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Gujarat Technological University

This document contains a university examination for a Design of Mechanisms course. It includes 4 questions testing various concepts: 1. Preferred numbers, design for manufacturing principles, theories of elastic failure. 2. Factors of safety, failure modes, design of joints like cotter and cranked lever. 3. Differences between static/fatigue failure, endurance limit, S-N curve, design of struts and beams under fluctuating loads. 4. Design of bolts, pins, screw jacks, gears, and rolling element bearings. Calculations are required for load capacities, stresses, life, and dimensions.

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41 views3 pages

Gujarat Technological University

This document contains a university examination for a Design of Mechanisms course. It includes 4 questions testing various concepts: 1. Preferred numbers, design for manufacturing principles, theories of elastic failure. 2. Factors of safety, failure modes, design of joints like cotter and cranked lever. 3. Differences between static/fatigue failure, endurance limit, S-N curve, design of struts and beams under fluctuating loads. 4. Design of bolts, pins, screw jacks, gears, and rolling element bearings. Calculations are required for load capacities, stresses, life, and dimensions.

Uploaded by

feyayel990
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Seat No.: ________ Enrolment No.

___________

GUJARAT TECHNOLOGICAL UNIVERSITY


BE - SEMESTER– VI (NEW) EXAMINATION – WINTER 2021
Subject Code:3162001 Date:24/11/2021
Subject Name:Design of Mechanisms
Time:10:30 AM TO 01:00 PM Total Marks: 70
Instructions:
1. Attempt all questions.
2. Make suitable assumptions wherever necessary.
3. Figures to the right indicate full marks.
4. Simple and non-programmable scientific calculators are allowed.

Q.1 (a) What are preferred numbers? How many basic series are used? How 03
will you denote them?
(b) What is Design for Manufacturing? What are the principles of 04
designing cast iron components? What are the principles for the
design of machined components?
(c) What is advantage of using the theories of elastic failures? What are 07
the important theories of elastic failures? State and discuss any two
theories of elastic failures.

Q.2 (a) What is factor of safety? Explain various factors affecting the 03
selection of factor of safety.
(b) Discuss the various failure mode of pin of knuckle joint. 04
(c) Demonstrate the various steps to design the socket and spigot cotter 07
joint.
OR
(c) Demonstrate the various steps to determine the dimensions of cranked 07
lever.
Q.3 (a) Answer the following question. 03
1. What is the difference between failure due to static load and
fatigue failure?
2. What is endurance limit?
3. What is S–N curve?
(b) A T-section 150 mm × 120 mm × 20 mm is used as a strut of 4 m long 04
hinged at both ends. Calculate the crippling load, if Young’s modulus
for the material of the section is 200 kN/mm2.
(c) A machine component is subjected to fluctuating stress that varies 07
from 40 to 100 N/mm2. The corrected endurance limit stress for the
machine component is 270 N/mm2. The ultimate tensile strength and
yield strength of the material are 600 N/mm2 and 450 N/mm2
respectively. Find the factor
of safety using
1. Gerber theory
2. Soderberg line
3. Goodman line
Also, find the factor of safety against static failure.
OR
Q.3 (a) Derive the expression to determine bending stress induced in simply 03
supported beam carrying uniformly distributed load.
(b) What do you understand by a column or strut? Explain the various end 04
conditions of a column or strut. State the assumptions used in Euler’s
column theory.
1
(c) A cantilever beam made of cold drawn steel 4OC8 (Sut = 600 N/mm2 07
and Syt = 380 N/mm2) is shown in following figure. The force P acting
at the free end varies from –50 N to +150 N. The expected reliability
is 90% and the factor of safety is 2. The notch sensitivity factor at the
fillet is 0.9. Determine the diameter ‘d’ of the beam at the fillet cross-
section. Take Ka = 0.77, Kb = 0.85, Kc = 0.897, Kt = 1.44.

Q.4 (a) What is bolt of uniform strength? 03


(b) Discuss the design steps for pins of bushed pin coupling. 04
(c) It is required to design a screw jack for supporting the machine parts 07
during their repair and maintenance on the shop floor. It should be a
general-purpose jack with a load carrying capacity
of ‘P’ kN and a maximum lifting height of ‘h’ m. The jack is to be
manually operated.
OR
Q.4 (a) How will you determine the diameter of the bolts used in clamp 03
coupling?
(b) Derive the expression to determine the maximum load acting on the 04
bolt of a bracket having circular base under eccentric loading
condition.
(c) A line shaft is driven by means of a motor placed vertically below it. 07
The pulley on the line shaft is 1.5 metre in diameter and has belt
tensions 5.4 kN and 1.8 kN on the tight side and slack side of the belt
respectively. Both these tensions may be assumed to be vertical. If the
pulley be overhang from the shaft, the distance of the centre line of
the pulley from the centre line of the bearing being 400 mm, find the
diameter of the shaft. Assuming maximum allowable shear stress of
42 MPa.
Q.5 (a) Derive the expression to determine the beam strength of spur gear. 03
(b) Define static load carrying capacity and dynamic load carrying 04
capacity of ball bearing.
(c) A 60 mm diameter shaft of a machine operates continuously for 8 hrs 07
daily. The shaft bearing will be subjected to a varying load and speed
cycle as per the following table The shock factors for ball bearing are
Steady load = 1, Light shock = 1.5. Bearing number 6412, C0 = 69500
N, C = 83000 N. Determine life of bearing.

2
Fraction of Type of load Radial load Thrust load Speed (rpm)
cycle (kN) (kN)
0.1 Steady 4 2 1000
0.1 Light Shocks 2 2 1500
0.5 Light Shocks 5 2 1200
0.3 Steady 2.5 2 1500

OR

Q.5 (a) Discuss the different type of rolling element bearings with their 03
specific applications.
(b) Following data is given for a steel spur gear transmitting 7.5 kW 04
power running at 1440 rpm to a machine running at 480 rpm.
Approximate center distance = 240 mm, Allowable bending stress for
pinion and gear are 200 MPa and 160MPa respectively. Surface
hardness is 450 BHN. Tooth system is 20⁰ full depths involutes.
Suggest size of the pinion and gear for this application.
(c) Design gear pair for above application. 07
0.912
Yp=0.154- (full depth)
Zp
0.841
Yp=0.175- (stub gear)
Zp
Fs  f b  b  Yp    m
C  11860  e
e  0.025
21v  cb  Ft
Fd  Ft 
21v   cb  Ft 
1/ 2

2Zg
Q
Zg  Z p
f es 2 sin   1 1 
k    
1.4  Ep
 Eg 

f es  2.7459  BHN  68.65 MPa
Fw  D p  Q  k  b

*************

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