IEEE Std. 522-2004 - Free Download PDF
IEEE Std. 522-2004 - Free Download PDF
COM
522™
IEEE Guide for Testing Turn lnsulation
of Form-Wound Stator Coils for
Alternating-Current Electric Machines
1
1
1
Abstract: Suggestions are made for testing the dielectric strength of the insulation separating the
various turns from each other within multiturn form-wound coils to determine their acceptability.
Typical ratings of machines employing such coils normally líe within the range of 200 kW to 100 mW
(270 hp to 135 000 hp). The test levels described do not evaluate the ability of the turn insulation to
withstand abnormal voltage surges, only surges associated with normal operation. The suggestions
apply to: ( 1) individual stator coi Is after manufacture; (2) coi Is in completely wound stators; (3) coi Is
and windings for rewinds of used machinery; and (4) windings of machines in service to determine
their suitability for further service (preventive-maintenance testing). Coil service conditions, test
devices, and test sequence are discussed.
Keywords: ac machines, impulses, surges, testing turn insulation, transients
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lntroduction
(This introduction is not part of IEEE Std 522-2004, IEEE Guide for Testing Turn Insulation of Fonn-Wound Stator
Coils for Alternating-Current Electric Machines.)
Many alternating-current, rotating clectric machines are designed to have multiturn form-wound stator coils.
In these cases, the winding has two separate but interrclatcd insulating barriers:
Failure of either of these barriers will prematurcly termínate the service lifc of the machine. A test leve! for
the ground insulation of twice-rated voltage plus 1 kY has been in existencc for many years. This guide sug-
gests methods and test levcls for the turn insulation.
Experiencc has shown that turn insulation fai lures can be precipitated by abnormal steep-front surges caused
by factors such as lightning strokes, fau lty breaker closures, or the malfunction of various types of switching
devices. However, turn insulation failures can also be caused by surges during normal breaker operations
when the circuit conditions are such that the rise time of the surge at the machine terminals is less than a few
microseconds. A measure of protection from such surges may be provided by installation of devices such as
surge capacitors at the machine terminals and surge arrestors, or by designing the coils with suitable turn
insulation capability. When uscd for this purpose, capacitor ratings are usually chosen to extend the rise time
of vol ta ge surges to 5 µsor longer.
The bibliography (Annex C) contains references that discuss the general surge environment and surge
strength of clectric machines.
Notice to users
Errata
Errata, if any, for this and ali other standards can be accessed at the following URL: http://
standards.icce.org/reading/iecc/updates/errata/index.html. Users are encouraged to check this URL for
errata periodically.
lnterpretations
Patents
Attention is called to the possibility that implementation of this standard may require use of subject matter
covered by patent rights. By publication of this standard, no position is taken with respcct to the existence or
validity of any patent rights in connection therewith. The IEEE shall not be responsible for identifying
patents or patent applications for which a license may be requircd to implement an IEEE standard or for
conducting inquiries in to the legal validity or scope of those patents that are brought to its attention.
Participants
At thc time this standard was completed, the working group had thc following membcrship:
Chuck Wilson, Chair
Darrell Ilowell, Secretary
Dana Arn<lt Nirmal Ghai Glenn Mottershea<l
Saber Azizi Bal Gupta Beant Nin<lra
Ray Bartnikas Guy HaJl<lorson Jim Oliver
Kevin Becker Gary Heuston Lori Rux
S tefano Bomben Jeff Hu<lson Howar<l Se<l<ling
Su<l hakar CherukupaJli Patricia lrwin GregStone
Douglas Conley Aleksan<lra Jeremic Mere<lith Stranges
Jim Dymon<l Tom Kluk* James T imperley
Mark Fenger Lou Little Ernesto Wie<lenbrug
S hawn F iJliben Bill McDermi<l loe Williams
Paul Gaberson Hal MiJler John Wilson
George Gao Karim Younsi
*Wc ali wish to cxprcss our sorrow that Tom Kluk passcd away bcforc this standard was publishcd. His
input to this documcnt was vcry valuablc and much apprcciatcd by cvcryonc on thc working group.
The following members of the individual balloting committcc votcd on this standard. Balloters may have
votcd for approval, disapproval, or abstcntion .
Karl Berger Trilok Garg William McDermi<l
Thomas Bishop Nirmal Ghai Donal<l McLaren
Weijen Chen Brian Gott Nigel McQuin
Tommy Cooper Ran<laJI Groves James Michalec
Guru Dutt Dhingra Bal Gupta Krste Naj<lenkoski
Roger Daugherty Paul Hamer Nils Nilsson
Alvaro PortiJlo
Byron Davenport E<lwar<l Horgan Jr.
Johannes Rickmann
Gary Donner David Jackson
Manoj Shah
James Dymon<l Kevin Loving
Gregory Stone
Amir El-Sheikh Jesus Martinez Mere<lith Stranges
Gary Engmann Walter Martiny Ernesto Wie<lenbrug
Jorge Fernan<lez-Daher Thomas McCaffrey Chuck Wilson
Whcn the IEEE-SA Standards Board approved this standard on 9 February 2004, it had thc following
mcmbcrship:
Don Wright, Chair
Chuck Adams Mark S. Halpin Paul Nikolich
H. Stephen Berger Raymond Hapeman T. W.Olsen
Mark D. Bowman Richard J. Holleman Ronald C. Petersen
Joseph A. Bruder Richard H. Hulett Gary S. Robinson
Bob Davis Lowell G. Johnson
Frank Stone
Roberto de Boisson Joseph L. Koepfinger*
Hermann Koch Malcolm V. Thaden
Julian Forster*
Thomas J. McGean Doug Topping
Judith Gorman
Arnold M. Greenspan Daleep C. Mohla loe D. Watson
*Member Emeritus
Also included are the following nonvoting IEEE-SA Standards Board Jiaisons:
Don Messina
IEEE Standards Project Editor
Contents
l. Overview ..... ......................................................................................................................................... 1
1. Overview
1.1 Scope
This guide makes suggestions for testing the dielectric strength of the insulation separating the various turns
from each other within multiturn form-wound coils to determine the acceptability of the coils. Typical rat-
ings of machines employing such coils normally líe within the range of200 kW to 100 mW (270 to 135 000
hp). Test voltage levels described herein do not evaluate the ability of the turn insulation to withstand
abnormal voltage surges, as contrasted to surges associated with normal operation. The repetitive voltage
surges (spikes) associated with adjustable frequency drives (AFD) are also not addressed here. This guide
applies to
a) Individual stator coils after manufacture.
b) Coils in completely wound stators of original manufacture.
c) Coils and windings for rewinds of used machinery.
d) Windings of machines in service to determine their suitability for further service (preventive-
maintenance testing).
1.2 Purpose
The purpose of this guide is to
2. References
1ASTM publications are available frnm Lhe American Society for Testing and Materials, 100 Barr Harbor Orive, West Conshohocken,
PA 19428-2959, USA (hllp://www.astm.org/) .
ASTM 0 3426-97 (2004), Standard Test Method for Diclectric Breakdown Yoltage and Diclectric Strength
of Solid Electrical Insulating Materials Using Impulse Waves.
IEEE Std 4"' - 1995, IEEE Standard Techniques for High-Yoltage Testing.2 • 3
IEEE Std 43"' -2000, IEEE Recommended Practice for Testing Insulation Resistance of Rotating Machinery.
IEEE Std 56"' - 1977 (Reaff 1991), IEEE Guide for Insulation Maintenance of Large Alternating-Current
Rotating Machinery 10 000 kYA and Larger.
IEEE P62.2/-D23, Draft Guide for Diagnostic Ficld Testing of Electric Power Apparatus- Electrical
Machinery .4
IEEE Std 432tM - 1992 (Reaff 1998), IEEE Guide for Insulation Maintenance for Rotating Electric Machinery
(5 hp to Less Than 10 000 hp) .
IEEE Std 434"' - 1973 (Reaff1991), IEEE Guide for Functional Evaluation of Insulation Systems for Large
High-Yoltage Machines.
IEEE Std 492"' - 1999, IEEE Guide for Operation and Maintenance of Hydro-Generators.
IEEE Std 510"' - 1983 (Reaff 1992), IEEE Recommendcd Practice for Safety in High-Yoltage and High-
Power Testing.
3. Service conditions
The maximum operating (line frequency) voltage difference between turns in a coi) depends upon the volt-
age between coi) terminals and on the interna) construction of the coi).
A second, and less predictable, voltage difference between turns can be caused by voltage transients. Addi-
tional information on the nature of such transients and the associated turn voltage distribution may be found
in a number of articles cited in the bibliography in Annex C. Stcep-front voltage waves dueto arcing in the
associated circuit can be damaging to turn insulation since a substantial portion of the wave can appear
across the turn insulation of the coil(s) near the line terminals.
The voltage difference that turn insulation must withstand, therefore, covers a broad range from less than
100 V in normal operation to as much as severa) thousand volts under transient conditions. At the Jower end
of this range all that is needed is physical separation, whereas at the other, insulation having considerable
dielcctric strength is needed.
2The IEEE standards or products referred to in this clause are trademarks of the Jnstitute ofElectrical and Electronics Engi neers, Jnc.
3IEEE publications are available from the Institute ofElectrical and Electronics Engineers, !ne., 445 Hoes Lane, Piscataway, NJ 08854,
USA (http://standards.ieee.org/).
4This IEEE standards project was not approved by the IEEE-SA Standards Board at the time this publication went to press. For infor-
mation about obtaining a draft, contact the IEEE.
In order to test the turn insulation of a form-wound coi), a voltage must be applicd across the individual
Jeads. Form-wound, multiturn coils have a Jow series impedancc at power frequencies , particularly prior to
insertion into the stator core. Further, the impedance between turns of a form-wound coi) is capacitive or
inductive, depending upon frequency. However, the impedance between Jeads is prcdominatcly inductive
and is dircctly proportional to the frequency of the vol tage applied across the Jcads. Following Ohm 's Jaw,
applying a voltage of sufficient magnitude, at normal power frequencies , across the Jeads of a form-wound
coi) yields a high current between the Jeads. From a testing point of view, this is very undesirable. Therefore,
to apply a voltage of reasonable magnitude across the Jcads, and hence across the turn insulation, without
excessive current, a test voltage that has a frequency severa) orders of magnitude above power frequency is
required (examples are given in A.1.2) .
A suitable testing device should pro vide voltage control, accurate indication of voltage leve) , and a means of
detecting turn insulation failure. A single-stage Marx generator with a storage oseilloscope is an example of
such a device. A schematic diagram of the generator is given in Figure A.5. Both conduction and induction-
type testing devices ha ve been developed and applied satisfactorily. In either type, a steep-front voltage
wave is applied to the coi) under test. In each cycle, a capacitar is charged to an appropriate voltage, then
discharged by means of a suitable switch (such as a spark gap, thyratron, ora solid-state device) into a cir-
cuit that includes the coil. Yoltage and current then oseillate at the natural frcquency of the circuit.
In conduction-type devices, the test voltage is applied directly to the coi) Jcads. Failure detection is by visual
inspection of the wave shape of either test voltage or current on an oscilloscope. Coi Is may be tested singly,
or two nominally identical coi Is may be tested simultaneously, thereby facilitating comparison of the wave
shape. In testing a single coi) , the wave shape ata sufficiently Jow voltage should be recorded and used to
compare with wave shapes at higher voltages. A significant difference in the wave shape indicates probable
insulation failure.
In induction-type devices, the test voltage is induced in the coi) under test, which constitutes the secondary
of a transformer, the primary of which is excited by a steep-front wave from the capacitar. Failure is indi-
cated by asymmetry of either current in the test coil or voltage at its terminals. See Figure A.3.
NOTE This test equipment is not generally available this paragraph is inclu<le<l for informational purposes.5
5. Test procedure
5Notes in text, tables, and figures are given for information only and do not contain requirements needed to implement the standard.
b) After coi] installation, wedging and bracing, but before any conncctions are made. Each coil in the
winding should be tested.
c) After series connections are made, but before insulating them and before making the connections
betwcen phase groups. Each coi] in the winding should be tested.
d) After connecting into phase groups, but before connecting phase groups to one another (before or
after insulating the series connections). This test compares phase groups, not individual coils.
e) After ali connections are made and insulatcd. Ali maintenance tests are normally made under such
conditions.
If the test voltage is applied at the machine terminals, the electrical impulse voltage Jevcl should be
carefully selected in order to avoid overstressing ground insulation. In this case, the test may dis-
close only existing short circuits and not incipient weaknesses of the turn insulation.
Caution is adviscd in testing a complete phase winding from the machine terminals. A complete
phase winding consists of severa] series coils. Hence, the change in the voltage impulse shape
caused by the failure of the insulation between a turn-pair in a single coil in the complete phase
winding is often very small. Consequently, the failure of the turn insulation during the impulse test
of a complete winding may go undetected.
Otherwise, the test voltage can be induced into the stator coils by means of a surge-inducing coi]
(Annex A). The test method given in Annex A will stress incipient weaknesses and may cause these
areas to fai l.
Extra fully processed or uncured coils (if specified in the agreement between the manufacturer and the user)
that are not used in winding the machine may be tested to destruction to determine the turn-to-turn break-
down capability of the clcctrical insulation system design.
The ambient conditions should be acceptable for insulation testing. Prior to turn-to-turn testing of fully
cured coils, the insulation resistance should be measurcd in accordance with IEEE Std 43-2000.6 The insula-
tion surface should be clean and dry. The coi] temperature should be at Jeast a fcw degrces above the dew
point, as a mínimum, to avoid condensation on the insulation. The turn-to-turn testing should not proceed
until the insulation resistance tests have been conducted successfully. Other tests, such as measurement of
dissipation factor, may also be used to determine if the insulation is suitable for turn-to-turn testing.
For un-impregnated or uncurcd coils, use voltage Jevels for the insulation resistance test that will not harm
the insulation , but will indicate if it is suitable for testing. lt may not be possible to successfully test uncured
resin rich coils because of the nature of the uncured insulation. Agreement should be reachcd betwccn the
manufacturer and the user regarding the testing of such uncured coils.
6.1 General
The mínimum turn-to-turn test voltage should be no less than 350 V peak , which is the minimum sparking
voltage for a uniform field in air (Paschen 's Law- see Dakin and 8erg 1881 and Khalifa 1828 ¡?), though in
actual practice tests are usually performed at Jevcls far exceeding this value. 8 eyond this, no generally
accepted approach to the selection of turn-to-turn test voltage has e volved. Manufacturers ha ve used coil and
machine design parameters such as size and weight of coil, Jength of turn, arrangement of turns within the
coi), operating volts per turn or per coi), system voltage, interturn and turn-to-ground capacitance, and others
to determine turn-voltage test levels for their products. These procedures have not bcen described explicitly
in the literature, and it is not fcasible to describe them here. Agreement should be reached between the man-
ufacturer and the user as to what testing technique and Jevcl should be applicd to coils and at what stage(s)
of manufacture the tests should be performed.
Whatever test technique is used, it is suggestcd that for testing the turn insulation , impulses with a rise time
of 0.1 to 0.2 µs should be used. Tests performed at Jonger rise times (> 1.2 µs) tend to stress the ground insu-
Jation. ln general, the coils should have sufficient ground and turn insulation to withstand an electrieal surge
with amplitude defincd in Figure 1. For purposes of the calculation of rise time of the surge, the rise time of
the front is assumed to be the time interval from 0.1 to 0.9 of the measured surge amplitude. The time to
peak is 1.25 times the rise time. The number of pulses should be no fewer than five. The following equations
define these various voltages and associatcd rise times.
T, = O.O µ s (1)
where
p.u. is "per unit," where the initial test voltage is multiplied by the given coefficient.
V3 5 ,
!=
z
::::>
a:
UJ
4
/
I
a. V2
UJ
(!)
~
....J
3 VL
V1
-
=
MACHINE VOL TAGE, kV
cJ21 J3>VL ato.o µs
o
>
UJ
(/)
....J
2
V2
V3
-
"'
3.5 V1 at 0.1 µs
5 V1 at ~ 1.2 µs
::::>
a.
~
V1
o 2 3 4 5 6 7 8
FRONT RISE TIME, µs
If agreed between the manufacturer and the user, the impulse withstand envelope given in Figure 2 (from
" Impulse voltage strength of ac rotating machines," 1B24 I) may be used for testing coils in machines that are
not likely to see high-magnitude fast-fronted surges.
5
f-
z
::::>
V3
4
/
V
a:
UJ
a..
UJ
e> 3 MACH INE VOLTAGE, kV
V vL ;
~
....J v, ; (J2 I ,/3¡ VL, 1 pu at O.Ous
o
> / V2 .. 2 V1 at 0.2 µs
V2 2
- 1.25 '12 (2 VL + 1) a t ~ 5 µs
I
UJ V3
(/)
....J
::::>
a..
~
V1
o 2 3 4 5 6 7 8
FRONT RISE TIME, µs
The envelopes shown in Figure 1 and Figure 2 are NOT the wave shape of the impulse to be applied to test
the insulation. These envelopes illustrate the magnitudes of the surge voltages, which might be impressed
across the main and turn insulation of the machine during normal operation. Therefore, the coil insulation
must withstand these levcls. Generally, impulses with rise times 0.1 to 0.2 µs are used for testing the turn
insulation (see 6.2). Impulses with rise times 1.2 µsor longer do not generally stress the turn insulation; they
are used to test the surge capability of ground insulation.
In the event that the machine is likely to be subjected to abnormal voltage surges during its service lifc and
protective devices are not used (as mentioned in 1.2), turn insulation having a higher-than-normal elcctric
strength should be used in the coils. In this case, the turn-to-turn test voltage may be appropriatcly adjusted
upwards.
6.6 Precautions
lt should be noted that unimpregnated or uneurcd coils- i.e., those tested on the bench or that have been
wound in a stator but not VPJ'd (vacuum pressure impregnation) or baked - do not have fully cured insula-
tion, and therefore will have a signifieantly lower surge withstand capability than fully cured coils. Also,
when one coi! is tested in a stator with the core and frame grounded, the ground insulation of the remaining
coils in the winding will experienee a reduced-level surge with similar frcqueney in sympathy with the coil
under test (sce Stranges, et al. 18541). The effeetive voltage of this "sympathetie" surge condition varíes
with every coil tested.
To avoid overstressing unimpregnatcd (dry taped) coils, the test voltagc may be rcduced to sorne fraction
(gencrally 60- 80%) ofthe valuc specified in 6.2 (or 6.3), as agrced betwccn thc manufacturer and the uscr.
To avoid ovcrstrcssing uncurcd resin rich coils, the test voltage may be reduccd to sorne fraction (gcncrally
40- 60%) of thc value specified in 6.2 (or 6.3), as agrced betwccn the manufacturer and thc user. The test
valuc in this case should not excced the OC hi-potential test valuc.
Applicd voltage for tests madc in thc field may be approximately 75% of V0 as defined in Clause 6. lt is
good practicc to obtain approval from the manufacturer of thc coils prior to any test program.
For maintcnancc testing, it may be desirable to make the test with no disassembly of the machinc. In ordcr to
test an installcd machinc without disassembly, the test must be pcrformed using a conduction-type dcvicc as
dcscribed in 4.2.1 . When pcrforming the test from thc switchgcar, the Jcngth of thc feeder cables may ha ve a
significant effcct on voltage impresscd at thc machinc terminals as well as thc ability to detectan incipicnt
fault in a fully-configured winding. Thc most cffectivc method for performing maintcnance tests is to con-
ncct thc test cquipmcnt at thc machine terminals.
Maintenancc tests may also be performed using an induction-typc dcvice, as dcscribed in 4.2.2, to induce thc
test voltagc in individual coils of a fully-configurcd winding. Scc Figure A.2. Performing this type of test on
induction and cylindrical-rotor machines will require removing thc rotor from the stator. For salient-polc
synchronous machines, thc dcgrcc of disasscmbly rcquircd to perform this test can be minimizcd by remov-
ing a single ficld coil and rotating thc rotor and testing fixturcs.
The dcgrec of coupling that can be achicvcd by thc surge-inducing coil varíes rather widely, and in sorne
cases it may not be possible to reach thc 75% voltage leve] in the coils bcing tcsted. Thcrcfore, the 75% fig-
ure should be considcrcd a general guideline.
Othcr mcthods of dctccting turn insulation failurcs and means of minimizing damage duc to faults are
includcd in thc bibliography ([85J, 18131 , 18181 , 1831J,18341 , 18481 , 1850J, 18531 , and 18541).
Annex A
(informative)
A.1.1 General
The arrangement of thc surge-inducing coil and laminatcd-iron sections in thc bore of the machine is shown
in Figure A.1. The voltagc waveform is measurcd with a onc-turn search coil placed in thc laminated-iron
sections. Thc search-coil voltagc is observcd on an oscilloscope through a rcsistive voltage dividcr. A con-
sistent pattern for both short-circuited and normal coi Is is obtaincd regardless of the clcctrical position of the
coil in the winding since thc scarch coil is affectcd only to the cxtcnt of the rcduction of flux resulting from
a short-circuitcd coil. A short-circuited coil gcncrally shows a reduction of the peak amplitudc of thc wavc
in thc order of 20% whcn compared to the normal coil. Thcrc is also a vcry slight increase in frequcncy of
thc short-circuited-coil wavcform, but this is not always sufficiently grcat to use as a test critcrion. lt is
nccessary to utilizc wirc with multiplc, fine, insulated strands in thc surge-inducing coi) to obtain minimum
impedance. Onc hundrcd strands of cnameled wirc, 0.010 in (0.25 mm) diamctcr, have proven satisfactory
for this purposc. lt is suggestcd that the surgc-inducing and search coils be insulated to ground for the maxi-
mum voltagc to appcar in each coil. lt will be neccssary to rcmovc the machine rotor, or for salient-polc
machines a pote on the rotor, to providc spacc for the coils and Jaminatcd-iron scctions in the bore arca. To
assurc consistcnt results, it is good practice to fit thc laminated iron sections against thc bore with uniform
tightness.
A.1.2 Formulas
The test circuit (Figure A.2) uscd consists principally of Jumped inductance (L) (the surgc-inducing coil) and
capacitancc (C), with mínimum rcsistance (R). Thc frequcncy of oscillation of the surge voltagc can, there-
fore be calculated from the formu la:
(A.1)
Which, when the sccond term under thc radical is small comparcd to thc first, reduces to:
l
fo= - - (A.2)
2nffe
For example:
a) A 200 hp motor tcsted with a two-turn surgc-inducing coil of 20 µH inductancc and a 16 µF capaci-
tor will ha ve an oscillation frequcncy of 8900 Hz.
b) A 69 500 kVA hydrogenerator tcsted with a two-turn surge-inducing coil of 130 µH inductance and
a 2 µF capacitor will have an oscillation frequency of 9800 Hz.
STATOR-CORE SECTION
RESISTIVE-TYPE
VO LTAGE DIVIDER
1
1
1000 : 1 RAT IO~ 1
1
1
I CAPACITOR oc 1
VOLTA GE
SOURCE 1
: {}- 1
o--~----' 1
L __
OSC ILLOSCOPE -
RE L AY- OPERATED -
SWITCH
-¡ - _J
SURGE GENERATOR
WINOING
UN OER TEST
Arrange test cquipment as shown in Figure A.2, being certain to connect all grounds including the frame of
the machine being tested. Do not ground the windings to be tested ; consider them as being energizcd during
all testing since it is not possible to surge test one coi! in the core without having sorne impact on the other
coils because of the mutual and cross linking effects.
Expose the Jeads of one stator coi! in the winding by removing the insulation at the conneetion for calibra-
tion of the voltage wave (a line coi! may be used and then it will be necessary to expose only the other Jead
of that coi!). Place the laminated-iron sections, including the surge-inducing and search coi Is, in the bore to
line up with the slots of the stator coi! sclectcd for calibration. The Jaminatcd-iron sections should be insu-
Jated from the core of the machine being tested with a thin insulating material, such as O.ü!O in (0.25 mm)
thick adhesive tape, and should be tightly fitted against the machine core. Connect the voltage-divider lcads
to the stator coi! being used for calibration. Apply a small voltage (1000 V) to the surge-inducing coi! and
observe the voltage wave induccd in a stator coi! (this should be approximately 75% of the volts-per-turn
applied to the surge-inducing coi!). When a suitable waveform is established (refer to Figure A.3 for the
expected pattern of the voltage wave) , increase the applied voltage to obtain first-peak-amplitude equivalent
to the voltage desircd for the test. This should be based on a mínimum of350 volts-per-turn peak with max-
imum voltage of 75% of the coi! test voltage specified in Clause 6.
To determine the effect of a short-circuited turn, apply a deliberate short circuit across the exposed Jeads of
the stator coi! and apply the same voltage leve! used to obtain the desired volts-per-turn stress. This will
establish the criteria for the test of the remaining coils in the winding and the waveforms of the short-cir-
cuited and normal coils should be generally proportional to those shown in Figure A.3. Proceed to test the
winding by moving the Jaminated-iron sections sequentially so they are positioned over each of the coils in
the machine. Record the oscilloscope settings, the voltage Jevcl applicd to the surge-inducing coi! , and the
amplitude of the first full peak of the voltage wave observed on the oscilloscope, identifying the top-slot
number of each coi) as it is tested. Since the waveform observcd on an oscilloscope screen for any set of
conditions can generally be determined more accurately by repetitive sweeps, perform at lcast three capaci-
tor discharges to establish the form. The accuracy of this test in determining the Jocation of a short-circuited
coi) can be ascertained by exposing the lcads of a stator coi) found to be short-circuited, and retesting it with
a dcliberate short circuit applied across the Jeads. There should be no significant change from the waveform
obtained during the previous test.
'
! 1
1\ ¡r'\
!
1
¡
\ ,f \ - í~
\ i'( \ ,j ~\
\
\
I
1
/ .......
\ _,
i/ \ I
f.,,'
-
1 1' I
'\ '/
1
-. ''':\/ 1
\'-~ ~ ! '
1
i
1\""' 1
A.3 Suggested test procedure for coi Is during winding (if surge comparison
equipment is not available)
The turn-to-turn test can be applied to each coi) of a set of new coils, completely assembled in the slots and
with slot wedges in place, by applying the surge directly to the stator coi) befare insulating the connections.
In this arrangement, the voltage-divider lcads are connected in parallcl with the surge-generator Jeads to the
stator coil. The effcct of a short-circuited turn under this test condition will be as indicated in Figure A.4.
Calibration of the voltage waveform is performed as previously describcd and the peak voltage is recorded
by top-coil-slot number with the voltages applied in steps of 0.2, 0.4, 0.6, 0.8, and 1.0 of the peak test volt-
age (rcduced per the suggestions in paragraph 6.5 for unimpregnated or uncured coils) . For a single shot
surge generator, five impulses should be applicd at each level. (The number 5 is suggested to harmonize 522
with IEC 60034-15 LB21J). With the directly applied test technique, a short-circuited stator coi) will provide
a flat response (Figure A.4) to the applied voltage and, therefore, the step voltages are of value in approxi-
mating the voltage Jevel where a short circuit may devclop in the stator coil. Be aware that when applying a
turn-to-turn surge test to a single coi) in a stator core, ali the coi Is in the core will receive sorne leve! of surge
voltage to the ground insulation because of the mutual inductance in the slots and the cross linkage on the
end windings. The magnitude ofthis induccd surge to the ground insulation will vary as a function ofthe rel-
ative position of the floating coils to the coi) under test and has been found to vary from 50% of the applied
surge to almost zero. This induced surge in the ground insulation can have detrimental effects as the induced
surges may overstress the ground insulation especially at the corners. This stress may initiate a future failure
site if the surge voltage leve! is too high when the coils are tested in the unimpregnated or uncurcd state
Stranges , et al. [8541.
r
(\ 1 !
[ 1 r 300 VOL TS fr... '
\ I ll PER TURN
\ \ LI
' "
¡ fl
I 'I I ....,, 6 0 0 VOLTS f -
1 I V
PER TURN
1
u
For further details concerning this method, such as the design of laminated-iron sections, see Oliver, et al.
IB421 .
30Mn SPARKGAP
200
Cg e,
40 nF 0.6 nF
CHARGING RESISTOR
GENERATOR STORAGE CAPACITOR
TAIL RESISTOR
FRONT RESISTOR
LOAD CAPACITOR
RESISTIVE POTENTIAL DIVIDER
Circuit parameters are for guidance only. Other appropriate values may be used to produce the required
impulse shape.
Annex B
(informative)
Impedance/ Impulse test Impedance/ Impulse test Imped ance/ Impulse test
Coil Coil Coil
Resistan ce Passed Failed Resistan ce Passed Failed Resistan ce Passed Failed
Comments: - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
*per unit
Annex C
(informative)
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