HBL Power Systems Limited is an acknowledged leader in the field of specialized batteries and DC power systems. A strong R & D focus and a broad product range enables HBL to offer Its customers the appropriate technology suited for their applications. Charge input from solar arrays is insufficient to keep the batteries fully charged. During sun-less days, batteries are discharged but not charged. These conditions result in battery operating in Partial State of Charge (PSOC), Cycling ‘and Deep cycling. Also, solar systems are installed in open atmosphere exposing the batteries to extreme temperatures. Other lead acid batteries fail in such conditions due to sulphation, stratification, corrosion and plate shedding. Moreover, remote solar installations make water top-up difficult and costs money. To meet such rigors of usage HBL introduces a maintenance free (no water top-up) ‘Tubular Gel VRLA battery’ with unbeatable combination of Tubular plate and gelled electrolyte, which is a perfect fit for solar applications. _Besign & Construction a (robuisr Tyee) een > Positive Plate us bor, ed Tubular Plate with lead-calcium-tin alloy spine grid . Negative Pate and polyester gauntiet. Pealtive Terminal etc ene: Negative Plate 3 ~ container Flat pasted plate with lead-calcium alloy grid and long “*™ 58m ud cover life expander material peer > Separator Micro porous synthetic separator. > Electrolyte Sulfuric acid, immobilized as thixotropic Gel. Container & Cover Polypropylene, Flame retardant is optional. > Valve Self-reses 19, Pressure-regulating and Explosion- proof with flame arrestor. Terminal Epoxy sealed terminals with threaded lead-plated copper alloy inserts, > Steel trays Acid resistant, epoxy coated, stackable boxes for easy installation. ® Connectors Lead plated solid copper connectors.Features & Benefits Tubular positive plates Proven cycling and deep cycling capabilities Gelled electrolyte No stratification and no failure due to PSOC operation Pre-filled and charged Ready to use, easier to install Valve regulated No water additions required during service life Antimony - free alloy Long shelf life with very low self-discharge High pressure die-cast spine grids ‘Takes longer time for grid to corrode No free acid Safe and economical transportation No risk of thermal runaway Good heat dissipation as gelled electrolyte Js in contact with plates and container Ready to install 100% capacity on first discharge ‘Tubular and Gel combination Very good deep discharge recovery Versatile in mounting arrangement Can be mounted both in horizontal and Vertical orientation 7 Vv a 0 Performance [Parameter ‘Volts volts ‘Single ceit Monabloc. Design float Life at 270 20 Years 16 years | Design eye Life at 27€@80%D0D | 1800 Cycles 4200 Cycles Design cyele Life at27€@20%D00 |5200 Cycles 3500 Cycles: Self Discharge -<2%per month at 276 AH Efficiency 95% WH efficiency 85% Operating Temperature -20'Cto +85°C maf Certifications 150 9001 certified Quality Management System 150 14001 certified Environment Management System UL recognized components. ® _IEC/EN 60896-2, 1995 certified by CSA (Canadian Standards Association) Batteries Conforms to the following specifications IEC/EN 61427, 2005 (Batteries for Solar Photovoltaic Systems) TEC GR/BAT-03/01 MAR 2006 IEC/EN 60896-21822, 2004 (Stationary Lead Acid batteries) DIN 43539-T5, 1984 (Proof against deep discharge) vv There are three basic HBL is the only Only Manufacturer of Tubular types of VRLA batteries reat acares ea Maintenance Free batteries : AGM thick plate, in India AGM thin plate and Tubular Gel fomake all Use eypes (No water top-up)Charging | a "On/Off Charge Controller "Constant Voltage Charge Controller ‘Array Over Voltage Disconmect 2.370 Vicell z Array Re-connect Voltage 2.250 vcell Regulation voltage = 2.350 Vjeell Low Voltage disconnect 1.850 V/cell 1.850 Vet . Load Re-connect Voltage 2.080 Vee 2.080 vjcel Equalizing charge Voltage 2.350 V/eell assoc Note: Above charge voltages are epoicabe for on operating temperature of 27°C Product Specifications pana Preoo Cg eet ei yo Cr re ee cores ee ert ee ee 12 Volt Monoblocs. Length eri) feces Cee Ad Pd Ceca) | s2 76140 cn 40 | 050 | 072 | 105| 198 Por ve z “498 [410 | LaLa 12 Te1 60 12 60 | 0.75 | 108 | 158 | 296 | 410 221 3 12 T6180 2 0 | 100 | 144 | 210 | 395] 526 | [pas [46 42761100) 12 300 | 1.25 | 181 | 263 494 | 526 226 50 a2Toriz0| 12 x20 [150 | 247 | aas | ses | 272 | 383 55 j 127G1180| 12 aso | 225 | 325 | 473 889 | 380 | [383 70 2 Volt Cells (| 2761120 Ezy 120 755 445 257, | 2 TI 160 24 755 | 445_| 304 16 755 aas | 263 16 7 75 | 445 | 311 16 755, 445 338 2 TG1 300 8 735, 445 209 2761 320 8 755, 445, 208) 2 Tol 360 8 755 | 445 | 250 2761400 8 755 | as | 250 2761 440 8 755 | 445 | 281 2Tai40 [| 8 | 755 445 281 2 761 500 5 755 | aas_| 281 2 Ta 625 6 se0_[ 70s | 230 | 2761700 6 sso_| 705 | 230 [2761775 6 | 7s 580 705) 27. 2 Tel 850 6 850 sso_| 705 | 271 2 Tar 1000 6 +1000 sea | 70s | 324 2 TGI 1100 6 | i100 | 13.75 | 19.86 | 28.90 | 54.35 584 705 324 2 TGI 1250 6 | 1250 | 1863 | 2257 | 32.64 | 61.76 [ 590 | 705 370 | * Other special designs & configuration of the battery system for specific application shall be provided on request be held binding on the company hk HBL Power Systems Limited # 8-2-601, Road No.10, Banjara Hills, Hyderabad - 500034, AP, INDIA Toll Free No.: 180-425-2939, e-mail : contact@hbl.in website : www.hbl.in Nominal capacity of the cell / battery corresponds to 10 Hrs discharge rate to an end cell voltage of 1.800 V at 27°C In accordance with its policy of continuous improvement the company reserves the right to change specification and designs without notice. Ilustrations, data, dimensions and weights given In this brochure are for guidance only and cannot feiroene\or-Fe8 2010