PRE-DISPATCH INSPECTION REPORT

Model Name :- YWD Part Name :- Inlet Pipe Part No. :- 78R10-S310050 Date :-

Customer :- F.M.I. Lot Size:- Material heat code / Batch code:-

Observation
Instrument Name
Sr.No. Parameter Specifications TCl Observation Customer Observation
/No Remarks
1 2 3 4 5 Status 1 2 3

No Injury, Crack, Break or

Appearance Visual Inspection
Rust

Visual Tensile Tester

Material Thickness 1.0 ± 0.08 mm
/ Point Micrometer

Thickness
Decreasing Max 30% Point Micrometer
(Thining)

No oil spot and abnormal

Degreasing Process Visual Inspection
adhesion

Cracks, Burrs and

Sharp Edges of End None Visual Inspection
Portion

Direction of Hole From inside to Outside of

Visual Inspection
Punching Pipe

No bead-off, Crack. Hole,

On-off bead or unwelded,
Welding
No harmful burr, Pit, Burn Visual Inspection
Appearance
Through, Undercut by
standard

Quality of Arc
Meet No. SIS N 4403 Cut Sample Check
Welding

Condition of
Min. 70% Cut Sample Check
Welding Penetration

Welding Length +10 MM Vernier Caliper

Clearance of
Max 0.3 mm Filler Gauge
Forming Butt Joint

Difference of
Max 0.5 mm Vernier Caliper
Forming Butt Joint

(Must Meet Engineering

Futaba Instruction Sheet
Sensitization Mill Sheet
No. 004) (Ti+Nb)/(C+N)
>= 8
(Must Meet Engineering
Instruction Sheet No.
01204-01063 (Shielding
Gas, Oil Adhesion
Sensitization Cut Sample Check
management attention
inspect it once a month
during an initial
management period

Contained amount
of Substance of
Apply SES N 2402 ELV Test
Concern (SOC): Pb,
Cd, Hg, and Cr6+

Vernier Caliper /
Total Length 335 +0.5,-1.0 mm
Height Gauge
1

Deviation <=0.5 mm Vernier Caliper

Vernier Caliper / Ring

2 Pipe Inner Diameter Ø39 ± 0.3 mm
Gauge/ Plug Gauge

Pipe Outer Vernier Caliper / Ring

3 Ø41 ± 0.3 mm
Diameter Gauge/ Plug Gauge

4 Welding Position 2 -2,+0 mm Vernier Caliper

5 Welding Position 112 +2,-4 mm Vernier Caliper

6 Welding Position 2 -2,+0 mm Vernier Caliper

7 Welding Position 112 +2,-4 mm Vernier Caliper

8 Hole Position 30 ± 1 mm Height Gauge

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 Observation
Instrument Name
Sr.No. Parameter Specifications TCl Observation Customer Observation
/No Remarks
1 2 3 4 5 Status 1 2 3

9 Hole Position 70 ± 1 mm Height Gauge

10 Hole Position 110 ± 1 mm Height Gauge

11 Hole Dia. 24 - Ø4 ± 0.2 mm Vernier Caliper

12 Hole Value 24 Holes Visual Inspection

13 Hole Position 96.8 ± 1.0 mm Vernier Caliper

14 Hole Pitch 8.8 ± 0.2 mm Vernier Caliper

15 Hole Position 12.2 ± 0.5 mm Vernier Caliper

16 Notch Width 6.0 +0.1,+0.3 mm Vernier Caliper

Vernier Caliper /
17 Notch Depth 4 ± 0.3 mm
Height Gauge

18 Notch R Shape R3 + 1 mm Radius Gauge

Vernier Caliper /
19 Notch Position 62.8 ± 0.5 mm
Height Gauge

Height Gauge / Fillar

20 Pipe Warpage <=0.5 mm
Gauge

Total Checked Points OK Points NG Points Parts Accuracy

Revision History TCL Customer

Prepared Prepared
By By
OK

Checked
Checked By
By
NG

Approved Approved
By By

Rev. Note :- In Initial Supply Control Period Recording frequency must be double
Date Reason Revised By Approved By as per Sampling Plan .
No.
TC-F04-0802 Rev. No. 01 Rev Date : Oct. 2021

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