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Manual rodillo pata de cabra Ammann AV110x
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AV 110 X, AV 110 X4
Articulated tandem roller
Cummins Tier 3

Operating manual

Edition 11/2011 EN
From Serial No. 4102076
Translation of Original Operating Manual

Místo a datum vydání / Place and date of issue / Ort und Datum der
Ausgabe:

Congratulations on your purchase of an AMMANN road roller. This modern compaction device is characterised by simple operation
and maintenance and is the product of many years of AMMANN experience in the field of road roller engineering. In order to avoid
faults due to improper operation and maintenance we request that you read this operating manual with great care and keep it for later
reference.

With kind regards,

Ammann Czech Republic a.s. | Náchodská 145 | CZ–549 01 Nové Město nad Metují

% + 420 491 476 111 | Fax + 420 491 470 215 | info@ammann-group.com | www.ammann-group.com

401100

This manual consists of:

I. Specification manual II. Operating instructions III. Maintenance manual

The following explanations serve to familiarise the machinist (operator) with the roller and to support him during handling and main-
tenance. It is therefore absolutely necessary to provide the operator with these instructions and to ensure that he reads them carefully
before using the road roller. This aids training comprehension during the first use of the road roller.
Subsequent faults due to improper operating are avoided.
Adherence to maintenance instructions increases the reliability and lifetime of the machinery. It reduces repair costs and down time.
AMMANN accepts no liability for continued safe functioning of the road roller if it is incorrectly operated and / or operating modes are
employed which represent improper use.
Spare parts must meet AMMANN technical specifications. These requirements are fulfilled if only original AMMANN spare parts are
used.

These instructions must always be kept available on the equipment.

AV 110 X/ AV 110 X4 1

Preface
Information, specifications, and recommended operation and maintenance instructions contained in this publication are basic and
final information at the time of the printing of this publication. Printer’s errors, technical modifications, and modifications of figures are
reserved. All dimensions and weights are approximate and, therefore, not binding.
Ammann Czech Republic a.s. reserves the right to perform modifications without obligation to inform the machine user. If you identify
any differences between the machine operated by you and the information contained in this publication, contact your local dealer.
Reproduction or copying of any kind is prohibited without the written permission of Ammann Czech Republic a.s.

2 AV 110 X/ AV 110 X4

SYMBOLS OF THE SAFETY NOTICES:

The notice warns of a serious risk of personal injury or other personal hazards.

The notice warns of possible damages to the machine or its parts.

The notice warns of the necessity of environmental protection.

! WARNING !
As used in this operating manual, the terms „right“, „left“, „front“ and „rear“ indicate the sides of the machine moving
forward.

FRONT

LEFT RIGHT

REAR

401101en

AV 110 X/ AV 110 X4 3

Content
Content.............................................................................................................................................................4
1. SPECIFICATION MANUAL ......................................................................................................................9
1.1. Basic specification ................................................................................................................................10
1.2. Machine dimension scheme ................................................................................................................12
1.3. Technical data .......................................................................................................................................14

4 AV 110 X/ AV 110 X4

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OPERATING MANUAL
2. OPERATION MANUAL ..........................................................................................................................19
2.1. Major Safety Precautions .....................................................................................................................21
2.1.1. Safety Measures during Machine Operation .............................................................................................................................................. 21
2.1.1.1. Compaction Work Commencement ..............................................................................................................................................................21
2.1.1.2. Work Safety Secured by User .............................................................................................................................................................................21
2.1.1.3 Ensurance of safety measures by the owner ............................................................................................................................................... 22
2.1.1.4. ROPS Cab ..................................................................................................................................................................................................................22
2.1.2. Reguirements on Driver’s Qualification .........................................................................................................................................................23
2.1.3. Driver’s Liabilities ................................................................................................................................................................................................... 23
2.1.4. Banned Operations ............................................................................................................................................................................................... 25
2.1.5. Safety inscriptions and signs used on the Machine ................................................................................................................................. 26
2.1.6. Hand Signals ............................................................................................................................................................................................................ 31
2.2. Ecological & Hygienic Principles .........................................................................................................34
2.2.1. Hygienic Principles ............................................................................................................................................................................................... 34
2.2.2. Ecological Principles ............................................................................................................................................................................................ 34
2.3. Preservation & Storage .......................................................................................................................35
2.3.1. Short-term preservation and storage for a period of 1 – 2 months ....................................................................................................35
2.3.2. Machine Preservation & Storage for the Period Over 2 Months Long................................................................................................ 35
2.3.3. Dewaxing and inspection of the supplied machine .................................................................................................................................36
2.4. Machine Disposal Following Its Life Termination ..............................................................................37
2.5. Machine Description ............................................................................................................................38
2.6. Controls & Dashboard Instruments ....................................................................................................40
2.6.1. Power View control ............................................................................................................................................................................................... 62
2.7. How to Control and Use the Machine ..................................................................................................76
2.7.1. Start-up of the engine ..........................................................................................................................................................................................77
2.7.2. Travel and reversing .............................................................................................................................................................................................. 81
2.7.3. Emergency stop of the Machine ......................................................................................................................................................................89
2.7.4. How to stop the Machine and its engine ...................................................................................................................................................... 89
2.7.5. Machine parking .................................................................................................................................................................................................... 90
2.7.6. How to lift and let down the bonnet ..............................................................................................................................................................91
2.7.7. Sprinkling..................................................................................................................................................................................................................93
2.7.8. Ammann edgecutter ............................................................................................................................................................................................ 94
2.7.9. Infra thermometer ................................................................................................................................................................................................. 95
2.8. Machine transport ................................................................................................................................96
2.8.1. How to load the Machine....................................................................................................................................................................................97
2.9. Special conditions to use the Machine ...............................................................................................98
2.9.1. Machine towing......................................................................................................................................................................................................98
2.9.2. How to operate the Machine during its running-in ............................................................................................................................... 101
2.9.3. Operating the Machine at low temperatures ........................................................................................................................................... 101
2.9.4. Machine operation at high temperatures and humidity...................................................................................................................... 101
2.9.5. Machine operation at high altitudes ........................................................................................................................................................... 101
2.9.6. Machine operation within very dusty environment .............................................................................................................................. 101
2.9.7. Driving with vibrations on compacted and hard materials................................................................................................................. 101

AV 110 X, AV 110 X4 5

Content
3. MAINTENANCE MANUAL ..................................................................................................................103
3.1. Safety and other measures for machine maintenance....................................................................105
3.1.1. Safety of machine maintenance.................................................................................................................................................................... 105
3.1.2. Fire precautions during operation media exchanges............................................................................................................................ 105
3.1.3. Ecological and hygienic principles ............................................................................................................................................................... 106
3.2. Media specification ............................................................................................................................107
3.2.1. Engine oil ............................................................................................................................................................................................................... 107
3.2.2. Fuel........................................................................................................................................................................................................................... 108
3.2.3. Cooling liquid ....................................................................................................................................................................................................... 109
3.2.4. Hydraulic oil ......................................................................................................................................................................................................... 109
3.2.5. Gearbox oil ............................................................................................................................................................................................................ 109
3.2.6. Lube grease .......................................................................................................................................................................................................... 110
3.2.7. Glass washer fluid .............................................................................................................................................................................................. 110
3.3. Media ..................................................................................................................................................111
3.4. Lubrication and Maintenance Chart .................................................................................................112
3.5. Lubrication Chart ................................................................................................................................114
3.6. Lubrication and Maintenance Operations........................................................................................116

After 20 hours of operation (daily)....................................................................................................117

3.6.1. Engine oil level check ........................................................................................................................................................................................ 117
3.6.2. Engine cooling liquid level check ................................................................................................................................................................. 118
3.6.3. Inspect the engine belt .................................................................................................................................................................................... 119
3.6.4. Crankcase breather ............................................................................................................................................................................................ 119
3.6.5. Inspect air filter vacuum valve ....................................................................................................................................................................... 120
3.6.6. Inspect fan condition ........................................................................................................................................................................................ 120
3.6.7. Fuel level check.................................................................................................................................................................................................... 121
3.6.8. Hydraulic tank oil level check ......................................................................................................................................................................... 122
3.6.9. Water tank refilling ............................................................................................................................................................................................. 122
3.6.10. Inspect alarm and control devices................................................................................................................................................................ 123

After 250 hours of operation (3 months) ..........................................................................................125

3.6.11. Engine oil exchange........................................................................................................................................................................................... 125
3.6.12. Inspect engine induction manifold.............................................................................................................................................................. 128
3.6.13. Inspect engine cooling circuit........................................................................................................................................................................ 129
3.6.14. Checking oil in gearboxes................................................................................................................................................................................ 130
3.6.15. Inspect the battery ............................................................................................................................................................................................. 131
3.6.16. Air filter sensor check ........................................................................................................................................................................................ 133
3.6.17. Watering filter cleaning .................................................................................................................................................................................... 133
3.6.18. Machine lubrication ........................................................................................................................................................................................... 135

After 500 hours of operation (6 months) ..........................................................................................137

3.6.19. Engine fuel filter exchange.............................................................................................................................................................................. 137
3.6.20. Engine cooling liquid level check ................................................................................................................................................................. 138
3.6.21. Check of wiring .................................................................................................................................................................................................... 138

6 AV 110 X, AV 110 X4

OPERATING MANUAL
After 1,000 hours of operation (after 1 year) ...................................................................................139
3.6.22. Inspect engine belt ............................................................................................................................................................................................ 139
3.6.23. Exchanging oil in gearboxes........................................................................................................................................................................... 140
3.6.24. Vibrations system oil exchange ..................................................................................................................................................................... 142
3.6.25. Inspect the silencing system .......................................................................................................................................................................... 144
3.6.26. Fuel tank cleaning............................................................................................................................................................................................... 146
3.6.27. Water tank cleaning ........................................................................................................................................................................................... 147

After 2,000 hours of operation (after 2 years)..................................................................................148

3.6.28. Checking and adjusting valve clearance.................................................................................................................................................... 148
3.6.29. Engine coolant exchange ................................................................................................................................................................................ 149
3.6.30. How to replace hydraulic oil and filters ..................................................................................................................................................... 152

Maintenance as required ...................................................................................................................156

3.6.31. Deaerating (venting) the fuel system .......................................................................................................................................................... 156
3.6.32. How to replace air filter elements ................................................................................................................................................................. 157
3.6.33. Cleaning the water separator ....................................................................................................................................................................... 159
3.6.34. Cleaning of coolers............................................................................................................................................................................................. 160
3.6.35. How to clean cab ventilation filter................................................................................................................................................................ 160
3.6.36. Drain water from sprinkling circuit before winter season.................................................................................................................... 161
3.6.36. Adjustment of scrapers..................................................................................................................................................................................... 163
3.6.38. Machine cleaning ............................................................................................................................................................................................... 165
3.6.39. Check the tightening of bolted connections............................................................................................................................................ 165
3.7. Defects .................................................................................................................................................169
3.8. Attachments........................................................................................................................................170
Wiring diagram AV 110 X .................................................................................................................................................................................................. 170
Wiring diagram AV 110 X4................................................................................................................................................................................................ 174
Hydraulic system diagram AV 110 X ............................................................................................................................................................................. 178
Hydraulic system diagram AV 110 X4........................................................................................................................................................................... 180

AV 110 X, AV 110 X4 7

8 AV 110 X/ AV 110 X4

SPECIFICATION MANUAL

1. SPECIFICATION MANUAL

AV 110 X, AV 110 X4
(Cummins Tier 3)

AV 110 X/ AV 110 X4 9

1.1. Basic specification

Machine description
Please fill in the following data:
Tandem roller with an articulated frame with two smooth steel
driven vibrating drums. Steering using the articulated frame (see Pin label, Label of the CUMMINS engine)
enables the setting of extended track (crabbing).

Type of machine
Machine application
AV 110 X, AV 110 X4 rollers are intended for medium and large- ................................................................................................................
sized compaction works in transport construction (roads and ICV/PIN (Serial number of the machine)
motorways, airfields) and building construction (industrial zo-
nes, etc.).
................................................................................................................
Rollers are suitable for compacting the asphalt mixtures up to
a layer thickness (after compaction) of 150 mm (5,9 in), hydrau- Production year
lically consolidated mixtures up to a layer thickness of 220 mm
(8,7 in), mixed soils up to a layer thickness of 320 mm (12,6 in),
and sand and gravel materials up to a layer thickness of 420 mm ................................................................................................................
(16,5 in). Type of engine
The rollers are not suitable for the compaction of rockfill and
loam and clay materials. ................................................................................................................
The machines of this line are designed for the operation under Serial number of the engine
conditions according to ČSN IEC 721-2-1 (038900): WT, WDr,
MWDr (i.e. a moderate climate zone, warm dry or hot dry zone
with a limited ambient temperature range from -7 °C (19.4 °F) to ................................................................................................................
+45 °C (113 °F).
The standard type of the machine is not intended for road traf-
fic. For more information, please contact your dealer.

The data mentioned in the table refer always when you contact
the dealer or manufacturer.

The machine that complies with the requirements as to health

protection and safety is identified with a name plate with CE 3487

marking. AMMANN CZECH REPUB LIC a.s.

549 01 NOVÉ MĚSTO NAD METUJÍ, Náchodská 145
CZECH REPUBLIC

1
1 - Name – always mentioned only in the English version
2 - Type 2 DESIGNATION

3 - Version TYPE VERSION 3

4 - Serial number 4 SERIAL NUMBER

5 - Operating weight OPERATING MASS kg FRONT AXLE LOAD kg 8

5
6 - Maximum weight MAXIMUM MASS kg REAR AXLE LOAD kg
9
7 - Rated power 6 NOMINAL POWER kW YEAR OF CONSTRUCTION

8 - Front axle load 10

9 - Rear axle load 7 MADE IN CZECH REPUBLIC

10- Year of manufacture 3487

10 AV 110 X/ AV 110 X4

SPECIFICATION MANUAL
Placing of the production label
1 - Production label
2 - Machine’s production number
3 - Label of the ROPS cabin

2
1

400102

Cummins engine serial number

401603

AV 110 X/ AV 110 X4 11

1.2. Machine dimension scheme

T T

D D

410013

A D H H1 G1 G
mm 3460 1300 3020 2350 760 310
in 136,2 52,2 118,9 92,5 29,9 12,2

L T W W1 C
mm 4760 22 1700 1822 160
in 187,4 0,87 66,9 71,7, 6,3

12 AV 110 X/ AV 110 X4

SPECIFICATION MANUAL

1
H

1
G

W1

410014

AV 110 X/ AV 110 X4 13

1.3. Technical data

AV 110 X AV 110 X4
Weight
Operating weight of CECE with cab, ROPS kg (lb) 10400 (22930) 10710 (23610)
Operating weight of CECE with platform, rail kg (lb) 9970 (21980) 10280 (2260)
Operating weight of CECE with platform, ROPS kg (lb) 10285 (22675) 10595 (23360)
Operating load of CECE with cab, ROPS on front axis kg (lb) 5250 (11570) 5380 (11860)
Operating load of CECE with cab, ROPS on rear axis kg (lb) 5150 (11350) 5330 (11750)
Weight of half fluid capacities kg (lb) 590 (1300) 590 (1300)
Operating weight of ISO 6016 with cab, ROPS kg (lb) 10990 (24230) 11300 (24910)
Max. weight – cab + ROPS (6016) + accessories + weighing kg (lb) 11190 (24670) 11500 (25350)
Maximum permitted weight according to ROPS kg (lb) 14500 (31970) 1450 (3200)
Static linear load of front drum kg/cm (lb/in) 30,9 (170,2) 31,6 (69,7)
Static linear load of rear drum kg/cm (lb/in) 30,3 (167) 31,4 (69,2)
Cab weight kg (lb) 700 (1540) 700 (1540)
Weight of ROPS kg (lb) 700 (1540) 700 (1540)
Weight of sheet roof on ROPS kg (lb) 70 (150) 70 (150)
Weight of canopy kg (lb) 40 (90) 40 (90)
Weight of canopy posts (version without ROPS) kg (lb) 100 (220) 100 (220)
Weight of Ammann cutter kg (lb) 100 (220) 100 (220)
Weight of Ammann diagonal cutter kg (lb) 200 (440) 200 (440)
Driving characteristics
Maximum transport speed km/h (MPH) 11 (6,8) 11 (6,8)
Climbing ability without vibration % 30 30
Climbing ability with vibration % 30 30
Lateral static stability % 53,2 53,2
Lateral stability during driving without vibration % 25 25
Lateral stability during driving with vibration % 15 15
Turning radius inner (edge) mm (in) 4650 (183) 4650 (183)
Turning radius outer (contour) mm (in) 6645 (262) 6645 (262)
Type of drive - Hydrostatic Hydrostatic
Number of driving axles - 2 2
Oscillation angle ° ±6 ±6
Angle of steering ° ± 34 ± 34
Steering
Type of steering - Joint Joint
Steering control - Hydraulic Hydraulic
Linear hydraulic motors - 2+1 (Crab) 2+1 (Crab)

14 AV 110 X/ AV 110 X4

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SPECIFICATION MANUAL

AV 110 X AV 110 X4
Engine
Manufacturer - Cummins Cummins
Type - QSB3.3-C99 QSB3.3-C99
Power according to DIN 6271 kW (HP) 74 (99) 74 (99)
Power according to ISO 3046/1 kW (HP) 74 (99) 74 (99)
Number of cylinders - 4 4
Cylinder capacity cm3 (cu in) 3300 (199) 3300 (199)
Nominal speed min-1 (RPM) 2200 2200
Jmenovité otáčky CE min-1 (RPM) 2200 2200
Maximum torque Nm (ft lb)/rpm 412 (304)/1600 412 (304)/1600
Routine operation fuel consumption l/h (gal US/h) 7,8 (2,1) 7,8 (2,1)
97/68/EU Level 3, EPA/ 97/68/EU Stufe 3, EPA/
Engines complies with emission regulations - CARB 40 CFR Part 89 CARB 40 CFR Teil 89
Tier 3 Tier 3
Cooling system of engine - Liquid Liquid
Brakes
Operating - Hydrostatic Hydrostatic
Parking - Mechanical multiple-disc Mechanical multiple-disc

Emergency - Mechanical multiple-disc Mechanical multiple-disc

Vibration
Small amplitude mm (in) 0,35 (0,014) 0,33 (0,013)
Large amplitude mm (in) 0,7 (0,028) 0,66 (0,026)
Low frequency Hz (VPM) 45 (2700) 45 (2700)
High frequency Hz (VPM) 55 (3300) 55 (3300)
Low centrifugal force kN 83 83
High centrifugal force kN 110 110
High frequency CE Hz (VPM) 53 (3180) 53 (3180)
Centrifugal force CE kN 77 77
Type of drive - Hydrostatic Hydrostatic
Watering
Type of watering - Pressure Pressure
Number of pumps - 2 2
Number of filtrations - 3 3

AV 110 X/ AV 110 X4 15

1.3. Technical data

AV 110 X AV 110 X4
Fluid capacities
Fuel l (gal US) 208 (55) 208 (55)
Water for drum watering l (gal US) 1000 (264) 1000 (264)
Engine (oil filling) l (gal US) 7 (1,85) 7 (1,85)
Cooling system l (gal US) 24 (6,36) 24 (6,36)
Hydraulic system l (gal US) 56 (14,8) 56 (14,8)
Vibrating drum front l (gal US) 5 (2x1,32) 8,5 (2,25)
Vibrating drum rear l (gal US) 5 (2x1,32) 8,5 (2,25)
Front watering tank l (gal US) 1000 (264) 1000 (264)
Washer tank l (gal US) 2,75 (0,72) 2,75 (0,72)
Drum drive reducer l (gal US) 2x2,5 (0,66)
Pump drive gearbox l (gal US) 1,8 (0,48) 1,8 (0,48)
Wiring
Voltage V 12 12
Battery capacity Ah 135 135
Noise and vibration emissions
Declared value of sound pressure A at operator's place (cab) dB 81 81
Guaranteed sound power level A dB 106 106
Highest weighted effective value of acceleration of vibrations
m/s2 (ft/s2) <0,5 (<1,6) <0,5 (<1,6)
transmitted to the whole body (cab)
Total value of acceleration of vibrations transmitted to hands
m/s2 (ft/s2) 4,3 (14,1) 4,3 (14,1)
(cab)
Level of sound pressure affecting operator (platform) dBa 92 92
Optional equipment
Air-conditioning
Installations for radio (antenna, 2 loudspeakers) (only a cab version)
Radio with CD
Reversing alarm
Beacon
Additional working headlights
Adjustable scrapers
Cutter/final compaction device
Infrared thermometer
Fire extinguisher
Ammann set of tools
Biologically degradable oil
Different colour design (Ammann scheme), max. 2 different colours
Special colour design
Filters for the first 500 Mh
Additional documentation

16 AV 110 X/ AV 110 X4

SPECIFICATION MANUAL

Notes

AV 110 X/ AV 110 X4 17

18 AV 110 X/ AV 110 X4
 OPERATION MANUAL

2. OPERATION MANUAL
AV 110 X, AV 110 X4
(Cummins Tier 3)

AV 110 X, AV 110 X4 19

20 AV 110 X, AV 110 X4

2.1. Major Safety Precautions OPERATION MANUAL

2.1.1. Safety Measures during Machine 2.1.1.2. Work Safety Secured by User
Operation
User shall promptly communicate any damage to the utility
Safety measures given in the individual chapters of Enginering lines to their operator, and at same time he make measures to
Documentation supplied with the Machine shall be added with prevent unauthorized persons from entering endangered area.
Safety Precautions in force within a respective country that uses He must ensure an employee does not work alone at a work-
the Machine at workplace with regard to work organization, place. Another worker must always be in sight and within an
work process and personnel involved. ear-shot, who in case of accident will provide or call for help
unless another effective form of monitoring or communication
exists.
2.1.1.1. Compaction Work Commencement
• Constructional Supplier (Machine User) is liable to issue in-
structions for driver and maintenance before compaction
work is started, that will include requirements on work safe-
ty provision during Machine operation.
• He must verify and mark:
- utility lines
- underground areas (direction, depth)
- seepage or escape of hazardous materials
- soil bearing capacity, slope of travelling plane
- other obstractions incl. their removal.
He must make Machine driver, who will carry out earth work,
familiar with these conditions.
• He must specify Code of Practice (C.O.P.) part of which is
work procedure for a given work operation and this work
procedure will specify inter alia:
- measures when working under extraordinary conditi-
ons (work within protective zones, within extreme slo-
pes, etc.)
- precautions for any natural disaster hazards
- requirements on work performance while observing job
safety principles
- technical and organizational measures to secure safety
of personnel, workplace and environment.
He must make Machine driver evidently familiar with the
Code of Practice.

AV 110 X, AV 110 X4 21

2.1. Major Safety Precautions

2.1.1.3 Ensurance of safety measures by the 2.1.1.4. ROPS Cab
owner
• The ROPS cab must not be deformed and must not show
• User shall provide for the Machine to be operated merely signs of corrosion, cracks or breaks. It must be fixedly con-
under those conditions and only for those purposes it is nected to the machine frame. No additional adjustments
technically capable for under conditions set by manufactu- of the cab may be performed without approval of the ma-
rer and respective standards. nufacturer as such adjustments can cause a reduction in its
strength. The screwed connections must comply with the
• He must make sure the use of the Roller (Compacter) is used specification and must be tightened to the specified torque,
merely in such a way and at such workplaces where there is must be neither damaged nor deformed, and must not
no hazard of making damage within nearby facilities, etc. show signs of corrosion.
• He shall provide for regular inspection of operation, tech-
nical condition, regular machine maintenance in cycles per
the Lubrication and Maintenance Manual. In cases of failing
technical condition of the Machine to such an extent it po-
ses hazard to safety of operation, persons, property or cau-
ses damage or impairs the environment, then the Machine
must be put out of operation until a defect is repaired.
• He must specify who and what tasks may carry out under
operation, maintenance or repair of the Machine.
• Any who drives the Machine (driver) and anybody who per-
forms Machine maintenance or repairs must get familiar with
the guidelines given in the Machine Operation Manual.
• He shall provide for fire extinguisher to undergo regular in-
spections.
• He must ensure the “Machine Operation Manual” and Ope-
ration Logbook are stowed at certain place inside seat box
so always available to the driver.
• He shall furnish constant supervision by an appointed per-
son during Machine operation under traffic on public roads,
and he will in particular be liable to release instructions on
securing the work safety.
• He must secure the removal of hazardous materials (fuel, oil,
cooling liquid, brake fluid, etc.) from where these are spilled
depending on their nature so as to avoid their adverse im-
pact against environment, operation safety and persons’
health.

22 AV 110 X, AV 110 X4

OPERATION MANUAL
2.1.2. Reguirements on Driver’s Qualification 2.1.3. Driver’s Liabilities
• Only a driver trained under ISO 7130 and other local and na- • Before starting to operate the Machine the driver will be
tional regulations designed for drivers of this group of ma- liable to get familiar with the guidelines given in the docu-
chines may operate the Roller (Compacter). mentation delivered with the Machine, with safety precauti-
• With no licence only the one who learns driving the Machi- ons in particular, and observe these thoroughly. This applies
ne for the purpose of getting preliminary practice with the as well to the personnel in charge of maintenance, adjust-
approval of User may drive the Machine, and such person ments and repairs of the Machine.
has to be under direct and continuous surveillance of pro- • Do not drive the Roller unless made familiar with all the Ma-
fessional teacher or trainer. chine functions, working and operating elements, and un-
• Licence holder is liable to take due care of the licence, and less knowing exactly how to control the Machine.
when requested, put it forward to the control authorities. • Follow safety signs located on the Machine, and keep them
• Licence holder can make no registrations, changes or corre- in legible condition. Replace or add those impaired or mis-
ctions in the licence card. sing ones.
• He/she is liable to promptly report his/her licence loss to the • Before work commencement the driver must get familiar
authority that issued this licence. with the workplace environment, i.e. with the slopes, utility
line system, with necessary types of workplace protections
• Driving the Roller alone may be performed by an employee with regard to the environment (noise, etc.).
mentally and physically fit, over 18 years old, who is:
• When finding out any health hazard, life hazard to persons,
a) assigned by machine manufacturer for the assembly, hazard to property, failures, during hardware accidents, or
testing and presentation of the Machine, for training when finding symptoms of such hazards during operati-
the drivers, whereas he/she must be made familiar with on, the driver must, unless able to remove such hazard by
safety work regulations in force at the workplace himself/herself, stop his/her work and secure the Machine
or against undesired starting, communicate this to a person
accountable, and depending on chances, notify all the per-
b) assigned by Constructional Supplier to operate (carry out sons exposed to such hazard.
maintenance) and is evidently trained and acquainted
with, or owns professional competence to operate and • Before Machine operation startup the driver will be liable to
drive under special regulations (machinist licence, etc.). get familiar with the records and operation deviations found
out in course of the previous work shift.
• Machine driver must undergo training and examination con-
cerning work safety regulations at least 1x every 2 years. • Before work is started he/she must inspect the Machine, its
accessories, check up control elements, communication and
safety devices, whether these are operable in line with the
Manual. When finding out a malfunction that might be ha-
zardous to job safety, and he/she is not able to repair it, then
he/she must not start running the machine and instead re-
port such failure to the person accountable.
• During work with the Machine the driver must be fastened
with the seat belt. The seat belt and its mounting shall not
be damaged!
• When driver finds any defect during operation he/she must
immediately stop the Machine, secure it safely against un-
desired ignition.
• During operation the driver shall follow the Machine run
and record any defects found in the Operation Logbook.
• Driver shall keep his/her Operation Logbook designed to
maintain records about Machine handover between the dri-
vers, about the defects or repairs in course of operation, to
write down major events during work shift.
• Prior turning on the engine the controls have to be in their
zero position, no persons may stay within dangerous reach
of the Machine.
• Indicate each Machine startup via an acoustic or light signal
and this always before igniting the Machine engine.
• Confirm brake function and steering function before star-
ting to run the Machine.
• Following the alarm an operator may start the Machine only
when all the workers have left the danger area. At close
(blind) workplaces it will be possible to start the operation
only after a time necessary to leave danger area has elap-
sed.

AV 110 X, AV 110 X4 23

2.1. Major Safety Precautions

• During Machine operation observe safety regulations, make
no action that might endanger work safety, give full attenti-
on to Machine steering.
• Respect Code of Practice or instructions of a person respon-
sible.
• When rolling (traversing) the Machine within a workplace
adapt your speed to a terrain condition, to a work perfor-
med and weather conditions. Watch permanently the clea-
rance so to avoid collision with any obstruction.
• Upon completion or stop of the Machine operation during
which driver leaves the Machine, he/she must make mea-
sures against unauthorized use of the Machine or against
spontaneous starting the engine. Remove key from the ig-
nition box, disconnect the wiring via disconnector, lock the
cabin, engine bonnet.
• When shutting down the Machine on roads the measures
under regulations effective on roads shall be taken.
• When operation is completed, park the Machine at a proper
parking place (flat, bearing area) so as not to endanger Ma-
chine stability, not to make the Machine interfere with traffic
roads, not to expose the Machine to falling objects (rock),
and where the Machine is safe against any natural disaster
of other kind (floods, landslides, etc.).
• In the event that the machine has no cab or when the win-
dows are open, the operator must wear ear protectors.
• When working with the Machine is ended all the defects, da-
mage to the Machine and any repairs made shall be written
down in the Operation Logbook. Upon immediate changing
of drivers the driver will be liable to call attention of chan-
ging driver to any facts identified.
• Driver shall use personal protective equipment (PPE) – work
clothing, safety shoes, the clothing shall not be too loose,
impaired, hair protected with proper head piece. During
maintenance (lubrication, refilling, replacement of working
media) your hands must be protected with proper gloves.
Use proper muffs when using Machine with no cabin or with
open windows.
• Driver shall maintain the Machine equipped with fittings
and outfit required.
• Maintain the Machine free of oil dirt or flammable materials.
Keep the drive’s stand, foot rests and runner areas clean.
• When the Machine comes into contact with high voltage
observe the following principles:
- try to leave with the Machine a hazardous zone
- do not leave driver’s stand
- give warning to others to keep off and not touch the
Machine.
• To keep the machine free of oil contaminants and inflam-
mable materials.

24 AV 110 X, AV 110 X4

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OPERATION MANUAL
2.1.4. Banned Operations

Banned are the following

• Operate the machine in the explosive environment and un- • Sit or stand on the outside parts of the machine when dri-
derground. ving, or stand on the steps.
• To use the machine following ingestion of alcoholic bewe- • Leave unsecured machine – move away from the machine
rages or dopes. without having prevented its misuse.
• To use the machine if its operation might put its technical • Disable safeguarding, protective or locking systems or alter
condition, safety (life, health) of persons, facilities or objects, their parameters.
or road traffic and its continuity, at risk. • Use the machine with oil, fuel, cooling liquid or other fillings
• Put into operation and use the machine when other persons leaking.
are within its hazardous reach – exception is training a driver • Start the engine through some other way than given in the
by lector. driving manual.
• Put into operation and use the machine when some of its • Locate some other items (tools, accessories) aside from per-
safeguarding device (emergency brake, driving brake, horn, sonal needs at driver’s stand.
etc.) Has been dismantled or damaged.
• Lay away material or other objects on the machine.
• To roll and compact at such slopes where machine stability
would be disrupted (turning over). Machine’s static stability • Remove dirt while the machine is running.
stated will lower by drive’s dynamic effects. • Perform maintenance, cleaning or repairs with the machine
• To roll and compact at such angles of slopes where hazard not secured against spontaneous move or accidental start,
of soil breaking off (dropping) under the machine exists, or and when contact of a person with moving parts of the ma-
loss of adhesion followed by uncontrolled slip might occur. chine is not excluded.
• To control the machine in some other way than stated in dri- • Contact of moving parts of the machine with human body
ving manual. or objects and tools held in hands.
• To roll and compact per bearing capacity of subsoil at such • Smoke or handle open fire when checking or pumping fuels,
a distance from the edge of slope or trenches, where hazard refilling oils, lubricating the machine, or inspecting the ac-
of landslide or shoulder breaking off (dropping) together cumulator or making up the accumulator.
with the machine would occur. • Carry rags soaked with flammable materials, or carry flam-
• To roll and compact with vibration at such a distance from mable liquids in free vessels on the machine (in engine
the walls, cuts, slopes, where their slip (slide) would happen bay).
and the machine covered in. • Let the engine run inside confined spaces.
• To compact with vibration at such a distance from buildings • Drive with open doors.
or facilities and equipment within which the risk of them be-
• Perform any adjustments on the machine without the prior
ing damaged due to vibration transfer impact, would occur.
consent of the manufacturer.
• To operate the machine unless driver control stand fixed
• Drive without the seat belt fastened.
properly.
• Shift electrical conductors.
• To operate the machine when engine bay cover is open.
• Use other than original spare parts.
• To move and transport persons on the machine.
• Interfere in the electrical and electronic units in any man-
• To operate the machine when within hazardous reach the-
ner.
reof are other machines or transportation means aside from
those that operate in mutual concert with the machine.
• To operate the machine at places impossible to see from dri-
ver’s stand, and where hazard to people or property could
occur unless work safety has been secured through some
other way like for instance via signalling by duly instructed
person.
• To work with the machine at a protected zone of electric li-
nes or substations.
• To cross electric cables if these are not properly protectedli
against mechanical damage.
• To operate the machine under lowered visibility or at night,
unless machine’s working area and workplace are illumina-
ted sufficiently.
• To leave driver’s cockpit of the machine when the machine
is running.
• Boarding or or getting off while on the run, jumping off the
machine.

AV 110 X, AV 110 X4 25

2.1. Major Safety Precautions

2.1.5. Safety inscriptions and signs used on the Machine

16 A 16

14
21
C
4 25
3 18
23 23
15 8

9
3
22 22

16 16

4
3
23 5 23

11
3
A 22 22

20 17

19

10

6
12 9
1 13
7 24

B 2

3 3

C 4

410012

26 AV 110 X, AV 110 X4

OPERATION MANUAL

1. Read Operation Manual! Use Operation Manual to make yourself thoroughly fa-
miliar with Roller Control and its Maintenance. (Symbol
located the LH side of the Control Console).

2702bz

2. Service Manual Stowage box to stow Operation Manual. (Symbol located

at the rear on the seat stowage).

2428bz

3. Pinch Points Maintain safety distance away from the Machine. Hazard
of being clamped by the Machine between front and rear
frame. (symbols located near steering joint)

2939

2941bz

4. Danger zone Keep a safe distance! (Symbol located on the rear rail, on
the left and on the right on the front frame)

2939

2942bz

5. Danger zone Keep a safe distance from the cutter and compactor if in
operation. (Marking on the right side of the front stirrup.)
(Option equipment according to the customer‘s wish.)

2939

3352bz

AV 110 X, AV 110 X4 27

2.1. Major Safety Precautions

6. Injury Hazard Keep safety distance away from rotating cooling fan.
(Symbol located on the fan cover)

2409bz

7. Injury Hazard Keep safety distance away from rotating pulley and belt.
(Symbol located on the fan cover)

2601bz

8. Adjust at Rest Carry out adjustment or maintenance with engine

stopped. (Symbol located to the left on the rear frame
near the door)

2584bz

2586

9. Risk of burn Do NOT touch Machine’s hot parts unless you made cer-
tain these are cooled down sufficiently. (Symbol located
on the fuel tank and on the left of the rear frame above
the exhaust)

2586bz

10. Cooling liquid Cooling liquid is harmful to health. Read the operating
manual! (Symbol located on the cooling liquid tank)

2152bz

11. Explosion Hazard Read Operation Manual before Battery maintenance, or

when starting via starting cables. (Symbol located to the
right on the rear frame)
3017bz

28 AV 110 X, AV 110 X4

OPERATION MANUAL

12. Disconnect the Wiring Before welding, please disconnect the wiring, alternator,
Machine’s electronics and Engine Control Unit. (Symbol
located on LH side of the control console)

2668bz

13. Cover the Electric Instruments When washing the Machine, please cover the electric in-
struments. (Symbol located on the LH side of the control
consol)

2225bz

14. Max Machine Height Pay attention when passing through places with vertical
10ft /3,05m constraint. (Symbol located to the left underneath the
Cabin on the frame)
3207

(24 250 lb)

15. Lifting & Rigging Plan 11 000 kg

To lift the Machine use rigging of sufficient loading ca-
Lmin = 5 m
2x min 3000 kg
pacity. Before lifting, please secure the Machine articula-
(2x min 6620 lb)
Lmin = 5 m
2x min 3000 kg
tion. (Symbol located to the left on the front frame)
(2x min 6620 lb)

3205

3205bz

16. Lifting Points Use only these points to lift the Machine. (Symbols locat-
ed along both sides of the frames overhead the drum)

2153bz

17. Switch ON Safety Belt! 9

3
9
2
Switch ON safety belt before driving! (Symbol located in
front of cabin windscreen).

2687bz

18. Bonnet Lifting (Symbol located to the left on the rear frame near the
door)

3201

AV 110 X, AV 110 X4 29

2.1. Major Safety Precautions

19. Cooling liquid Danger of scalding. Do not open the expansion tank lid
until the liquid cools down below 50 °C (122 °F). (Symbol
located on the inner side of the bonnet door)

2939

3227bz

20. Ear protection If there is no cab at the machine or if working with the
windows open, be sure to wear an ear protection. (Sym-
bol located in front of cabin windscreen)
2408bz

3191

21. Noise Emitted L WA External noise of the Machine. (Symbol located on the left
of the front frame)
106dB 3191bz

22. Jacking point Place to install hand jack or fixed support of the Machine.
(Symbol located on the front and rear frames along both
sides)
3208bz

23. Sling Points The machine is to be rigged in these points. (Symbols lo-
cated on the both sides of the frames)

3048bz

3237

24. Pinch Points Secure after lifting the hood. (Symbol located on the left
side of the fuel tank when the hood is lifted)

2939

3237bz

3292

25. Lifting the hood - Adjust at standstill The hood lifting at off engine. (symbol located on the
cover the battery disconnector)

3292bz

30 AV 110 X, AV 110 X4

OPERATION MANUAL
2.1.6. Hand Signals
Signals given by an assistant operator if the operator cannot see
the travelling or working area or machine work devices.

SIGNALS FOR GENERAL COMMANDS

Stop
One arm erected with open palm in the direction of the driver,
second arm akimbo.
STOP

Sig. 1

Attention
Both arms sideways raised horizontally – palms forward.

! Sig. 2

Attention, Danger
Swinging motion of both of the arms with antebrachium from
the position of arms sideways raised horizontally to the position
of arms sideways raised – arms bending across and back.

! Sig. 3

SIGNALS FOR DRIVE

Departure with the Machine
One arm erected – bent with open palm, long motion of an-
tebrachium in the direction of required motion, second arm
akimbo.

Sig. 4

AV 110 X, AV 110 X4 31

2.1. Major Safety Precautions

Low-speed cruising forward – towards me
Both arms erected abreast bending across, with palms towards
the body – short swinging movements of antebrachium towards
the body and backward.

Sig. 5

Low-speed cruising backward – away from me

Both arms erected abreast bending across, with palms away
from the body - short swinging movements of antebrachium
away from the body and back.

Sig. 6

Driving to the right

Left arm sideways raised, right arm akimbo.

Sig. 7

Driving to the left

Right arm sideways raised, left arm akimbo.

Sig. 8

32 AV 110 X, AV 110 X4

OPERATION MANUAL
Short motion
Both arms lifted forward bending across. Mark the „X“ distance
between palms, then the motion signal follows.

Sig. 9

Engine start
Circular motion of right hand’s antebrachium, with the fist
closed.

Sig. 10

Engine cut off
Oscillating motion of right hand sideways raised in front of the
body to the sides.

Sig. 11

AV 110 X, AV 110 X4 33

2.2. Ecological & Hygienic Principles

2.2.1. Hygienic Principles 2.2.2. Ecological Principles
• The fillings of Machine’s individual systems and some of its
When operating and storaging the ma- parts become waste with hazardous properties against the
chines a User will be liable to observe environment when discarded.
general principles of health and environ- This category of waste products includes in particular:
mental protection, laws and regulations - Organic as well as synthetic lubricating materials, oil or
that relate to the given issue and are in fuels,
force within a territory where the Ma-
chine is used. - Cooling liquids,
- Accumulator fillings and the accumulators themselves,
- Cleaning & preservation agents,
• Oil proudcts, cooling system fillings, accumulator fillings, or
- All filters and filter elements dismantled,
painting materials incl. thinners are materials that pose he-
alth hazard. Workers coming into contact with these produ- - All used and discarded hydraulic hoses or fuel hoses,
cts during Machine operation or maintenance will be liable metal rubbers and other Machine’s elements, foulded
to follow general principles of one’s own health protection, with the abovementioned products.
and abide by safety and hygienic guidelines of these produ- Manufacturer and manufacturer-accredited contracting service
cts’ manufacturers. organizations or dealers take back the following used materials
We call your attention to the following in particular: or parts free of charge:
- Eye and skin protection when handling accumulators - Oils
- Skin protection when handling oil products, painting - Accumulators
materials or cooling liquids
- Washing your hands properly upon work completion or
Handle the given materials and parts
before meals, apply a proper reparation cream on your
following their disposal in line with the
hands
respective national regulations on pro-
- When handling cooling systems, please follow the in- tection of individual components of
structions given in the Manuals supplied with the Ma- environment, and in conformity with
chine. health regulations.
• Always maintain oil products, cooling system and accumu-
lator fillings and painting materials incl. organic thinners
and also the cleaning and preserving agents in their original
properly designated packages. Do not allow storage of the-
se materials in undesignaged bottles or other vessels due
to the hazard of them being interchanged. Especially haza-
rdous is the possibility of interchanging them with eatables
or drinks.
• Upon skin, mucosa, eye contacts or inhalation of vapour, im-
mediately apply the principles of first aid. Upon accidental
use of these products get prompt medical attention.
• When operating the Machine with no cabin provided, or
with cabin windows opened, always use ear defenders
(muffs) of proper type and version.

34 AV 110 X, AV 110 X4

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2.3. Preservation & Storage

2.3.1. Short-term preservation and storage for 2.3.2. Machine Preservation & Storage for the
a period of 1 – 2 months Period Over 2 Months Long
Wash and clean the entire Machine carefully. Before parking the To park the Machine the same principles will apply like at short-
Machine for its preservation and storage, please warm up the term preservation.
engine to its operating temperature while running. Park the Ma- In addition it is recommended to:
chine on solid, flat surface at a safe place with no risk of natural
disaster (floods, landslides, fire, etc.) to the Machine. • dismantle the accumulators, check their condition, and sto-
re in a cool, dry room (recharge the accumulators regularly)
In addition:
• support the runner frame so the damping system shows mi-
• repair those spots with damaged paint nimal sag
• lubricate all lubricating points, control cables, joints of the • protect rubber elements through painting with spec. pre-
controls, etc. servation agent
• confirm water fillings are drained • inflate the tyres to a pressure required, and protect them
• check that cooling liquid has antifreezing characteristics re- from direct sunlight,apply preservation grease over the
quiered chromed surfaces of the piston rods
• check the state of accumulator charges, recharge them if • preserve the machine via spraying with special agent, and
necessary this at places of possible corrosion origin
• apply preservative grease over the chormed surfaces of pis- • blind the engine suction and discharge ports with double
ton rods pe foil, and tighten this foil thoroughly with adhesive tape
• we recommend to protect the machine against corrosion • protect the headlamps, external back mirrors and other ele-
through spraying the preservation agent (applied spraying), ments of external wiring through spraying a special agent
and this in particular in places with potential of corrosion and wrapping into pe foil
origin. • preserve the engine per manufacturer’s instruction manual
The Machine treated like that will need no special preparation – mark visibly the engine has been preserved.
prior to its subsequent putting into operation.

After 6 months we recommend to inspect

the condition of preservation and renew
if required.
NEVER start the engine in course of stor-
age!
In case of Machine storage under field
conditions, please check the parking
place whether not exposed to the hazard
of flooding, and that danger of any other
type is not present!

Prior to restoration of Machine op-

eration, please wash the preservation
agents away with the use of high pres-
sure stream of hot water incl. addition of
normal degreasers while observing the
Instructions for Use along with ecologi-
cal principles.
Carry out the dewaxing (deconservation)
and washing of the Machine at places
equipped with intercepting sumps to
trap the rinsing water as well as dewax-
ing agents.

AV 110 X, AV 110 X4 35

2.1. Major Safety Precautions

2.3.3. Dewaxing and inspection of the supplied
machine
• Check the machine against delivery documentation.
• Check whether any parts were damaged during transport or
are missing. Inform the shipper of any discrepancies.

Before starting operations again, wash

off conservation ith highpressured hot
water with ordinary degreasing means
added as directed, while observing envi-
ronmental rules.
Remove conservation and wash the ma-
chine in places with catch basins availa-
ble to collect rinse water and chemicals.

36 AV 110 X, AV 110 X4

2.4. Machine Disposal Following Its Life Termination

During Machine disposal following its service life the User will
be liable to follow national waste and environmental regulations
and acts. We recommend to always contact in these cases:
• the specialized companies with respective authorization to
deal professionally with these operations
• the Machine manufacturer or manufacturer-appointed
accredited contracting service organizations put in charge
by manufacturer.

In no event shall Manufacturer be liable

for damage to User health or environ-
mental damage that arises from non-ob-
servance of the abovementioned note.

AV 110 X, AV 110 X4 37

2.5. Machine Description

14

12
17
15
20
11 16 2

13 5
18 21
20

4
8
21

6
3 10 7
19 21

9 1

21
401606

AV 110 X
1 - Front frame
2 - Rear frame
3 - Front drum
4 - Rear drum
5 - Engine
6 - Hydrogenerator for travel (roll) and vibration of front drum
7 - Hydrogeneratorfor travel and vibration of rear drum
8 - Travel hydraulic motor
9 - Vibration hydraulic motor
10 - Steering joint
11 - Hydraulics tank
12 - Fuel tank
13 - Sprinkling tank
14 - Cabin with integrated frame ROPS
15 - Driver’s control stand
16 - Battery
17 - Combined engine and hydraulic oil cooler
18 - Air filter
19 - Exhaust pipe
20 - Sprinkling jets
21 - Drum scrapers

38 AV 110 X, AV 110 X4

OPERATION MANUAL

14

12
17
15
20
11 16 2

13 5
18 21
20

21
4

6
3 10 7
19 21
8

9 1

21
410018

AV 110 X4
1 - Front frame
2 - Rear frame
3 - Front drum
4 - Rear drum
5 - Engine
6 - Hydrogenerator for travel (roll) and vibration of front drum
7 - Hydrogeneratorfor travel and vibration of rear drum
8 - Travel hydraulic motor (from both sides)
9 - Vibration hydraulic motor
10 - Steering joint
11 - Hydraulics tank
12 - Fuel tank
13 - Sprinkling tank
14 - Cabin with integrated frame ROPS
15 - Driver’s control stand
16 - Battery
17 - Combined engine and hydraulic oil cooler
18 - Air filter
19 - Exhaust pipe
20 - Sprinkling jets
21 - Drum scrapers

AV 110 X, AV 110 X4 39

2.6. Controls & Dashboard Instruments

21 28 29
27

16
13

0
17

J1939

MAN
1
0 IDLE

2 AUT
kg IDLE

26
22 30
25 14
24 23 11 18 20 15

12
19

5 31 6
6 5

7 7
1 1

2
8

3
9
4

10

32

401707

40 AV 110 X, AV 110 X4

OPERATION MANUAL
Dashboard and control panels
1 – Travel controls
2 – Speed potentiometer
3 – Pushbutton for mode of soft starting to move and stopping to move
4 – CRAB mode resetting switch
5 – Pushbuttons for CRAB mode – right*
6 – CRAB pushbuttons – left*
7 – Vibration pushbuttons
8 – Emergency brake pushbutton
9 – Sprinkling pushbutton
10 – Sprinkling interval potentiometer
11 – Sprinkling pumps selector switch
12 – Ignition box
13 – Engine speed selector
14 – Engine idling
15 – Incrementing of engine idling
16 – Front / both / rear vibration selector switch
17 – Vibration amplitude selector switch
18 – Vibration mode selection switch (MAN/AUT)
19 – Combined switch
20 – Switch for constant speed and protection against engine overload
21 – Power view display
22 – Beacon switch (optional)
23 – Alarm lights switch
24 – Additional lights switch (optional)
25 - Switch + indicator lamp for rear lights
26 – lndicator lamps for lights (dipped/distance)
27 – Infrathermometer (optional)
28 – LH cluster
29 – RH cluster
30 – Engine diagnostics
31 – Steering wheel position adjustment
32 – Operator seat
* If the Machine is equipped with cutter and final compactor then pushbuttons (5) and (6) on the travel control (1) are used to
control it, and this on the same side where it has been mounted (optional).

AV 110 X, AV 110 X4 41

2.6. Controls & Dashboard Instruments

28 29

J1939

MAN
1
0 IDLE

2 AUT
kg IDLE

5 6
6 5

7 7
1 1

2
8

3
9
4

0 N

401707A

42 AV 110 X, AV 110 X4
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2.6. Controls & Dashboard Instruments

28

0
478320

J1939

MAN
1
0 IDLE

2 AUT
kg IDLE

401708

LH cluster (28)

Fuel consumption gauge Parking brake indicator lamp

AMN25 AMN1

It signals current fuel level in the tank, when emptied to min the The indicator lamp ON will signal the parking brake has been
red LED will flicker. enabled.

Check fuel level during Machine opera-

Seat switch indicator lamp
tion.
AMN2

Indicator lamp will light ON when operator is not sitting on the

seat or when emergency brake has been enabled.

Counter of motohours actually worked

AMN26 Indicator lamp for hydraulic oil pressure filter
fouled
The motor hours on the counter represent the period for which AMN3
the machine has been running.
Indicator lamp ON signals filter element is fouled.
The motor hours counting does not depend on the engine
speed. (Use the motor hours for the machine maintenance.)
Motor hours in the Murphy device (single-parameter display -
GO TO 1-UP DISPLAY) represent the motor hours saved in the Immediately replace the filter element!
engine control unit.
The data displayed by the counter and on the Murphy device
may differ.

48 AV 110 X, AV 110 X4

OPERATION MANUAL

Battery recharging indicator lamp Neutral indicator lamp

AMN4 AMN9

It signals proper function of battery recharging. When switching Indicator lamp ON will signal the position of travel controls is in
the key on the ignition box (12) over to “I” position the indicator neutral (N).
lamp shall go ON and following the start it must go OFF.
Before starting the engine the travel controls (1) shall be in neu-
tral position (N)!
Unless indicator lamp goes OFF, find a
defect!
Indicator lamp that the vibration is ON
AMN10

Indicator lamp lighted ON during engine run will signal a de-

Indicator lamp ON will signal the vibration is ON.
fect. Following 5 seconds the acoustic alarm will start, and after
2 minutes the engine will stall automatically – the Machine will
stop and parking brake will be enabled.
Indicator lamp for hydraulic oil temperature
AMN11
Engine can be started once its defect has
been repaired! Indicator lamp signals max hydraulic oil temperature admissible
has been exceeded.

Stop the Machine and check oil level or

Indicator lamp for air filter fouled find a defect!
AMN5

Indicator lamp ON signals filter element is fouled above a limit

admissible.

Check hydraulic oil level

Stop the Machine and replace the filter AMN12

element instantly! Indicator lamp signals low hydraulic oil level.

Indicator lamp lighted ON during engine run will signal a defect.
The engine will stall – the Machine will stop and parking brake
will be enabled.

Engine lubrication lamp

AMN6
Engine can only be started when failure
is repaired and oil in hydraulic tank re-
Not wired
filled to a limit specified!

Indicator lamp for engine overheated

AMN7

Not wired

Indicator lamp for traffic-indicator lights

AMN8

Indicator lamp ON will signal traffic-indicator lights are ON, or

alarm lights have been turned ON.

AV 110 X, AV 110 X4 49

2.6. Controls & Dashboard Instruments

29

0
478320

J1939

MAN
1
0 IDLE

2 AUT
kg IDLE

401708A

50 AV 110 X, AV 110 X4

OPERATION MANUAL
RH Cluster (29)

Level height in sprinkling tank. Fuel filter indicator lamp

AMN27 AMN18

It signals the actual level of water in the tank, and when emptied Indicator lamp lighted ON signals water presence in fuel filter.
to min the red LED will start to flash.

If this indicator is ON, please clean the

Check water level in the tank during Ma- fuel filter!
chine run.

Engine glowing indicator lamp

Cooling liquid indicator lamp
AMN19

AMN13
Signals engine warming up before cold start. As per engine
Not wired. specifications.

Air conditioner indicator lamp Spreader indicator lamp

AMN14 AMN20

Indicator lamp signals air conditioner is ON (optional). This indicator lamp signals the spreader is ON (optional).

Indicator lamp to protect against engine over-

CRAB mode indicator lamp
load (ANTISTALL)
AMN15
AMN21

Indicator lamp signals the drum is set to CRAB mode. This indicator lamp signals the ANTISTALL is ON.

Indicator lamp for soft starting to move and stop-

ping to move Sprinkling pump indicator lamp
AMN16
AMN22

Indicator lamp ON signals the mode of soft starting to move and

Indicator lamp signals sprinkling pump is ON.
stopping to move is ON.
Intermittent flashing of this indicator lamp signals an error code
for a defect within Machine travel system.
Constant speed indicator lamp
AMN23
Shut down the Machine and call service
organization in respect of failure repair This indicator lamp signals the constant speed mode is ON.
on the Machine travel system!!!

Alarm lights indicator lamp

AMN24
ASC indicator lamp
AMN17
This indicator lamp signals alarm lights are ON.
Not wired.

AV 110 X, AV 110 X4 51

2.6. Controls & Dashboard Instruments

Engine diagnostics (30)
Use the connector to connect ECM (Electronic Control Module)
and diagnostics trouble.

Note
ECM processes engine function data and controls the engine.
Sensors pick up information on engine function and malfunc-
tions and transfer it to ECM. The control module analyses input
and returns commands for the engine to function properly. Mal-
functions and other data is identified and stored in ECM memo- 30
ry. This data will be transferred after connecting a service device
(notebook) to connector.

401613

Steering wheel positioning (31)

It is used to facilitate boarding and leaving the Machine by its
operator.
Release lever (A) to position the steering wheel in the direction
away from the column axis towards a dashboard.

400125

The lever (A), when shifted out, can be arrested in any position.

400126

52 AV 110 X, AV 110 X4

OPERATION MANUAL
Operator seat (32)
Seat adjustment:
1. Backrest position
2. Arm support position and lifting 2
3
3. Seat turning
4. Seat shifting 6
5. Seat springing stiffness according to weight indicator. 1

6. Seat height – grasp the seat and lift slowly to adjust seat
height in its next higher position and lock it there. Once
lifted to its highest position, the seat will drop back to its
lowest position. 4
5
400122

Adjust your seat before driving !

Driver must be fastened with the seat
belt while driving!

400253

AV 110 X, AV 110 X4 53

2.6. Controls & Dashboard Instruments

How to swivel operator’s place:
Operator’s place can be swivelled within the range of 56° when
accelerator pedal is pressed. Once the pedal is released the op-
erator’s place is locked (arrested) in one of 4 positions.

Seat switch:
Seat switch is located in its cushion.

• Description of seat switch function:

It is used to interlock the engine starting or to stop the Ma-
chine if no operator sits on the seat.
MAX 56°
401614
• Interlocking of engine starting:
When operator is not sitting on the seat the Machine cannot
be started.

• Machine stopping:
If operator stands up from the seat while driving then the
Machine will stop following 8 seconds.

• Machine starting to move:

Its operator must sit down on the seat and shift the travel
controls (1) to neutral (N) and then select direction of run-
ning.

Do NOT load seat switch with other ob-

jects!

Documentation stowage box

The locker for documentation is located on the seat’s rear side.

400123

54 AV 110 X, AV 110 X4

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OPERATION MANUAL
Cut-out box (33)

It contains F1 - F8 fuses.
F1 - 20 A front, rear headlamps
F2 - 15 A roof lights, light switches, traffic-indicator lights
F3 - 15 (30)A horn, beacon, extra lights, mounting socket
F4 - 5 A clusters
F5 - 10 A travel electronics, backing horn, brake lights F15
F6 - 15 A sprinkling
F7 - 7,5 A vibrations, CRAB (edge cutter)
F8 - 1 A PowerView display
F15 - 30 A cabin wiring 401615

Other fuses located on the Machine

At battery disconnector
F9 radio (as per car radio manufacturer)
F10 - 30 A ECM power supply

401616

AV 110 X, AV 110 X4 55

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OPERATION MANUAL

ERROR MESSAGES

Error message Signature

“WAIT TO START PREHEATING” is displayed The ECU is broadcasting a ‚Wait To Start‘message. Engine manufacturers
typically recommend against starting the engine while the ECU is
broadcasting this message. Once the ECU stops broadcasting this
message,this screen will no longer be displayed on the Power View.

“CANBUS FAILURE” is displayed The Power View has not received any valid J1939 CAN messages for at least 30
seconds.

“TIMEOUT ECU NOT RESPONDING” is The Power View sent a request to the ECU for Stored Fault Code (DM2)
displayed information, and the ECU did not respond to the request. This message on
the PowerView indicates the ECU may not support Stored Fault Code (DM2)
functionality over J1939.

“NO STORED CODES” is displayed The Power View sent a request to the ECU for Stored Fault Code (DM2)
information, and the ECU responded. There are zero stored codes.

“NO GAGE DATA” is displayed The Power View has no record of gages connected to the RS485 bus.

“NO DATA” is displayed in place of The Power View has not received data for the selected parameter for at least
a parameter value 5 seconds.

“NOT SUPPORTED” is displayed in place of The ECU is sending a message that it does not support this parameter.
a parameter value

“DATA ERROR” is displayed in place of The ECU is sending a message that there is a data error with this parameter.
a parameter value Or (PV101 only) FUEL LEVEL has been selected for display, ANALOG INPUT has
been set to FUEL LEVEL, but no Murphy Fuel Sender has been connected to
the analog input.

One of the 4-UP quadrants is empty No parameter has been selected for display in this quadrant.

Display is not readable, either very dim or The LCD contrast may have been over or under adjusted. Press and hold
very dark the MENU key for approximately 5 seconds. This will reset the LCD contrast
setting to factory default.

AV 110 X, AV 110 X4 75

2.7. How to Control and Use the Machine

28 29

J1939

MAN
1
0 IDLE

2 AUT
kg IDLE

15 14

12
19

1 1

0 N

401707D

76 AV 110 X, AV 110 X4

OPERATION MANUAL
2.7.1. Start-up of the engine
Check daily before engine starting the amount of oil in the engine and hydraulic tank, cooling liquid in the cooling circuit, fuel in fuel
tank, water level in water tank. Confirm no loosened, worn or missing parts exist on the Machine.

Start the engine only from the driver’s control stand! Use alarm horn to signal the engine starting and
check nobody is endangered by starting the engine!

How to start:
- Switch ON the battery disconnector (55).
- Insert key in the ignition box (12) in “0” position and switch over to “I” position.
- All indicator lamps on clusters (28 and 29) will light up.
- With that the brake, recharging, neutral and WTS indicator lamps on clusters (28) and (29) will remain ON.
- If you leave the key in ”I“ position for over 5 seconds then the acoustic alarm will switch ON – to warn operator about the
battery discharged (acoustic alarm will turn OFF once engine is started). Unless it is started within 2 minutes, please get your
key back to “0” position before starting the engine again.
- Wait until WTS indicator lamp goes OFF (14).
- Use alarm horn on combined switch (19) to signal engine starting.
- Turn on IDLE engine idling switch.
- Turn the key to “II” position to start the engine.
- On cluster (28), following the starting, recharging indicator lamp shall go OFF.
- Once the Machine has started to move the neutral lamp and brake lamp will go OFF.

Note
If starting is unsuccessful, please turn your key back to ”0“ position. Unless engine starts even after 3 attempts – please check the oil
system.
If recharging indicator lamp or hydraulic oil overheating indicator lamp will light up with the engine running then the audible alarm
will go ON and the engine will stop after two minutes.
With air filter lamp or hydraulics filter lamp lighted up – audible alarm will go ON, engine will continue running.

Starting is interlocked:
- unless travel controls (1) are in neutral position (N)
- unless operator is sitting on the seat
- emergency brake (8) function is enabled.

Use switch (15) designed for stepping the idling, with IDLE turned ON, so to select idling speed from 800 ÷ 1000 rpm with the engine
heated to 30 °C (86 °F). The newly selected RPM will be stored in engine ECM and remain adjusted for next engine starting.

Do NOT start the engine for over 30 seconds. Wait 2 minutes before any next starting.
When starting at low temperatures the recharge indicator lamp will remain ON accompanied by a sound
alarm – increase engine rpm adequately – the indicator lamp will go OFF.
Following the engine start let the engine idle at increased rpm for 3÷5 min.
Steep rpm increase or decrease is inadmissible – it may damage the engine.
Do NOT let the engine idle for over 10 minutes – any idling longer then that may cause fouling of injec-
tors, piston rings, or valves to get seized!
Unless oil temperature reaches min. 60 °C, then the engine will not be lubricated sufficiently – do not
load the engine fully!

AV 110 X, AV 110 X4 77

2.7. How to Control and Use the Machine

-
+
12
0
V
4 + 3
2
12
0 V
1

401705

78 AV 110 X, AV 110 X4

OPERATION MANUAL
How to start via cables from external power source:

Starting voltage from external power source shall be the voltage of 12V.
Follow unconditionally the operation sequence below.

1/ Connect one end of (+) cable pole to (+) pole of the battery discharged.
2/ Connect second end of (+) cable pole to (+) pole.
3/ Connect one end of (–) cable pole to (–) pole of external battery.
4/ Connect the second end of (–) cable pole to such part of started Machine which is fix-wired with the engine (or with the engine
block itself).
When started, disconnect the battery jump cables in reverse order.

Do not connect (–) pole cable to (–) pole of discharged battery of the Machine being started! There is
risk of strong sparking in course of starting followed by explosion of battery-generated gas.
Make sure the non-insulated parts of the battery jump cable clamps do NOT contact each other!
Make sure the jump cable connected to (+) pole of the battery does NOT come into contact with electri-
cally conductive parts of the Machine – danger of short circuit!
Do NOT lean over the battery – risk of electrolyte burn!
Rule out any presence of flammable sources (open flame, burning cigarettes, etc.)
Do NOT confirm voltage presence in a wire through sparking via Machine frame!

AV 110 X, AV 110 X4 79

2.7. How to Control and Use the Machine

29

13

J1939

MAN
1
0 IDLE

2 AUT
kg IDLE

1 1

0 N

401707E

80 AV 110 X, AV 110 X4

OPERATION MANUAL
2.7.2. Travel and reversing

Before starting to move, please check the area in front and behind the Machine is clear and with no
persons or obstructions present!
Use loud horn to signal engine starting and wait long enough for those persons present to leave the in
time the area round the Machine or the area beneath the Machine!
Operator must sit on the seat before the Machine starts moving! If the operator gets up from the seat
during the Machine travel then the Machine will stop and brake.

Machine travel and reversation:

Select travel direction:
Start the engine. Adjust max engine rpm via accelerator control (13)
Get the Machine moving by shifting travel controls (1) from (N) zero position to (0) neutral position and then by selecting a direction
of running.
Shift the controls (1) to opposite direction to change the direction of Machine travel.

Travel speed selection:

Travel speed corresponds to the deflection magnitude of travel controls (1) from zero position (0).
Travel speed can continuously be altered using speed potentiometer (2) within the range of MIN (turtle) to MAX (rabbit).
If the speed potentiometer (2) is in MIN position then the Machine is unable to start moving.

Note
The instantaneous stopping of the Machine by means of travel controls (1) applies to all travel modes of the Machine.
Shift the travel controls (1) to opposite position via (0) and then return to (0) position within the interval of 1 second to stop the Ma-
chine – the engine will continue to run.

Travel modes of the Machine:

• RAMP (soft starting to move and stopping to move)
• CONSTANT SPEED (continuous Machine drive)
• ANTISTALL (engine protection against overload)
• CRAB (extended track of the Machine)

Travel in RAMP mode

The function of soft starting to move or stopping to move prevents from forming the waves when compacting the bitumen surface
during Machine travel.

Attention, in this mode the Machine stopway is longer!

Use speed potentiometer (2) to adjust the speed, and use travel control (1) to adjust travel direction.
Press pushbutton (3) to switch ON/OFF this function, indicator lamp on cluster (29) will light up to signal this function.
Move travel controls (1) to opposite position via (0), and then return it back to (0) position within 1 second interval to stop the Machine
– the engine will remain running.
Following the travel controls (1) moved to neutral (N) the function will be OFF!
Shift travel controls (1) to neutral (N) position, press pushbutton (3) – the function will become enabled again.

Note
You may switch ON the function during Machine travel.

AV 110 X, AV 110 X4 81

2.7. How to Control and Use the Machine

29

13
kg

J1939

MAN
1
0 IDLE

2 AUT
kg IDLE

20

1 1

0 N

401707F

82 AV 110 X, AV 110 X4

OPERATION MANUAL
Travel in CONSTANT SPEED mode
This function is used to maintain continuous travel while the Machine is ascending or descending.
AMN23

Use speed potentiometer (2) to adjust travel speed and use travel controls (1) to adjust its direction.
Use switch (20) to turn ON/OFF the function, indicator lamp on cluster (29) will light up to signal this function.
Shift the travel controls (1) to opposite position via (0) and then return to (0) position within the interval of 1 second to stop the Ma-
chine – the engine will continue to run.
Swivel the travel controls (1) from position (0) and the Machine will start moving.

Note
The function can be turned ON during Machine travel.

Travel in ANTISTALL mode

It is used to protect against engine overload on steep grade or with the Machine sunk.
AMN21

Control unit will automatically reduce the power take-off through lowering the set rpm (rpm of travel hydraulic motor) independently
of travel control position. Thus the pulling power (of the travel hydraulic motor) will increase – the engine will get relieved.

Switch OFF the function of soft starting to move and stopway via switch (3) if this function is turned
ON!
Before turning ON the switch (20), please use accelerator control (13) to adjust engine’s max rpm!

Use speed potentiometer (2) to adjust travel speed, and use travel controls (1) to adjust its direction.
Use switch (20) to turn ON/OFF this function, the indicator lamp on cluster (29) will light up to signal this function.
Shift the travel controls (1) to opposite position via (0) and then return to (0) position within the interval of 1 second to stop the Ma-
chine – the engine will continue to run.
Swivel the travel controls (1) from position (0) and the Machine will start moving.

When having overcome a difficult terrain, please turn OFF the switch!

AV 110 X, AV 110 X4 83

2.7. How to Control and Use the Machine

29

J1939

MAN
1
0 IDLE

2 AUT
kg IDLE

5 6
6 5

1 1

0 N

401707G

84 AV 110 X, AV 110 X4

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OPERATION MANUAL
Travel in CRAB mode
This function is used to adjust extended track during Machine travel.

Use potentiometer (2) to adjust travel speed, and use travel controls (1) to adjust its direction.
Press pushbuttons (5) and (6) on travel controls (1) to control the Machine in CRAB mode, and at the same you may turn the Machine.
Shift the travel controls (1) to opposite position via (0) and then return to (0) position within the interval of 1 second to stop the Ma-
chine – the engine will continue to run.
Swivel travel controls (1) from (0) and the Machine will start moving.

Turning ON:
Press button (5) to deflect the front drum to the right and press button (6) to deflect to the left, the indicator lamp on cluster (29) will
light up to signal this function.
Max deflection of the front drum to both sides is 180 mm.

Turning OFF:
Press and hold down pushbutton (4) to reset CRAB mode.
Indicator lamp on cluster (29) will go OFF to signal CRAB mode has been reset.

Note
If the Machine is equipped with cutter and final compactor, then pushbuttons (5) and (6) on travel control (1) on the same side where
it has been mounted, are used to control it.
Then pushbuttons (5) and (6) on the second travel control (1)) are used to control the Machine in CRAB mode.

Take special care when Machine travels in CRAB mode near constructed facilities so to avoid their dam-
age due to any collision (hitting)!
If necessary, fold the external mirrors!

AV 110 X, AV 110 X4 85

2.7. How to Control and Use the Machine

28

16
13

0
17

J1939

MAN
1
0 IDLE

2 AUT
kg IDLE

18

7 7
1 1

0 N

401707H

86 AV 110 X, AV 110 X4

OPERATION MANUAL
Machine travel and reversation incl. vibrations
Adjust max engine rpm via accelerator control (13), and adjust
travel speed via speed potentiometer (2).
Use selector switch of the vibrating drum (16) to choose vibra-
tion (front / both / rear), and use vibration amplitude selector
switch (17) to choose high or low amplitude.

Vibration manual switching ON/OFF mode (MAN):

Use switch (18) to turn ON/OFF this function.
Press button (7) on travel control (1) to switch ON the vibration.
Indicator lamp on cluster (28) lighted up will signal this func-
tion.
Press button (7) on travel control (1) again to switch OFF vibra-
tion.

Note
MAN mode enables to switch ON vibration on stationary Ma-
chine, the travel controls (1) shall be in (0) position.
You can switch OFF the vibration by shifting travel controls (1)
to neutral (N) position.

Automatic vibration switching ON/OFF mode (AUT):

Use switch (18) to turn ON/OFF this function.
Press button (7) on travel control (1) to switch ON vibration.
Indicator lamp lighted up on cluster (28) will signal vibration
function.
Vibration will automatically switch ON at travel speed over 0,5
km x hour–1 (0,3 MPH).
Vibration will automatically switch OFF at travel speed below 0,5
km x hour–1 (0,3 MPH).
Automatic vibration function remains enabled even after travel
controls (1) have been moved via position (0).

Note MA
25 X
Vibration can be switched OFF through shifting travel controls %
(1) to neutral (N) position. MAX
15%

For the maximum permissible slope gra-

dient when driving uphill and across the 401699A
slope gradient, see figures.
The values given are lower depending
on adhesive conditions and the machine
instantaneous weight!

MA
X
30%

401699

AV 110 X, AV 110 X4 87

2.7. How to Control and Use the Machine

28

13

J1939

MAN
1
0 IDLE

2 AUT
kg IDLE

14

12

7 7
1 1

0 N

401707I

88 AV 110 X, AV 110 X4

OPERATION MANUAL
2.7.3. Emergency stop of the Machine

Apply this in the event of failure where the engine is unable to be shut off via the key in the ignition box,
or through shifting the travel controls (1) to position (0)!

How to switch ON:

Press emergency brake button (8) and the Machine will brake, engine will turn OFF and the acoustic alarm will start.
On cluster (28) the indicator lamps for seat switch, parking brake, recharging will light up.

How to switch OFF:

Turn the press button in the direction of arrows and the acoustic alarm will get turned OFF.
On cluster (28) the parking brake indicator lamp and neutral indicator lamp will remain ON.
Shift travel controls (1) to neutral (N) position, the Machine can be started again in this position.

Do NOT use emergency brake to stop or switch OFF the engine during normal operation of the Machine!

2.7.4. How to stop the Machine and its engine

Press button (7) on travel control (1) to switch OFF vibration, indicator lamp on cluster (28) will go OFF.
Stop the Machine through shifting travel controls (1) to neutral (N) position.
Use accelerator control (13) to adjust minimal engine speed.
Turn on IDLE (14) engine idling switch.
Switch over the key in the ignition box (12) to “0“ position, and tilt back the ignition box lid to close it.

Do not stop hot engine instantly but keep it running idle for 3 minutes. The engine and turbocharger
will get cooled down slowly and evenly!
Travel controls (1) shall be always in neutral (N) position!
Switch OFF the battery disconnector during Machine shutdown!

AV 110 X, AV 110 X4 89

2.7. How to Control and Use the Machine

2.7.5. Machine parking
Shut down the Machine on flat and solid surface at a point with no potential of natural hazard (landslides, possible flooding, etc.)
Following the engine stop, before leaving the Machine, please disconnect its battery disconnector (55).
Clean the Machine to remove dirt (scrapers and drums).
Make overall inspection of the Machine and repair any defects that have occurred during operation.
Lock the Machine covers and its cabin.

3351

Switch off the battery disconnector no sooner than 30 seconds after removing the key from the igni-
tion switch.
30 sec Keeping of the time limit is necessary for saving the data of the ECM motor.
0

3351

Do NOT stop hot engine instantly, but instead let it idle for 3 minutes. The engine and turbocharger will
cool down slowly and evenly!

90 AV 110 X, AV 110 X4

OPERATION MANUAL
2.7.6. How to lift and let down the bonnet
Stop the Machine, shut off the engine, and disconnect battery „0“ „I“
disconnector (55).

Lift the bonnet with the engine shut off

and battery disconnector disconnected!

401678

Lift the bonnet

Remove control lever and insert in the hand pump.
Turn the bonnet lifting valve clockwise till the stop, do not tight-
en the valve with force.
Pump to lift the bonnet.

401239

When lifted, secure bonnet with hydraulic cylinder valve against

any descent.

With the bonnet lifted, NEVER turn the

Machine (right/left), hazard of damage
to the bonnet and cabin!

401621

Let down the bonnet

Unlock bonnet via hydraulic cylinder valve.
Turn anticlockwise the valve designed to lift the bonnet, the
bonnet will start to descend.
Confirm safe touch-down of the bonnet.
Remove control lever and put it inside Machine cabin.

Confirm no other persons are endan-

gered with the bonnet descending!
NEVER leave limbs within the bonnet de-
scent area!

401242

AV 110 X, AV 110 X4 91

2.7. How to Control and Use the Machine

29

J1939

MAN
1
0 IDLE

2 AUT
kg IDLE

11

10

401707J

92 AV 110 X, AV 110 X4

OPERATION MANUAL
2.7.7. Sprinkling
It is used to sprinkle the Machine drums.
Switch ON one of two sprinkling pumps via sprinkling pumps selector switch (11).
Indicator lamp on cluster (29) will signal the function of switching ON the sprinkling pump.
Green LEDs signal water level in the tank, red LED flashes when emptied to min.
Using the potentiometer of the watering cycle interval (10), set the watering intensity within the range of MIN / MAX.
The watering intensity depends on the driving speed; the standing machine performs watering only if the potentiometer (10) is set
to MAX.
Using the watering button (9), it is possible to switch on the additional watering of drums, e.g. before driving on a compacted bitumen
surface.

Check water level in the tank during Machine operation.

We recommend to alter the pumps following 100 motohours in order to ensure their uniform wear.

AV 110 X, AV 110 X4 93

2.7. How to Control and Use the Machine

2.7.8. Ammann edgecutter
Edge cutter and compacter are options supplied upon request
of the customer. They are not included as standard accessories
of the machine.

To additional assembly use appropriate

manual.

Scraper plate location.

401635B

Scraper plate
1 - Name - always mentioned only in the English version 2
2 - Type
3 - Serial number 3
3459

4 - Maximum weight TYPE

AMMANN CZECH REPUBLIC a.s. 4

5 - Year of manufacture Náchodská 145
549 01 NOVÉ MĚSTO NAD METUJÍ
SERIAL NUMBER

CZECH REPUBLIC
MAXIMUM MASS
DESIGNATION

YEAR OF CONSTRUCTION

MADE IN CZECH REPUBLIC

1 5

3459

How to activate the cutter

Open the valve of disc sprinkling on the edge cutter arm.

401635

Turn the switch of sprinkling (11) on to the position II.. Sprin-

kling of the disk is connected to the circuit of sprinkling of the
front tread.

J1939

MAN
1
0 IDLE

2 AUT
kg IDLE

11
401709

94 AV 110 X, AV 110 X4

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OPERATION MANUAL

Make sure nobody is endangered when 6

5
the edge cutter is started!

Press button (5), (6) (see up/down symbols on the button) to set
the edge cutter to the required position.
The required position is being set while the button is pressed.
After reaching the limit position in either direction, the cutter
will automatically stop.

401710

The cutting disc (2) can be replaced for the compacting disc (3).
To replace them, dismantle 6 bolts holding the compacting disc
3
on the rear strap. Fix the unused cutting disc to the rear right 2
strap of the drum by two bolts.

401636

2.7.9. Infra thermometer

It is activated by turning on the key in the switch box (12) and it
measures the temperature of the bitumen surface being rolled.
The temperature is sensed by a sensor. The measured tempera-
ture in °C is indicated on the display (27).

401639

27

401613A

AV 110 X, AV 110 X4 95

2.8. Machine transport

• The Machine may pass by its own axis between its workpla-
ces.

When moving, observe the safety mea-

sures applicable to the working site.

• When on the road, the machine should be transported on

a vehicle.

When transporting the machine on a ve-

hicle, observe the regulations in force in 1 1
the given territory.

When loading and unloading, the ve-

hicle transporting the machine must
be braked and mechanically protected 2
against accidental movement using 3
9
scotch blocks 3.
401243
The machine on the vehicle must be
properly tied and mechanically secured
against longitudinal and lateral dis-
placement as well as against tipping 1.
The drums must be secured using scotch
blocks 2.

96 AV 110 X, AV 110 X4

OPERATION MANUAL
2.8.1. How to load the Machine 11 000 kg
(24 250 lb)

Use loading ramps or a crane to load the Machine on its trans-

porting vehicle. Lmin = 5 m Lmin = 5 m
2x min 3000 kg 2x min 3000 kg
For loading with crane the Machine is fitted with lifting lugs. (2x min 6620 lb) (2x min 6620 lb)

When loading and unloading the machine or its

parts, it is necessary to observe the provisions of
ČSN ISO 12480-1 and to use slings under ČSN EN
1492-4+A1.

Before lifting, the Machine joint must be 401644

secured against slight turning.

How to secure the joint:

Use pin 1 and safety pin (lock) 2 to secure the joint before load-
ing.

Observe safety regulations when load- 1

ing and unloading!
Use the crane of sufficient loading capac-
ity! 2
Use corresponding and unbroken rig-
ging of sufficient loading capacity!
The Machine must be tied to the lifting 401647

lugs on the Machine!

Only a trained person (slinger) may carry
out the tying of the Machine!
Keep off the area beneath the hanging
load!

AV 110 X, AV 110 X4 97

2.9. Special conditions to use the Machine

2.9.1. Machine towing
To provide for towing the Machine is equipped with two lugs on
front frame, and with two lugs on rear frame.

A Machine sunk can be hauled for a short

distance if the engine is running and the
travel drive and steering do work. Op-
erator on towed Machine shall steer the
Machine in the direction of hauling.

Unless the engine works, or a defect ex-

ists within the hydraulic system, or travel
pump is broken, then you must brake off 401246

the Machine and short-circuit the hy-

draulic circuit.No person may stay on the
Machine towed!
When braked off and hydraulic circuit for
the travel is short-circuited, this means
that all the brakes are disabled!
Before braking off secure the Machine
with wooden scotch blocks against start-
ing to move!
Do NOT touch hot parts of the Machine,
burn hazard!

Switch OFF battery disconnector (55).

Lift bonnet and secure via hydraulic cylinder valve.

Travel pumps short-circuiting:

• Remove the lever A, B.

C
401645

• Adjust washer C, D to position 2.

1 2

401706

98 AV 110 X, AV 110 X4

OPERATION MANUAL
• Reinstall lever A, B.
• Move levers to horizontal position.

401645B

How to brake off the Machine:

Before braking off secure the Machine

with wooden scotch blocks against start- 2
ing to move!
1
3
Remove hose (3) away from the clip.
Disconnect hose (1) in point (2).
Connect hose (3) into point (2) .

Connect battery disconnector (55).

Switch over the key in ignition box to “ I“ position. 410016

Note
If the key remains in “I“ position for more than 15 seconds the
acoustic alarm will switch ON – to warn operator the battery has
been discharged.
Turn the bonnet lifting valve to the right, up to its stop, do not
tighten with force.
Insert control lever into the hand pump and start pumping until
brake indicator lamp on cluster (28) goes OFF.
Now the Machine is braked off, and it will be possible to tow it
away.

401239

Due to leakage the pressure in the brakes

may lower in course of towing.
Check regularly the Machine brakes do
not become hot in course of towing the
Machine.
If brake indicator lamp will go ON in
course of towing, stop towing the Ma-
chine and start pumping until the indi-
cator lamp goes OFF!
478320 h
When towing is completed, secure the
Machine with scotch blocks against its
driving away, and carry out the applica-
tion of its brakes!
400111K

AV 110 X, AV 110 X4 99

2.9. Zvláštní podmínky použití stroje

How to brake the Machine:
Turn the bonnet lifting valve to the left, up to its stop, do not
tighten with force.
Put the hose (1) and (3) to its original condition.
Move levers to original position
- Remove the lever A, B.
- Adjust washer C, D to position 1.
- Reinstall lever A, B.
Turn fully the bonnet lifting valve to the right, DO NOT tighten
with force.
Unlock bonnet via hydraulic cylinder valve.
Turn the bonnet lifting valve to the left, bonnet will start to de-
401645
scend.
Confirm safe touch-down of the bonnet.
Remove control lever (44) and put it back in the Machine cabin.

1 2
Confirm no other persons are endange-
red with the bonnet descending!
NEVER leave limbs within the bonnet
descent area!

When operating the machine under nor-

mal conditions when the hose with the
(3) is not connected at the point (2), the
function of “Emergency Hydraulic Ma- 401706
chine Brake Releasing”, the hose with (1)
must always be connected at the point
(2)!!!
No persons may be on the towed roller
with a non-functional engine.
After towing the roller away, restore the
roller into original condition!

For towing purposes, use only intact tow-ropes or towing-bars with a sufficient capacity 1.5 times high-
er than the towed machine weight. It is banned to use chains for towing the machine!
It is necessary to keep the minimum departure from the direct towing angle. The maximum departure
is possible at an angle of 30°.
When towing, it is necessary to ensure the continuous movement. Do not exceed a towing speed of
more than 2 km/hour (1.2 mph). Do not tow the machine for a longer distance than 300 m (0.19 mi).
The size of the towing machine should correspond to the size of the towed machine. It must have a suf-
ficient traction force (power), weight, and brake effect.
Do not start the engine when towing.
When towing downhill using a rope, another towing machine must be connected to the rear part of the
damaged machine. Thus it is possible to prevent an uncontrolled movement of the damaged machine.

Note
These are general requirements for safe towing of a damaged
machine under normal conditions. Please consult with your
dealer any and all different situations that may occur while tow-
ing the Machine.

100 AV 110 X, AV 110 X4

OPERATION MANUAL
2.9.2. How to operate the Machine during its 2.9.5. Machine operation at high altitudes
running-in
With the altitudes increasing the engine power drops due to
Do NOT load the Machine at its full capacity when putting the lower atmospheric pressure and lower specific weight of intake
new Machine into operation or following its major overhaul dur- air.
ing the first 30 hours!
The engine power is affected by the envi-
ronment in which the machine is working.
2.9.3. Operating the Machine at low The machine may be used up to a maxi-
temperatures mum altitude of 3,658 m (12,000 ft).
Compacting during winter season depends on the content of
fine particles and water in the soil being compacted. With the
temperature dropping below freezing point the soil becomes 2.9.6. Machine operation within very dusty
more solid and harder to compact. environment

At the temperatures below 0 °C (32 °F) it is possible to compact While in very dusty environment, please
only dry soils (and stony loose materials), or carry out rapid com-
cut short the intervals of cleaning and
paction of non-frozen materials (before soil gets frozen).
replacing the air filter elements; and the
replacement intervals of cabin dust fil-
Set up the Machine for operation at low temperatures: ter, and cut short the intervals of clean-
ing the coolers.
• Check concentration of engine cooling liquid.
Recommended interval of cleaning is 1x
• Exchange motor oil for the one recommended for given ex-
per week.
ternal temperature range.
• Use hydraulic oil of corresponding cinematic viscosity.
• Use winter diesel oil.
2.9.7. Driving with vibrations on compacted
• Confirm battery has been recharged. and hard materials

A precondition for proper starting at low temperatures is that During Machine travel with vibration the drums may loose con-
the battery is OK. The Machine can be used at its full capacity tact with the materials being compacted (so called vibro-stroke)
only after the media have been heated to their operating tem- due to high level of compaction of the background material or
peratures. travel with vibration on hard materials. This condition will come
to light in the form of increased vibration transfer into Machine
frame and onto operator’s control stand. The vibro-stroke can
partly be eliminated through the increased travel speed.
2.9.4. Machine operation at high temperatures
and humidity
It is banned to work in vibro-stroke mode
The engine power lowers with the air temperature and moisture in the long term!
increasing. Due to the fact that both these factors reducing the In extreme cases there is Machine dam-
engine power, are independent on each other, it is possible to age hazard or operator’s health hazard!
describe their impact as follows:
- each 10 °C (18 °F) of temperature rise means power drop
by up to 4 % (at constant humidity)
- each 10 % of RH increase means power drop by up to 2
% (at constant temperature).

At ambient temperatures when hydraulic oil temperature is

constantly round 90 °C (194 °F), we recommend to exchange oil
for the one with cinematic viscosity of 100 mm 2/s.

AV 110 X, AV 110 X4 101

102 AV 110 X, AV 110 X4

104 AV 110 X, AV 110 X4

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3.1. Safety and other measures for machine maintenance

3.1.1. Safety of machine maintenance 3.1.2. Fire precautions during operation media
exchanges
Carry out lubrication, maintenance and adjustments:
• By professionally trained personnel • In terms of fire hazard the flammable liquids used on the
Machine have been divided into three hazard classes:
• In line with safety instructions given in the Operation Man-
ual IInd Hazard class – Diesel oil
• According to schedule given in the Lubrication Chart follow- IVth Hazard class – mineral oils, lube greases
ing the hours actually worked • Oil exchange point shall be located so it does not interfere
• On the machine located on flat solid surface, secured against with the explosion or fire hazard area.
self-motion (scotch blocks), and this always with the engine • It shall be identified with notice boards and signs of no
OFF, key removed from ignition box, and the wiring cut off smoking and no use of open flame.
• On machine parts cooled out • Handling area shall be sized so the capture the amount to
• After having cleaned the machine, lubrication points and flammable liquid equal to the capacity of biggest vessel,
maintenance locations transport container.
• Using proper, undamaged tools • It must be equipped with portable fire extinguishers.
• Through replacement with new original parts as per the • To handle the oil, Diesel oil, please use such vessels like met-
Spare Parts Catalogue al barrels, canisters or sheet-metal cans.
• With sufficient lighting of the entire machine in the event of • Transport containers shall be properly closed when stored.
lowered visibility and at night • Vessels shall have one opening, be stored with the opening
• so the guards and safety elements are reinstalled again on top, and secured against any flowing out or dripping of
upon work completion their content.
• through retightening bolted connections – with torque • Vessels shall be designated with indelible inscription indi-
specified, and through checking the connection tightness cating the content and flammability class.
• with the operation media heated – beware of burns – use
recommended media, only

Upon completion of the adjustment or

maintenance, please examine the func-
tion of all safeguard equipment!

AV 110 X, AV 110 X4 105

3.1. Safety and other measures for machine maintenance

3.1.3. Ecological and hygienic principles Ecological principles
When operating or maintaining the Machines the user shall be
liable to follow the general principles of health and environment The media of Machine’s individual sys-
protection according to the laws, ordinances and regulations in tems, and some of its parts after having
individual territories of the Machine use. been discarded (dismantled, media ex-
changed) become waste with hazardous
properties against the environment.
Hygienic principles
• Crude oil products, cooling system media, battery media • This category of waste products includes the following in
and coating compositions incl. thinners are materials harm- particular:
ful to health. Workers coming into contact with these produ-
- Organic and synthetic lubricating materials, oils and fu-
cts during machine operation or maintenance shall be liable
els
to follow the general principles of their own health protecti-
on and conform to the safety and hygienic manuals of these - Cooling liquids
products’ manufacturers. - Battery media and the batteries themselves
• We call your attention to the following in particular: - Cooling system media
- eye protection and skin protection during work with the - Cleaners & preserving agents
batteries
- All dismantled filters and filter elements
- skin protection during work with crude oil products,
coating compositions or cooling liquids • All used and discarded hydraulic or fuel hoses, rubber-metal
and Machine’s other elements, made dirty due to the above-
- proper hand washing upon work completion and before mentioned products.
any meal; use adequate reparation cream to treat your
hands
- adherence to the instructions given in this manual. The given materials and parts, when
scrapped, shall be handled compliant to
the respective national regulations on
• Always store the crude oil products, cooling system media environmental protection, and in line
and battery media, and coating compositions incl. organic with the health protection regulations,
thinners, and also the cleaners and preserving agents, in the as well.
genuine, original and properly labelled packages. Do not
admit any storage of these materials in unlabelled bottles
or in any other vessels with regard to the hazard of mistaken
identification (faulty change).
• When skin, mucosa, eyes are accidentally stained, or va-
pours inhaled, immediately apply the first aid principles. In
the event of accidental use of these products get prompt
medical attention.
• When working with the Machine in cases where the Machine
has platform fitted, cabin windows are left opened, always
use ear protectors of adequate type and version.

106 AV 110 X, AV 110 X4

3.2. Media specification

3.2.1. Engine oil Viscosity Diagram

2412

Engine oil has been specified as per its performance classifica-

tion and viscosity classification.

Performance classification under

API (AMETICAN PETROLEUM INSTITUTE)
CCMC (COMMITE OF COMMON MARKET AUTOMOBILE CON-
STRUCTORS)
ACEA (ASSOTIATION DES CONSTRUCTEUERS EUROPPÉENS DE
AUTOMOBILE)

Viscosity classification
To determine SAE (SOCIETY OF AUTOMOTIVE ENGINEERS) vis-
cosity class the ambient temperature and type of operations at
the place where the Machine will be used are decisive.
The use of admissible oil under API: CH-4/SJ; CI-4
CCMC DHD-1
ACEA: E-5
API CI-4 oil is recommended as especially appropriate.
All the year round: SAE 15W-40, refer to Fig.

Note
Exceeding low temperature limit leads to no engine damage; it
may only cause some starting difficulties.
It is convenient to use universal multi-range oils so to avoid any
necessity to exchange oil due to ambient temperature.
It is possible to use synthetic engine oils when oils’ performance
and viscosity classifications correspond to the recommended
mineral oils.
Exchange periods shall be observed at the same intervals like
when mineral oils are used. 400150
To perform starting at the temperatures below 0 °C (32 °F) easier
the engine manufacturer recommends SAE 10W-30 oil.

Exceeding upper temperature limit, with

regard to oil’s reduced capabilities, must
not last for some long period.
When using oil under API CG-4/SH the
exchange interval must be reduced to
half, i.e. 125 hours.

AV 110 X, AV 110 X4 107

3.2. Media specification

3.2.2. Fuel

Diesel oil is used as the engine fuel: Use of biofuel (Diesel fuel)
• EN 590 Using the fuel mixture under the trade name of Bionafta is in
principle approved by the engine manufacturer for the engine
• ASTM D6078-78: 1-D and 2-D on the machine if it conforms to the specifications under EN
• The ASTM 2D is recommended to use as optimal one. 14214 or ASTM D6751.
Before using Bionafta on the machine, make sure that it is sup-
plied by a reputable supplier who supplies fuels corresponding
Fuel viscosity shall be over 1,3 cST at 40 °C (104 °F) to provide to the above-mentioned standards.
for fair characteristics of the liquidity and lubricating of the fuel
system components. Always ask the supplier of Bionafta for information concerning
the condition under which it can be used.

At ambient temperatures below 0 °C

(32 °F) you must use winter diesel oil. At Guarantee for the engine will be rejected
ambient when using Bionafta not conforming to
temperatures below -15 °C (5 °F) it will be the above-mentioned standards and if
necessary to use special diesel oil with the fuel system or engine is damaged as
additives for these purposes (”engine a result of using improper Bionafta!
super diesel oil”).

! CAUTION !
When using Bionafta, power can be reduced by up
to 12% depending on the used mixture of Bionafta.
Therefore, do not adjust the engine or the setting of
the injection pump for increasing the power in any
case. Never mix the fuel mixture at the place of use.
Bionafta has a higher cloud point at a low ambi-
ent temperature, which leads to the creation of
wax crystals in the fuel resulting in the fuel filter
clogging.
When using Bionafta, it is necessary to shorten the
intervals of the engine oil exchange and replace-
ment of an oil filter and fuel filter.
When changing over to Bionafta, the action of
Bionafta releases corrosion and impurities cre-
ated on the fuel tank internal walls. Impurities are
brought by the fuel to the filter catching them and
the filter must be replaced afterwards.
Bionafta has a higher ability to absorb atmospheric
moisture, which results in the condensation of at-
mospheric moisture on the internal walls of the tank
and a higher content of water in the fuel and the
need for more frequent discharging of water from
the fuel filter separators. The possibility of the oc-
currence of the problem increases in cold weather.
If Bionafta (Biodiesel) is used all the year round, it
is necessary to clean the fuel system under the en-
gine operation with a clean diesel fuel for at least
30 minutes before parking the machine for longer
than 3 months. Further, it is necessary to drain off
the fuel tank, clean it, and either fill it with diesel
fuel or minimise the occurrence of moisture and
limit the microbiological growth inside the tank.
Consult the measures with the fuel supplier.

108 AV 110 X, AV 110 X4

MAINTENANCE MANUAL

3.2.3. Cooling liquid 3.2.4. Hydraulic oil

2152 2158

Fill the engine cooling system with cooling liquid comprising 50 Only the quality hydraulic oil of performance class under ISO
% of ethylene glycol antifreezing mixture and 50 % of water. 6743/ HV (corresponds to DIN 51524 part 3 HVLP; CETOP RP 91
Do NOT use earthy (hard) water with higher content of calcium, H) shall be used for the Machine’s hydraulic system.
and magnesium which brings calculus formation, and with Fill the Machines normally with hydraulic oil that has cinematic
higher content of chlorides and sulphates which causes corro- viscosity of 68 mm2/s at 40 °C (104 °F) ISO VG 68. This oil is most
sion. appropriate for its use within the widest range of ambient tem-
Refer to CUMMINS Engine Operation and Maintenance Manual. peratures.
CUMMINS.
Max content of compounds of calcium and magnesium is 170 Hydraulic oil synthetic type
milligrams - hardness of water Hydraulic system is able to be filled with synthetic oil which, if
Max content of compounds of chlorine is 40 milligrams any leaks occur, will be degraded with no residues, via the mi-
Max content of compounds of sulphur is 100 milligram croorganisms found in water and in soil.

Do NOT use the portion of antifreeze Please consult always with oil manu-
cooling agent in cooling liquid higher facturer or dealer any switching from mi-
than 50 % (point of congelation is -36 °C neral oil to synthetic one or mixing the
[-34 °F], boiling point is 110 °C [228 °F]) oils of various brands!
unless badly required.
NEVER use the portion over 68 %!
We do NOT recommend to mutually
blend antifreeze agents. Mixing various
3.2.5. Gearbox oil
types of cooling liquid may cause loss of 2186

anticorrosion properties.
Use high-quality oil corresponding to API GL-5, or EP or MIL-L-
Check the portion of antifreeze cooling
2105 D to lubricate gearbox, pumps and drum reductors.
agent in cooling liquid with refractome-
ter always before winter season starts. Viscosity SAE 80W/90 for outdoor temperature range -10 °C ÷
30 °C (14 °F ÷ 86 °F).
When mixing antifreeze cooling agent
based on nitrides with the agent based Viscosity SAE 80W/140 for outdoor temperature range 20 °C ÷
on amines the health hazardous nitroa- 45 °C (68 °F ÷ 113 °F).
mines will form

Operating temperature of oil shall not

exceed 85 °C ÷ 90 °C (185 °F ÷ 194 °F).

AV 110 X, AV 110 X4 109

3.2. Media specification

3.2.6. Lube grease 3.2.7. Glass washer fluid

0787 2260

Use plastic lubricant with lithium content to lubricate the Ma- Use water (up to 0 °C temperature) and agent for motor vehicle
chine under the following standards: glass washers when filling the glass washer tank.
ISO 6743/9 CCEB 2
DIN 51 502 KP2K-30
Replace water with antifreeze agent at
the temperatures below 0 °C (32 °F).

110 AV 110 X, AV 110 X4

3.3. Media MAINTENANCE MANUAL

Medium Amount
Part Medium Type Brand
l (gal US)

Engine Engine oil under Section 3.2.1. 7 (1,85)

2412

Fuel tank Fuel under Section 3.2.2. 208 (55)

Hydraulic system Hydraulic oil under Section 3.2.4. 56 (14,8)

2158

Drum bearings, calliper bear-

Lube grease under Section 3.2.6. As required
ings, king pins, suspensions
0787

Cooling system Coolant under Section 3.2.3. 24 (6,36)

2152

Vibration drum AV 110 X Engine oil under Section 3.2.1. 2x5 (2x1,32)
Vibration drum AV 110 X4 Engine oil under Section 3.2.1. 2x8,5 (2x2,25)
2412

Drum drive reducer

Gearbox oil according to chapter 3.2.5. 2x2.5 (0,66)
(Valid only for AV 110 X)
2186

Gearbox pump driven Gearbox oil according to chapter 3.2.5. 1,8 (0,48)
2186

Baterry Distilled water As required

2587

Glass washer tank Liquid under Section 3.2.7. 2,75 (0,72)

2260

Sprinkling tank Water 1000 (264)

2567

AV 110 X, AV 110 X4 111

3.4. Lubrication and Maintenance Chart

After 20 hours of operation (daily)

3.6.1. Engine oil level check

3.6.2. Engine cooling liquid level check

3.6.3. Inspect the engine belt

3.6.4. Crankcase breather

3.6.5. Inspect air filter vacuum valve

3.6.6. Inspect fan condition

3.6.7. Fuel level check

3.6.8. Hydraulic tank oil level check

3.6.9. Water tank refilling

3.6.10. Inspect alarm and control devices

After 250 hours of operation (3 months)

3.6.11. Engine oil exchange

3.6.12. Inspect engine induction manifold

3.6.13. Inspect engine cooling circuit

3.6.14. Checking oil in gearboxes

3.6.15. Inspect the battery

3.6.16. Air filter sensor check

3.6.17. Watering filter cleaning

3.6.18. Machine lubrication

After 500 hours of operation (6 months)

3.6.19. Engine fuel filter exchange

3.6.20. Engine cooling liquid level check

3.6.21. Check of wiring

112 AV 110 X, AV 110 X4

MAINTENANCE MANUAL

After 1,000 hours of operation (after 1 year)

3.6.22. Inspect engine belt

3.6.23. Exchanging oil in gearboxes *

3.6.24. Vibrations system oil exchange

3.6.25. Inspect the silencing system

3.6.26. Fuel tank cleaning

3.6.27. Water tank cleaning

After 2,000 hours of operation (after 2 years)

3.6.28. Checking and adjusting valve clearance

3.6.29. Engine coolant exchange

3.6.30. How to replace hydraulic oil and filters

Maintenance as required

3.6.31. Deaerating (venting) the fuel system

3.6.32. How to replace air filter elements

3.6.33. Cleaning the water separator

3.6.34. Cleaning of coolers

3.6.35. How to clean cab ventilation filter

3.6.36. Drain water from sprinkling circuit before winter season

3.6.36. Adjustment of scrapers

3.6.38. Machine cleaning

3.6.39. Check the tightening of bolted connections

* First after 200 motohours.

AV 110 X, AV 110 X4 113

3.5. Lubrication Chart

LUBRICATION PLAN AV 110 X

CONTROL

LUBRICATE

EXCHANGE

2000

1000

500

250

20

Engine oil: SAE 15W/40 API CH-4/SJ; CI-4/SK

Hydraulic oil: ISO VG 68 ISO 6743/HV

Grease: ISO 6743/9 CCEB 2

Transmission oil: SAE 80W/90 API GL-5

SAE 80W/140 API GL-5
401712en

114 AV 110 X, AV 110 X4

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MAINTENANCE MANUAL

LUBRICATION PLAN AV 110 X4

CONTROL

LUBRICATE

EXCHANGE

2000

1000

500

250

20

Engine oil: SAE 15W/40 API CH-4/SJ; CI-4/SK

Hydraulic oil: ISO VG 68 ISO 6743/HV

Grease: ISO 6743/9 CCEB 2

Transmission oil: SAE 80W/90 API GL-5

SAE 80W/140 API GL-5
410017en

AV 110 X, AV 110 X4 115

3.6. Lubrication and Maintenance Operations

Carry out lubrication and maintenance in regularly repeated intervals as per the everyday data reading on the counter of hours actu-
ally worked.

0
478320

J1939

MAN
1
0 IDLE

2 AUT
kg IDLE

401708B

This Manual includes only the basic engine information, others are given in the Engine Operaion and Maintenance Manual which is
part of documentation supplied with the Machine.

Follow the instructions given in the Engine Operation and Maintenance Manual!

Removed or loose bolts, plugs, threaded joints of the hydraulics, etc. shall be tightened with the torque according to the charts in Sec-
tion 3.6.39. unless a different value is given with the relevant operation.

Carry out the inspection of the Machine located on flat, solid surface secured against self-motion (scotch
blocks), and this always with the engine OFF, key removed from ignition box, and with the wiring dis-
connected (unless otherwise required).

After the first 200 hours of working with a new machine (or after machine general overhaul), make the following operations:

3.6.23. The first oil exchange in drum gearbox and gearbox pumps drive

116 AV 110 X, AV 110 X4

MAINTENANCE MANUAL

After 20 hours of operation (daily)

3.6.1. Engine oil level check

• Pull out oil dipstick (1), wipe it.
• Put it back down to the stop and pull out again to read the
oil level.

Note 1

If the engine was running, wait ca 3 minutes until oil descends

into engine sump.

401655

• Replenish oil through filler-neck with the filler plug removed

(2).

401656

Note
• Low division mark L shows lowest possible oil level, high di-
vision mark H (High) shows the highest level.
• The amount of oil between Low and High marks is 1,5 l
(1.6 U.S. Quart).
• Following the refill, please wait ca 3 minutes until oil de-
scends into the sump, then check the level.

Do NOT run the engine unless there is

correct oil level in the engine.
Maintain the level between the division
lines stamped on the dipstick.
Refill the oil of identical type as stated in 400157
Section 3.2.1.

AV 110 X, AV 110 X4 117

3.6. Lubrication and Maintenance Operations

3.6.2. Engine cooling liquid level check
• Do it before starting the engine, visual inspection of the
level.
• Top up through filler neck (1).
• Keep level between ”MIN” and ”MAX” lines.
• At higher losses find out any cooling system leakage and 1
repair the cause.

Wait to remove the filler plug only after

engine coolant temperature drops below
50 °C (120 °F). If filler plug is removed at
higher temperature then the hazard of 401657
vapour scald or coolant scald will occur
due to inner overpressure effect.
MAX

MIN

Do NOT use any additives to repair

cooling system leaking into the engine
coolant!
Do NOT refill cold coolant in hot engine!
Danger of engine castings damaged.
Top up only with the coolant consisting
of antifreeze agents of identical base un-
der the Section 3.2.3.

401659

400159
118 AV 110 X, AV 110 X4

MAINTENANCE MANUAL
3.6.3. Inspect the engine belt
• Make visual belt inspection, monitor any of its damage.
Cracks perpendicular to the belt width are not considered
a damage.

When longitudinal cracks occur on the

belt, or belt edges are shattered, or ex-
tracted parts of material, then the belt
must be replaced.

400161

3.6.4. Crankcase breather

• Check crankcase breather pipe so it is not clogged due to
any deposits, fragments, chips, or in winter frozen with ice.

401661

When running the Machine during low

temperature period or under low tem-
perature conditions, make the inspec-
tions in shorter intervals.

400162

AV 110 X, AV 110 X4 119

3.6. Lubrication and Maintenance Operations

3.6.5. Inspect air filter vacuum valve
• Clean the exit slit, press to remove any dust trapped.

Note
Any dust trapped in the dust valve will automatically be emp-
tied with the Machine running.

Do NOT operate the Machine when dust

valve is damaged.
If air filter vacuum valve is damaged, re-
place it with new one of identical type!
401660

3.6.6. Inspect fan condition

• Inspect visually the fan. If damaged (e.g. missing parts of
material, cracks, shape changes, etc.), replace the fan.

401672A

120 AV 110 X, AV 110 X4

MAINTENANCE MANUAL
3.6.7. Fuel level check
• Check the amount of fuel on LH cluster signalled by LEDs,
and in case of lack of fuel, please replenish.
• Minimal amount of fuel is signalled by red LED flickering.

478320 h

400111A

• Clean tank filler cap (1) and filler neck (2).

• Unlock tank filler cap lock, turn the filler cap and remove it.
• Refill the tank up to the bottom edge of filler neck via the
strainer.
1
Note
Fuel tank capacity is 208 l (55 gal US).
2

NO smoking and no use of open flame

when at work.
Do NOT refill fuel while engine is
running. 401662

Do NOT use up fully the tank. When used

up fully the entire fuel system must then
be deaerated, which is rather hard and
demanding.
Use solely a clean recommended fuel per
Section 3.2.2.
NEVER replenish fuel in confined space.

Fuel must NOT be spilled.

AV 110 X, AV 110 X4 121

3.6. Lubrication and Maintenance Operations

3.6.8. Hydraulic tank oil level check
• Lift the bonnet.
• Check oil level in oil gauge.
• Fill up oil via the filling device using quick-coupling (1), pro-
ceed as per Section 3.6.30..

1
Tank filler neck cap (2) has been sealed.
If this seal is damaged during guarantee
period, then the Machine guarantee will
terminate.
Conduct this filling method as emer-
gency one – not recommended by 401664
manufacturer!
Oil level shall always be visible in oil
gauge! MAX
Refill required oil according to the 2
Section 3.2.4..
Upon higher loss of oil, find out the MIN
cause of hydraulic system leaking (leaks
through hose screw joints, screwed fit-
ting of hydroelectric generators or of
hydraulic motors, etc.), and repair the
defects.

401663B

3.6.9. Water tank refilling

• Check water amount on the RH cluster. It is signalled by
LEDs, and in case of lack of water, please refill.
• Minimal amount of water is signalled by red LED flashing.
• Perform the following before engine is started.

400112A

Open the cap (1) and refill with clean water via the strainer (2).

Before winter period, drain water from 2

the water tank and sprinkling system!
1
Proceed according to Section 3.6.36.

401666

122 AV 110 X, AV 110 X4

MAINTENANCE MANUAL
3.6.10. Inspect alarm and control devices
• Turn ON the ignition key into position I.
• On the LH and RH clusters the automatic control of the light-
ing function will occur, and this through the pilot lamps go- 0

ing on.
J1939

MAN
1
0 IDLE

2 AUT
kg IDLE

0 I II 401709A

• Then all the pilot lamps will go off on the RH cluster, and the
lamps on the LH cluster will remain on:
- Indicator lamp for the zero position of travel controller
- Brake alarm indicator lamp
- Battery charge control lamp

478320 h

400111L

• In addition, please test if the switches (22 - 25) and the com-
bined switch (19) work.

26
22
Note 23 0

When lights are switched ON the luminous intensity of indicator J1939

lamps (28) and (29) on clusters will lower.

25 24

19
401711

• Start the engine

• The indicator lamps on LH cluster must go off:
- Battery charge control lamp

Note
If the engine is not started within 10 sec. after ignition key has
bee turned ON into position I, then acoustic signal will be en-
abled (to warn operator of the battery possibly discharged).
478320 h

400111M

AV 110 X, AV 110 X4 123

3.6. Lubrication and Maintenance Operations

Start moving the Machine:
• Indicator lamps on LH cluster shall go OFF:
- Indicator lamp for the idle (neutral) of travel controller
- Brake alarm indicator

478320 h

400111D

Emergency brake push button function:

• Check whether emergency brake works (8).
• The engine stalling.
• Then the following indicator lamps on LH cluster remain
ON:
- Seat switch indicator lamp N 0
- Parking brake warning lamp 8
- Battery charging indicator
• When travel controller is shifted to neutral position (N) the
seat switch indicator lamp goes OFF, and idle indicator lamp
lights up. Now you can start the engine again.

400169
Use sound signal to indicate the engine
start!
Before engine is started, check there
is no hazard of any person if engine is
started!
Use sound signal before Machine starts
moving and wait long enough to any
persons present can leave the area
round the Machine (space beneath the
Machine) in time!
Make sure the area in front and behind
the Machine is free, with no persons
present within thereof!

During operation, check continuously

the instruments and indicator lamps.
Promptly repair any failures!

478320 h

400111

124 AV 110 X, AV 110 X4

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MAINTENANCE MANUAL

After 250 hours of operation (3 months)

3.6.11. Engine oil exchange

• Prepare an appropriate vessel of ca 8 litre (2,11 galUS) capac-
ity.
• Remove drain plug (1) and let the oil flow out.

When draining the oil temperature shall

not be over 60°C (140°F) – risk of burn.

1 401663

• Clean the surface round oil filter head. Remove the filter.

401664B

• Clean seating face for filter gasket.

400173

AV 110 X, AV 110 X4 125

3.6. Lubrication and Maintenance Operations

• Take a new filter and fill it with clean engine oil.

• Wipe the sealing with oil.

396247

• Tighten 3/4 to 1 turn after gasket makes contact with the

filter head.

Do not overtighten the filter, the thread

and gasket may get impaired!

396250

126 AV 110 X, AV 110 X4

MAINTENANCE MANUAL
• Check the drain plug gasket, replace if damaged.
• Check the thread and clean seating face for gasket.
• Reinstall the plug (1).

Collect the oil drained, do not let oil soak

into soil.
Dispose of oil compliant to regulations.
Store used filters in a separate container
and handle them so these do not pollute
the environment.

1 401663

• Use filler neck (2) to fill the engine with clean motor oil.

401656

Note
• Fill up to the dipstick’s top division mark. Total sump capac-
ity is 7 l (1,85 gal US).
• When oil is exchanged, start the engine and let it run at
higher idle rmp for 2 - 3 min.
• Stop the engine and wait for ca 3 min until oil descends into
the crankcase, then check the proper oil level.

Drain oil when hot – best upon operation

completion.
Use original filters only.
Use recommended oil under Section
3.2.1, only. 400178

To not overtighten the filter, its thread

and gasket may get damaged.
Check the tightness.

AV 110 X, AV 110 X4 127

3.6. Lubrication and Maintenance Operations

3.6.12. Inspect engine induction manifold
• Check the pipes and clamps.

Do not operate the Machine if pipes and

clamps are damaged!

401672B

• Check tightness of the connection between bonnet and air

filter.
• Replace damaged gasket with new one.

401673A

128 AV 110 X, AV 110 X4

MAINTENANCE MANUAL
3.6.13. Inspect engine cooling circuit
• Check the cooling circuit tightness. Confirm no pipes are
damaged and no clamps are missing.

401672C

• Check that oil cooling gills and radiator fins are not fouled.
If fins are fouled then clean them, for instance purging the
coolers with pressure air (steam or hot water) according to
Section 3.6.33

400181

401676

AV 110 X, AV 110 X4 129

3.6. Lubrication and Maintenance Operations

3.6.14. Checking oil in gearboxes
2
Drum gearbox (valid only for AV 110 X)
• Clean the area around the checking plug (1).
• Unscrew the plug (1) and check the oil level. The oil level
must reach the checking opening or slightly flow out.
1
• Refill oil through the filling plug (2), if necessary.
• Clean the plugs and mount again.
• Check tightness of the gearboxes.
• Refill the identical type of oil - see chapter 3.2.5.

Do not touch the gearbox and adjacent 401346

parts if they are hot.

Gear box - pumps drive

• Check the oil level on the check gauge of the plug (3).

401677A

• Measure the oil filling after its unscrewing.

• If required, fill up oil to the upper gauge mark.
• Fill up the same oil type, see Chapters 3.2.5. and 3.3.

Keep the oil level on the upper mark!

Do not touch the gearbox and adjacent

parts if they are hot.
401347

130 AV 110 X, AV 110 X4

MAINTENANCE MANUAL
3.6.15. Inspect the battery
• Stop the engine and use disconnector to disconnect the wir- „0“ „I“
ing.
• Remove step above the battery

401678

• Clean the battery surface.

• Inspect the condition of poles and terminals (1). Clean the
poles and terminals. Apply thin layer of grease on terminals.
• If a maintenance-free battery is installed on the machine, it
is not necessary to check the electrolyte level and the elect- 1
rolyte is not filled up for the whole service life of the battery. 1
Other tasks prescribed above must be performed. Consult
the battery discharge condition – the lowest permissible
voltage level (measures on the battery terminals) under
which the battery could be damaged and the charging pro-
cedure with the manufacturer.

401679A

• Open the battery cell plugs (2) to check electrolyte level to

confirm the electrolyte level reaches 5 ÷ 15 mm (0.2÷0.6 in)
above the plates (electrodes) in all the cells, or to the bot-
tom edge of the gauge inside the battery cells. Refill with
distilled water those cells having electrolyte less than 5 mm 2
(0.2 in) above the plates.

401679B

• Measure the electrolyte density in individual cells with the

refractometer or density meter.

400183

AV 110 X, AV 110 X4 131

3.6. Lubrication and Maintenance Operations

• Compare measured values with the chart.
Keep the battery dry and clean.
Density
Close the battery when checking is
in g/cm 3
in °Be (Beume) completed.
20 °C 20 °C Refill the battery with distilled water
Tropics Tropics
68 °F 68 °F only – never with acid.
fully charged 1,28 1,23 32° 27° Replenish distilled water just before op-
erating the Machine or before battery
semi
1,2 1,12 24° 16° recharging.
charged
Recharge the undercharged battery.
exhausted - Recharge the battery off the Machine.
charge 1,12 1,08 16° 11° Open battery plugs before recharging.
immediately! Never disconnect the battery with the
engine running.
Follow the battery manufacturer’s man-
Note
ual when working with the battery!
• Check the level with glass tube.
Disconnect the battery during its repair,
• Unless the Machine is going to be used during winter sea- or when handling the wires and electric
son for a couple of months, remove the battery and store it devices within the wiring circuit to avoid
so it is protected against any frost. Carry out inspections of any short circuit.
the battery and its recharging before its storage and for the
period it is stored. To disconnect the battery you must first
disconnect (–) pole of the cable. To con-
• Reinstall the step when work on battery is completed. nect, first connect (+) pole.
Never make direct conductive connec-
tion between the battery’s both poles,
Use rubber gloves and safety glasses short circuit will occur with the risk of
when working with the battery. battery explosion.
Protect your skin with proper clothing
against being stained by electrolyte.
Upon eye contact with electrolyte im-
mediately flush eyes with large amounts Do not turn the battery upside down,
of water for at least a couple of minutes. electrolyte may pour down from the de-
Get prompt medical attention. gassing plugs.
Upon ingestion of electrolyte drink max Flush spilled electrolyte with water, and
amount of milk, water or solution of cal- neutralize with lime.
cined magnesia in water. Hand over the aged battery that does
Upon skin contact with electrolyte re- not work, for its disposal.
move contaminated clothing, includ-
ing shoes, wash affected spots as soon
as possible with soap water or solution
of soda and water. Get prompt medical
attention.
Do not eat, drink, smoke, while at work!
Having finished the work, please wash
your hands and your face thoroughly
with water and soap!
Do not try whether wires are energized
through contacting Machine frame.

132 AV 110 X, AV 110 X4

MAINTENANCE MANUAL
3.6.16. Air filter sensor check
• Adjust the engine rpm to round 1500 rmp.
• Remove engine induction cover.
• Cover the air filter suction hole on the engine bonnet.

Inspect always when cleaning the induc-

tion air pre-filter!
Do not use thin paper to cover it – be-
ware of intake hole clogged!

401673B

• Once covered, the indicator lamp for air filter clogged shall
light up.

478320 h

400111H

• Unless indicator lamp goes ON, check the vacuum switch,

contacts and feeder cables.

401680

3.6.17. Watering filter cleaning

• Close water supply through the valve.

401698

AV 110 X, AV 110 X4 133

3.6. Lubrication and Maintenance Operations

• Remove sprinkler filter vessel (1), replace the strainer (2) and
clean it. 2
1

400262

• Remove and clean sprinkler strainers (3).

401385

401635C

400190

134 AV 110 X, AV 110 X4

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MAINTENANCE MANUAL
3.6.18. Machine lubrication
• Take off the caps on the greasing nipples.
• Step by step, put on the greasing nipple of high-pressure
press and lubricate till the old grease starts pouring out.
• Reinstall the greasing nipple caps.

Use only the recommended lube greases,

refer to Section 3.2.6.

Steering joint
401336
Upper bearings 2 x
Lower bearings 2 x
Main bearing 4x

401337

Linear hydraulic motors for steering

Pins 6x

401338

401339

AV 110 X, AV 110 X4 135

3.6. Lubrication and Maintenance Operations

Linear hydraulic motors to lift off the bonnet
Upper pins 2 x

401669

Lower pins 2 x

401670

Linear hydraulic motor to edge cutter

pins 2 x

401635A

Cabin door hinge pins

pins 8 x

401671

136 AV 110 X, AV 110 X4

MAINTENANCE MANUAL

After 500 hours of operation (6 months)

3.6.19. Engine fuel filter exchange

• Close fuel tank valves.
• Clean the fuel filter.
• Remove the filter.

401684

• Clean the sealing face of filter holder.

400173

• Fill new filter with clean fuel and lubricate sealing “O” ring
with oil.
• Screw the filter with hand until the gasket gets seated, and
then tighten by another half-turn.
• Open fuel tank valves.

396250

Fuel pre-filter
Disconnect the connector of water separator sensor and • pro -
ceed in the same way like in the previous text. Connect the sen-
sor connector.

Note
Unless filters are filled with fuels when exchanging them, please
replenish fuel in both filters, refer to the Chapter named ”Fuel
System Deaerating“.

401685

AV 110 X, AV 110 X4 137

3.6. Lubrication and Maintenance Operations

Inspect the filter tightness when engine

is started!

Observe fire precautions during replace-

ment!
Replace in ventilated rooms with no fire
hazard.
Do not smoke or use open flame when at
work.

Use the recommended original filters,

only.
Make no over-tightening of filters, the
thread and gasket may get damaged.

Avoid fuel leaking into soil.

Store used filters in environmentally
friendly manner.

3.6.20. Engine cooling liquid level check

• Check the concentration via refractometer.

Inspect always before winter season.

Unless concentration for -36 °C (-33 °F)
has been measured, you must adjust it
through adding antifreeze into the cool-
ing system.
Add antifreeze according to Section
3.2.3.

400183

3.6.21. Check of wiring

Check for any damage to cables, connectors, protective hoses,
and their fastening, especially if in the vicinity of hot surfaces
and moving parts of the machine including the engine. Replace
damaged parts. Use only original spare parts.

138 AV 110 X, AV 110 X4

MAINTENANCE MANUAL

After 1,000 hours of operation (after 1 year)

3.6.22. Inspect engine belt

• With the engine running, check visually the pulley of alter
nator (1) and crank shaft (2), whether this does not oscillate.

Check the belt tension:

• Use parking brake to secure the Machine.
• Press with your thumb at the spot where belt length be-
1
tween pulleys is the longest, using 110 N (25 lb) strength.
• Max slack is 10 mm (0,39 in). 2
401658A

Check the belt wear:

• Inspect visually the belt.
• If longitudinal cracks occur on the belt, or belt edges are
shattered, or parts of material are extracted, then you must
replace the belt.

400161

Belt tension:
• Tighten the belt once you slacken the bolts and via moving
a bit the alternator.

Check the belt and take up the slack with

the engine OFF!

401658B

AV 110 X, AV 110 X4 139

3.6. Lubrication and Maintenance Operations

3.6.23. Exchanging oil in gearboxes
1
Drum gearbox (valid only for AV 110 X)
• Clean the area around plugs.
• Prepare a suitable vessel with the volume of approximately
3 l (0,8 galUS).
• Put appropriate vessel under the drain plug (3).
• Unscrew all plugs (1), (2), (3) and let oil drain. 2
• Mount the drain plug (3) after draining is finished.
• Refill recommended oil through the filling plug (1).
• Check oil level in the checking opening (2). The oil level must 3
reach the lower edge of the opening or slightly flow out.
401346A
• Mount the plugs (1) and (2), replace damaged plug sea-
lings.
• Fill up the same oil type, see Chapters 3.2.5.

Perform the first oil exchange after rea-

ching 200 operation hours.

Do not touch the gearbox and adjacent

parts if they are hot.

Avoid leakage of oil to the soil .

140 AV 110 X, AV 110 X4

MAINTENANCE MANUAL
Gear box – pump drive
• Position the roller on a solid flat surface.
• Clean the surroundings of the plugs (1) and (2).
• Prepare a suitable vessel with the volume of approximately
2 l (0,52 galUS).
• Place a suitable vessel under the drain plug (1).
• Unscrew the plug (1) and let oil flow out.
• Upon discharging, remount the drain plug (1).
1

401358

• Pour in the recommended oil through the filler plug (2)

• Check the oil level on the check gauge of the plug (2).

Avoid leakage of oil to the soil .

2

401677

• Measure the oil filling after its unscrewing.

• If required, fill up oil to the upper gauge mark.
• Fill up the same oil type, see Chapters 3.2.5. and 3.3.

Perform the first oil exchange after 200

engine hours.
Keep the oil level on the upper mark!

401347

AV 110 X, AV 110 X4 141

3.6. Lubrication and Maintenance Operations

3.6.24. Vibrations system oil exchange
Valid only for AV 110 X
• Position the roller on a solid flat surface so that the drain and
filler plug (2) is in its lowest position and the inspection plug
(1) in its highest position, see the figure. 1
• Prepare a suitable vessel with the volume of approximately
6 l (1,5 gal US).
• Place a suitable vessel under the draining place.
• Unscrew all the plugs (1) and (2) and let oil flow out.

401345

• By means of driving the machine, position the roller so that

the drain and filler plug (2) is in its highest position and the
inspection plug (1) in its lowest position, see the figure.
• Pour in the recommended oil through the filler and drain
hole (2) up to margin of the inspection hole (1).
• Mount the plugs (1) and (2).
2
• Fill up the same oil type, see Chapters 3.2.1. and 3.3.

Change the oil when it is warm.

Let the drained oil cool down below 60 °C
(140 °F). 1

401344

Prevent oil leakage to the ground.

142 AV 110 X, AV 110 X4

MAINTENANCE MANUAL
Valid only for AV 110 X4
Oil draining: (front drum, left side)
•
Clean the area around the plug.
•
Position the machine so that the plug (1) is in the lowest po-
sition.
•
Dismount the plug and let the oil drain to the container with
a capacity of 15 l (3.96 US gal).

Oil draining: (front drum, right side)

•
Clean the area around the plug.
1
•
Position the machine so that the plug (2) is in the lowest po-
sition.
•
Dismount the plug and let the oil drain to the container with
410019
a capacity of 15 l (3.96 US gal).

Note
Exchange the oil when it is warm.

Let the drained oil cool down to below 50

°C (120 °F).
Do not touch the hot parts of the machine.

Collect the drained oil. 2

Perform the disposal in accordance with
the applicable the regulations.
410020

Oil filling:
•
Position the machine so that the plug (1) is in the highest
position. 1
•
Using the filler plug, pour in the recommended oil, see
Chapter 3.3.

Oil level check:

•
Check the oil level in the inspection hole (3). 3
•
The oil level must reach the lower edge of the hole or flow
out slightly.
•
Remount the plugs and replace the plug seals.

410021
Note
Follow the same procedure on the rear drum.

AV 110 X, AV 110 X4 143

3.6. Lubrication and Maintenance Operations
3.6.25. Inspect the silencing system
• Check the condition of rubber-metal, coherence (bond
strength) between metal and rubber.

Replace the damaged ones.

Check the bolts and nuts of the following
are tightened:

AV 110 X
Rubber-metal of drums – LH side and RH side 2x 10.

401384

401359

AV 110 X4
Rubber-metal of drums – LH side and RH side 2x 12.

410022

410023

144 AV 110 X, AV 110 X4

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MAINTENANCE MANUAL
Rubber-metal of driver’s compartment 4x.

401362A

Rubber-metal for the engine 3x.

401674

Rubber-metal components of the battery carrier 4x.

401679C

Rubber-metal components of the cooler supports 6x.

401669A

AV 110 X, AV 110 X4 145

3.6. Lubrication and Maintenance Operations

3.6.26. Fuel tank cleaning
• Perform the cleaning at a time when there is a minimum
amount of fuel in the tank – only the red LED of the mini-
mum fuel level is flashing.

478320 h

400111A

• Unscrew the drain plug and let the remaining fuel flow out
into the prepared vessel.

401686

• Dismount the cleaning cap.

• Wash out the tank with clean fuel and remove impurities.
• Remount the drain plug and cap – check the sealing.
• Clean the screen in the filler neck.

Note
If there occur air pockets in the engine fuel system, perform the
ventilation according to Chapter 3.6.31.
Upon the tank running out of fuel, there will remain approxi-
mately 25 l (12 galUS) in the tank.

Follow the fire fighting measures! 401660A

Do not smoke and do not use open fire
when working!
Cleaning should be performed in the
ventilated areas without a risk of fire.
Comply with the sanitary principles.

Follow the environmental protection

regulations!
Prevent oil leakage to the ground.

146 AV 110 X, AV 110 X4

MAINTENANCE MANUAL
3.6.27. Water tank cleaning
• Dismount the caps of the filler necks of the tank.

401666A

• Open the drain holes of the tank.

• Wash out the tank by water jet.

401698A

401339A

• Clean the screens in the filler necks.

Before the winter season, discharge wa-

ter from the water tank!
Follow the instructions as specified in
Chapter 3.6.36.

401363

AV 110 X, AV 110 X4 147

3.6. Lubrication and Maintenance Operations

After 2,000 hours of operation (after 2 years)

3.6.28. Checking and adjusting valve clearance

• Call CUMMINS service department to adjust the engine
valves. Next valve adjustment will follow periodically after
2000 hours or after two years - for contact points, please re-
fer to Engine Operation and Maintenance Manual.

148 AV 110 X, AV 110 X4

MAINTENANCE MANUAL
3.6.29. Engine coolant exchange

How to drain cooling circuit:

Before you drain the coolant from the

cooling circuit let the engine run for 5
minutes for the liquid temperature to
reach 82°C (180°F)
Do not open overpressure plug before
coolant temperature drops below 50 °C
(122 °F). If you open overpressure plug
the liquid may splash out causing scald.
400159

Stop the engine.

• Open the cooling system by removing the overpressure
plug (1) on the expansion tank.

401657

• Remove the cooling circuit drain plug. Let the liquid pour
down into the vessels set up. The drained amount is ca 24 l
(6,36 gal U.S.).

401663A

• Check whether pipes within the engine cooling system are

not damaged, clips missing. Check the radiator condition
whether not damaged, not leaking, and cooling gills not
fouled with impurities. Clean and repair the radiator, if re-
quired.

400181

AV 110 X, AV 110 X4 149

3.6. Lubrication and Maintenance Operations

Clean the cooling circuit:
The process of cleaning the cooling circuit is divided into two
parts.
First part:
• Install the drain plug, fill the cooling system with the mix-
ture of the following ratio: 0,5 kg (1 lb) of sodium carbonate
and 23 l (6,1 galUS) of water, or agents normally available on
this base.
• When filled, wait for ca 2-3 min until air escapes and the cir-
cuit gets filled. Max filling rate is 10 l/min [2,6 gal US/min].
• Do not close the tank with overpressure plug.
• Start the engine and let it run for 5 minutes for liquid tem-
perature to reach 82°C (180°F).
401663A

Inspect cooling circuit tightness and liq-

uid level on water gauge.

Stop the engine, drain the cooling circuit and reinstall the drain
plug.

400217

Second part:
• Fill the cooling circuit with clean water. When filled, wait ca
2-3 min until air escapes and the circuit gets filled. Max fill-
ing rate is 10 l/min (2,6 gal US/min).
• Do not close the tank with overpressure plug.
• Start the engine and let it run for 5 minutes for liquid tem-
perature to reach 82°C (180°F).

Inspect cooling circuit tightness and liq-

uid level on water gauge.

400218

• Stop the engine and drain the cooling circuit. MAX

MIN

Note
Repeat this process until clean water flows out.

401659

150 AV 110 X, AV 110 X4

MAINTENANCE MANUAL
Fill the cooling circuit
• Install the drain plug, fill the cooling system with new cool-
ant at the ratio of min 50 % water + 50 % antifreeze.

Wear gloves to protect your hands!

Wear safety glasses or face shield to pro-
tect your eyes!
Fill with the coolant according to the
Section 3.2.3.!
To make the change proceed as per the
manual from antifreeze producer!

400219

• Refill the coolant to max level. When filled wait ca 2-3 min
until air escapes and the circuit gets filled. Max filling rate
is 10 l/min [2,6 gal US/min]. Close the expansion tank with
overpressure plug.

Start the engine and wait until the tem-

perature reaches 82 °C (180 °F). Check
during your waiting for any leakage of
cooling liquid and check the level on the
indicator.

400218

• Start the engine and let it run for 5 minutes for liquid tem-
MAX
perature to reach 82°C (180°F).
MIN
• Stop the engine.
• Check the level height on water gauge.
• Confirm the coolant level on water gauge is between MIN
and MAX.

Do not open the overpressure plug be-

fore coolant temperature drops below
50 °C (122 °F). If you open overpressure
plug the liquid may splash out causing
scald!
401659

Hand over the used liquid for its safe dis-

posal under the regulations!

400159

AV 110 X, AV 110 X4 151

3.6. Lubrication and Maintenance Operations

3.6.30. How to replace hydraulic oil and filters
• Prepare a proper tank of ca 60 l (15,9 galUS) capacity.
• Unscrew drain plug and let oil pour down into the tank set
up.

401675

• Dismantle the accumulator (1), accumulator holder (2) and

hydraulic tank lid (3).
• Inspect tank’s interior. When dirt is present at the bottom, 1
please carry out thorough cleaning and flush the tank with
new clean oil.
2
• Dismantle the suction strainer (4) from the suction pipe.
Wash the suction strainer and blow the strainer with pres-
sure air from inside.
3
• Check the condition of the suction strainer; replace the stra-
iner in case of damaged filter part.
• Mount back the tank lid – check the gasket.
• Mount back accumulator holder and accumulator.

401679D
Carry out oil replacement before season
starts, or following a long-term machi-
ne shutdown. Clean together a suction
basket.

Drain oil when cooled down below 60 °C 4

(140 °F).
Adhere to fire precautions!

With hydraulic circuits disconnected,

please blind all the openings with plugs.
Catch the oil being drained, and do not 401402
let it leak into ground.
Used oil is ecologically hazardous waste
- hand it over for disposal.

152 AV 110 X, AV 110 X4

MAINTENANCE MANUAL
How to check oil temperature sensor
• Dismantle oil temperature sensor in the area behind accu-
mulator, and clean its contact.

401690

• Dip the sensor in water of 100° C (212° F), check its proper
function on the associated LH apparatus – hydraulic oil level
LED will light up, refer to the Figure.

Unless oil temperature sensor is functio-

nal, replace it with a new one of identical
type!

478320 h

400111E

How to fill hydraulic circuit:

• Fill via filling device of following parameters:
min. pressure of 6 MPa (870 PSI)
filtering capability 3 to 10 µm.
• Remove filling end piece cap, and put filling device quick-
coupler onto the quick-coupler (1).
1

401664

• Fill the hydraulic circuit till clean oil starts pouring down
from the tank via its drain plug. Collect oil in clean tank. MAX

• When reading ca 15 l (4 gal US) mount the drain plug back

– inspect the gasket.
• Refill oil in the tank up to its max. level and then detach fil- MIN
ling equipment.
• Order your filling equipment at your machine manufacturer
or dealer.

401663C

AV 110 X, AV 110 X4 153

3.6. Lubrication and Maintenance Operations

Alternate filling via oil tank filler
MAX
• When this method is used, please reduce next exchange in- 2
terval down to one half, i.e. 1000 hours or 1 year.
• Oil filler cap is sealed. With the seal damaged during guaran-
tee period the guarantee will no longer exist! MIN

• Use filler neck (2) to fill the tank with specified type of oil up
to the bottom of the screen inside the filler neck.

Note
When filling via tank filler a large portion of used oil along with
dirt will remain within, and the hydraulic unit life will be re-
duced.
401663B

Do NOT open hydraulic tank uselessly!

Use filler neck to fill hydraulic circuit
ONLY as an emergency solution, and
with this filling method, please lower the
next exchange interval to one half, i.e.
1000 hour or 1 year!
When filler neck seal is broken during
guarantee period the machine guaran-
tee will cease to exit!
With the circuit filled, please confirm the
hydraulic oil level LED does not light!
Start the engine, and with the speed in-
creased, you must test machine functi-
ons so to fill up the circuits!
Confirm tightness of filter, temperature
sensor, suction hose and the lid!
Replace oil and filter element always
when destruction of internal parts of the
units (hydromotors, hydrogenerators)
has occured, or following a major over-
haul of the hydraulic system!
Clean and flush the hydraulic tank, at the
same time replace flter element and this
always before new unit is installed!
Do housekeeping during work, and pre-
vent system contaminated with mate-
rials that may cause damage to major
units!
NEVER use any chemical cleaning agents
to clean the hydraulic tank!
Use only those materials with no fibre-
slip!
ALWAYS fill hydraulic tank with oil under
Section 3.2.4.!
Observe fire and hygienic precautions!

154 AV 110 X, AV 110 X4

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MAINTENANCE MANUAL
How to replace pressure filter element
• Dismantle filter container (1).
• Replace filter element.
• Clean thoroughly filter container.

401664A

• Clean from the bottom the filtration block contact face.

400173

• Check the condition of sealing rings, and apply clean oil on

the rings.
• Insert new element into the filter container and screw back.

400174

Carry out the replacement ALWAYS du-

ring oil exchange or when pressure filter
LED lights when oil operating pressure
reaches 50 - 60 °C (122 - 140 °F).
Use ONLY original filtration elements per
Spare Part Catalogue.

478320 h
Used filter elements become ecological-
ly hazardous waste – hand them over for
disposal.

400111G

AV 110 X, AV 110 X4 155

3.6. Lubrication and Maintenance Operations

Maintenance as required
1
2
3.6.31. Deaerating (venting) the fuel system
Deaerate (vent) the fuel system before the first start:
• Unless fuel filters have been filled with fuel - upon filter re-
placement
• Upon fuel pump replacement
• Following fuel system repair
• Upon long term shutdown of the Machine
• When having run out of fuel from the tank.

401685A
Low-pressure piping blow-off and filter deaeration:
• Slacken air relief screw 1 on fuel pre-filter. Pump fuel via the
feed pump until clean fuel starts flowing out, with no air
bubbles. Retighten the screw, and bleed the second filter
via the air relief screw 2.

Do NOT bleed with the hot engine, lea-

king fuel may cause fire.
Follow safety regulations!
No smoking or use of open flame while
at work on fuel system!

Retain any leaking fuel!

156 AV 110 X, AV 110 X4

MAINTENANCE MANUAL
3.6.32. How to replace air filter elements
The proper maintenance of air filter and of the entire inlet piping, the rubber parts in particular, will ensure maximal protection of the
engine against dust effects, and prolong the life of the element and its efficiency.
The inherent sign of fouled filter is the exhaust pipe that smokes, higher fuel consumption, output loss and engine temperature in-
creased.
Principles of correct filter element replacement:
• Slowly pull out the clogged element as carefully as possible.
• Always clean the inner bodies of the cleaner in a way to avoid dust penetrating inside the engine feed piping.
• Clean the seating faces for gasket in the cleaner body.
• Examine the dust traces in the element removed, any traces would be an indication of its leakage in the filter body.
• Press the gasket on the new element, whether it is flexible.
• Make sure the gasket is seated properly.

NEVER use damaged elements!

Do NOT use other elements than those required!
Do NOT remove the elements just for checking purposes!
Do NOT left the filter opened longer than necessarily required!
NEVER operate the Machine with filter body damaged!

How to replace air filter element:

• The air filter comprises the main element and safety ele-
ment.
• Replace the main element always when signalled by indica-
tor lamp for air filter fouled.
• Replace the safety element always following the three re-
placements of the main element.
• Confirm the fixing and integrity of the air filter and intake
piping.
478320 h

400111H

• Remove filter cap (1)

401660B

AV 110 X, AV 110 X4 157

3.6. Lubrication and Maintenance Operations

and replace the main filter element (2) from the filter shell.

401681

• Replace the safety element (3) from the filter shell and check
it.
• Replace the safety element always following three replace-
ments of the main element.

When safety element is damaged, please 3

replace it with the new one of identical
type as per identification!

401682

• Clean filter’s inner space in such a way to avoid dust penetra-

tion into the inner feed piping to the engine.

NEVER use compressed air to clean the

inner space.

401683

• Take off the air filter vacuum valve, clean it and reinstall.

Replace instantly a damaged vacuum

valve!

401660

158 AV 110 X, AV 110 X4

MAINTENANCE MANUAL
3.6.33. Cleaning the water separator
• Yellow indicator lamp signal.
• Code No. SPN 97 will be displayed.

396034

• Turn the separator’s valve when water starts flowing out.

If you drained over 60 cm 3 (0,63 quarts)

of fuel, replenish fuel into the fuel filter
as per the Chapter named “Deaerating”.
In this way you will avoid problems con-
cerning difficult starting.

No smoking at work.
NEVER drain separator during engine
run.
401685

Retain drained fuel incl. its deposit (sedi-

ments) in a suitable vessel.

AV 110 X, AV 110 X4 159

3.6. Lubrication and Maintenance Operations

3.6.34. Cleaning of coolers
• Due to various working conditions no regular cleaning interval can be set.
• In case of work in very dusty environment, perform daily cleaning. Cooler fouling will show in a reduced cooling performance and
increased temperatures of engine coolant and of hydraulic oil.

• Remove the engine air intake cover.

• Clean with compressed air or pressure water (steam). Clean
in the direction from the fan side.

Do NOT clean the radiator with too high

pressure so to avoid its damage.
When radiator is contaminated with crude
oil products, use a cleaner and proceed
according to the manufacturer’s manual!
Find out a cause of contamination!

Clean the Machine at a workplace 401676

equipped with cleaner collection system

to prevent soil contamination and water
resource contamination!
NEVER use forbidden cleaners!

401672A

3.6.35. How to clean cab ventilation filter

• Remove the cover grill (1).
• Remove the filter element.
• Beat out the element carefully and wash in a detergent solu-
tion. If filter element will become damaged or unable to be
made rid of the impurities, please replace it with new one.

1
Clean regularly 1 x per month. Should it
be you work in a very dusty environment
then the cleaning intervals should be cut
short.
400234

160 AV 110 X, AV 110 X4

MAINTENANCE MANUAL
3.6.36. Drain water from sprinkling circuit
before winter season
• Before winter season it will be necessary to drain water from
the sprinkling circuit with regard to any potential damage to
individual parts because of frost.

How to drain water from the sprinkling circuit:

• Remove sprinkling water tank drain plug. Store the drain
plug at a safe place.
• Tank’s full capacity is 1000 l (264 galUS).

401698A

• Remove and clean the vessel (1) incl. sprinkling filter (2).
Store the vessel complete with filter at a safe place. 2
1

400262

• Keep the valve for water supply from the tank opened.

401698

• Detach the water discharge hose from the pump.

401698B

AV 110 X, AV 110 X4 161

3.6. Lubrication and Maintenance Operations

• Detach at least one sprinkler from each pipe on the front
and rear sides of the Machine. Store the sprinklers at a safe
place.
• Switch ON the sprinkling pumps for 20 sec. so these become
drained.

401385

• Dismount and clean the cutter sprinkler strainer.

• This procedure will guarantee you max drainage of the
sprinkling circuit.
• when all the abovementioned operations are completed,
please proceed in reverse steps, clean thoroughly the indi-
vidual parts, first.

By draining the water from the sprin-

kling circuit in time you will avoid any
potential damage that the manufacturer
shall bear no responsibility for!

401635C

162 AV 110 X, AV 110 X4

MAINTENANCE MANUAL
3.6.36. Adjustment of scrapers
ADJUSTABLE SCRAPERS (standard)
• The machine is equipped with four adjustable scrapers.
2

Setting of scrapers: 1 3
• Slacken two screws on both sides of the scraper at point (1)
and (2) and by moving the scraper in the oval-shaped hole
set up the correct function of the blade (3).
• If the scraper is set in the oval-shaped hole at the maximum
and the blade is worn-out, remove the blade and replace
with a new one.
401386

401387

Blade replacement:
• Dismount the screws (4) and remove the blade (3) with
strips (5).
• Follow the above-mentioned steps in reverse order when
mounting a new blade.

Correct setting of scrapers ensures per-

fect cleaning of the drum during the ma- 4
chine operation!
Set up the correct function of the scraper
upon the replacement of the blade! 3
5
401388

AV 110 X, AV 110 X4 163

3.6. Lubrication and Maintenance Operations

HINGED SCRAPERS (OPTIONAL)
• The machine is equipped with four hingedle scrapers. 1

The scrapers setting:

• In position (1), the scraper is set in the transport position.

400235

• In position (2), the scraper is set in the service position.

• In the service position, the scraper blade (3) is pushed by 2
means of the gas struts (4) to the drum body.

3
400236

Replacement of the blade:

• In case of excessive wear and tear of the blade, set the scra-
per to position (1), dismount screws (5), and remove the bla-
de (3) with strip (6).
• When mounting a new blade, follow the steps in the reverse
order.
• At the same time, always check the correct function of the 5
gas struts. 6

Only the correct function of the gas

struts and the timely replacement of the
worn-out scraper blade will ensure per-
3
fect cleaning of the drum! 400237

164 AV 110 X, AV 110 X4

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MAINTENANCE MANUAL
3.6.38. Machine cleaning 3.6.39. Check the tightening of bolted
connections
• When the work is completed clean the Machine to get rid of
major impurities. • Confirm regularly that no loosening of bolted connections
• Carry out overall cleaning on regular basis, at least once per has occurred.
week. Total cleaning must be done daily if working on cohe- • Use the torque spanners to do the tightening.
sive soils, cement or lime stabilizations.
TIGHTENING MOMENT
For the screws For the screws
Disconnect the disconnector. 8,8 (8G) 10,9 (10K)
Carry out the work with the engine Worm Nm lb-ft Nm lb-ft
stopped.
M6 10 7,4 14 10,3
NEVER use aggressive or easily ignitable
cleaners (e.g. petrol or easily or flash M8 24 25,0 34 25,0
fuels). M8x1 19 14,0 27 19,9
M10 48 35,4 67 49,4
M10x1,25 38 28,0 54 39,8
Before pressure cleaning with water or M12 83 61,2 117 86,2
steam, please blind all the ports into M12x1,25 66 48,7 94 69,3
which a cleaner might penetrate (e.g. M14 132 97,3 185 136,4
engine inlet port). With the Machine
cleaned remove these blinds. M14x1,5 106 78,2 148 109,1
Do NOT expose electric parts or insula- M16 200 147,5 285 210,2
tion material to direct water or steam M16x1,5 160 118,0 228 168,1
streams. Always cover these materials M18 275 202,8 390 287,6
(alternator’s inner space, etc.).
M18x1,5 220 162,2 312 230,1
M20 390 287,6 550 405,6
M20x1,5 312 230,1 440 324,5
Clean the Machine at a workplace
equipped with cleaner collection sys- M22 530 390,9 745 549,4
tem so to avoid soil or water recourse M22x1,5 425 313,4 590 435,1
contaminations! M24 675 497,8 950 700,6
NEVER use banned cleaners! M24x2 540 398,2 760 560,5
M27 995 733,8 1400 1032,5
M27x2 795 586,3 1120 826,0
M30 1350 995,7 1900 1401,3
M30x2 1080 796,5 1520 1121,0

The figures given in the chart are torques at dry thread (with
coefficient of friction = 0,14). These figures do not apply to a lu-
bricated thread.

AV 110 X, AV 110 X4 165

3.6. Lubrication and Maintenance Operations

Chart showing the torques for cap nuts with sealing “O” ring – hoses

Tightening moments for the sliding nuts with the tightening circle „O“ - hoses
Nm lb ft
Size
Worm Hose Nominal Min Max Nominal Min Max
spanner
14 12x1,5 6 20 15 25 15 11 18
17 14x1,5 8 38 30 45 28 22 33
8
19 16x1,5 45 38 52 33 28 38
10
10
22 18x1,5 51 43 58 38 32 43
12
24 20x1,5 12 58 50 65 43 37 48
14
27 22x1,5 74 60 88 55 44 65
15
30 24x1,5 16 74 60 88 55 44 65
32 26x1,5 18 105 85 125 77 63 92
20
36 30x2 135 115 155 100 85 114
22
41 25
36x2 166 140 192 122 103 142
46 28
50 42x2 30 240 210 270 177 155 199
45x2 35 290 255 325 214 188 240
50 38
52x2 330 280 380 243 207 280
42

166 AV 110 X, AV 110 X4

MAINTENANCE MANUAL
Chart showing the torques for necks with sealing edge, or Chart showing the torques for plugs with flat gasket
with flat gasket
Tightening moments for the necks Tightening moments for the plugs
G -M Nm lb ft G -M Nm lb ft
G 1/8 25 18 G 1/8 15 11
G 1/4 40 30 G 1/4 33 24
G 3/8 95 70 G 3/8 70 52
G 1/2 130 96 G 1/2 90 66
G 3/4 250 184 G 3/4 150 111
G1 400 295 G1 220 162
G 11/4 600 443 G 11/4 600 443
G 11/2 800 590 G 11/2 800 590

10 x 1 25 18 10 x 1 13 10
12 x 1,5 30 22 12 x 1,5 30 22
14 x 1,5 50 37 14 x 1,5 40 30
16 x 1,5 60 44 16 x 1,5 60 44
18 x 1,5 60 44 18 x 1,5 70 52
20 x 1,5 140 103 20 x 1,5 90 66
22 x 1,5 140 103 22 x 1,5 100 74
26 x1,5 220 162 26 x1,5 120 89
27 x 1,5 250 184 27 x 1,5 150 111
33 x 1,5 400 295 33 x 1,5 250 184
42 x 1,5 600 443 42 x 1,5 400 295
48 x 1,5 800 590 48 x 1,5 500 369

M-G
M-G M-G

282N221T 282N222T

AV 110 X, AV 110 X4 167

3.6. Lubrication and Maintenance Operations

168 AV 110 X, AV 110 X4

3.7. Defects

In most cases the defects are due to operating the Machine improperly. Therefore during any failure read
thoroughly once more the instructions given in the Machine and Engine Operation and Maintenance
Manual. Unless you will be able to specify the cause of a defect, please contact authorized dealer’s or
manufacturer’s Help Desk (service assistance).

The troubleshooting of hydraulics and wiring requires expertise in the field of hydraulics and wiring, so
we strongly recommend to hand over the troubleshooting process to the Help Desk of an authorized
dealer or manufacturer.

AV 110 X, AV 110 X4 169

3.8. Attachments
Wiring diagram AV 110 X
Legend:
A1 Flasher unit for direction R3 Resistor S33 Rear screen wiper switch
indicator lamps R6-7 Engine preheating S34 Washers double push-button
A2 Left combined instrument R8 Engine speed kontrol S35 Fan control switch
A3 Right combined instrument R9 Resistor S36 Air-conditioning switch (option)
A4 Travel electronics S1 Ignition box S37 Engine idle speed switch
A5 Travel controller S2 Combined switch S38 Double pushbutton to adjust idle
A6 Multifunctional display S2.1 Switch of side and head-lamps rpm
Murphy PV – 101 S39 CRAB resetting pushbutton
S2.2 Main / passing beams control
A7 Time relay switch S40,41 CRAB position switchs
B1 Fuel level float S2.3 Headlight flasher switch S42 Hydraulics temperature switch
B3 Water tank pressure sensor S2.4 Loud horn button S43 Hydraulics temperature switch
B5 Drum speed sensor S2.5 Direction indicator lamps control S44 Air conditioner overpressure fuse
C1 Noise suppressing filter switch (option)
E1, 2 Front side lamps S3 Rear head-lamps switch V1-17 Light-emitting diode (LED)
E3, 4 Rear lamps S4 Warning lamps switch X1 Mounting socket
E5, 6 Front head-lamps S5 Front additional-lampsswitch X2 Diagnostic socket
E7, 8 Rear head-lamps (option) X3,4 Connection terminals
E9, 10 Left direction indicator lamps S6 Warning beacon switch (option) X5-62 Interface connector
E11, 12 Right direction indicator lamps S7 Brake pressure switch X63 Engine diagnostic
E13, 14 Additional front head-lamps S8 Hydraulic system filter clogging X64-69 Konectors J1939
(option) switch
X70-77 Interconnection connector
E15, 16 Additional rear head-lamps S9 Air filter clogging switch
Y1 Valve of cooling fan engine
(option) S12 Hydraulic oil overheating switch
Y1 Electromagnet of engine stop
E17 Warning beacon (option) S14 Reverse horn switch
Y3 Brake valve
E18, 19 Brake lamps S15 Neutral gear switch
Y4 Valve - front runner forward drive
E20 Cab light S16 Emergency brake button
Y5 Valve – front runner backward
E21 Mark illumination (option) S17 Float in hydraulic oil tank drive
F1-17 Fuses S18 Constant speed or stalling switch Y6 Valve - back runner forward drive
G1 Battery S19 Vibration automatics switch Y7 Valve – back runner backward
G2 Alternator S20 Smooth start and stop button drive
H1 Passing beams indicator light S21 Seat switch Y8 Rear drum vibration small
H2 Main beams indicator light S22 Vibration button (red) on the left amplitude valve
H3 Loud horn travel lever Y9 Rear drum vibration large
S23 Vibration button (red) on the amplitude valve
H4 Audible warning device
right travel lever Y10 Front drum vibration small
H5 Reverse horn (option) amplitude valve
S24 Watering button
K1 Contactor Y11 Front drum vibration large
S25 Watering pumps control switch
K2-21 Auxiliary relay amplitude valve
S26 Vibration control switch – front /
K24-25 Glowing contactors both / rear Y12 Valve of CRAB to the left
M1 Engine starter S27 Vibration amplitude control Y13 Valve of CRAB to the right
M2 Watering motor switch Y14 Pressure relief valve
M3 Watering motor S28 Left (yellow) button on the left Y15 Valve of the cutter upwards
M4 Windscreen wiper travel lever – CRAB to the left (option)
M5 Left rear screen wiper S29 Right (yellow) button on the left Y16 Valve of the cutter downwards
travel lever – CRAB to the right (option)
M6 Right rear screen wiper
S30 Left (yellow) button on the right Y17 Air conditioner compressor
M7 Windscreen washer travel lever – CRAB to the left or clutch magnet (option)
M8 Rear screen washer the cutter upwards
M9,10,11 Fans S31 Right (yellow) button on the right
Q1 Battery cut off switch travel lever – CRAB to the right or
the cutter downwards
R1 Watering interval potentiometer
S32 Windscreen wiper control switch
R2 Speed potentiometer

170 AV 110 X, AV 110 X4

MAINTENANCE MANUAL
F9

X61 G1 M1
R7 K25 F17 4 3 2 1 Q1 31
M 50
Engine glowing
125A 12V 30
3 F K1
0 1 135Ah
A 0 G2
R6 K24 F16 G L
Engine glowing B
125A IG

X X X
X 5
X 5 1 5 :1
3 :5 4 :1
H2 H1 :1 8
E1
Front side lights E2 X35:1 X18:1
X
1 X F1
5 7
E3 :1 :1 K2
5 3 S2 20A
Teil lights E4 X
7 2 1 X9:1 0
6 1 S1
2
E21 X37:1 X14:2 X20:1 Y S2.1 H X9:2 F2 X7:3 30 15/54
X35:2 X18:2 K3 X19:1 S X19:2 15A 50
31
56b E5 S2.2
56a 2 1 X9:3 Z
X35:3 X18:3 X15:2 F3 K4
Front headlights 31
56b E6 5 3 X19:3 S2.3 3 5
56a X77 X7:2 X20:2 C X9:4 2 1
S2.4 B 15(30)A X X
C1 X M X19:4
7 7
7 :
5 :4
H3 :6 S2.5 O
X36:1 X18:4 MC K5
Horn X41 X
1 2 1
S3 5
X37:2 X14:3 :3 3 5
E7 1 5 X
2
X
2 X
0 0 2
Rear headlights E8 9 10 :5 :4 0
:3 K6
X35:4 X18:8 3 5
2 1
X37:4

E9 X 36 :2 X 18 :5 X75
Left front direction light S4
E10 X 38 :2 X 14 :4 2
Left rear direction light 8
6 X15:4 CL
A1
1 X7:7
E11 X38:3 X14:5 3 5 31
Right rear direction light X72
10
E12 X36:3 X18:6
Right front direction light
X12:4
K7
E13 X51 5 3
X15:6
X1
Front additional lights E14 2 1 X7:9
S5 X
X52 7
1 5 :
8
E15 X53 X49:2 X12:5 9 10 X
1
5
Rear additional lights E16 X56:1 :5
X54 X56:2 S6
1 5
E17 X21 X55:1 X49:6 X12:6 X7:10 X15:7 9 10 A7
Warning beacon 31 ta 15
X55:2
87
E18 X37:3 X5:2 30
X 87a
6 F A
Brake lights E19
X
4 G X
X 6
6 6 A A C
7 3
6 B B D X16:11 F8
X C C E B
6 A A
9 B B X7:22 1A
A C C A
B A
A 2 A
B A C 3 1
B A
X A 6 A
C 6 4 6
5
X
6
8

V16

V17 K20
1 2 X15:12 X7:15 V11
Y1 X5:16 5 3 X15:17 X7:20 V12
4
X5:17 S37
7
5 X17:1
R8 5
3 2 2 1 3
2 7 1
6
2 X17:2 4 2 2
8 9
X17:3 10
1 3
5

2 1 X17:4 K17
1 5 2 1
X17:5 5 3
4 X 2
4 4
6 4
5 2 4 X17:6
4 1

1 X17:7 S38
9
1 3
2 3 X17:8 7
6 0
R9 6 5 X17:9
0 3
10k 1 1 4 X5:15
0 2 5
X73 8 Instrumentillumination
18 Direction Charging+ 14
lights motohours
19 Direction lights
Neutral 3 X15:8 X7:11
Brake P S7 X14:6 11 Brake
P
S8 S42 X14:7 13 12 X15:9 X7:12
Hydraulic filter X Hydraulic filter Seat
X
P
S9 X14:8 3 A 3 X15:10 F4
Air filter 15 9 Air filter 2 Supply 9 20
X14:11 +12V X7:13
Fuel gauge B1 2 Fuel gauge 10 5A
Ground
X14:12 1 R3
Hydraulic oil overheating S12 6 Hydraulic oil Warning
overheating X74 75 R
9
S43 X5:21 Engine stop
7
Hydraulics temperature switch X5:20 5
Hydraulic oil level
Vibration
- switching fan X6:8

7 Warninglights 20 H4
17 Supply +12V
Glowing 1
8 Instrument Warning
illumination 10
9 A Ground
X X 12
4 3 Air condition 4
0 0
13
X18:7 2 Water tank Crab
Water tank level 1
B3
2 5 level Engine 19
Watering overload 6
14 Smooth start Konstant
- smooth stop speed
K8 F5
X43:2 H5 X43:1 X5:4 5 3 X
Reverse horn X11:5 C
F
e S14 0
1
10A
X38:1 2 1 P
N
:1
P H X11:4 3 X
2
X X X X11:6 5
1 1 1 M :7
5 6 5
:1 :1 :1 F 1 S
4 0 3 X11:9 M e
P S15 1
N
X X X P 2 6
H X11:7 X
7 8 7 2
:1 :1 :1 K9 C 5
7 0 6 :8
2 1 X11:8 X
1
5 0
3 :1
K10 4
4
2 1
K21
4 3 4 3
Hydraulic oil level S17 1 V15 X10:1
X5:3 2
1 2 X74
X44:1 5 8 X
X44:2 X5:6,7 ,2 ,4 X7:18 1
9 2 5
:1
(1 1 Konstant 3 X8:1 X16:1 7 S18 5
2 2
V V speed X
2
) Engine 2 X8:2 X16:2 1 5 3
18 overload :1
Neutral X
Smooth start 2
40
- smooth stop S19 2
:1
19 X8:3 X16:3 1 5
Brake Y3 X5:8 41
Automat.
vibration
Brake S20
Smooth start 4 X10:2 X23:2
Front drum - travel forward Y4 X5:9 6 - smooth stop
1 5
Front drum
Front drum - travel backward - travel forward Seat 5 X10:3 X22:2 S21
Y5 X5:10 7
Front drum
X5:11 8 - travel backward

J I H G F EDC B A

107624_1en

AV 110 X, AV 110 X4 171

3.8. Attachments
Wiring diagram AV 110 X
Legend:
A1 Flasher unit for direction R3 Resistor S33 Rear screen wiper switch
indicator lamps R6-7 Engine preheating S34 Washers double push-button
A2 Left combined instrument R8 Engine speed kontrol S35 Fan control switch
A3 Right combined instrument R9 Resistor S36 Air-conditioning switch (option)
A4 Travel electronics S1 Ignition box S37 Engine idle speed switch
A5 Travel controller S2 Combined switch S38 Double pushbutton to adjust idle
A6 Multifunctional display S2.1 Switch of side and head-lamps rpm
Murphy PV – 101 S39 CRAB resetting pushbutton
S2.2 Main / passing beams control
A7 Time relay switch S40,41 CRAB position switchs
B1 Fuel level float S2.3 Headlight flasher switch S42 Hydraulics temperature switch
B3 Water tank pressure sensor S2.4 Loud horn button S43 Hydraulics temperature switch
B5 Drum speed sensor S2.5 Direction indicator lamps control S44 Air conditioner overpressure fuse
C1 Noise suppressing filter switch (option)
E1, 2 Front side lamps S3 Rear head-lamps switch V1-17 Light-emitting diode (LED)
E3, 4 Rear lamps S4 Warning lamps switch X1 Mounting socket
E5, 6 Front head-lamps S5 Front additional-lampsswitch X2 Diagnostic socket
E7, 8 Rear head-lamps (option) X3,4 Connection terminals
E9, 10 Left direction indicator lamps S6 Warning beacon switch (option) X5-62 Interface connector
E11, 12 Right direction indicator lamps S7 Brake pressure switch X63 Engine diagnostic
E13, 14 Additional front head-lamps S8 Hydraulic system filter clogging X64-69 Konectors J1939
(option) switch
X70-77 Interconnection connector
E15, 16 Additional rear head-lamps S9 Air filter clogging switch
Y1 Valve of cooling fan engine
(option) S12 Hydraulic oil overheating switch
Y1 Electromagnet of engine stop
E17 Warning beacon (option) S14 Reverse horn switch
Y3 Brake valve
E18, 19 Brake lamps S15 Neutral gear switch
Y4 Valve - front runner forward drive
E20 Cab light S16 Emergency brake button
Y5 Valve – front runner backward
E21 Mark illumination (option) S17 Float in hydraulic oil tank drive
F1-17 Fuses S18 Constant speed or stalling switch Y6 Valve - back runner forward drive
G1 Battery S19 Vibration automatics switch Y7 Valve – back runner backward
G2 Alternator S20 Smooth start and stop button drive
H1 Passing beams indicator light S21 Seat switch Y8 Rear drum vibration small
H2 Main beams indicator light S22 Vibration button (red) on the left amplitude valve
H3 Loud horn travel lever Y9 Rear drum vibration large
S23 Vibration button (red) on the amplitude valve
H4 Audible warning device
right travel lever Y10 Front drum vibration small
H5 Reverse horn (option) amplitude valve
S24 Watering button
K1 Contactor Y11 Front drum vibration large
S25 Watering pumps control switch
K2-21 Auxiliary relay amplitude valve
S26 Vibration control switch – front /
K24-25 Glowing contactors both / rear Y12 Valve of CRAB to the left
M1 Engine starter S27 Vibration amplitude control Y13 Valve of CRAB to the right
M2 Watering motor switch Y14 Pressure relief valve
M3 Watering motor S28 Left (yellow) button on the left Y15 Valve of the cutter upwards
M4 Windscreen wiper travel lever – CRAB to the left (option)
M5 Left rear screen wiper S29 Right (yellow) button on the left Y16 Valve of the cutter downwards
travel lever – CRAB to the right (option)
M6 Right rear screen wiper
S30 Left (yellow) button on the right Y17 Air conditioner compressor
M7 Windscreen washer travel lever – CRAB to the left or clutch magnet (option)
M8 Rear screen washer the cutter upwards
M9,10,11 Fans S31 Right (yellow) button on the right
Q1 Battery cut off switch travel lever – CRAB to the right or
the cutter downwards
R1 Watering interval potentiometer
S32 Windscreen wiper control switch
R2 Speed potentiometer

172 AV 110 X, AV 110 X4

MAINTENANCE MANUAL

J I S22 H G F EDC B A
12 X24:1 X24:2
X5:12 22 Vibration
Rear drum S23
Rear drum - travel forward Y6 X5:13
- travel forward X10:4
X26:1 X26:2
24 Rear drum
Rear drum - travel backward Y7 X5:14 9 - travel backward 2 3 5 9 X
X X 2
1 1 20
6 6 RS2323TxD
:5 :4
21
A RS2323 RxD
X X 4 13
1(C) 2(B) 8 8 RS2323 Grd
:5 :4
Engine speed B6
X5:22 32 X10:5 X25:1
16 Travel 6
Engine
speed 5 1 X
X6:1 A5 1
4(C) 3(M) 17 Drum 5
Front drum speed B5 34 X10:6 X25:2 :1
R1 6
26 speed Sprinkling
1(H) Vibration
27 100R 1 K 10 0R
Sprinkling
(5 31 X10:7 X23:3
V 5 Speed
V R2 X
) X 7
1 1 2 :1
4 5 X
:3 9
2 100R 1K 100R
3
X6:2 X10:8 :4 X23:5
X6:3 X10:9 X25:4
X6:9 X70 S24
X10:11 X25:6 1 5 X10:10 F6

V K11 X25:5 15A

1 1 X8:6 X16:6
2
Sprinkling 1 M M2 X46:1 X6:4 5 3 S25
7 5
X46:2 X6:5 V K12
2 1
1 2 X8:7 X16:7
Sprinkling 2 M X47:1 X6:6 5 3
M3 X47:2 X6:7 K13
S27 1 2
M P
P 5 3 F7
0 +
Z
V Z
7,5A
S26 X
B4 B3 8
Y8 X14:16 A4 A3 :8
Rear drum low vibration 1 2
X14:17 A4 A3 V X16:8 X
Y9 3 C2 C1 1
Rear drum high vibration 1 2 0
:1
Y10 X14:18 D4 D3 2
Front drum low vibration 1 2 V
D2 D1
C4 C3 4
Y11 X14:19
Front drum high vibration 1 2
B4 B3
F3 F4 X15:18 X11:10
E3 E4 X7:21

X11:1 X15:11
CRAB position switch - left 3(M)
F
e
P
S40 X60:1 X23:11 X7:14
N
P
1(H) X60:2 X23:9 S39
4(C) V X23:6
9 5 1
CRAB position switch - right 3(M)
F
e
S41 V
1
P
N 1 3 1 3
1(H) 6 2 K K
X23:10 0
P

X60:3 1 1
4(C) 9 8
2 5 2 5
X60:4 X11:3 X11:2 X23:12
3 F
X23:7 0 1
A 5
X23:8

Crabing left Y12 X13:1 X31:1 X27:1 S28 X24:3

X X X X
Y13 X 13 :2 X 31 :2 X27:2 S29 1 1 1 1
Crabing right 2
:1
2
:2
2
:7
2
:
3
X28:1 If the edge cutter is instaled to left hand side of
the roller change over the plug X27 to socket
V V X28:2 X28. The buttons S28, S29 on th e left control
6 5 lever are used to lifting cutter.
X X X
Y14 X 13 :3 X 31 :3 X29:1 S30 X26:3 4 X 4 4
Relief valve V
9
:1
5
0
9
:5
9
:3
V S31
8 7 X29:2
R
a
d
Edge cutter upward Y15 X 13 :4 X 31 :4 X30:1 i
o
If the edge cutter is instaled to right hand side of the
Edge cutter downward Y16 X 13 :5 X 31 :5 X30:2 roller change over the plug X29 in socket X30.
The buttons S30, S31 on the left control lever are used
E20 to lifting cutter.

Cabin lighting

X32:1 F11

X32:4 S32 15A

7
M M4 X32:2 5
X32:5
3
X32:3 1
X33:3 X56:10
X33:1 X56:3
Left rear wiper S33
M M5 X33:4 X56:5 7
5
X33:2 X56:4 1
X34:3 8
6
2
X34:1
Right rear wiper M M6 X34:4 X56:7
X34:2 X56:6

Windscreen washer X57:3 M M7 X57:1 S34

7 3
Backlight wiper M M8 X57:2 1

K14
1 F12
Fan 1 M M9
2
X58:2 X56:8 5 3
X58:1 3 2 1 15A
X
5 S35
8 F13
:3 K15 5 3
X56:9 5 3
X
5 1 5A
9 2 1
:3 V V
3 1 1
X59:1 1 M M10 X59:2 4 3
Fan 2 S36
2
1 5
X48:1 1 M M11 X48:2 9 10
Fan 3 2
3 X48:3 K16
S44 1 2
Y17 F14
P 5 3
Air conditioner
10A

X5:19

107624_2en

AV 110 X, AV 110 X4 173

3.8. Attachments
Wiring diagram AV 110 X4
Legend:
A1 Flasher unit for direction R2 Speed potentiometer S32 Windscreen wiper control switch
indicator lamps R3 Resistor S33 Rear screen wiper switch
A2 Left combined instrument R6-7 Engine preheating S34 Washers double push-button
A3 Right combined instrument R8 Engine speed kontrol S35 Fan control switch
A4 Travel electronics R9 Resistor S36 Air-conditioning switch (option)
A5 Travel controller S1 Ignition box S37 Engine idle speed switch
A6 Multifunctional display Murphy S2 Combined switch S38 Double pushbutton to adjust idle
PV – 101 rpm
S2.1 Switch of side and head-lamps
A7 Time relay 3,5 S39 CRAB resetting pushbutton
S2.2 Main / passing beams control
B1 Fuel level float switch S40,41 CRAB position switchs
B3 Water tank pressure sensor S2.3 Headlight flasher switch S42 Hydraulics temperature switch
B5 Drum speed sensor S2.4 Loud horn button S43 Hydraulics temperature switch-
B6 Engine speed sensor S2.5 Direction indicator lamps control fan switching
C1 Noise suppressing filter switch S44 Air conditioner overpressure fuse
E1, 2 Front side lamps S3 Rear head-lamps switch (option)
E3, 4 Rear lamps S4 Warning lamps switch V1-17 Light-emitting diode (LED)
E5, 6 Front head-lamps S5 Front additional-lampsswitch X1 Mounting socket
E7, 8 Rear head-lamps (option) X2 Diagnostic socket
E9, 10 Left direction indicator lamps S6 Warning beacon switch (option) X3,4 Connection terminals
E11, 12 Right direction indicator lamps S7 Brake pressure switch X5-62 Interface connector
E13, 14 Additional front head-lamps S8 Hydraulic system filter clogging X63 Engine diagnostic
(option) switch X64-69 Konectors J1939
E15, 16 Additional rear head-lamps S9 Air filter clogging switch X70-78 Interconnection connector
(option) S12 Hydraulic oil overheating switch Y1 Valve of cooling fan engine
E17 Warning beacon (option) S14 Reverse horn switch Y3 Brake valve
E18, 19 Brake lamps S15 Neutral gear switch Y4 Valve - front runner forward drive
E20 Cab light S16 Emergency brake button Y5 Valve – front runner backward
E21 Mark illumination (option) S17 Float in hydraulic oil tank drive
F1-17 Fuses S18 Constant speed or stalling switch Y6 Valve - back runner forward drive
G1 Battery S19 Vibration automatics switch Y7 Valve – back runner backward
G2 Alternator S20 Smooth start and stop button drive
H1 Passing beams indicator light S21 Seat switch Y8 Rear drum vibration small
amplitude valve
H2 Main beams indicator light S22 Vibration button (red) on the left
travel lever Y9 Rear drum vibration large
H3 Loud horn amplitude valve
H4 Audible warning device S23 Vibration button (red) on the
right travel lever Y10 Front drum vibration small
H5 Reverse horn (option) amplitude valve
S24 Watering button
K1 Contactor Y11 Front drum vibration large
S25 Watering pumps control switch amplitude valve
K2-21 Auxiliary relay
S26 Vibration control switch Y12 Valve of CRAB to the left
K24-25 Glowing contactors front / both / rear
M1 Engine starter Y13 Valve of CRAB to the right
S27 Vibration amplitude control
M2 Watering motor switch Y14 Pressure relief valve
M3 Watering motor S28 Left (yellow) button on the left Y15 Valve of the cutter upwards
travel lever – CRAB to the left (option)
M4 Windscreen wiper
S29 Right (yellow) button on the left Y16 Valve of the cutter downwards
M5 Left rear screen wiper (option)
travel lever – CRAB to the right
M6 Right rear screen wiper Y17 Air conditioner compressor
S30 Left (yellow) button on the right
M7 Windscreen washer travel lever – CRAB to the left or clutch magnet (option)
M8 Rear screen washer the cutter upwards
M9,10,11Fans S31 Right (yellow) button on the right
Q1 Battery cut off switch travel lever – CRAB to the right or
the cutter downwards
R1 Watering interval potentiometer

174 AV 110 X, AV 110 X4

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MAINTENANCE MANUAL
F9

K25 X61 Engine connector G1 31 M1

R7 F17 4 3 2 1
Q1 M 50
Engine glowing - +
125A 12V 135Ah 30
3 F K1
0 1
A 0
K24 F16 G2
R6 G L
Engine glowing
125A B+ IG

X X X X
X 5 1 5 5
3 :5 4 : :
1
1
E1 H2 H1 :
1 8

Front side lights E2 X 35 :1 X 18 :1

X
1 X F1
7
E3 5
:
1
:
1 K2
5 3 20A
Teil lights X
S2
E4 7
6 2 1 X9:1 0
1
2
F2 S1
E21 X 37 :1 X 14 :2 X20:1 Y S2. 1 H X19:2 X9:2 X7:3 30 15/54
Mark illumination
K3 X19:1 S 15A
56b E5 X35:2 X18:2 50
31 2 1 X9:3 Z S2. 2
56a
X35:3 X18:3 X15:2 X19:3 F3 K4
Front headlights 56b E6 X
5 3 S2. 3 3 5
31 7 X7:2
56a 7 X20:2 C S2. 4 B X19:4 X9:4 15(30)A 2 1
C1 M X
7
X
7
X
H3 X36:1 X18:4 7
:6
S2. 5 O K5
:5 :
4
MC
Horn X 2 1
X41 1
5
X 37 :2 X 14 :3
S3 :3 3 5
E7 1 5 X
2
X
2 X
0 0 2
Rear headlights E8 9 10 :5 :
4 0
:3
K6
X35:4 X18:8 3 5
2 1
X37:4
X
7
5
E9 X36:2 X18:5
Left front direction light
X38:2 X14:4
S4
E10 2 X15:4 X7:7 CL
Left rear direction light 8
6
A1 +
1
E11 X 38 :3 X 14 :5 X
7 3 5 31
Right rear direction light 2

X 36 :3 X 18 :6 10
E12
Right front direction light
X12:4
K7
E13 X51 5 3
X7:9 X15:6
X1
Front additional lights E14 2 1

X52 S5 X
1 5 7
:8

E15 X53 X49:2 X12:5 9 10

X
1
Rear additional lights E16
X56:1 5
:5

X54 X56:2 S6
1 5
E17 X21 X55:1 X49:6 X12:6 X7:10 X15:7 9 10
Warning beacon 31
A7 ta
15
X55:2

X3 7: 3 X 5: 2 87 30
E18 E
X n 87a
6 F g A
Brake lights 4 i
c n
Go e
E19 X
n
n d
X
X A A C e i 6
6 6 a
c g 3
7 6 B B Dto n F8
r o B
X16:11
X A A C C E s
t
6 i
c X7:22 1A
9 B B
A C C A
B A
2
B C A A
A 3 1
B X A
6 A 6 A
C 5 4 6

X
6
8

V16
V17 K20
1 2 X15:12 X7:1 5 V11
X5:16 5 3
Y1 X15:17 X7:20 V12
4
X5:17
7
S37
5 X17:1
R8 5
3
2
2 2
7
1 3 1
6
2 X17:2 4 2 2
8 9
X17:3 10
1 3
5

X17:4
K17
2 1
1 5 2 1
X17:5 5 3
4
4 X 2
4
6 4
2
5 4 X17:6
4 1
E
n
g
in 1 X17:7 S38
9
e 1
c 3
2 o 3 X17:8
6 n
n 0 7
e
c
R9 6 t
o 5 X17:9
0 r 3

10k 1 4 X5:15
0 1 5
2
8
X Instrument illumination
7 18 14
3 Charging+
Direction lights
19 motohours
Direction lights 3 X15:8 X7:11
P S7 X14:6 11 Neutral
Brake Brake
P X14:7 12 X15:9 X7:12
S8 S42 13
Hydraulic filter Hydraulic filter Seat
X
3
P
S9 X14:8 15 X A
Supply 9 20 X15:10 X7:13 F4
Air filter 3 2
9 Air filter +12V
B1 X14:11 2 5A
Fuel gauge Fuel gauge Ground
10

X14:12 1 R3
Hydraulic oil overheating S12 6 Warning
Hydraulic oil overheating X
9 7 75 R
Enginestop 4
S43 X5:21
Hydraulics temperature switch 7
Hydraulic oil level
X5:20 5
- switching fan Vibration
X6:8

7
Warninglights 20
17 Supply +12V
Glowing 1 H4
8 Warning
Instrument illumination 10
9 Ground
X Enginestop A X 12
4 3 Air condition 4
0 0
13
X18:7 2 Crab
Water tank level 1
B3 2 Water tank level
Engineoverload
19
5
Watering 6
14 Smooth start Konstant speed
-smooth stop

K8 F5
X 43 :2 H5 X 43 :1 X38:1 X5:4 5 3 X
Reverse horn X11:5
F
e
S14
1
0
: 10A
1
2 1 black
P 3
N
P brown X11:4 X
2
X11:6 blue 5
:
7
X X X
1 1 1
5 6 5
:
1 :
1 :
1 X11:9
F
e
S15 1 S
4 0 3 blue 1
P
N 2 6
P brown X11:7
X X X X
7 8 7
:
1 :
1 :
1 K9 black 2
5
7 0 6 :8
2 1 X11:8 X
5 1
3 0
:
K10 4
1
4

2 1
3 4
K21
4 X 3
7
S17 8
1 V15 X10:1
X5:3 2
Hydraulic oil level X
7
1
X44:2 X44:1

R Q P O N ML K J I C H G F E D C B A

107751_1en
H

AV 110 X, AV 110 X4 175

3.8. Attachments
Wiring diagram AV 110 X4
Legend:
A1 Flasher unit for direction R2 Speed potentiometer S32 Windscreen wiper control switch
indicator lamps R3 Resistor S33 Rear screen wiper switch
A2 Left combined instrument R6-7 Engine preheating S34 Washers double push-button
A3 Right combined instrument R8 Engine speed kontrol S35 Fan control switch
A4 Travel electronics R9 Resistor S36 Air-conditioning switch (option)
A5 Travel controller S1 Ignition box S37 Engine idle speed switch
A6 Multifunctional display Murphy S2 Combined switch S38 Double pushbutton to adjust idle
PV – 101 rpm
S2.1 Switch of side and head-lamps
A7 Time relay 3,5 S39 CRAB resetting pushbutton
S2.2 Main / passing beams control
B1 Fuel level float switch S40,41 CRAB position switchs
B3 Water tank pressure sensor S2.3 Headlight flasher switch S42 Hydraulics temperature switch
B5 Drum speed sensor S2.4 Loud horn button S43 Hydraulics temperature switch-
B6 Engine speed sensor S2.5 Direction indicator lamps control fan switching
C1 Noise suppressing filter switch S44 Air conditioner overpressure fuse
E1, 2 Front side lamps S3 Rear head-lamps switch (option)
E3, 4 Rear lamps S4 Warning lamps switch V1-17 Light-emitting diode (LED)
E5, 6 Front head-lamps S5 Front additional-lampsswitch X1 Mounting socket
E7, 8 Rear head-lamps (option) X2 Diagnostic socket
E9, 10 Left direction indicator lamps S6 Warning beacon switch (option) X3,4 Connection terminals
E11, 12 Right direction indicator lamps S7 Brake pressure switch X5-62 Interface connector
E13, 14 Additional front head-lamps S8 Hydraulic system filter clogging X63 Engine diagnostic
(option) switch X64-69 Konectors J1939
E15, 16 Additional rear head-lamps S9 Air filter clogging switch X70-78 Interconnection connector
(option) S12 Hydraulic oil overheating switch Y1 Valve of cooling fan engine
E17 Warning beacon (option) S14 Reverse horn switch Y3 Brake valve
E18, 19 Brake lamps S15 Neutral gear switch Y4 Valve - front runner forward drive
E20 Cab light S16 Emergency brake button Y5 Valve – front runner backward
E21 Mark illumination (option) S17 Float in hydraulic oil tank drive
F1-17 Fuses S18 Constant speed or stalling switch Y6 Valve - back runner forward drive
G1 Battery S19 Vibration automatics switch Y7 Valve – back runner backward
G2 Alternator S20 Smooth start and stop button drive
H1 Passing beams indicator light S21 Seat switch Y8 Rear drum vibration small
amplitude valve
H2 Main beams indicator light S22 Vibration button (red) on the left
travel lever Y9 Rear drum vibration large
H3 Loud horn amplitude valve
H4 Audible warning device S23 Vibration button (red) on the
right travel lever Y10 Front drum vibration small
H5 Reverse horn (option) amplitude valve
S24 Watering button
K1 Contactor Y11 Front drum vibration large
S25 Watering pumps control switch amplitude valve
K2-21 Auxiliary relay
S26 Vibration control switch Y12 Valve of CRAB to the left
K24-25 Glowing contactors front / both / rear
M1 Engine starter Y13 Valve of CRAB to the right
S27 Vibration amplitude control
M2 Watering motor switch Y14 Pressure relief valve
M3 Watering motor S28 Left (yellow) button on the left Y15 Valve of the cutter upwards
travel lever – CRAB to the left (option)
M4 Windscreen wiper
S29 Right (yellow) button on the left Y16 Valve of the cutter downwards
M5 Left rear screen wiper (option)
travel lever – CRAB to the right
M6 Right rear screen wiper Y17 Air conditioner compressor
S30 Left (yellow) button on the right
M7 Windscreen washer travel lever – CRAB to the left or clutch magnet (option)
M8 Rear screen washer the cutter upwards
M9,10,11Fans S31 Right (yellow) button on the right
Q1 Battery cut off switch travel lever – CRAB to the right or
the cutter downwards
R1 Watering interval potentiometer

176 AV 110 X, AV 110 X4

MAINTENANCE MANUAL
R Q P O N ML K J I C H G F E D C B A
H

1 2
X5:6,7 5 8 X7:18
,
2 ,
4
9 2
X
-(
1
+
1 3 X8:1 X16:1 7 1
2 2 Konstant S18 5
:
V V speed 1
) 5
18 2 X8:2 X16:2 1 5
Neutral Engineoverload X
2
3
40 Smooth start :
1
S19 X
-smooth stop Automat. 19 X8:3 X16:3 1 5 2
2
Y3 X5:8 41 vibration :
1
Brake Brake S20
X5:9 Smooth start 4 X10:2 X23:2 1 5
Y4 6 Front drum -smooth stop
Front drum - travel forward -travel forward 5 X10:3 X22:2 S21
Y5 X5:10 7 Front drum Seat
Front drum - travel backward -travel backward
X5:11 8
S22
12 X10:4 X24:1 X24:2
Y6 X5:12 22 Rear drum Vibration
Rear drum - travel forward -travel forward S23
X5:13 X26:1 X26:2
Y7 24 Rear drum
Rear drum - travel backward -travel backward
X5:14 9 A 2 3 5 9 X
4 2
X
1
X
1
20
6 6 RS2323TxD
:5 :
4
21
RS2323RxD
13
X X RS2323Grd
8 8
Engine speed B6 :5 :
4
1(black) 2(white) X10:5 X25:1
X5:22 16 32
Enginespeed Travel 6
5 1
A5 X
3(blue) 4(black) X6:3 17 1
Front drum speed B5 Drum speed
Sprinkling
34 X10:6 X25:2 5
:
1
6
1(brown) 26 R1
Vibration
27 100R 1K 100R
Sprinkling
X6:2 31 X10:7 X23:3
-( +
5 5 Speed
V
) V R2 X
1 1 X 7
2 :
X6:1 4 5
:3 X 100R 1K 100R 1
9
2
3
X10:8 :
4 X23:5
X6:9 X10:9 X25:4
X
7
0

S24 F6
X10:11 X25:6 1 5 X25:5 X10:10
K11 15A
V 1 2 X8:6 X16:6
1
M M2 X46:1 X6:4 5 3 S25
Sprinkling 1 7 5
X46:2 X6:5 K12 1
V X8:7 X16:7
2 1 2
M M3 X47:1 X6:6 5 3
Sprinkling 2
X47:2 X6:7 K13
1 2
M P
F7
0
P
+
Z
5 3
V Z
S27 S26 X
7.5A
Y8 X14:16 B4 B3 A4 A3 8
:8
Rear drum low vibration 1 2
Y9 X14:17 A4 A3 V C2 C1 X16:8 X
Rear drum high vibration 1 2
3 1
0
:
1
X14:18 2
Y10 D4 D3 D2 D1
Front drum low vibration 1 2 V
4
Y11 X14:19 C4 C3 B4 B3
Front drum high vibration 1 2
F3 F4 X15:18 X7:2 1 X11:10

E3 E4

X23:11 X11:1 X7:14 X15:11

F
3(blue) e
S40 X60:1
CRAB position switch - left P
N
P 1(brown)
X60:2 X23:9 S39
4(black) V
5 1 X23:6
F 9
3(blue) e
S41
CRAB position switch - right P
N
P 1(brown)
V
1 6 2 1 3 1 3
0 K K
X60:3 X23:10 1 1
4(black) 9 8
2 5 2 5
X60:4 X11:3 X11:2 X23:12
3 F
X23:7 0 1
A 5

X23:8

Y12 X 13 :1 X 31 :1 X27:1 S28 X24:3

Crabing left
Y13 X13:2 X31:2 X27:2 S29 X
1
X
1
X
1
X
1
Crabing right 2
:
1
2
:
2
2
:
7
2
:3
X28:1 If the edge cutter is instaled to left hand side of
the roller change over the plug X27 to socket
X28:2 X28. The buttons S28, S29 on th e left control
V V lever are used to lifting cutter.
6 5
Y14 X13:3 X31:3 X29:1 S30 X26:3 X
4 X
X
4
X
4
Relief valve 9
:
1
5
0
9
:5
9
:3
X29:2 S31
V V R
8 7 a
d

Edge cutter upward Y15 X13:4 X31:4 X30:1 If the edge cutter is instaled to right hand side of the io

roller change over the plug X29 in socket X30.

Y16 X13:5 X31:5 X30:2 The buttons S30, S31 on the left control lever are used
Edge cutter downward
to lifting cutter.

Cabin lighting E20

X32:1 F11

X32:4 15A
7
M M4 X32:2 5 S32
X32:5
3
X32:3 1

X33:3 X56:10
X33:1 X56:3
M M5 X33:4 X56:5 S33
7
Left rear wiper 5
X33:2 X56:4 1
X34:3 8
6
2
X34:1
M M6 X34:4 X56:7
Right rear wiper
X34:2 X56:6

X57:3 M M7 X57:1
Windscreen washer S34
7 3
M M8 X57:2 1
Backlight wiper
K14 F12
X58:1 1 M M9 X58:2 X56:8 5 3
Fan 1 3
2
2 1 15A
X
5
8 S35
:3
K15 F13
X56:9 5 5 3
3
X
5 1 5A
9
:3
2 1
3 V V
X59:1 1 M M10 X59:2 1 1
4 3 S36
Fan 2 2
1 5
X48:1 1 M M11 X48:2 9 10
Fan 3 3
2
X48:3 K16
1 2
Y1 7 P S 44 S45 F14
5 3
Air conditioner
10A

X5:19

107751_2en

AV 110 X, AV 110 X4 177

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