Engine Overheat
Engine Overheat
CONTROL SYSTEM
ABSTRACT
Engines are static devices totally enclosed and generally oil immersed.
the consequences of even a rare fault may be very serious unless the
overheating.
CHAPTER I
INTRODUCTION
Typically an ICE is fed with fossil fuels like natural gas or petroleum
products such as gasoline, diesel fuel or fuel oil. There's a growing usage
of renewable fuels like biodiesel for compression ignition engines and
bioethanol or methanol for spark ignition engines. Hydrogen is sometimes
used, and can be made from either fossil fuels or renewable energy.
1.1 Invention
The invention of engines during the late 1800s allowed for longer-
distance, cheaper, and more energy efficient transmission, distribution,
and utilization of electrical energy. In the early days of commercial
electric power, the main energy source was direct current (DC), which
operates at low-voltage high-current. According to Joule's Law, energy
losses are directly proportional to the square of current. This law revealed
that even a tiny decrease in current or rise in voltage can cause a
substantial lowering in energy losses and costs. Thus, the historical
pursuit for a high-voltage low-current electricity transmission system took
shape. Although high voltage transmission systems offered many benefits,
the future fate of high-voltage alternating current still remained unclear
for several reasons: high-voltage sources had a much higher risk of
causing severe electrical injuries; many essential appliances could only
function at low voltage. Regarded as one of the most influential electrical
innovations of all time, the introduction of engines had successfully
reduced the safety concerns associated with alternating current and had
the ability to lower voltage to a value that was required by most essential
appliances.
1.2 Applications
The magnetic field excited in the primary coil gives rise to self-
induction as well as mutual induction between coils. This self-induction
counters the excited field to such a degree that the resulting current
through the primary winding is very small when no load draws power
from the secondary winding.
Ideal engine with a source and a load. NP and NS are the number of turns
in the primary and secondary windings respectively.
According to this formalism, when the number of turns in the primary coil
is greater than the number of turns in the secondary coil, the secondary
voltage is smaller than the primary voltage. On the other hand, when the
number of turns in the primary coil is less than the number of turns in the
secondary, the secondary voltage is greater than the primary voltage.
Any load impedance ZL connected to the ideal engine's secondary winding
allows energy to flow without loss from primary to secondary circuits.
The resulting input and output apparent power are equal as given by the
equation
.
1.5 Induction law
1.6 Polarity
The ideal engine model neglects the following basic linear aspects in real
engines.
.
1.8 Leakage flux
The ideal engine model assumes that all flux generated by the
primary winding links all the turns of every winding, including itself. In
practice, some flux traverses paths that take it outside the windings.]Such
flux is termed leakage flux, and results in leakage
inductance in series with the mutually coupled engine windings. Leakage
flux results in energy being alternately stored in and discharged from the
magnetic fields with each cycle of the power supply. It is not directly a
power loss, but results in inferior voltage regulation, causing the
secondary voltage not to be directly proportional to the primary voltage,
particularly under heavy load. Engines are therefore normally designed to
have very low leakage inductance. Nevertheless, it is impossible to
eliminate all leakage flux because it plays an essential part in the
operation of the engine. The combined effect of the leakage flux and the
electric field around the windings is what transfers energy from the
primary to the secondary.
Air gaps are also used to keep a engine from saturating, especially audio-
frequency engines in circuits that have a DC component flowing in the
windings.
Primary winding: RP, XP
Secondary winding: RS, XS.
In normal course of circuit equivalence transformation, RS and XS are in
practice usually referred to the primary side by multiplying these
impedances by the turns ratio squared, (NP/NS) 2 = a2.
Core losses are caused mostly by hysteresis and eddy current effects in the
core and are proportional to the square of the core flux for operation at a
given frequency. The finite permeability core requires a magnetizing
current IM to maintain mutual flux in the core. Magnetizing current is in
phase with the flux, the relationship between the two being non-linear due
to saturation effects. However, all impedances of the equivalent circuit
shown are by definition linear and such non-linearity effects are not
typically reflected in engine equivalent circuits. With sinusoidal supply,
core flux lags the induced emf by 90°. With open-circuited secondary
winding, magnetizing branch current I0 equals engine no-load current.
The resulting model, though sometimes termed 'exact' equivalent circuit
based on linearity assumptions, retains a number of approximations.
Analysis may be simplified by assuming that magnetizing branch
impedance is relatively high and relocating the branch to the left of the
primary impedances. This introduces error but allows combination of
primary and referred secondary resistances and reactance’s by simple
summation as two series impedances.
i. Open circuit
iii. Winding short circuits (eg: earth- faults, phase to phase faults
& inter-turn faults)
"Protective relay is a device that detects the faults and initiates the
operation of the circuit breaker to isolate the defective element from the
rest of the system."
These relays not only handle fault detection and location tasks but also
control, metering and monitoring functions. And it is these additional
functions - impossible before the advent of numerical technology - which
offer major cost-cutting potential.
2. Static relays
3. Microprocessor-based relays
CHAPTER II
LITERATURE SURVEY
One of nature's basic laws says that heat always flows from an area of
higher temperature to an area of lesser temperature, never the other way
around. The only way to cool hot metal, therefore, is to keep it in constant
contact with a cooler liquid. And the only way to do that is to keep the
coolant in constant circulation. As soon as the circulation stops, either be-
cause of a problem with the water pump, thermostat or loss of coolant, en-
gine temperatures begin to rise and the engine starts to overheat. The
coolant also has to get rid of the heat it soaks up inside the engine. If the
radiator is clogged with bugs and debris, or if its internal passages are
blocked with sediment, rust or gunk, the cooling efficiency will be re-
duced and the engine will run hot. The same thing will happen if the cool-
ing fan is not engaging or spinning fast enough to pull air through the ra-
diator.
IC Engine
The thermostat must be doing its job to keep the engine's average temper-
ature within the normal range so the engine does not overheat. If the ther-
mostat fails to open, it will effectively block the flow of coolant and the
engine will overheat. Exhaust restrictions can also cause the engine to
overheat. The exhaust carries a lot of heat away from the engine, so if the
catalytic converter is restricted, or a pipe has been crimped or crushed, ex-
hasut flow can be restricted causing heat to build up inside the engine. It's
also possible that your engine really isn't overheating at all. Your tempera-
ture gauge or warning lamp might be coming on because of a
faulty coolant sensor. Sometimes this can be caused by a low coolant level
or air trapped under the sensor.
If your engine is overheating, it may start to detonate. The engine may rat-
tle and ping and lose power. If detonation continues, it may damage the
rings, pistons and/or rod bearings. Overheating can also cause pisto scuff-
ing. As the engine gets hotter and hotter, the pistons may swell to the
point where there is no more room for expansion and they scrape against
the cylinders, damaging the pistons and cylinders. Exhaust valves may
also stick or scuff in their guides. This can damage the valves, guides and
lead to a loss of compression. Another consequence of engine overheating
may be a blown head gasket. Heat makes aluminum swell almost three
times faster than cast iron. Thermal stress can distort the head and make it
swell in areas that are hottest like those between exhaust valves in adjoin-
ing cylinders, and areas that have restricted coolant flow like the narrow
area that separates the cylinders. The typical aluminum head swells most
in the middle, which can crush the head gasket if the head gets too hot.
This will usually cause the head gasket to leak compression between adja-
cent cylinders, or leak coolant into the cylinders.
Engine overheating can also cause an overhead cam to seize and break.
Engine overheating may also stress old radiator and heater hoses and
cause they to burst under the additional pressure. Steam that is generated
inside the cooling system can also damage radiators with plastic end
tanks. A HOT warning lamp should never be ignored. Though a few high
tech cars like Cadillacs with the Northstar engine can disable cylinders to
"air-cool" the engine and keep it running at reduced power in the event of
coolant loss, most engines will suffer serious damage if they overheat. So
advise your customers to stop driving at the first sign of overheating. Turn
the engine off, let it cool down and try to find and fix the cause before
risking further travel.
2.3 OBJECTIVES
The ratio of the induced voltages (IVs) of the primary and secondary
windings is equal to the turn’s ratio during normal operating conditions,
magnetic inrush, and over-excitation. It differs from the turns ratio during
an internal fault. This paper describes a engine protection relay based on
the IVs. For a single-phase and a three-phase Y–Y engine, the IVs are
estimated. For a engine with a delta winding, the differences of the IVs
between the two phases are estimated to use the line currents, because the
delta winding current are practically unavailable. The ratio of the
matching IVs or the differences of the IVs is compared with the turns ratio
for fault detection. The various test results clearly indicate that the
algorithm successfully discriminates internal faults from magnetic inrush
and over-excitation and is independent of the core characteristics.
CHAPTER III
FABRICATION
DOMESTIC
POWER
IDEAL
ENGINE
TEMPERATURE
SENSOR
SENSE
50oC
FAN ON
3.2.2 Diode
3.2.3 Buzzer
Fig Buzzer
3.2.4 Resistor
3.2.5 Capacitor
4.1 ADVANTAGES
Simple in construction
4.2 DISADVANTAGE
4.3 APPLICATION
CONCLUSION
[2] Mathews CW. An improved engine differential relay. AIEE Trans Part
III 1954;73:645–50.
[3] Sharp RL, Glassburn WE. A engine differential relay with second-
harmonic restraint. AIEE Trans Part III 1958;77: 913–8.
[4] Einvall CH, Linders JR. A three-phase differential relay for engine
protection. IEEE Trans PAS 1975;94(6):1971–80.