 mm 0.00001 mm 0.00001 mm 0.00001 mm 0.00001 mm 0,.00001 mm
223 kg / 490 lbs 223 kg / 490 lbs 223 kg / 490 lbs 325 kg / 715 lbs 325 kg / 715 lbs 325 kg / 715 lbs
46 x 41 x 91 in 46 x 41 x 91 in 46 x 41 x 91 in 46 x 41 x 91 in 46 x 41 x 91 in 46 x 41 x 91 in
1160x1080x2320 mm 1160x1080x2320 mm 1160x1080x2320 mm 1160x1080x2320 mm 1160x1080x2320 mm 1160x1080x2320 mm
24 x 38 x 17 in 24 x 38 x 17 in 24 x 38 x 17 in 24 x 38 x 17 in 24 x 38 x 17 in 24 x 38 x 17 in
600x750x430 mm 600x750x430 mm 600x750x430 mm 600x750x430 mm 600x750x430 mm 600x750x430 mm
1 year 1 year 1 year 1 year 1 year 1 year
On request On request On request On request On request On request
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TESA Micro-Hite 3D, Manual General
3
500 mm and 700 mm
• Fast and easy workpiece alignment. EN ISO 10360-1
• Point-to-point part probing or manual scanning.
• ZMouse for significant time savings. CMM
with moving
• Inspection report in A4 format. bridge.
Measuring systems along
with air bearing guiding in
Main Features the three axes.
• Two probe heads available – i.e. TESASTAR with adjustable trigger Measuring
spans
force and TESASTAR-i with indexing capability. (X/Y/Z):
• Modular design – The machine can be supplied with or without fine 460 x 500 x 420 mm
adjust option, and may also be used in conjunction with a CCD Reflex:
camera that turns it into an optical system capable of performing 0.001 mm or
0.00001 in
non-contact measurement. PC-Dmis: 0,00001mm
Manual
probing
movements.
Fine adjust device available
as an option.
Light alloy
machine base;
granite measuring
table.
Opto-elecronic
measuring systems
based on
incremental glass
scales
0.039 µm
(CMM)
760 mm/s
TESA Reflex
89 x 118 mm
display field
along with
illuminated background
7-decade
display (digits)
plus sign for
w A ll the measured values.
Menu-driven User’s guide
Vie w through icons .
Ne cts RS 232
u
Prod Accuracy
3 µm
Measurement
uncertainty as
per VDI/VDE:
U1 = (3 + 3 • L/1000) µm
U3 = (3 + 4 • L/1000) µm
(L in mm)
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Workpiece related
features TESA Micro-Hite 3D PC-Dmis, manual
Maximum
dimensions: The machine that combines ease of use with the powerful computing
X = 600 mm, capability of PC-Dmis – the enterprise-wide metrology software that
Y = 750 mm, Z = 430 mm allows Users to get complete measurement results from any single geo-
Maximum metric form element previously measured.
weight:
227 kg
CMM related Main Features
features • PC-Dmis application software.
Overall • Computer equipped with Windows XP.
dimensions: • TESASTAR-i indexable probe head.
970 x 1620 x 930 mm • Fine adjustment device.
(L x H x D)
Net weight:
220 kg (with
granite table
included).
Table alone: 99 kg
Gross weight: 250 kg.
Air
pressure:
3.9 bars
(70 to 120 psi).
Air absorption:
21 Nl/min.
115 to 230 Vac
± 10%,
50 to 60 Hz.
>Power consumption:
0,3 to 0,7 A.
20° ± 1°C
13°C to 35°C
3
Shipping
box:
115x220x110 cm
(L x H x D)
Inspection
report
Manual TESA Micro-Hite 3D running TESA Reflex or PC-Dmis (main version)
MH3D MH3D MH3D MH3D MH3D M
500 500 500 500 03939124
03939040 03939041 03939042 03939043 PC-Dmis4
700 700 700 700
03939240 03939241 03939242 03939243
Consisting of: – – l l l
03939020 Fine adjustment device l – l – –
03939030 TESASTAR probe head – l – l l
03969040 TESASTAR-i indexable probe head l l l l l
03960170 Styli kit, M3 l l l l –
03960177 Control panel with TESA Reflex – – – – l
03960186 XNPCI card – – – – l
03969006 PC-Dmis PRO application software l l l l –
03969011 PCMCIA memory card l l l l l
04760053 Reference sphere – – – – l
82-703-1 DELL computer l l l l l
049746 Granite measuring table l l l l l
Air filter and regulator Q-5
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TESA Micro-Hite 3D RC General
3
Added version to the existing range of TESA small CMMs – Permits exact
positioning on complex workpieces – Includes 3 servomotors controlled EN ISO 10360-1
separately over a joystick, each enabling the machine to move in the three
coordinate directions with a positioning down to the micron – Makes manual displace- CMM
with moving
ment through the fine adjust option also possible – Performs value capture using a single bridge.
button – Well-suited for use with a CCD camera for optical measurement. Measuring systems along
with air bearing guiding in the
three axes.
Measuring
Main Features volume
(X/Y/Z):
• Motorized displacement in all 460 x 500 x 420 mm
three axes X/Y/Z at a selectable
speed of 1 µm/step, 10 mm/s 0.001 mm
0.00001 in
or 20 mm/s.
• Manual operation in each Manually operated
coordinate axis at the speed or motorized
of 760 mm/s. Light alloy
machine base;
• Fine adjustment device. granite measuring
table.
• TESASTAR-i indexable probe
Opto-electronic
head. measuring
• TESA Reflex application soft- systems based
on incremental glass scales
ware learned in a few hours
only. 0.039 µm
• Joystick with integrated (CMM)
ZMouse. 760 mm/s for the
manual version or
1 µm/step, 10 or
20 mm/s for the motorized
one.
Control Panel
89 x 118 mm
display field
along with
illuminated background
7-decade display
(digits) plus
sign for the
measured values.
Icon-base User’s guide.
RS 232
Accuracy
3 µm
Measurement
uncertainty as
per VDI/VDE:
U1 = (3 + 3 • L/1000) µm
U3 = (3 + 4 • L/1000) µm
(L in mm)
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Workpiece related TESA Micro-Hite 3D RC
features
Maximum
dimensions:
X = 600 mm,
Y = 750 mm, Z = 430 mm
03939120 TESA Micro-Hite 3D RC
Maximum Main version with fine adjust option
weight:
227 kg plus indexable probe head
Consisting of:
CMM related
features 03939030 TESASTAR-i indexable probe head
03969040 Styli kit, M3
Overall
dimensions: 03960170 Control panel with TESA Reflex software
970 x 1620 x 930 mm 03969006 PCMCIA memory card
(W x H x D) 03969011 Reference sphere
Net weight:
220 kg (with 82-703-1 Granite measuring table
granite table 049746 Air filter and regulator
included). 052283 Joystick
Table alone: 99 kg
Gross weight: 250 kg.
Air
pressure:
3,9 bars
(70 to 120 psi).
Air absorption:
21 Nl/min.
Slow 1 µm/pas
115 to 230 Vac
Middle 10 mm/s
± 10%,
50 to 60 Hz. Fast 20 mm/s
Power consumption:
0.3 to 0.7 A.
20° ± 1°C
13°C to 35°C
3
Shipping
box:
115x220x110 cm
(W x H x D)
Inspection
report
EN ISO 10360-2
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TESA Micro-Hite 3D HP General
3
The solution for greater accuracy and safety
EN ISO 10360-1
CMM
Most reliable mechanical concept – Outstanding repeatability for this with moving
type of machine – Light alloy construction – Low sensitivity to bridge.
temperature variations – Guaranteed technical features – Measuring systems along
Delivery scope with maintenance agreement included. with air bearing guiding in
the three axes.
• All mechanical components have the same coefficient of linear Measuring
expansion. volume
(X/Y/Z):
• Calibration with updated certificate on a yearly basis are both part of 460 x 500 x 420 mm
the maintenance agreement.
0.001 mm
0.00001 in
Manual
probing
movement
Light alloy
Main Features machine base;
• Repeatbility to 2,5 µm. granite measuring
table.
• Fine adjust option.
Opto-electronic
• TESASTAR-i indexable probe head. measuring
• TESA Reflex application software systems based
learned in a few hours. on incremental glass scales
• Calibration certificate to
0.039 µm
ISO 10360-2. (CMM)
• 3-Year warranty.
• 2-Year maintenance. 760 mm/s
• Excellent Price/Performance
relationship.
Control Panel
89 x 118 mm
display field
along with
illuminated background
7-decade display
(digits) plus
sign for the
measured values.
Icon-base User’s guide.
RS 232
Accuracy
3 µm
Measurement
uncertainty as
per VDI/VDE:
U1 = (2,5 + 3 • L/1000) µm
U3 = (2,5 + 4 • L/1000) µm
(L in mm)
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C O O R D I N AT E M E A S U R I N G M A C H I N E S
Workpiece related TESA Micro-Hite 3D HP
features
Maximum
dimensions:
X = 600 mm,
Y = 750 mm, Z = 430 mm 03939039 TESA Micro-Hite 3D HP
Maximum Basis version with fine adjust option plus indexable probe head
weight:
227 kg Consisting of:
03939030 TESASTAR-i indexable probe head
CMM related 03969040 Styli kit with M3 coupling thread
features
03960170 Control panel with TESA Reflex application software
Overall 03969006 PCMCIA memory card
dimensions:
970 x 1620 x 930 mm 03969011 Reference sphere
(W x H x D) 82-703-1 Granite measuring table
Net weight: 049746 Air filter and regulator
220 kg (with
granite table
included).
Table alone: 99 kg
Gross weight: 250 kg.
Air
pressure:
3.9 bars Optional Accessories for Manual CMMs
(70 to 120 psi).
Air absorption:
21 Nl/min.
115 to 230 Vac
± 10%, 03939020 TESASTAR probe head
50 to 60 Hz.
>Power consumption: 03939030 TESASTAR-i probe head
0.3 to 0.7 A. 03939031 TESASTAR-i probe head M8
03969009 ReflexScan application software
20° ± 1°C
03969007 RS 232 connecting cable
03969005 Connecting cable
13°C to 35°C 03969031 Matrix printer
03969001 Cabinet with table top
3 03960175 Air saver
82-1631 TESA practice piece
Shipping 03969095 Hexagon practice piece
box:
115x220x110 cm 03969003 Dust cover
(W x H x D) 03969040 Styli kit with M3 coupling thread
03969010 Set of clamps
Inspection
report 03960177 XNPCI card
03960186 PC-Dmis Pro XNPCI application software
EN ISO 10360-2 03960190 PC-Dmis Pro Reflex application software
03960222 Kit camera along with paper reticle
03960223 Kit camera along with crossline generator
04760035 TFT viewing screen 17''
04760053 PC DELL with extended PCI slot (XnPCI)
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TESA Micro-Hite 3D DCC 500 mm and 700 mm General
3
with Indexable Probe Head
High-performance, fully motorized co-ordinate measuring machine – Made EN ISO 10360-1
to meet the highest requirements not only on the shop floor, but also in the inspection
laboratory – Equipped with PC-Dmis that’s able to handle all the needed functions – CMM
with moving
Provided with a number of accessories that allow easy adaptation to User’s needs. bridge.
Measuring systems
along with air bearing
guiding in all three
Main Features axes.
Measuring
• Motorized displacement in the three volume
coordinate axes using the joystick. (X/Y/Z):
• Displacement speed of 350 mm/s. DCC machine version 454
440 x 500 x 410 mm
• Repeatability to 3 µm. DCC machine version 474
• TESASTAR-i indexable probe head. 440 x 700 x 410 mm
• PC-Dmis PRO application software. 0.00001 mm
• PC, Windows XP and machine base
included in the scope of delivery.
Motorized
Light alloy
machine base;
granite measuring
table.
Opto-electronic
measuring
systems based
on incremental glass scales
1730 mm/s2
350 mm/s
Accuracy
Measurement
uncertainty as
ISO 10360-2
(2.5 + 3.9 • L/1000) µm
(L in mm)
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Workpiece related
features TESA Micro-Hite 3D DCC
Maximum
dimensions with Motorized Probe Head
(X/Y/Z):
630 x 750 x 420 mm
Automated version fitted with TESASTAR-m – Provides enhanced measuring capabilities
(DCC 454) through the use of dedicated accessories such as the modular probe changer.
630 x 950 x 420 mm
(DCC 474)
Maximum
weight:
227 kg
(DCC 454)
200 kg Main Features
(DCC 474)
• Motorized displacement in either of
CMM related the 3 axes using the joystick.
features
Overall • Displacement speed of 350 mm/s.
dimensions: • Repeatability to 3 µm.
(W x D x H)
DCC machine version 454
• TESASTAR-m motorized probe head.
1160 x 1080 x 2320 mm • PC-Dmis PRO application software.
DCC machine version 474 • PC, Windows XP and machine base
1160 x 1280 x 2320 mm
Net weight of
included in the scope of delivery.
both versions
DCC 454 / 474 :
223 / 325 kg (with granit
measuring table);
Table alone: 99 / 120 kg.
Gross weight: 350 / 455 kg
Air
pressure:
4 bars
(70 to 120 psi).
Air absorption:
21 Nl/min.
115 to 230 Vac
± 10%,
50 to 60 Hz.
Power consumption:
600 W
20 ±1°C
13°C to 35°C
3
Shipping
box
(W x D x H)
DCC machine version 454
135 x 135 x 218 cm
DCC machine version 474
140 x 158 x 220 cm
Inspection
report
EN ISO 10360-2
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TESA Micro-Hite 3D DCC Voc Tech General
3
The intelligent solution for students
Specially configured for educational applications in technical schools and universities – EN ISO 10360-1
Built for easy learning of its handling, the machine also gives students the opportunity
to find out the many possibilities of three-dimensional measuring. CMM
with moving
bridge.
Measuring systems
Main Features along with
air bearing guiding in
• Motorized displacement in either all three axes.
axis X, Y and Z over the joystick. Measuring
• Repeatability to 4 µm. volume
(X/Y/Z):
• Displacement speed of 350 mm/s. DCC machine version 454 NS
• TESASTAR probe head. 440 x 500 x 410 mm
• PC-Dmis PRO application software. DCC machine version 474 NS
440 x 700 x 410 mm
• PC, Windows XP and machine base
included in the scope of delivery. 0.00001 mm
Motorized
Light alloy
machine base;
granite measuring
table.
Opto-electronic
measuring
systems based
on incremental glass scales
1730 mm/s2
350 mm/s
Accuracy
Measurement
uncertainty as
ISO 10360-2
(4 + 4 • L/1000) µm
(L in mm)
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Workpiece related TESA Micro-Hite 3D DCC – 3 versions available
features
Maximum
dimensions MH3D DCC MH3D DCC MH3D DCC NS
(X/Y/Z): Motorized probe head Indexable probe head Educational
630 x 750 x 420 mm 454: 03939142 454: 03939140 454: 03939130
(DCC 454) 474: 03939158 474: 03939156 474: 03939131
630 x 950 x 420 mm4
(DCC 474)
03939020 TESASTAR probe head – –
•–
03939030 TESASTAR-i probe head –
•–
Maximum 03939051 TESASTAR-m probe head
• –
weight 03969365 Adapter with M8 thread
• – –
227 kg
(DCC 454)
03939072 TESASTAR-p touch trigger probe
• – –
200 kg
03939102 TESASTAR-ae electronic interface
• – –
(DCC 474) 03969100 Cable Kit
• – –
03969011 Reference sphere
• • •–
CMM related
features
03969087 Styli-Kit
• –
Overall 82-2901 Machine support
• • –
dimensions
(W x D x H)
M1604.6011 Joystick
• • •
DCC machine version 454
M1604.6025 UMP 360 Controller
• • •
1160 x 1080 x 2320 mm 03960183 PC-Dmis PRO application software
• • •
DCC machine version 474 04760023 PC DELL, Windows XP
• • •
1160 x 1280 x 2320 mm 04760004 Screen 15” – –
•–
Net weight of
both models
DCC 454 / 474:
04760035 Screen 17”
• •
223 / 325 kg (with granite
measuring table);
Table alone: 99 / 120 kg.
Optional Accessories for DCC coordinate measuring machines
Gross weight: 350 / 455 kg
Air
pressure:
3.9 bars 03969142 Kit TESASTAR-m
(70 to 120 psi).
Air absorption: 03960196 PC-Dmis CAD application software
21 Nl/min. 03960197 PC-Dmis CAD++ application software
115 to 230 Vac 03969095 Hexagon practice piece
± 10%,
50 to 60 Hz. 04760053 PC DELL 4 running PC-Dmis CAD
Power consumption: 03939074 TESASTAR-p probe kit
600 W.
For a detailed description of the full range of TESASTAR accessories,
20° ± 1°C refer to the next pages.
13°C to 35°C
3
Shipping
box
(W x D x P)
DCC machine version 454
135 x 135 x 218 cm
DCC machine version 474
140 x 158 x 220 cm
Inspection
report
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TESASTAR Accessories
The Valuable Addition to CMMs
With the introduction of its comprehensive range of probe heads, TESA has proven its ability to
develop high technology products, thus providing all operators with the safety they need. Each
probe head embodies a SWISS MADE mechanics along with a sophisticated electronics.
Among other dedicated accessories for 3D measurement like the modular probe rack, this full
range also includes a wide variety of touch trigger probes
and styli.
TESASTAR-m
TESASTAR HOLD
M8
adapter TESASTAR-r
TESASTAR TESASTAR TESASTAR-ae
TKJ M8/M8
TESASTAR-p TESASTAR TMA TESASTAR-pr
TESASTAR-mp
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3 TESASTAR Probe Heads
Ideally suited for use on small-sized coordinate measuring machines – Price is
EN ISO 10360-1
a contributing factor for this compact and cost-effective probe head with
adjustable trigger force.
Manual
M3
Storage
temperature Main Features
range: • High-precision probe head with
-30°C to 60°C.
adjustable trigger force.
Operating
temperature • Swivelling in one coordinate
range: direction.
10°C to 40°C (relative
humidity 80 %).
Coordinate
directions:
±X, ±Y, +Z
Travel
of the
stylus:
X/Y ±20°, Z + 6 mm
Shipping
box
Inspection
TESASTAR-i Probe Head and
report with
a declaration TESASTAR-i M8
of conformity
Issued from the latest TESA’s concept enclosing a probe head coupled with
a touch probe for CMM inspection. The possible indexation by increment of 15° in
two coordinate axes allows the stylus to be oriented in 168 positions. Touch trig-
TESASTAR-i gering comes about through the built-in sensor with a repeatability that makes this
168 head capable to carry out measurements to the highest precision level. The opera-
indexing tor is constantly informed about the angular probe position. Single-handed release.
positions
Indexation in Main Features
increment of
15° • High-precision, indexable probe head.
clearly visible • Adjustable touch trigger probe.
Probe • Excellent repeatability. No need for requalification of the probe between
orientation:
A 0 up to 90° each new orientation.
B ±180° • Possible swivelling of the stylus through to 168 positions by steps of 15°.
Each axis can be • Indexation clearly shown.
locked by means
of 2 push-buttons
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TESASTAR-m 3
Motorized Probe Head
EN ISO 10360-1
Angular positioning
As High-Tech component for its level of precision and perfection, this motorized and rotation:
A +90° to -115°
probe head is linked to the TESASTAR-r electronic interface controlled over the pow- B 0 to ±180°
erful PC-Dmis metrology software. Total number
Pivoting through to ±180°, this probe head can reach angles contained within +90° to of positions:
2952
-115° by step of 5°. The 90° rotation is achieved in less than 2 seconds. Its robust Rotation through
construction combined with a strong rotation torque enable the addition of extension to 90° within
rods with lengths up to 300 mm. 4 sec. approx.
Positioning
TESASTAR-m is convenient for all CMMs, regardless of their type or their brand. repeatability:
Equipped with the kinematic joint, this head can be fitted with any TESA touch probe, 0.5 µm
but also many other ones currently offered on the Rotation torque:
0.6 Nm
market.
Overall dimensions:
68 x 108 x 78 mm
(W x H x D)
< 900 g
Main Features
• Motorized probe head for 3D TESASTAR-e
workpiece inspection.
• Angular positioning and 5° increment
rotation
by step of 5°.
Motorized
• Total number of positions :
2952.
• Several configurations available 10°C to 40°C
for optimum adapation to the
widest choice of CMMs. – 10°C to 70°C
• SWISS MADE.
Shipping
box
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C O O R D I N AT E M E A S U R I N G M A C H I N E S
TESASTAR, TESASTAR-i and TESASTAR-m Probe Heads
Unidirectional Positioning Positions
03939020 TESASTAR ≤ 0,75 µm – 0,1÷0,3N M3 – – manual
03939030 TESASTAR-i ≤ 0,35 µm ≤ 1,5 µm 0,1÷0,3N M3 15° 168 manual
03939031 TESASTAR-i M8 ≤ 0,35 µm ≤ 1,5 µm 0,1÷0,3N M2 15° 168 motorized
03939050 TESASTAR-m – ≤ 0,5 µm – TKJ 5° 2952
There are several versions of the TESASTAR probe head available. It is, therefore, most important that
you choose the version that’s convenient for your own CMM based on the table below. If necessary, do
not hesitate to ask your local TESA sales representative.
TESASTAR probe head
03939020 Version for MH3D coordinate machines with a DIN connector, 5-pin
03939024 Version with a LEMO connector
03939025 Version with a Sub-D 15-pin connector
03939027 Version with a Sub-D HD 15-pin connector
TESASTAR-i indexable probe head
03939030 Version for MH3D coordinate machines
TESASTAR-i M8 indexable probe head
03939031 Version for MH3D coordinate machines
Connecting cables for other machine versions
03969071 TESASTAR-i cable with DIN connector
03969072 TESASTAR-i cable with LEMO connector
03969073 TESASTAR-i cable with Sub-D 15-pin connector
03969074 TESASTAR-i cable with Sub-D HD 15-pin connector
TESASTAR-m motorized probe head
03939051 Version for MH3D DCC coordinate machines along with a 9,5 mm dia. mounting rod and Sub-D HD 15-pin connector
03939052 Version with both a 20 mm mounting rod plus Sub-D 15-pin connector
03939053 Version with a Sub-D HD 15-pin connector
03939054 Version with both a 9,5 mm dia. mounting rod plus Sub-D 15-pin connector
03939055 Version with both a 20 mm dia. mounting rod plus Sub-D 15-pin connector (for DEA small CMMs)
03939056 Version with both a 9,5 mm dia. mounting rod plus Sub-D HD 15-pin connector (for Sheffield small CMMs)
03939057 Version with both a 20 mm dia. mounting rod plus Sub-D HD 15-pin connector (for Sheffield small CMMs)
Kit TESASTAR-m for DCC coordinate measuring machines
03969142 Kit TESASTAR-m DCC
Consisting of:
03939051 TESASTAR-m motorized probe head
03939071 TESASTAR-p SF touch trigger probe
03939102 TESASTAR-ae electronic interface
03969100 Set of connecting cables
03969113 Adapter set for UMP360 controller
03969087 Styli-Kit (also see page Q-27)
03969365 TESASTAR adapter M8
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TESASTAR-p Touch Trigger Probes 3
Integrated into a small module, each probe provides a touch force triggered
in 5 directions – They are fitted with a M8 mounting thread for use on any existing Holder with
probe head, whether manually operated or motor driven – Four a M2 thread
models are available with a varying trigger force contained within 0,05 and 0,10 N.
13.2 mm
26.3 mm long
5 measuring
directions
±X, ±Y, +Z
9.5 g
External
600 µA
Stylus
travel:
X/Y ±14°, Z +4 mm
IP50
10°C to 40°C
-10°C to 70°C
Suited
carrying case
Inspection report
with a declaration
of conformity
03939070 TESASTAR-p LF – Low Force 0,055 N, L = 10 mm Red 0,35 µm
03939071 TESASTAR-p SF – Standard Force 0,08 N, L = 10 mm Yellow 0,35 µm
03939072 TESASTAR-p MF – Medium Force 0,10 N, L = 25 mm Green 0,5 µm
03939073 TESASTAR-p EF – Extended Force 0,10 N, L = 50 mm Blue 0,65 µm
03939074 Probe Kit (4 items)
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3 Extension Rods and Other Accessories
03969360
All these accessories are part of the TESA’s sales programme specially
designed for three-dimensional measurement – Made from light alloy
EN ISO 10360-1
(ALU) or tungsten carbide (TC) – Swiss Made quality standard.
03969365 03969077
Kinematic joint with M8 mounting thread
03969365 TESASTAR M8 adapter 31 mm 64 g ALU + TC
03969366 TESASTAR M8 adapter 140 mm 84 g ALU + TC
03969367 TESASTAR M8 adapter 300 mm 121 g ALU + TC
Extension rods with kinematic joint
03969360 TESASTAR-KJ 50 50 mm 80 g ALU + TC
03969361 TESASTAR -KJ 100 100 mm 90 g ALU + TC
03969362 TESASTAR-KJ 200 200 mm 122 g ALU + TC
03969363 TESASTAR-KJ 300 300 mm 150 g ALU + TC
Extension rods with M8 mounting thread
03969065 TESASTAR M8 50 mm 25 g ALU
03969066 TESASTAR M8 100 mm 52 g ALU
03969067 TESASTAR M8 200 mm 75 g ALU
03969077 Kit TESASTAR M8 (3 items)
Adapter for Renishaw Autojoint touch trigger probes
03969369 TFA adapter
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TESASTAR-mp Magnetic Probes 3
for Probe Heads M8 (probe body)
or M2 (stylus)
coupling threads
TESASTAR-mp with touch triggering force has two main parts, i.e. the stylus and the
probe body. The coupling system for these parts that’s both isostatic and magnetic pro- 15 mm
vides a positioning repeatability that let the probe be changed manually or automatically,
without the need for requalification of the stylus.
Length
Four models of same size, but with a varying triggering force for adaptation 37.1 mm
to a wide number of measuring applications are available. Orientation
in 5 directions
TESASTAR-mp can be oriented in 5 directions (±X, ±Y, +Z), no matter what ±X, ±Y, +Z
the model used.
13.6 g (probe body)
11 g (stylus)
External
600 µA
Stylus
tilting through
X/Y ±14°,
Z +4 mm
Triggering
force:
10N
IP30
10°C to 40°C
-30°C to 60°C
Shipping
packaging
Inspection
report with
a declaration
of conformity
03939170 TESASTAR-mp LF – Low Force 0,055 N, L = 10 mm Red 0,35 µm
03939171 TESASTAR-mp SF – Standard Force 0,08 N, L = 10 mm Yellow 0,35 µm
03939172 TESASTAR-mp MF – Medium Force 0,10 N, L = 25 mm Green 0,5 µm
03939173 TESASTAR-mp EF – Extended Force 0,10 N, L = 50 mm Blue 0,65 µm
03939174 TESASTAR-mp probe body
03939175 Kit of 4 touch trigger probes (LF, SF, MF, LF) plus 1 TESASTAR-mp probe body
15 mm
M8
5 mm
37,1 mm
Q-20 13,5 mm
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3 TESASTAR-pr Modular Probe Changer
H =150 or 90 mm TESASTAR-pr with modular design allows automated changing of all magnetic probes
L = 73.4 (2 modules) while also ensuring the storage and needed protection of the unused ones. Several
D = 60.3 mm
models having a varying height are available along with number of modules that can be
IP50 chosen according to User’s needs.
10°C to 40°C
– 30°C to 60°C
Shipping
packaging
H mm
03939180 TESASTAR-pr 2 modules 150
03939181 TESASTAR-pr 4 modules 150
03939182 TESASTAR-pr 6 modules 150
03939185 TESASTAR-pr 2 modules 90
03939186 TESASTAR-pr 4 modules 90
03939187 TESASTAR-pr 6 modules 90
03939190 TESASTAR-pr additional modules
(2 items)
03939192 TESASTAR-pr additional modules (2 items) along
with adapter for TESASTAR-r
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TESASTAR-r Modular Probe Changer 3
Universal component with modular design (3, 5 or 9 modules) – Allows the probes Minimum
to be exchanged automatically – Additional modules with a varying width (40 or dimensions
65 mm) are also available to suit the highest number of touch probes and tools – (3 modules):
230 x 350 x 120 mm
The rack base may optionally be elevated. (W x H x D)
10°C to 40°C
– 10°C to 70°C
Suited
carrying case
03939080 TESASTAR-r with 3 modules
03939081 TESASTAR-r with 5 modules
03939082 TESASTAR-r with 9 modules
03939083 Mobile probe for MH3D DCC
03939110 TESASTAR-r with 3 modules plus clamp for GLOBAL machines
03939111 TESASTAR-r with 5 modules plus clamp for GLOBAL machines
03939112 TESASTAR-r with 9 modules plus clamp for GLOBAL machines
Optional
03969370 Rising block, L=100 mm
03939091 TESASTAR Active module, 40 mm
03939092 TESASTAR Active module, 65 mm
TESASTAR-r Main Components
03939073 TESASTAR-p EF touch trigger probe
03969208 Stylus with M2 thread and a 8 mm dia. ruby ball tip, L=10 mm
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3 TESASTAR-e or TESASTAR-ae
Interface Unit
3
Execute all commands such as distributing the probes, locking the various compo-
nents, choosing the right voltage, ensuring the probe head or the probe rack –
10°C to 40°C Both are generated from the computer with a direct action on the way the probe
head and the rack are moved.
– 10°C to 70°C • The choice of either unit depends on the used configuration as the machine may
either be equipped with the motorized probe head alone or linked to TESASTAR-r.
1 kg
24 V DC
66 W
145 x 90 x 105 mm
Suited
carrying case
03939100 TESASTAR-e electronic interface
03969104 Cable kit TESASTAR-e to MH3D DCC
03969118 Cable kit TESASTAR-e to B&S Global
03939102 TESASTAR-ae electronic interface
03969100 Cable kit TESASTAR-ae to MH3D DCC
03969117 Cable kit TESASTAR-ae to B&S Global
03969113 Adapter kit for UMP360 controller unit
Optional Accessories
03969124 Series cable UMP360 to PC and TESASTAR-r to PC, 1:1, L = 3 m.
03969125 Series cable UMP360 to PC and TESASTAR-r to PC, 1:1, L = 5 m.
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3
mm
A Ø L B g Probe shaft
Styli for 3D Probe Heads
1 M2 Mounting thread, L = 10 mm
Stylus with a 1 mm dia. ruby ball tip 03969201 M2 1 10 4,5 0,3 STS
Stylus with a 2 mm dia. ruby ball tip 03969202 M2 2 10 6 0,3 STS
Stylus with a 3 mm dia. ruby ball tip 03969203 M2 3 10 7,5 0,4 STS
Stylus with a 4 mm dia. ruby ball tip 03969204 M2 4 10 10 0,5 STS
Stylus with a 5 mm dia. ruby ball tip 03969205 M2 5 10 10 0,7 STS
Stylus with a 6 mm dia. ruby ball tip 03969206 M2 6 10 10 1 STS
Stylus with a 8 mm dia. ruby ball tip 03969208 M2 8 11 11 1,5 STS
1 M2 Mounting thread, L = 20 mm
Stylus with a 2 mm dia. ruby ball tip 03969212 M2 2 20 14 0,5 STS
Stylus with a 3 mm dia. ruby ball tip 03969213 M2 3 20 17 0,5 STS
Stylus with a 4 mm dia. ruby ball tip 03969214 M2 4 20 20,2 0,8 STS
1 M2 Mounting thread, tungsten
Stylus with a 0,5 mm dia. ruby ball tip 03969220 M2 0,5 10 3 0,3 TC
Stylus with a 1 mm dia. ruby ball tip 03969221 M2 1 20 7 0,6 TC
Stylus with a 2 mm dia. ruby ball tip 03969222 M2 2 20 15 0,45 TC
1 M3 Mounting thread, L = 21 mm
Stylus with a 1 mm dia. ruby ball tip 03969301 M3 1 21 4 1,1 STS
Stylus with a 2 mm dia. ruby ball tip 03969302 M3 2 21 8 1,1 STS
Stylus with a 3 mm dia. ruby ball tip 03969303 M3 3 21 12 1,1 STS
Stylus with a 4 mm dia. ruby ball tip 03969304 M3 4 21 17 1,4 STS
Stylus with a 5 mm dia. ruby ball tip 03969305 M3 5 21 21 1,55 STS
1 M3 Mounting thread, L = 31 mm
Stylus with a 3 mm dia. ruby ball tip 03969333 M3 3 31 22 1,4 STS
Stylus with a 4 mm dia. ruby ball tip 03969334 M3 4 31 27 2 STS
Stylus with a 5 mm dia. ruby ball tip 03969335 M3 5 31 31 2,5 STS
1 M3 Mounting thread, tungsten
Stylus with a 0,5 mm dia. ruby ball tip 03969310 M3 0,5 21 3 1,1 TC
Stylus with a 2 mm dia. ruby ball tip 03969312 M3 2 21 15 0,8 TC
1 M3 Mounting thread, tungsten
Stylus with a 2 mm dia. ruby ball tip 03969322 M3 2 30 22,5 1,3 TC
Stylus with a 3 mm dia. ruby ball tip 03969323 M3 3 30 22,5 1,4 TC
2 M2 Mounting threads, carbon
Stylus with a 4 mm dia. ruby ball tip 03969260 M2 4 50 3 1 Carbon
STS for Stainless Steel
2
1
B L
A
Ø
Ø
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C O O R D I N AT E M E A S U R I N G M A C H I N E S
mm
3 A Ø L B g Probe shaft
M2 Star Styli
1
5-way star stylus – M2 03969081 M2 2 18 20 1,3 STS
03969055 M2 2 20 20 1,5 STS
5-way star stylus – M2 03969082 M2 2 18 30 1,7 STS
03969056 M2 2 20 30 1,8 STS
M3 Star Styli
5-way star stylus – M3 03969083 M3 2 18 20 2,2 STS
03969057 M3 2 20 20 2,2 STS
5-way star stylus – M3 03969084 M3 2 18 30 2,5 STS
03969058 M3 2 20 30 2,5 STS
Crosspieces
2
5-way crosspiece – M2 03969054 M2 7,5 7 1,1 STS
5-way crosspiece – M2 03969046 M3 13 10 3,7 STS
M2 Extensions
3
Extension – M2, L = 10 mm 03969231 M2 10 0,5 STS
Extension – M2, L = 20 mm 03969232 M2 20 1 STS
Extension – M2, L = 30 mm 03969233 M2 30 1,6 STS
M3 Extensions
Extension – M3, L = 10 mm 03969044 M3 10 0,8 STS
Extension – M3, L = 20 mm 03969045 M3 20 1,8 STS
Adapters
4
M2/M3 adapter 03969061 M2 7 M3 0,5 STS
M3/M2 adapter 03969062 M3 5 M2 0,5 STS
Articulations
5
M2 articulation 03969059 M2 8 4,5 1,7 STS
M3 articulation 03969060 M3 12 6 3,8 STS
Extensions for probing heads
6
Extension – M8, L = 50 mm 03969065 M8 13 50 23 ALU
Extension – M8, L = 100 mm 03969066 M8 13 100 18 55 ALU
Extension – M8, L = 200 mm 03969067 M8 13 200 18 85 ALU
M2 Stylus, cylindrical
7
3 x 4 mm in diameter 03969253 M2 3 13 4 0,5 STS
Extension M2, carbon
8
Extension M2, L = 40 mm 03969270 M2 3 40 3,5 0,9 Carbon
B B
L
A A
Ø
4 A
L
1 6
A
L
A
5
A
L
B
L
2
L
7
Ø
B A A
L
3 Ø
A
8
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mm
A Ø L B g Probe shaft
Probe discs
M2 mounting thread, L = 10 mm 03969241 M2 6 10 2 0,6 STS+Ruby
M2 mounting thread, L = 7,55 mm 03969242 M2 18 7,55 2,5 3,1 STS
A
L
L
B
B
spherical diameter spherical diameter
03969241 03969242
042086
Standard Accessories
047866 Tool key for stylus M2/M3
042086 Socket head key, 1,5 mm
050697 Key for carbon-fiber stylus
1,5
S=
047866
80
050697
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C O O R D I N AT E M E A S U R I N G M A C H I N E S
Styli-Kits
TESASTAR Accessory-Kit
TESASTAR Accessory-Kit
TESASTAR-m 03969087
Styli-Kit 7 – M2
Styli-Kit 8 – M2
Styli-Kit 3 – M2
Styli-Kit 1 – M2
Styli-Kit – M2
Extension-Kit
03969076
03969077
03969086
03969063
03969075
03969101
03969040
042086 Socket head key, 1,5 mm 1 1
047866 Tool key for stylus 2 2 2 2
049652 Tool key 2 2
050697 Tool key 2
03969044 Extension, M3, L=10 mm 1 1
03969045 Extension, M3, L=20 mm 1 1
03969046 5-way Crosspiece, M3 1 1
03969047 Mounted probe, 6,35 mm diameter 1
03969054 5-way Crosspiece, M2 1 1 1
03969081 5-way Star stylus, M2 1
03969082 5-way Star stylus, M2 1 1 1
03969059 Articulation, M2 1 1
03969065 Extension, M8, L=50 mm 1
03969066 Extension, M8, L=100 mm 1
03969067 Extension, M8, L=200 mm 1
03969078 Storage case for accessories 1 1 1
03969079 Storage case for accessories 1
03969085 Storage case for accessories 1
03969201 Stylus, 1 mm dia. ruby ball tip, M2 1 2 2 1
03969202 Stylus, 2 mm dia. ruby ball tip, M2 1 1 4 6 1
03969203 Stylus, 3 mm dia. ruby ball tip, M2 1 2 2 1
03969204 Stylus, 4 mm dia. ruby ball tip, M2 1 1 2 1
03969206 Stylus, 6 mm dia. ruby ball tip, M2 1
03969212 Stylus, 2 mm dia. ruby ball tip, M2 2 1 2 2
03969213 Stylus, 3 mm dia. ruby ball tip, M2 2 1 2 1
03969214 Stylus, 4 mm dia. ruby ball tip, M2 1 1
03969221 Stylus with a 1 mm dia. ruby ball tip,
tungsten carbide, M2 1 1
03969230 Extension, M2, L= 5 mm 2
03969231 Extension, M2, L=10 mm 1 2 2 2 1
03969232 Extension, M2, L=20 mm 1 2 1 1
03969233 Extension, M2, L=30 mm 2 1
03969241 Probe disc, 6 mm disc diameter,
M2, L=10 mm 1
03969242 Probe disc, 18 mm disc diameter,
M2, L=7,55 mm 1
03969253 Cylindrical stylus 1
03969260 Carbon-fiber stylus with ruby ball tip,
M2, L=50 mm 1
03969270 Carbon-fiber extension,
M2, L=40 mm 1
03969302 Stylus, 2 mm dia. ruby ball tip, M3 1 1
03969303 Stylus, 3 mm dia. ruby ball tip, M3 1 1
03969304 Stylus, 4 mm dia. ruby ball tip, M3 1 1
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M A C H I N I S T S TO O L S
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MACHINISTS TOOLS M A C H I N I S T S TO O L S
Automatic Center Punch
No. 771 Automatic Center Punch
Downward pressure releases striker to make punch marks of uniform
depth. Adjustable for coarse or fine work and for different materials.
Knurled bodies provide sure grip.
599-771-3 Medium
599-771-2 Heavy
No. 772 Automatic Center Punch
Adjustable for impact. Corrosion-resistant blue anodized body.
Pocket clip. Also available in Pocket Tool Set 599-774.
599-772 Light
Description
599-771-3 51715 771-3
599-771-2 44579 771-2
599-772 44568
Replacement points only
599-771-19 45360 771-1
599-771-29 45358 771-2
599-771-39 51716 771-3
R-4
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Center Punches and Drive Pin Punches
Machinists’ Center Punches
Hardened steel with tempered ends. About 4" long with knurled finger grip.
Angle-ground points provide maximum strength and penetration for punch
marks. Black oxide finish resists rust.
Approximate
Point Diameter
599-765-2 44554 1/16 in
599-765-3 44555 3/32 in
599-765-4 44556 1/8 in
599-765-5 44557 5/32 in
599-765-7 44558 7/32 in
Set
599-765 44553 Complete Set
4-Inch Drive Pin Punches
Tough, hardened steel drive pin punches with knurled gripping
area for sure-handed use. Each punch is deep-stamped with its
size. Black oxide finish to resist rust.
in Reach
599-767-2 44560 1/16 9/16 in
599-767-3 44561 3/32 11/16 in
599-767-4 44562 1/8 13/16 in
599-767-5 44563 5/32 13/16 in
599-767-6 44564 3/16 1 in
599-767-7 44565 7/32 1 in
599-767-8 44566 1/4 1 in
599-767-10 44567 5/16 1 in
Complete set of eight
599-767† 44559 1/16 - 5/16 in
†Includes leatherette plastic case.
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8-Inch Drive Pin Punches
Hardened steel to withstand hard use. Knurled gripping area. Bodies are 4-1/2"
and drive pin sections are 3-1/2" long. For many types of applications in
machine shops and garages. Handle supplied with black oxide finish.
in
599-768-2 44569 1/8
599-768-3 44570 3/16
599-768-4 44571 1/4
599-768-5 44572 5/16
599-768-6 44573 3/8
Complete set of five
599-768† 44568 1/8 - 3/8 in
†Includes leatherette plastic case.
Scribers
Small Scribers
Handles are aluminum, points are finely tempered tool steel. Point of Style 1,
held by two-jawed chuck, can be reversed and scriber closed to about 4" in
length. Points of Style 2 screw into holders.
599-778-1 44586 Style 1
599-778-2 44587 Style 2
599-9778-102 45220 Point for Style 1
599-779-23 46425 Point for Style 2
599-778-2
Tungsten Carbide Point
Interchangeable point for Style 1 Scriber (599-778-1) for
scribing lines on glass and hard surfaces.
599-9778-12 45217
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Combination Scriber/ Magnet
Carbide Scriber end marks anything from aluminum to glass
or hardened steel. Permanent magnet end picks up small
parts. Cap with pocket clip fits either end.
599-776 (sold in units of 10)
599-776 44583
Retractable Carbide Point Scriber
Fine line Carbide Scriber with replaceable point. Works like
a pen to retract point and save pockets. Satin anodized alu-
minum body.
599-777 (sold in units of 12)
599-777 44584
Replacement point for No. 777
599-777-1 44585
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Carbide Point Double-End Scriber
Fixed, non-replaceable carbide points provide rigidity and
long life. Pencil grip permits comfortable manipulation,
using either the straight or right-angle point. Complete
with non-replaceable straight and right-angle points.
599-779-4
599-779-4 45370
Replaceable Point Double-End Scriber
Improved for easier handling. Permits fast, easy replacement of
straight and right-angle points for crisp marking of a wide range
of materials. Replaces 599-779-3.
599-779-5† 46391
Replacement points straight point
599-779-23 46425
Right-Angle Point
599-779-34 46477
† Supplied with straight and right-angle
points with an 8-32” thread size.
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Pocket Tool Set
Set contains indispensable tools for scribing, marking, locating, and removing
chips. Supplied in convenient pocket protector case, with extra room for your
pen, 6" scale and other frequently used tools.
Carbide Point Scriber
Scribes fine, clean lines for layouts. Point retracts like a pen and is easily
replaced if damaged. Clips in pocket saver. Satin anodized aluminum body is
pen-sized for comfort and dexterity.
Automatic Center Punch
Adjustable impact for use with many materials. Repeats. Compression adjusts
by turning knurled cap for light or heavy impact. Corrosion-resistant blue
anodized body is pen-sized for easy handling.
Plunger Release Magnet
Removes chips and ferrous dust from holes and slots as small as 1/4". Red
anodized body with pocket clip. For locating screws or pins in recesses, inserting
small parts, bearings, and other hard-to-handle components in awkward posi-
tions.
599-774 44582 Pocket Tool Set
Individual components
599-773 44581 Plunger Release Magnet
599-777 44584 Carbide Point Scriber
599-772 44580 Automatic Center Punch
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Wigglers (Center Finders) & Thread Measuring Wires
Wiggler
Four interchangeable attachments accurately indicate tool-spindle positions relative to ground surfaces,
gage blocks, buttons, holes, slots or crossed layout lines. Chrome plated.
13
12
14
11 599-795
15
Description
599-795 44597 5 Items above with Case
599-795-11 44598 Ball Contact Att. (.250 in dia.)
599-795-12 44599 Disc Contact Att. (.100 in dia.)
599-795-13 44600 Off-Set Indicator Holder
599-795-14 44601 Needle Point Attachment
599-795-15 44602 Shank
Thread Measuring Wires
Set of 48 wires in 16 different sizes, allows the measurement of 3 to 48 threads per inch, metric
threads from .5 mm to 6 mm pitch and Acme threads from 3 to 16 threads per inch. Thread wires
are ground to nominal size over center one inch section within .00015.
Thread wire set-48 piece, 60˚
599-4816 27044
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Edge Finders
Locate round or flat work easily within .0005". Fully hardened and precision ground . Rated up to
1,000 RPM. To use, just place in a standard 1/2" diameter collet or chuck. As the collet or chuck
rotates and approaches the edge of the work, the head moves sideways about 1/32", and the
center of the finder is exactly one-half of the head diameter away from the edge of the work.
599-792
599-792 44595 Single End - .500 in dia.
599-792-1 599-792-1 44596 Double End - .200 / .500 in dia.
599-792-2 27030 S 3/8 in x .200 in
599-792-3 27031 S 1/2 in x .200 in
599-792-4 599-792-4 27032 D 3/8 in x .200 in
599-792-5 27033 D 1/2 in x .200 in
599-792-10 45701 Double End - 5/10 mm dia.
599-792-11 27036 S 10 mm x .375 mm x 10 mm
599-792-12 27037 S 10 mm x 10 mm
599-792-25 28442 Single End - .750 in dia.
4-Piece Set
599-792-9 28447 4 Pc. set, sizes: 1/4 in x .200 in,
599-792-9 Special Set
3/8 in x .200 in, 1/2 in x .200 in,
in x .750 in
599-892
End Size
599-892-1 Edge finders
599-892 24657 S 1/2 x .200 in
599-892-2 599-892-1 24658 DBL .200 x .500 in
599-892-2 24659 S 3/8 x .200 in
599-892-3
599-892-3 24660 S 1/2 x .200 in
599-892-4 24661 DBL 3/8 x .200 in
599-892-5 24662 DBL 1/2 x .200 in
599-892-4
Audible Edge Finders
Audible Edge Finders help assure accuracy by releasing an audible click when the tip jumps.
This allows the operator to listen as well as watch the tool.
• Available in three sizes: 1/2 in, 3/8 in, and 10 mm.
• Hardened and ground on all working surfaces.
End Size
Audible edge finders
599-792-20 27038 S 3/8 in x .200 in
599-792-21 27039 S 1/2 in x .200 in
599-792-22 27040 S 10 mm x .375 x 10 mm
599-792-23 27041 S 10 mm x 10 mm
599-792-19 Special Set 599-792-24 27042 S 1/2 in x .500 in
599-792-26 28443 S 3/4 in x .750 in
4-Piece Set
599-792-20 599-792-19 28448 4 Pc. set, sizes: 1/4 in x .200
in, 3/8 in x .200 in, 1/2 in x
.200 in, 3/4 in x .750 in R-9
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Jewelers Screw Drivers
Made of high quality hardened steel with corrosion-resistant chrome body and
chuck. Revolving hexagon cupped head for easy handling. Blades are inter-
changeable and can be reversed into the body for safe storage.
599-797 599-796
599-796 44603 Screw Driver Set-Comp.
599-797 26051 Screw Driver Set that consists of Screw Driver Body,
6 Blades (listed below) and a Fitted Storage Case.
599-797-1 26052 Chrome Screw Driver Body with Chuck
Blades for Screw Driver
Blade Width Blade Width Letter
(in) (mm) Size
599-796-11 44610 .025 0.6 mm A
599-796-12 44611 .040 1.0 mm B
599-796-13 44612 .055 1.4 mm C
599-796-14 44613 .070 1.8 mm D
599-796-15 44614 .085 2.1 mm E
599-796-16 44615 .100 2.5 mm F
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Spring Dividers, Calipers and Tap Guides
Precision finished, finely balanced tools. Strong, flexible spring for smooth, even action.
Size refers to leg lengths. Actual capacity is approximately the same.
Flat Legs
in mm
Spring dividers
599-813-3 44626 3 75
599-813-4 44627 4 100
599-813-6 44628 6 150
599-813-8 44629 8 200
599-813-10 46052 10 250
599-813-12 46051 12 300
Outside spring calipers
599-814-3 44631 3 75
599-814-4 44632 4 100 599-813-6 599-814-6
599-814-6 44633 6 150
599-814-8 44634 8 200
599-814-10 46043 10 250
599-814-12 46029 12 300
Inside spring calipers
599-815-3 44636 3 75
599-815-4 44637 4 100
599-815-6 44638 6 150
599-815-8 44639 8 200
599-815-10 46050 10 250
599-815-12 46049 12 300
Firm-joint calipers
Outside calipers 599-815-6 599-821-6
599-821-6 44640 6 150
599-821-8 44641 8 200
599-821-12 44642 12 300
599-821-18 44643 18 450
599-821-24 44644 24 600
Inside calipers
599-822-6 44645 6 150
599-822-8 44646 8 200
599-822-12 44647 12 300
599-822-18 44648 18 450
599-822-24 44649 24 600
Hermaphrodite adj. point calipers 599-822-6 599-836-6
599-836-4 44654 4 100
599-836-6 44655 6 150
Tap Guide
Adjustable spring tensioned tap guide with 1/2" body. Case hardened and
knurled with male and female points. Supplied in a black plastic case.
599-792-30 Tap guide
599-792-30 27051
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Tap Wrenches
Chuck and Bar Type
First choice of master craftsmen and apprentices.
Ideal for reach, leverage, firm grip.
Chuck Type T-Handle Tap Wrenches
Specially designed for accurate tapping in recessed or difficult to reach locations. Split-
collet chuck jaws provide firm, positive grip on round or square head tools. Jaws are
stepped to improve holding of a wide range of tool sizes. T-Bar handle can be positioned
and locked for desired clearance and leverage.
Inner Jaws Outer Jaws
Tap Tap Lengths
in / mm Sizes (in)* in / mm Sizes (in)* (in/mm)
599-880 44680 .040 - .072 / 1.0 - 1.8 0-3 3/64 - 1/16 .072 - .112 / 1.8 - 2.8 0-6 1/16 - 1/8 1-15/16 (50 mm)
599-881 44681 .112 - .152 / 2.8 - 3.8 7-10 5/32 - 3/16 .152 - .200 / 3.8 - 5.0 12-14 7/32 - 9/32 2-1/16 (52 mm)
599-882 44682 .160 - .200 / 4.0 - 5.0 12-14 7/32 - 1/4 .200 - .304 / 5.0 - 7.6 9/32 - 17/32 3-5/8 (92 mm)
* Tap sizes shown are Machine Screw and Fractional Sizes
Bar Type Tap Wrenches
Designed for general purpose tapping, reaming and similar operations, these bar type wrenches
provide ample leverage and a comfortable grip with good range to accommodate a wide variety of
square and round tools. Locknut on the adjustable jaw prevents screw from backing off to hold tool
securely. Pin hole on adjusting end of wrench permits use of a pin for snugging jaw against tool.
Tap Lengths
in / mm Sizes(in)* (in/mm)
599-885 44683 .080 - .200 / 2.0 - 5.0 1-14 1/16 - 1/4 4-1/4 (110 mm)
599-886 44684 .140 - .320 / 3.5 - 8.0 9-14 3/16 - 17/32 6-1/4 (164 mm)
* Tap sizes shown are Machine Screw and Fractional Sizes
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Magnetic Blocks
Magnetic Toolmaker’s Knee
Designed to hold work magnetically for inspection and layout work. Very useful
for holding odd-shaped parts for grinding.
Accuracy:
• Parallelism within .0002" (0.005 mm)
• Squareness: .00005" per inch (0.5 µm per cm)
for the three working faces
Size:
• Overall size: 4.25" x 6.5" x 4.75"
• Magnetic surface: 4.25" x 6.5"
745-46-1
745-46-1 46314
Permanent Magnet Blocks
Permanent Magnet Blocks are ideal for holding small work in toolmaking, manufacturing or
inspection. The blocks are located and held on any magnetically conductive surface by turning
the control knob only part way toward the “ON” position. Work can then be positioned on
the block easily and accurately. Maximum magnetic force is obtained by turning the control
knob to the full “ON”position. Work is removed from the block without disturbing its position
by turning the control knob part way toward “OFF.”
Each of the blocks can also be held on their back ends as well as on their bases. The working
surface is parallel to the base to .001", sides and ends are square to .001".
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No. 255 Permanent Magnet Block
Fine-pole top plate is specially designed for holding small work. Working surface and base
of block are ground parallel. Back end is square with the working surface. One side and
one end stop plate are furnished.
745-255
No. 750-4 Permanent Magnet Block
Holds work in contact with the V faces. Block is accurately ground and faces of V-groove are
hardened. Removable stop plate furnished for back end of block."V" takes round stock to 1-3/4"
diameter. Sides and bottom are parallel to vee to .001" and vee is central within .001".
599-750-4
No. 760 Permanent Magnet Block
Working surface and base are ground parallel. Back end is square with working
surface. Removable stop plates are furnished for back end, and one for use on
either side.
599-760
Overall Overall
Height Length (in) Width (in)
745-255 46325 2-7/8 in 5-1/4 2-7/16
599-760 44550 2-7/16 in 5-1/4 2-7/16
599-750-4 44537 3-3/16 in 5-1/4 2-7/16
Each block is supplied in a finished wooden case.
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Permanent Magnet Chuck Accessories
Chuck Parallels
Available in finished and semi-finished models. Both hold work which cannot be held easily on a
magnetic chuck due to projecting surfaces. Readily trued, eliminates the delay of truing a large chuck sur-
face. For use on Permanent Magnet chucks and electro-magnetic chucks.
Finished Chuck parallels are ground parallel on opposite sides and at right angles on adjacent sides. Can
be used on all four sides but not on their ends. Available only in numbered matched pairs.
Semi-finished chuck parallels are specially suited for manufacturers who
wish to finish parallels to conform to their specific holding requirements.
Similar to finished chuck parallels described above, except they are
not ground to such close tolerances.
The lamination pitch is .136".
745-124-2
Weight Size Length
(Pairs) (in) (in)
Finished chuck parallels
745-124-2 26968 4 lbs. 1x2 4
Semi-finished chuck parallels
745-125-2 26969 3 lbs. 1x2 3-15/16
Chuck V-Blocks
Made of alternating steel and non-magnetic spacing strips. For use on Permanent Magnet and elec-
tro-magnetic chucks. Used individually or in pairs. Blocks have a 90° V-slot accurately ground along
its 2" length to .0005" central parallel and square with all surfaces except ends. Sides parallel to
.0003" adjacent sides square to .0003". Lamination pitch is .136".
Capacity:
Large Vee - 2"
Small Vee - 1/2"
745-755-2
Length
Weight Size (in)
745-755-2† 26966 3 lbs. 2-3/8 x 1-7/8 2
745-756-2†† 26967 6 lbs. 2-3/8 x 1-7/8 2
†Single V-block ††Pair of V-blocks
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Tachometer
The fast, accurate, safe and reliable way to measure RPM’s.
Features:
• 1 in - 12 in Detection Distance.
• 1 Second Update.
• Accuracy:
30-12499 RPM=1 RPM
12,500-24,999 RPM=2 RPM
25,000-50,000 RPM=4 RPM
• Resolution: 1 RPM.
• Meas. Range: 30-50,000 RPM.
• Furnished with: 3 AAA Batteries,
1 Pack Reflective Markers.
Hand-Held, Non-Contacting
599-4100 27063
Optional accessory – 1 Pack Refective Markers
( 5” length)
599-4100-50 27084
Bench Centers
Run-out is shown by Dial Indicator held in a universal bracket. Work can be checked axially for
run-out or camming action. Centers are steel, hardened and ground. One is fixed, the other is
spring actuated with locking clamp.
Headstock and footstock Taper is No. 7 Brown & Sharpe. Dial Indicator reads in .0005" and can be
set at any angle relative to the base. Indicators graduated in .0001" or with Metric reading can be
furnished to order.
Shipping Approx. Shipping Center Swing With or Without
Weight Diameter Capacity
Dimensions (in) Indicator (in)
(lbs.) (in)
763-18 45350 41 x 12 x 15 170 8 Without 18
763-18-1† 45351 41 x 12 x 15 180 8 With 18
763-8 45348 55 x 12 x 14 215 8 Without 36
763-8-1† 45349 55 x 12 x 14 225 8 With 36
Set of two 4” raising blocks
763-9008-439 45352
†Includes one each Angular Base Stop (599-7910); Plain Base Stop (599-7912)
Dial Test Indicator Set (599-7730-7); Dial Indicator (14.83012)
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Brown & Sharpe Ultrasonic Thickness Gage
Measures the wall thickness of materials such as steel,
cast iron, plastic and more.
Simplicity
• Large easy-to-read, graphics LCD with Scratch resistant LCD
multilingual support with backglow
• Two-button menu driven user interface
• Pre-programmed velocities – simply Indicator light confirms
readings are recorded
select from a list of common materials or
enter your own with ease Built-in infrared port for
• Quick operating instructions on back of wireless printing
each instrument RS-232 port for downloading
Durability
Rugged housing
• Sturdy/compact design is acid, oil, water
and dust resistant Zero plate for automatic
• Wear resistant probe tip zeroing
• Rugged carrying case
• Two (2) year limited warranty
Accuracy
• Sensitive dual element transducer – pro-
vides fast, accurate readings
• Certificate of Calibration showing trace-
ability to NIST included with every gage
• Automatic V-Path Compensation for thin
materials
Versatility
• Inch/mm switchable
• Single or two point adjustment
• HiLo Alarm – audibly and visibly alerts
when measurements exceed operator
selected limits
• Internal Memory – stores up to 250
readings
• Backglow Display – on/off switchable
for dark environments
• Flip Display – enables right-side-up
viewing whether the gage is in your Quality stainless steel probe
hand or on a work table with knurled fingertip grip
• Scan Mode – measurement rate of 20
readings per second with on-screen max Ergonomic high-flex
and min for quick inspection over a large cable and strain relief
area Wear resistant
dual element transducer
Measurement Measurement
Range* Resolution Accuracy Velocity Range Rate
0.040 to 5.000 in. 0.001 in. ±0.001 in. 0.0492 to 0.393 in/µs Normal-6 readings/sec.
1.00 to 125.00 mm 0.01 mm ±0.01 mm 1250 to 10,000 m/s Scan-20 readings/sec.
*For carbon steel
GAGE COMES COMPLETE with 5 MHz trans-
ducer, 2AA batteries, instructions, couplant,
durable carrying case, built-in IR port for print-
599-7260 24814 Ultrasonic Thickness Gage ing to wireless IR printer, Certificate of
599-7260-P 24815 IR Printer For 599-7260 Calibration, two year limited warranty.
599-7260-S 24816 Software & Cable For 599-7260
599-7260-C 24817 CAL Block
Rapp with CIRT For 599-7260Sales
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ETALON Duromaster P100
Hardness Tester - Data acquisition in any position of use.
Direct readout of measured values.
Hardness Values: HRC, HRB, HRA, HB, HV, N/mm2, HR 15N,
HR 30T, HB 5, HB 30.
For checking fine sheet metal (thickness to .0003in/0.08mm)
• Suitable for all types of materials, whether hard or soft.
• Designed to measure workpieces with uneven flat or round surfaces.
• No need for tool setting.
e w All
V i
Newcts
u
Prod
Product No. EDP No. Description
06931001 42065 ETALON Duromaster P100
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ETALON Duromaster
200R & 200RB
Used to test all materials and hard alloys such as steel,
tungsten carbide, aluminium, brass and copper alloys,
but also plastic materials by means of a special indenter.
• Safe value storage
• SPC capability
• RS232 data output to host
computer or printer.
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ETALON ETALON
Duromaster 200R Digital Rockwell Duromaster 200RB Digital Rockwell & Brinell
Hardness Tester Hardness Tester
Product No. 06931002 06931003
EDP No. 42066 42067
Pre-Load 10 kgf 10 kgf
Rockwell —Brinell
Rockwell; Vickers indentation (direct readout);
Rockwell Load = 60 — Vickers indentation
Hardness Values 100 —150 kgf Rockwell load = 60 —100 —150 kgf
Vickers hardness = HV10 Vickers hardness = HV10 —HV60 —HV100
—HV60 —HV100 Brinell = HB/HBT 2.5/62.5 —2.5/187.5 —5/125
Thickness Hard Materials ≥ 1mm Hard Materials ≥ 1mm
Values Soft Materials ≥ 4mm Soft Materials ≥ 4mm
Resolution 0.1 HRC 0.1 HRC
Rapp Industrial Sales R-19
888 789-7277
MACHINISTS TOOLS M A C H I N I S T S TO O L S
ETALON Duromaster 300
Hardness Tester
Universal, yet easy-to-use, automatic hardness
tester. Ideal for testing materials such as iron,
steel, hardened steel, brass, aluminium, nitrided
aluminium, cemented carbides and hard mate-
rial surfaces.Wide variety of icon-based software
options available for easy selection of the meas-
ured values. On-line help. Rockwell and Super
Rockwell hardness test in compliance with
ASTM E18, ISO 6508-2, 6506-2 and 6507-2,
Brinell, Vickers international standards. Single
trigger key for the measurements. Automatic
selection of the test load.
• Sensors used to check the indentation depth.
• Meets the requirements of both the
workshop and inspection laboratory.
• Comes with SIT calibration certificate.
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ETALON Duromaster 300
Digital Hardness Tester
Product No. 06931004
EDP No. 42068
Pre-Load 3 - 10 kgf
Vickers Load 3 — 5 —10 —15 — 20 —30 — 60 — 100 kgf
Rockwell Load 10 — 60 —100 —150 kgf
Super Rockwell Load 3 —15 —30 —45 kgf
Brinell Load 5 — 6.25 —10 —15.6 — 25 — 30 — 31.2 —
62.5 — 125 —187.5 kgf
International Standards EN-ISO 6506-2/6507-2/6508-2/ASTM-E18
Thickness Values Hard Materials ≥ 0.5mm Soft Materials ≥ 2mm
Hardness Tests Available HRC A, B, D, F, G, L, M, R, HV, HB, HRN, HRT
Resolution 0.1 HRC (0.01 HRC upon request)
R-20 Rapp Industrial Sales
888 789-7277
New Products - Click on product name to view page
NEW PRODUCTS
NEW PRODUCTS
TESA DIGICO 205 TESA Profilmeter 50 TESA Micro-Hite 3D
Digital Electronic Extended Range
Indicators
TESA TPS 300 / 500 /
1000 Motorised Setting TESA-HITE 400
Benches and 700 plus-m
ETALON
Duromaster P100
TESA VERIBOR
Light Bore Gage
TESA TT 300 and MERCER
EL 300
TESA D-Tect L10
Triaxial shock detection
sensor
ETALON Duromaster
200R & 200RB
TESA-Visio 200
TESA RUGOSURF 10
Roughness Gauge
TESA RUGOSURF 10G
Roughness Gauge ETALON Duromaster
TESAVISIO 500 300 Hardness Tester
to
TESA RUGOSURF 90G Backe of
Roughness Gauge Tabl ents
R-1 Cont
Rapp Industrial Sales
888 789-7277
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