INIT codes Overview

Overview

The fault codes are listed in alphabetical order:

Display Page

S–BLT_CON 124
S–EWK 1 ... S–EWK 4 125
S–EWKE 1 ... S–EWKE 4 126
S–EWKE 1 M1 ... S–EWKE 4 M8 127
S–FILESYSTEM 128
S–KVT 129
S–TTK 130
S–ZSK 131
S–ZSKA_DRV 132
S–ZSKA 1 M1 ... S–ZSKA 1 M5 133

123
 INIT test S–BLT CON
124

F
E
D
C
B
A
9
8
7
6
5
4
3
2
1
0

INIT codes
Power converter cannot work (connections, voltages).

X
X
X
X
X
X
X
X
Power part test cannot be carried out; conditions for testing not fulfilled

X
X
X
X

X
X
X
X
1st position
(in most cases wrong supply voltage). Press does not start running.

X
X

X
X

X
X

X
X
Overvoltage in DC 250V / 540V intermediate circuit or voltage higher than

X
X

X
DC 48V.

Wrong code combination of main motor, KVT and TTK.

X
X
X
X

X
X
Armature circuit interruption; no current flow.

X
X
X
X
X
X

X
2nd position
Short circuit of an armature cable.

X
X
X

X
X

X
X
Ground fault of an armature cable.

X
X

X
X

X
X

X
Wrong main motor.

X
X
X
X

X
X

X
Motor temperature >155°C or cable of temperature sensor interrupted.

3rd position
X
X

X
X
X
X
X

X
Cable connection to rotor position encoder interrupted.

X
X

X
X

X
X
X
Motor code not available or invalid.

X
X

X
X
Voltage error DC 48V. Without the error bit EFFF, this means

X
X
X
X

X
X
undervoltage.
Voltage error in the DC 250V / 540V intermediate circuit. Without the error bit EFFF,

X
X

X
X
X

X
X
X

4th position
this means undervoltage.

INIT tests
–
X

X
X

X
X

X
X
–

X
X

X
X

X
X
 INIT codes INIT tests
INIT test S–EWK 1 ... S–EWK 4
1st position 2nd position 3rd position 4th position
0 X X X X X X X X X X X X X X X X
1 X X X X X X X X X X X X
2 X X X X X X X X X X X X
3 X X X X X X X X
4 X X X X X X X X X X X X
5 X X X X X X X X
6 X X X X X X X X
7 X X X X
8 X X X X X X X X X X X X
9 X X X X X X X X
A X X X X X X X X
B X X X X
C X X X X X X X X
D X X X X
E X X X X
F
Loop test: EWK-X13 – EVM2-X3 – EVM2-X4 – EWK-X14.

Loop test: EWK-X11 – EVM1-X1 – EVM1-X2 – EWK-X12.

Interference in the communication with the ZSK.

Wrong hardware version of EWK.

Input/output ICs work incorrectly.

–

–
125
 INIT codes INIT tests
INIT test S–EWKE 1 ... S–EWKE 4
1st position 2nd position 3rd position 4th position
0 X X X X X X X X X X X X X X X X
1 X X X X X X X X X X X X
2 X X X X X X X X X X X X
3 X X X X X X X X
4 X X X X X X X X X X X X
5 X X X X X X X X
6 X X X X X X X X
7 X X X X
8 X X X X X X X X X X X X
9 X X X X X X X X
A X X X X X X X X
B X X X X
C X X X X X X X X
D X X X X
E X X X X
F

Interference in the measured–value acquisition on the EWK.

D/A converter does not work correctly.
–

–
126
 INIT test S–EWKE 1 M1 ... S–EWKE 4 M8
F
E
D
C
B
A
9
8
7
6
5
4
3
2
1
0

INIT codes
–

X
X
X
X
X
X
X
X
–

X
X
X
X

X
X
X
X
1st position
–

X
X

X
X

X
X

X
X
–

X
X

X
–

X
X
X
X

X
X
–

X
X
X
X
X

X
X

X
2nd position
–

X
X
X

X
X

X
X
–

X
X

X
X

X
X

X
–

X
X
X
X

X
X

X
–

3rd position
X
X

X
X
X
X

X
X
–

X
X

X
X

X
X
X
–

X
X

X
X
–

X
X
X
X

X
X
–

X
X

X
X

X
X
X

4th position

INIT tests
Direction of rotation of servo–drive and potentiometer change not synchronous.
Side lays, format wheels, ink fountain rollers, circumferential and lateral registers:

X
X

X
X

X
X
feedback voltage from potentiometer not plausible (<DC 50mV, > DC 9.95V).
127

No servo–drive connected (motor controlled, but no current flow).

X
X

X
X

X
 INIT codes INIT tests
S–FILESYSTEM
This fault code indicates a software-related fault.
Contact the Heidelberg hot line and let them know
the error code.
128
 INIT test S–KVT
F
E
D
C
B
A
9
8
7
6
5
4
3
2
1
0

INIT codes
–

X
X
X
X
X
X
X
X
–

X
X
X
X

X
X
X
X
1st position
Asymmetrical voltage of the capacitors on the heat sink unit KVT.

X
X

X
X

X
X

X
X
Coding of heat sink unit KVT invalid.

X
X

X
KVT not plugged in.

X
X
X
X

X
X
Wrong version of heat sink unit KVT.

X
X
X
X
X

X
X

X
2nd position
Heat sink unit KVT defective.

X
X
X

X
X

X
X
Interface between TTK and KVT defective.

X
X

X
X

X
X

X
–

X
X
X
X

X
X

X
–

3rd position
X
X

X
X
X
X

X
X
–

X
X

X
X

X
X
X
–

X
X

X
X
TTK not plugged in.

X
X
X
X

X
X
–

X
X

X
X

X
X
X

4th position

INIT tests
Thyristor starting circuit defective; incorrect timing.

X
X

X
X

X
X
129

The drivers are controlled with undervoltage.

X
X

X
X

X
 INIT test S–TTK
130

F
E
D
C
B
A
9
8
7
6
5
4
3
2
1
0

INIT codes
–

X
X
X
X
X
X
X
X
–

X
X
X
X

X
X
X
X
1st position
–

X
X

X
X

X
X

X
X
–

X
X

X
–

X
X
X
X

X
X
–

X
X
X
X
X
X

X
2nd position
–

X
X
X

X
X

X
X
–

X
X

X
X

X
X

X
–

X
X
X
X

X
X

X
–

3rd position
X
X

X
X
X
X
X

X
Voltage for electronics outside the normal range.

X
X

X
X

X
X
X
DC 12V voltage < DC 11.2V or DC 5V voltage < DC 3.6V.

Brake control not possible (power transistor cannot clock).

X
X

X
X
Wrong version of the TTK.

X
X
X
X

X
X
Coding of the TTK invalid.

X
X

X
X
X
X

4th position

INIT tests
TTK defective.
X

X
X

X
X

X
X
Interface between drive section of the ZSK and TTK defective (voltage,

X
X

X
X

X
X
cable, plug).
 INIT test S–ZSK
F
E
D
C
B
A
9
8
7
6
5
4
3
2
1
0

INIT codes
–

X
X
X
X
X
X
X
X
–

X
X
X
X

X
X
X
X
1st position
Loop test: ZSK-X15 – EVM2-X13 – EVM2-X4 – ZSK-X16.

X
X

X
X

X
X

X
X
X

X
X

X
Loop test: ZSK-X13 – EVM1-X1 – EVM1-X2 – ZSK-X14.

X
X
X
X

X
X
–

X
X
X
X
X

X
X

X
2nd position
–

X
X
X

X
X

X
X
DRAM on ZSK defective.

X
X

X
X

X
X

X
NVRAM on ZSK defective.

X
X
X
X

X
X

X
Serial interface on ZSK defective.

3rd position
X
X

X
X
X
X

X
X
Interrupt controller of ZSK defective.

X
X

X
X

X
X
X
Interrupt controller of computer module defective.

X
X

X
X
Timer on ZSK defective.

X
X
X
X

X
X
Timer of computer module on ZSK defective.

X
X

X
X
X

X
X

4th position

INIT tests
Input/output ICs on the ZSK defective.

X
X

X
X

X
X
131

Port error on ZSK.

X
X

X
X

X
 INIT codes INIT tests
INIT test S–ZSKA_DRV
1st position 2nd position 3rd position 4th position
0 X X X X X X X X X X X X X X X X
1 X X X X X X X X X X X X
2 X X X X X X X X X X X X
3 X X X X X X X X
4 X X X X X X X X X X X X
5 X X X X X X X X
6 X X X X X X X X
7 X X X X
8 X X X X X X X X X X X X
9 X X X X X X X X
A X X X X X X X X
B X X X X
C X X X X X X X X
D X X X X
E X X X X
F
Drive section of the ZSK defective (e.g. BLA IC for the main drive).

Drive section of the ZSK signals non–specified fault messages.

Communication between software modules on the ZSK faulty.

–

–
132
 INIT test S–ZSKA 1 M1 ... S–ZSKA 1 M5
F
E
D
C
B
A
9
8
7
6
5
4
3
2
1
0

INIT codes
–

X
X
X
X
X
X
X
X
Brushless drive-IC (BLA-IC) on HAK defective.

X
X
X
X

X
X
X
X
1st position
No booting. Fault in data transmission from control section of ZSK to

X
X

X
X

X
X

X
X
drive section of ZSK.

Tacho-IC on HAK defective.

X
X

X
X

X
X
X
X

X
X
–

X
X
X
X
X

X
X

X
2nd position
–

X
X
X

X
X

X
X
RAM on ZSK defective.

X
X

X
X

X
X

X
–

X
X
X
X

X
X

X
–

3rd position
X
X

X
X

X
X
X
–

X
X

X
X

X
X
X
–

X
X

X
X
Motor not compatible with power part.

X
X
X
X

X
X
Code of power part could not be determined.

X
X

X
X
X

X
X

4th position

INIT tests
Motor code could not be determined.

X
X

X
X

X
X
133

Motor or power part on HAK defective.

X
X

X
X

X
 DYN codes Overview

Overview

The fault codes are listed in alphabetical order:

Display Page

A–Errorhandler 136
A–FILE 137
A–HWI 138
A–MID 11, A–MID 12 139
A–TIMER 140
S–BLT_CON 141
S–CLI UNSYM 142
S–COM_SA 143
S–Errorhandler 144
S–EWK 1 ... S–EWK 4 145
S–EWKE 1 ... S–EWKE 4 146
S–EWKE 1 M1 ... S–EWKE 4 M8 147
S–INFO 80 148
S–HWI 149
S–MID 11, S–MID 12 150
S–MOT 151
S–KVT 152
S–RECALL 153
S–RESSOURCE 154
S–TTK 155
S–ZSK 156
S–ZSKA_CTR 157
S–ZSKA_DRV 158
S–ZSKA 1 M1 ... S–ZSKA 1 M5 159

135
 DYN codes DYN tests
A–Errorhandler
This code indicates the workload of the system.
FFFE corresponds to a workload of 40...80%.
FFFD corresponds to a workload of more than
80%.
136
 DYN codes DYN tests
A–File
This fault code indicates a software-related fault.
Notify the Heidelberg Hotline and state the fault
code.
137
 DYN codes DYN tests
A–HWI (IDS)
1st position 2nd position 3rd position 4th position
0 X X X X X X X X X X X X X X X X
1 X X X X X X X X X X X X
2 X X X X X X X X X X X X
3 X X X X X X X X
4 X X X X X X X X X X X X
5 X X X X X X X X
6 X X X X X X X X
7 X X X X
8 X X X X X X X X X X X X
9 X X X X X X X X
A X X X X X X X X
B X X X X
C X X X X X X X X
D X X X X
E X X X X
F

Incorrect processing of degree–dependent interrupts.

Wrong speed detected by speed monitor.

–

–
–

–
138
 DYN codes DYN tests
A–MID 11, A–MID 12
1st position 2nd position 3rd position 4th position
0 X X X X X X X X X X X X X X X X
1 X X X X X X X X X X X X
2 X X X X X X X X X X X X
3 X X X X X X X X
4 X X X X X X X X X X X X
5 X X X X X X X X
6 X X X X X X X X
7 X X X X
8 X X X X X X X X X X X X
9 X X X X X X X X
A X X X X X X X X
B X X X X
C X X X X X X X X
D X X X X
E X X X X
F

Press display MID does not reply to CPTronic control system (timeout).
Press display MID has received wrong data.
Fault in data transmission protocol.

Interface IC USART signals fault.

–

–
139
 DYN codes DYN tests
A–TIMER
This fault code indicates a software-related fault.
Notify the Heidelberg Hotline and state the fault
code.
140
 DYN test S–BLT_CON
F
E
D
C
B
A
9
8
7
6
5
4
3
2
1
0

DYN codes
–

X
X
X
X
X
X
X
X
The drive section of the ZSK sends general fault message signal. Machine

X
X
X
X

X
X
X
X
1st position
enters STOP state.

X
X

X
X

X
X

X
X
–

X
X

X
–

X
X
X
X

X
X
–

X
X
X
X
X

X
X

X
2nd position
–

X
X
X

X
X

X
X
Overvoltage in DC 250V / 540V intermediate circuit or voltage higher than

X
X

X
X

X
X

X
DC 48V.

X
X
X
X

X
X

X
Excessive motor temperature.

X
X

X
X
X
X

X
X

3rd position
Rotor position encoder defective (identical signals from all sensor lines, wrong logic).

X
X

X
X

X
X
X
Invalid motor code.

X
X

X
X
Voltage error DC 48V. Without the error bit FEFF, this means

X
X
X
X

X
X
undervoltage.
Voltage error in the DC 250V / 540V intermediate circuit. Without the error bit FEFF,

X
X

X
X

X
X
X

4th position
this means undervoltage.

DYN tests
–
X

X
X

X
X

X
X
141

X
X

X
X

X
 DYN codes DYN tests
S–CLI UNSYM
This fault code indicates a software-related fault.
Notify the Heidelberg Hotline and state the fault
code.
142
 DYN codes DYN tests
DYN test S–COM_SA
1st position 2nd position 3rd position 4th position
0 X X X X X X X X X X X X X X X X
1 X X X X X X X X X X X X
2 X X X X X X X X X X X X
3 X X X X X X X X
4 X X X X X X X X X X X X
5 X X X X X X X X
6 X X X X X X X X
7 X X X X
8 X X X X X X X X X X X X
9 X X X X X X X X
A X X X X X X X X
B X X X X
C X X X X X X X X
D X X X X
E X X X X
F The ZSK control section issues an impermissible command to the drive section of
the ZSK.
–

–
143
 DYN codes DYN tests
S–Errorhandler
This code indicates the workload of the system.
FFFE corresponds to a workload of 40...80%.
FFFD corresponds to a workload of more than
80%.
144
 DYN test S–EWK 1 ... S–EWK 4
F
E
D
C
B
A
9
8
7
6
5
4
3
2
1
0

DYN codes
–

X
X
X
X
X
X
X
X
–

X
X
X
X

X
X
X
X
1st position
Loop test: EWK-X13 – EVM2-X3 – EVM2-X4 – EWK-X14.

X
X

X
X

X
X

X
X
Loop test: EWK-X11 – EVM1-X1 – EVM1-X2 – EWK-X12.

X
X

X
–

X
X
X
X

X
X
–

X
X
X
X
X

X
X

X
2nd position
–

X
X
X

X
X

X
X
–

X
X

X
X

X
X

X
–

X
X
X
X

X
X

X
–

3rd position
X
X

X
X
X
X

X
X
–

X
X

X
X

X
X
X
–

X
X

X
X
Servo–drive section of ZSK detects fault in main computer section of ZSK.

X
X
X
X

X
X
Servo–drive section of ZSK defective (servo–drives cannot be controlled).

X
X

X
X
X

X
X

4th position

DYN tests
Drive section of ZSK detects fault in main computer section of ZSK.

X
X

X
X

X
X
Drive section of ZSK defective (auxiliary drives cannot be controlled).
145

X
X

X
X

X
 DYN codes DYN tests
DYN test S–EWKE 1 ... S–EWKE 4
1st position 2nd position 3rd position 4th position
0 X X X X X X X X X X X X X X X X
1 X X X X X X X X X X X X
2 X X X X X X X X X X X X
3 X X X X X X X X
4 X X X X X X X X X X X X
5 X X X X X X X X
6 X X X X X X X X
7 X X X X
8 X X X X X X X X X X X X
9 X X X X X X X X
A X X X X X X X X
B X X X X
C X X X X X X X X
D X X X X
E X X X X
F
A/D converter does not work correctly.

Reference voltage absent or wrong.

DC –15V – voltage error.

DC +15V - voltage error.

DC 24V – voltage error.
DC 33V - voltage error.

Clock error.
–

–
146
 DYN test S–EWKE 1 M 1 ... S–EWKE 4 M 8
F
E
D
C
B
A
9
8
7
6
5
4
3
2
1
0

DYN codes
–

X
X
X
X
X
X
X
X
–

X
X
X
X

X
X
X
X
1st position
–

X
X

X
X

X
X

X
X
–

X
X

X
–

X
X
X
X

X
X
–

X
X
X
X
X

X
X

X
2nd position
–

X
X
X

X
X

X
X
Excessive temperature of transistor bridge (4 transistors).

X
X

X
X

X
X

X
–

X
X
X
X

X
X

X
–

3rd position
X
X

X
X
X
X

X
X
No signal from washing cloth sensor (washing cloth supply roll or motor blocked).

X
X

X
X

X
X
X
Signals from washing cloth sensor while motor is not controlled

X
X

X
X
(washing cloth is drawn in).

X
X
X
X

X
X
Motor with precision potentiometer blocked mechanically.

X
X

X
X

X
X
X

4th position

DYN tests
–

X
X

X
X

X
X
Motor blocked mechanically, positioning cannot be completed.
147

X
X

X
X

X
 DYN codes DYN tests
S–INFO 80
This fault code indicates a software-related fault.
Notify the Heidelberg Hotline and state the fault
code.
148
 DYN test S–HWI (IDS)
F
E
D
C
B
A
9
8
7
6
5
4
3
2
1
0

DYN codes
–

X
X
X
X
X
X
X
X
–

X
X
X
X

X
X
X
X
1st position
–

X
X

X
X

X
X

X
X
–

X
X

X
More than 8 times a difference was determined between the IDS speed and the

X
X
X
X

X
X
speed of the internal press model.

X
X
X
X
X

X
X

X
2nd position
–

X
X
X

X
X

X
X
Speed determined from the IDS track signals is outside the permissible range.

X
X

X
X

X
X

X
Track failure IDS (track A) or tacho does not turn.

X
X
X
X

X
X

X
–

3rd position
X
X

X
X
X
X

X
X
–

X
X

X
X

X
X
X
Actual press speed outside the permissible range in inching mode.

X
X

X
X
Failure tacho track B.

X
X
X
X

X
X
Failure tacho track A.

X
X

X
X

X
X
X

4th position

DYN tests
Failure of tacho track with zero pulse.

X
X

X
X

X
X
149

Fault during speed monitoring.

X
X

X
X

X
 DYN codes DYN tests
S–MID 11, S–MID 12
1st position 2nd position 3rd position 4th position
0 X X X X X X X X X X X X X X X X
1 X X X X X X X X X X X X
2 X X X X X X X X X X X X
3 X X X X X X X X
4 X X X X X X X X X X X X
5 X X X X X X X X
6 X X X X X X X X
7 X X X X
8 X X X X X X X X X X X X
9 X X X X X X X X
A X X X X X X X X
B X X X X
C X X X X X X X X
D X X X X
E X X X X
F

Press display MID does not reply to CPTronic control system (timeout).
Press display MID has received wrong data.
Fault in data transmission protocol.

Interface IC USART signals fault.

–

–
150
 DYN test S–MOT (main motor)
F
E
D
C
B
A
9
8
7
6
5
4
3
2
1
0

DYN codes
–

X
X
X
X
X
X
X
X
–

X
X
X
X

X
X
X
X
1st position
–

X
X

X
X

X
X

X
X
–

X
X

X
–

X
X
X
X

X
X
Motor temperature > 155°C (warning).

X
X
X
X
X

X
X

X
2nd position
During the brake test the press turns > 4 degrees.

X
X
X

X
X

X
X
Drive section of the ZSK detects that press is sluggish.

X
X

X
X

X
X

X
Wrong ratio between motor rpm and press rpm (e.g. belt slipping).

X
X
X
X

X
X

X
Induced motor voltage too high during brake test.

3rd position
X
X

X
X
X
X

X
X
ZSK detects, via IDS, that the press is blocked.

X
X

X
X

X
X
X
Brake test current or test torque was not achieved during brake test.

X
X

X
X
Press rotates during brake test (insufficient braking effect).

X
X
X
X

X
X
–

X
X

X
X

X
X
X

4th position

DYN tests
Induced motor voltage exceeds the permissible range.

X
X

X
X

X
X
151

IDS detected wrong direction of rotation.

X
X

X
X

X
 DYN test S–KVT
152

F
E
D
C
B
A
9
8
7
6
5
4
3
2
1
0

DYN codes
–

X
X
X
X
X
X
X
X
–

X
X
X
X

X
X
X
X
1st position
–

X
X

X
X

X
X

X
X
BLT4: Cables between AVM and temperature sensor or between AVM and UVM

X
X

X
not plugged in. BLT1, BLT2: Cable from TTK to SMM not plugged in.

KVT has switched off due to excessive temperature.

X
X
X
X

X
X
Overcurrent in KVT power module or in the motor.

X
X
X
X
X
X

X
2nd position
Power module of KVT defective.

X
X
X

X
X

X
X
Interface between TTK and KVT defective.

X
X

X
X

X
X

X
–

X
X
X
X

X
X

X
–

X
X

X
X
X
X
X

3rd position
–

X
X

X
X

X
X
X
–

X
X

X
X
–

X
X
X
X

X
X
Defective power transistors on the KVT.

X
X

X
X
X
X

4th position

DYN tests
Defective thyristor on the KVT. X

X
X

X
X

X
X
Insufficient voltage of the drivers on the KVT.

X
X

X
X

X
X
 DYN codes DYN tests
S–RECALL
This fault code indicates a software-related fault.
Notify the Heidelberg Hotline and state the fault
code.
153
 DYN codes DYN tests
S–RESOURCE
This fault code indicates a software-related fault.
An emergency stop is triggered. Notify the
Heidelberg Hotline and state the fault code.
154
 DYN test S–TTK
F
E
D
C
B
A
9
8
7
6
5
4
3
2
1
0

DYN codes
–

X
X
X
X
X
X
X
X
–

X
X
X
X

X
X
X
X
1st position
–

X
X

X
X

X
X

X
X
–

X
X

X
–

X
X
X
X

X
X
–

X
X
X
X
X

X
X

X
2nd position
–

X
X
X

X
X

X
X
–

X
X

X
X

X
X

X
–

X
X
X
X

X
X

X
–

X
X

X
X
X
X

X
X

3rd position
Voltage for electronics outside the normal range.

X
X

X
X

X
X
X
DC 12V voltage < DC 11.2V or DC 5V voltage < DC 3.6V.

Brake control not possible (power transistor cannot clock).

X
X

X
X
Wrong version of the TTK.

X
X
X
X

X
X
Invalid code resistance of TTK.

X
X

X
X

X
X
X

4th position

DYN tests
TTK defective.

X
X

X
X

X
X
Interface between drive section of the ZSK and TTK defective (voltage,
155

X
X

X
X

X
cable, plug).
 DYN codes DYN tests
DYN test S–ZSK
1st position 2nd position 3rd position 4th position
0 X X X X X X X X X X X X X X X X
1 X X X X X X X X X X X X
2 X X X X X X X X X X X X
3 X X X X X X X X
4 X X X X X X X X X X X X
5 X X X X X X X X
6 X X X X X X X X
7 X X X X
8 X X X X X X X X X X X X
9 X X X X X X X X
A X X X X X X X X
B X X X X
C X X X X X X X X
D X X X X
E X X X X
F
Loop test: ZSK-X15 – EVM2-X13 – EVM2-X4 – ZSK-X16.

Loop test: ZSK-X13 – EVM1-X1 – EVM1-X2 – ZSK-X14.

ZSK-S detects that ZSK-A does not answer.

ZSK-A detects that ZSK-S does not answer.

Wrong interrupt processing on ZSK.

–

–
156
 DYN codes DYN tests
DYN test S–ZSKA_CTR
1st position 2nd position 3rd position 4th position
0 X X X X X X X X X X X X X X X X
1 X X X X X X X X X X X X
2 X X X X X X X X X X X X
3 X X X X X X X X
4 X X X X X X X X X X X X
5 X X X X X X X X
6 X X X X X X X X
7 X X X X
8 X X X X X X X X X X X X
9 X X X X X X X X
A X X X X X X X X
B X X X X
C X X X X X X X X
D X X X X
E X X X X
F
Missing configuration data for main motor or stack test of CPU faulty.
Press rotates when it should be stationary.

Defective timer component on ZSK.

–

–
157
 DYN test S–ZSKA_DRV
158

F
E
D
C
B
A
9
8
7
6
5
4
3
2
1
0

DYN codes
–

X
X
X
X
X
X
X
X
–

X
X
X
X

X
X
X
X
1st position
–

X
X

X
X

X
X

X
X
–

X
X

X
–

X
X
X
X

X
X
–

X
X
X
X
X
X

X
2nd position
–

X
X
X

X
X

X
X
Drive section of the ZSK defective.

X
X

X
X

X
X

X
PWM signal for nominal current of main motor is disturbed.

X
X
X
X

X
X

X
–

3rd position
X
X

X
X
X
X
X

X
Monitoring of STOP/emergency stop behaviour of press through software has

X
X

X
X

X
X
X
responded (takes too long or impermissible delay).
Motor rpm signals, although the press is stationary (detected by rotor position sensor on

X
X

X
X
main motor).

X
X
X
X

X
X
Communication between software modules via the internal RAM of the ZSK disturbed.

X
X

X
X
X
X

4th position

DYN tests
–
X

X
X

X
X

X
X
–

X
X

X
X

X
X
 S–ZSKA 1 M1 ... S–ZSKA 1 M 5
F
E
D
C
B
A
9
8
7
6
5
4
3
2
1
0

DYN codes
–

X
X
X
X
X
X
X
X
–

X
X
X
X

X
X
X
X
1st position
–

X
X

X
X

X
X

X
X
–

X
X

X
–

X
X
X
X

X
X
No tacho signal (only motor of dampening ductor, ink fountain roller, varnishing roller,

X
X
X
X
X

X
X

X
2nd position
suction feedboard).

X
X
X

X
X

X
X
–

X
X

X
X

X
X

X
–

X
X
X
X

X
X

X
Motor blocked (brushless pile motors only).

3rd position
X
X

X
X

X
X
X
Power part detects wrong operating state (brushless pile motors only).

X
X

X
X

X
X
X
Motor too hot or motor plug not inserted (pile motors only, except for 50W

X
X

X
X
pile motor) or motor overcurrent (suction drum motor only).

Speed too high (pile motors only) or zero–speed control detects rotating

X
X
X
X

X
X
motor, or wrong torque while motor turns (only motor of dampening ductor,
varnishing roller).

X
X

X
X
X

X
X

4th position
Motor blocked (three–phase pile motor only) or motor plug not inserted

DYN tests
(not applicable to 500W brushless pile motor and motor of perfector).

X
X

X
X

X
X
Wrong direction of rotation of motor (pile motors only).
159

Zero–speed control recognizes via tacho that motor turns (pile motors only).

X
X

X
X