QA & QC Final Assignment MCS
QA & QC Final Assignment MCS
Submitted to:
Dr. Manik Chandra Shill
Associate Professor
Department of Pharmaceutical Sciences
North South University
Submitted by:
Name ID
Tanvir Hossain 1911545049
Israt Jahan Borsha 1821510049
Nakshi Islam 1911029649
Mashiur Rahman Fahad 1821851049
Mustafa al Hakim 1610221049
FAYSAL HOSSAIN 1821456649
Date of Submission: 15/11/2022
Importance quality control and quality assurance for
thenational and international accreditation
Introduction:
Any product's quality is a vital consideration. Quality has evolved into a key differentiator in
the market for practically all items due to the intense competition on the market and
requirements for national and international accreditation. A successful firm must have quality
control in order to achieve national and international accreditation and deliver goods that
meet or surpass client expectations. Additionally, it serves as the cornerstone of a productive,
waste-free company that maximizes output. A sound basis is provided by a quality control
system built on a recognized standard, such ISO 9001, which was released by the
International Organization for Standardization, for obtaining a variety of marketing and
operational advantages.
The two methods are quality control and quality assurance which employed by manufacturers
to maintain or improve the quality of the pharmaceutical product. These two procedures
guarantee that the finished product complies with the specifications and standards established
for the product's quality.One of the most crucial steps in the entire medication manufacturing
process is quality assurance. It will not only enable businesses to safeguard their reputations
but also spare them from harsh fines from regulatory bodies.Pharmaceutical quality control is
used to make sure that the drugs being produced will have the desired effect on the patient.
Additionally, quality assurance ensures that there are no contaminants present and that the
pharmaceuticals will adhere to all applicable laws and standards for quality.Pharmaceutical
quality assurance and control have a number of objectives that they must achieve. A
manufacturer may be subject to expensive fines and even legal proceedings, such as national
and international sanctions, which could endanger the company, if they fall short of these
objectives.The need for quality control and quality assurance of pharmaceutical products is
immense in marketing products in national and international markets. Pharmaceutical
companies are able to market their products by fulfilling the requirements of the national and
international markets which are given by the Marketing Authority.So this is important to
maintain the quality of the pharmaceutical product for the national and international
accreditation.
The Inter-relation of QA, QC and GMP: The maker of pharmaceuticals must make
sure that all manufacturing techniques, to the extent that they are a component of a registered
procedure, are carried out in accordance with the guidelines of a product license that has been
authorized by the licensing authorities. The production process must undergo routine
inspections by the manufacturer while taking technological and scientific advancements into
account. Changes to the registered procedures must be reported to the proper authorities if
they happen. Because of this, it's crucial to implement and run a Quality Assurance (QA)
system that is effective and reliable.All factors that could affect a product's quality are
covered by QA.As a result, specific requirements must be followed in order to obtain the
required drug quality. QA starts with pharmaceutical research since there are connections
between QA, Quality Control (QC), and Good Manufacturing Practice (GMP).
Among other things, QA makes ensuring that the management level's scope of responsibility
is precisely defined and that staff members receive ongoing training to stay current. Training
needs to incorporate theory as well as QA and GMP. There must be established and followed
hygiene programs. It is necessary to thoroughly inspect and approve the facilities and
equipment used. For the practical application of qualification and documentation, QA
stipulates standards.QA conducts routine checks to ensure that every batch can be tracked
back using the documentation, that production and Quality Control procedures are specified,
that production processes are carried out in accordance with GMP and that every
manufacturing procedure and every significant change in process is validated.Self-inspections
are conducted as part of the QA system, and ideas can result in the improvements that are
required. Product distribution and storage procedures should be appropriate, followed, and
controlled in compliance with GMP rules. This ensures that goods are made and tested in
conformity with the registration papers and the company's Quality Standards (QS).When
necessary, QA helps to set up a system that allows generated batches to be pulled from
delivery or sales so that complaints may
be investigated and appropriate steps
can be made to avoid recurrence. The
illustration below shows how closely
QA is connected to GMP and QC and
production.
GMP specifically refers to the portions
of QA that ensure products are
produced and assessed in accordance
with continuous QS. QA encompasses a
wide range of procedures.
Pharmaceutical production and quality
control (QC) are given distinct roles in
GMP Guidelines. The task of general measures is given to QA.Pharmaceutical manufacturing
ensures that a consistent and reliable level of product quality is maintained. QC is the area of
GMP that deals with organization, documentation, release procedures, specimen tests,
specifications, and examinations.
Additionally, QA encompasses all general actions required to maintain acceptable production
standards. QA serves as the connecting thread between all general measures and GMP
(including production and quality control).
QA begins right at the beginning of a project, adding certain crucial guardrails that keep
products under scope and make them testable. QA even has an impact on how programmers
carry out their duties because its main objective is to create a framework to reduce defects
from the start. While QC responds to the developed product by discovering and either
resolving or prioritizing remaining flaws, QA affects how quality will be implemented and
ensured in a product.
QA happens at every stage of the software development life cycle (SDLC). QA is a continual
endeavor to implement, enforce, and assure digital quality; it is not a stage in the
development process. However, QC can only be performed when a developed product is
available for testing. Both before and after a product's first release, quality control might
occur.Training, documentation, monitoring, and audits are some of the activities and
practices that QA primarily focuses on in order to improve quality. To uncover flaws that
persist after development, QC concentrates on the finished product. QC experts discover
these problems using a range of techniques, such as beta or canary testing and software
analysis.
Organization-wide Team-wide
Functions of FDA:
FDA regularly monitors medication manufacturers' compliance with its Current Good
Manufacturing Practice (CGMP) requirements to assure the quality of drug products. The
minimal standards for the processes, settings, and controls utilized in the creation, processing,
and packaging of a drug product are laid forth in the CGMP laws for pharmaceuticals. The
rules ensure that a product is safe to use, that it has the components and strength it purports to
have, and that it is labeled accurately.
Examination of the manufacturer's adherence to the CGMPs is part of the approval process
for new and generic drug marketing applications. FDA assessors and inspectors verify
whether the company has the required resources, machinery, and expertise to produce the
medication it proposes to market.
Title 21 of theCodes Federal of Regulation (CFR), which interprets the Federal Food, Drug,
and Cosmetic Act and associated laws like the Public Health Service Act, contains the FDA's
section. The regulations outline the standards that drug producers, applicants, and the FDA
must meet in order for the regulatory process to be understood by all parties.
➢ 21 CFR Part 314-For FDA approval to market a new medicine.
➢ 21 CFR Part 210- Current Good Manufacturing Practice for the Manufacturing,
Processing, Packing, or Holding of Drugs.
➢ 21 CFR Part 211-cGMP for Finished Pharmaceuticals products.
➢ 21 CFR Part 212- cGMP for Positron Emission Tomography Drug.
Reagent supplies should be kept in a store under the proper storage conditions (ambient
temperature, under refrigeration or frozen). For transferring reagents from larger to smaller
containers, the shop should have an ample supply of clean bottles, vials, spoons, funnels, and
labels. For the transfer of higher quantities of corrosive liquids, specialized equipment could
be required. The store manager is in charge of maintaining the inventory, the storage
facilities, and keeping track of when chemicals and reagents expire. Getting trained may be
necessary to handle chemicals properly.
• Reference substances and reference materials
Reference substances (primary reference substances or secondary reference substances is
used for the testing of a sample.
Note: When accessible and suitable for the analysis, pharmacopeial reference materials
should be used. The maker should utilize its own reference compounds when a
pharmacopoeia reference substance has not been developed. For the calibration and/or
certification of equipment, instruments, or other devices, reference materials may be required.
➢ Registration and labelling
All reference compounds, with the exception of pharmacopoeial reference substances, should
be given an identifying number. For each new batch, a different identification number should
be given. The reference substance's vials should all have this number. Every time the
reference material is utilized in the analytical worksheet, the identification number must be
given. When using pharmacopoeial reference materials, the worksheet should be
accompanied with the batch number and/or batch validity declaration.
The register for all reference substances and reference materials should be maintained and
contain the following information:
(a) the identification number of the substance or material;
(b) a precise description of the substance or material;
(c) the source;
(d) the date of receipt;
(e) the batch designation or other identification code;
(f) the intended use of the substance or material (e.g., as an infrared reference substance or as
an impurity reference substance for thin-layer chromatography);
(g) the location of storage in the laboratory, and any special storage conditions; (h) any
further necessary information (e.g. the results of visual inspections);
(i) expiry date or retest date;
(j) certificate (batch validity statement) of a pharmacopoeial reference substance and a
certified reference material which indicates its use, the assigned content, if applicable, and its
status (validity); and in the case of secondary reference substances prepared and supplied by
the manufacturer, the certificate of analysis.
To be in charge of reference products and reference materials, a person should be proposed.
A separate reference substances unit should be developed if a national pharmaceutical quality
control laboratory is necessary to create reference compounds for use by other institutions.
For reference substances prepared in the laboratory, the file should include the results of all
tests and verifications used to establish the reference substances and expiry date or retest
date; these should be signed by the responsible analyst.
➢ Retesting (monitoring)
To make sure that degradation has not taken place, all reference substances created in-house
or obtained from outside sources should be retested
periodically. The amount of time between tests relies
on a variety of elements, such as the substance's
stability, the storage conditions used, the kind of container, and the level of usage (how often
the container is opened and closed). In the WHO General guidelines for the establishment,
maintenance, and distribution of chemical reference substances, more specific instructions on
the handling, storing, and retesting of reference substances are provided. The accountable
analyst should note and sign the findings of these tests.
System suitability tests are used to verify pharmacopoeial or approved analytical methods.
The equipment, electronics, analytical processes, and samples to be analyzed all contribute to
the system. If a significant number of samples are being analyzed in succession, relevant tests
must be done throughout the series to establish that the technique is adequate.
• Testing
The sample should be maintained in a secure location so that it does not interfere with other
laboratory examinations. If this is not feasible, the reasons for this may be documented, for
example, in the analytical worksheet, and the sample kept in such a location.
It may be necessary to make arrangements for the transport of the requisite number of units
(bottles, vials, or tablets) to test a patient's blood sample to another laboratory. These units
should all have the appropriate registration number. The findings of tests carried out by
subcontractors should be recognized in the analytical test report as coming from the
subcontracted laboratory.
To enable suitably qualified analysts to do the analysis, test methods should be outlined in
depth and give enough information. Any variation from the test protocol needs to be
authorized and recorded.
• Evaluation of test results
After all the tests are finished, the test results should be examined and, if necessary,
statistically analyzed to see whether they are mutually
consistent and if the requirements were met. When skewed
(atypical) findings are discovered, they should be looked
into. In accordance with the internal quality management
system, the entire testing process must be reviewed.
Only if a clearly identified mistake is to blame may
doubtful results be discarded. A retest of the sample is
required when an investigation's findings are inconclusive.
An OOS result would be indicated by a value of this kind;
however additional confirmation using a different
approved approach would be suggested.
The maximum number of retests should be specified in a SOP (based on sound statistical
principles). Reporting should include the acceptance criteria for every individual outcome (all
test data). Any remedial actions and preventative measures should be documented and put
into place in the case of a mistake.
• Analytical test report: The analytical test report includes a summary of the findings
and the findings of the examination of a sample. It must be given by the lab and be
based on the analytical worksheet. An analytical result should have its production
capacity and acceptability standards defined in advance.
There are several ways to estimate measurement uncertainty, including –
➢ creating an uncertainty budget for each uncertainty component identified in an
analytical procedure (bottom-up approach);
➢ using validation data and control charts;
➢ And using information from proficiency tests or collaborative trials (top-down
approach).
• Certificate of analysis
Each batch of a chemical or product has a certificate of analysis generated for it that typically
includes the following details:
(A) the sample's registration number;
(B) the receipt date;
(C) the laboratory testing the
sample's name and address;
(D) The contact information for the
person who submitted the
request for analysis;
(E) the sample's name, details, and
batch number, when applicable;
(F) the brand name and address of
the original producer as well as,
if relevant, the reseller and/or
trader;
(G) a mention of the specification
that was used to test the sample;
(H) the findings of each test (with the
mean and standard deviation, if
appropriate) within the
established bounds;
(I) a determination of whether the sample was discovered to be within the parameters of
the specification;
(J) expiry date or retest date if applicable;
(K) date on which the test(s) was (were) completed;
(L) and the signature of the head of laboratory or other authorized person
• Retained Sample:
According to the law or the person who made the first request for analysis, samples must be
kept on file. In order to allow for at least two re-analyses, there should be enough retained
sample. Retaining the sample in its original packaging is recommended.
Pharmaceutical quality
As in most assembling processes, the nature of a last drug still up in the air by the beginning
materials, gear, and specialized skill that go into creating and bundling it. The reason for
quality confirmation in drug supply frameworks is to assist with guaranteeing that each
medication arriving at a patient is protected, compelling, and of suitable quality.
Pharmaceutical quality assurance framework
The accompanying five components are basic to accomplishing the normal treatment result.
Utilizing a drug item to treat a patient assumes that the —
1. Active drug fixing (Programming interface) has been demonstrated to be protected and
powerful for this treatment
2. Product is of reasonable quality to give a powerful result
3. Prescriber has precisely distinguished the requirement for the treatment
4. Prescriber or distributor has appropriately taught the patient the most proficient method to
utilize the item
5. Patient consents to the recommended routine accurately
Digoxin Carbamazepine
warfarin Chloroquine
levodopa
L-thyroxin
Stability
A pharmaceutical's stability depends on its active ingredient, which can be affected by its
formulation and packaging. Improper storage and distribution can lead to physical
deterioration and chemical decomposition. These effects are more likely to occur under
tropical conditions of high temperature and humidity.
Retinol
Amoxicilline
Environmental effect
A few items might go through physical or synthetic changes that can bring about conceivably
harmful corruption items. Antibiotic medication is the main normal medication wherein it is
known to happen. Defilement of creams, syrups, and different prescriptions in containers and
cylinders is particularly normal in tropical conditions.
Insufficient consideration or the need to treat antagonistic medication responses coming
about because of unfortunate item quality prompts more exorbitant medicines. Unfortunate
drug bundling projects questions on push uct quality, prompting dismissal by wellbeing
faculty and patients. These items will then, at that point, lapse on the clinical stores' racks,
squandering restricted monetary assets
Poor pharmaceutical quality may seriously affect health system credibility.
Patients and suppliers might associate the quality with medications when remedial
disappointment or unfavorable medication responses happen. Changes in item appearance,
like staining, disintegrating of tablets, and solidifying of oral suspensions, or changes in taste
and smell properly impact patients' impression of item quality. Patients might be discouraged
from utilizing wellbeing offices, and specialist assurance might be impacted, especially
assuming medication deficiencies are likewise normal.
Determinants of pharmaceutical quality:
The nature of a medication item falling off the creation is not entirely set in stone by the
beginning of materials, plant environment, producing hardware, and specialized expertise put
resources into creating and fabricating the drug. The medication that at last arrives at the
patient is additionally impacted by bundling and by transportation and capacity conditions.
Practical approaches to quality assurance
The methodology to lay out a far-reaching quality confirmation program can be partitioned
into three classifications —
1.Procedures to guarantee that main medication items that fulfill current guidelines for
quality are purchased. These incorporate —
• Cautious provider choice
• Declaration of investigation for each cluster of item
• Certificate of good assembling rehearses
• Cluster certificate (WHO-type testament of a drug item)
• Consideration of point-by-point item quality determinations in the agreement
2.Procedures to check that delivered merchandise meet the determinations. These
incorporate:
• Pre-and post-shipment assessment
• Scientific drug testing
3. Procedures to screen and keep up with the nature of drugs from the second they are gotten
until the medication is at long last consumed by the patient. These include —
• Legitimate capacity and appropriation strategies
• Fitting apportioning
• Guidelines to the patient on the appropriate utilization of prescriptions
• Item deformity and pharmacovigilance revealing projects
Product pedigrees
Drug wholesalers who give deceitful or no-item families might assist with redirecting
counterfeits into genuine appropriation frameworks. The inability to follow family necessities
is illegal in the US. Electronic following is logically more productive and secure, yet it
requires costly innovation and preparation.
Batch certificates
Solid drug makers might agree with GMPs by regularly directing cluster examinations.
Nearby manufacturers that don't have their own quality-control laboratories might contract
quality-control testing administrations from different producers, confidential testing offices,
or public reference laboratories. Some drug acquisition workplaces demand different
testaments, like the authentication of the free deal, the certificate of beginning, or the
declaration of permitting status
Contract specifications
Point-by-point determinations to assist with guaranteeing that great items are purchased and
gotten incorporate the accompanying —
• Logical strategies and wellspring of reference materials or archived proof of
reasonableness for the material used to evaluate item quality credits and endorsement
of examination.
• Language for the item name and bundle insert,which ought to be the language or
dialects normal to the country.
• Least data expected on the mark (conventional or Global Nonproprietary Name,
measurements structure, strength, amount, termination date, producer, clump number)
• Extra data, for example, the item enlistment number and date of assembling.
• Principles for bundling that will endure the particular stockpiling and transport
conditions (for instance, folded boxes with determinations for dividers, most extreme
size, and greatest weight).
Maintaining pharmaceutical quality
Maintaining medicine quality requires careful attention to storage conditions and transport, as
well as to dispensing practices and use.
A.Storage conditions:The labeling, which is based on the findings of stability testing, should
be followed when determining the storage conditions for materials and medicinal goods. To
guarantee that the necessary storage conditions are maintained, heating, ventilation, and air
conditioning systems (HVAC) should be properly planned, installed, qualified, and
maintained. Temperature and relative humidity levels should be managed and checked on a
regular basis, as necessary.
B. Crucial Factors for Transporting Pharmaceutical Products
1. Concerns with cargo temperature: Pharmaceuticals must be transported at a specific
temperature to maintain their safety and effectiveness. Even though medications must be
transported at a higher temperature than food and beverages, especially frozen foods, it is still
crucial to maintain the temperature of the cargo.
2, Cold Chain Active: The term "active cold chain" refers to a truck's internal cooling
systems that are intended to maintain a constant temperature throughout the cargo
compartment. The superior choice for temperature-sensitive goods like pharmaceuticals is
active cold chain transportation.
3. Passive Chain of Cold: When you order meat online, you receive a passive cold chain,
which consists of Styrofoam or polystyrene packaging and ice or dry ice to keep the food
chilled.
4. Tracking and Monitoring of Temperature: During transit by truck, ship, air, or some
other logistical operation, the ambient atmospheric temperature varies greatly depending on
the shipment area.
5. System Versatility: Make sure the procedure may be altered to meet your needs, taking
into account integration with both your current office setup and your client's office systems.
Such dynamic integrations reduce manual entry for you and your clients, shorten wait times,
and eliminate phone calls for email checks, allowing you to work more and offer your
competitors very distinctive customer care.
Appropriate dispensing and use
The deterioration and contamination of pharmaceutical products as well as medication errors
are caused by improper dispensing practices. The subsequent steps aid in maintaining the
caliber of pharmaceutical goods. Use only appropriate dispensing equipment. For end-user
dispensing, paper envelopes are frequently utilized, although they do not safeguard tablets
and capsules. Assert policies to mark products with the patient's name, the medicine's name,
its strength, its expiration date, and instructions for use and storage. Clear labeling of
prescribed medications is a must. Avoid using abbreviations when writing directions and
information, or use symbolic language instead. When dispensing medications, the dispenser
and the prescriber should instruct the patient on how to use them properly, explaining what
the medication is, why the patient needs it, how to take it, and where and how to store it until
the patient receives
Monitoring pharmaceutical quality
Despite every precaution, occasionally defective products get through, and even the best-
made products can lose quality. Additionally, both patients and health care professionals may
mistakenly believe that only name-brand products from innovator corporations have high
product quality, particularly in cases when generic drugs are not widely known and approved.
❖ Monitoring of storage conditions
• It should be possible to review the temperature monitoring data that was recorded.
• The monitoring apparatus should be examined at appropriate, predefined intervals, and the
findings of such examinations should be documented and kept.
• All monitoring data should be retained for at least the amount of time the product or
substance is held plus one year.
• Where applicable, temperature mapping should demonstrate temperature homogeneity
across the storage facility.
• Monitoring equipment needs to be calibrated on a regular basis.
❖ Product problem reporting system
It's critical to establish a national mechanism for reporting product issues so that medical
professionals can report alleged or verified issues with particular pharmaceutical products. A
comprehensive pharmacovigilance system, which also includes monitoring and reporting
adverse drug events and prescription errors, should include the reporting of product problems.
What additional steps need to be taken, such as sending samples or information about the
quantities involved, how to fill out the reporting form, where and to whom the reporting form
should be sent, what additional measures need to be taken, and what follow-up information
needs to be given to the person or facility that reported the problem. The employees of the
quality assurance program should carefully analyze each report, including laboratory testing
as necessary, and then take the necessary action. The
❖ Product recalls
Any faulty pharmaceutical items should be recalled right away. The country's DRA's quality
assurance section needs to create standardized processes for performing the recall. Once the
issue has been identified, quick action helps prevent needless exposure. The inventory control
system of the central distributor shall have information on all batches received. Recall notices
must be sent to all health facilities that received any of the recalled products in order to check
their shelves and return the products to the central distribution point because tracking
individual batches to the health facility is frequently either impractical or fraught with
uncertainty.
Recalls can be categorized based on how much of a risk there is for the consumer: A fatality
or serious disease, a brief or minor illness.Other contract-mandated remedies, such as
withholding payment or securing reimbursement for or replacement of the defective goods,
should be pursued by the procurement office. The quality assurance program should keep
track of the recall's development after it is issued to ensure full compliance.
Personnel and training in the supply system
At least one qualified pharmacist with experience in industrial pharmacy and procurement is
essential to the operation of the majority of well-run pharmaceutical supply systems. Such a
person can be quite helpful in developing and managing quality-control procedures that are
appropriate for local needs. This individual should take part in Determining the technical
requirements for pharmaceutical contracts storage and transportation facilities, choosing
suppliers, and evaluating supply offers. Coordinating any pharmaceutical quality tests and
assisting with inspector training. To assess whether dose, packaging, and labeling
requirements have been satisfied, pharmaceutical inspectors must possess a sufficient level of
familiarity with pharmaceutical labeling and packaging materials. To recognize the categories
of pharmaceuticals requiring particular storage and transit circumstances, port-clearing
employees should get training. At all tiers of the healthcare system, quality assurance is a
shared responsibility.
Conclusion:
● To maintain or enhance the quality of the offerings, manufacturers use two
techniques, quality control and quality assurance.
● These two practices make sure that the end product or the service meets the quality
requirements and standards defined for the product or the service.
● Therefore, for achieving national and international accreditation quality control and
quality assurance activities should be performed properly.
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