SCREW AIR COMPRESSOR CONTROLLER

MAM6080

USER

MANUAL
 VOTE OF THANKS
Thank you for your trustworthy and select of PLOT air compressor controller !

Shenzhen Plot Electronic Co., Ltd specializes on the

t he manufacture and R&D of air
a ir

compressor controller. We are devoted to win customer trust through our

o ur high quality

products and service.

We try our best to ensure the completeness

co mpleteness and correctness of the manual, but

PLOT Company shall reserve the rights for continuous research and improvement on

its products and assume no obligation for the modification and improvement on the

previously delivered products. The

The design of products is subject to the change

without notice.

Please feel free to contact our after-sale service center if you encounter any
 NOTICE

Please read all the operation manual before operating the set and keep this manual for further
reference.

Installation of MAM—6080 compressor controller

controller can be performed only by professional technicians.

Installation position shall be considered carefully in order to ensure good ventilation and reduce
electromagnetic interference .

Wiring shall be performed respectively according to regulations for heavy and weak current to reduce
electromagnetic interference.

RC snubber must be connected to the two terminals of coil (such as AC contactor ,valve, etc),which
are controlled by relay output.
Content
1,Basic operation ....................................................................................................................................................... 6
1.1 Button explanation....................................................................................................................................... 6
1.2 Indicator explanation ................................................................................................................................... 8
1.3, Status Display and Operation ..................................................................................................................... 8
1.4 Run parameter.............................................................................................................................................. 9
1.5User parameter.............................................................................................................................................11
1.6,Factory parameter
parameter ...................................................................................................................................... 14
1.7,Calibration parameter ................................................................................................................................ 16
1.8, Block
Block Parameter........................................................................................................................................ 17
1.9,Hardware parameter...................................................................................................................................
parameter................................................................................................................................... 18
1.10Maintenance
1.10Maintenance parameter............................................................................................................................. 18
1.11 Inverter Set............................................................................................................................................... 19
1.12 Touch Calibration .................................................................................................................................... 21
1.13Scheduled
1.13Scheduled P .............................................................................................................................................. 21
1.14 Scheduled
Scheduled On-Off................................ .................................................................................................... 21
1.15 History Record......................................................................................................................................... 21
1.16 Motor VSD .............................................................................................................................................. 21
1.17 Fan VSD .................................................................................................................................................. 25
1.18 Date.......................................................................................................................................................... 26
1.19 Operation
Operation Authorization and Password
Password ................................................................................................... 26
 8.2 Network Communication........................................................................................................................... 36
9, Inverter Control ................................................................................................................................................... 36
10,Schematic Diagram............................................................................................................................................. 39
10.1,PF............................................................................................................................................................. 39
10.2,PERM MAGNET VSD, MOTOR VSD .................................................................................................. 40
10.3,PF/VSD............................................................................................................................................ ........ 41
10.4,FAN VSD................................................................................................................................................. 42
10.5,MOTOR FAN VSD ................................................................................................................................. 43
10.6,Soft Start .................................................................................................................................................. 44
1,Basic operation
1.1 Button explanation
——Start Button:
 When compressor is at stop status, press t his button to start the compressor.
 When compressor is set as master ( No.1 ) in block status ,press this button to start the
compressor and activate block mode function at the same time.

——Stop Button：
 When the compressor is at running status, press this button to stop the compressor；
 When compressor is set as master (No.1 ) in block status, press this button to stop
compressor and block function as well;

——Set Button; Load / unload Button:

 When the compressor is at running status ,press this button to load or unload ;
 When modifying data in textbox, press this button t o save data and exist modification status
 When cursor is at any page icon, press this b utton to execute the corresponding function.

——Return button / Reset button:

 When the controller is at alarm and stop status, press this button for 5s t o reset.
 When modifying data, press this button to exist data setting mode;
 When viewing the menu, press this button to return t o previous menu;
  When the current page is at run parameter, press this button to swift to t he precious page

1.2 Indicator explanation

——Power：
Indicator is alight when controller is powered on

——Run：
Indicator is alight when motor is running

——Alarm：

Indicator is blinking when controller is alarming;

Indicator is alight when compressor is alarm and stop；

Indicator is off after error is cleared and reset.

1.3, Status Display and Operation

The display screen will show as below after power on and display “MAM-6080 ”for a while：
 User can enter the below menu through clicking MENU icons on the screen or press button” ”

Blue means the

cursor is now in
this icon

User can enter the corresponding

menu through clicking these
icons on the screen or press
button”S”

1.4 Run parameter

Click“RUN PARAMETER”to check the relative data and set below

Menu Preset Data Function

OIL FILTER 0020H Record total running time of oil filter.

MOTOR THIS
0000000.0 Display the accumulative this power consumption based on the motor
POWER
Kw.H inverter real time output power
CONSUMPTION
MOTOR TOTAL
0000000.0 Display the accumulative total power consumption based on the
POWER
Kw.H motor inverter real time output power
CONSUMPTION
PREESSURE 00.00MPa
INT COEF 00.00
MOTOR STATE Display in the controller motor status area bas ed on the running status
0000
DISCRIPTION register data reads from motor inverter
ERROR Display in the controller error area based on t he running error register
0000
DISCRIPTION data read from motor inverter
WRITE
000.0 Display the motor frequency based on PID calculation
FREQUENCY
FAN SPEED 0000 RPM Display the fan real time speed based on the fan frequency read
FAN OUTPUT
000.0 Hz Display the output frequency of current fan inverter
FREQUENCY
FAN OUTPUT
000.0 A Display the output current of current fan inverter
CURRENT
FAN OUTPUT
000.0 V Display output voltage of current fan inverter
VOLTAGE
FAN OUTPUT
 1 2 3 4 5 6 7 8 9 10
● ● ● ● ● ● ● ● ● ●
1:In accordance with No.5 digital input state;
2:In accordance with No.6 digital input state;
3:In accordance with No.7 digital input state;
INPUT STATE
4:In accordance with No.8 digital input state;
5:In accordance with No.9 digital input state;
6:In accordance with No.10 digital input state;
Red circle of input state means terminal is connected; Orange circle of input state
means terminal is disconnected
1 2 3 4 5 6 7 8 9 10
● ● ● ● ● ● ● ● ● ●
1: In accordance with No.17 digital output state;
2: In accordance with No.16 digital output state;
3: In accordance with No.15 digital output state;
OUTPUT STATE
4: In accordance with No.14 digital output state;
5: In accordance with No.13 digital output state;
6: In accordance with No.12 digital output state;
Red circle of input state means terminal is connected; Orange circle of input state
means terminal is disconnected
Display the product of motor real-time current and voltage
PF MOTOR￠UI 000000.0Kw
detected by controller
 Touch operation：（base is yellow）
1, When the cursor is fixed here ,you
can revise the parameter by clicking the
data box directly if the password has
been verified already
2, If the password is not verified yet, a
password verification box will prompt.
Button operation shows as below:
1, In data checking mode, press left or
right button to enter data modification
mode;
2, In data checking mode, press up or
down button to move the cursor to next

When the cursor is in page icon, press “S” to

execute corresponding function

Main function is below：

Menu Preset Data Function

STOP DELAY For NORMAL STOP operation, compressor will stop after it
0010
（S）： continuously unloads over this set time
RESTART DELAY Machine can start only over this set time at any case(after normal
0100
（S）： stop, standby or alarm &stop)
DRAIN OPEN
0002 Auto drain control, continuously drain time
TIME（S）:
DRAIN CLOSE
0060 Auto drain control, continuously drain interval time
TIME（M）：
SOFT START Controller starts LOAD DELAY TIME after SOFT-START
0006
DELAY（S）： DELAY (this data is only available in SOFT START mode)
MANUAL : only when the pressure is above UNLD P,
compressor will unload automatically .For any other case ,the
MANUAL/AUT Load/Unload function can only be executed by pressing
LOAD MODE：
OMATIC “load/unload” key.
AUTOMATICAL: the load/unload function can be executed by
the fluctuation of AIR P automatically
LOCAL :only the button on the controller can turn on and turn off
the machine.
REMOTE: both the button on the controller and the remote
LOCAL/REMO control button can turn on and turn off the machine;
START MODE：
TE Note: When one input terminal is set as REMOTE START
ENABLE, start mode is controlled by hardware status. It is
USER User could modify the user password by old user password or
****
PASSWORD： factory password
SLEEP Set the backlight brightness of the controller in the case of no
0000
BACKLIGHT operation for a long time

1.6,Factory parameter
Factory parameter is used to store relative data. Factory password is required for check and
modification.
The modification of factory parameter is same with customer parameter. Main function is below.

Menu Preset Data Function

Maximum
MOTOR RATED motor When the current of motor is more than 1.2 times of the set data ,
CURRENT（A）： overload data the unit will stop for overload feature. (see table2.1.1)
/1.2
Maximum fan
FAN RATED When the current of fan is more than 1.2 times than the set data ,
overload
CURRENT（A）： the unit will stop for overload feature.
data/1.2
ALARM DISC T When discharge temperature reaches this set data, compressor will
0105
（℃）： alarm
When the discharge temperature reaches this set data, compressor
 1, When the compressor is in a stop status and the TOTAL RUN
MAX RUN TIME TIME is over this MAX TIME set, compressor will alarm and
0000
（H）： stop, reporting USER MISTAKE
2, Set the data to ‘0000’, this function is not activated.
FACTORY
Set a FACTORY PASSWORD which can be modified.
PASSWORD 2:
When voltage is detected higher than HIGH VOLTAGE, the
HIGH VOLTAGE controller will alarm and stop
0410
（V）： When set as 0000, HIGH VOLTAGE protection function is not
activated.
When voltage is detected lower than LOW VOLTAGE, the
controller will alarm and stop
LOW VOLTAGE（V）： 0350
When set as 0000, LOW VOLTAGE protection function is not
activated.
Record time when controller sent first data, if controller failed to
VSD COM
002.0 receive the feedback from inverter within this set time, controller
OVERTIME（S）：
is regarded overtime and will send command again.
VSD COM If controller failed to receive feedback from inverter for this set
0020
INTERRUPT（S）： time, VSD COM is interrupted.
VSD COM After VSD COM is interrupted, and controller receives the correct
0015
RESTORE： data more than this set times, VSD COM is regarded restored.
SCHEDULED DISABLE/ ENABLE: SCHEDULED ON/OFF is valid
FAN PF ELEC
COMSUMPTION 0000000.0 Set or modify PF FAN electricity consumption
（Kw.H）：
FREQ SELECT： 50HZ/60HZ Set the power supply frequency
In load mode, when both of AIR P and the OIL BARREL P is
O-A DIFF ALARM
00.15 higher than 0.5Mpa, OIL BARREL P – AIR P – PIPE
（MPa）：
PIEQORESI > O-A DIFF ALARM, the controller will alarm
In load mode, when both of AIR P and the OIL BARREL P is
O-A DIFF STOP
00.20 higher than 0.5Mpa, OIL BARREL P – AIR P – PIPE
（MPa）：
PIEQORESI > O-A DIFF ALARM, the controller will stop
PIPE PIEZORESI
00.05 The pressure inside the pipe
（MPa）：
REAR BEARING When the temperature of the rear bearing reaches this set
0000
ALARM（℃）： temperature, controller will alarm (Standby)
REAR BEARING When the temperature of the rear bearing reaches this set
0000
STOP（℃）： temperature, controller will make error and stop (Standby)
SERIAL NO.： 12345678 The serial number from the manufacturer
PROD DATE： 2016-02-20 The production date

1.7,Calibration parameter
 Input the coefficient to calibrate air pressure. Controller display
P COEF 1.000 pressure =sample pressure*coefficient.
The range of coefficient:0.800-2.000
MOTOR CURR
0004 Control the current update speed
CYCLE
VOLT CYCLE 0004 Control the voltage update speed
Calibrate controller temperature zero. Calibrate temperature to
-20℃ when controller pressure sensor terminal connects the
T 1 ZERO 0002 resistance in accordance with -20 ℃. For the calibration of
temperature, it is required to calibrate T zero first and then
calibrate coefficient
T 2 ZERO 0002
T 3 ZERO 0002
T 4 ZERO 0002 Note:this parameter is reserved in MAM6080
T 5 ZERO 0002
T 6 ZERO 0002
When AIR P is below this set value, the pressure is displayed as
P 1 ZERO 0002
0.00.It is used to avoid air pressure transmitter from increasing.
When P 2 is below this set value, the pressure is displayed as
P 2 ZERO 0002
0.00.It is used to avoid pressure zero from increasing.
P1 SENSOR
01.60 Set AIR P sensor range
RANGE
 BLOCK LOAD P In BLOCK mode, one compressor will start or load when master
00.63
（MPa) AIR P is below this set data
BLOCK UNLOAD P In BLOCK mode, one compressor will stop or unload when
00.78
（MPa) master AIR P is above this set data
In BLOCK mode, when master sends two commands
BLOCK DELAY（S） 0020
continuously, second command signal delays for this set data
When master pressure is between BLOCK LOAD P and
TURN TIME（M） 0060 BLOCK UNLD P, master determines slave to work alternatively
after working over this set time
PF-PF:PF compressor and PF compressor work in block mode
PF-PF VSD-PF: VSD compressor and PF compressor work in bl ock
BLOCK MODE VSD-PF mode
VSD-VSD VSD-VSD: VSD compressor and VSD compressor work in
block mode

1.9,Hardware parameter
Hardware parameter is used to set t he function from 5-10 terminals. Main function is below

Menu Preset Data Function

O/A
Record t otal running time of O/A separator. If changing new O/A
SEPERATOR 0000
separator, the data should be reset by manual operation
RUN TIME(H)
AIR FILTER Record total running time of air filter .If changing new air filter, the data
0000
RUN TIME（H) should be reset by manual operation
LUBRICANT Record total running time of lubricant. If changing new lubricant, the data
0000
RUN TIME（H) should be reset by manual operation
GREASE RUN Record total running time of grease. If changing new grease, the data
0000
TIME（H) should be reset by manual operation
1, Alarm prompt when total running time of oil filter is above the set
OIL FILTER
data .
MAX RUN 2000
2,Set this data to “0000” , alarm function for oil filter running time is not
TIME（H)
activated
O/A 1, Alarm prompt when total running time of O/A separator is above the
SEPERATOR set data.
2000
MAX RUN 2,Set this data to “0000” ,alarm function for O/A separator running time is
TIME(H) not activated
AIR FILTER 1, Alarm prompt when total running time of air filter is above the set data.
MAX RUN 2000 2,Set this data to “0000” , alarm function for air filter running time is not
TIME（H) activated
1, Alarm prompt when total running time of lubricant is above the set
LUBRICANT
data.
 This data is inverter start data (please refer to communication
RUN VALUE： 0001
chapter in inverter manual for different inverter.)
RESET(W)
2135 Corresponding address of inverter reset command
ADD：
This data is inverter start data (please refer to communication
RUN VALUE： 0001
chapter in inverter manual for different inverter.)
Corresponding register address of inverter running frequency
FREQ(W) ADD： 2136
source
The REC value is frequency value with one decimal. Use formula
to transfer to corresponding value based on different inverter and
send it to inverter.
Example： 50HZ running frequency，REC value:500
REC*0001÷00 For inverter with write frequency of 2 decimals, formula:
FREQ(R) =
01 REC**0001÷0010
For inverter with write frequency of 1 decimal, formula:
REC**0001÷0001
For the inverter whose max output frequency is in corresponding
with 10000,the formula :REC*0020÷0001
STATE(R)
2135 Read inverter running status address
ADD：
RECEIVE
Check if inverter has run the formula(please refer to
RUN S = AND
 EMERGENCY
2135 Corresponding add of inverter emergency stop command
ADD
This data is inverter start data (please refer to communication
RUN VALUE 0001
chapter in inverter manual for different inverter.)

1.12 Touch Calibration

Touch calibration is used to adjust touch accuracy. Touch calibration password is required for adjustment.
After entering touch calibration menu, use fingertip or other tool with sharp head to click A ,B ,C ,D in
sequence. Press “S” button to restart and save the modification ; If user wants to calibrate again, press reset
button and reset following precious step.

1.13Scheduled P
Scheduled P is used to set scheduled pressure. Scheduled P password is required for check and
modification. Main function is below.
Preset
Menu Function
Data
During P START TIME and P STOP TIME,
LOAD P（MPa): 00.65
compressor will load if AIR P is below this set data
During P START TIME and P STOP TIME,
UNLOAD P（MPa): 00.80
compressor will unload if AIR P is above this set data
 Set AIR P in VSD mode to keep running stable. When pressure
is fluctuated around this data, controller will adjust operating
VSD P（MPa) 00.70 frequency of inverter to control the pressure close to this
data( This data is only available in MOTOR VSD or
MOTOR/FAN VSD mode)
Restrict PID calculations in case the frequency increasing too
MOTOR UP SPEED 1000
fast which cause motor speeding up too fast
Restrict PID calculations in case the frequency decreasing too
MOTOR DN SPEED 1000
fast which cause motor slowing down too fast
Set MOTOR RATED POWER in order to calculate actual
MOTOR RATED
022.0 power in VSD mode(This data is only available in MOTOR
POWER（KW)
VSD or MOTOR/FAN VSD mode)
Set MOTOR RATED SPEED at 50HZ in order to calculate the
MOTOR RATED
1500 actual speed in VSD mode (This data is only available in
SPEED（RPM）
MOTOR VSD or MOTOR/FAN VSD mode)
When detected AIR P<（PID TARGET P -INTEGRAL SCALE ）
MOTOR INT
0080 or Detected AIR P>（PID TARGET P +INTEGRAL SCALE）
INITIAL
Integral calculation is based on this data
(PID TARGET P - INTEGRAL SCALE)< detected AIR P <
MOTOR INT SCALE
00.20 (PID TARGET P + INTEGRAL SCALE）,INTEGRAL GAIN
（Mpa)
works
VSD MOROT
 1、INVERTER START MODE to COM ON-OFF：
SLOW ：When controller receives stop command, INLET
VALVE terminals will open。Controller sends stop
command to inverter to slow stop i nverter
FREE ： When controller receives stop command, INLET
VALVE terminals will open。Controller sends write
frequency through RS485.Controller frequency will
decrease and send stop command to inverter 1S
MOTOR STOP before stop delay finished.
SLOW/FREE
MODE 2、INVERTER START MODE to TERMINAL ON-OFF：
SLOW: When compressor receives stop command, INLET
VALVE terminals will open and MOTOR
INVERTER RUN terminal will open. The compressor
will stop according to STOP DELAY set.
FREE: When compressor receives stop command, Inlet valve
will open. MOTOR INVERTER RUN terminal will
keep closed to control inverter frequency decreasing
and it will open until 1 S before STOP DELAY finishes
COM ON-OFF ： Start or stop inverter through RS485
TERMINAL ON-OFF：Start or stop inverter through digital
input
COM
Note：
CONSTANT POWER In constant power running mode, when pressure is above the
PRESSURE 2(MPa) 0.70 data set here, Max output frequency is set as CONSTANT
POWER FREQUENCY2
CONSTANT POWER In constant power running mode, when pressure is above the
PRESSURE 3(MPa) 0.80 data set here, Max output frequency is set as CONSTANT
POWER FREQUENCY3
In constant power running mode, when pressure is above the
CONSTANT POWER
0.90 data set here, Max output frequency is set as CONSTANT
PRESSURE 4(MPa)
POWER FREQUENCY4
CONSTANT POWER In constant power running mode, when pressure is above the
PRESSURE 5(MPa) 1.00 data set here, Max output frequency is set as CONSTANT
POWER FREQUENCY5
CONSTANT POWER In constant power running mode, when pressure is above the
PRESSURE 6(MPa) 1.10 data set here, Max output frequency is set as CONSTANT
POWER FREQUENCY6
CONSTANT POWER In constant power running mode,when pressure is above the data
PRESSURE 7 (MPa) 1.20 set here, Max output frequency is set as CONSTANT POWER
FREQUENCY7
CONSTANT POWER
180.0
FREQUENCY 1(HZ)
CONSTANT POWER
160.0
FREQUENCY 2(HZ)
1.17 Fan VSD
Fan VSD is used to set Fan VSD data. Fan VSD password is required for check and modification. Main
function is below.

Preset
Menu Function
Data
In VSD mode, set DISC T to keep running stable. When DISC T
is fluctuated around this data, controller will adjust operating
FAN VSD T（℃） 0078℃ frequency of fan inverter to control DISC T close to this
data( This data is only available in FAN VSD or MOTOR/FAN
VSD mode)
When DISC T is above or equal to this data, control fan inverter
MAX VSD T（℃） 0085℃ output frequency to FAN MAX FREQ(This data is only
available in FAN VSD or MOTOR/FAN VSD mode)
Restrict PID calculations in case the frequency increasing too
FAN UP SPEED 1000
fast which cause fan speeding up too fast
Restrict PID calculations in case the frequency decreasing too
FAN DN SPEED 1000
fast which cause fan slowing down too fast
Set FAN RATED POWER to calculate the actual fan power in
FAN RATED POWER 001.5KW FAN VSD mode(This data is only available in FAN VSD or
MOTOR/FAN VSD mode)
 In the process of adjustment, The maximum operating frequency
FAN MAX FREQ（HZ) 050.0HZ
when temperature is over the VSD w ork temperature
In the process of adjustment, The minimum operating frequency
FAN MIN FREQ（HZ) 010.0HZ
when temperature is below the VSD work t emperature
VSD FAN POWER
0.900 Coefficient to calculate VSD fan power
COEF
Set the FAN VSD ADD and keep it consistent with VSD COM
FAN INVERTER ADD 002
ADD
FAN PID CYCLE（S） 001.5S Set the PID calculation interval time to adjust fan speed.
FAN INVERTER
ATV31 Choose inverter protocol
MODEL
COM/
FAN INVERTER START
TERMIN Set fan inverter start mode
MODE
AL
VSD FAN ELEC（Kw.H） 000000.00 VSD fan power consumption
INT COEF 00.00

1.18 Date
Check and set time

1.19 Operation Authorization and Password

Controller provides multiple passwords and access management. According to different levels
 1.19.8 TOUCH CALIBRATION PASSWORD
Permissions: Allows to modify TOUCH ACCURACY

1.19.9 SCHEDULED P PASSWORD

Permissions: Allows to modify all SCHEDULED P PARAMETER.

1.19.10 SCHEDULED ON/OFF PASSWORD

Permissions: Allows to modify all SCHEDULED ON-OFF PARAMETER

1.19.11 MOTOR VSD PASSWORD: fixed：

Permissions: Allows to modify all MOTOR VSD PARAMETER

1.19.12 FAN VSD PASSWORD: fixed：

Permissions: Allows to modify all FAN VSD PARAMETER

2,Controller Function and Technical Parameter

2.1 Ambient temperature：-20℃～+60℃；Humidity：≤98%；
2.2 Digital input& output：6 points of digital input（function optional），6 points of digital relay output
 Response time（S） 60 48 24 8 5 1

Table 2.9.3.1 curve table for protection of motor

2.10 Temperature protection: when actual temperature measured is higher than temperature set; response
time≤2s；
2.11 Contact capacity of output relay: 250V,5A；Contact endurance :500000 times
2.12 Current error is less than 1.0%.；
2.122 points of RS485communication port. 1 point is for block mode or computer communication.
The other point is for inverter communication like reading inverter run parameter, controlling inverter
on-off or adjusting inverter frequency.
2.14 Remote control compressor: When set as REMOTE, user can remotely control the compressor.

3,Model and Specifixation

3.1 Model explanation

（T） （V）
MAM 6080（B） （40）
 Table 3.2.1 Power specification sheet for corresponding motor

4,Installation

4.1 Mechanical Installation

The CT shall be installed at a place where the current of motor cable can be measured, thus, controller
can be set according to instructions on motor nameplate, and the detailed dimension is shown as below:

B
 Picture 4.2.3 Hole size

Note：Though rear cabinet is 190.93mm,the hole size should be at least 206mm.After connect the cable in the
rear cabinet, there will be about 10-15mm more space requested. You can save the step of dispatch cable when
 ② . O/A filter running time alarm
The text displays O/A TIME END when running time of t he oil filter is exhausted.

5.4,Lubricant Alarm
The text displays LUBE TIME END when running time of t he lubricant is exhausted.

5.5,Grease Alarm
The text displays GREASE TIME END when running time of the grease is exhausted.

5.6,Discharge High Temperature Alarm

The text displays DISC T HIGH when DISC T is higher than ALARM DISC T set in FACTORY
PARAMETER.

6,Controller Protection

6.1 Motor Protection

6.4, Protection of Air compressor Open Phase
When compressor is at stop status and open phase is detected, THIS FAULT displays PHASE WRONG2,
and the controller cannot start the compressor. Check the three phase.

6.5,Protection of Air Pressure High

When the AIR P is above the MAX LIM P, the controller will alarm and stop the machine. THIS FAULT
displays HIGH P.

6.6,Protection of Sensor Fault

When pressure sensor or temperature sensor is disconnected, the controller will alarm and stop the
machine. THIS FAULT displays **SENSOR FAULT.

7,Trouble Shooting

Failure Reason Solution

High discharge Bad vent condition, Oil shortage Check the vent condition and lubricant
temperature etc. amount etc.
Temperature
Cable broken or PT100 failure Check the wiring and PT100
8, Block control and network communication

8.1 Block Control：

MAM6080 controller can work in block mode with MAM series compressor (with communication
function).16 pieces compressors can work together in a net at most. Block mode can be set as VSD
–VSD,PF-PF or VSD- PF .The cable connection for block mode control is as below....1,2 terminals ( RS485
terminal ) are used for block mode.
In BLOCK PARAMETER SET menu, set as VSD-VSD or PF-PF,master chooses compressor to work
according to the TOTAL RUN TIME. Compressor with shorter running time is chosen to start and compressor
with longer running time is chosen t o stop with priority.
In BLOCK PARAMETER SET menu,, set as VSD-PF, master works first, other compressors work
according to the TOTAL RUN TIME. Compressor with shorter running time is chosen to start and compressor
with longer running time is chosen to stop with priority.
 When MAM6080 controller serves as slave, it is only necessary to set COM MODE as BLOCK, COM
ADD can be set from2-16 in sequence according to the quantity of compressors, .BLOCK STATUS set as
SLAVE.
8.1.2 Start, Stop Block mode：
Make sure block cables connect correctly, also the parameter of compressor in block mode is set correctly.
Activate master, master controls the compressor in net automatically according to the AIR P detected. When
manually stop the master, block control stops at the same time, thus, master will no longer send command to
compressors in net.

8.2 Network Communication

MAM6080 controller supports MODBUS RTU protocol and can serve as slave when connects with other
equipment .It is supports 03、06、16 MODBUS command. Communication baud rate: 9600BPS, 1 start bit, 8 data
bits, 1 stop bits and even parity. For MODBUS register address, please see MODBUS communication manual.

9, Inverter Control

485 communication control

There is one spare port for RS485 to communicate with inverter. User can start or stop controller through
RS485,it transfers the output frequency based on PID calculation to inverter through 485 port. This is how to
 This data is inverter start data (please refer to communication
RUN VALUE： 0001
chapter in inverter manual for different inverter.)
RESET(W)
2135 Corresponding address of inverter reset command
ADD：
This data is inverter start data (please refer to communication
RUN VALUE： 0001
chapter in inverter manual for different inverter.)
FREQ(W) Corresponding register address of inverter running frequency
2136
ADD： source
The REC value is frequency value with one decimal. Use formula
to transfer to corresponding value based on different inverter and
send it to inverter.
Example： 50HZ running frequency，REC value:500
For inverter with write frequency of 2 decimals, formula:
FREQ(R) = REC*0001÷0001
REC**0001÷0010
For inverter with write frequency of 1 decimal, formula:
REC**0001÷0001
For the inverter whose max output frequency is in corresponding
with 10000,the formula :REC*0020÷0001
STATE(R)
2135 Read inverter running status address
ADD：
R AND Check if inverter has run the formula(please refer to
RUN S =
0001=0001 communication chapter in inverter manual)
 ERR ADD 8000 Read inverter error address
R AND
ERR S = Inverter reports error formula or not
0000≠0000
EMERGENCY
2135 Corresponding add of inverter emergency stop command
ADD
This data is inverter free stop data (please refer to communication
RUN VALUE 0001
chapter in inverter manual for different inverter.)

Firstly，controller sends 0 to corresponding register of“STATE(R) ADD” through inverter. After delay for a
while, sends 1 to corresponding register of“RUN1(W) ADD”. After another delay, reads“ RUN S”register, and
judges if the inverter is running based on the set formula. Calculate the output frequency based on the comparison
of pressure detected and pressure set and send this value to corresponding address of“FREQ(R) ADD” through
formula operation.
Schneidel inverter parameter set:
1、CON |AD2-
|AD1-|ADD :1
|EBr :96
|EFO :8N1
|EEO :15
CTL- | Fr1 :ndb
|rln
|PST
10,Schematic Diagram

10.1,PF

（ ）

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10.2,PERM MAGNET VSD, MOTOR VSD

485

485+

485-

Note: If the inverter start mode is set as COM

ON-OFF (start or stop i nverter through RS485
), please set the value of VSD COM OVERTIME
to be 20 seconds (recommended) 。The inverter
will alarm and stop if it doesn't receive the data
from the controller within this set time;

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10.3,PF/VSD

DATE Shenzhen Plot Electonic Co.,Ltd

Page 41 Total 44
10.4,FAN VSD

485

485+

485-

Note: If the inverter start mo de is set as COM

ON-OFF (start or stop inverter through RS485
), please set the value of VSD COM OVERTIME
to be 20 seconds (recommended)。The inverter
will alarm and stop if it doesn't receive the d ata
from the controller within this set time;

Page 42 Total 44
10.5,MOTOR FAN VSD

485

485+

485-

485

485+

485-

Note: If the inverter start mode is set as COM

ON-OFF (start or stop inverter through RS485
), please set the value of VSD COM OVERTIME
to be 20 seconds (recommended)。The inverter
will alarm and stop if it doesn't receive the data
from the controller within this set time;

Page 43 Total 44