Principles of Casting Technology: Mechanical Engineering
Principles of Casting Technology: Mechanical Engineering
MECHANICAL
ENGINEERING PROF. PRADEEP K. JHA
Dept. of Mechanical and Industrial Engineering
IIT Roorkee
TYPE OF COURSE : Rerun | Core | UG/PG COURSE DURATION : 8 weeks (28 Jan’19 - 22 Mar’19)
INTENDED AUDIENCE : It is a core course for UG and PG. EXAM DATE : 31 Mar 2019
INDUSTRIES APPLICABLE TO : Casting Industries like BHEL, Tata Steel, Jindal Steel, Foundry units of medium and
large sizes
COURSE OUTLINE :
The course focuses on understanding the basics of science and technology of casting processes. Metal casting
industries have evolved during the past hundred years because of advancements in technologies. The properties of
the cast metals significantly depends upon the type of molding, melting, solidification and post treatment practices.
This needs to be understood by the young students as well as practicing shop floor engineers so that products with
superior qualities can be cast. The basic purpose of this course is to provide a sound understanding of concepts and
principles of casting technology so as to enable them to be conversant with advances in these methods in the long
run towards increasing the productivity of casting industries.
ABOUT INSTRUCTOR :
Dr. Pradeep K. Jha is presently working as Associate Professor in the Department of Mechanical & Industrial
Engineering at IIT Roorkee. He has been teaching courses related to manufacturing technology and theory of
production processes to undergraduate and postgraduate students for more than 12 years. He is actively involved
in research work related to production processes, especially casting processes.
COURSE PLAN :
Week 01 : Introduction to Casting technology, Solidification analysis for metals and alloys
Week 02 : Technology of patternmaking, study of molding sands and their testing methods
Week 03 : Technology of mouldmaking and coremaking, Special sand moulding processes
Week 04 : Principles of gating design for castings
Week 05 : Principles of risering design for castings
Week 06 : Special casting methods, Melting furnaces
Week 07 : Melting and pouring practices for production of Cast Iron family, steel and non-ferrous metals and
alloys
Week 08 : Fettling and Heat treatment of castings, Casting defect and its diagnostic methods
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