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Fwir Drain Line

This document is a fit-up and visual welding inspection report for the MBD-8 production piping hook up project by PT. Cipta Bangun Nusantara for Star Energy Geothermal (Wayang Windu) Ltd. It summarizes the inspection of 6 welds on a 2-inch drain line, finding all welds to be in acceptable condition. Material specifications, weld procedures, and inspection results are provided for each joint.

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Muhamad Hifni Syahbana
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62 views2 pages

Fwir Drain Line

This document is a fit-up and visual welding inspection report for the MBD-8 production piping hook up project by PT. Cipta Bangun Nusantara for Star Energy Geothermal (Wayang Windu) Ltd. It summarizes the inspection of 6 welds on a 2-inch drain line, finding all welds to be in acceptable condition. Material specifications, weld procedures, and inspection results are provided for each joint.

Uploaded by

Muhamad Hifni Syahbana
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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PT.

CIPTA BANGUN NUSANTARA FIT-UP AND VISUAL WELDING INSPECTION REPORT STAR ENERGY GEOTHERMAL (WAYANG WINDU) LTD.

Project : MBD-8 PRODUCTION PIPING HOOK UP Report No. : 01/FVWIR-MBD-8/CBN/2021


Line Inspected : 2" TI-18-804 TH DRAIN LINE Sheet No. : 1 OF 2
Contractor : PT. CIPTA BANGUN NUSANTARA Date : Wednesday,10/26/2022
Client : STAR ENERGY GEOTHERMAL (WAYANG WINDU) LTD. Area : MBD-8
Acceptance Criteria : ASME B31.1-Latest Edition

JOINT BASE METAL MATERIAL WELDING CONSUMABLE FIT-UP CHECK WELDING VISUAL WELDING INSPECTION
WPS REMARK
SHOP/
NO FIELD BUTT FILLET
Allign Bevel
AWS Dia. Gap
No Type Descrip-tion Spec. Size / Thk Heat No. Brand LOT No. Brand ment (Deg. Date Result Date Seq. Welder ID Reinf. Throat Leg 1 Leg 2 Result Weld
No. Process Class (mm) (mm) (mm) ) (mm) (mm) (mm) (mm) Bead

MBD-8 2" TI-18-804 TH DRAIN LINE (Drawing No: W1803-18-ME-DRG-1015)

PIPE ASTM A106 WB 4" sch XS J9K3106 NIPPON


WPS/ (8,56) STEEL
Fillet AWS
1 316A
Weld
FIELD ASME/ SMAW
A5.1
3.2 21312 BOHLER N/A N/A N/A 19-Feb ACC 20-Feb F/C CBN-015 N/A 3-4 4-6 4-6 ACC 2
WP002 PIPE ASTM A106 Gr.B 18" sch 80 885659 TPCO
(23,83)

PIPE ASTM A106 WB 4" sch XS J9K3106 NIPPON


WPS/ (8,56) STEEL
Fillet AWS
2 316B FIELD ASME/ SMAW 3.2 21312 BOHLER N/A N/A N/A 2-Mar ACC 2-Mar F/C CBN-015 N/A 3-4 4-6 4-6 ACC 5
Weld PIPE 18" sch 80 A5.1
WP002 ASTM A106 Gr.B 885659 TPCO
DOUBLER (23,83)

PIPE ASTM A106 Gr.B 18" sch 80 885659 TPCO


Fillet WPS/ DOUBLER (23,83) AWS
3 317
Weld
FIELD ASME/ SMAW
A5.1
3.2 21312 BOHLER N/A N/A N/A 2-Mar ACC 2-Mar F/C CBN-015 N/A 3-4 4-6 4-6 ACC 5
WP002 PIPE ASTM A106 Gr.B 18" sch 80 885659 TPCO
(23,83)
4" sch XS NIPPON AWS
WPS/ GTAW PIPE ASTM A106 WB J9K3106 2.4 19112 BOHLER R/H
Butt (8,56) STEEL A5.18
4 318 FIELD ASME/ 3-3,2 0,5mm 33/32 13-Feb ACC 13-Feb CBN-04 2mm N/A ACC 1
Weld 4" sch XS AWS
WP002 SMAW FLANGE ASTM A105 WN/RTJ 355A9 ULMA 3.2 21312 BOHLER F/C
(8,6) A5.1
4" sch XS AWS
WPS/ GTAW FLANGE ASTM A105 WN/RTJ 355A9 ULMA 2.4 20143 BOHLER R/H
Butt (8,6) A5.18
5 319
Weld
FIELD ASME/ 3-3,2 0,3mm 31/33 15-Feb ACC 15-Feb CBN-015 2mm N/A ACC 1
WP002 SMAW REDUCER ASTM A234 Gr.B 2"x4" AX432 AWAJI AWS 3.2 21312 BOHLER F/C
A5.1

GTAW ELBOW 45 ASTM A234 Gr.B 2" sch 160 54H00259 AWAJI AWS 2.4 20143 BOHLER R/H
Butt WPS/ (8,7) A5.18
6 320 FIELD ASME/ 3-3,2 0,2mm 32/33 15-Feb ACC 15-Feb CBN-015 2mm N/A ACC 1
Weld AWS
WP002 SMAW REDUCER ASTM A234 Gr.B 2"x4" AX432 AWAJI 3.2 21312 BOHLER F/C
A5.1
ASTM A105 WN/RTJ 2" sch 160 AWS
WPS/ GTAW FLANGE 14/32312 B ITALY 2.4 20143 BOHLER
Butt #600 (8,74) A5.18 R/
7 321
Weld
SHOP ASME/ 3-3,2 0,2mm 31/32 25-Jan ACC 28-Jan
F/C
CBN-09 2mm N/A ACC 1
WP002 2" sch 160 AWS
SMAW ELBOW 45 ASTM A234 Gr.B 54H00259 AWAJI 3.2 21312 BOHLER
(8,7) A5.1
ASTM A105 WN/RTJ AWS
WPS/ GTAW FLANGE 2" sch 160 468A4 ULMA 2.4 19112 BOHLER
Butt #600 A5.18
8 422 SHOP ASME/ 3-3,2 0,2mm 32/34 18-Jan ACC 19-Jan R/F/C CBN-015 2mm N/A ACC 1
Weld WP002 2" sch 160 ARCELOR AWS SI- KOBE
SMAW PIPE ASTM A234 Gr WPB J8K8103 3.2
(8,7) MITTAL A5.1 3051-H STEEL

GTAW TEE ASTM A106 Gr.B 2" sch 160 9X556 NIPPON AWS 2.4 20143 BOHLER R/H
WPS/ (8,74) STEEL A5.18
Butt
9 423
Weld
FIELD ASME/ 3-3,2 0,2mm 31/33 26-Jan ACC 23-Feb CBN-014 2mm N/A ACC 1
WP002 SMAW PIPE ASTM A234 Gr WPB 2" sch 160 J8K8103 AWAJI AWS 3.2 21312 BOHLER F/C
(8,7) A5.1

PIPE ASTM A106 WB 4" sch XS J9K3106 NIPPON


WPS/ (8,56) STEEL
Fillet AWS
10 424 FIELD ASME/ SMAW 3.2 21312 BOHLER N/A N/A N/A 2-Mar ACC 2-Mar F/C CBN-015 N/A 3-4 4-6 4-6 ACC 2
Weld 18" sch 80 A5.1
WP002 PIPE ASTM A106 Gr.B 885659 TPCO
(23,83)
4" sch XS NIPPON
WPS/ PIPE ASTM A106 WB J9K3106
Fillet (8,56) STEEL AWS
11 425
Weld
FIELD ASME/ SMAW
A5.1
3.2 21312 BOHLER N/A N/A N/A 2-Mar ACC 2-Mar F/C CBN-015 N/A 3-4 4-6 4-6 ACC 5
WP002 PIPE 18" sch 80
ASTM A106 Gr.B 885659 TPCO
DOUBLER (23,83)
PIPE ASTM A106 Gr.B 18" sch 80 885659 TPCO
WPS/ DOUBLER (23,83)
Fillet AWS
12 426 FIELD ASME/ SMAW 3.2 21312 BOHLER N/A N/A N/A 2-Mar ACC 2-Mar F/C CBN-015 N/A 3-4 4-6 4-6 ACC 5
Weld 18" sch 80 A5.1
WP002 PIPE ASTM A106 Gr.B 885659 TPCO
(23,83)

Prepared by Reviewed by Reviewed and Approved by


PT. CIPTA BANGUN NUSANTARA PT. CIPTA BANGUN NUSANTARA STAR ENERGY GEOTHERMAL (WAYANG WINDU) LTD.

( M HIFNI SYAHBANA ) ( RICKY FIRMANSYAH ) ( )


PT. CIPTA BANGUN NUSANTARA FIT-UP AND VISUAL WELDING INSPECTION REPORT STAR ENERGY GEOTHERMAL (WAYANG WINDU) LTD.

Project : MBD-8 PRODUCTION PIPING HOOK UP Report No. : 01/FVWIR-MBD-8/CBN/2021


Line Inspected : 2" TI-18-804 TH DRAIN LINE Sheet No. : 2 OF 2
Contractor : PT. CIPTA BANGUN NUSANTARA Date : Wednesday,10/26/2022
Client : STAR ENERGY GEOTHERMAL (WAYANG WINDU) LTD. Area : MBD-8
Acceptance Criteria : ASME B31.1-Latest Edition

JOINT BASE METAL MATERIAL WELDING CONSUMABLE FIT-UP CHECK WELDING VISUAL WELDING INSPECTION
WPS REMARK
SHOP/
NO FIELD BUTT FILLET
AWS Dia. LOT No. Gap Allign Bevel
No Type Descrip-tion Spec. Size / Thk Heat No. Brand Brand ment (Deg. Date Result Date Seq. Welder ID Reinf. Throat Leg 1 Leg 2 Result Weld
No. Process Class (mm) (mm) (mm) ) (mm) (mm) (mm) (mm) Bead

MBD-8 2" TI-18-804 TH DRAIN LINE (Drawing No: W1803-18-ME-DRG-1015)


4" sch XS NIPPON AWS
WPS/ GTAW PIPE ASTM A106 WB (8,56) J9K3106 STEEL A5.18 2.4 19112 BOHLER R/H
Butt ASME/
1 427 Weld FIELD 3-3,2 0,5mm 33/32 13-Feb ACC 13-Feb CBN-04 2mm N/A ACC 1
WP002 SMAW FLANGE ASTM A105 WN/RTJ 4" sch XS 355A9 ULMA AWS 3.2 21312 BOHLER F/C
(8,6) A5.1
2" sch 160 AWS
GTAW ELBOW 45 ASTM A234 Gr.B 54H00259 AWAJI 2.4 20143 BOHLER R/H
WPS/ (8,7) A5.18
Butt
2 428 FIELD ASME/ 3-3,2 0,2mm 31/32 16-Feb ACC 16-Feb CBN-015 2mm N/A ACC 1
Weld AWS
WP002 SMAW REDUCER ASTM A234 Gr.B 2"x4" AX432 AWAJI 3.2 21312 BOHLER F/C
A5.1

2" sch 160 AWS


WPS/ GTAW ELBOW 45 ASTM A234 Gr.B 54H00259 AWAJI 2.4 20143 BOHLER R/H
Butt (8,7) A5.18
3 429 FIELD ASME/ 3-3,2 0,2mm 31/32 15-Feb ACC 16-Feb CBN-015 2mm N/A ACC 1
Weld WP002 AWS
SMAW REDUCER ASTM A234 Gr.B 2"x4" AX432 AWAJI 3.2 21312 BOHLER F/C
A5.1
ASTM A105 WN/RTJ 2" sch 160 NIPPON AWS
WPS/ GTAW FLANGE 14/32312 B 2.4 20143 BOHLER
Butt #600 (8,74) STEEL A5.18 R/
4 430 SHOP ASME/ 3-3,2 0,2mm 31/33 25-Jan ACC 28-Jan CBN-09 2mm N/A ACC 1
Weld WP002 2" sch 160 AWS F/C
SMAW ELBOW 45 ASTM A234 Gr.B 54H00259 AWAJI 3.2 21312 BOHLER
(8,7) A5.1
ASTM A105 WN/RTJ AWS
WPS/ GTAW FLANGE #600 2" sch 160 37320 SAN ENG A5.18 2.4 19112 BOHLER
Butt R/
5 431 SHOP ASME/ 3-3,2 0,5mm 32/34 18-Jan ACC 19-Jan CBN-015 2mm N/A ACC 1
Weld 2" sch 160 ARCELOR AWS SI- KOBE F/C
WP002 SMAW PIPE ASTM A234 Gr WPB J8K8103 3.2
(8,7) MITTAL A5.1 3051-H STEEL
2" sch 160 NIPPON AWS
WPS/ GTAW PIPE ASTM A106 (8,74) J2K2338 STEEL A5.18 2.4 20143 BOHLER R/H
Butt ASME/
6 432 Weld FIELD 3-3,2 0,2mm 31/33 26-Jan ACC 23-Feb CBN-016 2mm N/A ACC 1
WP002 2" sch 160 AWS
SMAW ELBOW 90 ASTM A234 Gr.B (8,7) 43135 AWAJI A5.1 3.2 21312 BOHLER F/C

2" sch 160 NIPPON AWS


WPS/ GTAW PIPE ASTM A106 (8,74) J2K2338 STEEL A5.18 2.4 19112 BOHLER
Butt ASME/
7 433 Weld SHOP 3-3,2 0,2mm 31/33 25-Jan ACC 27-Jan R/F/C CBN-09 2mm N/A ACC 1
WP002 SMAW ELBOW 90 ASTM A234 Gr.B 2" sch 160 43135 AWAJI AWS 3.2 SI- KOBE
(8,7) A5.1 3051-H STEEL
2" sch 160 NIPPON AWS
WPS/ GTAW TEE ASTM A106 Gr.B 9X556 2.4 19112 BOHLER
Butt (8,74) STEEL A5.18
8 434 SHOP ASME/ 3-3,2 0,5mm 32/34 15-Jan ACC 15-Jan R/F/C CBN-015 2mm N/A ACC 1
Weld 2" sch 160 AWS SI- KOBE
WP002 SMAW PIPE ASTM A234 Gr WPB J8K8103 AWAJI 3.2
(8,7) A5.1 3051-H STEEL
2" sch 160 NIPPON AWS
WPS/ GTAW TEE ASTM A106 Gr.B 9X556 2.4 19112 BOHLER
Butt (8,74) STEEL A5.18
9 435 SHOP ASME/ 3-3,2 0,5mm 32/34 15-Jan ACC 15-Jan R/F/C CBN-015 2mm N/A ACC 1
Weld WP002 2" sch 160 AWS SI- KOBE
SMAW PIPE ASTM A234 Gr WPB J8K8103 AWAJI 3.2
(8,7) A5.1 3051-H STEEL
2" sch 160 NIPPON AWS
WPS/ GTAW PIPE ASTM A106 J8K8103 2.4 20143 BOHLER
Butt (8,74) STEEL A5.18 R/
10 436 Weld SHOP ASME/ 3-3,2 0,2mm 31/33 25-Jan ACC 27-Jan F/C CBN-09 2mm N/A ACC 1
WP002 2" sch 160 AWS
SMAW ELBOW 90 ASTM A234 Gr.B (8,7) 43135 AWAJI A5.1 3.2 21312 BOHLER

2" sch 160 NIPPON AWS


WPS/ GTAW PIPE ASTM A106 (8,74) J2K2338 STEEL A5.18 2.4 20143 BOHLER
Butt ASME/ R/
11 437 Weld SHOP 3-3,2 0,2mm 31/33 26-Jan ACC 27-Jan F/C CBN-09 2mm N/A ACC 1
WP002 2" sch 160 AWS
SMAW ELBOW 90 ASTM A234 Gr.B (8,7) 43135 AWAJI A5.1 3.2 21312 BOHLER

Prepared by Reviewed by Reviewed and Approved by


PT. CIPTA BANGUN NUSANTARA PT. CIPTA BANGUN NUSANTARA STAR ENERGY GEOTHERMAL (WAYANG WINDU) LTD.

( M HIFNI SYAHBANA ) ( RICKY FIRMANSYAH ) ( )

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