PACKAGE TYPE SCREW COMPRESSOR

XG2140WV-110　　XG2140WV-110H

XG2540WV-132　　XG2540WV-132H

XG3030WV-160　　XG3030WV-160H

INVERTER STARTER

SPECIFICATIONS

KOBELCO COMPRESSORS MANUFACTURING

(SHANGHAI)CORPORATION

DWG. No. 4V40ZS1094P1

Printed 2013.06 ISSUE 05
 Ｐ１

　CONTENTS

〔CONTENTS〕
CONTENTS …… 1
Product Specifications …… 2
Installation Conditions …… 6
Precautions for Piping …… 10
Electric Power Facilities …… 12
Cooling water system …… 15
Lubricating Oil …… 17
Warranty Conditions …… 18
Indemnity …… 18
〔Attached Drawing〕
( ) ITCS Controller
(1) …… 19
(2) External Dimensions …… 21
(3) Foundation Drawing …… 22
(4) System Diagram …… 23
(5) Wiring Diagram …… 24
Wiring for Automatic
(6) …… 26
Alternate Operation

WARNING
　 RESPIRATORY
RESPIRATORYDISORDER
DISORDER

　Do not breathe in nonclean compressed

air or do not use it for any respiratory
equipment; otherwise, a respiratory
disorder may be caused.
 Ｐ２

PRODUCTS SPECIFICATIONS
◆ XG2140WV
Types
XG2140WV-110 XG2140WV-110H
Items
Frequency （Hz） 50
Power supply voltage （V） 380/415　3-phase　3-wire type
3
Air discharge volume （m /min） 21.4 20.2
Specified pressure （MPa） 0.7 0.8
Suction Pressure Atmospheric pressure (1 bar)
condition Temperature （℃(ﾟF)） 2～40（36～104）
Pressure （MPa） 07
0.7 08
0.8
Discharge
Max. discharge pressure (Mpa) 0.75 0.85
condition
Temperature （℃） Cooling water inlet temperature below +10℃
Pressure control system Constant pressure control by the inverter (control pressure±0.01 MPa)
Volume control range (%) 100～50
Output （kW） 110
Type 3-phase cage induction totally enclosed
Voltage （V） 380/415
or
Main moto

Number of poles 4P
Protection IP55
Cooling system Air cooling
Starter system Inverter starter
Insulation class F
Output （kW） 0.37
motor

Type 3-phase
3 phase cage induction totally enclosed
Fan m

Number of poles 6P
Insulation class Ｂ
Water quality fresh water (see page 15)
3
Flow rate (m /min) 9 ｛When the inlet temperature is 35℃｝（see page5）
Cooling water
Water inlet pressur (Mpa) 0.2～0.5
parameters
Total head (m) 15 ※1
p
Water inlet tempera ( ℃) Less than 35℃
Inlet/outlet water pipe connect size R21-1/2
Discharge pipe connect size R23/ DN80 flange
Initial lubricating oil charge （L） 100
Dimensions: W×D× H ( mm) 2600×2000×2000
Weight （kg） 3820
Noise level （dB(A)） 69
NOTES:
(1)Measurement method of Air discharge volume( volumetric flow ) based on GB/T3853(Is equivalent
ISO1217 Appendix C). Suction condition : 20℃ {68゜F} 1bar 0%RH
(2)The discharge pressure gauge indicates a package outlet pressure.
(3)Lubricating oil is filled in a compressor at the factory.
　 Be sure to use『KOBELCO GENUINE SCREW OIL』at the time of the exchange.
(4)The noise data is measured at a point of an anechoic room, which is 1.0 meter height from the floor and 1.5
meter length from all directions of the unit.
(5)The compressed air must not be used for respiratory equipment from which aspiration is directly made.
(6)As for the guaranteed values, consult with us separately.
(※1) When the water inlet/outlet of total head over 15m condition,it will take oversize velocity flow of cooling water
then the heat exchange pipe maybe generate corrosion.When total head over 15m，please adjust supply val
to less than 15m.
 Ｐ３

◆ XG2540WV
Types
XG2540WV-132 XG2540WV-132H
Items
Frequency （Hz） 50
Power supply voltage （V） 380/415　3-phase　3-wire type
3
Air discharge volume （m /min） 25.4 24.1
Specified pressure （MPa） 0.7 0.8
Suction Pressure Atmospheric pressure (1 bar)
condition Temperature （℃(ﾟF)） 2～40（36～104）
Pressure （MPa） 0.7 0.8
Discharge
Max. discharge pressure (Mpa) 0.75 0.85
condition
diti
Temperature （℃） Cooling water inlet temperature below +10℃
Pressure control system Constant pressure control by the inverter (control pressure±0.01 MPa)
Volume control range (%) 100～50
Output （kW） 132
Type 3-phase cage induction totally enclosed
Voltage （V） 380/415
otor
Main mo

Number of poles 4P
Protection IP55
Cooling system Air cooling
Starter system Inverter stater
Insulation class F
Output （kW） 0.55
Fan motor

Type 3-phase cage induction totally enclosed

N
Number
mber of poles 6P
Insulation class Ｂ
Water quality fresh water (see page 15)
3
Flow rate (m /min) 10.8 ｛When the inlet temperature is 35℃｝（see page P5）
Cooling water
Water inlet pressur (Mpa) 0.2～0.5
parameters
Total head (m) 15 ※1
Water inlet tempera ( ℃) Less than 35℃
Inlet/outlet
/ water pipe connect size R21-1/2
1 1/2
Discharge pipe connect size R23/ DN80 flange
Initial lubricating oil charge （L） 120
Dimensions: W×D× H ( mm) 2600×2000×2000
Weight （kg） 3920
Noise level （dB(A)） 70
NOTES:
(1)Measurement method of Air discharge volume( volumetric flow ) based on GB/T3853(Is equivalent
ISO1217 Appendix C). Suction condition : 20℃ {68゜F} 1bar 0%RH
(2)The discharge pressure gauge indicates a package outlet pressure.
(3)Lubricating oil is filled in a compressor at the factory.
　 Be sure to use『KOBELCO GENUINE SCREW OIL』at the time of the exchange.
(4)The noise data is measured at a point of an anechoic room, which is 1.0 meter height from the floor and 1.5
meter length from all directions of the unit.
(5)Th compressed
(5)The d air i mustt nott be
b used
d for
f respiratory
i t equipment
i t from
f which
hi h aspiration
i ti is i directly
di tl made.
d
(6)As for the guaranteed values, consult with us separately.
(※1) When the water inlet/outlet of total head over 15m condition,it will take oversize velocity flow of cooling water
then the heat exchange pipe maybe generate corrosion.When total head over 15m，please adjust supply val
to less than 15m.
 Ｐ4

◆ XG3030WV
Types
XG3030WV-160 XG3030WV-160H
Items
Frequency
q y （Hz） 50
Power supply voltage （V） 380/415　3-phase　3-wire type
Air discharge volume （m3/min） 30.3 28.8
Specified pressure （MPa） 0.7 0.8
Suction Pressure Atmospheric pressure (1 bar)
condition Temperature （℃(ﾟF)） 2～40（36～104）
Pressure （MPa） 0.7 0.8
Discharge
Max. discharge
g pressure
p (Mpa) 0.75 0.85
condition
Temperature （℃） Cooling water inlet temperature below +10℃
Pressure control system Constant pressure control by the inverter (control pressure±0.01 MPa)
Volume control range (%) 100～50
Output （kW） 160
Type 3-phase cage induction totally enclosed
Voltage （V） 380/415
motor

Number of poles 4P
Main m

Protection IP55
Cooling system Air cooling
Starter system Inverter starter
Insulation class F
Output （kW） 0.55
n motor

Type 3-phase cage induction totally enclosed

Number of poles 6P
Fan

Insulation class Ｂ
Water quality fresh water (see page 15)
Flow rate (m3/min) 13.2 ｛When the inlet temperature is 35℃｝（see page 5）
Cooling water
Water inlet pressur (Mpa) 0.2～0.5
parameters
Total head (m) 15 ※1
Water inlet tempera ( ℃) Less than 35℃
Inlet/outlet water pipe connect size R 21-1/2
1 1/2
Discharge pipe connect size R23/ DN80 flange
Initial lubricating oil charge （L） 120
Dimensions: W×D× H ( mm) 2600×2000×2000
Weight （kg） 4150
Noise level （dB(A)） 71
NOTES:
(1)M
(1)Measurement
t method
th d off Air
Ai discharge
di h volume(
l ( volumetric
l t i flow
fl ) based
b d on GB/T3853(Is
GB/T3853(I equivalent
i l t
ISO1217 Appendix C). Suction condition : 20℃ {68゜F} 1bar 0%RH
(2)The discharge pressure gauge indicates a package outlet pressure.
(3)Lubricating oil is filled in a compressor at the factory.
　 Be sure to use『KOBELCO GENUINE SCREW OIL』at the time of the exchange.
(4)The noise data is measured at a point of an anechoic room, which is 1.0 meter height from the floor and 1.5
meter length from all directions of the unit.
(5)The compressed air must not be used for respiratory equipment from which aspiration is directly made.
(6)As for the guaranteed values, consult with us separately.
(※1) When the water inlet/outlet of total head over 15m condition,it will take oversize velocity flow of cooling water
then the heat exchange pipe maybe generate corrosion.When total head over 15m，please adjust supply valv
to less than 15m.
 Ｐ5

■ Fan properties
FAN AND FAN MOTOR
Type
Items
XG2140WV 110
XG2140WV-110 XG2540WV 132/XG3030WV 160
XG2540WV-132/XG3030WV-160

Frequency （Hz） 50
Voltage （V） 3-phase 380/415
Output （kW） 0.37 0.55
Input air 2200m3/h@60Pa 3950m3/h@60Pa
Fan blade diameter (mm) 500 550

■ In different cooling water temperature ,each models required cooling water flow.
Cooling water
XG2140WV-110 XG2540WV-132 XG3030WV-160
inlet temperature
℃ L/min m³/h L/min m³/h L/min m³/h
15 126 7.6 135 8.1 145 8.7
25 136 8.2 144 8.6 158 9.5
35 150 9.0 180 10.8 220 13.2

■ Inverter specifications
Type INVERTER
Items XG2140WV XG2540WV XG3030WV
Frequency （Hz） 50
prroperties
Electric

Voltage （V） 3-phase 380~480

p y
Capacity （ ）
（KVA） 198 232 330
E

Rated current （A） 260 304 450

Cooling system Air cooling
Details

Control mode no PG V/f control

Harmonic restraint DC reactor built in
 Ｐ6

　Installation Conditions

1. PLACE NOT TO BE INSTALLED

○Since this machine is manufactured to be used indoors, do not install it outdoors.

○ Since this machine is equipped with the precision electronic components, install it at
such place where the rain water never enters. A through care must be exercised so
that the machine is never exposed to the rain water even when the machine
is temporarily stored.
○ Do not install the machine especially at such place where there are a lot of dust and
the noxious gas such as chlorine gas, hydrogen sulfide gas, sulfur dioxide, ozone of
high density, etc.
○ It is to avoid it that you install it under the surroundings that it seems to breath in
machine tool cutting oil mist, soluble cutting liquid mist, discharge smoke of boiler,
decomposition
p gas
g of plastics
p and others. When these mist and gas
g are absorbed,, it
is clogged with the oil separator element, and it causes emergency stop.
○ Do not install the machine where the ambient temperature exceeds 40(104ﾟF).
It may cause serious accidents such as burning of the machine and fire.
○ Install the machine on a horizontal floor. If a block etc. is placed beneath the machine,
the compressor may not be running properly.
○ Install the machine to be free from heavy vibration.
○ Please note that the noise level may vary with the building structure or position
within the building where the machine is installed.

2. INSTALLATION SPACE FOR SAFE OPERATION

■ INSTALLATION SPACE
○ Allow a space of 800mm for the left side, 1000mm for the right side, 1000mm for the front,

800mm for the back and 1000mm for the top against the body.
○ Secure an appropriate space for the normal operation around the air inlet on the right
and left side and exhaust outlet on the top the unit.
○ Enough front space is required to open/close the doors and maintain the compressor
compressor.
○ Install the machine on the horizontal
floor.
1000mm

m
800mm 0m
80
1000mm
mm
00
10
 Ｐ7

■ INSTALLING A VENTILATING DUCT EXHAUST

○ Provide a fresh air inlet and an exhaust outlet Install a

ventillating fan
installed with a ventilating fan to use the
machine
hi iin a closed
l d room.
○ Provide the size of the air intake so as not to
produce negative pressure in the room.
○ Select the ventilating fan bigger than the
following table. Air 

○ Be careful because the exhaust heat is going to circulate at the air intake ,
and the ambient temperature is higher if the ceiling is lower.
○ The machine is tripped at the room temperature of 40℃ (104ﾟF) or higher.

■Ventilation Method and Fan Capacity

Compressor cooling air Minimum ventilation capacity(※2)

items
Generated Entire ventilation
Allowable Ventilatin
calories Exhaust Local Ventilating
pressure loss g
air volume ventilation duct & fan
in exhaust duct duct
(※1)
Model
(MJ/h) (kcal/h) (m3/min) Pa(mmH2O) (m3/min) [m3/min] (m3/min) (m3/min)
135 71 40 77
XG2140WV-110 48 11,578 37
or more or more or more or more
158 98 47 113
XG2540WV-132 57 13,566 66 50 (5)
or more or more or more or more
188 109 56 122
XG3030WV-160 68 16,175 66
or more or more or more or more

*1: Local ventilation is a method to exhaust air by directly exhausting one third to a half
of compressor-exhausted air using a ventilating fan installed near the compressor exhaust outlet.
*2: Ventilation capacity indicates the value at the allowable room temperature of 5℃ {9゜F}
higher than the ambient temperature.
 Ｐ8

■ INSTALLING A VENTILATING DUCT

○ Be sure to install a ventilating duct if it is

iimpossible
ibl tto provide
id a ventilating
til ti fan
f in
i
Metal
a totally-closed room.
○ Do not mount the compressor directly on
the ventilating duct with screws
（at inspection, the duct can be removed easily）.
○ Install wire net at the exit of the duct so that

birds or big refuse cannot get in.

○ Prevent rain water entering into the exit of
the duct. Discharge fan

○ Minimize a duct bend (maximum tolerance of

50Pa ( 5 mmH2O)) as much as possible to
avoid resistance.
○ Maximize a radius as much as possible when
bending the duct.
○ Install a ventilating fan at the exit of the duct
if the exhaust duct has a pressure loss of more
than 50Pa ( 5 mmH2O).
○ In case of installing a ventilating fan in the duct, be sure to select a heat resistant
type 〔80℃ (176ﾟF)〕.
 Ｐ9

■ INSTALLING A VENTILATING TYPE AND A VENTILATING DUCT

① Entire ventilation ② Ventilating duct ③ Ventilating duct & fan
Local ventilation (*1)

CAUTION

・The ventilation capacity is   for  ・Calculate the pressure loss (resistance) in  the  ・The pressure loss (resistance) in the  

ventilating the  entire room.  (at the  ventilating duct based on the exhaust air  volume  ventilating duct is over 50 Pa (5 mmH2O), 
allowable room temperature of  5℃ of the compressor.  If the result is not  more than 50  install  a ventilating fan with the 
{9゜F}  higher than the ambient  Pa  (5 mmH2O) for air cooling type,  the exhaust  specified  capacity inside  the duct taking 
temperature) The air supply  from the compressor exhaust outlet  through the  the pressure loss into  consideration.
opening should be adjusted   so that  duct will be possible.
the flow rate will be 2 m/s or less. ・Connect the ventilating duct referring to the duct 
installation mark at the top of the compressor.  The 
(*1) Local ventilation is a method to  duct should be removable.   Do not fix the duct with  Caution
exhaust air  directly exhausting one  screws.  It may hinder repair and maintenance work.
third to a half of  by  compressor‐ Use of KOBELCO genuine expansion duct is  To choose a type of fan can endure
exhausted air using a ventilating  recommended, as shown on the next page. much heat .
fan  installed near the compressor  ・Minimize bents in the duct to avoid resistance.
(high temperature )[80℃ {176゜F}]
exhaust  outlet. ・When installing the duct, provide a full radius.  
e sta g t e duct, p o de a u ad us
Duct resistance over 50 Pa (5 mmH2O) could  reduce 
the exhaust volume, causing temperature  rise to 
stop the compressor.
・Even if the duct is connected directly to  the 
compressor, the temperature will rise.  In such a  ・Turn on the ventilating fan while the 
case, install a ventilating fan mentioned  in the  compressor  is running, and turn it off 
previous page (at the allowable room  temperature  when  the compressor  is stopped.
of 5℃{9゜F} higher than the ambient  temperature).  ・The opening area of air inlet shall be 
・Prevent rain water from entering the duct outlet. adjusted  so that the flow rate will be 2 
・If the pressure loss in the ventilating duct is over  m/s  or less.
50 Pa (5 mmH2O), install a ventilating fan at  the 
duct outlet. (See method ③.)
・Follow the same installation procedure to install
・Follow the same installation procedure to install 
a ventilating fan and air inlet as that of entire 
ventilation. The opening area for air supply shall be 
adjusted  so that the flow rate will be 2 m/s or less.
 Ｐ10

Precautions for Piping

■ Piping
p g
・An unsupported long piping may cause for vibration and, as a result, the devices to
　which such piping is connected may be damaged.
　The piping must be properly supported (using hangers, fasteners, columns, etc.).
・When more than two units of compressors are installed and their discharge piping are
　connected to the same discharge main piping, be sure to provide the stop valves before
　the discharge
g main piping
p p g so that theyy can be closed when the operations
p of the
　compressors are stopped.
・Slope the main piping in the discharge air flow direction so that condensate does not
　gather in the middle of piping.
・Provide a drainage at the bottom part of pipe if there is concave or riser piping.
・To prevent condensate reverse flow connect a discharge piping at the top of the main
　piping.

When connecting to the main

piping, connect the discharge
piping from the above.

Work to be executed
by the customer. Main piping

Emergency valve
Di h
Discharge i
air
（If you increase
Remarks the compressor）

Main piping

Hanger
To prevent the reverse
flow such as drain.

Hanger Discharge air

Inclination
(Slope along
the air flow.)

Stop valve Stop valve

Flange nipple Flange nipple

Water inlet Water inlet

Drainage valve Drainage valve

Water outlet Stop valve Water outlet Stop valve

Prevent drain from flowing back in the discharged air piping

piping.
Prevent the reverse flow drain.
It may cause the drain separator clogging or coolers corrosion.
CAUTION
 Ｐ11

■Air tank installation

In order to make pressure fluctuation small, install the piping capacity more than surely
proper capacity (air reciver tank) in discharge piping.
When install separate dryer, a line filter and a check valve, please install in the down
stream of air tank. In addition, please shorten the piping from a compressor to air
tank as much as possible.
*If piping pressure loss from a compressor to air tank becomes big; of driving of load /
unload become frequent, and part life shortens.

◆Air tank capacity

Model Air tank capacity (m3) Model Air tank capacity (m3)

XG2140WV-110 Min 2.71 XG3030WV-160 Min 3.83

XG2140WV-110H Min 2.56 XG3030WV-160H Min 3.64
XG2140WV-1132 Min 3.21
XG2540WV-132H Min 3.05

Note）This is the capacity of the case of load rate 50%, difference of upper and lower limit
pressure 0.1 MPa and a cycle time (load → unload → load) 30seconds.

PH
VR ：Air tank capacity（m3）

t1 ：Unload time（min）

t2 ：Load time（min）

t1＋t2≧0.5min（more than 30sec.）

Q
Qs g volume（m3/min）
：Air discharge
PL
t1 t2 Pa ：Suction pressure（MPa）

D ：Difference of upper and lower limit pressure（MPa）

（t1＋t2）× QS × Pa × x（1－x） x ：Load rate

VR＝
D （Used air toward air discharge volume Qs）

《XG2140WV-110 type calculation example》

t1＋t2＝ 0.5min 　Qs＝ 21.4ｍ3/min 　Pa＝ 0.101MPa 　D＝ 0.70－0.60＝ 0.10MPa
x=50%（Air tank capacity is surely made the biggest at the time of load rate 50%）

0.5 × 21.4 × 0.101 × 0.5 ×(1－0.5)

(1 0.5)
VR＝ ≒2 71 m3
2.71
0.10
 Ｐ12

ELECTRIC POWER FACILITIES

380/415-50Hz (3-phase 3-wire type), should be supplied to the unit.

Remove the front cover and introduce the power cable through the opening on the left side,
then connect each cable correctly to the terminal panel in the starter box. For normal
operation, a suitable power source is required. Secure less than ±5 % of rated voltage
during operation. In order to suppress the imbalance of current, imbalance of the voltage
between phases as less than 2 % is required.
In order to suppress the imbalance of current, imbalance of the voltage between phases
as less than 2 % is required.

1. SELECTION OF THE EARTH LEAKAGE BREAKER

○ Install an earth leakage breaker to prevent motor burn out, earth fault, and electrical
shock. Inrush current is supposed
pp to flow at the moment when switching
g from star
connection to delta connection. Please be sure to choose and use an earth leakage

Maximum rated current Recommendedbreakermodel

Model
380V 415V Reference MITSUBISHI
XG2140WV-110 247 A 226 A NV400-SW-3P-400A
XG2540WV-132 288 A 264 A NV630-SW-3P-500A
XG3030WV-160 346 A 317 A NV630-SW-3P-600A

* To prevent unexpected functions during start-up, use earth leakage breakers with
current sensitivity of 200mA.

2. SELECTION OF THE POWER CABLES

○ For the power cables, select EV or CV cables for 600V insulated by the polyvinyl chloride.

Power cable Screw size of terminal panel

Model Voltage
5m within 10m within 20m within Power cable Earth cable

XG2140WV-110 95 mm2 95 mm2 120 mm2 M 10 M 10

380V
XG2540WV-132 120 mm2 120 mm2 120 mm2 M 10 M 10
415V

XG3030WV-160 120 mm2 150 mm2 150 mm2 M 10 M 10

NOTE: 20 m or longer cables must have a sectional size more than those listed above
above.
　　　 Use a relay terminal so that the cable size on the local side will be as specified above.
 Ｐ13

3. SELECTION OF EARTH CABLES

○ Earth cable: Connect the earth wire to the earth terminal (marked with E) on the power
supply terminal block.
The earth resistance should be 10Ω or less.

Model Voltage Earth cable

XG2140WV-110 50 mm2

380V 2
XG2540WV-132 70 mm
415V

2
XG3030WV-160 70 mm

4. Selection of power supply transformer

○
If the transformer is too small or the wiring is too thin and too long, the motor may not
accelerate sufficiently or may fail to start because of a sharp voltage drop at the start.
Select a transformer of an adequate capacity for the motor considering proper wiring
size and routing.

Model Transformer capacity

XG2140WV-110 250 kVA or more

XG2540WV-132 300 kVA or more

XG3030WV 160
XG3030WV-160 360 kVAor more

NOTE: Use appropriate cables and breaker tabulated above.

Use of any wrong size cable may overheat and burn the motor and cables.
An inverter power supply cannot be used.
 Ｐ14

5. Cable Connection
○ Open the compressor's Cabinet door and the inverter power cover. Then connect the cables to
terminal block（R/L1, S/L2, T/L3 ）. Please be sure to ground.

Recommend cable
R/L1      S/L2 T/L3  E（earth）

(connected by customer)
 Ｐ15

　 Cooling water system

To keep the pressure difference of cooling water 's inlet/outlet port less than 1 bar.
The design pressure of cooling water system is 5 bar.Thus to keep the pressure of
water inlet less than 5 bar.

1. The water quality of cooling water

The q
qualityy of circulating
g cooling
g water's good
g or bad has a great
g influence on system's
y
service life.Thus try to choose good quality water for normal working.

Water for Circulating Tendency

Items to be monitored
replenishmen water Corrosion Scale forming
ｐH（25℃） t
6.0～8.0 6.0～8.0 ○ ○
Electrical conductivity at （25℃）ߤ 200以下 500以下 ○ ○
Total hardness　（CaCO3 ）ppm 50以下 200以下 ○
Alkalinity　CaCO3 ）ppm 50以下 100以下 ○
Chroline ion　（C1 - ）ppm 50以下 200以下 ○
Nitric ion　（SO4 2- ）ppm 50以下 200以下 ○
Iron（Fe） ppm 0.3以下 1.0以下 ○ ○
Ionized silica　（SiO2 ）ppm 30以下 50以下 ○
Sulfuric ion　（S2- ）ppm 0 0 ○
Ammonium ion　（NH4 + ）ppm 0 0 ○
 Ｐ16

・After water quality detection , decide the cooling water's supply cycle .
Especially，when surroundings of the compressor had the gas of sulfur oxide（SO2)，sulfureted
h
hydrogen（H
d （H2S）,ammonia
S） i gas（NH ） it
（NH3）,nitrogen oxide（NO
id （NOX)，
) the
th water
t quality
lit off cooling
li tower's
t '
water will be affected.Therefore Every 6 months should to have a water quality detection.
・Near seaside，The groundwater、river water etc may be contains hazardous substance.
Thus before running must to apply water quality detection

2. S l ti off cooling
Selection li ttower
Cooling tower Cooling tower
Items Heater exchange Flow rate
inlet temperature outlet
(KJ/h) t t
Model (℃) (℃)
(L/min)
｛Kcal/h｝ ｛°F｝ ｛°F｝
442,800 41（37） 31（32）
XG2140WV-110
XG2140WV 110 179（357）
｛105,781｝
｛10 81｝ ｛106（99）｝ ｛88（90）｝
532,800 41（37） 31（32）
XG2540WV-132 214（428）
｛127,281｝ ｛106（99）｝ ｛88（90）｝
658,800 41（37） 31（32）
XG3030WV-160 262（524）
｛157,382｝ ｛106（99）｝ ｛88（90）｝

NOTES)
If the temperature condition is ( ),should to ensure the flow rate of （ ）.
※ When the water inlet/outlet of total head over 15m condition，the heat exchange pipe maybe
generate corrosion.
This time，please adjust supply valve to lower pressure.
When choose water pump ，should to consider the loss pressure of pipeline.

CAUTION

When installation in winter （might get iced up place），should be install discharge valve at the water
inlet and install the draw off valve at the water outlet.It will be easier to drain the water in pipeline.
When compressor stopped，should to drain cooling water complete so as to prevent iced up .
 Ｐ17

　LUBRICATING OIL

1. CONTROL OF LUBRICATING OIL

○
For the long and good use of the compressor, proper control of the lubricating oil is
necessary.
○
Lubricating oil shall not be mixed with that of a different brand. Mixing oil may
cause deterioration of oil or adherents which may shorten the life of compressor
extremely.
○
Change lubricating oil when the message “Lubricating oil replacement” lights up
on the controller. This message appears every 4,000 hours. Push the reset switch
after changing the lubricating oil.
○
If you change the brand of oil, drain the oil completely, and clean the oil line by
flushing oil, and supply new oil.

2. BE SURE TO USE THE RECOMMENDED LUBRICATING OIL

○ Use the genuine lubricating oil we are recommending.

KOBELCO GENUINE SCREW OIL（20L）

GENUINE LUBRICATING OIL
PC-HD11-S001

○ If accidental contact of compressed air with food is expected, vegetable oil

"ANDEROL FGC 32" may be used. (Exchange oil within 3000 hours.)
To use the above oil, please contact our company.

ANDEROL FGC 32（19L） P-HD11-525

3. BE SURE TO USE THE RECOMMENDED LUBRICATING OIL

○ Two shaft seals for the main motor incorporate a grease valve.
Refill 45 g of grease through each grease valve at intervals of 2000 running hours.
　Refill grease using a grease gun while the motor is running.

KOBELCO TOUGH GREASE

GENUINE GREASE
PS-HD11-507
(Sold separately)
* Obsolete name of Shell Gadus S2 V100 2 is Shell Alvania R2 or Shell Alvania RL2.
○ Never mix different brands of grease.
 Ｐ18

WARRANTY CONDITIONS

1. WARRANTY CONDITIONS
The warranty period of this machine shall be 12 months from a date of completion of
the test run or 18 months from the date of shipment, whichever comes earlier.
Note) “After completion of the test run” shall mean
[At the time when the test run ( procedure and activities of receiving materials
test ) is completed after installation at site.]
2. CONTENTS OF WARRANTY
In case a trouble should occur during the warranty period and when it is determined
that the trouble is caused clearly by our defective design, manufacture and or
execution of work, we repair or replace the parts free of change without delay.
3. EXCEPTIONS TO THE APPLICATION OF WARRANTY
Even during the warranty period of this machine, we refuse warranty in the following
cases:
· Trouble caused by the natural disasters or accidents belong human control.
· Trouble caused by a defective material selected or supplied by you, or caused by
a defect resulted from the design designated by you.
· Trouble caused by a repair or modification conducted by you without notifying us of the fact.
· Trouble caused by not adhering to the operating procedures, periodical inspections,
maintenance and storage, etc. described in the specification sheets and instruction
manuals issued by us
· Trouble caused by defective foundation, building and/or equipment other than this machine.

INDEMNITY

Under no circumstances shall, including any illegality, Kobe Steel, Ltd. be liable for
special, indirect, incidental, or consequential damages, including, but not limited to,
loss of production, loss of anticipated profits, loss of operational profits, loss of material
and products, or indirect losses, however same shall be caused.
 Ｐ19

ITCS CONTROLLER（XG）【The description of each part】

ITCS displays information of operation state, condition setup and Emergency / Caution / Maintenance on a LCD screen,and it can be easily and correctly done depending
on the use conditions.
◎ Main motor overcurrent

◎ Motor coil temperature is high

◎ Fan motor overcurrent

CY STOP
◎ Dryer failure

EMERGENC
◎ Discharge air temperature is high
After oil separator
◎ temperature is high ◎ Emergency stop

◎ Reverse phase ◎ Inverter error

◎ CPU error ◎ External em ergency

Startup disk electric

◎ Sensor error ◎ error

◎ Discharge air temperature is high

◎ After oil separator temperature is high

DISPLAY PART OPERATION PART ◎ External em ergency

ON
CAUTIO
◎ Ambient temperature is high
① LCD SCREEN LIQUID CRYSTAL DISPLAY SCREEN ⑧ ARROW KEY 「↑」「↓」「→」「←」 ◎ Oil separator element clogged
Operation state(discharge pressure, discharge air temperature, 「↑」「↓」「→」and「←」 are movement of cursor, and also are used ◎ Motor coil temperature is high
ambient temperature, operation time, and load rate), condition to increase or decrease values of settings. ◎ Sensor error
setup( keep pressure, auto stop pressure, auto start pressure, ⑨ 「Enter」KEY ◎ Inverter alarm
PID setting·maintenance time and, contents and ・A setting value will be decided if the key "Enter" is pressed
management for machine error are displayed. ・If the "Enter" key is pressed by the specified item (item which ◎ Suction filter change
② Power LAMP(GREEN) cursor blinks), it jumps on the screen of the item. ◎ Oil filter change
It is shown that controller is in a turning-on-electricity state. ⑩ 「Reset」KEY ◎ Oil change
③ Load LAMP(GREEN) ・Change to "setting value change mode" to the item of the present ◎ Oil separator element change

MAINTENANCE
E
It is shown that compressor is under operation. cursor position. ◎ Cooler inspection
④ Auto Start LAMP(GREEN) ・Reset Emergency, Caution and a maintenance. ◎ Motor greasing
It is shown that it is in the state of operation standby. ⑪ 「Remote／Local」KEY ◎ Monitor battery change
⑤ Emergency LAMP(RED) It changes whether starting and a stop of compressor are performed ◎ Maintenance sensor change
It is shown in a compressor that Emergency occurred and stopped. Remote or Local. In a remote case, the orange lamp of "Remote"lights ◎ Pressure loss is high
⑥ Caution LAMP(ORANGE) up, and, in a local case, the green lamp of "Local" lights up. ◎ Lamp test
It is shown in a compressor that the Caution occurred. ⑫ 「Start」KEY
⑦ Maintenance LAMP(YELLOW) A compressor starts and the green lamp lights up.
It is shown in a compressor that the Maintenance occurred and it ⑬ 「Stop」KEY
needs maintenance. A compressor stops and the red lamp lights up. ISSUE
KOBELCO COMPRESSORS (SHANGHAI) CORPORATION DRAWING No. 4V51ZS1008P1 01
 Ｐ20

ITCS CONTROLLER（XG）【The
（ ） description
p of the loading
g function】
ITCS's main functions of indication are as follows.
◆Indication of compressor
compressor's
s operating condition ◆Emergency, Caution, and Maintenance Indications
In case of an emergency or caution, the screen shows
The compressor's operating condition is indicated on what happens and how to deal with it, in addition to its
the screen, including running pressure, temperature, causes.
Maintenance indication comes out on the screen
current, loading condition, running hour,
automatically when maintenance is required and also
running count, load hour and load count. shows when the next maintenance time comes by
indicating the elapsed time
time.

◆Graph Indication

Graph indication is a useful function to see the

compressor's operating condition.
Its indication mode has a function
f which shows both
the operating condition in real time and running
record. The indicated data consist of three factors:
discharge pressure, current, and loading rate.
◆Setup of compressor's operation setting
Set up the compressor's operation setting on this screen.
Set up the setting of operation mode and pressure on ◆Running Record Indication
“Setup of Compressor Setting 1”.
The compressor's running record is indicated on this screen.
*About a driving mode(effective only Local mode)
【auto】 ：Compressor is automatically start/stop
start/stop.
【manual】：Any kind of load situation continues The latest running record is indicated every five seconds and
driving. every one hour.
（C
※Pressure
P switch
it h （
（○：Valid
V lid 　－： IInvalid）
lid）
Pressure settings This function gathers the running data on a day-to-day
Control Remote load signal
for controller
and week-to-week basis, and indicates those data on
Local/Remote Local Remote Local Remote a screen of Daily Report and Weekly Report
Report.
sure switch

AUTO ○ － － ○

LOC ○ ○ － － In case of an emergency stop or caution, the

Pressu

emergency
REM － － ○ ○ and caution screen shows data gathered for twenty
minutes after the occurrence. The data will be of use
Set up the setting of operation method interlocked with in analyzing why a trouble happens.
a dryer, at an instantaneous stop or a power failure and
onomical operation on “Setup of Compressor Setting 2”.
◆Alternate operation of two compressors
This alternate operating function brings about choice
of a master unit or a slave one, rotation of a capacity
◆Setup of Weeklytimer control unit, and also setting of operating pressure Set
the compressor's timer of starting up and stopping
Set the compressor's timer of starting up and stopping
differentials between a master unit and a slave one
one.
on this screen.

There are seven patterns in the setting of date and time.

The setting of using a timer every day is also equipped here. ISSUE

KOBELCO COMPRESSORS (SHANGHAI) CORPORATION DRAWING No. 4V51ZS1009P1 01

 EXTERNAL DIMENSIONS (XG2140WV,XG2540WV,XG3030WV)
Exhaust

Air inlet

Controller

Power cable inlet

Motor oil filling Auto drain
Water inlet
After Cooler Oil cooler oil exit
Water outlet Manual drain drain exit
Oli saver oil exit

Front side Base hole Right side Back side

Interior collocation

Compressor

Air exhaust flange(single delivery)

Air feed

Maintenance space

Oil separator tank （Unit mm）

Planform
KOBELCO COMPRESSORS MANUFACTURING (SHANGHAI) CORPORATION 4V30ZS1017P1
 P22
FOUNDATION DRAWING
（XG 2140WV, 2540WV, 3030WV）

※ Sold separately

4-M20×2.5 Anchor bolt※ Compressor base plate

Effective thread 50

Foundation drawing

NOTE:
1、Foundation should to furished with steel rods.
2、Foundation required to be strong the weight.
3、Horizontal level should be ±1/100.

(UNIT: mm)

KOBELCO COMPRESSORS (SHANGHAI) CORPORATION 4V31ZS1012P1 01

 P23

Air outlet
SYSTEM DIAGRAM (XG2140WV, 2540WV，XG3030WV)

MARK NAME Oil vapour mix pipeline

PD1 SUCTION PRESSURE DIFFERENCE SWITCH Lubricant pipeline
Suction fifter
Discharge fan P1 PRESSURE SENSOR (INSIDE OIL SEPARATOR )
Air pipeline
Air-in box
P2 PRESSURE SENSOR (AFTER OIL SEPARATOR )
Waste liquid pipeline
P3 PRESSURE SENSOR (AIR FEED PRESSURE )
Unload pressure preserve valve Cooling air
T1 TEMPERATURE SENSOR (ENVIRONMENT TEMPERATURE )
T2 THERMOCOUPLE(MAIN MOTOR COIL TEMPERATURE ) Spherical valve
T3 TEMPERATURE SENSOR (INSIDE OIL SEPARATOR )
Purge valve
T5 TEMPERATURE SENSOR (AFTER OIL SEPARATOR ) Flange connection

FS1 WATER FLOW SWITC H Screw thread connection

load/unlaod solenoid valve OL1 MAIN MOTOR OVERCURRENT RELA Y
Suction regulating valve
Lathedog connection

Grease filling Water separator DN80 flange

Pressure
regulating valve
Gear box
Air feed
Safety valve

Flex master

Motor Compressor

Inverter
Oil separator element Oil level gauge
Temperature
control valve
Oil fifter
After cooler
Distribution block
magnetic fifter

Air inlet Oil fifter

Oil separator tank

Oil cooler

KOBELCO COMPRESSORS MANUFACTURING (SHANGHAI) CORPORATION 4V51ZS1053P1 01

 Ｐ２４

CONNECTION DIAGRAM （XG2140AV/WV,XG2540AV/WV,XG3030AV/WV)

Pressure sensor
（Air discharge pressure） Surround ing temperature sensor

Pressure sensor Temperature sensor (Main motor coil)

(After oil separator ）
Discharge temperature sensor
Pressure sensor
(In oil separator ） OS temperature sensor

CT (Option)
X1 X2 V1

PW Y1A Y1B Y2 V2

COM3 Controller
COM3

SV1

XB
Y5
X1

25

water flow load/unlaod suction fifter

switch solenoid valve  pressure witch

Motor coil 
temperature 

Main inverter Main motor

Earth
（CUSTION'S WIRING） ISSUE
KOBELCO COMPRESSORS (SHANGHAI) CORPORATION DRAWING No. 4V51ZS1029P1 03
 P25

WIRING DIAGRAM (XG2140AV/WV, 2540AV/WV，XG3030AV/WV)

ＡＣ４１５Ｖ／５０Ｈｚ
ＡＣ３８０Ｖ／５０Ｈｚ

Surge Protector

Reverse phase relay

Controller

Surrounding temperature
Oil fifter after pressure

Motor coil temperature

Oil recyle temperature
Discharge pressure
Oil recyle pressure
Circuit protector noise fifter

OS temperature
３８０Ｖ・４１５Ｖ／２２０Ｖ　５０Ｈｚ

controller controller

Suction fifter pressure di fference switch

Inverter

Water suspension relay

Fan motor overcurrent

only for water-cooled

Reverse-phase relay
Emergency stop
Fan motor starter

Used for dryer realy(backup)

Load/unload solenoid valve

controller

External emergency

Interated sensor
Main motor

Interated sensor
《Input signals to compressor》

With sensor
With sensor

With sensor

With sensor

With motor
・Remote・Run　 （Terminal X8-COM2 → Closed：Run）
・Remote・Stop　 （Terminal X9-COM2 → Open：Stop）
・Remote・Load　 （Terminal XA-COM2 → Closed：Load）　 Controller

Discharge pressure
Oil fifter after pressure
Oil recyle pressure
《Output signals from compressor》

OS temperature
Oil recyle pressure
Surrounding temperature
・Emergency stop　（Terminal Y0 - COM6 → Closed：Emergency stop）
・Caution　　　　 （Terminal Y1 - COM6 → Closed：Caution）

Maintenance output

Remote running
Remote selection
Alarm output
Emergency stop
・Maintenance　　 （Terminal Y2 - COM6 → Closed：Maintenance）
・Remote　　　　 （Terminal Y3 - COM6 → Closed：Remote）

Remote stop

Remote start
Remote load
・Running　　　　 （Terminal Y4 - COM6 → Closed：Running）
（１）Input signals to the compressor should be no-voltage contact is close at start
User is open at stop User
input.Electric current of DC24V is supplied between the
COM2-XA, X8, X9 terminals from the controller side.
　 Voltage could damage the controller.

（２）The rated load to use the output signals from the compressor should be （４）The terminal X9-COM2 has been short-circuited at the factory. （５）If the panel lamp of the controller is blinking (100 consecutive
AC250V 2A or DC 30V 2A at maximum. Remove this terminal in the remote control mode. hours have passed since the Maintenance LED came on.)
（３）The terminal COM2, COM6, XA-X9 and Y0-Y4 for remoteness is prepared Remote (input signal to controller) should be input by one shot with the lamp, but continue to be sent.

　　　in the starting panel terminal block TB2. at 500 ms or more.

When you connect with the terminal block TB2, attach a surge killer shorter pulse signals may not be recognized. *Any modification without prior permission of KOBE STEEL may
and set the line noise at less than 800V. 　 　 　 　 　 　 　 　 　 　
invalidate the warranty even within the warranty period.

　 　 　 　 　 　 　 　 　 　 　 　 　 　 　 　 　
KOBELCO
　
COMPRESSORS
　 　
MANUFACTURING
　 　 　
(SHANGHAI)
　
CORPORATION
　
4V51ZS1052P1 02

　 　 　 　 　 　 　 　 　 　 　 　
 Ｐ２6
Only by wiring for two units , automatic alternate operation can be carried out. WIRING FOR AUTOMATIC OPERATION
Compressor starts group control by switching over alternately between LOADING
（INV＋INV）
・THE S
SETTINGG POINTS
O S
PRESSURE and
UNLOADING PRESSURE.
　＜The example of a setting＞
Slave unit will be started automatically if pressure becomes lower than AUTO START
PRESSURE.
PRESSURE XG-INV XG-INV
Master performs LOAD/UNLOAD control and if air consumption decreases and unloading
Setup 1 OPERATION MODE AUTO Setup 1 OPERATION MODE AUTO

Wiring,
Wi i setup
t and
d starting
t ti off a compressor are as follows.
f ll PRESSURE SWITCH LOC PRESSURE SWITCH LOC

１．Wiring of a compressor UNLOADING PRESSURE 0.68 MPa UNLOADING PRESSURE 0.68 MPa

The terminals within the starting

g boards of two compressor
p are wired mutuallyy as follows. LOADING PRESSURE 0.63 MPa LOADING PRESSURE 0.63 MPa

XG-INV XG-INV KEEP PRESSURE 0.60 MPa KEEP PRESSURE 0.60 MPa

X8 Y3 AUTO START PRESSURE 0.55 MPa AUTO START PRESSURE 0.55 MPa

XA Y4 Setup 2 DRYER PREOPERATIO OFF Setup 2 DRYER PREOPERATIO OFF

CONTINUOUS OPERATION CONTINUOUS OPERATION
Y3 X8 AT DRYER FAULT
ON
AT DRYER FAULT
ON

Y4 XA ECONOMICAL OPERATIO OFF ECONOMICAL OPERATION OFF

COM2 COM6 ECONOMICAL CYCLE 30sec ECONOMICAL CYCLE 30sec

COM6 COM2 Setup 3 GROUP CONTROL YES Setup 3 GROUP CONTROL YES

The above serves as signals only for automatic alternate operation, and it differs from the usual. START SELECT MASTER START SELECT MASTER

SLAVE DIFF PRESSURE 0.03 Mpa SLAVE DIFF PRESSURE 0.03 Mpa

２．SETTING OF A COMPRESSOR INITIAL CHARGE 5 min. INITIAL CHARGE 5 min.

Th following
The f ll i setup
t isi performed
f d to
t two
t compressors respectively.
ti l
1) In the screen of COMPRESSOR SETTING, while setting of [GROUP CONTROL] as [YES], an item of ◇ Within initial charging time, SLAVE may not carry out continuation starting after
[START SELECT] also sets as [MASTER] for the compressor and as [SLAVE] for another. an automatic operation start.
2) It is confirmed that it is [Local mode]. (Local lamp: lighting) ◇ Please set SLAVE DIFF PRESSURE setting to 0.01MPa or more.
Note) It doesn't start in the Remote mode.
UNLOADING
3) The pressure setting is changed. ● PRESSURE -------
Please set SLAVE DIFF PRESSURE setting to 0.01MPa or more. SLAVE DIFF PRESSURE ↑
UNLOADING PRESSURE + SLAVE DIFF PRESSURE ≤THE HIGHEST DISCHARGE PRESSURE . -------- ● UNLOADING PRESSURE --------------------------------------- ○ LOAD / UNLOAD

3. STARTING OF A COMPRESSOR LOAD / UNLOAD ● LOADING PRESSURE -------

Automatic alternate operation starts by pushing the "Start" button of MASTER. SLAVE DIFF PRESSURE ↑
-------- ● LOADING PRESSURE --------------------------------------- ○
「The wiring for automatic operation」 （In case of MASTER） （In case of SLAVE）

-------- ● KEEP PRESSURE --------------------------------------- ○ KEEP PRESSURE

M3 SCREW
COM6

COM6
COM2

COM2
CO

CO
CO

CO

XG-INV XG-INV -------- ● AUTO START PRESSURE ------------------------------- ● AUTO START PRESSURE
COM2

COM2
COM6

COM6
Y3

Y3
Y4

Y4
XA

XA
X8

X8

Terminal Panel D

Model Terminal Panel Manufacture

Y4

Y4
Y3

Y3
XA

XA
X8

X8

KOBE STEEL LTD

XG-INV XG-INV
XG-INV D
◇ XG-INV performs unloading by the pressure of the sum of UNLOADING PRESSURE and DIFF.
Please set the pressure sum of UNLOADING PRESSURE and SLAVE DIFF RESSURE
lower than the highest discharge pressure.
*There is no function which changes MASTER by a timer. ISSUE
KOBELCO COMPRESSORS (SHANGHAI) CORPORATION DRAWING No. 4V51ZS1010P1 01