Page 9-1

Section - 9 Information Parts Page 9-0

Contents Page

STANDARD APPLICATIONS

STANDARD APPLICATIONS
Engine Gasket Sets / Repair Kits

ALL STD. APPLICATIONS

ALL STD. APPLICATIONS

ALL STD. APPLICATIONS

ALL STD. APPLICATIONS

ALL STD. APPLICATIONS

GENSET APPLICATION
Indigenous upper Engine Gasket Set ……………………………...9-1

GASKET CYL. HEAD

Indigenous lower Engine Gasket Set ………………………………9-2
Imported upper Engine Gasket Set...………………………………9-3
Imported Lower Engine Gasket Set ………………………………..9-4

COMMENTS
P.T.Pump Gasket Set ……………………………………………….9-5
Water Pumps Repair Kits…………………………………………….9-5
Air Compressor Repair Kits………………………………………….9-5

TCL
Turbocharger Repair Kits ……………………………………………9-6
Conversion Kits Parts Nos. of
Radiator to Heat Exchanger………………………………………....9-8
Heat Exchanger to Radiator…......................................................9-8
Turbochargers …......................................................................... 9-9
High Altitude Compensation Kits .…………………………………9-12
Pipe Couplings……………………………………………………….9-12
ECP-G retrofit Kits ………………….....................………………..9-13
Short Block Assembly of Various Models …………………………….9-15

ENGINE GASKET SETS

Oversize Main Bearings ………………………………………………..9-16
Conrod Bearings…………………………………………………….9-17
Thrust Bearings …….………………………………………………9-18

PART N0.

BM54940

BM50745
Break Up of filter Element & Seal Ring …………….....……………..9-18

3240239

4072231

4072233

4072226

4072225

3880383

4058790

3936562
Part No. Structure Old and New ………………………………………9-19
B-check Kits Model Wise ….……………….....……………………….9-20
Air System
Hose Elbows Dia wise Part Nos.…………………………………..9-21
Plain Air Hump Hoses………………………………………………9-21
Air Cleaner Assemblies and Elements And Kits……...…………9-22

( INDIGENOUS )
Switch Overspeed …………..………………………………………….9-31
Tachometer…………..…..........……………………………………….9-32
Cooling System
Flex Master Coupling Part Nos. & Sizes ………………………….9-33
Cooling Water Plain Hoses Dia. & Length wise Part Nos.………9-34
CAC, Pre Mix Part Nos.…………………………………………….9-35
Clamp T-Bolt Dia. Wise part Nos.………………………………….9-35

UPPER ENGINE GASKET SETS

Miscellaneous

N/NT/NTC/NTA-495
Replacement Parts ECPG………………………………………….9-36

ENGINE SERIES

V/VT/VTA-1710
Part Nos. Information ECP …………………………………………9-37

N/NT/NTA-743
Section - 9 Information Parts

NTA-855-FFC
KT-KTA-2300
Part Nos. of Belts for Various Applications ……………………….9-38
Cummins Branded A.V. Mounts (GREB) ……...…………………9-40

KTA-3067
KTA-1150
KT-1150
PCC retrofitting kits……...…….................................……………9-44

NTA14

6B5.9
Cummins Part Numbers for Newage Alternator……......…….…9-47
PULSE Generators Starting Part Nos.& Guidelines …….......…9-52
Sr.No.

Note : Those parts not appearing compared to earlier version of Spec.

10.
1.

2.

3.

4.

5.

6.

7.

8.

9.
Diary are superseded/supplied on lower level, or top level or
obsoleted or multi replaced.
Page 9-2

Page 9-3

NON SUPERCHARGER ( OBSOLETE)

For WET type Fly.Hsg. Application
For WET type Fly.Hsg. Application
STANDARD APPLICATIONS
STANDARD APPLICATIONS

Engine Overhaul Gasket Set.

STANDARD APPLICATIONS
STANDARD APPLICATIONS

STANDARD APPLICATIONS
STANDARD APPLICATIONS
STANDARD APPLICATIONS
STANDARD APPLICATIONS
STANDARD APPLICATION
ALL STD. APPLICATIONS

WET/DRY EXH.MFD.
NTC-400 & BELOW
STANDARD FFC
COMMENTS
COMMENTS

COMMENTS

STANDARD

STANDARD
STANDARD
STANDARD
GENSET

GENSET

TCL
ENGINE GASKET SETS

ENGINE GASKET SETS

PART N0.

PART N0.

PART N0.
BM62427
BM62431

AR95138
4072229
4072277
3240084
3247965
3880384
3936563

4089368
4024918
4024946
4024946
3802076
3800727
3800728
3800730
3800731
3803697
3804843
4089371
3804896
4089649
4025271
OVERHAUL GASKET SET ( UPPER + LOWER GASKET SET )
LOWER ENGINE GASKET SETS (INDIGENOUS)

UPPER ENGINE GASKET SET (Imported)

SMALL CAM 672 & 743

N/NT/NTC/NTA-495

ENGINE SERIES
ENGINE SERIES

SMALL CAM 855

ENGINE SERIES

KT/KTA/KTTA-38
BIG CAM III,II,I
Section - 9 Information Parts

Section - 9 Information Parts

N/NT/NTA-743

N/NT/NTA-855
NTA-855-FFC

KTA/KTTA-19

KTA/KTTA-50
V/VT/VTA28

6CT/CTA8.3
VT (A)-1710
KT (A)-1150
KT (A)-1150

88 NT(BC)
VT-1710

LT/LTA
KT 19

4B3.9
6B5.9
6B5.9

N14

N14
Sr.No.

Sr.No.
SR

10

12
13
14
15
11
1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8
9
Section - 9 Information Parts Page 9-6 Section - 9 Information Parts Page 9-4
TURBOCHARGER REPAIR KITS ENGINE GASKET SETS
ITEM NO ITEM DESCRIPTION ENGINE MODEL REMARK
LOWER ENGINE GASKET SETS (IMPORTED)
3545834 KIT,TURBO BEARING REPAIR NT/NH,GNH743,P45
SR ENGINE SERIES PART N0. COMMENTS
3545399 KIT,H1C/H2A TURBO REPAIR 4B3.9,6B5.9, NT(A)495 TURBO MODEL H1C/H2A (CURRENT FOR SERVICE)
3545345 KIT,TURBO REPAIR KTA-2300,KTA-38 TURBO MODEL HX60 (CURRENT FOR SERVICE) 1 BIG CAM II,I 3801468 NTC-400 & BELOW
2 SMALL CAM 855 3014459 FFC & PISTON COOLING
3545479 KIT,OVERHAUL KTTA-50-C,K-2000-E TURBO MODEL HT100 (CURRENT FOR SERVICE) 3 SMALL CAM 855 3801463 NON FFC-NON PISTON COOLING
3545575 KIT,TURBO GASKETS 4B3.9,6B5.9,6C8.3 TURBO MODEL H1C,H1E,HX35 (CURRENT FOR SERVICE) 4 SMALL CAM 855 3801464 NON FFC-PISTON COOLED
3545577 KIT,TURBOCHARGER GASKETS NT/NH,V30 HC5A,HX80 (CURRENT FOR SERVICE) 5 SMALL CAM 672 & 743 3801466 NON FFC-NON SUPCHRG
6 SMALL CAM 672 & 743 3801467 NON FFC-SUPERCHARGED ( OBSOLETE )
3545627 KIT,REPAIR HX50 VTA-28 TURBO MODEL HX50 (CURRENT FOR SERVICE) 7 NHRS/NRTO 3802075 STANDARD APPLICATIONS ( OBSOLETE )
3545647 KIT,HC5A TURBO REPAIR K19,K38,K50 TURBO MODEL HC5A,HX80 (CURRENT FOR SERVICE) 8 V/VT/VTA28 3017564 STANDARD APPLICATIONS
4027309 KIT,H1C/H2A TURBO REPAIR L10,4B3.9,6B5.9,6C8.3 OBSOLETE,SUP/BY 4027309 9 KT19 4089390 STANDARD APPLICATIONS
10 KTA/KTTA19 4089391 STANDARD APPLICATIONS
3545661 KIT,4LG TURBO REPAIR NT/NTA-743,NT-855,VTA-28 TURBO MODELS 4LGK,HC3 (CURRENT FOR SERVICE) 11 KT/KTA/KTTA38 3804301 STANDARD APPLICATIONS
3545669 KIT,TURBO REPAIR HT3B,HT60 NT/NH TURBO MODELHT3B (CURRENT FOR SERVICE) 12 KTA/KTTA50 3804300 STANDARD APPLICATIONS
3545399 KIT,H1C/H2A TURBO REPAIR 4B3.9,6B5.9 TURBO MODEL H2A (CURRENT FOR SERVICE) 13 LT/LTA10 3803404 STANDARD APPLICATIONS
14 N14 4025069 STANDARD APPLICATIONS
3545679 KIT,HT4B TURBO REPAIR VTA28,NTA-855 TURBO MODEL HT4B (CURRENT FOR SERVICE) 15 4B3.9 3802375 STANDARD APPLICATIONS
16 6B5.9 3802376 STANDARD APPLICATIONS
17 6CT/CTA8.3 3800558 STANDARD APPLICATIONS
18 N14 PLUS 4025068 STANDARD APPLICATIONS
19 L 10 4025155 STANDARD APPLICATIONS

Section - 9 Information Parts Page 9-7 Section -9 Information Parts Page 9-5
PT PUMP GASKET SET
ITEM NO ITEM DESCRIPTION ENGINE MODEL REMARK
3545840 KIT,TURBO REPAIR NTC-495 (FOR TURBO P/N 3227391) TURBO MODEL TO4B (NON CUMMINS PART.) FOR ALL TYPE OF PT PUMP BM68356 INDIGENOUS GASKET SET
3575169 KIT,HX40 TURBO REPAIR 6BT/BTA5.9,6CT/A8.3 TURBO MODELS HX40W,HX35 (CURRENT FOR
SERVICE) WATER PUMP REPAIR KITS

3575210 KIT,4LG TURBO REPAIR VTA-1710,KTA-1150,GTA-1150/2300 TURBO MODEL 4LGK (CURRENT FOR SERVICE) SR .ENGINE MODEL REPAIR KIT P/N SUITABLE FOR WATER PUMPS
1 NH /NT BM91981 3880258 & BM50446--BOTH OBSOLETE SUPERCEDED BY
3575230 KIT,TURBO REPAIR N14/NTA14,NTA-855 TURBO MODEL HT60 (CURRENT FOR SERVICE) 3166497, AR95835 OBSOLETE SUPERCEDED BY 168255
3575236 KIT,TURBO REPAIR QTA-19-C,Q-19-M TURBO MODEL HX82 (CURRENT FOR SERVICE) 2 NH /NT 4084185 3166497, 3168255
3801096 KIT,TURBO REPAIR/ NT-855-L TURBO MODELS T50,ST50,VT50,T46 & T46B (CURRENT 3 NH /NT 3239763 AR 4283, AR 4284,
TURBO SEAL FOR SERVICE) 4 NT (A) 855 FFC 3239764 AR45347
3801523 KIT,HT3B BEARING/SEAL NT/NH,91N14 TURBO MODELS HT3B,BHT3B (CURRENT FOR 5 1 MW 3803284 3634033
SERVICE)
4027309 KIT,TURBO REPAIR 4B3.9,6B5.9,6C8.3 OBSOLETE (SUP/BY 4027309 ) SEA WATER PUMP REPAIR KITS
3803042 KIT,TURBO REPAIR NT/NH,V555 TURBO MODELS T50,ST50,VT50,T46 & T46B (CURRENT SR ENGINE MODEL REPAIR KIT P/N SUITABLE FOR WATER PUMPS
FOR SERVICE)
1 NH 495 3881151 3225879 (MINOR)
3803201 KIT,HT4C BEARING SEAL NT/NH,V28,V903 TURBO MODELSHT4B,BHT4C REPLACES 3801638/
NH 495 3881150 (MAJOR)
3803268 / 3803322 (CURRENT FOR SERVICE)
2 V 12 3881633 SHORT VOYAGE SPARES ( MINOR) 3881010, 3881011, 3877979
3803257 KIT,TURBO REPAIR K19,K38,K50 TURBO MODELS HC5A,HC5B & HX80 (CURRENT FOR
V 12 3881634 LONG VOYAGE, SPARES (MAJOR)
SERVICE)
3 NT 495 MG 3413337 SHORT VOYAGE, SPARES (MINOR) 3413072
4027074 KIT,TURBO REPAIR QSK-45 TURBO MODEL HX82 (CURRENT FOR SERVICE)
NT 495 MG 3413336 LONG VOYAGE, SPARES (MAJOR)
4027309 KIT,TURBO REPAIR 4B3.9,6B5.9,NT/NTA/NTC-495 TURBO MODELS H2A,H1C,H1E (CURRENT FOR
SERVICE)
AIR COMPRESSOR REPAIR KITS
SR ENGINE MODEL REPAIR KIT P/N AIR COMPRESSOR P/N.
1 NH / NT (SINGLE CYL.) AR 4154 AR 7944,AR 8312, 3246699(SUPERCEDED BY AR 7944)
2 K6 /KV (TWIN CYL.) 3880524 3239940, 3241154
3 C ENGINE 3803767 3558051
 Section – 9 Information Parts Page 9-10
CONVERSION KITS - TURBOCHARGERS
* 495 SERIES

N - 855
N – 743

NTA 743
NT - 743

NTA-495
NTA-855
MODEL / CON VERSION OF KIT PART NO. REMARKS

KTA-3067 G
KTA-2300 G
VTA-1710-G

KT(A)-1150.G
KT/KTA- 1150
APPLICATION TURBOCHARGER N/NT/NTC-495

ENGINE MODEL
ENGINE MODEL

VT/VTA – 1710 G

VTA 1710-G3, G5
NT 743 M GARRETT TO HOLSET 3241932 Less Turbo for Radiator / HE Cooled

VTA- 1710-G3/ G5
KTA-2300 / 3067 G

NT/NTC/NTA-495-G
4 LGK Engine. Use Turbo. 3502490 - 4 LGK
NTA 855 C HM R35 ST50 TO HOLSET 3240293 * With Turbo. Use Turbo.

-
DUMPER * 4LGK 3502490-4 LGK
Section - 9 Information Parts

###
N/A
NTA 855 G FFC SCHWEITZER P/N 3229094 3241208 With Turbo. for Radiator / HE Cooled

3239961

3230457

3241466
3239457
3679730
TO HOLSET 4 LGK Engine. Use 4 LGK

3240788

3247555

3880142
3879625
3246405
3246399
3246317
3246318

NTA 855 C HOLSET 4LGK TO WATER 3880876 With Turbocharger P/N

ALL RIGS / AIR COOLED BRG. HSG. 4 LGK AR 3880820
COMPRESSOR TURBO.
W/P-AR3246489

WITH PLAIN HOSES

KTA 1150 G HOLSET HC5A OR 3880195 With Turbo.
WITH PLAIN HOSES

(1500 RPM) GARRETT T-18-A TO for radiator / HE Cooled Engine. Use

b) (ST 50 Turbo & Std Exht. Manifold)

HOLSET 4 LGK Turbo 3522295

3679566

3679936
a) (Holset Turbo & pulse tuned Exht. Mfd)

3241721*
KT 1150 G HOLSET HC5A OR 3880194 With Turbo

3660142 N
(1500 RPM) GARETT-18A TO for radiator / HE cooled engine
HOLSET 4 LGK Turbo 3522294

WITH PIPE
CONVERSION KITS - HEAT EXCHANGER TO RADIATOR
CONVERSION KITS - RADIATOR TO HEAT EXCHANGER

COUPLING
3679714
3990531

3879633

* This kit includes Intercooler Element, its Hsg. & mounting parts & is to be used when the basic engine is NT-855.
WITH PIPE
COUPLING
Page 9-8

Crankshaft i.e. reduced bolt circle diameter (PCD) on the crank nose.
* This kit includes parts which attach to crankshaft suitable for new
Section – 9 Information Parts Page 9-11 Section – 9 Information Parts Page 9-9
CONVERSION KITS - TURBOCHARGERS CONVERSION KITS - TURBOCHARGERS
* 495 SERIES * 495 SERIES

MODEL / CON VERSION OF KIT PART NO. REMARKS MODEL / CON VERSION OF KIT PART NO. REMARKS
APPLICATION TURBOCHARGER APPLICATION TURBOCHARGER
KT 1150 G HOLSET HC5A OR 3880195 With Turbo
NT 495 G T35 TO HOLSET H2A 3239065 Less Turbocharger for
(1500 RPM) GARETT-18A TO for radiator / HE cooled Engine, use
HOLSET 4 LGK Turbo 3522295
NT 495 G GARRETT TO HOLSET H2A 3239561 Less Turbocharger for Radiator Cooled Engine
KT 1150 C HC5A TO 4 LGK 3880194 With Turbo
HM 72-71 for radiator / HE cooled Engine, use NT 495 G GARRETT TO HOLSET H2A 3239564 With Turbocharger (3529298-00) for Heat Exg.
Turbo 3522296 Cooled Engine
NT / NTC 495 C HOLSET H2A TO WATER COOLED 3880489* With Turbocharger P/N 3533964 (Old Turbo
ALL RIGS / AIR BRG. HSG. H1E TURB. P/N 3529296 H2A)
COMPRESSOR HOLSET H2A TO WATER COOLED 3880490* With Turbocharger P/N 3533964 (Old Turbo

NT 743 G T50 TO HOLSET 4 LGK 3240293 Less Turbo. for Radiator / HE Cooled
Engine. Use Turbo. 3502490 - 4 LGK

NT 743 C T50 TO HOLSET 4 LGK 3240901 Less Turbo.

R-25 TEREX With turbo AR 3240902 With Turbo. AR 3240902
HM DUMPER (Turbo – 3521595)
Section - 9 Information Parts Page 9-14

6.
5.
4.
3.
2.
1.
15 Rapid Restart Shut down coil 3017993 3017993 3017993 3017993 3017993 3017993 1
16 Air Cleaner Bracket 3392575 1

TURBO
17 Allen Head Cap Screw S-189-C S-189-C S-189-C S-189-C S-189-C S-189-C 4 TURBO.
18 Allen Head Cap Screw S-184-C S-184-C S-184-C S-184-C S-184-C S-184-C 2
19 Spring Washer 181466 181466 181466 181466 181466 181466 6

KT1150 C
HOLSET TURBO

KT 2300 C
VT 1710 C
NTA 855 C

NTA 855-C
20 Plain Washer 70704 70704 70704 70704 70704 70704 4

KTA 1150 C
FOR N-495 CPT-365
FOR N-495 D-50-A-12

21 Plain Washer 67684 67684 67684 67684 67684 67684 2

COMPRESSOR WITH
FOR N-743 D-8O-A-12
DOZER WITH HOLSET
DOZER WITH HOLSET
Section - 9 Information Parts

22 O Ring 154088 154088 154088 154088 154088 154088 1

23 O Ring 154087 154087 154087 154087 154087 154087 1

HM
R35
24 1/8 NPTF plug with head 70295 70295 70295 70295 70295 70295 2

D 355
D 155

BEML
BEML
BEML
BEML
BEML

LW 50
LW 35

HD 785
25 10 Micron Fuel Filter 4084133 4084133 4084133 4084133 4084133 4084133 2
26 Accessory Drive 3005131 3880468 3880468 3880468 3880155 3245239 1
27 Low Coolant Water Level (LCWL) Switch 4072714 4072714 1

For N14 DG Set Only

HIGH ALTITUDE COMPENSATlON KITS

CONVERSION KITS - PIPE COUPLINGS

3239329

3239329

Adapter for Air intake temperature sensor 4053490

3239755

3881602
3880050
3880214
3880051
3879742
3879743

ECP/ECPG -Remote Monitoring Kit

(With Software on CD) Diesitel 4072075
Page 9-12

Section - 9 Information Parts Page 9-15 Section - 9 Information Parts Page 9-13
SHORT BLOCK ASSEMBLY OF VARIOUS MODELS *
ECP-G Retrofitting Kit for Various Engine Models

PART NO. MODEL REMARKS Sr. ENGINE MODELS NT495 NTA495 743 855 K6 V28 Qty.
4105144 NT-495 (SO. No. E84823201) P/N 3881121 No. Description P.No. P.No. P.No. P.No. P.No. P.No.
NTC-495 Long nose crankshaft, AR96687
1 ECP-G Assembly 4083935 4083935 4083935 4083935 4083935 4083935 1
Cyl. Block, 200710 Piston and AR3013282 Con. Rod.
2 Fuel tube 4085722 4085722 4085724 4085720 4084238 Hose 1
4105237 NTA-495 AR3247490 Crank, AR95562 Piston, BM 66968GC Cover, AR3015523 CR
3 Mounting bracket 4085734 4085734 4085734 4085734 4084240 4084240/ 1
4105148 NT-180 ND LOCO AR1945 Crankshaft, 200710 Piston
Genset AR3013282 Conrod, BM66968 GC 4085717
4105142 N-743 Genset/D80 Dozer of BEML 4 Engine Harness 4911692 4911693 4911694 4911695 4911696 4911697 1
4105143 NT-743/NTA-743 C Also for R25 HM Dumper 5 Vibration Isolator 3229922 3229922 3229922 3229922 3229922 3229922 4
3879939 NT-855-C-355 (FFC) Can use for UH-181 Hyd. Excavator, Ex400 and PC300 Engines. 6 Coolant temperature sensor 3865346 3865346 3865346 3865346 3865346 3865346 1
3239195 NTA-855 Non FFC I LW 35 7 Lube oil pressure sensor 3408560 3408560 3408560 3408560 3408560 3408560 1
AR 3241910 KT-1150 C/G (D-155) Also for 20-71 HM Front End Loader 8 Adapter for Coolant temperature sensor 4053490 4053490 4053490 4053490 4053490 4053490 1
AR 3241911 KTA-1150 G/C (D-355) also for PC-650 Application 9 Adapter for lub oil pressure sensore 3814448 3814448 3814448 3814448 3814448 3814448 1
3881506 VTA-1710-Loco
10 Magnetic pick up 3875360 3875360 3875360 3875360 3875360 3875360 1
* Please refer EBR of engine and the break-up of Short Block Kit to decide the suitability of particular part number.
11 Fuel Actuator 3330601 3330601 3330601 3330601 3330601 3330601 1
12 Fuel actuator housing (For PTG / PTR pump) AX1002978 AX1002978 AX1002978 AX1002978 AX1002978 AX1002978 1
13 ECPG O & M Manual 3243803-00 3243803-00 3243803-00 3243803-00 3243803-00 3243803-00 1
14 OEM harness 4054744 4054744 4054744 4054744 4054744 4054744 1
 Section - 9 Information Parts Page 9-16

4
3
2
1
No.
K6
MAIN BEARINGS

V1710
NH/NT
MODEL STANDARD 0.010” 0.020” 0.030” 0.040” THRUST RING

Engine

B Series
KV 12/16

C Series
495 3240000 3240001 3240002 3240003 3240004 3067568

L10 Series

3238204
3238203

3879488
3236205
743 & 855 3239990 3239991 3239992 3239993 3239994 3067568

Sr. Part Number

Std.
1150 AR12270 AR12271 AR12272 AR12273 205112

205112

4025120
3802519
4073137
3000139
3067568

173326
Section-9 Information Parts
V1710/28 AR4220 AR4221 AR4222 AR4223 4073137

0173368
3166554
0173368

3167229
3873576
3166556
Part No.

0151881
(Set Main Bearing)

Part Number
2300 AR12250 AR12251 AR12252 3000139

1
1
1
1
1
1
1
1
Break-up at ‘AR’

Qty.
KTA3067/50G 3018210 3018211 3018212 3018213 3000139

3945922
3001708
4104649
3001196
3074361

SUPERSEDENCE

st
0.010”O/S
4B 3802010 3802011 3802012 3802013 3802014 *

OVERSIZE THRUST RINGS

FILTER ELEMENT AND SEAL RING.

Seal Ring
Seal Ring
Seal Ring
Seal Ring
(lntroduced from June 1 , 1997)

BREAK-UP AT ‘AR’ PART NUMBERS I.E.

(AR and B Check Kit Part Numbers)
6B 4080707 4080708 3802072 3802073 3802074 *

Element SLOBP
Description
180282
C Series 3945917 3945918 3945919 3945920 *

3001709
3001197
3074362
0.020”O/S

Element LO Filter Std.

A) ‘AR’ Part Numbers i.e. Filter Element and Seal Ring.

Element Fuel Filter Std

Element LO Filter Small
L10 4025120 4025126

Page 9-18
*B & C Series engine MB Set Thrust Main Brg as a part of MB shell.

Page 9-19 Section - 9 Information Parts Page 9-17

Section-9 Information Parts PART NUMBER STRUCTURE OLD & NEW CON ROD BEARINGS
OLD P/N Structure New P/N Structure
Digit-> 1 2 3 4 5 6 7 8 9 10 11 12 CD 1 2 3 4 5 6 7 8 9 10 11 12 MODEL STANDARD 0.010” 0.020” 0.030” 0.040”
1 0 0 0 2 9 6 5 K 0 2 9 6 5
2 0 5 0 4 3 8 5 K 2 5 0 4 3 8 5 495/743/855 203670 203671 203672 203673 203674
3 3 2 2 5 7 2 5 K 9 3 2 2 5 7 2 5 855 203660 203661 203662 203663 203664
4 A R 0 0 0 7 0 5 8 0 0 K 4 A R 7 0 5 8
5 A R 0 0 1 2 0 9 8 0 0 K 1 A R 1 2 0 9 8 855 / N14 214950 214951 214952 214953 214954
6 A R 3 2 4 1 8 5 5 0 0 K 1 3 2 4 1 8 5 5 V1710 /28 200600 200601 200602 200603 200604
7 A R 3 8 8 0 1 5 7 0 0 K 3 3 8 8 0 1 5 7
8 B M 0 0 0 3 4 1 0 0 0 K 1 B M 3 4 1 0 1150 205840 205841 205842 205843 N/A
9 B M 0 0 9 5 1 6 1 0 0 K 0 B M 9 5 1 6 1
2300 3047390 3047391 3047392 3047393 3047394
10 3 5 2 9 2 9 6 0 0 K 4 3 5 2 9 2 9 6
11 4 0 5 5 2 8 1 0 0 K 4 4 0 5 5 2 8 1 KTA 3067/50G 3047390 3047391 3047392 3047393 3047394
12 S T 0 0 0 0 6 8 5 C K 2 S T 6 8 5 C
B Series 4080702 4080703 4080704 4080705 4080706
13 S T 0 0 0 1 2 8 1 K 3 S T 1 2 8 1
14 S T 0 0 0 1 1 7 7 1 K 4 S T 1 1 7 7 1 C Series 3950661 3901431 3901432 3901433
15 S 0 0 0 0 6 0 4 K 2 S 6 0 4
16 S 0 0 0 0 1 9 5 A K 1 S 1 9 5 A L10 3016760 3016761 3016762
17 A S 0 8 0 7 8 0 0 S S K 5 A K 8 0 7 8 S S
18 A S 1 6 0 2 0 0 0 S S K 9 A K 1 6 0 2 0 S S
19 A S 1 6 0 0 9 4 6 M C K 0 A K 1 6 0 0 9 4 6 M C
20 A S 0 6 0 7 9 4 0 M S K 1 A K 6 0 7 9 4 0 M S
21 A S 1 6 0 1 4 0 6 M O K 2 A K 1 6 0 1 4 6 M O
Section – 9 Information Parts Page 9-22
AIR CLEANER ASSEMBLY, ELEMENTS AND KITS
SR. AIR CLEANER ELEMENT ELEMENT KIT P/N WHERE-USE HOUSING
NO. ASSLY INNER OUTER OD

Old Current Old Current Old Current

B CHECK KIT
P.No. P.No. P.No. P.No. P.No. P.No.
B CHECK KIT K-6

1 -- 4020943 -- 4020552 -- 4020551 GTA-1710-G,KTA-19-G4,KTA-2300-G,KTA-38 G2 18 INCH

B CHECK KIT N-495-G

B CHECK KIT N-743-G
B CHECK KIT N-495-G
2 3872650 4055571 3230273 4055575 3237949 4055576 N-495-C/M, NT-495-F/M/MG/P,NTA-495-C/F/G/P,

KIT, B CHECK S SERIES

KIT B CHECK KTTA-1150
B CHECK KIT NT/NTA743
B CHECK KIT NT(A)495-G
B CHECK KIT NT(A)495-G
N- 743-C/L/M, NT-743-M/MG 12 INCH
Part Desc.
Section – 9 Information Parts

BCHECKKIT-KTA 50G3 RAD

3 3872651 4055571 3230273 4055575 3237949 4055576 NT-495-MG,NT-495-M,NT-495-P( IND.PUMP),NT-

B CHECK KIT INHIBITOR 495

B CHECK KIT - NTA855-LW35

B CHECK KIT N-743G/N855-G

B CHECK KIT NT(A)743/855-G

B CHECK KIT- V/VT/VTA/1710

B CHECK KIT- KT/KTA 2300-G

B CHECK KIT- KT/KTA 2300-G

495-F(FIRE PUMP),NTA-495-C (RICE MILL),NTA-

B CHECK KIT VT1710 RADIATOR

495-G, NTA-495-P(IND.PUMP),N-743-L( DE-200
LOCO,WHD-220 LOCO,SAN LOCO, ORTON
CRANE, AMERICAN BRAITHWAIT CRANE),
N-743-C (4 HA-4 COMPRESSOR,TIL RT-760 &
B CHECK KITS WITH CAC

745 MOBILE CRANE),N-743-M 12 INCH

4 3872652 4055572 3230338 4055579 3237951 4055580 6CTA-8.3-C/G2,NT-495-C/L, NTA-495-C/F/F1,
N8-G1/G2, N-743-C/T-C/T-M, NT-743-C/F/F1/G/G1
/L/MG/P/T-F, NTA-855-L(BC)/MG(BCIII), KT-1150-C,
P/N

3238515
3238529
3238526
3238524

3238530

3238531
3238527
3238525
3238517
3238516

3238528
3238523
3238521
3238520
3238515

3238487
3238518
3238514

GTA-1150-G, GTA-2300G 14 INCH

AX1002399
5 3872653 4055281 3226019 4055279 3237953 4055280 NT-743-C, NT-855-L(BC)/L4(BC), VTA-28-L,
VTA-1710-L, KT-19-R, KT-1150-L, KTA-1150-C/L 16 INCH
Page 9-20

6 -- 3872654 -- Single -- 3237954 3237954 or 3875611. NTA-855-C(BC), KTA-1150-L 17.5 INCH

Element

Section – 9 Information Parts Page 9-23

9
8
7
6
5
4
3
2
1

22
21
19
18
17
16
15
14
13
12
11
10

20
#

AIR CLEANER ASSEMBLY, ELEMENTS AND KITS

Record

SR. AIR CLEANER ELEMENT ELEMENT KIT P/N WHERE-USE HOUSING

7
6
5
4
3
2
1

10
8
9

11

NO. ASSLY INNER OUTER OD

Record #

Old Current Old Current Old Current

P.No. P.No. P.No. P.No. P.No. P.No.
Hose, Plain
Hose, Plain

Hose, Plain

Hose, Hump
Hose, Hump

Hose, Hump
Description

Hose, Flexible

Hose, Flexible
Hose, Flexible
Hose, Flexible
Hose, Flexible
Hose, Flexible
Hose, Flexible
Hose, Flexible
Hose, Flexible

7 -- 3872655 -- 504209 -- 3237956 3238152 N-495-C (BEML D50 Dozer) 9.5 INCH
3030514
3030513
3235134
3030514
3030513
3030770

3030778
3030515
3030769
3030772
PRT.NO.

4056439

8 -- 3872656 -- 504209 -- 3237956 3238152 N-495-C (BEML D50 Dozer) 9.5 INCH
Hose, Flexible Hump
Hose, Flexible Hump
Hose, Flexible Hump
Hose, Flexible Hump

Hose, Flexible Hump

Hose, Flexible Hump
Hose, Flexible Hump

9 -- 3872657 -- 504602 -- 3237958 3238153 N-743-C BG-605-M-GRADER, D-80-A12 DOZER),

NT-495-C(BL-1420-F.E.LOADER,BD-14-2 DOZER) 11.8 INCH
Section – 9 Information Parts

10 -- 3872658 -- 3236027 -- 3237960 3238154 KT-1150-C (D-155-A1 DOZER,D-155-C-1

KOMATSU PIPE LAYER) 14 INCH
103807
PRT.NO.

3235726
3030770

3872497
3232257
3227853
4056442
4055400

3904060
3014244
3030782
3030778
3030774

4056443
3230439
3030787

4056441
3030772

3904059
4056440

11 -- 3872659 -- 3236027 -- 3237960 3238154 KTA-1150-C (D-355 DOZER) 14 INCH

3.5”
7”
7”
6”
5.5”
3.5”
5.5”
5”
7”
6”
4”
DIA “IN”

12 -- 3872660 -- 3233498 -- 3237962 3238155 KTA-1150-L (ZDM/NDM-5 LOCO) 16 INCH

8”

6”
7”

4”
7”

7”
5”

3”
4”
7”
4”

5”

5.5”
5.5”
5.5”
5.5”

5.5”
5.5”

5.5”
5.5”
3.5”

13 -- 3872661 -- 3233498 -- 3237962 3238155 NT-743-C1 (1025 DUMPER,HM1025(E)DUMPER);

2.75”
PLAIN AIR HUMP HOSES
AIR SYSTEM, HOSE, ELBOWS

DIA

NTA-743-C (HM R28 DUMPER,HM 1025 (A)

DUMPER); KTA-1150-C (M-900 DRILLING RIG)
KIT A/CL LW-35. 16 INCH
8”

3”
5”
7”
4”

3”
5”

5.5”
3.5”

5.5”
5.5”
5.5”
DIA

3.5”

5.5”

3.5”

5.88”
5.5”
5.5”

2.75”

5.88”
7.38”

6.875”
“IN” “OUT”

14 -- 3872662 -- 3233498 -- 3237962 3238155 NT-855-C(BCIII) ( 300CK HYD EXCAVATOR )

3.5”
5.5”
5.5”
5.5”
3.5”
3.5”
5.5”
4”
5.5”
5.5”
4”
DIA “OUT”

NTA-855-L3(BC) (GE LOCO); NT-855-C(BC)

Page 9-21

300 CK.; NTA-855-L (BC)(GE LOCO) 16 INCH

8
4
5
4

5
6

4
4

6
6
4
4

5
5
7
5

6
6
5
6

3.5

2.75
Length

15 -- 3872663 -- 3233498 -- 3237962 3238155 KTA-1150-SL (WDS-4 SHUNTING LOCOMOTIVE) 16 INCH

Dimension in Inches

16 -- 3872664 -- 3233498 -- 3237962 3238155 16 INCH

Section – 9 Information Parts Page 9-26
AIR CLEANER ASSEMBLY, ELEMENTS AND KITS
SR. AIR CLEANER ELEMENT ELEMENT KIT P/N WHERE-USE HOUSING Section – 9 Information Parts Page 9-24
NO. ASSLY INNER OUTER OD
AIR CLEANER ASSEMBLY, ELEMENTS AND KITS
Old Current Old Current Old Current SR. AIR CLEANER ELEMENT ELEMENT KIT P/N WHERE-USE HOUSING
P.No. P.No. P.No. P.No. P.No. P.No. NO. ASSLY INNER OUTER OD

28 -- 3875256 -- 3233498 -- 3237962 3238155 N-14-C ( R-32/EH-600 DUMPER,EX-700 Old Current Old Current Old Current
EXCAVATOR); NTA-14-C (R32 DUMPER,EH-600 P.No. P.No. P.No. P.No. P.No. P.No.
DUMPER(WDB), EX-600 HYD EXCAVATOR),
NT-855-(BC)(EX-400 HYD EXCAVATOR,TELCON 17 -- 3872665 -- Single -- 3237963 KTA-1150-C (MAZ-537 TANK CARRIER) 14 INCH
EX-600 HYD EXCAVATOR C-650 BHR(600/150), Element
3HA4 RECIPROCATING COMPR., VTA-1710-L 18 -- 3872666 -- Single -- 3237963 NT-743-C (P&H 655 M ALC CRANE, TC CRANE)
(FROM SHOULDER BALLAST CLEANER), KT-1150-C Element G-855-P(COD PUMP),G-855-C (BC)
( 60 TON COAL HAULER, HM 2071 FE LOADER ) 17.5 INCH (RECIPROCATING COMPRESSOR), G-1710-G 14 INCH
29 3877554 3875256 -- 3233498 -- 3237962 3238155 N-743-T-C ( H 40 HYD EXCAVATOR), VTA-28-C 19 -- 3872667 -- Single -- 3237963 NT-743-C (TELCON TFC-280 CRANE, HIL 101-M
( LW-50 DUMPER ) 16 INCH Element SHOVEL, 101-M MAGNETIC CRANE, P&H 955 M
30 -- -- -- Single -- 3875611 KTA-3067-M (MARINE PROPULSION) 17.5 INCH ALC CRANE) 14 INCH
Element 20 -- 3872668 -- 3237742 -- 3872336 3238156 NTA-855-R(BC) (DETC UNDER SLUNG) NTA-855-
31 -- 3878893 -- 3233498 -- 3237962 3238155 LW-35 15.5 INCH R1 (DIESEL HYD MULTIPLE UNIT,ACCIDENT
RELIEF TOOL VAN), KT-2300-C ( BEML HD-785-
32 3166627 OBSOLETE -- 3875393 -- 3875391 3238057 Belaz Dumper & old 1 MW.
DUMPER, TEREX 33-11C DUMPER ); KTA-1150-C
33 3878979 -- 3879154 -- 3879155 KTTA19C ( 1400/400 SCREW COMPRESSOR ) 406.5 MM ( FRAME 6 G.T.STARTING ); VTA-28-C ( CAT 773-B
34 -- 3879160 -- 3879074 -- 3879075 KTA-1150-C( BEML BH-40 DUMPER), VTA-28-C 50T DUMP TRUCK ), NTA-855-L6 (MG-DEMU),
(H-135 HYD EXCAVATOR), NTA-855-C(BC) NT-855-R(BC)(4 WHEELER OHE CAR,MG RAIL
(ATLAS COPCO XRH-1100 SCREW BUS OUIS EQUIPMENT) 15 INCH
COMPRESSOR) 15.5 INCH 21 3812770 4055573 3812540 4055583 3812607 4055584 NT-495-C (RICE MILL), NTC-495-G/DG, G-495-P
(CRUDE OIL PUMP ), G-495-G,G-743-G,
G-855-G(BC) 10 INCH

Section – 9 Information Parts Page 9-27 Section – 9 Information Parts Page 9-25
AIR CLEANER ASSEMBLY, ELEMENTS AND KITS AIR CLEANER ASSEMBLY, ELEMENTS AND KITS
SR. AIR CLEANER ELEMENT ELEMENT KIT P/N WHERE-USE HOUSING SR. AIR CLEANER ELEMENT ELEMENT KIT P/N WHERE-USE HOUSING
NO. ASSLY INNER OUTER OD NO. ASSLY INNER OUTER OD

Old Current Old Current Old Current Old Current Old Current Old Current
P.No. P.No. P.No. P.No. P.No. P.No. P.No. P.No. P.No. P.No. P.No. P.No.
35 -- 3877403 -- 3233498 -- 3237962 3238155 NTA-855-G2(BC),G4(BC),G5(BC),G6(BC),L(BC) 22 -- 501111 -- Single -- 3235934 FOR KOMATSU APPLICATION IN PLACE OF
(08-32 DUOMATIC TAMPING MACHINE,UNIMAT Element P/N.139136.THE ASSEMBLY CONSISTS OF SHELL
TT MACHINE),KT-1150-G 15.5 INCH ASSEMBLY P/N. 150756.
36 -- 3879084 -- 3233498 -- 3233962 3238155 VTA-28-C (LW- 50 DUMPER), NT-743-T-C
23 -- 504606 -- 504106 -- 504107 3238158 KIT ALTITUDE COMPENSATION 12.5 INCH
( H-40 HYDRAULIC EXCAVATOR)
37 3392007 -- 3236027 -- 3237960 3238154 NTA-743-C DC230 24 -- 503005 -- 503009 -- 503010 3238159 FOR ATLAS COPCO COMPRESSOR APPLICATION
AND IS TO BE MOUNTED ON THE CANOPY OF
38 3392384 3392384 -- 3875393 -- 3875391 3238057 KTA-19-G3/4/9, KTA-38-C( BH-120 DUMPER, THIS APPLICATION.FIRST USED ON S.O.3011.
UNIT RIG 120 T DUMPER).KTA-38-G5, KTA-50- THIS IS 9.7/16 INCH DIA. AIR CLEANER HAVING
G3/G8, KTA-3067-C ( 170 T DUMPER) 495 MM TOTAL LENGTH INCLUSIVE OF CONNECTION AIR
39 -- -- -- 3875560 -- 3875559 N-8-G1/2, 6-CTA8.3 ( 650/200 SCREW COMPR., CLEANER P/N.502354.
TIL TMS 750 CRANE), N-743-T-C (L&T 170 CK),
NT-743-C ( L&T 180 CK HYD EXCAVATOR ),G/G1, 25 -- 3001893 -- 3012212 -- 3012213 KTA-19-P (TAMPING M/C) 406.4 MM
NT-743-G, VTA-1710-C ( REVATHI WATER WELL
DRILL RIG ) 356 MM 26 -- 3018038 -- 504209 -- 3237956 3238152 Nissan 4BT3.9
40 4055621 -- 3879155 -- 3879154 KTTA 19C(210M), KTA-1150-C/L, NTA-855-C (BC),
27 -- 3877423 -- 3233498 -- 3237962 3238155
NTA-14-C
41 -- 3875557 -- 3875560 -- 3875559 NT-743-C (EX 300 HYD EXCAVATOR), NT-743-P
(BALLAST REGULATOR), NTA-855-C(BC)(SOIL
STABILIZER) 356 MM
Section – 9 Information Parts Page 9-30 Section – 9 Information Parts Page 9-28
AIR CLEANER ASSEMBLY, ELEMENTS AND KITS AIR CLEANER ASSEMBLY, ELEMENTS AND KITS
SR. AIR CLEANER ELEMENT ELEMENT KIT P/N WHERE-USE HOUSING SR. AIR CLEANER ELEMENT ELEMENT KIT P/N WHERE-USE HOUSING
NO. ASSLY INNER OUTER OD NO. ASSLY INNER OUTER OD

Old Current Old Current Old Current Old Current Old Current Old Current
P.No. P.No. P.No. P.No. P.No. P.No. P.No. P.No. P.No. P.No. P.No. P.No.
61 -- 3814991 3814696 3814695 4BT3.9-IR-IPF551/ RTR220, 4BT3.9C-IR- 42 -- 3392613 -- 3875393 -- 3875391 3238057 Belaz Dumper, KTA-19-C (HIL H-95 HYD
DD90/SD110/AL10010.(FLEETGUARD P/N.8250018) EXCAVATOR) 406.5 MM
62 -- 3815371 3814313 3814312 6CTTA-8.3-G1,G2. 6CT-8.3-G2 (140 TO 220 KVA 43 -- 3166836 -- 3233498 -- 3237962 3238155 360 MM
RANGE) 44 -- 3166838 -- 3233498 -- 3237962 3238155 NTA-855-C(BC) ( KG KHOSLA,ELGI,KPC
63 -- 3924893 4BT-3.9,4BT-3.9-D(M),6BT-5.9-M COMPRESSORS, KG KHOSLA WATER WELL
64 -- 4056194 KTA-50-G3,G8-1,G(AC SCR RIG), KTA-3067-P RIG,IR 600/100 ROTA COAL BH RIG,OM 424
(INDUSTRIAL PUMP), QSK-60-G3-G4. TRANSPORT CRAWLER, WATER WELL PACK)
(FLEETGUARD P/N.1050670) 466MM 45 -- 3166840 -- 3233498 -- 3237962 3238155 360 MM
65 -- 4056462 4071693 DXP-15/25/20,S-3.8-G/G3/G7(FLEETGUARD 46 -- 3166842 -- 3233498 -- 3237962 3238155 NT-855-C/ (BC) ( H-55 N HYD EXCAVATOR),
P/N.1050640) 158.5MM NTA-743-C(H-55 N HYDEXCAVATOR)
66 -- 44169 NH-743 47 -- 3877401 -- 3875493 -- -- NT-743-G,NTA-495-G 300 MM
67 -- 4055621 4055592 KTTA-19-C (210M), NTA-14-C (Blast Hole Rig), 48 -- 3000958 -- 3013211 -- 3013210 VTA-28-G5, KTA-33-L1(LOCOMOTIVE) 16 INCH
KTA-1150-C (RH30 D O&K Shovel, 900/350 Comp, 49 -- 4020977 -- -- -- 3875391/93 -- KTA-50-L SO38133
IR 555, 1000/750 Comp), NTA-855-C (1150 Screw
Comp) 50 -- 4021127 -- 3875393 -- -- KTA-50-L (1400 HP DEMU LOCO,DE LOCO),
KIT AIR INTAKE SYSTEM P/N.4105743
68 -- -- 4055592 KTA-19-C (H95 HYD EXCAVATOR) 51 -- 3814178 -- 3814313 -- 3814312 6BTA-5.9C EX-200-V, TELCON-MG.AL10004

Section – 9 Information Parts SWITCH, OVERSPEED Page 9-31 Section – 9 Information Parts Page 9-29
NOTE :- THIS OVERSPEED STOP SWITCH SHOULD BE MOUNTED VERTICALLY WITH ITS SWITCH TERMINALS ON THE TOP SIDE AND AIR CLEANER ASSEMBLY, ELEMENTS AND KITS
CABLE END AT THE BOTTOM SIDE. SR. AIR CLEANER ELEMENT ELEMENT KIT P/N WHERE-USE HOUSING
NO. ASSLY INNER OUTER OD
S.No. Part No. Ratio O.S.Stop Trip Engine Tripping ENGINE MODEL
(Supplier's Setting RPM Range Old Current Old Current Old Current
Information) (Supplier's P.No. P.No. P.No. P.No. P.No. P.No.
Information)
1 500287 2 To 1 1250 To 1290 2100 2500 / 2580 NT-495-F/L,NTA-495-F,NTA-743-F,NTA-855-L,VTA-28- 52 -- 3814985 -- 3814133 -- 3814132 6BT-5.9 (IR) SD 150
L,VTA-1710-L,KT-1150-F/L,KTA-19-R/M,KTA-1150-C/F/L 53 -- 106956 N-495
2 500288 2 To 1 1075 To 1115 1800 2150 / 2230 NT-495-F/MG,NTA-495-F,NT-855-F/P/R,NTA-855- 54 -- 3050498 Disposable Air Housing. Farr P/N. FARR 71338006.
L/MG/R,VTA-1710-L,KTA-50-L,KTA-3067-L Fleetguard P/N AH1135M. Whereuse in VTA-30-G,
3 500289 2 To 1 900 To 940 1500 1800 / 1880 NT-495-P/F1,G-495-P/G,NTA-495-F,NT-743-P/F1,NTA-743- KTTA-50-G2
F,G-855-P,GTA-855-G(BC),G-743-G,VTA-1710-F,G-1710-
G,KTA-19-G4,KTA-1150-G/F,KTA-50-G3,KTA-2300- 55 -- 3276760 4BT/4BTA-3.9-G/C
F/MG,GTA-3067-G 56 -- 3315741 VTA-28-D(M.O) M/G (FLEETGUARD P/N. AH-1100)
4 505069 1 To 1 1640 To 1680 1500 1640 / 1680 GTA-1150-G,GTA-2300-G 57 -- 3414702 4020552 4020551 NTA-855-C BC (BH 35-2), KTA-38-C (BH 85-1),
5 3231354 2 To 1 850 To 870 1500 1700 / 1740 NTA-495-MG,NT-743-MG,NTA-855-MG,VTA-1710-MG,KT- NTA-855-C (LW 35), R 35, 1035, K6/VK12 (SURFACE
1150-F MINER), KTA-38C (CAT 777C), KTA-38-C (BH 100)
6 3231688 2 To 1 1130 To 1150 1950 2260 / 2300 NT-495-C/L,NT-855-R,NTA-855-R
7 3233985 2 To 1 1025 To 1045 1800 2050 / 2090 NT-495-C,G-855-C 57 -- 3814027 3814133 3814132 6BT-5.9-G
8 3235575 2 To 1 1060 To 1080 1800 2120 / 2160 NT-495-M,N-743-M,N-743-T-M,NTA-855-M,VTA-1710-M,KTA- 68 -- 3814552 3814313 3814312 6BT(EX-200-1), 6BTA(EX-210-V HYDRAULIC
19-M,KTA-1150-M,KTA-2300-M,KTA-3067-M EXCAVATOR)
9 3878441 2 To 1 580 To 620 1000 1160 / 1240 59 -- 3814683 3814696 3814695 6BTA5.9-G1,6BT5.9-M
60 -- 3814966 3815069 3815068 6BT5.9-M
 Section – 9 Information Parts Page 9-32
TACHOMETER

Sr. Part No. Description Display Used For Used With Used with Operating REMARKS

9539

67185
61961
63495
61554
61814
66167
60985
64978
63223
67369
64030
No. Type Probe(Pickup Voltage

9539 A

110980
102522
107195
215950
200517
144047
144044
144038
144034
143992
149274
107063
104296
102234

64998 J

67185 F
63241 F
67369 A

67185 A
67185 B
70458 A
63495 A
63411 A
64998 E
67369 C

67185 H
63241 N
64998 D
64998 H
Part No.

64998 G

63241 M
3026395
3200316
3024128

63495 B
144052 K
136840 E
Magnetic)
1 501151 HOURMETER MECHANICAL
2 501434 HOURMETER MECHANICAL
3 3166518 TACHOMETER LCD 138 Teeth Gear SAE # 2 Ring Gear 3231404, 24 DIGITAL
3237092
4 3166710 TACHOMETER LCD 142 Teeth Gear SAE # 0 Ring Gear 3232740 24 DIGITAL

Section – 9 Information Parts

5 3230595 TACHOMETER LCD 60 Teeth Gear Twin Disc Torq-Conv. 24 DIGITAL
6 3231007 TACHOMETER MECHANICAL
7 3231408 TACHOMETER LCD 118 Teeth Gear SAE # 1 Ring Gear 3231404 24 DIGITAL

ID
8 3231408 TACHOMETER LCD 118 Teeth Gear SAE # 1 Ring Gear 3231404 12 DIGITAL

2.75
2.50

5.00
3.00
2.50
2.50
2.38

0.62
3.50
3.50
3.00
3.00

0.62
0.62

0.62
0.62
0.62

0.62
0.62
0.62

0.62
0.62
0.62
0.62

0.62
0.62
2.25

2 . 00
1 . 50
1 . 25

2 . 25
2 . 25
2 . 00
2 . 00
2 . 00

2 . 25
2 . 25
2 . 25
1 . 75
1 . 50
1 . 50
1 . 50
1 . 00
1 . 00

1 . 25

2 . 25
1 . 75
1 . 50
1 . 00

1 . 25
9 3413274 TACHOMETER LCD 103 Teeth Gear SAE # 2 Ring Gear 3231404, 24 DIGITAL

DIMENSION ARE IN INCHES

3237092
10 3413274 TACHOMETER LCD 103 Teeth Gear SAE # 2 Ring Gear 3231404, 12 DIGITAL
3237092
11 3875580 TACHOMETER LCD 118 Teeth Gear SAE # 1 Ring Gear 3875360 24 DIGITAL

4.50

4.00
2.75
7.00
3.00
4.00
2.62

5.00
3.50
3.50
4.25

2.25
3.12
3.00
6.00

5.50
4.00
4.00
3.50

6.50
5.00
2.50
3.00
3.50
3.00
2.00
3.00

2.50

3.00
2.88
2.50
2.00

4.00
8.00

5 .00

40.00
50.00

14.25
30.00
22.00

52.00
11.00

18.00

24 .00

36.00
32.00
26.00
12 .00

58 .00
14 .00
12 4054060 HOURMETER & LCD 118 Teeth Gear DIGITAL

Length
COOLING SYSTEM WATER PLAIN HOSES COOLING
TACHOMETER

Page 9-34
Section – 9 Information Parts OVERALL DIMENSIONS OF FLEXMASTER COUPLINGS (COOLANT) Page 9-33
ASSEMBLY NO. A DIA. PIPE SIZE B DIA. C DIM. D DIM. SLEEVE COUPLING
QTY.1
RUBBER RING
3872278 25.40 (1.00 INCH) 47.0 79.5 64.00 QTY.2
RING RETAINING
SCREW
QTY.2

Part

Part
3872252 31.75 (1.25 INCH) 55.0 97.0 70.75 C QTY. 4
CLAMP
QTY.4
3872284 38.10 (1.50 INCH) 60.0 104.0 75.90

Number
Number

3167224
3167222
3167218
3167217
3167216
3167215
3167214

3167221
1/15" MINIMUM
3872258 103.60 (2.25 INCH) 86.0 128.0 57.15
A DIA

3872294 104.00 (2.50 INCH) 91.3 130.0 63.50

3872268 125.00 (3.00 INCH) 123.1 174.5 76.20 PLAIN WASHER
B DIA QTY. 4
138.1 D
3872299 170.00 (3.50 INCH) 189.0 88.90 NUT LOCK WASHER
QTY. 4 QTY. 3

AX 1001098
AX 1001097
3872304 103.00 (5.00 INCH) 170.0 225.0 127.00

100835
152026
149437
140333
140332
140331
140315
140314
140313
140312
140311
135621
135144
131891
125742
125741
125740
125739
Table 2 INSERTION DEPTHS, TORQUE VALUES & PART NUMBERS

Description

PRT.NO
Pipe “D” “D” RING

Section – 9 Information Parts

ASSEMBLY *TORQUE SLEEVE RUBBER PLAIN LOCK
OD Min. Max. CLAMP RETAINING SCREW NUT

Premixed Coolant
Premixed Coolant
Premixed Coolant
PART NO. inch-lbs COUPLING RING WASHER WASHER
Inch inch inch SCREW

RESTORE PLUS
1 00 3872278 0.72 1.21 20-24 3872279 3872280. 3872281 3872282 3872283 70704 S-600 3235449

6
4
Description

8.5
6.5
7.5

3.5

5.5
4.5
1.25 3872252 1.16 1.40 24-36 3872253 3873254 3872255 3872256 3872283 70704 S-600 3235449

3.75
CLAMP ‘T’ BOLT

7.625
6.125

3.125
3.675
3.875
3.125

5.125
4.625
4.125
1.50 3872284 1.18 1.45 24-36 3872285 3872286 3872287 3872288 3872257 S-626 S-605 S-221

PREMIXED COOLANT
Coolant Additive Concentrate

Coolant Additive Concentrate

Coolant Additive Concentrate
Coolant Additive Concentrate
Coolant Additive Concentrate

Inches
FOR AIR HUMP HOSE
2.25 3872258 1.17 1.83 45-50 3872259 3872260 3872261 3872262 3672257 S-626 S-605 S-221

Inner Dia. In
1 Gallon (4 litres)
2.50 3872294 1.17 1.83 45-50 3872295 3872296 3872297 3872298 3872257 S-626 S-605 S-221
3.00 3872268 1.67 2.30 180-200 3872269 3872270 3872271 3872272 3872273 S-602 S-604 S-223

COOLANT ADDITIVE CONCENTRATE

55 Gallons (208 litres)

3.50 3872299 1.67 2.48 180-200 3872300 3872301 3872302 3872303 3872253 S-602 S-604 S-223
5.00 3872304 1.75 2.07 180-200 3872305 3872306 3872307 3872308 3872253 S-602 S-604 S-223
* Torque to Inch-Lbs. As shown in the Table or to a minimum of 1/16” clearance between Clamp lugs, (Refer Figure 3) whichever o ccurs first.

Qty.
Qty.
HOW TO ORDER

5 lt.
2 lt.
1 lt.
0.5 lt.

10 lt.

205 lt.
10 lt.
5 lt.
To obtain complete assembly of pipe coupling, order should be placed on Assembly Part No. given in Table 2.

Page 9-35
Generally with proper installation/maintenance, the only replacement components that may be needed is, the Rubber ring which may be ordered on the
respective Rubber ring part ‘number given in Table above.
 Section – 9 Information Parts Page 9-36 Section – 9 Information Parts Page 9-37

LIST OF REPLACEMENT PARTS - ECPG PART NUMBER INFORMATION

ECP Engine Model

Sr. Part name Part
No. Number For engines with 142 teeth on 3414797 KV, KTA 50, 1710, 1150
flywheel ring gear
1 ECP-G Assembly 4083935 For engines with 118 teeth on 4053453 495, 743, 855,
2 Enclosure, Front 4084218 flywheel ring gear
3 Enclosure, Rear 4084219
ECP Engine Wiring Harness
4 Seal, ring 4083975
5 I/O board 4084217 1MW 4054729

6 CPU board 4084216 KV16 4054727

7 FRC cable, 26 pin 4084223 KV12 4053890
8 FRC cable, 14 pin 4084222
V28 4053889
9 Datalink cable 4084227
10 Gasket for Connector “A” (19 pin connector) 4084283 K6 4053888
11 Gasket for Connector “B” (10 pin connector) 4084242 N4.8G 4053456
12 Gasket for Connector “C” (7 pin connector) 4084282
855 4052728
13 Gasket for datalink connector 4084224
14 Heat sink 4084285 743 4053886
15 Key switch 504975 495 4053887
16 Parameter selection push button 4071721
OEM Connector 4054744
17 Toggle switch (for Idle/Rated mode selection) 500278
18 Vibration Isolator 3229922 Coolant Water Temperature 3865346
Sensor
19 Mounting bracket 4084240
Sensors Connector Water Temperature 3823256
1 Coolant temperature sensor 3865346 Sensor
2 Air Intake temperature sensor 3865345 Lub Oil Pressure Sensor 3392445
3 Lube oil pressure sensor 3408560
Magnetic Pick Up 3875360
4 Coolant level sensor 3331472
5 Adapter for Coolant temperature sensor 4053490 Intake Manifold Temp. 3865345
Sensor (AUX)
6 Adapter for Air intake temperature sensor 4053490
7 Magnetic pick up 3875360 Low Coolant Water Level 3331472
Actuator and Actuator housing (LCWL) Switch
1 Fuel Actuator 3330601 Low Lub Oil Pressure Switch 3056344
2 Fuel actuator housing 4071944
Adapter for Coolant Water 4053490
3 Fuel tube 4084238
Temp. Sensor
4 ECPG 0 & M Manual 3243803
Harness Adapter for Intake Manifold 4053490
Temp. Sensor
Engine harness
1 K6 engine 4911696 Harness Wiring for (LCWL) Switch 3331473
2 Extension harness 10 meters 4072993
Mtg. Panel Controller 4053147
3 Extension harness 5 meters 4072992
4 OEM harness 4054744 Bracket Instrument Panel 4054134
5 Coolant level sensor extension harness 3331473
Page 9-39
Page 9-38

QTY

QTY
2
1

1
1
1

1
1

1
1

1
1

1
1
1
1

-
-

1
1
1

1
1

-
-
-
-
-
ALTR.P.NO

ALTR.P.NO
3040349

3040448
3040448
3040349
3040349

3040349
3040349
3040349
3040349
178509
178567

178567
178567

178567
178567

178456
178567
178570

178567

178685
178456
178456

178587

178509

178685
VARIOUS BELT P.N. FOR CONSTRUCTION APPLICATIONS - CONTD…..
-

-
-

-
-
-
-
-
QTY

QTY
1
1

1
1
1

1
1
2
VARIOUS BELT P.N. FOR CONSTRUCTION APPLICATIONS

-
-

-
-
-

-
-
-

-
-

1
1
1
1
-

-
-
-

-
-
-
WTR.PUMP

WTR.PUMP
3040384

200328
200328

200328
200328
200328

200328
200328
200328

178496
200328
200328
200328
-
-
-

-
-
-

-
-

-
-

-
-

-
-

-
-
-
QTY

QTY
2
2
2
2

2
4

4
2
2
3

3
1
2
-
-

2
2

3
-

-
-

1
-

-
-

-
-
-

*** Indigenous Not Available

(Imported in Use)
FAN BELT

FAN BELT
3058383
3040384

3058383

3938693
3236740
3229931
178668

178597
191491

178597

178611

191491
178611
S-2362

S-2362

178553
178611

178579
S-2362

502325

178579
-
-

-
-

-
-
-

-
-

-
-

(Indigenously Available)
Wrapped ‘V’ Belt

( Imported Only)
** Poly ‘V’ Belt
G 501163B/C

G 501163B/C
REF. S.B.M

G 5011 78A

G 64011350
REF. S.B.M

D 651103 H

G 501153 A
G 601160 B
G 411125C

G 501153A

G 451107A
G 506136A
D 621108B
G 6411350

D 451103C
G 9111070

G 6011580

G 5061146
G 8311100

D 6011430
G 6411320

G 1011890
G 4511110

G 421116A
G 4111290

G 1062410

G 9111070
D 601116 J
D 2811606

G 3011840

G 3011840

D 2811060
D 4111120

G 8311100

G 1062410
Section – 9 Information Parts

Section – 9 Information Parts

APPLICATION

APPLICATION

D 82/40/30 B
HM101/93M
TATA 1055
TATA 955

Tata 1055
33-11-C
H 40/36

UH-181
HD-785

PC-650
PC-300

PC-220

33-11-D
300-CK

H 40/36
PC-220
G-30-D
LW-35

LW-35
LW-50
D-120

D-155

LW-35
D-355

LW-25

LW-50

D-120
H-55
R-35
R-25

D-80

D-50

D-50

H-55
Section – 9 Information Parts Page 9-40 Section – 9 Information Parts Page 9-41

DO’S & DONT’S

CUMMINS BRANDED AV MOUNTS
Do’s
For a good isolation efficiency insist on approx. 10mm deflection.
How to fix this problem ? For roof top installation, deflection should be 11-13mm.
You have an advantage with Cummins GERB spring-mount that it No need to boil Cummins GERB Springmounts.
No particular direction of installation – any way you wish.
does not need fixing with bolts.
Lift the machine locally and use shims under the mounts to level the Dont’s
machine, else slide the mounts to an area that is compressed more. Do not install more number of mounts for more isolation.
Measure the height once again and carry on the process till you are Optimise engine weight w.r.t. loading capacity of each mount.
Genset is bound to move over any flexible support system as it
satisfied.
crosses resonance – technically it is not a problem as the entire
Take care that the gap between two mounts does not exceed over machine moves as one body & there is no relative movement.
1250mm, preferably 1000mm as the frame in such cases are Never use double isolation, i.e one under the DG set and one under
normally weak and more flexible. the girder.
There is minimal chance that spring – mount heights are different,
INSTALLATION OF DG OVER
because of varied property of the mounts. Cummins GERB mounts GERB springmounts type KS
are designed in a manner that will not break or loose its property The mounts are supplied with adhesive pads placed on top and
unless it is working in an overloaded condition or is mishandled. bottom.
These pads are not sticky initially and start working once loaded.
Clean the contact surfaces before placing the spring – mounts.
Position the mounts according to the layout calculated COG of
machine (for retrofit / field replacement, replacement is one to one on
existing mounting location).
Place the equipment evenly on springmounts.
Though not essential, optionally bolt the base frame to the spring
mounts.
Using mounting bolts is optional and are provided in the package.

In case the DG is to be unloaded first and springmounts to be

fixed later
Unload the DG on wooden blocks that are 120mm high. Make sure
the wooden blocks are not kept at the pr oposed location of the
springmounts.
Insert the mounts at specified locations.
If possible lift the DG with a crane or 4 – 6 jacks. Remove the wooden
packings. Synchronise all the jacks in a way that all m ounts get
loaded simultaneously.

Post Installation Checks

Check all the mount heights including the top and bottom adhesive
pads. The installed final height of any spring – mount should not be
less than shown in the following table. Practically the height difference
of +/-2 mm should be acceptable which will be compensated by the
spring flexibility while in operation.
In case there is a variation in mount heights – it should be in uniform
manner from one end to another. However if the mount height is
found to be zig-zag, the most probable reason is major foundation
unevenness or base frame bending.

Section-9 Information Parts Page 9-42 Section – 9 Information Parts Page 9-43
CUMMINS BRANDED AV MOUNTS (ISOLATOR VIBRATION)
a) Selection - kva rating wise for Cummins Engines
PCC retrofitting for use in field
Engine kva Type Qty.per Part Nos.
Model of AVM Engine Old New
S3.8G2 30 KS-48 4 3238478 AX1001324 SR DESCRIPTION PART SUITABLE FOR DG
S3.8G3 35 KS-48 4 3238478 AX1001324 NO NO. CUMMINS ENGINE RATING
S3.8G4 40 KS-48 4 3238478 AX1001324 MODELS - KVA
S3.8G5 45 kS-48 4 3238478 AX1001324
S3.8G6 50 KS-48 6 3238478 AX1001324 1 POWER 4084008 NTA855 G4 / NTA 855 G5 / 225, 250,
S3.8G7 62.5 KS-48 6 3238478 AX1001324 COMMAND NT 855 G6 / NTA 855 G2 / 285, 320,
6BT5.9G1 75-82.5 KS-81 6 3238479 AX1001325 CONTROLLER KTA 1150 G / KTA 19 G3 / 380, 450,
NT495G 100 KS-81 6 3238479 AX1001325 UNIT KTA 19 G4 / VTA 28 G5 / 500, 625,
6BTA5.9G1 120 KS-81 6 3238479 AX1001325 KTA 38 G ( KTA 2300 G2 ) 750, 1000,
NTC495G 125 KS-81 6 3238479 AX1001325
/ KTA 38 G5 ( KTA 3067 G ) 1250,
NTA495G 140 KS-81 6 3238479 AX1001325
N8-G1 160 KS-81 8 3238479 AX1001325
/ KTA 50 G3 / KTA 50 G8 1500
N8-G2 180 KS-81 8 3238479 AX1001325
NTA743G 200 KS-81 8 3238479 AX1001325 2 ENGINE 4104781 NTA855 G4 / NTA 855 G5 / 225, 250,
NTA855G1 225 KS-82 8 3238480 AX1001326 HARNESS SET NT 855 G6 / NTA 855 G2 285, 320
NTA855G 250 KS-82 8 3238480 AX1001326
NTA855G2 285 KS-82 8 3238480 AX1001326 3 ENGINE 4084015 KTA 1150 G / KTA 19 G3 / 380, 450,
NTA855G2BC 320 KS-82 8 3238480 AX1001326 HARNESS SET KTA 19 G4 500
N14G1 320 KS-82 8 3238480 AX1001326
KTA1150G 380 KS-82 8 3238480 AX1001326 4 ENGINE 4084014 VTA 28 G5 625
KTA19G3 450 KS-84 10 3238481 AX1001327 HARNESS SET
KTA19G4 500 KS-84 10 3238481 AX1001327
VTA28G3 600 KS-84 10 3238481 AX1001327 5 ENGINE 4084013 KTA 38 G ( KTA 2300 G2 ) 750,
VTA28G5 625 KS-fs 1300 10 3238482 AX1001328
HARNESS SET / KTA 38 G5 ( KTA 3067 G ) 1000
KTA2300G 750 KS-fs 1300 12 3238482 AX1001328
KTA38G5 1000 KS-fs 1300 12 3238482 AX1001328
KTA50G3 1250 KS-fs 1300 14 3238482 AX1001328 6 ENGINE 4084012 KTA 50 G3 / KTA 50 G8 1250,
KTA50G8 1425-1500 KS-fs 1300 16 3238482 AX1001328 HARNESS SET 1500
QSK45G4 1450 KS-fs 1300 16 3238482 AX1001328
QSK45G6 1550 KS-fs 1300 16 3238482 AX1001328 7 PT CT MODULE 4084022 NTA855 G4 / NTA 855 G5 / 225, 250,
QSK60G3 1875 KS-fs 1300 20 3238482 AX1001328 NT 855 G6 / NTA 855 G2 / 285, 320,
QSK60G4 2000 KS-fs 1300 20 3238482 AX1001328 KTA 1150 G / KTA 19 G3 / 380, 450,
KTA 19 G4 / VTA 28 G5 / 500, 625,
b) Selection - As per weight in tons for non-Cummins engines KTA 38 G ( KTA 2300 G2 ) / 750,1000,
Approx. Weight Speed AVM QTY. per Part Nos. KTA 38 G5 ( KTA 3067 G ) / 1250,1500
(in tons) Model Engine Old New KTA 50 G3 / KTA 50 G8
0.7 – 1.10 1500 KS-48 4 3238478 AX1001324
Up to 1.60 1500 KS-48 6 3238478 AX1001324 8 GOVERNOR 4084020 NTA855 G4 / NTA 855 G5 / 225, 250,
Up to 2.10 1500 KS-81 6 3238479 AX1001325
MODULE NT 855 G6 / NTA 855 G2 / 285, 320,
Up to 3.00 1500 KS-82 6 3238480 AX1001326
Up to 4.00 1500 KS-84 8 3238481 AX1001327
KTA 1150 G / KTA 19 G3 / 380, 450,
Up to 5.50 1500 KS-84 8 3238481 AX1001327 KTA 19 G4 / VTA 28 G5 / 500, 625,
Up to 7.00 1500 KSfs-1300 8 3238482 AX1001328 KTA 38 G ( KTA 2300 G2 ) / 750,1000,
Up to 8.25 1500 KSfs-1300 10 3238482 AX1001328 KTA 38 G5 ( KTA 3067 G ) / 1250,1500
Up to 10.40 1500 KSfs-1300 12 3238482 AX1001328 KTA 50 G3 / KTA 50 G8
Up to 12.50 1500 KSfs-1300 14 3238482 AX1001328
Up to 14.00 1500 KSfs-1300 16 3238482 AX1001328 9 AVR MODULE 4084021 NTA855 G4 / NTA 855 G5 / 225, 250,
Up to 16.00 1500 KSfs-1300 18 3238482 AX1001328 NT 855 G6 / NTA 855 G2 / 285, 320,
Up to 17.50 1500 KSfs-1300 20 3238482 AX1001328 KTA 1150 G / KTA 19 G3 / 380, 450,
Technical Details KTA 19 G4 / VTA 28 G5 / 500, 625,
Maximum Dimension Height (mm) Weight KTA 38 G ( KTA 2300 G2 ) / 750, 1000,
Model
Load* F(Kg) A=B (mm) Original ** Minimum (Kg) KTA 38 G5 ( KTA 3067 G ) / 1250,1500
KS-48 322 110 73 60 2.0 KTA 50 G3 / KTA 50 G8
KS-81 540 120 114 92 3.0
KS-82 600 120 113 94 3.1
KS-84 815 120 113 97 3.2
KSfs 1300 999 120 97 86 3.3
* Normal loading 80% of maximum load.
height is lower than original height
Section – 9 Information Parts Page 9-44 Section – 9 Information Parts Page 9-45

PCC retrofitting kits for field use

PCC retrofitting kits for field use
SR DESCRIPTION PART SUITABLE FOR DG
NO NO. CUMMINS ENGINE RATING SR DESCRIPTION PART SUITABLE FOR DG
MODELS - KVA NO NO. CUMMINS ENGINE RATING
MODELS - KVA
10 BUS PT MODULE 4084009 NTA855 G4 / NTA 855 G5 / 225, 250,
NT 855 G6 / NTA 855 G2 / 285, 320, 27 CURRENT 4084245 KTA 50 G3 1250
KTA 1150 G / KTA 19 G3 / 380, 450, TRANSFORMER
KTA 19 G4 / VTA 28 G5 / 500, 625,
KTA 38 G ( KTA 2300 G2 ) / 750, 1000, 28 CURRENT 4084989 KTA 50 G8 1500
KTA 38 G5 ( KTA 3067 G ) / 1250,1500 TRANSFORMER
KTA 50 G3 / KTA 50 G8
29 CT PT HARNESS 4084230 NTA855 G4 / NTA 855 G5 / 225, 250,
11 KIT SENDER 4104782 NTA855 G4 / NTA 855 G5 / 225, 250, NT 855 G6 / NTA 855 G2 / 285, 320,
NT 855 G6 / NTA 855 G2 285, 320 KTA 1150 G / KTA 19 G3 / 380, 450,
12 KIT SENDER 4084019 KTA 1150 G / KTA 19 G3 / 380, 450, KTA 19 G4 / VTA 28 G5 / 500, 625,
KTA 19 G4 500 KTA 38 G ( KTA 2300 G2 ) / 750, 1000,
KTA 38 G5 ( KTA 3067 G ) / 1250,1500
13 KIT SENDER 4084018 VTA 28 G5 625 KTA 50 G3 / KTA 50 G8
14 KIT SENDER 4084017 KTA 38 G ( KTA 2300 G2 ) / 750, 1000
KTA 38 G5 ( KTA 3067 G ) 30 MOUNTING 4084028 NTA855 G4 / NTA 855 G5 / 225, 250,
ENGINE CONTROL NT 855 G6 / NTA 855 G2 / 285, 320,
15 KIT SENDER 4084016 KTA 50 G3 / KTA 50 G8 1250,1500 MODULE KTA 1150 G / KTA 19 G3 / 380, 450,
16 MAGNETIC NTA855 G4 / NTA 855 G5 / 225, 250, KTA 19 G4 / VTA 28 G5 / 500, 625,
PICK UP 4085824 NT 855 G6 / NTA 855 G2 / 285, 320, KTA 38 G ( KTA 2300 G2 ) / 750,1000,
KTA 1150 G / KTA 19 G3 / 380, 450, KTA 38 G5 ( KTA 3067 G ) / 1250,1500
KTA 19 G4 / VTA 28 G5 / 500, 625, KTA 50 G3 / KTA 50 G8
KTA 38 G ( KTA 2300 G2 ) / 750, 1000,
KTA 38 G5 ( KTA 3067 G ) / 1250,1500 31 HOUSING ETR 4913018 NTA855 G4 / NTA 855 G5 / 225, 250,
KTA 50 G3 / KTA 50 G8 CONTROL NT 855 G6 / NTA 855 G2 / 285, 320,
MODULE KTA 1150 G / KTA 19 G3 / 380, 450,
17 CURRENT 4104391 NTA 855 G4 225 (Remote Mounting KTA 19 G4 / VTA 28 G5 / 500, 625,
TRANSFORMER Panel) KTA 38 G ( KTA 2300 G2 ) / 750, 1000,
18 CURRENT 4104390 NT 855 G5 250 KTA 38 G5 ( KTA 3067 G ) / 1250,1500
TRANSFORMER KTA 50 G3 / KTA 50 G8
19 CURRENT 4104389 NT 855 G6 285 32 COOLANT LEVEL 4084762 NTA855 G4 / NTA 855 G5 / 225, 250,
TRANSFORMER SWITCH NT 855 G6 / NTA 855 G2 / 285, 320,
20 CURRENT 4104376 NTA 855 G2 320 KTA 1150 G / KTA 19 G3 / 380, 450,
TRANSFORMER KTA 19 G4 / VTA 28 G5 / 500, 625,
KTA 38 G ( KTA 2300 G2 ) / 750, 1000,
21 CURRENT 4104377 KTA 1150 G 380 KTA 38 G5 ( KTA 3067 G ) / 1250,1500
TRANSFORMER KTA 50 G3 / KTA 50 G8
22 CURRENT 4104388 KTA 19 G3 450
TRANSFORMER 33 RAPID RESTORE 3017993 NTA855 G4 / NTA 855 G5 / 225, 250,
COIL / SD COIL NT 855 G6 / NTA 855 G2 / 285, 320,
23 CURRENT 4104378 KTA 19 G4 500 KTA 1150 G / KTA 19 G3 / 380, 450,
TRANSFORMER KTA 19 G4 / VTA 28 G5 / 500, 625,
24 CURRENT 4104379 VTA 28 G5 625 KTA 38 G ( KTA 2300 G2 ) / 750,1000,
TRANSFORMER KTA 38 G5 ( KTA 3067 G ) / 1250,1500
KTA 50 G3 / KTA 50 G8
25 CURRENT 4084244 KTA 38 G ( KTA 2300 G2 ) 750
TRANSFORMER
26 CURRENT 4084175 KTA 38 G5 ( KTA 3067 G ) 1000
TRANSFORMER

Section – 9 Information Parts Page 9-46 Section – 9 Information Parts Page 9-47

Cummins Part Numbers for Alternator Parts

PCC retrofitting kits for field use
SR Part No Descreption frame size
SR DESCRIPTION PART SUITABLE FOR DG
No.
NO NO. CUMMINS ENGINE RATING
MODELS - KVA 1 AX1005133 ALTERNATOR 15 KVA -SINGLE BRG BCI1644D1
2 AX1005134 ALTERNATOR 25 KVA -SINGLE BRG BCI1844F1
34 PCC MANUAL 3243804 NTA855 G4 / NTA 855 G5 / 225, 250,
NT 855 G6 / NTA 855 G2 / 285, 320, 3 AX1006101 ALTERNATOR 30 KVA -DOUBLE BRG BCI 184G2
KTA 1150 G / KTA 19 G3 / 380, 450, 4 AX1006098 ALTERNATOR 30 KVA -SINGLE BRG BCI 184G1
KTA 19 G4 / VTA 28 G5 / 500, 625,
KTA 38 G ( KTA 2300 G2 ) / 750, 1000, 5 AX1006099 ALTERNATOR 35 KVA -SINGLE BRG BCI 184H1
KTA 38 G5 ( KTA 3067 G ) / 1250,1500 6 AX1006102 ALTERNATOR 35 KVA -DOUBLE BRG BCI 184H2
KTA 50 G3 / KTA 50 G8
7 AX1006100 ALTERNATOR 40 KVA -SINGLE BRG BCI 184J1
35 GCM KIT AX NTA855 G4 / NTA 855 G5 / 225, 250, 8 AX1006103 ALTERNATOR 40 KVA -DOUBLE BRG BCI 184J2
1005506 NT 855 G6 / NTA 855 G2 / 285, 320,
KTA 1150 G / KTA 19 G3 / 380, 450, 9 AX1001412 ALTERNATOR 45 KVA -SINGLE BRG UC2244D1
KTA 19 G4 / VTA 28 G5 / 500, 625, 10 AX1006077 ALTERNATOR 45 KVA -DOUBLE BRG UC2244D2
KTA 38 G ( KTA 2300 G2 ) / 750, 1000,
KTA 38 G5 ( KTA 3067 G ) / 1250,1500 11 AX1006078 ALTERNATOR 50 KVA -DOUBLE BRG UC2244D2
KTA 50 G3 / KTA 50 G8 12 AX1001413 ALTERNATOR 50 KVA -SINGLE BRG UC2244D1
36 PCW Software Kit AX NTA855 G4 / NTA 855 G5 / 225, 250, 13 AX1001416 ALTERNATOR 62.5 KVA -DOUBLE BRG UC2244F2
1005505 NT 855 G6 / NTA 855 G2 / 285, 320, 14 AX1005135 ALTERNATOR 62.5 KVA -SINGLE BRG UC2244E1
KTA 1150 G / KTA 19 G3 / 380, 450,
KTA 19 G4 / VTA 28 G5 / 500, 625, 15 AX1001418 ALTERNATOR 75 KVA -SINGLE BRG UC2244G1
KTA 38 G ( KTA 2300 G2 ) / 750, 1000, 16 AX1006079 ALTERNATOR 75 KVA -DOUBLE BRG UC2244G2
KTA 38 G5 ( KTA 3067 G ) / 1250,1500
KTA 50 G3 / KTA 50 G8 17 AX1001419 ALTERNATOR 82.5 KVA -DOUBLE BRG UC2244G2
37 SLTA - 10 / FT - 10 AX ALL All 18 AX1005136 ALTERNATOR 82.5 KVA -SINGLE BRG UC2244G1
ADAPTOR 1005503 19 AX1001420 ALTERNATOR 100 KVA -SINGLE BRG UC2744C1
38 POWER SUPPLY, AX ALL All 20 AX1006080 ALTERNATOR 100 KVA -DOUBLE BRG UC2744C2
SLTA ADAPTOR 1005504
21 AX1005479 ALTERNATOR 100 KVA -DOUBLE BRG -
39 PC Cable 3162850 ALL All MARINE UCM2734E2
40 PMG KIT W/O AVR AX 400-1250 KVA 400-1250 22 AX1001421 ALTERNATOR 110 KVA -SINGLE BRG UC2744D1
FOR FOR HC5 / 1001064 KVA
HC6 ALTERNATOR 23 AX1006081 ALTERNATOR 110 KVA -DOUBLE BRG UC2744D2
(400 KVA TO 24 AX1001422 ALTERNATOR 125 KVA -DOUBLE BRG UC2744E2
1250 KVA)
25 AX1005137 ALTERNATOR 125 KVA -SINGLE BRG UC2744E1
41 PMG KIT W/O AVR AX 210-380 KVA 210-380 26 AX1001423 ALTERNATOR 140 KVA -SINGLE BRG UC2744E1
FOR FOR HC4 1001063 KVA
ALTERNATOR 27 AX1006082 ALTERNATOR 140 KVA -DOUBLE BRG UC2744E2
(210 KVA TO 28 AX1001424 ALTERNATOR 160 KVA -SINGLE BRG UC2744F1
380 KVA)
29 AX1006083 ALTERNATOR 160 KVA -DOUBLE BRG UC2744F2
42 PMG KIT W/O AVR AX 30-200 KVA 30-200 30 AX1006084 ALTERNATOR 180 KVA -DOUBLE BRG UC2744H2
FOR FOR UC22 / 1001065 KVA
UC27 ALTER- 31 AX1001426 ALTERNATOR 180 KVA -SINGLE BRG UC2744H1
NATOR (30 KVA 32 AX1001427 ALTERNATOR 200 KVA -DOUBLE BRG UC2744H2
TO 200 KVA )
33 AX1005138 ALTERNATOR 200 KVA -SINGLE BRG UC2744H1
Section – 9 Information Parts Page 9-48 Section – 9 Information Parts Page 9-49

Cummins Part Numbers for Alternator Parts

Cummins Part Numbers for Alternator Parts
SR Part No Descreption frame size
No. SR Part No Descreption frame size
No.
34 AX1005370 ALTERNATOR 200 kVA WITH PMG
EXCITOR -DOUBLE BRG HC634C2 67 AX1005143 ALTERNATOR 1000 KVA -DOUBLE BRG HC634Y2
35 AX1001429 ALTERNATOR 225 KVA -SINGLE BRG HC444C1 68 AX1005378 ALTERNATOR 1000 KVA WITH RTD/BTD
AND SPACE HEATER -DOUBLE BRG H64Y2/-C
36 AX1006085 ALTERNATOR 225 KVA -DOUBLE BRG HC444C2
69 AX1006097 ALTERNATOR 1250 KVA -DOUBLE BRG HCK634Z2
37 AX1006086 ALTERNATOR 250 KVA -DOUBLE BRG HC444C2
70 AX1002979 ALTERNATOR 1250 KVA -SINGLE BRG HCK634Z1
38 AX1001430 ALTERNATOR 250 KVA -SINGLE BRG HC444C1
71 AX1002589 ASSEMBLY, COUPLING FLEX PLATE
39 AX1001431 ALTERNATOR 275 KVA -SINGLE BRG HC444D1
72 AX1002589 UC 22 SAE 10 COUPLING ASSLY
40 AX1006087 ALTERNATOR 275 KVA -DOUBLE BRG HC444D2 (30-82.5 KVA)
41 AX1006088 ALTERNATOR 285 KVA -DOUBLE BRG HC444E2 73 AX1002590 ASSEMBLY, COUPLING FLEX PLATE
42 AX1001432 ALTERNATOR 285 KVA -SINGLE BRG HC444E1 74 AX1002590 UC 22 SAE 11.5 COUPLING ASSLY
43 AX1001433 ALTERNATOR 300 KVA -SINGLE BRG HC444E1 (30-82.5 KVA)
44 AX1006089 ALTERNATOR 300 KVA -DOUBLE BRG HC444E2 74 AX1002591 ASSEMBLY, COUPLING FLEX PLATE
45 AX1006090 ALTERNATOR 320 KVA -DOUBLE BRG HC444E2
75 AX1002591 UC 27 SAE 11.5 COUPLING ASSLY
46 AX1001434 ALTERNATOR 320 KVA -SINGLE BRG HC444E1 (100 KVA -200 KVA)
47 AX1005139 ALTERNATOR 380 KVA -SINGLE BRG HC444F1 76 AX1002636 ASSEMBLY,COUPLING
48 AX1005140 ALTERNATOR 380 KVA -DOUBLE BRG HC444F2 77 AX1002636 UC 27 SAE 14 COUPLING ASSLY
49 AX1001437 ALTERNATOR 400 KVA -SINGLE BRG HC544C1 (100 KVA – 200 KVA).
50 AX1006091 ALTERNATOR 400 KVA -DOUBLE BRG HC544C2 78 AX1002637 ASSEMBLY, COUPLING
51 AX1006092 ALTERNATOR 437.5 KVA -DOUBLE BRG HC544C2 79 AX1002637 HC4 SAE 11.5 COUPLING ASSLY
(250 KVA – 380 KVA).
52 AX1001439 ALTERNATOR 437.5 KVA -SINGLE BRG HC544C1
80 AX1002638 ASSEMBLY, COUPLING
53 AX1001440 ALTERNATOR 450 KVA -SINGLE BRG HC544C1
81 AX1002638 HC4 SAE 14 COUPLING ASSLY
54 AX1006093 ALTERNATOR 450 KVA -DOUBLE BRG HC544C2 (250 KVA – 380 KVA).
55 AX1006094 ALTERNATOR 550 KVA -DOUBLE BRG HC544E2 82 AX1002639 ASSEMBLY, COUPLING
56 AX1001442 ALTERNATOR 500 KVA -SINGLE BRG HC544D1 83 AX1002639 HC5 SAE 14 COUPLING ASSLY
57 AX1005695 ALTERNATOR 500 KVA -DOUBLE BRG HC544D2 (437.5 KVA – 650 KVA).
58 AX1001444 ALTERNATOR 550 KVA -SINGLE BRG HC544E1 84 AX1002640 ASSEMBLY, COUPLING
59 AX1001445 ALTERNATOR 600 KVA -SINGLE BRG HC544E1 85 AX1002640 HC5 SAE 18 COUPLING ASSLY
(437.5 KVA – 650 KVA).
60 AX1006095 ALTERNATOR 600 KVA -DOUBLE BRG HC544E2
86 AX1002641 ASSEMBLY, COUPLING
61 AX1001446 ALTERNATOR 625 KVA -SINGLE BRG HC544F1
87 AX1002641 HC6 SAE 14 COUPLING ASSLY
62 AX1005141 ALTERNATOR 625 KVA -DOUBLE BRG HC544F2 (750 KVA – 1250 KVA).
63 AX1001448 ALTERNATOR 750 KVA -SINGLE BRG HC634W1 88 AX1002642 ASSEMBLY, COUPLING
64 AX1006096 ALTERNATOR 750 KVA -DOUBLE BRG HC634W2 89 AX1002642 HC6 SAE 18 COUPLING ASSLY
65 AX1005586 ALTERNATOR 750 KVA - RTD BTD (750 KVA – 1250 KVA).
CONTROLS HC634W 90 AX1001025 DIODE FORWARD-SET OF 3 HC4/5
66 AX1005142 ALTERNATOR 1000 KVA -SINGLE BRG HC634Y1 91 AX1001013 DIODE FORWARD-SET OF 3 UC22/

Section – 9 Information Parts Page 9-50 Section – 9 Information Parts Page 9-51

Cummins Part Numbers for Alternator Parts

Cummins Part Numbers for Alternator Parts
SR Part No Descreption frame size
SR Part No Descreption frame size No.
No.
121 AX1002636 UC 27 SAE 14 COUPLING ASSLY
92 AX1002153 DIODE FORWARD-SET OF3 HC6 (100 KVA – 200 KVA).
93 AX1001026 DIODE REVERSE-SET OF 3 HC4/5 122 AX1001031 ISOLAT.TRANSFORM. HC6
94 AX1001034 DIODE REVERSE-SET OF3 HC6/7 123 AX1001017 DROOP KIT (C.T.) UC22
95 AX1001014 DIODE REVERSE-SET OF3 UC22/7 124 AX1001018 DROOP KIT (C.T.) UC27
96 AX1001021 DROOP KIT (C.T.) HC4 125 AX1001021 DROOP KIT (C.T.) HC4
97 AX1001032 DROOP KIT (C.T.) HC5 126 AX1001032 DROOP KIT (C.T.) HC5
98 AX1001033 DROOP KIT (C.T.) HC6 127 AX1001033 DROOP KIT (C.T.) HC6
99 AX1001017 DROOP KIT (C.T.) UC22 128 AX1001063 PMG KIT (LESS AVR) HC4
100 AX1001018 DROOP KIT (C.T.) UC27 129 AX1001064 PMG KIT (LESS AVR) HC5/HC6
101 AX1002637 HC4 SAE 11.5 COUPLING ASSLY 130 AX1001065 PMG KIT (LESS AVR) UC22/27
(250 KVA – 380 KVA).
102 AX1002638 HC4 SAE 14 COUPLING ASSLY
(250 KVA – 380 KVA).
103 AX1002639 HC5 SAE 14 COUPLING ASSLY
(437.5 KVA – 650 KVA).
104 AX1002640 HC5 SAE 18 COUPLING ASSLY
(437.5 KVA – 650 KVA).
105 AX1002641 HC6 SAE 14 COUPLING ASSLY
(750 KVA – 1250 KVA).
106 AX1002642 HC6 SAE 18 COUPLING ASSLY
(750 KVA – 1250 KVA).
107 AX1001031 ISOLAT.TRANSFORM. 2:1 RATIO
108 AX1001053 ISOLATION TRANSFORMER 1:1
109 AX1001063 PMG KIT (LESS AVR) HC4
110 AX1001064 PMG KIT (LESS AVR) HC5/HC6
111 AX1001065 PMG KIT (LESS AVR) UC22/27
112 AX1001028 SURGE SUPPRESSOR/MOV HC4/5
113 AX1001027 SURGE SUPPRESSOR/MOV HC6/7
114 AX1001011 SURGE SUPPRESSOR/MOV UC22/27
115 AX1001022 TERMIN1 PANEL INSU.SET HC5/6
116 AX1001019 TERMINAL BLOCK HC4
117 AX1001016 TERMINAL BLOCK UC22/27
118 AX1002589 UC 22 SAE 10 COUPLING ASSLY
(30-82.5 KVA)
119 AX1002590 UC 22 SAE 11.5 COUPLING ASSLY
(30-82.5 KVA)
120 AX1002591 UC 27 SAE 11.5 COUPLING ASSLY
(100 KVA -200 KVA)
Section – 9 Information Parts Page 9-52 Section – 9 Information Parts Page 9-53
Cummins “PULSE” Batteries Sealed Maintenance-Free
Generator Starting System
Pulse Selection Guidelines for Cummins and Other Engines
l A packaged power supply for generator starting
Part No Generator Battery Replaces old No of
l Comprising of one or more Pure Lead-Tin Valve Regulated Lead
KVA Rating Rating batteries of type
Pulse
Acid (VRLA) Monobloc batteries and a Switch Mode Power
system
Supply (SMPS) to charge the battery
AH Plates No of reqd
Batt-
Pulse Recommendation Guide for Cummins Engines
eries

Sr. Cummins Engine Battery Cummins Qty AX1006138 15,20,25 12V 20 AH 150 21 1 1
No Engine KVA Rating Part No per
Model Rating Engine AX1006139 30,35,40,45,50, 12V 32 AH 180 25 1 1
62.5,82.5
1 X1.7G1 15 12V 20AH AX 1006138 1
2 X2.5G1 20 12V 20AH AX 1006138 1 AX1006139 100,125 12V 32 AH 180 21 1 1
3 X2.5G2 25 12V 20AH AX 1006138 1
4 S3.8G2 30 12V 32AH AX 1006139 1 AX1006140 50,62.5,70,100, 24V 20 AH 150 21 2 1
5 S3.8G3 35 12V 32AH AX 1006139 1 110,125,140
6 S3.8G4 40 12V 32AH AX 1006139 1
7 S3.8G5 45 12V 32AH AX 1006139 1 AX1006141 160, 180,200, 24V 32 AH 180 25 2 1
8 S3.8G6 50 12V 32AH AX 1006139 1 225,250,285,
9 S3.8G7 62.5 12V 32AH AX 1006139 1 320,380,437,
10 6BT/A5.9G1 75-82.5 12V 32AH AX 1006139 1 500,590
11 6BTA5.9 G1-I 100 12V 32AH AX 1006139 1
12 NT495G 100 24V 20AH AX 1006140 1 AX1006142 625,750 24V 80 AH 180 21 4 1
13 6BTA5.9 G2-I 125 24V 20AH AX 1006140 1
14 NTC495G 125 24V 20AH AX 1006140 1 AX1006143 1000,1250 24V 80 AH 180 25 4 1
15 6BTAA5.9 G1-I 140 24V 20AH AX 1006140 1
16 NTA495G 140 24V 20AH AX 1006140 1 AX1006143 >1250 24V 100 AH 180 25 4 1
17 6CT8.3-G2-I 140 24V 20AH AX 1006140 1
18 6CTA8.3-G1-I 160 24V 32AH AX 1006141 1
19 NS-G1 160 24V 32AH AX 1006141 1
20 6CTA8.3-G2-I 180 24V 32AH AX 1006141 1 Cranking Currents and Benefits
21 NS-G2 180 24V 32AH AX 1006141 1
22 6CTAA8.3.-G1-I 200 24V 32AH AX 1006141 1 Parameter Brief Description Flooded Thin Plate
23 NTA743G 200 24V 32AH AX 1006141 1 (Normal AGM (Pulse
24 NTA855G1 225 24V 32AH AX 1006141 1 Battery) Battery)
25 NTAS55G 250 24V 32AH AX 1006141 1
26 NT-855-G5-I 250 24V 32AH AX 1006141 1 Cold Cranking Amps a battery can deliver for 2.5 A / Ah 11 A / Ah
27 NTAS55G2 285 24V 32AH AX 1006141 1 amperes 30 sec at 0°F (- 18°C) to a battery
28 NTA355G2BC 320 24V 32AH AX 1006141 1 (CCA) end voltage of 1.2V per cell
29 N14G1 320 24V 32AH AX 1006141 1
Marine Amps a battery can deliver for 4.4 A / Ah 15.5 A / Ah
30 NTA-855-G2-I 320 24V 32AH AX 1006141 1
Cranking 30 sec at 32°F(0°C) to a battery
31 KTA1 150G 380 24V 32AH AX 1006141 1
Amperes end voltage of 1.2V per cell
32 NTA-14-G3 380 24V 32AH AX 1006141 1
(MCA)
33 KTA19G3 450 24V 32AH AX 1006141 1
34 KTA19G4 500 24V 32AH AX 1006141 1
Hot Cranking Amps a battery can deliver for 5.5 A / Ah 20 A / Ah
35 KTA-19-G9 500 24V 32AH AX 1006141 1
Amperes 30 sec at 80°F (26.7°C) to a
36 VTA28G3 600 24V 80AH AX 1006142 1
(HCA) battery end voltage of 1.2V per cell
37 VTA28G5 625 24V 80AH AX 1006142 1
38 KTA2300G 750 24V 80AH AX 1006142 1
39 KTA-38-G2-I 750 24V 80AH AX 1006142 1
40 KTA38G5 1000 24V 100AH AX 1006143 1
41 KTA50G3 1250 24V 100AH AX 1006143 1
42 KTA50GS 1425-1500 24V 100AH AX 1006143 1
43 QSK45G4 1450 24V 100AH AX 1006143 1
44 QSK45G6 1550 24V 100AH AX 1006143 1

Section – 9 Information Parts Page 9-54

Features Benefits

Maintenance Free 1. No Battery topping up or specific gravity

checks & No spillage of battery acid
2. No adjustment of charger

Ready to use 1. Compact & light weight for easy handling.

2. Pre-assembled battery & charger
3. Filled & factory charged battery

Reliability 1. High battery power capability for

guaranteed starting
2. Consistent performance throughout
battery life and absence of sudden death
3. Charger ensures that battery is always
kept fully charged

Thin Plate Technology 1. High Starting current with smaller Ah

capacity battery

Shelf life 1. Provides extended storage capability

while maintaining high state of charge for
dependable operation

Cost effective 1. Separate battery charger not needed

2. No maintenance cost
3. Low cost of ownership over its long
lifetime
4. No risk of cost due to failure to start
standby genset.

Note : Ensure to disconnect the positive terminal of engine's charging

alternator while using these batteries. Also do necessary
modifications as and when required in wiring.