EPAS 11 - Q1 - W1 - Mod1
EPAS 11 - Q1 - W1 - Mod1
Electronic Products
Assembly and Servicing
Grade 11
SAFETY FIRST!
1st Semester – Midterm
Week 1 Module 1
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How to use this Module?
Before you start answering the module, I want you to set aside other tasks that
will disturb you while enjoying the lessons. Read the simple instructions below to
successfully enjoy the objectives of this kit. Have fun!
1. Follow carefully all the contents and instructions indicated in every page of
this module.
2. Write on your notebook or any writing pad the concepts about the lessons.
Writing enhances learning, that is important to develop and keep in mind.
3. Perform all the provided activities in the module.
4. Let your facilitator/guardian assess your answers.
5. Analyze conceptually the posttest and apply what you have learned.
6. Enjoy studying!
• Expectations - These are what you will be able to know after completing
the lessons in the module.
• Pre-test - This will measure your prior knowledge and the concepts to be
mastered throughout the lesson.
• Looking Back to your Lesson - This section will measure what learnings
and skills did you understand from the previous lesson.
• Brief Introduction- This section will give you an overview of the lesson.
• Activities - This is a set of activities you will perform with a partner.
• Remember - This section summarizes the concepts and applications of the
lessons.
• Check your Understanding- It will verify how you learned from the lesson.
• Post-test - This will measure how much you have learned from the entire
module.
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1.1. Prepare assembly workplace in accordance
with OHS policies and procedures
EXPECTATIONS:
1. Identify occupational health and safety
2. Determine the workplace hazards
3. Differentiate the types of hazards
4. Explain the risk assessment
5. Explain WEEE
6. Discuss the 3R
7. Practice 5S in Workplace
8. Identify the importance of PPE
PRE-TEST
Direction: Read the questions carefully and encircle the letter of the
correct answer.
A. Flat Screwdirver
B. Phillips Screwdriver
C. Precision Screwdriver
D. Stubby Screwdriver
7. _____________ is used in removing soldered wires and components on
printed circuit boards for troubleshooting the repair purposes.
A. Desoldering Tool
B. Soldering Iron
C. Soldering Lead
D. Soldering Tool Stand
8. ___________ is a wire-cutting pliers, though they are not used to grab
or turn anything but are used to cut wires.
A. Combination Pliers
B. Long Nose Pliers
C. Side Cutter
D. Wire Stripper
9. ____________ is used to bore or drill holes in the printed circuit board
(PCB) with sizes from 1/32” – 1/16”.
A. Drill bit
B. Mini-Drill
C. Metal Files
D. Portable Drill
4
10. ____________ is a common tool used in cutting various trades and
crafts for a variety of purposes.
A. Hacksaw
B. Magnifying Glass
C. Third Hand
D. Utilitiy Knife
Direction: Use the clues below to fill in the crossword puzzle with the
correct words
5
WORD HUNT
Find and encircle the parts of Multitester / VOM.
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BRIEF INTRODUCTION
Objectives:
LEARNING CONTENT:
OCCUPATIONAL HEALTH and SAFETY
Occupational Health and Safety (OHS) is a cross-disciplinary area
concerned with protecting the safety, health and welfare of people engaged
in work. The goal is to promote a safe work environment. It may also protect
co-workers, family members, employers, customers, suppliers, nearby
communities, and other members of the public who are impacted by the
workplace environment.
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DIFFERENCE BETWEEN HAZARDS and RISKS
TYPES OF HAZARD
1. Chemical Hazard
Chemical hazard is a type of occupational hazard caused by exposure
to chemicals in the workplace.
• ergonomic hazards
• radiation
• heat and cold stress
• vibration hazards
• noise hazards
Prevention
3. Biological Hazard
Prevention
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for minimizing exposure to risk. Systems and procedures for safe
use, handling, storage and transport of biological hazards should all
be in place. Appropriate housekeeping, such as disinfecting work
surfaces and properly disposing of waste, are also vital for
minimizing biological risk.
4. Electrical Hazard
An electrical hazard can be defined as a dangerous condition where
a worker could make electrical contact with energized equipment or
a conductor and from which the person may sustain an injury from
shock; and/or, there is potential for the worker to receive an arc flash
burn, thermal burn, or blast injury.
Some hazards include:
Prevention
5. Psychological Hazard
• Working alone
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• Change
• Technological change Technological change
• Fatigue and hours of work
Personal Factors
• Substance abuse
• Depression, anxiety, other mental illness Age-related factors
• Work-life conflict
Prevention
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REFERENCES
https://people360.com.ph/occupational-safety-health
https://en.wikipedia.org/wiki/Chemical_hazard
https://www.mynewlab.com/blog/working-in-a-laboratory-the-hazards-
and-risks/
https://en.wikipedia.org/wiki/Physical_hazard
https://en.wikipedia.org/wiki/Biological_hazard
https://www.ihsa.ca/topics_hazards/electrical_hazards.aspx
https://www.physiotherapyalberta.ca/course_materials/ohs_module_6_
handout.pdf
https://www.hsdirect.co.uk/free-info/risk-assessment.html
WORKSHEET 1
Direction: Take atleast three picture of different hazard and risk that you
observe at home then paste it below. Explain what can you do to
management those hazards.
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REMEMBER
WORD HUNT
Find and encircle the types of hazard
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TOPIC: WEEE, 3R, 5S and PPE
Objectives:
1. Explain WEEE
2. Discuss the 3R
3. Practice 5S in Workplace
4. Identify the importance of PPE
Direction: Read the questions carefully and encircle the letter of the
correct answer.
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BRIEF INTRODUCTION
3Rs refers to three terms often used when talking about waste: Reduce,
Reuse, and Recycle.
If we keep producing so much waste, we'll run out of room. Using the 3Rs
will help us cut back the amount of trash we throw away. It's also the best
method for keeping our earth clean.
The importance of 3r's of waste management elements is to help: Cut down
on the waste disposals. Save land and money that communities use to
manage wastes. Reduce air pollution and contribute to a healthier planet.
Reducing is cutting back on the amount of trash we make.
Reusing is finding a new way to use trash so that we don't have to throw it
out.
Recycling is using trash to remake new goods that can be sold again.
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5S is
1. A systematized approached to organized work areas.
2. Keeping of standards, rules and regulation.
3. Maintaining the discipline needed to do a good job.
4. Utilizing workplace organization and work.
5. Simplifying the techniques to make-work easy, faster cheaper, safer,
and more effective.
6. Developing positive attitude among workers.
7. Cultivation of efficiency, effectiveness and economy of environment.
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2. SEITON (SET-IN-ORDER) PAG-AAYOS
A place for everything and everything in its place.
Benefits:
a. Prevents lost and waste of time
b. Easy to find and pick up necessary items.
c. Ensure first-come-first-serve basis
d. Make workflow smooth and easy.
e. Reduce machine downtime.
Practices:
a. Place goods in wider frontage along passages.
b. Store goods for first-in-first-out retrieval.
c. Have a fixed location for everything.
d. Label items and their location systematically, mark everything.
e. Separate special tools from common ones.
Practices:
a. Visual color signs
b. Color coding
c. Responsibility labels
d. Wire management
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e. Inspection marks
f. Maintenance labels
g. Prevention of dust, dirt, noise and vibration
PPE is equipment that will protect the user against health or safety risks
at work. It can include items such as safety helmets, gloves, eye protection,
high-visibility clothing, safety footwear and safety harnesses. It also
includes respiratory protective equipment (RPE).
Making the workplace safe includes providing instructions, procedures,
training and supervision to encourage people to work safely and
responsibly.
PPE is needed to reduce the risk.
Personal Protective Equipment for Electronics
1. Goggles – use for eye protection
2. Mask – use for respiratory protection when soldering
3. Gloves – use for hand protection
4. Electric Static Discharge (ESD) – use to protect the body for any
unexpected electric current.
The following are some precautionary measures to take before working with
any electrical/ electronic circuits:
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1. Wear shoes with non-conductive rubber soles to help reduce the chance
of being shocked or seriously injured in an electrical accident.
2. Do not work on components that are plugged into their power source.
3. Do not remove expansion cards from electronic product when it is turned
on.
The following are some precautionary measures to take before working with
any electrical/ electronic circuits:
4. Remove jewelries when working inside any electronic related equipment.
5. Be sure not to merge electronic components and water.
REFERENCES
https://searchdatacenter.techtarget.com/definition/Waste-Electrical-
and-Electronic-Equipment-Regulation-WEEE
http://www.ecokidsusa.org/3rs.html
ELX 111 Perform Occupational Health and Safety Practices
https://www.hse.gov.uk/toolbox/ppe.htm
WORKSHEET 1
Direction: Set a space as your workplace area. Apply the 5S and take a
picture of your workplace. Write a caption on the picture how you apply
the principles of 5S in your workplace at home. Paste the picture below
and write the caption.
Name: _______________________ Gr. & Sec: ______ Score: ____________
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REMEMBER
SORT 1. 2.
3. PAG-AAYOS 4.
5. 6. SEISO
7. PAGPAPANATILI 8.
SUSTAIN 9. 10.
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1.2. Check required materials, tools, and
equipment in accordance with established
procedures
EXPECTATIONS:
1. Classify the hand tools
2. Distinguish correctly the basic hand tools
3. Use appropriately the basic hand tools
4. Recognize the common faults in using hand tools
5. Determine the safety check and proper use of hand tools and test
equipment
6. Differentiate tools and equipment
7. Identify the electronic equipment and instrument;
8. Determine the use of each electronic equipment and instruments
9. Define accurately the parts of an multitester;
BRIEF INTRODUCTION
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LOOKING BACK TO YOUR LESSON
____ SHINE
____ STANDARDIZE
____ SORT
____ SUSTAIN
____ SET-in-ORDER
Direction: Read the questions carefully and encircle the letter of the
correct answer.
1. ____________ is cutting back on the amount of trash we make.
A. Recycling
B. Reducing
C. Reproduce
D. Reusing
2. _____________ is finding a new way to use trash so that we don't
have to throw it out.
A. Recycling
B. Reducing
C. Reproduce
D. Reusing
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TOPIC: BASIC HAND TOOLS
Objectives:
LEARNING CONTENT:
DRIVING TOOLS
Driving tools are set of tools used to install, repair and maintain a variety
of constructions. They are used to insert and drive screws, nuts and bolts
into surfaces with mechanical and manual force.
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5. Jeweler’s Screwdriver Set / Precision Screwdriver Set is a set of
small screwdrivers composed of slotted, Phillips and many more
screwdrivers
6. Other Variations
Robertson Torx
Torq-Set Tri-wing
Common Faults
Screwdrivers:
• Never use screwdrivers as a pry bar, chisel and punch stirrer or
scraper.
• Never use screwdrivers with broken or worn-out handles.
Screwdriver of these kinds should have tags to indicate that they are
defective.
• Never use pliers on a screwdriver for extra leverage. Only use wrench
or screwdriver specifically designed for purpose.
SOLDERING TOOLS
Hand tools that are used in soldering process.
1. Soldering Iron is a device for applying heat to melt solder in attaching
two metal parts. A soldering iron is composed of a heated metal tip
and an insulated handle. For electrical work, wires are usually
soldered to printed circuit boards, other wires or small terminals. A
low-power iron (20-30 Watts) is suitable for this work.
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2. Desoldering tool is used in removing soldered wires and components
on printed circuit boards for troubleshooting the repair purposes.
3. Soldering Tool Stand is a place where the soldering iron is placed
during usage. This will keep the soldering iron away from flammable
materials. The stand often comes with a sponge used in cleaning the
tip of the soldering iron.
Other materials:
4. Soldering Lead is a low-melting point alloy which is a mixture of lead
and tin that is melted to join separate metal parts which are then
permanently attached when the alloy cools.
5. Soldering wick is a desoldering tool used to remove excess or
unwanted solder by letting the molten solder adhere to it.
Proper Care and Maintenance
Soldering Iron:
• Clean and tin the tip of the soldering iron before using.
• Use only soldering iron with 30 watts up to 40 watts of power rating
for soldering electronic components in printed circuit board (PCB).
• Do not wash the tip of the soldering iron with water to speed up its
cooling process after use. It might corrode the soldering tip.
Desoldering Pump:
• Heat the terminals to be desoldered before sucking the melted
solder using desoldering pump.
• Avoid direct contact of the tip of desoldering pump with the tip of
the soldering iron.
• Clean and oil the inside sucking spring of the desoldering pump
regularly.
• Declog the tip of the desoldering pump regularly so that the melted
solder will not stick permanently inside the tip.
SPLICING TOOLS
1. Long Nose Pliers is used for holding, bending and stretching the
lead of electronic component or connecting wires.
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2. Side Cutter is a wire-cutting pliers, though they are not used to
grab or turn anything but are used to cut wires
Common Faults
Pliers:
BORING TOOLS
Hand tools that are used used to enlarge and accurately finish a large bore
previously formed by casting or otherwise.
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1. 12V Mini-Drill is used to bore or drill holes in the printed circuit
board (PCB) with sizes from 1/32” – 1/16”.
2. Portable Electric Drill is used for boring holes in plastic or metal
chassis with the use of drill bits having sizes from 1/6” to
approximately 1/4".
3. Metal Files are hand tools having a series of sharp, parallel ridges or
teeth. Most files have a narrow, pointed tang at one end to which a
handle can be fitted.
Flat File is parallel in width and tapered in thickness; they are used for
flat surfaces and edges.
Half Round File is tapered in width and thickness, coming to a point
and is narrower than a standard half round and used for filing inside of
the rings.
Round File is also called rat-tail file which is gradually tapered and used
for many tasks that require a round tool, such as enlarging round holes
or cutting a scalloped edge.
Proper Care and Maintenance
CUTTING TOOLS
1. Utility Knife is a common tool used in cutting various trades and
crafts for a variety of purposes.
2. Hacksaw is used for cutting metals. Some have pistol grips which
keep the hacksaw firm and easy to grip. The small hand-held
hacksaws consist of a metal arch with a handle that fits around a
narrow, rigid blade.
Common Faults
Utility Knives/Blades:
• Do not use dull blades because they require more force, thus are
more likely to slip. Replace the blade when it starts to tear instead
of cut.
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• Never leave a knife unattended with the blade exposed.
• Do not bend or apply side loads to blades by using them to open cans or
loosen tight cover of containers. Blades are brittle and can snap easily.
AUXILIARY TOOLS
1. Paint Brush is a type of brush made of bristles set in handle, used for
cleaning dirty parts of a circuit or an object aside from using it for painting.
2. Magnifying Glass is a convex lens which is used to produce a magnified
image of an object. The lens is usually mounted on a frame with a handle.
Roger Bacon is the original inventor of the magnifying glass. A magnifying
glass works by creating a magnified virtual image of an object behind the
lens. Some magnifying glasses are foldable with built-in light.
3. Third Hand is also known as helping hand, a type of extremely
adjustable jig used in soldering and craftwork to hold materials near each
other so that the user can work on them.
4. Tweezers are tools used for picking up small objects that are not easily
handled with the human hands. They are probably derived from tongs,
pincers, or scissors-like pliers used to grab or hold hot objects.
REFERENCES
28
WORKSHEET 1
Direction: At your home, ask your guardian to assist you. Choose atleast
3 available hand tools and take a picture using it. Paste the picture below
and explain how you use it and how you maintain the tools.
Name: _______________________ Gr. & Sec: ______ Score: ____________
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REMEMBER
There are six (6) classification of hand tools namely: driving tools,
soldering tools, splicing tools, boring tools, cutting tools and auxiliary
tools.
Driving tools are set of tools used to install, repair and maintain a
variety of constructions. They are used to insert and drive screws, nuts
and bolts into surfaces with mechanical and manual force.
Soldering tools are hand tools that are used in soldering process.
Splicing tools are used for cutting, bending and splicing wires.
Boring tools are hand tools that are used used to enlarge and
accurately finish a large bore previously formed by casting or otherwise.
Cutting tools are hand tools like utility knife and hacksaw.
Auxiliary tools are tools used as a support with the other tools.
3. 4.
5. 6.
7. 8.
9. 10.
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TOPIC: ELECTRONIC EQUIPMENT AND INSTRUMENT
Objectives:
Direction: Read the questions carefully and encircle the letter of the
correct answer.
A. Mini-drill
B. Screwdriver
C. Third hand
D. Wire Stripper
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BRIEF INTRODUCTION
Aside from hand tools, other types of equipment are also needed for
more accurate and quality output. Four of the most used equipment are
presented here for you to be familiar with their uses and the proper way of
maintaining them.
LEARNING CONTENT:
OSCILLOSCOPE
An oscilloscope (commonly abbreviated CRO, for cathode-ray-oscilloscope
or scope) is a piece of electronic test equipment that allows signal voltages
to be view, usually as a two-dimensional graph of one or more electrical
potential differences (vertical axis) plotted as a function of time or of some
other voltage (horizontal axis).
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Oscilloscope can:
1. Determine the time and voltage values of a signal
2. Calculate the frequency of an oscillating signal
3. See the “moving parts” of a circuit represented by the signal
4. Tell if a malfunctioning component is distorting the signal
5. Find out how much of a signal is direct current (DC) or alternating
current (AC)
6. Tell how much of the signal is noise and whether the noise is
changing
SIGNAL GENERATOR
A signal generator is a device which produces simple wave forms.
This test instrument is capable of generating repeating or non-repeating
electronic signals in either analog or digital waveform. It contains an
electronic oscillator, a circuit that is capable of creating a repetitive
waveform
Proper Care and Maintenance
Oscilloscope and signal generator should be given regular checkup for at
least once a week by connecting them to the power line. This will help
prevent their components from having moisture that might cause trouble
in their circuit.
DC POWERSUPPLY
A source of potential difference, like a battery. It supplies voltage and
current, and it can be adjusted to provide the required voltage for any
experiment. It is used as substitute for power supplies of other electronic
instruments when suspected with defective power supplies.
REFERENCES
33
WORKSHEET 1
REMEMBER
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CHECK YOUR UNDERSTANDING
Direction: Read the questions carefully and encircle the letter of the
correct answer.
1. It supplies voltage and current, and it can be adjusted to provide the
required voltage for any experiment. It is used as substitute for power
supplies of other electronic instruments when suspected with
defective power supplies.
A. DC Powersupply C. Oscilloscope
B. Multitester D. Signal Generator
Objectives:
BRIEF INTRODUCTION
Electronic test instruments are vital instruments that are often use
for troubleshooting, repairing and analysing the operation of a specific
device. One of these electronic equipment / instruments is multitester –
digital and analog multitester.
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LOOKING BACK TO YOUR LESSON
1.
2.
3.
4.
LEARNING CONTENT:
MULTITESTER / VOLT-OHM-MILLIAMMETER (VOM)
It is the best instrument that can measure voltage, resistance and current.
Types of Multitester
https://en.wikipedia.org/wi
ki/Multimeter#/media/File:
YX360TRF(Sanwa).JPG
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Parts of Multitester
REFERENCES
https://pixabay.com/vectors/device-digital-electric-electronics-
1298711/
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WORKSHEET 1
Direction: Give at least three (3) differences between the two types of
multitester.
Name: _______________________ Gr. & Sec: ______ Score: ____________
ANALOG DIGITAL
VS
REMEMBER
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CHECK YOUR UNDERSTANDING
Direction: Rearrange the letters in the box to form the word that describe
the statement. Write your answer in your quiz notebook.
1. A needle-shaped rod that moves over the scale of a meter. It is
mechanically connected to the moving coil, it indicates the measure
values on the multitester scale.
EPITNOR-
2. It makes it possible to select different functions and range of the
meter.
NRGEA TSEELCOR NKBO-
3. It makes it possible to adjust the pointer to the zero position of the
screw.
OEZR HMO MNETJASDUT-
4. It is used to connect the circuit to the electronic component being
tested.
TTSE SPBORES-
POST TEST
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Direction: Write 1-5 to arrange the principle of 5S in chronological order.
____ SEIRI
____ SEIKETSU
____ SEISO
____ SHITSUKE
____ SEITON
1. 3. 5. 7. 9. 11.
2. 4. 6. 8. 10. 12.
2.
3.
4.
5.
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1.
6.
7.
8.
I learned that…
___________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
ANSWER KEY
PRE-TEST
1. C 2. C 3. D 4. C 5. A
6. A 7. A 8. C 9. B 10. D
11-13. B, D, F 14. B 15. C
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Crossword
1. PPE
2. WEEE
3. SEIKETSU
4. SHITSUKE
5. REUSE
6. REDUCE
7. SEIRI
8. RECYCLE
9. SEISO
10. SEITON
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POST TEST
Unsafe used
Toxins Slipping Plants of Extension
Cord
Animal Shock
1 SEIRI
4 SEIKETSU
3 SEISO
5 SHITSUKE
2 SEITON
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DRIVING SOLDERING SPLICING BORING CUTTING AUXILIARY
TOOLS TOOLS TOOLS TOOLS TOOLS TOOLS
Precision Soldering Tool Wire Metal Files Third Hand
Screwdriver Stand Stripper
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ACKNOWLEDGEMENT
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