Machine Translated by Google

-H=ID=LB=RG- Integral chapter overview

Table of contents

A Safety devices................................................... ................................................ A.1

Safety devices .................................................. .................... A.1.1
1
Grundlegende Safety instructions ............................................................ .......... A.1.3
2 Technical data ................................................ ... ................................................ A.1.11
3 Workshops on the machine................................................ ............................ A.1.12
4 Controls .................................................. ...................................... ... A.1.13

5 Guards .................................................. .................................................. ......A.1.16

6 Business forms for a secured machine................................................ ....................... A.1.28

7 Checking the guards.............................. ................ ................................ A.1.30
8 Turning the machine by hand ....................................................... ................................... A.1.32

B Controlling the machine................................................... ................................ B.1

Controlling the machine ................................................................ ...................... B.1.1
1
Control console insert ....................................................... ................................................ B.1.3
2 Printing control areas ................................................................ ................................ B.1.7
3 Paintwork control stations................................................... ................................... B.1.9

4 Control console normal explanation................................................ ................................................ B.1.12

5 Control console high stack explanation ............................................ ........................ B.1.15
6 Machine-informatiedisplay (MID).............................................................................. B.1.18

7 CPTronic Control Console.................................•............. ................................... B.1.24

8 Explanation control console for SM 74-1, SM 74-2 with normal stacking extension without CPC....................
B.1.41

9 Input at machines with KID ....................................................... ............................................ B.1.50

10 Cleaning the operating positions ....................................................... ......................... B.1.62

Set up and print C................................................... ................................................ C .1

Presets................................................... ................................................ C .1.1

1
Machine Presets.......................................................... ................................ C.1.3
2 Starting up the machine ....................... . .................................................. ............. C.1.7

3 Assignment change................................................... .................................................. ....... C.1.8

4 Machines met KID .................................................................................................... C.1.30

Zuigkop ............................................................................................................... C.2.1

1
Observe ....................................................................... ................................... C.2.3
2 Adjustments to the suction head................................................... .................................................. ... C.2.4

3 Losblazers.............................................................................................................................. C.2.7

4 Rear stacking stops ................................................................ .................................................. ..C.2.9

1
Machine Translated by Google

-H=ID=LB=RG Integral chapter overview

8 To fix an issue............................................... .................................................. ......C.5.28

9 Vacuum at the collecting drum................................................... .......................................... C.5.32

Ink work................................................... .................................................. ..C.6.1

1
Observe ....................................................................... ................................... C.6.3

2 Ink box with knife................................................................. .................................................. ................... C.6.4

3 Selecting the operating mode of the ink tank roller ....................................................... ................................... C.6.6

4 Ink Tray Roller Adjustments ................................................ .................................................. .......... C.6.8

5 Switching the lick roller and ink carrier rollers on/off................................................... ...................... C.6.10

6 Scale prints .................................................. .................................................. ...... C.6.11

7 Automatic ink roller washing device ................................................ ...................... C.6.13

8 Manual control of the ink roller washing device.................................................. ................ C.6.15

9 Detergent basic settings ................................................ ................................... C.6.16

10 Lateral friction ................................................................ .................................................. ....... C.6.18

11 Ink work tempering .................................................. .................................................. ........ C.6.21

Moisture work .................................................. ................................................ C. 7.1

1
Moisture work - observe during all work ............................................ ................... C.7.3

2 General................................................... .................................................. ............................ C.7.4

3 Production ................................................. .................................................. ............................ C.7.5

4 Preselecting moisture work functions ................................................ ............................................ C.7.6

5 Blow list .................................................. .................................................. ............................ C.7.8

6 Cleaning rollers by hand ....................................................... ............................................ C.7.10

7 Central moisture supply.......... . ...................................... ............ ...... . . C.7.11

8 Pre- and post-fights................................................... .................................................. .............. C.7.13

Paintwork .................................................. .................................................. C.8.1

1
Observe ....................................................................... ................................... C.8.3

2 Overview ................................................. .................................................. ............................ C.8.4

3 Paint supply device .................................................. .................................................. ... C.8.5

4 Transfer drum for paintwork.......................................................... ............................................ C.8.6

5 Preparing for painting................................................... .................................................. ............ C.8.7

6 Replacing the paint cloth and backing sheet ................................................ .......................................... C.8.9

7 Lacquering ................................................ .................................................. ................ C.8.14

8 Blowpipe above the pressure cylinder................................................... ................................ C.8.16

9 Preset functions .................................................. .................................................. C.8.17

10 Pressure adjustment ................................................ .................................................. ........C.8.18

11 Cleaning paintwork .................................................. .................................................. ............... C.8.24

12 Selecting paint characteristics.................................................. .................................................. ....... C.8.26

13 Printing technical instructions regarding varnishing ............................................ ...................... C.8.27

Numbers and impressions................................................... .......................... C.9.1

1
Safety instructions.......................................................... ................................................ C. 9.5
Machine Translated by Google

Integral chapter overview

-H=ID=LB=RG

2 General................................................... .................................................. ............................ C.9.6

3 CPTronic functions (CID) ............................................ .................................................. ........... C.9.7

4 CPTronic functions (KID)................................................... .................................................. .......... C.9.12

5 Preparations for Numbering and Printing.......................................................... ................ C.9.16

6 Sheet guide................................................... .................................................. ...................... C.9.21

7 Numeroteur and impression work................................................ .................................................. ..C.9.22

8 Seat rings and retaining rings ................................................ ................................................ C.9.23

9 Montagewagen..................................................................................................................... C.9.25

10 Numbered................................................... ................................................... ......................... C.9.26

11 Numeroteur and impression inking................................................... ................................................ C.9.31

12 Dialers ................................................ .................................................. ................. C.9.37

13 Impressions ................................................. .................................................. .......................... C.9.39

14 Pressure adjustment .................................................. .................................................. ................... C.9.40

15 Position corrections................................................... .................................................. ................ C.9.41

16 Pressure force - pressure compensation ................................................ .......................................... C.9.42

17 Switch cams................................................... .................................................. ................... C.9.43

The perforator ................................................... ............................................... C.10.1

1
Observe ....................................................................... ................................... C.10.3

2 General................................................... .................................................. ...................... C.10.4

3 CPTronic features................................................... .................................................. ................ C.10.5

4 Preparations for punching ................................................................ ................................... C.10.7

5 Sheet guide................................................... .................................................. ...................... C.10.8

6 Longitudinal perforator in the explanation ................................................ .................................................. C.10.9

7 Transverse perforation .................................................. .................................................. .....C.10.12

Use................................................... ................................................ ....... C.11.1

1
Safety instructions.......................................................... ............................................ C.11.3

2 CPTronic features................................................... .................................................. ..... C.11.4

3 Mechanical explanation adjustments................................................... ................................ C.11.7

4 Blowing air for the auction guide on the high stack extension................................... C.11.9

5 Air setting explanation.......................................................... ............................................ C.11.13

6 Longitudinal blow pipes .................................................. .................................................. ..C.11.15

7 Fans in the explanation ................................................ ............................................ C.11.16

8 I would like to................................................... ................................................ ............... C.11.17

9 Switching sheet equal tappets on and off.................................................... ............................ C.11.29

10 Test drawing .................................................. .................................................. .......... C.11.31

11 Adjustment of the auction catchers................................................... ................................ C.11.32

12 Non-stop device.................................................. .................................................. ..... C.11.33

13 Powder device ................................................ .................................................. ..... C.11.37

14 IR-droger .................................................................................................................. C.11.41

4
Machine Translated by Google

-H=iD=LB=RG Integral chapter overview

D Adjustment and maintenance ................................................ ................................................ D.1

Inlay................................................... .................................................. ................... D.1.1

1
Observe ....................................................................... ...................... D.1.3
2 The beat roll ................................................... ................................................ ............... D.1.4

3 Maintenance of the suction head................................................... ................................................ D.1.5

Printing .................................................. .................................................. .......... D.2.1

1
Observe ....................................................................... ................................... D.2.3

2 Cleaning and maintenance ............................................... .................................................. ....... D.2.4

3 Rubberdoekcilinder ............................................................................................................... D.2.5

4 Rubber cloth/pressure cylinder washing device................................................... ....................... D.2.12

Cleaning and weather printing, Transfer drums ............................................ .......... D.3.1

1
Observe ....................................................................... ................................... D.3.3

2 Transfertrommels.................................................................................................................... D.3.4

3 Structural chrome coating................................................ ................................................D. 3.6

Ink work................................................... .................................................. ............ D.4.1

1
Observe ....................................................................... ................................... D.4.3
2 Roles................................... ................................................ ................................ D.4.4

3 Disassemble rollers 1 to 14.................................. ................................................ ...... D.4.6

4 To assemble ................................................. .................................................. ............... D.4.11

5 Assembly and disassembly of the lick roller 15................................................... ................................... D.4.20

6 CPC-inktbak ............................................... .................................................. ....................... D.4.23

7 Roller washing device .................................................. .................................................. .......... D.4.26

8 Ink work tempering .................................................. .................................................. ......... D.4.27

Moisture work .................................................. .................................................. ........ D.5.1

1
Observe ....................................................................... ................................... D.5.3
2 Roles................................... ................................................ ................................ D.5.4

3 Treatment of the moisturizer ............................................................... ................................................ D.5.14

Paintwork .................................................. .................................................. .......... D.6.1

1
Observe ....................................................................... ................................... D.6.3

2 Lakbak ................................................. .................................................. ................................ D.6.4

3 Lakdompelrol.......................................................................................................................... D.6.6

4 Transfer drum for paintwork.......................................................... ............................................ D.6.9

5 Paint supply device .................................................. .................................................. D.6.10

Numbers and impressions................................................... ................................... D.7.1

1 Impression inkwork................................................. .................................................. .................... D.7.3

2 Dialers.............................................. .................................................. ................. D.7.10

3 Lubrication and maintenance ................................................ .................................................. ......D.7.11

Explanation................................................... .................................................. ................ D.8.1

5
Machine Translated by Google

Integral chapter overview -H=ID=LBERG-

1
Observe ....................................................................... ................................ D.8.3

2 Stacking plate................................................... .................................................. ...................... D.8.4

3 Super Blue cloth on the delivery drum................................................... ..................................... D.8.6

4 Oil collection plates .................................................. .................................................. ................ D.8.9

5 Powder device .................................................. .................................................. ................ D.8.10

General maintenance................................................ ................................ D.9.1

1
Observe ....................................................................... ................................... D.9.3
2 Automatic lubrication ................................................ .................................................. ........ D.9.4

3 Manual lubrication ................................................ .................................................. ................ D.9.9

4 Filter regulator................................................... .................................................. .......... D.9.10

5 Cleaning the air filter .................................................. .................................................. .......... D.9.11
6 Additional equipment ................................................ .................................................. ..... D.9.14

7 Manual maintenance work ................................................................ .................... D.9.15

8 Specification of the lubricants.......................................................... ............................................ D.9.22

E Keyword index................................................ ...................................... E.1

6
Machine Translated by Google

-HHID2LBHRG Paragraph overview

Safety devices

1 Grundlegende Safety instructions .............. .............. A.1.3

1.1 Safety instructions and general instructions ............................................ A.1.3

1.2 Application purpose................................................... ................... .............................. ...A.1.5

1.3 Your personal safety equipment ................................................ ......................... A.1.5

1.4 Cleaning agents, inks, solvents and varnishes (flammable liquids) ... A.1.6

1.5 Working on the machine without danger................................................... ........................A.1.8

2 Technical data................................................... ................................ A.1.11

2.1 Material to be printed ................................................ ................................................ A.1.11

2.2 Printing ink ................................................ .................................................. ................. A.1.11

2.3 Noise emission values ................................................ ............................................ A.1.11

2.4 Maximum weight of the paper stack................................................... ........................ A. 1.11

2.5 Electrical protection of the machine ................................ .............. ...................... A.1.11

3 Workshops on the machine................................................... ................... A.1.12

3.1 Description of the workshops................................................... ................................ A.1.12

4 Controls................................................... ................................ A.1.13

4.1 Main switch................................................. .................................................. ....A.1.13

4.2 Mushroom pushbutton EMERGENCY STOP ............................................ ................................... A.1.14

4.3 PROTECT button ................................................ ................................................ A.1.15

5 Guards................................................... ................................................ A.1.16

5.1 Fixed guards................................................... ................................................. A .1.16

5.2 Movable guards................................................... .... ................................ . A.1.18

5.3 Shields on the numeroteur ink work ............................................ .............. A.1,21

5.4 Guards on high stack layout................................................... ................................ A.1.22

5.5 Shields on the paintwork................................................... ................................ A.1.23

5.6 Extended explanation of shields................................................................ ....................... A.1.24

5.7 Other shields................................................... ................................................ A.1.25

6 Operating modes for secured machines . ................................................ A.1.28

6.1 Tip operation with stroke limitation ................................................ ................................... A.1.28

6.2 Tip operation without stroke limiter................................................... ................................ A.1.28

6.3 Creep speed operation ................................................ .................................................. ......A.1.29

6.4 Positioning................................... . ................... ............................... ....................... A.1.29

A.1.1
Machine Translated by Google

Paragraph overview
-H=ID=LB=RG

7 Checking the guards ....................................................... ................ A.1.30

7.1 Controleproces ..................................................................................................................... A.1.30 7.2

Storingssymbolen . .............................................................................................................. A.1.31

8 Turning the machine by hand ................................................ .................... A.1.32

8.1 Single color machine ................................................ .................................................. ............ A.1.32

8.2 Multi-color machine................................................ .................................................. .......... A.1.33

A.1.2
Machine Translated by Google

-H=ID=LB=RG- Safety devices

1 Grundlegende Safety instructions

1.1 Safety instructions and general instructions

This manual contains three categories of instructions,

which are explained below.
To clarify the individual instructions
are associated with each category of symbols (pictograms)
assigned a fixed meaning. Some of the contents of
the pictograms are also applied to the printing
machine as stickers.

Designation of the first category

This safety instruction warns you of potentially

dangerous situations. If these instructions are
ignored, serious injuries may occur
be the result of this. In extreme cases there is
there is danger to life! In addition, machines and...
auxiliary equipment is seriously damaged.
Associated pictograms with signal words:

Warning - <General hazard

ren>

Warning - Dangers due to electrical

Ztrian current!

Warning - Hot surface!

A
Warning - Spinning reels, ci'

A linders or gears!

Warning - Spinning chains!

A.1.3
Machine Translated by Google

Safety devices -H=ID=LB=RG-

Example:

Warning - Rotating cylinders!

Carelessness can lead to entrapment

lead by the fingers! When cleaning
of the cylinders should be in the palm of the hand
In the direction of the entry slit, point your fingers
in the direction of the exit slit! The direction of rotation
must be chosen accordingly
was

Designation of the second category

This safety instruction warns you of possible hazardous

situations. Become
If these instructions are ignored, damage to machines and
auxiliary equipment may occur
to arise.

Associated pictogram with signal word:

Beware - <Brief description of it

danger>

Example:

Caution - Damage to the tension shaft

I on the rubber cloth cylinder!

Before using the open-end wrench

Remove, otherwise the tensioning shaft will be
damaged.

Designation of the third category

This clue gives you additional information and

usage tips regarding the use of printing machines and associated
auxiliary equipment.
Associated icon with clue word:

ÿ Note

Example:

ÿ Note
None for materials up to 0.3 mm thick
adjustment of the feed drum is necessary.

A.1.4
Machine Translated by Google

-HEIDELBERG Safety devices

1.2 Application purpose

The machine is suitable for printing flexible fabrics in the form of

plates with a thickness of
0100000000079109SMEFI

max. 0,6 mm.

The machine may only be used by trained personnel

persons are operated and put into operation. The
installation, conversion and disassembly of the machine
may only be carried out by authorized Heidel-berg service
technicians.

The user is obliged to comply with national safety regulations

and prevention regulations
to monitor accidents.

By using the machine for materials that

does not meet its intended purpose and/or by you
not complying with the safety and/or terrestrial instructions
Preventing accidents can cause danger
originated for

• your life,

• your health,
•
machines and installations.

ÿ Note
Abbreviations used in this manual:

AZ = drive side
BZ = operating side
LED = light diode
DW = printing

Protections on the machine

•
do not disassemble,
•
don't manipulate,
•
don't dodge,
•
Check daily for proper operation.

1.3 Your personal safety equipment

Wear when working on the machine

•
safety shoes,
0200000000079109SMEFI

•
tight-fitting clothing,

• if necessary, a hair net,

•
when refilling chemicals, wear safety gloves,

• no jewellery, watches, etc. that can fall through grippers,

moving machine parts or roller entry gaps can be caught.

A.1.5
Machine Translated by Google

Safety devices -H=ID=LB=RG

1.4 Cleaning agents, inks, solvents and lacquers (flammable liquids)

Cleaning agents, inks, solvents and lacquers

can be flammable, explosive, corrosive, poisonous,
volatile, therefore observe the following instructions:
0300000000079109SMEFI

General instructions

• Ensure good ventilation.

• No open flames, no sources of ignition.
•
Anti-explosion safety features
take into account.
•
Do not smoke, drink or eat when working with these
substances.
•
Wear safety gloves.
•
Do not heat above their flash point.
• The applicable prevention regulations
of accidents, safety regulations and -
data sheets of the respective manufacturer
follow up.
•
Only use cleaning agents, inks, solvents and
lacquers with a flash point of at least 55 °C.

•
Store only in suitable containers.
•
Do not store near the machine or in the vicinity of
UV and IR dryers.
• Spilled material immediately in a professional manner
to delete.
•
Dispose of released waste according to regulations.

A.1.6
Machine Translated by Google

+I=ID=LB=RG Safety devices

Instructions for the detergent reservoir

• Before opening the closures of the pressure reservoir for the ink
roller, printing cylinder and
rubber cloth washing device as well as the pressure
reservoir of the paint cloth washing device, close the
pressure air supply line and vent the reservoir.

• Heat sources away from the detergent

keep the reservoir under the platform at BZ.

Dryer instructions

•
When using dryers, only inks
and use lacquers that are heated by heating
the dryer cannot create an explosive atmosphere .
This is stated in the safety data sheet when the explosion
limit is stated under the instruction not

applicable.
•
When using solvents on the
machine (e.g., during manual cleaning).
no solvents end up in or near the dryer. When washing
automatically
Adjust the washing program so that rubber cloths
and printing cylinders are dry when continuing production,
so that no detergent can get into or
ends up in the dryer. Also not allowed
solvents are used or stored near the dryer. Because of
the heating
otherwise there is a risk of explosion from the solvents.

Warning - Hot surface!

Be careful when working on the dryer module!

During operation
high temperatures arise at the dryer module.

A.1.7
Machine Translated by Google

Safety devices -H=ID=LB=RG-

1.5 Working on the machine without danger

Check this before starting the machine

•
no one is within moving range
0400000000079109SMEFI

machine parts.
•
gates and handles are firmly installed.
•
guards, covers and moving
machine parts properly mounted and secured
are.

• no foreign objects can get into the machine (eg tools lying
around or falling down).

During operation

•
during work in the area of the deposit
not under moving parts (e.g., lifting and...
trailing suction dredgers) and adjacent components
(risk of pinching fingers).

•
When working in the material inlet area, pay attention to
dangerous movements (danger of injury). Not in the crack

grab between shielding and material inlet.

•
the running machine is always under supervision
to hold.

• keep unauthorized persons out of the danger zone

ren.
•
when working on the folded and
when the ink box is attached, be particularly careful
watch the movement of the ink box roller.
•
when working in the explanation area (stack
changing, taking out a test, working with wedges)
especially on the movement of the
chain grab bridges (danger to life).

A.1.8
Machine Translated by Google

-H=ID=LB=RG- Safety devices

Set-up, cleaning and maintenance

carry out as follows, as this involves an increased risk

of injury consists of:

• With utmost caution and

carefulness.
•
When cleaning the cylinders, the
palms point towards the retraction opening and the
fingers point towards the discharge opening (for this the
choose the correct direction of rotation).
•
If possible, always when stationary or protected
machine.
•
In areas with tip—operation with stroke limitation
Only trained personnel may be employed.

• Only clean the folded ink box when the ink box roller is at a
standstill. The
Always point fingers away from the input opening.

• The mounting openings may only pass through

the service personnel are used. For
the use of the mounting holes
switch main switch to OFF and with a
secure padlock.
• The instructions for maintenance of the
machine (chapter D Adjustment and maintenance)
follow up. Inadequate or insufficient maintenance of
the machine can result in risks
that can easily be avoided.

For all work under the machine, in the

inlay, in the explanation or on aggregates (dryer, cooling
equipment, central air supply, etc.):
The main switch

• switch to OFF,

• secure with a padlock,

•
secure against being switched on again.

A.1.9
Machine Translated by Google

Safety devices -H=ID=LB=RG

After switching off the machine, pay attention to the

following
•
The fans of the explanation and the blowers of the
generators will still be approximately one
minute.
•
Dryer(s) and additional equipment are available
are still hot. Therefore, allow the dryer(s) and other
equipment to cool down before carrying out any work
on them.

In the event of a malfunction or failure of a security system

•
stop the machine immediately.
•
Immediately notify the service department of your
Heidelberg agent.

Electrical devices
•
only have it repaired and maintained by the
authorized Heidelberg service.
•
Switch cabinets and housings always closed
to hold.

A.1.10
Machine Translated by Google

-H=ID=LB=RG Safety devices

2 Technical data

2.1 Material to be printed

Maximum size: 53 x 74 cm.

Minimum formats:
0000000001079109SMEFI

•
21 x 28 cm in preprinting operation, • 28

x 28 cm in preprinting and reprinting mode, • 28 x 28 cm, when

the machine is equipped with an insert stacking plate.

Maximum thickness: 0.6mm.

2.2 Printing ink

The machine is not suitable for processing inks with a flash point
lower than 55 °C.
0100000001079109SMEFI

2.3 Noise emission values

C\l

According to DIN 45635, sheet 27:

•
Noise level at the inlay: 84 dB (A)
•
Noise level at the inieg control console: 80 dB (A)

•
Noise level at the normal stack layout: 82 dB (A)

•
Noise level at the high stack extension: 83 dB (A)

2.4 Maximum weight of the paper stack

o
r»

•
Insert: 350 kg
ooooo
O
• Normal explanation: 190 kg
E 05
O •
CD
in High stack extension: 420 kg
s

2.5 Electrical protection of the machine

The values for the electrical protection of the machine are stated
on the rating plate on the outside of the control cabinet.

A.1.11
Machine Translated by Google

Safety devices -H=ID=LB=RG-

3 Workshops on the machine

3.1 Description of the workshops

The following work stations are located on the machine:

0000000002079109SMEFI

•
operating console on the inlay (fig. 1/©),
•
control console at the explanation (fig. 1/©) or
•
CPC control console,
•
appearance and treads (marked gray),
•
space for the inlet and outlet of the inserts
explanation paper stacks.

OU may only use those parts of the machine

tread on surfaces that are like treads (checker plate).
(marked dark gray in Fig. 1).
O The shields above the pressure cylinders and
transfer drums (fig. 1 /©) only be entered at
carry out adjustment or cleaning work on the ink tank.

Be careful - danger of falling!

afb. 1

Only via the steps (fig. 1 /©)

get on and off at BZ. When getting on and off
there is a risk of getting off at AZ
fall down.

O Before entering the front swing step

the explanation or to AZ make sure that the step
intervene correctly and check this.

O Never use the workshop areas as a storage surface for

tools, cleaning agents, etc

O Always keep workshop areas free of oil, grease and other

liquids to avoid any risk of slipping.

The space for the air outlets of

Always keep the machine free to ensure proper cleaning
to ensure heat dissipation (fig. 2/©). Never
place spray boxes or barrels with volatile or flammable
cleaning agents in this area.

afb. 2

A.1.12
Machine Translated by Google

-H=ID=LB=RG Safety devices

4 Controls

4.1 Main switch

The main switch is located on the control box (fig.

3/0).
000000003079109SMEFOI

ÿ Note The
main switch can be locked with a
padlock. This allows the machine to be
secured against being switched on.

afb. 3

Shift lever positions (fig. 4):

• Switch lever in position 0 (off):

machine is voltage-free
• Switch lever in position 1 (on):
machine is in operation

/\ Warning - electrical hazards

flow!

The control box may only be opened

by qualified electricians. Even
afb. 4 when the main switch is turned off,
parts in the switch cabinet are still live.

A.1.13
Machine Translated by Google

Safety devices +I=ID=LB=RG-

4.2 Mushroom push button EMERGENCY OFF

EMERGENCY STOP (fig. 5) is a red mushroom push button

yellow background.

This is located at the following control points:

•
control console insert
•
operating positions at the printing works
•
control console explanation
•
CPTronic control console

When the mushroom pusher is operated, the machine immediately

stops, except:

•
moisture tray rollers and dosing rollers of the moisture
works (under the shielding of the moisture works),

•
ink baking rolls,
•
lacquer tray roller and dosing roller.

The humidifier roller and the dosing roller can be stopped by opening
the shield of the humidifier or by switching off the main switch. The

paint baking roller and the dosing roller can be stopped

through the shield for the paint dipping roller and the
dosing cylinder or by pressing the main switch
to turn off. The ink box roller can be stopped
by turning off the roller on the CPTronic control console
or by switching off the main switch.

The mushroom push button EMERGENCY OFF becomes automatic

locked. - To unlock, turn the mushroom pusher clockwise.

Warning - dangers due to electrical

/sche current!

By operating EMERGENCY OFF the

machine not tension-free. To disconnect the
machine from the power supply, switch off the main
switch.

A.1.14
Machine Translated by Google

-H=ID=LB=RG Safety devices

4.3 PROTECT button

O
O
O
O
This button is located at the following control points:
O

s
what

It is

Cl

O •
cn
CO
control console insert,
2
LU
•
operating positions at the printing works,
•
control console explanation.

afb. 6
Secure the machine against commissioning

Q The button at one of the control points 2

press once (with an interval of max. 0.5 seconds).
The LED (fig. 6/Q) lights up.

Remark
You can control the machine from the secure
operating position only in jog mode,
creep or positioning move if no other
operating location is protected and no further
protection is provided
(e.g., finger guard bar) the movement
blocks.

Unlock machine

O Press the button again twice (with an interval of max.

0.5 seconds). The LED
goes out.

A.1.15
Machine Translated by Google

-H=ID=LB=RG-
Safety devices

5 Guards

5.1 Fixed guards

0000000004079109SMEFI

THIS
0

afb. 7

A.1.16
Machine Translated by Google

-HEIDELBERG Safety devices

The fixed guards (fig. 7) prevent interference with

rotating rollers, cylinders and the register insertion
system.

Warning - risk of injury!

Only put the machine into operation

when all guards are mounted and
all shielding doors are properly
screwed down.

The drawing (fig. 7) shows:

O shield for the input drum

@ shielding above the blanket and pressure cylinder
washing device
@ cover above the lick roller
© shielding under the inking unit ©
shielding above the lay-out gripper systems
© moisture tray

© chain guards insert (2 pieces)

@ shields in the inlay (8 pieces)
® screwed distribution/reverse shield door
catch register adjustment (before putting into use
of the machine securely)

The side walls at AZ and BZ of the inlay, of the

explanations and printed matter have screwed-on
coverings. Only use the machine if all guards, coverings
and housing parts are mounted on the machine.

are.

A.1.17
Machine Translated by Google

Safety devices -H=ID=LB=RG

5.2 Movable guards

RM
0000000004079109S G
0100000004079109SMEFI

afb. 8

A.1.18
Machine Translated by Google

-HEIDELBERG Safety devices

The movable guards (fig. 8) can be used for

maintenance work must be done by hand

opened.

When operating a guard at production speed, the machine immediately

comes to a standstill except:

•
the ink roller,
•
the immersion roller and the dosing roller in the dampening system,
if the damp cover (fig. 8) is not opened,

•
the paint dipping roller, when the shield for
the paint dipping roller and the dosing cylinder are not opened.

Warning - risk of injury!

Only put the machine into operation when all guards are
mounted and
all shielding doors are properly screwed down.

Afb.8 Shielding Tip company with Tip company without Creep

stroke limitation stroke limitation

O Shield above the input And — —

drum

© Shielding for the rubber blanket and And — —

pressure cylinder washing device

© Shielding for inking and And — -

dampening (insert side)

© Shielding above the inking unit And - -

© Shielding above the distribution - - -

cylinders
© Shielding for the plates -
And And

rubber blanket cylinder (explanation side)

© Finger shield bars © - - -

Shield above the number And — —

ras

© Shielding for the lay-out gripper - -

systems
© Shield above pressure cylinder And
- -

and transfer drums

© Shielding between the plexiglass - -

shields
- - -
Screen door turning device

Remove the shielding door from skin - — —

only

y tab. 1

A.1.19
Machine Translated by Google

Safety devices -H=ID=LB=RG-

® The washing device also serves as a shield

for the rubber cloth and printing cylinder.
Only use the machine when all washing equipment
has been installed.

A.1.20
Machine Translated by Google

-HHIDZLBZRG Safety devices

5.3 Shields on the numeroteur inkwork

9FS
020000000407910M EI

RM
0000000005079109S G
afb. 9

Fig. 9 Shielding Comments

© Shield above the inking rollers The shield can only be opened when the nu-meroteur inking
unit is extended. With a secured machine, tip operation
with stroke limitation is possible.
© Washbasin The sink also serves as a shield for the ink rollers. The sink must be
installed in the numeroteur ink unit during operation for safety and
production reasons.

© Arresteerhefboom If the inking unit is not locked in the working position, the
stop the machine immediately. This is the case with a secured machine
Tip operation with stroke limitation possible.
tab. 2

A.1.21
Machine Translated by Google

Safety devices -H=ID=LB=RG-

5.4 Guards on the high stack extension

SM
0000000006079109R G
0300000004079109SMEFI

afb. 10

Fig.10 Shielding HP company with Tip company without Creep

stroke limitation stroke limitation
And
0 Shield above the transfer drum - —

0 Shielding at the sheet entry Fixed shielding

0 Shielding at the auction entrance With- - -

© Shielding above the chain grab Fixed shielding

systems
-

© Shielding above the chain grab - —

systems
© Guard above the delivery stack © Fixed shielding
-

Guard above the delivery gripper - -

systems
© Shielding bracket for the interpretation Fixed shielding
stack
tab. 3

A.1.22
Machine Translated by Google

-H=ID=LB=RG Safety devices

5.5 Shields on the paintwork

SM
0000000007079109R G
40E0F0I
00004079109S0M

afb. 11

Fig. 11 Shielding HP company with Tip company without Creep

stroke limitation stroke limitation

® Sheet guide plate above the - - -

pressure cylinder (finger shield)

- - -
Finger guard bar

© Shield for dosing roller and -

And And
lacquer cloth cylinder

® Shielding for the paint dip roller And

and the dosing cylinder
ÿ ÿ
(insert side)
© Shield under the paint tray © Fixed shielding

Shield above the transfer drum And - -

® Channel cover on the paint- The duct cover must The duct cover must The duct cover must
cloth cylinder always be mounted always be mounted always be mounted

tab. 4

A.1.23
Machine Translated by Google

-HEIDELBERG
0500000004079109SMEFI
Safety devices

Fig. 12 Movable guards Tip company with Tip operation Creep

stroke limitation without stroke
limiter

® Guard for the stacking stack -

-

- -
Shielding above the chain grab systems -

® Shielding at the sheet entry ® - -

-

Shielding above the transfer cylinder And -

-

and the explanation drum

® Shielding for the opening of the

dryer module, with the dryer removed

tab. 5

Fig. 12 Fixed guards

® Shielding bracket for the stacking stack

® Shielding above the stacking stack
® Shielding above the chain grab systems
® Shielding at the sheet entrance
® Shield for the opening of the dryer module on machines without a dryer
tab. 6

A.1.24
Machine Translated by Google

-H=ID=LB=RG Safety devices

5.7 Other shields

Start-up warning

When the machine is put into operation or

0600000004079109SMEF1

tipped, the start-up warning (for 3 seconds) is audible

after the first press of a key.
Then put the machine into operation by pressing
the button again.

Limitation of the downward stroke of the stacking

plate insert

When the MAIN STACK DOWN key is pressed, the

stack stops 12 cm above the bottom.

Shielding bracket for the stacking stack

The shielding bracket guarantees a safety distance

of 300 mm from the stacking support plate. When the
MAIN STACK DOWN key is pressed, the stack stops
12 cm above the bottom.

A Be aware of the risk of crushing your

feet. Check that nothing can become
trapped under the stack before lowering
the stack completely.

O
A.1.25
Machine Translated by Google

Safety devices -HEIDELBERG

Channel cover

For the rubber blanket or paint cloth cylinders, there are

channel covers that are mounted above the cylinder
channel.

/\ Warning - rotating rollers and cylinders!

The finger protection bars only provide

sufficient protection with the
channel cover in place (Fig. 13/©).
Only use the machine with installed duct
covers. There is a risk of serious hand
injuries when operating the machine without
afb. 13 a duct cover.

Installation of the duct cover

Q When installing, start with the side on which the

spring bolts (Fig. 14/©) are attached.
O Push the spring bolts into the bores of the
grease ring (Fig. 14/©).

A.1.26
Machine Translated by Google

-H=ID=LB=RG Safety devices

| 0 Press the leaf spring (Fig. 15/0) down and | the shield
(fig. 15/©) in the arrow direction | move aside.

| 0 Push the bolts without spring (Fig. 16/0) on

the opposite side into the bores in the grease ring
(Fig. 16/©).

The channel cover for the paint cloth cylinder is

equipped with a yellow signal dot (fig. 15/@). This
channel cover is properly locked when the yellow
signal point is visible.

Caution - Loose duct covers

I can cause damage to the ma-
cause chine!
It is

After installation, check whether the duct

covers are properly secured.

| Disassembly of the duct cover

O
C3
g

8 Q When disassembling, first press the leaf spring

(Fig. 15/0) down. Then the duct cover - | king
(Fig. 15/0) ' n in the direction of the arrow
and pull it out of the holes on the opposite side.

A.1.27
Machine Translated by Google

Safety devices -H=1D=LB=RG

6 Operating modes for a secured machine

6.1 Tip operation with stroke limitation

/\ Warning - spinning reels and

cylinders!
0000000005079109SMEFI

Since the machine can operate with the

guards open, there is
danger due to improper operation
damage.

After pressing the FORWARD or REVERSE button

for the first time at the secured control location, the
start-up warning is audible.
Then the machine is turned on for 6 seconds
tips released.
Each time you press the FORWARD or button
REVERSE the rotational movement of the cylinders
is released for a stroke of max. 2.5 cm. The
machine is restarted for 6 seconds for it
tips released.
If the machine is not running during the released time
is touched, the next time you press the
first, the start-up warning sounds again.

6.2 Tip operation without stroke limitation

After pressing the FORWARD or REVERSE button

for the first time at the secured control location, the
start-up warning is audible.
Then the machine is turned on for 6 seconds
tips released.
After pressing the button the second time, the
cylinders as long as the FORWARD or REVERSE
push button at the secured control point is pressed.
The machine restarts for 6 seconds
released before tipping.
If the machine is not running during the released time
is touched, the next time you press the
first, the start-up warning sounds again.

Warning - risk of injury!

Since in tip mode and crawl mode the

machine with open guards
can function, there is a risk of injury
and damage if operated improperly
even life-threatening.

A.1.28
Machine Translated by Google

-HEIDELBERG Safety devices

6.3 Creep speed operation

After pressing the CRAWL key at the protected operating

location, the start-up warning is activated
audible. The machine is then released for 6 seconds before
02709010090S0M0FE
5I

starting crawl mode.

After pressing the button again the machine starts

at 300 rpm.

If the CRAWL key is not pressed during the released time, after
the next time
When you press the button, the start-up warning will be heard
again.
Stopping the machine with EMERGENCY STOP or STOP.

6.4 Positioning

After pressing the POSITION button

the start-up warning is audible at the secured operating location.
300000005079109SMEF0I

Then the machine is turned on for 6

seconds before starting positioning.

After pressing the button again the machine starts

at 300 rpm in the position for extending/clamping the plate.

If the POSITION key is not pressed during the released time, it

will be after the next time
When you press the button, the start-up warning will be heard
again.

A.1.29
Machine Translated by Google

Safety devices -H=ID=LB=RG-

7 Checking the guards

7.1 Verification process

Only machines with central information display are

equipped with this function.

o Close all guards before checking.

Unlock all EMERGENCY STOP buttons.
0 PRESS THE SERVICE INSTRUCTION button
KEN: The selection menu for the service functions
appears.

0 Select service prompt 1 using the group key

was
0 Use the function key to select the SAFETY INFORMATION function
CHECK DIRECTIONS.

An image of the will now appear in the display

machine (fig. 17), in which all safety devices to be checked
flash.

0 Press and release each EMERGENCY STOP

mushroom button one after the other.
0 Open and close each guard one after the other
afb. 17 ten.

0 Operate the finger guard bars.

With the exception of the control of the fingerprint guard

bars, each guard must be opened and closed separately.
If the relevant
shield is functioning correctly, its symbol will be in
the display goes out.
After you have operated all safety devices,
Only the symbols for the overshoot control of the explanation
are allowed in the CPTronic display
the suction belt limit switch and for the sheet sliders flash.

0 With the CURRENT VALUE DISPLAY key

you can leave the SERVICE INSTRUCTIONS.

A.1.30
Machine Translated by Google

-H=ID=LB=RG- Safety devices

7.2 The failure symbol

After checking, the display should look as shown

Fig. 18 is shown. Just the symbols for it
the suction belts, the lateral sheet straighteners and
0100000006079109SMEFI

the sheet overflow control (Fig. 18/1) may flash.

If another symbol flashes after the check, replace the

corresponding shield
times to check. For shields on printing works, the number
appears next to the symbol
of the printing.

Warning - risk of injury!

If you discover that a safety device is

afb. 18
defective, you must not operate the machine.
Warn
please contact the service department of your
Heidel-berg agent.

The symbols are shown in Fig. 19.

© EMERGENCY STOP on the control console

0 EMERGENCY OFF at the operating position of the
explanation

© EMERGENCY OFF at the printing control location

THE

® EMERGENCY OFF at the printing control location

BZ

© EMERGENCY OFF at the operating position of the

inlay
4T © Glass shield to the explanation
© Shielding above the grab bridges on the
afb. 19 explanation

@ Shield above the printing cylinder / transfer cylinder

© Finger guard bar above

© Finger guard bar down
® Shielding grille for the plate cylinder (explanation
side)
® Shielding grille for damp work (insert side)

A.1.31
Machine Translated by Google

Safety devices -H=ID=LB=RG

8 Turn the machine by hand

8.1 Single color machine

0000000007079109SMEFI

0 Release the locking catch (fig. 21/©).

0 Pull out the adjustment shaft (Fig. 21/©).

The machine is thus electrically protected against being put

into operation and the motor brake is released when the
machine is switched on.

afb. 21

A.1.32
Machine Translated by Google

-H=ID=LB=RG Safety devices

O Place the red T-key (Fig. 22/0) on the

adjusting shaft (Fig. 22/0).

afb. 22

When the machine is switched on, turn the

machine by hand with the red T-key.
When the machine is switched off or in the
event of a power failure , press down the pedal
under the step at AZ (Fig. 23/0) and at the same
time turn the machine by hand using the red T-key.

The machine can be turned as long as the pedal

(Fig. 23/0) is pressed down .

afb. 23

8.2 Multi-color machine

| O Open the protective door (fig. 24/©).

0100000007079109SMEFI

ÿ]
r >1 1 i.

i.

=rf
i is “t^.1

afb. 24

A.1.33
Machine Translated by Google

Safety devices -H=ID=LB=RG

| O Place the T-key (Fig. 25/©) on the adjusting

shaft (Fig. 25/0) and allow it to engage.

| 0 Release the locking catch (fig. 25/@). i 0

Press the adjusting shaft (Fig. 25/0) into the On position, do

The machine is thus electrically protected against being

put into operation and the motor brake is released when
the machine is switched on.
When the machine is switched on, turn the machine by hand
using the red T-key (fig. 25/@).

afb. 25

When the machine is switched off or in the event of a

power failure

Two and four color machines

O Depress the pedal under the step at AZ (Fig. 26/©), 0

at the same time as pressing
the red T-key (Fig. 25/©)
rotate the machine by hand.

As long as the pedal is pressed down, the machine can be

turned.

afb. 26

Machines with more than four printing units

Q Pull the bracket (Fig. 27/0) in the direction of the arrow.

0 simultaneously with the red T-key on the machine

turn by hand.

As long as the bracket is pulled out, the machine can be rotated.

Direction of key rotation

• The machine rotates clockwise in reverse.

• The machine rotates counterclockwise (same direction of

rotation as in production mode).

afb. 27

A.1.34
Machine Translated by Google

-H=ID=LB=RG
Paragraph overview

Controlling the machine

1 Control console insert B.1.3

1.1 Overview B.1.3

2 Printing control stations B.1.7

2.1 BZ dampening control location B.1.7

2.2 Operating location of printed matter AZ B.1.7

2.3 Operating location of printed matter BZ B.1.8

3 Paintwork control stations ................................................ ................................ B.1.9

3.1 Paintwork operating location AZ B.1.9

3.2 Operating position paintwork explanation side BZ B.1.10

3.3 Operating position paintwork explanation side AZ B.1.11

4 Control console normal explanation B.1.12

4.1 Machines with CPC, more than 2 printing works B.1.12

4.2 Machines without CPC, SM 74-1, SM 74-2 Normal stacking layout B.1.14

5 Control console high stack explanation B.1.15

5.1 High stack control console explanation B.1.15

6 Machine information display (MID) B.1.18

6.1 Function and instructions after switching on B.1.18

6.2 Indication of degrees, speed and faults B.1.19

6.3 Printing speed indication and auction monitoring B.1.19

6.4 Slanted sheet indication B.1.20

6.5 Indication: SETTING LIMIT REACHED B.1.20

6.6 Circulation counter indication B.1.21

6.7 Display of the sheet monitoring 6.8 Display B.1.22

of the baking roller speed B.1.22

6.9 Indication of the speed of the suction belts B.1.23

6.10 Service code indication B.1.23

7 CPTronic control console B.1.24

7.1 Machine met CPC B.1.24

7.2 Machines without CPC B.1.25

7.3 Function of the keys B.1.25

B.1.1
Machine Translated by Google

-H=ID=LB=RG-
Paragraph overview

7.4 Production image B.1.31

7.5 Order of Service B.1.33

7.6 Display of the operating sequence................................................... ................................ B.1.34

7.7 Switching between the screen pages at the printing unit B.1.34

7.8 Fault localization with CPTronic................................................ ÿ ÿ B.1.35

7.9 The failure symbol B.1.36

8 Explanation operating console for SM 74-1, SM 74-2 with normal stacking extension without
CPC B.1.41
8.1 Overview B.1.41

8.2 Explanation control console - machine keys B.1.42

9 Input at machines with KID B.1.50

9.1 General comments regarding the image B.1.50

9.2 Assignment selection B.1.50

9.3 Entering numerical values B.1.51

9.4 Changing and saving order data B.1.52

9.5 Transfer saved job to machine B.1.53

9.6 Group keys/function keys B.1.54

9.7 Production image B.1.55

9.8 Fault localization B.1.56

9.9 Storingssymbolen - storing machine B.1.57

9.10 Fault symbols - production fault . .................................................. ......................... B.1.60

10 Cleaning the operating positions B.1.62

10.1 Cleaning agents .................................................. .......................B.1.62

I»

B.1.2
Machine Translated by Google

-H=ID=LB=RG* Controlling the machine

1 Control console insert

1.1 Overview

O
so
O
O
O
O

L Ji

R0M
00010100090S G
0
O

Fig. 1 Control console insert

© Machine information display (MID)

Display of the current machine data (print number,
speed), control of the sheet feed, notification of general
functional faults.
© FAILURE DETECTOR-red
LED lights up: The machine cannot be put into operation
due to a fault.
© FAILURE MELDER-blue
LED flashes: Fault in the insert console.
© PRODUCTION
Condition: Machine in operation. - Service:
All selected functions are activated, e.g.
moisture and ink rollers on the plate, ink lick roller on,
compressor on, sheet feed on. The printing works
automatically pressurize. - When the button is
pressed again, the machine goes to the pre-
selected speed. Dmv
the SLOW key can increase the amount
interrupted.

© STOP
Operation: Stops the machine. - Operation during
production: The input is stopped, all
printed matter is switched off at pressure, the
sheets are transported to the delivery,
the machine stands still, the compressor is switched
off.

B.1.3
Machine Translated by Google

Controlling the machine -HEIDELBERG-

© FORWARD
Prerequisite: The PROTECT button on the insert
is pressed. Operation: The start-up warning is
audible, renewed operation: the machine runs
forward as long as the button is pressed.
© SECURE
To protect: Press the key twice. LED lights up.
The machine can only be moved in tip mode with
or without stroke limitation. To unlock: Press the
button twice.
© FAST
Operation: Increases the speed of the machine
steplessly as long as the button is pressed.
© SLOW
Operation: Reduces the speed steplessly as
long as the button is pressed. Interrupts the ramping
of the machine.
®
OPERATION Operation: The start-up warning is
audible. After pressing the button again, the
machine starts at minimum speed.
© COMPRESSOR
Operation: Switching on (LED lights up) and
switching off the compressor.
© INSERT
Operation: Automatic switching on (LED lights
up) and switching off of the insert.
® MOISTURE ROLLS ON/
OFF Condition: Machine in operation. - Operation:
Switch on (LED lights up) resp. shutting down all
pre-selected damp works.
® PAPER FLOW
Operation: Switch on (LED lights up) and switch
off the paper feed.

B.1.4
Machine Translated by Google

-H=ID=LB=RG Controlling the machine

RELEASE STOP FINGERS

Operation: The stop fingers are released. Remove the
retained sheet from the insert table.

MUSHROOM PUSH EMERGENCY STOP

Operation: The machine is immediately stopped and
the mushroom push button is locked.
- Turn: The lock is opened.
APPLY BLOWING AIR
Adjusting the amount of blowing air from the sheet
holders at the front.
VACUUM SUCTION BELTS +
Operation: Increasing the vacuum flow rate on the
suction belts. First the value is increased in 1% steps,
Fig. 3 Control console insert, right and with a longer key press in 5% steps. The vacuum
part
flow rate is displayed graphically and in % on the MID.

VACUUM SUCTION BELTS

Operation: Reducing the vacuum flow rate at the suction
belts. First the value is reduced in 1% steps, and with a
longer key press in 5% steps. The vacuum flow rate is
displayed graphically and in % on the MID.

BLOW AIR COMPENSATION + For

machines from 5 presses: Greater blow air
compensation or adjust the amount of blowing
air.
BLOW AIR COMPENSATION - For
machines from 5 presses: Smaller blow air
compensation or adjust the amount of blowing
air.
MICROPHONE
SPEAKER
INTERCOM SYSTEM
Enable and disable the intercom system.

VOLUME CONTROL
Rotary knob for adjusting the speaker volume.

B.1.5
Machine Translated by Google

Controlling the machine -HEIDELBERG-

@ ASSISTANT STACK UP
Operation: The auxiliary stack moves upwards,
first slowly, then quickly. Start of the semi-automatic
non-stop stack change.
@ ASSISTANT STACK DOWN
The AUXILIARY STACK DOWN button is indicated by
a raised edge strip. - Service:
The auxiliary stack moves down, first
slowly, then quickly.
@ MAIN STACK UP
Operation: The insert stack moves upwards,
first slowly, then quickly. Shortly before the tactile foot is
reached, the automatic stacking control takes over the
transport.
Fig. 4 Control console insert, right @ MAIN STACK DOWN
part The MAIN STACK DOWN key is by a
raised edge frame. - Operation: The insert stack
automatically moves to
down, first slowly, then quickly. - Interrupt with the
STACK STOP key. The downward movement ends
12 cm above the bottom. By pressing the button
again, the stacking plate or stacking table is placed on
the
bottom laid out.
STACK STOP - red
Operation: Stop the stacking movement of
auxiliary and main pile.

B.1.6
Machine Translated by Google

-H=ID=LB=RG- Controlling the machine

2 Printing control stations

TURN ON MOISTURE ROLLERS

Operation: The moisture transfer and dosing roller
are turned on, the immersion roller does not turn. - In
0000000001001109SMEFI

The moisture rollers can be adjusted in this position.

WASHING MOISTURE ROLLERS

Operation with open protective grille: The
the immersion roller and the dosing roller rotate at
washing speed. - Operation during operation: Extra moisture.

2.2 Printing service location AZ

OH FORWARD
Prerequisite: The PROTECT key on the
printing has been done. Operation: The start-up
0100000001001109SMEFI

warning is audible, again operation: the machine

runs forward as long as the button is pressed.

© SECURE
To protect: Press the button twice. LED
burns. The machine can only be operated in tip mode
can be moved with or without stroke limitation. To
unlock: Press the button twice.
© REVERSE
The REVERSE key is raised
edge list made known. - Condition: The
the PROTECT button on the printed matter has
been pressed. Operation: The start-up warning is
audible, restart operation: the machine
rotates backwards as long as the button is pressed.

O © MUSHROOM PUSH EMERGENCY STOP

Operation: The machine is immediately stopped and
the mushroom pusher is locked.
- Turn: The lock is opened.
afb.6

B.1.7
Machine Translated by Google

-HEIDELBERG-
Controlling the machine

2.3 BZ printing service location

FORWARD
Operation: The PROTECT button on the printed matter has
0200000001001109SMEFI

been operated. Operation: The start-up warning is

audible, restart operation:
the machine runs forward as long as the key is pressed
pressed.

© TO SECURE
To protect: Press the button twice. LED
burns. The machine can only be operated in tip mode
can be moved with or without stroke limitation. To
unlock: Press the button twice.
BACKWARDS
The REVERSE key is raised
edge list made known. - Condition: The
the PROTECT button on the printed matter has been
pressed. - Operation: The start-up warning
is audible, renewed operation: the machine
rotates backwards as long as the button is pressed.

© CRAWL
Prerequisite: The PROTECT key on the
printing has been done. Operation: The start-up warning
is audible, when operated again: the machine rotates at
afb. 7 approx. 5 rpm.

© INK ROLLS ON/OFF

Operation: Switch on (LED lights up) or switch off
of the ink rollers in the relevant printed matter.

© FAILURE INDICATOR - blue

LED flashes: Printing fault.

© LICROLL ON/OFF
Operation: Switch on (LED lights up) and switch off
of the lick roller in the relevant printed matter.

© POSITIONING
Operation: The start-up warning is audible. The machine
runs at crawl speed; the plate cylinder of the printed matter
in question rotates
the plate clamping position; the machine is stopped. -
Prerequisite: The PROTECT key
the printing work has been done.

© ROTATE INK ROLLER

Operation: The ink tank roller rotates at washing speed.

PLATE EFFORT
Operation: The printing unit switches to pressure with
the retracting plate.

© MUSHROOM PUSH EMERGENCY STOP

Operation: The machine is immediately stopped and the
mushroom pusher is locked.
- Turn: The lock is opened.

B.1.8
Machine Translated by Google

-H=ID=LB=RG Controlling the machine

3 paintwork control stations

| © CIRCULATE PAINT
| Operation: If nothing has been selected in advance
I was - switch (LED on) to paint circuit
0000000002001109SMEFI

| butts
Operation: EMPTY PAINT TRAY if in advance
i was selected - switching off the paint pump.
© LAKBAK THE DOCTOR

Operation: If in advance PAINT CIRCULATION

was selected - button © flashes, button ©
lights up - the paint is pumped out.
Operation: If RINSE was previously selected - button
@ flashes, button © lights up -
the flushing agent is pumped out.
@ TO RINSE
Operation: Switching (LED on) of the
paint supply device to the rinse aid circuit. Can only
be selected if
EMPTY PAINT TRAY was selected first.
© PAINT PUMP ON/OFF
Operation: Switching on the paint pump (LED
lights up). Switching on is only possible if PAINT
CIRCULATE, EMPTY PAINT TRAY or
RINSING was selected. - Re-operation: Switch off
afb. 8 the paint pump.
@ PAINT PUMP OUTPUT CONTROLLER
Turn clockwise: increase yield.
Turn counterclockwise: reduce yield.
© TURN THE IMMERSION ROLLER

The paint dip roller rotates for cleaning as long as the

key is pressed.

B.1.9
Machine Translated by Google

Controlling the machine -H=ID=LB=RG

3.2 Operating position paintwork explanation side BZ

© FORWARD
Prerequisite: The PROTECT button on the paintwork
has been pressed.
0100000002001109SMEFI

Operation: The start-up warning is audible, re-operation:

the machine runs forward as long as the button is pressed.

© PROTECT To
protect: Press the button twice. LED lights up. The machine
can only be moved in tip mode with or without stroke
limitation. - Unlock: Press the button twice.

© REVERSE The
REVERSE button is identified by a raised edge strip. -
Prerequisite: The PROTECT button on the paintwork
has been pressed.
Operation: The start-up warning is audible, re-operation:
the machine runs backwards as long as the button is
pressed.

© CRAWLING
Prerequisite: The PROTECT key on the last DW has
been pressed. Operation: The start-up warning is audible,
when operated again: the machine rotates at approx. 5
afb. 9 rpm.

© FAILURE DETECTOR - blue LED

flashes: fault in the paintwork.

© STOP IMMERSION ROLLER

Operation: Stop the immersion roller and the dosing roller.

© APPLY PAINT CLOTH

Operation: The paintwork switches to pressure with the
incoming plate.

© MUSHROOM PUSH EMERGENCY STOP

Operation: The machine is immediately stopped and the
mushroom push button is locked.
Turn: The lock opens.

B.1.10
Machine Translated by Google

-H=ID=LB=RG Controlling the machine

3.3 Operating position paintwork explanation side AZ

© FORWARD
Prerequisite: The PROTECT key on the
0200000002001109SMEFI

paintwork has been serviced. Operation: The

start-up warning is audible, again operation: the
machine runs forward as long as the button is pressed.

© SECURE
To protect: Press the button twice. LED
burns. The machine can only be operated in tip mode
can be moved with or without stroke limitation. -
Unlock: Press the button twice.

© REVERSE
The REVERSE key is raised
edge list made known. - Condition: The
The PROTECT button on the paintwork has been pressed.
Operation: The start-up warning is audible,
restarting the machine: the machine is running
backwards as long as the button is pressed.
© MUSHROOM PUSH EMERGENCY STOP
Operation: The machine is immediately stopped and
the mushroom pusher is locked.
- Turn: The lock is opened.
afb. 10

B.1.11
Machine Translated by Google

Controlling the machine -H=ID=LB=RG-

4 Control console normal explanation

4.1 Machines with CPC, more than 2 printing works

o
o
o © FAILURE INDICATOR - red
o

§
LED lights up: The machine cannot be put into operation
of f'
a
due to a fault.
© FAILURE INDICATOR - blue
LED flashes: Fault in the explanation console.
© MACHINE INFORMATION DISPLAY (MID)
Display of the current machine data (printing speed,
degrees), control of the auction supply, reporting of
general functional faults.

© PRODUCTION
Operation: All selected dampening works are placed
on the plate for preliminary dampening. The
compressor is switched on, the paper supply starts;
the machine automatically pressurizes. -
Condition: Machine in operation.
When the button is pressed again, the machine goes
to the preselected speed. - The SLOW button interrupts
the ramp.
© STOP
Control: Stops the machine.
- Operation during production: The loading is
stopped, all printing units are simultaneously switched
off at pressure, the sheets are transported to the
delivery area, the machine stands still, the compressor
is switched off.
© CIRCULATION
COUNTER Operation: Switching on (LED lights up)
and switching off the circulation counter.

© FAST
Operation: Steplessly increases the speed of the
machine.
© SLOW
Operation: Reduces speed steplessly.
Interrupts the machine's ramp-up.

B.1.12
Machine Translated by Google

-H=ID=LB=RG- Controlling the machine

® COMPANY
Operation: The start-up warning is audible. - When
operated again, the machine rotates at 3000 rpm.

® COMPRESSOR
Operation: Switching on (LED lights up) and switching
off the compressor.

® INPUT
Operation: Switching on (LED lights up) and switching
off the insert.
® PAPER RUN
Operation: Switching on (LED lights up) and switching
off the paper flow.
® FORWARD
Prerequisite: Press the PROTECT button on the
leg control console is operated. Service:
The start-up warning is audible, restarted operation:
the machine runs forward
as long as the key is pressed.

® TO SECURE
To protect: Press the button twice. LED
burns. The machine can only be operated in tip mode
can be moved with or without stroke limitation. -
Unlock: Press the button twice.

® BACKWARDS
The REVERSE key is raised
edge list made known. - Condition: The
The PROTECT button on the explanation control console
has been pressed. - Operation: The start-up warning is
audible, again operation: the machine runs backwards as
long as the
key is pressed.
® EMERGENCY OUT

Operation: The machine is immediately stopped and the

mushroom pusher is locked.
- Turn: The lock is opened.

B.1.13
Machine Translated by Google

Controlling the machine -HEIDELBERG-

SUCTION BELTS
FAST Operation: Increase the speed of the suction
belts in 2% steps; indication in the MID.

SUCTION BELTS SLOW

Operation: Reduce the speed of the suction belts in
2% steps; indication in the MID.

MAIN STACK UP
Operation: The stack stack moves up.
MAIN STACK DOWN
The MAIN STACK DOWN button is indicated by
a raised edge frame. - Operation: The stack stack
moves down.
HUMIDITY +
Operation: Extra moisture in the relevant dampening
system. The baking roller speed is increased by
2% each time the button is pressed.
The speed is displayed in percent in the MID.

HUMIDITY -
Operation: The baking roller speed in the selected
moisture unit decreases by 2% with each press of
the button. The speed is displayed in percent in the
MID.

4.2 Machines without CPC, SM 74-1, SM 74-2 Normal stacking layout

Description see chapter "Explanation operating console

for SM 74-1, SM 74-2 with normal stacking extension
without CPC”
01000000Q3001109SMEFI

B.1.14
Machine Translated by Google

- HEILBROHO Controlling the machine

5 Control console high stack explanation

5.1 High stack control console explanation

0000000004001109SMEFI

afb. 14

0 PRODUCTION
Operation: All selected dampening works are activated
the plate for pre-moisture. The compressor
is turned on, the paper feed starts; the
machine automatically pressurizes. - Condition:
Machine in operation. When the button is pressed
again, the machine switches to the
preselected speed. - The SLOW-SLOW button
interrupts the ramp.
@ STOP
Operation: Stops the machine. - Operation during
production: The input is stopped, all
Printing units are simultaneously switched off at
pressure, the sheets are transported to the delivery
area, the machine stands still, the compressor is
switched off.

§ @ EDITION COUNTER
| Operation: Switching on (LED lights up) and
switching off the circulation counter.
| © FAST
§ Controls: Controls the speed of the machine
stepless.
© SLOW
Operation: Reduces the speed steplessly.
Interrupts the machine's ramp-up.
© FORWARD
Prerequisite: The PROTECT button on the explanation
has been pressed.
- Operation: The start-up warning is audible, the
machine runs forward.
Fig. 15 Control console high stack explanation,
left part

B.1.15
Machine Translated by Google

Controlling the machine -H=ID=LB=RG-

© SECURE
To protect: Press the button twice. LED
burns. The machine can only be operated in tip mode
can be moved with or without stroke limitation. -
Unlock: Press the button twice.

© REVERSE
The REVERSE key is increased by 3
edge lists made known. - Condition: The
The PROTECT button on the explanation control
console has been pressed. - Operation: The start-
up warning is audible, again operation: the machine
runs backwards as long as the
key is pressed.

© COMPANY
Operation: The start-up warning is audible. - When
operated again, the machine rotates at 3000 rpm.

® COMPRESSOR
Operation: Switching on (LED lights up) and
switching off the compressor.
© INVESTMENT

Operation: Switching on (LED lights up) and

switching off the insert.
© PAPERLOOP
Operation: Switching on (LED lights up) and
switching off the paper flow.
® EMERGENCY OFF

Operation: The machine is immediately stopped and

the mushroom pusher is locked.
- Turn: the lock is opened.
® FAILURE INDICATOR-red
LED lights up: The machine cannot be put into operation
due to a fault.
® FAILURE INDICATOR-blue
LED flashes: Fault in the explanation console.
® SUCTION BELTS FAST
Operation: Increase the speed of the
suction belts in 2% steps; clue in the
MID.
® SUCTION BELTS SLOWLY
Operation: Reduce the speed of the
suction belts in 2% steps; clue in the
MID.

B.1.16
Machine Translated by Google

-H=ID=LB=RG- Controlling the machine

® SHELL CATCHERS
® MAIN STACK UP
Operation: The stack stack moves up.
MAIN STACK DOWN
The key is identified by 3 raised edge frames.
- Operation: The stacking stack moves down.

STACK STOP - red

Operation: Stops the movement of the main
stack stack.
INTERCOM SYSTEM ON/OFF
MICROPHONE ON/OFF
SPEAKER ON/OFF
VOLUME CONTROL

B.1.17
Machine Translated by Google

Controlling the machine -H=ID=LB=RG

6 Machine information display (MID)

6.1 Function and instructions after switching on

The self-test is started by switching on the machine at the control

box. The text HEIDELBERG appears in the display (fig. 18).

© Indication of printing speed/degrees

@ Fault indication

@ Early and leftover sheet

Fig. 18 MID overview 0 Leave skin

© Slanted sheet

© Velinlooperror
0 Trackfout

® Double sheet

<-------------- ---- O After the self-test has been completed successfully, lines will
appear in the pressure speed/degree display (Fig. 19). The
1000

\i] # a 0 0 q is stripes extinguish after one cylinder revolution.

0
The pre-selected edition (here 0) is indicated on the right in the MID.
IN _____ _______ and

afb. 19

B.1.18
Machine Translated by Google

44 EIDHLBHRG Controlling the machine

6.2 Indication of degrees, speed and faults

After one cylinder revolution, the MID displays the number

angular degrees of the instantaneous cylinder position
ƒ
0100000005001109SMEFI

1000 (here 180.5°, Fig. 20).

ch g @ |ö] gg The MID states the number of angle degrees

I 8( ) ÿ 1> 11 •
when the machine is at a standstill
•
during positioning, crawl speed, tip operation.
-________ __ )
The MID states the speed

afb. 20 Indication of degrees, speed and disturbances • in operation

In the fault indication (Fig. 20/©) a

fault the position identification number of the unit
in which the fault occurs (here 11). Meaning of the position
identification numbers:

Position Meaning
identification number

1-8 printing 1-8/lacquer work

11 inlay

12 explanation

13 central control console

15 control box

20 drugs

tab. 1 Position identification numbers of fault message

in the MID

6.3 Printing speed indication and auction monitoring

• When the machine is at pressure, note

of the current printing speed (Fig. 21/©) (display value x
1000; here 15000 pressure/hour).

• When an error in the auction transport or

the auction supply is determined, indication
from # under the relevant symbol (here:
slanted sheet, Fig. 21/©, and sheet running error
afb. 21/©).

Depending on the type of error, an acoustic warning signal or

the inlay may also be heard
is turned off or the machine is stopped.

B.1.19
Machine Translated by Google

Controlling the machine -H=ID=LB=RG-

• During paper flow or production

The sheet insertion control uses sensors to detect

the inclination of the sheet at the front. The tilt is shown
as a line symbol in the MID (fig. 22/0); here: slanted
sheet, too large settlement at AZ.

Messages: good sheet (Fig. 22/@), slanted sheet, too large

unwind AZ (Fig. 22/3), slanted sheet, too large unwind BZ
(Fig. 22/4)
The message does not affect the control of the machine.
Check the auction run if there is a recognizable trend. If
necessary, correct the suction head manually.

6.5 Indication: SETTING LIMIT REACHED

• If the sheet arrival arrangement exceeds the limit of

reaches the control range.
0400000005001109SMEFI

The indication SETTING LIMITS REACHED (fig. 23/Q) is

only visible if no adjustments are made in the MID,
° error messages, malfunctions or other information are
provided.
This instruction does not affect the control of the machine.

o If this message appears, check the paper flow and

the settings of the feed rollers and the insert.

B.1.20
Machine Translated by Google

-HHID2LBERG Controlling the machine

•
If no error message is given by the sheet monitoring
0500000005001109SMEFI

•
and the speed of the suction belts or the rotational speed of
the baking roller is not changed
•
and no fault indication is given.

The insert MID indicates the number of sheets still to be printed

on (here 254000), the explanation MID indicates the number of
sheets already printed.

Counting direction; input MID counting down, explanation MID

counting down.

O Set counter: see chapter C Presetting

gen.
0 Start or interrupt counter: CONTACT button
Operate COUNTER ON/OFF on the inlay control console.

The resulting misprints are not included in the MID

indicated but in the display of the central control console.

When the circulation limit is reached, the insert MID shows

a sum symbol and the number of sheets in the machine
(fig. 25) (here S = 10 printing sheets).

The blowing and suction air is also supplied to the insert

turned off, the remaining sheets remain in the machine
are printed and transported to the explanation.

B.1.21
Machine Translated by Google

Controlling the machine -H=ID=LB=RG

6.7 Indication of the sheet monitoring

• When the PROTECT key has been operated

(LED brandt)
1000
0600000005001109SMEFI

7/ a 0 0 h a ÿ © Early and surplus sheet check

© Sheet insert control
341.!> 1 1 3 Z
@ Side construction control
®® © Security AZ (black box above), security BZ (black box
L________
below)

Q® •
When the machine is stationary: adjust and regulate
of the surveillance facilities.

Fig. 26 Auction monitoring At a higher printing speed than 3500 sheets/hour, stripes
appear in the display; a check is not
more possible.

When operating the keys

+ moisture DW 1 to 8,
- moisture DW 1 to 8
0700000005001109SMEFI

© Position identification number of the selected unit

(02 = printing 2)
® Current speed as graphical representation
(= 10% each time)
® Current speed as percentage indication: 32%

Change the baking roller speed by the appropriate setting

button.

The percentage display changes by 2% each time the key is

pressed, the graphic display changes in steps of 10% each
time. The
display will switch back to the current machine data after
approx. 5 s.

B.1.22
Machine Translated by Google

-HHIDHLBHRG Controlling the machine

6.9 Indication of the speed of the suction belts

When pressing the SUCTION BELTS FAST or keys

SUCTION BELTS SLOWLY
appears in the explanation display, for example:
0800000005001109SMEFI

„12=== 32%’’.
The percentage display changes by 2% each time the
key is pressed, the graphic display changes in steps of
10% each time. The
display will switch back to the current machine data
after approx. 5 s.

• If a functional fault is detected during the self-test,

0900000005001109SMFEI

an error message appears, e.g.

”ERROR 5”.

O Notify Heidelberg service.

The service code is an indication for the service
technician as to the cause of the malfunction.

B.1.23
Machine Translated by Google

Controlling the machine -H=ID=LB=RG

7 CPTronic control console

7.1 Machine met CPC

© Command keys: preset,

command change,
0000000006001109SMEFI

scale press,

to wash.

© Command control keys input, clear

78
4. 5 6. 1
23
© Display buttons: preselection,
and 0 ^11
current value,
faults, service, fine
display

Selection buttons UNIT: entire

machine, explanation,
printing,
afb. 29 inlay

© Selection buttons GROUP/PRINTED MATTER

© Function keys

© Adjustment buttons (+/- buttons)

© Machine keys
EMERGENCY STOP and STOP

© Fault detectors

© Centrale display

© Numeric keypad

© BROWSE key for more printed matter/physical groups (only for

machines with turning device or more than 8 colours)

B.1.24
Machine Translated by Google

-H=ID=LB=RG- Controlling the machine

7.2 Machines without CPC

| 0 Command keys: preset, command clear

| sel, scale printing, washing,
O
0100000006001109SMEFI

| @ Command control keys: input, clear

O
i @ Display buttons: preselection, current
°
ö S RSl i value, faults, service, fine display
I

© Selection buttons UNIT: entire machine, explanation,

printing, insert
-H=ID=LB=RG- © Selection keys GROUP/PRINTED MATTER
cpTronic
© Function keys

0 Adjustment buttons (+/- buttons)

Ill Il1 I © Machinetoets STOP
789 I I I II
4 5 be F + © Fault detectors
123 -

and 0 ® Centrale display

0 Numeric keypad

® Register and bucket roll functions (only for machines without

CPC control)
® BROWSE key more printed/physical
groups (only for machines with turning device
or more than 8 colors)

7.3 Function of the keys

| Commandotoetsen (afb. 31/0 t/m ©)

| The yellow command keys activate program

°
0200000QQ6001109SMEFI

controlled instructions from the central control are initiated or

initiated.
0

© Preset
© Assignment change
© Scale Prints
® Wash
afb. 31
Command control keys (fig. 31/© and ©)

© INPUT (green) starts execution.

® CLEAR (red) interrupts the execution or

initialization of the command.

B.1.25
Machine Translated by Google

Controlling the machine -H=ID=LB=RG-

O
O
O Indication keys
§
O
O
O
O
<£ © PRE-SELECTION NOTE
O

All functions related to printing are preset

^]o I
selected and shown in the central display.
0
During paper flow and at the start of printing, the
pre-selected functions will be in the correct order
activated. After a machine stop,
Restart of printing takes over the adjusted
functions of the preset.
@ INDICATION CURRENT VALUE
The components or functions of the machine
are then switched on or off directly
has changed. The function control via the display
of the current value works directly on the
afb. 32
machine.
© TROUBLESHOOTING NOTICE
Fast localization of faults in the control panel
display with the UNIT keys.
A flashing field below the UNIT selection buttons
indicates in which part of the machine a fault has
occurred. The fault detectors (red - blue - yellow)

indicate the type of fault. The operator can

use the selection keys GROUP to choose between
the directions:
Machine fault (Fig. 32/©) (machine not ready for
operation) Production fault (Fig. 32/©)
(warning) With the selection keys GROUP
for example, individual print works are selected
to locate the fault.
© SERVICE INSTRUCTIONS
The service manual provides instructions for:
the cause of a machine defect. These instructions
are a valuable aid
the service technician; This allows him to prepare
specifically for the repair work required each time.

© FINE VIEW
Details see Fig. 34.

B.1.26
Machine Translated by Google

-H=ID=LB=RG Controlling the machine

Fine display not selected: display of the symbols

as a block (Fig. 33).

afb. 33

Fine display selected: display of a diagram that makes it

easier to assign the symbols (Fig. 33). When the PRE-
SELECT prompt mode is selected, blank rectangles
appear to indicate that the settings are being stored in
memory.

Unit selection keys

This key group allows you to preselect a machine unit to

check or change its status. By choosing a specific unit the
previous choice is undone.

© ENTIRE MACHINE
© EXPLANATION

@ PRINTING ©
INLEG

B.1.27
Machine Translated by Google

Controlling the machine -HEIDELBERG-

Selection buttons GROUP/PRINTED MATTER

The groups are shown in the display by means of symbols

or the printed matter indicated by the numbers 1 to 8; This is
activated with the adjacent group/print keys (Fig. 36/©).

•
Unit key ENTIRE MACHINE

You can use the GROUP selection buttons (fig. 36/©).

the following aggregates or functions are selected

paper flow (fig. 36/©)

vacuum units (fig. 36/@)
cooling (fig. 36/®)
afb. 36
•
unit key PRINTED MATTER

A printed matter is selected using the GROUP selection keys.

Assigning the printed matter to the
keys are done via the display.

If no GROUP selection key is pressed,

all printed matter selected, including those that are not
displayed. This is done using the illuminated arrows
(fig. 37/©) next to the printed matter numbers
was
afb. 37

o.iomm
Selecting individual printed matter: A selection key
m «p RlöRF&inïTR
AND

1—tl
0.00
* 1
Press GROUP. The key, the number of it
*** B0EEE1ËO ilj 000 ' land
I
printed matter (fig. 38/©) and the arrow next to it light up.
To deactivate printed matter: press another selection
button GROUP.

Select all printed matter again: unity key

Press PRINT.

• Unit key ENTRY

The GROUP keys can be used to select the following functions:

© Papierloop

@ Velinloop
@ Format adjustment
® Stack (chosen here)

B.1.28
Machine Translated by Google
Machine Translated by Google