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TOLON
10007 Sk. No:9 A.O.S.B 35620 Çiğli-İZMİR/TÜRKİYE
Phone. +90 232 376 70 84
Fax. +90 232 376 70 89
tolon@tolon.com

Project description

Job number TWE20/45 WASHER EXTRACTORS - STEAM/ELECTRIC HEATED

Commission TOLON

Manufacturer (company) TOLON

Project name WE20

Created on 09.03.2015

Edit date 28.08.2018

Revision Number 2.1 Detergent Unit Model : Front Type!
Revision Date 28.08.2018
Number of pages 15

2
Date 15.08.2018 =
+
Title page / cover sheet TWE20/45 WASHER EXTRACTORS - STEAM/ELECTRIC HEATED Page 1
Ed. İsmail Kocagöncü
Page 15
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RELEASE NOTES
1) Loadcell system added
2) Coin support added
3) Polorized motor detail added
4) Optional transformer added
5) Detergent G-H-I added
6) Hold signal added
7) Detergent Bin Sensor added
8) I/O List changed

1 =WE20+PROJECT/1
Date 15.08.2018 =
+
Release Notes TWE20/45 WASHER EXTRACTORS - STEAM/ELECTRIC HEATED Page 2
Ed. İsmail Kocagöncü
Page 15
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-L1 / 2.0
-L2 / 4.0
-L3 / 4.0
-N / 2.0
-PE / 2.0

1 3 5 7

-1F1
40A
Residual Current Relay IΔ

2 4 6 8

Optional
1 2 5 7
Exclude this optional -5K1
1 3 5

-1T1 transformator block 32/98A 2 4 6

Input 200/208/220/240
400/440/480/600VAC if your incoming
Output 380VAC 5kVA supply voltage
3 4 6
is 380/400 VAC and
1 3 5
incoming supply
-1F2
16/25A 2 4 6
frequency is 50/60 Hz and
CSA:15/25A
Circuit Breaker includes a neutral line

T1 T2 T3 N
-1Q1
40A
Main Switch I> I> I> I>
L1 L2 L3 N

-1E1 -1E2 -1E3 -1E4 -1E5 -1E6

x1 x2 x1 x2 x1 x2 x1 x2 x1 x2 x1 x2

Please refer to these alternate heating element supply lanes for 3kW 3kW 3kW 3kW 3kW 3kW
-R -S -T -N -PE incoming supply voltages except 380/400 VAC
INCOMING LINE E1 E2 E3
Optional

=+/2 2
Date 15.08.2018 = WE20
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Incoming line TWE20/45 WASHER EXTRACTORS - STEAM/ELECTRIC HEATED Page 1
Ed. İsmail Kocagöncü
Page 15
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1.9 / -L1 -L1 / 4.0

1.9 / -N -N / 1.1
1.9 / -PE -PE /

-2F1 1
6A
2
02-01

14 14
AC AC
-2G1 -5R1 -5R3
24V /5.5 21 /5.6 21
5A
02-02

-2F2
3A 2

-2W1 -2W5
3x0.75 1 2 GNYE 3x0.75 1 2 GNYE

x2 x2

PE PE
-2Y1 -2Y2
220V AC 220V AC
x1 x1
3.0 / 24VDC+

3.0 / 24VDC-

Washer Extractor Control Panel Drain Tank

24 VDC Supply Valve Drain Valve

Tahliye Tank Tahliye

Yıkama Makinası Valfi Valfi Rölesi
24 VDC Besleme
Optional
1 3
Date 15.08.2018 = WE20
+ PROJECT
24 VDC Supply/Drain Valve Connection TWE20/45 WASHER EXTRACTORS - STEAM/ELECTRIC HEATED Page 2
Ed. İsmail Kocagöncü
Page 15
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2.1 / 24VDC+ 24VDC+ / 4.0

2.1 / 24VDC- 24VDC- / 4.0

-3TMP1
Sıcaklık

-DO22 / 5.1

-DO23 / 5.2
Temperature Sensor

-COIN / 8.4

-COM / 4.0
-DO3 / 5.3

-DO4 / 5.4

-DO2 / 5.5

-DO1 / 5.6
Sensörü

-DI4 / 8.6

-DI2 / 8.2
-DI3 / 8.7

-CH / 4.0
-CL / 4.0
VCC Out GND

-DI5 /
PE

-DI1
1 2 3
-3W2
-3W1 BN GN WH 3x0.75 GNYE 2 1

-3C1 -S10
1 2 3
-S11
1 2 3 4 5 6 7 8 9 10 11
-S7 -S6
1 2
-S13 1 1 2 3 1 2 3
6.0 / -DO11 6 5 4 22 21 20 19 18 17 16 15 14 13 12 4 3
12
2
6.1 / -DO12 24 VDC- / 3.6
11
3
6.2 / -DO13
10 -S15 -S14 NETWORK 24VDC
6.7 / -DO10
4 1 1 RS485 PWR.SUP.
6.3 / -DO14 -DO5 /
9 10 8
6.6 / -DO21 9.3 / -DI9 -DO6
5 2 2
6.3 / -DO15
8 9 7
3.3 / 24 VDC- -DO5C / 4.4
6 3 3 LEVEL
9.2 / -DI7 -24 VDC- / 3.6
7 8 6 SENSOR
6.4 / -DO9 3.4 / 24 VDC- -DI8 / 4.4
4 4
9.2 / -DI6 -AO- /
7 5
3.4 / 24 VDC- -AO+ /
5
9.2 / -DO7
6
-S19 9.3 / -DO8 SERVICE
1
20 ONLY
2
19
3
18
4
7.1 / -DO16 -S12
17
1
5 -DI13 /
14
16
2
6 -DI14 /
/ -DO17 13
15
3
7 -DI15 /
/ -DO24 12
14
4
8 -DI16 /
/ -DO19 11
13
5
9 -DI10 /
7.3 / -DO18 10 -S20
12
6
6.7 10 -DI12 /
7.3
/ -DO20
11
9
7 1 2 Washer
-DI11 /
3.4 / 24 VDC-
8 Extractors
Control Card
-3W3
4x0,34
/4.3 BK BN WH

Emergency .1 1
Stop -3ES1
/3.6 .2 2
Acil
Stop

-C.STOP / 4.3
2 4
Date 15.08.2018 = WE20
+ PROJECT
Washer Extractor Control Card TWE20/45 WASHER EXTRACTORS - STEAM/ELECTRIC HEATED Page 3
Ed. İsmail Kocagöncü
Page 15
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3.9 / -24VDC+ -24VDC+ / 6.0

3.9 / -24VDC- -24VDC- / 4.4
3.7 / -CL -CL / 12.0
3.7 / -CH -CH / 12.0
3.7 / -COM -COM / 12.0
2.9 / -L1
1.9 / -L2
1.9 / -L3

-24VDC- / 4.9
-C.STOP / 3.9

-DO5C / 3.6

-DI8 / 3.6
-3C1-S14
-4FLT1
L1 L2 L3 PE
LINE -3W3
FILTER
4x0,34
L1 L2 L3 PE /3.6 BU

7 3 6
-4W1
8x0,75 2 1 7 3 4 5 6 -4W3 BU OG BN WH

-4INV1 -4BR1
3/4kw 380VAC L1 L2 L3 PE R- R+ IG S- S+ S3 SC MB MC 24V CL CH + -

NETWORK
RS485 BALANCE READER
2T1 4T2 6T3 PE HC H1 H2
BALANS OKUYUCU

-4W4
4x2,5 BK BN GY GNYE

-4SCK1
8 7 6 4 3 2 5 1 PE

-4M1
M
3kW 3~

Drum Motor

Tambur Motoru

3 5
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+ PROJECT
AC-Drive/Balance Reader TWE20/45 WASHER EXTRACTORS - STEAM/ELECTRIC HEATED Page 4
Ed. İsmail Kocagöncü
Page 15
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-DO22 / 3.4

-DO23 / 3.4

-DO3 / 3.3

-DO4 / 3.4

-DO2 / 3.4

-DO1 / 3.4
-3C1-S11

2 3 1 22 4 19 5 6

Control Control
Board Board

Electrical Electrical
Panel Panel

-5W3 -5W3
-5W1 -5W2 5x0,75 5x0,75
5x0,75 1 2 3 4 2x0,75 1 2 /5.6 1 /5.5 4

x1 x1 x1 x1 A1 A1
-5Y1 -5Y2 -5Y3 -5Y4 -5R1 -5R3
24V DC x2 24V DC x2 24V DC x2 24V DC x2 24 V DC A2 24 V DC A2

5.9 / -24VDC- -24VDC- / 5.0

14 21 /2.5 14 21 /2.6

Cold Water Hot Water Steam Soft Water Drain Tank Drain
Valve Valve Valve Valve Valve Relay Valve Relay

Soğuk Su Sıcak Su Buhar Soft Su

Tahliye Tank Tahliye
Valfi Valfi Valfi Valfi
Valfi Rölesi Valfi Rölesi

Optional Optional

4 6
Date 28.08.2018 = WE20
Water Valve/Drain Relay Connection + PROJECT
Ed. İsmail Kocagöncü Diagram TWE20/45 WASHER EXTRACTORS - STEAM/ELECTRIC HEATED Page 5
Page 15
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-DO11 / 3.1

-DO12 / 3.1

-DO13 / 3.1

-DO14 / 3.1

-DO15 / 3.1

-DO21 / 3.1

-DO10 / 3.1

-DO20 / 3.1
-DO9 / 3.1

-3C1-S19
-3C1-S13

1 2 3 4 5 7 12 11 8 9 10 10

Control Control
Board Board

Electrical Electrical
Panel Panel
-6W3
-6W1 8x0.75
8x0.75 1 2 3 4 5 6 7 /8.7 1 2 5

06-01 06-02 06-03 06-04 06-05 06-06 COM 06-07 06-08

-6X1 1 2 3 4 5 6 7 8 9 10 13

-6W2
8x0.75 1 2 3 4 5 7

x1 x1 x1 x1 x1
-6Y1 -6Y2 -6Y3 -6Y4 -6Y5
24V DC x2 24V DC x2 24V DC x2 24V DC x2 24V DC x2

4.9 / -24VDC+ -24VDC+ / 7.0

6.8 / -24VDC- -24VDC- / 6.0

Detergent-A Detergent-B Detergent-C Detergent-D Detergent-E Detergent-F COM Detergent-G Detergent-H Detergent-I

Deterjan-A Deterjan-B Deterjan-C Deterjan-D Deterjan-E Deterjan-F Deterjan-G Deterjan-H Deterjan-I

Optional

5 7
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+ PROJECT
Valve Outputs TWE20/45 WASHER EXTRACTORS - STEAM/ELECTRIC HEATED Page 6
Ed. İsmail Kocagöncü
Page 15
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-DO16 / 3.1

-DO18 / 3.1

-DO20 / 3.1
-3C1-S19

5 4 9 3

Control Control
Board Board

Electrical Electrical
Panel Panel

-5W3
5x0,75
/5.5 3 2

A1
-7K1
17A A2

6.8 / -24VDC+ -24VDC+ / 12.0

7.8 / -24VDC- -24VDC- / 7.0

Optional Optional
Electrical Heating Cycle Start/Stop Alarm Signal
Contactor Signal Output

Rezistans Start/Stop Alarm Sinyal

Kontaktörü Sinyali Çıkışı
6 8
Date 28.08.2018 = WE20
Heating-Alarm-CycleStart/Stop Output + PROJECT
Ed. İsmail Kocagöncü Diagram TWE20/45 WASHER EXTRACTORS - STEAM/ELECTRIC HEATED Page 7
Page 15
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-COIN / 3.3
-DI2 / 3.5

-DI4 / 3.5

-DI3 / 3.5
-3C1-S11

-3C1-S10

-3C1-S11
13 10 4 6 5 15 8 9 14

Control Control
Board Board

Electrical Electrical
Panel -6W3 Panel
-8W3 -8W2 -8W1 8x0.75
4x0.34 BK BU BN 4x0.34 BK BU BN 3x0.25 BN BU BK /6.6 3 4

-6X1 11 12

2.Coin 1.Coin External

Unit Unit Chemical
-8C2 -8C1
1 2 Unit

BU BU + -
-8SN1
24V DC
RD BN RD BN
3

Coin Selector/ Counter/

2nd Coin 1st Coin Detergent Hold Signal
Money Input Money Input Bin Sensor

2.Jeton Girişi 1.Jeton Girişi Deterjanlık Yerinde Tutma Sinyali

Sensörü
Optional

7 9
Date 15.08.2018 = WE20
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Signal Connection Diagram TWE20/45 WASHER EXTRACTORS - STEAM/ELECTRIC HEATED Page 8
Ed. İsmail Kocagöncü
Page 15
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Polorized Motor Conrtol

-24VDC- / 12.0
Detail

-DO7 / 3.4

-DO8 / 3.4
-DI7 / 3.4

-DI6 / 3.4

-DI9 / 3.4
+24VDC
Micro -24VDC
Controller

-3C1-S15 -RL26
24 V DC
-RL27
24 V DC
-RL26 -RL27 -RL26 -RL27

5 3 4 10 7 6 DO7 DO8

PE

DO7 DO8
Door Open Door Close
Control Control
Board Board

Electrical -9W1 Electrical

Panel 8x0.75 YE BU GY WH GN BN Panel

-LOCKMOTOR 1 2 3 4 5 6
24VDC
Lock Motor
M

Polorized Door In Door Door Lock

Motor Pos. Switch Switch
Kapak
Polorize Kapak Kapak Kapalı
Motor Yerinde Switch Switch

8 10
Date 15.08.2018 = WE20
+ PROJECT
Loading Door TWE20/45 WASHER EXTRACTORS - STEAM/ELECTRIC HEATED Page 9
Ed. İsmail Kocagöncü
Page 15
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Spare Page
9 11
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Spare Page
10 12
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Ed. İsmail Kocagöncü
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7.8 / -24VDC+ -24VDC+ /

9.3 / -24VDC- -24VDC- /
4.9 / -CL -CL /
4.9 / -CH -CH /
4.9 / -COM -COM /

PE

-12W1
3x0.75 1 2 GNYE

-12W2
2x0.22 BN WH

-12W3
6x0.50 OG BK RD BU GN WH

-12LCAD1 -12JBOX1
+ - GND A B GND S E I +S +E +I GND O- O+ S+ E+ S- E-

LCA-D Loadcell Controller Loadcell Junction Box

S Y B K GND S Y B K GND S Y B K GND S Y B K GND

-12W4 -12W5 -12W6 -12W7

4x0.50 BK GN WH RD 4x0.50 BK GN WH RD 4x0.50 BK GN WH RD 4x0.50 BK GN WH RD

-12LCELL1 -12LCELL2 -12LCELL3 -12LCELL4

S Y B K GND S Y B K GND S Y B K GND S Y B K GND

Loadcell Loadcell Loadcell Loadcell

Optional
11 13
Date 28.08.2018 = WE20
+ PROJECT
Weigher Connection Diagram TWE20/45 WASHER EXTRACTORS - STEAM/ELECTRIC HEATED Page 12
Ed. İsmail Kocagöncü
Page 15
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Parts list F01_001

Device tag Quantity Part number Description

-4BR1 1 TH0370010020 Balance Reader

-3C1 1 TH0260400107 Control Panel
-3C1 1 TH0260400113 Control Panel
-8C1 1 TT0990060188 Coin Unit
-8C2 1 TT0990060188 Coin Unit
-E1 1 TH0210010018 Electric Heating Element
-E2 1 TH0210010018 Electric Heating Element
-E3 1 TH0210010018 Electric Heating Element
-3ES1 1 TH0250170101 Contact
-3ES1 1 TH0250150044 Emergency Stop Button
-1F1 1 TH0250061105 Residual Current Relay
-1F2 1 TH0250100113 Circuit Breaker
-1F2 1 TH0250100049 Circuit Breaker
-1F2 1 TH0250100037 Circuit Breaker
-1F2 1 TH0250100112 Circuit Breaker
-1F2 1 TH0250161126 Cartridge Fuse Terminal
-1F2 1 TH0250161131 Fast acting fuse
-1F2 1 TH0250161130 Fast acting fuse
-2F1 1 TH0250100043 Circuit Breaker
-2F1 1 TH0250100111 Circuit Breaker
-2F1 1 TH0250161128 Cartridge Fuse Terminal
-2F1 1 TH0250161132 Fast acting fuse
-2F2 1 TH0250050009 Cartridge Fuse Terminal
-4FLT1 1 TH0250510015 EMC Filter
-2G1 1 TH0250061202 Power Supply
-4INV1 1 TH0250220051 AC Drive WE20
-12JBOX1 1 TH0250210004 Loadcell Junction Box
-7K1 1 TH0250020063 Contactor
-12LCAD1 1 TH0250210016 Loadcell Controller
-12LCELL1 1 TH0250210010 Loadcell
-12LCELL2 1 TH0250210010 Loadcell
-12LCELL3 1 TH0250210010 Loadcell
-12LCELL4 1 TH0250210010 Loadcell
-LOCKMOTOR 1 TH0360020003 Lock Motor
-4M1 1 TH0200020092 Drum Motor WE20
-1Q1 1 TH0250070046 Main Switch
-5R1 1 TH0250060034 Relay
-5R1 1 TH0250060007 Relay Socket
-5R3 1 TH0250060034 Relay
-5R3 1 TH0250060007 Relay Socket
-8SN1 1 TH0260220019 Sensor
-3TMP1 1 TH0260420007 Temperature Sensor
-2Y1 1 TH0370030011 Drain Valve 230V NO
-2Y2 1 TH0370030011 Drain Valve 230V NO
-5Y1 1 TH0110090089 Valve Coil 24V
-5Y2 1 TH0110090089 Valve Coil 24V
-5Y3 1 TH0110090089 Valve Coil 24V
-5Y4 1 TH0110090089 Valve Coil 24V
-6Y1 1 TH0110010316 Valve Coil 220V
-6Y2 1 TH0110010316 Valve Coil 220V
-6Y3 1 TH0110010316 Valve Coil 220V
-6Y4 1 TH0110010316 Valve Coil 220V
-6Y5 1 TH0110010316 Valve Coil 220V

12
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Part List TWE20/45 WASHER EXTRACTORS - STEAM/ELECTRIC HEATED Page 13
Ed. İsmail Kocagöncü
Page 15