M-48 SuperMask® User Guide

Document #110516001
Document P/N 100-800

Kirby Morgan, SuperLite®, BandMask, Band Mask, KMB, KMB-Band Mask, DSI, Diving
Systems International, EXO, REX®, SuperFlow®, SuperMask and DECA are all registered
trademarks of Kirby Morgan Dive Systems, Inc. Use of these terms to describe products
that are not manufactured by KMDSI is illegal.

The two dimensional images (such as photographs and illustrations) of our products are ©
copyrighted and trademarks of Kirby Morgan Dive Systems, Inc. The three dimensional
forms of our products are trademark/trade dress protected.

© Copyright 2011 Kirby Morgan Dive Systems, Inc. All rights reserved. This manual is
made available for the express use of owner of this Kirby Morgan product. No part of this
manual may be reproduced, stored in any retrieval system, or transmitted, or used in any
form or by any means, whether graphic, electronic, mechanical, photocopy, or otherwise
by technology known or unknown, without the prior written permission of Kirby Morgan
Dive Systems, Inc.
 M-48 SuperMask User Guide

Warranty Information

Kirby Morgan Dive Systems, Inc. warrants every new mask,

helmet, or KMACS 5 Air Control System to be free from defects
in workmanship for a period of three hundred sixty five (365)
days from date of purchase. This warranty covers all metal,
fiberglass, and plastic parts. This warranty does NOT cover
rubber parts, communications components, or head cushions. In
addition, due to the electrolytic nature of underwater cutting and
welding, chrome plating cannot be warranted when the diver
engages in these activities.

Should any part become defective, contact the nearest autho-

rized KMDSI dealer. If there is no dealer in your area, contact
KMDSI directly at (805) 928-7772 x 229. You must have a
return authorization from KMDSI prior to the return of any
item, Upon approval from KMDSI, return the defective part,
freight prepaid, to the KMDSI plant. The part will be repaired or
replaced at no charge as deemed necessary by KMDSI.
This warranty becomes null and void if:
1) The product is not registered with KMDSI within ten (10)
days of purchase.
2) The product has not been properly serviced and/or main-
tained according to the appropriate KMDSI manual.
In addition, the user is responsible to ensure that all
product updates as recommended by KMDSI have been
performed.
3) Unauthorized modifications have been made to the prod-
uct.
4) The product has been abused or subjected to conditions
which are unusual or exceed the product’s intended service.

NOTE: Be sure to complete the enclosed warranty card and

return it to KMDSI immediately. No warranty claims will be
honored without a satisfactorily completed warranty card on file
at KMDSI.

2 © Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001
M-48 SuperMask User Guide 

Table Of Contents
Definitions of Signal Words Used in this Guide � � � � � � � � � � � � � 5
Introduction � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 6
CR Marking  � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 9
CE Certification � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 9
CE Marking � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 9
Notified Body � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 10
Cleaning Procedures � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 11
Germicidal Solutions � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 11
Germicidal Solutions Manufacturers � � � � � � � � � � � � � � � � � � � � � � � � � � 12
Components of the M-48 SuperMask � � � � � � � � � � � � � � � � � � � � � � 14
Using the M-48 SuperMask with Open Circuit Scuba � � � � 14
Surface-Supplied Open Circuit � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 14
Minimum Equipment for Surface-Supplied Diving� � � � � � � � 16
Demand Regulator Adjustment / Surface-supplied � � � � � � 16
Regulator Hose� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 17
Diver Work Rate � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 17
Pre-Dive Inspection� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 17
Mounting Open Circuit Regulators � � � � � � � � � � � � � � � � � � � � � � � � � 18
Tools and Components Needed for
Installation of Regulator � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 21
Pre-Dive Inspection with
Open-Circuit Demand Regulator � � � � � � � � � � � � � � � � � � � � � � � � � � � 25
Cleaning the Face Port and Interior Surfaces � � � � � � � � � � � � 26
Donning the SuperMask� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 26
Connecting the Pod to the Mask � � � � � � � � � � � � � � � � � � � � � � � � � � � 28
Alternate Method of Connecting the Pod to the Mask � � � 29
Diving with a Hood � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 30
Water Entry � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 30
Removing / Replacing Pod While Underwater � � � � � � � � � � � � 30
Alternate Method of
Removing/Replacing Pod Underwater � � � � � � � � � � � � � � � � � � � � � 31
Mask / Pod Dewatering � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 31
Releasing the Pod � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 32
Removing the Mask� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 33
Post Dive Procedures � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 33
Alternate Method of Mask Removal � � � � � � � � � � � � � � � � � � � � � � � � � � � 33
Quick-Release Method of Mask Removal� � � � � � � � � � � � � � � � � � � � � � 33
Conservation Storage Conditions � � � � � � � � � � � � � � � � � � � � � � � � � � 34
Scheduled Maintenance � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 34

© Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001 3
 M-48 SuperMask User Guide

General Disassembly Guidelines � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 35

Post-Dive Cleaning And Inspection  � � � � � � � � � � � � � � � � � � � � � � � 35
Head Harness Removal and Installation � � � � � � � � � � � � � � � � � � � 37
Communications with the M-48 SuperMask®  � � � � � � � � � � � � � � � � � � 37
Removal of Harness from � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 37
Mask Frame � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 37
Installation of Harness on Mask Frame � � � � � � � � � � � � � � � � � � � � 37
Soft Pods (UBA And SCUBA) � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 38
Visual Inspection � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 38
Tilt-to-Purge Valve Assembly � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 38
Installing a Communications Port Plug � � � � � � � � � � � � � � � � � � � � 39
Buckle Options � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 40
Demand Regulators� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 40
Accessories for the M-48 SuperMask � � � � � � � � � � � � � � � � � � � � � 41
Non-Stretch Harness P/N 805-030 � � � � � � � � � � � � � � � � � � � � � � � � � � � � 41
Mask Bag P/N 800-903 � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 41
Inlet Swivel P/N 305-017  � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 41
Communications Port Plug P/N 820-155� � � � � � � � � � � � � � � � � � � � � � � 41
Manifold Block � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 42
Over-Pressure Relief Valve P/N 200-017 � � � � � � � � � � � � � � � � � � � � � � � 42
Exploded View Drawing of the KMS-48 SuperMask � � � � � � 43

Tables
Diver Work Rate � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 17
Pre-Dive Inspection� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 18
Scheduled Maintenance � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 35
Post-Dive Cleaning And Inspection � � � � � � � � � � � � � � � � � � � � � � � � 36

4 © Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001
M-48 SuperMask User Guide Definitions of Signal Words Used in this Guide

Definitions of Signal Words Used in this Guide

Throughout this manual we will use certain words to call your attention to
conditions, practices or techniques that may directly affect your safety. Pay
particular attention to information introduced by the following signal words:

B DANGER
This word indicates an imminently hazardous situation,
which if not avoided, could result in death or serious in-
jury.

B WARNING
This word indicates a potentially hazardous situation,
which, if not avoided, could result in death or serious in-
jury.

B CAUTION
This word indicates a potentially hazardous situation,
which if not avoided, may result in minor or moderate in-
jury. It may also be used to alert against unsafe practices.

This Operation Manual contains important safety information and should

always be available to those personnel operating this equipment. Read,
understand, and retain all instructions before operating this equipment to
prevent injury or equipment damage.

If you sell or loan this equipment to another person, be sure that this manual
accompanies the gear when you transfer possession to them.

© Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001 5
Introduction M-48 SuperMask User Guide

Introduction
Congratulations for choosing the Kirby Morgan SuperMask ®. The
SuperMask represents years of development and testing. Development
of this mask could not have been possible without the help of the diving
community as a whole.

The original goal was to develop a modular full-face mask that could of-
fer greater comfort and safety to divers using self-contained breathing
apparatus.

The SuperMask has been tested and certified by Dive Lab Inc. Configura-
tion in both open and closed circuit mode have been tested and approved
for use by U.S. military organizations

KMDSI will continue to develop the mask as well as additional pods and
accessories. Users should routinely check the KMDSI web page for ad-
ditional information. Questions on the use and care of this mask should be
addressed to Kirby Morgan Dive Systems Inc. Telephone 805-928-7772 or
e-mail at www.kirbymorgan.com or Dive Lab Inc, Telephone 850-235-2715
or e-mail at www.divelab.com.

B DANGER

☣
BIOHAZARD
Kirby Morgan Dive Systems, Inc., cannot
guarantee the diver protection from con-
taminants when using the SuperMask in
waters that are biologically, chemically or
radioactively polluted. Radioactive, chemi-

•
cal, and biological contaminants can cause
serious, permanent bodily harm or death to
the user.

CORROSIVE While the SuperMask can minimize and


help reduce the risks associated with the
exposure to certain waterborne chemical
and biological contamination, it cannot pro-
tect the user in all situations or against all
contaminants.
RADIOACTIVE

6 © Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001
M-48 SuperMask User Guide Introduction

B WARNING
Not all SCUBA regulators or DSV’s (mouthpieces) will
fit the SuperMask standard SCUBA pod. The size of the
mouthpiece mounting tube as well as the placement and
size of the exhaust tee can affect the mounting and proper
functioning of the mouthpiece and folding action on the
pod bellows. There is also a soft SCUBA pod intended for
large DSV or demand regulator P/N 805-095. Regardless
of the soft pod being used, it is extremely important that
the demand regulator or DSV being fitted does not have
any sharp edges that could cut the pod skirt or mouth-
piece orifice and fits properly

The SCUBA regulator or DSV must not interfere with the

fit of the mask, and all components must be fully func-
tional. Do not use any component with the mask or pod
if the component or mask functions are compromised in
any way. If in doubt call or email Dive Lab Inc.

B WARNING
Use only mouthpieces with the appropriate dimensions
and characteristics for the M-48 mask pod and the breath-
ing apparatus you have selected. Use of other mouth-
pieces may cause an insecure fit which could lead to
separation of the mouthpiece from the pod, resulting in a
flooded pod and drowning.

B WARNING
Diving this mask in water containing concentrations of
petroleum based chemicals could cause degradation
of the components of the mask. Clean the mask using
only a solution of one (1) tablespoon of a mild hand dish
washing detergent, such as Joy ™ or Palmolive ™, to one
gallon of water.

© Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001 7
Introduction M-48 SuperMask User Guide

B WARNING
Cold Water Diving (water Temperatures below 450˚F or
10°C) requires specialized training and equipment. Do
not attempt diving in cold water unless you are properly
trained and equipped for this type of specialized diving.

B WARNING
The SuperMask is NOT equipped with a one-way valve
(non-return valve) for surface-supplied diving. When us-
ing the mask for surface-supplied diving it must be used
with the KMDSI manifold block KMDSI PN# 300-150 or
300-155 and a suitable harness and emergency gas sup-
ply system.

Without the non-return valve, the diver could be subject

to a “squeeze” if the umbilical supply is severed. This
can be fatal.

B WARNING
If the mask is used for surface-supplied diving, do not
connect the umbilical directly to the SuperMask pod reg-
ulator. This can create a direct pull on the mask and pod.

Always connect the umbilical to the one-way valve on

the manifold block assembly, which must be properly se-
cured to the harness assembly.

B CAUTION
Do not use aerosol spray silicone or other aerosol sprays
on or near the mask or pod. Aerosol propellants can dam-
age plastic components on the mask and pod.

We welcome and encourage all input from our customers. Our goal is to
provide the highest quality diving equipment and service possible. If you
have any questions or comments, please feel free to contact us (see contact
information on back cover).

8 © Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001
M-48 SuperMask User Guide CR Marking

The SuperMask has been designed for use with either open circuit scuba,
closed and semi-closed circuit scuba, and demand mode surface-supplied
diving. Regardless of the diving mode, the mask must be configured for
the type of system employed.

The mask, when used with CE approved open circuit scuba regulators and
components, conforms to European CE requirements

CR Marking
The full face mask meets or exceeds all standards established by Dive Lab
of Panama City, Florida, and is CR (Commercially Rated) marked.

LY RATED
IAL -
RC P
RO
E
T ED - C O M M

FE
SS
IONAL

TM
S

DIV
TE

NG
I

AB GE
AR - DIVEL TM

CE Certification
The full face mask has been tested and conforms to the performance re-
quirements as set forth in Annex II of Directive 89/686/EEC and, as far as
applicable, the EN 250:2000 and EN 250/A1:2006. It is fully CE marked
with Kirby Morgan SuperFlow® Plastic Adjustable 2nd Stage Regulator
Ref. 805-120.

Category of PPE: III

B WARNING
The Full Face Mask has been tested with air and CE cer-
tificates for use with air up to 50 meters.
Compressed air must be compliant with the EN 12021.
All the tables reporting the technical data and the pres-
sure of use are relative to compressed air.

CE Marking
On the lens of the mask the CE mark is printed.

© Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001 9
CE Certification M-48 SuperMask User Guide

In the mark the data reported are the following:

1. The name and the address of the manufacturer;

2. CE marking: ;

3. The Full Face Mask Model (SuperMask M48);

4. Harmonized reference standard EN250.

B CAUTION
The user cannot:
• remove the mark from the frame of the full face
mask;
• modify or counterfeit the data reported on the mark.

B CAUTION
The mark must be visible and legible throughout the
life of the PPE. If the mark deteriorates or is not leg-
ible the user should contact the manufacturer.

Notified Body
The Notified Body is DNV- MODULO UNO S.c.a.r.l.

10 © Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001
M-48 SuperMask User Guide CE Certification

Address: Via Courgnè, n.21

10156 Torino
Identification number: 0496.

Cleaning Procedures
During a standard overhaul, parts should be cleaned in warm water with a
detergent solution and thoroughly rinsed in clean water.

Only non-ionic detergent (NID) should be used to clean the mask. For
NID, mix 0.1 to 0.5 ounces per gallon of fresh water. With this solution,
a cleaning time of 10 to 15 minutes in an ultrasonic cleaner is sufficient.
Extended time should be avoided. If no ultrasonic cleaner is available, the
parts may be submerged in a properly mixed solution of fresh water and
NID for up to two hours. A nylon toothbrush and/or tube brush can be used
to remove corrosion. After cleaning, rinse all parts thoroughly with fresh
water and allow drying. Always inspect the general condition of the pod
and the components for any damage or wear before reassembling.

Germicidal Solutions

B WARNING
Always sanitize all diving components an individual will
be exposed to prior to use by another person. Failure to
do so could result in the transmission of communicable
diseases, some of which may cause long term disability
or death.

B CAUTION
Carefully dilute germicidal cleansing solutions in ac-
cordance with manufacturer’s recommendation. If
solution is not of the recommended strength, it will
not act as an effective disinfectant.

© Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001 11
CE Certification M-48 SuperMask User Guide

B CAUTION
Failure to thoroughly rinse germicidal cleansing so-
lution from the diving equipment may result in lung
irritation and/or long-term degradation of rubber and
silicone components.

Sanitizing of the mask and pod is accomplished using one of the approved
germicidal cleansing solutions listed in “Germicidal Solutions Manufac-
turers” on page 12. Follow the manufacturer’s mixing instructions and
procedures. It is important to thoroughly rinse with fresh water to remove
all traces of sanitizing solution.

General guidelines are as follows:

Wet or immerse all components to be sanitized. Allow to stay in contact
with solution for at least ten minutes while lightly scrubbing over com-
ponents with nylon toothbrush or clean cloth to help remove mucous or
saliva build up.

If germicidal solution appears to be drying, apply more solution to keep

components wet for full ten minutes.

After ten minutes, thoroughly rinse components under fresh (potable) run-
ning water while brushing or rubbing components.

If equipment is not being used immediately, allow components to air dry

or pat dry with clean towel and reassemble.

Germicidal Solutions Manufacturers

1. SaniZide Plus: P/N: 34805 (spray) or 34810 (gallon), Ready to
use; do not dilute.
SAFETEC of America, Inc 1055 E. Delavan Ave. Buffalo, NY
14215 USA 1-800-456-7077

2. Advance TBE: P/N: AD160 (spray) or AD1128 (gallon), Infection

Control Technology ): Ready to use.
Infection Control Technology 1751 So. Redwood Rd. Woodscross,
UT 84087 USA 1-800-551-0735

3. Bi-Arrest 2: P/N: BP201 (4 ounces) or BP 222 (32 ounces), Infec-

12 © Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001
M-48 SuperMask User Guide CE Certification

tion Control Technology. Mix two pumps of the concentrate with 16

ounces of fresh water.
Infection Control Technology 1751 So. Redwood Rd. Woodscross,
UT 84087 USA 1-800-551-0735

4. Confidence Plus: P/N: 10009971 (32 ounces) Mix one ounce of

concentrate with one gallon of fresh water.
Mine Safety Appliances 1-800-MSA-2222

B DANGER
Deep diving requires special training and equipment.
Deep diving increases your risk of decompression sick-
ness and possible other diving injuries. KMDSI does not
recommend recreational diving deeper than 164 feet of
seawater (50 meters), or beyond the no-decompression
limits.

© Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001 13
Components of the M-48 SuperMask M-48 SuperMask User Guide

Head Harness with

Quick Release System
Lens / Lens Frame
Mask
Head Harness
Nose Pinch
Buckles (4)
Pocket

Pod Catch
Pod Hooking Area

Upper Lip Seal

Mouthpiece
Hook
Tilt Valve Water Dump
Pod
Catch / Release

Access Ports for Regulator

Mounting Accessories

Components of the M-48 SuperMask

Using the M-48 SuperMask with Open Circuit Scuba

For open circuit SCUBA, the SuperMask is used in much the same way as
a half mask and standard second stage regulator. If you have purchased the
SuperMask with a SuperFlow second stage regulator, a special SuperMask
Mouthpiece P/N 810-022 L is mounted to the scuba pod and secured with
a tie wrap.

If your SuperMask is not already equipped with an appropriate second

stage regulator, it is imperative that you read, understand and follow the
instructions for mounting open circuit demand regulators instructions in
this User’s Guide before attempting to install a second stage. When using
this mask in countries that conform to CE standards the mask must only
be used with components that have been CE certified. The maximum rec-
ommended recreational diving depth for the SuperMask with open circuit
scuba is 130 FSW (39 msw).

Surface-Supplied Open Circuit

The SuperMask can be used for surface-supplied diving when used with a
surface-supplied diving system.

14 © Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001
M-48 SuperMask User Guide Surface-Supplied Open Circuit

When using the KMDSI SuperFlow second stage, the mask can be used
to depths of 130 FSW (39 msw) when supplied with an air source capable
of delivering at least 4.5 actual cubic feet of air per minute (acfm) (127
alpm) to the diver worn manifold assembly. An ordinary scuba regulator
first stage connected to a diving cylinder on the surface with a long hose
to the mask is not an acceptable arrangement for this purpose, no matter
what type of regulator is used.

The mask should only be used for surface-supplied diving by divers trained
and qualified in surface-supplied techniques and procedures. A fully func-
tional emergency gas supply system and body harness must always be used
when diving the SuperMask or any of the KMDSI full-face masks models
in the surface-supplied mode.

The mask has not been CE approved for surface-supplied diving and
should not be used for surface-supplied diving in countries conforming to
CE standards

Users of the SuperMask should practice donning, doffing, pod removal, and
replacement procedures on the surface, in the dry. Once the basic maneuvers
have been practiced and the user is comfortable, the user can move into a
calm, shallow, controlled body of water (5-10 feet in depth).

It is recommended that persons with previous full-face mask experience

make at least one thirty minute indoctrination dive prior to open-water
diving. Newly trained divers and divers not experienced in full-face mask
diving must complete a training course in surface-supplied diving. Using
the SuperMask is very easy, but as with all new equipment, training and
practice is the key to enjoyable diving.

© Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001 15
Minimum Equipment for Surface-Supplied Diving M-48 SuperMask User Guide

If you plan to use the mask for surface-

supplied diving, you will need an air
control manifold topside, like the Kirby
Morgan Air Control System -5.

Minimum Equipment for Surface-Supplied Diving

The minimum equipment for surface-supplied diving with this mask
includes the following:
• Topside air supply
(either low pressure compressor or high-pressure cylinders)
• Air control manifold
• Bail-out bottle with harness
• Bail-out regulator with over-pressure relief valve
• Umbilical with breathing gas supply hose, communications wire,
and pneumofathometer hose
• Communications box
• M-48 SuperMask® equipped with communications

Demand Regulator Adjustment / Surface-supplied

When using the mask for surface-supplied diving in countries conforming
to CE standards, only the KMDSI bias adjustable demand regulator should
be used. The purpose for the bias adjustment is to allow flexibility in the use
of various surface supply systems and to allow the surface-supplied diver
to make adjustments for variations in supply pressure.

Occasionally, during the course of the dive, the diver should turn the adjust-
ment knob out until the regulator develops a slight free-flow, then back in
until the free flow stops, this will ensure maximum breathing performance
for the delivery pressure. The diver can also use the adjustment knob when
working in various positions or current.

16 © Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001
M-48 SuperMask User Guide Regulator Hose

Regulator Hose
The supply hose that attaches the 1st and 2nd stage
regulators together should be of sufficient length to
allow full movement of the head when the pod is
latched. Ensure that the hose is firmly secured to both
stages and that the regulator is properly functioning
and pressured up before donning the SuperMask. A
special swivel attachment P/N 305-017 (included)
may be attached to the demand regulator. This swivel
The Hi Flo Swivel
allows a better fairlead of the intermediate hose and
Part #305-017
less restriction in head movement.

B CAUTION
Do not dive with a low pressure regulator hose connected
to the mask that is too short. Using a hose that is too
short will put unnecessary stress on pod and regulator,
resulting in restricted head movement and could increase
difficulty of latching the pod to the mask.

Diver Work Rate

Work Rate Expressed as Respiratory Minute Volume (RMV)*

Work Load RMV Cubic Feet/Minute Equivalent Land Based

(CFM) Exercise
Rest 7-10 RMV 0.2 - 0.35 CFM
Light Work 10-20 RMV 0.35 - 0.7 CFM Walking 2 miles per hour
Moderate Work 20-37 RMV 0.7 - 1.3 CFM Walking 4 miles per hour
Heavy Work 37-54 RMV 1.3 - 1.9 CFM Running 8 miles per hour
Severe Work 55-100 RMV 1.94 - 3.5 CFM
* source: U.S. Navy Diving Manual

Table 1 Diver Work Rate

Pre-Dive Inspection
B WARNING
It is highly recommended that all donning, doffing, pod
removal, and replacement procedures be practiced on
the surface in a dry environment, regularly and often, be-
fore attempting the same procedures in the water

© Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001 17
Mounting Open Circuit Regulators M-48 SuperMask User Guide

Refer to the checklist contained (also on the KMDSI website, www.

kirbymorgan.com) in the following to ensure that a thorough inspection of
the SuperMask, and all related gear before each dive is completed and that
all components are in proper working order. Read and completely understand
this instruction before diving with the SuperMask. Practice the procedures
and understand the functions and features of the SuperMask, and Soft pod.

Diver Name: ___________________________________ Date: ____________________

No. Step Init.
Visually inspect exterior and interior of mask and pod for any type of obvious
1
damage. Both should be free of debris, cuts, nicks, and deterioration.
If using a DSV on the pod, test IAW manufactures instructions. Ensure the DSV
and mouthpiece are secure in the pod. If using a demand regulator, inspect IAW
2
the manufactures recommendations and insure the regulator and mouthpiece are
secure in the pod.
Inspect the mask and pod sealing surfaces and insure they are in good condition
3
with no cracks, tears, debris, or punctures.
Carefully inspect head harness for signs of cracking or tearing. Head harness
4 adjustment buckles should be checked for damage and tested for proper function.
Visually inspect viewing lenses . They should be clean and clear. If needed, apply
5
anti-fog solution prior to use.
Inspect following pod components:

[ ] Hook [ ] DSV [ ] Catch/Release [ ] tilt-to-purge valve [ ] Mouthpiece [ ] Ensure

regulator is secure
All parts should be securely mounted and undamaged in any way. Pod catch/
6 release requires routine inspection before and after each dive to ensure part is in
optimum working condition. When attaching pod assembly to the mask, pod catch/
release should make snapping sound while engaging each ratchet tooth on mask
hook. No sound or physical contact while engaging first ratchet tooth on mask
hook indicates material fatigue, damage or obstruction. Under such circumstances,
pod catch/release must be inspected and/or replaced prior to dive.
Check mouthpiece, DSV or Second stage regulator to ensure correct installation,
7
function, and secure fit.
For UBA configuration, ensure both hoses are installed correctly and securely
7A
insure proper routing valve installation.
Check accessory mounting bracket and installed components (if applicable) for
8
secure fit.
If installed, check for proper installation of communication system and/or
9
communication port plug.
10 Conduct a surface fit check of mask, harness and buckle assembly prior to diving.

Table 2 Pre-Dive Inspection

Mounting Open Circuit Regulators

If your mask was not supplied with a KMDSI regulator installed by the
factory, you will need to have an acceptable regulator installed in the pod
on your M-48.

18 © Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001
M-48 SuperMask User Guide Mounting Open Circuit Regulators

Prior to installation, to check to see if your regulator will work properly

with the M-48 Pod, remove the mouthpiece from the regulator and loosely
fit the regulator in the pod. Check to ensure that it functions properly, with
no interference from, or to, the exhaust tee. If in doubt do not install the
regulator until first consulting with KMDSI or Dive Lab Inc.

Since there are no standards that govern the size and shape of all the various
second stage regulator mouthpiece mounting tubes, there are many differ-
ent types. To properly mount the regulator into the pod, the mouthpiece
mount tube must have a retaining lip at the end and be at least 3/4" long.
Some manufacturers have specially-shaped mouthpiece mounting tubes that
have mating mouthpieces. These types of regulators cannot be used. There
must be a retaining lip at the end of the mouthpiece mounting tube of your
regulator in order to retain the mouthpiece. Use the included mouthpiece
to check the mount tube compatibility.

The mouthpiece mount tube must have

a minimum width of 1.25 inches and a
height of .85 inches.
This type NOT
.75" 1.25 inches
acceptable
.85 inches

Mouthpiece
Mounting Tube

Only use regulators that have a retaining

lip at the end of the mouthpiece mount
tube as shown in the drawing here. The
mount tube must be at least .75 inch long.
The KMDSI mouthpiece and pod opening can be safely stretched to 50%.

Do not use regulators that have a mouthpiece tube that have a double
lip at the end of the tube closest to your mouth, as illustrated at the left.

© Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001 19
Mounting Open Circuit Regulators M-48 SuperMask User Guide

B WARNING
The Scuba pod, P/N 805-015, must only be used with de-
mand regulators that have a mouthpiece mount tube that
is at least .75 inch in length, 1.25 inches in width, and .85
inches high. In addition, the mount tube must have a sin-
gle lip on the end that will be closest to the diver’s mouth.
Failure to use the correct type of demand regulator will re-
sult in flooding of the pod which can lead to drowning. Do
not stretch mouthpiece or pod opening greater than 50%

B WARNING
Not all second stage regulators can be properly mounted
in the M-48 pod. The size of the mouthpiece mounting
tube and the placement and size of the exhaust tee can
affect the mounting and proper functioning of the mouth-
piece and folding action on the pod bellow. An incorrect
regulator will lead to flooding of the pod which can result
in drowning.

A mouthpiece must always be

The M-48 mouthpiece.
installed in ALL pods regardless
of whether the user intends to
Trim notch
keep the mouthpiece in the mouth
or not. Having the mouthpiece
allows for the user to clear the
water from the demand regulator/
DSV valve and allows for buddy
breathing.

NOTE: Some divers may find

the mouthpiece as supplied, to be
uncomfortable. It is possible to
trim the mouthpiece to a shorter Trim notch
length. Using scissors, carefully
shorten the mouthpiece at the trim edge notch.

20 © Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001
M-48 SuperMask User Guide Tools and Components Needed for Installation of Regulator

B WARNING
Only SuperMask mouthpieces will function correctly in
your SuperMask. Do not attempt to use any other manu-
facturer’s mouthpiece.

B WARNING
Never dive the mask without a mouthpiece installed in
the mask. A mouthpiece allows use of the pod even if the
pod is not sealed to the mask. Buddy breathing cannot
be readily accomplished without a mouthpiece installed.

B WARNING
Diving the M-48 SuperMask without a mouthpiece will
make dewatering the regulator or DSV very difficult. This
could lead to drowning.

B WARNING
This procedure requires proper tools and a complete un-
derstanding of the installation procedure. Read the pro-
cedure carefully and entirely before attempting to install
the regulator. If you are not confident you can perform
this installation correctly, have the work performed by a
trained technician at an authorized Kirby Morgan dealer.

Tools and Components Needed for

Installation of Regulator
Needle Nose Pliers
Side Cutter Pliers
Tie Wrap PN#520-039 (rated for 50 lb. pull)
1. Using the side cutters, cut and remove the tie wrap that secures the
mouth piece to your demand regulator or DSV.

2. Carefully inspect the regulator or DSV for sharp edges, and ensure the
length and dimensions of the mouthpiece attachment point meet the
requirements as shown previously.

© Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001 21
Tools and Components Needed for Installation of Regulator  M-48 SuperMask User Guide

B WARNING
It is extremely important that the demand regulator or
DSV being fitted does not have any sharp edges that
could cut the pod skirt or mouthpiece.

3. Insert the mouthpiece from inside the pod, into the opening so that the
bite end extends into the cavity and the other end is flush with the pod
opening.

4. Insert the demand regulator or DSV into the mouthpiece opening and
fit so that the mouthpiece and pod opening are fully seated on the de-
mand regulator.

Insert the mouthpiece into the pod.

NOTE: Installation of the long mouthpiece (P/N 810-022L) will ensure

conformance to the CO2 allowable dead space, CE/EN250.

22 © Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001
M-48 SuperMask User Guide Tools and Components Needed for Installation of Regulator

The end of the mouthpiece

must align evenly with the end
of the mouthpiece tube on the
pod.

When the regulator is inserted

into the pod, the mount tube of
the regulator must be inserted as
far as it will go into the pod. In
addition, the regulator must be
oriented correctly, i.e., right side
up.

B WARNING
Use only a KMDSI tie wrap rated for a minimum pull of 50
lbs. Use of a weaker tie wrap could allow the regulator to
pull out of the pod. This could lead to flooding of the pod
and drowning.

© Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001 23
Tools and Components Needed for Installation of Regulator  M-48 SuperMask User Guide

Use only a KMDSI tie

wrap with a minimum pull
rating of 50 lbs.

Tighten the tie wrap

properly using a tie
wrap gun to achieve
the correct tension.

5. Fit the tie wrap (520-039) into position, ensure the joint of the tie wrap
ends up in the center of the side of the mouth opening as shown pull
tight as tight as possible by hand or use a tie wrap installation tool. Cut
off excess tie wrap material flush with the joint lock of the tie wrap.
There should be no sharp edges.

6. Pull the mouthpiece and the regulator or DSV in opposite directions with
enough force to ensure that they are both securely mounted to the pod.

7. If the mouthpiece or regulator pulls off the pod, even partially, they
must be remounted!

B WARNING
A properly secured mouthpiece and regulator/DSV should
be able to withstand a pull force of at least 34 lbs. (150
Newtons).

24 © Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001
M-48 SuperMask User Guide Pre-Dive Inspection with Open-Circuit Demand Regulator

B WARNING
After assembling, ensure the demand regulator or DSV
functions properly with out interference to or from any
part of the pod or mask. If in doubt, do not use until first
consulting with KMDSI or Dive Lab Inc.

Pre-Dive Inspection with

Open-Circuit Demand Regulator

B CAUTION
Prior to diving, a complete inspection of the mask and
all related gear should be made in accordance with the
pre-dive maintenance and set up procedures as well as
the pre-dive checklists to ensure that everything is in
proper working order. Users should become familiar with
all components and functions of the mask as well as all
support equipment used with the mask.

• Visually inspect the entire exterior and interior of the mask and pod for
any type of obvious damage, dirt and debris.

• The face seal and pod silicone should be in good condition, with no cracks,
tears, or punctures.

• Carefully inspect the head harness for signs of cracking or tearing. The
quick release system, as well as the head harness adjustment buckles, should
be checked for damage and tested for proper function.

• Inspect the pod components. The pod frame, hook and catch should all
be securely mounted and undamaged in any way.

• Check to ensure the mouthpiece and regulator are properly installed in

the pod, and the regulator or DSV is secure

• Check the regulator assembly for proper operation per the manufacturer’s
recommendations.

• Check the dewatering “tilt” valve for proper function.

© Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001 25
Cleaning the Face Port and Interior Surfaces M-48 SuperMask User Guide

• Check any communication system that may be mounted to ensure proper

installation and function.

• Check accessory ports.

Cleaning the Face Port and Interior Surfaces

The SuperMask frame and rigid pod components are made of high impact
plastic. The flexible face seal and pod skirts are molded of high grade
silicone.

Ensure that the lens is clear and clean. Fogging can be eliminated or reduced
by thoroughly cleaning the interior of the lens and applying a good quality
anti-fog solution. Follow the manufacturer’s recommendations for use.

If commercial anti-fog solution is unavailable, a drop of liquid dish washing

soap can be used. Apply a small dab, smearing a thin film on the inside of
the lens followed by a light rinse but allowing a slight residue of soap film
to remain on the face port to inhibit fogging.

Donning the SuperMask

Although you can don the mask as one complete unit, most of the time, you
will probably find that it is more convenient to don the mask in two steps,
i.e., don the mask and pod separately. If you are using scuba gear, this will
allow you to conserve air on the surface until the exact moment when you
are entering the water.

1) Snap shut the quick-release head harness

buckle and then loosen the four head harness
straps all the way by lightly pushing out
on the buckle tabs and pulling back on the
individual straps.

26 © Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001
M-48 SuperMask User Guide Donning the SuperMask

2) Hold the SuperMask so that it is hanging

from the head harness.

3) Place the SuperMask on your head in a face

down position. Arrange the head harness so
that the strap is on top of your head and the
quick-release is against the back of the head
and neck. Pull the mask down over the face
and position the chin into the lower section.

4) Lightly tighten the top head harness straps

first, positioning the mask as necessary for a
comfortable fit on the face.

5) Lightly tighten the lower head

harness straps. Do not over tighten.
The mask should fit snug, but
should be comfortable.

© Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001 27
Connecting the Pod to the Mask M-48 SuperMask User Guide

Connecting the Pod to the Mask

Only when you are ready to enter the water is it necessary to fasten the
pod to the mask frame. Be sure to practice donning and removing the mask
before you enter the water.

1) Engage the hook on the pod onto the left

side of the mask frame, just above the lowest
head strap.

2) Swing the pod to the right so that the mating

surface on the pod properly engages the mating
surface on the mask frame.

3) Snap the latch closed on the right side of the

mask, using the thumb and forefinger by pinch-
ing the front and back parts of the latch catch
together. Ensure that the pod is snapped onto
the second tooth of the latch catch (two clicks),

28 © Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001
M-48 SuperMask User Guide Alternate Method of Connecting the Pod to the Mask

Back Catch / Release

Hook

The latch on the pod Front

must properly engage
the corresponding latch
on the mask frame.

Alternate Method of Connecting the Pod to the Mask

Place the mouthpiece in your mouth first.

Clear the regulator and breathe.

With the mouthpiece in your mouth, slide

the pod to the left hooking the hook onto
the mask frame.

Using the thumb and forefinger, snap the

latch closed by pinching the front part of
the latch and the back part of the latch
catch together. Ensure that the pod is
Alternate method of closing the
snapped onto the second tooth of the latch
pod
catch (two clicks).

With either method, you may use your fingers and the palm of your hand
to snap the Catch/Release closed by pinching the front part of the Catch/
Release and the back part of the hook together. Ensure that the pod is snapped
onto the second tooth of the latch catch. This method can be of help when
wearing heavy gloves.

© Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001 29
Diving with a Hood M-48 SuperMask User Guide

B WARNING
The pod must properly engage the mask frame and be
tightened correctly. Failure to properly engage and latch
the pod to the mask could lead to the pod separating from
the mask and/or flooding. This can result in drowning.

Diving with a Hood

There are many different types of diving hoods. The thicker neoprene-type
(wet suit) generally has a 1/8" – 3/16" thick face seal and should be worn on
the outside of the mask face seal so that the upper lip seal is not held off.

Some neoprene hoods use a very thin face seal. With these, the mask seal
can usually be placed over or under the face seal of the hood. The thinner,
latex rubber-type (found on some dry suits) may either be worn under or
over the face seal as long as a good seal is obtained around the upper lip.

Water Entry
Many methods of water entry are possible due to the secure nature of the
mask seal. However, the diver should hold the demand regulator securely
when doing a roll off or drop type entry. Once in the water, the diver should
adjust the mask straps as necessary, check the regulator for ease of breath-
ing, and perform a communications check if so equipped.

Removing / Replacing Pod While Underwater

The pod is removed in the water by holding your breath and pulling out
on the latch catch assembly and swinging the pod to the left allowing it to
unhinge. If breathing from another pod or source, the other source should
be located and secured prior to unhinging the pod to allow for rapid switch-
ing. At this point, another pod can be reattached or the user can go on a
standard open circuit scuba regulator. To reattach a pod in the water there
are two recommended procedures.

Place the mouthpiece in the mouth and exhale forcefully or depress the
purge button on the regulator, clearing the water from the demand regulator
and mouthpiece. At this point, normal breathing using the mouthpiece can
resume but the lower cavity should be dewatered by tilting the tilt purge
stem, releasing the mouth piece and exhaling forcefully or by depressing

30 © Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001
M-48 SuperMask User Guide Alternate Method of Removing/Replacing Pod Underwater

the purge button and discharging the water out the dewatering valve located
in the bottom of the pod.

Alternate Method of
Removing/Replacing Pod Underwater
1. Place the mouthpiece in your mouth first. Clear the regulator by exhal-
ing or depressing the purge button then breathe.

2. With the mouthpiece in your mouth, slide the pod to the left hooking
the hook onto the mask frame.

3. Using the thumb and forefinger, snap the latch closed by pinching the
front part of the latch and the back part of the latch catch together. Ensure
that the pod is snapped onto the second tooth of the latch catch (two
clicks) then place the mouthpiece in the mouth and exhale forcefully
or depress the purge button on the regulator, clearing the water from
the demand regulator and mouthpiece.

At this point, normal breathing can resume. The water in the pod can then
be removed by simply tilting the valve stem on the tilt purge valve assembly
while at the same time removing the mouthpiece and pressing on the purge
button or by simply exhaling forcefully.

B WARNING
Never dive the mask without a mouthpiece installed in
the mask. A mouthpiece allows use of the pod even if the
pod is not sealed to the mask. Buddy breathing cannot
be readily accomplished without a mouthpiece installed.

Mask / Pod Dewatering

The SuperMask is unique in that it has two separate cavities, the upper
eye cavity and the lower section (oral section), called the pod. To dewater
water from the eye section, the diver should attain a face forward position,
pull out lightly on the bottom of the eyepiece frame and exhale through the
nose. The higher pressure created in the eye cavity forces the water down
through the upper lip in the same manner as clearing a standard scuba mask.

© Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001 31
Releasing the Pod M-48 SuperMask User Guide

The water travels into the pod and collects at the bottom around the purge
valve. The water in the pod can then be removed by simply tilting the
valve stem on the purge valve assembly while at the same time removing
the mouthpiece and pressing on the purge button or by simply exhaling
forcefully.

The purge valve on the bottom

of the pod is used to expel
water from the pod.

B WARNING
Practice clearing the mask and pod in warm, clear, shal-
low water under the supervision of a qualified diving in-
structor prior to using the mask in open water. You must
also train to clear the mask and pod in open water, with
all of the gear with which you normally dive, under the
supervision of a qualified diving instructor. Failure to
properly train to use this equipment can lead to serious
injuries or death.

Releasing the Pod

Squeeze the front and the back parts of the latch together to release the pod
from the mask. Swing the pod forward and to the left to release the pod
hook from the mask.

32 © Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001
M-48 SuperMask User Guide Removing the Mask

Removing the Mask

Quick-Release Method of Mask

Removal
Squeeze the latch tabs together on the quick-re-
lease buckle to remove the mask from your head.

Alternate Method of Mask Removal

The mask can also be removed by pushing
outward on the SuperMask while at the same
time gently pushing out on the two lower head
harness adjustment buckles allowing the mask
to slide forward.

B CAUTION
Do not use excessive pressure when pushing out on the
adjustment buckles. Using excessive pressure can dam-
age the buckles.

Post Dive Procedures

After each day of diving, or between use by different users, the mask, and
pod, should be carefully cleaned and visually inspected. Cleaning should
be accomplished using a mild hand type dish washing detergent and clean-
ing rag.

Mix the detergent and water approximately 1 tablespoon per gallon of

water. Wet all components of the mask and agitate using the cleaning rag.
Keep the detergent solution in contact with the mask surfaces for at least
3-5 minutes then thoroughly rinse with clean fresh water and dry. Clean and
sanitize the demand regulator/DSV in accordance with the manufacturer’s
recommendations.

The mask should be transported and stored in the storage bag with the pod
removed to keep the frame from taking a set. Follow the manufacturer’s

© Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001 33
Post Dive Procedures M-48 SuperMask User Guide

recommendations on periodic maintenance of your regulator. (see Regula-

tor User’s Guide)

If the mask is equipped with communications, the earphones should be

removed from the ear pockets and opened up, if necessary, for rinsing and
drying. The microphone should be rinsed with fresh water and dried. If
sealed plastic earphones and microphones are used, only a rinsing is neces-
sary because the internal components are environmentally sealed and are
not affected by salt water. Refer to the manufacturer’s post-dive procedures
for corrective maintenance.

B CAUTION
Clean and sanitize this mask using only the procedure
described in this user’s guide. Never use cleaning sol-
vents or petroleum-based chemicals on this mask.

Conservation Storage Conditions

Ensure the mask and pod is thoroughly dry before storing. Store the mask
with the pod attached, ensuring that the pod catch/release is snapped onto
the first tooth of the mask hook. Store the mask and pod at room temperature
and out of direct sunlight.

Scheduled Maintenance

B WARNING
When purchasing spare parts, always insist on Kirby
Morgan Genuine Parts. Although other parts may look
the same, they may not be manufactured to the same
standards of quality. Improperly manufactured parts can
cause accidents.

This manual provides properly trained personnel with the guidance and
technical information needed to perform normal scheduled maintenance and
adjustments as described herein. Repairs and overhauls must be completed
by SuperMask authorized / trained technicians.

34 © Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001
M-48 SuperMask User Guide Post Dive Procedures

General Disassembly Guidelines

Routine cleaning and maintenance is the best way to ensure long equip-
ment life and optimum performance of the SuperMask. The following table
outlines scheduled maintenance procedures for the SuperMask.

Action. Frequency Reference

“Pre-Dive
Pre-Dive Inspection Before each use Inspection” on
page 17
“Post Dive
Post-Dive Procedures After each use Procedures” on
page 33
“Tilt-to-Purge
Inspection of Pod Tilt-to-Purge Valve Assembly 12 months Valve Assembly”
on page 38
“Soft Pods (UBA
Inspection of Pod Catch/Release and Pod Hook 12 months And SCUBA)” on
page 38
“Mounting
Open Circuit
Replace tie wraps 12 Months
Regulators” on
page 18
“Mounting
Open Circuit
Inspect mouthpiece 12 Months
Regulators” on
page 18
“Head Harness
Removal and
Inspect head harness and buckle assemblies 12 Months
Installation” on
page 37

Table 3 Scheduled Maintenance

Post-Dive Cleaning And Inspection

Completely inspect the SuperMask, soft pod and all related gear after each
dive in accordance with the checklist in the following table to ensure that
all components are in proper working order.

NOTE: For the following procedures, the SuperMask should already be

completely disconnected from the breathing system.

© Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001 35
Post Dive Procedures M-48 SuperMask User Guide

Diver Name: ___________________________________ Date: ____________________

No. Step Init.

1. Remove pod from mask.

2. Wipe off excess water from all components with clean, dry cloth.
Ensure all debris such as sand and dirt is removed from mouthpiece, DSV,
3. inhalation and exhalation ports. Clean the regulator or DSV IAW manufactures
instructions. Thoroughly rinse the tilt-to-purge valve.
Detergent wash: Prepare solution of warm water (80-100°F) and NID or mild
hand type dishwashing detergent. Agitate components in solution for 2-3
4.
minutes; use soft bristle brush or cleaning rag. Allow mask to soak for 10
minutes then rinse thoroughly rinse with fresh water.
Gently blow dry mask and pod with clean, oil-free low pressure air (less than 30
5. psig, or 1.8 bar) or hang and let air dry completely. Allow mask to dry completely
before storage. Avoid direct sunlight.
6. To avoid spotting, dry view ports with a clean, lint free cloth.

7. Inspect mask for damaged, worn, or missing parts.

Dry and store mask and pod out of sunlight and fluorescent light, preferably in
8.
protective bag or pouch.

Table 4 Post-Dive Cleaning And Inspection

B CAUTION
Store spare valves, and soft goods in a cool, dark,
dry place. Avoid prolonged exposure to temperatures
above 90° Fahrenheit and/or exposure to ultraviolet
rays.

B CAUTION
When not in use, component inlet/outlet ports shall
be protected with clean, dry dust caps.

NOTE: Read and understand each section before attempting the procedures.
Refer to the accompanying figures for location of callouts included in these
maintenance steps. Also refer to the parts information included in “Exploded
View Drawing of the KMS-48 SuperMask” on page 43.

NOTE: Before scheduled maintenance is performed, all components should

be thoroughly cleaned in accordance with the procedures found “Cleaning
Procedures” on page 11.

36 © Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001
M-48 SuperMask User Guide Head Harness Removal and Installation

Head Harness Removal and Installation

There are two types of head harness. The standard is a Semi-stretch Har-
ness, P/N 805-031, that has a certain amount of elasticity in the straps of the
harness. Also available is an optional Non-Stretch Harness, P/N 805-030.

The Non-Stretch Harness is a heavy duty harness which has special cords
molded into the straps, making them non-elastic.

Removal of Harness from

Mask Frame
Using your thumb, release the head
harness adjustment buckle by pulling
or pushing it forward. Carefully, but
firmly, pull the harness through the
adjustment buckle.

Installation of Harness on
Mask Frame
Orient the harness so that the quick-re-
lease buckle will be positioned down on
the back of the head, with the smooth
side of the harness facing out. Open
the mating harness adjustment buckle
with your thumb and feed the harness
leg through the adjustment buckle.

Communications with the M-48 SuperMask®

Communications are available for the SuperMask. Either hard wire or
wireless communications can be mounted in the mask or pod. The com-
munications mounting instructions will vary, depending on what type of
system you purchase.

To mount a microphone into the mask, follow the manufacturer’s recom-

mended mounting instructions. In almost all cases, you will need to open
up one of the communications ports, which are located below the bottom
edge of the mask frame.

© Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001 37
Head Harness Removal and Installation M-48 SuperMask User Guide

Soft Pods (UBA And SCUBA)

Visual Inspection
Prior to any dive visually inspect for any damage. Ensure all debris is cleared
from pod before conducting inspection. The pod and/or mouthpiece should
be replaced under the following conditions:

Visual inspection of both exterior and interior of pod reveals cuts, nicks, or
general deterioration that could affect, fit, form or function.

Pod seals (gaskets) are cracked, torn, or punctured.

Connecting parts, such as pod catch/release or pod hook are not securely
mounted or are damaged or worn, as described below:

Pod catch/release does not make snapping sound while engaging each
ratchet tooth on mask hook.

No sound or physical contact while engaging first ratchet tooth on mask

hook (indicative of material fatigue).

Visual inspection of mouthpiece reveals cracks, tears, or general deteriora-

tion.

Tilt-to-Purge Valve Assembly

Inspection
Clean tilt-to-purge valve assembly. Inspect for damage, tears or deteriora-
tion of assembly. To test for proper operation, operate toggle while blow-
ing forcefully through opposite side of assembly. Air should readily flow
through valve. Conversely, no air should flow through valve while sucking
in on same side of assembly as before while toggle is left in normal (open)
position. If assembly fails test, replace assembly (P/N 805-047).

Removal and Replacement

1. Cut tie wrap, and remove tilt-to-purge valve and body assembly.

2. Clean using a soft bristle brush and cleaning solution on the exterior
surfaces of assembly. Place in ultrasonic cleaner using cleaning solution
for 10 minutes. Re-clean with soft bristle brush if needed.

3. Inspect component for damage. Replace if needed.

38 © Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001
M-48 SuperMask User Guide Installing a Communications Port Plug

4. Install tilt-to-purge valve assembly so that end of assembly is flush with

tube end on rubber skirt of pod.

5. Using tie wrap tool or equivalent, install new tie wrap to secure tilt-to-
purge valve assembly in place on pod skirt.

Un-cut communications port

Communications port with

wireless communications installed

Installing a Communications Port Plug

If you need to remove any communica-

tions system you have installed in the
mask, you will need to plug the com-
munications port if you need to use the
mask without the communications in the
mask. Install the Communication Port
Plug as shown, curved side towards the
diver’s face.

© Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001 39
Installing a Communications Port Plug M-48 SuperMask User Guide

Ensure that the Communications Port

Plug (P/N 820-155) has been properly
installed, then tie wrap it in place. The
head of the tie wrap should be located
low and slightly forward to avoid
contact with the skin. Using a small
cutter, cut off the excess tie wrap.
There should be no sharp edges.

Buckle Options
The SuperMask can be configured with a metal/plastic buckle assembly
kit, P/N 825-040.

Demand Regulators
The SuperMask, if purchased with a SuperFlow
2nd stage demand regulator, will also include
a User’s Guide for the demand regulator P/N
805-120. The regulator User’s Guide explains
the features and functions, as well as general
care and maintenance.

It also includes a parts exploded view break down and parts list. Please read
and understand the SuperFlow Scuba Regulator Assembly User’s Guide
prior to diving, and retain it for future reference.

The SuperFlow First Stage (P/N 305-161) and Second

Stage (P/N 305-166) Regulators have been designed
to be used with the SuperMask. They are high-quality,
high-performance regulators.

40 © Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001
M-48 SuperMask User Guide Accessories for the M-48 SuperMask

Accessories for the M-48 SuperMask

Non-Stretch Harness P/N 805-030

The Non-Stretch Harness is a heavy duty har-
ness that has special cords molded into the
straps, making them non-stretch.

Communications Port Plug P/N 820-155

If communications have been removed, the Com-
munications Port Plug allows the mask to be used
without communications.

Mask Bag P/N 800-903

A convenient Mask Bag is available for storage
and transportation of the mask, pod, and regula-
tors.

Inlet Swivel P/N 305-017

The high flow swivel allows the regulator hose to
move freely and align with the mask without putting
stress on the hose coupling. It uses standard SCUBA
threads for incoming breathing air. The inlet swivel is
CE approved for the M-48 with CE approved regula-
tors. The Inlet Swivel is provided with the purchase of
a SuperMask w/second stage regulator, P/N 800-050

© Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001 41
Accessories for the M-48 SuperMask M-48 SuperMask User Guide

Manifold Block
The SuperMask SCUBA Pod can be used with
surface-supplied umbilical systems by using
a manifold block system. The diver must be
properly trained and equipped for surface-
supplied diving. A manifold block with a
non-return valve that is securely fastened to
a harness and bailout system must always be
used when diving surface-supplied.

The SuperMask is not equipped with a one-way valve (non-return valve)

which is essential for surface-supplied diving. This Manifold Block provides
this essential system component. The Manifold Block Assembly shown
comes in three configurations, Part # 300-150 with 9/16” Oxygen fitting,
Part # 300-155 w/ #6 JIC fitting or Part # 300-145 w/ standard scuba fit-
ting. It is equipped with an Emergency Gas Supply valve, four low pressure
outlets and a non-return valve.

Over-Pressure Relief Valve P/N 200-017

This valve is designed to be mounted on a first stage
bail-out regulator for surface-supplied diving. It allows
pressure to bleed from the intermediate pressure hose
in the event of a “creeping” first stage. Without this
valve, the intermediate pressure hose would burst and
the diver would lose his entire emergency gas supply.

42 © Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001
M-48 SuperMask User Guide Exploded View Drawing of the KMS-48 SuperMask

Exploded View Drawing of the KMS-48 SuperMask

M- 48 SuperMask
3

35
34

33

32

B CAUTION
UseNote:
only Not
Kirbyall SuperMask
Morgan originalparts are available
replacement parts.for
Thepurchase.
use of other
Pleaseparts
manufacturer’s see the
willparts list on
interfere withthe
thefollowing page.
performance characteristics
of your life support equipment and may jeopardize your safety. Ad-
ditionally, any substitutions will void any warranties offered by KMDSI.
When ordering spares, always insist on Kirby Morgan original parts.

© Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001
© Copyright 43
 2011 Kirby Morgan Dive
Notes M-48 SuperMask User Guide

Note: Not all SuperMask parts are available for purchase.

Parts available for purchase are indicated with an asterisk *
LOC # PART # DESCRIPTION
1 810-001 Cushion
2 *805-031 Harness, semi-stretch (includes 1 & 3)
*805-030 Harness, non-stretch (sold seperately) (includes 1 & 3)
3 805-020 Quick Release
4 810-005 Mask Skirt
5 *520-038 Tie Wrap
6 *820-155 Comm port plug
7 830-005 Screw
8 330-205 Washer
9 820-045 Pod Catch
10 820-035 Jaw Frame
11 820-040 Jaw Frame Retainer
12 865-005 Lens
13 Buckle Cap
14 Order Buckle Catch/Release
All Complete F
15 Buckles Buckle Swivel c
Unit
16 Buckle Cap Retainer th
# 18
17 Lock Plug in
d
18 *805-005 Buckle Assembly Plastic, SM 48
o
19 820-050 Lens Retainer
©
20 *805-010 SuperMask M-48, Mask Only, Black Sides s
*805-010C SuperMask M-48, Mask Only, Clear Sides a
21 *810-022L Mouthpiece
22 810-100 Pod Cover, SCUBA
23 *520-039 Tie Wrap
24 *520-038 Tie Wrap
25 820-120 Water Dump Valve Body
26 *810-025 Water Dump Valve
27 *805-047 Tilt to Dump Body
28 830-008 Screw
29 *820-105 Pod Catch Release
30 820-100 Pod Frame
31 820-157 Pod Cover Retainer (bottom)
32 820-156 Pod Cover Retainer (top)
33 820-110 Hook
34 820-115 Hook Cover
35 *805-015 SCUBA Pod
*800-048 Mask Complete (18 & 31) no regulator
*800-050 Mask Complete (18 & 31) with regulator

44 © Copyright 1970-2011 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 110516001