EVBox

Troniq
Modular
Installation manual
1
EVBox
Troniq
Modular
Installation manual
 EN

Contents

1. Revision 5
2. Safety instructions 6
2.1. Symbols used in this manual 6
2.2. Save these instructions 6
2.3. WARNING: Risk of electric shock 6
2.4. WARNING: Accumulation of gases 7
2.5. CAUTION 7
2.6. Charging station safety precautions 7
2.7. Safety labels on the packaging 8
3. Introduction 10
3.1. Important information 10
3.2. Scope of the document 10
3.3. Related documents 10
3.4. Product classification 11
3.5. EVBox Troniq Modular - Product presentation 11
3.6. List of tools 12
4. Transport and storage 13
4.1. Storage 13
4.2. Transport 13
4.3. Packed product handling 14
4.4. Packaging removal 14
4.5. Supplied components 16
5. EVBox Troniq Modular handling 17
5.1. Handling with a forklift 17
5.2. Handling by crane 17
6. Product features 21
6.1. Product parts 21
6.2. Product type guide 23
6.3. Nameplate 24
6.4. SUCCESS V4 screen - Nameplate 24
7. Technical data 26
8. Prepare for installation 32

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8.1. Safety precautions 32

8.2. Plan installation 32
8.3. Select location 32
8.4. Parking space placement 32
8.5. Cooling 34
8.6. Clearance 35
8.7. Foundations 35
8.8. Implantation plan 35
8.9. Route power supply cables 37
8.10. Protection against electric shock and short circuits 37
8.11. DC Smart Charging 37
8.12. Electrical requirements 38
8.12.1. Upstream requirements 38
8.12.2. Phase rotation - AC socket option only 38
8.12.3. Grounding instructions 39
9. Install the EVBox Troniq Modular 40
9.1. Handling 40
9.2. Open the door of the EVBox Troniq Modular 40
9.3. Remove the lower plastic cover 41
9.4. Remove the bottom plate 42
9.5. Placing 43
9.6. Electrical connections 49
9.6.1. Power terminal 49
9.6.2. Protective earth terminal 51
9.6.3. Heater terminal 52
9.7. SUCCESS V4 - Connections 53
9.7.1. SIM card - Installation 53
9.7.2. SUCCESS V4 - Ports 55
9.8. Install the plinths 56
9.9. Installation report 57
10. Commissioning 58
10.1. Danger: risk of electric shock 58
11. Use the EVBox Troniq Modular 59
11.1. Charger and LED status 59
12. Decommissioning 61
13. Preventive maintenance 62
14. Appendix 63

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14.1. Glossary 63
14.3. EVBox Troniq Modular - Dimensions 63
14.5. Disabled access 66
14.7. Preventive maintenance plan 67

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 EN

4
1. Revision
EN

1. Revision
Validation

Created by Verified by Validated by

Grosset-Grange N. Delair JM. Ourry E.

Change history

Revision Date Description

Add delivered components

Safety messages update
D002186AA1 2021/12/03 Update of plinths installation
Add Plastic cover removal
Add heater connection

Update bottom plate

D002186AA2 2022/01/13
installation

Add safety labels

Product rating update
Add related documents
chapter
D002186AA3 2022/05/24
Add symbols used in this
manual chapter
Add AC socket type 2
technical data

5
 2. Safety instructions
EN

2. Safety instructions
Read and observe the following safety precautions before you install, service, or use your EVBox Troniq
Modular charging station. The installer must ensure that the charging station is installed in accordance
with the relevant country-specific standards, and local regulations.

2.1. Symbols used in this manual

Symbol Explanation

DANGER:
Indicates and imminently hazardous situation
with a high risk of level which, if the danger is
not avoided, will cause death or serious injury.

WARNING:
Indicates a potentially hazardous situation with
moderate risk level which, if the warning is not
obeyed, can cause death or serious injury.

CAUTION:
Indicates a potentially hazardous situation with a
medium risk level which, if the caution is not
obeyed, may cause minor or moderate injury or
damage to the equipment.

Note:
Notes contain helpful suggestions or references
to information not contained in the manual.

2.2. Save these instructions

This manual contains important instructions for EVBox Troniq Modular that need to be followed during
installation, operation and maintenance of the unit.

2.3. WARNING: Risk of electric shock

• Switch off input power to your charging station before you install or service the charging station.
Keep the power off until the charging station is fully installed with its covers secured.
• In the event of danger and/or an accident, a certified electrician must immediately disconnect the
charging station from the electrical supply.
• Do not operate the charging station if it is physically damaged or if the charging cable has cracks,
excessive wear, or other visible damage. Contact EVBox or your distributor if you suspect that the
charging station is damaged.
• Do not direct powerful jets of water toward or onto the charging station. Never operate it with wet
hands. Do not put the EV charging plug into any liquid.
• Do not place fingers or other objects inside the charging port or plug port.

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2. Safety instructions
EN

• Read the user instructions delivered with your EVBox charging station and the User Manual for
your electric vehicle before charging.

2.4. WARNING: Accumulation of gases

Some electric vehicles require an external ventilation system to prevent the accumulation of hazardous
or explosive gases when charging indoors. Refer to your vehicle User Manual to check if your vehicle
releases hazardous or explosive gases when charging.

2.5. CAUTION
• Use this charging station to charge Level 3 and Level 4 compatible electric vehicles only. Refer to
your vehicle user manual to check if your vehicle is compatible.
• This charging station may affect implanted electronic medical devices. Before you charge your
vehicle, consult the supplier of the electronic medical device to determine if it can be affected by
charging effects.
• This charging station contains no user-serviceable parts. The user must not attempt to service,
repair, or relocate the charging station. Contact EVBox or your distributor for more information.
• Make sure that the charging cable cannot be damaged (kinked, jammed, or driven over) and that
the plug(s) do not come into contact with heat sources, dirt, or water.
• Only use the charging station under the specified operating conditions.
• Do not use explosives or flammable substances near the charging station.
• If you are unsure about how to use a charging station, ask for help.
• Do not allow children to operate a charging station. Adult supervision is required when children
are near a charging station that is in use.
• For T2 plug, while charging, the cable must be completely unwound and connected to the vehicle
without overlapping loops. This is to avoid the risk of the charging cable overheating.
• For T2 plug, only pull on the charging plug hand grip and never on the charging cable itself.
• Adapters, conversion adapters, or cord extensions must never be used on this charging station.

2.6. Charging station safety precautions

CAUTION:
Do not open the charging station doors when:
• It is raining, snowing.
• The charging station is exposed to direct sunlight.
• Weather conditions are wet (fog, ...).
Failure to follow these instructions can result in danger to the user and may void the
warranty and liability.

CAUTION:
Electrostatic discharge.
This device contains components that can be damaged or destroyed by electrostatic discharge.
• When handling this device, observe the necessary safety measures regarding electrostatic

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 2. Safety instructions
EN

discharge (ESD) according to EN61340-5-1 and 61340-5-2.

CAUTION:
• This charging station must be stored and transported according to the specifications
described in this manual.
• Even if the charging station can be used by a non-qualified person, the charging station may
only be installed, commissioned, serviced, relocated, repaired and decommissioned by
qualified persons. Failure to follow these instructions can result in danger to the user and
may void the warranty and liability.
• Modification of the product is prohibited. It can result in danger to the user and may void
the warranty and liability.
• This charging station contains no user-serviceable parts. The user must not attempt to
service, repair, or relocate the charging station. Contact EVBox or your distributor for more
information.
• Make sure that the charging cable cannot be damaged (kinked, jammed, or driven over) and
that the plug(s) do not come into contact with heat sources, dirt, or water.
• Only use the charging station under the specified operating conditions.
• Do not use explosives or flammable substances near the charging station.
• Do not use peripherals, consumables or accessories that do not conform or are unsuitable
for the charging station.
• Do not use anti-graffiti treatment that may damage the charging station.
• Do not modify the features of the charging station (data settings, cabling, …).
• This charging station must be protected against animals, object intrusion or water ingress
even if they do not alter charging station operation.
Failure to follow these instructions will result in damage to the charging station.

2.7. Safety labels on the packaging

Label Location Description

Tip over hazard.

Packaging to be handled with
On the packaging
a mechanical unloading device
or forklift.

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2. Safety instructions
EN

Label Location Description

ATTENTION!
Content to be checked in the
presence of the carrier
On the packaging
Packaging not to be handled
without a mechanical
unloading device of forklift

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 3. Introduction
EN

3. Introduction
This Installation and User Manual outlines the installation requirements and steps for EVBox Troniq
Modular, as well as how to use the station.
These instructions are valid for several models of the charging station. Some features and options
described may not apply to your charging station.

3.1. Important information

The document is produced for information purposes only and does not constitute an offer binding
upon EVBox. EVBox has compiled the contents of this document to the best of its knowledge. No
express or implied warranty is given for the completeness, accuracy, reliability, or fitness for particular
purpose of its content and the products and services presented therein. Specifications and
performance data contain average values within existing specification tolerances and are subject to
change without prior notice. Prior to ordering, always contact EVBox for the latest information and
specification. EVBox explicitly waives liability for any direct or indirect damage, in the broadest sense,
arising from or related to the use and/or interpretation of this document. © EVBox Bordeaux. All rights
reserved.

3.2. Scope of the document

Keep this manual for the entire lifetime of the EVBox Troniq Modular.

CAUTION:
This manual is intended as a resource for qualified personnel with experience in working on High
Voltage projects who are capable of identifying the requirements and taking all necessary
precautions to safely complete a EVBox Troniq Modular installation.

All EVBox manuals can be downloaded from www.evbox.com/manuals.

© 2022 EVBox Manufacturing B.V. - all rights reserved. No part of this document may be modified,
reproduced, processed, or distributed in any form or by any means, without the prior written
permission of EVBox.
www.evbox.com/support

3.3. Related documents

Below the list of related documents:

Document Number Location

EVBox Troniq Modular

D002211 EVBox Partner portal(1)
maintenance manual

EVBox Troniq Modular

D002484 evbox.com/manuals
installation report

EVBox Troniq Modular

D002371 EVBox Partner portal(1)
commissioning report

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3. Introduction
EN

Document Number Location

EVBox Troniq Modular

D002378 evbox.com/manuals
preventive maintenance plan

EVBox Troniq Modular

Q000478 EVBox Partner portal(1)
preventive maintenance report

EVBox DC products software

D002625 EVBox Partner portal(1)
user guide

(1)
The EVBox Partner portal is accessible via your local EVBox certified partner.

3.4. Product classification

This product is classified as follows:
Table 1. Classification

EV supply equipment permanently connected to

Power supply input
the AC supply network.

Power supply output DC and AC EV supply equipment.

Normal environmental conditions Outdoor and indoor use.

Stationary equipment, surface-mounted on the

Mounting method
ground.

Protection against electric shock Class 1 equipment.

Charging modes Level 3 and Level 4.

3.5. EVBox Troniq Modular - Product presentation

Electric vehicle charger with a modular and scalable architecture and power output ranging from 90 kW
to 240 kW.
Optimize the use of space by charging up to three vehicles simultaneously using CCS2 (dry or cooled),
CHAdeMO, or AC Type 2.
Field-upgradeable, easy to maintain architecture that improves uptime thanks to multiple power
converters that ensure service continuity.
Built-in smart load management technology that helps you to reduce peak demand charges.
Best-in-class driver experience with auto-retractable cables, 15" screen, LED guiding lights, and
charging indicators.

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 3. Introduction
EN

3.6. List of tools

CAUTION:
Some operations described in this manual may require a ladder or a stepladder.
Refer to your local regulation regarding the working height and relevant safety instructions.

Below is the list of the tools required (not included) to install the EVBox Troniq Modular:
• 1/2" ratchet
• 1/2" drive wobble extension
• 1/2" metric 6-point socket, 13 and 16 mm
• 1/4" ratchet
• 1/4" metric 6-point socket, 7 and 8 mm+ socket holder drive
• PZ2 screwdriver
• 2 mm hex screw
• Torque wrench (50 Nm)
• Torque wrench (14 Nm)
• Drill
• Concrete drill bit, 12 mm
• Door key (type 455)
• Ladder or stepladder (maximum working height: 2.4 m)
• For Payter option: PZ1 screwdriver, USB type B to type A cable

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4. Transport and storage
EN

4. Transport and storage

4.1. Storage
WARNING:
Condensation inside the cabinet damages the charger.
• Only transport and store the charging station in its original packaging. No liability can be
accepted for damage incurred when the product is transported in non-standard packaging.
• Store the charging station away from exposure to the sun and in a dry environment in the
temperature range stated in the specifications (see storage conditions on page 29).
• Disconnect input power before removing the charging station for storage or relocation.
Failure to follow these instructions will result in waiver of warranty and product damage.

EVBox Troniq Modular has a built-in heater, with dedicated power supply (see Upstream requirements
on page 38), to prevent condensation inside the cabinet.
1. Before installation, the heating system must be connected when the charging station:
◦ is stored outside,
◦ is stored in an interior location that does not meet the storage conditions on page 29.
2. During installation: the heating system must be activated immediately when the charging station
is installed.
3. After commissioning: the heating system must always be activated.
Failure to follow these instructions will result in waiver of warranty and product damage.

4.2. Transport
WARNING:
Damaged product
After any transportation, make a detailed visual inspection of the charger with its packaging
opened. Reject the product if there is any visible damage. Make all damage claims to the
transport operator immediately and also immediately inform the sender regarding transport
insurance.
Failure to follow these instructions can result in death, serious injury or equipment damage.

Visual inspection
Check if:
• The exterior packaging has been damaged.
• The exterior panels of the charger are damaged (shock, scratch, ...).
• The doors are working properly.
• The interior of the charger is clean and undamaged.

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 4. Transport and storage
EN

4.3. Packed product handling

Handling with a forklift
Handle the packed product with a forklift.

4.4. Packaging removal

CAUTION:
Some operations described in this manual may require a ladder or a stepladder.
Refer to your local regulation regarding the working height and relevant safety instructions.

1. Remove the screws that hold the installation template and cable bracket on the packaging.

2. Put them aside.

3. Remove the screws that hold the left and right sides.

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4. Transport and storage
EN

Note:
The left and right sides are the largest.
Tool: PZ2 screwdriver

4. Remove the left and right side covers.

5. Remove the screws that hold the front and back sides.
Tool: PZ2 screwdriver

6. Remove the front and back covers.

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 4. Transport and storage
EN

7. Remove the roof cover.

8. Remove the base protections.

Tool: 8 mm wrench

4.5. Supplied components

The packaging includes the following components:
• Charging station
• 2 x side plinths with 4 screws
• 4 x lifting screws
• Installation template (on the outside of the packaging)

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5. EVBox Troniq Modular handling
EN

5. EVBox Troniq Modular handling

5.1. Handling with a forklift
The EVBox Troniq Modular can be handled using a forklift.

5.2. Handling by crane

The EVBox Troniq Modular can be handled by a crane.

CAUTION:
Some operations described in this manual may require a ladder or a stepladder.
Refer to your local regulation regarding the working height and relevant safety instructions.

Before inserting the lifting rings, it is necessary to remove the roof.

Two people and two stepladders are required for this operation.

1. Open the front and the rear door (see Open the door of the EVBox Troniq Modular on page 40).
2.
Remove the 4 M4 nuts that hold the roof and remove the roof itself.
Tool: 7 mm wrench.

3. Remove the roof:

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 5. EVBox Troniq Modular handling
EN

4. Remove the 4 M4 nuts that hold the roof support (front and rear side).
Tool: 7 mm wrench.

5. Remove the roof support.

Note:
The roof support can be handled with lifting rings (included):

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5. EVBox Troniq Modular handling
EN

6. Screw in the 4 lifting rings (included):

7. Install the hooks and slings:

Item Description

1 Head link, 4 pieces (not included)

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 5. EVBox Troniq Modular handling
EN

Item Description

2 Connecting link for sling (not included)

Sling with two loops (at least 1 m) (not

3
included)

4 Straight shackle or D-shaped (not included)

Male eyelet (lifting ring) M10 (1.5mm), internal

5
diameter 25 mm (included).

8. CAUTION:
Maintain the hoisting angle as below:

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6. Product features
EN

6. Product features
6.1. Product parts
Table 2. External view

Illustration Description

1. 15" touchscreen
2. Charging cable (CCS2, CHAdeMO,
depending on the configuration)
3. T2 outlet (depending on the configuration)
4. LED indicators
5. Auto-retractable system
6. Payment terminal (depending on the
configuration)

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 6. Product features
EN

Table 3. Internal view

Illustration Description

1. Protective Earth connection plate

2. Circuit breaker

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6. Product features
EN

6.2. Product type guide

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 6. Product features
EN

6.3. Nameplate
There are two nameplates on the product:
• Above the screen, inside the front door
• On the right side, at the bottom

Nameplate Description

1. Product number
2. Input power characteristics
3. Output power characteristics
4. Temperature operating conditions
5. Place of manufacture
6. Conformities

6.4. SUCCESS V4 screen - Nameplate

The SUCCESS V4 nameplate is located on the SUCCESS, behind the HMI cover.

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6. Product features
EN

Nameplate Description

1. Product number
2. Technical data
3. Place of product manufacture

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 7. Technical data
EN

7. Technical data
Electrical properties
Table 4. AC input

Technical
Characteristics
data

Voltage
400 Vac +/- 10%
range

Number of 3P + PE
phases 3P + N + PE (with AC Socket option, DC 18-XX2-XXX-XXX products).

Frequency 50 Hz

Nominal M90 M120 M150 M180 M210 M240

input
current
without AC
139A 184A 229A 274A 320A 365A
socket
option

Nominal M90 M120 M150 M180 M210

input
current with
AC socket 171A 216A 261A 306A 352A
option1

Maximum M90 M120 M150 M180 M210 M240

input
current2
without AC 162A 215A 268A 321A 374A 427A
socket
option

Maximum M90 M120 M150 M180 M210

input
current2
with AC 194A 247A 300 353 406A
socket
option

Power
> 0.99
factor

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7. Technical data
EN

Technical
Characteristics
data

Reactive
power
(generated -10.1 kvar for 8 modules (240 kW) at 20°C
/
capacitive)

Peak
95%
efficiency

Grounding
TT or TN-S
system

1
: Maximum 210 kW (7 power modules) with AC socket option (DC 18-XX2-XXX-XXX products).
2
: Depends on the grid voltage.

Table 5. Standby power consumption (estimated values at 20°C)

Reactive Power (generated /

Number of Power Module Active power
capacitive)

129 W (+ 1 kW in heating
3 - 3.5 kvar
mode)

141 W (+ 1 kW in heating
4 - 4.0 kvar
mode)

154 W (+ 1 kW in heating
5 - 5.0 kvar
mode)

166 W (+ 1 kW in heating
6 - 6.0 kvar
mode)

178 W (+ 1 kW in heating
7 - 7.0 kvar
mode)

190 W (+ 1 kW in heating
8 - 8.0 kvar
mode)

Note:
Non contractual, subject to change.

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 7. Technical data
EN

Table 6. DC output

Technical data Characteristics

Up to 240 kW (8 modules). Maximum 210 kW (7

Output power power modules) with AC socket option (DC
18-XX2-XXX-XXX products).

Output power per module 30 kW

Output voltage range 150 Vdc - 920 Vdc

Up to 500 A per DC output (80 A per power

Output current range
module)

Note:The power delivered by the charger depends on several factors, such as:
• Vehicle batteries voltage
• Vehicle batteries temperature
• Vehicle state of charge
• Ambient temperature

Table 7. AC output

Technical data Characteristics

Output power 22 kW maximum

Output voltage range 400 Vac +/-10%

32 A single-phase
Maximum output current
16 A three-phase

AC MID certified meter included with AC Type 2

Metering
Socket version

General specifications
Table 8. Charging modes

Technical data Characteristics

CCS2, up to 500 A / 920 Vdc and CHAdeMO,

Mode 4 (DC charging)
up to 125 A / 500 Vdc

Mode 3 (AC charging) Type 2 socket (22 kW)

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7. Technical data
EN

Table 9. Connector type

Technical data Characteristics

• CCS2 500A dry (limited in time and

temperature).
Mode 4
• CCS2 500A cooled cable, optional
• CHAdeMO 125 A

Mode 3 Type 2 socket (22 kW)

Table 10. Cable reach

Technical data Characteristics

Mode 4 Cable Management activated: 5 m reach*

* Cable Reach: from the front of the charger to the end of the connector, 1 m height.

Table 11. Structure and physical properties

Technical data Characteristics

Enclosure material Power coated steel

Enclosure ratings IP54 / IK10

Operating temperature -25°C...+40°C (+55°C with derating)

Storage temperature -40°C...+70°C

Operating humidity 20%...95% relative humidity, non-condensing

Storage humidity 20...85% relative humidity, non-condensing

• Forced ventilation for the charger

• Air for the dry cables
Cooling
• Active cooling unit for the cooled cable
version

Maximum installation height 2000 m

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 7. Technical data
EN

Technical data Characteristics

• Floor space: 600 x 1050.2 x 2479

• Projected space: 866 x 1050.2 x 2479 mm
Dimensions in mm (W x D x H)
600 x 1050.2 mm, floor space (also taking into
account cables connectors and cable
management projected on the floor)

Packaging dimensions in mm (W x H x D) 960 x 2500 x 1200 Wooden box (+/- 20 mm)

Weight 680 kg - 240 kW

Weight, including packaging 780 kg - 240 kW

Body: Traffic white (RAL 9016)

Colors Other parts: Black grey (RAL7021), Jet Black
(RAL9005)

Pollution degree 3

EMC classification Environment B, according to 61000 series

Mechanical resistance Medium (according to 61439-7)

Table 12. Connectivity

Technical data Characteristics

• Contactless reader, RFID/

NFC (ISO 14443, ISO
18092, ISO 15693, ISO
18000-3, Calypso, Mifare
Ultralight C, -Classic,
Authorization
-Desfire) 9.67 dBµA/m
@10 meters
• App
• Mac Adress

15" anti-vandalism LCD color

Screen size
touchscreen
HMI
Nominal voltage 24 Vdc

Nominal current 1A

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7. Technical data
EN

Technical data Characteristics

Maximum power 24 W

4G/LTE
4G Modem, frequency band:
850 (22.99 dBm) / 900 (23.06
Communication standard
dBm) / 1800 (23.31 dBm) /
1900MHz (22.72 dBm),
Ethernet

OCPP 1.6J, ready for update

Communication protocol
to OCPP 2.0.1

Table 13. Conformities

Technical data Characteristics

CE, UKCA, EMC Directive 2014/30/EU, Low

Voltage Directive 2014/35/EU
Conformities
Directive RED 2014/53/EU
Directive RoHS 2011/65/EU

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 8. Prepare for installation
EN

8. Prepare for installation

The following recommendations are intended as a guide to help you prepare for the installation of the
EVBox Troniq Modular charging station.

8.1. Safety precautions

You must read and observe the Safety instructions on page 6 at the beginning of this manual before
you install, service, or use the EVBox Troniq Modular charging station. The installer must ensure that
the charging station is installed in accordance with the relevant country-specific standards and local
regulations.

8.2. Plan installation

• Calculate the existing electrical load to determine the maximum operating current for the charging
station installation.
• Calculate the distance from the local power supply panel to the charging station installation to find
the voltage drop. Local regulations may apply and can vary depending upon the region or country.
• Obtain all necessary permits from the local authority that has jurisdiction.
• PE grounding connectors must be not spliced.
• Refer to local regulations, maximum current and voltage drop to select the conductor sizes.
• Use the correct tools and ensure sufficient material resources and protection measures.
• Make sure that there is good cellular reception where the charging station will be installed.
• Prepare the installation areas with the correct power wiring and data cabling.
• Prepare the upstream electric switchboard according to local regulations and the EVBox
recommendations in Upstream requirements on page 38.

Ethernet network
To connect several EVBox Troniq Modular( for network sharing), it is necessary to install an Ethernet
network.

8.3. Select location

The charger is intended for outdoor or indoor areas.
Position the charging station, where possible, in surroundings where it is not exposed to extreme
sunlight and vulnerable to external damage.
The charger is intended for location in a non-restricted area.

Note:
In locations with harsh weather conditions (high temperatures, snow, strong sun conditions,...), it
is recommended to ensure additional protection such as canopy or roof protection.

8.4. Parking space placement

To achieve the maximum cable length, it is recommended to place the EVBox Troniq Modular as
described below.

Note:
Leave adequate free space in front of the charging station to ensure that users can interact with
the touchscreen and other interfaces safely and comfortably.

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8. Prepare for installation
EN

Note:
Leave at least 600 mm on both side of the charger in order to ensure the connector is
accessible.

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 8. Prepare for installation
EN

Note:
For people with reduced mobility (wheelchairs, etc.) see Disabled access on page 66. It is
recommended to install the EVBox Troniq Modular on plain ground (no sidewalk).

Note:
Bollards should not interfere with the clearance around the charger (see Clearance on page 35 ).

8.5. Cooling
The air inlet is located at the back door of the charger and the air outlet is on the roof of the charger.

For indoor use, the room must have a ventilation exceeding 3000 m3/h.

1. Air inlet
2. Air outlet

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8. Prepare for installation
EN

8.6. Clearance
The EVBox Troniq Modular requires the following space for cable handling by users and for
maintenance operations.

Note:
As the ventilation outlet is located at the back of the charging station, the free space at the back
must be ventilated accordingly.

8.7. Foundations
Observe the following rules regarding the foundations:
• Foundations must be carried out in accordance with local regulations.
• Concrete characteristics must be calculated based on the technical data of the charging station.
• The concrete should be frost-proof.
• Thickness of the foundations must be calculated in accordance with the weight of the system and
the installation site.
• The foundation must be flat and leveled.
• A slope deviation to the left/right or front/back may cause infiltration of water and damage the
charging station.
• Foundations must be under the ground.
• Charger must be installed on the ground.

8.8. Implantation plan

Prepare the foundations according to the diagram below:

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 8. Prepare for installation
EN

: Fixation holes x 4. Diameter: 16 mm.

: 4 grommets (3P + N) for power supply (neutral for AC socket option).

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8. Prepare for installation
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: 2 grommets for protective earth, 2 grommets for Ethernet cables, 1 grommet for heater.

8.9. Route power supply cables

The cables come from the bottom of the charger through rubber grommets.

Note:
• Diameter of the cable is to be defined as per Plan installation on page 32.
• Only one cable per grommet is allowed.
Failure to adhere to these instructions will result in the ingress of water, dust, or worse—
animals entering the charging station—thus leading to premature malfunction.

The size of the rubber grommets is defined as below:

• 4 grommets for power supply (3P + N); (Neutral for AC socket option only). Maximum diameter: 29
mm.
• 2 grommets for protective earth. Maximum diameter: 21 mm.
• 2 grommets for Ethernet cables. Maximum diameter: 21 mm.
• 1 grommet for the heater. Maximum diameter: 21 mm.

8.10. Protection against electric shock and short circuits

Protection against electric shock
The charging station contains the following devices to protect against electric shock:
• IMD (Insulation Monitoring Device). One on each outlet on CHAdeMO and CCS2.
• RCD (Residual Current Device) on 24 Vdc power supply
• Surge protector
• RCD (Residual Current Device) for AC option
• MCB (Miniature Circuit Breaker) for AC option
The following device is not included in the unit and must be installed in the switchboard upstream:
• Refer to local regulations, maximum current and voltage drop to select the device against electric
shock in switchboard upstream.

Short circuit protection

The charging station contains the following devices to protect against short circuit:
• CCS2 and CHAdeMO outlet is protected by fuse.
• Each power converter is protected by 63A circuit breaker.
• 24 Vdc power supply is protected by circuit breaker.

8.11. DC Smart Charging

If the DC Smart Charging feature is used at the site to dynamically share the power loads between
several EVBox DC Chargers, an Ethernet network must be installed to connect up the chargers.
Ethernet cables must be separated from high voltage cable by:
• A distance barrier of 5 cm,

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• Or, isolation barrier.

For Ethernet port location, see SUCCESS V4 - Ports on page 55.

8.12. Electrical requirements

8.12.1. Upstream requirements

Charging station must be supplied with power according to the diagram below:

Charging station
Electrical connection must be carried out by a professional electrician according to the local
regulations.
Charging station must be connected to an electrical network with the following characteristics:
• 3 Phases (3P + PE +N*) (*Neutral required in case of AC socket).
• 400 Vac +/- 10%
• 50 Hz
The main switch disconnector, located upstream of the charger power supply, must be rated by the
installer.
Refer to local regulations, maximum current and voltage drop to select the upstream protection.

Heater
The heating system must be connected independently to an electrical network with the following
characteristics:
• 1P + N (Class II)
• 230 Vac +/- 10%
• 50 Hz
• Maximum input current: 5.2 A
Refer to local regulations, maximum current and voltage drop to select the upstream protection.

Note:
A RCD 30mA type A is required as minimum.

8.12.2. Phase rotation - AC socket option only

This section does not apply to an EVBox Troniq Modular only equipped with DC plugs, which observes
the balance of phase. It is required for the AC socket option (DC 18-XX2-XXX-XXX products), to help
observe the grid phase balance with single phase and dual phase charging cars.

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In the case multiple EVBox Troniq Modular stations with T2 plugs are installed in one site location, it is
recommended to rotate the phase, as illustrated below, to avoid overloading the first phase.

8.12.3. Grounding instructions

Observe the following rules for the grounding instructions:
• Ground impedance must be lower than 20 ohms in dry conditions where the charging station is
installed.
• The charger needs 2 separate PE connections (in case of one PE loss).

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9. Install the EVBox Troniq Modular

9.1. Handling
WARNING:
• Always transport the charger in an upright position.
• Do not manipulate the charger when it is connected to the power supply.
• Do not use a crane type hoist that is unable to support the weight of the charger.
• The center of gravity of the charger is high, take care when handling.
• Do not place your hand underneath the charger or inside the feet through the side
openings.
• The charger must be protected against overturning. This protection must be maintained until
final mounting.

9.2. Open the door of the EVBox Troniq Modular

CAUTION:
When opening the door, pull the handle firmly and completely, to prevent the cylinder touching
the door.
Failure to follow this instruction will result in visible damage to the product.

Note:
It is possible to replace the locking cylinder. Use only half cylinders 40 mm

Tool: door key (type 455).

Locate the handle.

Open the door:

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1. Turn the handle cover.

2. Use the key to open the lock.
3. Pull the handle firmly and completely, to prevent the cylinder touching the door.
4. Turn the handle clockwise while making sure the cylinder does not dent the paint.
5. Open the door.

9.3. Remove the lower plastic cover

Tool:
• 7 mm wrench

1. Locate the lower plastic cover.

2. Loosen the 4 M5 nuts that hold the plastic cover.

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3. Remove the plastic cover.

Note:
Store in place not exposed to the sun

9.4. Remove the bottom plate

1. Open the front door.

2. Locate the bottom plate:

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3. Remove the four M5 nuts that hold the bottom plate.

Tool: 8 mm wrench

4. Remove the plate:

9.5. Placing
When the installation area is prepared, you can install and connect the charging station.

Note:
To properly position the plate, the cable ducts must be cut at floor level.

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1. Use the cable bracket and the installation template removed in Packaging removal on page 14.
2. Place the installation template:

3. Place the cable bracket on the foundation:

4. Drill the four holes according to the installation template:

Drilling diameter: 12 mm.

5.
Prepare the cables (cutting, tubular lug, ...) according to the cable bracket template (see Power
terminal on page 49).
Note:
The holes in the cable bracket represent the height to fix the lugs fixation of the

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disconnector.

6. Insert the anchor bolts in the four holes.

7. Screw the four threaded rods in the anchor bolts.
Recommended threaded rods: M12 stainless steel, length outside of the ground : between 30
mm and 60 mm.

8. Remove the cable bracket and installation support.

Note:
The installation support should be removed without any effort. This ensures that the anchor
bolts are straight.

9. Maneuver the Troniq Modular to its location.

10. Place the charging station on the four threaded rods using the view through the opening on the
side of the charger feet as a guide.
Note: Check that the charging station is level.
WARNING:
Heavy load, pinch point.

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Do not place your hand underneath the charger or inside the feet through the side
openings.
Failure to follow this instruction will result in serious injury.

Pass the cables through the opening:

11. Affix four nuts and large washers (stainless steel recommended) to the exposed threaded rods and
tighten until secure.

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12. Tighten the four nuts according to the specified torque of the anchor bolts and nuts. Check that
the charging station is stable.
13. Remove the grommets from the bottom plate:

14. Pass the cables through the bottom plate holes:

15. Tighten the four nuts on the bottom plate:

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16. Cut the grommets according to the cable diameter:

17. Insert the grommets through the cables:

Note:
Use lubricant (Yellow 77 type) to help insertion of the grommets.

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18. Check that the rubber grommet is well inserted in the bottom plate.
CAUTION:
Failure to observe this instruction will result in the ingress of water, dust or animals entering
the charging station.

1: Rubber grommet
2: Bottom plate

19. Remove the lifting rings from the roof.

20. Put back the roof, follow the installation steps listed in reverse order (see Handling by crane on
page 17).

9.6. Electrical connections

9.6.1. Power terminal

Power terminal location
The power terminal is located, when opening the front door, at the bottom of the charger.

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Power connection
Terminal: N, L1, L2, L3
Table 14. Power connection

Maximum
Terminal Tightening
Conductor Terminal Size terminal
diameter torque
width

Extra Up to 300
Tubular 10 mm (0.4 32 mm 50 Nm (442
flexible mm² (600 16 mm
lugs in.) (1.25 in.) lb-in)
multicore kcmil)

Recommended crimp lugs

Number of pieces included in

Reference Maximum cable size
the set

LV432500 3
240 mm²
450 kcmil
LV432501 4

LV432502 3
300 mm²
600 kcmil
LV432503 4

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Note:
Neutral is needed for AC socket only.

Switch state positioning

Below the positioning of the state (ON, OFF) of the switch

9.6.2. Protective earth terminal

Protective earth terminal location
The protective earth terminal is located, when opening the front door, at the bottom of the charger.

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Protective earth connection

Terminal Terminal diameter Tightening torque

Tubular lugs 8 mm 14 Nm 13 mm

9.6.3. Heater terminal

Heater terminal location
The heater terminal is located, when opening the front door, at the bottom of the charger.

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Heater connection

Legend Description Size

L Phase 2.5 mm² max

N Neutral 2.5 mm² max

9.7. SUCCESS V4 - Connections

9.7.1. SIM card - Installation

NOTE: only mini size SIM cards are supported (no pre-cutted SIM).

1. Open the front door.

2. Locate the SUCCESS cover:

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3. Remove the twelve M5 nuts that hold the cover:

4. Remove the cover:

5. Locate the SIM slot:

6. Insert the SIM card:

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7. Install the cover.

8. Screw the twelve M5 nuts that hold the cover:

9.7.2. SUCCESS V4 - Ports

The SUCCESS V4 screen has the following communication ports.

Note:
To share network between EVBox Troniq Modular, it is necessary to use the Ethernet port 1.b

CAUTION:
Do not use the Ethernet switch located at the bottom of the door.

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Legend Description

1.a. Ethernet: RJ45 port used for Ethernet

access. For internal connection.
1.b. Ethernet: RJ45 port used for external
communication. This port has to be used for
network sharing between EVBox Troniq
Modular.
2. USB Type A: used to connect an USB key for
firmware update, or to connect another module.
3. Micro USB: Used for programming.
4. CAN: 2 RJ45 ports used for CAN
communication between boards.

9.8. Install the plinths

Illustration Description

1. Left side plinths

2. Right side plinths
3. FHC
4. Front and rear plinths

1. Place the side plinths at the bottom of the Troniq Modular.

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2. Place the front and back plinths.

3. Screw the 2 x FHC M3 screws to hold the front and back plinths.

9.9. Installation report

Once the installation is completed, fill the Installation report document (see EVBox Partner Portal).

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10. Commissioning
To start the charging station, follow the commissioning report (see EVBox Partner Portal).

10.1. Danger: risk of electric shock

DANGER:
Risk of electric shock.
Even if SW1 is OFF, power supply is still present on the charger. Before servicing, switch off the
power at the main breaker.
The heater is supplied by an independent power supply. Before servicing, switch off the power
at the main breaker.

WARNING:
Hazardous voltages
Before servicing:
Electrical charge may be stored for up to 5 min after switching off!.
Discharge and make sure it is voltage-free.

Note:
The unit must be properly assembled in accordance with the assembly instructions.

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11. Use the EVBox Troniq Modular

The charger can be used by ordinary people (no special qualification or training is needed).
The owner of the charging station shall provide to the customer with all the procedure, security and
warning related information.
The user interface description is described in the D002625 EVBox DC products software user guide
(see EVBox Partner Portal).

WARNING:
Risk of electric shock:
• Do not operate the charging station if it is physically damaged or if the charging cable has
cracks, excessive wear, or other visible damage. Contact EVBox or your distributor if you
suspect that the charging station is damaged.
• Do not direct powerful jets of water toward or onto the charging station. Never operate it
with wet hands. Do not put the EV charging plug into any liquid.
• Do not place fingers or other objects inside the charging port or plug port.
• Read the user instructions supplied with your EVBox charging station and the User Manual
for your electric vehicle before charging.
• Make sure that the charging cable cannot become damaged (kinked, jammed, or driven
over) and that the plug(s) do not come into contact with heat sources, dirt, or water.
• When the cable is connected on the charging station, do not leave the cable lying around
on the floor.

11.1. Charger and LED status

LED color What it means What to do

• Activate the touchscreen.

• Select the charging cable
to use.

EVBox Troniq Modular is ready • Select the payment

for use. method (for example,
charge card or QR code).
LED is green
• Extend the selected
charging cable and plug it
into the vehicle.

• Charging can be stopped

EVBox Troniq Modular is at any time.
charging the vehicle. • Wait until the vehicle has
LED is blue been charged.

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LED color What it means What to do

• Contact your local

The connector is unavailable.
support.
LED is red

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12. Decommissioning
Remove and dispose of the charging station in accordance with applicable local disposal regulations.

DANGER: Risk of electric shock

Before the charging station is removed, switch off all power at the power supply cabinet. Secure the
power supply cabinet and put up warning signs to prevent accidental supply of power.
To remove the EVBox Troniq Modular station, follow the installation steps listed above in reverse order
(see Install the EVBox Troniq Modular on page 40).
Dispose of the charging station in a responsible manner.

Do not dispose of this charging station in

household waste. Instead, dispose of this
charging station at a local collection point for
electric/electronic devices in order to enable
recycling and thus avoid negative and hazardous
environmental impact. Ask your city or local
authorities for the address of your local facility.

Recycling materials saves raw materials and

energy, making a major contribution to
conservation of the environment.

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13. Preventive maintenance

For safe operation of the charger and to ensure a continuous and adequate level of service for users,
regular maintenance and control of the equipment is required.
In addition to these regular maintenance operations, in case a fault or suspected fault, a corrective
maintenance operation must be performed.
These maintenance operations are described:
• In the preventive maintenance plan attached to this document.
• In the maintenance manual and its annexes.
This documentation as well as the complementary technical notes and software updates are regularly
published and must be followed. The actions concerned must be performed by an EVBox-approved
service provider..
The owner of the EVBox Troniq Modular is responsible for the condition of the charging station, thus
the laws concerning the safety of persons, animals, and property must be observed, as well as the
installation regulations in force in the country of use.
These documents can be found on the EVBox partner portal (see EVBox Partner Portal).

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14. Appendix
14.1. Glossary

Abbreviations and acronyms Meaning

AC Alternating Current

DC Direct Current

EMC Electromagnetic Compatibility

EV Electric Vehicle

HMI Human Machine Interface

IMD Isolation Monitoring Device

LED Light Emitting Diode

MCB Miniature Circuit Breaker

NFC Near Field Communication

PE Protective Earth

RCD Residual Current Device

RFID Radio Frequency Identification

14.2. EVBox Troniq Modular - Dimensions

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14.3. Disabled access

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14.4. Preventive maintenance plan

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 15. Disclaimer
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15. Disclaimer
This document is drawn up by way of information only and does not constitute an offer binding upon
EVBox. EVBox has compiled the contents of this document to the best of its knowledge. No express or
implied warranty is given for the completeness, accuracy, reliability or fitness for particular purpose of
its content and the products and services presented therein. Specifications and performance data
contain average values within existing specification tolerances and are subject to change without prior
notice. Prior to ordering, always contact EVBox for the latest information and specification. EVBox
explicitly waives any liability for any direct or indirect damage, in the broadest sense, arising from or
related to the use and/or interpretation of this document.
EVBox strives to manufacture products of the highest quality. EVBox products are fully CE certified and
compliant with the essential requirements of EMC Directive 2014/30/EU, Low Voltage Directive 2014/
35/EU, Radio Equipment Directive 2014/53/EU and Restrictions of Hazardous Substances Directive
2011/65/EU (as amended by 2015/863/EU). More details can be found at evbox.com or in this
installation manual. EVBox products are sold with a limited warranty described at evbox.com/general-
terms-conditions.
© 2022 EVBox Manufacturing B.V. All rights reserved. EVBox® and the EVBox logo are trademarks or
registered trademarks.

EVBox Bordeaux (EVTronic SASU)

34 rue Denis Papin
33850 Léognan
FRANCE
www.evbox.com/support

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